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TracVision M9
Standard Configuration
TracVision M9 Installation Guide
Standard Configuration with Master Control Unit (MCU)
These instructions explain how to install the TracVision M9 satellite TV antenna system on a vessel. Complete instructions on how to use the system are provided in the User’s Guide.
Installation Steps
1. Inspect Parts and Get Tools...3
2. Plan the Antenna Installation...4
3. Plan the MCU Installation...5
4. Prepare the Antenna Site...6
8. Wire the Receiver(s) and MCU...10
12. Calibrate the Internal Sensor...14
Who Should Install the System?
To ensure a safe and effective installation, KVH recommends that a KVH-authorized marine technician install the TracVision antenna. KVH-authorized technicians have the tools and electronics expertise necessary to install the system. To find a technician near you, visit www.kvh.com/wheretogetservice .
Antenna LNB Types
The installation process differs slightly depending on the type of LNB (low noise block) that is installed in the antenna (circular or linear). These differences are noted throughout this manual.
Appendix C on page 25 notes the type of LNB required for each region and satellite.
Technical Support
If you need technical assistance, please contact KVH Technical Support:
North/South America, Australia:
Phone: +1 401 847-3327
E-mail: [email protected]
Europe, Middle East, Asia:
Phone: +45 45 160 180
E-mail: [email protected]
KVH, TracVision, and the unique light-colored dome with contrasting baseplate are registered trademarks of KVH Industries, Inc.
All other trademarks are property of their respective companies. The information in this document is subject to change without notice.
No company shall be liable for errors contained herein. © 2007 KVH Industries, Inc., All rights reserved.
54-0418 Rev. C 1
1
Inspect Parts and Get Tools
Before you begin, follow these steps to make sure you have everything you need to complete the installation.
a. Unpack the box and ensure it contains everything shown on the Kitpack Contents
List. Save the packaging for future use.
IMPORTANT!
Always lift the antenna by the baseplate and never by the radome or any portion of the
internal antenna assembly (see Figure 1).
Figure 1: TracVision M9 System Components
Antenna
Radome
b. Carefully examine all of the supplied parts to ensure nothing was damaged in shipment.
c. Gather all of the tools and materials listed below. You will need these items to complete the installation.
• Flat-head and Phillips-head screwdrivers
• Electric drill and 1/2" (13 mm) and #29 drill bits
• 17 mm socket wrench
• 9/16" open-end wrench
• Light hammer and center punch
• Adhesive tape
• Scriber or pencil
• Wire strippers
• 15-amp quick-tripping circuit breaker
• RG-6 or RG-11 RF coax cable(s) with
Snap-N-Seal
®
F-connectors for connecting the antenna to the receiver(s)
(see Step 4e on page 6 to determine the number and type of cables required)
• Connector installation tool (Augat IT1000
- KVH part #19-0242)
• Power cable for connecting vessel power
• Satellite TV receiver and TV
MCU (Master Control Unit)
Figure 2: Power Cable Guidelines
Cable Length
< 40 ft (12 m)
40-70 ft (12-21 m)
Baseplate
Connectors
(w/Logo Plate)
Display
Buttons
Use Cable Gauge
12AWG (4mm 2 )
10AWG (6mm 2 )
3
4
2
Plan the Antenna Installation
Before you begin, consider the following antenna installation guidelines:
• Minimize blockage. The antenna requires a clear view of the sky to receive satellite TV
(see Figure 3). The fewer obstructions, the
better the system will perform.
• Make sure the mounting surface is wide enough to accommodate the antenna’s base
(see Figure 4). Also make sure it is flat, level,
strong enough to support the antenna’s weight (85 lbs, 38.6 kg), and rigid enough to withstand vibration.
• Be sure to preserve enough free space outside the access hatch to allow a technician to remove the hatch and perform maintenance.
• Select a location that is as close as possible to the intersection of the vessel’s fore-and-aft centerline and midships.
• Select a location that is not too high above the waterline. Limit the height above the waterline to less than 1/2 the vessel’s length.
• Do not mount the antenna at the same level as the radar because the radar’s energy might overload the antenna. Ideally, you should mount the antenna 4 ft (1.2 m) above and 4 ft
(1.2 m) away from the radar.
• Select a location that is at least 4 ft (1.2 m) away from any magnetized materials, large ferrous masses, cranes, engines, derricks, other antennas, devices with DC motors, electric winches, high-amperage cables, or battery banks. The antenna’s internal compass sensor performs best in a benign magnetic environment.
• If you are mounting the antenna on a steel vessel, use an aluminum, brass, plastic, or wood platform (NOT steel or iron) to position the antenna at least 4 ft (1.2 m) above and 6 ft
(1.8 m) away from the steel surface.
Figure 3: Blockage from Obstruction
Mast
38.86"
(98.7 cm)
4x ø.50"
(4x ø13 mm)
Blocked!
Look angle
Figure 4: Antenna Dimensions
17"
(43.2 cm)
ø35"
(ø88.9 cm)
12"
(30.5 cm)
6"
(15.2 cm)
Antenna
Vessel Platform
Side View
Access Hatch
Bottom View
6"
(15.2 cm)
12"
(30.5 cm)
FWD
3
Plan the MCU Installation
Before you begin, consider the following MCU installation guidelines:
• Select an MCU mounting location in a dry, well-ventilated area belowdecks away from any heat sources or salt spray.
• Be sure the MCU’s front panel will be easily accessible to the user. The owner will use the
MCU’s buttons to control the antenna.
• Be sure to leave enough room at the MCU’s rear panel for connecting the cables (see
• Since the supplied data/power cable is 100 ft
(30 m) long, the MCU should be located within 100 ft (30 m) of the antenna.
• The kitpack contains parts for mounting the
MCU either to a horizontal surface (using
Velcro) or to a vertical surface (using the supplied flush mount bracket).
Figure 5: MCU Dimensions
Top View
Front View
Prepare the MCU Mounting Site
(Flush Mount only)
NOTE: Skip this step if you plan to mount the MCU to a horizontal surface instead.
