YASKAWA GPD515C Technical Manual

GPD 515/G5 Drive

Technical Manual

Models: GPD515C- and CIMR-G5M Document Number: TM 4515

Section 1. RECEIVING AND INSTALLATION

1 . 1 G E N E R A L

The GPD 515/G5, hereafter referred to as the drive, is a general purpose sine-coded pulse width modulated AC motor drive which generates an adjustable voltage/frequency three phase output for complete speed control of most conventional squirrel cage induction motors. Automatic stall prevention and voltage boost prevents nuisance tripping during load or line side transient conditions. The drive will not induce any voltage line notching distortion back to the utility line and maintains a displacement power factor of not less than 0.98

throughout its speed range.

When properly installed, operated and maintained, the drive will provide a lifetime of service. It is mandatory that the person who operates, inspects, or maintains this equipment thoroughly read and understand this manual before proceeding.

This manual primarily describes the GPD 515/G5, but contains basic information for the operator control station as well. This manual is equally applicable to drives labelled

GPD 515 or G5.

1.2 RECEIVING

The drive is thoroughly tested at the factory. After unpacking, verify the part numbers with the purchase order (invoice). Any damages or shortages evident when the equipment is received must be reported immediately to the commercial carrier who transported the equipment. Assistance, if required, is available from your sales representative.

If the drive will be stored after receiving, keep it in its original packaging and store according to storage temperature specifications in Appendix 2.

1 . 3 P H Y S I C A L INSTALLATION

Location of the drive is important to achieve proper performance and normal operating life.

The unit should be installed in an area where it will be protected from:

• Direct sunlight, rain or moisture.

• Corrosive gases or liquids.

• Vibration, airborne dust or metallic particles.

When preparing to mount the drive, lift it by its base, n e v e r by the front cover. For effective cooling as well as proper maintenance, the drive must be installed on a flat, nonflammable vertical surface (wall or panel) using four mounting screws. There MUST be a

MINIMUM 4.7 in. clearance above and below the drive to allow air flow over the heat sink fins. A minimum 1.2 in. clearance is required on each side on the drive.

A GPD 515/G5 in a free-standing floor-mount cabinet must be positioned with enough clear-ance for opening the door of the cabinet; this will ensure sufficient air space for cooling. Make sure air entering the drive is below 113°F (45°C) (for protected chassis drives), or below 104°F (40°C) (for NEMA 1 drives), by adding a fan or other cooling device, if needed. See environmental specifications in Appendix 2.

1-1

1.4 ELECTRICAL INSTALLATION

All basic interconnections (using the Digital Operator) are shown in Figures 1-3 and 1-4.

1 . 4 . 1 M a i n C i r c u i t I n p u t / O u t p u t

Complete wire interconnections according to Table 1-2, Figure 1-3 and Figure 1-4. Be sure to observe the following:

• Use 600V vinyl-sheathed wire or equivalent. Wire size and type should be determined by local electrical codes.

• Avoid routing power wiring near equipment sensitive to electrical noise.

• Avoid running input and output wiring in the same conduit.

• NEVER connect AC main power to output terminals T1(U), T2(V), and T3(W).

• NEVER allow wire leads to contact metal surfaces. Short-circuit may result.

• NEVER connect power factor correction capacitors to the drive output. Consult

Yaskawa when connecting noise filters to the drive output.

• WIRE SIZING MUST BE SUITABLE FOR CLASS I CIRCUITS.

• When connecting motor to drive’s output terminals, include a separate ground wire. Attach ground wire solidly to motor frame and to drive’s ground terminal.

• When using armored or shielded cable for connection between drive and motor, solidly connect armor or shield to motor frame, and to drive’s ground terminal.

• Motor lead length should NOT EXCEED 164 feet (50 meters), and motor wiring should be run in a separate conduit from other power wiring. If lead length must exceed this distance, reduce carrier frequency (see paragraph 5.8) and consult factory for proper installation procedures.

• Use UL listed closed loop connectors or CSA certified ring connectors sized for the selected wire gauge. Install connectors using the correct crimp tool recommended by the connector manufacturer.

WIRE SIZE

AWG mm 2

20

18

16

14

0.5

0.75

1.25

2

12 3.5

10 5.5

2

1/0

3/0

8

6

4

4/0 100

MCM300 150

MCM400 200

MCM650 325

38

60

80

8

14

22

TERMINAL

SCREW

M10

M10

M10

M10

M12

M5

M6

M6

M8

M8

M3.5

M4

M4

M4

M5

M4

M5

M4

M5

M12

M12

M12

M16

CLOSED-LOOP

CONNECTOR

1.25 - 3.5

1.25 - 4

1.25 - 4

2 - 4

2 - 5

3.5 - 4

3.5 - 5

5.5 - 4

5.5 - 5

8 - 5

8 - 6

14 - 6

22 - 8

38 - 8

38 - 10

60 - 10

80 - 10

100 - 10

100 - 12

150 - 12

200 - 12

325 - 12

325 - 16

1-2

26.1

40.9

40.9

100.0

100.0

182.6

182.6

182.6

182.6

313.0

lb-in

7.8

13.0

13.0

13.0

26.1

13.0

26.1

13.0

26.1

313.0

313.0

313.0

313.0

CLAMPING TORQUE

STEEL COPPER

20.9

34.8

34.8

82.6

82.6

156.5

156.5

156.5

156.5

191.3

N-m

0.9

1.5

1.5

1.5

20.9

1.5

20.9

1.5

20.9

191.3

191.3

191.3

191.3

3.1

4.8

4.8

11.7

11.7

21.4

21.4

21.4

21.4

36.7

lb-in

7.0

10.4

10.4

10.4

3.1

10.4

3.1

10.4

3.1

36.7

36.7

36.7

36.7

2.4

4.1

4.1

10.7

10.7

18.4

18.4

18.4

18.4

23.1

N-m

0.8

1.2

1.2

1.2

2.4

1.2

2.4

1.2

2.4

23.1

23.1

23.1

23.1

Table 1-1. Typical Wire Sizing For Main Circuit*

SECTION A. 230V

OLD DRIVE

MODEL NO.

TERMINAL WIRE SIZE

RATING TERMINAL SYMBOL

CIMR-G5M GPD515C–

20P41F

20P71F

21P51F

A003,

A006

A008

L1 (R), L2 (S), L3 (T),

T1 (U), T2 (V), T3 (W),

L1 (R), L2 (S), L3 (T),

T2 (V), T3 (W)

, ⊕ 1, ⊕ 2, B1, B2,

TERMINAL

SCREW

SCREW

AWG

AWG

WIRE SIZE

MM2 mm2

, ⊕ 1, ⊕ 2, B1, B2, T1 (U),

M4

M4

14 - 10

14 - 10

2 - 5.5

2 - 5.5

22P21F A011

M4

M4

12 - 10

12 - 10

3.5 - 5.5

3.5 - 5.5

23P71F

25P51F

27P51F

A017

A025,

A033

L1 (R), L2 (S), L3 (T), , ⊕ 1, ⊕ 2, B1, B2, T1 (U),

T2 (V), T3 (W),

L1 (R), L2 (S), L3 (T), , ⊕ 1, ⊕ 2, B1, B2, T1 (U),

T2 (V), T3 (W),

L1 (R), L2 (S), L3 (T), , ⊕ 1, ⊕ 2, B1, B2, T1 (U),

T2 (V), T3 (W)

