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INSTALLATION INSTRUCTIONS
Consumer Information
OBSERVE ALL GOVERNING CODES AND ORDINANCES.
This water heater is design-certified by CSA International as a Category IV, direct vented water heater which takes its combustion air from the outside of the structure and exhausts all products of combustion to the outside of the structure.
This water heater must be installed according to all local and state codes or in the absence of local and state codes with the “National Fuel Gas Code”, ANSI Z223.1(NFPA
54)- latest edition. Canadian installations must be performed in accordance with CAN/CGA-B149. This is available from the following:
CSA America, Inc.
8501 East Pleasant Valley Road
Cleveland, OH 44131
National Fire Protection Agency
1 Batterymarch Park
Quincy, MA 02169-7471
Canadian Standards Association
178 Rexdale Boulevard
Toronto, ON M9W 1R3
Check the phone listings for the local authorities having jurisdiction over this installation.
Installer and Owner Responsibilities
This manual has been prepared to acquaint you with the installation, operation, and maintenance of your gas water heater and provide important safety information in these areas.
Read all of the instructions thoroughly before attempting the installation or operation of this water heater.
Do not discard this manual. You or future users of this water heater will need it for future reference.
Service to the water heater should only be performed by a qualified service technician.
Examples of qualified service technicians include: those trained in the plumbing and heating industry, local gas utility personnel, or an authorized service person.
The manufacturer and seller of this water heater will not be liable for any damages, injuries, or deaths caused by failure to comply with the installation and operating instructions outlined in this manual.
If you lack the necessary skills required to properly install this water heater, or you have difficulty following the instructions, you should not proceed but have a qualified service technician perform the installation of this water heater.
Massachusetts code requires this water heater to be installed in accordance with Massachusetts Plumbing and
Fuel Gas Code 248 CMR section 2.00 and 5.00.
A data plate identifying your water heater can be found on the front of the heater. When referring to your water heater, always have the information listed on the data plate readily available.
Retain your original receipt as proof of purchase.
Unpacking the Water Heater
Excessive Weight Hazard
Use two or more people to move and install water heater unless proper handling equipment is utilized.
Failure to do so can result in back or other injury.
Removing Packaging Materials
Important: Do not remove any permanent instructions, labels, or the data plate from outside of the water heater or on the inside of panels.
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Remove exterior packaging and place installation components aside.
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Inspect all parts for damage prior to installation and start-up.
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Completely read all instructions before attempting to assemble and install this product.
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After installation, dispose of packaging material in the proper manner.
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FIRE AND EXPLOSION HAZARD
Can result in serious injury or death
Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance. Storage of or use of gasoline or other flammable vapors or liquids in the vicinity of this or any other appliance can result in serious injury or death
Location Requirements
The water heater design has been tested by CSA
International and complies with ANSI Z21.10.1, Section
2.35 Flammable Vapors Resistance. In garage installation avoid damage to your water heater by installing a vehicle stop as shown in figure below. Check state and local codes for requirements prior to installation.
Figure 1: Garage Installation
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Consider the inlet and exhaust vent system piping when selecting the water heater location. The venting system must be able to run from the water heater to the termination with a minimal length and number of elbows. Input rates are reduced as vent system length increases. The venting system must comply with the requirements set forth in the venting section of this manual.
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Locate the water heater near the existing gas piping.
If installing a new gas line, locate the water heater to minimize the pipe length and elbows.
Important: Air for combustion and ventilation must not come from a corrosive atmosphere. Any failure due to corrosive elements in the atmosphere is excluded from warranty coverage.
Note: The water heater must be installed according to all local and state codes or in absence of the local and state codes with the “National Fuel Gas Code”, ANSI Z223.1
(NFPA 54)-latest edition. Canadian installations must be performed in accordance with CAN/CGA-B149.
Important: The water heater should be located in an area where leakage of the tank or connections will not result in damage to the area adjacent to the water heater or to lower floors of the structure. Due to the
normal corrosive action of the water, the tank will eventually leak after an extended period of time.
Also any external plumbing leak, including those from improper installation, may cause early failure of the water tank due to corrosion if not repaired.
A qualified service technician should be contacted
for repairs. A suitable metal drain pan should be installed under the water heater as shown below, to help protect the property from damage which may occur from condensate formation or leaks in the piping connections or tank. The pan must limit the water level to a maximum depth of 1-3/4” and be at least two inches wider than the heater and piped to an adequate drain. Locate the water heater near a suitable indoor drain. Outside drains are subject to freezing temperatures which can obstruct the drain line. The piping should be at least 3/4” ID and pitched for proper drainage. Under no circumstances will the manufacturer or seller of this water heater be held liable for any water damage which is caused by your failure to follow these instructions.
This water heater is not certified for installation in mobile homes.
Note: In the State of California, the water heater must be braced, anchored, or strapped to avoid moving during an earthquake. Contact local utilities for code requirements in your area or call 1-800-456-9805 and request instructions.
Site Location
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Select a location near the center of the water piping system. The water heater must be installed indoors and in a vertical position on a level surface. DO NOT install in bathrooms, bedrooms, or any occupied room normally kept closed. Note: The water heater may be installed in a closet with a door off a bedroom or bathroom providing the units are installed and vented per the manufacturer’s instructions.
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34/50 GAL. MODEL SHOWN
• The water heater should be located in an area not subject to freezing temperatures. Water heaters located in unconditioned spaces (i.e., attics, basements, etc) may require insulation of the water piping and drain piping to protect against freezing. The drain and controls must be easily accessible for operation and service. Maintain proper clearances as specified on the data plate.
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Table of contents
- 1 Water Heater Safety
- 3 Installation Instructions
- 3 Unpacking the Water Heater
- 5 Condensate Line
- 6 Vent Pipe System
- 9 130,000 & 150,000 BTU/Hr Vent Terminations
- 12 175,000+ BTU/Hr Vent Terminations
- 15 Gas Input Rate
- 15 Water System Piping
- 19 Gas Supply and Piping
- 21 Electrical Connections/Wiring Diagram
- 24 Operating Your Water Heater
- 25 Polaris® Operating Instructions
- 26 Maintenance of Your Water Heater
- 28 Troubleshooting
- 29 Software Operation Sequence
- 30 Parts List and Diagram
- 32 Polaris® Models and Dimensions