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For Future Reference
MODEL NO.
113.213213
DRILL PRESSWITH
MAXIMUM DEVELOPED
2 HP MOTOR
Serial
Number
Model and serial number may be found at the left side of the head.
You should record both model and serial number in a safe place for future use.
MOTORIZED
20-1NCH iNDUSTRIAL RATED DRILL PRESS YO
SAFETY:
READ ALL
INSTRUCTIONS
CAREFULLY o assembly
• operating
• repair parts
\
Sold by SEARS, ROEBUCK AND CO., Hoffman Estates, IL 60195 U.S.A.
Part No. SP5868 Printed in China
FULL ONE YF.AR WARRANTY ON CRAFTSMAN DRILL PRESS
if within one year from the date of purchase, this Craftsman Drill Press fails due to a defect in
material or workmanship, Sears wili repair it, free of charge.
WARRANTY SERVICE iS AVAILABLE BY SIMPLY CONTACTING THE NEAREST SEARS SER-
VICE CENTER/DEPARTMENT THROUGHOUT THE UNITED STATES.
This warranty applies only while this product is used in the United States.
This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.
SEARS, ROEBUCK AND CO., D/817 WA Hoffman Estates, iL 60195
GENERAL SAFETY iNSTRUCTiONS FOR POWER TOOLS
1.
KNOW YOUR POWER TOOL
Read and understand the owner's manual and labels affixed to the tool. Learn its application and limitations as well as the specific potential hazards
peculiar to this tool.
2.
GROUND ALL TOOLS
This tool is equipped with an approved 3-conductor
cord and a 3-prong grounding type plug to fit the proper grounding type receptacle. The green con-
ductor in the cord is the groundingwire. Never con-
nect the green wire to a live terminal,
3.
KEEP GUARDS IN PLACE
in working order, and in proper adjustment and alignment.
4.
REMOVE ADJUSTING KEYS AND WRENCHES
Form a habit of checking to see that keys and
adjusting wrenches are removed from tool before turning it on.
5.
KEEP WORK AREA CLEAN
Cluttered areas and benches invite accidents.
Floor must not be slippery due to wax or sawdust.
6.
AVOID DANGEROUS ENVIRONMENT
Don't use power tools in damp or wet locations or expose them to rain. Keep work area will lighted.
Provide adequate surrounding work space.
7.
KEEP CHILDREN AWAY
All visitors should be kept a safe distance from
work area.
8.
MAKE WORKSHOP CHILD-PROOF
With padlocks, master switches, by removing starter keys, or storing tools where children can't get them.
9.
DON'T FORCE TOOL
It will do the job better and safer at the rate for which it was designed.
10. USE RIGHTTOOL
Don't force tools or attachment to do a job it was not designed for.
11. WEAR PROPER APPAREL
Do not wear loose clothing, gloves, neckties, or
jewelry (rings, wrist watches) to get caught in mov- ing parts. NONSLIP footwear is recommended.
Wear protective hair covering to contain long hair.
Roll long sleeves above the elbow.
12. USE SAFETY GOGGLES (HEAD PROTECTION)
Wear safety goggles (must comply with ANSI
13.
14.
Z87.1 ) at all times. Everyday eyeglasses are not
safety glasses. They only have impact resistant
lenses. Also, use face or dust mask ff cutting ope,_
ation is dusty, and ear protectors (pMugsor m_ffsl during extended periods of operation.
SECURE WORK
Use clamps or a vise to hold work when pract_ca_ _t frees both hands to operate tool.
DON'T OVERREACH
Keep proper footing and balance at all times.
15.
16.
MAINTAIN TOOLS WITH CARE
Keep tools sharp and clean for best and safest _er_ formance.
Follow instructions for lubricating anGi changing accessories.
DISCONNECT TOOLS
Before servicing; when changing accessories such as blades, bits, cutters, etc.
17.
18.
19.
AVOID ACCIDENTAL STARTING
Make sure switch is in "OFF' position before P_Jgging in.
USE RECOMMENDED ACCESSORIES
Consult the owner's manual for recommended
accessories. Follow the instructionsthat accompa-
ny the accessories. The use of improper accessories may cause hazards.
NEVER STAND ON TOOL OR ITS STAND
Serious injurycould occur if the tool is tipped or if
the cutting tool is accidentally contacted, Do not store materials above or near the tool such that it is necessary to stand on the tool or its stan_ to reach them.
20.
CHECK DAMAGED PARTS
Before further use of the tool, a guard or other part that is damaged should be carefully checked to ensure that it will operate properly and perform its intended function. Check for alignment of moving parts, binding or mowng parts, breakage of par_s, mounting, and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced.
21.
22.
DIRECTION OF FEED
Feed work into a blade or cutter against the direction of rotation of the blade or cutter only.
NEVER LEAVE TOOL RUNNING UNATTENDED
Turn power off. Don't leave tool until it comes to a complete stop.
2
additionaj safety
instructions
for drill
presses
SAFETY SIGNAL WORDS
DANGER: means if the s_fet,, informatio_ i,:___ot followed, someone Wttl be serio(,;s_y iniured o_ ktled
&_ WARNING: means if the safety _formatio_ s not followed, someone Coutd be ser o _s_y ir_iu_ed o_ kitted.
CAUTION: means if the safety ir#ormat or_ is _ot followed, someone May be iniured.
WARNgNG: For your own safe_,, do r_ot attempt to operate your drill press until it is completely assembled and installed instructtons.,.and
according untiR you have to the read and understand the foNowlng:
1. General Safety instructions for Power Tools ....... 2
2. Getting to Know Your Drill Press ......................... 19
3. Basic Drill Press Operation ...................................
25
4. Adjustments ...........................................................
28
5, Maintenance ............................................................
30
6. Stability of Drila Press
If there is any tendency of the drill press to titt or move during any use, boit it to the fio_:,_ror a flat pi_;<.e
of 1/2" exterior plywood _arge enough to stabiiize the dritt press.
Bolt the p{ywood to the under side of the base, so its extends at least 2' beyond aft sides.
Make sure the plywood won't trip the operator.
Do not use pressed wood panels ,they can break unexpectedly.
7. Location
Use the drill press in a well Ht area and or_ a level surface ctean and smooth enough to reduce the risk of trips, slips, or fails. Use it where nerther the operator nor a casual observer is forced to stand in line with a potential kickback.
8. Kickback
Kickback is the grabbing of the workpiece by the rotating tool. The workpiece can be thrown at very high speed in the direction of rotation.
THiS CAN
CAUSE SERIOUS INJURY To redu_ the possibi_ of injury from kickback:
Clamp the workpiece firmly to the table whenever possible.
Buffing or sanding wheels or drums should be contacted on the side moving away from you, not the side moving toward .you.
Use only recommended accessories and fottow the instructions supplied w_th the accessory.
9. Protection: Eyes, Hands, Face, Ears and Body.
WARNING: To avoid being pulled into the spinning tool:
1. Do NOT wear:
- gloves
- necktie
- loose c|othlng
- jewelry
2, Do tie back long hair a, _f any pa_ of your driit press is missing, maifunc_ tic,,,_;_ir_q,, been damaged or broken...such
as the motor s `w'itch' or other operating control, a safety device or the power cord, turn the driti press off acid unplug it until the particular part is properly repaired or replaced.
b,
C,
Never place c.ou_d oontz_ct wompiece s;_oL._id5_ip.
your fingers in a position where they the drill or other cutting tool if the should unexpectedly shift or your hand i_:._avoid
iniurY foI_ow instructions adjustir-_g spring from tension parts thrown exactly of quill.
by the spring, as given and shown in
_'b preve;r_t the workpiece from being torn from your ha_ds, too_ o_ being spinning the'own, of the tool, always shattering properly the support you_ w_:_rk so it won't shift or bind on the tool:
Aiways beneath position BACKUP MATERIAL (use the workpiece) to contact the left side of the coturT_n.
.....Whenever
to contact possible, position the WORKPIECE the left side of the column-if it is too short or the table is tilted, clamp solidly to the tab!e.
Use table slots or clamping ledge around the outside edge of the table.
