PORTABLE EXTRACTOR

10070250

406-131HMO

10070230

Operating Instructions

Read these instructions before using the machine

P

86036850 02/16/07

PRV NO. 980020

MACHINE DATA LOG/OVERVIEW

MODEL _______________________________________

DATE OF PURCHASE __________________________

SERIAL NUMBER ______________________________

SALES REPRESENTATIVE # _____________________

DEALER NAME ________________________________

OPERATIONS GUIDE NUMBER ___________________

PUBLISHED

__________________________________________

YOUR DEALER

Name: __________________________________________________________________________________________________

Address: _______________________________________________________________________________________________

For the name and address of your dealer contact: Windsor Industries

Phone Number: _________________________________________________________________________________________

OVERVIEW

The Sensei is an electric powered carpet extractor intended for commercial use. This appliance applies a cleaning solution to the carpet and then vacuums the soiled water back into the recovery tank.

2

SENSEI 86036850 02/16/07

Machine Data Log/Overview.........................2

Table of Contents..........................................3

HOW TO USE THIS MANUAL

How to use this Manual.................................1-1

SAFETY

Important Safety Instructions ........................2-1

Hazard Intensity Level. .................................2-2

Safety Label Location. ..................................2-3

Grounding Instructions..................................2-4

OPERATIONS

Technical Specifications. ..............................3-1

Controls.........................................................3-2

Machine Operation........................................3-3

Pre-Run Machine Inspection......................3-3

Equipment Set-up. .....................................3-3

Emptying & Cleaning Tanks.......................3-3

MAINTENANCE

Daily Maintenance ........................................4-1

Periodic Maintenance ...................................4-1

Monthly Maintenance....................................4-1

Semi-annually ...............................................4-1

Lubrication ....................................................4-1

Storage .........................................................4-1

Vacuum Motor Replacement ........................4-2

Solution Pump Replacement ........................4-2

Pump Replacement Kit .................................4-3

Machine Troubleshooting..............................4-4

SENSEI 86036850 02/16/07

TABLE OF CONTENTS

GROUP PARTS LIST

Pump and Heater Group (50 psi)................ 5-1

Pump and Heater Group (100 psi).............. 5-3

Recovery Tank Group w/ Heat ................... 5-5

Solution Tank Group (50 & 100) ................. 5-7

Vacuum Motor Group ................................. 5-9

Wiring Group............................................... 5-11

Suggested Spare Parts............................... 5-12

Warranty ..................................................... 5-13

3

HOW TO USE THIS MANUAL

This manual contains the following sections:

-

HOW TO USE THIS MANUAL

- SAFETY

- OPERATIONS

-

MAINTENANCE

-

PARTS LIST

The HOW TO USE THIS MANUAL section will tell you how to find important information for ordering correct repair parts.

Parts may be ordered from authorized dealers.

When placing an order for parts, the machine model and machine serial number are important. Refer to the MACHINE DATA box which is filled out during the installation of your machine. The MACHINE

DATA box is located on the inside of the front cover of this manual.

MODEL _____________________________________

DATE OF PURCHASE ________________________

SERIAL NUMBER ____________________________

SALES REPRESENTATIVE # ___________________

DEALER NAME ______________________________

OPERATIONS GUIDE NUMBER __________________

PUBLISHED ________________________________

The model and serial number of your machine is on the front of the Access Panel.

1-1

The SAFETY section contains important information regarding hazard or unsafe practices of the machine. Levels of hazards are identified that could result in product or personal injury, or severe injury resulting in death.

The OPERATIONS section is to familiarize the operator with the operation and function of the machine.

The MAINTENANCE section contains preventive maintenance to keep the machine and its components in good working condition. They are listed in this general order:

-

Maintenance

-

Lubrication

- Vacuum Motor Replacement

-

Solution Pump Replacement

-

Troubleshooting

The PARTS LIST section contains assembled parts illustrations and corresponding parts list. The parts lists include a number of columns of information:

- REF – column refers to the reference number on the parts illustration.

-

PART NO. – column lists the part number for the part.

- PRV NO. - reference number.

- QTY – column lists the quantity of the part used in that area of the machine.

-

DESCRIPTION – column is a brief description of the part.

- SERIAL NO. FROM – column indicates the first machine the part number is applicable to. When the machine design has changed, this column will indicate serial number of applicable machine.

