CYBEX Eagle Calf Service manual

Cybex Eagle

®

Calf

Owner’s and Service Manual

Strength Systems

Part Number 11120-999 J

www.cybexinternational.com

Cybex Eagle

®

Calf

Owner’s and Service Manual

Strength Systems

Part Number 11120-999 J

Cybex® and the Cybex logo are registered trademarks of Cybex International, Inc.

Eagle® and its mark are registered trademarks of Cybex International, Inc.

DISCLAIMER: Cybex International, Inc., makes no representations or warranties regarding the contents of this manual. We reserve the right to revise this document at any time or to make changes to the product described within it without notice or obligation to notify any person of such revisions or changes.

© Copyright 2010, Cybex International, Inc. All rights reserved.

Printed in the United States of America.

10 Trotter Drive Medway, MA 02053 • 508-533-4300 • FAX 508-533-5183 www.cybexinternational.com • [email protected] • 11120-999 J • March 2010

Table of Contents

1 Safety

Safety. . . . . . . . . . . . . . . . . . . . . . . . . . 1-1

Warning/Caution Decals . . . . . . . . . . . 1-2

Regular Maintenance Activities . . . . . . 1-5

Using Proper Form . . . . . . . . . . . . . . . 1-5

2 Exercises

General Exercise Guidelines . . . . . . . . 2-1

3 Customer Service

Contacting Service. . . . . . . . . . . . . . . . 3-1

Ordering parts . . . . . . . . . . . . . . . . . . . 3-1

Return Material Authorization (RMA). . 3-1

Damaged Parts . . . . . . . . . . . . . . . . . . 3-2

4 Assembly

Assembly . . . . . . . . . . . . . . . . . . . . . . . 4-1

5 Maintenance

Daily Procedures . . . . . . . . . . . . . . . . . 5-1

Weekly Procedures . . . . . . . . . . . . . . . 5-4

Yearly Procedures . . . . . . . . . . . . . . . . 5-6

Environment. . . . . . . . . . . . . . . . . . . . . 5-7

Storage . . . . . . . . . . . . . . . . . . . . . . . . 5-7

6 Service

Parts Lists . . . . . . . . . . . . . . . . . . . . . . 6-4

Exploded-View Diagram . . . . . . . . . . . 6-5

Page i

Cybex Eagle 11120 Standing Calf Owner’s Manual

1 - Safety

Safety

Read the Owner’s Manual carefully before assembling, servicing or using the equipment.

It is the responsibility of the facility owner and/or owner of the equipment to instruct users on proper operation of the equipment and review all labels.

WARNING: Serious injury could occur if these safety precautions are not observed:

User Safety Precautions

• Obtain a medical exam prior to beginning an exercise program.

• Read and understand warning labels and user manual prior to exercising. Obtain instruction prior to use.

• Keep body and clothing free from and clear of all moving parts.

• DO NOT attempt to fi x a broken or jammed machine. Notify fl oor staff.

• Be sure that the weight pin is completely inserted. Use only the pin provided by the manufacturer.

If unsure seek assistance.

See assistance from fl oor staff.

• Children must not be allowed near these machines. Teenagers must be supervised.

• DO NOT use if guards are missing or damaged.

• DO NOT use dumbbells or other incremental weights, except those provided by the manufacturer.

damaged.

•

•

DO NOT remove any labeling from equipment. Replace any damaged labels.

Stop exercising if you feel faint, dizzy or experience pain at any time while exercising and consult your physician.

Facility Safety Precautions

• Read the Owner’s Manual carefully before assembling, servicing or using the equipment.

• Securely anchor each machine to the fl oor using the anchor holes provided in each machine.

NOTE: Cybex is not responsible for the actual anchoring of equipment. Consult with a professional contractor.

NOTE: Use fasteners having a minimum of 500 lbs. tensile capacity (3/8” grade 2 bolts or better).

NOTE: If legs/frame does not contact surface, DO NOT pull down with anchors. Shim any leg or frame not in contact with surface using fl at washers.

Safety

Page 1-1


• Make sure that each machine is set up and operated on a solid level surface. Do not install equipment on an uneven surface.

• Make sure that all users are properly trained on how to use the equipment.

• Make sure there is enough room for safe access and operation of the equipment.

• Perform regular maintenance checks on the equipment. Also pay close attention to all areas most susceptible to wear, including (but not limited to) cables, pulleys, belts and grips.

• Immediately replace worn or damaged components. If unable to immediately replace worn or damaged components then remove from service until the repair is made.

• Use only Cybex supplied components to maintain/repair the equipment.

• Keep a repair log of all maintenance activities.

damaged.

NOTE: It is the sole responsibility of the user/owner or facility operator to ensure that regular maintenance is performed.

Safety Guidelines And Practices

Cybex recommends that all fi tness equipment be used in a supervised area. It is recommended that the equipment be located in an access controlled area. Control is the responsibility of the owner. The extent of control is at the discretion of the owner.

