Windsor PJ2A Operating instructions

CARPET EXTRACTOR

Operating Instructions (ENG)

MODEL: D100

10070090

Read these instructions before operating the machine

86038260 – AC 04/30/09

PRV NO. 98636

MACHINE DATA LOG

MODEL _______________________________________

DATE OF PURCHASE __________________________

SERIAL NUMBER ______________________________

SALES REPRESENTATIVE # _____________________

DEALER NAME ________________________________

OPERATIONS GUIDE NUMBER ___________________

PUBLISHED __________________________________________

YOUR DEALER

Name: __________________________________________________________________________________________________

Address: _______________________________________________________________________________________________

For the name and address of your dealer contact: Windsor Industries

Phone Number: _________________________________________________________________________________________

2

D100 86038260 05/21/07

Machine Data Log.........................................2

Table of Contents..........................................3

HOW TO USE THIS MANUAL

How to use this Manual.................................1-1

SAFETY

Important Safety Instructions ........................2-1

Hazard Intensity Level. .................................2-2

Grounding Instructions..................................2-3

OPERATIONS

Technical Specifications. ..............................3-1

Carpet Inspection..........................................3-2

Accessories...................................................3-2

General Information ......................................3-2

Equipment Set-Up.........................................3-2

MAINTENANCE

Daily Maintenance ........................................4-1

Periodic Maintenance ...................................4-1

Vacuum Motor Replacement ........................4-2

Pump Replacement ......................................4-3

Machine Troubleshooting..............................4-4

Wiring Diagram .............................................4-5

Service Schedule. .........................................4-6

GROUP PARTS LIST

Recovery Tank Assembly .............................5-1

Control Panel Group .....................................5-3

Vacuum Group..............................................5-5

Pump Group..................................................5-7

Solution Tank Assembly ...............................5-9

Suggested Spare Parts.................................5-11

Warranty .......................................................

D100 86038260 03/20/09

TABLE OF CONTENTS

3

HOW TO USE THIS MANUAL

This manual contains the following sections:

- HOW TO USE THIS MANUAL

- SAFETY

- OPERATIONS

- MAINTENANCE

- PARTS LIST

The HOW TO USE THIS MANUAL section will tell you how to find important information for ordering correct repair parts.

Parts may be ordered from authorized Windsor dealers.

When placing an order for parts, the machine model and machine serial number are important. Refer to the MACHINE DATA box which is filled out during the installation of your machine.

The MACHINE DATA box is located on the inside of the front cover of this manual.

MODEL _____________________________________

DATE OF PURCHASE ________________________

SERIAL NUMBER ____________________________

SALES REPRESENTATIVE # ___________________

DEALER NAME ______________________________

OPERATIONS GUIDE NUMBER __________________

PUBLISHED ________________________________

The model and serial number of your machine is on the bottom back-end of the machine.

1-1

The SAFETY section contains important information regarding hazard or unsafe practices of the machine. Levels of hazards is identified that could result in product or personal injury, or severe injury resulting in death.

The OPERATIONS section is to familiarize the operator with the operation and function of the machine.

The MAINTENANCE section contains preventive maintenance to keep the machine and its components in good working condition. They are listed in this general order:

- Vacuum Motor Replacement

The PARTS LIST section contains assembled parts illustrations and corresponding parts list. The parts lists include a number of columns of information:

- REF – column refers to the reference number on the parts illustration.

- PART NO. – column lists the part number for the part.

- PRV NO. – reference number.

- QTY – column lists the quantity of the part used in that area of the machine.

- DESCRIPTION – column is a brief description of the part.

- SERIAL NO. FROM – column indicates the first machine the part number is applicable to. When the machine design has changed, this column will indicate serial number of applicable machine.

The main illustration shows the most current design of the machine. The boxed illustrations show older designs. If column has an asterisk (*), call manufacturer for serial number.

- NOTES – column for information not noted by the other columns.