M4

M5

10

8

5.5

8

20111F A049 L1 (R), L2 (S), L3 (T),

T2 (V), T3 (W)

, ⊕ 1, ⊕ 2, ⊕ 3, T1 (U),

M5

M6

10 - 8

4

5.5 - 8

22

20151F A064 L1 (R), L2 (S), L3 (T),

T2 (V), T3 (W)

, ⊕ 1, ⊕ 2, ⊕ 3, T1 (U),

M6

M8

8

3

8

30

20181F

20221F

A080,

A096

L1 (R), L2 (S), L3 (T),

T2 (V), T3 (W)

, ⊕ 1, ⊕ 2, ⊕ 3, T1 (U),

M6

M8

8

3

8

30

20300F

20370F

20550F

20750F

A130

A160

A224

A300 l 1 (r), l2 (s)

L1 (R), L2 (S), L3 (T), T1 (U), T2 (V), T3 (W) l l

, ⊕ 3, l 1 (r), l2 (s)

L1 (R), L2 (S), L3 (T), T1 (U), T2 (V), T3 (W)

, ⊕ 3, l 1 (r), l2 (s)

L1 (R), L2 (S), L3 (T), T1 (U), T2 (V), T3 (W)

, ⊕ 3,

1 (r), l2 (s)

L1 (R), L2 (S), L3 (T), T1 (U), T2 (V), T3 (W)

, ⊕ 3,

1 (r), l2 (s)

M10

M8

M4

M12

M8

M4

M8

M4

M10

M8

M4

M10

M8

M4

6

20 - 10

4/0

4

20 - 10

1/0 x 2P

4

20 - 10

1/0 x 2P

3

20 - 10

4/0 x 2P

1

20 - 10

14

0.5 - 5.5

100

22

0.5 - 5.5

60 x 2P

22

0.5 - 5.5

60 x 2P

30

0.5 - 5.5

100 x 2P

50

0.5 - 5.5

* Consult local electrical codes for wire sizing requirements.

1-3

Table 1-1. Typical Wire Sizing For Main Circuit - Continued*

CIMR-G5M

40P41F

40P71F

41P51F

43P71F

44P01F

45P51F

47P51F

40111F

40151F

40181F

40221F

40301F

40371F

40451F

40551F

40750F

41100F

41600F

41850F

42200F

43000F

OLD DRIVE

GPD515C–

B001

B003,

B004,

B008

B011,

B014

B021

B027,

B034

B041

B052

B065

B080

B096

B128

B165

B224

B302

B340,

B450,

B605

Section B. 460V

TERMINAL WIRE SIZE

SCREW AWG

SCREW

AWG

WIRE SIZE mm2 mm2

M4 14 - 10 2 - 5.5

L1 (R), L2 (S), L3 (T), , ⊕ 1, ⊕ 2, B1, B2, T1 (U),

T2 (V), T3 (W),

L1 (R), L2 (S), L3 (T), , ⊕ 1, ⊕ 2, B1, B2, T1 (U),

T2 (V), T3 (W)

M4 14 - 10 2 - 5.5

M4

M4

12 - 10

12 - 10

3.5 - 5.5

3.5 - 5.5

L1 (R), L2 (S), L3 (T), , ⊕ 1, ⊕ 2, B1, B2, T1 (U),

T2 (V), T3 (W),

L1 (R), L2 (S), L3 (T), , ⊕ 1, ⊕ 2, B1, B2, T1 (U),

T2 (V), T3 (W),

L1 (R), L2 (S), L3 (T), , ⊕ 1, ⊕ 2, B1, B2, T1 (U),

T2 (V), T3 (W)

M4

M5

8 - 6

8 - 6

8 - 14

8 - 14

L1 (R), L2 (S), L3 (T),

T2 (V), T3 (W)

, ⊕ 1, ⊕ 2, ⊕ 3, T1 (U),

M6

M6

8

6

8

14 l 1 (r), l2 (s )

L1 (R), L2 (S), L3 (T), , ⊕ 1, ⊕ 2, ⊕ 3, T1 (U),

T2 (V), T3 (W)

M8

M4

M6

8

20 - 10

4

8

0.5 - 5.5

22 l 1 (r), l2 (s )

L1 (R), L2 (S), L3 (T), , ⊕ 1, ⊕ 2, ⊕ 3, T1 (U),

T2 (V), T3 (W)

M8

M4

M8

8

20 - 10

4

8

0.5 - 5.5

22 l 1 (r), l2 (s )

L1 (R), L2 (S), L3 (T),

T2 (V), T3 (W)

, ⊕ 1, ⊕ 2, ⊕ 3, T1 (U),

M8

M4

M8

8

20 - 10

3

8

0.5 - 5.5

30 l 1 (r), l2 (s )

L1 (R), L2 (S), L3 (T), , ⊕ 1, ⊕ 2, ⊕ 3, T1 (U),

T2 (V), T3 (W)

M8

M4

M8

6

20 - 10

1

14

0.5 - 5.5

50 l 1 (r), l2 (s )

L1 (R), L2 (S), L3 (T), T1 (U), T2 (V), T3 (W)

, ⊕ 3, l 1 (r), l2 200 (s 200), l2 400 (s 400)

L1 (R), L2 (S), L3 (T), T1 (U), T2 (V), T3 (W)

, ⊕ 3, l 1 (r), l2 200 (s 200), l2 400 (s 400)

L1 (R), L2 (S), L3 (T), T1 (U), T2 (V), T3 (W)

, ⊕ 3, l 1 (r), l2 200 (s 200), l2 400 (s 400)

L1 (R), L2 (S), L3 (T), T1 (U), T2 (V), T3 (W) l

, ⊕ 3,

1 (r), l2 200 (s 200), l2 400 (s 400)

L1 (R), L2 (S), L3 (T),

T3 (W)

, ⊕ 1, ⊕ 3, T1 (U), T2 (V), l 1 (r), l2 200 (s 200), l2 400 (s 400)

* Consult local electrical codes for wire sizing requirements.

M4

M10

M8

M4

M12

M8

M4

M16

M8

M4

M10

M8

M4

M10

M8

M8

M4

6

20 - 10

4/0

4

20 - 10

1/0 x 2P

4

20 - 10

1/0 x 2P

3

20 - 10

4/0 x 2P

1

20 - 10

MCM650 x 2P

1/0

20 - 10

14

0.5 - 5.5

100

22

0.5 - 5.5

60 x 2P

22

0.5 - 5.5

60 x 2P

30

0.5 - 5.5

100 x 2P

50

0.5 - 5.5

325 x 2P

60

0.5 - 5.5

1-4

CIMR-G5M

51P51F

52P21F

53P71F

Table 1-1. Typical Wire Sizing For Main Circuit - Continued*

OLD DRIVE

Section C. 600V

TERMINAL WIRE SIZE

GPD515C–

C003,

C004

L1 (R), L2 (S), L3 (T), , ⊕ 1, ⊕ 2, B1, B2, T1 (U),

T2 (V), T3 (W)

SCREW

M4

AWG

WIRE SIZE mm2

AWG mm2

14-10 2 - 5.5

C006 L1 (R), L2 (S), L3 (T), , ⊕ 1, ⊕ 2, B1, B2, T1 (U),

T2 (V), T3 (W)