.... When using to the table.
a drill press VISE, always fasten it
.....Never do any work "FREEHAND" (hand-holding workpiece rather than supporting it on the tab_e), except when polishing.
.. Securely lock Head to Column, table Support to Column, and Table to Table Support before operating drill press.
......Nerv, the Head or Table while the tool is running.
.....Before
starting the operation, jog the motor swit:cf_ to make sure the drill or other cutting too! does not wobble or cause vibration.
.... if a workpiece overhangs the table such that it wilt fat! or tip if not held, clamp it to the table or provide auxiliary support.
.....Use fixtures for unusual operations to adequatefy hold, guide and position workpiece.
..,-.Use the SPINDLE SPEED recommended for the specific aFcheck the operation inside and workpiece materiof the Belt Guard for drifting ir_formation; for accessories, refer to the instructions provided with the accessories.
e. Never climb on the drill press Table, it could break or pu_ the entire driUpress down on you.
f. Turn the motor Switch Off and put away the
Sw_tch Key when leaving the drill press.
g. TO avoid }njury from thrown work or toot contact, do NOT perform or_the tab4e _ile layout, assembly, or setup work the cutting tool is rotating.
10; Use only accessories designed for this driBI
press to avoid serious injury from thrown bro- ken parts or work pieces.
a. When cuttinglarge diameter holes:
Clamp the workpiece firmly to the table.
Otherwise the cutter may grab and spin it at high speed.
Use only one piece, cup-type, hole cutters.
DO NOT use fly cutters or mufti-part hole cutters as they can come apart or become unbalanced in use.
Keep speed below 1,500 RPM.
b. Drum sanders must NEVER be operated on this
drillpress at a speed greater than 1800 RPM.
c. Do not install or use any drillbit that exceeds 7" in
length or extends 6" below the check jaws. They can suddenlybend outward or break.
d. Do not use wire wheels, router bits, shaper cut- ters, circle (fly) cutters or rotary planers on this drillpress.
11. Note the Follow the Safety Warnings and instructions that Appear on the Panel on the
Right Side of the Head:
12. This Drill Press has 12 speeds as listed below:
150 RPM
260 RPM
300 RPM
440 RPM
1150 RPM
1550 RPM
1840 RPM
2220 RPM
490 RPM
540 RPM
2950 RPM
4200 RPM
See inside of belt guard for specific placement of belt on pulleys.
13. Think Safety. Safety is a combination of operator common sense and alertness at all times when the drill press is being used.
WARNING: Do not allow familiarity (gained from frequent use of your drill press) to become com- monplace, Always remember that a careQess fraction of a second is sufficient to inflict severe injury.
The operations of any power tool can result in foreign objects being thrown into the eyes, which can result in severe eye damage. Always wear safety goggles that comply with ANSI Z87.1 (shown on Package) before commencing power tool operation, Safety Goggles are available at area stores.
WEAR YOUR
®
O
, WARNING
4
1. Workpiece
glossary of
4.
terms
Revolution Per Minute {R.RM.)
The item on which the cutting operations is being performed.
2. DriU Bit or Drill
5, Spindle Speed
The cutting tool used in the drill press to make holes in a workpiece.
The RPM of the spindle.
3. Backup Material
6. Backlash - The amount of handle movement or play between adjacent moving parts.
A piece of wood placed between the workpiece and
table.,.it prevents wood in the workpiece from splin-
tering when the drill passes through the backside of
the workpiece...also prevents drilling into the table top.
table of contents
Page
Warranty.......................................................................... 2
General Safety Instructionsfor Power Tools.................. 2
AdditionalSafety Instructionsfor Drill Presses ..............3
Glossary of Terms........................................................... 5
Table of Contents............................................................ 5
Motor Specificationsand Electrical
Requirements............................................................. 6
Unpacking and Checking Contents ................................ 7
List of Loose Parts .......................................................... 8
Location and Function of Controls ................................. 9
Assembly ...................................................................... 10
Tools Needed ........................................................... 10
Assembly of Column and Base ............................... 10
Assembly of Elevation worm Gear and Table
Crank ...................................................................... 10
Installing the Table/Support Assembly ..................... 11
Installing the Head ................................................... 13
Mounting Motor ........................................................ 14
Installing Motor Pulley .............................................. 14
Installing and Tensioning Belt .................................. 14
Installing Belt Guard Knob ....................................... 15
Motor Connections ................................................... 16
Installing Feed Handles ........................................... 16
Installing the Chuck .................................................. 16
Installing Light Bulb .................................................. 18
Bevel Scale .............................................................. 18
Page
Getting to Know Your Drill Press .................................. 19
Spindle Speeds ........................................................ 20
Feature Description .................................................. 20
On-Off Switch ........................................................... 21
Drilling to a Specific Depth ....................................... 22
Locking Chuck Desired Depth ................................. 22
Removing the Chuck and Arbor .............................. 23
Re-Installing the Chuck and Arbor ........................... 24
Basic Drill Press Operation .......................................... 25
Installing Drill Bits in Chuck ...................................... 26
Positioning Table and Workpiece ............................ 26
Tilting Table .............................................................. 27
Hole Location ........................................................... 27
Feeding .................................................................... 27
Adjustments .................................................................. 28
Quill Return Spring ................................................... 28
Quill Bearing Adjustment ......................................... 29
Maintenance ................................................................. 30
Lubrication .................................................................... 30
Recommended Accessories ........................................ 30
Trouble Shooting .......................................................... 31
Repair Parts .................................................................. 32
5
motor specifications and electrical requirements
MOTOR SPECiFiCATiONS
This drill press is designed to use a 1725 RPM motor
only. Do not use any motor that runs faster than 1725
RPM. It is wired for operation on 110-120 volts, 60 Hz.
alternating current.
This power tool is equipped .with a 3-conductor cord and grounding type plug, approved by Underwriters'
Laboratories and the Canadian Standards Association.
The ground conductor has a green jacket and is attached to the tool housing at one end and to the ground prong in the attachment plug at the other end.
This plug requires a mating 3-conductor grounded type outlet as shown.
WARNING: To avoid injury from unexpected
startup, do not use blower or washing machine motors or any motor with an automatic reset overload protector.
CONNECTING TO POWER
SOURCE OUTLET
This machine must be grounded while in use to protect the operator from electric shock.
Plug power cord into a 110-120V properly grounded type outlet protected by a 15-amp, dual element time delay fuse or circuit breaker.
NOT ALL OUTLETS ARE PROPERLY GROUNDED.
IF YOU ARE NOT SURE THAT YOUR OUTLET, AS
PICTURED BELOW, IS PROPERLY GROUNDED,
HAVE iT CHECKED BY A QUAUFIED ELECTRICIAN.
ff the outlet you are planning to use for this power tool is of the two prong type, DO NOT REMOVE OR
ALTER THE GROUNDING PRONG IN ANY MANNER.
Use an adapter as shown and always connect the grounding lug to known ground.
It is recommended that you have a qualified electrician replace the TWO prong outlet with a properly grounded
THREE prong outlet.
An adapter as shown below is available for connecting plugs to 2-prong receptacles
WARNING: The green grounding lug extending from the adapter must be connected to a per-
manent ground such as to a properly grounded outlet box.
WARNING: To avoid electric shock, do not touch the metal prongs on the plug, when installing or removing the plug to or from the outlet.
GROUNDING LUG
SCREW
3-PRONG __\ _ MAKE SURE THIS IS
WARNING: Failure to properly ground this power tool can cause electrocution or serious shock, particularly when used in damp loca-
tions, or near metal plumbing, if shocked, your reaction could cause your hands to hit the cutting tool.
If power cord is worn or cut, or damaged in any
way, have it replaced immediately to avoid shock or fire hazard.
ADAPTER
RECEPT.CLE
3-PRONG
PLUG
GROUNDING
PRONG
NOTE: The adapter illustrated is for use only if you
already have a propedygrounded 2-prong receptacle.
NOTE: Make sure the proper extension cord is used and is in good condition.