It is the responsibility of the purchaser/user of Cybex products to read and understand the owner’s manual, and warning labels; as well as instruct all individuals, whether end users or supervising personnel, on proper usage of the equipment.

PROPER USAGE:

Use machine only as described in the manual. Failing to follow proper instructions may result in injury.

Do Not Lean Against or Pull On the framework, weight stack, or any component, whether machine is at rest or in use.

Inappropriate or improper use may result in injury to users or third parties (bystanders).

Do not use machine if it is not located on a solid level surface or is improperly installed.

Provide an adequate safety perimeter between the machine, walls and other equipment to ensure that the facility has the proper clearance for usage and training.

SECURING EQUIPMENT:

The machine has holes in the feet, which allow for ease in anchoring to the fl oor. Cybex strongly recommends that, to eliminate rocking, tipping or falling over due to incorrect usage and misuse, equipment be secured to a solid, level surface.

1. The solid, level surface should not deviate more than 1/8” over a 10’ distance or as defi ned and required by local

building and architectural codes.

2. Anchoring of equipment must be completed by a qualifi ed licensed contractor.

Safety

Page 1-2


3. Anchoring holes are provided on the feet of the frame. All anchoring locations must be used when anchoring the

equipment to the fl oor.

4. Due to the wide variation of fl ooring on which machines may be anchored or installed, verify anchoring method and

anchoring fasteners with a qualifi ed and licensed contractor.

5. A minimum pull out force of 220 lbs/100 kgs is required for each anchor position..

6. Do not use machine until it is properly anchored.

MAINTENANCE:

Preventative maintenance allows proper equipment operation and reduces the risk of injury. Perform the maintenance requirements as specifi ed in the manual.

STANDARD COMPLIANCE:

Cybex products meet or exceed applicable ASTM and EN Standards.

Warning/Caution Decals

Warning decals indicate a potentially hazardous situation, which, if not avoided, could result in death or serious injury.

Caution decals indicate a potentially hazardous situation, which, if not avoided, could result in minor or moderate injury.

The warning and caution decals are shown on the following page. The diagrams following the decals show where each decal is located.

Safety

Page 1-3


B

A

CAUTION

Personal injury may occur.

Keep away from moving parts to avoid injury.

4000Y316-4

Safety

Page 1-4

4605-381-4 A


Standing Calf - 11120

A

B

B

DESCRIPTION PART NO.

A. Warning Label ................. 4605-381-4

B. Caution Decal ................. 4000Y316-4

B

Safety

Page 1-5

Safety

Page 1-6


Regular Maintenance Activities

Preventative maintenance activities must be performed to maintain normal operation of your equipment.

Keeping a log sheet of all maintenance actions will assist you in staying current with all preventative maintenance activities. The preventative maintenance actions are described in detail in Chapter 5.

Briefl y, they include:

Daily

1. Clean upholstery.

Weekly

1. Inspect all nuts and bolts for looseness. Tighten as required.

damaged, immediately discontinue use until cable or belt has been replaced.

immediately.

4. Inspect for loose or worn grips. Replace all loose or worn grips immediately.

operation issues immediately.

6. Lubricate guide rods using automotive engine oil only.

Yearly

1. Replace all cables and belts at least annually.

Using Proper Form

Before working out, read and understand the exercises located on the placard and in Chapter 2.


2 - Exercise

Intended Use

The intended use of this equipment is to aid or improve general physical fi tness and exercise.

For Commercial use.

MUSCLES USED

Instructions

Read and understand all instructions and warnings prior to using this machine. See Chapter 1, Safety in the Eagle Owner’s Manual or consult with fl oor staff.

Gastrocnemius, Soleus

START FINISH

NOTE: Motion Developed: Plantar Flexion

NOTE: All adjustment points on the machine have yellow handles or knobs.

NOTE: See next page for “Set Up” and “Movement”.

NOTE: Do not turn knob when weight stack is elevated

Exercise

Page 2-1

Exercise

Page 2-2


Set Up

1. Adjust seat for a slight bend at the knee with feet shoulder width apart.

2. Grasp handles.

Movement

1. Press ball of foot forward into the foot bar..


3 - Customer Service

Contacting Service

Hours of phone service are Monday through Friday from 8:30 to 6:00 p.m. Eastern Standard Time.

For Cybex customers living in the USA, contact Cybex Customer Service at 888-462-9239.

For Cybex customers living outside the USA, contact Cybex Customer Service at 508-533-4300

or fax 508-533-5183.

Find information on the web at www.cybexintl.com or by e-mail at [email protected].

Ordering Parts

Fax order to 508-533-5183. To speak with a customer service representative, call 888-462-9239 (for customers living within the USA) or 508-533-4300 (for customers outside the USA). You may also contact us through e-mail at [email protected]

Having the following information ready when calling will assist our Cybex representatives in serving you.

