XLR-PLUS Manual

Owner’s Manual

Installation and Operation

Model:

XLR-PLUS-N-AU

XLR-PLUS-PB-AU

SAI Global

Ref No GSCS20194

AS4553:2008

NOTICE

DO NOT DISCARD THIS MANUAL

• Important operating a n d m a i n t e n a n c e instructions included.

• Read, understand and follow these instructions for safe installation and operation.

• Leave this manual with party responsible for use and operation.

T

WARNING: If the information in these instructions is not followed exactly, a fi re or explosion may result causing property damage, personal injury, or death.

• DO NOT store or use gasoline or other fl ammable vapors and liquids in the vicinity of this or any other appliance.

• DO NOT spray aerosols in the vicinity of this appliance while it is in operation.

• What to do if you smell gas

- DO NOT try to light any appliance.

- DO NOT touch any electrical switch. DO

NOT use any phone in your building.

- Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.

- If you cannot reach your gas supplier, call the fi re department.

• Installation and service must be performed by a qualifi ed installer, service agency, or the gas supplier.

WARNING

HOT SURFACES!

Glass and other surfaces are hot during operation AND cool down.

Hot glass will cause burns.

• DO NOT touch glass until it is cooled

• NEVER allow children to touch glass

• Keep children away

• CAREFULLY SUPERVISE children in same room as fi replace.

• Alert children and adults to hazards of high temperatures.

High temperatures may ignite clothing or other fl ammable materials.

• DO NOT place articles on or against this appliance.

• Keep clothing, furniture, draperies and other fl ammable materials away.

This appliance has been supplied with an integral barrier to prevent direct contact with the fi xed glass panel. DO

NOT operate the appliance with the barrier removed.

Contact your dealer or Hearth & Home Technologies if the barrier is not present or help is needed to properly install one.

This is a room sealed appliance and no other ventilation is required than what is provided.

Heat & Glo • XLR-PLUS-N-AU, XLR-PLUS-PB-AU • 2264-900 Rev. D • 6/11 1

PLEASE READ THIS MANUAL BEFORE INSTALLING

AND USING THIS APPLIANCE.

2

MODELS: XLR-PLUS-N-AU,

XLR-PLUS-PB-AU

ARE SAI GLOBAL APPROVED FOR

NATURAL GAS, PROPANE OR BUTANE

AS A BALANCED FLUE HEATER.

Refer to the appliance data plates for gas consumptions and pressures.

Installation of this appliance should only be carried out by an authorized person in accordance with the manufacturer's instructions. Appliance is to be installed in full compliance with the National Gas Installation Standard AS5601, the manufacturer's instructions, and any local authorities' requirements for gas, electrical and building regulations.

This appliance and its components are tested and safe when installed in accordance with this Installation Manual. Report to your dealer any parts damaged in shipment, specifi cally check glass condition.

The gas logs and fl ue system components are in separate packages. Read all instructions before starting installation and follow these instructions carefully during installation to ensure maximum benefi t and safety. Failure to follow them will void your warranty and may present a fi re hazard.

The Heat & Glo, a brand of Hearth & Home

Technologies Inc. warranty will be voided by, and Heat & Glo, a brand of Hearth &

Home Technologies Inc. disclaims any responsibility for the following actions:

• Installation of any damaged heater or fl ue system component

• Modifi cation of the heater or balanced fl ue system installation other than as instructed by Heat & Glo, a brand of

Hearth & Home Technologies Inc.

• Improper positioning of the gas logs or the glass door

• Installation and/or use of any component part not manufactured or approved by

Heat & Glo, brand of Hearth & Home

Technologies Inc., not withstanding any independent testing laboratory or other party approval of such component part or accessory.

It is the responsibility of the professionals involved with the service and installation of the appliance to test the operation of the appliance before leaving the installation site.

IMPORTANT: Read all instructions carefully before starting installation.

Failure to follow these installation instructions may result in a possible fi re hazard and will void the warranty. Save this manual for future reference.

Heat & Glo, a brand of Hearth & Home Technologies, Inc.

7571 215 th Street West, Lakeville, MN 55044

Copyright 2009 • Printed in U.S.A.

Heat & Glo • XLR-PLUS-N-AU, XLR-PLUS-PB-AU • 2264-900 Rev. D • 6/11

Read this manual before installing or operating this appliance.

Please retain this owner’s manual for future reference.

A. Congratulations

Congratulations on selecting a Heat & Glo gas fi replace, an elegant and clean alternative to wood burning fi replaces.

The Heat & Glo gas fi replace you have selected is designed to provide the utmost in safety, reliability, and effi ciency.

As the owner of a new fi replace, you’ll want to read and carefully follow all of the instructions contained in this owner’s manual. Pay special attention to all cautions and warnings.

This owner’s manual should be retained for future reference. We suggest that you keep it with your other important documents and product manuals.

The information contained in this owner’s manual, unless noted otherwise, applies to all models and gas control systems.

Your new Heat & Glo gas fi replace will give you years of durable use and trouble-free enjoyment. Welcome to the

Heat & Glo family of fi replace products!

Homeowner Reference Information

We recommend that you record the following pertinent information about your fi replace.

Model Name: ___________________________________________ Date purchased/installed: __________________

Serial Number: __________________________________________ Location on fi replace: _____________________

Dealership purchased from: _______________________________ Dealer Phone: __________________________

Notes: _______________________________________________________________________________________

_____________________________________________________________________________________________

Listing Label Information/Location

The model information regarding your specifi c fi replace can be found on the rating plate usually located in the control area of the fi replace.

Type of Gas

SAI Global Certification Nº:

SAMPLE

DMS (mm) xxxx-xxx


Model Number

Serial Number

3

4

Safety Alert Key:

• DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury.

• WARNING! Indicates a hazardous situation which, if not avoided could result in death or serious injury.

• CAUTION! Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury.

• NOTICE: Used to address practices not related to personal injury.