The main illustration shows the most current design of the machine. The boxed illustrations show older designs.

- NOTES – column for information not noted by the other columns.

NOTE: If a service or option kit is installed on your machine, be sure to keep the KIT INSTRUCTIONS which came with the kit. It contains replacement

parts numbers needed for ordering future parts.

SENSEI 86036850 02/16/07

SAFETY INSTRUCTIONS

IMPORTANT SAFETY INSTRUCTIONS

When using an electrical appliance, basic precaution must always be followed, including the following:

READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE.

This machine is for commercial use.

!

WARNING:

To reduce the risk of fire, electric shock, or injury:

Connect to a properly grounded outlet. See Grounding Instructions.

Do not leave the machine unattended. Unplug machine from outlet when not in use and before maintenance or service.

Use only indoors. Do not use outdoors or expose to rain.

Do not allow machine to be used as a toy. Close attention is necessary when used by or near children.

Use only as described in this manual. Use only manufacturer’s recommended components and attachments.

Do not use damaged electrical cord or plug. Follow all instructions in this manual concerning grounding the machine. If the machine is not working properly, has been dropped, damaged, left outdoors, or dropped into water, return it to an authorized service center.

Do not pull or carry machine by electrical cord, use as a handle, close a door on cord, or pull cord around sharp edges or corners.

Do not run machine over cord. Keep cord away from heated surfaces.

Do not unplug machine by pulling on cord. To unplug, grasp the electrical plug, not the electrical cord.

Do not handle the electrical plug or machine with wet hands.

Do not operate the machine with any openings blocked. Keep openings free of debris that may reduce airflow.

This machine is intended for cleaning carpet only.

Do not vacuum anything that is burning or smoking, such as cigarettes, matches, or hot ashes.

This machine is not suitable for picking up health endangering dust.

Turn off all controls before unplugging.

Machine can cause a fire when operating near flammable vapors or materials. Do not operate this machine near flammable fluids, dust or vapors.

This machine is suitable for commercial use, for example in hotels, schools, hospitals, factories, shops and offices for more than normal housekeeping purposes.

Maintenance and repairs must be done by qualified personnel.

If foam or liquid comes out of machine, switch off immediately.

SAVE THESE INSTRUCTIONS

SENSEI 86036850 02/16/07

2-1

HAZARD INTENSITY LEVEL

The following symbols are used throughout this guide as indicated in their descriptions:

HAZARD INTENSITY LEVEL

There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR

SAFETY. The level of hazard intensity is determined by the following definitions:

!

WARNING

WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death.

!

CAUTION

CAUTION - Hazards or unsafe practices which could result in minor personal injury or product or property damage.

FOR SAFETY: To Identify actions which must be followed for safe operation of equipment.

Report machine damage or faulty operation immediately. Do not use the machine if it is not in proper operating condition. Following is information that signals some potentially dangerous conditions to the operator or the equipment. Read this information carefully. Know when these conditions can exist. Locate all safety devices on the machine. Please take the necessary steps to train the machine operating personnel.

FOR SAFETY:

DO NOT OPERATE MACHINE:

Unless Trained and Authorized.

Unless Operation Guide is Read and understood.

In Flammable or Explosive areas.

In areas with possible falling objects.

WHEN SERVICING MACHINE:

Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the machine.

.

2-2

SENSEI 86036850 02/16/07

SAFETY LABEL LOCATION

NOTE: These drawings indicate the location of safety labels on the machine. If at any time the labels become illegible, promptly replace them.

LABEL WARNING

86242230

PRV NO. 500009

-WARNING-

LABEL HEATER MATE WARNING TAG

86200000

PRV NO. 170-31

WITH HEAT ONLY

LABEL CIRCUIT INTERRUPTER

86200570

PRV NO. 170-41

SENSEI 86036850 02/16/07

2-3

GROUNDING INSTRUCTIONS

THIS PRODUCT IS FOR COMMERCIAL USE

ONLY.

ELECTRICAL:

In the USA this machine operates on a standard 15 amp 115V, 60 hz, A.C. power circuit . The amp, hertz, and voltage are listed on the data label found on each machine.

Using voltages above or below those indicated on the data label will cause serious damage to the motors.

EXTENSION CORDS:

If an extension cord is used, the wire size must be at least one size larger than the power cord on the machine, and must be limited to 50 feet

(15.5m) in length.