8.1"
(205.7 mm)
a. Using the MCU flush mounting template provided at the end of this manual, mark and cut out a hole in the mounting surface to accommodate the flush mount bracket (see
Figure 6).
b. Using the same template, mark the locations for the four MCU mounting holes.
c. Using a #29 drill bit, drill a 0.136" (3.45 mm) hole at the four mounting hole locations.
Later, you will mount the MCU using four #8 screws.
Figure 6: MCU Mounting Holes Layout
.63"
(16 mm)
3.08"
(78 mm)
1.83"
(46 mm)
7.62"
(194 mm)
.63"
(16 mm)
.136" ( 3.45 mm)
Mounting Hole (x4)
0.66"
(16.7 mm)
9.18"
(233.2 mm)
2.52"
(64.1 mm)
8.87"
(225 mm)
5
6
4
Prepare the Antenna Site
Once you have identified a suitable antenna mounting site, according to the guidelines provided in Step 2, follow these steps to drill the mounting holes and cable access hole to prepare the site for installation.
a. Unfold the antenna mounting template
(supplied in the Customer Welcome Kit) and place it onto the mounting surface. Make sure the “FWD” (forward) arrow points toward the bow and is parallel to the vessel’s
NOTE: You don’t need to mount the antenna exactly on the vessel’s centerline, but the antenna’s forward arrow must be parallel to it.
Figure 7: Antenna Mounting Holes Layout
b. Use the template to mark the locations for the four mounting holes on the mounting surface.
c. Drill a 1/2" (13 mm) hole at the four mounting hole locations you marked in
Step 4b. Later, you will insert four M10 bolts from below to secure the antenna to the mounting surface.
d. Mark a location for the cable access hole, either in the center of the antenna mounting hole pattern or in an area aft of the antenna.
Later, you will route the data/power and RF cables through this hole and into the vessel.
IMPORTANT!
If you wish to route the cables through the bottom of the antenna’s baseplate, rather than connecting at the side, you will need to modify the antenna’s baseplate. See
Appendix A on page 19 for details.
e. Drill the cable access hole in the location you marked in Step 4d. Be sure to size the hole appropriately to accommodate the data/ power cable and all required RF cables (see
Figure 8 and Figure 9 to determine the
number and type of RF cables required).
Smooth the edges of the hole to protect the cables.
Figure 8: Number of RF Coax Cables Required
Connecting to:
System with Dual LNB
1 receiver
2 or more receivers
# RF Cables
1
2*
System with Quad LNB (Europe Only)
1 receiver 1
2 receivers
3 receivers
4 or more receivers
2
3
4**
* Multiswitch required for 3 or more receivers.
** Multiswitch required for 5 or more receivers.
See Appendix B on page 23 for details.
Figure 9: RF Cable Guidelines
Cable Length
≤ 75 ft (23 m)
> 75 ft (23 m)
Use Cable Type
RG-6
RG-11
5
Wire the Antenna
Follow these steps to connect the data/power and RF cables to the antenna.
IMPORTANT!
If you wish to route the cables through the bottom of the antenna’s baseplate, rather than
connecting at the side, see Appendix A on page 19 for supplemental instructions.
Figure 10: Antenna Connectors
Connectors
a. Route the data/power and RF cables belowdecks through the cable access hole.
Leave an adequate service loop, approximately 8" (20 cm) of slack, in the cables for easy serviceability. Later, you will connect the data/power cable to the MCU and the RF cable(s) to the receiver(s).
b. Position the antenna in place over the mounting holes with the baseplate’s
connectors (see Figure 10) facing the stern.
c. Connect the data/power cable to the antenna
(see Figure 11 and Figure 12); hand-tighten.
IMPORTANT!
Be sure to properly align the data/power cable with the antenna’s baseplate connector before tightening. Connecting the cable at an angle may damage the cable’s center tines.
d. Using a 9/16" wrench, connect the RF cable(s) to the antenna. If you need to connect only one RF cable, connect the cable to the
antenna’s RF1 connector (see Figure 12).
Connect any additional RF cables to the RF2,
RF3, and RF4 connectors.
TIP: If you connect two or more RF cables, label both ends of each cable to match the connector.
This will make it easier to identify the cables later.
e. Place the rear logo plate over the cables, so each cable exits the proper opening (see
Figure 13). Using six M4 screws, attach the
logo plate to the baseplate.
Figure 11: Data/Power Cable Connections
MCU
F-type Connector N-type Connector
Antenna
Figure 12: Antenna Baseplate Cable Connections
RF3 RF1
Data/
Power RF2 RF4
Figure 13: Rear Logo Plate Installed
RF1 Cable
M4 Screw (x6)
Data/Power Cable
7
8
6
Mount the Antenna
Follow these steps to mount the antenna to the mounting surface.
a. Place the antenna baseplate over the holes drilled in the mounting surface.
b. Make sure the four holes in the baseplate line up with the four holes in the mounting surface. Also make sure the connectors face the stern.
c. At each of the four baseplate mounting holes, place an M10 lock washer and flat washer on an M10 bolt and insert the bolt into the hole
IMPORTANT!
Make sure the mounting screws do not extend further than 0.4" (10 mm) into the antenna’s baseplate. Inserting the screws any further will damage the antenna.
Figure 14: Mounting the Antenna (Side View)
Antenna Base
Mount Surface
M10 Flat Washer (x4)
M10 Lock Washer (x4)
M10 x 50 mm Bolt (x4)
10 mm max.
d. Tighten all four bolts until the four rubber feet are bottomed against the mounting surface.
IMPORTANT!
Do not block the four small drain holes in the bottom of the antenna. These drain holes ensure that any moisture within the antenna will be able to escape.
7
Remove the Restraints
Inside the antenna, three heavy-duty tie-wraps prevent the antenna assembly from moving during shipment. Follow these steps to remove these shipping restraints.
a. Remove the eight #10-32 Phillips-head screws securing the radome to the baseplate (see
Figure 15). Carefully lift the radome straight
up until clear of the antenna assembly and set it aside in a safe place.
TIP: If you keep the radome topside, secure it with a lanyard to prevent it from falling overboard.
Figure 15: Removing the Radome
b. Unfasten the two tie-wraps securing the
reflector to the antenna frame (see Figure 16).
