PORTABLE EXTRACTOR

MODELS: 10070610

Operating Instructions

86307580 - F

09/04/08

Read these instructions before using the machine

MACHINE DATA LOG/OVERVIEW

Model:

Date of Purchase:

Serial Number:

Sales Representative:

Address:

Phone Number:

Copyright 2008 Windsor Industries, Printed in USA

OVERVIEW

The Ninja is an electric powered carpet extractor intended for commercial use. This appliance applies a cleaning solution to the carpet and then vacuums the soiled water back into the recovery tank.

2

86307580 NINJA1200 01/31/08

Machine Data Log/Overview. ............................... 2

Table of Contents................................................. 3

HOW TO USE THIS MANUAL

How To Use This Manual..................................... 1-1

SAFETY

Important Safety Instructions ............................... 2-1

Hazard Intensity Level.......................................... 2-2

Safety Label Location........................................... 2-3

Grounding Instructions ......................................... 2-4

OPERATIONS

Technical Specifications....................................... 3-1

Controls ................................................................ 3-2

Machine Operation............................................... 3-3

Pre-Run Machine Inspection ............................ 3-3

Equipment Set-up .............................................3-3

Auto Fill ............................................................. 3-3

Auto Dump ........................................................ 3-3

Emptying & Cleaning Tanks..............................3-4

MAINTENANCE

Daily Maintenance................................................ 4-1

Periodic Maintenance........................................... 4-1

Monthly Maintenance ........................................... 4-1

Semi-annually ...................................................... 4-1

Lubrication............................................................ 4-1

Storage................................................................. 4-1

Vacuum Motor Replacement ............................... 4-2

Solution Pump Replacement................................ 4-2

Pump Replacement Kits....................................... 4-3

Machine Troubleshooting..................................... 4-4

TABLE OF CONTENTS

GROUP PARTS LIST

Frame ....................................................................................5-1

Controls..................................................................................5-3

Pump .....................................................................................5-5

Pumpout.................................................................................5-7

Recovery and Solution Tank ..............................................5-9

Vacuum Motor ......................................................................5-11

Wiring Group.........................................................................5-13

Warranty.................................................................................5-15

86307580 3

HOW TO USE THIS MANUAL

1-1

This manual contains the following sections:

- HOW TO USE THIS MANUAL

- SAFETY

- OPERATIONS

-

MAINTENANCE

-

PARTS LIST

The HOW TO USE THIS MANUAL section will tell you how to find important information for ordering correct repair parts.

Parts may be ordered from authorized dealers.

When placing an order for parts, the machine model and machine serial number are important. Refer to the MACHINE DATA box which is filled out during the installation of your machine. The MACHINE

DATA box is located to the inside of the front cover of this manual.

MODEL _____________________________________

DATE OF PURCHASE ________________________

SERIAL NUMBER ____________________________

SALES REPRESENTATIVE # ___________________

The model and serial number of your machine is on the front of the Frame.

86307580 NINJA1200 01/31/08

The SAFETY section contains important information regarding hazard or unsafe practices of the machine. Levels of hazards are identified that could result in product or personal injury, or severe injury resulting in death.

The OPERATIONS section is to familiarize the operator with the operation and function of the machine.

The MAINTENANCE section contains preventive maintenance to keep the machine and its components in good working condition. They are listed in this general order:

- Maintenance

- Lubrication

- Vacuum Motor Replacement

- Solution Pump Replacement

- Troubleshooting

The PARTS LIST section contains assembled parts illustrations and corresponding parts list. The parts lists include a number of columns of information:

- REF – column refers to the reference number on the parts illustration.

- PART NO. – column lists the part number for the part.

- PRV NO. – reference number.

- QTY – column lists the quantity of the part used in that area of the machine.

- DESCRIPTION – column is a brief description of the part.

- SERIAL NO. FROM – column indicates the first machine the part number is applicable to. When the machine design has changed, this column will indicate serial number of applicable machine.

The main illustration shows the most current design of the machine. The boxed illustrations show older designs.

- NOTES – column for information not noted by the other columns.

NOTE: If a service or option kit is installed on your machine, be sure to keep the KIT INSTRUCTIONS which came with the kit. It contains replacement

parts numbers needed for ordering future parts.

SAFETY INSTRUCTIONS

IMPORTANT SAFETY INSTRUCTIONS

When using an electrical appliance, basic precaution must always be followed, including the following:

READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE.

This machine is for commercial use.

!

WARNING:

To reduce the risk of fire, electric shock, or injury:

Connect to a properly grounded outlet. See Grounding Instructions.

Do not leave the machine unattended. Unplug machine from outlet when not in use and before maintenance or service.

Use only indoors. Do not use outdoors or expose to rain.

Do not allow machine to be used as a toy. Close attention is necessary when used by or near children.

Use only as described in this manual. Use only manufacturer’s recommended components and attachments.

Do not use damaged electrical cord or plug. Follow all instructions in this manual concerning grounding the machine. If the machine is not working properly, has been dropped, damaged, left outdoors, or dropped into water, return it to an authorized service center.

