Electrolux E40PV100FS Service manual

Technical Service Manual

Pro and Designer Series V entilation

2007 ALL RIGHTS RESERVED

Basic Operation

Section 1

Basic Operation of

Ventilation

Products

1-1

Basic Operation

Section 1 - Basic Information .................................. 1-1

Table of Contents ............................................................ 1-2

Safe Servicing Practices .................................................. 1-3

Basic Operation E36WC45FSS ...................................... 1-4

Care and Cleaning .......................................................... 1-4

Basic Operation E40PV100FS ........................................ 1-5

Heat Sensing Thermostat .............................................. 1-5


Basic Operation E488WV120S ........................................ 1-6


Basic Operation E30DD75ESS ........................................ 1-7


Specifications E36WC45FSS .......................................... 1-8

Specifications E40PV100FS ............................................ 1-9

Specifications E488WV120S............................................ 1-10

Specifications E30DD75ESS .......................................... 1-11

Section 2 - Troubleshooting .................................... 2-1

E36WC45FSS, E40PV100FS,

E488WV120S Troubleshooting Chart .............................. 2-2

E30DD75ESS Troubleshooting Chart .............................. 2-4

Section 3 - Component Teardown .......................... 3-1

Warnings And Cautions .............................................. 3-2

Component Teardown E36WC45FSS ........................ 3-3

Grease Filter Removal ............................................ 3-3

Halogen Lamp Bulb Removal .................................. 3-3

Lamp Receptacle Removal ...................................... 3-3

Push Button Control Switch Removal ...................... 3-4

Heat Sentry Thermostat Removal............................ 3-4

Accessing Electrical Components ............................ 3-5

Flue Removal .......................................................... 3-5

Printed Circuit Control Board Removal .................... 3-5

Transformer Removal .............................................. 3-6

Power Cord Removal .............................................. 3-6

Capacitor Removal .................................................. 3-6

Blower Motor Removal ............................................ 3-7

Canopy Removal .................................................... 3-8

Component Teardown E40PV100FS .......................... 3-9


Lamp Removal ........................................................ 3-9


Heat Sentry Thermostat Removal............................ 3-10

Transformer, Circuit Board and Fuse Removal........ 3-10


Control Switch Assembly Removal .......................... 3-11

Bottom Panel Removal ............................................ 3-12


Component Teardown E488WV120S.......................... 3-13


Bulb and Lamp Trim Removal.................................. 3-13

Control Assembly Removal ...................................... 3-13

Grime Shield Removal ............................................ 3-14

Control Panel Inner Support Removal .................... 3-14



Component Teardown E30DD75ESS .......................... 3-16

Grease Filter Removal .................................................. 3-16

Snorkel Switch Removal .............................................. 3-16

Blower Control Potentiometer Removal........................ 3-16

Motor Mounting Box Removal ...................................... 3-17

Drive Motor Assembly Removal.................................... 3-17

Electrical Component Removal .................................... 3-18

Component Teardown Remote Blower Assembly ...... 3-19



Section 4 - Parts Lists and Exploded Views .......... 4-1

E36WC45FSS Exploded View ........................................ 4-2

E36WC45FSS Parts List ................................................ 4-3

E40PV100FS Exploded View .......................................... 4-2

E40PV100FS Parts List .................................................. 4-3

E488WV120S Exploded View .......................................... 4-4

E488WV120S Parts List .................................................. 4-5

E30DD75E Exploded View .............................................. 4-6

E30DD75E, E36DD75E, E46DD75E & E48DD75E ........

Parts List .......................................................................... 4-7

Section 5 - Wiring Diagrams .................................... 5-1

E36WC45FSS ................................................................ 5-2

E40PV100FS .................................................................. 5-3

E488WV120S & E48WV12EPS ...................................... 5-4

E30DD75E, E36DD75E, E46DD75E & E48DD75E ........ 5-5

1-2

Basic Operation

Safe Servicing Practices

Avoid personal injury and/or property damage by observing important Safe Servicing Practices.

Following are some limited examples of safe practices:

1. DO NOT attempt a product repair if you have any doubts as to your ability to complete the repair in a safe and satisfactory manner.

2. Always Use The Correct Replacement Parts as indicated in the parts documentation. Substitutions may defeat compliance with Safety Standards Set For Home Appliances. Do not exceed maximum recommended wattage on halogen bulb replacements. Doing so could blow fuses and/or damage transformers.

3. Before servicing or moving an appliance:

• Remove power cord from the electrical outlet, trip circuit breaker to the OFF position, or remove fuse.

• Turn off gas supply.

• Turn off water supply.

4. Never interfere with the proper operation of any safety device.

5. Use ONLY REPLACEMENT PARTS CATALOGED FOR THIS APPLIANCE. Substitutions may defeat compliance with Safety Standards Set For Home Appliances.

6. GROUNDING: The standard color coding for safety ground wires is GREEN, or GREEN with YELLOW

STRIPES. Ground leads are not to be used as current carrying conductors. It is EXTREMELY important that the service technician reestablish all safety grounds prior to completion of service. Failure to do so will create a hazard.

7. Prior to returning the product to service, ensure that:

• All electrical connections are correct and secure.

• All electrical leads are properly dressed and secured away from sharp edges, high-temperature components, and moving parts.

• All non-insulated electrical terminals, connectors, heaters, etc. are adequately spaced away from all metal parts and panels.

• All safety grounds (both internal and external) are correctly and securely connected.

• All panels are properly and securely reassembled

1-3

Basic Operation

Basic Operation - E36WC45FSS

All functions of the E36WC45FSS are controlled by a five button control panel located on the front edge of the hood. (See Figure 1-1)

The 2-level light switch, located on the far left of the control panel controls the operation of the halogen lights.

1. Press button once to turn lights ON.

2. Press again for a brighter light setting.

3. Press a third time to turn lights OFF.

The #1 fan speed switch turns the blower ON to lowest operating speed and the LED above the switch will illuminate. Press and hold for approximately 2 seconds to turn off fan.

The #2 switch turns the blower on to medium-low operating speed and the LED above switch will illuminate.

Pressing this switch a second time will set a timer which keeps the blower operating at this speed for 10 minutes.

The LED will blink during this time and the blower will shut off automatically.

The #3 and #4 switches operate in the same manner as the #2 switch described above. The #3 switch sets the fan speed to medium high while the #4 switch sets the fan speed to high.

After every 30 hours of operation, the LED above switch

#1 will illuminate RED and blink for 30 seconds after turning off the blower. This is a reminder to clean the grease filters. The light is reset by depressing the switch for 2 seconds.

Care and Cleaning

Grease filters should be cleaned frequently, at a minimum of every 30 hours of usage. They can be washed in warm water with a mild detergent or placed in the dishwasher.

The grease filters are released from their installation position by lifting the filter latches and tilting downward.

(See Figure 1-2)

Light Fan Speed

I C O N

(Off) (Timer 10 Min)

Light

Switch

Blower Speed

Switches

1, 2, 3, 4

Figure 1-1. Control Panel Layout

Lift Tab and Tilt Downward

LED

Indicators

Figure 1-2. Filter Removal

1-4

Basic Operation - E40PV100FS

All functions of the E40PV100FS are controlled by slide controls located under the front edge of the hood.

(See Figure 1-3)

The blower on/off switch turns blower on to the operating speed set by the blower speed control.

The blower speed control features a range of 3 speeds, low, medium, and high. The pilot lamp will illuminate whenever blower is switched on.

Heat Sensing Thermostat™

The Heat Sensing Thermostat™ overrides all user control switches and may start blower even if the hood is turned OFF. The Heat Sensing Thermostat™ may also increase blower speed if the user’s selected operating speed is insufficient. When this occurs, it is impossible to turn blower OFF using the control panel switch. The blower will only shut off when the thermostat senses a cool enough temperature. If the blower must be stopped, the power must be shut off at the main electrical panel.



The grease filters are released from their installation position by lifting the filter latches and tilting downward.

(See Figure 1-4)

Fan On / Off

Basic Operation

Fan Speed

Control

Light Control

Off FAN On Lo FAN SPEED Hi Off LIGHT On

Pilot Light


Filter

Lift Tab


1-5

Basic Operation

Basic Operation - E488WV120S

All functions of the E488WV120S are controlled by two dial controls located under the front edge of the hood.