M4 14-10

12-10

12-10

2 - 5.5

3.5-5.5

3.5-5.5

55P51F

57P51F

C010

C012

L1 (R), L2 (S), L3 (T), , ⊕ 1, ⊕ 2, B1, B2, T1 (U),

T2 (V), T3 (W)

L1 (R), L2 (S), L3 (T), , ⊕ 1, ⊕ 2, B1, B2, T1 (U),

T2 (V), T3 (W)

M4

M4

50111F

50151F

50181F

50221F

50301F

50371F

50451F

50551F

50751F

50900F

51100F

51600F

C017

C022

C027

C032

C041

C052

C062

C077

C099

C130

C172

C200

L1 (R), L2 (S), L3 (T), , ⊕ 1, ⊕ 2, B1, B2, T1 (U),

T2 (V), T3 (W)

M5

L1 (R), L2 (S), L3 (T), , ⊕ 1, ⊕ 2, B1, B2, T1 (U),

T2 (V), T3 (W)

M6

M5

L1 (R), L2 (S), L3 (T), ,⊕ 1, B1, B2, T1 (U),

T2 (V), T3 (W)

M6

M6

◆ l 1 (r), l2(s ) M4

L1 (R), L2 (S), L3 (T), ,⊕1, T1 (U), T2 (V), T3 (W) M8

◆ l 1 (r), l2(s ) M4

L1 (R), L2 (S), L3 (T), ,⊕1, T1 (U), T2 (V), T3 (W) M8

◆ l 1 (r), l2(s ) M4

L1 (R), L2 (S), L3 (T), ,⊕1, T1 (U), T2 (V), T3 (W) M8

◆ l 1 (r), l2(s ) M4

L1 (R), L2 (S), L3 (T), ,⊕1, T1 (U), T2 (V), T3 (W) M8

◆ l 1 (r), l2(s ) M4

L1 (R), L2 (S), L3 (T), ,⊕1, T1 (U), T2 (V), T3 (W) M8

◆ l 1 (r), l2(s ) M4

L1 (R), L2 (S), L3 (T), ,⊕1, T1 (U), T2 (V), T3 (W) M10

◆ l 1 (r), l2(s ) M4

L1 (R), L2 (S), L3 (T), ,⊕1, T1 (U), T2 (V), T3 (W) M12

◆ l 1 (r), l2(s ) M4

L1 (R), L2 (S), L3 (T), ,⊕1, T1 (U), T2 (V), T3 (W) M12

◆ l 1 (r), l2(s ) M4

* Consult local electrical codes for wire sizing requirements.

◆ Indicates terminal uses a pressure lug.

1-5

10

12-10

10-6

8-6

10-6

8-6

14 - 10

2/0-1/0

4-2

14 - 10

3/0-300

4-2/0

14 - 10

300-400

4-2/0

14 - 10

350-400

3-2/0

10-6

14 - 10

6-1/0

8-2

14 - 10

4-1/0

8-2

14 - 10

3-1/0

8-2

14 - 10

2-1/0

6-2

14 - 10

5.5

3.5-5.5

5.5-14

8-14

5.5-14

8-14

2 - 5.5

50-60

22-30

2 - 5.5

80-150

22-60

2 - 5.5

150-200

22-60

2 - 5.5

180-200

30-60

5.5-14

2 - 5.5

14-50

8-30

2 - 5.5

22-50

8-30

2 - 5.5

30-50

8-30

2 - 5.5

30-50

22-30

2 - 5.5

L1 (R)

L2 (S)

L3 (T)

T1 (U)

T2 (V)

T3 (W)

B1

B2

⊕ 1

⊕ 2

⊕ 3 l 1 (r) l 2 (s )

Table 1-2. Terminal Functions and Voltages of Main Circuit

New Model No.

CIMR-G5M

GPD515C-

20P41F -

27P51F

A003 - A033

SECTION A. 230V

FUNCTION

SECTION A. 230V

20111F - 20151F

FUNCTION

3 TO 40 HP

A049 - A064

20181F

20221F

A080, -

A096

20300F - 20750F

A130 - A300

Three phase Main circuit input power supply

200 / 208 / 220V at 50 Hz; 200 / 208 / 220 / 230V at 60 Hz

Three phase AC output to motor

0V to max. input voltage level

DB Resistor terminals (B1 & B2) – – – – – –

L1 (R)

L2 (S)

L3 (T)

T1 (U)

T2 (V)

T3 (W)

B1

B2

⊕ 1

⊕ 2

⊕ 3 l 1 (r) l 2 (s ) l 2 200 (s 200) l 2 400 (s 400)

DC Reactor terminals (⊕ 1 & ⊕ 2)

DC Bus terminals (⊕ 1 & )

– – – – – –

– – – – – –

– – – – – –

DB Unit terminals (⊕ 3 & )

Power for heat sink fan: l 1 to l 2 : 230 VAC

Ground terminal (100 ohms or less)

SECTION B. 460V

New Model No.

Old Model No.

GPD515C-

40P41F - 40151F

B001 - B034

40181F - 40451F

1 TO 60 HP

B041 - B096

40551F - 43000F

B128 - B605

Three phase Main circuit input power supply

380 / 400 / 415 / 460V at 50/60 Hz

Three phase AC output to motor

0V to max. input voltage level

DB Resistor terminals (B1 & B2) – – – – – –

DC Reactor terminals (⊕ 1 & ⊕ 2)

DC Bus terminals (⊕ 1 & )

– – – – – –

– – – – – –

– – – – – –

DB Unit terminals (⊕ 3 & )

Power for heat sink fan: l 1 to l 2 : 230 VAC

Power for heat sink fan: l 1 to l 2 200: 230 Vac l 1 to l 2 400: 460 Vac

– – – – – –

Ground terminal

– – – – – indicates that terminals are not present.

1-6

TERMINAL

Table 1-2. Terminal Functions and Voltages of Main Circuit

New Model No.

CIMR-G5M

Old Model No.

GPD515C-

SECTION C. 600V

FUNCTION

51P51F - 50151F 50181F - 50221F

C003 - C022 C027 - C032

50301F - 51600F

C041 - C200

Three phase Main circuit input power supply

500 / 575 / 600V at 50 Hz / 60HZ

L1 (R)

L2 (S)

L3 (T)

T1 (U)

T2 (V)

T3 (W)

B1

B2

Three phase AC output to motor

0V to max. input voltage level

DB Resistor terminals (B1 & B2)

⊕ 1

⊕ 2 l 1 (r) l 2 (s )

DC Reactor terminals (⊕ 1 & ⊕ 2)

DC Bus terminals (⊕ 1 & )

DB Units terminals (⊕ 1 & ) (C041 to C200 only)

DC Bus terminals (⊕ 1 & )

Power for heat sink fan: l 1 to l 2 : 600 VAC

Ground terminal (100 ohms or less)

1-7

(DCL

Option)

+ 1

+ 2

L1 (R)

L2 (S)

L3 (T)

_

M a i n C i r c u i t C o n f i g u r a t i o n B l o c k D i a g r a m s 2 3 0 V

B1 B2

CIMR-G5M20P41F to 27P51F

GPD515C-A003 to -A033

(DCL

Option)

+ 1

+ 2

L1 (R)

L2 (S)

L3 (T)

_

+

Power

Supply

(RCC)

Cooling Fan

(A011 to A033 only)

Control

Circuit

+

3

+

U (T1)

V (T2)

W (T3)

CIMR-G5M20111F to 20151F

GPD515C-A049 to -A064

Power

Supply

(RCC)

Cooling Fan

Control

Circuit

+ 1

+ 2

L1 (R)

L2 (S)

L3 (T)

_

CIMR-G5M20181F, 20221F

GPD515C-A080, -A096

When using DC input as main circuit power, connect 230Vac to control power

transformer terminals l (r) and l (s).