Do not pull or carry machine by electrical cord, use as a handle, close a door on cord, or pull cord around sharp edges or corners.

Do not run machine over cord. Keep cord away from heated surfaces.

Do not unplug machine by pulling on cord. To unplug, grasp the electrical plug, not the electrical cord.

Do not handle the electrical plug or machine with wet hands.

Do not operate the machine with any openings blocked. Keep openings free of debris that may reduce airflow.

This machine is intended for cleaning carpet only.

Do not vacuum anything that is burning or smoking, such as cigarettes, matches, or hot ashes.

This machine is not suitable for picking up health endangering dust.

Turn off all controls before unplugging.

Machine can cause a fire when operating near flammable vapors or materials. Do not operate this machine near flammable fluids, dust or vapors.

This machine is suitable for commercial use, for example in hotels, schools, hospitals, factories, shops and offices for more than normal housekeeping purposes.

Maintenance and repairs must be done by qualified personnel.

If foam or liquid comes out of machine, switch off immediately.

SAVE THESE INSTRUCTIONS

86307580 NINJA1200 01/31/08

2-1

HAZARD INTENSITY LEVEL

The following symbols are used throughout this guide as indicated in their descriptions:

HAZARD INTENSITY LEVEL

There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR

SAFETY. The level of hazard intensity is determined by the following definitions:

!

WARNING

WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death.

!

CAUTION

CAUTION - Hazards or unsafe practices which could result in minor personal injury or product or property damage.

FOR SAFETY: To Identify actions which must be followed for safe operation of equipment.

Report machine damage or faulty operation immediately. Do not use the machine if it is not in proper operating condition. Following is information that signals some potentially dangerous conditions to the operator or the equipment. Read this information carefully. Know when these conditions can exist. Locate all safety devices on the machine. Please take the necessary steps to train the machine operating personnel.

FOR SAFETY:

DO NOT OPERATE MACHINE:

Unless Trained and Authorized.

Unless Operation Guide is Read and understood.

In Flammable or Explosive areas.

In areas with possible falling objects.

WHEN SERVICING MACHINE:

Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the machine.

.

2-2

86307580 NINJA1200 01/31/08

SAFETY LABEL LOCATION

NOTE: These drawings indicate the location of safety labels on the machine. If at any time the labels become illegible, promptly replace them.

LABEL WARNING

86242230

PRV NO. 500009

86307580 NINJA1200 01/31/08

LABEL CIRCUIT INTERRUPTER

86200570

PRV NO. 170-41

2-3

GROUNDING INSTRUCTIONS

THIS PRODUCT IS FOR COMMERCIAL USE

ONLY.

ELECTRICAL:

In the USA this machine operates on a standard 15 amp 115V, 60 hz, A.C. power circuit. The amp, hertz, and voltage are listed on the data label found on each machine.

Using voltages above or below those indicated on the data label will cause serious damage to the motors.

EXTENSION CORDS:

If an extension cord is used, the wire size must be at least one size larger than the power cord on the machine, and must be limited to 50 feet

(15.5m) in length.

GROUNDING INSTRUCTIONS:

This appliance must be grounded. If it should malfunction or break down, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This appliance is equipped with a cord having an equipment-grounding conductor and grounding plug. The plug must be inserted into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances.

This appliance is for use on a nominal 120-volt circuit, and has a grounded plug that looks like the plug in “Fig. A”. A temporary adaptor that looks like the adaptor in “Fig. C” may be used to connect this plug to a 2-pole receptacle as shown in “Fig. B”, if a properly grounded outlet is not available. The temporary adaptor should be used only until a properly grounded outlet

(Fig. A) can be installed by a qualified electrician. The green colored rigid ear, lug, or wire extending from the adaptor must be connected to a permanent ground such as a properly grounded outlet box cover. Whenever the adaptor is used, it must be held in place by a metal screw.

2-4

86307580 NINJA1200 01/31/08

Improper connection of the equipmentgrounding conductor can result in a risk of electric shock. Check with a qualified electrician or service person if you are in doubt as to whether the outlet is properly grounded.

Do not modify the plug provided with the appliance - if it will not fit the outlet, have a proper outlet installed by a qualified electrician.

TECHNICAL SPECIFICATIONS

ITEM MEASURE

ELECTRICAL

Vaccum Motor

Solution Pump

Solution Capacity

Recovery Capacity

Weight- Empty

Weight-Full Solution

Height

Length

Width

Power cord

115 Volt, 60 hz

7.2, 3 stage

1200 psi

10 gal (38 L)

8 gal (30L)

147 lbs (67 kg)

222 lbs (101 kg)

36 inches (91.4 cm)

29 inches (73.6 cm)

19.5 inches (49.5 cm)

(2) 22 feet (6.71 m)

LENGTH WIDTH

HEIGHT

BY

CENTURY 400

86307580 NINJA1200 01/31/08 3-1

CONTROLS

1

2

3

3-2

1. Pump Switch

2. Vacuum Switch

3. Sump Switch

86307580 NINJA1200 01/31/08

PRE-RUN INSPECTION

1. Check all fittings and connectors for proper assembly.

2. Check all hoses for leaks. Repair or replace any damaged hoses.

3. Check power cord(s) for any damage. If damaged, replace.

EQUIPMENT SET-UP

1. Plug power cord from machine into properly grounded wall outlet.

2. Turn vacuum motor switch on and off to make sure there is electrical power at machine.

3. Connect vac hose to machine. Slide the swivel cuff over the outlet on the tank.

4. Connect the hose to your machine and wand.

Pull back the knurled collar on the quick disconnect coupler and push onto the connection on the chassis. To avoid leaks, check to be that a positive connection was made.

