MQ Multiquip AR13D Ride-On Rollers Tandem Drum Operation And Parts Manual
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OPERATION AND PARTS MANUAL
MODEL AR13D
RIDE-ON TANDEM DRUM ROLLER
SERIES DRIVE SYSTEM
(DIESEL ENGINE)
Revision #2 (09/15/11)
To find the latest revision of this publication, visit our website at: www.multiquip.com
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
AR13D RIDE-ON ROLLER — PROPOSITION 65 WARNING
Diesel engine exhaust and some of
PAGE 2 — AR13D RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #2 (09/15/11)
NOTE PAGE
AR13D RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #2 (09/15/11) — PAGE 3
AR13D RIDE-ON ROLLER — TABLE OF CONTENTS
MULTIQUIP AR13D
RIDE-ON TANDEM DRUM
ROLLER
Proposition 65 Warning ............................................. 2
Table Of Contents ..................................................... 4
Parts Ordering Procedures ....................................... 5
Safety Message Alert Symbols .............................. 6-7
Rules For Safe Operation .................................... 8-10
Operation and Safety Decals ............................. 11-12
Specifications (Roller) ............................................. 13
Specifications (Engine) ........................................... 14
Dimensions ............................................................. 15
General Information ........................................... 16-17
Roller Components ............................................ 18-20
Engine Components ............................................... 21
Inspection ........................................................... 22-24
Initial Start-Up ......................................................... 25
Operation ................................................................ 26
Maintenance ...................................................... 27-36
Preparation For Long-Term Storage ...................... 37
Manifold Test Ports .................................................. 38
Hydraulic System Diagram ..................................... 39
Electric Wiring Diagram ........................................... 40
Hydraulic Hose Connectsion .............................. 42-43
Troubleshooting (Roller).......................................... 44
Troubleshooting (Engine) ................................... 45-46
COMPONENT DRAWINGS
Explanation Of Code In Remarks Column .............. 48
Suggested Spare Parts ........................................... 49
Name Plate and Decals ..................................... 50-51
Front Drum Assembly ........................................ 52-53
Exciter Assembly ................................................ 54-55
Rear Drum and Chassis Assembly .................... 56-57
Covers and Frame Articulation Lock Assy. ........ 58-59
Hood and Rear Panel Assembly ........................ 60-61
Steering Column and Hydraulic Artic. Assy. ...... 62-63
Articulation Arm Assembly ................................. 64-65
Hydraulic Drive Pump Assembly ........................ 66-67
Manifold and Hydraulic Oil Filter Assembly........ 68-69
Fuel Tank and Oil Drain Hose Assembly............ 70-71
Water Tank Assembly ......................................... 72-73
Engine Mounting Assembly ............................... 74-75
Muffler Assembly ............................................... 76-77
Air Cleaner Assembly......................................... 78-79
Radiator Assembly ............................................. 80-81
Throttle Assy. ..................................................... 82-83
Brake Control Assy. ............................................ 84-85
Battery Assy. ...................................................... 86-87
Scraper Assy. ..................................................... 88-89
Terms and Conditions of Sale ................................. 90
Specification and part number are subject to change without notice
.
PAGE 4 — AR13D RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #2 (09/15/11)
PARTS ORDERING PROCEDURES
Best Deal!
Ordering parts has never been easier!
Choose from three easy options:
Effective:
January 1 st , 2006
Order via Internet (Dealers Only) :
Order parts on-line using Multiquip’s SmartEquip website!
■ View Parts Diagrams
■ Order Parts
■ Print Specification Information
If you have an MQ Account, to obtain a
Username and Password, E-mail us at: [email protected].
To obtain an MQ Account, contact your
District Sales Manager for more information.
Goto www.multiquip.com and click on
Order
Parts to log in and save!
Use the internet and qualify for a 5% Discount on Standard orders for all orders which include complete part numbers.*
Note: Discounts Are Subject To Change
Order via Fax (Dealers Only) :
All customers are welcome to order parts via Fax.
Domestic (US) Customers dial:
1-800-6-PARTS-7 (800-672-7877)
Fax your order in and qualify for a 2% Discount on Standard orders for all orders which include complete part numbers.*
Note: Discounts Are Subject To Change
Order via Phone:
Domestic (US) Dealers Call:
1-800-427-1244
Non-Dealer Customers:
Contact your local Multiquip Dealer for parts or call 800-427-1244 for help in locating a dealer near you.
International Customers should contact their local Multiquip Representatives for
Parts Ordering information.
When ordering parts, please supply:
✓ UPS/Fed Ex
■ Priority One
■ Ground
■ Next Day
■ Second/Third Day
✓ DHL
✓ Truck
All orders are treated as Standard Orders and will ship the same day if received prior to 3PM PST.
WE ACCEPT ALL MAJOR CREDIT CARDS!
AR13D RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #2 (09/15/11) — PAGE 5
AR13D RIDE-ON ROLLER — SAFETY MESSAGE ALERT SYMBOLS
FOR YOUR SAFETY AND THE SAFETY OF OTHERS!
Safety precautions should be followed at all times when operating this equipment. Failure to read and understand the Safety
Messages and Operating Instructions could result in injury to yourself and others.
This Owner's Manual has been developed to provide complete instructions for the safe and efficient operation of the Multiquip Model
AR13D Ride-on Tandem Drum Roller. Refer to the engine manufacturers instructions for data relative to its safe operation.
Before using this roller, ensure that the operating individual has read and understands all instructions in this manual.
HAZARD SYMBOLS
Potential hazards associated with operation of the pump will be referenced with Hazard Symbols which appear throughout this
Lethal Exhaust Gases
Message Alert Symbols. Some examples are listed below:
WARNING - LETHAL EXHAUST GASES
Gasoline engine exhaust gases contain poisonous carbon monoxide. This gas is colorless and odorless, and can cause death if inhaled. NEVER operate this equipment in a confined area or enclosed structure that does not provide ample free flow air.
SAFETY MESSAGE ALERT SYMBOLS
The three (3) Safety Messages shown below will inform you about potential hazards that could injure you or others. The
Safety Messages specifically address the level of exposure to the operator, and are preceded by one of three words: DANGER,
WARNING, or CAUTION.
DANGER
You WILL be KILLED or SERIOUSLY injured if you do not follow directions.
WARNING - EXPLOSIVE FUEL
Gasoline is extremely flammable, and its vapors can cause an explosion if ignited.
DO NOT start the engine near spilled fuel or combustible fluids. DO NOT fill the fuel tank while the engine is running or hot.
DO NOT overfill tank, since spilled fuel could ignite if it comes into contact with hot engine parts or sparks from the ignition system. Store fuel in approved containers, in well-ventilated areas and away from sparks and flames. NEVER use fuel as a cleaning agent.
WARNING
You COULD be KILLED or SERIOUSLY injured if you do not follow directions.
WARNING - BURN HAZARDS
Engine components can generate extreme heat. To prevent burns, DO NOT touch these areas while the engine is running or immediately after operations. NEVER operate the engine with heat shields or heat guards removed.
CAUTION
You CAN be injured if you do not follow directions
PAGE 6 — AR13D RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #2 (09/15/11)
AR13D RIDE-ON ROLLER — SAFETY MESSAGE ALERT SYMBOLS
CAUTION - RESPIRATORY HAZARDS WARNING - ROTATING PARTS
NEVER operate equipment with covers, or guards removed. Keep fingers, hands,
hair and clothing away from all moving parts to prevent injury.
ALWAYS wear approved respiratory protection.
CAUTION - ACCIDENTAL STARTING
ALWAYS place the Engine ON/OFF switch in the OFF position and remove the ignition key when the pump is not in use.
CAUTION - SIGHT AND HEARING HAZARDS
ALWAYS wear approved eye and
hearing protection.
CAUTION - OVER-SPEED CONDITIONS
NEVER tamper with the factory settings of the engine governor or settings. Personal injury and damage to the engine or equipment can result if operating in speed ranges above maximum allowable.
CAUTION - EQUIPMENT DAMAGE MESSAGES
Other important messages are provided throughout this manual to help prevent damage to your concrete pump, other property, or the surrounding environment.
This Ride-on Tandem Drum Roller, other property, or the surrounding environment could be damaged if you do not follow instructions.
AR13D RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #2 (09/15/11) — PAGE 7
AR13D RIDE-ON ROLLER — RULES FOR SAFE OPERATION
DANGER - Read This Manual!
Failure to follow instructions in this manual may lead to serious injury or even DEATH! This equipment is to be operated by trained and qualified personnel only! This equipment is for industrial use only.
The following safety guidelines should always be used when operating the AR13D Ride-on Tandem Drum Roller:
GENERAL SAFETY
■ DO NOT operate or service this equipment before reading this entire manual.
■ This equipment should not be operated by persons under 18 years of age.
■ NEVER operate this equipment without proper protective clothing, shatterproof glasses, steel-toed boots and other protective devices required by the job.
■ NEVER operate this equipment when not feeling well due to fatigue, illness or taking medicine.
■ NEVER operate this equipment under the influence or drugs or alcohol.
■ Whenever necessary, replace nameplate, operation and safety decals when they become difficult read.
■ ALWAYS check the machine for loosened threads or bolts before starting.
■ ALWAYS wear proper respiratoty (mask) hearing and eye protection equipment when operating the roller.
■ NEVER operate this equipment when not feeling well due to fatigue, llness or taking medicine.
■ NEVER operate this equipment under the influence of drugs or alcohol.
■ NEVER touch the hot exhaust manifold, muffler or cylinder.
Allow these parts to cool before servicing engine or pump.
■ High Temperatures – Allow the engine to cool before adding fuel or performing service and maintenance functions.
Contact with hot components can cause serious burns.
■ The engine of this roller requires an adequate free flow of cooling air. Never operate the roller in any enclosed or narrow area where free flow of the air is restricted. If the air flow is restricted it will cause serious damage to the roller or engine and may cause injury to people and property. Remember the roller's engine gives off DEADLY gases.
■ ALWAYS refuel in a well-ventilated area, away from sparks and open flames.
■ ALWAYS use extreme caution when working with flammable liquids. When refueling, stop the engine and allow it to cool.
DO NOT smoke around or near the machine. Fire or explosion could result from fuel vapors, or if fuel is spilled on a hot engine.
■ NEVER operate the Ride-on Tandem
Drum Roller in an explosive atmosphere or near combustible materials. An explosion or fire could result causing severe bodily harm or even death.
■ Topping-off to filler port is dangerous, as it tends to spill fuel.
■
Refer to the Engine Owner's Manual for engine technical questions or information.
■ NEVER use accessories or attachments, which are not recommended by Multiquip for this equipment. Damage to the equipment and/or injury to user may result.
■ Manufacturer does not assume responsibility for any accident due to equipment modifications.
PAGE 8 — AR13D RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #2 (09/15/11)
AR13D RIDE-ON ROLLER — RULES FOR SAFE OPERATION
■ NEVER
Run engine without air cleaner. Severe engine damage may occur.
■
ALWAYS read, understand, and follow procedures in
Operator’s Manual before attempting to operate equipment.
■
ALWAYS be sure the operator is familiar with proper safety precautions and operations techniques before using roller.
■
ALWAYS store equipment properly when it is not being used.
Equipment should be stored in a clean, dry location out of the reach of children.
■
DO NOT operate this roller with hydrostatic oil temperature higher than 180 degrees fahrenheit.
■
NEVER leave the roller unattended, turn off engine and place parking brake lever in upright position.
■
CAUTION must always be observed while servicing this roller.
Rotating parts can cause injury if contacted.
■
DO NOT leave roller with engine running.
■ If the roller must be stopped on an incline (grade), remove the ignition key and place chock blocks (not provided) under the
front and rear drums.
■ NEVER drive the roller on unshored trenches or near steep, unsupported banks. The vibration caused by the roller could cause a cave-in.
■ ALWAYS use extreme care when operating near obstructions, on slippery surfaces, grades and side slopes.
■ ALWAYS wear slip resistant safety shoes or boots.
■ Unauthorized equipment modifications will void all warranties.
■ When working on slopes, avoid sidehill travel. Operate up and down travel only. Remember, the danger of sliding on and/or tripping on steep slopes is always present.
■ ALWAYS wear seat belts.
■ When malfunctions occur, always remove the ignition key and place a " DO NOT OPERATE " sign in the operator's seat.
■ If a malfunction occurs with the travel lever mechanism, speed and direction will be impossible to control. Immediately stop the roller and correct the problem.
■ If the steering system operates improperly, immediately stop the engine and apply the parking brake.
■ In the event of hydraulic hose or line failure, promptly return the travel lever to the “neutral” position, stop the engine and set the parking brake.
MAINTENANCE SAFETY
■ NEVER lubricate components or attempt service on a running machine.
■
ALWAYS allow the machine a proper amount of time to cool before servicing.
■ Keep the machinery in proper running condition.
■ Fix damage to the machine immediately and always replace broken parts, or missing decals.
■ Dispose of hazardous waste properly. Examples of potentially hazardous waste are used motor oil, fuel and fuel filters.
■ DO NOT use food or plastic containers to dispose of hazardous waste.
■ DO NOT pour waste, oil or fuel directly onto the ground, down a drain or into any water source.
AR13D RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #2 (09/15/11) — PAGE 9
AR13D RIDE-ON ROLLER — RULES FOR SAFE OPERATION
LOADING AND TRANSPORTING SAFETY
DANGER - Loading & Unloading the Roller
DANGER! ALWAYS load and unload the roller on Level,
Hard Ground, or Pavement. Serious injury or death can result from improper loading, lifting or unloading. Use extreme caution!
EMERGENCIES
■ ALWAYS know the location of the nearest fire extinguisher.
■ ALWAYS know the location of the nearest and first aid kit.
■ The roller has an operating weight of approximately 3,088 lbs. (1,400 Kg). Use lifting equipment capable of lifting this weight.
■ ALWAYS check the roller's lifting hooks. Before lifting or transporting the roller, lock the frame with the locking bar that is provided. Make sure the hooks are secure and tight before lifting the machine.
■ When driving the roller onto a transporting vehicle or trailer, use ramps or other suitable material of sufficient strength to support the roller.
■ Remove mud, oil, ice, snow or any other slippery materials from the ramps and bed of the vehicle to avoid accidents.
■ After loading, apply the parking brake.
■ Use a chain, binders or other suitable means to firmly secure the roller before transporting.
■ Only use the lifting points for the roller that are clearly marked as “ lifting point ”.
■ NEVER apply chains through the articulating section of the roller. The chain could cause damage by scoring the hydraulic steering cylinder.
■ NEVER stand below roller when it is being lifted.
■ In emergencies always know the location of the nearest phone or keep a phone on the job site.
Also know the phone numbers of the nearest
ambulance, doctor and fire department. This information will be invaluable in the case of an emergency.
DANGER - Transporting Safety
DO NOT allow personnel to stand under or near any suspended machine. Serious injury or death may result.
PAGE 10 — AR13D RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #2 (09/15/11)
AR13D RIDE-ON ROLLER — OPERATION AND SAFETY DECALS
Machine Safety Decals
The AR13D Ride-on Tandem Drum Roller is equipped with a number of safety decals. These decals are provided for operator safety and maintenance information. The illustration below and on the next page shows these decals as they appear on the machine.
Should any of these decals become unreadable, replacements can be obtained from your dealer.
