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Site Preparation and Installation
Total refrigerant = Units and Lines*
Table 11 Refrigerant charge
Model #
R-407C, oz (kg)
60Hz 50Hz
MM*60E
MM*60K
MC*65A
MC*69W
MM*59E
MM*59K
MC*64A
MC*68W
4 (0.11)
4 (0.11)
432 (12.3)
94 (2.7)
PFH067A-_L7
PFH067A-_H7
PFH066A-_L7
PFH066A-_H7
426 (12.1)
827 (23.4)
PFHZ67A-_L7 PFHZ66A-_L7 827 (23.4)
All evaporator units and condensing units are fully factory-charged with refrigerant. If field-supplied refrigerant piping is
installed, refrigerant must be added; refer to Table 12 to determine the additional charge.
Table 12 Line charges - refrigerant per 100 ft. (30m) of Type L copper tube
Line Size,
O.D., in.
3/8
1/2
5/8
3/4
7/8
1-1/8
1-3/8
R-407C, lb/100 ft. (kg/30m)
Liquid Line
3.7 (1.7)
6.9 (3.1)
11.0 (5.0
15.7 (7.1)
23.0 (10.4)
—
—
Suction Line
—
—
0.4 (0.2)
0.6 (0.3)
1.0 (0.4)
1.7 (0.7)
2.7 (1.1)
Quick Connect Fittings
NOTE
When hard piping is used, complete all piping and evacuate lines before connecting quick connects.
Be especially careful when connecting the quick connect fittings. Read through the following steps before making the connections.
1. Remove protector caps and plugs.
2. Carefully wipe coupling seats and threaded surfaces with a clean cloth.
3. Lubricate the male diaphragm and synthetic rubber seal with refrigerant oil.
4. Thread the coupling halves together by hand to insure that the threads mate properly.
5. Tighten the coupling body hex nut and union nut with the proper size wrench until the coupling bodies “bottom out” or until a definite resistance is felt.
6. Using a marker or pen, make a line lengthwise from the coupling union nut to the bulkhead.
7. Tighten the nuts an additional quarter-turn; the misalignment of the lines shows how much the coupling has been tightened. This final quarter-turn is necessary to insure that the joint will not
leak. Refer to Table 13 for torque requirements.
Table 13 Refrigerant quick connect sizes and torque
Size O.D.
Cu
1/2”
1-1/8”
Coupling
Size
#10
#12
Torque lb-ft
35-45
50-65
21 Liebert
®
Mini-Mate2
™
Site Preparation and Installation
Figure 12 Evaporator unit dimensional data
Optional Discharge Air
Duct Flange Supplied when Optional Filter Box is Ordered
14 1/2"
(368.3mm)
Air
Outlet
46-1/2"
(1181.1mm)
Cabinet
Dimension
Air
Inlet
13-3/8"
(339.7mm)
13-3/8"
(339.7mm)
24"
(610mm)
Cabinet
Dimension 22-7/16 "
(570mm)
13/16" (20.6mm)
1-1/8 "
(28.6mm) 36 7/8"
(936.6mm)
MODULE DIMENSIONAL DATA
Customer-Supplied
Threaded Rods for
Module Support from
Ceiling (typ. 4)
1-1/16"
(27mm)
1" (25.4mm)
19-3/4"
(501.7mm)
17-5/8"
(447.7mm)
49" (1244.6mm)
Cabinet
Dimension
50-5/8"
(1285.9mm)
Threaded Rod
Centers
39-3/8"
(1000.1mm)
1"
(25.4mm)
7-5/8"
(193.5mm) 3-1/8"
(79.4mm)
14-1/2"
(368.3mm)
Removable
Access
Panels
Hanging
Bracket
43-1/2"
(1104.9mm)
Threaded Rod
Centers
24"
(609.6mm)
7/8" (22mm) Holes for Module Rigging
(typ. 2 each end)
Shaded Area Indicates a
Recommended Clearance of 30" (762mm) for Access and Filter Removal
OPTIONAL FILTER BOX
Duct Flange
37-3/8"
(949.3mm)
3/4"
(19mm)
8"
(203.2mm)
DPN000218
Rev. 3
Liebert
®
Mini-Mate2
™
22
Site Preparation and Installation
Figure 13 Threaded rod and hardware kit installation
3/8" Threaded Rod
(field-supplied)
3/8" Hex Nut
3/8" Washer
Sleeve
Isolator
3/8" Fender Washer
3/8" Hex Nut
3/8" Hex Nut Nylock
Unit Base Pan (ref)
5.4.4 Electrical Connections
Each unit is shipped from the factory with internal wiring completed. Refer to electrical schematic when making connections. Electrical connections to be made at the installation site are:
• Power supply to each ceiling unit.