To unfasten the tie-wraps, release the tab with a flat-head screwdriver.
c. Unfasten the tie-wrap securing the antenna
frame to the sensor bracket (see Figure 17).
d. Save the tie-wraps for future use; the customer will need to reinstall them if he/she needs to relocate or reship the antenna.
e. Reinstall the radome onto the antenna. Secure in place with the eight #10-32 screws you removed in Step 7a.
f. Install a protective plastic screw cap
(supplied in the kitpack) over each radome screw.
Tie-wrap
#10-32 Screw (x8)
Figure 16: Locations of Shipping Restraints
Tie-wrap
Tie-wrap
Figure 17: Close-up of Antenna Frame Shipping Restraint
Sensor Bracket Tie-wrap Frame
9
10
8
Wire the Receiver(s) and MCU
Follow these steps to connect the antenna to the belowdecks equipment.
IMPORTANT!
If you wish to connect three or more receivers
to the antenna, see Appendix B on page 23.
Figure 18: Receiver Wiring
Antenna
NOTE: System wiring diagrams are provided in
a. If you are connecting two receivers to the
TracVision system, decide which receiver will be the primary receiver. The primary receiver controls satellite selection.
NOTE: The secondary receiver will only be able to select a channel carried on the satellite that is currently selected on the primary receiver.
b. Connect the RF1 cable from the antenna to the “Satellite In” jack on the primary receiver
c. If you are connecting two receivers, connect the RF2 cable from the antenna to the
“Satellite In” jack on the secondary receiver.
IMPORTANT!
Be sure all receivers are grounded properly.
Connect a ground wire from the chassis of each receiver to the MCU’s DC return. This will ensure all system grounds are the same potential.
d. Connect the receiver(s) to the customer’s television(s). Follow the instructions in the receiver’s manual.
e. Connect the data/power cable from the antenna to the “Output to Antenna” jack on
the MCU (see Figure 19). Do not overtighten
the connection; finger-tight is sufficient.
MCU
Data/Power
Secondary Receiver - Optional
RF2
TV ANT/CABLE IN
OUT TO TV
R L
AUDIO VIDEO S-VIDEO PHONE JACK SATELLITE IN
SATELLITE IN
Gnd To MCU
DC Return (-)
Primary Receiver (controls satellite selection)
RF1
SATELLITE IN
SATELLITE IN
TV ANT/CABLE IN
OUT TO TV
R L
AUDIO VIDEO S-VIDEO PHONE JACK
Gnd To MCU
DC Return (-)
Figure 19: MCU Rear Panel
Output to Antenna
9
Connect Power
Follow these steps to connect power to the MCU.
The MCU supplies power to the antenna.
a. Before you begin, disconnect vessel power.
Figure 20: Ferrite Coil Clamped onto Power Cable
Ferrite Coil
CAUTION
For your own safety, disconnect vessel power and make sure the circuit is dead before you connect any power wires.
b. Connect a power cable to 24 VDC (2.5 amps) vessel power (for cable specifications, see
Power supplied to the antenna MUST NOT fall below 18 VDC or exceed 30 VDC.
NOTE: If a 24 VDC power supply is not available, install an AC/DC converter that supplies 24 VDC
(KVH part #19-0488 or equivalent).
c. KVH recommends you install a 15-amp circuit breaker between power and the MCU.
The MCU does not have an on/off switch.
d. Install the ferrite coil, supplied in the kitpack, onto your vessel power cable to help reduce conducted emissions. Make two loops in the cable and clamp the coil around the loops
(see Figure 20). This ferrite coil must be
installed to comply with the CE standard.
e. Find the plastic power plug supplied in the
kitpack (see Figure 21). Insert your vessel
power wires into the plug’s power (+) and ground (-) terminals. Tighten the plug’s terminal screws to secure the wires in place.
f. Plug the power connector plug into the
“Power In” jack on the MCU. Secure in place with the two retaining screws.
g. Connect the MCU ground wire (see
Figure 22) to a suitable ground point.
Figure 21: Power Plug
Power Ground
Terminal Screw (x2)
Figure 22: MCU Power Connection
Retaining Screw (x2)
Power In
MCU Ground Wire
11
12
10
Mount the MCU
In Step 3, you identified a suitable MCU mounting location. Now follow these steps to mount the MCU using one of the following options:
Option 1 - Velcro mount to a horizontal surface
Option 2 - Flush mount to a vertical surface
Figure 23: Velcro Mounting
Fabric Strip (x4)
Option 1 - Velcro Mount
a. Clean the bottom of the MCU and the mounting surface using a mild detergent.
b. Peel the backing from the four supplied
Velcro fabric squares and stick them to the
bottom corners of the MCU (see Figure 23).
c. Position the four Velcro hook disks onto the mounting surface. Drill screw holes for the disks and secure in place with #4-24 screws.
d. Press the MCU firmly into place so the fabric’s loop material engages the hook disks.
Option 2 - Flush Mount
a. At the two holes in the bottom of the MCU, place a #6 flat washer on a #6-32 screw and
insert the screw from below (see Figure 24).
Do not tighten the screws yet.
b. Slide the flush mount bracket backward onto the MCU until the two notches in the bracket engage the screws at the bottom of the MCU.
c. Tighten the screws to secure the bracket to the MCU.
d. In Step 3 on page 5, you cut out the mounting hole in the mounting surface. Insert the MCU and bracket assembly into this mounting hole and secure in place with four #8 screws and
Hook Disk (x4)
#4-24 Screw (x4)
Figure 24: Flush Mount Bracket
#6-32 x 1/2" Screw and Washer (x2)
Figure 25: Flush Mounting the MCU to a Vertical Surface
#8 Screws and
Washers (x4)
11
Select Satellites
Follow these steps to turn on the system and set it up for the desired pair of satellites.
a. Ensure the antenna has a clear, unobstructed view of the sky.
b. Apply power to the receiver(s), TV(s), and
MCU. Wait two minutes for system startup.
c. Press the center MENU button on the MCU
to access the onscreen menu (see Figure 26).
d. At “Install Satellite?”, press YES.
e. At “Install A <SAT NAME>”, press NEXT until the display shows the first (primary) satellite you want to select. Then press YES.