•

•

Unit Serial Number

Product Name

The unit serial number and product name can be found on the serial number decal. See Chapter 6 for exact location of serial number decal.

•

•

Part Description

Part Number

Part descriptions and part numbers are located in Chapter 6 of this manual.

•

•

Shipping Address

Contact Name

Return Material Authorization (RMA)

In addition to your shipping address and contact name, your account number is helpful but not required.

The Return Material Authorization (RMA) system outlines the procedures to follow when returning material for placement, repair or credit. The system assures that returned materials are properly handled and analyzed. Follow the following procedures carefully.

Contact your authorized Cybex dealer on all warranty-related matters. Your local Cybex dealer will request a RMA from Cybex, if applicable. Under no circumstances will defective parts or equipment be accepted by Cybex without proper RMA and an Automated Return Service (ARS) label.

Customer

Service

Page 3-1


1. Call the Customer Service Hot Line listed above for the return of any item that is defective.

2. Provide the technician with a detailed description of the problem you are having or the defect in the item you wish to return.

3. Provide the model and serial number of your Cybex equipment.

4. At Cybex’s discretion, the technician may request that you return the problem part(s) to Cybex for evaluation and repair or replacement. The technician will assign you a RMA number and will send you an ARS label. The ARS label and the RMA numbers must be clearly displayed on the outside of the package that contains the item(s) to be returned. Include the description of the problem, the serial number of the equipment and the name and address of the owner in the package along with the part(s).

5. Forward the package through UPS to Cybex.

Attn: Customer Service Department

Cybex International, Inc.

1975 24th Ave SW

Owatonna, MN 55060

NOTE: Merchandise returned without an RMA number on the outside of the package or shipments sent

COD will not be accepted by the Cybex receiving department.

Damaged Parts

Materials damaged in shipment should not be returned for credit. Shipping damages are the responsibility of the carrier (UPS, Federal Express, trucking companies, etc.)

Apparent Damage - Upon receipt of your shipment, check all items carefully. Any damage seen with a visual check must be noted on the freight bill and signed by the carrier’s agent. Failure to do so will result in the carriers refusal to honor your damage claim. The carrier will provide you with the required forms for fi ling such claims.

Concealed Damage - Damage not seen with a visual check upon receipt of a shipment but notices later must be reported to the carrier as soon as possible. Upon discovery of the damage, a written or phone request to the carrier asking them to perform an inspection of the materials must be made within ten days of the delivery date. Keep all shipping containers and packing materials as they will be needed in the inspection process. The carrier will provide you with an inspection report and the necessary forms for fi ling a concealed damage claim.

Concealed damage claim is the carrier’s responsibility.

Customer

Service

Page 3-2


4 - Assembly

TOOLS REQUIRED

•

•

•

•

•

•

•

•

7/32” Allen wrench

3/4” Allen wrench

9/16” Wrench

3/4” Socket or wrench

External snap ring pliers

Phillips screwdriver

Medium weight automotive engine oil

Torque Wrench

NOTE: Two people will be required for this procedure.

NOTE: It is the responsibility of the facility owner/owner of the equipment to ensure that there is appropriate clearance around each machine to allow for safe use and passage.

procedures listed on this instruction sheet.

2. Verify you have received the appropriate confi guration.

A. Verify that you received the correct color machine that you ordered.

B. Verify you received weight plates and weight plate decals.

C. Verify you received the Cybex Eagle Calf Raise Owner’s Manual.

D. Verify you received the warranty sheet.

3. Move to desired location.

A. Note the diminsions of the machine: idle - 58 L x 41 W x 58 H inches

147.32 L x 104.14 W x 147.32 H cm in use - 66 L x 41 W x 58 H inches

167.64 L x 104.14 W x 147.32 H cm

Machine Weight (with weight stack) - 740 lbs. (335.66 kg)

B. Determine if you can move your machine through the required doorway(s).

C. If the machine fi ts through the doorway(s), move machine to desired location and skip to step 5.

D. If weight stacks need to be installed proceed to step 6.

E. If the machine does not fi t through the door-way(s) then see step 4.

NOTE: If your machine fi ts through the doorway then skip step 4.

If your machine does not fi t through the doorway then perform step 4.

A. Carefully remove each (standard) cone-shaped shipping support using a 3/4” socket or wrench.

Assembly

Page 4-1


B. With an assistant, carefully remove the nine Button Head

Socket Cap Screws (BHSCS) securing the two halves of the frame. See Figure 1.

