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Introduction
Manual Structure
Page Structure
The following page structure is used in this manual.
Level 2 heading
Level 3 heading
A step in a procedure
Indicates a procedure.
4 Installation and Wiring
4-3 Mounting Units
4-3-1 Connecting Controller Components
The Units that make up an NJ-series Controller can be connected simply by pressing the Units together and locking the sliders by moving them toward the back of the Units. The End Cover is connected in the same way to the Unit on the far right side of the Controller.
1
Join the Units so that the connectors fit exactly.
Hook
Connector
Hook holes
Special information
Icons indicate precautions, additional information, or reference information.
2
The yellow sliders at the top and bottom of each Unit lock the Units together. Move the sliders toward the back of the Units as shown below until they click into place.
Move the sliders toward the back until they lock into place.
Lock
Release
Slider
4
The sliders on the tops and bottoms of the Powe r Supply Unit, CPU Unit, I/O Units, Special I/O
Units, and CPU Bus Units must be completely locked (until they click into place) after connecting the adjacent Unit connectors.
Level 1 heading
Level 2 heading
Level 3 heading
Gives the current headings.
Page tab
Gives the number of the main section.
8
NJ-series CPU Unit Hardware User’s Manual (W500)
4-9
Manual name
This illustration is provided only as a sample. It may not literally appear in this manual.
Special Information
Special information in this manual is classified as follows:
Precautions for Safe Use
Precautions on what to do and what not to do to ensure safe usage of the product.
Precautions for Correct Use
Precautions on what to do and what not to do to ensure proper operation and performance.
Additional Information
Additional information to read as required.
This information is provided to increase understanding or make operation easier.
Note References are provided to more detailed or related information.
CJ-series PROFIBUS Master Unit Operation Manual for NJ-series CPU Unit (W509)
Introduction
Precaution on Terminology
In this manual, “download” refers to transferring data from the Sysmac Studio to the physical Controller and “upload” refers to transferring data from the physical Controller to the Sysmac Studio.
In this manual, the CJ1W-PRM21 Unit may be referred to as “PROFIBUS Master Unit”, “Master Unit”, or “PRM21 Unit”. Also, the CJ1W-PRT21 Unit may be referred to as “PROFIBUS Slave Unit”, “Slave
Unit”, or “PRT21 Unit”.
CJ-series PROFIBUS Master Unit Operation Manual for NJ-series CPU Unit (W509) 9
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Table of contents
- 1 CJ1W-PRM21 Operation Manual
- 3 Introduction
- 4 Relevant Manuals
- 5 Manual Configuration
- 10 Manual Structure
- 12 Sections in this Manual
- 18 Read and Understand this Manual
- 21 Safety Precautions
- 26 Precautions for Safe Use
- 32 Precautions for Correct Use
- 35 Regulations and Standards
- 37 Unit Versions
- 39 Related Manuals