(See Appendix C on page 25 for a list of
available satellites.)
NOTE: If you don’t find the satellite you want, you can set up a user-defined satellite (USER 1 or
USER 2). See Appendix D on page 26.
f. Repeat Step 11e to select the second satellite.
If you want to set up the antenna to track just one satellite, select “None” instead.
g. At “Restart Antenna?”, press YES. Wait two minutes while the antenna restarts.
h. (Linear systems only) Set up the receiver(s) for the same satellites, and in the same order, that you set them up in the antenna:
Antenna Receiver
Sat. A Alternative 1 or A
DiSEqC
DiSEqC 1
Sat. B Alternative 2 or B DiSEqC 2
Figure 26: Satellite Selection Menus on MCU
Menu
Install Satellite?
Yes Next Return
Install A <SAT NAME>
Yes Next Cancel
Press NEXT until desired satellite shown
Install B <SAT NAME>
Yes Next Cancel
Press NEXT Until desired satellite shown
Installing sats
Please wait
<SAT NAME1> and
<SAT NAME2> installed
Restart antenna?
Yes No
13
14
12
Calibrate the Internal Sensor
The antenna’s internal compass sensor is calibrated at the factory for a perfect-world environment. However, hard and soft iron effects on your vessel can distort the magnetic field around the antenna, causing errors in the sensor’s reported heading. To compensate for these magnetic distortions, follow these steps to calibrate the internal sensor.
Figure 27: Turning On Autocalibration at the MCU
Menu
Install Satellite?
Yes Next Return
Until “Operations Mode” shown
Operations Mode?
Yes Next Return
Turn On Autocalibration
Follow these steps to turn on the system’s
Autocalibration function. The Autocalibration function will allow the sensor to calibrate itself automatically.
a. Press the center MENU button on the MCU
to access the onscreen menu (see Figure 27).
b. At “Install Satellite?”, press NEXT until the display shows “Operations Mode?” Then press YES.
c. At “Get Antenna Status?”, press NEXT until the display shows “Control Compass?” Then press YES.
d. At “Set Autocal on/off?”, press YES.
e. At “Autocal is: OFF”, press ON.
f. At “Autocal is: ON”, press RETURN.
Get Antenna Status?
Yes Next Return
Until “Control Compass” shown
Control compass?
Yes Next Return
Set Autocal on/off?
Yes Next Return
Autocal is: OFF
On Return Off
Autocal is: ON
On Return Off
Run the Autocalibration Function
Follow these steps to steer the vessel through a complete circle to ensure the Autocalibration function effectively calibrates the sensor.
NOTE: If the antenna is installed on a large vessel, such as a tanker or cargo ship, you may omit this step.
Simply leave the Autocalibration function set to ON.
a. Select a calm day and navigate the vessel to a clear area. Excessive pitching and rolling can distort calibration data.
b. Apply power to the TracVision system.
c. Just before you begin, note the vessel’s heading.
12
Continued...
d. Steer the vessel at a slow, steady speed through a complete circle that takes at least two minutes to complete (see Figure 28). Use the heading you noted in Step c to confirm when you have completed a full circle.
Check the Calibration Score
Once you have completed the circle, follow these steps to check the calibration “score.”
a. Press the center MENU button on the MCU to access the onscreen menu.
b. At “Install Satellite?”, press NEXT until the display shows “Operations Mode?” Then press YES.
c. At “Get Antenna Status?”, press NEXT until the display shows “Control Compass?” Then press YES.
d. At “Set Autocal on/off?”, press NEXT until the display shows “Get Cal Score?” Then press YES.
e. The display shows the score for the calibration you performed (see Figure 29). f. If Accuracy = “BAD CAL”:
Recalibrate the sensor by navigating through an additional circle. Repeat until you achieve a suitable accuracy rating.
g. If Mag. Environment = “POOR” or “BAD”:
Check the area around the antenna for materials that might cause magnetic interference. Relocate the materials, if possible, or relocate the antenna to a more favorable magnetic environment (see Step 2
on page 4 for details). Then clear the
calibration score (see Appendix E on page 30)
and recalibrate the sensor.
h. Press any button. The display returns to the
“Get Cal score?” screen.
i. Press RETURN until you exit the menu.
NOTE: The Autocalibration function turns off automatically once the system achieves a good calibration score.
Figure 28: Running Autocalibration
2 Minutes
1 Minute,
30 Seconds
1 Minute
Figure 29: Calibration Score Example
Accuracy
Rating
Magnetic
Environment
Calibration
Number
ACC MagEnv Cal#
CAL<1° GOOD 1
30 Seconds
Data Field
Accuracy
Rating
Magnetic
Environment
Calibration
Number
Description
Degree of accuracy the sensor will provide
(CAL<1º = within 1º)
Quality of the antenna’s installation site
Number of times the sensor was calibrated
15
16
13
Educate the Customer
The installation process is complete!
Before you depart the vessel, test the system to verify the antenna works properly. Then give the
Customer Welcome Kit to the customer and explain how to use the system. Also be sure the customer understands the following:
• Keep the radome installed on the antenna at all times. The radome protects the antenna’s moving parts from wind, rain, and debris.
Figure 30: Example of Satellite Blockage
WARNING
It is dangerous to watch TV while piloting a vessel. The TracVision system is intended as a passenger entertainment product only.
• The antenna must have a clear view of the sky to receive satellite TV. Common causes of blockage include trees, buildings, bridges,
and onboard equipment (see Figure 30).
• Heavy rain or snow may temporarily interrupt reception.
• Clean the antenna regularly. Dirt buildup on the radome can affect reception.
• The vessel must be located within the selected satellite’s coverage area to receive its satellite TV signals. To view satellite coverage maps, visit www.kvh.com/footprint .
• Please register the system with KVH. The registration process is quick, easy, online, and ensures the best possible service from KVH.
Visit www.kvh.com/register or refer to the
Product Registration Form for details.
• Refer to the User’s Guide for complete operation instructions and troubleshooting information.