5. Using a clean container, fill the solution tank with clean hot water. Mix in a non-foaming cleaning concentrate for use in hot water extraction machines, following the manufacture’s instructions printed on container.

NOTE: When using a powder cleaner, pre-mix with hot water in a clean container before adding to the solution tank.

6. Turn pump and vacuum switch(s) to the on position.

7. Start cleaning.

MACHINE OPERATION

AUTO FILL

Connect standard garden hose from faucet to the rear of the solution tank. Turn on water and allow tank to fill check for leaks.

AUTO DUMP

Connect standard garden hose to the front of the machine and run to any sanitary sewer. Check inside the recovery tank to make sure the float switch is not obstructed.

The auto dump (sump pump) must never be run dry. The float switch in the recovery tank will prevent this. Make sure the drain screen in the recovery tank is kept clean.

86307580 NINJA1200 01/31/08

3-3

MACHINE OPERATION

EMPTYING AND CLEANING

Always use defoamer if foaming occurs. Foam will suspend large particles that may damage vacuum(s) as well as allow liquid into the vacuum motor(s) without activating the float shutoff.

1. Before proceeding, make certain that the nozzle is functioning properly.

a. To check, hold the wand about one foot above the surface to be cleaned and open the wand valve. A full spray should be observed from the nozzle.

b. If the nozzle is not showing a full spray pattern, adjust nozzle for proper pattern, clean, or replace nozzle.

2. Normally, chemical is applied on the push stroke of the wand when cleaning. Vacuuming is done on the pull stroke. For heavily soiled carpets the wand may be used in a scrubbing manner, applying chemical in both the push and pull stroke.

3. When cleaning, keep the working opening (wand mouth) flat on the surface being cleaned. Keep the wand moving when the valve is open.

4. The shutoff float inside the vacuum tank will impede the vacuum flow when the vacuum tank is full.

When this occurs, empty the vacuum tank by opening the dump valve and dispose of the waste in a proper manner.

5. Once the vacuum tank has been emptied, you may once again proceed with cleaning

3-4 86307580 NINJA1200 01/31/08

NOTES

86307580 NINJA1200 01/31/08

3-5

MAINTENANCE

DAILY MAINTENANCE

Unplug power cords before servicing or making any repairs.

1. Flush the entire system, including floor tool, hand tool, etc., with 1 to 3 gallons of clean, hot water.

2. Vacuum out the solution tank.

3. Rinse tank with fresh water. Periodically inspect the recovery tank and decontaminate if necessary, using a Hospital Grade Virucide or a

1-10 bleach to water solution. Wastewater should be disposed of properly.

4. Occasionally check filter screen at the bottom of the solution tank and rinse clean with hot water if necessary.

5. Inspect hoses for wear. Frayed or cracked hoses should be replaced to avoid vacuum or solution pressure loss.

6. Inspect power cord for wear or damage. This cable will lie on wet carpet. To prevent electrical shock replace cords that are frayed or have cracked insulation immediately.

7. Clean all dirt and obstructions from drain valve and gaskets to prevent possible leakage and premature wear.

8. Run clean water through solution pump when work is complete.

9. Empty both tanks and rinse, run vacuum (s) for at least one minute to dry motor(s).

10. Store with access covers removed to allow tanks to dry.

DO NOT attempt to repair hose! Repairing high-pressure hoses may result in severe burns and serious injury.

PERIODIC MAINTENANCE

1. Twice a month, flush a white vinegar solution

(One quart vinegar to two gallons of water) or anti-browning solution (mixed as directed) through the extractor, turning pump switch on/off several times, flush with clean water. This will prevent build-up of alkaline residue in the system.

2. Check hoses for wear, blockages, or damage.

Frayed or cracked hoses should be repaired or replaced to eliminate vacuum or solution pressure.

3. Check all handles, switches, knobs, electrical cables and connections on your machine for damage. If the cable insulation is broken or frayed, repair or replace it immediately. Don’t take chances with electrical fire or shock.

4. Clean out solution tank. Remove and clean solution screen.

5. Clean outside of all tanks and check for damage.

MONTHLY MAINTENANCE

1. Check all bearings for noise and wear.

2. Check all gaskets for wear and leakage.

3. Check pump pressure; observe spray pattern and check gauge if necessary.

4. Check overall performance of machine.

SEMI-ANNUALLY

1. Check vacuum motor brushes.

LUBRICATION

For pressure regulator and pump cam lubrication, use a light silicone lubricant which will not damage orings. A small tube (86246790 - PRV NO. 51391) is supplied with your machine.