Table of Contents

A. Congratulations . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3

B. Limited Lifetime Warranty . . . . . . . . . . . . . . . . . . . . . . . . . . 6

1 Listing and Code Approvals

A. Appliance Certifi cation . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

B. Gas Pressure Requirements . . . . . . . . . . . . . . . . . . . . . . . 8

C. High Altitude Installations . . . . . . . . . . . . . . . . . . . . . . . . . . 8

D. Non-Combustible Materials Specifi cation. . . . . . . . . . . . . . 8

E. Combustible Materials Specifi cation . . . . . . . . . . . . . . . . . 8

F. Electrical Codes . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 8

User Guide

2 Operating Instructions

A. Gas Fireplace Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

B. Your Fireplace . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9

C. Clear Space . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

D. Decorative Doors and Fronts . . . . . . . . . . . . . . . . . . . . . . 10

E. Decorative Media Options . . . . . . . . . . . . . . . . . . . . . . . . 10

F. Fixed Glass Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . 10

G. Remote Controls, Wall Controls and Wall Switches . . . . . 10

H. Before Lighting Fireplace . . . . . . . . . . . . . . . . . . . . . . . . . 10

I. Lighting Instructions (IPI) . . . . . . . . . . . . . . . . . . . . . . . . . 11

J. Control Module Operation . . . . . . . . . . . . . . . . . . . . . . . . 12

K. After Fireplace is Lit . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13

L. Frequently Asked Questions . . . . . . . . . . . . . . . . . . . . . . 13

3 Maintenance and Service

A. Maintenance Tasks-Homeowner . . . . . . . . . . . . . . . . . . . 14

B. Maintenance Tasks-Qualifi ed Service Technician . . . . . . 15

Installer Guide

4 Getting Started

A. Typical Appliance System. . . . . . . . . . . . . . . . . . . . . . . . . 16

B. Design and Installation Considerations . . . . . . . . . . . . . . 17

C. Tools and Supplies Needed . . . . . . . . . . . . . . . . . . . . . . . 17

D. Inspect Appliance and Components . . . . . . . . . . . . . . . . . 17

5 Framing and Clearances

A. Selecting Appliance Location . . . . . . . . . . . . . . . . . . . . . . 18

B. Constructing the Appliance Chase . . . . . . . . . . . . . . . . . . 19

C. Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 19

D. Mantel and Wall Projections . . . . . . . . . . . . . . . . . . . . . . . 20

6 Termination Locations

A. Vent Termination Minimum Clearances . . . . . . . . . . . . . . 21

7 Vent Information and Diagrams

A. Approved Pipe . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

B. Vent Table Key . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

C. Use of Elbows . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

D. Measuring Standards . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

E. Vent Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23

8 Vent Clearances and Framing

A. Pipe Clearances to Combustibles . . . . . . . . . . . . . . . . . . 30

B. Wall Penetration Framing . . . . . . . . . . . . . . . . . . . . . . . . . 30

C. Install the Ceiling Firestop . . . . . . . . . . . . . . . . . . . . . . . . 31

D. Install Attic Insulation Shield . . . . . . . . . . . . . . . . . . . . . . . 32

9 Appliance Preparation

A. Top Vent . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 33

B. Securing and Leveling the Appliance . . . . . . . . . . . . . . . . 34

C. Installing the Optional Heat-Zone-240V Kit . . . . . . . . . . . 34

10 Installing Vent Pipe (SLP Pipe)

A. Assemble Vent Sections. . . . . . . . . . . . . . . . . . . . . . . . . . 35

B. Assemble Slip Sections . . . . . . . . . . . . . . . . . . . . . . . . . . 36

C. Secure The Vent Sections . . . . . . . . . . . . . . . . . . . . . . . . 36

D. Disassemble Vent Sections . . . . . . . . . . . . . . . . . . . . . . . 37

E. Install Decorative Ceiling Components . . . . . . . . . . . . . . 37

F. Install Metal Roof Flashing . . . . . . . . . . . . . . . . . . . . . . . . 38

G. Assemble and Install Storm Collar . . . . . . . . . . . . . . . . . . 38

H. Install Vertical Termination Cap . . . . . . . . . . . . . . . . . . . . 39

I. Install Decorative Wall Components . . . . . . . . . . . . . . . . 39

J. Heat Shield Requirements for Horizontal Termination . . . 39

K. Install Horizontal Termination Cap . . . . . . . . . . . . . . . . . . 40

11 Gas Information

A. Gas Pressure Requirements . . . . . . . . . . . . . . . . . . . . . . 41

B. Gas Connection . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41

C. High Altitude Installations . . . . . . . . . . . . . . . . . . . . . . . . . 42

12 Electrical Information

A. Wiring Requirements . . . . . . . . . . . . . . . . . . . . . . . . . . . . 43

B. IntelliFire Plus Ignition System Wiring . . . . . . . . . . . . . . . 43

C. Optional Accessories Requirements . . . . . . . . . . . . . . . . 43

D. Junction Cord Information . . . . . . . . . . . . . . . . . . . . . . . . 44

E. Electrical Service and Repair . . . . . . . . . . . . . . . . . . . . . . 44

F. Blower . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 44


13 Finishing

A. Framing and Finishing Instructions . . . . . . . . . . . . . . . . . 45

B. Mantel and Wall Projections . . . . . . . . . . . . . . . . . . . . . . . 48

C. Facing Material . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49

D. Decorative Fronts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51

14 Appliance Setup

A. Remove Fixed Glass Assembly . . . . . . . . . . . . . . . . . . . . 52

B. Remove the Shipping Materials . . . . . . . . . . . . . . . . . . . . 52

C. Clean the Appliance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

D. Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

E. Fixed Glass Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

F. Install the Mesh . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52

G. Air Shutter Setting . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

H. Media Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53

I. Verify Performance of Appliance . . . . . . . . . . . . . . . . . . . 53

15 Troubleshooting

A. IntelliFire Plus Ignition System . . . . . . . . . . . . . . . . . . . . . 54

16 Component Access

A. Decorative Front and Fixed Glass Assembly Removal . . 57

B. Valve Pressure Taps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

C. Control Module Access. . . . . . . . . . . . . . . . . . . . . . . . . . . 57

D. Media Tray Removal . . . . . . . . . . . . . . . . . . . . . . . . . . . . 57

E. Burner and Base Pan Removal . . . . . . . . . . . . . . . . . . . . 57

F. Access Through the Valve Assembly . . . . . . . . . . . . . . . . 58

G. Gas Valve Replacement . . . . . . . . . . . . . . . . . . . . . . . . . . 59

H. Pilot Assembly Replacement . . . . . . . . . . . . . . . . . . . . . . 59

17 Reference Materials

A. Appliance Dimension Diagram . . . . . . . . . . . . . . . . . . . . . 60

B. Maintenance Tasks . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 61

C. Vent Components Diagrams . . . . . . . . . . . . . . . . . . . . . . 62

D. Service Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 67

E. Contact Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 69

Î = Contains updated information.


6

Hearth & Home Technologies Inc.

LIMITED LIFETIME WARRANTY

Hearth & Home Technologies Inc., on behalf of its hearth brands (”HHT”), extends the following warranty for

HHT gas, wood, pellet, coal and electric hearth appliances that are purchased from an HHT authorized dealer.

WARRANTY COVERAGE:

HHT warrants to the original owner of the HHT appliance at the site of installation, and to any transferee taking ownership of the appliance at the site of installation within two years following the date of original purchase, that the HHT appliance will be free from defects in materials and workmanship at the time of manufacture. After installation, if covered components manufactured by HHT are found to be defective in materials or workmanship during the applicable warranty period,

HHT will, at its option, repair or replace the covered components. HHT, at its own discretion, may fully discharge all of its obligations under such warranties by replacing the product itself or refunding the verified purchase price of the product itself. The maximum amount recoverable under this warranty is limited to the purchase price of the product. This warranty is subject to conditions, exclusions and limitations as described below.

WARRANTY PERIOD:

Warranty coverage begins on the date of original purchase. In the case of new home construction, warranty coverage begins on the date of first occupancy of the dwelling or six months after the sale of the product by an independent, authorized HHT dealer/ distributor, whichever occurs earlier. The warranty shall commence no later than 24 months following the date of product shipment from HHT, regardless of the installation or occupancy date. The warranty period for parts and labor for covered components is produced in the following table.

The term “Limited Lifetime” in the table below is defined as: 20 years from the beginning date of warranty coverage for gas appliances, and 10 years from the beginning date of warranty coverage for wood, pellet, and coal appliances. These time periods reflect the minimum expected useful lives of the designated components under normal operating conditions.

Warranty Period

Parts Labor Gas

HHT Manufactured Appliances and Venting

Wood Pellet

EPA

Wood

Coal Electric Venting

Components Covered

1 Year

2 years

3 years

5 years 1 year

7 years 3 years

10 years

1 year

Limited

Lifetime

3 years

90 Days

4021-645C 12-29-10

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X X

All parts and material except as covered by Conditions,

Exclusions, and Limitations listed

Igniters, electronic components, and glass

Factory-installed blowers

Molded refractory panels

Firepots and burnpots

Castings and baffles

Manifold tubes,

HHT chimney and termination

Burners, logs and refractory

X

X

X

X

X

X

X

X X X

See conditions, exclusions, and limitations on next page.