+ 3

+

U (T1)

V (T2)

W (T3)

Cooling Fan

Power

Supply

(RCC)

Internal

Cooling Fan

Control

Circuit

U (T1)

V (T2)

W (T3)

L1 (R)

L2 (S)

L3 (T)

_

+ 3

+

Cooling Fan

Power

Supply

(RCC)

Internal

Cooling Fan

Control

Circuit

U (T1)

V (T2)

W (T3)

CIMR-G5M20300F to 20750F

GPD515C-A130 to -A300

When using DC input as main circuit power, connect 230Vac to control power

transformer terminals l (r) and l (s).

1-8

+ 1

+ 2

L1 (R)

L2 (S)

L3 (T)

_

M a i n C i r c u i t C o n f i g u r a t i o n B l o c k D i a g r a m s 4 6 0 V

B1 B2

CIMR-G5M40P41F to 40151F

GPD515C- B001 to - B034

(DCL

Option)

+ 1

+ 2

L1 (R)

L2 (S)

L3 (T)

_

+

Power

Supply

(RCC)

Cooling Fan

(B008 to B034 only)

Control

Circuit

+ 3

+

U (T1)

V (T2)

W (T3)

CIMR-G5M40181F to 40451F

GPD515C- B041 to - B096

When using DC input as main circuit power, connect 460Vac to control power

transformer terminals l

1

(r) and l

2

(s).

Cooling Fan

Power

Supply

(RCC)

Internal

Cooling Fan

Control

Circuit

+ 3

U (T1)

V (T2)

W (T3)

+ 1

L1 (R)

L2 (S)

L3 (T)

_

CIMR-G5M40551F to 41600F

GPD515C- B128 to - B302

When using DC input as main circuit power, connect 460Vac to control l

power transformer terminals l

1

2

400 (s400).

(r) and

L1 (R)

L2 (S)

L3 (T)

_

+

Cooling Fan

Power

Supply

(RCC)

Internal

Cooling Fan

Control

Circuit

+ 3

Power

Supply

(RCC)

+

Control

Circuit

U (T1)

V (T2)

W (T3)

CIMR-G5M41850F to 43000F

GPD515C- B340 to - B605

When using DC input as main circuit power, connect 460Vac to control power transformer

terminals l

1

(r) and l

2

400 (s400).

U (T1)

V (T2)

W (T3)

Cooling Fan

1-9

M a i n C i r c u i t C o n f i g u r a t i o n B l o c k D i a g r a m s 6 0 0 V

B1 B2 (DCL

Option)

+ 1

+ 2

L1 (R)

L2 (S)

L3 (T)

_

+

CIMR-G5M51P51F to 50151F

GPD515C- C003 to - C022

When using DC input as main circuit power, connect 600Vac to control power transformer terminals r and s.

Power

Supply

(RCC)

Cooling Fan

Control

Circuit

U (T1)

V (T2)

W (T3)

+ 1

L1 (R)

L2 (S)

L3 (T)

_

B1 B2

+

Cooling Fan

Power

Supply

(RCC)

Control

Circuit

U (T1)

V (T2)

W (T3)

CIMR-G5M50181F to 50221F

GPD515C-C027 to -C032

When using DC input as main circuit power, connect 600Vac to control power transformer terminals r and s.

CIMR-G5M50301F to 51600F

GPD515C-C041 to -C200

When using DC input as main circuit power, connect 600Vac to control power transformer terminals r and s.

+ 1

L1 (R)

L2 (S)

L3 (T)

_

+

U (T1)

V (T2)

W (T3)

Cooling Fan

Power

Supply

(RCC)

Control

Circuit

1-10

1 . 4 . 2 G r o u n d i n g

• The drive must be solidly grounded using the main circuit ground terminal.

• If Drive is installed in a cabinet with other equipment, ground leads for all equipment should be connected to a common low-impedance ground point within the cabinet.

• The supply neutral should be connected to the ground point within the cabinet.

• Select appropriate ground wire size from Table 1-1.

• Make all ground wires as short as practical.

• NEVER ground the drive in common with welding machines or other high power electrical equipment.

• Where several drives are used, ground each directly to the ground point (see Figure 1-1). DO

NOT FORM A LOOP WITH THE GROUND LEADS.

• When connecting a motor to the drive’s output terminals, include a separate ground wire. Attach ground wire solidly to motor frame and to drive’s ground terminal.

• When using armored or shielded cable for connection between drive and motor, solidly connect armor or shield to motor frame, and to the drive’s ground terminal.

PREFERRED NOT RECOMMENDED

A. Grounding of Three Drives

NOT

ACCEPTABLE

CORRECT NOT RECOMMENDED

B. Grounding of Drive & Vector Control Motor (VCM)

Figure 1-1. Grounding

1 . 4 . 3 A u x i l i a r y I n p u t a n d O u t p u t P o w e r O p t i o n D e v i c e s

A disconnect device (circuit breaker, contactor, disconnect switch, etc.) should NOT be used as a means of starting and stopping the drive or motor.

A disconnect device can be installed for emergency stop purposes, but when that disconnect device is opened, there may be loss of electrical braking.

1-11

Figure 1-2 is a factory guideline for proper wiring practices and relative locations within the electrical path from the line to the load. It does not imply what devices are needed for a particular application, nor does it show what devices were shipped with a particular order. Therefore, disregard those items in the diagram which are not being used in your installation. However, it is recommended that an input or DC reactor be used with models GPD515C-A003 thru -A064

(CIMR-G5M20P41F thru 20151F), -B001 thru -B034 (40P41F thru 40151F) , and -C003 thru -C062

(51P51F thru 51451F) when wired to a source of 600 kVA or greater. Mount all optional power devices close to the drive, and keep electrical connections as short as possible.

CUSTOMER'S

3Ø A.C. LINE

POWER

SUPPLY

L3

L2

L1

ISOLATION

TRANSFORMER

H3 X3

H2 X2

H1 X1

INPUT

RFI FILTER

C1(L3)

L

B1(L2)

I

N

A1(L1)

E

L

(L3)C2

O

(L2)B2

A

D

(L1)A2

(G)

PANEL GROUND

SEE NOTE 2

INPUT

REACTOR

C1 C2

B1 B2

A1 A2

RF NOISE

FILTER

SEE NOTE 5

NOTES

1.

Connect drive ground terminal or panel to earth ground. Always use low impedance paths and connections.

2.

Mount input and output RFI filters physically as close to the drive as possible (on the same panel, if possible). Filters should have a solid connection from filter ground terminal to the cabinet ground point. If multiple input or output RFI filters are used, they must be wired in parallel.

3.

Shield individual conductors with metallic conduit, or use armored or shielded cable.

4.