NOTE: If a service or option kit is installed on your machine, be sure to keep the KIT INSTRUCTIONS which came with the kit. It contains replacement

parts numbers needed for ordering future parts.

NOTE: The number on the lower left corner of the front cover is the part number for this manual.

D100 86038260 05/21/07

SAFETY INSTRUCTIONS

IMPORTANT SAFETY INSTRUCTIONS

When using an electrical appliance, basic precaution must always be followed, including the following:

READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE.

This machine is for commercial use.

To reduce the risk of fire, electric shock, or injury:

Connect to a properly grounded outlet. See Grounding Instructions.

Do not leave the machine unattended. Unplug machine from outlet when not in use and before maintenance or service.

Use only indoors. Do not use outdoors or expose to rain.

Do not allow machine to be used as a toy. Close attention is necessary when used by or near children.

Use only as described in this manual. Use only manufacturer’s recommended components and attachments.

Do not use damaged electrical cord or plug. Follow all instructions in this manual concerning grounding the machine. If the machine is not working properly, has been dropped, damaged, left outdoors, or dropped into water, return it to an authorized service center.

Do not pull or carry machine by electrical cord, use as a handle, close a door on cord, or pull cord around sharp edges or corners.

Do not run machine over cord. Keep cord away from heated surfaces.

Do not unplug machine by pulling on cord. To unplug, grasp the electrical plug, not the electrical cord.

Do not handle the electrical plug or machine with wet hands.

Do not operate the machine with any openings blocked. Keep openings free of debris that may reduce airflow.

This machine is intended for cleaning carpet only.

Do not vacuum anything that is burning or smoking, such as cigarettes, matches, or hot ashes.

This machine is not suitable for picking up health endangering dust.

Turn off all controls before unplugging.

Machine can cause a fire when operating near flammable vapors or materials. Do not operate this machine near flammable fluids, dust or vapors.

This machine is suitable for commercial use, for example in hotels, schools, hospitals, factories, shops and offices for more than normal housekeeping purposes.

Maintenance and repairs must be done by qualified personnel.

If foam or liquid comes out of machine, switch off immediately.

SAVE THESE INSTRUCTIONS

D100 86038260 05/21/07

2-1

HAZARD INTENSITY LEVEL

The following symbols are used throughout this guide as indicated in their descriptions:

HAZARD INTENSITY LEVEL

There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR

SAFETY. The level of hazard intensity is determined by the following definitions:

!

WARNING

WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death.

!

CAUTION

CAUTION - Hazards or unsafe practices which could result in minor personal injury or product or property damage.

FOR SAFETY: To Identify actions which must be followed for safe operation of equipment.

Report machine damage or faulty operation immediately. Do not use the machine if it is not in proper operating condition. Following is information that signals some potentially dangerous conditions to the operator or the equipment. Read this information carefully. Know when these conditions can exist. Locate all safety devices on the machine. Please take the necessary steps to train the machine operating personnel.

FOR SAFETY:

DO NOT OPERATE MACHINE:

Unless Trained and Authorized.

Unless Operation Guide is Read and understood.

In Flammable or Explosive areas.

In areas with possible falling objects.

WHEN SERVICING MACHINE:

Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the machine. Use Windsor approved replacement parts.

2-2

D100 86038260 05/21/07

THIS PRODUCT IS FOR COMMERCIAL USE ONLY.

ELECTRICAL:

In the USA this machine operates on a standard

15 amp 115V, 60 hz, A.C. power circuit . The amp, hertz, and voltage are listed on the data label found on each machine. Using voltages above or below those indicated on the data label will cause serious damage to the motors.

GROUNDING INSTRUCTIONS:

This appliance must be grounded. If it should malfunction or break down, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This appliance is equipped with a cord having an equipmentgrounding conductor and grounding plug. The plug must be inserted into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances.