AR13D RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #2 (09/15/11) — PAGE 11
AR13D RIDE-ON ROLLER — OPERATION AND SAFETY DECALS
PAGE 12 — AR13D RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #2 (09/15/11)
AR13D RIDE-ON ROLLER — SPECIFICATIONS (ROLLER)
S h i p p i n g W e i g h t
D r y W e i g h t
O p e r a it n g W e i g h t
O p e r a it n g W e i g h t w / D r u m B a ll a s t
O v e r a ll L e n g t h
O v e r a ll W i d t h
O v e r a ll H e i g h t R O P S ( u p )
M a x i m u m R o l il n g W i d t h
T u r n i n g R a d i u s I n s i d e
G r o u n d C l e a r a n c e
C u r b C l e a r a n c e
W a ll C l e a r a n c e
W h e e l b a s e
D r u m W i d t h
D r u m D i a m e t e r
D r u m T h i c k n e s s
C e n t r fi u g a l F o r c e @ 2 , 4 0 0 2 , 7 0 0 r p m
V i b r a it o n s p e r m i n u t e @ 2 , 4 0 0 2 , 7 0 0 r p m
F o r c e p e r
D y n
D r u a m m i c
2 , 4
L i n e a r
0 0 2 , 7 0 0 r p m
O s c i ll a it n g A n g l e
H y d r a u il c O li T a n k C a p a c ti y
C o o il n g S y s t e m
F u e l
F u e l T a n k C a p a c ti y
W a t e r T a n k C a p a c ti y
B a t t e r y
T r a v e l S p e e d v a r i a b l e
G r a d e A b li ti y w w / o V i b r a it o n
T a b l e 1 .
A R 1 3 D R o l l e r S p e c i f i c a t i o n s
2 , 7 0 0 l b s .
( 1 , 2 2 5 K g .
)
2 , 5 5 6 l b s .
( 1 , 1 6 0 K g .
)
3 , 3 6 0 l b s .
( 1 , 5 2 4 K g .
)
3 , 4 3 7 l b s .
( 1 , 5 5 9 K g .
)
9 0 .
5 i n .
( 2 , 2 8 6 m m .
)
3 8 .
2 5 i n .
( 9 7 2 m m .
)
8 7 .
0 i n .
( 2 , 2 1 0 m m .
)
3 5 .
7 i n .
( 9 0 7 c m .
)
1 0 9 i n .
( 2 , 7 6 8 m m .
)
1 1 .
5 i n .
( 2 9 2 m m .
)
7 .
7 5 i n .
L , 1 9 .
0 i n .
R ( 1 9 7 m m .
, 4 8 3 m m .
)
1 .
7 5 i n L , 1 .
2 5 i n .
R ( 4 5 m m .
, 3 2 m m .
)
4 5 i n .
( 1 , 1 4 3 m m .
)
3 5 .
7 i n .
( 9 0 7 m m .
)
2 2 .
6 i n .
( 5 7 4 m m .
)
0 .
3 8 i n .
( 1 0 .
0 m m .
)
3 , 1 0 0 l b s .
( 1 , 4 0 6 K g .
)
4 , 0 0 0 V P M
8 7 .
5 l b s .
i/ n .
( f r o n t
( 3 9 .
6 o n l y )
K g .
/ c m .
)
1 1 d e g r e e s
5 .
7 U .
S .
G a ll o n s ( 2 1 .
6 L ti e r s )
A i r
D i e s e l
9 .
5 U .
S .
G a ll o n s ( 3 6 L ti e r s )
4 0 G a ll o n s ( 1 5 2 L ti e r s )
1 2 V o tl G r o u p T y p e U 1
0 4 .
8 M P H ( 0 7 .
7 K P H )
1 5 d e g r e e s ( 2 7 % )
AR13D RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #2 (09/15/11) — PAGE 13
AR13D RIDE-ON ROLLER — SPECIFICATIONS (ENGINE)
M o d e l
T y p e
N u m b e r o f C y il n d e r s
[ B o r e x S t r o k e ]
D i s p l a c e m e n t
H
H o
P @ r s e p
3 6 0 o w e r
0 R P M
T a b l e 2 .
E n g i n e S p e c i f i c a t i o n s
B r i g g s & S t r a t t o n D M 8 5 0 D
D i e s e l E n g i n e
3
2 .
6 7 i n .
x 3 0 7 i n .
( 6 8 m m x 7 8 m m )
5 1 .
8 c u .
i n .
( 8 5 0 c c )
2 1 .
1
1 8 .
3
2 3 .
6 g r o s s
(
( n e t n e t i n t e r m i c o n it n u tt e n t ) o u s )
F .t
l/ b
M a x .
s .
@
T o r q u e
2 4 0 0 R P M
D r y W e i g h t
E n g i n e O li w ti h o u t F i tl e r
E n g i n e O li w ti h F i tl e r
4 0 .
0 / 2 4 0 0 g r o s s
3 5 .
0 / 2 4 0 0
1 8 5 .
0 l b s .
( 8 4 .
0 k g .
)
3 .
1 7 q t s .
( 3 .
0 l ti e r s )
3 .
5 q t s .
( 3 .
3 l ti e r s )
PAGE 14 — AR13D RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #2 (09/15/11)
AR13D RIDE-ON ROLLER — DIMENSIONS
(Side View) (Rear View)
Figure 1. AR13D Roller Dimensions
W h e e l b a s e
D r u m D i a m e t e r
C u r b C l e a r a n c e
D r u m W i d t h
O v e r a ll H e i g h t ( w ti h R O P S )
G r o u n d C l e a r a n c e
O v e r a ll L e n g t h
W a ll C l e a r a n c e
D r u m T h i c k n e s s
O v e r a ll W i d t h
S e a t H e i g h t
S t e e r i n g W h e e l
T a b l e 3 .
A R 1 3 D D i m e n s i o n s
J
K
L
H
I
F
G
C
D
A
B
E
4 5 .
0 i n .
( 1 , 1 4 3 m m .
)
2 2 .
6 i n .
( 5 7 4 m m .
)
7 .
7 5 i n .
L e f ,t 1 9 .
0 i n .
R i g h t ( 1 9 7 m m ,.
4 8 3 m m .
)
3 5 .
7 i n .
( 9 0 7 m m .
)
8 7 i n .
( 2 , 2 1 0 m m .
)
1 1 .
5 i n .
( 2 9 2 m m .
)
9 0 .
5 i n .
( 2 , 1 4 7 m m .
)
1 .
7 5 i n .
L e f ,t 1 .
2 5 i n .
R i g h t ( 4 5 m m ,.
3 2 m m .
)
.
3 8 i n .
( 1 0 m m .
)
3 8 .
2 5 i n .
( 9 7 2 m m .
)
6 3 i n .
( 1 , 6 0 0 m m .
)
6 0 i n .
( 1 , 5 2 4 m m .
)
AR13D RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #2 (09/15/11) — PAGE 15
The AR13D roller has been designed for asphalt application and compaction of granular soils used in site preparation. Use the machine only for the purpose intended and by experienced personnel who understand this operating manual and all safety decals. Typical applications for this roller are driveways, patch work and road repairs. Standard features included with this roller are articulated steering, double drum hydrostatic drive, front drum vibration, high curb clearance and on board water capability.
POWER PLANT
The AR13D roller is powered by a Brigss & Stratton DM 850D, liquid cooled, diesel engine rated at 23.6 hp @3,600 rpm. The engine is of a lightweight design and is exceptionally well balanced for low vibration.
HYDRAULIC SYSTEM
The Brigss & Stratton DM 850D diesel engine drives an axial hydraulic, variable displacement pump which is manually controlled via a cable control system. Pump flow is directed through an aluminum block manifold which provides the control for the 3 hydraulic motors.
The hydraulic drum drive system incorporates a parallel closed loop configuration operating at a maximum pressure of 2,900 psi. In addition this hydraulic system offers a " free wheel valve" which allows the roller to be towed in the event of an emergency.
COMPACTION SYSTEM
The compaction force is delivered by a 36-inch wide steel drum with beveled edges to help prevent asphalt marring. A fully enclosed hydrostatic drive system offers a variable speed control as well as smooth acceleration and braking.
Connected to the axial hydraulic pump is a gear pump that provides power for the drum vibratory system and the articulating steering system. Oil from this pump flows to the manifold control valve block and then to a hydraulic motor which rotates the eccentric weights inside a sealed housing containing oil to lubricate the bearings.
A pushbutton switch located on top of the gearshift lever when pressed activates a hydraforce valve that engages or disgages the vibratory action. The drum's vibratory action generates 3,100 lbs. (1,406 Kg.) of centrifugal force at a frequency of 4,000 vpm
(vibrations per minute). If the vibration appears to be weak or slow, allow the machine to warm-up thoroughly, and check the hydraulic oil level. Add hydraulic oil if necessary.
The vibrator housing and drum are shock mounted to isolate the engine compartment and operator from vibration.
AR13D RIDE-ON ROLLER — GENERAL INFORMATION
The roller nominally has an operating weight of 3,088 lbs (1,400
Kg.), but can be increased to 3,309 lbs (1,500 Kg.) by adding water ballast to the rear drum.
HYDRAULIC OIL FILTER SYSTEM
The hydraulic system oil is filtered by a screen type filter located in the reservoir filler neck, then doubled filtered within the system first by a 40 micron mesh-type suction filter located in the tank and the by a Zinga 10 micron, cartridge style spin-on return line filter.
ARTICULATED STEERING SYSTEM
Power for the articulated steering system, which uses a single hydraulic cylinder is provided by the gear pump. This steering system can produce an inside turning radius of 109 inches (2.77
meters).
SPRINKLER SYSTEM
A 40 gallon (152 liters) water tank with a gravity feed spray bar is provided for wetting the roll for asphaltic pavement rolling.
The water system is fully adjustable from the operator’s position by adjusting the two water valves. The front valve controls the water supply to the front drum, and the rear valve controls water to the rear drum.
Before starting an asphalt rolling job, be sure all spray bar holes are clear of dirt or foreign matter and are working. Always use clean fresh water in the water tank. To prevent rust and foreign debris from clogging the spray bar holes, drain and flush water tank and spray bars every 30 days.
LIFTING THE ROLLER
When lifting of the roller is required, attach a suitable hook or shackle to the lifting eye of the roller. These lifting points (4) are marked by a lifting hook decal. Make sure the lifting device is capable of lifting 4,000 lbs. (1,814 Kg).
DANGER - Clear Obstacles from Area
Before operating the roller, make sure that personnel and obstacles are free from the roller’s path. Serious injury or even death can result!
The forward-reverse control lever operates the hydrostatic pump which governs the roller speed and direction of travel. The speed in which movement of this lever is made is directly related to the amount of pressure that is applied to the travel lever in each direction. Travel speed is infinitely variable from 0 to 4.8 mph.The
neutral position of this lever will cause the roller to stop.
PAGE 16 — AR13D RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #2 (09/15/11)
AR13D RIDE-ON ROLLER — GENERAL INFORMATION
DANGER - Transporting Safety
DO NOT allow personnel to stand under or near any suspended machine. Serious injury or death may result.
Tipping (Rollovers)
NEVER! operate the roller on side slopes (Figure 3). The possibility exist that the roller could tip over (roll over), thus causing bodily harm even death and serious damage to the equipment.
CAUTION - Use CERTIFIED Lifting Devices
ONLY! use approved certified lifting devices capable of lifting at least 4,000 lbs. (1,814 Kg.).
SIDE TO SIDE
OPERATION
NOT RECOMMENDED
CAUTION - Lifting the Roller
When lifting of the roller is required, only use the provided
lifting eyes to lift the roller. Using other sections of the roller for lifting purposes may cause severe damage to the roller.
OPERATING ON SLOPES
Special care must be taken when operating the roller on hills or slopes. There exist the possibility of serious injury to the operator and severe damage to the roller in the event of a roll over. ALWAYS operate the roller up and down hills rater than from side to side.
For safe operation hillside slopes should not exceed 12 degree
(27 % grade). See Figure 2 below.
Figure 3. Tipping (Rollover)
ROLL OVER
NEVER! operate the roller on side slopes.
The roller may tip over causing injury to personnel and severe damage to the equipment
MAXIMUM SLOPE
27%
Figure 2. Recommend Slope
In the event the roller does tip over, if at all possible, try to shutdown the engine by turning the ignition key to the OFF position.
Extreme care must be taken to prevent damage to the engine.
When the roller has been tipped over, oil from the engine crankcase can flow into the combustion chamber, which can severely damage the engine the next time it is started.
IMMEDIATELY after a unit has tipped over upright the unit as soon as possible to prevent oil from leaking into the combustion chamber.
CAUTION - Roller Rollover Safety
To prevent damage to the engine after a rollover, the roller must NOT be started. NEVER start a roller after a rollover.
CONTACT your nearest authorized multiquip dealer for instructions or servicing.
AR13D RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #2 (09/15/11) — PAGE 17
AR13D RIDE-ON ROLLER — ROLLER COMPONENTS
Figure 4. Roller Components 1
PAGE 18 — AR13D RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #2 (09/15/11)
AR13D RIDE-ON ROLLER — ROLLER COMPONENTS
Figure 4 shows the location of the components and basic components for the AR13D compaction roller. The function of each component or control is described below:
1.
Battery – Provides +12VDC to the electrical system, and is located underneath foot plate. Replace only with recommended type battery, see specification Table 1.
2.
Articulating Locking Bar – Always make sure that the articulating locking bar is engaged during lifting, transport and maintenance.
3.
Foot Step – To lift yourself onto the roller's platform, place foot into foot step, then grab hold of hand rail.
4.
Ignition Switch – With key inserted, turn clockwise to start the engine.
5.
Rear Sprinkler System – A gravity feed spray bar is provided for the wetting the roll for asphalt pavement.
6.
Rear Roller – This roller is a 30 inch wide steel drum with beveled edges (no vibration). The beveled edges help prevent asphalt marring.
7.
Lifting Point – Attach a crane or suitable lifting device to this point when lifting of the roller is required.
8.
Rear Scrapper – This adjustable rear scrapper blade helps prevent the buildup of material between the drum and frame.
9.
Fuel Tank/Fuel Gauge – The fuel capacity of the fuel tank is 9.5 gallons (36 liters). Read the gauge on top of the fuel cap to determine if fuel level is low. Fill with diesel fuel. To gain access to the fuel tank, tilt the front
seat forward. Fuel tank has a spill containment feature
10. Tie-Down Transport Point – Attach a chain or suitable tie-down device to this point when transporting of the is required.
TRANSPORT
TIE-DOWN POINT
11. Front Spray Control Valve – This valve controls the flow of water to the front spray bar.Turn the water valve to the open position (counterclockwise) to let water flow, return this valve to the closed position (clockwise) when water is not required.
12. Rear Spray Control Valve – This valve controls the flow of water to the rear spray bar.Turn the water valve to the open position (counterclockwise) to let water flow, return this valve to the closed position (clockwise) when water is not required.
13. Throttle Control — Pull all the way out to achieved maximum engine RPM's. To idle the engine, push the RED stop button inwards all the way.
14. Vibration Control Button – Press this button to activate the eccentric that will produce a vibration frequency of
4,400 vpm (vibrations per minute). Pressing the button again will stop the vibrations.
15. Shift Lever — Push the lever forward to makethe roller travel in a forward direction, pull the lever backward to make the roller travel in a reverse direction. Maximum travel speed is 4.8 MPH ( 7.7 KPH). Center position is neutral, no travel.
16. Hour meter — Indicates the number hours the unit has been in use.
17. Water Tank — Remove filler cap and fill with water. Water tank capacity is 40 gallons (152 liters). To determine if water level is low, visually inspect water level gauge (tube) at rear of roller. Add water as necessary.
18. Roll-Over Bar — This unit may be equipped with a Roll
Over Protection System (ROPS) to protect the operator when the roller is used on slopes, open trenches, sharp turns, slippery surfaces or objects in the rollers's path of travel.
19. Operator's Seat — A contoured seat that provides visibility of both front rear drum edges during operation. NEVER! start the roller unless seated in the operator's seat.
20. Parking Break Lever — Pull the lever upward to set the parking break. To release the parking break, press and hold the button on top of the lever and push lever downward.
21. Seat Belt — When using the roller in working conditions always have the operator wear the seat belt. NEVER use the roller without a seat belt. If the seat belt becomes worn or damaged, have it replaced immediately.