The use of any extension cord will cause some loss of
power. To keep this to a minimum and to prevent over-
heating and motor burn-out, use the table below to determine the minimum wire size (A.W,G.) extension
cord. Use only 3 wire extension cords which have 3-
prong grounding type plugs and 3-pole receptacles
which accept the tools plug.
Extension Cord Length
0-25 Feet
26-50 Feet
Wire Size A.W.G.
16
14
ALWAYSUSE A
PROPERLYGROUNDED
OUTLET
Your unit isfor use on 120 volts, it has a plug that looks
like the one above.
WARNING: To avoid injury from unexpected starting or electrical shock, do not plug the
power cord into a source of power. This cord must remain unplugged
working on the drill press. whenever you are
Model 113.213213 Drill Press is shipped complete in one box.
1. Unpacking and Checking Contents a. Separate all "loose parts" from packaging materials and check each item with "Table of Loose
Parts" to make sure all items are accounted for, before discarding any packing material. Some loose parts are contained inside the belt guard.
Open the belt guard cover to find them.
WARNING: if any parts are missing, do not attempt to assembDe drill press, plug in the power cord, or turn the switch on until the missing parts are obtained and are installed correctly.
2. Remove the protective oil that is applied to the table and column.
Use any ordinary household type grease and spot remover.
WARNING: To avoid fire or toxic reaction, never use gasoline, naptha or simiSar highly volaUle
solvents to remove protective oil.
3. Apply a coat of paste wax to the table and column to prevent rust. Wipe all parts thoroughly with a clean dry cloth.
TABLE OF LOOSE PARTS
Rtem Part Name Qty.
A
B
C
D
E
F
G
H
Table/Support Asrn ............................................ 1
Column Support Asm ........................................ 1
Owner's Manual ................................................. 1
Motor ..................................................................
1
Box of Loose Parts ............................................. *
Base ...................................................................
1
Head Asm ..........................................................
1
Bag of Loose Parts ............................................ 1
* Number varies; bags can contain other smaller bags.
Note: To make assembly easier keep contents of each bag together and separate from contents of other bags.
E
G
List of loose parts in the box and bags
M8 x 1.25-20 Long
Hex head bolt (4)
M12 x 1.75 - 40 Long
Hex head bolt (4)
Clamp-column Lock (1) nk (With Set Screw) (1)
Handle crank (1)
(_
Flat washer ,(8)
M8x16x1.6
e (3)
Q M8 x 1.25 hex nut (4)
(_p M3 Hex "L" wrench (1)
M4 Hex "L" wrench (1)
(_
_
M5 Hex "L" Wrench (1)
M6 Hex "1_"Wrench (1)
Elevation Worm
Gear Shaft (1)
Key-Dritt (1)
Key chuck (1)
__ Chuck (1)
_ Pulley-motor (With Set Screw) (1)
Idler Pulley Assembly (1)
Knob (1)
Belt '_" A29 (1)
Belt "V" A33 (1)
J __= Key-switch (1)
location and function of controls
It BELT TENSION LOCK HANDLES...Tightening
handles locks motor bracket support and BELT
TENSION HANDLE to maintain correct belt distance and tension.
2.
BELT TENSION HANDLE...Turn handle counter clockwise to apply tension to belt, turn handle clockwise to release belt tension.
3.
HEAD LOCK SET SCREWS...Lock the head to the column. ALWAYS have them locked in place while operating the drill press.
4.
FEED HANDLE...For
moving the chuck up or down. One or two of the handles may be removed if necessary whenever the workpiece is of such unusual shape that it interferes with the handles.
5.
TABLE CRANK...Tum clockwise to elevate table.
Support lock must be released before operating crank.
6.
CHUCK KEY...Used to tighten drill in the chuck and also to loosen the chuck for drill removal.
7.
CHUCK...Holds
drill bit or other recommended accessory to perform desired operations.
8.
DEPTH SCALE...AIIows
operator to adjust drill press to drill to a desired depth.
9. DRILL "ON-OFF" SWITCH...Tums drill press on and off...also used to lock drill press in off position.
10. UGHT "ON=OFF" SWITCH...Turns
the light on and off.
11. DEPTH SCALE LOCK...Locks the depth scale at
selected depth.
12. SPRING CAP...Provides
means to adjust quill spring tension.
13. TABLE LOCK PIN...Acts as an indexing pin to
locate the table at a 90 ° angle to the drill and chuck.
14. TABLE BEVEL LOCK...Locks
the table in any position from 0o-45°.
15. BEVEL SCALE...Shows degree table is tilted for bevel operations. Scale is mounted on side of arm.
18. SUPPORT LOCK..,Tightening locks table support to column. Always have it locked in place while operating the Drill Press.
11
MEDIUM
SCREWDRIVER
assembUy
COMBINATION SQUARE MUST BE TRUE.
Check its accuracy as illustrated below.
WARNING: For your own safety, never connect
[ plug to power source outlet until all assembly
_ steps are completed.
TOOLS NEEDED
COMBINATION
DRAW LIGHT
LiNE OH BOARD
ALONG
STRAIGHT EDGE OF
BOARD 3/4" THICK-
THIS EDGE MUST BE
PERFECTLY STRAIGHT
F
SQUARE
8-INCH ADJUSTABLE
WRENCH
SHOULD BE OVERLAP WHEN
SQUARE IF FLAPPED OVER IN DOTTED POSITION
ASSEMBLY OF BASE/COLUMN
1. Positionbase on floor.
2_ Remove protective sleeve from column tube and discard. Place column assembly on base, and align holes in column support with holes in base.
3. Locate four (4) 12mm Dia. x 40mm long bolts among loose parts bag.
4. Install a bolt in each hole through column support and base and tighten with adjustable wrench.
!
i
COLUMN
SUPPORT
12rnm DIA:X 40turn LONG BOLT
ASSEMBLY OF ELEVATION WORM GEAR AND TABLE CRANK
1. Find elevation worm gear shaft, the crank handle and table crank in the loose parts bag. Insert the elevation shaft into the table support and extend the shaft through the opening as far as possible. The crank is to be installed on the elevation worm gear shaft, the set screw is to be aligned with the fiat portion of the shaft. The crank is to be positioned as close to the arm support as possible, then tighten set screw with a 3mm HEX "L" wrench. See illustration.
2. Screw the crank handle into the table crank as illustrated. Use an adjustable wrench to tighten the crank handle securely.
._
10
TABLE SUPPORT
ASSEMBLY
TABLE
INSTALLATION OF TABLE/SUPPORT
ASSEMBLY AND HARDWARE
3. Loosen set screw in column collar with 3mm HEX "L" wrench and remove collar and rack from column.
COLLAR w ,,.° 0°, !
4. With long smooth end of rack pointing upward, slide rack down through large round opening in table support. Engage rack in gear mechanism found inside opening of table support.
SPECIAL NOTE: This step can be made easier to complete if you remove the table from the table support. To do so, following the instructions listed under the heading "bevel scale" in this section of the manual and remove the table lock pin and table bevel lock.
5. While holding rack and table support in an engaged position slide both down over column. Slide rack down column until rack is positioned against lower column support.
TABLE
,i
COLUMN
TABLE
SUPPORT
RACK
11
TABLE
SUPPORT
ASSEMBLY
LOWER sCOLUMN
UPPORT
6. Replace column collar (bevel side down) and posi-
tion it over rack. Tighten set screw in collar with 3mrn
HEX %" wrench. Rotational position of set screw is not important. Collar must sit loosely over rack and must not be angled on the column. Only tighten set
screw enough to keep collar in place; rack should still slide freely in collar when the table is swung to the left or right around the column.
NOTE: To avoid column tube or collar damage, do not over tighten setscrew.
COLLAR
RACK
ROTATIONAL
POSITION OF
SET SCREW IS
NOT IMPORTANT
GEAR
MECHANISM
TABLE
SUPPORT
7. Locate the supportlock in loose parts bag.
8. Install support lock from left side into table support and tighten by hand.
SUPPORT
LOCK
COLUMN
9. Check "Gap" or clearance between table crank and
table support. If the "Gap" is larger than 1/32 of an inch, crank backlashcan be minimized.
