advertisement
TECHNICAL DATA – ENGINE
»
ENGINE
Design
Displacement
Bore/Stroke
Ratio
Fuel
Valve timing
250 SX-F
Liquid-cooled single cylinder 4-stroke engine
249.51 ccm
76 / 55 mm
12.8 : 1
450 SX-F
449.3 ccm
97 / 60.8 mm
12.5 : 1 unleaded fuel with at least RON 95
4 valves controlled by finger levers and 2 camshafts,
Camshaft
Valve diameter Intake driven by a pair of spur gears and a tooth-type chain
05 773.36.009.100 / 773.36.010.100
30.9 mm 40.4 mm
Valve diameter Exhaust 26.5 mm
Valve clearence cold Intake 0.10 - 0.20 mm
Valve clearence cold Exhaust 0.12 - 0.22 mm
31.7 mm
0.15 mm
0.20 mm
Crank shaft bearing
Connecting rod bearing
Top end bearing
Piston
Piston rings
Engine lubrication
Engine oil
2 cylinder roller bearings needle bearing bronze bushing alluminium alloy forged
1 compression ring, 1 oil scraper ring pressure circulation lubrication with 2 rotor pumps full synthetic oil (see below)
Quantity of engine oil
Primary drive
1.1 liters
22:68
Transmission claw shifted 6-speed
1st gear 13:32
2nd gear
3rd gear
4th gear
15:30
17:28
19:26
1.3 liters
29:74
4-speed
17:32
19:30
21:28
23:26
5th gear
6th gear
Ignition system
Generator
Spark plug
Cooling system
Cooling liquid
Starting device
21:25
22:24 -
contactless DC-CDI ignition with digital advanced system by KOKUSAN no generator 42 Watts at 10.000 rpm
NGK CR 9 EBK liquid cooled, permanent rotation of cooling liquid through mechanically driven water pump
1.2 liters, 50% antifreeze, 50% destilled water, at least -25° (-13° F) kick starter E-starter
43
5W/40
JASO T903 MA
TEMPERATURE
5°C
41°F
10W/50
Engine oil
Only use fully synthetic engine oils that meet the JASO MA quality requirements
(see information on the can).
KTM recommends Motorex Power Synt 4T in the 10W/50 viscosity (for temperatures over 5°C, 41°F) or 5W/40 (for temperatures under 5°C, 41°F).
Poor oil quality or minor quantity cause early engine-wear.
advertisement
* Your assessment is very important for improving the workof artificial intelligence, which forms the content of this project
Related manuals
advertisement
Table of contents
- 3 IMPORTANT INFORMATION
- 6 SERIAL NUMBER LOCATIONS
- 6 Chassis number
- 6 Engine number, engine type
- 6 OPERATION INSTRUMENTS
- 6 Clutch lever
- 6 Hot start lever
- 7 Hand brake lever
- 7 Short circuit button
- 7 Starter button (450 SX-F)
- 7 Filler cap
- 7 Fuel tap
- 8 Choke
- 8 Shift lever
- 8 Kickstarter (250 SX-F)
- 8 Foot brake pedal
- 8 Plug in stand
- 9 Compression damping of fork
- 9 Rebound damping of fork
- 9 Compression damping of shock absorber
- 10 Rebound damping of shock absorber
- 11 MOTORCYCLE
- 11 Instructions for initial operation
- 11 Running in the Racing models
- 12 DRIVING INSTRUCTIONS
- 12 Check the following before each start
- 13 Starting when the engine is cold
- 13 Starting when the engine is warm
- 13 What to do when the engine is "flooded
- 14 Starting off
- 14 Shifting/Riding
- 14 Braking
- 14 Stopping and parking
- 15 PERIODIC MAINTENANCE
- 17 MAINTENANCE WORK ON CHASSIS AND ENGINE
- 17 Pivot bearing
- 18 Basic suspension setup for the weight of the driver
- 18 Checking the shock absorber and spring
- 18 Determining the static sag of the shock absorber
- 18 Determining the riding sag of the shock absorber
- 19 Checking the basic setup of the telescopic fork
- 19 Changing the spring preload on the telescopic fork
- 19 Replacing fork springs
- 19 Breather plug front fork
- 19 Cleaning the dust sleeves of the telescopic fork
- 20 Changing the fork offset (caster)
- 21 Checking and adjusting the steering head bearing
- 21 Checking the throttle cable installation
- 22 How to change the handlebar position
- 22 Check chain tension
- 23 Correct chain tension
- 23 sprocket teeth
- 24 Chain maintenance
- 24 Chain wear
- 25 General information about KTM disc brakes
- 26 Adjusting the free travel at the hand brake lever
- 26 Checking the brake fluid level - front brake
- 26 Refilling the front brake fluid reservoir
- 26 Checking the front brake pads
- 27 Replacing the front brake pads
- 27 Checking the rear brake fluid level
- 27 Refilling the rear brake fluid reservoir
- 28 Changing the basic position of the foot brake pedal
- 28 Checking the rear brake pads
- 28 Replacing the rear brake pads
- 29 Dismounting and mounting the front wheel
- 30 Dismounting and mounting the rear wheel
- 30 Checking spoke tension
- 31 Tires, air pressure
- 31 Battery (450 SX-F)
- 32 Charging the battery (450 SX-F)
- 32 Fuse (450 SX-F)
- 33 Cooling system
- 33 Checking the coolant level
- 33 Bleeding the cooling system
- 35 Cleaning the air filter
- 35 Adjusting the throttle cables
- 36 Changing the original position of the clutch lever
- 36 Checking the oil level of the hydraulic clutch
- 36 Bleeding of the hydraulic clutch
- 37 Carburetor - Adjust idling
- 37 Basic information on carburetor wear
- 37 Checking the float level (float height)
- 38 Draining the float chamber of the carburetor
- 38 Checking the engine oil level
- 39 Engine oil
- 39 Changing the engine oil
- 40 Changing the oil filter
- 41 TROUBLESHOOTING
- 43 CLEANING
- 43 STORAGE
- 44 TECHNICAL DATA - ENGINE
- 45 TECHNICAL DATA - CHASSIS
- 48 HEAD WORK INDEX