STORAGE

Thoroughly clean machine if it is to be stored. You must protect this machine from freezing while in storage.

Make sure both recovery and solution tanks are empty and wipe dry.

4-1

86307580 NINJA1200 01/31/08

Only qualified maintenance personnel

are to perform the following repairs.

VACUUM MOTOR REPLACEMENT

1. Turn off all switches and unplug machine.

2. Remove recovery tank.

3. Locate the vacuum motor wires and disconnect at the connector.

4. Remove the vacuum motor.

5. Reverse process to install vacuum motor.

SOLUTION PUMP REPLACEMENT

1. Turn off all switches and unplug the machine.

2. Remove recovery tank.

3. Remove solution hoses from fittings in pump.

MAINTENANCE

2. Replace carbon brush (A), by disconnecting at the terminal connection (B).

3. Insert carbon brush into vac motor.

4. Remove the screws that fasten the pump to the frame.

5. Reverse process to install pump.

VACUUM MOTOR CARBON BRUSH

REPLACEMENT

The green ground wire must be attached for safe operation.

1. Remove retaining clip with flat tip screw driver.

4. Replace clip and press down until it locks in place.

Important:

These brushes wear quicker as the length shortens due to increased heat. Spring inside brush housing will damage motor if brushes are allowed to wear away completely.

Periodically check the length of the carbon brushes.

Replace both carbon brushes when either is less than

3/8" (9.5mm) long.

86307580 NINJA1200 01/31/08

4-2

MAINTENANCE

PUMP REPLACE KIT

1200 PSI

CAM & BEARINGS

P/N 86308380

PLUNGER & SEAL KIT

P/N 86308360

VALVE & O-RING

KIT (BOTH SIDES)

86308370

4-3

86307580 NINJA1200 01/31/08

TROUBLESHOOTING

PROBLEM CAUSE SOLUTION

Loss of Power

Dead electrical circuit

Faulty power cord

Check building circuit breaker or fuse box.

Replace

Equipment not grounding Follow grounding instructions exactly

Electrical shock

Vac motor speed varies or doesn’t run

Loss of vacuum

Pump runs no solution

Pump runs, loss of pressure

Pump will not run

Solution hose fitting hard to connect

Receptacle not grounded Contact an electrician to check building’s wiring

Internal wiring problem

Have a trained service technician check machine’s wiring

Worn motor brushes

Motor worn out

Faulty switch

Loose vacuum dome

Replace

Replace

Replace

Center and seal dome over tank

Crack in dome or poor joint Replace

Lint or dirt clogging vacuum screen

With power off clean screen

Loose cuffs on vacuum hose

Vac motor seals leaking

Floor tool vac chamber clogged

Tighten cuffs turning counterclockwise

Replace

Wash out with hose. Pick lint out with a wire

Vac motor, hose, or dome gasket

Replace

Pump inlet screen plugged Clean inlet screen

Pump air locked

Press trigger to open valve on cleaning wand to relieve air

Internal or external solution line damaged and leaking

Internal pump components wearing out

Replace

Replace, see pump kit components

Note: Operation of pump using a wand or hand tool with an orifice of less than .06 will cause pump to cavitate or pulsate and could result in premature wear of pump components.

Check valves in pump head for leaks.

Replace or clean valves.

Unit not plugged in

Loose wiring

Connect unit to 3 prong grounded outlet

See dealer

Corrosion on fittings.

Clean with steel wool. Soak in acetic acid (white vinegar). Lubricate lightly with silicone base lubricant.

Pressure locked.

Unscrew and push in unloader knob. Connect hoses before turning on pump

Circuit breaker tripped. Reset breaker on motor.

Carpet not getting clean

Carpet too wet

Carpet browning

Solution not flowing properly

Severe soil conditions

Over saturation

Leaving carpet too wet

Too much chemical

Light carpet with no brown prevention

Make several passes at right angles to each other.

Use a pre-spray.

Adjust solution pressure to lower settings. Make several passes without spray

Check for loss of vac pressure

Check label for correct solution concentration

Go over carpet with browning preventative.

Solution hose connection Check for positive connection

Faulty pump Repair or replace

Faulty floor tool valve

Faulty pump switch

Repair or replace

Repair

86307580 NINJA1200 01/31/08

4-4

FRAME

17

18

26

22

23

22

1

2

3

21

20

4

5

5

9

10

19

16

6

7

9

8

24

11

31

30

27

28

12

2

2

25

27

28

13

29

14

15

5-1 86307580 NINJA1200 01/31/08

REF

PART

NO.