This appliance is for use on a nominal 115-volt circuit, and has a grounded plug that looks like the plug in “Fig. A”. A temporary adaptor that looks like the adaptor in “Fig . C” may be used to connect this plug to a 2-pole receptacle as shown in “Fig. B”, if a properly grounded outlet is not available. The temporary adaptor should be used only until a properly grounded outlet (Fig. A) can be installed by a qualified electrician. The green colored rigid ear, lug, or the like extending from the adaptor must be connected to a permanent ground such as a properly grounded outlet box cover. Whenever the adaptor is used, it must be held in place by a metal screw.

Improper connection of the equipment-grounding conductor can result in a risk of electric shock.

Check with a qualified electrician or service person if you are in doubt as to whether the outlet is properly grounded. Do not modify the plug provided with the appliance - if it will not fit the outlet, have a proper outlet installed by a qualified electrician.

GROUNDING INSTRUCTIONS

PROPER GROUNDING

Grounding Pin

Metal Screw

Grounded

Outlet

Adaptor

Grounded Outlet Box

Fig. A

Fig. B

Tab For Grounding Screw

Adaptor

Fig. C

NOTE: In Canada, the use of a temporary adaptor is not permitted by the Canadian Electrical Code

CHEMICALS

Suitable Chemicals

Alkalis

Detergents

Hydroxides

Soaps

Vinegar

Non-Compatible

Aldehydes

Aromatics Hydrocarbons

SP Butyls

Carbon Tetrachloride

Clorox*

Chlorinated Bleaches

Chlorinated Hydrocarbons

Lysol*

Methyl Ethel Ketone (MEK)

Perchorethylene (perc)

Phenolics

Trichlorethylene

D-Limonene

Using the incompatible chemicals listed above will damage the machine. Damages of this type are not covered under the warranty.

Carefully read ingredients on manufacturer's label before using any product in this machine.

D100 86038260 05/21/07

2-3

TECHNICAL SPECIFICATIONS

ITEM DIMENSION/CAPACITY

Electrical 115V, 60Hz, 15A

Electric Vacuum Motor 2HP, 3 Stage

Solution Pump

Solution Capacity

Recovery Capacity

Dimensions - Weight

Dimensions – Length

Dimensions - Height

Dimensions - Width

Power Cable

100 psi

17 gallons (64.3 l)

15 gallons (56.75 l)

69 lbs. (31.4 kg)

20” (50.80 cm)

36” (91.44 cm)

16” (40.64 cm)

2-25’ (6.35m)

3-1

D100 86038260 05/21/07

OPERATIONS

CARPET INSPECTION:

Determine precisely what areas you are going to clean. Note problem areas in the carpet or tack strip. Look for loose carpet, heavily damaged areas, discolored stains, or grease spots that will require prespotting. Note the carpet type. Check the availability of hot water, drains, and suitable electrical outlets. If the carpet is loose or worn, have it repaired before attempting to clean it.

Plan the cleaning route, work from the most remote area towards the exit. Try not to travel over the cleaned areas when getting fresh water or dumping old. Furniture should be moved out away from the walls before cleaning.

If furniture is moved back in place before carpet is completely dry, place plastic or foil protectors under the legs to prevent possible carpet staining. When possible use a Windblower

(AM3) and open all windows and doors to speed carpet drying.

ACCESSORIES:

The D100 can be used with the following

Windsor equipment: Deluxe Hand Tool

(86000020 – PRV NO. HT), Pile Jogger

(86041760 – PRVNO. PJ2A), Standard Floor

Wands(SFW, 86000610 – PRV NO. 89227,

86000600 PRV NO. 89226, & Wind Blower carpet dryer(AM3). Contact an authorized

Windsor dealer for assistance in choosing the right equipment .

GENERAL INFORMATION:

For infrequent use or long periods of

storage, flush the system with a neutralizing solution of 1 quart white vinegar mixed with 2 gallons hot water. Flush the system with clean hot water after neutralizing.