Firebox and heat exchanger

All replacement parts beyond warranty period

Page 1 of 2


WARRANTY CONDITIONS:

• This warranty only covers HHT appliances that are purchased through an HHT authorized dealer or distributor. A list of

HHT authorized dealers is available on the HHT branded websites.

• This warranty is only valid while the HHT appliance remains at the site of original installation.

• Contact your installing dealer for warranty service. If the installing dealer is unable to provide necessary parts, contact the nearest HHT authorized dealer or supplier. Additional service fees may apply if you are seeking warranty service from a dealer other than the dealer from whom you originally purchased the product.

• Check with your dealer in advance for any costs to you when arranging a warranty call. Travel and shipping charges for parts are not covered by this warranty.

WARRANTY EXCLUSIONS:

This warranty does not cover the following:

• Changes in surface finishes as a result of normal use. As a heating appliance, some changes in color of interior and exterior surface finishes may occur. This is not a flaw and is not covered under warranty.

• Damage to printed, plated, or enameled surfaces caused by fingerprints, accidents, misuse, scratches, melted items, or other external sources and residues left on the plated surfaces from the use of abrasive cleaners or polishes.

• Repair or replacement of parts that are subject to normal wear and tear during the warranty period. These parts include: paint, wood, pellet and coal gaskets, firebricks, grates, flame guides, light bulbs, batteries and the discoloration of glass.

• Minor expansion, contraction, or movement of certain parts causing noise. These conditions are normal and complaints related to this noise are not covered by this warranty.

• Damages resulting from: (1) failure to install, operate, or maintain the appliance in accordance with the installation instructions, operating instructions, and listing agent identification label furnished with the appliance; (2) failure to install the appliance in accordance with local building codes; (3) shipping or improper handling; (4) improper operation, abuse, misuse, continued operation with damaged, corroded or failed components, accident, or improperly/ incorrectly performed repairs; (5) environmental conditions, inadequate ventilation, negative pressure, or drafting caused by tightly sealed constructions, insufficient make-up air supply, or handling devices such as exhaust fans or forced air furnaces or other such causes; (6) use of fuels other than those specified in the operating instructions; (7) installation or use of components not supplied with the appliance or any other components not expressly authorized and approved by HHT; (8) modification of the appliance not expressly authorized and approved by HHT in writing; and/or (9) interruptions or fluctuations of electrical power supply to the appliance.

• Non-HHT venting components, hearth components or other accessories used in conjunction with the appliance.

• Any part of a pre-existing fireplace system in which an insert or a decorative gas appliance is installed.

• HHT’s obligation under this warranty does not extend to the appliance’s capability to heat the desired space. Information is provided to assist the consumer and the dealer in selecting the proper appliance for the application. Consideration must be given to appliance location and configuration, environmental conditions, insulation and air tightness of

the structure.

This warranty is void if:

• The appliance has been over-fired or operated in atmospheres contaminated by chlorine, fluorine, or other damaging chemicals. Over-firing can be identified by, but not limited to, warped plates or tubes, rust colored cast iron, bubbling, cracking and discoloration of steel or enamel finishes.

• The appliance is subjected to prolonged periods of dampness or condensation.

• There is any damage to the appliance or other components due to water or weather damage which is the result of, but not limited to, improper chimney or venting installation.

LIMITATIONS OF LIABILITY:

• The owner’s exclusive remedy and HHT’s sole obligation under this warranty, under any other warranty, express or implied, or in contract, tort or otherwise, shall be limited to replacement, repair, or refund, as specified above. In no event will HHT be liable for any incidental or consequential damages caused by defects in the appliance. Some states do not allow exclusions or limitation of incidental or consequential damages, so these limitations may not apply to you.

This warranty gives you specific rights; you may also have other rights, which vary from state to state. EXCEPT TO

THE EXTENT PROVIDED BY LAW, HHT MAKES NO EXPRESS WARRANTIES OTHER THAN THE WARRANTY

SPECIFIED HEREIN. THE DURATION OF ANY IMPLIED WARRANTY IS LIMITED TO DURATION OF THE

EXPRESSED WARRANTY SPECIFIED ABOVE.

4021-645C 12-29-10


Page 2 of 2

7

1

Listing and Code Approvals

A. Appliance Certifi cation

MODELS: XLR-PLUS-N-AU, XLR-PLUS-PB-AU

LABORATORY: SAI Global

TYPE: Gas Space Heating Appliance

STANDARD: AS4553-2008

The Heat & Glo gas appliances discussed in this Installer’s

Guide have been tested to certifi cation standards and listed by the applicable laboratories.

This appliance must be installed in accordance with the rules in force.

NOX Class 5 for G20, NOX Class 5 for G31

B. Gas Pressure Requirements

Pressure requirements for XLR-PLUS fi replaces are shown in table below.

Two taps are provided on the right hand side of the gas control for a test gauge connection to measure the inlet and outlet pressures.

The fi replace and its individual shut-off valve must be disconnected from the gas supply piping system during any pressure testing of the system at test pressures in excess of 3.4 kPa.

If the fi replace must be isolated from the gas supply piping system by closing an individual shut-off valve, it must be of the handle-less type.

C. High Altitude Installations

NOTICE: If the heating value of the gas has been reduced, these rules do not apply. Check with your local gas utility or authorities having jurisdiction.

When installing above 610 meter elevation:

Reduce input rate 4% for each 305 meters feet above

610 meters.

D. Non-Combustible Materials Specifi cation

Material which will not ignite and burn. Such materials are those consisting entirely of steel, iron, brick, tile, concrete, slate, glass or plasters, or any combination thereof.

Materials that are reported as passing ASTM E 136,

Standard Test Method for Behavior of Materials in a

Vertical Tube Furnace at 750 ºC and UL763 shall be considered non-combustible materials.

E. Combustible Materials Specifi cation

Materials made of or surfaced with wood, compressed paper, plant fi bers, plastics, or other material that can ignite and burn, whether fl ame proofed or not, or plastered or unplastered shall be considered combustible materials.

F. Electrical Codes

All electrical safety testing has been done following the EN

60335-2-102 standard. Local codes apply.

8

Inlet Pressure

Outlet Gas Pressure

Gas Rate

Maximum Gas Consumption

Burner Injector

Pilot Injector

Natural Gas

1.13 kPa

0.80 kPa

.405 m3 / h

26 MJ/h

DMS 42 (2.350 mm)

Ø .023 (.584 mm)

Propane

2.75 kPa

2.40 kPa

.134 m3 / h

26.0 MJ/h

DMS .057 (1.450 mm)

Ø .014 (.356 mm)

Butane

2.75 kPa

2.40 kPa

.111 m3 / h

22 MJ/h

DMS 55 (1.325)

Ø .010 (.254 mm)

Columns highlighted in gray = The gas control valve supplied with this product is approved for a maximum inlet pressure of 3.4 kPa. For pressures over 3.4 kPa, an in line pressure regulator must be installed upstream from the gas control valve.


2

Operating Instructions

A. Gas Fireplace Safety

User Guide

WARNING

HOT SURFACES!

Glass and other surfaces are hot during operation AND cool down.

Hot glass will cause burns.

• DO NOT touch glass until it is cooled

• NEVER allow children to touch glass

• Keep children away

• CAREFULLY SUPERVISE children in same room as fi replace.

• Alert children and adults to hazards of high temperatures.

High temperatures may ignite clothing or other fl ammable materials.

• Keep clothing, furniture, draperies and other fl ammable materials away.

This appliance has been supplied with an integral barrier to prevent direct contact with the fi xed glass panel. DO

NOT operate the appliance with the barrier removed.


WARNING! Choking Hazard! Keep glass rock media out of reach of children.