PRV NO QTY DESCRIPTION

4

5

6

7

1

2

86005680

86010630

57047

87013

1

15

NUT,1/4-20 HEX NYLOCK

WASHER, 1/4 ID X 5/8 OD SS

3 86233390 80887 1

CLAMP, 7/8 DIA “P”

CUSHIONED

86005640

86279190

86274040

86200010

57030

87095

70076

140-01

4

10

4

2

NUT, 10-32 HEX NYLOCK

WASHER, #10 FLAT PLTD

SCR, 10-32 X 1 PFHMS

HINGE SET CHROME

8

9

86001120 730059

86201300 280-03

10 86198460 20008

11 86307610 -

12 86306860

13

14

15

16

86202280

86271380

86273810

86232600

-

89252

57196

70018

18036

17 86201290 280-02

18 86199600 140-05

19 86002450 22015

2

5

2

1

1

PLATE, CASTER, WHEEL

SUPPORT

2 WHEEL, 12” CNTRD HUB

2 NUT, 1/2 PUSH-ON DOME CAP

10 SCR, 1/4-20 X 1 HHCS SS

2 CASTER, 5” DIA SWIVEL

4

2

1

SPACER, HINGE

RIVET ALUMINUM 3/16 X 3/4

CLAMP, 5/8 NYLON UL/CSA

BASE, NINJA 1200 PSI

RIVET AL. 3/16 X 1/2 CLOSED

DRAW PULL LATCH STD.

COUPLER, 1/4 QD

21 86202230 390-09A 2 WASHER, 9/16 S/S USS-THICK

22 86005710 57105 2

NUT, 1/4-20 HEX W/STAR

WASHER

23 86268270 88226

24 86308990 -

25 86273780 70015

26 86201300 280-03

27 86005670 57040

28 86256200 73200

29 86199540 060-04A

1

3

4

2

2

WIRE, 8” GRN/14 76001 X 76001

CLAMP, 1” NYLON

SCR, 1/4-20 X 3/4 HHCS SS NP

RIVET ALUMINUM 3/16 X 3/4

NUT, 1/2 NPT CONDUIT

2 STRAIN RELIEF, 1/2 NPT FLEX

1 CORD ASM, 14/3 SJT X 25’ BLK

31 86199530 060-04 1 CORD ASM, 12/3 SJT X 25’ BLK

SERIAL

NO.

NOTES:

FRAME

86307580 NINJA1200 01/31/08

5-2

CONTROLS

5

6

9

7

8

1

2

3

4

18

6

6

20

19

22

18

16

21

10

11

17

13

14

15

12

5-3 86307580 NINJA1200 03/11/08

CONTROLS

REF

PART

NO.

PRV NO QTY DESCRIPTION

1 86270920 57049

2 86298680 -

3 86006620 70127

4 NUT, 6-32 HEX NYLOCK SS

4 86308160 -

2 SCR, 6-32 X 1/4 PPHMS SS

1

PLATE, RELAY AND

TRANSFORMER

5 86298690 -

6

8

10

12

14

16

18

86005720 57106

7 86257400 14462

11 86270990 57090

-

-

19 86267650 880313

20

86276290

86199650

86273980

86091030

15 86307620

86309080

86308170

86308490

70626

9 86199660 070-08A

070-08

70066

13 86201640 330-13

62900

17 86010650 87018

-

-

21 86267510 880295

4 NUT, 8-32 W/STAR WASHER PLTD

1 TERM BLOCK, 25A 250V 1-1/2

4 SCR, #10 X 3/4 PPHST HI-LO BLK

1 FAN FINGER GUARD

1 FAN 105 CFM AXIAL

4 NUT, 10-32 HEX NYLOCK SS

4 SCR, 10-32 X 3/4 PPHMS SS

3 SWITCH, DPST ROCKER 20A

1 PLATE, 3 SWITCH NO HEAT

1 LABEL, PANEL, NINJA 1200 PSI

1 COUPLER, 3/8 FPT, 1/4 FPT

2 WASHER #10 X 9/16 OD

1 GAUGE, 2000 PSI

2 WIRE, 8.5” GRN/14 76001 X 76001

1 WIRE, 40” GRN/14 76010 X 76001

1 WIRE, 25” GRN/14 76010 X 76010

22 86288500 57062 1 NUT, HEX

SERIAL

NO.

NOTES:

86307580 NINJA1200 03/11/08

5-4

PUMP

3

1

15

2

3

13

9

4

5

6

7

4

17

3

10

12

16

11

8

14

5-5

86307580 NINJA1200 01/31/08

REF

1

2

PART

NO.

86308190

PRV NO.