Connect output conduit armored cable or shielded cable in a manner that allows it to act as an unbroken shield from the drive panel to the motor casing.

5.

RF noise filter (different from RFI filter) part no. 05P00325-0023 is a delta wye capacitor network which is wired in parallel with the drive input terminals. On the smaller drives with die cast chassis, it must be mounted externally. On the larger drives with sheet metal chassis, it may be mounted inside the area where the input power wiring enters the drive. On units equipped with bypass, it may be wired to the primary side of the circuit breaker and mounted to the bypass panel or sidewall.

6.

Connection points:

Drive Terminals

Input Power L1, L2, L3

Output Power T1, T2, T3

PANEL GROUND

SEE NOTE 2

PANEL GROUND

SEE NOTE 1

OUTPUT

RFI FILTER

OUTPUT

REACTOR

A.C. MOTOR

SEE NOTE 3

L1 L2

INPUT

L3

DC

REACTOR

Drive

SEE NOTE 6

+ 1

+ 2

OUTPUT

T1 T2

1

IN

2

4

OUT

5

3

6

SEE NOTES 3, 4

PANEL

GROUND

SEE NOTE 2

A1 B1 C1

SEE NOTES 3, 4

A2 B2 C2

T1 T2 T3

Figure 1-2. Customer Connection Diagram For Isolation Transformers, Input

Reactors, Input RFI Filters, DC Reactors, Output Reactors and Output RFI FIlters

1-12

1 . 4 . 3 a C o n f o r m a n c e t o E u r o p e a n E M C D i r e c t i v e

In order to conform to EMC standards, the following methods are required for line filter application, cable shielding and drive installation. The following explains the outline of the methods.

The line filter and the drive must be mounted on the same metal plate. The filter should be mounted as close to the drive as practical. The cable must be kept as short as possible and the metal plate should be securely grounded. The ground of the line filter and the drive must be bonded to the metal plate with as much bare-metal contact as possible.

For main circuit input cables, a screened cable is recommended within the panel, and is also suggested for external connections. The screen of the cable should be connected to a solid ground. For the motor cables, a screened cable (max. 20 m) must be used and the screen of the motor cable should be connected to ground at both ends by a short connection, again using as much bare-metal contact as possible.

For more detailed explanation, refer to document EZZ006543, “Installation Guidelines For EMC

Directive using Yaskawa AC Drive Products.”

Table 1-2.1 and Figure 1-2A show the line filter list for EMC standards and the installation/wiring of the drive and line filter.

T a b l e 1 - 2 . 1 . L i n e F i l t e r s f o r D r i v e

New Drive Model Old Drive Model

Number Number

CIMR-G5M GPD 515C-

40P41F,

40P71F

41P51F,

43P71F,

44P01F

45P51F,

47P51F

40111F,

40151F

40181F,

40221F

40301F

40371F

40451F

40551F

40750F,

41100F

41600F

41850F

42200F

43000F

B001,

B003

B004,

B008,

B011

B014,

B021

B027,

B034

B041,

B052

B065

B080

B096

B128

B165,

B224

B302

B340

B450

B605

Part Number

05P00325-

0106

0103

0104

0105

0107

0108

0109

0110

0111

0112

0113

0119

0120

0121

Rated

Current (A)

8

20

30

60

80

100

150

160

180

300

400

500

600

900

Line Filter

Mass

(kg)

1.8

1.8

3.0

5.3

7.5

13.8

13.8

(1)

(2)

1mm = 0.0394 inches

D is the distance the filter will extend outward from the surface of the metal plate.

25

25

25

45

Dimensions in mm

L x W x D

320 x 143 x 46

320 x 143 x 46

350 x 213 x 51

435 x 268 x 56

350 x 180 x 90

420 x 200 x 130

480 x 200 x 160

480 x 200 x 160

480 x 200 x 160

480 x 200 x 160

588 x 250 x 200

Consult Factory

(1)

(2)

1-13

L1 L2 L3 PE

Ground Bonds (remove any paint)

GPD

515/G5

LINE

FILTER

LOAD

PE L1 L2 L3 T1 T2 T3 PE

Cable Length max. 40cm

Metal Plate

Ground Bonds (remove any paint)

IM

3~

Figure 1-2A. Installation of Line Filter and GPD 515/G5

1-14

Motor Cable max. 20m

1 . 4 . 4 C o n t r o l C i r c u i t

All basic control circuit (signal) interconnections are shown in the appropriate diagram:

• Interconnections for external two-wire control in combination with the Digital Operator are shown in Figure 1-3.

• Interconnections for external three-wire control in combination with the Digital Operator are shown in Figure 1-4.

Make wire connections according to Figures 1-3, 1-4 and Table 1-3; observe the following:

• Signal Leads: Terminals 1-8 & 11; 12-17 & 33; and 21-27.

• Control Leads: Terminals 9 & 10 and 18-20.

• Use twisted shielded or twisted-pair shielded wire (20-16 AWG [0.5 – 1.25mm2]) for control and signal circuit leads. The shield sheath MUST be connected at the drive end

ONLY (terminal 12). The other end should be dressed neatly and left unconnected

(floating). See Figure 1-2B.

• Signal leads and feedback leads (PG) must be separated from control leads by main circuit leads and any other power cables to prevent erroneous operation caused electrical noise.

• Lead length should NOT EXCEED 164 feet (50 meters). Wire sizes should be determined considering the voltage drop.

• All AC relays, contactors and solenoids should have RC surge supressors installed across their coils.

• All DC relays, contactors and solenoids should have diodes installed across their coils.

TO GPD 515

SIGNAL

TERMINALS

TO SHIELD

SHEATH

TERMINAL

(TERM. 12)

SHIELD SHEATH

OUTER JACKET

WRAP BOTH ENDS

OF SHEATH WITH

INSULATING TAPE

CRIMP

CONNECTION

Figure 1-2B. Shielded Sheath Termination

DO NOT

CONNECT

TO

EXTERNAL

CIRCUIT

1-15

1-16

Table 1-3. Terminal Functions and Signals of Control Circuit

TERMINAL FUNCTIONS

1

2

3

2-WIRE CONTROL: Forward Run / Stop signal

(See NOTE 1)

3-WIRE CONTROL: Run signal

2-WIRE CONTROL: Reverse Run / Stop signal

(See NOTE 1)

3-WIRE CONTROL: Stop signal

External fault input

4

5

6

7

8

9, 10

11

12

13

14

15

17

18

19

20

Run at closed, stop at open (See NOTE 2)

Run at closed (See NOTE 2)

Run at closed, stop at open (See NOTE 2)

Fault Reset input (external)

Multi-step Speed Reference 1

Multi-step Speed Reference 2

Jog Reference

External baseblock

Multi-function contact output (N.O.).

One of 18 functions are available, by setting of parameter H2-01 .

Sequence control input common for terminals 1-8.

Connection for shield sheath of signal leads

Frequency reference analog input (voltage); auto input – can be changed to manual by setting of parameter H3-01 .

Frequency reference analog input (current); can be changed to voltage input by setting of parameter H3-08 and cutting jumper J1.

Frequency reference power supply

Stop at open (See NOTE 2)

Fault at closed (see NOTES 2 & 3). When the

External Fault input is applied, the drive’s Fault relay trips (shutdown) and the motor coasts to a stop. The Digital Operator displays “ EF3 ” failure.

