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Check-Out Procedures
SECTION XIII- Check-Out Procedures
NOTICE
Perform the following check-out procedures as outlined and check off items as completed. When procedures are completed, the installer should complete the installation record on page 57.
Check-Out Procedures
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Boiler system water chemistry checked and verified as outlined on page 37.
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The boiler air vent and any automatic air vents placed within the system are open one full turn.
Air is purged from the heating zones and boiler system piping.
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If applicable, confirm that the burner has been properly configured for Propane as outlined on page 29.
Thermostat circuit wiring checked and verified that no voltage is present to the low voltage terminals as outlined on page 39.
Operating Instructions on page 42 were followed during start-up.
Combustion levels and flame pattern verified as outlined on page 41.
Measured the rate of input on Natural Gas as outlined on page 41.
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Checked the incoming gas pressure to the
PRESTIGE Solo to ensure a minimum pressure of 5”w.c during flow conditions to all gas appliances and a maximum pressure of 13”w.c during non-flow conditions for
Natural and Propane.
Adjusted balancing valves and system limit controls to provide design temperatures to the primary space heating system.
In multiple zone applications, adjusted for correct flow of boiler water to each zone.
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Checked and verified room thermostat(s) function properly and the thermostat(s) heat anticipator (if used) was properly set.
Observed several operating cycles for proper operation of the PRESTIGE Solo and the system.
Set the room thermostat(s) to the desired room temperature.
Reviewed all instructions shipped with the
PRESTIGE Solo with the homeowner or maintenance personnel.
Completed the Installation Record on page
57.
Ensure all manuals and other documents are returned to the Installation envelope and given to the owner for safekeeping.
56
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Table of contents
- 7 Definitions
- 8 Product and Safety Information
- 9 Code Compliance
- 9 Determining Product Location
- 9 Boiler Replacement
- 9 Recommended Clearances
- 10 Residential Garage Installations
- 10 Boiler Freeze Protection Feature
- 11 Combustion Air Contamination
- 12 Ventilation and Combustion Air Requirements - Direct Vent
- 12 Ventilation and Combustion Air Requirements - Category IV
- 13 Methods of Accessing Combustion Air into a Space - Category IV
- 13 - Indoor Combustion Air
- 13 - Outdoor Combustion Air
- 14 - Combination of Indoor and Outdoor Combustion Air
- 15 Combustion Air and Vent Piping
- 16 Removal of an Existing Boiler from a Common Vent System
- 17 Commonwealth of Massachusetts Installation
- 18 Handling Instructions
- 18 Wall Mounting Installation
- 18 Wall Mounting Guidelines
- 19 Wall Bracket Installation - Stud Walls
- 19 Wall Bracket Installation - Solid Walls
- 19 Boiler Mounting
- 20 General Piping Requirements
- 20 Pressure Relief Valve
- 20 Low Water Cut Off Device
- 22 Additional Limit Control
- 22 Backflow Preventer
- 22 Boiler System Piping Applications
- 22 Expansion Tank and Makeup Water
- 23 Diaphragm Expansion Tank
- 23 Closed-Type Expansion Tank
- 23 Circulator
- 23 Sizing Primary Piping
- 23 Domestic Hot Water System Piping
- 23 System Piping - Zone Circulators
- 24 Near Boiler Piping Diagrams
- 25 System Piping - Zone Valves
- 25 System Piping - Through Boiler
- 25 System Piping - Radiant Heating
- 25 System Piping - Special Applications
- 25 System Piping - Multiple Units Installation
- 26 DHW Boiler Piping with PRESTIGE Solo and SMART
- 27 Central Heating System Piping Diagrams
- 31 Installing Vent and Combustion Air
- 31 Installing Condensate Drain Assembly
- 33 Gas Supply Piping Connection
- 34 Pipe Sizing -Natural Gas
- 34 Natural Gas Supply Pressure Requirements
- 35 Pipe Sizing - Propane Gas
- 35 Propane Gas Supply Pressure Requirements
- 36 Gas Valve/Venturi Assembly
- 37 General Requirements
- 37 Control Module Circulator AMP Ratings
- 37 Wiring Tool Instructions
- 38 Internal Factory Wiring Diagram
- 39 Installation Compliance
- 39 Line Voltage Connections
- 39 Domestic Hot Water Aquastat Wiring
- 39 Thermostat Wiring
- 40 CH and DHW Circulator
- 40 System Circulator - Zone Valve Application
- 40 External Modulating Control
- 40 Outdoor Reset Control
- 40 Additional 24V Limit Wiring
- 40 External Wiring Diagrams
- 43 Water pH Level 6.0 to
- 43 Water Hardness Less Than 7 Grains
- 43 Chlorinated Water
- 43 Flush Boiler and Domestic System to Remove Sediment
- 43 Check and Test Antifreeze
- 44 Use of Antifreeze in the Boiler System
- 44 Filling the Boiler System
- 44 Check Low Water Cut-Off Device
- 45 Check for Gas Leaks
- 45 Check Thermostat Circuit
- 45 Inspection of Condensate Drain Assembly
- 46 Final Checks Before Start-Up
- 46 PRESTIGE Solo Start-Up
- 46 If PRESTIGE Solo Does Not Start Correctly
- 46 Check the PRESTIGE Solo and System
- 48 Operating Instructions
- 49 Set Boiler CH Target Temperature
- 49 Operation Verification - Space Heating
- 50 Operation Verification - Domestic Hot Water
- 51 Standby Mode
- 54 Parameter Mode
- 54 Information Mode
- 55 Error (Hard Lockout) Mode
- 56 Mounting the Outdoor Sensor
- 56 Wiring the Sensor
- 57 Summer/Winter Switch at Boiler
- 57 CH Maximum Boiler Operating Setpoint (Parameter 4)
- 57 CH Minimum Boiler Operating Setpoint (Parameter 10)
- 57 CH Reset Curve Coldest Day (Parameter 11)
- 58 CH Reset Curve Warmest Day (Parameter 12)
- 58 Entering MCBA Access Code
- 58 Changing a Parameter Setting
- 59 Outdoor Reset Curve Example
- 60 Wiring the Modulating Controller
- 60 Parameter Adjustment
- 60 Programming of External Modulating Control
- 61 Factory Setting for Parameters
- 62 Check-Out Procedures
- 63 Installation Record
- 64 Service Technician - General
- 64 Owner Maintenance
- 65 Reported Problems
- 65 Check Surrounding Area
- 65 Inspect Burner Area
- 65 Check System Piping
- 66 Clean Condensate Drain Assembly
- 66 Check Ventilation Air Openings
- 66 Inspect Vent and Combustion Air Piping
- 66 Check Boiler System
- 67 Check Expansion Tank
- 67 Check Boiler Relief Valve
- 67 Inspection of Ignition Electrode
- 67 Check Ignition Wiring and Ground Wiring
- 68 Check Control Wiring
- 68 Check Control Settings
- 68 Perform Start-Up and Checkout Procedure
- 68 Check Burner Flame
- 69 Check Flame Signal
- 69 Check Combustion Levels
- 69 Check Flue Gas Temperature
- 69 Clean Heat Exchanger
- 70 Review with Owner
- 70 Handling Previously Fired Combustion Chamber Insulation
- 71 Replacement Parts
- 78 Specifications