GROUNDING INSTRUCTIONS:

This appliance must be grounded. If it should malfunction or break down, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This appliance is equipped with a cord having an equipment-grounding conductor and grounding plug. The plug must be inserted into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances.

This appliance is for use on a nominal 120-volt circuit, and has a grounded plug that looks like the plug in “Fig. A”. A temporary adaptor that looks like the adaptor in “Fig . C” may be used to connect this plug to a 2-pole receptacle as shown in “Fig. B”, if a properly grounded outlet is not available. The temporary adaptor should be used only until a properly grounded outlet

(Fig. A) can be installed by a qualified electrician. The green colored rigid ear, lug, or wire extending from the adaptor must be connected to a permanent ground such as a properly grounded outlet box cover. Whenever the adaptor is used, it must be held in place by a metal screw.

2-4

Improper connection of the equipmentgrounding conductor can result in a risk of electric shock. Check with a qualified electrician or service person if you are in doubt as to whether the outlet is properly grounded. Do not modify the plug provided with the appliance - if it will not fit the outlet, have a proper outlet installed by a qualified

electrician.

SENSEI 86036850 02/16/07

ITEM

Electrical

Vacuum Motor

Solution Pump

Solution Capacity

Recovery Capacity

Weight - Empty

Weight –Full Solution

Height

Height – (Handle Folded Down)

Length

Width

Power Cord

LENGTH

HEIGHT

TECHNICAL SPECIFICATIONS

MEASURE

115 Volt, 60hz

Single 3 stage

50 psi

7 gal (26 L)

6 gal (22 L)

50 lbs (110 kg)

105 lbs (230 kg)

35 inches (88.90 cm)

28.5 inches (72.39 cm)

25 inches (63.50 cm)

15.5 inches (39.37 cm)

22 feet (6.71 m)

WIDTH

HEIGHT

SENSEI 86036850 02/16/07

3-1

CONTROLS

PUMP ONLY

ON

HEATED WATER

INDICATOR LIGHT

PUMP/VAC

OFF

1

PUMP/VAC

ON

1.

Pump/Vac Switch

2.

Heater Switch

3-2

SENSEI 86036850 02/16/07

2

GENERAL INFORMATION

As the carpet is being cleaned, check to see if there is foam building up in the recovery

bucket. Add a little defoaming compound to the recovery tank but never to the solution tank.

For infrequent use or long periods of

storage, flush the system with a neutralizing solution of 1 quart white vinegar mixed with 2 gallons hot water.

Flush the system with clean hot water after neutralizing.

For hose fitting lubrication, use a light silicone lubricant which will not damage o-rings.

PROTECT THIS MACHINE FROM

FREEZING.

PRE-RUN INSPECTION

1. Check all fittings and connectors for proper assembly.

2. Check all hoses for leaks. Repair or replace any damaged hoses.

3. Check power cord(s) for any damage. If damaged, replace.

EQUIPMENT SET-UP

1. Plug power cord from machine into properly grounded wall outlet.

2. Turn vacuum motor switch on and off to make sure there is electrical power at machine.

3. Connect vac hose to machine. Slide the swivel cuff over the outlet on the tank.

4. Connect the hose to your machine and wand. Pull back the knurled collar on the quick disconnect coupler (located on the solution tank) and push into the connection.

To avoid leaks, check to be sure that a positive connection was made.

5. Using a clean container, fill the solution tank with clean hot water. Mix in a non-foaming cleaning concentrate for use in hot water extraction machines, following the manufacture’s instructions printed on container.

SENSEI 86036850 02/16/07

MACHINE OPERATION

NOTE: When using a powder cleaner, pre-mix with hot water in a clean container before adding to the solution tank.

6. Turn pump and vacuum switch(s) to the on position.

EMPTYING AND CLEANING

Always use defoamer if foaming occurs.

Foam will suspend large particles that may damage vacuum(s) as well as allow liquid into the vacuum motor(s) without activating the float shutoff.

1. Before proceeding, make certain that the nozzle is functioning properly. a. To check, hold the wand about one foot above the surface to be cleaned and open the wand valve. A full spray should be observed from the nozzle. b. If the nozzle is not showing a full spray pattern, adjust nozzle for proper pattern, clean, or replace nozzle.