TracVision
Appendices
This section provides supplemental instructions for special or advanced configurations. It also provides system wiring diagrams and a mounting template for the belowdecks equipment.
Contents
A. Optional Bottom Cable Entry Kit...19
B. Connecting Multiple Receivers...23
D. User-Defined Satellites...26
E. Clearing the Calibration Score...30
MCU Flush Mounting Template...35
17
A
Optional Bottom Cable Entry Kit
Appendix
If you wish to route the system cables through the bottom of the antenna’s baseplate, rather than connect the cables at the side of the baseplate, follow these steps to modify the antenna for
bottom cable entry. Figure 31 shows the relevant
parts of the antenna baseplate; refer to this figure throughout the procedure.
Figure 31: Interior of Antenna Baseplate (Antenna Not Shown)
Cable Brackets Baseplate Hatch
Remove the Radome and Restraints
1. Perform Steps 7a through 7d on page 9 to remove the antenna’s radome and shipping restraints. You will need to rotate the antenna assembly by hand to access various parts of the baseplate.
IMPORTANT!
Once you have removed the restraints, handle the antenna very carefully. With the restraints removed, the internal antenna assembly rotates freely and, if not handled properly, can damage the limit switch.
Alternate Location
For Cable PCB
Small Cover Plate
Figure 32: Cable PCB in Original Location
Original Location
For Cable PCB
Relocate the Cable PCB
1. Remove the tie-wrap securing the cable PCB
(printed circuit board) wires to the baseplate
2. Remove the five #4-40 screws, washers, and nuts securing the cable PCB to the access
3. Attach the cable PCB to the alternate cable
PCB bracket (see Figure 33) using the five
#4-40 screws and washers supplied in the kitpack. Apply a small amount of Loctite threadlocker to the screw threads before securing.
Tie-wrap
#4-40 Screw (x5)
Figure 33: Cable PCB in Alternate Location
Original Location
Alternate Location
#4-40 Screw (x5)
19
20
A
Continued...
Seal the Original Cable PCB Location
1. Peel off the paper backing from the large cover plate gasket supplied in the kitpack.
Attach the gasket to the supplied cover plate, making sure all holes are aligned. Also make sure all of the holes will align with the holes at the original PCB location, gasket side facing down.
2. Position the large cover plate and gasket
(gasket side facing down) over the original cable PCB location. Secure in place with the five #4-40 screws and washers you removed earlier. Apply a small amount of Loctite threadlocker to the screw threads before
Prepare the Bottom Cable Access Hole
1. Remove the two M4 screws from the small cover plate and gasket inside the antenna baseplate. Remove the small cover plate and
2. Peel off the paper backing from the rubber seal and carefully attach the rubber seal to the underside of the baseplate, ensuring a good seal around the rim of the bottom cable access
Figure 34: Large Cover Plate and Gasket
Small Cover Plate and Gasket
M4 Screw (x2)
#4-40 Screw (x5)
Large Cover Plate and Gasket
Figure 35: Small Cover Plate and Gasket
Antenna Assembly
Figure 36: Rubber Seal on Underside of Baseplate
Rubber Seal
Note: You will route these cables later in the process
A
Continued...
Route and Secure the Cables
1. Remove the four M4 screws securing the cable brackets to the inside rim of the
baseplate (see Figure 37). Remove and save
the cable brackets.
2. Route the data/power (F-type connector end) and RF cables belowdecks through the cable access hole. Leave an adequate service loop, approximately 8" (20 cm) of slack, in the cables for easy serviceability. Later, you will connect the data/power cable to the MCU and the RF cable(s) to the receiver(s).
3. Route the N-type connector end of the data/
power cable (see Figure 38) through the
baseplate’s bottom cable access hole. Connect the data/power cable to the center connector
on the cable PCB (see Figure 39).
IMPORTANT!
Be sure to properly align the data/power cable with the PCB connector before tightening. Connecting the cable at an angle may damage the cable’s center tines.
4. Route the RF cable(s) through the baseplate’s bottom cable access hole. Using a 9/16" wrench, connect the RF cable(s) to the cable
PCB (see Figure 39). If you need to connect
only one RF cable, connect the cable to the
RF1 connector. Connect any additional RF cables to the RF2, RF3, and RF4 connectors.
See Step 4e on page 6 to determine the number of RF cables required.
TIP: If you connect two or more RF cables, label both ends of each cable to match the connector.
This will make it easier to identify the cables later.
5. Secure the data/power and RF cables to the inside rim of the baseplate, using the two cable brackets. Secure the brackets in place using the four M4 screws you removed
Figure 37: Cable Brackets on Inside Rim of Baseplate
M4 Screw (x4)
Figure 38: Data/Power Cable Connections
MCU
F-type Connector N-type Connector
Antenna
Figure 39: Cable Connections on PCB
RF4 RF2 Data/
Power
RF1 RF3
Figure 40: Cables Secured by Brackets
M4 Screw (x4)
21
22
A
Continued...
6. Attach the supplied cable exit shroud over the cable access hole inside the baseplate, using the two M4 screws you removed earlier
from the cover plate (see Figure 41).
Replace the Logo Plate
1. Attach the supplied blank logo plate using six
2. Discard the old logo plate, or save it in case you need to change the cable routing in the future.
The baseplate conversion process is complete!
Complete the remaining system installation steps starting with Step 6 on page 7.
Figure 41: Cable Exit Shroud Installed Over Cables
Cable Exit Shroud
M4 Screw (x2)
Figure 42: Blank Logo Plate (No Cable Slots)
M4 Screw (x6)
Blank Logo Plate
B
Connecting Multiple Receivers
Appendix
IMPORTANT!
Only antennas equipped with a circular dual
LNB or a linear quad LNB can support more than two receivers. Antennas equipped with a linear dual LNB support only two receivers.
Figure 43: Multiswitch Wiring - Antenna with Circular Dual LNB
Antenna with Circular Dual LNB
(North American systems only)
To connect three or more receivers, follow these steps to install an active (powered) multiswitch between the antenna and the receivers.
NOTE: You can purchase an active multiswitch,
Channel Master model 6314IFD, from KVH (order part #19-0123).