22. Steering Wheel — Use this wheel to steer the roller.
23. Engine Status Indicator Gauge — Indicates oil temperature, water temperature, glow plug and battery.
24. Hydraulic Motor – This hydraulic motor provides control for the rear of the roller
25. Documentation Box — Maintain and store at all times
Operation, Parts, and Engine manuals in this box.
AR13D RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #2 (09/15/11) — PAGE 19
AR13D RIDE-ON ROLLER — ROLLER COMPONENTS
Figure 5. Roller Components 2
Figure 5 shows the location of additional components for the
AR13D compaction roller. The function of each component or control is described below:
26. Front Sprinkler System – A gravity feed spray bar is provided for the wetting the roll for asphalt pavement.
27. Hydraulic Manifold – Aluminum block that controls the flow of hydraulic pressure to the various hydraulic motors and other components required to control the roller.
28. Hydraulic Oil Filter – Filters return oil from the front and rear hydrostatic motors.
29. Fuel Filter/Fuel Pump – Electrical device that pumps fuel from the fuel tank to the carburetor.
30. Hydraulic Pump – This unit incorporates an axial variable displacement hydraulic piston pump.
31. Front Ride-on Tandem Drum Roller – This roller is a
30 inch wide steel drum with beveled edges. The beveled edges help prevent asphalt marring.
32. Hydraulic Motor – This hydraulic motor controls the rotation of the vibratory system.
33. Bunjee Latch – Pull this rubber latch upward and back to gain access to the engine/pump compartment. There is one rubber latch located on each side of the unit.
34. Steering Cylinder – Controls direction of roller.
35. Engine – This roller incorporates a Briggs & Stratton
DM850D, liquid-cooled diesel engine rated at 23.6 hp at 3,600 rpm.
36. Hydraulic Fluid Filler Port – Remove this cap to add hydraulic fluid. Fill with type ISO 46 anti-wear hydraulic fluid.
37. Compartment Hood – Houses the engine, hydraulic manifold, accessory relay, hydraulic oil filter, hoses, and hydraulic pump. To lift the compartment hood, release the rubber bunjee latches located on each side of the hood.
38. Compartment Hood Lift Point – Place hand here then lift upwards to lift compartment hood.
39. Hydraulic Motor – This hydraulic motor drives the roller during operation.
40. Rear Drum Zerk Grease Fitting – Grease this fitting bi-weekly. See maintenance section of this manual.
42. Hand Rail – Grab hold of this hand rail when lifting yourself onto the operator's platform.
PAGE 20 — AR13D RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #2 (09/15/11)
AR13D RIDE-ON ROLLER — ENGINE COMPONENTS
Figure 6. B&S 850D Diesel Engine Controls and Components
INITIAL SERVICING
The engine (Figure 6) must be checked for proper lubrication and filled with fuel prior to operation. Refer to the manufacturer's engine manual for instructions & details of operation and servicing.
1.
Thermostat – Regulates the temperature of the engine coolant.
2. Oil Filler Cap – Remove to add engine oil.
3.
Starter – Starts engine when ignition key is rotated to the
"ON" position
4. Oil Pan– Holds a maximum of 3.5 quarts (3.3 liters) of motor oil.
5. Alternator– Provides charge for battery and voltage for the +12 VDC electrical system.
6. Injection Nozzle – Injects diesel fuel into the cylinder.
7. Glow Plugs – Heating element used for starting the engine in cold weather conditions.
8.
Oil Drain Plugs – Remove to drain crankcase oil. Fill with recommended type oil as listed in Table 4.
9. Oil Filter – Spin-on type, filters oil contaminants.
10. Oil Dip Stick – Remove to check amount and condition of oil in crankcase. Refill or replace with recommended type oil as listed in Table 4.
12. Injector Pump– Provides fuel under pressure to the injector nozzles.
14. Air Filter – Prevents dirt and other debris from entering the fuel system. Unsnap air filter cover to gain access to filter element.
WARNING - BURN HAZARD
Engine components can generate extreme heat.
To prevent burns, DO NOT touch these areas while the engine is running or immediately after operating. NEVER operate the engine with the muffler removed.
Operating the engine without an air filter, with a damaged air filter, or a filter in need of replacement will allow dirt to enter the engine, causing rapid engine wear.
AR13D RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #2 (09/15/11) — PAGE 21
AR13D RIDE-ON ROLLER — INSPECTION
3. Check the oil level shown on the dipstick (Figure 8).
Before Starting
1. Read safety instructions at begining of manual.
2. Clean the ROLLER, removing dirt and dust, particularly the engine cooling air inlet, carburetor and air cleaner.
3.
Check the air filter for dirt and dust. If air filter is dirty, replace air filter with a new one as required.
4. Check carburetor for external dirt and dust. Clean with dry compressed air.
5.
Check fastening nuts and bolts for tightness.
Engine Oil Check
1. To check the engine oil level, place the roller on secure level ground with the engine stopped.
2. Remove the dipstick from its holder (Figure 7) and wipe it clean.
Figure 8. Engine Oil Dipstick
4. If the oil level is low, remove the oil filler cap (Figure 9) and fill to the safe operating level (F) as indicated by the dipstick.
Pour oil slowly. Fill with recommended type oil as listed in
Table 4. Maximum oil capacity is 3.5 quarts (3.3 liters).
Figure 7. Engine Oil Dipstick (Removal)
T a b l e 4 .
M o t o r O li G r a d e
S e a s o n o r T e m p e r a t u r e
( h i
G r a d e g h e r o f t h a n m o t o r
M S o li c l a s s )
S p r i n
+ g ,
1 2
S u m m e r
0 ° F t o o r A
+ 1 5 ° u
F t u m n
+ 4 0 °
W i n t e r
F t o + 1 5 ° F
S A E 3 0
S A E 3 0
B e l o w + 1 5 ° F S A E 1 0 W 3 0
Figure 9. Engine Oil Filler Port
To assure proper venting, always remove the dipstick when adding oil. ALWAYS be sure to check the engine oil level prior to starting the engine.
PAGE 22 — AR13D RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #2 (09/15/11)
Fuel Check
DANGER - EXPLOSIVE FUEL
NEVER fill the fuel tank while the engine is running or in the dark. Fuel spillage on a hot engine can cause a fire or explosion. If fuel spillage occurs, wipe up the spilled fuel completely to prevent fire hazards.
AR13D RIDE-ON ROLLER — INSPECTION
4.
If the fuel level is low, remove the fuel fillercap/guage and fill with #2 diesel fuel. Wipe up any spilled fuel immediately .
5. Pay attention to the fuel tank capacity when replenishing fuel (Figure 12). Refer to the fuel tank capacity listed on page 13, AR13D Roller Specification Table 1.
DO NOT smoke while refueling, motor fuels are highly flammable and can be dangerous if mishandled.
1. To check the engine fuel level, place the roller on secure level ground with the engine stopped.
2. Tilt the operator's seat (Figure 10) forward to gain access to the fuel tank.
Figure 12. Adding Fuel
6. After replenishing fuel, make sure fuel cap is securely tighten to fuel tank. Return operator's seat to normal operating position.
Hydraulic Oil Check
1. To check the hydraulic oil level, place the roller on secure level ground with the engine stopped.
2. Visually inspect the hydraulic oil sight glass (Figure 13) located on the right rear of the front drum. For normal operation the hydraulic oil level must be below the top and above the bottom of the sight glass. DO NOT OVERFILL!
Figure 10. Fuel Tank Access
3. Read the fuel gauge (Figure 11) located on top of the fuel tank to determine if fuel level is low.
Figure 13. Hydraulic Oil Sightglass
4. If the hydraulic oil level is low, remove the hydraulic oil cap
(Figure 14) and fill with type ISO 46 anti-wear type hydrau-
lic oil to the recommended operating level.
Figure 11. Fuel Guage
AR13D RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #2 (09/15/11) — PAGE 23
AR13D RIDE-ON ROLLER — INSPECTION
Battery Check
A 12-volt DC battery (Figure 16) is shipped dry, and will require a proper electrolyte level for operation.
ALWAYS be sure that the battery cables are properly connected to the battery terminals as shown below. Generally the RED cable will be connected to the positive terminal of the battery, and the BLACK cable will be connected to the negative terminal of the battery.
Figure 14. Hydraulic Oil Reservoir Filler Port
Water Tank Check
1. To check the water tank water level, place the roller on secure level ground.
2. The amount of water inside the water tank can be visually inspected by reading the water tube (Figure 15) that runs vertically along the water tank at the rear of the roller. This tube indicates the amount of water inside the water tank. Total tank capacity is 40 gallons (152 liters)
Figure 16. Battery
WARNING - Battery Polarity Safety
If the battery cables are connected incorrectly, electrical damage will occur causing damage to the roller's electrical circuits. Pay close attention to the polarity of the battery when connecting the battery.
WATER
TANK
CAP
WATER
TANK
WATER
LEVEL
TUBE
REAR
ROLLER
Figure 15. Water Tank
PAGE 24 — AR13D RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #2 (09/15/11)
AR13D RIDE-ON ROLLER — INITIAL START-UP
Initial Start-up Instructions
Starting
CAUTION - General Operation Safety
DO NOT attempt to operate the roller until the Safety, General
Information and Inspection sections have been read and understood.
PUSH-IN, THEN PULL
TO SET THROTTLE
(RPM’s)
1. Place your foot into the roller's foot step, grab hold of the hand rail located on the steering console, and lift yourself onto the platform.
2. Sit down in the operators seat and adjust the seat for a confortable position, then fasten the seat belt (Figure 17) around your waist. NEVER! operate the roller without the seat belt being fastened, serious injury could occur if the seat belt is not used.
THROTTLE RELEASE
AND IDLE BUTTON
PUSH ALL THE WAYDOWN
TO IDLE ENGINE
THROTTLE LOCK
KNOB, TURN CLOCKWISE
TO LOCK THROTTLE CABLE.
Figure 19. Throttle Control
6. Insert ignition key into ignition switch (Figure 20), turn key clockwise until glow plug indicator light turns ON, keep key in this position until glow plug indicator light turns OFF.
Continue turning ignition all the way clockwise until engine starts, release key.
Figure 17. Securing Seat Belt
3. Before starting engine, make sure the immediate area is free of obstructions and debris that may lay in the roller's path.
4. Make sure that the roller's shift lever (Figure 18) is placed in the neutral position.
Figure 20. Ignition Switch
Figure 18. Shift Lever
5.
PUSH the "RED" button (Figure 19) on the throttle control and pull the round black knob about halfway out. Make sure that the throttle lock knob has been dis-engaged.
7. If the engine does not start, repeat steps 1 through 7 or consult the troubleshooting guide contained in this manual.
8. Let the engine warm for 3 to 5 minutes before using roller.
Check for fuel and oil leaks, and noises that would associate with a loose guard and/or covers.
9. If necessary return the choke knob to the full OPEN position.
AR13D RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #2 (09/15/11) — PAGE 25
AR13D RIDE-ON ROLLER — OPERATION
OPERATION
Parking Brake
1. To release the parking brake, press and hold the release button (Figure 21) pull up slightlyon the parking lever, then push the parking brake lever all the way down.
3. Try manuvering the roller a few times to get familar with the handling. Also place the travel lever in the oposite direction to get acquainted with driving in reverse.
4. Make sure that the roller comes to a complete stop (neutral) before placing the travel lever in either a forward or reverse position.
Vibration Button
1. To begin the vibratory action, press the vibratory pushbutton switch located on top of the travel lever as shown in Figure 23. The pressing of this switch will generate 3,100 lbs. (1,406 Kg.) of centrifugal force at a frequency of 4000 vpm (vibrations per minute) to the front drum.
Figure 21. Brake Release Lever
Shift Lever
1. To make the roller move in a forward direction, move the shift lever forward as shown in Figure 22.
Figure 22. Shift Lever
2. Remember the speed of the roller is directly proportional to the amount of pressure being applied to the lever in each direction. Travel speed is between 0 and 4.8 mph (7.2 kph).
Figure 23. Vibration Pushbutton Switch
2. To stop the vibratory action, press the vibratory pushbutton switch again.
Sprinkler Controls
1. If the application requires the wetting of a surface, front and rear drum sprinkler controls have been provided. These controls (Figure 24) are located to the bottom right of the operators seat. The front valve controls the water supply to the front drum spray bar and the back valve contols water flow to the back drum spray bar.
FRONT
BACK
CAUTION - Drive System Safety
ALWAYS allow the roller to come to a complete stop before changing the direction of travel. Changing directions before the roller comes to a complete stop will result in excessive
force being applied to the transmission and drive system, which will reduce the over service life of the system.
Figure 24. Sprinkler Controls
PAGE 26 — AR13D RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #2 (09/15/11)
Maintenance
Perform roller maintenance as indicated by Figure 25 and
Table 5.
Figure 25. Roller Maintenance
Schedule
AR13D RIDE-ON ROLLER — MAINTENANCE
5
6
7
3
4
1
2
8
9
1 0
1 2
1 3
1 4
T a b l e 5 .
A R 1 3 H R o ll e r M a i n t e n a n c e S c h e d u l e
3 I n t e r v a l D a li y
E n g i n e O li L e v e l
W a t e r T a n k L e v e l
F u e l L e v e l
H y d r a u il c O li L e v e l
S p r i n k l e r S y s t e m
S c r a p e r
D r u m s ( F r o n /t R e a r )
W e e k l y
A ri F i tl e r
B a tt e r y L i q u i d L e v e l
B i W e e k l y
X
X
X
X
X
X
X
X
1
X
X
X
X
X
X
X
2
X
X
N o t e s
S e e T a b l e 4
U s e I S O 4 6 T y p e H y d r a u il c O li
R e p l a c e w h e n b a d l y w o r n
R e p l a c e p a p e r e l e m e n t o n c e a y e a .r
Z e r k G r e a s e F ti it n g ( R e a r D r u m )
X 8 0 h r s .
o r
B -i W e e k l y
U s e
3 s
T h o y t s p e m
A a l v x .
a n
D i a
O
# 2 o
N O T r e q o v e r u i v a l g r e e n t a s e .
3 M o n t h s
H y d r a u il c O li F i tl e r ( R e t u r n )
6 M o n t h s
E n g i n e O li F i tl e r
X
X
5 0 0 h r s .
2 0
1 h r s .
o r m o n t h
R e p l a c e w ti h s a m e t y p e if tl e .r
A tf e r e v e r y f
6 ri s t m
2 o
0 h r n t h s s , o r c h a n g e
1 0 0 h r o s .
li if tl e r
Y e a r l y
H y d r a u il c O li X 1 , 1 0 0
0 n c e a h r s .
o r y e a r
U s e I S O 4 6 T y p e H y d r a u il c O li
1 = Check 2 = Refill/ Clean / Grease 3 = Replace
AR13D RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #2 (09/15/11) — PAGE 27
AR13D RIDE-ON ROLLER — MAINTENANCE
Hydraulic Oil System
The hydraulic system consists of a two pump stack directly coupled to the engine. A hydraulic valve block (manifold)is provided for quick and easy testing and troubleshooting.
Hydraulic oil is filtered by a screen filter located in the tank filler neck, a 40 micron suction filter located in the tank, and a 10
micron return filter, with cold oil bypass valve located in the return circuit.
It is recommended that ISO 46 type hydraulic oil or equivalent be used when adding or replacing the hydraulic oil is required.
DO NOT USE MULTI-VISCOSITY OIL. Cleanliness is a very important part of proper hydraulic system operation. Hydraulic oil is not only used to transfer power; it also lubricates and cools the system components. Keeping the hydraulic system clean can help reduce costly repairs.
The hydraulic oil level sight glass is located on the right rear of the front drum, below the engine compartment. This level should be checked daily. Oil must be below the top and above the bottom of the sight glass. DO NOT OVERFILL! Care should be taken to clean the filler cap before adding oil to the system. If hydraulic oil has to be added, the machine should be inspected for leaks.
