PORTABLE EXTRACTOR

MODELS: 411-2X2MO

10070370

411-235MO

10070350

Operating Instructions

Read these instructions before using the machine

W

86038710 03/29/07

PRV NO. 98873

MACHINE DATA LOG/OVERVIEW

MODEL _______________________________________

DATE OF PURCHASE __________________________

SERIAL NUMBER ______________________________

SALES REPRESENTATIVE # _____________________

DEALER NAME ________________________________

OPERATIONS GUIDE NUMBER ___________________

PUBLISHED

__________________________________________

YOUR DEALER

Name: __________________________________________________________________________________________________

Address: _______________________________________________________________________________________________

For the name and address of your dealer contact: Windsor Industries

Phone Number: _________________________________________________________________________________________

OVERVIEW

The Ninja is an electric powered carpet extractor intended for commercial use. This appliance applies a cleaning solution to the carpet and then vacuums the soiled water back into the recovery tank.

2

NINJA 86038710 03/29/07

Machine Data Log/Overview. ............................... 2

Table of Contents................................................. 3

HOW TO USE THIS MANUAL

How to use this Manual........................................ 1-1

SAFETY

Important Safety Instructions ............................... 2-1

Hazard Intensity Level.......................................... 2-2

Safety Label Location........................................... 2-3

Grounding Instructions ......................................... 2-4

OPERATIONS

Technical Specifications....................................... 3-1

Controls ................................................................ 3-2

Machine Operation............................................... 3-3

Pre-Run Machine Inspection ............................ 3-3

Equipment Set-up .............................................3-3

Priming the Pump ............................................. 3-3

Emptying & Cleaning Tanks..............................3-3

MAINTENANCE

Daily Maintenance................................................ 4-1

Periodic Maintenance........................................... 4-1

Monthly Maintenance ........................................... 4-1

Semi-annually ...................................................... 4-1

Lubrication............................................................ 4-1

Storage................................................................. 4-1

Vacuum Motor Replacement ............................... 4-2

Solution Pump Replacement................................ 4-2

Pump Replacement Kits....................................... 4-3

Pressure Regulator .............................................. 4-4

Machine Troubleshooting..................................... 4-5

TABLE OF CONTENTS

GROUP PARTS LIST

Frame Group (200 psi)........................................................5-1

Frame Group (500 psi)........................................................5-3

Pump Group (200 psi).........................................................5-5

Pump Group (500 psi).........................................................5-7

Recovery and Solution Tank Group..................................5-9

Vacuum Motor Group..........................................................5-11

Wiring Group (200 psi).........................................................5-13

Wiring Group (500 psi).........................................................5-14

Warranty.................................................................................5-15

NINJA 86038710 03/29/07

3

HOW TO USE THIS MANUAL

This manual contains the following sections:

-

HOW TO USE THIS MANUAL

- SAFETY

- OPERATIONS

-

MAINTENANCE

-

PARTS LIST

The HOW TO USE THIS MANUAL section will tell you how to find important information for ordering correct repair parts.

Parts may be ordered from authorized dealers.

When placing an order for parts, the machine model and machine serial number are important. Refer to the MACHINE DATA box which is filled out during the installation of your machine. The MACHINE

DATA box is located to the inside of the front cover of this manual.

MODEL _____________________________________

DATE OF PURCHASE ________________________

SERIAL NUMBER ____________________________

SALES REPRESENTATIVE # ___________________

DEALER NAME ______________________________

OPERATIONS GUIDE NUMBER __________________

PUBLISHED ________________________________

The model and serial number of your machine is on the front of the Frame.

SERIAL # TAG

1-1

The SAFETY section contains important information regarding hazard or unsafe practices of the machine. Levels of hazards are identified that could result in product or personal injury, or severe injury resulting in death.

The OPERATIONS section is to familiarize the operator with the operation and function of the machine.

The MAINTENANCE section contains preventive maintenance to keep the machine and its components in good working condition. They are listed in this general order:

-

Maintenance

-

Lubrication

- Vacuum Motor Replacement

- Solution Pump Replacement

-

Troubleshooting

The PARTS LIST section contains assembled parts illustrations and corresponding parts list. The parts lists include a number of columns of information:

- REF – column refers to the reference number on the parts illustration.

-

PART NO. – column lists the part number for the part.

- PRV NO. – reference number.

- QTY – column lists the quantity of the part used in that area of the machine.

-

DESCRIPTION – column is a brief description of the part.

- SERIAL NO. FROM – column indicates the first machine the part number is applicable to. When the machine design has changed, this column will indicate serial number of applicable machine.

The main illustration shows the most current design of the machine. The boxed illustrations show older designs.