To minimize crank backlash, tighten support lock
(shown above), rotate elevation worm shaft clockwise, then assemble table crank tight against table support and tighten set screw.
\
TABLE
SUPPORT
CHECK"GAP"
ROTATE
ELEVATION
WORM SHAFT
CLOCKWISE
TABLE
CRANK
12
iNSTALLiNG THE HF_AD
CAUTION: To avoid back injury, get help in lift-
ing the head.
1. Remove protective bag from head assembly and discard. Carefully lift head above column tube and slide it onto column making sure head slides down over column as far as possible. Align head with table and base.
....
.L
2. Using a 5mm HEX "L" wrench, tighten the two head lock set screws on the right side of the head.
HEAD
LOCK
SET
SCREWS
13
MOUNTING MOTOR
1. Locate four (4) 8mm Dia. x 20mm long hex head y bolts, eight (8) flat washers, and four (4) hex nuts among loose parts.
2. Put a fiat washer on each bolt.
3. Install hex head bolts through motor bracket on head.
4. Place motor in position so motor base slots line up with motor bracket slots. Install fiat washers and hex nuts as illustrated. (Do not tighten)
5. Motor shaft should be as close as possible to center of round opening in belt guard.
MOTOR
BRACKET
MOTOR
BASE
BOLT
FLAT
WASHER
8mm Dia.x 2_m LONGBOLT
HEXNUT
INSTALLING MOTOR PULLEY
FLAT WASHER
1. Find the motor pulley in loose parts bag.
2. Slide pulley onto motor shaft. Line up the flat surface on the motor shaft with the set screw in pulley.
3. Make sure the pulley does not rest on the lower guard.
4. Tighten the set screw using a "4" mm Hex "L" wrench.
_
FLAT
SURFACE
STRAIGHT EDGE
INSTALUNG AND TENSIONING BELT
WARNING: To avoid injury due to accidental starting always turn drill press off and remove switch key before making belt adjustments.
1. Place a straight edge such as a piece of wood, metal, or framing square across the top of pulleys.
2. Move the motor upward until the pulleys are in line.
"13ghtenthe motor mount nuts using an adjustable wrench.
t, 2
0001
NOTE: To avoid rattles or other noise, motor frame must not touch lower belt guard.
3. Release Belt Tension Lock handles located on each
side of Drill Press head by turning them counterclockwise.
LOWER
BELT
GUARD
BELT
TENSION
LOCK
HANDLE
MOTOR
MOUNT
NUTS
MQTQR
• '_' BELT 4. Loosen Belt Tension handle by turning clockwise.
HANDLE
TENSION
HEX
NUT
MOTOR
PULLEY
SET SCREW
5. Locate idler pulley assembly in loose parts bag and j place in proper hole.
_y
IDLER PULLEY ASSEMBLY
SPINDLE PULLEY
6.
Locate two (2) V-belts in the loose parts bag.
7.
Use speed chart inside belt guard to choose speed for drilling operation. Install belts in correct position for desired speed. The longer of the two belts is always positioned between the spindle pulley and idler pulley.
NOTE: Refer to chart inside belt guard for
Recommended Drilling Speeds.
8.
Apply tension to belt by turning Belt Tension Handle counter clockwise until belt deflects approximately
1/2 inch by thumb pressure at its center.
9.
Tighten Belt Tension Lock Handles.
NOTE: Over tensioning belt may cause motor not to start or damage bearings.
10. If belt slips while drilling, readjust belt ten sion.
BELT
TENSION
HANDLE I
BELT GUARD KNOB _"_J
IDLER PULLEY
BELT
TENSION
(} LOCK HANDLE
I
BELT GUARD KNOB
SCREW
INSTALLING BELT GUARD KNOB
1. To attach belt guard knob, locate knob and 5mm Dia.
x 12mm long pan hd. screw in loose parts bag.
Install screw _n hole located in guard and attach knob turning until tight.
WARNING: To avoid possible injury keep guard in place and in proper working order while operating.
15
MOTOR CONNECTIONS
plug to power source outlet until ag assembly steps are completed.
1, Open motor connector box cover located on underside of motor using flat blade screwdriver.
WARNING: To avoid electrocution, never connect anything but the ground wire (colored green) to the green screw.
-/U((((
-tt'_\\\
\'k._
_
J]_'l_
_ _
2. Remove GREEN SCREW and insert through round metal terminal on the end of the GREEN wire of power cord.
3. Reinsert GREEN SCREW in threaded hole that it was removed from and tighten securely,
4. Insert terminal end of WHITE wire on spade terminal
(next to silver _ marked #4 on the motor. Push terminal firmly until seated.
5. Insert terminal end of BLACK wire on spade terminal
(next to copper gp__) marked #1 on the motor. Push terminal firmly until seated.
6. Close motor connector box being sure that power cord is seated in the "center" strain relief groove and tighten box cover screws.
7, Do not plug in power cable.
POWER
BLACK }LACK
GREEN
GROUND
_"1 _
F'_
CORD
RELIEF GROOVE
\-"" TO TERMINAL #4
MOTOR i f
1. Locate three (3)feed handles arnong loose parts.
2 Screw the feed handles into the threaded holes in
_
_,,_
_,_,_,,_, / i
INSTALUNG THE CHUCK
1. Clean out the TAPERED HOLE in the chuck, Clean the tapered surface on the arbor with a clean cloth,
Make sure there are no foreign particles sticking to these surfaces. The slightest piece of dirt on these surfaces will prevent the chuck from seating properly. This will cause the drill to '_Nobble" or possibly fall off when drilling.
16
/_-'_ FEED
HANDLE
QUILL
CLEAN THIS
SURFACE
ARBOR
2. Slide the chuck up over the arbor as illustrated.
LL
3, Unlock support lock and raise table so its about two
(2) inches below tip of chuck.
4. Turn chuck sleeve clockwise and open jaws in chuck completely.
5. Turn feed handles counterclockwise and force chuck against table until chuck is secure.
SUPPORT
LOCK
\ql
CHUCK
SLEEVE
17
_iP
OFCHUCK
iNSTALLiNG UGHT BULB
1. install a light bulb (not larger than 60 watt) into the socket insidethe head.
BEVEL SCALE
NOTE: The bevel scale has been included to provide a | quick method for beveling the table to approximate ZE
.ol
angles. If precise accuracy is necessary, a square, or UNE_ other precision measuring tool should be used to position the table.
1. To use the bevel scale do the following.
a. Using an adjustable wrench, turn the nut (on the table lock pin) clockwise. This will pull the table lock pin out of its indexing hole in the table support.
b. Lcosen the table bevel lock by turning it counterclockwise using an adjustable wrench.
c. Move table so desired angle on bevel scale is straight across from zero line on table support, d. Retighten the table bevel lock,
2. To return the table to the 90° position do the following: a. Loosen the table bevel lock, b. Move the table and reinstall the table lock pin into the indexing hole in the table support, Tap in gently into place.
c. Tighten the table bevel lock, d. Tighten the nut (on the table lock pin) finger tight so it won't vibrate loose.
BEVEL SCALE
LOCK
PIN
TABLE SUPPORT
TABLE
BEVEL
LOCK
TABLE
18
3
BELT TENSION
LOCK HANDLE
25
TABLE BEVEL LOCK
geeing to know your dritmpress
27
FEED SPRING
ADJUSTMENT
26
FEED SPRING
20
SPRING
CAP
1
BELT GUARD
\
SWITCH
18
2
DRILL
SPEED CHART
BEVEL
23
22
TABLE
LOCK PIN
SPLINES
(GROOVES)
SPINDLE
WEDGE KEY
RACK
(TEETH)
19
CHUCK KEY
\
ARBOR
18
CHUCK
QUILL AND SPINDLE ASSEMBLY
INSIDE OF DRILL PRESS
15
DEPTH SCALE
14
COLUMN
13
19
17
DEPTH
SCALE LOCK
16
DEPTH SCALE
INDICATOR
3
BELT TENSION
LOCK HANDLE
4
BELT TENSION
HANDLE
5
HEAD LOCKS
6
FEED HANDLE
7
COLUMN COLLAR
R
ACK
COLUMN /.4
I
!