Fault Reset at closed (see NOTES 2 & 3). The

Fault Reset input will reset the Fault relay, if the drive is in “stopped” condition. Both Forward

Run/Stop signal and Reverse Run/Stop signal must be OPEN.

Effective when closed (See NOTES 2 & 3)

Effective when closed (See NOTES 2 & 3)

Run at preset jog frequency when closed

Drive output stops when closed

Contact capacity:

250 Vac at 1A or less

30 Vdc at 1A or less

Sequence control input 0 V

– – – –

0 to +10V (20K ohms)

–10 to +10V (20K ohms)

4-20mA (250 ohms)

Frequency reference analog input common

Multi-function contact output

(N.O./N.C.).

Closed at fault

Open at fault

Common

+15V (Control power supply for frequency setting: max 20 mA)

0 V

Contact capacity:

250 Vac at 1A or less

30 Vdc at 1A or less

1-17

Table 1-3. Terminal Functions and Signals of Control Circuit - Continued

TERMINAL FUNCTIONS

21

22

23

25

26

27

33

Multi-function analog monitor 1 (+) Output current Type of analog signal (operation parameter) to be

Multi-function analog monitor (–) or output frequency is output is selected by setting of parameters H4-01 and H4-04 .

Multi-function analog monitor 2 (+) selectable

Multi-function open collector output 1

Multi-function open collector output 2

Monitor output: 0 to +11V; 2 mA maximum

One of 18 functions Photocoupler insulation output: +48V, 50 mA available, by setting maximum of parameters H2-02 and H2-03 .

Multi-function open collector output common

Frequency reference power supply

0V

–15V Control power supply for frequency setting: max 20 mA

NOTES:

1 .

When Forward Run and Reverse Run inputs are both closed for more than 500 ms, the Digital

Operator displays a blinking “ EF ” alarm code and the motor (if rotating) is decelerated by the drive to a stop. This stop condition is not stored by the drive (on Digital Operator, red LED at

S T O P key does not light); I F O N E O F T H E I N P U T S I S O P E N E D , T H E M O T O R W I L L

I M M E D I A T E L Y S T A R T U P A G A I N .

2 .

Terminals 1-8 source +24 Vdc (8mA max.) and operate in a Low = True (ON) configuration when connected to terminal 11.

When using relays for input to terminals 1-8, use relays with highly reliable contacts (for very small current) with a capacity of 30 Vdc or more and rated current of 100mA or higher. When using transistor (open collector) input, use transistors with rated voltage of 35 Vdc or more and rated current of 100mA or more.

3 .

These terminals are multi-function inputs. The indicated functions are their settings, based on a

2-Wire reset. For 3-Wire reset definitions, and other settings, see descriptions for “Multi-

Function Input Terminals”, parameters H 1 - 0 1 t h r u H 1 - 0 6 , in paragraph 5.32.

1-18

1-19

1 . 4 . 5 I n t e r c o n n e c t i o n – 2 - W i r e C o n t r o l O p e r a t i o n - F i g u r e 1 - 3 .

Notes referred to in figure 1-3.

✱

– Indicates components not supplied.

✱✱

– Branch circuit protection (circuit breaker or input fuses) must be supplied by customer.

– Indicates customer connection terminal. Wire only to terminals shown. Note that not all terminals shown are available in all ratings – see Tables 1-1 and 1-2.

( ) – Indicates alternate terminal marking, i.e., (R) and L1.

▲

– Function labels shown for these terminals are determined by factory settings of parameters

H 1 - 0 1 through H 1 - 0 6 . See paragraph 5.32.

●

– Function labels shown for these terminals are determined by factory settings of parameters

H 2 - 0 1 through H 2 - 0 3 . See paragraph 5.33.

♦

– Function labels shown for these terminals are determined by factory settings of parameters

H 3 - 0 1, - 0 4, - 0 5, - 0 8, & - 0 9 . See paragraphs 5.19 & 5.30.

■

– Function labels and signal levels shown for these terminals are determined by factory settings of parameters H 4 - 0 1 & H 4 - 0 4 . See paragraph 5.31.

1 .

If only a remote Manual Speed pot (1RH) is used, 3SS is not needed; in that case, a jumper must be added between terminals 5 and 11. This jumper will override both the Auto and Digital Operator frequency references, regardless of the programming of parameter b 1 - 0 1 . If you are using a remote speed command or the Digital Operator, DO NOT install this jumper. See paragraph 5.19.

2 .

The Drive Electronic Thermal Overload function (parameters L 1 - 0 1 , L 1 - 0 2 ) meets standards set by

UL and cUL for motor thermal overload protection. If local code requires separate mechanical overload protection, an overload relay should be installed, interlocked with the drive as shown. It should be the manual reset type to prevent automatic restart following a motor fault and subsequent contact reclosure after cool down.

3 .

Insulated twisted shielded wire is required.

2-conductor #18 GA. (Belden #8760 or equivalent). 3-conductor #18 GA. (Belden #8770 of equivalent).

Connect shield ONLY AT DRIVE END. Stub and isolate other end.

4 .

Digital Operator is standard on every drive. Remote operators, as shown, may not be required.

5 .

Customer to connect terminal to earth ground (100 Ω or less, 230V; 10 Ω or less, 460V and 600V).

6 .

Wire only one of the inputs as an Auto Reference. If H 3 - 0 9 is set to “ 1F “, terminals 13 and 14 are added for the internal frequency reference.

7 .

If the Dynamic Braking (DB) option is used, wire per Appendix 6 instructions.

8 .

An optional DC reactor may be added for harmonic attenuation, if needed; see separate instruction sheet f o r w i r i n g .

9 .

If application does not allow reverse operation, b 1 - 0 4 , Reverse Run Prohibit, should be set to “ 1 ”

(Reverse Run Disabled), and the Reverse Run/Stop input can be eliminated.

1 0 . If supplying the drive with DC voltage instead of 3ø AC, remove jumpers from terminals l 1 and l 2 and connect a separate 1ø AC supply to l 1 and l 2 instead.

1 1 . Use l 1 (R) and l 2 (S) for single-phase input. Note that for drives up through GPD515C-A064, -B034, and

-C032 (CIMR-G5M20151F, 40151F, and 50221F) must be derated by 50%. Consult factory for derating of larger drives.