(See Figure 1-5)

The lighting control dial acts as a dimmer, offering infinite adjustment of lighting level.

The blower dial control also offers infinite control of blower speed, going from highest to lowest as the dial is rotated clockwise.



The filters are spring-tensioned and are released from their installation position by pushing back and pulling down. (See Figure 1-6)

Fan Control

Light Control


Pull Towards Rear

Grab Here

Figure 1-6. Grease Filter Removal

1-6

Basic Operation - E30DD75ESS

The chimney is raised and lowered by depressing the snorkel switch. When the chimney is down, depressing the switch sends voltage to the upper limit switch mounted on the motor. (See Figure 1-7)

The drive motor assembly has an upper limit and a lower limit switch mounted on the drive motor housing.

As the motor rotates, a cam on the motor activates these switches to control up and down movement of chimney. The motor only turns one way. Once movement is started, it cannot be reversed until the full cycle is complete.

The blower motor will start automatically when the chimney is raised. The blower motor speed is controlled by the control switch.



The filters are spring-tensioned and are released from their installation position by pulling down and then out.

(See Figure 1-8)

Basic Operation

Snorkel Switch

Fan Control


Pull Down and Out


1-7

Basic Operation

36" RANGE HOOD E36WC45FSS

Installation Type

Air Discharge

Air Delivery

Wall Mount

Vertical

400 CFM

Fan Speed

Halogen Light

Washable Stainless Steel Filter

4

2

Yes

Diameter of Duct

ACCESSORIES

35-7/16" Flue Extension - EXWC45

Charcoal Filter - CF40E

6"

Optional

Optional

SPECIFICATIONS

Electrical – 120 V AC / 60 Hz / 15 or 20 Amp Required

Power Cord Location Enters Flue

(Within Flue Adjacent to Bottom of Air Outlet Top at Right

Product Weight 58 Lbs.

UPC (0-12505-) 55799-6

NOTE: Always consult local and/or national electric codes. Check local building codes for installation requirements, as they may vary per locale. Refer to Product Installation Guide for detailed instructions on the web at electroluxusa.com.

Power cord

Electrical outlet

33

7

/

16

" max.

Figure 1-9. Electrical Connection

11 5 /

8

" 11 5 /

16

"

3"

Dimensions from base of hood to ceiling, and include clearance required for installation.

35 7 /

8

"

19 5 /

8

"

Figure 1-10. Overall Dimensions

29 15 /

16

" min.

48 1 /

2

" max.

22 3 /

4

"

( min. height

with one

cover)

1-8

Basic Operation

40" RANGE HOOD EPV40PV100FS

Nominal Width

Installation Type

Intelligent Heat Sensor

Blower Type

Washable Stainless Steel Filters

40"

Peninsula / Island

Yes

Dual Centrifugal

Dimensions from base of hood to ceiling, and include clearance required for installation.

Yes

9 7 /

16

"

12 3 /

4

"

5" min.

20 1 /

2

" max.

33" min.

41 9 /

16

" max.

16 9 /

16

"

27 9 /

16

"

2"

11"

ACCESSORIES

32-11/16" Flue Extension - EXPV100s Optional

SPECIFICATIONS

Electrical – 120 V AC / 60 Hz / 15 or 20 Amp Required

Power Supply Location Enters Flue

(Within Flue Adjacent to Bottom of Air Outlet) Top at Left

Product Weight

Shipping Weight

90 Lbs.

108.1 Lbs.

NOTE: Always consult local and/or national electric codes. Check local building codes for installation requirements, as they may vary per locale. Refer to Product Installation Guide for detailed instructions on the web at electroluxusa.com.

39 3 /

8

"


1-9

Basic Operation

18" CANOPY RANGE HOODS

Installation Type

Air Discharge

E488WV120S

Wall Mounted

Vertical or Horiz.

E368WV60ES

Wall Mounted

Vertical or Horiz.

Infinite-Speed Blower

Dual Halogen Lights

Dishwasher Safe Aluminum Filters

Diameter of Duct

Yes

Yes

Yes

10"

Centrifugal

Dial

Yes

Yes

Yes

External

10"

SPECIFICATIONS

Cutout Dimensions –

18"

36"

11-7/8"

Electrical –

120 V AC / 60 Hz / 15 or 20 Amps

Product Weight

Required

103 Lbs.

Required

64 Lbs.

Lbs.

55710-1

NOTE: Always consult local and / or national electric codes. Refer to Product Installation

Guide for detailed installation instructions on the web at www.electroluxusa.com.

E308WV60ES

Wall Mounted

Vertical or Horiz.

Centrifugal

Dial

Yes

Yes

Yes

External

10"

18"

30"

11-7/8"

Required

55 Lbs.

Lbs.

55711-1

E488WV120S

11 7 /

8

"

18"

26 7 /

8

" 48"

11 7 /

8

"

Dimensions

Vent Model A

E368WV60ES 36"

E308WV60ES 30"

26 7 /

8

"


A

18"

1-10

Basic Operation

Mounted Mounted Mounted Mounted

Air Delivery 1600 CFM 1600 CFM 1600 CFM 1600 CFM

Intake 10” 10” 10” 10"

SPECIFICATIONS

Electrical – 120 V AC / 60 Hz / 15 or 20 Amps Required Required Required Required

NOTE: Always consult local and / or national electric codes. Refer to Product Installation Guide for detailed installation instructions on the web at www.electroluxusa.com.

*48"

* E46DD75ESS = 46"

E36DD75ESS = 36"

E30DD75ESS = 30"


10"

1-11

Basic Operation

Notes

1-12

Troubleshooting

Section 2

Troubleshooting

Ventilation

Products

2-1

Troubleshooting

This Troubleshooting section is divided into two parts.

Pages 2-2 & 2-3 will pertain to Models #E36WC45FSS, #E36WV100FS, #E40PV100FS and the #E488WV120S.

Pages 2-4 & 2-5 will pertain to the Model #E30DD75ESS only.

Model Number Problem or Fault Check or Repair

E36WC45FSS

E36WV100FS

E40PV100FS

E488WV120S

E36WC45FSS

E36WV100FS

E40PV100FS

E488WV120S

E36WC45FSS

E36WV100FS

E40PV100FS

E488WV120S

Unit will not start and lights will not light.

1. Check wall outlet or power connection.

2. Check power at breaker box

Customer complains of poor exhaust performance.

1. Check for obstruction in duct, blower, dampers, wall or roof cap, intake vents.

2. Filters dirty.

3. Dirty grease filters and/or charcoal filter, if equipped, blocking air flow.

4. Size of duct, dampers and/or exhaust jacks smaller than recommended.

5. Hood mounted more than 30 inches from cook top (against manufacturers installation instructions). Hood must be 24 – 30 inches from cooktop.

Stops and restarts; will not run continuously.

1. Hood motor is overheating and thermal cutout is activating. Hood restarts when motor cools.

Check for: a.

Plugged filters.

b.

Intake vents restricted.

c.

Bad motor bearings– causing overheating

(See motor replacement).

E36WC45FSS . Stops and restarts; will not run continuously.

1. Consumer unwittingly pressing fan buttons long enough to activate 10-minute timer, setting control for 10 minute limit.

E36WC45FSS One halogen bulb fails to light.

E36WV100FS

E40PV100FS

One halogen bulb fails to light.

1. Replace with Type JC, 12 Volt, 20 Watt Max,

G-4 Base halogen bulb. See Component

Teardown section for details.

1. Replace with type MR1, 12 Volt, 20 Watt Max.

See Component Teardown section for details.

E488WV120S

E36WC45FSS

E36WV100FS

E40PV100FS

One halogen bulb fails to light.

All halogen bulbs fail to light.


1. Use suction cup, part number 530444873, supplied with the hood, to remove and replace bulbs. See Component Teardown section for details.

1. Check fuse and replace if open.

2. Check transformer.

3. Check for intermittent switch operation. See

Component Teardown section for details.