2. Normally, chemical is applied on the push stroke of the wand when cleaning.

Vacuuming is done on the pull stroke. For heavily soiled carpets the wand may be used in a scrubbing manner, applying chemical in both the push and pull stroke.

3. When cleaning, keep the working opening

(wand mouth) flat on the surface being cleaned. Keep the wand moving when the valve is open.

4. The shutoff float inside the vacuum tank will impede the vacuum flow when the vacuum tank is full. When this occurs, empty the vacuum tank by opening the dump valve and dispose of the waste in a proper manner.

5. Once the vacuum tank has been emptied, you may once again proceed with cleaning

3-3

MAINTENANCE

DAILY MAINTENANCE

Unplug power cord(s) before servicing or making any repairs

.

1. Flush the entire system, including floor tool, hand tool, etc., with 1 to 3 gallons of clean, hot water.

2. Vacuum out the solution tank.

3. Rinse tank with fresh water. Periodically inspect the recovery tank and decontaminate if necessary, using a Hospital Grade Virucide or a 1-10 bleach to water solution. Wastewater should be disposed of properly.

4. Occasionally check filter screen at the bottom of the solution tank and rinse clean with hot water if necessary.

5. Inspect hoses for wear. Frayed or cracked hoses should be replaced to avoid vacuum or solution pressure loss.

6. Inspect power cord for wear or damage. This cable will lie on wet carpet. To prevent electrical shock replace cords that are frayed or have cracked insulation immediately.

7. Clean all dirt and obstructions from drain valve and gaskets to prevent possible leakage and premature wear.

8. Run clean water through solution pump when work is complete.

9. Empty both tanks and rinse, run vacuum (s) for at least one minute to dry motor(s).

10. Store with access covers removed to allow tanks to dry.

DO NOT attempt to repair hose!

Repairing highpressure hoses may result in severe burns and serious injury.

4-1

SENSEI 86036850 02/16/07

PERIODIC MAINTENANCE

1. Twice a month, flush a white vinegar solution

(One quart vinegar to two gallons of water) or anti-browning solution (mixed as directed) through the extractor, turning pump switch on/off several times, flush with clean water.

This will prevent build-up of alkaline residue in the system.

2. Check hoses for wear, blockages, or damage.

Frayed or cracked hoses should be repaired or replaced to eliminate vacuum or solution pressure.

3. Check all handles, switches, knobs, electrical cables and connections on your machine for damage. If the cable insulation is broken or frayed, repair or replace it immediately. Don’t take chances with electrical fire or shock.

4. Clean out solution tank. Remove and clean solution screen.

5. Clean outside of all tanks and check for damage.

MONTHLY MAINTENANCE

1. Check all bearings for noise and wear.

2. Check all gaskets for wear and leakage.

3. Check pump pressure; observe spray pattern and check gauge if necessary.

4. Check overall performance of machine.

SEMI-ANNUALLY

1. Check vacuum motor brushes.

LUBRICATION

For hose fitting lubrication, use a light silicone lubricant which will not damage o-rings.

STORAGE

Thoroughly clean machine if it is to be stored.

Protect this machine from freezing while in storage.

HEAT MODELS ONLY: Be sure to thoroughly drain water out of heater lines prior to storage in colder climates. This heater will freeze and possibly crack voiding your warranty.

Only qualified maintenance personnel are to perform the

following repairs.

VACUUM MOTOR REPLACEMENT

1. Turn off all switches and unplug machine.

3. Locate the vacuum motor wires and disconnect at the connector.

4. Remove the vacuum motor.

5. Reverse process to install vacuum motor.

SOLUTION PUMP REPLACEMENT

1. Turn off all switches and unplug the machine.

MAINTENANCE

Vacuum Motor Carbon Brushes Replacement (Ametek)

End Cap

Carbon

Brushes

WARNING: The green ground wire must be attached for safe operation.

See wiring diagram.

Note: When replacing carbon brushes loosen wire terminal

BEFORE removing screws on bracket.

Wire

Terminal

3. Remove solution hoses from fittings in pump.

4. Remove the screws that fasten the pump to the frame.

5. Reverse process to install pump.

Vacuum Motor Carbon Brushes Replacement (Windsor)

End Cap

Carbon

Brushes

WARNING: The green ground wire must be attached for safe operation.

See wiring diagram.

Note:

Place stop in groove.