9
ITABLECRANK
This Drill Press has 12 speeds as listed below:
150 RPM
260 RPM
300 RPM
440 RPM
49(] RPM
540 RPM
1150 RPM
1550 RPM
1840 RPM
2220 RPM
2950 RPM
4200 RPM
See inside of belt guard for specific placement of belts on pulleys
SPINDLE SPEEDS IN R,P.N.
150 260
3O(}
440
490 540 1150 1550
1840 2220 2950 4200
Feature Description
1.
BELT GUARD ASSEMBLY...Covers
pulleys and belt during operation of drill press.
2.
DRILLING SPEED CHART...Speeds
can be
changed by placing the belt in any of the STEPS
(grooves) in the pulleys. See Spindle Speed label inside belt guard. To determine the approximate
drilling speed, for specific materials, refer to the
table insidethe belt guard.
3.
BELT TENSION
tance and tension.
LOCK HANDLES...Tightening
handles locks motor bracket support and BELT
TENSION HANDLE to maintain correct belt dis-
4.
BELT TENSION HANDLE...Turn
handle counter clockwise to apply tension to belt, turn handle clockwise to release belt tension. Refer to section
"Assembly-Installing and Tensioning Belt",
5.
HEAD LOCK...Lock
the head to the column.
ALWAYS have them locked in place while operatingthe drillpress.
6.
FEED HANDLE...For
moving the chuck up or down. One or two of the handles may be removed if necessary whenever the workpiece is of such unusual shape that it interferes with the handles.
7.
COLUMN COLLAR...Holds
the rack to the column. Rack remains movable in collar to permit table support movements.
So
TABLE SUPPORT...Rides on column to support arm and table.
13. TABLE...Provides
workpiece.
surface to support
14. COLUMN...Connects head, table, and base on a one-piece tube for easy alignmentand movement.
15. DEPTH SCALE._Shows
depth of hole being drilled.
working
16. DEPTH SCALE INDICATOR...Indicates
drilling depth selected on depth scale,
17. DEPTH SCALE LOCK...Locks the depth scale to selected depth.
18. CHUCK...Holds
drill bit or other recommended
accessory to perform desired operations.
19. CHUCK KEY...It isa self-ejectingchuck key which
will "pop" out of the chuck when you let go of it.
This action is designed to help prevent throwingof
the chuck key from the chuck when power is
turned "ON". Do not use any other key as a substi- tute, order a new one if damaged of lost.
20. SPRING CAP...Provides
springtension.
means to adjust quill
21. DRILL "ON-OFF" SWITCH...Has locking feature.
THIS FEATURE IS INTENDED TO HELP PRE-
VENT UNAUTHORIZED AND POSSIBLE HAZ-
ARDOUS USE BY CHILDREN AND OTHERS.
9.
TABLE CRANK...Turn clockwise to elevate table.
Support lock must be released before operating crank.
10. BASE...Supports Drill Press. For additional stabili- ty, holes are provided in base to bolt Drill Press to
floor. (See "Additional Safety instructions for Drill
Presses.")
11. COLUMN SUPPORT...Supports
column, guides rack, and provides mounting holes for column to base.
12. RACK...Combines
with gear mechanism to provide easy elevation of table by hand operated table crank.
2O
22. TABLE LOCK PIN...Acts as an indexing pin to locate the table at a 90 ° angle to the drill and chuck.
23. BEVEL SCALE...Shows
degree table is tilted for bevel operations,Scale is mounted on top of arm.
24. SUPPORT LOCK...Tightening locks table support
to column. Always have it locked in place while
operating the Drill Press.
25, TABLE BEVEL LOCK...Locks
the table in any position from 00-45 °.
26. FEED SPRING...Provides tension to feed handle mechanism.
27, FEED SPRING ADJUSTMENT...AIIows
adjust-
ment of tension to feed handle mechanism.
ON-OFF SWITCH
The On-Off switch has a locking feature. This feature is intended to help prevent unauthorized and possible hazardous use by children and others.
Insert KEY into switch.
NOTE: Key is made of yellow plastic.
To turn drill ON, insert finger under switch lever and pull end of the lever out.
To turn drill OFF, push lever in.
In an emergency: If the drill bit BINDS...STALLS...
STOPS...or tends to tear the workpiece Ioose...you
can QUICKLY turn the drill OFF by hitting the switch with the palm of your hand.
To lock switch in OFF position, hold switch IN with
one hand and REMOVE key with other hand.
WARNING: For your own safety, always push the switch "OFF" when drill press is not in use...remove
key and keep it in a safe place...aiso...in
the event of a power failure (all of your lights go out) or blown fuse or tripped circuit breaker, turn switch off...Iock
it and
remove the key. This will prevent the drill press from starting up again when the power comes back on.
21
DRiLLiNG TO A SPECiFiC DEPTH
To drifta BLIND hole (not all the way through)to a given depth,proceed as follows.
1. Mark the depth of the hole on the side of the workpiece.
2. Loosen the depth scale lock.
3. With the switch OFF, bring the drillbit down untilthe tip or lips of the bit are even with the mark.
4. -rum the depth scale counterclockwise until it stops moving.
5. Tighten the depth scale lock.
6. The bit will now be stopped at this depth until the depth scale is readjusted.
DEPTH
SCALE LOCK
DEPTH SCALE
INDICATOR
DEPTH
SCALE
MARK
ANOTHER WAYDEPTH SCALE
1. Wdh the switchOFF, loosen the depthscale lock.
2. Place workpiece on table. Adjust table until tip of drill
bit is just a littleabove the top ofthe workpiece. Turn the depth scale clockwiseto zero.
3. rum the depth scale clockwise until the depth scale indicator points to the desired drilling depth on the
depth scale.
4. Tighten the depth scale lock.
5. The chuck or drill will now be stopped after traveling downward the distance selected on the depth scale.
LOCKING CHUCK AT DESIRED DEPTH
1. With the switch off-loosen the depth scale lock.
2. Turn the feed handles until the chuck is at the desired depth. Hold feed handles at this position,
3. Turn the depth scale clockwise until it stops.
4. Tighten the depth scale lock,
5. The chuck will now be held at this depth when the feed handles are released,
DEPTH
SCALE LOCK
SCALE
DEPTH SCALE
INDICATOR
ADJUST TO
DESIRED DEPTH/
22
/
\
REMOVmNG CHUCK AND ARBOR
I. With the switch OFF, adjust depth scale to hold drill at a depth of (3) three inches. (See instructionsfor
"Locking chuck at desired depth").
2. Align key holes in spindle and quill by rotating the chuck by hand. (See illustration)
3. Insert key drift into key holes.
4. Tap key drift lightly until the chuck and arbor fall out of spindle.
NOTE: Place one hand below chuck to catch it when it falls out.
SPECIAL NOTE: With the chuck and arbor
removed, morse taper number 3 drills may be used by installing one directly into the spindae in the
same position normalhj occupied by the arbor.
The same procedures and cautions used when
"reinstalling the arbor and chuck" (see following
page) should be used when installing a morse taper
number 3 driBi. The only exception to this proce-
dure is that you may place a piece of wood on the table top to prevent damage to the table and dri,,
when they are forced against each other.
SPINDLE KEY
HOLE __
QUILL KL=Y_
HOLE
-
CHUCK
SLEEVE
DRIFT
KEY
CHUCK
SLEEVE
CHUCK
BODY
J
23
RE-INSTALUNG THE CHUCK AND ARBOR
NOTE: The chuck received with this drill press will not permitthe use of smaller diameter drillbits. For an alter-
nate accessory chuck and key with 1/32" - 5/8" capacity the following part number shouldbe ordered. - Part No.
#8! 7340 (chuck & key).
1. Clean the tapered surfaces on the arbor and spindle
with a clean cloth. Make sure there are no foreign particles sticking to these surfaces. The slightest piece of dirt on these surfaces will prevent the arbor from seating properly. This will cause the drill to
"wobble".
2. Slide arbor into spindle on drill press.
3. Push up on chuck/arbor assembly as you rotate them. You willfeel rectangular end of arbor slip intoa
notch in the spindle.