1. Connect the RF1 cable from the antenna to the “RHCP +13V” jack on the multiswitch
2. Connect the RF2 cable from the antenna to the “LHCP +18V” jack on the multiswitch.
3. Connect the receivers to the individual outputs of the multiswitch.
4. Terminate any unused multiswitch outputs with 75 ohm DC blocks (Channel Master
#7184, Radio Shack #15-1259, or equivalent).
IMPORTANT!
Be sure the multiswitch is properly grounded.
With the multiswitch grounded, you do not need to ground the individual receivers.
IMPORTANT!
(DIRECTV only) Multiswitches block a receiver’s 22 KHz tone that the antenna needs to switch satellites automatically. Therefore, the customer will need to manually switch satellites using the buttons on the MCU.
Antenna
RF1 RF2
Data/Power
DC In
RHCP
+13V
Multiswitch
LHCP
+18V
MCU
Gnd To MCU
DC Return (-)
Receiver #1
SATELLITE IN
SATELLITE IN
TV ANT/CABLE IN
OUT TO TV
R L
AUDIO VIDEO S-VIDEO PHONE JACK
Receiver #2
SATELLITE IN
SATELLITE IN
TV ANT/CABLE IN
OUT TO TV
R L
AUDIO VIDEO S-VIDEO PHONE JACK
Receiver #3
SATELLITE IN
SATELLITE IN
TV ANT/CABLE IN
OUT TO TV
R L
AUDIO VIDEO S-VIDEO PHONE JACK
Receiver #4
SATELLITE IN
SATELLITE IN
TV ANT/CABLE IN
OUT TO TV
R L
AUDIO VIDEO S-VIDEO PHONE JACK
23
24
B
Continued...
Antenna with Linear Quad LNB
(European systems only)
Follow these steps to connect three or four receivers directly to the antenna.
NOTE: If you need to connect more than four receivers to the TracVision system, install an active multiswitch that generates a 22 KHz tone (such as
Spaun model 5602NF - KVH part #19-0413).
Connect the multiswitch in accordance with the manufacturer’s instructions.
1. Decide which receiver will be the primary receiver. The primary receiver will control satellite selection.
NOTE: The additional receivers will be able to select any channel carried on the satellite that is currently selected on the primary receiver.
2. Connect the RF1 cable from the antenna to the “Satellite In” jack on the primary receiver
3. Connect the RF2 cable from the antenna to the “Satellite In” jack on the second receiver.
4. Connect the RF3 cable from the antenna to the “Satellite In” jack on the third receiver.
5. Connect the RF4 cable from the antenna to the “Satellite In” jack on the fourth receiver.
IMPORTANT!
Be sure all receivers are grounded properly.
Connect a ground wire from the chassis of each receiver to the MCU’s DC return. This will ensure all system grounds are the same potential.
Figure 44: Receiver Wiring - Antenna with Linear Quad LNB
Antenna
MCU
Data/Power
Receiver #4
RF4
SATELLITE IN
SATELLITE IN
TV ANT/CABLE IN
OUT TO TV
R L
AUDIO VIDEO S-VIDEO PHONE JACK
Gnd To MCU
DC Return (-)
Receiver #2
TV ANT/CABLE IN
RF2
R L
OUT TO TV
AUDIO VIDEO S-VIDEO PHONE JACK SATELLITE IN
SATELLITE IN
Gnd To MCU
DC Return (-)
Primary Receiver (Controls satellite selection)
RF1
SATELLITE IN
SATELLITE IN
TV ANT/CABLE IN
OUT TO TV
R L
AUDIO VIDEO S-VIDEO PHONE JACK
Gnd To MCU
DC Return (-)
Receiver #3
RF3
SATELLITE IN
SATELLITE IN
TV ANT/CABLE IN
OUT TO TV
R L
AUDIO VIDEO S-VIDEO PHONE JACK
Gnd To MCU
DC Return (-)
C
Satellite Library
The TracVision M9 antenna can track a variety of
DVB-compatible and DSS (DIRECTV) satellites.
Most popular satellites are programmed in the antenna’s library (see the tables below).
North America
Standard Circular Dual LNB Required
Satellite, Longitude Name in Library
DIRECTV, 72°W DSS_72
DIRECTV, 101°W
DIRECTV, 110°W
DSS_101
DSS_110
DIRECTV, 119°W
EchoStar, 61°W
EchoStar, 110°W
EchoStar, 119°W
DSS_119
ECHO_61
ECHO_110
ECHO_119
EchoStar, 148°W
ExpressVu, 82°W
ExpressVu, 91°W
ECHO_148
EXPRESSVU
EXPRESSTV
Appendix
Europe
Linear Quad LNB Required
Satellite
Astra 1, 19.2°E
Astra 2N, 28.2°E
Astra 2S, 28.2°E
Hispasat, 30.0°W
Hotbird, 13.0°E
Hotbird WB, 13.0°E
Sirius, 5.0°E
Thor, 0.8°W
Arabsat, 26°E
Nilesat, 7°W
Turksat 1C, 42°E
Eutelsat W3A, 7°E
Name in Library
ASTRA1
ASTRA2N
ASTRA2S
HISPASAT
HOTBIRD
HOTBIRDWB
SIRIUS
THOR
ARABSAT
NILESAT
TURKSAT1C
EUTEL_W3A
Asia
Standard Circular Dual LNB Required
Satellite
Asiasat 4, 122.2°E
Sinosat 1*, 110.5°E
Name in Library
ASIASAT
SINOSAT
Mexico
Linear Dual LNB Required
Satellite
PAS 9, 58°W
Name in Library
PAS_9
Latin America
Galaxy Circular Dual LNB Required
Satellite
Galaxy 3C, 95°W
Name in Library
GALAXY3CN
Australia & New Zealand
Linear Quad LNB Required
Satellite
Optus B1*, 160°E
Optus C1, 156°E
Name in Library
OPTUS_B1
OPTUS_C1
* Special LNB required. Call KVH at 1-401-847-3327.
25
26
D
User-Defined Satellites
The satellite library in the TracVision antenna includes two slots for user-defined satellites
(USER 1 and USER 2). You can program one or both of these library slots for any satellite you wish that is not already set up in the library.