1. Check fuse and replace if open.

2. Check transformer.


2-2

Model Number

E488WV120S

E36WC45FSS

E36WV100FS

E40PV100FS

E488WV120S

E36WC45FSS

E36WV100FS

E40PV100FS

E488WV120S

E36WC45FSS

E36WV100FS

E40PV100FS

E488WV120S

E36WC45FSS

E36WV100FS

E40PV100FS

E488WV120S

E36WC45FSS

E36WC45FSS

E36WC45FSS

Troubleshooting

Problem or Fault Check or Repair


Fan doesn't start and lights don't work (Unit dead)

Motor hums but doesn't start

1. Check the dimmer switch and replace if bad.


1. Intermittent switch operation. Replace switch board or switch assembly (for switch assembly removal see Component Teardown section for details.

2. Motor thermal protection is open. Replace motor (see Component Teardown section for details).

3. Vent obstruction or other cause of motor overheating.

1. Check for and secure loose connections between switch and control board. If no loose connections, replace control board.


Motor does not have multiple speeds 1. Check for and secure loose connections between switch and control board. If no loose connections, replace control board.


Excessive vibration 1. Check for damaged or deformed fan blade and replace as necessary.. See Component

Teardown section for details.

Red light blinking above blower speed switch

1. After every 30 hours of operation, the LED above the “blower speed 1 switch” will blink for

30 seconds after turning off the blower. This is a reminder to clean the grease filters. Once the grease filters are cleaned and installed, press and hold the “light switch” button for approximately 2 seconds to stop the blinking and reset the 30 hour timer.

Delay off timer fails to turn off blower after 10 minutes +/- 10%

1. Defective microchip. Replace control board.


Filter maintenance LED does not flash after 30 working hours of operation

+/- 10%

1. Defective microchip. Replace control board.


2-3

Troubleshooting

Model Number Problem or Fault

E30DD75ESS

E30DD75ESS

Check or Repair

Customer complains of poor exhaust performance.

1. Check for obstruction in duct, blower, dampers, wall or roof cap, and intake vents.

2. Dirty Grease filters.

3. Size of duct, dampers and/or exhaust jacks smaller than recommended

Entire unit inoperative.

1. Power supply to hood is turned off or open. a. Check household circuit breaker or fuse. b. Unit unplugged underneath countertop.

2. No voltage to snorkel switch.

a. Check incoming voltage at terminal block. b. Check black wire from terminal block to switch com tab for good connection.

3. Bad snorkel switch a. To confirm a bad snorkel switch, jump across black and blue wires to raise the chimney and across black and red wires to lower chimney.

4. a. Bad relay

The relay is a coil activated single pole double throw

NC relay (when unit is powered up, the NC Relay opens). The relay has tabs marked N, L, COM, and

NC. There is a white wire on the tab coming from the neutral bar. A red wire comes from the snorkel switch to the L tab. A black wire on the COM tab from L1 on the terminal block, and a red wire on the

NC tab from the speed control.

b. Relay current flow

When the snorkel switch is depressed, the red wire sends 120 VAC to activate the relay coil and close the relay contacts. The relay contacts close and send 120 VAC to the speed control switch. The speed control switch sends 120 VAC to the pot, which sends voltage (120 to 8 VAC) to control speed of blower.

5. Bad Motor a. To test for a bad motor, remove two black wires from com tabs on upper/lower limit switches and touch one of them to L1 on terminal block, completing the circuit, motor should run.

b. The drive motor assembly has an upper limit and a lower limit switch mounted on the drive motor housing. As the motor rotates, a cam on the motor activates these switches to control the up and down movement of the vent.

2-4

Model Number

E30DD75ESS

E30DD75ESS

E30DD75ESS

E30DD75ESS

Troubleshooting

Problem or Fault Check or Repair

Chimney doesn’t raise 1. Loose wire connections.

a. Check snorkel switch and motor connections.

2. Bad upper limit switch.

a. Check switch for continuity Limit switch is a single pole, double throw switch with tabs marked COM,

NO, and NC. The double black wire on the COM tab jumps to the lower limit switch and to the chimney drive motor. The double red wire on the NO tab from the snorkel switch jumps to the lower limit switch.

The blue wire on the NC tab jumps to the lower limit switch.

Chimney doesn’t lower 1. Loose wire connections.

a. Check snorkel switch and motor connections

2. Bad lower limit switch.

a. Check switch for continuity. Limit switch is a single pole, double throw switch with tabs marked COM,

NO, and NC. There is a black wire on the COM. tab that jumps to the upper limit switch. The double blue wire on the NO tab from the snorkel switch jumps to the upper limit switch. The red wire on the NC tab jumps to the upper limit switch.

Chimney raises and then goes back down.

1. Check snorkel switch for continuity and correct wiring.

Chimney doesn’t raise or lower smoothly

1. Set screws on motor shaft loose.

2-5

Troubleshooting

Notes

2-6

Component Teardown

Section 3

Component Teardown of

Ventilation

Products

3-1


COMPONENT TEARDOWN

This section explains how to access and remove components from Electrolux ventilation products, and has been arranged in such a way as to simulate which components would need to be removed first in order to gain access to other components. When following a component removal procedure, it may be necessary to reference another component removal procedure listed earlier in this section.

IMPORTANT NOTE: Before continuing, please take note of the WARNINGS and CAUTIONS below.

IF IT IS NECESSARY TO REMOVE A VENTILATION UNIT FROM ITS INSTALLATION, USE PROPER

LIFTING TECHNIQUES AS UNITS ARE HEAVY AND COULD FALL RESULTING IN SERIOUS INJURY OR

DEATH. PULLING A UNIT FROM ITS INSTALLATION SHOULD ONLY BE PERFORMED BY A TRAINED

AUTHORIZED SERVICE TECHNICIAN OR INSTALLER.

TO AVOID ELECTRIC SHOCK, POWER TO A VENTILATION UNIT MUST BE DISCONNECTED WHENEV-

ER ACCESSING AND/OR REMOVING COMPONENTS POWERED BY ELECTRICITY OR COMPONENTS

NEAR OTHER ELECTRICAL COMPONENTS.

Caution

Metal edges may be sharp. Use caution and wear appropriate safety equipment when servicing ventilation units to avoid personal injury.

3-2

Component Teardown - E36WC45FSS

Grease Filter Removal

The filters are held in place by tabs that slide into slots cut in the vent hood frame. Remove the filters by lifting up the latch tab to retract the spring loaded tabs, then pulling the filter down and away from the vent hood until the rear filter tabs are free from the slots.

(See Figure 3-1)

Halogen Lamp Bulb Removal

CAUTION: If the halogen lamps were in use prior to service, allow bulbs to cool before handling or use protective gloves. Do not touch replacement bulb with bare hands. Oil from skin will cause early failure of bulb. Always use a protective cloth when handling halogen bulbs.

To remove the halogen lamp bulbs:

1. With small flat-bladed screwdriver, insert into slot and pry bulb cover and retaining ring off vent hood frame. (See Figure 3-2)

2.

Pull bulb sideways out of lamp receptacle and remove from unit. Do not rotate bulb when removing from receptacle.

3. Replace with Type JC, 12 Volt, 20 Watt Max, G-4

Base halogen bulb.

Lamp Receptacle Removal

The lamp receptacles are secured to the vent hood frame by two spring clips.

To remove the halogen lamp receptacles, remove the grease filters first: (See Figure 3-3)

1. Disconnect electrical leads for lamp receptacle at quick disconnect.

2.

Reach inside vent hood compartment and press in both ends of spring clip while pushing receptacle through vent hood frame.

3.

The receptacle may pass through the vent hood frame by turning the receptacle until the receptacle flange lines up with the slot provided in the vent hood frame.


Filter

Latch Tab

Figure 3-1. Grease Filter Removal

Insert screwdriver at slot, then pry out.

Figure 3-2 Bulb Cover Removal

Press Spring Clip Here

Electrical Connection

Figure 3-3. Lamp Receptacle Removal

3-3


Push Button Control Switch Removal

The push button control switch is located on the front of the unit under the glass canopy. The control switch assembly is mounted to the switch support bracket and secured with screws. The support bracket is then mounted on the inside the vent hood compartment and secured in position with screws.

To remove the push button control switch, the filters and the heat sentry must be removed, then:

(See Figure 3-4)

1.