C. Carefully move each half through the door-way to the desired location.

D. With an assistant, carefully attach each half together using the nine BHSCS removed in step 4B. See Figure 1.

E. Continue on with step 5B.

Locknut (3)

BHSCS (3)

Locknut (2)

Locknut (3)

BHSCS (2)

BHSCS (3)

A. Carefully remove each (standard) cone-shaped shipping support (using a 3/4” socket or wrench).

B. Carefully place rubber feet (supplied with machine) on each foot of the frame.

C. Cut shipping tie securing top weight.

D. Lift top weight and turn the Increment Weight Adjusting

Knob to select all 15 lbs.(three increment weights each side).

E. Remove the three Phillips head screws securing the top (back) shroud and carefully remove the shroud.

See Figure 2.

F. Loosen bottom two screws shown in Figure 3.

NOTE: Do not remove the bottom two screws.

G. Remove the top two screws securing the back shroud assembly. See Figure 4.

Figure 1

Figure 2

H. Carefully slide rear shroud assembly upward and remove.

6. Install the weight stack.

Figure 3

A. Note how the increment weights are installed.

B. With an assistant holding the increment weights, move the adjusting knob to 0 lbs. and remove all six increment weights (three each side).

C. Using an external snap ring pliers, remove the upper snap ring from one of the guide rods and carefully lower the guide rod. See Figure 5.

D. Remove lower snap ring and wave washer from the guide rod. Repeat steps 6C and 6D to remove both snap rings from other guide rod.

E. If possible, lean guide rods outward, away from machine in order to provide the most room for installing weight plates.

F. Slide top weight up and out of machine and carefully set it aside.

Figure 4

Frame

Locknut (1)

BHSCS (1)

Phillips Head

Screw (3)

Screw

Screw

Upper snap ring

Wave washer

Lower snap ring

Guide rod

Assembly

Page 4-2

Figure 5


G. Wipe guide rods clean over entire length. Lubricate with light coating of medium weight automotive engine oil.

H. Carefully install each weight plate one at a time. NOTE: When installing weight plates, position plates so wide edges of bushing face upward and narrow edges of bushing face downward. See Figures 6A and 6B.

CORRECT

WIDE bushing

edge faces upward

WRONG

NARROW bushing edge

NOTE: The narrow bushing edge must face downward.

Figure 6A Figure 6B

I. Slide top weight onto guide rods.

J. Place lower snap ring and wave washer onto guide rod (about 3” from the top end of guide rod).

K. Raise guide rod up through mounting hole and install the upper snap ring.

L. Lower guide rod and secure lower snap ring. Repeat steps 6J - 6L for the other guide rod.

A. Verify belt is routed through top of pulley bracket and then route end of belt down to the top weight.

B. Verify the belt clamp on the top weight is positioned properly with the top pulley. NOTE: The belt must

have a straight path from the pulley to the belt clamp.

See Figure 7. NOTE: Figure 7 shows the top view, looking from the top pulley down to the top plate.

C. Slide belt through slot in belt clamp.

D. Verify belt and insert are installed properly, as shown in Figure 8A. NOTE: Do not install the insert backwards as shown in Figure 8B.

Increment

Weight

Adjusting

Knob

Figure 7

Belt

Top Pulley

Correct belt routing

Insert

Belt

Stem

Set Screw

Insert

Wrong belt routing

Insert

Belt

Stem

Figure 8A Figure 8B

Assembly

Page 4-3


E. Pull belt tight and secure belt to clamp with the two set screws. NOTE: Torque set screws 300-350 in./lbs.

See Figure 9.

F. Place weight stack pin in each plate to verify proper installation.

Belt

G. Without selecting any resistance, lift top weight up and down

(simulating normal operation).

H. Have an assistant verify that the belt is moving smoothly and is routed straight from the top pulley bracket to the top weight belt clamp.

Set screw

I. Reinstall the six increment weights that were removed in step 6B. See Figure 10.

J. Turn the Increment Weight Adjusting Kob to select all

15 lbs.

8. Install back shrouds.

A. Carefully place shroud assembly back into position on the two bottom screws. See Figure 11.

B. Install the top two screws securing the back shroud assembly. See Figure 12.

C. Install the three Phillips head screws securing the top (back) shroud. See Figure 13.

Figure 9

Grooves

Increment Weights

Figure 10

Screw

Belt clamp insert

Belt clamp

Figure 11

Figure 12

Figure 13

Phillips

Head

Screw (3)

Screw

Assembly

Page 4-4


9. Install weight plate decals.

NOTE: You have the option to use pounds, kilograms or both.

A. Slowly and carefully peel off back side of decal. See

Figure 14. NOTE: When peeling off back cover, make sure that the decals remain attached to the front sticker.

B. Align holes in decal with appropriate holes in weight stack. NOTE: Do not allow the adhesive to touch weight stack at this time.

C. Insert a guide pin through each hole of the template.

NOTE: A guide pin can be anything that fi ts through the weight stack hole, such as a weight stack selector pin.

