Craftsman 113213213 20" Industrial Rated Drill Press Owner`s manual


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Craftsman 113213213 20

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MODEL NO.

113.213213

DRILL PRESSWITH

MAXIMUM DEVELOPED

2 HP MOTOR

Serial

Number

Model and serial number may be found at the left side of the head.

You should record both model and serial number in a safe place for future use.

MOTORIZED

20-1NCH iNDUSTRIAL RATED DRILL PRESS YO

SAFETY:

READ ALL

INSTRUCTIONS

CAREFULLY o assembly

operating

repair parts

\

Sold by SEARS, ROEBUCK AND CO., Hoffman Estates, IL 60195 U.S.A.

Part No. SP5868 Printed in China

FULL ONE YF.AR WARRANTY ON CRAFTSMAN DRILL PRESS

if within one year from the date of purchase, this Craftsman Drill Press fails due to a defect in

material or workmanship, Sears wili repair it, free of charge.

WARRANTY SERVICE iS AVAILABLE BY SIMPLY CONTACTING THE NEAREST SEARS SER-

VICE CENTER/DEPARTMENT THROUGHOUT THE UNITED STATES.

This warranty applies only while this product is used in the United States.

This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.

SEARS, ROEBUCK AND CO., D/817 WA Hoffman Estates, iL 60195

GENERAL SAFETY iNSTRUCTiONS FOR POWER TOOLS

1.

KNOW YOUR POWER TOOL

Read and understand the owner's manual and labels affixed to the tool. Learn its application and limitations as well as the specific potential hazards

peculiar to this tool.

2.

GROUND ALL TOOLS

This tool is equipped with an approved 3-conductor

cord and a 3-prong grounding type plug to fit the proper grounding type receptacle. The green con-

ductor in the cord is the groundingwire. Never con-

nect the green wire to a live terminal,

3.

KEEP GUARDS IN PLACE

in working order, and in proper adjustment and alignment.

4.

REMOVE ADJUSTING KEYS AND WRENCHES

Form a habit of checking to see that keys and

adjusting wrenches are removed from tool before turning it on.

5.

KEEP WORK AREA CLEAN

Cluttered areas and benches invite accidents.

Floor must not be slippery due to wax or sawdust.

6.

AVOID DANGEROUS ENVIRONMENT

Don't use power tools in damp or wet locations or expose them to rain. Keep work area will lighted.

Provide adequate surrounding work space.

7.

KEEP CHILDREN AWAY

All visitors should be kept a safe distance from

work area.

8.

MAKE WORKSHOP CHILD-PROOF

With padlocks, master switches, by removing starter keys, or storing tools where children can't get them.

9.

DON'T FORCE TOOL

It will do the job better and safer at the rate for which it was designed.

10. USE RIGHTTOOL

Don't force tools or attachment to do a job it was not designed for.

11. WEAR PROPER APPAREL

Do not wear loose clothing, gloves, neckties, or

jewelry (rings, wrist watches) to get caught in mov- ing parts. NONSLIP footwear is recommended.

Wear protective hair covering to contain long hair.

Roll long sleeves above the elbow.

12. USE SAFETY GOGGLES (HEAD PROTECTION)

Wear safety goggles (must comply with ANSI

13.

14.

Z87.1 ) at all times. Everyday eyeglasses are not

safety glasses. They only have impact resistant

lenses. Also, use face or dust mask ff cutting ope,_

ation is dusty, and ear protectors (pMugsor m_ffsl during extended periods of operation.

SECURE WORK

Use clamps or a vise to hold work when pract_ca_ _t frees both hands to operate tool.

DON'T OVERREACH

Keep proper footing and balance at all times.

15.

16.

MAINTAIN TOOLS WITH CARE

Keep tools sharp and clean for best and safest _er_ formance.

Follow instructions for lubricating anGi changing accessories.

DISCONNECT TOOLS

Before servicing; when changing accessories such as blades, bits, cutters, etc.

17.

18.

19.

AVOID ACCIDENTAL STARTING

Make sure switch is in "OFF' position before P_Jgging in.

USE RECOMMENDED ACCESSORIES

Consult the owner's manual for recommended

accessories. Follow the instructionsthat accompa-

ny the accessories. The use of improper accessories may cause hazards.

NEVER STAND ON TOOL OR ITS STAND

Serious injurycould occur if the tool is tipped or if

the cutting tool is accidentally contacted, Do not store materials above or near the tool such that it is necessary to stand on the tool or its stan_ to reach them.

20.

CHECK DAMAGED PARTS

Before further use of the tool, a guard or other part that is damaged should be carefully checked to ensure that it will operate properly and perform its intended function. Check for alignment of moving parts, binding or mowng parts, breakage of par_s, mounting, and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced.

21.

22.

DIRECTION OF FEED

Feed work into a blade or cutter against the direction of rotation of the blade or cutter only.

NEVER LEAVE TOOL RUNNING UNATTENDED

Turn power off. Don't leave tool until it comes to a complete stop.

2

additionaj safety

instructions

for drill

presses

SAFETY SIGNAL WORDS

DANGER: means if the s_fet,, informatio_ i,:___ot followed, someone Wttl be serio(,;s_y iniured o_ ktled

&_ WARNING: means if the safety _formatio_ s not followed, someone Coutd be ser o _s_y ir_iu_ed o_ kitted.

CAUTION: means if the safety ir#ormat or_ is _ot followed, someone May be iniured.

WARNgNG: For your own safe_,, do r_ot attempt to operate your drill press until it is completely assembled and installed instructtons.,.and

according untiR you have to the read and understand the foNowlng:

1. General Safety instructions for Power Tools ....... 2

2. Getting to Know Your Drill Press ......................... 19

3. Basic Drill Press Operation ...................................

25

4. Adjustments ...........................................................

28

5, Maintenance ............................................................

30

6. Stability of Drila Press

If there is any tendency of the drill press to titt or move during any use, boit it to the fio_:,_ror a flat pi_;<.e

of 1/2" exterior plywood _arge enough to stabiiize the dritt press.

Bolt the p{ywood to the under side of the base, so its extends at least 2' beyond aft sides.

Make sure the plywood won't trip the operator.

Do not use pressed wood panels ,they can break unexpectedly.

7. Location

Use the drill press in a well Ht area and or_ a level surface ctean and smooth enough to reduce the risk of trips, slips, or fails. Use it where nerther the operator nor a casual observer is forced to stand in line with a potential kickback.

8. Kickback

Kickback is the grabbing of the workpiece by the rotating tool. The workpiece can be thrown at very high speed in the direction of rotation.

THiS CAN

CAUSE SERIOUS INJURY To redu_ the possibi_ of injury from kickback:

Clamp the workpiece firmly to the table whenever possible.

Buffing or sanding wheels or drums should be contacted on the side moving away from you, not the side moving toward .you.

Use only recommended accessories and fottow the instructions supplied w_th the accessory.

9. Protection: Eyes, Hands, Face, Ears and Body.

WARNING: To avoid being pulled into the spinning tool:

1. Do NOT wear:

- gloves

- necktie

- loose c|othlng

- jewelry

2, Do tie back long hair a, _f any pa_ of your driit press is missing, maifunc_ tic,,,_;_ir_q,, been damaged or broken...such

as the motor s `w'itch' or other operating control, a safety device or the power cord, turn the driti press off acid unplug it until the particular part is properly repaired or replaced.

b,

C,

Never place c.ou_d oontz_ct wompiece s;_oL._id5_ip.

your fingers in a position where they the drill or other cutting tool if the should unexpectedly shift or your hand i_:._avoid

iniurY foI_ow instructions adjustir-_g spring from tension parts thrown exactly of quill.

by the spring, as given and shown in

_'b preve;r_t the workpiece from being torn from your ha_ds, too_ o_ being spinning the'own, of the tool, always shattering properly the support you_ w_:_rk so it won't shift or bind on the tool:

Aiways beneath position BACKUP MATERIAL (use the workpiece) to contact the left side of the coturT_n.