WARNING: Make sure the rectangular end of the arbor has slipped into the notch in the spindle before going on to step 4. Failure to follow this direction may allow the chuck to come loose during operation, fly' out, and hit the operator.
CHUCK
BODY
4. Unlock support lock and raise table so its about two
(2) inches below tip of chuck.
5, Turn chuck sleeve clockwise and open jaws in chuck completely.
6, "rum feed handles counterclockwise and force chuck against table until arbor is secure.
SUPPORT
LOCK
TAPERED SLIRFACE
TAPERED
ARBOR SURFACE
CHUCK
SLEEVE
_POF
CHUCK
FEED
HANDLE
CHUCK
SLEEVE
24
CHUCK
Follow the following instructions for operating your drill
press to get the best results and to minimize the likeli- hood of personal injury.
WARNING: For your own safety, always observe the safety precautions here and on
pages 2, 3, and 4.
I. Protection: Eyes, Hands Face, Ears & Body
WARNING: To avoid being pulled into the spin-
ning tool-
1. Do NOT wear:
- gloves
- necktie
- loose clothing
- jewelry
2. Do tie back gong hair a.
b.
c.
d.
If any part of your drill press is missing, malfunctioning, has been damaged or broken...such
as the motor switch, or other operating control, a safety device or the power cord...cease operating immediately until the particular part is properly repaired or replaced.
Never place your fingers in a position where they could contact the drill or other cutting tool if the workpiece should unexpectedly shift or your hand should slip.
To avoid injury from parts thrown by the spring, follow instructions exactly as given and shown in adjusting spring tension of quill.
To prevent the workpiece from being torn from your hands, spinning of the tool, shattering the tool or being thrown, always properly support your work so it won't shift or bind on the tool:
Always position BACKUP MATERIAL (use beneath the workpiece) to contact the left side of the column.
Whenever possible, position the WORKPIECE to contact the left side of the column-if it is too short or the table is tilted, clamp solidly to the table. Use table slots or clamping ledge around the outside edge of the table.
When using a drill press VICE, always fasten it to a table.
Never do any work "FREE HAND" (hand-holding workpiece rather than supporting it on the table), except when polishing.
basic drill press operation
Securely lock Head and Support to Column, and table to support before operating drill press.
Never move the Head or Table while the tool is running.
Before starting the operation, jog the motor switch to make sure the drill or other cutting tool does not wobble or cause vibration.
If a workpiece overhangs the table such that it will fall or tip if not held, clamp it to the table or provide auxiliary support.
Use fixtures for unusual operations to adequately hold, guide and position workpiece.
Use the SPINDLE SPEED recommended for the specific operation and workpiece material-check the panel inside the guard cover for drilling information; for accessories, refer to the instructions provided with the accessories.
e. Never climb on the drill press Table, it could break or pull the entire drill press down on you.
f. Turn the motor Switch Off and put away the
Switch Key when leaving the drill press.
g. To avoid injury from thrown work or tool contact, do NOT perform layout, assembly, or setup work on the table while the Cuttingtool is rotating.
2. Use only accessories designed for this drill press to avoid serious injury from thrown broken parts or work pieces.
a. When cutting large diameter holes:
Clamp the workpiece firmly to the table. Otherwise the cutter may grab and spin it at high speed.
Use only one piece, cup-type, hole cutters.
DO NOT use fly cutters or multi-part hole cutters as they can come apart or become unbalanced in use.
Keep speed below 1,500 RPM.
b. Drum sanders must NEVER be operated on this drill press at a speed greater than 1800 RPM.
c. Do not install or use any drill that exceeds 7" in length or extends 6" below the chuck jaws. They can suddenly bend outward or break.
d. Do not use wire wheels, router bits, shaper cutters, circle (fly) cutters or rotary planers on the drill press.
25
iNSTALLiNG DRILL BiTS iN CHUCK
With the switch off and the key removed, insertdrill bit
into chuck far enough to obtain maximum GRIPPING of the CHUCK JAWS...the
jaws are approx. 1" long.
When using a small drill bit do not insert it so far that the jaws touch the flutes (spiral grooves) ofthe drillbit.
Make sure that the drill bit is CENTERED In the chuck before tighteningthe chuck with the key.
Tighten the drill bit sufficiently,so that it does not SLIP while drilling.
Tum the chuck key clockwise to tighten-counterclock- wise to loosen.
CHUCK
JAWS /
POSITiONiNG TABLE AND WORKPIECE
Lock the table to the column in a positionso that the tip
of the drill is just a little above the top of the workplece.
Always place a piece of BACK-UP MATERIAL (wood,
plywood...) on the table underneath the workpiece.
This will prevent "splintering" or making a heavy burr on
the underside on the workpiece as the drill bit breaks through. To keep the backup materialfrom spinningout of control, it must contact the left side of the column,as illustrated.
WARNING: To prevent the workpiece or the backup material from being torn from your hand while drilling, position them against the
left side of the column, if the workpiece and the
backup material are not long enough to reach the column, clamp them to the table. Failure to do this could result in personal injury.
WORKPIECE
BACK-UP
MATERIAL
CHUCK KEY
For small pieces that cannot be clamped to the table, use a drill press vise (Optional accessory).
to the table to avoid injury from spinning work
DRILL PRESS
VISE
WORKPIECE
BOLT OR CLAMP
26 VISE SECURELY
T_LTING TABLE
1. To use the table in a bevel (tilted) position, do the fo_lowing: a. Using an adjustable wrench, turn the nut (on the table lock pin) clockwise. This will pull the table lock pin out of its indexing hole in the table support.
b. Loosen the table bevel lock by turning it counterclockwise using an adjustable wrench.
c. Move the table so desired angle on the bevel scale is straight across from the zero line on the table support.
d. Retighten the table bevel lock.
BEVEL
SCALE
WARNING: To avoid injury from spinning work
or tool breakage, always ciarnp workpiece and backup material securely to table before oper-
ating drill press with the table tilted.
TABLE
SUPPORT
2. To return the table to the 90 ° position do the following: a. Loosen the table bevel lock.
b. Move the table and reinstall the table lock pin into the indexing hole in the table support. Tap in gently into place.
c. lqghten the table bevel lock.
d. -lqghten the nut (on the table lock pin) finger tight so it won't vibrate loose.
TABLE LOCK PIN
NUT
HOLE LOCATION
Make a DENT in the workpiece where you want the hole...using a CENTER PUNCH or a SHARP NATL.
Before turning the switch ON, bring the drill down to the workpiece lining it up with the hole location.
FEEDING
Pull down on the feed handles with only enough effort
to allow the drill to cut.
Feeding TOO SLOWLY might cause the drill to burn...Feeding
TOO RAPIDLY might stop the motor...cause
the belt or drill to SLIP...tear
the workpiece LOOSE or BREAK the drill bit.
When drilling metal, it may be necessary to lubricate the tip of the drill with cutting oil or motor oil to prevent burning of the drill tip.
27
adjustments
WARNING: For your own safety turn switch
"OFF" and remove plug from power source ouUet before making any adjustments. To avoid injury
from thrown parts due to spring release, follow
instructions carefully, and wear eye goggles.
QUILL RETURN SPRING
1.
With the chuck at its highest possible position, turn the depth scale clockwise until it stops and tighten the depth scale lock. This will prevent the quill dropping while tensioning the spring.
2.
Lower table for additional clearance.
3.
Work from left side of Drill Press.
4.
Place screwdriver in lower front notch of spring cap, and hold it in place while loosening and removing [outer] nut only.
5.
With screwdriver remaining in notch, loosen [inner] nut (approximately 1/8") until notch disengages from boss on head. DO NOT REMOVE THIS NUT.
6.
Carefully turn screwdriver counter clockwise and engage next notch in boss. DO NOT REMOVE
SCREWDRIVER.
7.
Tighten standard nut with wrench only enough to
engage boss. Do not overtighten as this will restrict quill movement.
8.
Move stop nuts and depth pointer to upper most position and check tension while turning feed handles.
9.