!
WARNING
Arc flash and electric shock hazard. Disconnect all electric power supplies and wear protective equipment per NFPA 70E before working within electric control enclosure. Failure to comply can cause serious injury or death.
The Liebert microprocessor control does not isolate power from the unit in the Unit Off mode.
Some internal components require and receive power even during the Unit Off mode. The line side of the disconnect switch on the front of the unit contains live high voltage. The only way to ensure that there is NO voltage inside the unit is to install and open a remote disconnect switch and check the internal power supply wires with a voltmeter.
• Control wiring between the evaporator unit and the condensing unit, if applicable.
• Control wiring between the control panel (wallbox) and the evaporator unit control board.
23 Liebert
®
Mini-Mate2
™
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Table of contents
- 21 Figure 8 Air-cooled systems
- 22 Figure 9 Water/glycol cooled systems
- 22 Figure 10 Chilled water systems
- 23 Filter Box
- 24 Connections for Ducted Systems
- 24 Table 7 Evaporator external static pressure
- 24 Drain Line
- 24 Humidifier Water Supply Line
- 25 Table 8 Recommended refrigerant line sizes
- 25 Table 9 Equivalent lengths for various pipe fittings, ft (m)
- 26 Figure 11 Refrigerant piping diagram
- 26 Table 10 Pipe length and condenser elevation relative to evaporator
- 27 Total refrigerant = Units and Lines*
- 27 Table 11 Refrigerant charge
- 27 Table 12 Line charges - refrigerant per 100 ft. (30m) of Type L copper tube
- 27 Quick Connect Fittings
- 27 Table 13 Refrigerant quick connect sizes and torque
- 28 Figure 12 Evaporator unit dimensional data
- 29 Figure 13 Threaded rod and hardware kit installation
- 30 Power Connections
- 30 Control Connections
- 31 Figure 14 Evaporator unit electrical connections
- 32 Figure 15 Close coupled installation
- 33 Power Connections
- 33 Control Connections
- 33 General Considerations
- 33 Considerations for Specific Applications
- 34 Figure 16 Indoor air-cooled centrifugal condensing unit dimensions and pipe connections
- 35 Figure 17 Indoor air-cooled centrifugal condenser electrical connections
- 36 Figure 18 System piping with indoor or outdoor air-cooled condensing unit
- 37 Figure 19 Dimensions—Air-cooled systems, standard ambient outdoor condensing module
- 37 Table 14 Weights for standard ambient outdoor condensing modules, air-cooled systems
- 38 Figure 20 Dimensions—Air-cooled systems, high ambient and Quiet-Line condensing module
- 38 Table 15 Net weight, high ambient and Quiet-Line condensing modules, air-cooled systems
- 38 Power Connections
- 38 Control Connections
- 39 Control Connections
- 39 Water/Glycol Piping Considerations
- 39 Condensing Unit Fluid Requirements
- 39 Regulating Valve
- 40 Figure 21 Indoor water/glycol condensing unit dimensional data
- 41 Figure 22 Indoor water/glycol condensing unit electrical field connections
- 42 Figure 23 System piping with indoor water/glycol cooled condensing unit
- 43 Figure 24 Optional free-cooling coil (3-way valve) on water/glycol units
- 43 Figure 25 Optional hot water reheat (two-way valve)
- 49 Table 18 Setup functions, default values and allowable ranges
- 52 Table 20 Equipment switch settings (unit control board)
- 52 Table 21 Switch settings (wall box board)
- 54 Figure 27 Control menu
- 55 Figure 28 Control board—inside evaporator
- 55 Figure 29 Wall box board
- 56 Table 22 Cooling and dehumidification load response of hot gas bypass
- 56 Electric Heat or Hot Water
- 56 SCR Electric Reheat
- 59 Air-Cooled Systems
- 59 Water/Glycol/ Systems
- 62 Air Distribution
- 62 Suction Pressure
- 63 Discharge Pressure
- 63 Table 23 Typical discharge pressure
- 63 Thermostatic Expansion Valve
- 63 Air-Cooled Condensing Units
- 63 Coaxial Condensers (Water/Glycol-Cooled Condensing Units)
- 63 Regulating Valves (Water/Glycol Condensing Units)
- 63 Glycol Solution Maintenance
- 64 Hot Gas Bypass
- 64 Figure 30 Hot gas bypass
- 65 Mechanical Failure
- 66 Replace a Failed Compressor
- 68 Replacing the Humidifier Canister
- 68 Table 24 Humidifier control board DIP switch settings