.....Whenever

to contact possible, position the WORKPIECE the left side of the column-if it is too short or the table is tilted, clamp solidly to the tab!e.

Use table slots or clamping ledge around the outside edge of the table.

.... When using to the table.

a drill press VISE, always fasten it

.....Never do any work "FREEHAND" (hand-holding workpiece rather than supporting it on the tab_e), except when polishing.

.. Securely lock Head to Column, table Support to Column, and Table to Table Support before operating drill press.

......Nerv, the Head or Table while the tool is running.

.....Before

starting the operation, jog the motor swit:cf_ to make sure the drill or other cutting too! does not wobble or cause vibration.

.... if a workpiece overhangs the table such that it wilt fat! or tip if not held, clamp it to the table or provide auxiliary support.

.....Use fixtures for unusual operations to adequatefy hold, guide and position workpiece.

..,-.Use the SPINDLE SPEED recommended for the specific aFcheck the operation inside and workpiece materiof the Belt Guard for drifting ir_formation; for accessories, refer to the instructions provided with the accessories.

e. Never climb on the drill press Table, it could break or pu_ the entire driUpress down on you.

f. Turn the motor Switch Off and put away the

Sw_tch Key when leaving the drill press.

g. TO avoid }njury from thrown work or toot contact, do NOT perform or_the tab4e _ile layout, assembly, or setup work the cutting tool is rotating.

10; Use only accessories designed for this driBI

press to avoid serious injury from thrown bro- ken parts or work pieces.

a. When cuttinglarge diameter holes:

Clamp the workpiece firmly to the table.

Otherwise the cutter may grab and spin it at high speed.

Use only one piece, cup-type, hole cutters.

DO NOT use fly cutters or mufti-part hole cutters as they can come apart or become unbalanced in use.

Keep speed below 1,500 RPM.

b. Drum sanders must NEVER be operated on this

drillpress at a speed greater than 1800 RPM.

c. Do not install or use any drillbit that exceeds 7" in

length or extends 6" below the check jaws. They can suddenlybend outward or break.

d. Do not use wire wheels, router bits, shaper cut- ters, circle (fly) cutters or rotary planers on this drillpress.

11. Note the Follow the Safety Warnings and instructions that Appear on the Panel on the

Right Side of the Head:

12. This Drill Press has 12 speeds as listed below:

150 RPM

260 RPM

300 RPM

440 RPM

1150 RPM

1550 RPM

1840 RPM

2220 RPM

490 RPM

540 RPM

2950 RPM

4200 RPM

See inside of belt guard for specific placement of belt on pulleys.

13. Think Safety. Safety is a combination of operator common sense and alertness at all times when the drill press is being used.

WARNING: Do not allow familiarity (gained from frequent use of your drill press) to become com- monplace, Always remember that a careQess fraction of a second is sufficient to inflict severe injury.

The operations of any power tool can result in foreign objects being thrown into the eyes, which can result in severe eye damage. Always wear safety goggles that comply with ANSI Z87.1 (shown on Package) before commencing power tool operation, Safety Goggles are available at area stores.

WEAR YOUR

®

O

, WARNING

4

1. Workpiece

glossary of

4.

terms

Revolution Per Minute {R.RM.)

The item on which the cutting operations is being performed.

2. DriU Bit or Drill

5, Spindle Speed

The cutting tool used in the drill press to make holes in a workpiece.

The RPM of the spindle.

3. Backup Material

6. Backlash - The amount of handle movement or play between adjacent moving parts.

A piece of wood placed between the workpiece and

table.,.it prevents wood in the workpiece from splin-

tering when the drill passes through the backside of

the workpiece...also prevents drilling into the table top.

table of contents

Page

Warranty.......................................................................... 2

General Safety Instructionsfor Power Tools.................. 2

AdditionalSafety Instructionsfor Drill Presses ..............3

Glossary of Terms........................................................... 5

Table of Contents............................................................ 5

Motor Specificationsand Electrical

Requirements............................................................. 6

Unpacking and Checking Contents ................................ 7

List of Loose Parts .......................................................... 8

Location and Function of Controls ................................. 9

Assembly ...................................................................... 10

Tools Needed ........................................................... 10

Assembly of Column and Base ............................... 10

Assembly of Elevation worm Gear and Table

Crank ...................................................................... 10

Installing the Table/Support Assembly ..................... 11

Installing the Head ................................................... 13

Mounting Motor ........................................................ 14

Installing Motor Pulley .............................................. 14

Installing and Tensioning Belt .................................. 14

Installing Belt Guard Knob ....................................... 15

Motor Connections ................................................... 16

Installing Feed Handles ........................................... 16

Installing the Chuck .................................................. 16

Installing Light Bulb .................................................. 18

Bevel Scale .............................................................. 18

Page

Getting to Know Your Drill Press .................................. 19

Spindle Speeds ........................................................ 20

Feature Description .................................................. 20

On-Off Switch ........................................................... 21

Drilling to a Specific Depth ....................................... 22

Locking Chuck Desired Depth ................................. 22

Removing the Chuck and Arbor .............................. 23

Re-Installing the Chuck and Arbor ........................... 24

Basic Drill Press Operation .......................................... 25

Installing Drill Bits in Chuck ...................................... 26

Positioning Table and Workpiece ............................ 26

Tilting Table .............................................................. 27

Hole Location ........................................................... 27

Feeding .................................................................... 27

Adjustments .................................................................. 28

Quill Return Spring ................................................... 28

Quill Bearing Adjustment ......................................... 29

Maintenance ................................................................. 30

Lubrication .................................................................... 30

Recommended Accessories ........................................ 30

Trouble Shooting .......................................................... 31

Repair Parts .................................................................. 32

5

motor specifications and electrical requirements

MOTOR SPECiFiCATiONS

This drill press is designed to use a 1725 RPM motor

only. Do not use any motor that runs faster than 1725

RPM. It is wired for operation on 110-120 volts, 60 Hz.

alternating current.

This power tool is equipped .with a 3-conductor cord and grounding type plug, approved by Underwriters'

Laboratories and the Canadian Standards Association.

The ground conductor has a green jacket and is attached to the tool housing at one end and to the ground prong in the attachment plug at the other end.

This plug requires a mating 3-conductor grounded type outlet as shown.

WARNING: To avoid injury from unexpected

startup, do not use blower or washing machine motors or any motor with an automatic reset overload protector.

CONNECTING TO POWER

SOURCE OUTLET

This machine must be grounded while in use to protect the operator from electric shock.

Plug power cord into a 110-120V properly grounded type outlet protected by a 15-amp, dual element time delay fuse or circuit breaker.

NOT ALL OUTLETS ARE PROPERLY GROUNDED.

IF YOU ARE NOT SURE THAT YOUR OUTLET, AS

PICTURED BELOW, IS PROPERLY GROUNDED,

HAVE iT CHECKED BY A QUAUFIED ELECTRICIAN.

ff the outlet you are planning to use for this power tool is of the two prong type, DO NOT REMOVE OR

ALTER THE GROUNDING PRONG IN ANY MANNER.

Use an adapter as shown and always connect the grounding lug to known ground.

It is recommended that you have a qualified electrician replace the TWO prong outlet with a properly grounded

THREE prong outlet.

An adapter as shown below is available for connecting plugs to 2-prong receptacles

WARNING: The green grounding lug extending from the adapter must be connected to a per-

manent ground such as to a properly grounded outlet box.

WARNING: To avoid electric shock, do not touch the metal prongs on the plug, when installing or removing the plug to or from the outlet.

GROUNDING LUG

SCREW

3-PRONG __\ _ MAKE SURE THIS IS

WARNING: Failure to properly ground this power tool can cause electrocution or serious shock, particularly when used in damp loca-

tions, or near metal plumbing, if shocked, your reaction could cause your hands to hit the cutting tool.

If power cord is worn or cut, or damaged in any

way, have it replaced immediately to avoid shock or fire hazard.

