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INTRODUCTION
1 INTRODUCTION
1.1 GENERAL
The M-SQ8/10 Marine Diesel Generating set is manufactured and marketed by Whisper Power .
It is important to read this manual before installing and operating the generating set. Both safety and durability rely very much on the correct identification, installation and a good understanding of ratings, features, design, maintenance and operation procedures.
The information, specifications, illustrations and statements contained within this publication are given with our best intentions and are believed to be correct at the time of going to press.
All of the specifications, provisions and instructions contained in this manual apply solely to standard versions of the M-SQ8/10 generating set.
This manual is valid for the following models:
Part Description number
41106005 M-SQ8 230V 1500rpm
41106006 M-SQ8 230V 1500rpm -ungrounded
41109005 M-SQ10 230V 1500rpm
41109006 M-SQ10 230V 1500rpm -ungrounded
For other models see other manuals available on our website: www.whisperpower.eu.
Our policy is one of continued development and we reserve the right to amend any technical information without prior notice.
Whilst every effort is made to ensure the accuracy of the particulars contained within this publication neither the manufacturer, distributor, or dealer in any circumstances shall be held liable for any inaccuracy or the consequences thereof.
WARNING
A warning symbol draws attention to special warnings, instructions or procedures which, if not strictly observed, may result in damage or destruction of equipment, severe personal injury or loss of life.
DANGER
This danger symbol refers to electric danger and draws attention to special warnings, instructions or procedures which, if not strictly observed, may result in electrical shock which will result in severe personal injury or loss of life.
4
January 2010 / M-SQ8 & 10 / EN
1.2 SERVICE AND MAINTENANCE
Regular service and maintenance should be carried out according to the directions in this manual. For service and maintenance one can appeal to the manufacturer or the dealers.
1.3 GUARANTEE
Whisper Power guarantees that this generating set has been built according to good workmanship, according to the specifications in this manual and according to
European Community safety regulations.
During production and prior to delivery, all of our generating sets are tested and inspected.
The well functioning of this generating set is subject to guarantee. The period and conditions of this guarantee are laid down in the general conditions of delivery as registered with the Chamber of Commerce and Industries for the North of the Netherlands number 01120025 and are available on request. The guarantee period is two years, limited to 1000 running hours. Some aspects of our guarantee scheme are given here in more detail:
Guarantee does not cover failures that are caused by misuse, neglect or a faulty installation.
Example 1. Faulty installation:
Seawater entering the engine is the most common cause of damage to combustion engines in boats (both to propulsion and generator engines). The entry of water must be avoided under all conditions. Be aware that the conditions in blue water sailing can be extreme. Refer to the installation manual for instructions but remember these are for guidance only as many factors influence the installation of a generator. The ultimate responsibility will always be with the owner to ensure a safe and compliant installation. If in doubt ask!
DAMAGE CAUSED BY THE INGRESS OF
WATER IS NEVER COVERED BY
GUARANTEE
Example 2: Misuse:
Long term running with no load or too little load can cause the exhaust to get choked with soot or carbon. Cleaning the exhaust is not covered by guarantee.
Example 3: Neglect
Sometimes the seal of the raw water pump starts leaking.
Mostly this begins with a little drip and slowly gets worse.
Regular visual inspection of the generator is necessary to
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Table of contents
- 4 INTRODUCTION
- 4 General
- 4 Service and maintenance
- 4 Guarantee
- 5 Liability
- 6 Identification
- 6 General
- 6 Identification plate
- 7 INFORMATION
- 7 Safety
- 7 General
- 7 Electrical safety
- 7 Earth insulation failures
- 7 Installation
- 8 Operation
- 8 Fire and explosion
- 8 Chemicals
- 9 Transport, lifting and storage
- 9 Features
- 9 Remote control
- 9 Documentation
- 9 Accessories included in the standard delivery
- 10 Components
- 10 Main components to identify
- 12 Generator control panel
- 12 Remote control panel
- 12 Technical Information
- 12 AC alternator
- 12 Engine
- 12 Digital Diesel Control system
- 12 Battery charger
- 13 Alarms and shut down
- 13 Control
- 13 Remote control
- 13 Hour counter
- 13 Load indicator
- 13 Fuel specification
- 13 Oil information
- 13 Cooling liquid
- 14 Technical data
- 15 Wiring codes and colours
- 16 Lay out control wiring
- 17 Electrical diagram 230 V AC / 50 Hz
- 19 OPERATION
- 19 General
- 19 Operating Instructions
- 19 Summarised operating instructions (daily use)
- 19 Extended operating instructions
- 22 MAINTENANCE
- 22 Alternator
- 22 Engine
- 22 Preliminary instructions
- 22 Bleeding fuel lines
- 22 Valve clearance
- 22 Replacing fuel filter
- 22 Replacing oil filter
- 23 Readjustment V-beltplacing oil filter
- 23 Regular maintenance
- 24 Maintenance schedule
- 25 Putting out of service
- 26 TROUBLE SHOOTING
- 26 Alternator/ electrical faults
- 26 General
- 26 Trouble shooting table
- 27 Engine faults
- 27 General
- 28 Trouble shooting table
- 30 Warnings
- 30 Service address
- 31 Special procedures alternator
- 31 only)
- 31 Testing rotary rectifier diodes
- 31 Winding resistant values
- 31 Meggering
- 31 Special procedures engine
- 32 Adjusting valve clearance and retightening the cylinder head bolts
- 32 Measuring exhaust backpressure
- 33 Disassembling instructions
- 34 SPARE PARTS LIST
- 36 MAINTENANCE LOG