If armature commutator is grooved, extremely pitted or not concentric, the motor will need to be replaced or sent to a qualified service center.

Wire Terminal

If armature commutator is grooved, extremely pitted or not concentric, the motor will need to be replaced or sent to a qualified service center.

Important:

These brushes wear quicker as the length shortens due to increased heat. Spring inside brush h ousing will damage motor if brushes are allowed to w ear away completely.

Important:

These brushes wear quicker as the length shortens due to increased heat. Spring inside brush housing will damage motor if brushes are allowed to wear away completely.

3/8 (9.5mm)

Periodically check the length of the carbon brushes. Replace both carbon brushes when eit her is less than 3/8" (9.5mm) long.

3

8

[9.5mm]

Periodically check the length of the carbon brushes. Replace both carbon brushes when either is less than 3/8" (9.5mm) long.

SENSEI 86036850 02/16/07

4-2

MAINTENANCE

PUMP REPLACEMENT KITS SHURFLO 50 PSI

Pump Head

Replacement

86251050

PRV NO. 65188

Valve Asm

86258840

PRV NO. 84162

Diaphragm

86255110

PRV NO.29207

PUMP REPLACEMENT PARTS FOR FLOJET 100 PSI (86251110 – PRV NO. 65219)

DIAPHRAM

86235120

PRV NO. 29219

VALVE ASM

86258860

PUMP HEAD

86191390

PRV NO. 65204

PRV NO. 84166

MOTOR

86247360

PRV NO. 53245

PUMP REPLACEMENT PARTS FOR SHURFLO 100 PSI (86201430 – PRV NO. 250-64A)

4-3

Pump Head Replacement

86251040

PRV NO. 65187

Valve Asm

86258830

PRV NO. 84161

Diaphragm

86235100

PRV NO. 29206

SENSEI 86036850 02/16/07

TROUBLESHOOTING

PROBLEM

CAUSE SOLUTION

Loss of Power

Dead electrical circuit

Faulty power cord

Check building circuit breaker or fuse box.

Replace

Equipment not grounding Follow grounding instructions exactly

Electrical shock

Vac motor speed varies or doesn’t run

Loss of vacuum

Receptacle not grounded Contact an electrician to check building’s wiring

Internal wiring problem

Have a trained service technician check machine’s wiring

Worn motor brushes

Motor worn out

Faulty switch

Loose vacuum dome

Replace

Replace

Replace

Center and seal dome over tank

Crack in dome of poor joint Replace or repair using acrylic plastic cement only

Lint or dirt clogging

With power off clean screen vacuum screen

Loose cuffs on vacuum hose

Vac motor seals leaking

Tighten cuffs turning counterclockwise

Replace

Pump runs no solution

Pump runs, loss of pressure

Pump will not run

Solution hose fitting hard to connect

Carpet not getting clean

Floor tool vac chamber clogged

Vac motor, hose, or dome gasket

Internal pump components wearing out

Check valves in pump

Wash out with hose. Pick lint out with a wire

Replace

Pump inlet screen plugged Clean inlet screen

Press trigger to open valve on cleaning wand to

Pump air locked relieve air

Internal or external solution line damaged and leaking

Replace

Replace, see pump kit components (pg 4-3) head for particles or cuts in seals

Unit not plugged in

Loose wiring

Corrosion on fittings.

Severe soil conditions

Take piston from BPR and lubricate with Superlube.

If problem still exists change BPR kit

Connect unit to 3 prong grounded outlet

See dealer

Clean with steel wool. Soak in acetic acid (white vinegar). Lubricate lightly with silicone base lubricant.

Make several passes at right angles to each other.

Use a pre-spray.

Carpet too wet

Carpet browning

Solution not flowing properly

Over saturation

Leaving carpet too wet

Too much chemical

Light carpet with no brown prevention

Adjust solution pressure to lower settings. Make several passes without spray

Check for loss of vac pressure

Check label for correct solution concentration

Go over carpet with browning prevent only

Solution hose connection Check for positive connection

Faulty pump Repair or replace

Faulty floor tool valve

Faulty pump switch

Repair or replace

Repair

SENSEI 86036850 02/16/07

4-4

PUMP AND HEATER GROUP (50 PSI)