Extract screws securing switch support bracket to vent hood frame. Carefully pull mounting bracket and switch assembly into vent hood compartment.

2.

Extract screws securing switch assembly to support bracket.

3.

With small flat bladed screwdriver, pry clear plastic cover from top of switch assembly. The clear plastic cover is secured by four plastic tabs to the switch assembly. (See Figure 3-5)

4.

Extract screws from the top of the switch assembly.

The switch assembly can now be separated.

5.

The ribbon cable is removed from the circuit board by grasping the connector from both sides and carefully disconnecting ribbon cable from circuit board.

(See Figure 3-6)

Switch Support

Bracket

Screws

Figure 3-4. Heat Sentry Thermostat Removal

Screw Clear

Tabs

Clear Plastic Cover

Clear

Tabs

Screw

Screw

Figure 3-5. Control Switch Disassembly

Screw

Ribbon

Cable

Heat Sentry Thermostat Removal

The heat sentry thermostat is located on the front right of the vent hood behind the grease filters. The heat sentry thermostat mounts in a tab and is secured in position with screws.

To remove the heat sentry thermostat, the filters must be removed, then: (See Figure 3-7)

1. Extract screws from heat sentry mounting tab.

2.

Push heat sentry out of tab opening. From rear of heat sentry, disconnect wire leads.

Circuit

Board

Grab Here

Figure 3-6. Ribbon Cable Removal

Screws

Electrical

Connections

Heat Sentry

3-4

Figure 3-7. Heat Sentry Thermostat Removal

Accessing the Electrical Components

NOTE: Electrical shock hazard. Refer to WARNING at beginning of section

Flue Removal

In order to access electrical components, such as the transformer, control board, power cord, and fuse, the lower flue must be raised off the glass canopy and temporarily secured in place. The upper and lower flue assembly may need to be removed to access the power cord in some installations.

To remove the flue: (See Figure 3-8)

1. Extract screws securing flue to mounting bracket from both sides of upper flue.

2.

Carefully lift flue assembly off glass canopy and remove from unit.

Fuse Removal

The fuse assembly is located inside an electrical box that is fastened to the electrical system mounting plate.

To replace the fuse:

1.

Disconnect power from unit.

2.

Raise lower decorative flue and temporarily secure in place.

3.

Extract screws from control box cover and remove cover from unit. (See Figure 3-9)

4.

Unscrew cap from fuse holder and remove the fuse.

5.

Replace fuse with the same size and amperage

(5 x 20mm, 4 amp, 125 volt).

Printed Circuit Control Board Removal

The control board is located inside the control box that is fastened to the electrical system mounting plate.

To remove the printed circuit control board:

1.


2.

Raise lower decorative flue and temporarily secure in place.

3.

Extract screws from control box cover and remove cover from unit. (See Figure 3-9)

4.

Disconnect electrical connections from control board. Remove control board from control box.


Flue Mounting

Bracket

Extract screws

3.9 x 9.5 mm

Mounting Screws

Figure 3-8. Flue Removal

Control Box

Figure 3-9. Fuse Removal

3-5


Transformer Removal

The transformer is located on the righthand side of the electrical system mounting plate.

To remove the transformer:

1.


2.

Raise lower decorative flue and temporarily secure in place. Remove if needed. (See Figure 3-8)

3.

Extract screws from transformer terminal cover and remove cover from unit. (See Figure 3-10)

4.

Disconnect electrical connections from transformer terminal.

5. Extract screws from transformer, then pull transformer out from under the transformer bracket.

Power Cord Removal

The power cord is connected to the terminal box located on the upper righthand side of the electrical system mounting plate.

To remove the power cord:

1.


2.


3.

Extract screws from terminal box cover and remove cover from unit.

4.

Extract screws from wire stop and remove from unit.

(See Figure 3-11)

5.

Disconnect electrical connections from power cord at terminal box. Remove power cord from unit.

Capacitor Removal

The capacitor is located in an electrical box mounted on the top of the electrical mounting bracket.

(See Figure 3-11)

To remove the capacitor:

1.


2.


3.

Extract screws from control box cover and remove.

4.

Disconnect electrical connections from capacitor to control box.

5.

Extract screws from electrical box cover. Lift front edge of cover to open and remove capacitor.

Screw

Transformer

Electrical

Connections

Terminal Cover

Transformer

Bracket

Screws

Figure 3-10. Transformer Removal

Electrical Box

With Capacitor

Power Cord

Wire Stop

Terminal Box

Control Box

Figure 3-11. Power Cord Removal

3-6

Blower Motor Removal

For most installations, it will be necessary to remove the ventilation unit from its installation position. Prepare a flat surface to set the unit down after removing it from the wall mounts. Supports must be provided so the unit does not rest upon the glass canopy or remove canopy from the unit.

To remove the blower motor:

1.

Disconnect power from product.

2.

Remove lower and upper flues. (See Figure 3-8)

3.

Extract screws securing the electrical mounting plate to the blower assembly. (See Figure 3-12)

4.

Rest electrical plate upon a protective layer between it and the canopy glass. (See Figure 3-13)

5.

Extract the two screws that secure the hood to wall mounting plate. DO NOT remove the two screws that secure the mounting plate to wall.

(See Figure 3-13)

6.

Lift and remove the hood from the wall mount and place on a flat surface. Be sure to support the hood from underneath so that it does not sit with its weight resting directly on the glass.

7.

Extract remaining screws from blower cover.

Remove blower cover from blower housing as far as the wiring harness will allow.

8.

Remove two wing nuts and serrated washers on outside of blower housing. Push screws through the rubber bushings and remove from unit.

9.

Find wire harness quick disconnect for the blower motor inside the blower housing and disconnect. It may be necessary to move blower assembly towards blower cover to access the wiring harness.

10. Disconnect ground wire from electrical mounting plate.

11. To gain access to blower, remove the five screws from blower housing and separate halves.

(See Figure 3-14)

12. With a 13mm socket or wrench, remove compression nut from motor shaft. Slide blower off motor shaft.

13. With a T-20 Torx head bit, extract the three (3) bolts securing the blower motor to the blower housing.

Remove motor and wire harness from blower housing. (See Figure 3-15)


3.9 x 9.5mm

Mounting

Screws

Figure 3-12. Electrical Mounting Plate Removal

4.8 x 38mm

Mounting

Screws Blower

Cover

Protective Layer

Figure 3-13. Hood Removal

Compression Nut

Screws

Screws

Electrical

Connection

Screws

Figure 3-14. Blower Housing Separation

Torx Head

Bolts

Figure 3-15. Hood Removal

3-7


Canopy Removal

The glass canopy rests atop the vent hood frame and is secured in position with canopy brackets and screws.

The screws have plastic bushings to prevent breakage of glass when securing in position.

IMPORTANT NOTE: Do not overtighten canopy screws. Tighten screws until snug only.

To remove the glass canopy:

1.


2.

Extract screws from each canopy bracket on both sides of the blower housing. Lift canopy brackets with screw assemblies off of canopy.

(See Figure 3-16)

3.

Lift canopy up and off of vent hood frame.

Screws

Glass Canopy

Figure 3-16. Canopy Removal

3-8

Component Teardown - E36PV100FS


Filter


The filters are held in place by tabs that slide into slots cut in vent hood frame. Remove filters by lifting up the latch tab to retract the spring loaded tabs, then pulling the filter down and away from the vent hood until the rear filter tabs are free from the slots. (See Figure 3-17) Lift Tab

Lamp Removal

The lamps are halogen bulbs (Type MR16, 12V, 20W).

Using a higher wattage bulb will cause the fuse to open.

To change the halogen bulb:

1. With fingers, loosen the ring nut by turning it counterclockwise. (See Figure 3-18)

2.

Remove the bulb by pulling downward. Do not rotate bulb.

Off FAN On

Figure 3-17 Bulb Cover Removal

Lo FAN SPEED Hi

Rotate Ring

Counterclockwise

Off LIGHT On

Ring Nut


The lamp receptacle is secured to the bottom of the vent hood with screws that pass through the vent hood and fasten into the receptacle.

To remove the lamp receptacle, the filters and halogen bulb must be removed, then:

1.

Extract screws securing the receptacle housing to the vent frame. (See Figure 3-19)

2.