1-20

MAN SPEED

1RH ✱

SEE NOTE 1

ISOLATED

AUTO

REFERENCE ✱

SEE NOTE 6

4-20mA

0-10V

1R ✱

FOR OPTIONAL

DC REACTOR

SEE NOTE 8

FOR WIRING

DYNAMIC

BRAKING

OPTION

SEE NOTE 7

1ø POWER SUPPLY (SEE NOTE 11)

3ø POWER SUPPLY (SEE NAMEPLATE DATA)

L1 L2 L3

1CB ✱✱

(GPD515C-A080 [CIMR-G5M20151F] AND ABOVE;

GPD515C-B041 [CIMR-G5M40151F] AND ABOVE;

GPD515C-C027 [CIMR-G5M50221F] AND ABOVE)

SEE NOTE 10

FWD

RUN/STOP

15

+15Vdc

(20mA MAX)

♦

16

MAN REF. IN

(0 TO ±10Vdc)

17 COM

L1 L2 L3

(R) (S) (T)

GPD 515/G5

1 2

(r)

COOLING

FAN

POWER

FWD 1

REV

EXT. FAULT

▲

2

3

▲

FAULT RESET 4

12 SHIELD

♦

14

4-20mA

(250

SEE

NOTE 4

DRIVE FWD REV REMOTE

SEQ REF

▲

AUTO/MAN 5

▲

MULTI-STEP

FREQ SELECT

6

▲

JOG

SPEED

7

▲

COAST STOP

(BASE BLOCK)

8

♦

13

0 TO ±10Vdc

(20K

DIGITAL OPERATOR

JVOP-130

0 VOLTS 11

LOCAL

REMOTE

MENU ESC

RUN CONTACT

RY1

●

9

+ 1

+ 2

B2

B1

+ 3

OR

–

(GPD515C-B041 thru -B096)

FACTORY SET FOR 460V

380V

400/

415V 440V 460V

33

–15Vdc

(20mA MAX)

(E)

G

JOG

FWD

REV

Voltage Selector

RUN

DATA

ENTER

RESET

STOP

(U) (V) (W)

T1 T2 T3

10

FAULT CONTACTS

RY2

18

RY2

19

20

ANALOG

OUTPUT

ANALOG

OUTPUT

■

■

21

22

■

23

OPEN

COLLECTOR

CIRCUIT

●

25

●

26

OPEN

COLLECTOR

CIRCUIT 27

TO

TERM. 12

SEE

NOTE 1

REV

1SS ✱

RUN/STOP SEE

NOTE 9

2SS ✱

EXT. FAULT ✱

EXT. FAULT RESET

+

–

MULTI-FUNCTION

MONITOR OUTPUT

0 to +10V or

–10 to +10V,

2mA MAX.

+

MULTI-

FUNCTION

OPEN

COLLECTOR

OUTPUTS

CAPACITY:

50mA AT 48Vdc MAX.

(U) (V) (W)

T1 T2 T3

1OL ✱

SEE

NOTE

2

TERMINALS 1-8:

IF INPUT FROM RELAY CONTACTS:

RATED 30Vdc OR MORE,

100mA OR MORE

IF OPEN COLLECTOR INPUT:

RATED 35Vdc OR MORE,

100mA OR MORE

RY CONTACTS

CAPACITY:

1A AT 250Vac

1A AT 30Vdc

1PB ✱

SEE

NOTE 3

AUTO

3SS ✱

MAN

EARTH

GROUND

SEE NOTE 5

ALTERNATE

MOTOR CONNECTION

(T2)

(T1) (T3)

AC MOTOR ✱

1OL ✱

SEE NOTE 2

(T2)

(T1) (T3)

AC MOTOR ✱

BASIC INTERCONNECT DIAGRAM FOR 2-WIRE CONTROL

Figure 1-3. 230, 460 or 600V Interconnections - 2-Wire Control

(with parameters b1-01 = 1, b1-02 = 1, H1-01 = 24, H1-02 = 14, H1-03 = 3,

H1-04 = 4, H1-05 = 6, and H1-06 = 8 )

See Figure 1-5 for Closed-loop PG connections

1-21

1 . 4 . 6 I n t e r c o n n e c t i o n – 3 - W i r e C o n t r o l O p e r a t i o n F i g u r e 1 - 4 .

Notes referred to in figure 1-4.

✱

– Indicates components not supplied.

✱✱ – Branch circuit protection (circuit breaker or input fuses) must be supplied by customer.

– Indicates customer connection terminal. Wire only to terminals shown. Note that not all terminals shown are available in all ratings – see Tables 1-1 and 1-2.

( ) – Indicates alternate terminal marking, i.e., (R) and L1.

▲

– Function labels shown for these terminals are determined by factory settings of parameters H 1 - 0 1 through H 1 - 0 6 : H 1 - 0 1 = 2 4 , H 1 - 0 2 = 1 4 , H 1 - 0 3 = 0 , H 1 - 0 4 = 3 , H 1 - 0 5 = 4 , H 1 - 0 6 = 6 .

See paragraph 5.32.

●

– Function labels shown for these terminals are determined by factory settings of parameters

H 2 - 0 1 through H 2 - 0 3 . See paragraph 5.33.

♦

– Function labels shown for these terminals are determined by factory settings of parameters

H 3 - 0 1, - 0 4, - 0 5, - 0 8, & - 0 9 . See paragraphs 5.19 & 5.30.

■

– Function labels and signal levels shown for these terminals are determined by factory settings of parameters H 4 - 0 1 & H 4 - 0 4 . See paragraph 5.31.

1 .

If only a remote Manual Speed pot (1RH) is used, 2SS is not needed; in that case, a jumper must be added between terminals 6 and 11. This jumper will override both the Auto and Digital Operator frequency references, regardless of the programming of parameter b 1 - 0 1 . If you are using a remote speed command or the Digital Operator, DO NOT install this jumper. See paragraph 5.19.

2 .

The Drive Electronic Thermal Overload function (parameters L 1 - 0 1 , L 1 - 0 2 ) meets standards set by UL and cUL for motor thermal overload protection. If local code requires separate mechanical overload protection, an overload relay should be installed, interlocked with the drive as shown. It should be the manual reset type to prevent automatic restart following a motor fault and subsequent contact reclosure after cool down.

3 .

Insulated twisted shielded wire is required.

2-conductor #18 GA. (Belden #8760 or equivalent). 3-conductor #18 GA. (Belden #8770 of equivalent).

Connect shield ONLY AT DRIVE END. Stub and isolate other end.

4 .

Digital Operator is standard on every drive. Remote operators, as shown, may not be required.

5 .

Customer to connect terminal to earth ground (100 Ω or less, 230V; 10 Ω or less, 460V and 600V).

6 .

Wire only one of the inputs as an Auto Reference. If H 3 - 0 9 is set to “ 1F “, terminals 13 and 14 are added for the internal frequency reference.

7 .

If the Dynamic Braking (DB) option is used, wire per Appendix 6 instructions.

8 .

An optional DC reactor may be added for harmonic attenuation, if needed; see separate instruction sheet f o r w i r i n g .

9 .

If application does not allow reverse operation, b 1 - 0 4 , Reverse Run Prohibit, should be set to “ 1 ”

(Reverse Run Disabled), and the Forward/Reverse input can be eliminated.

1 0 . If supplying the drive with DC voltage instead of 3ø AC, remove jumpers from terminals l 1 and l 2 and connect a separate 1ø AC supply to l 1 and l 2 instead.

1 1 . Use l 1 (R) and l 2 (S) for single-phase input. Note that for drives up through GPD515C-A064, -B034, and

-C032 (CIMR-G5M20151F, 40151F, and 50221F) must be derated by 50%. Consult factory for derating of larger drives.

CAUTION

Before running, parameter A1-03 must be set to " 0 ". Resetting drive constant A1-03 to " 2220 " may cause the motor to run in the reverse direction WITHOUT A RUN

COMMAND, and possibly result in damage to the equipment or personal injury.

1-22

3ø POWER SUPPLY (SEE NAMEPLATE DATA)

L1 L2 L3

1CB ✱✱

(GPD515C-A080 [CIMR-G5M20151F] AND ABOVE;

GPD515C-B041 [CIMR-G5M40151F] AND ABOVE;

GPD515C-C027 [CIMR-G5M50221F] AND ABOVE)

SEE NOTE 10

RUN

1R ✱

MAN SPEED

1RH ✱

2K / 2 .