The suction filter (Figure 26) is located inside the hydraulic tank. This filter is attached to the fitting connected to the hydraulic pump suction hose.
The return filter (Figure 26) is located at the front of the engine compartment. Replace both filters according to the Table 5.
CAUTION - HYDRAULIC SYSTEM HAZARD
DO NOT open hydraulic lines or loosen hydraulic fittings while engine is running! Hydraulic fluid under pressure can penetrate the skin, blind, cause burns or create other potentially dangerous hazards follow all safety instructions as described throughout this manual.
Figure 26. Hydraulic Filter Locations
Changing Hydraulic Oil and Filters
1.
Park the roller on a clean flat work area and set the parking brake.
2.
Remove the hydraulic oil drain plug (Figure 26) and drain the hydraulic oil. Dispose of the used oil in an environmentally friendly manner. Replace the drain plug and tighten.
3.
Remove the return filter and install a new filter. Dispose of the used filter in an environmentally friendly manner.
4.
Disconnect the suction hose and remove the fitting from the tank. Replace the suction filter. Dispose of the used filter in an environmentally friendly manner. Replace the fitting and reconnect the suction hose.
Freewheel Engagement Valve
This hydraulic system has a freewheel engagemet valve allowing hydraulic oil to be bypassed.
Open (turn allen wrench counterclockwise) this valve (Figure 27) to engage the freewheel capability of the roller. When the valve is fully opened, ports A and B are allowed to connect, bypassing the oil to and from the drum drive motors.
Remember the freewheel engagement valve should only be used in emergencies when the roller cannot be driven due to engine or hydraulic system problems.
When towing of the roller has been completed, this valve must be closed (turn allen wrench fully clockwise) completely and the lock nut set. Failure to close this valve completely will result in low power, improper speed, and excessive hydraulic oil temperature.
PAGE 28 — AR13D RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #2 (09/15/11)
OPEN
ALLEN
WRENCH
AR13D RIDE-ON ROLLER — MAINTENANCE
CAUTION - Freewheel Engagement Valve
The freewheel engagement valve (towing) is only for
emergency use. DO NOT move roller over 2 MPH or long distances as hydraulic system component failure could result.
The vibration circuit is controlled by an electric control valve located on the valve block (manifold). This valve is controlled by the “ ON/OFF” pushbutton switch mounted on top of the travel lever.
High-pressure oil is supplied by the pump to the valve block ( port P) and is directed to the electric control valve. When the pushbutton switch is in the
“ OFF” position, this valve is open allowing oil to go to the steering valve, without driving the vibration motor.
FREEWHEEL
ENGAGEMENT
VALVE
CLOSED
When the switch is in the “ ON” position, the electric control valve closes and oil is directed out of port 1 to the vibration motor. Return oil from the motor returns to the valve block via port
2 and is directed to the steering valve.
Figure 27. Freewheel Engagement Valve
Drum Drive
The drum drive circuit is a parallel, closed loop system
(Figures 29 and 30) consisting of a hydrostatic pump, two relief valves, a freewheel engagement valve, front and rear drum drive motors.
The hydrostatic pump is manually controlled by a cable connected to the forward/reverse shift lever located on the right side of the operator seat. When the shift lever is placed in forward, high-pressure oil is supplied by the hydrostatic pump to the valve block ( port A). The valve block (manifold) directs this highpressure oil to the front and rear drum drive motors. Return oil from the motors is returned to the valve block ( port B) and is returned to the suction side of the hydrostatic pump.
When shifted into reverse, the high-pressure and suction ports on the hydrostatic pump are reversed. Oil flow is then in the opposite direction of forward ( port B becomes high-pressure and port A becomes suction)
Vibration and Steering
The vibration and steering system is an open loop circuit operated by a gear type pump. Separate relief valves control each circuit. This system consist of the gear pump, relief valves, electric vibration control valve, vibration drive motor, steering valve, and steering cylinder.
Steering is controlled by a steering valve and cylinder (Figures
29 and 30). The steering wheel is direct coupled to the steering valve controling the oil flow to the cylinder. Oil supplied from the vibration circuit is directed to port 3 which connects to port P of the steering valve. When steering is not being used, oil passes out of port T of the valve block and returns to the hydraulic tank.
When the steering wheel is operated, the steering valve closes and oil is directed to ports L or R to extend or retract the steering cylinder.
Rubber Scrapper Mat
Rubber scraper mats have been provided for the cleaning of the front and rear drums. Adjust the scrapers mats as close as possible to the drums, using the slotted holes (Figure 28) provided. Replace these rubber mats when they become badly worn.
Figure 28. Scraper Bar Adjustment
AR13D RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #2 (09/15/11) — PAGE 29
AR13D RIDE-ON ROLLER — MAINTENANCE
Forward/Reverse Hydraulic Pressure Test
Park the machine on a solid flat surface and stop the engine. Set the parking brake and block the front drum securely.
1.
Check hydraulic oil level by viewing the hydraulic oil sight glass. The hydraulic oil level must be below the top and above the bottom of the sight glass. DO NOT OVERFILL!
2.
Adjust engine RPM (3,500 +/- 50 RPM)
3.
Let engine run for 5 minutes, this will bring the hydraulic oil operating temperature to a minimum of 135
° farenheit.
4.
Check and repair all hydraulic leaks.
5.
On the manifold block install a 5,000 psi pressure gauge
(Figure 34) to the forward pressure quick disconnect test port 2
6.
Run engine at full throttle.
7.
Move the travel lever to the forward position. MAKE SURE
FRONT AND REAR DRUMS DO NOT SPIN.
8.
Read the pressure gauge. The relief pressure (roller drums blocked) will read 2,900 ± 145 psi. Under normal
operating conditions this pressure will read 400-600 psi.
9.
Return the travel lever to the neutral position and stop the engine.
10. Install the pressure gauge into the reverse quick disconnect
port 3 and repeat the above procedures. The relief pressure reading for the reverse test port 3 will be the same (2,900 psi). Again normal operation pressure for the reverse port will be 400-600 psi.
Vibration Circuit Pressure Test
Place the front drum on soil, gravel, or a heavy rubber mat.
DO NOT ACTIVATE VIBRATION FEATURE ON CONCRETE
OR HARD SURFACE!
1.
On the manifold block install a 5,000 psi pressure gauge to quick disconnect test port 1.
2.
Start the engine and run at full throttle.
3.
To start the vibration, press the pushbutton switch
(vibration control) located on top of the travel lever. Under normal operating conditions this pressure will range between 800-1,000 psi.
Vibration relief pressure is hard to read accurately using this test. It may be necessary to disconnect the pressure line to the vibration drive motor. Plug this line and re-test, pressure will be exact relief pressure. DO NOT perform this test for a long period of time — damage could occur.
Steering Pressure Test
1.
On the manifold block, install a 5,000 psi pressure gauge into quick disconnect test port 1 (Figure 34).
2.
Start the engine and run at full throttle.
3.
Turn the steering wheel to the left or right (maximum) and hold. Read the steering relief pressure. The relief pressure reading for the steering test port 1 will be 700 psi. Again, under normal operating conditions, pressure for the steering port will be between 200-400 psi.
If maximum pressure cannot be reached, plug the steering cylinder pressure hoses and re-test. If pressure is correct the steering cylinder is leaking. DO NOT ACTIVATE THE
VIBRATION FUNCTION WHILE PERFORMING THIS TEST !
TEST PORTS
1.
Vibration and Steering
2.
Forward
3.
Reverse
Figure 34. Manifold Test Ports
PAGE 30 — AR13D RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #2 (09/15/11)
AR13D RIDE-ON ROLLER — MAINTENANCE
Forward/Reverse Relief Valves Drive Adjustment
The forward and reverse relief valves (Figure 35) are shim type cartridge type and are located in the hydrostatic pump (not on the manifold block) under plugs 1 and 2 . Plug 2 is located in the same location as plug 1, except it is on the bottom side of the pump. Relief valve 1 is reverse and 2 is forward.
Axle Pumps supplied after 01/01/2003 DO NOT have adjustable relief cartridges. The pressure is fixed at 2,900 ± 145 psi. If the relief pressure is not within normal range, the complete cartridge must be replaced.
1.
Clean the area around the cap.
2.
Remove the cap.
3.
Carefully remove the valve cartridge.
4.
Using an allen wrench, remove the top nut (extreme care must be taken not to loosen existing shims, spring, or valve)
Add or remove shims as required. Adding shims increases pressure; removing shims lowers pressure. One shim is equal to approximately 50 psi. Shim P/N is 34538.
5.
Install the top nut and install valve in the pump cavity using extreme care not to bind.
6.
Install the valve cap.
7.
Re-test pressure, further adjustment may be needed if pressure is not correct.
Steering Relief Valve Pressure Adjustment
To adjust the relief valve steering pressure perform the following:
1.
Insert an 8 mm allen wrench into steering relief port 4
(Figure 36) on the manifold block.
2.
On the manifold, connect at 5,000 psi pressure gauge into quick disconnect test port 1.
3.
Start the engine and run at full throttle.
4.
Turn the steering wheel to the left or right (maximum) and hold. Read the steering relief pressure. The relief pressure reading for the steering test port 1 will should be 700 psi.
5.
If the steering relief pressure is not 700 psi, using the allen wrench adjust the pressure at port 4 until the pressure gauge reads 500 psi.
Figure 36. Steering and Vibration Relief Valves
Vibration Relief Valve Pressure Adjustment
1.
Insert an 8 mm allen wrench into steering relief port 5
(Figure 36) on the manifold block.
2.
On the manifold block, insert a 5,000 psi pressure gauge into quick disconnect test port 1.
3.
Start the engine and run at full throttle.
4.
To start the vibration, press the pushbutton switch
(vibration control) located on top of the travel lever. The relief pressure should read 800 ~ 1,000 psi.
5.
If the vibration relief pressure is not 800 ~ 1,000 psi using the allen wrench adjust the pressure at port 5 until the pressure guage reads correctly.
Figure 35. Adjusting Forward/Reverse
Relief Valves
AR13D RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #2 (09/15/11) — PAGE 31
AR13D RIDE-ON ROLLER — MAINTENANCE
Removing and Replacing Hydrostatic Pump
1.
Set the parking brake.
2.
Disconnect the battery.
3.
Clean the pump and all connections.
4.
Mark and disconnect all hoses and lines from the pump.
5.
Disconnect the forward / reverse control cable.
6.
Disconnect the pump support bracket.
7.
Remove the engine mounting bolts.
8.
Elevate the pump and engine assembly using a proper lifting device.
9.
Disconnect and remove the hydrostatic pump assembly.
10. Repair or replace the hydrostatic pump as required.
11. Install the hydrostatic pump in the reverse order of removal, using Locktite 271 on all mounting bolts and nuts.
12. Test operate. Test and adjust the forward and reverse relief pressures as required. Adjust the forward / reverse control cable.
Removing and Replacing Vibration/Steering Pump
1.
Remove the hydrostatic pump as per preceding instructions.
2.
Remove all hoses and lines.
3.
Disconnect the vibration / steering pump and remove.
4.
Repair or replace pump as required.
5.
Install the pump in the reverse order of removal, using
Locktite 271 on all mounting bolts and nuts.
6.
Test operate. Test and adjust the forward and reverse pressure relief valves as required. Adjust the forward/
reverse control cable. Test and adjust the vibration and steering pressure relief valves as required.
Drums and Main Frame
The front drum is designed to apply vibration and compaction force to the operating surface for compaction. This vibration and compaction force is produced when the vibrator shaft is rotated.
Maximum efficiency is achieved only when the engine is operated at full throttle.
A single drive motor is mounted on the left side of the drum and is shockmounted. This type of drive motor is designed for maximum torque and power.
The vibrator is driven by a gear motor coupled to the vibrator shaft. The vibrator assembly rotates inside of a sealed housing containing oil to lubricate the bearings. This side of the drum is also shock mounted.
Front and Rear Drum Removal and Disassembly.
The removal and disassembly of the front and rear drums shall be referenced by Figures 37, 38, and 39 on the following pages.
When reassembling the front drum use Loctite 271 on all mounting hardware.
PAGE 32 — AR13D RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #2 (09/15/11)
AR13D RIDE-ON ROLLER — MAINTENANCE
Figure 37. Front-Right Drum Removal
AR13D RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #2 (09/15/11) — PAGE 33
AR13D RIDE-ON ROLLER — MAINTENANCE
STEP 1
STEP 2
1. JACK FRAME UP SLIGHTLY AT
ARTICULATION JOINT.
2. REMOVE THE EIGHT ALLEN HEAD
SCREWS HOLDING THE SIDE
COVER OF THE DRUM SUPPORT
PLATE.
5.
PULL DRUM SUPPORT PLATE
OFF DRIVE PLATE ASSEMBLY.
6.
REMOVE FOUR ALLEN HEAD
SCREWS SECURING MOTOR TO
DRUM SUPPORT PLATE AND
SET ASIDE.
7. REMOVE SIX NUTS SECURING
DRIVE PLATE TO SHOCK MOUNTS.
PULL OFF DRIVE PLATE AND SET
ASIDE.
STEP 9
M
N
STEP 3
STEP 4
3. MARK AND DISCONNECT
HOSES FROM MOTOR.
4. REMOVE FOUR ALLEN HEAD
SCREWS FROM DRUM SUPPORT
PLATE. (SCREWS MAY NEED TO BE
HEATED TO REMOVE)
STEP 5
STEP 6
FRONT
DRUM
STEP 7
STEP 8
STEP 8
8. UN-THREAD SIX SHOCK MOUNTS
FROM DRUM WALL TO REPLACE.
9. PULL EXCITER ASSEMBLY TO
REMOVE FROM DRUM INTERIOR.
10.
REVERSE PROCEDURES TO
REASSEMBLE DRUM. USE
LOCKTITE ON ALL NUTS AND
BOLTS.
Figure 38. Front-Left Drum Removal
PAGE 34 — AR13D RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #2 (09/15/11)
AR13D RIDE-ON ROLLER — MAINTENANCE
STEP 6
STEP 4
STEP 2
STEP 3
STEP 1
1. JACK FRAME UP SLIGHTLY AT
ARTICULATION JOINT.
2. REMOVE THE FOUR ALLEN HEAD
SCREWS SECURING THE DRUM
SUPPORT PLATE TO THE FRAME.
3. REMOVE NUTS SECURING BEARING
FLANGE TO BASE OF DRUM SUPPORT
PLATE.
7.
REMOVE TWO NUTS SECURING
DRUM SUPPORT PLATE TO FLANGE.
PULL OFF LEFT DRUM SUPPORT
PLATE AND SET ASIDE.
8 . PULL FLANGE OFF DRUM ROD
FOR SERVICE.
9.
PULL RIGHT DRUM SUPPORT PLATE
OFF DRIVE PLATE ASSEMBLY.
I
STEP 5 J
STEP 4
4.
REMOVE ALLEN HEAD SCREWS
HOLDING THE SIDE COVER OF THE
DRUM SUPPORT PLATE.
5. MARK AND DISCONNECT
HOSES FROM MOTOR.
6. REMOVE FOUR ALLEN HEAD
SCREWS FROM DRUM SUPPORT
PLATES.
STEP 9
STEP 10
STEP 11
STEP 7
STEP 8
REAR
DRUM
10.
REMOVE FOUR ALLEN HEAD
SCREWS SECURING MOTOR TO
DRUM SUPPORT PLATE AND
SET ASIDE.
11.
REMOVE SIX BOLTS SECURING
DRIVE PLATE TO DRUM WALL.
PULL OFF DRIVE PLATE AND SET
ASIDE.
12. REVERSE PROCEDURES TO
REASSEMBLE DRUM.