Feed lamp receptacle and wire lead out to filter opening. From the backside of the lamp receptacle housing, extract screws securing the ceramic insulator and reflector to the receptacle housing.

(See Figure 3-20)

Figure 3-18. Lamp Ring Nut Removal

Screws

Bulb Sockets

Figure 3-19. Lamp Ring Nut Removal

3-9

Screws



Heat Sentry Thermostat Removal

The heat sentry thermostat is located in left rear corner of vent hood, and is held in position by a spring clip spot welded to the bottom panel.

To remove the heat sentry thermostat, the filters must be removed, then:

1. Reach inside the vent hood compartment and disconnect the two wire leads attached to the heat sentry thermostat.

2.

Pull heat sentry thermostat out from under spring clip. (See Figure 3-21)

Heat Sentry

Spring Clamp

Figure 3-21. Heat Sentry Removal

Transformer, Circuit Board and Fuse Removal

The transformer, printed circuit board and fuses are mounted upon a bracket that is located on the left side of vent hood behind the bottom panel. Screws secure the bracket to the vent hood frame.

To remove the mounting bracket, the filters, the left rear halogen bulb and receptacle must be removed, and the heat sentry disconnected from wire harness, then:

1.

Reach inside vent hood and remove wires from retaining clamps on left side of unit.

2. Extract screws securing the bracket to the vent hood frame. (See Figure 3-22)

3. Carefully pull mounting bracket out from under the bottom panel. Some elements of the wire harness will need to be adjusted to allow access to components on the mounting bracket.

To remove the transformer, (See Figure 3-23)

1.

Extract screws securing the terminal cover to transformer bracket and remove cover.

2.

Using a flat-bladed screwdriver, loosen setscrews from wire terminal and remove wire leads.

3.

Using a 9/32” socket or wrench, remove nuts and washers from both ends of transformer. Slide transformer to the left out from under bracket.

To remove the circuit board, (See Figure 3-23)

1.

Extract the screws securing the electrical box cover to electrical box. Lift cover from front to open.

2.

Disconnect wire leads from circuit board.

To remove the fuses,

1.

Extract screws securing the fuse box cover to fuse box. Lift cover from front to open.

2.

Remove fuse holder from box. Remove fuse holder cap to access the fuse. Use only a 5 x 20mm,

4Amp, 125V fuse.

3-10

Mounting

Bracket

Figure 3-22. Mounting Bracket Removal

Circuit Board

Electrical Box

Nut

Screws

Transformer

Screws

Fuse Box

Screws

Nut

Figure 3-23. Transformer, Circuit Board & Fuse

Removal


The capacitor and wiring junction are located in an electrical box mounted on a bracket on the right side of the bottom panel.

To remove the mounting bracket and access the electrical box, the filters must be removed, then:

1.

Reach inside vent hood and remove wires from retaining clamps on right side of unit.

2. Extract the screws securing bracket to the vent hood frame. (See Figure 3-24)

3. Carefully pull mounting bracket out from under the bottom panel. Turn mounting bracket to access the electrical box.

4.

Extract the four screws securing cover to electrical box.

5.

Using a small flat bladed screwdriver, loosen setscrews securing wire leads to wire junction.

Remove capacitors with soldered on wire leads.

Cover

Screw

Holes


Bracket Mounting Holes

Capacitors

Figure 3-24. Bottom Panel Removal

Cover

Screw

Holes

Control Switch Assembly

The control switch assembly is located along the left bottom side of the vent hood. The assembly is held in place by the switch assembly cover that is accessible only by removing the left side screws of the bottom panel. The bottom panel does not have to be completely removed to access the switch assembly.

To remove the control switch assembly, the filters must be removed, then:

1.

Starting on left side of unit, extract screws from bottom panel until the bottom panel can be pulled away from the unit frame, and the screw on control switch cover can be accessed.

(See Figure 3-25)

2. Extract screw from control switch cover. Slide cover off switch assembly and remove from unit.

3.

With thumb, press in retaining clip at end of switch assembly and push through bottom panel. A slot has been provided in the bottom panel to allowing the control switch assembly to pass through the bottom panel.

4.

Extract screws securing the two halves of the switch assembly. The two halves are then separated by sliding the top section off of two retaining clips molded onto the bottom section.

5.

When replacing the control switch assembly, the wire leads will need to be disconnected from the transformer, circuit board and wiring junction.

3-11

Bottom Panel

Control Switch Cover

Push

Here

Screw

Figure 3-25. Control Switch Cover Removal


Bottom Panel Removal

The bottom panel is the stainless steel panel to which the control panel, lamp receptacles, blower motor control and heat sentry mount to. The panel is secured to the vent hood frame with screws along the outer edges.

Removing the bottom panel will make accessing the blower motor assemblies easier.

To remove the bottom panel the filters must be removed first. Then, remove the lamps and lamp receptacles, the mounting brackets on both sides of the unit, and the control switch assembly. Now, extract the screws securing the bottom panel to the vent hood frame and remove from unit. (See Figure 3-26)

Screws

Screws


There are two blower motor assemblies for model

E36WV100FS & E36PV100FS vent hoods. The two assemblies are mounted back to back with screws securing the blower housings together. The assembly is then mounted as one unit to the lower hood/blower bracket with screws.

To remove the blower motor assemblies, it is recommended to remove the vent hood from its installation position. The filters must be removed to access the blower motor assemblies. Removal of the bottom panel will make accessing the components much easier.

1.

Using a 9/32” extended socket, remove ground wire attached to lower hood/blower bracket.

2.

Disconnect wire leads of motor being replaced from the wiring junction inside the electrical box.

3. From inside vent hood compartment, extract the four screws from the corners of the blower motor assembly that are securing the blower assemblies to the lower hood/blower bracket. (See Figure 3-27)

4. The two units are separated by removing screws from inside the blower housings.

5.

Extract screws (A), securing the filter support to the blower assembly and repeat on opposite side.

(See Figure 3-28)

6.

Separate the two halves of a single blower assembly by removing screws (B).

7.

Remove the blower wheel by using a 15mm wrench or socket, and removing the compression nut from the blower shaft. Slide blower wheel off shaft.

8.

With a T-25 Torx head bit, extract bolts securing the blower motor to the blower housing. Remove motor and wire harness from unit.

Screws

Figure 3-26. Bottom Panel Removal

Remove to

Separate

Figure 3-27. Blower Housing Removal

T-25 Torx Bolts

4 Places

Screw A

Screw B

Screws

Compression Nut

Figure 3-28. Blower Motor Removal

3-12


Component Teardown - E488WV120S


The four grease filters are held in place by springs spot welded to the filter frames. To remove the grease filters, grab the ring at the front of the filter and pull towards the rear of the unit until the front edge clears the vent hood frame, then pull down and out. (See Figure 3-29)

Bulb and Lamp Trim Removal

To remove a bulb, simply press the suction cup

(Part number 5304448673 included with vent hood) onto the face of the bulb and unscrew in a counter-clockwise direction.

The lamp trim is removed by first removing the bulb, then grab onto the face of the lamp trim and pull assembly out from panel.

Control Assembly Removal

The control assembly consists of the cover, fan speed control and the light dimmer switch. The cover is mounted with screws to the control assembly panel.

The light switch is secured to the cover by brass nuts, while the fan speed control mounts on a bracket with two threaded studs and secured by locknuts.

To remove the control assembly: (See Figure 3-30)

1.

Pull knobs from fan and light switches.

2.

Using a 9/16” socket or wrench, remove brass nuts from light control.

3. Extract screws from both sides of control cover.

4.

Disconnect electrical leads at quick disconnect.

5.

Using an 11/32” socket or wrench, remove nuts and washers securing the fan control to the mounting bracket inside control cover.

Pull Towards Rear


Control Cover

Screw

Knobs

Grab Here

Brass Nuts

Figure 3-30. Bulb Cover Removal

3-13


Grime Shield Removal

The grime shield is a stainless steel panel that protects the interior of the vent hood from accumulating grease and cooking residue. The grime shield is secured in position with screws along the outer edges.

To remove the grime shield, the filters must be removed first: (See Figure 3-31)

1.

Extract screws from grime shield.