If there is not enough tension on spring, repeat steps 4-8 moving only ONE notch each time and checking tension after EACH repetition.
10. Proper tension is achieved when quill returns gently to full up position when released from 3/4" depth.
11. When there is enough tension after checking, replace outer nut and tighten to inner nut. BUT do not overtighten against inner nut.
12. Check quill while feeding to have smooth and unrestricted movement. If movement is too tight, loosen outer nut and SLIGHTLY loosen inner nut until unrestricted. Retighten outer nut.
NUT
(INNER)
SPRING CAP
PiN
NUT
(OUTER)
NOTCH
NOTCH
28
QUILL BEARING ADJUSTMENT
The front of the head is "Split" which permits an adjustment to be made as the quill and the quill bearing surfaces inside of the head become worn after an extended period of use. The front of the head can be
SQUEEZED together or SPREAD apart by adjusting three screws.
.
LOOSEN all three screws "A", "B", and C" four turns using a 6ram HEX "L" wrench.
NOTE: TIGHTENING BOTH SCREWS "A" AND
"B" SQUEEZES HEAD TOGETHER..,TIGHTEN-
ING SCREW "C" SPREADS IT APART.
a. IF QUILL IS TOO TIGHT
(1) TIGHTEN screw "C" until quill is free to move up and down.
(2) Extend quill halfway down...TIGHTEN
screw
"B" until quill is LOCKED.
(3) Carefully LOOSEN screw "B" until quill is free.
(4) TIGHTEN screw "A" only enough so that it does not lock the quill...quill
must move up and down freely.
b. IF QUILL IS TOO LOOSE
(1) Extend quill halfway down,..TIGHTEN
screw
"B" until quill is locked.
(2) Carefully LOOSEN screw "B" until quill is free.
(3) TIGHTEN screw "A" only enough so that it does not lock the quill...quill
must move up and down freely.
(4) Screw in remaining way.. ,tighten it lightly.
screw "C" all the
29
maintenance
"OFF" and remove plug from power source outlet i WARNING: For your own safety, turn switch
Frequently blow out any dust that may accumulate insidethe motor.
A coat of automotive type paste wax applied to the table and column will held to keep the surfaces clean.
WARNING: To avoid shock or fire hazard, if the power cord is worn or cut, or damaged in any way, have it replaced immediately.
lubrication
All of the BALL BEARINGS are packed with grease at
the factory.They require no further lubrication.
Periodically lubricate the table elevation mechanism,
the SPUNES (grooves) in the spindle, and the RACK
(teeth of the quill), See "Getting to know your drill press."
wiring diagram
i
MOTOR CORD
GREEN /
"-T-
BLACK
w.iT
i WIRE _ i
cK.u=pE
!
LIGHT
POWER CORD
WHITE
GREEN
±
BLACK
Sears Recommends the Following Accessories
Drill Bits......................................................... See Catalog
Drill Press Mortising Kit ................................ See Catalog
Drill Press Vises ........................................... See Catalog
Hole Saw up to 2-!/2" dia. max .................... See Catalog
5 pc, Stop Collar Set .................................... See Catalog
Mortising Chisel and Bits .............................. See Catalog
1/32" - 5/8" Dia. Chuck and Key ................. See Page 36
Clamping Kit ................................................. See Catalog
15 Piece Drum Sanding Kit ..........................See Catalog
Sanding Drums .................................... 9-2497 9-2498
Buffing Wheels up to 8" dia. max................. See Catalog
Power Tool Know-How Handbook ...................... 9-29117
Sears may recommend other accessories not listed in the manual.
See your nearest Sears store or Power and Hand Tool Catalog for other accessories.
Do not use any accessory unless you have received and read complete instructions for its use.
/
WARNING: Use only accessories recommended |
for this drill press. Using other accessories may be dangerous.
J
30
trouble shooting
i ARNING: For your own safebj, turn switch "OFF" and always remove paug from power source outlet
* CONSULT YOUR LOCAL EMERSON SERVgCE CENTER iF FOR ANY REASON MOTOR WiLL NOT RUN.
TROUBLE PROBABLE CAUSE REMEDY
Noisy operation
1. Incorrect belt tension.
2. Dry Spindle.
3. Loose spindle pulley.
4. Loose motor pulley.
1. Adjust tension, See section
"Installing and Tensioning Belt."
2. Lubricate spindSe. See "lubrication" section.
3. Checking tightness of retaining nut on pulley, and tighten if necessary.
4. Tighten setscrews in pulleys.
Drill bit burns
1. Incorrect speed.
2. Chips not coming out of hole,
3. Dull Drill bit.
4. Feeding too slow.
5. Not lubricated,
1. Change speed. See section "Getting to Know Your Drill Press"...
spindle speed.
2. Retract drill bit frequently to clear chips.
3. Resharpen drill bit.
4. Feed fast enough to allow dril! bit to cut.
5. Lubricate drill bit. See "Basic Drill Press
Operation" section.
Drill bit leads off... hogenot round.
1. Hard grain in wood or lengths of cutting lips and/or angles not equal.
2. Bent drill bit.
1, Resharpen drill bit correctly,
2. Replace drill bit.
Wood splinters on underside.
Workpiece torn
loose from hand.
Drill bit binds in workpiece.
Excessive drill bit runout or wobble.
Quill returns too slow or too fast.
1. No "back-up material" under workpiece,
1, Not supported or clamped properly.
1. Use "back-up material"...See basic drill press operation" section.
1. Support workpiece or clamp it...See
"Basic Drill Press Operation" section.
1. Workpiece pinching drill bit or excessive feed pressure.
2. Improper belt tension.
1. Support workpiece or clamp it...See
"Basic Drill Press Operation" section.
2. Adjust tension...See
section
"Installing and Tensioning Belt."
1. Bent drill bit.
2. Worn spindle bearings.
3. Drill bit not properly installed in chuck.
4. Chuck not properly installed.
1. Use a straight drilt bit.
2. Replace bearings.
3. Install drill bit properly...See
"Basic
Drill Press Operation" section.
4. Install chuck properly...refer
to section on
"Installing the Chuck."
1. Spring has improper tension.
1. Adjust spring tension...See
section
"Adjustments--Quill Return Spring."
Chuck will not stay attached to spindle
it fails off when trying to install it.
1. Dirt, grease, or oil on the tapered inside surface of chuck or on the spindles tapered surface.
1. Using a household detergent-clean the tapered surface of the chuck and spindle to remove all dirt, grease and oil.
31
PARTS UST FOR CRAFTSMAN 20" DRILL PRESS
MODEL NO. 113.213213
52
51
5O
49
4
\
%,
43
46 ro
42
41
34
32
29
31 30 29
28
27
26
25
24
23
22
21
/
FIGURE 1 PARTS LIST
12
1
9
19
18
10
9
8
=O
G)
03
PARTS UST FOR CRAFTSMAN 20" DRILL PRESS
MODEL NO. 113.213213
Always order by Part Number -- Not by Key Number
FIGURE 1 - PARTS UST
_oy!
Part
No_
I 1 1STD835016
I 2 1817317
13 1817688
14 J817336
I 5 I STD852012
Description
* Screw-Hex Hd M8 x ! ,25-16
Lever=Adjusting
Support-Motor Bracket
MountoMotor
*Lockwasher 12mm
I 6 ISTD84!2!71
I 7 I 817719
*Nut-HexM12x1,75
• Motor
I 8 J STD840812 *Nut-HexM8x1.25
I 9 I STD851008 *WasherM8x16x1.6
I 10 1822004 Cord-Motor
I 11 I STD835020 * Screw-Hex Hd M8 x 1,25-20
! 12 1817689
I 13 J 817320
I 14 J 817687
Support-MotorBracket
Knob-Motor Adjusting
Handle-BeltTension
I 15 I 821750
I 16 1817343
I 17 I 817300
Screw-SocSetM10x
Lock-DepthScrew
Guide-Scale
1,5-12
I 18 1817711 Knob
I 19 1817710 Rod
I 20 1822084 Hub
I 21 I 817774-2 Ring-DepthStopw/Scate
I 22 1817303 Pin-Stop
I 23 I 820239-2
I 24 I STD852005
I 25 I 820240-3
I 26 I 817697
I 27 I 817698
816!13
Screw-Soc Hd Cap
* Lockwasher-Ext.