Figure 39. Rear Drum Removal/Installation
AR13D RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #2 (09/15/11) — PAGE 35
AR13D RIDE-ON ROLLER — MAINTENANCE
Alternator/Regulator
The AR13D is equipped with a 40 amp charging system. This system uses three charge coils connected in parallel. The windings of each coil are wound with heave-duty insulated wire and are further protected by insulating material for long life. A voltage regulator is provided to control the amount of charge voltage being delivered to the 12 volt electrical system. For servicing this charging system, contact your engine dealer.
Neutral Safety Switch
The travel lever is provided with a neutral safety switch
(Figure 40) that prevents the engine from starting when the lever is in the forward or reverse drive position. Lever must be placed in the neutral position in order for the starter to function.
To check this switch, remove the panel located below and to the rear of the floor. This switch is mounted to the lower forward/ reverse lever mechanism. Disconnect the white and green wires.
Place the lever in neutral and test for continuity. Place the lever in forward or reverse; no continuity should be present. Repair or replace as required.
Figure 41. Vibration Solenoid
Battery
Mishandling of the battery shortens the service life of the battery ans adds to maintenance cost. When handling the battery do the following:
Be careful not to let the battery electrolyte come in contact with your body or clothing.
Always wear eye protection and rubber gloves, since the battery contains sulfuric acid which burns skin and eats through clothing.
CAUTION - BATTERY ACID BURN HAZARD
If your clothing or skin comes in contact with the battery acid,
immediately wash off with running water and get medical attention.
Figure 40. Safety Switch
Vibrator Solenoid
The vibrator solenoid (Figure 41) is located in the manifold valve block and is controlled by the vibration switch located on top of the travel lever. This solenoid controls the vibration control valve which supplies hydraulic oil to the vibration drive motor.
To test the vibration solenoid, turn the ignition switch on. Check for proper supply voltage and ground. If proper voltage and ground are present, check the solenoid for continuity. If no continuity, replace the solenoid coil. If continuity is present, place your hand on the solenoid and turn the switch to the ON position; movement should be felt. DO NOT START THE ENGINE FOR
THIS TEST
Check the battery regulary and make sure that each electrolyte level is to the bottom of the vent well
(Figure 42). If necessary add only distilled water in a well-ventilated area.
Figure 42. Battery Fluid Levels
PAGE 36 — AR13D RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #2 (09/15/11)
AR13D RIDE-ON ROLLER — PREPARATION FOR LONG-TERM STORAGE
Roller Storage
For storage of the roller for over 30 days, the following is recommended:
Drain the fuel tank completely, or add STA-BIL to the fuel.
Run the engine until the fuel in the injection system is completely consumed.
Completely drain used oil from the engine crankcase and fill with fresh clean oil, then follow the procedures described in the engine manual for engine storage.
Drain water tank
Clean the entire roller and engine compartment.
Remove battery and store it in cool dry place.
Cover the roller and place it a clean dry area, that is protected from harsh elements.
Remove ignition key, and store in a safe place.
AR13D RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #2 (09/15/11) — PAGE 37
AR13D RIDE-ON ROLLER — MANIFOLD TEST PORTS
Figure 29. Manifold Test Ports
PAGE 38 — AR13D RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #2 (09/15/11)
AR13D RIDE-ON ROLLER — HYDRAULIC SYSTEM DIAGRAM
Figure 30. Hydraulic System Diagram
AR13D RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #2 (09/15/11) — PAGE 39
AR13D ROLLER — ELECTRIC WIRING DIAGRAM
Wiring diagram not available at this time.
PAGE 40 — AR13D RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #2 (09/15/11)
NOTE PAGE
AR13D RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #2 (09/15/11) — PAGE 41
AR13D RIDE-ON ROLLER — HYDRAULIC HOSE CONNECTIONS
MANIFOLD
FROM OPERATOR’S
POSITION
FRONT RIGHT SIDE
H
G
C
F
G
B
A
E
D
B
F
A
C
FROM OPERATOR’S
POSITION
FRONT LEFT SIDE
E D
HYDRAULIC
DRIVE PUMP
NOTES
HOSES SHADED FOR
VISUAL CLARITY.
Figure 32. Hydraulic Hose Connections 1
PAGE 42 — AR13D RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #2 (09/15/11)
AR13D RIDE-ON ROLLER — HYDRAULIC HOSE CONNECTIONS
FRONT RIGHT MOTOR
Q
STEERING COLUMN
O
Q
MANIFOLD
N
M
P
O
K L
P
K
L
I J
FROM OPERATOR’S
POSITION
REAR LEFT MOTOR
J
I
M
N
FRONT LEFT MOTOR
NOTES
HOSES SHADED FOR
VISUAL CLARITY.
Figure 33. Hydraulic Hose Connections 2
AR13D RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #2 (09/15/11) — PAGE 43
AR13D RIDE-ON ROLLER — TROUBLESHOOTING (ROLLER)
S Y M P T O M
L o w V i b r a it o n
N o V i b r a it o n
S l o w S t e e r i n g
S t e e r s S l o w i n O n e D ri e c it o n
S l o w F o r w a r d / R e v e r s e S p e e d
M a i n H y d r a u il c P r e s s u r e L o w
L o w
T A B L E 6 .
R O L L E R T R O U B L E S H O O T I N G
P O S S I B L E P R O B L E M e n g i n e R P M ?
S O L U T I O N
C h e c k a n d a d j u s t e n g i n e s p e e d .
L o w h y d r a u il c p r e s s u r e ?
N o v o tl a g e t o 1 2 v o tl s o l e n o i d ?
N o o li p r e s s u r e l ?
B r o k e n m o t o r c o u p l e r ?
L o w h y d r a u il c p r e s s u r e ?
S t e e r i n g c o l u m n c o n n e c t o r ?
D e f e c it v e s t e e r i n g c y il n d e r ?
D e f e c it v e S t e e r i n g c y il n d e r ?
L o w h y d r a u il c p r e s s u r e ?
R u b b e r i n c o r r e c t s c r a p p e r
?
a d j u s t m e n t
R u b b e r s h o c k m o u n t l o o s e ?
F r e e w h e e l v a l v e " o p e n " ?
S p e e d a d j u s t c o n t m e n t ?
r o l c a b l e o u t o f
I n c o r r e c t e n g i n e s p e e d ?
B r o k e n d r i v e p l r a t u b b e ?
e r s h o c k m o u n t s o r
D r i v e m s e c u r e ?
o t o r h a r d w a r e n o t
C h e c k a n d a d j u s t h y d r a u il c p r e s s u r e .
C h e c k v i b r a it o n s w ti c h , c h e c k c o li f o r c o n it n u ti y .
C h e c k f o r p r o p e r o li p r e s s u r e o r d e f e c it v e r e il e f v a l v e .
R e p l a c e c o u p l e .r
C h e c k p r e s s u r e .
I n s p e c t b e a r i n g s a n d g r e a s e fi n e c e s s a r y .
C h e c k s e a l s , r e p l a c e fi n e c e s s a r y .
I n s p e c t c y il n d e r f o r c o n t a m i n a it o n , r e p l a c e fi n e c e s s a r y .
C h e c k p r e s s u r e .
C h e c k f o r p r o p e r a d j u s t m e n t a g a i n s t d r u m .
I n s p e c t f o r b r o k e n m o u n ,t r e p l a c e fi n e c e s s a r y .
C l o s e v a l v e .
I n s p e c t c a b l e a n d a d j u s t fi n e c e s s a r y .
A d j u s t e n g i n e s p e e d t o c o r r e c t s p e e d .
I n s p e c t f o r c r a c k s , r e p l a c e fi n e c e s s a r y .
C h e c k m o t o r n u t a n d k e y c o u p l e .r
PAGE 44 — AR13D RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #2 (09/15/11)
AR13D RIDE-ON ROLLER — TROUBLESHOOTING (ENGINE)
E n g i n e d e l a y e d , b e t u r n e w i ll d a o
S Y n o t tl h o v e
M P u g h
.r
T s t a r
O e t n
N o g i r n s t e a r t c a n i s
N o F u e l
D e f e c it v e r
T A B L E 7 .
E N G I N E T R O U B L E S H O O T I N G e a f u e
P O S S I B L E P R O B L E M c l h i p n g u m i n j p ?
e c it o n p u m p ?
S O L U T I O N
A d d f u e .l
C h e c k e n t ri e f u e l s y s t e m .
R e p l a c e f u e l p u m p .
F u e l if tl e r c l o g g e d ?
F a u tl y f u e l s u p p l y il n e ?
C
F
O u o m li e l p r p r p e u e s m s s s i p u r o n e n o t t t o o o o w l l o r o w k i n o w ?
?
g c o r r e c lt y ?
R e p l a c e f u e l if tl e r a n d c l e a n t a n k .
R e p l a c e o r r e p a ri f u e l il n e .
r
C h e c k e p a ri p i p e r s t o n e n
, g i c y il n d e r n e r e p a ri a n d v a l v e s .
A d j u s t m a n u a .l
o r
R e p a ri o r r e p l a c e f u e l p u m p .
C h e c k e n g i n e o li p r e s s u r e .
L
D o e w f e s c t it a v r e it n b g a tt t e e r m p e r y ?
A t n o t l o w s t a r t e m p e r a t u r e s
.t
e n g i n e w i ll
E n g i n e o li t o o t h i c k ?
D e f e c it v e b a tt e r y ?
E n s
E n t n o a r g i n e g r i t m e n a r e l f ri e s i s s w b u t s ti c h e d t o p o f s
.f
s o o n s o t p o e p s r a it b o y n .
ti s e fl d u ir n g a s
F
F
D
F
F
D
M e s t u u e f u u e o f e e e e c h a n p l l l l e c e s c t s if if a it it u tl tl n v e r p p v e e k e r i c a l t h e f b l l y f u e e b l e o c m o c u e o b l n g l l p li k e o c t p k e p i n y p a u m p ?
u m e r
?
d ?
k e d ?
d ?
p ?
t u e s s u r d u e t e o r e il m ti e x c e e d s h u t d o w n l o w o li ?
s e e n s d o r
C o m p l y p r o p e r w o li ti h v i s c o c o l s d s ti y .
t a r it n g i n s t r u c it o n s a n d
C h a r g e o r r e p l a c e b a tt e r y .
R e f o r if w ll i e n g n t e r i n e e n v c r a n k c a s e ri o n m e n .t
w ti h c o r r e c t t y p e o f o li
R e p l a c e b a tt e r y .
R e p l a c e f u e l if tl e .r
C h e c k t h e e n t ri e f u e l s y s t e m .
R e p l a c e f u e l p u m p .
A d d f u e .l
R e p l a c e f u e l if tl e .r
R e p l a c e f u e l p u m p .
A d d o i .l
R e p l a c e n e c e s s a r y .
l o w o li s h u t d o w n s e n s o r fi
AR13D RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #2 (09/15/11) — PAGE 45
AR13D RIDE-ON ROLLER — TROUBLESHOOTING (ENGINE)
" H O T " .
S Y
C
M P T O N
L o w e n g i n e s p e e d .
p o w e ,r o u t p u t a n d
L
A v o l o w e w ri c r y o v e r s e o p n s m o k e .
o l g i e e e n e d , d h e a t s .
b p o w e r l a y c k d i e s e l e n o il n d e r u t h p g i n e e u e x h a u s t a t r d a n d u n s
T A B L E 7 .
E N G I N E T R O U B L E S H O O T I N G ( C O N T I N U E D )
P O S S I B L E P R O B L E M
F u e l t a n k e m p t y ?
R e p l a c e f u e l if tl e .r
S O L U T I O N
F u
F u
L e e e l a k l s if t a tl e n k a t r p c l i p o g g e v e n e it n g u n d i
?
s i o n s i n a
?
d e q u a t e ?
R e p l a c e f u e l if tl e .r
E n s u r e t h a t t a n k i s a d e q u a t e l y v e n t e d .
C h e c k u n i o n s t h r e a d e d a r e q u ri e p d .
i p e u n i o n s t a p e a n d it g h t e n
S e e e n g i n e m a n u a l f o r c o r r e c it v e a c it o n .
S p e e d c o n t r o l p o s i it o n ?
l e v e r d o e s n o t r e m a i n i n s e l e c t e d
E n g i n e o li l e v e l t o o f u ll ?
A ri if tl e r b l o c k e d ?
C o r r e c t e n g i n e o li l e v e l ?
C l e a n o r r e p l a c e a ri if tl e .r
I n
M
T o c a o o r r fl u n m e u c c c t it o h v n a o l v li a t e i n i c n j l e e n a r e c a n c e t o r g i n e
?
c r s ?
a n k c a s e ?
E n t ri e c o o il n g a ri s y s t e m c o n t a m i n a t e d b l o c k e d ?
A d j u s t v a l v e s p e r e n g i n e s p e c i if c a it o n .
S e e e n g i n e m a n u a .l
D r a i n d i p s o it c k .
ff e n g i n e o li d o w n t o u p p e r m a r k o n
C l e a n a r e a s .
c o o il n g a ri s y s t e m , a n d c o o il n g if n
PAGE 46 — AR13D RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #2 (09/15/11)
NOTE PAGE
AR13D RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #2 (09/15/11) — PAGE 47
EXPLANATION OF CODE IN REMARKS COLUMN
The following section explains the different symbols and remarks used in the Parts section of this manual. Use the help numbers found on the back page of the manual if there are any questions.
NOTICE
The contents and part numbers listed in the parts section are subject to change without notice. Multiquip does not guarantee the availability of the parts listed.
SAMPLE PARTS LIST
NO. PART NO. PART NAME QTY. REMARKS
2% WASHER, 1/4 IN. ...........NOT SOLD SEPARATELY
2% 12347 WASHER, 3/8 IN. ...1 .....MQ-45T ONLY
4 12349 BEARING ..............1 .....S/N 2345B AND ABOVE
NO. Column
Unique Symbols — All items with same unique symbol
(@, #, +, %, or >) in the number column belong to the same assembly or kit, which is indicated by a note in the
“Remarks” column.
Duplicate Item Numbers — Duplicate numbers indicate multiple part numbers, which are in effect for the same general item, such as different size saw blade guards in use or a part that has been updated on newer versions of the same machine.
NOTICE
When ordering a part that has more than one item number listed, check the remarks column for help in determining the proper part to order.
PART NO. Column
Numbers Used — Part numbers can be indicated by a number, a blank entry, or TBD.
TBD (To Be Determined) is generally used to show a part that has not been assigned a formal part number at the time of publication.
A blank entry generally indicates that the item is not sold separately or is not sold by Multiquip. Other entries will be clarified in the “Remarks” Column.
QTY. Column
Numbers Used — Item quantity can be indicated by a number, a blank entry, or A/R.
A/R (As Required) is generally used for hoses or other parts that are sold in bulk and cut to length.
A blank entry generally indicates that the item is not sold separately. Other entries will be clarified in the “Remarks”
Column.
REMARKS Column
Some of the most common notes found in the “Remarks”
Column are listed below. Other additional notes needed to describe the item can also be shown.
Assembly/Kit — All items on the parts list with the same unique symbol will be included when this item is purchased.
Indicated by:
“INCLUDES ITEMS W/(unique symbol)”
Serial Number Break — Used to list an effective serial number range where a particular part is used.
Indicated by:
“S/N XXXXX AND BELOW”
“S/N XXXX AND ABOVE”
“S/N XXXX TO S/N XXX”
Specific Model Number Use — Indicates that the part is used only with the specific model number or model number variant listed. It can also be used to show a part is NOT used on a specific model or model number variant.
Indicated by:
“XXXXX ONLY”
“NOT USED ON XXXX”
“Make/Obtain Locally” — Indicates that the part can be purchased at any hardware shop or made out of available items. Examples include battery cables, shims, and certain washers and nuts.
“Not Sold Separately” — Indicates that an item cannot be purchased as a separate item and is either part of an assembly/kit that can be purchased, or is not available for sale through Multiquip.