5-1

7

8

9

10

11

6

4

3

2

1

23

13

14

2

12

15

16

20

19

5

18

10

14

21

9

17

24

5

22

SENSEI 86036850 02/16/07

PUMP AND HEATER GROUP (50 PSI)

REF PART NO. PRV NO. QTY DESCRIPTION

2

3

86233150

86001550

20042

40043

2 CLAMP, 3/8 HOSE (D-SLOT)

1 HOSEBARB, 3/8 MPT X 3/8 90D

5

6

86197360

86197440

7 86251160

8

9

86199960

86010630

10 86273830

31016

31056

65233

110-22

87013

70020

2

1

1

ELBOW, 1/4 NPT STREET

ELBOW, 3/8 MPT X 1/4 FPT

PUMP, 120V LOW PRESSURE

4 GROMMET 6 GAL. PORT

4 WASHER, 1/4 ID X 5/8 OD SS

4 SCR, 1/4-20 X 1/2 HHCS SS NP

11 86281250 39311 1 HOSE, 3/8ID 300PSI 70F X 14”

12 86180240 11-800341 1 ELL, ST 3/8 45 DEG BR

13 86200210 151-47C 1 HOSE, 7.5” RED 3/8 1/4 MPT X 1/4 MPT

14 86233090

15 86114010

20016

40009

2

1

CLAMP, 1/4 ID HOSE

HOSEBARB, 1/4 MPT X 1/4 DL

16 86200980

17 86027940

18 86005590

19 86201660

370-33

41511

56014

030-54

1

1

1

1

PRESSURE RELIEF VALVE 175

HEATER ASM, SENSEI COMPLT

NIPPLE, 1/4 CLOSE

TEE 1/4 FEMALE

20 86280760 151-47B

21 86200280

22 86090230

23 86197510

24 86235430

250-12

87015

40010

31020

1 HOSE, 1/4 NYLOBRAID X 6”

1 HOSEBARB, 3/8 MPT X 1/4 90D

1 WASHER, 6/16 ID X 1.06 OD SS

1 HOSEBARB, 3/8MPT X 3/8 BR DL

1 ELBOW, STREET, 1/4 FPT X 1/8 MPT

SERIAL NO.

FROM

NOTES:

- Shurflo

1000168323

WAS

151-46A

1000168323 WAS 31021

SENSEI 86036850 02/16/07

5-2

PUMP AND HEATER GROUP (100 PSI)

5-3

8A

8B

7

4

9

23

11

3

2

1

2

12

24

13

14

15

16

20

19

5

18

10

14

21

9

17

6

SENSEI 86036850 02/16/07

5

22

PUMP AND HEATER GROUP (100 PSI)

REF PART NO. PRV NO. QTY DESCRIPTION

2

3

86233150

86001550

20042

40043

2 CLAMP, 3/8 HOSE (D-SLOT)

1 HOSEBARB, 3/8 MPT X 3/8 90D

5

6

86197360

86235430

31016

31020

7 86026730 31056

8A 86201430 250-64A

2

1

1

1

ELBOW, 1/4 NPT STREET

ELBOW, STREET, 1/4FPT X 1/8MPT

ELBOW, 3/8 MPT X 1/4 FPT

SHURFLO 100 PSI PUMP DEMAND

8B 86251110 65219 1

PUMP, 115V 100PSI BYPASS W/SW

(FLOJET)

9 86010630

10 86273830

87013

70020

4 WASHER, 1/4 ID X 5/8 OD SS

2 SCR, 1/4-20 X 1/2 HHCS SS NP

11 86281250 39311 1 HOSE, 3/8ID 300PSI 70F X 14”

12 86180240 11-800341 1 ELL, ST 3/8 45 DEG BR

21 86200280

22 86090230

23 86273780

24 86197510

13 86200210 151-47C

14 86233090 20016

15 86197500

16 86200980

40009

370-33

17 86027940

18 86005590

41511

56014

19 86201660 030-54

20 86280760 151-47B

250-12

87015

70015

40010

1

2

1

1

1

1

1

1

1

1

2

1

HOSE, 7.5” RED 3/8 1/4 MPT X 1/4 MPT

CLAMP, 1/4 ID HOSE

HOSEBARB, 1/4 MPT X 1/4 DL

PRESSURE RELIEF VALVE 175

HEATER ASM, SENSEI COMPLT

NIPPLE, 1/4 CLOSE

TEE 1/4 FEMALE

HOSE, 1/4 NYLOBRAID X 6”

HOSEBARB, 3/8 MPT X 1/4 90D

WASHER, 6/16 ID X 1.06 OD SS

SCR, 1/4-20 X 3/4 HHCS SS

HOSEBARB, 3/8MPT X 3/8 BR DL

SERIAL NO.