For hose fitting lubrication, use a light silicone lubricant which will not damage o-rings.

PROTECT THIS MACHINE FROM

FREEZING.

EQUIPMENT SET-UP:

1.) Plug power cable from machine into properly grounded wall outlet.

2.) Turn vacuum motor switch on and off to make sure there is electrical power at machine.

3.) Connect vac hose to machine. Slide the swivel cuff over the outlet on the tank.

4.) Connect the hose set to your machine and wand. Pull back the knurled collar on the quick disconnect coupler and push onto the connection on the chassis. To avoid leaks, check to be sure a positive connection was made.

5.) Using a clean container, fill the solution tank with clean, hot water. Mix in a nonfoaming cleaning concentrate for use in hot water extraction machines following the manufacturer's instructions, as printed on the container. When using a powder cleaner,

On heavily soiled carpets, or on areas of

high foot traffic, it may be necessary to use a prespray or traffic lane cleaner applied with a

Pro-Spray. Do not add presprays to the machine's solution tank. If a spotter is used, follow the manufacturer's instructions exactly as printed on the label. Remove the spotter with the floor tool when done, spotter left in the carpet may bleach or brown it permanently.

As the carpet is being cleaned, check to see if there is foam building up in the recovery

bucket. Add a little defoaming compound to the recovery tank but never to the solution tank. premix with hot water in a clean container before adding to the solution tank.

6.) Turn pump and vacuum switch to the on position.

7.) Start cleaning.

D100 86038620 05/21/07

3-2

MAINTENANCE

DAILY MAINTENANCE:

(At the end of each working day) :

1) Flush the entire system, including floor tool, hand tool, etc., with 1 to 3 gallons of clean, hot water.

2) Vacuum out the solution tank .

3) Rinse tank with fresh water. Periodically inspect the recovery tank and decontaminate if necessary, using a

Hospital Grade Virucide or a 1-10 bleach to water solution. Waste water should be disposed of properly.

4) Remove lint build-up from the float shut-off screen in the recovery tank . (Occasionally check filter screen at the bottom of the solution tank and rinse clean with hot water if necessary).

5) Inspect hoses for wear. Frayed or cracked hoses should be replaced to avoid vacuum or solution pressure loss.

6) Inspect power cord for wear or damage.

This cable will lay on wet carpet. To prevent electrical shock replace cords that are frayed or have cracked insulation immediately.

7) Ensure automatic shut-off ball is working properly.

8) Clean all dirt and obstructions from drain valve and gaskets to prevent possible leakage and premature wear.

9) Run clean water through solution pump when work is complete.

10) Empty both tanks and rinse, run vacuum(s) for at least one minute to dry motor(s).

11) Store with access covers removed to allow tanks to dry.

PERIODIC MAINTENANCE

1) Twice a month, flush a white vinegar solution (One quart vinegar to two gallons of water) or anti-browning solution (mixed as directed) through the extractor, turning pump switch on/off several times, flush with clean water. This will prevent build-up of alkaline residue in the system.

2) Check hoses for wear, blockages, or damage. Frayed or cracked hoses should be repaired or replaced to eliminate vacuum or solution pressure loss.

3) Check all handles, switches, knobs, electrical cables and connections on your machine for damage. If the cable insulation is broken or frayed, repair or replace it immediately. Don’t take chances with electrical fire or shock.

4) Clean out solution tank and remove and clean solution screen.

5) Clean outside of all tanks and check for damage.

Monthly Maintenance

1) Check all bearings for noise and wear.

2) Check all gaskets for wear and leakage.

3) Check pump pressure; observe spray pattern and check with gauge if necessary.

4) Check overall performance of machine.

SEMI-ANNUALLY

1) Check vacuum motor brushes.

4-1

D100 86038620 05/21/07

MAINTENANCE

!