PAGE 48 — AR13D RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #2 (09/15/11)
AR13D RIDE-ON ROLLER — SUGGESTED SPARE PARTS
AR13D Ride-on Tandem Drum Roller w/Briggs and Stratton Diesel Engine
1 to 3 Units
Qty.
P/N Description
1 .......... 513324 ................... Forward Reverse Travel Cable
............ 509350SW ............. Neutral Safety Switch
2 .......... 510229 ................... Throttle Cable
6 .......... 508667 ................... Hydraulic Oil Filter
1 .......... 507278 ................... Hydraulic Tank Cap
6 .......... 820311 ................... Fuel Filter
1 .......... 34507 ..................... Fuel Tank Cap Gauge
1 .......... 509249 ................... Water Tank Cap
4 .......... 508433 ................... Rubber Drum Scraper
3 .......... M113621 ................ Air Filter Element
4 .......... 691959 ................... Ignition Key
2 .......... 692318 ................... Ignition Switch
4 .......... 821075 ................... Fan Belt
4 .......... 820150 ................... Rocker Cover Gasket
6 .......... 820314 ................... Engine Oil Filter
2 .......... 820258 ................... Radiator Cap
1 .......... 825222 ................... Starter
2 .......... 821135 ................... Oil Pressure Switch
2 .......... 820208 ................... Water Temperature Switch
2 .......... 825064 ................... Thermostat
2 .......... 515848 ................... Breaker Switch
1 .......... 825324 ................... Injection Pump
1 .......... 825265 ................... Water Pump
1 .......... 825133 ................... Radiator Hose Upper
1 .......... 825134 ................... Radiator Hose Lower
AR13D RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #2 (09/15/11) — PAGE 49
NAME PLATE AND DECALS
AR13D RIDE-ON ROLLER — NAME PLATE AND DECALS
1
10
9
8
14
15
6
2
26
13
3
11
4
5
7
REAR
ROLLER
17 24
23
16
12
18
12
18
25 19 20 21 21 20 22
18
12
PAGE 50 — AR13D RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #2 (09/15/11)
AR13D RIDE-ON ROLLER — NAME PLATE AND DECALS
NAME PLATE AND DECALS
21
22
23
24
17
18
19
20
25
26
13
14
15
16
9
10
11
12
6
7
4
5
2
3
NO.
PART NO.
1 513457
13118
511726
511736
511740
34536
513580
513698
515436
511737
513393
511735
513707
513467
515818
511738
513393
513469
511718
513688
513740
515815
511739
511724
511733
PART NAME
DECAL: STEERING CONSOLE
DECAL: POWDER COATED
DECAL: HYDRAULIC OIL LEVEL INDICATOR
DECAL: WARNING
DECAL: MULTIQUIP BANNER
DECAL: OWNERS MANUAL
DECAL: ENGINE RPM SETTING
1
1
1
1
QTY.
REMARKS
1
1
1
DECAL: WATER TANK CAP
DECAL: CONTROL PANEL
1
1
DECAL: SERVICE INSTRUCTION CHART 1
DECAL: SECURING POINT INDICATOR ................ 3 ........ POINT ARROW DOWN
DECAL: CAUTION
DECAL: ATTENTION
DECAL: PARKING BRAKE INSTRUCTIONS
DECAL: AR13D MQ LOGO
2
2
1
1
DECAL: DANGER 1
DECAL: SECURING POINT INDICATOR ................ 4 ........ POINT ARROW UP
DECAL: CAUTION STRIPE PATTERN .................... 1 ........ HORIZONTAL PLACEMENT
DECAL: CAUTION STRIPE PATTERN .................... 2 ........ VERTICAL PLACEMENT
DECAL: MQ LOGO 2
DECAL: CAUTION STRIPE PATTERN .................... 1 ........ HORIZONTAL PLACEMENT
DECAL: AR13D MQ LOGO
DECAL: CAUTION: INSTRUCTIONS
1
1
DECAL: GREASE REMINDER
DECAL: HYDRAULIC OIL INDICATOR
1
1
AR13D RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #2 (09/15/11) — PAGE 51
FRONT DRUM ASSY.
AR13D RIDE-ON ROLLER — FRONT DRUM ASSY.
PAGE 52 — AR13D RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #2 (09/15/11)
AR13D RIDE-ON ROLLER — FRONT DRUM ASSY.
FRONT DRUM ASSY.
82
84
86
88
45
47
78
80
36
40
41
43
28
30
32
34
18
20
22
26
10
12
14
16
NO.
PART NO.
6
8
2
4
513280
506145
506147
506136
508665
506142
011208025
EM923023
492264
506141
508340
020108060
514522
6109210
513283
513314
506220
492362
EM923343
513337
513343
513342
EM963610
3019092
505985
021110120
505977
505984
90
92
94
95
EM503803
515637
EM924006
511159
96
98
515396
505990
100 515639
124 505951
126 513332
128 515641
130 513344
PART NAME
FRONT ROLLER
HOUSING BEARING
BEARING
RING, RETAINING
QTY.
1
1
1
1
REMARKS
COUPLER
MOUNT, VIBRATION MOTOR
1
1
BOLT, 8X25T ................................................... 6 ................ REPLACES 508342
WASHER, FLAT 5/16” ..................................... 6 ................ REPLACES 492597
BOLT, 3/8”X1”
SHOCK, MOUNT
6
3
STUD, M8X40 6
NUT, M8 .......................................................... 6 ................ REPLACES 508341
ROLLER, SUPPORT, RIGHT .......................... 1 ................ LEFT SIDE - FRONT/REAR
BOLT 1/2”X1-1/2” ............................................ 8 ................ REPLACES 492276
HOSE, PROTECTION COVER
NUT 1/4”X1/2”
1
12
MOTOR, HYDRAULIC
NUT 5/16”X5/8”
1
4
WASHER, LOCK 5/16” DIAMETER .............. 10 ................ REPLACES 492623
HOSE 1
HOSE
HOSE
1
1
BOLT 3/8”X1” .................................................. 6 ................ REPLACES 492375
WASHER, 3/8 ................................................. 6 ................ REPLACES 508346
SHOCK, MOUNT
NUT, NYLON LOCK M10 ZINC 1.SP
PLATE, DRIVER
HUB
6
12
1
1
PINS, DOWEL ................................................ 2 ................ REPLACES 503803
SUPPORT, ROLLER, LEFT ............................ 1 ................ RIGHT SIDE - FRONT
KEY, COTTER 1/8”X2” .................................... 1 ................ REPLACES 491690
FLAT WASHER 1
MOTOR, HYDRAULIC
BOLT 1/2”X2-1/2”
COVER
FITTING
1
4
1
2
FITTING
HOSE
HOSE
2
1
1
AR13D RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #2 (09/15/11) — PAGE 53
AR13D RIDE-ON ROLLER — EXCITER ASSY.
EXCITER ASSY.
52
66
74
64
46
58
76
70
54
60
70
44
46
48
64
74
1
62
FRONT
DRUM
NOTES:
1
INNER BEARINGS ARE INCLUDED
WITH ITEM 64.
PAGE 54 — AR13D RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #2 (09/15/11)
EXCITER ASSY.
62
64
66
70
74
76
52
54
58
60
NO.
PART NO.
44 EM963610
46
48
3019092
513285
EM927040
492467
EM963610
506144
490964
506131
513418
506135
513286
513287
AR13D RIDE-ON ROLLER — EXCITER ASSY.
PART NAME
CAPSCREW, 3/8”N X 1-1/4”G5
QTY.
6
REMARKS
WASHER, 3/8" ............................................... 12 ............... REPLACES 508346
HOUSING, BEARING RIGHT 1
KEY, WOODRUFF 606 ..................................... 1 ............... REPLACES 506250
SCREW, ALLEN 5/16” 4
CAPSCREW, 3/8” ............................................ 6 ............... REPLACES 492375
SEAL 1
RING, RETAINING
BEARING
EXCITER SHAFT
RING, RETAINING
OIL SEAL 65x100x9
HOUSING, BEARING LEFT
1
2
1
2
2
1
AR13D RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #2 (09/15/11) — PAGE 55
AR13D RIDE-ON ROLLER — REAR DRUM & CHASSIS ASSY.
REAR DRUM & CHASSIS ASSY.
PAGE 56 — AR13D RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #2 (09/15/11)
AR13D RIDE-ON ROLLER — REAR DRUM & CHASSIS ASSY.
REAR DRUM & CHASSIS ASSY.
32
34
35
36
24
26
28
30
38
40
66
70
16
18
20
22
10
11
12
14
NO.
PART NO.
6
8
2
4
513291
505988
492584
503735
514523
513283
509165
6109210
EM963610
3019092
505977
3019092
EM963610
505984
EM503803
515637
515639
513314
511159
EM924006
515396
505990
505951
513349
72 *
74 *
100 513266
126 505976
128 506185
130 492367
132 EM923343
PART NAME QTY.
REMARKS
REAR DRUM
ALLEN PLUG
NUT, LOCK 1/2 IN.
1
1
2
BEARING, FLANGE ........................................ 1 ............... INCLUDES ITEMS W/ *
SUPPORT, ROLLER ........................................ 1 ............... RIGHT SIDE - REAR
HOSE PROTECTION COVER
BOLT, 1/2 NC x 2-1/4 IN. G5
1
2
BOLT, 1/2 NC x 1-1/2 IN. G5 ............................ 8 ............... REPLACES 492276
CAPSCREW, 3/8 IN. NC x 1-1/4 IN. G5 6
LOCK WASHER 3/8 IN. .................................. 6 ............... REPLACES 508346
PLATE DRIVE 1
WASHER 3/8 IN. .............................................. 6 ............... REPLACES 508346
CAPSCREW, 3/8 NC x 1-1/4 IN. G8 ................ 6 ............... REPLACES 492375
HUB 1
PINS, DOWEL 3/8 x 1 IN.
2
REAR ROLLER SUPPORT, LEFT ................... 1 ............... LEFT SIDE - FRONT/REAR
SUPPORT COVER
BOLT, 1/4 NC x 1/2 IN. G
1
12
FLAT WASHER 1 IN.
1
KEY, COTTER 1/8 x 2 IN. ................................ 1 ............... REPLACES 491690
MOTOR, HYDRAULIC
BOLT, 1/2 NC x 2-1/2 IN. G
FITTING 8-10-F5OLO-S
HOSE
1
4
2
2
ZERK GREASE FITTING ................................ 1 ............... CANNOT BE SOLD SEPARATELY
ZERK CAP ....................................................... 1 ............... CANNOT BE SOLD SEPARATELY
REAR CHASSIS
CLAMP 3/4
1
5
PLATE CORNER
SCREW, HHC5/16”-18X1-3/4”
4
3
WASHER, LOCK 5/16” ..................................... 4 ............... REPLACES 492623
AR13D RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #2 (09/15/11) — PAGE 57
AR13D RIDE-ON ROLLER — COVERS AND FRAME ARTICULATION LOCK ASSY.
PAGE 58 — AR13D RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #2 (09/15/11)
AR13D RIDE-ON ROLLER — COVERS AND FRAME ARTICULATION LOCK ASSY.
COVERS AND FRAME ARTICULATION LOCK ASSY.
29
30
32
33
22
23
24
27
NO.
PART NO.
4
6
20
21
513315
509177
515416
515415
509177
512881
511474
508679
509074
514243
492363
EM923023
34 EM923343
136 507888
138 EM923023
140 2105164
142 510875
159 513314
161 513471
162 513328
163 2101402
164 492410
166 506167
167 EM923023
168 EM969023
170 745
238 29057
240 492356
242 EM923057
243 492581
PART NAME
REAR WATER TANK COVER
BOLT 5/16 IN.
FLOOR PLATE
ARM, FLOOR COVER
QTY.
1
1
1
4
REMARKS
BOLT 5/16 X 3/4 IN.
2
RIVET AM-54 .................................................. 1 ............... REPLACES 503723
BRACKET, ARM
SEAL RUBBER
1
11.8"
PIN COTTER 3/32"
CONSOLE COVER
1
1
BOLT 5/16 X 3/4 IN. NCG5 6
WASHER 5/16" ................................................ 6 ............... REPLACES 505679
WASHER, LOCK 5/16 IN. ................................ 6 ............... REPLACES 492623
SEAT 1
NUT 5/16" ...................................................... 12 ............... REPLACES 505679
NUT, NYLON 5/16 IN. - 18 ............................... 4 ............... REPLACES 492582
BOLT 3/4 NC X 1-1/2 IN
SCREW 1/4" X 3/4"
LOCK CLIP
LOCKING ARM
4
1
1
1
WASHER LOCK 1/4" ....................................... 1 ............... REPLACES 492622
BOLT 5/8 NC x 2-1/2 IN. G5 1
WASHER, PLASTIC 5/8 IN.
2
WASHER, PLAIN 5/16 IN. ............................... 1 ............... REPLACES 506109
NUT, LOCK 5/8 IN. ........................................... 1 ............... REPLACES 492586
LOCK PIN 1
DOCUMENT BOX
BOLT 1/4" X 3/4"
1
2
WASHER 1/4 IN. .............................................. 8 ............... REPLACES 492596
NUT 1/4"-20 NYLON 2
AR13D RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #2 (09/15/11) — PAGE 59
AR13D RIDE-ON ROLLER — HOOD AND REAR PANEL ASSY.
HOOD AND REAR PANEL ASSY.
PAGE 60 — AR13D RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #2 (09/15/11)
AR13D RIDE-ON ROLLER — HOOD AND REAR PANEL ASSY.
HOOD AND REAR PANEL ASSY.
17
18
22
24
10
12
13
15
NO.
PART NO.
6
8
2
4
515703
513305
0202
EM923023
2105164
491010
512881
508679
508679
514438
492356
492581
90
92
94
96
30
32
33
34
515645
513308
13212
506158
490181
516294
0202
2105164
98 EM923023
100 011208025
102 EM923343
104 506205
148 510925
150 513314
155 EM506085
PART NAME QTY.
REMARKS
HOOD
HINGE, SLOTTED
1
2
SCREW, HHC 5/16 X 18 X 1 IN. ...................... 4 ............... REPLACES 492364
FLAT WASHER 5/16 IN. ................................. 10 ............... REPLACES 505679
NUT, NYLON 5/16- 18 ...................................... 4 ............... REPLACES 492582
LATCH KIT ....................................................... 2 ............... REPLACES 504744
RIVET BRAKE LINING .................................... 2 ............... REPLACES 503723
SEAL RUBBER 56.1"
SEAL RUBBER
LATCH KIT (HOOD)
BOLT 1/4 X 3/4 IN.
NUT 1/4 IN.
23.6"
2
12
12
FRONT CHASSIS
REAR EINGINE COVER
1
1
GROMMET, 1-1/4 IN. ID 1
BOLT 5/16 X 3/4 IN. ........................................ 4 ............... REPLACES 513309
SIGHT GLASS
SUPPORT REAR ENGINE COVER
1
1
BOLT 1/4 X 3/4 IN. .......................................... 1 ............... REPLACES 492364
WASHER, LOCK 1/4 IN. .................................. 1 ............... REPLACES 492622
FLAT WASHER 5/16 IN. ................................... 3 ............... REPLACES 492597
BOLT 8 X 25T DCA-85,125,150SSM ............... 1 ............... REPLACES 508342
WASHER, LOCK 5/16 IN. ................................ 1 ............... REPLACES 492623
PLUG 1
NUT 3/16 IN.
BOLT 1/4 X 1/2 IN.
2
2
GROMMET ...................................................... 1 ............... REPLACES 506085
AR13D RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #2 (09/15/11) — PAGE 61
AR13D — STEERING COLUMN AND HYDRAULIC ARTICULATION ASSY.
STEERING COLUMN AND HYDRAULIC ARTICULATION ASSY.
PAGE 62 — AR13D RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #2 (09/15/11)
AR13D — STEERING COLUMN AND HYDRAULIC ARTICULATION ASSY.