2. Carefully remove the grime shield from unit, using care not to damage the edge trim on the sharp edges of the vent hood frame.

Control Panel Assembly Inner Support Removal

Removal of the inner support arms will allow the control panel assembly to be moved forward and allow easier access to the lamp receptacles, wiring harness and blower motors.

To remove the inner support arms, use an 11/32” extended socket and remove the nuts and washers from each support arm that secure support arms to the threaded studs welded to the top of the vent hood.

(See Figure 3-32)

Note: The inner support arms are only removed from the top panel of the unit. The screws at the other end of the support arms are not accessible unless the control panel assembly is removed from the unit.


The lamp receptacles are mounted to brackets spot welded behind the control assembly panel. A metal clamp is secured by a screw to the back of the receptacle which must be removed to access the electrical leads.

To remove the lamp receptacles, the filters and grime shield must be removed, and the inner support arms removed from the inside upper panel:

1. Using a small flat bladed screwdriver, extract the screw from the retaining clamp on the back of the lamp receptacle. (See Figure 3-33 Illustration A )

2.

Using a phillips head screwdriver, extract the screws securing the wire leads to the receptacles. Remove receptacle from mounting bracket.

(See Figure 3-33 Illustration B )

Screws

Screws

Figure 3-31. Grime Shield Removal

Inner Support Arm

Nuts

Figure 3-32. Inner Support Arm Removal

Illustration A Illustration B

Screws

Screw


3-14

Blower Motor

The blower motors are mounted to an air box in the inside compartment of the vent hood. Two brackets on each side of the blower motor secure the motors in position.

To remove the blower motors, the filters and grime shield must be removed, and the inner support arms removed from the inside upper panel:

1.

Disconnect wire leads of blower motors at quick disconnect.

2.

Extract the screws from each retaining bracket.

Remove blower motors from unit. (See Figure 3-34)


Control Assembly Panel

Screws

Retaining Brackets


3-15


Component Teardown - E30DD75ESS


The grease filter assemblies are located in the chimney assembly and are secured in place by spring clips. The filters are visible only when the vent is in the up position.

To remove the filters, (See Figure 3-35):

1. With chimney in the up position, push down on the filter frame while pulling the filter out away from the downdraft.

Snorkel Switch Removal

The snorkel switch is located on the top cap weldment, and controls the up and down movement of the vent assembly.

To remove the snorkel switch, (See Figure 3-36):

1. Raise the vent assembly.

2. From the underside of the top cap weldment, extract the screws securing the top cap weldment to the sleeve assembly.

3.

Disconnect wire leads of snorkel switch at quick disconnects.

4.

From the underside of top cap weldment, push snorkel switch through top cap weldment.

Blower Control Potentiometer Removal

The potentiometer is mounted to the front face of the sleeve assembly, and is visible only when the vent is in the raised position.

To remove the blower control potentiometer, remove the top cap weldment, then (See Figure 3-37):

1. Remove control knob.

2. Using a needlenose pliers, reach under potentiometer mounting bracket and remove tinerman palnuts from control knob bezel, then lift bezel from unit.

3.

With a 10mm socket, remove nut and washer from potentiometer.

4. Carefully extract potentiometer out from under bracket. Disconnect electrical leads at quick disconnects.

Pull Down and Out

Screw

Top Cap Weldment

Figure 3-36. Snorkel Switch Removal

Potentiometer

Knob


Electrical Connections

Snorkel

Switch

Electrical

Connections

Bezel

Tinerman Palnuts

Figure 3-37. Blower Control Potentiometer

Removal

3-16


Motor Mounting Box Removal

The drive motor assembly is located behind the front access panel and is secured with screws to the underside of the motor mounting box.

To remove the motor mounting box, (See Figure 3-38):

1. Extract the access panel mounting screws, then remove panel.

2. Extract screws from the top of the motor mounting box that secures the drive motor assembly to the underside of the mounting box.

3. Extract screws from each end of motor mounting box. The motor mounting box can now be moved aside to access the components of the drive motor assembly.

Screws

Access Panel Screws

Drive Motor

Mtg. Screws

Motor

Mounting Box

Screws

Access Panel Screws

Figure 3-38. Motor Mounting Box Removal

Setscrews

Drive Motor Assembly Removal

The drive motor assembly consists of the drive motor and two micro-switches that control the vertical movement of the vent.

To remove the drive motor assembly, remove the motor mounting box first, then (See Figure 3-39):

1. With 1/8” allen wrench, extract setscrews securing drive arm to drive motor shaft. Slide motor assembly off of drive arm.

2. Disconnect electrical leads from micro-switches.

NOTE: The micro-switch electrical connections must be hooked up in the proper order. Take note or tag wire leads before disconnecting to assure correct location for

re-assembly. (See Figure 3-40)

Drive

Arm

Figure 3-39. Drive Motor Removal

Blue Black

Red

Blue

Red Black

Figure 3-40. Electrical Connections

3-17


Electrical Component Removal

NOTE: Electrical shock hazard. Refer to WARNING at beginning of section.

The electrical components are located behind the small access panel on the lower right hand corner of the unit. The components consist of the AC phase control, relay and strip terminal.

To remove the electrical components,

(See Figure 3-41):

1. Extract the screws from the small access panel and remove from unit.

2. To remove the strip terminal, use a small flatbladed screwdriver and loosen setscrews securing all wire connections. Remove wire leads from strip terminal. Then, extract screws securing the strip terminal to the unit frame.

3. To remove the relay, disconnect all wire leads from relay. Extract the screws securing the relay to the unit frame.

4. To remove the AC phase control, remove wirenuts from wire leads that run from the strip terminal to the AC phase control. Extract screws securing the

AC phase control to the unit frame.

5.

To remove the powercord, use a small flatbladed screwdriver and loosen setscrews securing the powercord wire leads to the right side of the strip terminal. Use an 11/32” socket or wrench to remove nut from ground wire. Remove plastic nut of strain relief from the right side of the unit frame, and remove powercord from unit.

AC Phase Control

Access Panel Screw

Blower

Output

Power

Input

Ground

Strip

Terminal

Relay Access Panel Screw

Figure 3-41. Electrical Component Removal

3-18


Component Teardown - Remote

Blower Assembly


The blower motor is mounted with bolts to the motor mounting bracket. The mounting bracket is secured with screws that pass through the unit frame and fasten into the motor mounting bracket.

To remove the blower motor, (See Figure 3-42):

1. Extract screws from outside edge of remote blower assembly cover. Remove cover from unit.

2.

Cut cable ties securing the wire lead to the motor mounting bracket and capacitor. Disconnect wire leads at wire nuts.

3. Extract screws from each side of the motor mounting bracket.

3. With 10mm socket or wrench, extract the bolts securing the blower motor assembly to motor mounting bracket.

4. The blower motor is separated from the blower assembly by using a T-25 Torx head bit and extracting the bolts on the blower motor flange.

Screws

Bolts 4x

L2

N2

GND

Motor Mounting

Bracket

Blower Motor


Screws


NOTE: Electrical shock hazard. Refer to WARNING at beginning of section.

The capacitor is located in the lower left hand corner of the blower box assembly and is secured in position by a 1/2” nut on the underside of the motor mounting bracket.

To remove the capacitor, the top cover must be removed first, (See Figure 3-43):

1. Cut cable tie securing the wire lead to capacitor.

2. Remove rubber cover from capacitor and disconnect wire leads.

3. With 1/2” socket, reach under motor mounting bracket and remove nut securing the capacitor in position. Remove capacitor from unit.

Capacitor

Rubber

Boot

Nut

L2

N2

GND

Figure 3-43. Capacitor Removal

3-19


Notes

3-20

Section 4

Parts Lists and

Exploded Views of

Ventilation

Products

4-1

Parts List

12

10

9

19

6

24

2

30

41

4

25

26

11

18

36

35

34

33

Parts List

E36WC45FSS Exploded View

3

32

7

31

8

13

17

37

28

27

1

4-2

20

14

38

39

16

40

5

29

15

23

22

21

E36WC45FSS Parts List

Ref # Part # Description

1.

5304455733 Filter, grease, aluminum

2.

5304454900 Capacitor,

3.

5304454949 Plate, mounting, electric system

4.