WARNING

ONLY QUALIFIED MAINTENANCE PERSONNEL ARE TO PERFORM

THE FOLLOWING REPAIRS.

VACUUM MOTOR REPLACEMENT

1. Turn off all switches and unplug machine.

Vacuum Motor Carbon Brushes Replacement (Ametek)

End Cap

2. Remove recovery tank.

3. Locate the vacuum motor wires and

WARNING: The green ground wire must be attached for safe operation.

See wiring diagram. disconnect at the connector.

Carbon

Brushes

4. Remove the vacuum motor.

5. Reverse process to install vacuum motor.

Note: When replacing carbon brushes loosen wire terminal

BEFORE removing screws on bracket.

Vacuum Motor Carbon Brushes Replacement (Windsor)

End Cap

Carbon

Brushes

WARNING: The green ground wire must be attached for safe operation.

See wiring diagram.

If armature commutator is grooved, extremely pitted or not concentric, the motor will need to be replaced or sent to a qualified service center.

Important:

These brushes wear quicker as the length shortens due to increased heat. Spring inside brush housing will damage motor if brushes are allowed to wear away completely.

3

8

[9.5mm]

Periodically check the length of the carbon brushes. Replace both carbon brushes when either is less than 3/8" (9.5mm) long.

Wire

Terminal

Note:

Place stop in groove.

If armature commutator is grooved, extremely pitted or not concentric, the motor will need to be replaced or sent to a qualified service center.

Wire Terminal

Important:

These brushes wear quicker as the length shortens due to increased heat. Spring inside brush housing will damage motor if brushes are allowed to wear away completely.

3/8 (9.5mm)

Periodically check the length of the carbon brushes. Replace both carbon brushes when either is less than 3/8" (9.5mm) long.

D100 86038260 05/21/07

4-2

MAINTENANCE

!

WARNING:

ONLY QUALIFIED MAINTENANCE PERSONNEL ARE TO

PERFORM THE FOLLOWING REPAIRS.

PUMP REPLACEMENT PARTS FOR SHURFLO 100 PSI (86201430 - PRV NO. 250-64A)

65187

PRV NO. 65187

84161

PRV NO. 84161

29206

PRV NO. 29206

PUMP REPLACEMENT PARTS FOR FLOJET 100 PSI (86251110 – PRV NO. 65219)

86251090

PRV NO. 65204

PUMP HEAD

86258860

PRV NO. 84166

VALVE ASM

SOLUTION PUMP REPLACEMENT

Diaphragm

86235120

PRV NO. 29219

86247360

PRV NO. 53245

MOTOR

1. Turn off all switches and unplug the machine.

2. Remove recovery tank.

3. Remove solution hoses from fittings in pump.

4. Remove the (2) screws that fasten the pump to the frame.

5. Reverse process to install pump.

4-3

D100 86038260 05/21/07

TROUBLESHOOTING

PROBLEM. CAUSE SOLUTION

No power to machine. Faulty power cord.

Dead electrical circuit.

Electrical shock. Equipment not grounding.

Replace.

Check building circuit breaker or fuse box.

Follow grounding instructions exactly.

Receptacle not grounded. Contact an electrician to check building’s wiring.

Internal wiring problem.

Have a trained service technician check machine’s wiring.

Vac motor speed varies or doesn’t run.

Loss of vacuum.

Worn motor brushes. Replace.

Solution hose fitting hard to connect.

Carpet not getting clean.

Carpet too wet.

Carpet browning.

Motor worn out.

Faulty switch.

Loose vacuum dome.

Crack in dome or poor joint.

Replace.

Replace.

Center and seal dome over tank.

Replace or repair using acrylic plastic cement only.

Lint or dirt clogging vacuum screen.

Loose cuffs on vacuum hose.

With power off, clean screen.

Tighten cuffs turning counterclockwise.

Vac motor seals leaking. Replace.