STEERING COLUMN AND HYDRAULIC ARTICULATION ASSY.
34
36
38
40
26
28
30
32
NO.
PART NO.
16 EM969023
18
19
22
24
492413
EM128
506196
513297
6109210
513299
EM963055
6109180
0166A
513300
513301
506164
50
52
54
56
42
44
46
48
6109210
6109180
513302
513303
6109210
491701
513350
513348
58 491008
172 509156
174 493128
176 507862
178 506265
181 513346
182 EM923343
184 508335
186 509190
188 506186
190 18706
192 503119
194 692318
195 691959
198 492356
200 EM969079
202 515791
390 515971
391 515848
PART NAME QTY.
REMARKS
NUT, LOCK 5/8 IN. ........................................... 2 ............... REPLACES 492586
BOLT 5/8” UNC X 3-1/2
BOLT 5/8"NC X 4"G8
ELBOW FITTING
CYLINDER, STEERING
1
1
2
1
BOLT 1/2"-13 x 1-1/2 ....................................... 4 ............... REPLACES 492276
COVER, ARTICULATING JOINT 1
HEX HEAD CAPSCREW 3/8 IN. x 3/4 IN. ....... 3 ............... REPLACES 492373
WASHER, LOCK 1/2” DIAMETER ................... 8 ............... REPLACES 492626
WASHER, LOCK 3/8” DIAMETER ................... 3 ............... REPLACES 492624
RETAINER PLATE 1
SPACER
BEARING
1
1
BOLT 1/2 IN. NC x 1-1/2 IN. G ......................... 4 .............. REPLACES 492276
WASHER, LOCK 1/2 IN. .................................. 4 .............. REPLACES 492626
BASE, ARTICULATING JOINT
ARTICULATING JOINT
1
1
BOLT 1/2 IN. NC x 1-1/2 IN. G ......................... 4 ............... REPLACES 492276
ZERK FITTING 1
HOSE, 9
HOSE, 16
1
1
GREASE COVER
NUT
1
1
WHEEL, STEERING 1
STEERING COLUMN ...................................... 1 ............... REPLACES 5061861
NUT 5/16 IN.
HOSES K AND L
4
2
WASHER 5/16 IN. ............................................ 4 ............... REPLACES 492623
BUSHING 4
WASHER 3/4 IN.
HYDRAULIC VALVE
HOUR METER
NUT, LOCK 3/16”
1
1
1
1
SWITCH, STARTER
KEY, IGNITION
1
1
BOLT 1/4 IN. x 3/4 IN.
1
NUT 1/4 IN. ...................................................... 1 ............... REPLACES 492581
HARNESS, WIRING
INDICATOR, GAUGE, ENGINE STATUS
CIRCUIT BREAKER
1
1
1
AR13D RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #2 (09/15/11) — PAGE 63
ARTICULATION ARM
AR13D RIDE-ON ROLLER — ARTICULATION ARM ASSY.
PAGE 64 — AR13D RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #2 (09/15/11)
AR13D RIDE-ON ROLLER — ARTICULATION ARM ASSY.
ARTICULATION ARM
8
10
62
4
6
NO.
PART NO.
2 513294
514347
EM505069
513295
513296
514433
PART NAME
ROD END
BOLT 3/4 IN. x 2-1/2 IN.
NUT 3/4 IN.
NUT 3/4 IN.
ROD, DIRECTION STABILIZER
FLAT WASHER 3/4.
QTY.
2
2
2
2
1
4
REMARKS
AR13D RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #2 (09/15/11) — PAGE 65
AR13D RIDE-ON ROLLER — HYDRAULIC DRIVE PUMP ASSY.
HYDRAULIC DRIVE PUMP ASSY.
PAGE 66 — AR13D RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #2 (09/15/11)
AR13D RIDE-ON ROLLER — HYDRAULIC DRIVE PUMP ASSY.
HYDRAULIC DRIVE PUMP ASSY.
56
58
60
62
NO.
PART NO.
36 515803
54 507845
EM508346
EM175
507860
506187
64
66
68
70
513310
509144
2105162
2105164
72
74
503119
513489
87 515727
190 506217
191 515723
192 506207
196 506203
199 515725
200 508427C
201 515726
202 508343
203 513339
204 508428C
206 506219
208 506195
209 515724
388 EM923343
390 515811
391# 515811H
PART NAME QTY.
ENGINE, BRIGGS AND STRATTON 850D 1
PUMP, STEERING 1
REMARKS
WASHER 3/8 IN. .............................................. 2 ............... REPLACES 508346
BOLT 3/8-16 X 1-1/4 SC HD 2
ADAPTER, STEERING PUMP
HYDRAULIC PUMP
1
1
SHIFT LEVER
BOLT 3/16 X 1-3/4 IN.
1
1
BOLT 5/16 X 1-3/4 IN. ..................................... 1 ............... REPLACES 492367
NUT, NYLON 5/16 IN. - 18 ............................... 1 ............... REPLACES 492582
NUT, LOCK 3/16 IN.
1
SCREW ALLEN HEAD 1/4 - 20 X 3/8 IN. ........ 1 ............... REPLACES 492465
HOSE
FITTING 3/4 IN.
2
1
HOSE
HOSE CLAMP, HS-16
FITTING
HOSE
COPPER WASHER 21/32 IN.
HOSE
FITTING
HOSE
3
1
3
1
1
1
1
2
COPPER WASHER 5/8 IN.
FITTING 1/2 IN.
FITTING 3703-08-08
HOSE
1
1
1
1
WASHER LOCK 5/16" .................................... 4 ................ REPLACES 492623
COUPLING, FLYWHEEL ASSY ...................... 1 ................ INCLUDES ITEMS W/#
HUB, DRIVE 1
AR13D RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #2 (09/15/11) — PAGE 67
AR13D RIDE-ON ROLLER — MANIFOLD AND HYDRAULIC OIL FILTER ASSY.
MANIFOLD AND HYDRAULIC OIL FILTER ASSY.
PAGE 68 — AR13D RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #2 (09/15/11)
AR13D RIDE-ON ROLLER — MANIFOLD AND HYDRAULIC OIL FILTER ASSY.
MANIFOLD AND HYDRAULIC OIL FILTER ASSY.
NO.
PART NO.
30
83
87
91
515645
513221
515727
EM505186
106 507278
108 506218
110 506221
112 508667
114 508664
116 492356
118 2101402
120 506204
121 EM25507
122 506244
124 508670
126 505976
128 506185
130 2105162
132 EM923343
134 492371
136 506201
138 506202
140 506206
144 506195
156 515502
157 508814
158 506192
160 507774
162 507772
164 506247
166 506246
168 506245
170 507885
172 506182
174 506190
176 511808
178 506190
182 506205
186 506193
PART NAME QTY.
REMARKS
CHASSIS AR13D
HOSE
1
1
HOSE 1
CUSHION RUBBER ......................................... 2 ............... REPLACES 505186
HYDRAULIC TANK CAP
STRAIGHT FITTING 3/4"
FILTER
OIL FILTER
1
1
1
1
FILTER, HEAD
BOLT 1/4" X 3/4"
1
2
WASHER, LOCK 1/4” ....................................... 2 ............... REPLACES 492622
FITTING 1
FITTING
BLOCK FILTER M10
VALVE CHECK
CLAMP 3/4
1
3
2
1
PLATE CORNER 3
SCREW, HHC5/16”-18X1-3/4” .......................... 2 ............... REPLACES 492367
WASHER, LOCK 5/16” ..................................... 3 ............... REPLACES 492623
BOLT 5/16” LOCK 1
FITTING, TEE
FITTING
FITTING
FITTING
MANIFOLD
BOLT 5/16”X3-1/4”
FITTING
VALVE RELIEF, 500 PSI
1
1
1
1
1
2
2
1
PLUG
VALVE, NEEDLE
VALVE, RELIEF, 2000 PSI
VALVE, SOLENOID
12 VOLT COIL SOLENOID
COUPLING PSI TEST
FITTING
ADAPTER, STRAIGHT
FITTING
PLUG
FITTING
2
2
1
3
1
1
1
1
2
1
5
AR13D RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #2 (09/15/11) — PAGE 69
AR13D RIDE-ON ROLLER — FUEL TANK & OIL DRAIN HOSE ASSY.
FUEL TANK & OIL DRAIN HOSE ASSY.
PAGE 70 — AR13D RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #2 (09/15/11)
AR13D RIDE-ON ROLLER — FUEL TANK & OIL DRAIN HOSE ASSY.
FUEL TANK & OIL DRAIN HOSE ASSY.
NO.
PART NO.
124 508302
204 513329
205 514467
206 34507
207 514340
208 505594
210 514560
212 492309
213 EM923343
214 3019092
216 2105164
218 506208
220 514536
221 514536
248 512731
252 512731
256 EM512722
268 511778
270 514536
284 491210
285 505594
290 514536
292 EM20427
294 514536
342 515697
344 011208025
346 EM923343
362 492363
364 492582
398 825219
400 516416
401 516417
402 516353
403 513619
404 820311
405 820347
PART NAME
PAD, RUBBER TANK
FUEL TANK
BRACKET, FUEL TANK SUPPORT
CAP, FUEL W/GAUGE
QTY.
REMARKS
1
1
2
1
PAD, RUBBER BRACKET 4 x 36 x 10 mm
FLEX TUBE 5/16 IN.
ADAPTER, ELBOW
BOLT 3/8 NC x 3/4 IN. G5
5.6'
1
1
2
WASHER, LOCK 5/16 IN. ....................................... 2 ......... REPLACES 492623
WASHER, FLAT 3/8 IN.
2
NUT, HEX 5/16 IN. .................................................. 2 ......... REPLACES 492553
CLAMP HS-4 12
HOSE 4FLH 5/16 IN.
HOSE 4FLH 5/16 IN.
ADAPTOR
ADAPTOR
FUEL SHUT-OFF VALVE
ADAPTER
HOSE 4FLH 5/16 IN.
PLUG, TANK 1/4 IN.
4.1'
.7'
2
2
1
2
4.1'
1
FLEX TUBE 5/16 IN.
HOSE 4FLH 5/16 IN.
HOSE 4FLH 5/16 IN.
HOSE 4FLH 5/16 IN.
1
4.1'
4'
4.6'
FILTER SUPPORT 1
BOLT 8 X 25T ......................................................... 2 ......... REPLACES 508342
WASHER 5/16 IN. ................................................... 2 ......... REPLACES 492623
BOLT 5/16" NC X 3/4" G5 2
NUT 5/16"-18
FUEL FILTER ASSY W/SENSOR
ENGINE OIL DRAIN
FITTING 90°
HOSE
FITTING
FUEL, FILTER ELEMENT W/O SENSOR
SENSOR, FUEL FILTER
1
1
1
1
1
1
2
1
AR13D RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #2 (09/15/11) — PAGE 71
WATER TANK ASSEMBLY ASSY.
AR13D RIDE-ON ROLLER — WATER TANK ASSY.
PAGE 72 — AR13D RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #2 (09/15/11)
AR13D RIDE-ON ROLLER — WATER TANK ASSY.
WATER TANK ASSEMBLY ASSY.
88
90
92
93
18
19
84
86
NO.
PART NO.
8
14
16
17
513316
509249
514541
491028
506071
506288
513321
EM506085
EM492358
492581
513322
513351
94
96
513379
402010060
98 506086
100 3019092
101 EM20426
102 508435
103 EM20415
104 503015
116 402010060
118 402010060
119 402010060
120 402010060
122 402010060
123 508301
125 508251
128 506084
130 EM923023
132 EM492299
266 506072
268 506074
270 508610
PART NAME
WATER TANK
WATER TANK CAP
PLUG
CLAMP
ELBOW PVC
CLAMP
WATER VALVE EXTENSION
GROMMET
BOLT 1/4" NC x 1-1/4" G5
NUT1/4"
VALVE, BALL
ELBOW 90G 1/2” NYLON
2
1
4
4
1
2
7
1
QTY.
1
10
1
1
REMARKS
“T” ADAPTER 1
HOSE 1/2" ....................................................1.3' ............... REPLACES 504163
U- BOLT 3/8" 4
WASHER, FLAT. 3/8” ...................................... 16 ............... REPLACES 492598
ELBOW BRASS
LOCK NUT
TUBE 5/16"
KNOB, HANDLE ADJ.
2
8
2.3'
2
HOSE 1/2" .................................................. .33' ................ REPLACES 504163
HOSE 1/2" .................................................. .66' ................ REPLACES 504163
HOSE 1/2" ..................................................... 2' ................ REPLACES 504163
HOSE 1/2" .................................................... .5' ................ REPLACES 504163
HOSE 1/2" .................................................. 6.2' ................ REPLACES 504163
PAD, WATER TANK 2
PAD, WATER TANK
CLAMP
2
4
NUT 5/16" ........................................................ 4 ............... REPLACES 505679
SCREW, HHC 5/16”- 18X1/2” ........................... 4 ............... REPLACES 505401
PVC TUBE
MALE ADAPTER
4
4
CAP 4
AR13D RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #2 (09/15/11) — PAGE 73
ENGINE MOUNTING ASSY.
AR13D RIDE-ON ROLLER — ENGINE MOUNTING ASSY.
PAGE 74 — AR13D RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #2 (09/15/11)
AR13D RIDE-ON ROLLER — ENGINE MOUNTING ASSY.
ENGINE MOUNTING ASSY.
NO.
PART NO.
36 515803
316 515800
318 492599
319 492625
320 515659
322 EM963057
324 3019092
326 EM969013
328 515650
330 EM963610
332 3019092
334 EM969013
336 2105162
338 EM923023
340 2105164
450#@
451#@
452# 835034
PART NAME QTY.
REMARKS
DIESEL ENGINE, BRIGGS AND STRATTON 850D ...... 1 ..........INCLUDES ITEMS W/#
BOLT 7/16"NC X 1" G5 2
WASHER 7/16"
WASHER 7/16"
2
2
MOUNT, ENGINE 1
CAPSCREW 3/8"X1-1/2" ............................................... 2 ..........REPLACES 492313
WASHER FLAT 3/8" ....................................................... 4 ..........REPLACES 492598
NUT NYLOC ................................................................... 2 ..........REPLACES 492583
MOUNT, ENGINE 1
CAPSCREW 3/8"NC X 1-1/4" G8 .................................. 2 ..........REPLACES 492376
WASHER FLAT 3/8" ....................................................... 2 ..........REPLACES 492598
NUT NYLOC ................................................................... 2 ..........REPLACES 492583
SET BOLT ENGINE ....................................................... 2 ..........REPLACES 492367
WASHER PLAIN 5/16" ................................................... 2 ..........REPLACES 492597
NUT 5/16" ...................................................................... 2 ..........REPLACES 492582
MOUNT, ENGINE 1
MOUNT, ENGINE 1
ENGINE MOUNT KIT .................................................... 1 ..........INCLUDES ITEMS W/@
AR13D RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #2 (09/15/11) — PAGE 75
MUFFLER ASSY.
AR13D RIDE-ON ROLLER — MUFFLER ASSY.
PAGE 76 — AR13D RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #2 (09/15/11)
MUFFLER ASSY.
NO.
PART NO.
212 506257
348 515667
350 515663
352 493108
354 0202
356 EM923023
358 EM923343
360 2105164
396 835029
412 516291
414 0202
416 EM923343
418 2105164
424 517127
426 517328
428 506886
430 EM923343
450 821001
AR13D RIDE-ON ROLLER — MUFFLER ASSY.
PART NAME
U-BOLT
MOUNT PLATE, MUFFLER
MUFFLER BASE EXTENSION
CLAMP
QTY.