- NOTES – column for information not noted by the other columns.

NOTE: If a service or option kit is installed on your machine, be sure to keep the KIT INSTRUCTIONS which came with the kit. It contains replacement

parts numbers needed for ordering future parts.

NINJA 86038710 03/29/07

SAFETY INSTRUCTIONS

IMPORTANT SAFETY INSTRUCTIONS

When using an electrical appliance, basic precaution must always be followed, including the following:

READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE.

This machine is for commercial use.

!

WARNING:

To reduce the risk of fire, electric shock, or injury:

Connect to a properly grounded outlet. See Grounding Instructions.

Do not leave the machine unattended. Unplug machine from outlet when not in use and before maintenance or service.

Use only indoors. Do not use outdoors or expose to rain.

Do not allow machine to be used as a toy. Close attention is necessary when used by or near children.

Use only as described in this manual. Use only manufacturer’s recommended components and attachments.

Do not use damaged electrical cord or plug. Follow all instructions in this manual concerning grounding the machine. If the machine is not working properly, has been dropped, damaged, left outdoors, or dropped into water, return it to an authorized service center.

Do not pull or carry machine by electrical cord, use as a handle, close a door on cord, or pull cord around sharp edges or corners.

Do not run machine over cord. Keep cord away from heated surfaces.

Do not unplug machine by pulling on cord. To unplug, grasp the electrical plug, not the electrical cord.

Do not handle the electrical plug or machine with wet hands.

Do not operate the machine with any openings blocked. Keep openings free of debris that may reduce airflow.

This machine is intended for cleaning carpet only.

Do not vacuum anything that is burning or smoking, such as cigarettes, matches, or hot ashes.

This machine is not suitable for picking up health endangering dust.

Turn off all controls before unplugging.

Machine can cause a fire when operating near flammable vapors or materials. Do not operate this machine near flammable fluids, dust or vapors.

This machine is suitable for commercial use, for example in hotels, schools, hospitals, factories, shops and offices for more than normal housekeeping purposes.

Maintenance and repairs must be done by qualified personnel.

If foam or liquid comes out of machine, switch off immediately.

SAVE THESE INSTRUCTIONS

NINJA 86038710 03/29/07

2-1

HAZARD INTENSITY LEVEL

The following symbols are used throughout this guide as indicated in their descriptions:

HAZARD INTENSITY LEVEL

There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR

SAFETY. The level of hazard intensity is determined by the following definitions:

!

WARNING

WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death.

!

CAUTION

CAUTION - Hazards or unsafe practices which could result in minor personal injury or product or property damage.

FOR SAFETY: To Identify actions which must be followed for safe operation of equipment.

Report machine damage or faulty operation immediately. Do not use the machine if it is not in proper operating condition. Following is information that signals some potentially dangerous conditions to the operator or the equipment. Read this information carefully. Know when these conditions can exist. Locate all safety devices on the machine. Please take the necessary steps to train the machine operating personnel.

FOR SAFETY:

DO NOT OPERATE MACHINE:

Unless Trained and Authorized.

Unless Operation Guide is Read and understood.

In Flammable or Explosive areas.

In areas with possible falling objects.

WHEN SERVICING MACHINE:

Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the machine.

.

2-2

NINJA 86038710 03/29/07

SAFETY LABEL LOCATION

NOTE: These drawings indicate the location of safety labels on the machine. If at any time the labels become illegible, promptly replace them.

LABEL WARNING

86242230

PRV NO. 500009

LABEL CIRCUIT INTERRUPTER

86200570

PRV NO. 170-41

NINJA 86038710 03/29/07

2-3

GROUNDING INSTRUCTIONS

THIS PRODUCT IS FOR COMMERCIAL USE

ONLY.

ELECTRICAL:

In the USA this machine operates on a standard 15 amp 115V, 60 hz, A.C. power circuit. The amp, hertz, and voltage are listed on the data label found on each machine.

Using voltages above or below those indicated on the data label will cause serious damage to the motors.

EXTENSION CORDS:

If an extension cord is used, the wire size must be at least one size larger than the power cord on the machine, and must be limited to 50 feet

(15.5m) in length.

GROUNDING INSTRUCTIONS:

This appliance must be grounded. If it should malfunction or break down, grounding provides a path of least resistance for electric current to reduce the risk of electric shock. This appliance is equipped with a cord having an equipment-grounding conductor and grounding plug. The plug must be inserted into an appropriate outlet that is properly installed and grounded in accordance with all local codes and ordinances.