Figure 45: Technician Programming the Antenna
Appendix
Connect a Laptop to the Antenna
To program your user-defined satellite(s), you first need to connect a Windows ® laptop computer to the TracVision system and start
Windows HyperTerminal.
TIP: If you are a KVH-authorized technician, you can use the KVH Flash Update Wizard instead of
HyperTerminal. Enter commands in the wizard’s
“Antenna Comms” window. You do not need to flash the antenna to enter commands.
1. Turn off the TracVision antenna.
2. Using a straight PC serial data cable, connect your laptop to the DB9 Maintenance port on
the back of the MCU (see Figure 46).
NOTE: If your computer does not have a DB9 serial
COM port, you can use the USB-to-RS232 adapter manufactured by IOGear (IOGear part number
GUC232A) or Belkin (Belkin part number F5U109).
3. Open Windows HyperTerminal and establish the following settings for your COM port (see
• Bits per second: 9600
• Data bits: 8
• Parity: None
• Stop bits: 1
• Flow control: None
TIP: To view characters on the screen as you type, set up HyperTerminal to echo typed characters. Select
“Properties” from the File menu; select “ASCII
Setup” at the Settings tab; then select “Echo typed characters locally” at the ASCII Setup window.
Figure 46: Maintenance Port on MCU
Maintenance Port
Figure 47: HyperTerminal Settings
Maintenance Port
D
Continued...
4. Apply power to the TracVision antenna. Data should soon be scrolling in your
HyperTerminal window (see Figure 48). If no
data appears, check your connections and make sure you’re using the correct COM port.
5. Follow the steps in the next section to program the antenna via the HyperTerminal window.
Program Your User-Defined Satellites
To configure a user-defined satellite, you will need to program into the antenna the following
information about the satellite (see Figure 49):
• Satellite name
• Satellite longitudinal position
• Transponder information for all combinations of polarization and band:
• vertical high
• vertical low
• horizontal high
• horizontal low
OR
• right
• left
• Frequency
• Symbol rate
• FEC code rate
• Network ID
• Decoder type
NOTE: You can find this satellite information on the web at www.lyngsat.com
or www.satcodx.com
(neither website is affiliated with KVH).
Figure 48: Antenna Data Scrolling in Window
Figure 49: Identifying a Linear Satellite
Name
Longitude
Decoder type
Vertical High: Vertical Low:
Frequency Frequency
Symbol rate
FEC code
Network ID
Symbol rate
FEC code
Network ID
Horizontal High: Horizontal Low:
Frequency Frequency
Symbol rate
FEC code
Symbol rate
FEC code
Network ID Network ID
27
28
D
Continued...
Enter the following commands via Windows
HyperTerminal or KVH Flash Update Wizard.
1. Type HALT then press Enter.
2. Type DEBUGON then press Enter.
3. Type the following SATCONFIG command then press Enter. Italics indicate a variable field (see Figure 50 for definitions).
SATCONFIG,USERA,B,C,D,E
4. Type @DEBUGON then press Enter.
5. Type the following @SATCONFIG command then press Enter. Italics indicate a variable field (see Figure 51 for definitions).
@SATCONFIG,F,G,H,I,J,K,L,M,N
6. Repeat Step D5 for each polarization/band:
• Vertical High
• Vertical Low
OR
• Right
• Horizontal High
• Horizontal Low
• Left
If your selected satellite does not have data for one or more of these transponder categories, you can enter the following defaults instead:
Transponder Data Default Value
Frequency
Symbol rate
FEC code rate
00000
27500
Network ID
Same value as other transponders
0x0000
7. Type ZAP then press Enter. The antenna restarts. Wait two minutes for system startup.
8. Follow the steps in Step 11 on page 13 to select your new USER 1 or USER 2 satellite.
C
D
E
Figure 50: SATCONFIG Command Fields
Field Description
A
B
User-defined satellite in library
(1=User 1; 2=User 2)
Longitude (0-180)
E (East) or W (West)
Decoding type (2=DSS; 3=DVB)
Polarization (C=circular; L=linear)
Figure 51: @SATCONFIG Command Fields
Field Description
F
G
User-defined satellite in library
(A=User 1; B=User 2)
Satellite table # (98=User 1;
99=User 2)
H
J
I
K
L
Frequency, MHz (00000 or
10700-12750)
Symbol rate, kilosymbols per second (01000-45000)
FEC code rate (12, 23, 34, 56, 67, or 78)
Network ID, hexadecimal (0x####)
M
N
Polarization (V=vertical;
H=horizontal; R=right; L=left)
LNB down conversion frequency
(L=low [9750 MHz];
H=high [10600 MHz];
G=Galaxy [10500 MHz];
S=Sinosat [11300 MHz];
U=USA [11250 MHz])
Decoding type (2=DSS; 3=DVB)
D
Continued...
Example - Linear Satellite
The following is an example of programming a linear user-defined satellite (USER 1).
Satellite Name: YOURSAT 123 at 7°W
Value Transponder Data
Horizontal High
Frequency
Symbol rate
FEC code rate
Network ID
Vertical High
Frequency
Symbol rate
FEC code rate
Network ID
Vertical Low
No data listed
Horizontal Low
No data listed
11.966 GHz
27500
3/4
2048 (dec) = 0x0800
11.823 GHz
27500
3/4
2048 (dec) = 0x0800
Example - Circular Satellite
The following is an example of programming a circular user-defined satellite (USER 1).