Floor tool vac chamber

Wash out with hose. Pick lint out with a wire. clogged.

Vac motor, hose or gasket. Replace.

Corrosion on fittings.

Severe soil conditions.

Clean with steel wool. Soak in acetic acid (white vinegar). Lubricate lightly with silicone base lubricant.

Make several passes at right angles to each other.

Use a prespray.

Over saturation.

Leaving carpet too wet.

Too much chemical in.

Light carpet with no brown prevention.

Adjust solution pressure to lower settings. Make several passes with spray.

Check for loss of vac pressure.

Check label for correct solution concentration.

Go over carpet with browning prevent only.

Solution not flowing properly.

Solution hose connection.

Faulty pump.

Faulty floor tool valve.

Faulty pump switch.

Check for positive connection.

Repair or replace.

Repair or replace.

Repair.

D100 86038260 05/21/07

4-4

WIRING DIAGRAM

4-5

D100 86038260 07/09/08

MAINTENANCE

SERVICE SCHEDULE

Check machine for cord damage

Check recovery dome and gasket for damage and cleanliness

Check hoses for wear, blockages, or damage

Check handles, switches, and knobs for damage

Check vac motor intake filter and clean

Run one gallon of water through system

Clean out recovery tank and check float valve to make sure it moves freely

Clean out solution tank and remove and clean vacuum intake screen

Clean outside of all tanks and check for damage

Run vac motor for at least one minute to allow motor to dry

Store with dome off tank to allow the tank to dry

Check all gaskets for wear and leakage

Check vacuum intake screen for damage; replace if necessary

Check pump pressure; observe spray pattern and check with gauge if necessary

Check and clean solution screen

Check cables for fraying

Check overall performance of machine

Check vac motor carbon brushes

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

D100 86038260 05/21/07

4-6

18

19

5-1

RECOVERY TANK ASSEMBLY

6

5

22

3

4

2

7

1

23

24

12

14

17

16

8

9

23

12

11

13

10

21

20

D100 86038260 05/21/07

14

15

RECOVERY TANK ASSEMBLY

REF PART NO.

1

2

4

6

86033260

86242230

86275800

86033330

PRV NO.

05151

500009

70546

78475

QTY DESCRIPTION

1

1

6

TUBE ASM, RECOVERY TANK

LABEL, WARNING EXPLOSION HAZ’D

SCR, 8 X 3/4 PFHT/S BLK ZINC

1 VAC STACK ASM, 17 GAL PORTABLES

8 86161460 15-808123 1 DUMP VALVE 1 1/2”

9 86161470 11-800444 1 ELBOW, 2” 45D PVC SCH40

10 86239890 39276

11 86002390 20063

1

1

HOSE, 1.5 BLK VAC X 14”

CLAMP, 1.75” WORM GEAR X .312

12 86200290 260-33

13 86033540 75358

14 86010630 87013

15 86273780 70015

2

1

4

2

HOSEBARB, 1.5MPT X 1.5

TANK, RECOVERY DOM 100

WASHER, 1/4 ID X 5/8 OD SS

SCR, 1/4-20 X 3/4 HHCS SS DL

16 86091150 065-25

17 86273830 70020

18 86200310 39573

19 86201990 150-44A

1 TANK BRACE ASM, D/B

2 SCR, 1/4-20 X 1/2 HHCS SS NP

1 HOSE ASM, 3/8 LP SLTN 16.5 FT

1 VAC HOSE 16-1/2’ W/CUFFS 1-1/2

20 86241920 47357

21 86001750 14182

22 86004000 35255

23 86237770 35256

1

1

1

2

KIT, HOSE ASM 16.5’ LP/1.5”-VAC

HOSE BAG 24” X 36”

GASKET, TANK LID

GASKET, DUMP VALVE

24 86090320 87257 1 WASHER,

SERIAL NO.