This appliance is for use on a nominal 120-volt circuit, and has a grounded plug that looks like the plug in “Fig. A”. A temporary adaptor that looks like the adaptor in “Fig. C” may be used to connect this plug to a 2-pole receptacle as shown in “Fig. B”, if a properly grounded outlet is not available. The temporary adaptor should be used only until a properly grounded outlet

(Fig. A) can be installed by a qualified electrician. The green colored rigid ear, lug, or wire extending from the adaptor must be connected to a permanent ground such as a properly grounded outlet box cover. Whenever the adaptor is used, it must be held in place by a metal screw.

2-4

Improper connection of the equipmentgrounding conductor can result in a risk of electric shock. Check with a qualified electrician or service person if you are in doubt as to whether the outlet is properly grounded. Do not modify the plug provided with the appliance - if it will not fit the outlet, have a proper outlet installed by a qualified

electrician.

NINJA 86038710 03/29/07

TECHNICAL SPECIFICATIONS

ITEM MEASURE

ELECTRICAL

Vaccum Motor

Solution Pump

115 Volt, 60 hz

Dual 3 stage

200 psi

Solution Capacity

Recovery Capacity

Weight- Empty

Weight-Full Solution

Height

Length

Width

Power cord

10 gal (38 L)

8 gal (240 kg)

110 lbs (240 kg)

200 lbs (440 kg)

36 inches (91.44 cm)

29 inches (73.66 cm)

19.5 inches (49.53 cm)

22 feet (6.71 m)

LENGTH WIDTH

HEIGHT

PUMP

VACUUM #1

VACUUM #2

NINJA 86038710 03/29/07

3-1

CONTROLS

1

2

3

BY

CENTURY 400

3-2

1.

Pump Switch

2.

Vacuum #1 Switch

3.

Vacuum #2 Switch

NINJA 86038710 03/29/07

PRE-RUN INSPECTION

1. Check all fittings and connectors for proper assembly.

2. Check all hoses for leaks. Repair or replace any damaged hoses.

3. Check power cord(s) for any damage. If damaged, replace.

EQUIPMENT SET-UP

1. Plug power cord from machine into properly grounded wall outlet.

2. Turn vacuum motor switch on and off to make sure there is electrical power at machine.

3. Connect vac hose to machine. Slide the swivel cuff over the outlet on the tank.

4. Connect the hose to your machine and wand.

Pull back the knurled collar on the quick disconnect coupler and push onto the connection on the chassis. To avoid leaks, check to be that a positive connection was made.

5. Using a clean container, fill the solution tank with clean hot water. Mix in a non-foaming cleaning concentrate for use in hot water extraction machines, following the manufacture’s instructions printed on container.

NOTE: When using a powder cleaner, pre-mix with hot water in a clean container before adding to the solution tank.

6. Turn pump and vacuum switch(s) to the on position.

7. Start cleaning.

PRIMING THE PUMP [SELF PRIMING VALVE]

1. Turn pump and both vacuums on.

2. Press lever (located above the accessory connection; front of machine) toward machine.

3. Do this for 30 seconds or until there is a steady flow of water flowing through the sight tube

(located on right side of recovery tank.)

MACHINE OPERATION

EMPTYING AND CLEANING

Always use defoamer if foaming occurs. Foam will suspend large particles that may damage vacuum(s) as well as allow liquid into the vacuum motor(s) without activating the float shutoff.

1. Before proceeding, make certain that the nozzle is functioning properly.

a. To check, hold the wand about one foot above the surface to be cleaned and open the wand valve. A full spray should be observed from the nozzle.

b. If the nozzle is not showing a full spray pattern, adjust nozzle for proper pattern, clean, or replace nozzle.

2. Normally, chemical is applied on the push stroke of the wand when cleaning. Vacuuming is done on the pull stroke. For heavily soiled carpets the wand may be used in a scrubbing manner, applying chemical in both the push and pull stroke.

3. When cleaning, keep the working opening (wand mouth) flat on the surface being cleaned. Keep the wand moving when the valve is open.

4. The shutoff float inside the vacuum tank will impede the vacuum flow when the vacuum tank is full.

When this occurs, empty the vacuum tank by opening the dump valve and dispose of the waste in a proper manner.

5. Once the vacuum tank has been emptied, you may once again proceed with cleaning

NINJA 86038710 03/29/07

3-3

MAINTENANCE

DAILY MAINTENANCE

Unplug power cord(s) before servicing or making any repairs

.

1. Flush the entire system, including floor tool, hand tool, etc., with 1 to 3 gallons of clean, hot water.

2. Vacuum out the solution tank.

3. Rinse tank with fresh water. Periodically inspect the recovery tank and decontaminate if necessary, using a Hospital Grade Virucide or a

1-10 bleach to water solution. Wastewater should be disposed of properly.