If you expect that small children or vulnerable adults may come into contact with this fi replace, the following precautions are recommended:

• Install a physical barrier such as:

- Adjustable safety gate.

• Install a switch lock or a wall/remote control with child protection lockout feature.

• Keep remote controls out of reach of children.

• Never leave children alone near a hot fi replace, whether operating or cooling down.

• Teach children to NEVER touch the fi replace.

• Consider not using the fi replace when children will be present.

Contact your dealer for more information, or visit: www.

hpba.org/safety-information.

To prevent unintended operation when not using your fi replace for an extended period of time (summer months, vacations, trips, etc):

• Remove batteries from remote controls.

• Turn off wall controls.

• Unplug 6 volt adapter plug and remove batteries on IPI models.

B. Your Fireplace

WARNING! DO NOT operate fi replace before read-

ing and understanding operating instructions. Failure to operate fi replace according to operating instructions could cause fi re or injury.

DECORATIVE DOORS

(NOT SHOWN)

SECTION 2.D.

FIXED GLASS ASSEMBLY

(NOT SHOWN)

SECTION 14.E.

CLEAR SPACE

SECTION 2.C.

Figure 2.1 General Operating Parts


C. Clear Space

WARNING! DO NOT place combustible objects in front of the fi replace or block louvers. High temperatures may start a fi re. See Figure 2.2.

Avoid placing candles and other heat-sensitive objects on mantel or hearth. Heat may damage these objects.

CLEAR SP

3 FT

OF FIREPLACE

Figure 2.2 Clear Space

D. Decorative Doors and Fronts

WARNING! Risk of Fire! Install ONLY doors or fronts approved by Hearth & Home Technologies. Unapproved doors or fronts may cause fi replace to overheat.

This decorative front has been supplied with an integral barrier to prevent direct contact with the fi xed glass panel. DO NOT operate the fi replace with the barrier removed.


For more information refer to the instructions supplied with your decorative door or front.

E. Decorative Media Options

This appliance ships standard without a decorative media option. For installation and removal of these decorative media options, refer to installation instructions which ship with the media options.

See Section 14.E.

G. Remote Controls, Wall Controls and Wall

Switches

Follow the instructions supplied with the control installed to operate your fi replace:

For safety:

• Install a switch lock or a wall/remote control with child protection lockout feature.

• Keep remote controls out of reach of children.

See your dealer if you have questions.

H. IPI Battery Tray/Battery Installation

The IntelliFire Plus TM system has a battery backup option.

Battery longevity and performance will be affected by the service temperatures of this appliance.

NOTICE: Batteries should only be used as a power source in the event of an emergency such as an outage.

I. Before Lighting Fireplace

Before operating this fi replace for the fi rst time, have a

qualifi ed service technician:

• Verify all shipping materials have been removed from inside and/or underneath the fi rebox.

• Verify that rock media tray is securely fastened to the base pan.

• Check the wiring.

• Check the air shutter adjustment.

• Ensure that there are no gas leaks.

• Ensure that the glass is sealed and in the proper position and that the integral barrier is in place.

WARNING! Risk of Fire or Asphyxiation! DO NOT operate fi replace with fi xed glass assembly removed.

10 Heat & Glo • XLR-PLUS-N-AU, XLR-PLUS-PB-AU • 2264-900 Rev. D • 6/11

Î

I. Lighting Instructions (IPI)

The IPI system may be operated with four C-cell batteries. When using batteries, unplug the transformer. To prolong battery life, remove them when using the transformer.

FOR YOUR SAFETY

READ BEFORE LIGHTING

WARNING: If you do not follow these instructions exactly, a fi re or explosion may result causing property damage, personal injury or loss of life.

A. This appliance is equipped with an intermittent pilot ignition (IPI) device which automatically lights the burner. DO NOT try to light the burner by hand.

B. BEFORE LIGHTING, smell all around the appliance area for gas. Be sure to smell next to the fl oor because some gas is heavier than air and will settle on the fl oor.

WHAT TO DO IF YOU SMELL GAS

• DO NOT try to light any appliance.

• DO NOT touch any electric switch; do not use any phone in your building.

• Immediately call your gas supplier from a neighbor’s phone. Follow the gas supplier’s instructions.

• If you cannot reach your gas supplier, call the fi re department.

C. DO NOT use this appliance if any part has been under water. Immediately call a qualifi ed service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.

WARNING: CAUTION:

DO NOT CONNECT LINE VOLT-

AGE (110/120 VAC OR 220/240

VAC) TO THE CONTROL VALVE.

Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. Refer to the owner’s information manual provided with this appliance.

This appliance needs fresh air for safe operation and must be installed so there are provisions for adequate combustion and ventilation air.

Hot while in operation. DO NOT touch.

Keep children, clothing, furniture, gasoline and other liquids having fl ammable vapors away.

DO NOT operate the appliance with fi xed glass assembly removed, cracked or broken. Replacement of the fi xed glass assembly should be done by a licensed or qualifi ed service person.

NOT FOR USE

WITH SOLID FUEL

If not installed, operated, and maintained in accordance with the manufacturer’s instructions, this product could expose you to substances in fuel or fuel combustion which are known to the

State of California to cause cancer, birth defects, or other reproductive harm.

For use with natural gas and propane.

A conversion kit, as supplied by the manufacturer, shall be used to convert this appliance to the alternate fuel.

Also Certifi ed for Installation in a

Bedroom or a Bedsitting Room.

Keep burner and control compartment clean. See installation and operating instructions accompanying appliance.

For assistance or additional information, consult a qualifi ed installer, service agency or the gas supplier.

For additional information on operating your

Hearth & Home Technologies fi replace, please refer to www.fi replaces.com.

LIGHTING

INSTRUCTIONS (IPI)

1. This appliance is equipped with an ignition device which automatically lights the burner.

DO NOT try to light the burner by hand.

GAS

VALVE

2. Wait fi ve (5) minutes to clear out any gas.

Then smell for gas, including near the fl oor. If you smell gas, STOP! Follow “B” in the Safety

Information located on the left side of this label. If you do not smell gas, go to next step.

3. To light the burner:

Equipped with wall switch: Turn ON/OFF switch to ON.

Equipped with remote or wall control: Press

ON or FLAME button.

Equipped with thermostat: Set temperature to desired setting.

4. If the appliance does not light after three tries, call your service technician or gas supplier.

TO TURN OFF

GAS TO APPLIANCE

1. Equipped with wall switch: Turn ON/OFF switch to OFF.

Equipped with remote or wall control: Press

OFF button.

Equipped with thermostat: Set temperature to lowest setting.

2. Service technician should turn off electric power to the control when performing service.

593-913G

Final inspection by


J. Control Module Operation

1. The control module has an ON/OFF/REMOTE selector switch that must be set.

OFF Position: Appliance will ignore all power inputs and will not respond to any commands from a wall switch or optional remote. The unit should be in the OFF position during installation, service, fuel conversion, and in the event that the control goes into LOCK-OUT mode as a result of an error code.

ON Position: Appliance will ignite and run continuously in the HI fl ame setting, with no adjustment in fl ame output. This mode of operation is primarily used for initial installation and inspection.

REMOTE Position: Appliance will initiate commands from a wired wall switch and/or one of the optional wireless remote options.

2. A wall switch can be wired into the control module brown and red wires. See Figure 12.1.

3. The control module has safety feature that automatically shuts down the fi replace after 9 hours of continuous operation without receiving a command from the wall switch or optional remote.

4. If you intend to use both a wired wall switch and an optional remote control to operate your fi replace, the wall switch will override any commands given by the remote.