FROM

NOTES:

D100 86038260 05/21/07

5-2

CONTROL PANEL GROUP

2

1

3

4

5

6

7

9

13

12

11

10

8

5-3

D100 86038260 03/20/09

CONTROL PANEL GROUP

1 86199650 070-08

2 86090890 62898

1 FAN 105 CFM AXIAL

1 PANEL, DOM SGL-V

3 86199660 070-08A 1 FAN

4 86276290 70626 4 SCR, #10 X 3/4 PPHST HI-LO BLK

5 86273810 70018

6 86256960 72142

1 SCR, 1/4-20 X 1 HHCS SS

2 SWITCH, SPST 15A EURO ROCKER

7 86199540 060-04A 1 CORD ASM, 14/3 SJT X 25’ BLK

8 86200570 170-41 1 LABEL CIRCUIT INTERUPTER

9 86256180 73195

10 86005670 57040

11 86200590 500344

12 86276700 70716

13 86005710 57105

1 STRAIN RELIEF, 1/2 NPT (.48 ID)

1 NUT, 1/2 NPT CONDUIT

1 LABEL, DOM 2 SWITCH NO HEAT

2 SCR, 1/4-20 X 1/2 PTHMS PLTD

3 NUT, 1/4-20 HEX W/ STAR WASHER

SERIAL NO.

FROM

NOTES:

D100 86038260 03/20/09

5-4

VACUUM GROUP

5-5

D100 86038260 03/20/09

REF PART NO. PRV NO. QTY DESCRIPTION

1 86005710

2 86256490

57105

70814

3 86010630 87013

4 86201950 065-24E

3 NUT, 1/4-20 HEX W/ STAR WASHER

3 STUD, 1/4-20 X 4.5 SS

7 WASHER, 1/4 ID X 5/8 OD SS

3 VAC SPACER 3 1/8 III STAGE

5 86003760 35166

6 86090980 360-24A

1 GASKET, VAC MTR

1 PLATE ASM, VAC 90 DEG

7 86311330 - 1

8 86273830 70020 1 SCR, 1/4-20 X 1/2 HHCS SS NP

9 86002390

10 86031640

-

-

86135320

86135300

20063

85049

140687

140676

1 CLAMP, 1.75” WORM GEAR X .312

1 VAC MTR ASM, D/B SLTN 115V 3ST

-

-

BRUSH SET, 120V VAC WINDSOR

BRUSH SET, 120V 3ST VAC AMETEK

11 86282120

12 86002380

13 86267480

14 86010640

15 86274980

39582

20046

880292

87016

70335

1 HOSE, VAC EXHAUST X 9”

1 CLAMP, 2.25” WORM GEAR

1 WIRE, 4” GRN/14 76010 X 76014

1 WASHER, #10 LOCK EXT STAR SS

1 SCR, 10-32 X 1/2 PHTR GRN/GRND

VACUUM GROUP

SERIAL NO.

FROM

*

NOTES:

SERVICE ONLY

SERVICE ONLY

D100 86038260 03/20/09

5-6

PUMP GROUP

7

8

5

6A

6B

5

4 9

4

3

4

5

2

1

10

11

12

5-7

D100 86038260 03/20/09

PUMP GROUP

1 86091260 87217 1 WASHER, 9/16 ID BENT

2 86199640 030-16 1 ELBOW, 1/4 NPT STREET LONG 90D

3 86280830 39036 1 HOSE, 3/8 NYLOBRAID X 12”

4 86233150 20042 3 CLAMP, 3/8 HOSE (D-SLOT)

5 86001550 40043 3 HOSEBARB, 3/8MPT X 3/8 90D

6A 86201430 250-64A 1 SHURFLO 100PSI PUMP DEMAND

6B 86251110 65219 1 PUMP, 115V 100PSI BYPASS W/SW (FLOJET)

7 86273810 70018 2 SCR, 1/4-20 X 1 HHCS SS

8 86010630 87013 2 WASHER, 1/4 ID X 5/8 OD SS

10 86197350 22014 1 COUPLER, 1/4F HEX

11 86005590 56014 1 NIPPLE, 1/4 CLOSE

12 86282120 39582 1 HOSE, VAC EXHAUST X 9”

SERIAL NO.