Satellite Name: YOURSAT 456 at 122°W
Value Transponder Data
Right
Frequency
Symbol rate
FEC code rate
Network ID
Left
Frequency
Symbol rate
FEC code rate
Network ID
12.225 GHz
20000
5/6
4100 (dec) = 0x1004
12.456 GHz
20000
5/6
4100 (dec) = 0x1004
Commands you would enter into the antenna via
HyperTerminal or KVH Flash Update Wizard:
HALT
DEBUGON
SATCONFIG,USER1,7,W,3,L
@DEBUGON
@SATCONFIG,A,98,11966,27500,34,0x0800,H,H,3
@SATCONFIG,A,98,11823,27500,34,0x0800,V,H,3
@SATCONFIG,A,98,00000,27500,34,0x0000,V,L,3
@SATCONFIG,A,98,00000,27500,34,0x0000,H,L,3
ZAP
Commands you would enter into the antenna via
HyperTerminal or KVH Flash Update Wizard:
HALT
DEBUGON
SATCONFIG,USER1,122,W,3,C
@DEBUGON
@SATCONFIG,A,98,12225,20000,56,0x1004,R,U,3
@SATCONFIG,A,98,12456,20000,56,0x1004,L,U,3
ZAP
29
30
E
Clearing the Calibration Score
Appendix
If you needed to relocate magnetic materials near the antenna, or you relocated the antenna itself, follow these steps to clear the calibration score.
You need to clear the system’s stored calibration data before you can calibrate the internal sensor for a different magnetic environment.
Figure 52: Clear Compass Cal Menus on MCU
Menu
1. Press the center MENU button on the MCU to access the onscreen menu (see Figure 52).
2. At “Install Satellite?”, press NEXT until the display shows “Operations Mode?” Then press YES.
Install Satellite?
Yes Next Return
3. At “Get Antenna Status?”, press NEXT until the display shows “Control Compass?” Then press YES.
4. At “Set Autocal on/off?”, press NEXT until the display shows “Clear Cal Score?” Then press YES.
Until “Operations Mode” shown
Operations Mode?
Yes Next Return
Get Antenna Status?
Yes Next Return
5. Wait a few seconds while the Autocalibration function resets. Until “Control Compass” shown
Control Compass?
Yes Next Return
6. When the display shows “Cal Score Cleared”, turn off the TracVision system.
7. Wait 10 seconds, then turn on the TracVision system.
You can now calibrate the sensor for the new
magnetic environment. See “Calibrate the
Internal Sensor” on page 14 for calibration
instructions.
Set Autocal on/off?
Yes Next Return
Until “Clear Cal Score” shown
Clear Cal Score?
Yes Next Return
Cal Score Cleared
F
Wiring Diagrams
This appendix provides system wiring diagrams for the following receiver configurations:
• One or two receivers
• Three or more receivers (circular)
• Three or more receivers (linear quad)
IMPORTANT!
The wiring diagrams on the following pages are intended as a quick reference only. Be sure to follow the complete wiring instructions provided earlier in this manual.
Appendix
31
32
F
Continued...
Wiring One or Two Receivers
Antenna
MCU +24 VDC
Data/Power OUTPUT TO
ANTENNA
MAINTENANCE PORT RF PORT
FUSE
+ –
POWER IN
RF1
RF2
Primary Receiver
SATELLITE IN
SATELLITE IN
TV ANT/CABLE IN
R L
OUT TO TV
AUDIO VIDEO S-VIDEO PHONE JACK
This receiver controls satellite selection
Secondary Receiver - Optional
SATELLITE IN
SATELLITE IN
TV ANT/CABLE IN
OUT TO TV
R L
AUDIO VIDEO S-VIDEO PHONE JACK
Gnd to MCU
DC Return (-)
Gnd to MCU
DC Return (-)
F
Continued...
Wiring Three or Four Receivers (Circular only)
Antenna
MCU
+24 VDC
RF1
RHCP
+13V
Multiswitch
Data/Power
RF2
LHCP
+18V
+12 VDC
OUTPUT TO
ANTENNA
MAINTENANCE PORT RF PORT
FUSE
Gnd to MCU
DC Return (-)
Receiver #1
SATELLITE IN
SATELLITE IN
TV ANT/CABLE IN
OUT TO TV
R L
AUDIO VIDEO S-VIDEO PHONE JACK
Receiver #2
SATELLITE IN
SATELLITE IN
TV ANT/CABLE IN
OUT TO TV
R L
AUDIO VIDEO S-VIDEO PHONE JACK
Receiver #3
SATELLITE IN
SATELLITE IN
TV ANT/CABLE IN
OUT TO TV
R L
AUDIO VIDEO S-VIDEO PHONE JACK
Receiver #4
SATELLITE IN
SATELLITE IN
TV ANT/CABLE IN
OUT TO TV
R L
AUDIO VIDEO S-VIDEO PHONE JACK
+ –
POWER IN
33
34
F
Continued...
Wiring Three or Four Receivers (Linear Quad only)
Antenna
MCU
+24 VDC
Data/Power OUTPUT TO
ANTENNA
MAINTENANCE PORT RF PORT
FUSE
+ –
POWER IN
RF1
RF2
RF3
RF4
Receiver #1 (Primary)
SATELLITE IN
SATELLITE IN
TV ANT/CABLE IN
OUT TO TV
R L
AUDIO VIDEO S-VIDEO PHONE JACK
Receiver #2
SATELLITE IN
SATELLITE IN
TV ANT/CABLE IN
OUT TO TV
R L
AUDIO VIDEO S-VIDEO PHONE JACK
Receiver #3
SATELLITE IN
SATELLITE IN
TV ANT/CABLE IN
OUT TO TV
R L
AUDIO VIDEO S-VIDEO PHONE JACK
Receiver #4
SATELLITE IN
SATELLITE IN
TV ANT/CABLE IN
OUT TO TV
R L
AUDIO VIDEO S-VIDEO PHONE JACK
Gnd to MCU
DC Return (-)
Gnd to MCU
DC Return (-)
Gnd to MCU
DC Return (-)
Gnd to MCU
DC Return (-)
MCU Flush
Mounting
Template
35
KVH Industries, Inc.
50 Enterprise Center Middletown, RI 02842-5279 U.S.A.
Phone: +1 401 847-3327 Fax: +1 401 849-0045
E-mail: [email protected] Internet: www.kvh.com
© Copyright 2006 KVH Industries Inc.
KVH Europe A/S
Kokkedal Industripark 2B 2980 Kokkedal Denmark
Phone: +45 45 160 180 Fax: +45 45 160 181
E-mail: [email protected] Internet: www.kvh.com
KVH and TracVision are registered trademarks of KVH Industries Inc.
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