ADAPTER

RECEPT.CLE

3-PRONG

PLUG

GROUNDING

PRONG

NOTE: The adapter illustrated is for use only if you

already have a propedygrounded 2-prong receptacle.

NOTE: Make sure the proper extension cord is used and is in good condition.

The use of any extension cord will cause some loss of

power. To keep this to a minimum and to prevent over-

heating and motor burn-out, use the table below to determine the minimum wire size (A.W,G.) extension

cord. Use only 3 wire extension cords which have 3-

prong grounding type plugs and 3-pole receptacles

which accept the tools plug.

Extension Cord Length

0-25 Feet

26-50 Feet

Wire Size A.W.G.

16

14

ALWAYSUSE A

PROPERLYGROUNDED

OUTLET

Your unit isfor use on 120 volts, it has a plug that looks

like the one above.

WARNING: To avoid injury from unexpected starting or electrical shock, do not plug the

power cord into a source of power. This cord must remain unplugged

working on the drill press. whenever you are

Model 113.213213 Drill Press is shipped complete in one box.

1. Unpacking and Checking Contents a. Separate all "loose parts" from packaging materials and check each item with "Table of Loose

Parts" to make sure all items are accounted for, before discarding any packing material. Some loose parts are contained inside the belt guard.

Open the belt guard cover to find them.

WARNING: if any parts are missing, do not attempt to assembDe drill press, plug in the power cord, or turn the switch on until the missing parts are obtained and are installed correctly.

2. Remove the protective oil that is applied to the table and column.

Use any ordinary household type grease and spot remover.

WARNING: To avoid fire or toxic reaction, never use gasoline, naptha or simiSar highly volaUle

solvents to remove protective oil.

3. Apply a coat of paste wax to the table and column to prevent rust. Wipe all parts thoroughly with a clean dry cloth.

TABLE OF LOOSE PARTS

Rtem Part Name Qty.

A

B

C

D

E

F

G

H

Table/Support Asrn ............................................ 1

Column Support Asm ........................................ 1

Owner's Manual ................................................. 1

Motor ..................................................................

1

Box of Loose Parts ............................................. *

Base ...................................................................

1

Head Asm ..........................................................

1

Bag of Loose Parts ............................................ 1

* Number varies; bags can contain other smaller bags.

Note: To make assembly easier keep contents of each bag together and separate from contents of other bags.

E

G

List of loose parts in the box and bags

M8 x 1.25-20 Long

Hex head bolt (4)

M12 x 1.75 - 40 Long

Hex head bolt (4)

Clamp-column Lock (1) nk (With Set Screw) (1)

Handle crank (1)

(_

Flat washer ,(8)

M8x16x1.6

e (3)

Q M8 x 1.25 hex nut (4)

(_p M3 Hex "L" wrench (1)

M4 Hex "L" wrench (1)

(_

_

M5 Hex "L" Wrench (1)

M6 Hex "1_"Wrench (1)

Elevation Worm

Gear Shaft (1)

Key-Dritt (1)

Key chuck (1)

__ Chuck (1)

_ Pulley-motor (With Set Screw) (1)

Idler Pulley Assembly (1)

Knob (1)

Belt '_" A29 (1)

Belt "V" A33 (1)

J __= Key-switch (1)

location and function of controls

It BELT TENSION LOCK HANDLES...Tightening

handles locks motor bracket support and BELT

TENSION HANDLE to maintain correct belt distance and tension.

2.

BELT TENSION HANDLE...Turn handle counter clockwise to apply tension to belt, turn handle clockwise to release belt tension.

3.

HEAD LOCK SET SCREWS...Lock the head to the column. ALWAYS have them locked in place while operating the drill press.

4.

FEED HANDLE...For

moving the chuck up or down. One or two of the handles may be removed if necessary whenever the workpiece is of such unusual shape that it interferes with the handles.

5.

TABLE CRANK...Tum clockwise to elevate table.

Support lock must be released before operating crank.

6.

CHUCK KEY...Used to tighten drill in the chuck and also to loosen the chuck for drill removal.

7.

CHUCK...Holds

drill bit or other recommended accessory to perform desired operations.

8.

DEPTH SCALE...AIIows

operator to adjust drill press to drill to a desired depth.

9. DRILL "ON-OFF" SWITCH...Tums drill press on and off...also used to lock drill press in off position.

10. UGHT "ON=OFF" SWITCH...Turns

the light on and off.

11. DEPTH SCALE LOCK...Locks the depth scale at

selected depth.

12. SPRING CAP...Provides

means to adjust quill spring tension.

13. TABLE LOCK PIN...Acts as an indexing pin to

locate the table at a 90 ° angle to the drill and chuck.

14. TABLE BEVEL LOCK...Locks

the table in any position from 0o-45°.

15. BEVEL SCALE...Shows degree table is tilted for bevel operations. Scale is mounted on side of arm.

18. SUPPORT LOCK..,Tightening locks table support to column. Always have it locked in place while operating the Drill Press.

11

MEDIUM

SCREWDRIVER

assembUy

COMBINATION SQUARE MUST BE TRUE.

Check its accuracy as illustrated below.

WARNING: For your own safety, never connect

[ plug to power source outlet until all assembly

_ steps are completed.

TOOLS NEEDED

COMBINATION

DRAW LIGHT

LiNE OH BOARD

ALONG

STRAIGHT EDGE OF

BOARD 3/4" THICK-

THIS EDGE MUST BE

PERFECTLY STRAIGHT

F

SQUARE

8-INCH ADJUSTABLE

WRENCH

SHOULD BE OVERLAP WHEN

SQUARE IF FLAPPED OVER IN DOTTED POSITION

ASSEMBLY OF BASE/COLUMN

1. Positionbase on floor.

2_ Remove protective sleeve from column tube and discard. Place column assembly on base, and align holes in column support with holes in base.

3. Locate four (4) 12mm Dia. x 40mm long bolts among loose parts bag.

4. Install a bolt in each hole through column support and base and tighten with adjustable wrench.

!

i

COLUMN

SUPPORT

12rnm DIA:X 40turn LONG BOLT

ASSEMBLY OF ELEVATION WORM GEAR AND TABLE CRANK

1. Find elevation worm gear shaft, the crank handle and table crank in the loose parts bag. Insert the elevation shaft into the table support and extend the shaft through the opening as far as possible. The crank is to be installed on the elevation worm gear shaft, the set screw is to be aligned with the fiat portion of the shaft. The crank is to be positioned as close to the arm support as possible, then tighten set screw with a 3mm HEX "L" wrench. See illustration.

2. Screw the crank handle into the table crank as illustrated. Use an adjustable wrench to tighten the crank handle securely.

._

10

TABLE SUPPORT

ASSEMBLY

TABLE

INSTALLATION OF TABLE/SUPPORT

ASSEMBLY AND HARDWARE

3. Loosen set screw in column collar with 3mm HEX "L" wrench and remove collar and rack from column.

COLLAR w ,,.° 0°, !

4. With long smooth end of rack pointing upward, slide rack down through large round opening in table support. Engage rack in gear mechanism found inside opening of table support.

SPECIAL NOTE: This step can be made easier to complete if you remove the table from the table support. To do so, following the instructions listed under the heading "bevel scale" in this section of the manual and remove the table lock pin and table bevel lock.

5. While holding rack and table support in an engaged position slide both down over column. Slide rack down column until rack is positioned against lower column support.

TABLE

,i

COLUMN

TABLE

SUPPORT

RACK

11

TABLE

SUPPORT

ASSEMBLY

LOWER sCOLUMN

UPPORT

6. Replace column collar (bevel side down) and posi-

tion it over rack. Tighten set screw in collar with 3mrn

HEX %" wrench. Rotational position of set screw is not important. Collar must sit loosely over rack and must not be angled on the column. Only tighten set

screw enough to keep collar in place; rack should still slide freely in collar when the table is swung to the left or right around the column.