5304454950 Bracket, transformer, protector

5.

5304454951 Lamp, halogen, 20 W, 12 V

6.

5304455734 Thermostat, Heat Sentry

7.

5304454953 Control Box, PC board

8.

5304454954 Cover, electrical box

9.

5304454955 Housing, blower fan, scroll

10.

5304454956 Motor,

11.

5304454957 Blower Wheel, fan

12.

5304454958 Washer, motor mount, rubber

13.

5304454959 Power Cord, electric

14.

5304454960 Housing, blower assembly

15.

5304454970 Panel, filter support

16.

5304454973 Canopy, hood, glass

17.

5304454974 Discharge Collar, damper

18.

5304454975 Bracket, switch support

19.

5304454976 Gasket, canopy seal

20.

5304454977 Gasket, chimney seal

21.

5304455735 Chimney, duct cover, lower flue

22.

5304455736 Chimney, duct cover, upper flue

23.

5304454981 Bracket, chimney mount, top flue

24.

5304454982 Clamp,

25.

5304454983 Terminal Box, wiring

26.

5304454985 Cover, terminal box

27.

5304454986 Clamp, wiring junction

28.

5304454987 Wire Stop, terminal box

29.

5304454988 Clamp, power cord

30.

5304454989 Electrical

31.

5304454991 Control Board, printed circuit

32.

5304454992 Transformer

33.

5304454993 Push Button, control switch

34.

5304454952 Control, switch board, with trim

35.

5304454994 Cover, switch box

36.

5304454995 Control Box, switch board

37.

5304454996 Cover, blower, duct connector

38.

5304454997 Bracket, blower support

39.

5304454998 Bracket,

40.

5304454999 Housing, lamp receptacle

41.

5304455000 Cover, terminal, transformer

Not Shown:

42.

5304455332 Fuse, 5 x 20 mm, 4 Amp, 125 V

43.

5304455333 Fuse

44.

5304455001 Installation Kit, mtg. hardware

4-3

Parts List

Parts List

E40PV100FS Exploded View

21

20

12

17

19

18

37

14

24

35

16

10

11

9

15

6

31

32

33

4

8

1

13

28

29

36

4-4

7

23

22

39

5

38

3

34

30

26

25

27

2

30

E40PV100FS Parts List


1.

5304455953 Filter, grease, aluminum

2.

5304454900 Capacitor,

3.

5304454950 Bracket, transformer, protector

4.

5304455738 Lamp, halogen

5.

5304455739 Cover, switch assembly

6.

5304455740 Thermostat, Heat Sentry

7.

5304454954 Cover, electrical box

8.

5304455741 Grille, filter support

9.

5304455954 Motor,

10.

5304455031 Blower Wheel, fan

11.

5304454958 Washer, motor mount, rubber

12.

5304455955 Damper,

13.

5304455956 Bracket, hood/blower, lower

14.

5304455957 Bracket, hood, upper

15.

5304455747 Housing, blower, right side

16.

5304455748 Housing, blower, left side

17.

5304455958 Discharge Collar, damper

18.

5304455749 Wiring

19.

5304455018 Cover, wiring box

20.

5304455959 Chimney, duct cover, lower flue

21.

5304455960 Chimney, duct cover, upper flue

22.

5304455961 Frame, support, lower

23.

5304455962 Frame, support, upper

24.

5304455963 Trim, hood, bottom

25.

5304454982 Clamp,

26.

5304455754 Clamp, wiring, junction

27.

5304455947 Electrical Box, capacitor

28.

5304454989 Electrical

29.

5304455948 Control Board, printed circuit

30.

5304455964 Bracket, support

31.

5304455965 Reflector,

32.

5304455756 Insulator, ceramic, lamp housing

33.

5304455757 Housing, lamp receptacle

34.

5304455011 Transformer

35.

5304455049 Ring Nut, lamp retainer

36.

5304455009 Fuse

37.

5304455949 Bushing, wiring box

38.

5304455950 Cover, terminal, transformer

39.

5304455968 Switch controls

Not Shown:

40.

5304455332 Fuse, 5 x 20 mm, 4 Amp, 125 V

41.

5304455333 Fuse

42.

5304455966 Installation Kit, damper

43.

5304455967 Installation Kit, mtg. hardware

4-5

Parts List

Parts List

E488WV120S Exploded View

2

16

16

5

8

6

22

10

11

13

24

12

14

15

9

4

4

22

41

17

5

18

22

7

16

2

22

22

21

21

21

21

7

22

3

22

42

40

43

1

34

22

34

4-6

E488WV120S Parts List


1.

5304453511 Damper Assembly

2.

5304453500 Trim, Edge

3.

5304452410 Bullnose Assembly, 48"

4.

5304452450 Nut, Hex, 3/8-24, Brass

5.

5304452463 Trim,

6.

5304453507 Control Box Assembly, Complete

7.

5304452416 Fan Motor Assembly, EBM

8.

5304452460 Front, Grime Shield, 48"

9.

5304453501 Knob, Light

10.

5304453508 Control Box

11.

5304452424 Control, Speed, 8 amp

12.

5304452425 Switch, Dimmer, Light

13.

5304452426 Knob, Fan

14.

5304452427 Insert, Knob, Fan

15.

5304452428 Insert, Knob, Light

16.

5304452429 Holder, Lamp

17.

5304448674 Lamp, Halogen

18.

5304452457 Shield, Grime, 48"

21.

5304452449 Filter, 11.88" x 15.18"

22.

5304453502 Screw, Phil TRS, No.8 x 3/8

24.

5304446015 Nut, Hex Keps, No.8-32

34.

5304452454 Screw, No.8 x .375"

40.

5304453510 Block, Terminal

41.

5304446279 Bushing, Heyco, SB-875-11

42.

5304446290 Nut, Hex keps, No.4-40, Zinc

43.

5304446289 Screw, Phil Pan Hd, No.4-40 x .625

Not Shown:

44.

5304453512 Harness, Light Liner

Parts List

4-7

Parts List

E30DD75E Exploded View

Rear Panel Sleeve

(Not Replaceable)

2

1

6

8

7

33

8

5

1

46

13

14

3

3

4

9

10

12

25 18

11

2

3

44

44

30

44

44

28

47

44

44

16

15 46

24

31

36

32

33

35

44

44

34 44

37

35

23

22

25

29

44

41

44

44

Motor Mtg. Box

(Not Replaceable)

4-8

44 38

39 43

17

22

23

19

20

44

41

44

42

40

26

Electrical Box

(Not Replaceable)

24 25

3

45

21

44

3

27

Model Index: A E30DD75E (E30DD75ESS)

B E36DD75E (E36DD75ESS)

C E46DD75E (E46DD75ESS)

D E48DD75E (E48DD75ESS)


1.

5304446252 A B C D Slide, raise vent, (2)

2.

5304446223 A B C D Bracket, slide mtg., (2)

3.

5304446015 A B C D Nut, hex keps, #8-32, (9)

4.

5304446264 A - - Bracket, filter retainer, 30"

4.

5304446265 - B - Bracket, filter retainer, 36"

4.

5304446266 - - C D Bracket, filter retainer, 46"/48"

5.

5304446220 A B C D Support, filter

6.

5304446230 A - - Top Cap, weldment, 30"

6.

5304446232 - B - Top Cap, weldment, 36"

6.

5304446233 - - C Top Cap, weldment, 46"

6.

5304446231 - - - D Top Cap, weldment, 48"

7.

5304446292 A B C D Damper,

8.

5304446258 A - - Filter Assy., 30", (2)

8.

5304446260 - B - Filter Assy., 36", (2)

8.

5304446259 - - C D Filter Assy., 46"/48", (2)

9.

5304446234 A B C D Bracket,

10.

5304446247 A B C D Potentiometer w/harness

11.

5304446275 A B C D Tie, push mount, (3), locking

12.

5304446291 A B C D Palnut, tinerman, (2)

13.

5304446218 A - - Spring Bracket Assy, w/tape, 30"

13.

5304446219 - B - Spring Bracket Assy, w/tape, 36"

13.

5304446221 - - C D Spring Bracket Assy, w/tape, 46"/48"

14.

5304446239 A - - Sleeve, 30", front

14.

