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Drain Line
(field supplied)
Site Preparation and Installation
Condensate Pump
The optional condensate pump kit is required when the evaporator is installed below the level of the gravity-fed drain line. Refer to the installation instructions provided with the condensate pump kit.
Figure 7 Condensate pump installation
3/8" Compression Fitting
Drain Connection
Power Supply from
Electric Service Power
Block in Fan/Coil Module.
Condensate Pump
Evaporator or
Chilled Water
Unit
AIR INLET
FRONT OF UNIT
10 9/16 "
(268.3mm)
Condensate Drain
Condensate
Pump
Support Bracket
6 5/8 "
(168.3mm)
21 1/2 "
(546mm)
3/4" (13mm) FPT
Customer Connection
3/4" (13mm) Hose Barb
Supplied on Pump Tank
Flexible Rubber Tubing
Notes:
1. 3/4" (13mm) Flexible Rubber Tubing Assembly (Supplied
with Pump Kit) must be installed on pump end.
2. The High Water Safety Float included with pump must be
interlocked with unit control. Wire to terminals 60 & 61 on
Evaporator terminal strip to shut down unit.
DPN000239_Rev0
Humidifier Water Supply Line
Units supplied with the optional humidifier package have a 1/4 in. (6.4 mm) FPT connection for water inlet. Supply pressure range is 10 psig to 150 psig. Required flow rate is 1 gpm. A shut-off valve should be installed in this line to isolate the humidifier for maintenance.
NOTE
DO NOT route humidifier supply line in front of filter box access panel.
12
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Table of contents
- 9 DX Evaporator Section
- 9 Chilled-Water Model
- 9 Air-Cooled Condensing Unit (Indoor Centrifugal)
- 9 Air-Cooled Condensing Unit (Outdoor Prop Fan)
- 9 Water/Glycol Condensing Unit (Indoor)
- 14 Figure 1 System configurations-air cooled systems
- 14 Figure 2 System Configurations-water/glycol systems
- 15 Figure 3 System Configurations-chilled water systems
- 17 Figure 5 Close coupled installation
- 18 Filter Box
- 18 Connections for Ducted Systems
- 18 Table 5 Evaporator external static pressure (60) at 3750 CFM (6371 CMH)
- 19 Drain Line
- 19 Figure 6 Drain installation
- 20 Condensate Pump
- 20 Figure 7 Condensate pump installation
- 20 Humidifier Water Supply Line
- 21 Chilled-Water Piping-Chilled-water Systems Only
- 21 Figure 8 General arrangement diagram - chilled-water systems
- 22 Refrigerant (R-22) Piping
- 22 Table 6 Recommended refrigerant line sizes
- 22 Figure 9 Refrigerant piping diagram
- 23 Total refrigerant = Units and Lines
- 23 Table 7 8-ton unit refrigerant charge
- 23 Table 8 Line charges (field piping)*
- 23 Quick Connect Fittings
- 23 Table 9 Refrigerant quick connect sizes and torque
- 24 Figure 10 Evaporator or chilled-water unit dimensional data
- 25 Power Connections
- 25 Control Connections (10-wire on air-cooled, 8-wire on water/glycol cooled)
- 26 Figure 11 Evaporator unit electrical connections
- 27 General Considerations
- 27 Considerations for Specific Applications
- 28 Figure 12 Piping connections - indoor air-cooled centrifugal fan condensing unit
- 28 Power Connections
- 28 Control Connections
- 29 Figure 13 Indoor air-cooled centrifugal condensing unit dimensions and pipe connections
- 30 Figure 14 Indoor air-cooled centrifugal condenser electrical connections
- 31 Power Connections
- 31 Control Connections
- 32 Figure 15 Electrical field connections - outdoor condensing unit
- 33 Figure 16 Footprint dimensions - outdoor condensing unit
- 34 Figure 17 Piping and electrical connections - outdoor condensing unit
- 35 Water/Glycol Piping Considerations
- 35 Condensing Unit Fluid Requirements
- 35 Regulating Valve
- 35 Control Connections
- 36 Figure 18 Indoor water/glycol condensing unit dimensional data
- 37 Figure 19 Indoor water/glycol condensing unit electrical field connections
- 38 Figure 20 System piping with indoor water/glycol-cooled condensing unit
- 39 Figure 21 Optional free cooling coil (3-way valve) on water/glycol units
- 40 Figure 22 Optional free cooling coil (3-way valve) on air-cooled units
- 47 Table 12 Setup functions, default values and allowable ranges
- 49 Table 14 Equipment switch settings (unit control board)
- 49 Table 15 Switch settings (wallbox board)
- 51 Figure 24 Control menu
- 52 Figure 25 Control board (inside evaporator)
- 52 Figure 26 Wall box board
- 54 System Activation
- 55 Air-Cooled Systems
- 55 Water/Glycol Systems
- 59 Air Distribution
- 59 Blower Removal (Evaporator)
- 60 Suction Pressure
- 60 Discharge Pressure
- 60 Table 16 Typical discharge pressures
- 60 Thermostatic Expansion Valve
- 60 Air-Cooled Condensing Units
- 60 Coaxial Condensers (Water/Glycol-Cooled Condensing Units)
- 61 Regulating Valves (Water/Glycol Condensing Units)
- 61 Glycol Solution Maintenance
- 61 Hot Gas Bypass (Optional)
- 62 Replacement Procedures
- 64 Replacing the Humidifier Canister
- 64 Table 17 Humidifier control board DIP switch settings