FROM

NOTES:

D100 86038260 03/20/09

5-8

SOLUTION TANK ASSEMBLY

1

2

1

35

5

4

3

9

34

7

6

33

8

10

13

14

12

15

16

29

27

11

28

14

26

17

21

32

30

20

31

18

15

20

25

36

24

23

22

21

5-9

D100 86038260 04/30/09

REF PART NO. PRV NO. QTY DESCRIPTION

1

2

86201290

86201500

280-02

260-71

2

1

RIVET AL. 3/16 X 1/2 CLOSED

SOLUTION COVER D/B

10 86271350 57187 4 NUT, 6-32 ACORN, ZINC

12 86274290 70162 1 SCR, 10-32 X 3/8 PPHMS SS

13 86091430 05253 1 AXLE ASSEMBLY D.B.

14 86005710 57105 1 NUT, 1/4 -20 HEX W/STAR WASHER

15 86010630 87013 4 WASHER, 1/4 ID X 5/8 OD SS

16 86273780 70015 4 SCR, 1/4-20 X 3/4 HHCS SS NP

17 86010710 87080 4 WASHER, .5 X 1.25 FLAT GR8 PLT

19 86270900 57037 1 NUT, 1/4-20 WING SS

21 86271380 57196 2 NUT, 1/2 PUSH-ON DOME CAP

22 86202250 040-06 2 WHEEL 8” BLK OFF-SET HUB

23 86010710 87080 2 WASHER, .5 X 1.25 FLAT GR8 PLT

25 86323860 -

26 86323840 -

4 BUSHING FLANGE .501D X .630D

2 WHEEL, 12”

27 86198460 20008 1 CLAMP, 5/8 NYLON UL/USA

28 86070910 140758 1 BRKT 12” WHEEL MNT BRACE

29 86006700 70232 3 SCR, 10-32 X 3/8 FHMS SS

30 86271370 57189 1 NUT, 1/4-20 FLANGE LOCK

32 86199430 040-03 2 CASTER SWIVEL 4” 250#

33 86033450 75337 1 TANK, SOLUTION DOM 100 DK BLU

34 86200680 500378 1 LABEL, DOMINATOR

36 86219480 - 2 HUBCAP 9.75” WHEEL GREY

SOLUTION TANK ASSEMBLY

SERIAL NO.

FROM

NOTES:

NOT SHOWN

D100 86038260 04/30/09

5-10

SUGGESTED SPARE PARTS

PART NO. PRV NO. DESCRIPTION

86135320 140687 BRUSH SET, 120V VAC WINDSOR

BRUSH SET, 120V 3ST VAC

86135300 140676

AMETEK

86031640

86031590

86256960

86202250

85049

65215

72142

040-06

VAC MOTOR ASM, 115 3ST D/B

PUMP ASM, 100 PSI

SWITCH, SPST 15A EURO ROCKER

WHEEL, 8” BLK OFF-SET HUB

86271380

86199430

86199620

86002620

86201590

86251040

86258830

86235100

57196

040-03

290-08

65187

84161

29206

NUT, 1/2 PUSH-ON DOME CAP

CASTER SWIVEL 4” 250#

370-08 SEAL, DUMP VALVE 1-1/2”

260-64A ACCESS COVER CLEAR 6” W/RIM

STRAINER, 1/4 NPT 50 MESH

PUMP HEAD KIT, 100 PSI SHURFLO

VALVE KIT, 100 PSI SHURFLO

DIAPHRAGM KIT, 100 PSI SHURFLO

SERIAL NO.

FROM

*

NOTES

5-11

D100 86038260 03/20/09