GRAY MODULE

5. Module Reset Switch

This module may lock-out under certain conditions.

When this occurs, the appliance will not ignite or respond to commands. The module will go into lock-out mode by emitting three audible beeps, then continuously displaying a RED/GREEN error code at its status indicator LED.

• Check battery tray. Remove batteries if installed.

Batteries should only be installed for use during power outages. See Section H.

• Locate the module reset switch. See Figure 2.4 or 2.5.

• Set the module reset switch to the RESET position.

to clear.

• Set the module reset switch to ON.

• Start the appliance.

WARNING! Risk of Explosion! DO NOT press the module reset switch more than one time within a fi ve minute time period. Gas may accumulate in fi rebox. Call a qualifi ed service technician.

MODULE RESET

SWITCH

SELECTOR

SWITCH Figure 2.4 Location of Module Reset Switch - Tonic Front

MODULE RESET

SWITCH

HI/LOW FLAME

ADJUSTMENT NG/LP SETTING

WIRE LEAD FROM REGULATOR CONNECTS HERE

Figure 2.3 Control Module

Note: The HI/LO and LP/NG switches on the control module are non-functional on the XLR fi replace.

12

Figure 2.5 Location of Module Reset Switch - Martini Front


K. After Fireplace is Lit

Initial Break-in Procedure

• The fireplace should be run three to four hours continuously on high.

• Turn the fi replace off and allow it to completely cool.

• Remove fi xed glass assembly. See Section 14.E.

• Clean fi xed glass assembly. See Section 3.A.

• Replace the fi xed glass assembly and run continuously on high an additional 12 hours.

This cures the materials used to manufacture the fi replace.

NOTICE! Open windows for air circulation during fi replace break-in.

• Some people may be sensitive to smoke and odors.

• Smoke detectors may activate.

L. Frequently Asked Questions

Metallic noise

ISSUE

Condensation on the glass

Blue fl ames

Odor from fi replace

Film on the glass

Wall above appliance feels hot to the touch.

Glass rock media changes color or luster

SOLUTIONS

This is a result of gas combustion and temperature variations. As the fi replace warms, this condensation will disappear.

This is a result of normal operation and the fl ames will begin to yellow as the fi replace is allowed to burn for 20 to 40 minutes.

When fi rst operated, this fi replace may release an odor for the fi rst several hours. This is caused by the curing of materials from manufacturing. Odor may also be released from fi nishing materials and adhesives used near the fi replace. These circumstances may require additional curing related to the installation environment.

This is a normal result of the curing process of the paint. Glass should be cleaned within 3 to 4 hours of initial burning. A non-abrasive cleaner such as gas appliance glass cleaner may be necessary. See your dealer.

Noise is caused by metal expanding and contracting as it heats up and cools down, similar to the sound produced by a furnace or heating duct. This noise does not affect the operation or longevity of the fi replace.

No action necessary. This appliance ships with a non-combustible material attached. Specifi cations of the attached non-combustible material are listed in Section 1.E.

This is the normal response to prolonged heat exposure. The glass rock media may lose some of its luster over time. See your dealer for replacement media.


14

3

Maintenance and Service

Any safety screen or guard removed for servicing must be replaced prior to operating the fi replace.

When properly maintained, your fi replace will give you many years of trouble-free service. We recommend annual service by a qualifi ed service technician.

All parts listed in this manual may be ordered from an authorized dealer. A list of available service parts is located in

Section 17.C of this manual and in the installation instructions included in decorative media.

A. Maintenance Tasks-Homeowner

Installation and repair should be done by a qualifi ed service technician only. The fi replace should be inspected before use and at least annually by a professional service person.

The following tasks may be performed annually by the homeowner. If you are uncomfortable performing any of the listed tasks, please call your dealer for a service appointment.

CAUTION! Risk of Burns! The fi replace should be turned off and cooled before servicing.

Glass Cleaning

Frequency: Seasonally

By: Homeowner

Tools Needed: Protective gloves, glass cleaner, drop cloth and a stable work surface.

CAUTION! Handle fi xed glass assembly with care.

Glass is breakable.

• Avoid striking, scratching or slamming glass

• Avoid abrasive cleaners

• DO NOT clean glass while it is hot

• Prepare a work area large enough to accommodate fi xed glass assembly and door frame by placing a drop cloth on a fl at, stable surface.

Note: Fixed glass assembly and gasketing may have residue that can stain carpeting or fl oor surfaces.

• Remove door or decorative front from fi replace and set aside on work surface.

• See Section 14.E for instructions to remove fi xed glass assembly.

• Clean glass with a non-abrasive commercially available cleaner.

- Light deposits: Use a soft cloth with soap and water

- Heavy deposits: Use commercial fireplace glass cleaner (consult with your dealer)

• Reinstall door or decorative front.

Decorative Doors

Frequency: Annually

By: Homeowner

Tools needed: Protective gloves, stable work surface

• Refer to the installation instructions which ship with the decorative door.

• Assess condition of screen and replace as necessary.

• Inspect for scratches, dents or other damage and repair as necessary.

• Check that louvers are not blocked.

• Vacuum and dust surfaces.

Venting

Frequency: Seasonally

By: Homeowner

Tools needed: Protective gloves and safety glasses.

• Inspect venting and termination cap for blockage or obstruction such plants, bird nests, leaves, snow, debris, etc.

• Verify termination cap clearance to subsequent construction (building additions, decks, fences, or sheds). See

Section 6.

• Inspect for corrosion or separation.

• Verify weather stripping, sealing and fl ashing remains intact.

• Inspect draft shield to verify it is not damaged or missing.

Decorative Media Options

Frequency: Maintenance is not required

By: Homeowner

Tools needed: Protective gloves and safety glasses.

• The decorative media options DO NOT require routine maintenance if they are properly installed. Refer to the installation instructions which ship the decorative media to verify correct installation.


B. Maintenance Tasks-Qualifi ed Service

Technician

The following tasks must be performed by a qualifi ed service technician.

Gasket Seal and Glass Assembly Inspection


By: Qualifi ed Service Technician

Tools needed: Protective gloves, drop cloth and a stable work surface.

• Inspect gasket seal and its condition.

• Inspect fi xed glass assembly for scratches and nicks that can lead to breakage when exposed to heat.

• Confi rm there is no damage to glass or glass frame.

Replace as necessary.

• Verify that fi xed glass assembly is properly retained and attachment components are intact and not damaged.

Replace as necessary.

Firebox



Tools needed: Protective gloves, sandpaper, steel wool, cloths, mineral spirits, primer and touch-up paint.

• Inspect for paint condition, warped surfaces, corrosion or perforation. Sand and repaint as necessary.

• Replace fi replace if fi rebox has been perforated.

Control Compartment and Firebox Top



Tools needed: Protective gloves, vacuum cleaner, dust cloths

• Vacuum and wipe out dust, cobwebs, debris or pet hair.

Use caution when cleaning these areas. Screw tips that have penetrated the sheet metal are sharp and should be avoided.

• Remove all foreign objects.

• Verify unobstructed air circulation.

Gas Pressure Information

Frequency: Upon initial installation and gas valve replacement or service.


Tools needed: Protective gloves, manometer, fl ashlight, screw driver set.

• Gas pressure taps are accessible by removing the decorative front and fi xed glass assembly. Refer to Section

11.A for information related to the gas valve and gas pressure settings.

Burner Ignition and Operation



Tools needed: Protective gloves, vacuum cleaner, whisk broom, fl ashlight, voltmeter, indexed drill bit set, and a manometer.

• Verify burner is properly secured and aligned with pilot or igniter.