D. Carefully align decal and rub it onto weight plates.

Front

Back

Figure 14

Guide Rod

E. Carefully remove front side, leaving decals adhering to weight plates. See Figure 15.

NOTE: It is important that you perform regular inspection and maintenance activities on your equipment. See the

Cybex Eagle Owner’s Manual for inspection and maintenance activities. If you do not have a Cybex

Eagle Owner’s Manual or if you have any questions or concerns, call Cybex Customer Relations at

888-462-9239.

Weight Stack

Pounds

240

260

280

300

160

180

200

220

320

340

360

380

100

120

140

20

40

60

80

400

9.0

18.0

36.0

45.0

54.0

63.0

72.0

81.0

90.0

99.0

153.0

162.0

171.0

180.0

108.0

117.0

126.0

135.0

144.0

Kilograms

10. Verify proper operation

11. Anchor machine to the fl oor.

Figure 15

A. Securely anchor machine to the fl oor using the anchor holes provided in each machine.

NOTE: Cybex is not responsible for the actual anchoring of equipment.Consult with a professional contractor.

NOTE: Use fasteners having a minimum of 500 lbs. tensile capacity (3/8” grade 2 bolts or better).

NOTE: If legs/frame does not contact surface, DO NOT pull down with anchors. Shim any leg or frame not

in contact with surface using flat washers.

Assembly

Page 4-5

Assembly

Page 4-6


This page intentionally left blank.


Chapter 5 - Maintenance

All preventive maintenance activities must be performed on a regular basis. Performing routine preventive maintenance actions can aid in providing safe, trouble-free operation of all Cybex

Strength Systems equipment.

NOTE: Cybex is not responsible for performing regular inspection and maintenance actions for your machines. Instruct all personnel in equipment inspection and maintenance actions and also in accident reporting/recording. Cybex phone representatives are available to answer any questions or concerns that you may have.

NOTE: All inspections and repairs must be performed by trained service personnel only.

Cybex will void warranty if non-Cybex replacement parts are used.

Daily Procedures

1. Upholstery - Wipe down all upholstery as per the recommendations listed below for light soiling and more difficult stains.

• A solution of 10% household liquid dish soap with warm water applied with a soft damp

cloth.

• If necessary, a solution of liquid cleanser and water applied with a soft bristle brush.

Wipe away the residue with a water dampened cloth.

Maintenance

Page 5-1

Maintenance

Page 5-2


More Difficult Stains

• Dampen a soft white cloth with a solution of 10% household bleach (sodium hypochlorite), 90%

water. Rub gently. Rinse with a water dampened cloth to remove bleach concentration.

• The same procedure can be used with full strength household bleach, if necessary.

• Allow bleach to puddle on the affected area or apply with a soaked cloth for approximately 30 minutes.

Rinse with a water dampened cloth to remove any remaining bleach concentration.

Alternative Method for Difficult Stains

• Dampen a soft white cloth with rubbing alcohol and rub gently. Rinse with a water dampened cloth to

remove any remaining rubbing alcohol concentration.

NOTE: To restore luster, a light coat of spray furniture wax can be used. Apply for 30 seconds and

follow with a light buffing using a clean white cloth.

Please Review Carefully

When using strong cleaning agents such as rubbing alcohol or bleach, it is advisable to first test in an inconspicuous area. Other cleaning agents may contain harsh or unknown solvents and are subject to formula changes by the product manufacturer without notice. Should you desire to use other cleaning agents, carefully try them in an inconspicuous area to determine potential damage to the material.

Never use harsh solvents or cleaners which are intended for industrial applications. To clean stained or soiled areas, a soft white cloth is recommended. Avoid use of paper towels.

Cleaning products may be harmful/irritating to your skin, eyes, etc. Use protective gloves and eye protection. Do not inhale or swallow any cleaning product. Protect surrounding area/clothing from exposure. Use in a well ventilated area. Follow all product manufacturer’s warnings. CYBEX and its vendors cannot be held responsible for damage or injuries resulting from the use or misuse of cleaning

products.

2. Frames - Wipe down all frames using a mild solution of warm water and car wash soap. Be sure to dry thoroughly. AVOID acid or chlorine based cleaners and also cleaners containing abrasives as these could scratch or damage the equipment.

3. Chrome - Clean chrome tubes, first using chrome polish and then using a car wax seal. Neutral cleaners with a pH between 5.5 and 8.5 are recommended. Be sure to dry thoroughly. AVOID acid or chlorine based cleaners and also cleaners containing abrasives as these could scratch or damage the

equipment.


4. Guidelines for cleaning front panel:

• Use clean soft cloths or sponges for application of cleaners and again for washing and rinsing.

• Follow up the application with warm water rinse.

• Don’t use abrasives or high alkaline cleaners.

• Don’t leave cleaners on for long periods, wash immediately.

• Don’t apply cleaners in direct sunlight or at elevated temperatures.

• Don’t use scrapers, squeegees or razors.