-

86180040 790722

QTY DESCRIPTION

1

1

UNLOADER, 1200PSI, W/KNOB

ELBOW, 1/4 MP X 1/2H 90DEG

3 86233150 20042 7 CLAMP, 3/8 HOSE (D-SLOT)

4 86308200 -

HOSE, PULSE, 32 3/8MPT X 3/8

X MPTS

5

6

7

8

86197420 31026

86197540 40013

86281980 39549

86010630 87013

9 86308340 -

10 86240410 40078

11 86308180 -

12 86282270 39631

13 86308220

14 86273810

-

70018

4

2

1

4

1

1

1

-

ELBOW, 3/8NPT STREET

HOSEBARB, 3/8MPT X 1/2 DL

HOSE, 1/2ID WIRE BOUND X 5”

WASHER, 1/4 ID X 5/8 OD SS

HOSE, 1/2 ID WIRE BOUND X 19”

HOSEBARB, 1/2 TEE

PUMP/MOTOR, 1200 PSI, 115V

HOSE, 1/2ID WIRE BOUND X 25”

-

HOSE, PULSE 27 3/8 MPT X 1/4

MPTS

4 SCR, 1/4-20 X 1 HHCS SS

1 HOSE, 1/2 WIRE BOUND X 28”

SERIAL NO.

FROM

NOTES:

17 86282360 39734

PUMP

86307580 NINJA1200 06/04/08 5-6

PUMPOUT

1 36

3

2

33

8

4

32

31

28

6

7

7

9

34

10

11

12

11

10

23

24

22

21

27

23

26

5-7 86307580 NINJA1200 09/04/08

20

23

24

25

11

35

5

19

10

15

14

13

16

30

29

11

17

18

PUMPOUT

REF

5

6

7

1

2

3

4

PART

NO.

PRV NO

86197420

86308150

86308470

86075210

31026

-

-

20062

86202210 030-76A

86273830 70020

86195060 15-808110

QTY DESCRIPTION

1

1

1

1

1

3

1

ELBOW, 3/8 NPT STREET

SWITCH, TILT FLOAT

STRAINER, 30 MESH, 3/8 NPT

CLAMP, 3/8 NYLON MCHD

WASHER, GARDEN HOSE

SCR, 1/4-20 X 1/2 HHCS SS NP

VALVE, FLOAT, TM

9 86197490 34420 1

FX1/2FPT

10 86197940 40027 3

HOSEBARB, 3/8MPT X 1/2 90D

DL

11 86233150

12 86309360

20042

-

4 CLAMP, 3/8 HOSE (D-SLOT)

1 HOSE, 1/2ID WIRE BOUND X 4”

13 86005670 57040 1 NUT, 1/2 NPT CONDUIT

14 86006450 67420 1 RING,

15 86180230 11-800299

16 86307950 -

1

1

ELL, STREET 1/2 45 DEG.

VALVE, CHECK 1/2 NPT

17 86197910 40022 1

HOSEBARB, 1/2MPT X 1/2 POLY

DL

18 86006700 70232

19 86173530 790506

20 86308120

21 86233390

-

80887

4

1

1

SCR, 10-32 X 3/8 FHMS SS

ADAPTER, HOSE 1/2M X 3/4 MFT

PLATE, PUMP MOUNT

CLAMP, 7/8 DIA “P” CUSHIONED

22 86308990

23 86010650

24 86006590

25 86281950

26 86270990

27 86308230

- 86309380

28 86306880

-

87018

70088

39541

57090

-

-

-

1

6

2

1

4

1

-

1

CLAMP, 1” NYLON

WASHER, #10 X 9/16 OD

SCR, 10-32 X 1/2 PPHMS SS NP

HOSE, 1/2ID WIRE BOUND X 32”

NUT, 10-32 HEX NYLOCK SS

PUMP, UTILITY, 115V

KIT, PUMP MOTOR BRUSH

BRKT, FLOAT MOUNT

29 86276680

30 86010630

70714

87013

31 86279610 87190

32 86201510 390-26

33 86005810

34 86197480

57245

34419

35 86176420 12-800052

36 86247960 57176

1 SCR, 1/4-20 X 1.5 HHMS SS

1 WASHER, 1/4 ID X 5/8 OD SS

1 WASHER, SEAL 1/4 X 5/8OD SS

2 SPACER NYLON 1/4ID X 1/2 OD

1 NUT, 1/4-20 HEX NYLOCK SS

1 PLUG, GARDEN HOSE

1 CAP, HOSE 3/4 BR

1 NUT, NYLON 3/8-18 NPT

SERIAL

NO.

NOTES:

86307580 NINJA1200 09

5-8

RECOVERY & SOLUTION TANK GROUP

28

31

29

30

5

1

6

2

4

5

3

32

11

9

8

25

33

7

10

26

11

12

34

13

16

17

14

15

24

21

20

23

22

19

18

27

5-9

86307580 NINJA1200 01/31/08

RECOVERY & SOLUTION TANK GROUP

REF PART NO. PRV NO. QTY DESCRIPTION

1 86033240 090-17 1 STAND PIPE ASSY

3

5

6

7

8

9

86200290

86237770

86033370

86201290

86064760

86090850

260-33

35256

51355

280-02

31082

065-42

1 HOSE BARB, 1.5 MPT X 1.5

2 GASKET, DUMP VALVE

1 LID, NJA DLX LT GRY ALL

2 RIVET L. 3/16 X 1/2 CLOSED

1 ELBOW, 1.5FSX1.5FPT PVC MCHD

1 FLOOD MACHINE BAFFLES

11 86279610

12 86273820

13 86198530

14 86201280

15 86010690

16 86307620

17 86007970

18 86197940

19 86197570

20 86090230

21 86197370

22 86273830

23 86273830

24 86090770

25 86307590

26 86307600

87190

70019

99809

280-01

87068

-

73864

40027

40028

87015

31017

70020

87013

065-37

-

-

6

6

5”