FROM

NOTES:

1000168323

1000168323

WAS 151-

46A

WAS 11-

800341

SENSEI 86036850 02/16/07

5-4

RECOVERY TANK GROUP

24

5

1

4

2

3

7

6

8

9

10

12

8

11

7

23

22

23

25

21

20

19

17

18

16

15

14

13

5-5

SENSEI 86036850 02/16/07

RECOVERY TANK GROUP

REF PART NO. PRV NO. QTY DESCRIPTION

2

3

86275800

86033350

4 86003680

5 86227230

70546

38299

34380

04094

6 86199330 110-14B

7 86010690 87068

8

9

86201280

86201620

280-01

140-03A

6 SCR, 8 X 3/4 PFHT/S BLK ZINC

1 SENSEI HANDLE, LT GRY

1 FLOAT SHUT OFF

1 ADPTR, 1.5FS X 1.5FS PVC “U”

2 CAP PLUG 5/8”

4 WASHER, 1/8 RIVET BACKUP

4 RIVET AL. 1/8 X 1/2

1 STRIKE FOR 140-03

10 86200710 140-03 1 LATCH DRAW PULL 6 GAL.

11 86161460 15-808123 1 DUMP VALVE 2”

12 86161470 11-800444 1 ELBOW, 2” 45D PVC SCH40

13 86033460 75338 1 TANK, RECOVERY SENSEI LT GRY

14 86199320 110-14A

15 86273780 70015

16 86010740

17 86200510

87090

140-12

3

2

2

1

CAP PLUG 1”

SCR, 1/4-20 X 3/4 HHCS SS NP

WASHER, 1/4 ID X ¾ OD PLTD

KNOB 1/4-20 X 3/4 S/S CUPPOINT

18 86202240

19 86201290

390-24

280-02

1

2

WASHER 1/4 X 5/8 BONDED NEOPRN

RIVET AL. 3/16 X 1/2 CLOSED

20 86090750 065-40 1 BAFFLE

21 86200290

22 86004000

23 86237770

24 86033210

260-33

35255

35256

34408

1

1

2

1

NYLON HOSE BARB 1 1/2 MT

GASKET, TANK LID

GASKET, DUMP VALVE

FLOAT SHUT OFF TUBE W/ADPTR

25 86090320 87257 1 WASHER,

SERIAL NO.

FROM

NOTES:

SENSEI 86036850 02/16/07

5-6

SOLUTION TANK GROUP (W/ HEAT-50 & 100 PSI)

5

6

4

8

7

3

2

1

9

10

11

13

12

39

34

40

41

38

24

37

36

34

34

29

28

32

33

31

30

26

25

24

23

22

21

27

43

42

18

2

3

20

19

17

14

15

14

16

5-7

SENSEI 86036850 02/16/07

SOLUTION TANK GROUP (W/ HEAT-50 & 100 PSI)

REF

5

6

7

1

2

3

4

PART NO.

86090680

86010630

86273780

86199680

PRV NO. QTY DESCRIPTION

065-39B

87013

70015

070-14

1

3

3

1

ACCESS PLATE SENSEI WITH HEAT

WASHER, 1/4 ID X 5/8 OD SS

SCR, 1/4-20 X 3/4 HHCS SS NP

FAN AXIAL 80MM 120V

86199690 070-14A 1 FAN FINGER GUARD 80MM

86276290 70626 4 SCR, #10 X 3/4 PPHST HI-LO BLK

86199530 060-04 1 CORD 25’ BLK 12/3 SJTW/A PLUG

30 86200540 170-22A 1 LABEL SWITCH SENSEI W/ HEAT

31 86261310 51356

32 86201310 330-15

33 86256960 72142

34

9 86273810 70018 1 SCR, 1/4-20 X 1 HHCS SS

10 86199540 060-04A 1 CORD 25’ BLK 14/3 SJTW/A PLUG

11 86256180 73195

12 86005670 57040

2

2

STRAIN RELIEF, 1/2 NPT (.48ID)