4. Occasionally check filter screen at the bottom of the solution tank and rinse clean with hot water if necessary.

5. Inspect hoses for wear. Frayed or cracked hoses should be replaced to avoid vacuum or solution pressure loss.

6. Inspect power cord for wear or damage. This cable will lie on wet carpet. To prevent electrical shock replace cords that are frayed or have cracked insulation immediately.

7. Clean all dirt and obstructions from drain valve and gaskets to prevent possible leakage and premature wear.

8. Run clean water through solution pump when work is complete.

9. Empty both tanks and rinse, run vacuum (s) for at least one minute to dry motor(s).

10. Store with access covers removed to allow tanks to dry.

DO NOT attempt to repair hose! Repairing high-pressure hoses may result in severe burns and serious injury.

PERIODIC MAINTENANCE

1. Twice a month, flush a white vinegar solution

(One quart vinegar to two gallons of water) or anti-browning solution (mixed as directed) through the extractor, turning pump switch on/off several times, flush with clean water. This will prevent build-up of alkaline residue in the system.

4-1

2. Check hoses for wear, blockages, or damage.

Frayed or cracked hoses should be repaired or replaced to eliminate vacuum or solution pressure.

3. Check all handles, switches, knobs, electrical cables and connections on your machine for damage. If the cable insulation is broken or frayed, repair or replace it immediately. Don’t take chances with electrical fire or shock.

4. Clean out solution tank. Remove and clean solution screen.

5. Clean outside of all tanks and check for damage.

MONTHLY MAINTENANCE

1. Check all bearings for noise and wear.

2. Check all gaskets for wear and leakage.

3. Check pump pressure; observe spray pattern and check gauge if necessary.

4. Check overall performance of machine.

SEMI-ANNUALLY

1. Check vacuum motor brushes.

LUBRICATION

For pressure regulator and pump cam lubrication, use a light silicone lubricant which will not damage orings. A small tube (51391) is supplied with your machine.

STORAGE

Thoroughly clean machine if it is to be stored. You must protect this machine from freezing while in storage.

By using the Self Priming Lever you may help clear out all water lines.

Make sure both recovery and solution tanks are empty. Turn on both vacuum switches and press lever. All water should be removed and sprayed into the recovery tank.

Empty the remaining water and wipe dry.

HEAT MODELS ONLY: Be sure to thoroughly drain water out of heater lines prior to storage in colder climates. This heater will freeze and possibly crack voiding your warranty.

NINJA 86038710 03/29/07

Only qualified maintenance personnel are to perform the

following repairs.

VACUUM MOTOR REPLACEMENT

1. Turn off all switches and unplug machine.

2. Remove recovery tank.

3. Locate the vacuum motor wires and disconnect at the connector.

4. Remove the vacuum motor.

5. Reverse process to install vacuum motor.

SOLUTION PUMP REPLACEMENT

1. Turn off all switches and unplug the machine.

2. Remove recovery tank.

3. Remove solution hoses from fittings in pump.

4. Remove the screws that fasten the pump to the frame.

5. Reverse process to install pump.

Vacuum Motor Carbon Brushes Replacement (Windsor)

End Cap

Carbon

Brushes

WARNING: The green ground wire must be attached for safe operation.

See wiring diagram.

MAINTENANCE

Vacuum Motor Carbon Brushes Replacement (Ametek)

Carbon

Brushes

End Cap

WARNING: The green ground wire must be attached for safe operation.

See wiring diagram.

Note: When replacing carbon brushes loosen wire terminal

BEFORE removing screws on bracket.

Wire

Terminal

Note:

Place stop in groove.

If armature commutator is grooved, extremely pitted or not concentric, the motor will need to be replaced or sent to a qualified service center.

Wire Terminal

If armature commutator is grooved, extremely pitted or not concentric, the motor will need to be replaced or sent to a qualified service center.

Important:

These brushes wear quicker as the length shortens due to increased heat. Spring inside brush housing will damage motor if brushes are allowed to wear away completely.

Important:

These brushes wear quicker as the length shortens due to increased heat. Spring inside brush housing will damage motor if brushes are allowed to wear away completely.

3/8 (9.5mm)

Periodically check the length of the carbon brushes. Replace both carbon brushes when either is less than 3/8" (9.5mm) long.

3

8

[9.5mm]

Periodically check the length of the carbon brushes. Replace both carbon brushes when either is less than 3/8" (9.5mm) long.

