Final Drive

FINAL DRIVE

FRONT PROPSHAFT

Removal / Installation (XP / HD)

1.

Elevate and safely support vehicle under the frame.

The use of a vehicle hoist is recommended for this procedure.

Removal / Installation (6x6)

1.

Elevate and safely support vehicle under the frame.

The use of a vehicle hoist is recommended for this procedure.

CAUTION

CAUTION

Serious injury may result if machine tips or falls.

Be sure machine is secure before beginning this service procedure. Wear eye protection when removing bearings and seals.

Serious injury may result if machine tips or falls.

Be sure machine is secure before beginning this service procedure. Wear eye protection when removing bearings and seals.

2.

Access the front propshaft roll pin through the skid plate hole.

3.

Use the Roll Pin Removal Tool (PN 2872608), to drive out the roll pin from the propshaft.

2.

Access the front propshaft roll pin through the skid plate hole.

3.

Use the Roll Pin Removal Tool (PN 2872608), to drive out the roll pin from prop shaft.

Roll Pin Removal Tool (PN 2872608)

Roll Pin Removal Tool (PN 2872608)

4.

Remove the (8) T27 Torx-head screws retaining the floor cover and remove the cover from the vehicle.

4.

Remove the (8) T27 Torx-head screws retaining the floor cover and remove the cover from the vehicle.

5.

Slide the propshaft back and away from front gearcase, then pull the shaft sharply forward to remove it from the transmission shaft.

5.

Slide the propshaft back and away from front gearcase, then pull the shaft sharply forward to remove it from the transmission shaft.

6.

Using care, pull the propshaft towards the right side of the frame and slide it out the right rear portion of the frame.

7

6.

Using care, pull the propshaft towards the left side of the frame and slide it out the left rear side of the vehicle in front of the PVT system.

See NOTE

7.

Reverse this procedure to reinstall the front propshaft.

8.

Use a NEW roll pin upon installation.

NOTE: Avoid making contact with the shift cable and cable mounting tab during removal to prevent component damage.

7.

Reverse this procedure to install the front propshaft.

8.

Use a NEW roll pin upon installation.

7.7

9923499 - 2011 / 2012 RANGER 800 Service Manual

© Copyright 2011 Polaris Sales Inc.