• Clean off burner top, inspect for plugged ports, corrosion or deterioration. Replace burner if necessary.

• Check for smooth lighting and ignition carryover to all ports. Verify that there is no ignition delay.

• Inspect for lifting or other fl ame problems.

• Verify air shutter setting is correct. See Section 14.G for required air shutter setting. Verify air shutter is clear of dust and debris.

• Inspect orifi ce for soot, dirt and corrosion. Verify orifi ce size is correct. See Service Parts List for proper orifi ce sizing.

• Verify manifold and inlet pressures. Adjust regulator as required.

• Inspect pilot fl ame pattern and strength. See Figure 3.1 for proper pilot fl ame pattern. Clean or replace orifi ce spud as necessary.

• Inspect IPI fl ame sensing rod for soot, corrosion and deterioration. Clean with emery cloth or replace as required.

• Verify that there is not a short in fl ame sense circuit by checking continuity between pilot hood and fl ame sensing rod. Replace pilot as necessary.

Figure 3.1 IPI Pilot Flame Pattern


4

Getting Started

Installer Guide

A. Typical Appliance System

NOTICE: Illustrations and photos refl ect typical installations and are for design purposes only. Illustrations/diagrams are not drawn to scale. Actual product may vary from pictures in manual

Note: Dual venting configurations

ARE NOT allowed. Appliance MUST be vented EITHER ver tically OR horizontally.

VERTICAL TERMINATION CAP

(SECTION 10.H)

HORIZONTAL

TERMINATION CAP

(SECTION 10.K)

WALL PENETRATION

FRAMING (SECTION 8.B)

NON-COMBUSTIBLE ROOF

FLASHING MAINTAINS MINIMUM

CLEARANCE AROUND PIPE

(SECTION 10.F)

VENT PIPE

(SECTIONS 7 and 8)

CEILING FIRESTOP

ON FLOOR OF ATTIC

(SECTION 8.C)

FRAMING/HEADER

(SECTION 5)

STORM COLLAR

(SECTION 10.G)

VENT PIPE PENETRATES

ROOF PREFERABLY

WITHOUT AFFECTING

ROOF RAFTERS

(SECTION 8.C)

ATTIC INSULATION

SHIELD (NOT SHOWN)

MUST BE USED HERE

TO KEEP INSULATION

AWAY FROM VENT PIPE

IF ATTIC IS INSULATED.

(SECTION 8.D)

FRAMING HEADED

OFF IN CEILING

JOISTS (SECTION 8.C)

REQUIRED ISOLATION SWITCH: AS5601

LOCATION WITHIN 1 METER OF

FIREPLACE, SUBJECT TO MANTEL

PIECE, ETC. CHECK TO ENSURE IT

REMAINS CLEAR ON ANY MANTEL PIECE

INSTALLATION

OPTIONAL WALL SWITCH

HEATER MUST BE INSTALLED AND

FLUE PENETRATION COMPLETE

PRIOR TO FINISH SHEETING

GAS LINE

(SECTION 11)

16

Figure 4.1 Typical System


B. Design and Installation Considerations

Heat & Glo direct vent gas appliances are designed to operate with all combustion air siphoned from outside of the building and all exhaust gases expelled to the outside.

No additional outside air source is required.

Before installing, determine the following:

• Where the appliance is to be installed.

• The vent system confi guration to be used.

• Gas supply piping.

• Electrical wiring requirements.

• Framing and fi nishing details.

• Whether optional accessories—devices such as a wall switch or remote control—are desired.

Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage. For assistance or additional information, consult a qualifi ed service technician, service agency or your dealer.

C. Tools and Supplies Needed

Before beginning the installation be sure that the following tools and building supplies are available.

Tape measure Framing material

Pliers High temperature caulking material

Hammer Phillips screwdriver (magnetic)

Voltmeter

Plumb line

Electric drill and bits (1/4 in. magnetic)

Safety glasses

Manometer Flat blade screwdriver

Non-corrosive leak check solution

1/2 - 3/4 in. length, #6 or #8 Self-drilling screws

One 1/4 in. female connection (for optional fan).

D. Inspect Appliance and Components

• Carefully remove the appliance and components from the packaging.

• The vent system components and decorative doors and fronts may be shipped in separate packages.

• Report to your dealer any parts damaged in shipment, particularly the condition of the glass.

• Read all of the instructions before starting the instal- lation. Follow these instructions carefully during the installation to ensure maximum safety and benefi t.

WARNING! Risk of Fire or Explosion! Damaged parts could impair safe operation. DO NOT install damaged, incomplete or substitute components. Keep appliance dry.

Hearth & Home Technologies disclaims any responsibility for, and the warranty will be voided by, the following actions:

• Installation and use of any damaged appliance or vent system component.

• Modifi cation of the appliance or vent system.

• Installation other than as instructed by Hearth & Home

Technologies.

• Improper positioning of the gas logs or the glass door.

• Installation and/or use of any component part not approved by Hearth & Home Technologies.

Any such action may cause a fi re hazard.

WARNING! Risk of Fire, Explosion or Electric Shock!

DO NOT use this appliance if any part has been under water. Call a qualifi ed service technician to inspect the appliance and to replace any part of the control system and/or gas control which has been under water.


5

Framing and Clearances

A. Selecting Appliance Location

When selecting a location for the appliance it is important to consider the required clearances to walls (see Figure 5.1).

WARNING! Risk of Fire or Burns! Provide adequate clearance around air openings and for service access.

Due to high temperatures, the appliance should be located out of traffi c and away from furniture and draperies.

NOTICE: Illustrations refl ect typical installations and are

FOR DESIGN PURPOSES ONLY. Illustrations/diagrams are not drawn to scale. Actual installation may vary due to individual design preference.

A

E

A

254 mm

B

C

TOP VENT

ONE 90º ELBOW

D*

ALCOVE

INSTALLATION

TOP VENT

ONE 90° ELBOW

B

F

Millimeters

A

1350

B

1220

C

1910

D*

See Section D.

Figure 5.5 & 5.6

E

490

18

Figure 5.1 Appliance Locations


F

450

B. Constructing the Appliance Chase

A chase is a vertical box-like structure built to enclose the gas appliance and/or its vent system. In cooler climates the vent should enclosed inside the chase.

NOTICE: Treatment of ceiling fi restops and wall shield fi restops and construction of the chase may vary with the type of building. These instructions are not substitutes for the requirements of local building codes. Therefore, you MUST check local building codes to determine the requirements to these steps.

Chases should be constructed in the manner of all outside walls of the home to prevent cold air drafting problems. The chase should not break the outside building envelope in any manner.

C. Clearances

NOTICE: Install appliance on hard metal or wood surfaces extending full width and depth. DO NOT install directly on carpeting, vinyl, tile or any combustible material other than wood.

WARNING! Risk of Fire! Maintain specifi ed air space clearances to appliance and vent pipe:

• Insulation and other materials must be secured to prevent accidental contact.

• The chase must be properly blocked to prevent blown insulation or other combustibles from entering and making contact with fi replace or chimney.

• Failure to maintain airspace may cause overheating and a fi re.

Note: Figure 5.2 shows the fi replace installed on the fl oor. However, this fi replace can be elevated off the fl oor provided that the fi replace is properly supported by framing materials and the ceiling clearances are maintained.

NOTE: Frame opening height is greater than plaster opening height.