• Don’t clean with gasoline.

Compatible Cleaners and Detergents:

• Formula 409

• Top Job

• Joy

• Palmolive

• Windex with Ammonia D

To Minimize Fine or Hairline Scratches:

Mild automotive polish applied and removed with a soft, clean cloth will help fill scratches.

Suggested Polishes:

• Johnson Paste Wax

• Mirror Glaze #10 Plastic Polish (by Mirror Bright Polish Co.)

• Novus Plastics Polish #1, #2 (by Novus Inc.)

Maintenance

Page 5-3

Maintenance

Page 5-4


Weekly Procedures

1. Check all nuts and bolts for looseness. Tighten as required.

2. Inspect all belts (entire length) for any non-uniformity and wear.

Immediately replace belt if any of the following conditions are present:


3. Some machines use cables in addition to belts. Inspect all cables for wear or damage and proper tension. When inspecting cables, run your fingers on the cable, paying particular attention to bends in the cable and attachment points.

Replace all worn cables immediately. The following conditions may indicate a worn

cable:

• A tear or crack in the cable sheath that exposes the cable. See Figure 1.

Figure 1

• A kink in the cable. See Figure 2.

Figure 2

• A curled sheath. See Figure 3.

Figure 3

• “Necking”, a stretched cable sheath. See Figure 4.

Figure 4

Maintenance

Page 5-5

Maintenance

Page 5-6


4.

Inspect bars and handles for wear, paying particular attention to tab area connecting

points.

Replace all worn handles immediately.

5. Inspect snap links for proper latching (indicates wear).

Replace all worn snap links immediately.

6

.

Inspect for loose or worn grips.

Replace all loose or worn grips immediately.

7.

Inspect all labeling for readability. This includes instructional placards, warning and caution decals.

Replace all worn labeling immediately.

8.

Inspect all weight stacks for proper alignment and operation.

Correct all improper alignment and operation issues immediately.

9.

Wipe Weight Stack Guide Rods clean over entire length. Lubricate with a light coat of medium weight automotive engine oil.

Yearly Procedures

1.

Replace all belts and cables at least annually.


Environment

Static Electricity - Depending upon where you live, you may experience dry air, causing a common experience of static electricity. This may be especially true in the winter time. You may notice a static build-up just by walking across a carpet and then touching a metal object. The same can hold true while working out on your unit. You may experience a shock due to the build-up of static electricity on your body and the discharge path of the unit. If you experience this type of situation, you may want to increase the humidity to a comfortable level through the use of a humidifier.

Humidity - The unit is designed to function normally in an environment with a relative humidity range of 30% to 75%.

NOTE: Do not install or use the unit in an area of high humidity, such as in the vicinity of a steam room, sauna, indoor pool or outdoors. Exposure to extensive water vapor, chlorine and/or bromine could adversely affect the electronics as well as other parts of the machine.

Temperature - The unit is designed to function normally in an environment with an ambient temperature range of 50 o

F (10 o

C) to 104 o

F (40 o

C) degrees.

Storage

Humidity - The unit can be shipped and stored in an environment with a relative humidity range of 10% to 90%.

NOTE: Do not store the unit in an area of high humidity, such as in the vicinity of a steam room, sauna, indoor pool or

outdoors. Exposure to extensive water vapor, chlorine and/or bromine could adversely affect the electronics as

well as other parts of the machine.

Temperature - The unit can be shipped and stored in an environment with an ambient temperature range of 32 o F (0 o C) and 140 o F (60 o C) degrees.

Maintenance

Page 5-7

Maintenance

Page 5-8


Cybex Eagle 11120 Fly/Rear Delt Owner’s Manual

6 - Service

Please refer to the next several pages for parts lists, exploded-view diagrams.

NOTE: All inspections and repairs must be performed by trained service personnel only.

Cybex will void warranty if non-Cybex replacement parts are used.

Service

Page 6-1

Service

Page 6-2


This page intentionally left blank


CALF

PRODUCT NO. 11120

A

J

C

K

D

B

H

F

L

G

H

E

A

A

NOTE: See exploded-view diagram for location of I (serial number decal).


A. Caution Decal .................... 4000Y316


D. Eagle Plaque ...................... 11040-789

E. Seat Pad ............................ 4800-164

F. Back Pad ........................... 4800-150

I. Serial Number Decal

K. Weight Selector Pin ...... BH030207

L. Increment Weight Decal. 11000-407

Service

Page 6-3


ITEM QTY PART NO. DESCRIPTION

30

31

32

33

34

35

36

37

38

39

20

21

22

23

24

25

26

27

28

29

40

41

42

43

44

45

46

47

48

10

11

12

13

14

15

16

17

18

19

1

2

3

4

5

6

7

8

9

*Language Key

2 11000-384

2 11040-401

1 11040-440

2 11040-750

2 11040-754

2 11040-751

1 11040-771

1 11040-768

2 11040-776

2 11040-777

1 11040-775

1

2

1

11040-760

11040-762

11040-560

1 11090-210

2 11090-374

2

6

1

11090-376

11090-392

3900-441

WT ROD .625 X 47.50

KNOB

EXT INC WT CHANNEL

EXT INC WT CHANNEL

CHASSIS

TRAY, BOTTOM

COVER, PULLEY

PANEL, SHROUD BACK

PANEL, SHROUD FRONT

DECAL, WEIGHT PLATE (10 - 290)