5
Screw-Pan Cr M5 x 08-6
Box-Switch
Screw-Pan Cr M6 x 1.0-35
Switch-Locking
30
31
32
33
34
35
Key
No
29
Pa_
No.
820248_2
36
44
45
46
47
48
37
38
39
4O
41
42
43
49
5O
5!
52
9_22256
817699
817354
8!7698q
818511
820239
817308
STD8410!5
817667
813249-152
817685
817686
821738-3
822003-1
813249-53
822216-5
STD375008
820244
817321
813317-6
813317-7
813317-8
813317-9
SP5868
Description
Screw Self !ap Pan Hd
M4,2 x 1.4,-8 t Key-Switch
Cover-Switch Piate
Switch *Rocker
Screw.Pan
Cr M6 x ! ,0,15
Lead-3"
Screw-Soc Hd Cap
M8 x 125-25
Screw-Special Set
Mt0 x 1.5-27
* Nut-Hex M!0
x t .5
Seat-Spring
Pin-Roll 6 x 16
Spring-Torsion
Cap-Spring
Nut-Hex M12 x 1.5-8
Cord-Power
Pin-Roll 2,5-10
Head w/Pointer & Trim
* Connector-Wire
ScrewoPan Cr M6 x t,0-t2
Socket-Bulb
Wrench-Hex "L'_M3
Wrench-Hex "L" M4
WrenchoHex "L" M5
Wrench-Hex "L" M6
Owners Manual
(Not I!lustrated)
•Any Attempt to Repair This Motor May Create a Hazard Unless Repair is Done by a Quaiified Service Technician,
Repair Service is Available at your nearest Sears Store.
* Standard Hardware Item..-May Be Purchased Locally, t Stock Item-,-May Be Secured Through The Hardware Department Of Most Sears Retait Stores,
fig
repair parts
PARTS LiST FOR CRAFTSMAN 20" DRILL PRESS
MODEL NO. 113.213213
19
I
15 2
13
14
12 l
7
FIGURE 2 - PARTS LIST
34
repair pa s
PARTS LIST FOR CRAFTSMAN 20" DRILL PRESS
MODEL NO, 113,213213
Always order by Part Number-Not by Key Number
FIGURE 2 - PARTS LIST
Key
No.
1
2
3
4
5
6 817662
7 817391
8
9
Part
No.
817663
817391-1
822334
817712
817713
817661
STD837040
Description
Collar-Rack
Screw-Hex Soc Set
M6 x 1.0-10
Support-Table w/Indicator
Crank
Handle-Crank
Rack
Screw-Hex Soc Set
M_0x 1.5-12
Support-Column
* Screw-Hex Hd
M12 x 1.75-40
* Standard Hardware item - May be purchased locally
Key
No.
Part
No.
10 817709
11 819042
12 817720
13 STD840812
14 822069
15 817789
16 817288
17 817294
18 817350
19 817349
Description
Base
Tube-Column
Pin-Table Lock
* Nut-Hex M8 x 1.25
Screw-Hex Hd M20 x 2.5-50
Table-Drill Press w/Scale
Pin-Gear
Clamp-Column
Gear-Hefical
Worm-Elevation
35
repair parts
PARTS LiST FOR CRAFTSMAN 20" DRILL PRESS
MODEL NO. 113.213213
12
11
12
..---3
6
7
Always order by Part Number-Not by Key Number
FIGURE 3 -PARTS LIST
Key i
I
No.
5
Part
No.
1 822057
2
3
4
817682
817681
STD315245
817684
6 817675
7 817326
Description
Lock-Nut M20 x 1.5
Ring-Locking
Washer
* Bearing-Ball20ram
Washer-Rubber
Tube-Quill
Key-Drift
* Standard Hardware Item -May be purchased locally
:Key
No.
Pad
No.
8 823253
9 817340-5
10 824014
11 817676
12 STD315265
13 817679
Description
Key-Chuck tt Chuck (Includes Key No. 8)
Arbor
Spindle
* Bearing-Ball 30mm
Bearing-Thrust tt - For alternate chuck and key with 1/32" - 5/8" capacity order part no. 817340 (chuck & key)
36
repair parts
PARTS UST FOR CRAFTSMAN 20" DRILL PRESS
MODEL NO. 113.213213
20
7
\
9
Always order by Part Number-Not by Key Number
FIGURE 4 - PARTS LIST
Key
1
Part
No.
STD304290
2 STD315225
3 817715
4 817716
7
8
5.
817717
6 817391-5
816755-3
63418
9 817451-1
10 817358-1
Description
* Belt-"V" 1/2 x 29
* Bearing-Ball 15mm
Pulley-Center
Pivot Idler
Pulley-Motor
Screw-Soc Set M8 x 1o25-12
Screw-Pan Hd M5 x 0.8-12
Clamp-Cord
Bushing-Rubber
Screw-Rd Wash Hd
M6 x 1.0-16
Standard Hardware Item - May be purchased locally
37
Key
No.
L
11
12
13
14
15
16
17
18
19
2O
21
Part
No.
STD852006
820294
822059
817668
STD315265
817670
817671
817705
822060
STD304330
817325 iii
Description
* Lockwasher Ext, M6
Washer Foam
Guard-Pulley w/Label
Ring-Retaining
* Bearing-Ball 30mrn
Spacer-Bearing
Insert-Pulley
Pulley-Spindle
Nut-Pulley
* Belt-"_r 1/2 x 33
Knob
Notes
38
39
1
MOTORIZED
20° NC
USTRIAL ATE DRILL
MODEL NO.
113.213213
DRILL PRESS WITH
MAXUMUM DEVELOPED
2 HP MOTOR
For the repair or replacement paAs you need
Call 7 am - 7 pro, 7 days a week
1-800°3G6-PART
(1-880-366q278)
For in-home major brand repair service
Call 24 hours a day, 7 days a week
1-800-4-REPAIR
(1-880-473-7247)
The model number of your drill press is found at the rear of the head.
When requesting service or ordering parts, always provide the following information:
• Product Type
• Model Number
• Part Number
o Part Description
For the location of a
Sears Repair Service Center in your area
Call 24 hours a day, 7 days a week
t -800-488-1222
For information on purchasing a Sears
Maintenance Agreement or to inquire about an existing Agreement
Call 9 am - 5 pm, Monday-Saturday
1-800-827-6655
SEARS
•:"'_, . *_
America's Repair Specialists
_.
J J
Sold by SEARS, ROEBUCK AND CO., Hoffman Estates, IL 60195 U.S.A.
Part No. SP5868 Form No, SP5868 Printed in China
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Table of contents
- 7 Unpacking and Checking Contents
- 8 List of Loose Parts
- 9 Location and Function of Controls
- 10 Assembly
- 10 Tools Needed
- 10 Assembly of Column and Base
- 10 Crank
- 11 Installing the Table/Support Assembly
- 13 Installing the Head
- 14 Mounting Motor
- 14 Installing Motor Pulley
- 14 Installing and Tensioning Belt
- 15 Installing Belt Guard Knob
- 16 Motor Connections
- 16 Installing Feed Handles
- 16 Installing the Chuck
- 18 Installing Light Bulb
- 18 Bevel Scale
- 19 Getting to Know Your Drill Press
- 20 Spindle Speeds
- 20 Feature Description
- 21 On-Off Switch
- 22 Drilling to a Specific Depth
- 22 Locking Chuck Desired Depth
- 23 Removing the Chuck and Arbor
- 24 Re-Installing the Chuck and Arbor
- 25 Basic Drill Press Operation
- 26 Installing Drill Bits in Chuck
- 26 Positioning Table and Workpiece
- 27 Tilting Table
- 27 Hole Location
- 27 Feeding
- 28 Adjustments
- 28 Quill Return Spring
- 29 Quill Bearing Adjustment
- 30 Maintenance
- 30 Lubrication
- 31 Trouble Shooting
- 32 Repair Parts