A

MEASURE FROM TOP

OF FIREPLACE OPENING

E

F

B

H

C

J

G

D

I

Millimeters

A

Rough

Opening

(Vent Pipe)

220

B

Rough

Opening

(Height)

1070

MINIMUM FRAMING DIMENSIONS*

C D E F G H I J

Rough

Opening

(Depth)

Rough

Opening

(Width)

Clearance to Ceiling

Combustible

Floor

Combustible

Flooring

Behind

Appliance

Sides of

Appliance

Front of

Appliance

460 1270 790 0 0 30 30 91

Figure 5.2. Clearances to Combustibles


D. Mantel and Wall Projections

WARNING! Risk of Fire! Comply with all minimum clearances to combustibles as specifi ed. Framing or fi nishing material closer than the minimums listed must be constructed entirely of noncombustible materials (i.e., steel studs, concrete board, etc).

Mantels (Combustible/Non-Combustible)

10 mm

Thick Wall

Sheathing

300 mm

MAX.

360 mm

MIN.

MEASUREMENT

FROM TOP OF

FIREPLACE

OPENING

Front Side Finishing Detail

37 mm

30 mm

FRAMING

10 mm BUILDING MATERIAL

Figure 5.5 Front Side Finishing Detail

10 mm THICK

WALL SHEATHING

890 mm

Figure 5.3 Clearances To Combustible Mantels Or Other

Combustibles Above Appliance

Note: For non-combustible fi replace fi nish material (marble, stone, etc) specifi cations refer to Section 13.

Mantel Leg (Combustible/Non-Combustible)

25 mm

NON-COMBUSTIBLE

BOARD SHIPPED

WITH APPLIANCE

TOP VIEW

80 mm

MINIMUM UNLIMITED

Figure 5.4 Mantel Leg or Wall Projections

(Acceptable on both sides of opening)

25 mm

AIR SPACE

Figure 5.6 Non-Combustible Zone

Note: AIR SPACE denoted in Figure 5.6 is defi ned by the nailing tabs and top metal standoffs.


6

Termination Locations

A. Vent Termination Minimum Clearances

WARNING

Fire Risk.

Maintain vent clearance to combustibles as specifi ed.

• DO NOT pack air space with insulation or other materials.

Failure to keep insulation or other materials away from vent pipe may cause overheating and fi re.

HORIZONTAL

OVERHANG

610 mm MIN.

510 mm MIN.

LOWEST

DISCHARGE

OPENING

TERMINATION

CAP

VERTICAL

WALL

305 mm

X

ROOF PITCH

IS X/ 305 mm

H (MIN.) - MINIMUM HEIGHT FROM ROOF

TO LOWEST DISCHARGE OPENING

Angle H (Min.) mm

0°-26.6° .......................................................... 500*

26.6°-30.3° .......................................................... 500*

30.3°-33.7° .......................................................... 500*

33.7°-36.9° .......................................................... 610*

36.9°-39.8° .......................................................... 760

39.8°-42.5° .......................................................... 990

42.5°-45.0° ........................................................ 1 220

45.0°-49.4° ........................................................ 1 520

49.4°-53.1° ........................................................ 1 830

53.1°-56.3° ........................................................ 2 130

56.3°-59.0° ........................................................ 2 290

59.0°-60.3° ........................................................ 2 440

*910 mm minimum in snow regions

Figure 6.1 Minimum Height From Roof To Lowest Discharge

Opening

A

152 mm (minimum) up to 508 mm.

508 mm and over

B

457 mm minimum

0 mm minimum

Gas, Wood or Fuel Oil

Termination Cap

B

A *

Gas

Termination

Cap **

* If using decorative cap cover(s), this distance may need to be increased. Refer to the installation instructions supplied with the decorative cap cover.

**

In a staggered installation with both gas and wood or fuel oil terminations, the wood or fuel oil termination cap must be higher than the gas termination cap.

Figure 6.2 Staggered Termination Caps


a

T j h c openable window j j h e e

P d

See note 3 door h n g

M k

T f c

I d b g

T k

See note 2

T = Flue terminal

I = Mechanical air inlet

M = Gas meter

P = Electricity meter or fuse box

Shading indicates prohibited areas for fl ue terminals a - Below eaves, balconies or other projections: MIN. CLEARANCE (mm)

Appliances up to 50 MJ/h input ..............................................................................................300

Appliances over 50 MJ/h input ...............................................................................................500

b - From the ground or above a balcony .........................................................................................300

c - From a return wall or external corner .........................................................................................500

d - From a gas meter (M) ..............................................................................................................1000

e - From an electricity meter or fuse box (P) ...................................................................................500

f - From a drain or soil pipe ............................................................................................................150

g - Horizontally from any building structure (unless appliance approved for closer installation) or obstruction facing a terminal ...............................................................500

h - From any other fl ue terminal, cowl, or combustion air intake ....................................................500

j - Horizontally from an openable window, door, non-mechanical air inlet, or any other opening into a building, with the exception of

sub-fl oor ventilation:

Appliances up to 150 MJ/h input ............................................................................................500

Appliances over 150 MJ/h input ...........................................................................................1500

k - From a mechanical air inlet, including a spa blower ...............................................................1500

n - Vertically below an openable window, non-mechanical air inlet or any other opening into a building, with the exception of ...................................... See table

sub-fl oor ventilation ................................................................................................................ below

Space Heaters

Up to 50 MJ/h input

150 500

CLEARANCE 'n' (mm)

All other appliances

Up to 50 MJ/h input

Over 50 MJ/h input and

Up to 150 MJ/h input

1000

Over 50 MJ/h input

1500

NOTES: 1. All distances are measured vertically or horizontally along the wall to a point in line with the nearest part of the terminal.

2. Prohibited area below electricity meter or fuse box extends to ground level.

3. See clause 5.13.6.6 for restrictions on a fl ue terminal under a roofed area.

4. See Appendix J, Figure J1(a) and J2(a) for clearances required from a fl ue terminal to a LP Gas cylinder. A fl ue terminal is considered to be a source of ignition.

MINIMUM CLEARANCES REQUIRED FOR BALANCED FLUE TERMINALS

OR THE FLUE TERMINALS OF OUTDOOR APPLIANCES

22

Figure 6.3 Minimum Clearances for Termination


7

Vent Information and Diagrams

A. Approved Pipe

This appliance is approved for use with Hearth & Home

Technologies SLP venting systems. Refer to Section

17.B for vent component information.

DO NOT mix pipe, fi ttings or joining methods from different manufacturers.

The pipe is tested to be run inside an enclosed wall.

There is no requirement for inspection openings at each joint within the wall.

WARNING! Risk of Fire or Asphyxiation. This appliance requires a separate vent. DO NOT vent to a pipe serving a separate solid fuel burning appliance.

NOTICE: The SLP-HRC-SS and SLP-HRC-ZC-SS termination caps are NOT approved for use with propane or butane fuel.

B. Vent Table Key

The abbreviations listed in this vent table key are used in the vent diagrams.

Symbol

V

1

Description

First section (closest to appliance) of vertical length

V

2

H

1

H

2

Second section of vertical length

First section (closest to appliance) of horizontal length

Subsequent sections of horizontal length

C. Use of Elbows

Diagonal runs have both vertical and horizontal vent aspects when calculating the effects. Use the rise for the vertical aspect and the run for the horizontal aspect (see

Figure 7.1).

Two 45º elbows may be used in place of one 90º elbow. On

45º runs, one foot of diagonal is equal to 216 mm horizontal run and 216 mm vertical run. A length of straight pipe is allowed between two 45º elbows (see Figure 7.1).

D. Measuring Standards

Vertical and horizontal measurements listed in the vent diagrams were made using the following standards.

• Pipe measurements are shown using the effective length of pipe (see Figure 7.2).

• Measurements are made from the appliance outer wrap, not from the standoffs.

• Horizontal terminations are measured to the outside mounting surface (fl ange of termination cap).