CLAMP

END CAP

RING, HANDLE GRIP

FOOT COVER

DECAL, CYBEX INTERNATIONAL

1 4605-381-X* WARNING LABEL

1 11120-200 SEAT FRAME

1 11120-201 PIVOT ARM

1 11120-202

1 11120-203

FOOT BAR

PIVOT ARM

1 11120-204

1 11120-205

1 11120-316

1 11120-318

1 11120-319

WEIGHT FRAME

SEAT

TUBE

TUBE, SPACER

NON-SLIP

2 11120-336

1 11120-337

1 11120-338

SHAFT, PIVOT

SHAFT, PIVOT

SHAFT, PIVOT

1 11120-610-X* PLACARD, EAGLE CALF

1 11120-999-X* OWNER’S MANUAL

3 4000Y316-X* DECAL, CAUTION

1 4605-322 PIN, DETENT

4 4620-318 ROLLER

4 4620-319

1 4620-321

SPACER

P/ ADJUSTING TUBE

1

2

1

4

1

4620-331

4860-332

51198

BR030214

BS070201

1

8

4

CM000211

FB030232

FB050211

84” GB000202

DECAL, SEAT ADJUSTMENT

PLUG, ADJ BEARING

WARRANTY BOOK (NOT SHOWN)

RETAINING RING, .625 DIA

COM SPRING .56 x .66 1.50 LG

DECAL, PATENT PENDING

BEARING, RADIAL 17 mm EXT. RACE

BRG FLG .38 X .50 .25 LG

BELT .95 WIDE 84” LG

1-German

2-French

3-Spanish

English

6-Japanese

7-Swedish

8-Russian


75

76

77

78

79

80

81

82

83

84

65

66

67

68

69

70

71

72

73

74

85

86

87

88

89

90

91

92

93

58

59

60

61

62

63

64

49

50

51

52

53

54

55

56

57

4 GP000209

2 HC620417

4

9

HC620430

HC700417

3

9

2

HC700428

HC700430

HF449063

10 HF540200

1 HN664900

21 HN704901

5 HN704902

10 HS347600

2 HS407100

4 HT102214

18 HT542514

3 HY740000

10 JC700412

2 JC700420

7 JC700434

1

3

JD343320

PP090202

1

2

PP090206

4505-331

2 PR060005

2

2

PR250203

5605-508

1 11120-206

1 11120-345

2 FB130207

2

4

HC700415

JS347400

1

1

4

11040-568

11040-561

PP080222

1 11040-789

4 HN575100

PULLEY ASSEMBLY-3.50

BHSCS .250-20 X 1.00

BHSCS .250-20 X 2.50

BHSCS .375-16 X 1.00

BHSCS .375-16 X 2.25

BHSCS .375-16 X 2.50

INSERT 3/4 X 1/4-20

GROMMET, NYLON

NUT, HEX SELF-LOCKING .312-18

ZINC

LOCKNUT, .375-16 NYLON

LOCKNUT, .375-16 NYLON

WASHER, SAE .375

WASHER, SPRING .650 ID x .790 OD x .062 THK

PHIL, HEX, WASHER HD, TYPE 23,

10-24

PN HD PHIL SC # 8 X .625 BLK

SET SCREW

BHSCS .375-16 X .50

BHSCS .375-16 X 1.25

BHSCS .375-16 X 3.00

S BOLT .375 X 1.25 .312-18

INSERT, PLASTIC 1.50 x 3.00 x 11 GA

INSERT, PLASTIC 2.00 x 3.00 x 11 GA

BUMPER, 1.50 DIA

BUMPER, WEIGHT

STRIP, FOAM .12 X .25 X ROLL

GRIP 1.38 OD X .96 ID

SWIVEL PULLEY

SHAFT, PIVOT

BRG FLG 17mm X 19mm X 25mm

BHSCS .375-16 X .75

LOCKWASHER, INT TOOTH .375

CLAMP BLOCK INSERT

DECAL, WEIGHT PLATE (310 - 490)