- 40 Revision History
- 14 CONTENTS
- 41 Section 1 Features and System Configuration
- 42 1-1 Overview of PROFIBUS
- 42 1-1-1 Introduction
- 43 1-1-2 PROFIBUS Communication Protocol
- 44 1-1-3 Device Types
- 45 1-1-4 Bus Access Protocol
- 46 1-1-5 Diagnostic functions
- 47 1-1-6 Protection Mechanisms
- 47 1-1-7 Network Operation Modes
- 48 1-1-8 Configuring the PROFIBUS Master
- 48 1-1-9 FDT/DTM Technology
- 50 1-1-10 GSD File Technology
- 51 1-2 PROFIBUS Master Unit
- 51 1-2-1 PROFIBUS Master Unit Features
- 52 1-2-2 Specifications
- 57 1-3 CX-ConfiguratorFDT
- 57 1-3-1 CX-ConfiguratorFDT Features
- 59 1-3-2 Specifications
- 62 1-4 Basic Operating Procedure
- 62 1-4-1 Overview
- 63 1-4-2 Preparations for Communications
- 63 1-4-3 Procedures Prior to Starting Communications
- 65 Section 2 Nomenclature and Installation
- 66 2-1 Unit Components
- 66 2-1-1 Nomenclature
- 66 2-1-2 Indicators
- 67 2-1-3 Switch Settings
- 68 2-1-4 PROFIBUS Connector
- 70 2-2 Installing the PROFIBUS Master Unit
- 70 2-2-1 System Configuration Precautions
- 70 2-2-2 Mounting
- 71 2-2-3 Handling Precautions
- 71 2-2-4 External Dimensions
- 72 2-3 Network Installation
- 72 2-3-1 Network Structure
- 74 2-3-2 Bus Termination
- 75 2-3-3 PROFIBUS Cable Connector
- 76 2-3-4 Shielding Precautions
- 77 2-4 Software Configuration
- 79 Section 3 Configuration Software
- 80 3-1 CX-ConfiguratorFDT
- 80 3-1-1 Starting CX-ConfiguratorFDT
- 80 3-1-2 CX-ConfiguratorFDT Main Window
- 83 3-1-3 Device Catalogue
- 86 3-1-4 Updating the Device Catalogue
- 86 3-1-5 Adding Devices to the Network
- 87 3-1-6 Saving and Opening Projects
- 87 3-1-7 Exporting to HTML
- 88 3-1-8 Error Logging and FDT Monitoring
- 89 3-1-9 Access Control and User Management
- 93 3-2 CJ1W-PRM21 PROFIBUS Master DTM
- 93 3-2-1 Configuration User Interface
- 106 3-2-2 Diagnostic User Interface
- 112 3-2-3 Connecting to the CJ1W-PRM21
- 116 3-3 Generic Slave Device DTM
- 116 3-3-1 Configuration User Interface
- 124 3-3-2 Diagnostic User Interface
- 127 Section 4 Data Exchange with the CPU Unit
- 128 4-1 Data Exchange with the CPU Unit
- 128 4-1-1 Data Flow
- 131 4-1-2 Accessing From the User Program
- 134 4-2 Device Variables for CJ-series Unit (Software Switches, Statuses)
- 135 4-2-1 Software Switches (*_SwCmd)
- 137 4-2-2 Global-Control Command (*_GlobCtlCmd)
- 141 4-2-3 Unit Status (*_UnitSta)
- 143 4-2-4 Master Status (*_MstrSta)
- 145 4-2-5 Master Errors (*_MstrErrSta)
- 147 4-2-6 Slave Status (*_SlvSta)
- 148 4-2-7 Actual Bus Cycle Time (*_ActCycleTm)
- 148 4-2-8 Slave Data Exchange Active Flags (*_SlvDatXchg, *_SlvDatXchgL, *_SlvDatXchgH)
- 150 4-2-9 Slave New Diagnostics Flags (*_SlvNewDiagL, *_SlvNewDiagH, *_SlvNewDiag)
- 153 Section 5 Operation
- 155 5-1 Introduction
- 156 5-2 Setting Up a Network
- 158 5-2-1 Adding Devices to the Network
- 160 5-2-2 Changing Device and DTM Addresses
- 164 5-3 Configuring the Slave Devices
- 164 5-3-1 Defining the I/O Configuration
- 166 5-3-2 Setting Parameters
- 167 5-3-3 Selecting the Group Assignment
- 169 5-4 Configuring the Master