NUT, 1/2 NPT CONDUIT

13 86005710 57105

14 86010650 87018

15 86273930 70051

16 86006520 70052

3

4

2

2

NUT, 1/4-20 HEX W/STAR WASHER

WASHER, #10 X 9/16 OD

SCR, 8-32 X 1/2 PPHMS NP

SCR, 8-32 X 3/8 PPHMS SS

17 86090990 61366

18 86091090 065-41

19 86278340 70721

20 86202260 040-08

1 PLATE, ACCESS SENSEI

2 SENSEI WHEEL BRACKET

2 SHOULDER BOLT, 1/2 OD X 2.25 L

2 WHEEL 8” GRY CENTERED HUB

21 86199460 040-12

22 86010720 87086

2 CASTER 2 1/2” THR’D 3/8-16

4 WASHER, M10 X 30 PLTD

23 86091100 065-41A 2 SENSEI WHEEL SUPPORT PLATE

24 86090230 87015 2 WASHER, 9/16 ID X 1.06 OD SS

25 86200200 151-46C 1 HOSE, 16.0 RED 3/8 1/4 MPT X 1/4 MPT

26 86199640 030-16 1 ELBOW, 1/4 NPT STREET LONG 90D

27 86200620 500347

28 86091140 335-08

1

1

LABEL, SENSEI MAIN

SWITCH PLATE SENSEI

86274510 70219

1

1

1

5

LIGHT ASM, HEAT INDCTR SENSEI

ROCKER SWITCH 3 POS 6 TERMINAL

SWITCH, SPST 15A EURO ROCKER

SCR, #6 X 1/2 SHT MTL BLK

36 86201460 065-03F 1 SOLUTION COVER SENSEI

37 96002450 22015 1 COUPLER, 1/4 QD

38 86033520 75348

39 86233170 20054

40 86201590 290-08

41 86240440 40084

42 86200030 41394

43 86270920 57049

1

1

1

1

1

3

TANK, SOLUTION SENSEI W/ HEAT

CLAMP, 3/8 NYLON UL/CSA

SOL SCREEN (ACORN) W/ RUB BASE

HOSEBARB, 1/4 X 1/2 BRASS

HINGE, ACCESS PLATE SENSEI

NUT, 6-32 HEX NYLOCK SS

SERIAL NO.

FROM

NOTES:

SENSEI 86036850 02/16/07

5-8

VACUUM MOTOR GROUP

5-9

2

3

1

2

4

5

SENSEI 86036850 02/16/07

VACUUM MOTOR GROUP

REF PART NO. PRV NO. QTY DESCRIPTION

1

2

3

4

86201950 065-24E 3 VAC SPACER 3 1/8

86010630 87013 9 WASHER, 1/4 ID X 5/8 OD SS

86273970

86258420

70062

53130

3

1

SCR, 1/4-20 X 4 HHCS GR5 PLTD

VAC MOTOR, 120V 5.7 3ST W/O TB

-

-

5

86135320 140687

86135300 140676

86003720 35011

-

-

1

BRUSH SET, 120V VAC WINDSOR

BRUSH SET, 120V 3ST VAC AMETEK

GASKET, 3/8T 5.7 VAC FAN SEAL

SERIAL NO.

FROM

*

*

NOTES:

SERVICE ONLY

SERVICE ONLY

SENSEI 86036850 02/16/07

5-10

WIRING DIAGRAM

5-11

SENSEI 86036850 02/16/07

SUGGESTED SPARE PARTS

PART NO.

86003680

86002620

86161470

86201310

86256960

86003720

86200510

86135320

86135300

PRV NO.

35011

140-12

140687

140676

DESCRIPTION

34380 FLOAT SHUT OFF

260-64A ACCESS COVER CLEAR 6” W/RIM

11-800444 ELBOW, 2” 45D PVC SCH40

330-15 ROCKER SWITCH 3 POS 6 TERMINAL

72142 SWITCH, SPST 15A EURO ROCKER

GASKET, 3/8T 5.7 VAC FAN SEAL

KNOB 1/4-20 X 3/4 S/S CUPPOINT

BRUSH SET, 120V VAC WINDSOR

BRUSH SET, 120V 3ST VAC AMETECK

SERIAL NO.

FROM

NOTES:

*

SENSEI 86036850 02/16/07

5-12