2

2

2

1

1

1

1

1

2

2

2

1

1

WASHER, SEAL 1/4X5/8OD SS

SCR, 1/4-20 X 1.25 HHCS SS

FOAM TAPE, 1/8T X 3/4 1SDA

RIVET AL. 1/8 X 1/2

WASHER, 1/8 RIVET BACKUP

LABEL, PANEL, NINJA 1200 PSI

STAINER, 3/8 IN. NPT 60 MESH

HOSEBARB, 3/8 MPT X 1/2 OD DL

HOSEBARB, 1/4 MPT X 1/2 DL

WASHER, 9/16 ID X 1.06 OD SS

ELBOW, 1/4 FPT X 1/4 FPT

SCR, 1/4-20 X 1/2 HHCS SS NP

SCR, 1/4-20 X 1/2 HHCS SS NP

BRKT, RECOVERY BUCKET

TANK, RECVRY NINJA 1200

TANK, SOLV, NINJA 1200

27 86007050 70683 4 SCR, 10-32 X 3/8 PPHMS SS NP

28 86161470 11-800444 1 ELBOW 2” 45D PVC SCH40

29 86199970 120-08 1 HANDLE, MACHINE, BLACK

30 86191460 15-808123 1 DUMP VALVE, 1 1/2”

31 86276830

32 86005810

70743

57245

4 SCR, 1/4-20 X 3/4 PFH SS NP

4 NUT, 1/4-20 HEX NYLOCK SS

33 86237510 35182 4 GASKET,

34 86200730 065-03C 1 LID, SOLUTION TANK

SERIAL NO.

FROM

NOTES:

86307580 NINJA1200 01/31/08

5-10

VACUUM MOTOR

5-11

1

7

8

12

2

3

4

5

3

11

10

9

6

3

1

86307580 NINJA1200 01/31/08

REF

1

2

3

4

5

6

7

8

PART

NO.

86307630

86005810

86010630

86305930

86276270

PRV NO.

-

57245

87013

-

70619

86199920 110-28A

QTY

8

3

3

1

3

1

DESCRIPTION

SPACER, .25 X .50 X 1.31

NUT, 1/4-20 HEX NYLOCK SS

WASHER, 1/4 ID X 5/8 OD SS

PLATE, 7.0 VAC MOUNT

SCR, 1/4-20 X 2.0 HHMS SS F/T

GASKER, 7.2 LG III STAGE VAC

86002380

86281180

20046

39298

1 CLAMP, 2.25” WORM GEAR

1 HOSE, 2.0 VAC EXHAUST X 17’

9 86173100 00-000004 2 SCR, CAP 1/4-20 X 2-1/4 HXD

10 86202050 360-05A 1 VAC, 117507-13 110V 3ST 7.2

- 86135270

11 86273770

14035

70014

12 86307930 -

- BRUSH SET, 7.2 VAC MOTOR

1 SCR, 1/4-20 X 5 HHCS PLT

VACUUM MOTOR

SERIAL NO.

FROM

NOTES:

86307580 NINJA1200 01/31/08 5-12

WIRING DIAGRAM

PUMP POWER

BLK

WHT

GRN

BLK

WHT

GRN

VACUUM POWER PANEL

RED RED

TRANSFORMER

BLU/BLK

WHT/BRN 7

PUMP SWITCH

1

VACUUM SWITCH

1

SUMP SWITCH

6

RELAY

BRN

BLK

FLOAT

8

TERMINAL BLOCK

BLK

PUMP

M

WHT

2 3

BLK WHT

VACUUM

M

4

BLU

FAN

5

BLU

BLK

SUMP

WHT

M

GND WIRES

FRAME BASE

5-13

86307580 NINJA1200 07/22/08

REF

5

6

7

8

1

2

3

4

PART

NO.

PRV NO.

86268830 88636

86267810 880356

QTY

2

1

DESCRIPTION

WIRE, 8” BLK/14 76002 X 76029

WIRE, 42” BLK/14 76029 X 76044

86308820 -

86267970 880419

86267030 880180

86266920 880105

86307990

86305570

-

-

1

1

1

1

1

1

WIRE, 42” WHT/14 76044 X 76002

WIRE, BLK/14 76044 X 76050

WIRE, 6” WHT/14 76002 X 76044

WIRE, 6” BLK/18 76028 X 76047

WIRE, 10” GRN/14 76010 X 76010

WIRE, 10” GRN/14 76001 X 76010

WIRING DIAGRAM

SERIAL NO.