NOTE: To avoid column tube or collar damage, do not over tighten setscrew.

COLLAR

RACK

ROTATIONAL

POSITION OF

SET SCREW IS

NOT IMPORTANT

GEAR

MECHANISM

TABLE

SUPPORT

7. Locate the supportlock in loose parts bag.

8. Install support lock from left side into table support and tighten by hand.

SUPPORT

LOCK

COLUMN

9. Check "Gap" or clearance between table crank and

table support. If the "Gap" is larger than 1/32 of an inch, crank backlashcan be minimized.

To minimize crank backlash, tighten support lock

(shown above), rotate elevation worm shaft clockwise, then assemble table crank tight against table support and tighten set screw.

\

TABLE

SUPPORT

CHECK"GAP"

ROTATE

ELEVATION

WORM SHAFT

CLOCKWISE

TABLE

CRANK

12

iNSTALLiNG THE HF_AD

CAUTION: To avoid back injury, get help in lift-

ing the head.

1. Remove protective bag from head assembly and discard. Carefully lift head above column tube and slide it onto column making sure head slides down over column as far as possible. Align head with table and base.

....

.L

2. Using a 5mm HEX "L" wrench, tighten the two head lock set screws on the right side of the head.

HEAD

LOCK

SET

SCREWS

13

MOUNTING MOTOR

1. Locate four (4) 8mm Dia. x 20mm long hex head y bolts, eight (8) flat washers, and four (4) hex nuts among loose parts.

2. Put a fiat washer on each bolt.

3. Install hex head bolts through motor bracket on head.

4. Place motor in position so motor base slots line up with motor bracket slots. Install fiat washers and hex nuts as illustrated. (Do not tighten)

5. Motor shaft should be as close as possible to center of round opening in belt guard.

MOTOR

BRACKET

MOTOR

BASE

BOLT

FLAT

WASHER

8mm Dia.x 2_m LONGBOLT

HEXNUT

INSTALLING MOTOR PULLEY

FLAT WASHER

1. Find the motor pulley in loose parts bag.

2. Slide pulley onto motor shaft. Line up the flat surface on the motor shaft with the set screw in pulley.

3. Make sure the pulley does not rest on the lower guard.

4. Tighten the set screw using a "4" mm Hex "L" wrench.

_

FLAT

SURFACE

STRAIGHT EDGE

INSTALUNG AND TENSIONING BELT

WARNING: To avoid injury due to accidental starting always turn drill press off and remove switch key before making belt adjustments.

1. Place a straight edge such as a piece of wood, metal, or framing square across the top of pulleys.

2. Move the motor upward until the pulleys are in line.

"13ghtenthe motor mount nuts using an adjustable wrench.

t, 2

0001

NOTE: To avoid rattles or other noise, motor frame must not touch lower belt guard.

3. Release Belt Tension Lock handles located on each

side of Drill Press head by turning them counterclockwise.

LOWER

BELT

GUARD

BELT

TENSION

LOCK

HANDLE

MOTOR

MOUNT

NUTS

MQTQR

• '_' BELT 4. Loosen Belt Tension handle by turning clockwise.

HANDLE

TENSION

HEX

NUT

MOTOR

PULLEY

SET SCREW

5. Locate idler pulley assembly in loose parts bag and j place in proper hole.

_y

IDLER PULLEY ASSEMBLY

SPINDLE PULLEY

6.

Locate two (2) V-belts in the loose parts bag.

7.

Use speed chart inside belt guard to choose speed for drilling operation. Install belts in correct position for desired speed. The longer of the two belts is always positioned between the spindle pulley and idler pulley.

NOTE: Refer to chart inside belt guard for

Recommended Drilling Speeds.

8.

Apply tension to belt by turning Belt Tension Handle counter clockwise until belt deflects approximately

1/2 inch by thumb pressure at its center.

9.

Tighten Belt Tension Lock Handles.

NOTE: Over tensioning belt may cause motor not to start or damage bearings.

10. If belt slips while drilling, readjust belt ten sion.

BELT

TENSION

HANDLE I

BELT GUARD KNOB _"_J

IDLER PULLEY

BELT

TENSION

(} LOCK HANDLE

I

BELT GUARD KNOB

SCREW

INSTALLING BELT GUARD KNOB

1. To attach belt guard knob, locate knob and 5mm Dia.

x 12mm long pan hd. screw in loose parts bag.

Install screw _n hole located in guard and attach knob turning until tight.

WARNING: To avoid possible injury keep guard in place and in proper working order while operating.

15

MOTOR CONNECTIONS

plug to power source outlet until ag assembly steps are completed.

1, Open motor connector box cover located on underside of motor using flat blade screwdriver.

WARNING: To avoid electrocution, never connect anything but the ground wire (colored green) to the green screw.

-/U((((

-tt'_\\\

\'k._

_

J]_'l_

_ _

2. Remove GREEN SCREW and insert through round metal terminal on the end of the GREEN wire of power cord.

3. Reinsert GREEN SCREW in threaded hole that it was removed from and tighten securely,

4. Insert terminal end of WHITE wire on spade terminal

(next to silver _ marked #4 on the motor. Push terminal firmly until seated.

5. Insert terminal end of BLACK wire on spade terminal

(next to copper gp__) marked #1 on the motor. Push terminal firmly until seated.

6. Close motor connector box being sure that power cord is seated in the "center" strain relief groove and tighten box cover screws.

7, Do not plug in power cable.

POWER

BLACK }LACK

GREEN

GROUND

_"1 _

F'_

CORD

RELIEF GROOVE

\-"" TO TERMINAL #4

MOTOR i f

1. Locate three (3)feed handles arnong loose parts.

2 Screw the feed handles into the threaded holes in

_

_,,_

_,_,_,,_, / i

INSTALUNG THE CHUCK

1. Clean out the TAPERED HOLE in the chuck, Clean the tapered surface on the arbor with a clean cloth,

Make sure there are no foreign particles sticking to these surfaces. The slightest piece of dirt on these surfaces will prevent the chuck from seating properly. This will cause the drill to '_Nobble" or possibly fall off when drilling.

16

/_-'_ FEED

HANDLE

QUILL

CLEAN THIS

SURFACE

ARBOR

2. Slide the chuck up over the arbor as illustrated.

LL

3, Unlock support lock and raise table so its about two

(2) inches below tip of chuck.

4. Turn chuck sleeve clockwise and open jaws in chuck completely.

5. Turn feed handles counterclockwise and force chuck against table until chuck is secure.

SUPPORT

LOCK

\ql

CHUCK

SLEEVE

17

_iP

OFCHUCK

iNSTALLiNG UGHT BULB

1. install a light bulb (not larger than 60 watt) into the socket insidethe head.

BEVEL SCALE

NOTE: The bevel scale has been included to provide a | quick method for beveling the table to approximate ZE

.ol

angles. If precise accuracy is necessary, a square, or UNE_ other precision measuring tool should be used to position the table.

1. To use the bevel scale do the following.

a. Using an adjustable wrench, turn the nut (on the table lock pin) clockwise. This will pull the table lock pin out of its indexing hole in the table support.

b. Lcosen the table bevel lock by turning it counterclockwise using an adjustable wrench.

c. Move table so desired angle on bevel scale is straight across from zero line on table support, d. Retighten the table bevel lock,

2. To return the table to the 90° position do the following: a. Loosen the table bevel lock, b. Move the table and reinstall the table lock pin into the indexing hole in the table support, Tap in gently into place.

c. Tighten the table bevel lock, d. Tighten the nut (on the table lock pin) finger tight so it won't vibrate loose.