NINJA 86038710 03/29/07

4-2

MAINTENANCE

PUMP REPLACEMENT KITS

200 PSI

CAM & BEARING KIT

86201170

PRV NO 250-79G

VALVE & O-RINGS KIT

86201160

PRV NO. 250-79F

PLUNGER & SEALS KIT

86201150

PRV NO. 250-79E

PUMP REPLACEMENT KITS

500 PSI

MOTOR ONLY 86200800

PRV NO. 53262

CAM & BEARING KIT

86201040

250-73C

PLUNGER & SEALS KIT

86201080

250-75A

VALVE & O-RINGS KIT

(BOTH SIDES)

86201030

PRV NO. 250-73B

4-3

NINJA 86038710 03/29/07

MAINTENANCE

PRESSURE REGULATOR

For best results with the pressure regulator, we recommend that you clean and lubricate the piston and u-cup with Superlube lubricant monthly or when pressure drop seems excessive.

1. Turn unit off before lubricating.

2. Remove cap, spring and spring retainer plate.

3. With fingertips remove piston and u-cup.

4. Wipe piston and u-cup clean of any film or scale.

5. Lubricate the piston and u-cup with Superlube.

7. With pump ON, re-adjust pressure regulator for normal operation.

LUBRICATE U-CUP WITH SUPERLUBE MONTHLY.

U-CUP

SPRING RETAINER PLATE

OUT

PISTON

SPRING

(BLUE- 200 PSI)

(SILVER-500 PSI)

CAP

NINJA 86038710 03/29/07

4-4

TROUBLESHOOTING

PROBLEM

CAUSE SOLUTION

Loss of Power

Dead electrical circuit

Faulty power cord

Check building circuit breaker or fuse box.

Replace

Equipment not grounding Follow grounding instructions exactly

Electrical shock

Vac motor speed varies or doesn’t run

Receptacle not grounded Contact an electrician to check building’s wiring

Internal wiring problem

Have a trained service technician check machine’s wiring

Worn motor brushes

Motor worn out

Faulty switch

Loose vacuum dome

Replace

Replace

Replace

Center and seal dome over tank

Loss of vacuum

Crack in dome of poor joint Replace or repair using acrylic plastic cement only

Lint or dirt clogging vacuum screen

With power off clean screen

Loose cuffs on vacuum hose

Tighten cuffs turning counterclockwise

Vac motor seals leaking

Floor tool vac chamber clogged

Pump air locked

Replace

Wash out with hose. Pick lint out with a wire

Vac motor, hose, or dome gasket

Replace

Pump inlet screen plugged Clean inlet screen

Press trigger to open valve on cleaning wand to relieve air

Pump runs no solution

Pump runs, loss of pressure

Internal or external solution line damaged and leaking

Replace

Internal pump components wearing out

Replace, see pump kit components (pg 4-3)

Note: Operation of pump using a wand or hand tool with an orifice of less than .06 will cause pump to cavitate or pulsate and could result in premature wear of pump components.

Pump will not run

Solution hose fitting hard to connect

Carpet not getting clean

Carpet too wet

Carpet browning

Solution not flowing properly

Check valves in pump head for particles or cuts in seals

Unit not plugged in

Loose wiring

Corrosion on fittings.

Severe soil conditions

Over saturation

Take piston from BPR and lubricate with Superlube.

If problem still exists change BPR kit

Connect unit to 3 prong grounded outlet

See dealer

Clean with steel wool. Soak in acetic acid (white vinegar). Lubricate lightly with silicone base lubricant.

Make several passes at right angles to each other.

Use a pre-spray.

Adjust solution pressure to lower settings. Make several passes without spray

Check for loss of vac pressure

Check label for correct solution concentration

Leaving carpet too wet

Too much chemical

Light carpet with no brown prevention

Go over carpet with browning prevent only

Solution hose connection Check for positive connection

Faulty pump Repair or replace

Faulty floor tool valve

Faulty pump switch

Repair or replace

Repair

4-5

NINJA 86038710 03/29/07

NOTES

NINJA 86038710 03/29/07

4-6

FRAME GROUP (200 PSI)

10

9

4

8

7

6

5

4

3

2

1

6

7

28

26

25

27

24

23

22

21

20

11

12

13

PU

MP

OF

F

OF

F

ON

ON

ON

CE

NT

UR

Y

40

0 I

NC

OF

F

4

14

15

16

10

17

18

19

5-1

NINJA 86038710 03/29/07

FRAME GROUP (200 PSI)

1 86274040 70076

2 86006700 70232

4 SCR, 10-32 X 1 PFHMS PLT

4 SCR, 10-32 X 3/8 FHMS SS

3 86200010 140-01 1 HINGE SET CHROME

4 86279190 87095 10 WASHER, #10 FLAT PLTD

5 86005640 57030

6 86201300 280-03

4 NUT, 10-32 HEX NYLOCK

2 RIVET ALUMINUM 3/16 X 3/4

7 86198460 20008 2 CLAMP, 5/8 NYLON UL/USA

8 86202230 390-09A 1 WASHER 9/16 S/S USS-THICK

9 86199600 140-05 2 DRAW PULL LATCH STD.

