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ROC827 Instruction Manual
Chapter 6 – Troubleshooting
This chapter provides generalized guidelines for troubleshooting the
ROC827. Perform the procedures in this chapter before you remove power from the ROC827 for any reason, after you restore power to the
ROC827, and if you disassemble the ROC827.
Use the following tools for troubleshooting:
IBM-compatible personal computer.
ROCLINK 800 Configuration software (version 1.60 or greater)
Flat-head (size 1/10 inch) and Philips (size 0) screwdrivers.
In This Chapter
6.1 Guidelines ................................................................................................6-1
6.2 Checklists ................................................................................................6-2
6.2.3 Software .......................................................................................6-3
6.2.4 Powering Up.................................................................................6-3
6.3 Procedures ..............................................................................................6-4
6.3.10 Troubleshooting J & K Type Thermocouple Input Modules .......6-10
6.1 Guidelines
When you are attempting to diagnose a problem with the ROC827:
Remember to write down what steps you have taken.
Note the order in which you remove components.
Note the orientation of the components before you alter or remove them.
Save the configuration and log data. Refer to “Preserving
Configuration and Log Data” in this chapter.
Read and follow all Cautions in this manual.
When you are done troubleshooting, perform the restart procedure as described in “Restarting the ROC827” in this chapter.
Issued Mar-06 Troubleshooting 6-1
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Table of contents
- 24 Scope of Manual
- 24 Hardware
- 24 Central Processor Unit (CPU)
- 24 Processor and Memory
- 24 Real-Time Clock (RTC)
- 24 Diagnostic Monitoring
- 24 Options
- 24 FCC Information
- 24 Firmware
- 24 Historical Database and Event & Alarm Log
- 24 Meter Runs and Stations
- 24 Flow Calculations
- 24 Automatic Self Tests
- 24 Low Power Modes
- 24 Proportional, Integral, and Derivative (PID)
- 24 Function Sequence Table (FST)
- 24 ROCLINK 800 Configuration Software
- 24 DS800 Development Suite Software
- 24 Expanded Backplane
- 24 Related Specification Sheets
- 25 Installation Requirements
- 25 Environmental Requirements
- 25 Site Requirements
- 25 Compliance with Hazardous Area Standards
- 25 Power Installation Requirements
- 25 Grounding Installation Requirements
- 25 I/O Wiring Requirements
- 25 Required Tools
- 25 Housing
- 25 Removing and Replacing End Caps
- 25 Removing and Installing Wire Channel Covers
- 25 Removing and Installing Module Covers
- 25 Mounting the ROC827 on a DIN Rail
- 25 Installing the DIN Rail
- 25 Securing the ROC827 on the DIN Rail
- 25 Removing the ROC827 from the DIN Rail
- 25 ROC800-Series Expanded Backplane (EXP)
- 25 Attaching an Expandable Backplane
- 25 Removing an Expandable Backplane
- 25 Central Processor Unit (CPU)
- 25 Removing the CPU Module
- 25 Installing the CPU Module
- 25 License Keys
- 25 Installing a License Key
- 25 Removing a License Key
- 44 Startup and Operation
- 44 Startup
- 44 Operation
- 45 Power Input Module Descriptions
- 45 12-Volt DC Power Input Module (PM-12)
- 45 24-Volt DC Power Input Module (PM-24)
- 45 Auxiliary Output (AUX+ and AUX–)
- 45 Switched Auxiliary Output (AUXSW+ and AUXSW–)
- 45 Determining Power Consumption
- 45 Tuning the Configuration
- 45 Removing a Power Input Module
- 45 Installing a Power Input Module
- 45 Connecting the ROC827 to Wiring
- 45 Wiring the DC Power Input Module
- 45 Wiring the External Batteries
- 45 Replacing the Internal Battery
- 45 Related Specification Sheets
- 46 I/O Module Overview
- 46 Installation
- 46 Installing an I/O Module
- 46 Removing an I/O Module
- 46 Wiring I/O Modules
- 46 Analog Input Modules
- 46 Analog Output Modules
- 46 Discrete Input Modules
- 46 Discrete Output Modules
- 46 Discrete Output Relay Modules
- 46 Pulse Input Modules
- 46 RTD Input Modules
- 46 Connecting the RTD Wiring
- 46 J and K Type Thermocouple Input Modules
- 47 Communications Ports and Modules Overview
- 47 Installing Communication Modules
- 47 Removing a Communications Module
- 47 Wiring Communications Modules
- 47 Local Operator Interface (LOI)
- 47 Using the LOI
- 47 Ethernet Communications
- 47 EIA-232 (RS-232) Serial Communications
- 47 EIA-422/485 (RS-422/485) Serial Communications Module
- 47 EIA-422/485 (RS-422/485) Jumpers & Termination Resistors
- 112 Dial-up Modem Communications Module
- 112 Multi-Variable Sensor (MVS) Interface Modules
- 112 HART Interface Module
- 112 Related Specification Sheets
- 113 Guidelines
- 113 Checklists
- 113 Serial Communications
- 113 I/O Point
- 113 Software
- 113 Powering Up
- 113 MVS Module
- 113 Procedures
- 113 Preserving Configuration and Log Data
- 113 Restarting the ROC
- 113 Troubleshooting Analog Input Modules
- 113 Troubleshooting Analog Output Modules
- 113 Troubleshooting Discrete Input Modules
- 113 Troubleshooting Discrete Output Modules
- 113 Troubleshooting Discrete Output Relay Modules
- 113 Troubleshooting Pulse Input Modules
- 113 Troubleshooting RTD Input Modules
- 113 Troubleshooting J and K Type Thermocouple Input Modules
- 114 Calibration
- 114 Preparing for Calibration