BEVEL SCALE

LOCK

PIN

TABLE SUPPORT

TABLE

BEVEL

LOCK

TABLE

18

3

BELT TENSION

LOCK HANDLE

25

TABLE BEVEL LOCK

geeing to know your dritmpress

27

FEED SPRING

ADJUSTMENT

26

FEED SPRING

20

SPRING

CAP

1

BELT GUARD

\

SWITCH

18

2

DRILL

SPEED CHART

BEVEL

23

22

TABLE

LOCK PIN

SPLINES

(GROOVES)

SPINDLE

WEDGE KEY

RACK

(TEETH)

19

CHUCK KEY

\

ARBOR

18

CHUCK

QUILL AND SPINDLE ASSEMBLY

INSIDE OF DRILL PRESS

15

DEPTH SCALE

14

COLUMN

13

19

17

DEPTH

SCALE LOCK

16

DEPTH SCALE

INDICATOR

3

BELT TENSION

LOCK HANDLE

4

BELT TENSION

HANDLE

5

HEAD LOCKS

6

FEED HANDLE

7

COLUMN COLLAR

R

ACK

COLUMN /.4

I

!

9

ITABLECRANK

This Drill Press has 12 speeds as listed below:

150 RPM

260 RPM

300 RPM

440 RPM

49(] RPM

540 RPM

1150 RPM

1550 RPM

1840 RPM

2220 RPM

2950 RPM

4200 RPM

See inside of belt guard for specific placement of belts on pulleys

SPINDLE SPEEDS IN R,P.N.

150 260

3O(}

440

490 540 1150 1550

1840 2220 2950 4200

Feature Description

1.

BELT GUARD ASSEMBLY...Covers

pulleys and belt during operation of drill press.

2.

DRILLING SPEED CHART...Speeds

can be

changed by placing the belt in any of the STEPS

(grooves) in the pulleys. See Spindle Speed label inside belt guard. To determine the approximate

drilling speed, for specific materials, refer to the

table insidethe belt guard.

3.

BELT TENSION

tance and tension.

LOCK HANDLES...Tightening

handles locks motor bracket support and BELT

TENSION HANDLE to maintain correct belt dis-

4.

BELT TENSION HANDLE...Turn

handle counter clockwise to apply tension to belt, turn handle clockwise to release belt tension. Refer to section

"Assembly-Installing and Tensioning Belt",

5.

HEAD LOCK...Lock

the head to the column.

ALWAYS have them locked in place while operatingthe drillpress.

6.

FEED HANDLE...For

moving the chuck up or down. One or two of the handles may be removed if necessary whenever the workpiece is of such unusual shape that it interferes with the handles.

7.

COLUMN COLLAR...Holds

the rack to the column. Rack remains movable in collar to permit table support movements.

So

TABLE SUPPORT...Rides on column to support arm and table.

13. TABLE...Provides

workpiece.

surface to support

14. COLUMN...Connects head, table, and base on a one-piece tube for easy alignmentand movement.

15. DEPTH SCALE._Shows

depth of hole being drilled.

working

16. DEPTH SCALE INDICATOR...Indicates

drilling depth selected on depth scale,

17. DEPTH SCALE LOCK...Locks the depth scale to selected depth.

18. CHUCK...Holds

drill bit or other recommended

accessory to perform desired operations.

19. CHUCK KEY...It isa self-ejectingchuck key which

will "pop" out of the chuck when you let go of it.

This action is designed to help prevent throwingof

the chuck key from the chuck when power is

turned "ON". Do not use any other key as a substi- tute, order a new one if damaged of lost.

20. SPRING CAP...Provides

springtension.

means to adjust quill

21. DRILL "ON-OFF" SWITCH...Has locking feature.

THIS FEATURE IS INTENDED TO HELP PRE-

VENT UNAUTHORIZED AND POSSIBLE HAZ-

ARDOUS USE BY CHILDREN AND OTHERS.

9.

TABLE CRANK...Turn clockwise to elevate table.

Support lock must be released before operating crank.

10. BASE...Supports Drill Press. For additional stabili- ty, holes are provided in base to bolt Drill Press to

floor. (See "Additional Safety instructions for Drill

Presses.")

11. COLUMN SUPPORT...Supports

column, guides rack, and provides mounting holes for column to base.

12. RACK...Combines

with gear mechanism to provide easy elevation of table by hand operated table crank.

2O

22. TABLE LOCK PIN...Acts as an indexing pin to locate the table at a 90 ° angle to the drill and chuck.

23. BEVEL SCALE...Shows

degree table is tilted for bevel operations,Scale is mounted on top of arm.

24. SUPPORT LOCK...Tightening locks table support

to column. Always have it locked in place while

operating the Drill Press.

25, TABLE BEVEL LOCK...Locks

the table in any position from 00-45 °.

26. FEED SPRING...Provides tension to feed handle mechanism.

27, FEED SPRING ADJUSTMENT...AIIows

adjust-

ment of tension to feed handle mechanism.

ON-OFF SWITCH

The On-Off switch has a locking feature. This feature is intended to help prevent unauthorized and possible hazardous use by children and others.

Insert KEY into switch.

NOTE: Key is made of yellow plastic.

To turn drill ON, insert finger under switch lever and pull end of the lever out.

To turn drill OFF, push lever in.

In an emergency: If the drill bit BINDS...STALLS...

STOPS...or tends to tear the workpiece Ioose...you

can QUICKLY turn the drill OFF by hitting the switch with the palm of your hand.

To lock switch in OFF position, hold switch IN with

one hand and REMOVE key with other hand.

WARNING: For your own safety, always push the switch "OFF" when drill press is not in use...remove

key and keep it in a safe place...aiso...in

the event of a power failure (all of your lights go out) or blown fuse or tripped circuit breaker, turn switch off...Iock

it and

remove the key. This will prevent the drill press from starting up again when the power comes back on.

21

DRiLLiNG TO A SPECiFiC DEPTH

To drifta BLIND hole (not all the way through)to a given depth,proceed as follows.

1. Mark the depth of the hole on the side of the workpiece.

2. Loosen the depth scale lock.

3. With the switch OFF, bring the drillbit down untilthe tip or lips of the bit are even with the mark.

4. -rum the depth scale counterclockwise until it stops moving.

5. Tighten the depth scale lock.

6. The bit will now be stopped at this depth until the depth scale is readjusted.

DEPTH

SCALE LOCK

DEPTH SCALE

INDICATOR

DEPTH

SCALE

MARK

ANOTHER WAYDEPTH SCALE

1. Wdh the switchOFF, loosen the depthscale lock.

2. Place workpiece on table. Adjust table until tip of drill

bit is just a littleabove the top ofthe workpiece. Turn the depth scale clockwiseto zero.

3. rum the depth scale clockwise until the depth scale indicator points to the desired drilling depth on the

depth scale.

4. Tighten the depth scale lock.

5. The chuck or drill will now be stopped after traveling downward the distance selected on the depth scale.

LOCKING CHUCK AT DESIRED DEPTH

1. With the switch off-loosen the depth scale lock.

2. Turn the feed handles until the chuck is at the desired depth. Hold feed handles at this position,

3. Turn the depth scale clockwise until it stops.

4. Tighten the depth scale lock,

5. The chuck will now be held at this depth when the feed handles are released,

DEPTH

SCALE LOCK

SCALE

DEPTH SCALE

INDICATOR

ADJUST TO

DESIRED DEPTH/

22

/

\

REMOVmNG CHUCK AND ARBOR

I. With the switch OFF, adjust depth scale to hold drill at a depth of (3) three inches. (See instructionsfor

"Locking chuck at desired depth").

2. Align key holes in spindle and quill by rotating the chuck by hand. (See illustration)

3. Insert key drift into key holes.

4. Tap key drift lightly until the chuck and arbor fall out of spindle.

NOTE: Place one hand below chuck to catch it when it falls out.

SPECIAL NOTE: With the chuck and arbor

removed, morse taper number 3 drills may be used by installing one directly into the spindae in the

same position normalhj occupied by the arbor.

The same procedures and cautions used when

"reinstalling the arbor and chuck" (see following

page) should be used when installing a morse taper

number 3 driBi. The only exception to this proce-

dure is that you may place a piece of wood on the table top to prevent damage to the table and dri,,

when they are forced against each other.