10 86201290 280-02 11 RIVET AL. 3/16 X 1/2 CLOSED

11 86002450 22015

12 86199430 040-03

1

2

COUPLER, 1/4 QD

CASTER SWIVEL 4” SWIVEL

13 86273830 70020 8 SCR, 1/4-20 X 1/2 HHCS SS NP

14 86200670 500359 1 LABEL, NINJA 3 SWITCH NO HEAT

15 86091030 62900

16 86256960 72142

1

3

PLATE, NINJA 3 SWITCH NO HEAT

SWITCH, SPST 15A EURO ROCKER

17 86199650 070-08 1 FAN 105 CFM AXIAL

18 86199660 070-08A 1 FAN FINGER GUARD

19 86276290 70626

20 86271380 57196

4

2

SCR, #10 X 3/4 PPHST HI-LO BLK

NUT, 1/2 PUSH-ON DOME CAP

21 86202250 040-06

22 86273810 70018

2 WHEEL 8” BLK CENTERED HUB

1 SCR, 1/4-20 X 1 HHCS SS

23 86199200 010-04B 1 AXLE SINGLE NINJA

24 86064970 08062 1 BASE, NJA DLX 100 3ST N/H

25 86005670 57040

26 86256200 73200

2

2

NUT, 1/2 NPT CONDUIT

STRAIN RELIEF 1/2 NPT FLEX

27 86199540 060-04A 2 CORD 25’ BLK 14/3 SJTW/ A PLUG

SERIAL NO.

FROM

NOTES:

NINJA 86038710 03/29/07

5-2

FRAME GROUP (500 PSI)

7

8

10

9

4

12

11

6

14

13

5

4

3

2

1

32

33

31

30

29

28

27

24

25

26

14

23

4

17

16

15

11

22

21

20

19

18

5-3

NINJA 86038710 03/29/07

FRAME GROUP (500 PSI)

1 86274040 70076

2 86006700 70232

4 SCR, 10-32 X 1 PFHMS PLT

4 SCR, 10-32 X 3/8 FHMS SS

3 86200010 140-01 1 HINGE SET CHROME

4 86279190 87095 10 WASHER, #10 FLAT PLTD

5 86005640 57030 5 NUT, 10-32 HEX NYLOCK

6 86202230 390-09A 1 WASHER 9/16 S/S USS-THICK

7 86197390 31021

8 86005700 57104

1

2

ELBOW, 1/4 NPT X 45D STREET

NUT, 10-32 W/STAR WASHER PLTD

9 86199600 140-05 2 DRAW PULL LATCH STD.

10 86201290 280-02 11 RIVIT AL. 3/16 X 1/2 CLOSED

12 86002450 22015

13 86232600 18036

14 86273830 70020

15 86256960 72142

16 86091030 62900

17 86200670 500359 1 LABEL, NINJA 3 SWITCH NO HEAT

18 86276290 70626

19 86199660 070-08A 1 FAN FINGER GUARD

20

21

22

86199650

86271380

86202280

070-08

57196

89252

24 86005670 57040

25 86250620 73200

1 COUPLER, 1/4 QD

2 CASTER, 5” DIA SWIVEL

8 SCR, 1/4-20 X 1/2 HHCS SS NP

3 SWITCH, SPST 15A EURO ROCKER

1 PLATE, NINJA 3 SWITCH NO HEAT

4 SCR, #10 X 3/4 PPHST HI-LO BLK

1 FAN 105 CFM AXIAL

2 NUT, 1/2 PUSH-ON DOME CAP

2 WHEEL, 12” BLK CNTRD HUB

26 86199540 060-04A 2 CORD 25’ BLK 14/3 SJTW/ A PLUG

29

30

31

32

86198460

86201300

86006830

86010650

20008

280-03

70386

87018

2

2

2

2

1

2

NUT, 1/2 NPT CONDUIT

STRAIN RELIEF 1/2 NPT FLEX

CLAMP, 5/8 NYLON UL/USA

RIVET ALUMINUM 3/16 X 3/4

SCR, 10-32 X 1.0 PPHMS

WASHER, #10 X 9/16 OD

SERIAL NO.