CAP VINYL END .50 X .50

EAGLE PLAQUE

LOCKNUT .190-No 10-24

1

2

1

1

4 HT572512

1 4800-164

1 4800-150

1

1

13000-402

13000-400

HT552515

HT512517

11000-407-X*

11040-790

TAP SC NO. 10-24 X .50 PN HD PHIL

SEAT PAD

BACK PAD

MOUNT, WATER BOTTLE HOLDER

HOLDER, WATER BOTTLE

TAP SC NO 8-16X.75

TAP SC 10-24 X 1.00 TYPE WB

DECAL, INCREMENT WEIGHT

DECAL, MADE IN USA

Service

Page 6-4


EAGLE CALF MAIN ASSEMBLY DETAIL

50

23

86

29

87

65

60

36

60

35

46

65

30

32

60

65

46 60

65

46

24

76

53

46

31

22

60

78

46

71

65

15

47

77

53

75

58

49

49

80

64

47

54

63

69

25

63

58

49

56

58

3

70

18

44

26

58

62

79

35 67

52

58

49

48

88

91

90

18

16

55

67

74 17

79

66

37

59

69

58

41

67 38

59 35

54

82

21

52 58

69

28

54

89

52

27

51

1

40

39

51

1

18

Service

Page 6-5

Service

Page 6-6


SHROUD AND GUIDE ROD ASSEMBLY DETAIL

83

11

85

63

33

84

7

9

63

13

4

13

92

93

20

4

5

63

10

63

61

43

43

2

6

9

72

12

63

10

8

63

63

19

6

63


BELT ROUTING DETAIL

48

Service

Page 6-7


TOP WEIGHT ASSEMBLY DETAIL

9

10

11

12

13

14

15


1 1 11040-366 Top Weight Assembly, Molded

2

3

1 11040-367

2 11040-369

Hub, Molded

Rod, Linkage

4

5

6

7

8

2 11040-370

1 11040-427

1

1

1

11040-426

11040-424

11040-416

Pin

Rod

Stem

1

1

1

4

2

1

1

11040-425

BH030207

4700-252

BR030209

BR030220

HP016820

HP266765

Cover, Top Weight

Knob

Pin, Weight Selector

Lifting Post 20

External Retaining Ring .188

Internal Retaining Ring 1.250

Cotter Pin .125 X 1.25

Roll Pin, .125 X .938

24

25

26

27

28

29

30


16 2 HS720004 Felt Washer, .641 1.250 .125 T

17

18

4

4

HT562715

HT582510

Tap SC NO 10 x .750 F Phil

Tap SC NO 10 x .375 PN HD Phil

19

20

21

22

23

2

12 11040-572

6

1

1

11040-409

11040-573

11040-216

11040-301

Molded Bumper Pad

Guard, Increment Weight

Weight Increment

Belt Clamp

Clamp Block Insert

1 11040-428

1 11040-429

1

3

19

1

1

HT552512

HY740000

4000C101

4701-011

4701-012

Adjustment Decal

Rotation Decal

Screw, Pan HD Phil HD Self

Tapping 8-16 x .50, Type WB

Set Screw

Weight Stack Plate

Weight Pack (Not Shown)

Weight Pack (Not Shown)

8

4

3

12

13

14

1

16

2

23

22

27

TOURQUE SET SCREWS

300-350 IN./LBS

12

3

4

21

5

15

26

6

24

7

18

10

9

25

20

17

NOTE: Increment weights are located in the increment weight channel.

See main assembly.

19

11

28

Service

Page 6-8

10 Trotter Drive Medway, MA 02053 • 508-533-4300 • FAX 508-533-5183 www.cybexinternational.com • [email protected]

CYBEX Eagle Calf Service manual

Cybex Eagle

®

Calf

Owner’s and Service Manual

Strength Systems

Part Number 11120-999 J

www.cybexinternational.com

Cybex Eagle

®

Calf

Owner’s and Service Manual

Strength Systems

Part Number 11120-999 J

Table of Contents

1 - Safety

Safety

Safety Guidelines And Practices

Warning/Caution Decals

CAUTION

Personal injury may occur.

Keep away from moving parts to avoid injury.

Standing Calf - 11120

Regular Maintenance Activities

Using Proper Form

2 - Exercise

Intended Use

MUSCLES USED

Instructions

3 - Customer Service

Contacting Service

Ordering Parts

•

•

•

•

•

•

Return Material Authorization (RMA)

Damaged Parts

4 - Assembly

CORRECT

WIDE bushing

edge faces upward

WRONG

NARROW bushing edge

Cybex will void warranty if non-Cybex replacement parts are used.

Daily Procedures

Weekly Procedures

.

Yearly Procedures

Environment

Storage

Please refer to the next several pages for parts lists, exploded-view diagrams.

NOTE: All inspections and repairs must be performed by trained service personnel only.

Cybex will void warranty if non-Cybex replacement parts are used.

This page intentionally left blank

PRODUCT NO. 11120

SHROUD AND GUIDE ROD ASSEMBLY DETAIL

BELT ROUTING DETAIL

48

TOP WEIGHT ASSEMBLY DETAIL

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