SPINDLE KEY

HOLE __

QUILL KL=Y_

HOLE

-

CHUCK

SLEEVE

DRIFT

KEY

CHUCK

SLEEVE

CHUCK

BODY

J

23

RE-INSTALUNG THE CHUCK AND ARBOR

NOTE: The chuck received with this drill press will not permitthe use of smaller diameter drillbits. For an alter-

nate accessory chuck and key with 1/32" - 5/8" capacity the following part number shouldbe ordered. - Part No.

#8! 7340 (chuck & key).

1. Clean the tapered surfaces on the arbor and spindle

with a clean cloth. Make sure there are no foreign particles sticking to these surfaces. The slightest piece of dirt on these surfaces will prevent the arbor from seating properly. This will cause the drill to

"wobble".

2. Slide arbor into spindle on drill press.

3. Push up on chuck/arbor assembly as you rotate them. You willfeel rectangular end of arbor slip intoa

notch in the spindle.

WARNING: Make sure the rectangular end of the arbor has slipped into the notch in the spindle before going on to step 4. Failure to follow this direction may allow the chuck to come loose during operation, fly' out, and hit the operator.

CHUCK

BODY

4. Unlock support lock and raise table so its about two

(2) inches below tip of chuck.

5, Turn chuck sleeve clockwise and open jaws in chuck completely.

6, "rum feed handles counterclockwise and force chuck against table until arbor is secure.

SUPPORT

LOCK

TAPERED SLIRFACE

TAPERED

ARBOR SURFACE

CHUCK

SLEEVE

_POF

CHUCK

FEED

HANDLE

CHUCK

SLEEVE

24

CHUCK

Follow the following instructions for operating your drill

press to get the best results and to minimize the likeli- hood of personal injury.

WARNING: For your own safety, always observe the safety precautions here and on

pages 2, 3, and 4.

I. Protection: Eyes, Hands Face, Ears & Body

WARNING: To avoid being pulled into the spin-

ning tool-

1. Do NOT wear:

- gloves

- necktie

- loose clothing

- jewelry

2. Do tie back gong hair a.

b.

c.

d.

If any part of your drill press is missing, malfunctioning, has been damaged or broken...such

as the motor switch, or other operating control, a safety device or the power cord...cease operating immediately until the particular part is properly repaired or replaced.

Never place your fingers in a position where they could contact the drill or other cutting tool if the workpiece should unexpectedly shift or your hand should slip.

To avoid injury from parts thrown by the spring, follow instructions exactly as given and shown in adjusting spring tension of quill.

To prevent the workpiece from being torn from your hands, spinning of the tool, shattering the tool or being thrown, always properly support your work so it won't shift or bind on the tool:

Always position BACKUP MATERIAL (use beneath the workpiece) to contact the left side of the column.

Whenever possible, position the WORKPIECE to contact the left side of the column-if it is too short or the table is tilted, clamp solidly to the table. Use table slots or clamping ledge around the outside edge of the table.

When using a drill press VICE, always fasten it to a table.

Never do any work "FREE HAND" (hand-holding workpiece rather than supporting it on the table), except when polishing.

basic drill press operation

Securely lock Head and Support to Column, and table to support before operating drill press.

Never move the Head or Table while the tool is running.

Before starting the operation, jog the motor switch to make sure the drill or other cutting tool does not wobble or cause vibration.

If a workpiece overhangs the table such that it will fall or tip if not held, clamp it to the table or provide auxiliary support.

Use fixtures for unusual operations to adequately hold, guide and position workpiece.

Use the SPINDLE SPEED recommended for the specific operation and workpiece material-check the panel inside the guard cover for drilling information; for accessories, refer to the instructions provided with the accessories.

e. Never climb on the drill press Table, it could break or pull the entire drill press down on you.

f. Turn the motor Switch Off and put away the

Switch Key when leaving the drill press.

g. To avoid injury from thrown work or tool contact, do NOT perform layout, assembly, or setup work on the table while the Cuttingtool is rotating.

2. Use only accessories designed for this drill press to avoid serious injury from thrown broken parts or work pieces.

a. When cutting large diameter holes:

Clamp the workpiece firmly to the table. Otherwise the cutter may grab and spin it at high speed.

Use only one piece, cup-type, hole cutters.

DO NOT use fly cutters or multi-part hole cutters as they can come apart or become unbalanced in use.

Keep speed below 1,500 RPM.

b. Drum sanders must NEVER be operated on this drill press at a speed greater than 1800 RPM.

c. Do not install or use any drill that exceeds 7" in length or extends 6" below the chuck jaws. They can suddenly bend outward or break.

d. Do not use wire wheels, router bits, shaper cutters, circle (fly) cutters or rotary planers on the drill press.

25

iNSTALLiNG DRILL BiTS iN CHUCK

With the switch off and the key removed, insertdrill bit

into chuck far enough to obtain maximum GRIPPING of the CHUCK JAWS...the

jaws are approx. 1" long.

When using a small drill bit do not insert it so far that the jaws touch the flutes (spiral grooves) ofthe drillbit.

Make sure that the drill bit is CENTERED In the chuck before tighteningthe chuck with the key.

Tighten the drill bit sufficiently,so that it does not SLIP while drilling.

Tum the chuck key clockwise to tighten-counterclock- wise to loosen.

CHUCK

JAWS /

POSITiONiNG TABLE AND WORKPIECE

Lock the table to the column in a positionso that the tip

of the drill is just a little above the top of the workplece.

Always place a piece of BACK-UP MATERIAL (wood,

plywood...) on the table underneath the workpiece.

This will prevent "splintering" or making a heavy burr on

the underside on the workpiece as the drill bit breaks through. To keep the backup materialfrom spinningout of control, it must contact the left side of the column,as illustrated.

WARNING: To prevent the workpiece or the backup material from being torn from your hand while drilling, position them against the

left side of the column, if the workpiece and the

backup material are not long enough to reach the column, clamp them to the table. Failure to do this could result in personal injury.

WORKPIECE

BACK-UP

MATERIAL

CHUCK KEY

For small pieces that cannot be clamped to the table, use a drill press vise (Optional accessory).

to the table to avoid injury from spinning work

DRILL PRESS

VISE

WORKPIECE

BOLT OR CLAMP

26 VISE SECURELY

T_LTING TABLE

1. To use the table in a bevel (tilted) position, do the fo_lowing: a. Using an adjustable wrench, turn the nut (on the table lock pin) clockwise. This will pull the table lock pin out of its indexing hole in the table support.

b. Loosen the table bevel lock by turning it counterclockwise using an adjustable wrench.

c. Move the table so desired angle on the bevel scale is straight across from the zero line on the table support.

d. Retighten the table bevel lock.

BEVEL

SCALE

WARNING: To avoid injury from spinning work

or tool breakage, always ciarnp workpiece and backup material securely to table before oper-

ating drill press with the table tilted.

TABLE

SUPPORT

2. To return the table to the 90 ° position do the following: a. Loosen the table bevel lock.

b. Move the table and reinstall the table lock pin into the indexing hole in the table support. Tap in gently into place.

c. lqghten the table bevel lock.

d. -lqghten the nut (on the table lock pin) finger tight so it won't vibrate loose.

TABLE LOCK PIN

NUT

HOLE LOCATION

Make a DENT in the workpiece where you want the hole...using a CENTER PUNCH or a SHARP NATL.

Before turning the switch ON, bring the drill down to the workpiece lining it up with the hole location.

FEEDING

Pull down on the feed handles with only enough effort

to allow the drill to cut.

Feeding TOO SLOWLY might cause the drill to burn...Feeding

TOO RAPIDLY might stop the motor...cause

the belt or drill to SLIP...tear

the workpiece LOOSE or BREAK the drill bit.

When drilling metal, it may be necessary to lubricate the tip of the drill with cutting oil or motor oil to prevent burning of the drill tip.