5304446240 - B - Sleeve, 36", front

14.

5304446238 - - C D Sleeve, 46"/48", front

15.

5304446293 A B C D Bezel, control knob

16.

5304446294 A B C D Knob,

17.

5304446268 A - - Trim, rear plenum, 30"

17.

5304446269 - B - Trim, rear plenum, 36"

17.

5304446270 - - C D Trim, rear plenum, 46"/48"

18.

5304446256 A B C Angle, rear plenum, 30"/36"/46", LH

18.

5304446254 - - - D Angle, rear plenum, 48", LH

19.

5304446255 A B C Angle, rear plenum, 30"/36"/46", RH

19.

5304446253 - - - D Angle, rear plenum, 48", RH

20.

5304446244 A - - Wiper, felt, 30"

20.

5304446245 - B - Wiper, felt, 36"

20.

5304446246 - - C D Wiper, felt, 46"/48"

21.

5304446224 A - - Weldment, plenum, 30", rear

21.

5304446226 - B - Weldment, plenum, 36", rear

21.

5304446227 - - C D Weldment, plenum, 46"/48", rear

22.

5304446262 A B C D Roller, nylon, (2)

23.

5304446249 A B C D Spacer, nylon, (4)

24.

5304446287 A B C D Screw, phil pan hd, #8-32 x 3/4, (2)

25.

5304446272 A B C D Screw, phil hd, #8-32 x 1/4, (8)

26.

5304446261 A B C D Cord, power supply

27.

5304446288 A B C D Strain Relief

28.

5304446237 A B C D Panel, access, drive motor

4-9

Parts List

Parts List

E30DD75E Exploded View

Rear Panel Sleeve

(Not Replaceable)

2

1

6

8

7

33

8

5

1

46

13

14

3

3

4

9

10

12

25 18

11

2

3

44

44

30

44

44

28

47

44

44

16

15 46

24

31

36

32

33

35

44

44

34 44

37

35

23

22

25

29

44

41

44

44

Motor Mtg. Box

(Not Replaceable)

4-10

44 38

39 43

17

22

23

19

20

44

41

44

42

40

26

Electrical Box

(Not Replaceable)

24 25

3

45

21

44

3

27

Model Index: A E30DD75E (E30DD75ESS)

B E36DD75E (E36DD75ESS)

C E46DD75E (E46DD75ESS)

D E48DD75E (E48DD75ESS)


29.

5304446225 A - - Weldment, plenum, 30", front

29.

5304446228 - B - Weldment, plenum, 36", front

29.

5304446229 - - C D Weldment, plenum, 46"/48", front

30.

5304446241 A - - Seal, countertop, 30"

30.

5304446242 - B - Seal, countertop, 36"

30.

5304446243 - - C D Seal, countertop, 46"/48"

31.

5304446280 A B C D Screw, set, 1/4-28 UNF, X 1/4 cup point, (2)

32.

5304446251 A B C D Drive Arm

33.

5304446267 A B C D Stud, drive arm, (2)

34.

5304446285 A B C D Spring washer, drive arm

35.

5304446283 A B C D C-Clip, (2)

36.

5304446250 A B C D Raise

37.

5304446263 A B C D Motor Assy., drive, w/switch

37.

5304446295 A B C D Harness, red

37.

5304446298 A B C D Harness,

37.


37.

5304446282 A B C D Tie, cable, 4054 RT 350, (1)

38.

5304446248 A B C D Control, AC phase

38.

5304446303 A B C D Harness, phase control, to relay

38.

5304446304 A B C D Jumper Harness, phase control, to relay

39.

5304446257 A B C D Relay,

39.

5304446300 A B C D Harness, relay-pwr input

39.


39.


40.

5304446933 A B C D Strip,

40.

5304446299 A B C D Harness, ground terminal

41.

5304446279 A B C D Bushing, heyco, sb-875-11, (2)

42.

5304446290 A B C D Nut, hex keps, #4-40, zinc, (3)

43.

5304446289 A B C D Screw, phil pan hd, #4-40 x .625, (3)

44.

5304446271 A B C D Screw, phil pan hd, #8 x 1/4, (34)

45.

5304446273 A B C D Washer, SAE, #10, (4)

46.

5304446284 A B C D Screw, phil flat hd, #8-32 x 1/4, (2)

47.

5304446979 A B C D Cover, electrical box

Not Shown:

48.

5304446296 A B C D Harness, main

49.

5304446281 A B C D Wire Nut, yellow, (3).

50.

5304446222 A B C D Transition Duct, kit assembly

51.

5304446235 A B C D • Leg, support, LH

52.

5304446236 A B C D • Leg, support, RH

53.

5304446276 A B C D • Wire Nut, orange, (3)

54.

5304446274 A B C D • Screw, phil trs hd, #10 x 1/2, (2)

55.

5304446277 A B C D • Screw, phil flat hd, #14 x 1/2, (4), wood

56.

5304446278 A B C D • Nut, hex keps, 1/4-20, (2)

57.

5304446286 A B C D • Washer, flat, 1/4-20, (2)

Parts List

4-11

Parts List

Notes

4-12

Wiring Diagrams

Section 5

Wiring Diagrams of

Ventilation

Products

5-1

Wiring Diagrams

E36WC45FSS Wiring Diagram

5-2

E40PV100FS Wiring Diagram

Wiring Diagrams

5-3

8877

Wiring Diagrams

E488WV120S & E48WV12EPS Wiring

Diagram

120V, 60Hz, 15A

Power Supply

GR N

WH BK

WH BK

WH

Halogen Lights (3)

BK

BK

Lamp Dimmer

BK

Fan Motor

WH

Fan Switch

WH

CAUTION: Disconnect power supply at fuse box before servicing this equipment.

Note: E48WV12EPS Only has two halogen lights.

5-4

Wiring Diagrams

E30DD75E Wiring Diagram

LOWER

LIMIT SWITCH

UPPER

LIMIT SWITCH

SNORKEL

SWITCH

REMOTE

POT

RED

BLUE

WIRE TIE WIRE TIE

SLEEVE DRIVE ASSEMBLY

BLOWER

MOTOR

BLU

BRN

BLK

CAPACITOR

WHT

GRN/YEL

BLK

TERMINAL

BLOCK

BLK

WHT

GRN

RELAY

SPEED

CONTROL

RED

BLK

ORNG

SLIM RV

JUNCTION BOX

GRN

WHT

BLK

GRN

WHT

BLK

GRN

WHT

BLK

GRN

WHT

BLK

NOTE: Do not connect the vent to power until the connection between the male blower cord and the female vent cord has been made and the vent junction box has been re-installed.

5-5

3-Wire Conduit

(Installer Supplied)

Chassis

Ground

Stud

3-Wire Conduit

(Installer Supplied)

BLK

WHT

GRN

Wiring Diagrams

Notes

5-6

Electrolux E40PV100FS Service manual

Technical Service Manual

Pro and Designer Series V entilation

Section 1

Safe Servicing Practices

Basic Operation - E36WC45FSS

Basic Operation - E40PV100FS

Basic Operation - E488WV120S

Basic Operation - E30DD75ESS

Power cord

Electrical outlet

33

/

" max.

Section 2

Section 3

Caution

Component Teardown - E36WC45FSS

Accessing the Electrical Components

Component Teardown - E36PV100FS

Component Teardown - E488WV120S

Component Teardown - E30DD75ESS

Component Teardown - Remote

Blower Assembly

Section 4

E36WC45FSS Exploded View

E36WC45FSS Parts List

E40PV100FS Exploded View

E40PV100FS Parts List

E488WV120S Exploded View

E488WV120S Parts List

E30DD75E Exploded View

E30DD75E Exploded View

Section 5

E36WC45FSS Wiring Diagram

E40PV100FS Wiring Diagram

E488WV120S & E48WV12EPS Wiring

Diagram

120V, 60Hz, 15A

Power Supply

GR N

WH BK

WH BK

WH

Halogen Lights (3)

BK

BK

Lamp Dimmer

BK

Fan Motor

WH

Fan Switch

WH

CAUTION: Disconnect power supply at fuse box before servicing this equipment.

Note: E48WV12EPS Only has two halogen lights.

E30DD75E Wiring Diagram

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Table of contents