1
2
1
1
REMARKS
SCREW, HHC 5/16-18 X 1 ............................ 1 .................. REPLACES 492364
WASHER FLAT 5/16 ..................................... 1 .................. REPLACES 492597
WASHER FLAT 5/16 ..................................... 1 .................. REPLACES 492623
NUT 5/16 ....................................................... 1 .................. REPLACES 492553
MUFFLER ..................................................... 1 .................. INCLUDED WITH ENGINE
ELBOW, EXHAUST 1
SCREW, HHC 5/16-18 X 1 ............................ 4 .................. REPLACES 492364
WASHER LOCK 5/16" .................................. 4 .................. REPLACES 492623
NUT HEX 5/16" DIA-NC ................................ 4 .................. REPLACES 492553
WRAP 2" X 1/16" X 8' .................................. 11.5' ............. REPLACES 510718
CLAMP
BOLT
1
4
WASHER LOCK 5/16" .................................. 4 .................. REPLACES 492623
GASKET, EXHAUST MANIFOLD 1
AR13D RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #2 (09/15/11) — PAGE 77
AIR CLEANER ASSY.
AR13D RIDE-ON ROLLER — AIR CLEANER ASSY.
PAGE 78 — AR13D RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #2 (09/15/11)
AR13D RIDE-ON ROLLER — AIR CLEANER ASSY.
AIR CLEANER ASSY.
NO.
PART NO.
376 515801
378 515696
402 835007
452 515802
454
458 M113621
PART NAME QTY.
REMARKS
AIR INTAKE HOSE
HOSE AIR INLET
1
1
AIR CLEANER .............................................. 1 .................. INCLUDED WITH ENGINE
CLAMP 3
MOUNT, AIR CLEANER ............................... 1 .................. INCLUDED WITH ITEM 402
ELEMENT, AIR FILTER 1
AR13D RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #2 (09/15/11) — PAGE 79
RADIATOR ASSY.
AR13D RIDE-ON ROLLER — RADIATOR ASSY.
PAGE 80 — AR13D RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #2 (09/15/11)
RADIATOR ASSY.
NO.
PART NO.
45
47
516422
516421
366 515660
368 EM506599
370 2101402
372 492356
374 492581
472 835085
AR13D RIDE-ON ROLLER — RADIATOR ASSY.
PART NAME QTY.
REMARKS
TRIM EDGE1" X 1"
TRIM EDGE 3/4" X 3/4"
2.62'
2.62'
MOUNT RADIATOR OVERFLOW 1
BOLT HEX 6MM X 15 ................................... 2 .................. REPLACES 506599
WASHER SPRING 1/4" ................................ 2 .................. REPLACES 492622
BOLT 1/4" X 3/4" 2
NUT 1/4"-20 NYLON LOCK
RADIATOR MOUNTING KIT
2
1
AR13D RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #2 (09/15/11) — PAGE 81
THROTTLE ASSY.
AR13D RIDE-ON ROLLER — THROTTLE ASSY.
PAGE 82 — AR13D RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #2 (09/15/11)
THROTTLE ASSY.
NO.
PART NO.
106 513323
108 513324
110 516487
112 508451
114 513325
134 510229
135 G201
136 DA1252
137 516116
330 EM968435
AR13D RIDE-ON ROLLER — THROTTLE ASSY.
REMARKS PART NAME
TRAVEL LEVER (FWD/REV)
CABLE, FORWARD/REVERSE
JOINT BALL
LOCK NUT 1/4" - 28 NF
ADVANCE CABLE SUPPORT
CABLE THROTTLE ASSEMBLY
KNOB HANDLE
LEVER HANDLE
NUT 1/4-20 HEX
NUT
1
1
1
1
1
1
QTY.
1
1
1
1
AR13D RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #2 (09/15/11) — PAGE 83
BRAKE CONTROL ASSY.
AR13D RIDE-ON ROLLER — BRAKE CONTROL ASSY.
38
44
36
56 60
48
66 52
54
58
64
42
46
50
40
62
68
70
76
265
82
78
266
268
267
72
74
269
PAGE 84 — AR13D RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #2 (09/15/11)
AR13D RIDE-ON ROLLER — BRAKE CONTROL ASSY.
BRAKE CONTROL ASSY.
58
60
62
64
50
52
54
56
42
44
46
48
NO.
PART NO.
36 506046
38
40
506158
492303
EM923023
2105164
506057
505999
EM963097
EM969013
506000
508674
506042
506044
508450
506043
74
76
78
82
66
68
70
72
2219
4702
EM923348
508449
503116
3019092
EM969013
506001
265# 513320
266# 505997
267# 508566
268# 508386
269 513193
PART NAME
LEVER, BRAKE
QTY.
1
REMARKS
BOLT 5/16" NC x 3/4" G5 4
BOLT 5/16" NC x 1/1/4" G5 ............................. 1 ............... REPLACES 492365
WASHER, FLAT 5/16” ...................................... 2 ............... REPLACES 492597
NUT, NYLON 5/16”- 18 ..................................... 1 ............... REPLACES 492582
BRAKE LINK
BELL CRANK
1
1
BOLT 3/8” NC x 1/1/2" G5 ................................ 1 ............... REPLACES 492313
NUT, LOCK 3/8” ............................................... 1 ............... REPLACES 492583
BRACKET, BRAKE
BOLT 5/16" NC x 1" G5
1
4
PIN, CLEVIS
KEY, COTTER
ROD BRAKE UPPER
PIN, CLEVIS
1
1
1
1
KEY, COTTER ................................................. 1 ............... REPLACES 491687
NUT, HEX 5/8" ................................................. 1 ............... REPLACES 492570
WASHER, LOCK 5/8” ....................................... 1 ............... REPLACES 492627
BRAKE ROD 1
BOLT, HEX HEAD 3/8” NCX4” 1
WASHER, FLAT 3/8” ........................................ 2 ............... REPLACES 492598
NUT, LOCK 3/8” ............................................... 1 ............... REPLACES 492583
BUSHING, PLASTIC 1
SUPPORT, BRAKE SHOE
BRAKE PAD
RIVET
WASHER 3/16"
1
1
6
6
BRAKE PAD ASSEMBLY ................................ 1 ............... INCLUDES ITEMS W/ #
AR13D RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #2 (09/15/11) — PAGE 85
BATTERY ASSY.
AR13D RIDE-ON ROLLER — BATTERY ASSY.
154
146
150
148
152
144
158
160
156
NOTES:
REMOVE ITEMS 20
AND 29 ON PAGE 58
FOR BATTERY ACCESS
PAGE 86 — AR13D RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #2 (09/15/11)
BATTERY ASSY.
NO.
PART NO.
144 514391
146 515119
148 515115
150 505624
152 506266
154 506153
156 514387
158 492359
160 2101402
AR13D RIDE-ON ROLLER — BATTERY ASSY.
PART NAME QTY.
REMARKS
BATTERY 12V
CABLE (-) BATTERY
1
1
CABLE (+) BATTERY 1
BATTERY TERMINAL COVER ......................... 1 ............... BLACK
BATTERY TERMINAL COVER ......................... 1 ............... RED
WRAP 1
CLAMP, BATTERY
HEX HEAD SCREW 3/8"X2" NC G5
1
1
WASHER, LOCK 1/4” ...................................... 1 ............... REPLACES 492622
AR13D RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #2 (09/15/11) — PAGE 87
SCRAPER ASSY.
AR13D RIDE-ON ROLLER — SCRAPER ASSY.
PAGE 88 — AR13D RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #2 (09/15/11)
SCRAPER ASSY.
NO.
PART NO.
106 513290
108 508433
110 508434
112 EM963057
114 3019092
116 EM969013
118 EM963692
120 492584
122 621
AR13D RIDE-ON ROLLER — SCRAPER ASSY.
PART NAME
SCRAPER, SUPPORT
SCRAPER, RUBBER
PLATE BACKING
QTY.
4
4
4
REMARKS
BOLT 3/8” ..................................................... 12 ................ REPLACES 492313
WASHER, FLAT3/8” ...................................... 12 ................ REPLACES 492598
NUT, LOCK 3/8” ............................................ 12 ................ REPLACES 492583
BOLT, 1/2” UNC X 1-1/2” ................................. 8 ................ REPLACES 492394
NUT, LOCK 1/2” NC
WASHER 1/2” SPECIAL
8
8
AR13D RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #2 (09/15/11) — PAGE 89
TERMS AND CONDITIONS OF SALE
PAYMENT TERMS
Terms of payment for parts are net 30 days.
FREIGHT POLICY
All parts orders will be shipped collect or prepaid with the charges added to the invoice.
All shipments are F.O.B. point of origin.
Multiquip’s responsibility ceases when a signed manifest has been obtained from the carrier, and any claim for shortage or damage must be settled between the consignee and the carrier.
MINIMUM ORDER
The minimum charge for orders from Multiquip is $15.00 net. Customers will be asked for instructions regarding handling of orders not meeting this requirement.
RETURNED GOODS POLICY
Return shipments will be accepted and credit will be allowed, subject to the following provisions:
1.
2.
3.
4.
A Returned Material Authorization must be approved by Multiquip prior to shipment.
To obtain a Return Material Authorization, a list must be provided to Multiquip
Parts Sales that defines item numbers, quantities, and descriptions of the items to be returned.
a. The parts numbers and descriptions must match the current parts price list.
b. c.
The list must be typed or computer generated.
The list must state the reason(s) for the return.
d. e.
The list must reference the sales order ( s ) or invoice ( s ) under which the items were originally purchased.
The list must include the name and phone number of the person requesting the RMA.
A copy of the Return Material Authorization must accompany the return shipment.
Freight is at the sender’s expense. All parts must be returned freight prepaid to
Multiquip’s designated receiving point.
5.
6. d. e. f. g. h.
Parts must be in new and resalable condition, in the original Multiquip package (if any), and with Multiquip part numbers clearly marked.
The following items are not returnable: a. Obsolete parts. (If an item is in the price book and shows as being replaced by another item, it is obsolete.) b. c.
Any parts with a limited shelf life
(such as gaskets, seals, “O” rings, and other rubber parts) that were purchased more than six months prior to the return date.
Any line item with an extended dealer net price of less than
$5.00.
Special order items.
Electrical components.
Paint, chemicals, and lubricants.
Decals and paper products.
Items purchased in kits.
7.
8.
9.
The sender will be notified of any material received that is not acceptable.
Such material will be held for five working days from notification, pending instructions. If a reply is not received within five days, the material will be returned to the sender at his expense.
Credit on returned parts will be issued at dealer net price at time of the original purchase, less a 15% restocking charge.
10. In cases where an item is accepted, for which the original purchase document can not be determined, the price will be based on the list price that was effective twelve months prior to the RMA date.
11. Credit issued will be applied to future purchases only.
PRICING AND REBATES
Prices are subject to change without prior notice. Price changes are effective on a specific date and all orders received on or after that date will be billed at the revised price.
Rebates for price declines and added charges for price increases will not be made for stock on hand at the time of any price change.
Multiquip reserves the right to quote and sell direct to Government agencies, and to
Original Equipment Manufacturer accounts who use our products as integral parts of their own products.
SPECIAL EXPEDITING SERVICE
A $35.00 surcharge will be added to the invoice for special handling including bus shipments, insured parcel post or in cases where Multiquip must personally deliver the parts to the carrier.
LIMITATIONS OF SELLER’S LIABILITY
Multiquip shall not be liable hereunder for damages in excess of the purchase price of the item with respect to which damages are claimed, and in no event shall Multiquip be liable for loss of profit or good will or for any other special, consequential or incidental damages.
LIMITATION OF WARRANTIES
No warranties, express or implied, are made in connection with the sale of parts or trade accessories nor as to any engine not manufactured by Multiquip. Such warranties made in connection with the sale of new, complete units are made exclusively by a statement of warranty packaged with such units, and Multiquip neither assumes nor authorizes any person to assume for it any other obligation or liability whatever in connection with the sale of its products. Apart from such written statement of warranty, there are no warranties, express, implied or statutory, which extend beyond the description of the products on the face hereof.
Effective: February 22, 2006
PAGE 90 — AR13D RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #2 (09/15/11)
NOTE PAGE
AR13D RIDE-ON TANDEM DRUM ROLLER — OPERATION & PARTS MANUAL — REV. #2 (09/15/11) — PAGE 91
OPERATION AND PARTS MANUAL
HERE’S HOW TO GET HELP
PLEASE HAVE THE MODEL AND SERIAL
NUMBER ON-HAND WHEN CALLING
UNITED STATES
Multiquip Corporate Offi ce
18910 Wilmington Ave.
Carson, CA 90746
Contact: [email protected]
Service Department
800-421-1244
310-537-3700
Technical Assistance
800-478-1244
Tel. (800) 421-1244
Fax (800) 537-3927
Fax: 310-537-4259
Fax: 310-943-2238
MEXICO
MQ Cipsa
Carr. Fed. Mexico-Puebla KM 126.5
Momoxpan, Cholula, Puebla 72760 Mexico
Contact: [email protected]
Tel: (52) 222-225-9900
Fax: (52) 222-285-0420
MQ Parts Department
800-427-1244
310-537-3700
Warranty Department
800-421-1244
310-537-3700
Fax: 800-672-7877
Fax: 310-637-3284
Fax: 310-537-1173
UNITED KINGDOM
Multiquip (UK) Limited Head Offi ce
Unit 2, Northpoint Industrial Estate,
Globe Lane,
Dukinfi eld, Cheshire SK16 4UJ
Contact: [email protected]
Tel: 0161 339 2223
Fax: 0161 339 3226
CANADA
Multiquip
4110 Industriel Boul.
Laval, Quebec, Canada H7L 6V3
Contact: [email protected]
Tel: (450) 625-2244
Tel: (877) 963-4411
Fax: (450) 625-8664
© COPYRIGHT 2011, MULTIQUIP INC.
Multiquip Inc and the MQ logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are the property of their respective owners and used with permission.
This manual MUST accompany the equipment at all times. This manual is considered a permanent part of the equipment and should remain with the unit if resold.
The information and specifications included in this publication were in effect at the time of approval for printing. Illustrations, descriptions, references and technical data contained in this manual are for guidance only and may not be considered as binding. Multiquip Inc. reserves the right to discontinue or change specifications, design or the information published in this publication at any time without notice and without incurring any obligations.
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Table of contents
- 2 Proposition 65 Warning
- 4 Table Of Contents
- 5 Parts Ordering Procedures
- 6 Safety Message Alert Symbols
- 8 Rules For Safe Operation
- 11 Operation and Safety Decals
- 13 Specifications (Roller)
- 14 Specifications (Engine)
- 15 Dimensions
- 16 General Information
- 18 Roller Components
- 21 Engine Components
- 22 Inspection
- 25 Initial Start-Up
- 26 Operation
- 27 Maintenance
- 37 Preparation For Long-Term Storage
- 38 Manifold Test Ports
- 39 Hydraulic System Diagram
- 40 Electric Wiring Diagram
- 42 Hydraulic Hose Connectsion
- 44 Troubleshooting (Roller)
- 45 Troubleshooting (Engine)
- 48 Explanation Of Code In Remarks Column
- 49 Suggested Spare Parts
- 50 Name Plate and Decals
- 52 Front Drum Assembly
- 54 Exciter Assembly
- 56 Rear Drum and Chassis Assembly
- 58 Covers and Frame Articulation Lock Assy
- 60 Hood and Rear Panel Assembly
- 62 Steering Column and Hydraulic Artic. Assy
- 64 Articulation Arm Assembly
- 66 Hydraulic Drive Pump Assembly
- 68 Manifold and Hydraulic Oil Filter Assembly
- 70 Fuel Tank and Oil Drain Hose Assembly
- 72 Water Tank Assembly
- 74 Engine Mounting Assembly
- 76 Muffler Assembly
- 78 Air Cleaner Assembly
- 80 Radiator Assembly
- 82 Throttle Assy
- 84 Brake Control Assy
- 86 Battery Assy
- 88 Scraper Assy
- 90 Terms and Conditions of Sale