FROM

NOTES:

NINJA 86038710 03/29/07

5-4

PUMP GROUP (200 PSI)

1

15

1

16

17

18

4

3

1

9

5

8

7

2

6

19

11

12

10

14

1

3

13

1

2

5-5

NINJA 86038710 03/29/07

PUMP GROUP (200 PSI)

1 86233150 20042 5 CLAMP, 3/8 HOSE (D-SLOT)

2 86280750 151-38A 2 HOSE, 1/2 WIREBOUND X 21”

3 86197570 40028

4 86199230 250-33

2

1

HOSEBARB, 1/4 MPT X 1/2 DL

BPR PUMPTEC NINJA 200PSI

5 86005590 56014

6 86197360 31016

7 86272790 66017

8 86247710 56022

1

1

1

1

NIPPLE, 1/4 CLOSE

ELBOW, 1/4 NPT STREET

PLUG, 1/4 BRASS PIPE

NIPPLE, 1/4 X 3

9 86197370 31017

10 86005810 57245

11 86010630 87013

12 86273820 70019

1 ELBOW, 1/4 FPT X 1/4 FPT

2 NUT, 1/4-20 HEX NYLOCK SS

4 WASHER, 1/4 ID X 5/8 OD SS

2 SCR, 1/4-20 X 1.25 HHCS SS

13 86200130 151-37C 1 HOSE, PULSE 24.0 1/4 MPT X 1/4 MPT

14 86201130 250-79 1 PUMPTEC 200PSI PUMP & MOTOR

15 86282310 39699

16 86197550 40014

1

1

HOSE, 3/8 WIREBOUND X 35”

HOSEBARB, 1/4MPT X 3/8 DL

17 86258970 84193

18 86197670 56023

19 86197760 78308

1 VALVE, KNGSTN 3” LVR 500 PSI

1 NIPPLE, 1/4 X 1.5

1 TEE, 1/4 STREET

SERIAL NO.

FROM

NOTES:

NINJA 86038710 03/29/07

5-6

PUMP GROUP (500 PSI)

1

2

5

1

16

17

18

15

4

3

1

7

6

7

8

14

9

6

10

11

12

13

6

19

8

6

1

13

1

2

5-7

NINJA 86038710 03/29/07

PUMP GROUP (500 PSI)

1 86233150 20042 5 CLAMP, 3/8 HOSE (D-SLOT)

2 86280750 151-38A 2 HOSE, 1/2 WIREBOUND X 21”

3 86197540 40013

4 86199270 250-36

2

1

HOSEBARB, 3/8 MPT X 1/2 DL

BPR 500 PSI

5 86200170 151-42C 1 HOSE, PULSE 15.0 1/4 FBS X 3/8 MPT

6 86197420 31026 3 ELBOW, 3/8 NPT STREET

7 86200840 56005

8 86197720 66029

2

3

NIPPLE, 3/8 X 1.5 BRASS

PLUG, 3/8 MPT

10

11

12

13

14

15

16

17

18

19

86201050

86005810

86010630

86273810

86200370

86282310

86197550

86258970

86197670

86197760

250-74

57245

87013

70018

39581

39699

40014

84193

56023

78308

1

2

4

2

1

1

1

1

1

1

PUMPTEC 500 PSI PUMP/MOTOR

NUT, 1/4-20 HEX NYLOCK

WASHER, 1/4 ID X 5/8 OD SS

SCR, 1/4-20 X 1 HHCS SS

HOSE, PULSE 20.0 1/4 MPT X 3/8 MPT

HOSE, 3/8 WIREBOUND X 35”

HOSEBARB, 1/4MPT X 3/8 DL

VALVE, KNGSTN 3” LVR 500 PSI

NIPPLE, 1/4 X 1.5

TEE, 1/4 STREET

SERIAL NO.

FROM

NOTES:

NINJA 86038710 03/29/07

5-8

RECOVERY & SOLUTION TANK GROUP

12

4

9

10

11

1

36

13

3

2

35

36

34

6

8

7

5

33

15

13

14

16

18

17

19

20

21

22

32

7

31

27

26

25

24

19

20

23

30

29

28

5-9

NINJA 86038710 03/29/07

RECOVERY & SOLUTION TANK GROUP

REF PART NO. PRV NO.

