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FINAL DRIVE
MID / REAR DRIVE SHAFT
Removal
1.
Perform the “MID / REAR BEARING CARRIER -
Removal” procedure, steps 1-5.
2.
Remove lower shock fastener to free the upper A-arm.
5.
Remove the drive shaft using short, sharp jerks to free the circlip.
Remove
6.
Refer to the “DRIVE SHAFT SERVICE” section if repairing the drive shaft.
3.
Remove the upper bearing carrier fastener and separate the bearing carrier from the upper A-arm.
Installation
1.
Install a new circlip on the end of the drive shaft or mid gearcase output shaft (6x6). Apply an anti-seize compound to the splines.
7
4.
Slide the drive shaft out by pulling the bearing carrier outward and tipping it down to remove the shaft.
2.
Align splines of the drive shaft with the transmission
(4x4), mid gearcase or rear gearcase (6x6) and reinstall the drive shaft. Use a rubber mallet to tap on the outboard end of the drive shaft if necessary.
3.
Install the drive shaft into the bearing carrier.
4.
Perform the “MID / REAR BEARING CARRIER -
Installation” procedure to reassemble the vehicle.
7.25
9923499 - 2011 / 2012 RANGER 800 Service Manual
© Copyright 2011 Polaris Sales Inc.
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Table of contents
- 2 SPECIAL TOOLS
- 2 TORQUE SPECIFICATIONS
- 2 FRONT BEARING CARRIER
- 2 BEARING CARRIER INSPECTION / REMOVAL
- 3 BEARING REPLACEMENT
- 4 BEARING CARRIER INSTALLATION
- 6 FRONT DRIVE SHAFT
- 7 FRONT PROPSHAFT
- 7 REMOVAL / INSTALLATION (XP / HD)
- 7 REMOVAL / INSTALLATION (6X6)
- 8 REMOVAL / INSTALLATION (CREW)
- 9 SUPPORT BEARING REPLACEMENT (CREW)
- 10 PROPSHAFT U-JOINT SERVICE
- 12 FRONT GEARCASE - CENTRALIZED HILLIARD
- 13 ALL WHEEL DRIVE OPERATION
- 14 AWD DIAGNOSIS
- 15 GEARCASE REMOVAL / DISASSEMBLY / INSPECTION
- 18 ASSEMBLY / INSPECTION
- 20 SETTING RING GEAR BACKLASH
- 21 GEARCASE INSTALLATION
- 22 MID / REAR BEARING CARRIER
- 22 INSPECTION / REMOVAL
- 23 DISASSEMBLY / ASSEMBLY
- 24 INSTALLATION
- 25 MID / REAR DRIVE SHAFT
- 26 MID PROPSHAFT (6X6)
- 27 MID GEARCASE (6X6)
- 27 GEARCASE REMOVAL
- 29 GEARCASE DISASSEMBLY
- 31 GEARCASE ASSEMBLY
- 34 GEARCASE INSTALLATION
- 35 MID GEARCASE EXPLODED VIEW
- 36 DRIVE SHAFT SERVICE
- 36 DRIVE SHAFT / CV JOINT HANDLING TIPS
- 36 OUTER CV JOINT / BOOT REPLACEMENT
- 38 INNER PLUNGING JOINT / BOOT REPLACEMENT
- 40 DRIVE SHAFT EXPLODED VIEW
- 41 REAR PROPSHAFT (6X6)
- 42 REAR GEARCASE (6X6)
- 42 GENERAL OPERATION
- 43 GEARCASE REMOVAL
- 44 GEARCASE DISASSEMBLY
- 46 REAR GEARCASE ASSEMBLY
- 49 REAR GEARCASE INSTALLATION
- 50 REAR GEARCASE EXPLODED VIEW