- 170 5-4-1 Setting the Master Parameters
- 171 5-4-2 Setting the Bus Parameters
- 172 5-4-3 Defining and Changing the I/O Mapping
- 173 5-4-4 Configuring CX-Server
- 175 5-4-5 Downloading the Configuration
- 177 5-5 I/O Communication Characteristics
- 177 5-5-1 I/O Data Configuration
- 177 5-5-2 Mapping I/O Data
- 186 5-5-3 Supported Data Types
- 187 5-5-4 Exchanging I/O Data Over PROFIBUS
- 189 5-5-5 I/O Response Time
- 192 5-5-6 System Startup Time
- 193 5-6 Operating the Network
- 193 5-6-1 User Access to the Network
- 194 5-6-2 Changing PROFIUS Mode of the Master Unit
- 195 5-6-3 Transmitting Global-Control Commands
- 199 5-6-4 Using Auto-CLEAR
- 201 5-7 Monitoring the Network
- 201 5-7-1 Monitoring the Master Unit and the Network
- 204 5-7-2 Monitoring Slave Status
- 206 5-7-3 Using the Error Log
- 209 5-8 PROFIBUS DP-V1 Services
- 209 5-8-1 Configuring and Monitoring Slaves using DTMs
- 210 5-8-2 PROFIBUS Services From CPU
- 211 Section 6 Message Communications
- 212 6-1 Overview
- 213 6-2 Sending Acyclic Messages Using SendCmd Instructions
- 217 6-3 Acyclic Messages
- 217 6-3-1 EXPLICIT MESSAGE SEND (2801)
- 219 6-3-2 PROFIBUS MESSAGE SEND (2809)
- 230 6-3-3 MEMORY AREA READ (0101)
- 231 6-3-4 ERROR LOG CLEAR (2103)
- 233 Section 7 Troubleshooting and Maintenance
- 234 7-1 Overview
- 235 7-2 Troubleshooting with the PROFIBUS Master Unit Indicators
- 235 7-2-1 Indicators
- 235 7-2-2 Unit Startup Errors
- 236 7-2-3 Unit Operational Errors
- 237 7-2-4 Unit Configuration Errors
- 238 7-2-5 Network Errors
- 241 7-3 Troubleshooting Using Error Status
- 241 7-3-1 Unit Status Word
- 243 7-3-2 Master Errors Word
- 245 7-4 Troubleshooting the Network
- 245 7-4-1 Troubleshooting Parameter Download
- 246 7-4-2 Troubleshooting the Network using CX-ConfiguratorFDT
- 250 7-4-3 Troubleshooting I/O Communication
- 254 7-4-4 Troubleshooting PROFIBUS DP-V1 Communication
- 255 7-5 Error Log Functions
- 255 7-5-1 Overview of the Error Log
- 256 7-5-2 Error Codes and Detailed Codes
- 258 7-6 Event Logs
- 258 7-6-1 Overview of the Event Logs
- 258 7-6-2 Error Table
- 260 7-6-3 Error Descriptions
- 264 7-7 Maintenance and Replacement
- 264 7-7-1 Cleaning
- 264 7-7-2 Inspection
- 265 7-7-3 Replacing Faulty Units
- 265 7-7-4 Addition/Replacement of Units on the PROFIBUS Network
- 267 Appendices
- 268 A-1 Differences in Available Functions Depending on the CPU Unit (NJ/CJ series) to be Connected
- 268 A-1-1 Differences in Available Functions
- 268 A-1-2 Differences in Accessing from User Program
- 274 A-2 Bus Parameters
- 278 A-3 Application Notes
- 279 A-4 Application Program
- 280 A-5 CX-ConfiguratorFDT Warning and Error Messages
- 287 A-6 I/O Data Type Definitions
- 287 A-6-1 Integer Data Conversions
- 288 A-6-2 Floating Point Data Conversions
- 288 A-6-3 Text String Data Conversion
- 289 A-6-4 Date/Clock Time Data Conversions
- 290 A-7 Slave Diagnostics Message
- 290 A-7-1 Slave Diagnostics Data Message
- 291 A-7-2 Standard Diagnostics Data Bytes
- 293 A-7-3 Extended Diagnostics Data Bytes
- 298 A-7-4 PROFIBUS DP-V1 Error Codes
- 301 Index