5K

SEE NOTE 1

ISOLATED

AUTO

REFERENCE ✱

SEE NOTE 6

4-20mA

0-10V

2K

FOR OPTIONAL

DC REACTOR

SEE NOTE 8

FOR WIRING

DYNAMIC

BRAKING

OPTION

SEE NOTE 7

15

+15Vdc

(20mA MAX)

♦

16

MAN REF. IN

(0 TO ±10Vdc)

17 COM

12 SHIELD

♦

14

4-20mA

(250

SEE

NOTE 4

L1 L2 L3

(R) (S) (T)

GPD 515/G5

DIGITAL OPERATOR

JVOP-130

1 2

RUN 1

COOLING

FAN

POWER

STOP

EXT. FAULT

▲

2

3

DRIVE FWD REV REMOTE

SEQ REF

FAULT RESET

▲

4

▲

FWD/REV

▲

5

AUTO/MAN

6

▲

MULTI-STEP

FREQ SELECT

7

▲

JOG

SPEED

8

♦

13

0 TO ±10Vdc

(20K

0 VOLTS 11

LOCAL

REMOTE

MENU ESC

RUN CONTACT

RY1

●

9

+ 1

JOG

DATA

ENTER

+ 2

B2

FWD

REV

RUN

RESET

STOP

10

FAULT CONTACTS

RY2

18

RY2

19

B1

OR

+ 3

ANALOG

OUTPUT

–

(GPD515C-B041 thru -B096)

FACTORY SET FOR 460V

ANALOG

OUTPUT

20

■

■

21

22

■

23

380V

400/

415V 440V 460V

Voltage Selector

OPEN

COLLECTOR

CIRCUIT

●

25

33

–15Vdc

(20mA MAX)

●

26

(E)

G

(U) (V) (W)

T1 T2 T3

OPEN

COLLECTOR

CIRCUIT 27

TO

TERM. 12

SEE

NOTE 1

STOP

1PB ✱

1OL ✱

2PB ✱

EXT. FAULT ✱

EXT. FAULT RESET

1SS ✱

REV

SEE NOTE 9

+

–

MULTI-FUNCTION

MONITOR OUTPUT

0 to +10V or

–10 to +10V,

2mA MAX.

+

MULTI-

FUNCTION

OPEN

COLLECTOR

OUTPUTS

CAPACITY:

50mA AT 48Vdc MAX.

(U) (V) (W)

T1 T2 T3

SEE

NOTE

2

TERMINALS 1-8:

IF INPUT FROM RELAY CONTACTS:

RATED 30Vdc OR MORE,

100mA OR MORE

IF OPEN COLLECTOR INPUT:

RATED 35Vdc OR MORE,

100mA OR MORE

RY CONTACTS

CAPACITY:

1A AT 250Vac

1A AT 30Vdc

3PB ✱

SEE

NOTE 3

FWD

AUTO

2SS ✱

MAN

EARTH

GROUND

SEE NOTE 5

ALTERNATE

MOTOR CONNECTION

(T2)

(T1) (T3)

AC MOTOR ✱

1OL ✱

SEE NOTE 2

(T2)

(T1) (T3)

AC MOTOR ✱

BASIC INTERCONNECT DIAGRAM FOR 3-WIRE CONTROL

Figure 1-4. 230, 460 or 600V Interconnections - 3-Wire Control

(with parameters b1-01 = 1, b1-02 = 1, H1-01 = 24, H1-02 = 14, H1-03 = 0,

H1-04 = 3, H1-05 = 4, and H1-06 = 6 )

See Figure 1-5 for Closed-loop PG connections

1-23

1 . 4 . 7 E n c o d e r F e e d b a c k

If either the Flux Vector (A1-02 = 3) or Volts Per Hertz with Encoder (A1-02 = 1) control method is desired, an encoder feedback board for the drive is required.

The drive can accept many types of encoder feedback. Table 1-4 shows which option board is needed for each type of encoder.

T a b l e 1 - 4 . E n c o d e r f e e d b a c k o p t i o n b o a r d t y p e s .

O p t i o n

Board

C o n t r o l

M e t h o d ( s )

Electrical Input

S c h e m e

Required Signals From Encoder

PG-X2 A L L

Q u a d r a t u r e ,

Line Driver

A + , A - , B + , & B - ( Z + , Z - o p t i o n a l )

PG-W2*

ALL

Dual Input,

Quadrature, Line

Driver

A+, A-, B+, B-, (Z+, Z- optional)

PG-B2 ALL

Quadrature,

Single Ended

A, B, & Common

PG-D2

PG-A2

All, Except

Flux Vector

All, Except

Flux Vector

Line Driver

Single Ended

A+ & A-

A & Common

*Accepts inputs from two encoders. Primarily used with custom software.

The most common encoder used with the drive is the Quadrature, Line Driver style encoder. When an encoder of this type is used, a PG-X2 option board must be mounted onto the drive. The encoder then wires to the PG-X2 option board.

Table 1-5 and Figure 1-5 show connections for the PG-X2 and some typical encoders.

Table 1-5. Encoder (PG) Connection

PG-X2

FUNCTION TERMINAL

TA1

+12V (200mA) 1

0V 2

+5V

A+

A–

B+

B–

3

4

5

6

7

EPC (1)

MODEL

755A

White

Black

DYNAPAR

H-20 (2)

(Pin #)

D

F

DYNAPAR LAKESHORE/

HS-35 NORTHSTAR

SL-56

D 6

F 1

No Connection No Connection No Connection No Connection

Red A A 3

Green H H 8

Brown

Yellow

B

I

B

I

2

7

SHIELD TA3 Shield E No Connection 10

( 1 )

( 2 )

For PG, EPC Model 755A, Orange and Blue wires are not used.

For PG, Dynapar H-20, pins C, G, and J are not used.

The PG-X2 card also has a connector TA2 which provides processed PG signal output for use by an external pulse monitor. This connection can be made according to Figure 1-5.

1-24

7

8

5

6

9

3

4

1

2

10

GPD 515/G5 panel or enclosure

Factory wiring —

TB1 to TA1

TB1

GPD 515/G5

TA1

PG-X2 Card

PG input per

Table 1-9

300 KHz (2) input max.

P

P

P

P

7

8

5

6

9

3

4

1

2

10

TA3

Isolated Power Supply

+12V

0V

+5V

A+

A-

B+

B-

Z+ (3)

Z-

(3)

0V

Shield

Optical

Isolation

Line Receiver (1) TA2

Pulse

Monitor

Ouptut

120 ‰ P

120 ‰ P

120 ‰ P

Line Driver

RS422

Compatible

300kHz (2) ouptut max.

3

4

1

2

5

6

7

A+

A-

B+

B-

Z+

Z-

N/C

Pulse

A

Pulse

B

Pulse

Z

NOTE:

Wiring distance from GPD 515/G5 to pulse monitor: 100m or less.

(1)

(2)

(3)

Factory Connection

(to control terminal 12)

Customer supplied.

Refer to Section 2.2b or 2.2d (PG-X2) to calculate frequency.

Z pulses not requred for most applications.

E

Figure 1-5. PG-X2 Card Input/Output Connections

1-25