27

adjustments

WARNING: For your own safety turn switch

"OFF" and remove plug from power source ouUet before making any adjustments. To avoid injury

from thrown parts due to spring release, follow

instructions carefully, and wear eye goggles.

QUILL RETURN SPRING

1.

With the chuck at its highest possible position, turn the depth scale clockwise until it stops and tighten the depth scale lock. This will prevent the quill dropping while tensioning the spring.

2.

Lower table for additional clearance.

3.

Work from left side of Drill Press.

4.

Place screwdriver in lower front notch of spring cap, and hold it in place while loosening and removing [outer] nut only.

5.

With screwdriver remaining in notch, loosen [inner] nut (approximately 1/8") until notch disengages from boss on head. DO NOT REMOVE THIS NUT.

6.

Carefully turn screwdriver counter clockwise and engage next notch in boss. DO NOT REMOVE

SCREWDRIVER.

7.

Tighten standard nut with wrench only enough to

engage boss. Do not overtighten as this will restrict quill movement.

8.

Move stop nuts and depth pointer to upper most position and check tension while turning feed handles.

9.

If there is not enough tension on spring, repeat steps 4-8 moving only ONE notch each time and checking tension after EACH repetition.

10. Proper tension is achieved when quill returns gently to full up position when released from 3/4" depth.

11. When there is enough tension after checking, replace outer nut and tighten to inner nut. BUT do not overtighten against inner nut.

12. Check quill while feeding to have smooth and unrestricted movement. If movement is too tight, loosen outer nut and SLIGHTLY loosen inner nut until unrestricted. Retighten outer nut.

NUT

(INNER)

SPRING CAP

PiN

NUT

(OUTER)

NOTCH

NOTCH

28

QUILL BEARING ADJUSTMENT

The front of the head is "Split" which permits an adjustment to be made as the quill and the quill bearing surfaces inside of the head become worn after an extended period of use. The front of the head can be

SQUEEZED together or SPREAD apart by adjusting three screws.

.

LOOSEN all three screws "A", "B", and C" four turns using a 6ram HEX "L" wrench.

NOTE: TIGHTENING BOTH SCREWS "A" AND

"B" SQUEEZES HEAD TOGETHER..,TIGHTEN-

ING SCREW "C" SPREADS IT APART.

a. IF QUILL IS TOO TIGHT

(1) TIGHTEN screw "C" until quill is free to move up and down.

(2) Extend quill halfway down...TIGHTEN

screw

"B" until quill is LOCKED.

(3) Carefully LOOSEN screw "B" until quill is free.

(4) TIGHTEN screw "A" only enough so that it does not lock the quill...quill

must move up and down freely.

b. IF QUILL IS TOO LOOSE

(1) Extend quill halfway down,..TIGHTEN

screw

"B" until quill is locked.

(2) Carefully LOOSEN screw "B" until quill is free.

(3) TIGHTEN screw "A" only enough so that it does not lock the quill...quill

must move up and down freely.

(4) Screw in remaining way.. ,tighten it lightly.

screw "C" all the

29

maintenance

"OFF" and remove plug from power source outlet i WARNING: For your own safety, turn switch

Frequently blow out any dust that may accumulate insidethe motor.

A coat of automotive type paste wax applied to the table and column will held to keep the surfaces clean.

WARNING: To avoid shock or fire hazard, if the power cord is worn or cut, or damaged in any way, have it replaced immediately.

lubrication

All of the BALL BEARINGS are packed with grease at

the factory.They require no further lubrication.

Periodically lubricate the table elevation mechanism,

the SPUNES (grooves) in the spindle, and the RACK

(teeth of the quill), See "Getting to know your drill press."

wiring diagram

i

MOTOR CORD

GREEN /

"-T-

BLACK

w.iT

i WIRE _ i

cK.u=pE

!

LIGHT

POWER CORD

WHITE

GREEN

±

BLACK

Sears Recommends the Following Accessories

Drill Bits......................................................... See Catalog

Drill Press Mortising Kit ................................ See Catalog

Drill Press Vises ........................................... See Catalog

Hole Saw up to 2-!/2" dia. max .................... See Catalog

5 pc, Stop Collar Set .................................... See Catalog

Mortising Chisel and Bits .............................. See Catalog

1/32" - 5/8" Dia. Chuck and Key ................. See Page 36

Clamping Kit ................................................. See Catalog

15 Piece Drum Sanding Kit ..........................See Catalog

Sanding Drums .................................... 9-2497 9-2498

Buffing Wheels up to 8" dia. max................. See Catalog

Power Tool Know-How Handbook ...................... 9-29117

Sears may recommend other accessories not listed in the manual.

See your nearest Sears store or Power and Hand Tool Catalog for other accessories.

Do not use any accessory unless you have received and read complete instructions for its use.

/

WARNING: Use only accessories recommended |

for this drill press. Using other accessories may be dangerous.

J

30

trouble shooting

i ARNING: For your own safebj, turn switch "OFF" and always remove paug from power source outlet

* CONSULT YOUR LOCAL EMERSON SERVgCE CENTER iF FOR ANY REASON MOTOR WiLL NOT RUN.

TROUBLE PROBABLE CAUSE REMEDY

Noisy operation

1. Incorrect belt tension.

2. Dry Spindle.

3. Loose spindle pulley.

4. Loose motor pulley.

1. Adjust tension, See section

"Installing and Tensioning Belt."

2. Lubricate spindSe. See "lubrication" section.

3. Checking tightness of retaining nut on pulley, and tighten if necessary.

4. Tighten setscrews in pulleys.

Drill bit burns

1. Incorrect speed.

2. Chips not coming out of hole,

3. Dull Drill bit.

4. Feeding too slow.

5. Not lubricated,

1. Change speed. See section "Getting to Know Your Drill Press"...

spindle speed.

2. Retract drill bit frequently to clear chips.

3. Resharpen drill bit.

4. Feed fast enough to allow dril! bit to cut.

5. Lubricate drill bit. See "Basic Drill Press

Operation" section.

Drill bit leads off... hogenot round.

1. Hard grain in wood or lengths of cutting lips and/or angles not equal.

2. Bent drill bit.

1, Resharpen drill bit correctly,

2. Replace drill bit.

Wood splinters on underside.

Workpiece torn

loose from hand.

Drill bit binds in workpiece.

Excessive drill bit runout or wobble.

Quill returns too slow or too fast.

1. No "back-up material" under workpiece,

1, Not supported or clamped properly.

1. Use "back-up material"...See basic drill press operation" section.

1. Support workpiece or clamp it...See

"Basic Drill Press Operation" section.

1. Workpiece pinching drill bit or excessive feed pressure.

2. Improper belt tension.

1. Support workpiece or clamp it...See

"Basic Drill Press Operation" section.

2. Adjust tension...See

section

"Installing and Tensioning Belt."

1. Bent drill bit.

2. Worn spindle bearings.

3. Drill bit not properly installed in chuck.

4. Chuck not properly installed.

1. Use a straight drilt bit.

2. Replace bearings.

3. Install drill bit properly...See

"Basic

Drill Press Operation" section.

4. Install chuck properly...refer

to section on

"Installing the Chuck."

1. Spring has improper tension.

1. Adjust spring tension...See

section

"Adjustments--Quill Return Spring."

Chuck will not stay attached to spindle

it fails off when trying to install it.

1. Dirt, grease, or oil on the tapered inside surface of chuck or on the spindles tapered surface.

1. Using a household detergent-clean the tapered surface of the chuck and spindle to remove all dirt, grease and oil.

31

PARTS UST FOR CRAFTSMAN 20" DRILL PRESS

MODEL NO. 113.213213

52

51

5O

49

4

\

%,

43

46 ro

42

41

34

32

29

31 30 29

28

27

26

25

24

23

22

21

/

FIGURE 1 PARTS LIST

12

1

9

19

18

10

9

8

=O

G)

03

PARTS UST FOR CRAFTSMAN 20" DRILL PRESS

MODEL NO. 113.213213

Always order by Part Number -- Not by Key Number

FIGURE 1 - PARTS UST

_oy!