FROM

NOTES:

86307580 NINJA1200 07/22/08 5-14

New Machine Warranty

Limited Warranty

CENTURY 400 warrants new machines against defects in material and workmanship under normal use and service to the original purchaser. Any statutory implied warranties, including any warranty of merchantability or fitness for a particular purpose, are expressly limited to the duration of this written warranty. CENTURY 400 will not be liable for any other damages, including but not limited to indirect or special consequential damages arising out of or in connection with the furnishing, performance, use or inability to use the machine. This remedy shall be the exclusive remedy of the buyer. The warranty period is subject to the conditions stated below.

Warranty: Ten Years Polyethylene (PE) Housings, 1 Year Parts,

Subject to conditions outlined below, CENTURY 400 warrants rotationally molded PE housings on all of its machines to be free from defects in material and workmanship, under normal use and service for ten (10) years to the original owner.

Under this warranty we guarantee the performance of non-polyethylene parts and components to be free from defects for up to one (1) year to the original end user. Parts replaced or repaired under this warranty are guaranteed for the remainder of the original warranty period. (See table below)

Service labor charges are covered for up to ninety (90) days from the date of purchase through authorized Windsor service provider.

No travel coverage is extended for cord-electric models. See table below for each general product model warranty coverage.

Non-PE Parts Service Labor Travel

Ninja, Sensei, Spot Plus,

Hurricane and Turbo Mist

10 years 1 year 90days None

Polishers / Elec. Burnishers - 3 years 90days None

All others

UPV12 Upright Vacuum

5 years

Vacuum motor, belts – 2 years

1 year

All other parts 1 year

90days

90days

None

None

Product exceptions and Exclusions:

• Extractor brush motors, pump motors. ALL PC boards and electronics, ALL Vacuum motors (Except UPV12). ALL pumps carry a one (1) year parts warranty.

• Improper use of chemicals voids warranty and Century 400’s liability. Defoamer is to be used in recovery tank of all Century 400 machines. Dry cleaning solvents cannot be used in any Century 400 equipment, if used fire and/or pump damage could result.

White vinegar should be pumped through the machine once each week to prevent mineral sealing.

Normal wear items and accessories including, but not limited to, carbon brushes, castors, clutches, cords, filters, finishes, gaskets, hoses light bulbs, rectifiers, switches, squeegees, bearings, pulleys, relays, actuating cables, wheels, tires, quick disconnects, o-rings, seals, diaphragms, thermostats, and brass fittings will be warranted for manufacturing defects for 90-days from the purchase date for parts only.

90 day unlimited warranty:

Any equipment that fails due to a manufacturing defect within the first 90 days from date of purchase will have an unlimited warranty, which includes parts, standard freight, and labor. Labor or freight will not be covered after 90 days from the date of purchase.

The warranty commences on the purchase date by the original end user from an authorized Century 400 agent, subject to proof of purchase. The machine Registration Card must be completed and returned immediately at the time of purchase. If proof of purchase cannot be identified, the warranty start date is 90 days after the date of sale to an authorized Century 400 distributor. Parts replaced or repaired under warranty are guaranteed for the remainder of the original warranty period.

Century 400, reserves the right to change its warranty policy without notice – 86039960-B PRV NO 98868 10/17/08

Century 400 Inc

. ● 1351 W. Stanford Ave., Englewood, CO 80110 ● (303) 762-1800 ● 800-444-7654 ● FAX (303) 865-2794

1 of 2

New Machine Warranty

90 Day Warranty Extension Available

Upon receipt of the Machine Registration Card, Century 400 will extend by 90 days, from the date of purchase, all items included under the one-year provision. This applies only to one-year items and does not include 90-day wear items.

This Warranty Shall Not Apply To:

1. Any product that has been subject to abuse, misuse, neglect or unauthorized alteration (including the use of incompatible or corrosive chemicals or overloading of capacity).

2. Damage caused by exposure to freezing temperatures.

3. Products that have experienced shipping or freight damage.

4. Repairs necessary to correct any failure due to improper pre-delivery service and inspection by the selling dealer.

5. Time for cleaning units in preparation for repair.

6. Any repairs resulting from poor initial service work or improper diagnosis.

7. Any design alterations performed by an organization not authorized or specified by CENTURY 400.

8. High-pressure

9. Damage due to electrical components exposed to moisture.

If difficulty develops during the warranty period, contact the authorized CENTURY 400 agent from whom the product was purchased.

CENTURY 400 may elect to require the return of components to validate a claim. Any defective part to be returned must be shipped freight prepaid to an authorized CENTURY 400 Distributor/Service Center or to the CENTURY 400 factory.

Use Of Parts Not Approved By Century 400 Will Void All Warranties

This warranty is valid only for all products sold after October 17, 2008. A product sold before that date shall be covered by the limited warranty in effect at the date of sale to the original purchaser.

Century 400, reserves the right to change its warranty policy without notice – 86039960-B PRV NO 98868 10/17/08

Century 400 Inc

. ● 1351 W. Stanford Ave., Englewood, CO 80110 ● (303) 762-1800 ● 800-444-7654 ● FAX (303) 865-2794

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