1 86033370 51355

2 86200290 260-33

QTY DESCRIPTION

1

1

LID, NJA DLX LT GRY ALL

HOSEBARB, 1.5MPT X 1.5

4 86036240 090-17

5 86064760 31082

6 86090850 065-42

7 86279610 87190

1 NINJA STAND PIPE ASSY

1 ELBOW, 1.5FS X 1.5FPT PVC MCHD

1 FLOOD MACHINE BAFFLE

12 WASHER, SEAL 5/8 OD NEOPRENE

8 86005810 57245

9 86199970 120-08

6 NUT, 1/4-20 HEX NYLOCK SS

1 MACHINE HANDLE BRASS/CHROME

10 86006670 70201 4 SCR, 1/4-20 X 3/4 FHCS DL

11 86161460 15-808123 1 DUMP VALVE, 2”

12 86161470 11-800444 1 ELBOW, 2” 45D PVC SCH40

13 86007050 70683 5 SCR, 10-32 X 3/8 PPHMS SS NP

14 86198460 20008

15 86033410 75330

1

1

CLAMP, 5/8 NYLON UL/USA

TANK, RECVRY NJA ALL

16 86237510 35182 6 GASKET,

17 86197370 31017

18 86010630 87013

19 86090230 87015

20 86197570 40028

1

2

2

2

ELBOW, 1/4 FPT X 1/4 FPT

WASHER, 1/4 ID X 5/8 OD SS

WASHER, 9/16 ID X 1.06 OD SS

HOSEBARB, 1/4 MPT X 1/2 DL

21 86273830 70020

22 86090770 065-37

23 86199630 030-13

24 86247680 56015

25 86201590 290-08

26 86033500 75346

27 86200580 500341

28 86010690 87068

2 SCR, 1/4-20 X 1/2 HHCS SS NP

2 BRKT, RECOVERY BUCKET NINJA

1 ELBOW, 45 DEGREE 1/4 FPT

1 NIPPLE, 1/4 HEX

1 SOL SCREEN (ACORN) W/RUB BASE

1 TANK, SLTN NJA 200/500 PSI

2 LABEL, NINJA MAIN

3 WASHER, 1/8 RIVET BACKUP

29 86201280 280-01

30 86200730 065-03C

31 86198530 99809

32 86273820 70019

3 RIVET AL. 1/8 X 1/2

1 SOLUTION COVER NINJA DELUXE

5” FOAM TAPE, 1/8T X 3/4 1SDA

6 SCR, 1/4-20 X 1.25 HHCS SS

33 86199900 110-26A

34 86201290 280-02

1 GASKET NINJA LID

2 RIVET AL. 3/16 X 1/2 CLOSED

35 86090320 87257 1 WASHER,

36 86237770 35256 2 GASKET, DUMP VALVE

SERIAL NO.

FROM

NOTES:

NINJA 86038710 03/29/07

5-10

VACUUM MOTOR GROUP

5-11

3

4

5

6

2

1

7

8

15

21

9

20

17

16

15

10

11

19

5

6

14

6

4

12

13

7

NINJA 86038710 03/29/07

VACUUM MOTOR GROUP

1

2

19

20

21

86201510

86199910

86075210

86282300

86003500

390-26

110-26B

20062

39698

31076

3

1

4 86003760 35166 2 GASKET, VAC MTR

5 86201950 065-24E 6 VAC SPACER 3 1/8 3 STAGE

6 86010630 87013 12 WASHER, 1/4ID X 5/8OD SS

7 86258420 53130 2 VAC MOTOR, 120V 5.7 3ST W/O TB

- 86135320 140687

- 86135300 140676

8 86226880 70858

9 86134400 99656

-

-

3

1

BRUSH SET, 120V VAC WINDSOR

BRUSH SET, 120V 3ST VAC AMETEK

STUD, 1/4-20 X 5 SS

DUCT, 5/8 ID SPLIT FLEX

10 86274460 70205

11 86090940 360-22

12 86091230 78463

13 86201280 280-01

14 86276720 70718

15 86005810 57245

16 86063170 39566

17 86233430 81431

1

1

1

2

3

6

1

2

SCR, 1/4-20 X 3/8 HHCS PLT DL

PLATE ASM, REAR VAC 3STG

TUBE, VAC EXHAUST 2.5” LONG

RIVET AL. 1/8 X 1/2

SCR, 1/4-20 X 4.25 HHCS PLTD

NUT, 1/4-20 HEX NYLOCK SS

HOSE, VAC EXHAUST 2”ID X 2” LONG

CLAMP, 2.50” WORM GEAR

1

1

1

SPACER NYLON 1/4ID X 1/2OD

GASKET, VAC BRACKET

CLAMP, 3/8 NYLON MCHND

HOSE, 3/8 CLR PLYURTHN X 24”

ELBOW, 1/4 MPT X 3/8 TUBE, QC

SERIAL NO.

FROM

*

*

NOTES:

WAS 35168

SERVICE ONLY

SERVICE ONLY

NINJA 86038710 03/29/07

5-12

WIRING GROUP (200 PSI)

5-13

NINJA 86038710 03/29/07

WIRING GROUP (500 PSI)

NINJA 86038710 03/29/07

5-14