Part

No_

I 1 1STD835016

I 2 1817317

13 1817688

14 J817336

I 5 I STD852012

Description

* Screw-Hex Hd M8 x ! ,25-16

Lever=Adjusting

Support-Motor Bracket

MountoMotor

*Lockwasher 12mm

I 6 ISTD84!2!71

I 7 I 817719

*Nut-HexM12x1,75

• Motor

I 8 J STD840812 *Nut-HexM8x1.25

I 9 I STD851008 *WasherM8x16x1.6

I 10 1822004 Cord-Motor

I 11 I STD835020 * Screw-Hex Hd M8 x 1,25-20

! 12 1817689

I 13 J 817320

I 14 J 817687

Support-MotorBracket

Knob-Motor Adjusting

Handle-BeltTension

I 15 I 821750

I 16 1817343

I 17 I 817300

Screw-SocSetM10x

Lock-DepthScrew

Guide-Scale

1,5-12

I 18 1817711 Knob

I 19 1817710 Rod

I 20 1822084 Hub

I 21 I 817774-2 Ring-DepthStopw/Scate

I 22 1817303 Pin-Stop

I 23 I 820239-2

I 24 I STD852005

I 25 I 820240-3

I 26 I 817697

I 27 I 817698

816!13

Screw-Soc Hd Cap

* Lockwasher-Ext.

5

Screw-Pan Cr M5 x 08-6

Box-Switch

Screw-Pan Cr M6 x 1.0-35

Switch-Locking

30

31

32

33

34

35

Key

No

29

Pa_

No.

820248_2

36

44

45

46

47

48

37

38

39

4O

41

42

43

49

5O

5!

52

9_22256

817699

817354

8!7698q

818511

820239

817308

STD8410!5

817667

813249-152

817685

817686

821738-3

822003-1

813249-53

822216-5

STD375008

820244

817321

813317-6

813317-7

813317-8

813317-9

SP5868

Description

Screw Self !ap Pan Hd

M4,2 x 1.4,-8 t Key-Switch

Cover-Switch Piate

Switch *Rocker

Screw.Pan

Cr M6 x ! ,0,15

Lead-3"

Screw-Soc Hd Cap

M8 x 125-25

Screw-Special Set

Mt0 x 1.5-27

* Nut-Hex M!0

x t .5

Seat-Spring

Pin-Roll 6 x 16

Spring-Torsion

Cap-Spring

Nut-Hex M12 x 1.5-8

Cord-Power

Pin-Roll 2,5-10

Head w/Pointer & Trim

* Connector-Wire

ScrewoPan Cr M6 x t,0-t2

Socket-Bulb

Wrench-Hex "L'_M3

Wrench-Hex "L" M4

WrenchoHex "L" M5

Wrench-Hex "L" M6

Owners Manual

(Not I!lustrated)

•Any Attempt to Repair This Motor May Create a Hazard Unless Repair is Done by a Quaiified Service Technician,

Repair Service is Available at your nearest Sears Store.

* Standard Hardware Item..-May Be Purchased Locally, t Stock Item-,-May Be Secured Through The Hardware Department Of Most Sears Retait Stores,

fig

repair parts

PARTS LiST FOR CRAFTSMAN 20" DRILL PRESS

MODEL NO. 113.213213

19

I

15 2

13

14

12 l

7

FIGURE 2 - PARTS LIST

34

repair pa s

PARTS LIST FOR CRAFTSMAN 20" DRILL PRESS

MODEL NO, 113,213213

Always order by Part Number-Not by Key Number

FIGURE 2 - PARTS LIST

Key

No.

1

2

3

4

5

6 817662

7 817391

8

9

Part

No.

817663

817391-1

822334

817712

817713

817661

STD837040

Description

Collar-Rack

Screw-Hex Soc Set

M6 x 1.0-10

Support-Table w/Indicator

Crank

Handle-Crank

Rack

Screw-Hex Soc Set

M_0x 1.5-12

Support-Column

* Screw-Hex Hd

M12 x 1.75-40

* Standard Hardware item - May be purchased locally

Key

No.

Part

No.

10 817709

11 819042

12 817720

13 STD840812

14 822069

15 817789

16 817288

17 817294

18 817350

19 817349

Description

Base

Tube-Column

Pin-Table Lock

* Nut-Hex M8 x 1.25

Screw-Hex Hd M20 x 2.5-50

Table-Drill Press w/Scale

Pin-Gear

Clamp-Column

Gear-Hefical

Worm-Elevation

35

repair parts

PARTS LiST FOR CRAFTSMAN 20" DRILL PRESS

MODEL NO. 113.213213

12

11

12

..---3

6

7

Always order by Part Number-Not by Key Number

FIGURE 3 -PARTS LIST

Key i

I

No.

5

Part

No.

1 822057

2

3

4

817682

817681

STD315245

817684

6 817675

7 817326

Description

Lock-Nut M20 x 1.5

Ring-Locking

Washer

* Bearing-Ball20ram

Washer-Rubber

Tube-Quill

Key-Drift

* Standard Hardware Item -May be purchased locally

:Key

No.

Pad

No.

8 823253

9 817340-5

10 824014

11 817676

12 STD315265

13 817679

Description

Key-Chuck tt Chuck (Includes Key No. 8)

Arbor

Spindle

* Bearing-Ball 30mm

Bearing-Thrust tt - For alternate chuck and key with 1/32" - 5/8" capacity order part no. 817340 (chuck & key)

36

repair parts

PARTS UST FOR CRAFTSMAN 20" DRILL PRESS

MODEL NO. 113.213213

20

7

\

9

Always order by Part Number-Not by Key Number

FIGURE 4 - PARTS LIST

Key

1

Part

No.

STD304290

2 STD315225

3 817715

4 817716

7

8

5.

817717

6 817391-5

816755-3

63418

9 817451-1

10 817358-1

Description

* Belt-"V" 1/2 x 29

* Bearing-Ball 15mm

Pulley-Center

Pivot Idler

Pulley-Motor

Screw-Soc Set M8 x 1o25-12

Screw-Pan Hd M5 x 0.8-12

Clamp-Cord

Bushing-Rubber

Screw-Rd Wash Hd

M6 x 1.0-16

Standard Hardware Item - May be purchased locally

37

Key

No.

L

11

12

13

14

15

16

17

18

19

2O

21

Part

No.

STD852006

820294

822059

817668

STD315265

817670

817671

817705

822060

STD304330

817325 iii

Description

* Lockwasher Ext, M6

Washer Foam

Guard-Pulley w/Label

Ring-Retaining

* Bearing-Ball 30mrn

Spacer-Bearing

Insert-Pulley

Pulley-Spindle

Nut-Pulley

* Belt-"_r 1/2 x 33

Knob

Notes

38

39

1

MOTORIZED

20° NC

USTRIAL ATE DRILL

MODEL NO.

113.213213

DRILL PRESS WITH

MAXUMUM DEVELOPED

2 HP MOTOR

For the repair or replacement paAs you need

Call 7 am - 7 pro, 7 days a week

1-800°3G6-PART

(1-880-366q278)

For in-home major brand repair service

Call 24 hours a day, 7 days a week

1-800-4-REPAIR

(1-880-473-7247)

The model number of your drill press is found at the rear of the head.

When requesting service or ordering parts, always provide the following information:

Product Type

• Model Number

• Part Number

o Part Description

For the location of a

Sears Repair Service Center in your area

Call 24 hours a day, 7 days a week

t -800-488-1222

For information on purchasing a Sears

Maintenance Agreement or to inquire about an existing Agreement

Call 9 am - 5 pm, Monday-Saturday

1-800-827-6655

SEARS

:"'_, . *_

America's Repair Specialists

_.

J J

Sold by SEARS, ROEBUCK AND CO., Hoffman Estates, IL 60195 U.S.A.

Part No. SP5868 Form No, SP5868 Printed in China

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