• Vertical terminations are measured to bottom of termination cap.

• Horizontal pipe installed level with no rise.

Effective

Height/

Length

Figure 7.2 SLP Pipe Effective Length

Effective Height/Length

Pipe mm

SLP4

SLP6

102

152

SLP12

SLP24

SLP36

SLP48

SLP6A

SLP12A

305

610

914

1219

51 - 152

51 - 305

E. Vent Diagrams

General Rules:

• When penetrating a combustible wall, a wall shield fi restop must be installed.

• When penetrating a combustible ceiling, a ceiling fi restop must be installed.

• Horizontal runs of vent do not require vertical rise; horizontal runs may be level.

Figure 7.1

Vertical

12 in.

(305 mm)

8-1/2 in.

(216 mm)

Horizontal


WARNING

Fire Risk. Explosion Risk.

Do NOT pack insulation or other combustibles between ceiling fi restops.

• ALWAYS maintain specifi ed clearances around venting and fi restop systems.

• Install wall shield and ceiling fi restops as specifi ed.

Failure to keep insulation or other material away from vent pipe may cause fi re.

Top Vent - Horizontal Termination

Venting with 1 elbow

V Minimum

90 Elbow

305 mm (1 ft.)

457 mm (1.5 ft.)

610 mm (2 ft.)

H

1

Maximum

457 mm

914 mm (3 ft.)

1067 mm (3.5 ft.)

1.52 m (5 ft.)

762 mm (2.5 ft.)

914 mm (3 ft.)

1066 mm (3.5 ft.)

1.2 m (4 ft.)

1.85 m (6 ft.)

2.13 m (7 ft.)

3.05 m (10 ft.)

4.6 m (15 ft.)

H Max. =4.6 m (15 ft.)

V + H Max. = 12.2 m

Note: Use SLP Series components only.

Note: All appliances that will burn butane must have

a 10" or 254 mm vertical section of pipe before

any other venting.

V

1

H

1

Figure 7.3


1. Top Vent - Horizontal Termination - (continued)

Top Vent - Horizontal Termination

Venting with 2 elbows

V Minimum

90° Elbow

305 mm (1 ft.)

457 mm (1.5 ft)

610 mm (2 ft.)

762 mm (2.5 ft)

914 mm

1066 mm (3.5 ft).

1.2 m

H + H

1

Max. =4.6 m

V + H + H

1

Max. = 12.2 m

H

1

+ H

2

Maximum

305 mm (1 ft.)

610 mm (2 ft.)

914 mm (3 ft.)

1.22 m (4 ft.)

1.53 m (5 ft.)

1.8 m

2.75 m (9 ft.)

4.6 m




any other venting.

H

2

INSTALLED

HORIZONTALLY

H

1

V

1

Figure 7.4


Top Vent - Vertical Termination

No Elbows

V

1

Max= 13.4 m

Note: If installing a vertical vent/termination off the top of the appliance, the optional exhaust restrictor may be needed.


Exhaust Restrictor Instructions

1. Locate the inner fi rebox exhaust restrictor. Figure 7.6.

2. Remove restrictor for XLR-LOGS kit.

Figure 7.6 Standard Restrictor

3. Replace existing restrictor with small cut-out restrictor in manual bag for installations with more than 2 meters of vertical piping. See Figure 7.7.

V

1

Figure 7.7 Restrictor with Small Cut-Out

Figure 7.5 Vertical Vent Maximum

Exhaust restrictors are recommended for these vertically terminated products which have excessive draft. Exhaust restrictors will compensate for high draft. and restore visual fl ame height. If the vent confi guration has a total vertical of 2 m - 13.4 m, an exhaust restrictor may be needed.

The exhaust restrictor is located in the appliance manual bag.




V

1

Minimum

90° Elbow

H Maximum

610 mm

V

2

*

V

1

+ V

2

Minimum

*

152 mm

457 mm

914 mm

1.5 m

*

*

914 mm

1.1 m

2.1 m

4.6 m

*

*

H Max. = 4.6 m

V

1

+ V

2

+ H Max. = 12.2 m

* No specifi c restrictions on this value EXCEPT V

1

+ V

2

+ H cannot exceed 12.2 m

*

*

*

*




any other venting.

V

2

V

1

H

1

Figure 7.8




V

1

Minimum

90° Elbow

305 mm

610 mm

914 mm

H

1

+ H

2

Maximum

305 mm

610 mm

1.2 m

1.8 m

V

2

*

*

*

*

V

1

+ V

2

Minimum

*

*

1.2 m 4.3 m *

H Max. = 4.3 m

V

1

+ V

2

+ H

1

+ H

2

Max. = 12.2 m

* No specifi c restrictions on this value EXCEPT V

1

+ V

2

+ H

1

+ H

2

cannot exceed 12.2 m

*

*

*

V

2




any other venting.

H

2

INSTALLED

HORIZONTALLY

H

1

V

1

Figure 7.9





V

1

Min.

457 mm

H

1

Max.

1.2 m

V

2

Min.

1.2 m

H

2

Max.

1.2 m

V

1

+ V

2

+ V

3 +

H

1

+ H

2

Maximum= 40 ft, (12,2 m)

V

3

Min.

1.0 m



any other venting.

V

3

V

2

H

2

H

1

V

1

Figure 7.10


30

8

Vent Clearances and Framing

A. Pipe Clearances to Combustibles

WARNING! Risk of Fire! Maintain air space clearance to vent. DO NOT pack insulation or other combustibles:

• Between ceiling fi restops

• Between wall shield fi restops

• Around vent system

Failure to keep insulation or other material away from vent pipe may cause over heating and fi re.

Note: Heat shields MUST overlap by a minimum of 38 mm.

• SLP heat shield - designed to be used on a wall 111 mm to 194 mm thick.

• If wall thickness is less than 111 mm the existing heat shields must be field trimmed.

If wall thickness is greater than 194 mm a DVP-HSM-B will be required.

76 mm top clearance

Heat

Shield

64 mm top clearance

Heat

Shield

25 mm clearance around vertical sections

25 mm bottom clearance

Wall

Shield

Firestop

WALL

13 mm clearance bottom & sides

Figure 8.1 Horizontal Venting Clearances To Combustible

Materials

B. Wall Penetration Framing

Combustible Wall Penetration

Whenever a combustible wall is penetrated, you must frame a hole for the wall shield fi restop(s). The wall shield fi restop maintains minimum clearances and prevents cold air infi ltration.

• The opening must be framed on all four sides using the same size framing materials as those used in the wall construction.

• SLP pipe - A wall shield fi restop must be placed on each side of an interior wall. A minimum 38 mm overlap of attached heat shields must be maintained.

• See Section 10.K. for information for regarding the installation of a horizontal termination cap.

Non-Combustible Wall Penetration

If the hole being penetrated is surrounded by noncombustible materials such as concrete, a hole with diameter

254 mm greater than the pipe is acceptable.

Whenever a non-combustible wall is penetrated, the wall shield fi restop is only required on one side and no heat shield is necessary.

DO NOT PACK WITH

INSULATION OR

OTHER MATERIAL

254 mm

254 mm

B

A

A* B

1220 mm 1200 mm

* Shows center of vent framing hole for top venting. The center of the hole is one 254 mm above the center of the horizontal vent pipe.

Figure 8.2 Wall Penetration


C. Install the Ceiling Firestop

A ceiling fi restop MUST be used between fl oors and attics.

• SLP pipe only - Frame opening 229 mm x 229 mm (9 inch x 9 inch) whenever the vent penetrates a ceiling/floor (see Figure

8.3).

• Frame the area with the same sized lumber as used in ceiling/fl oor joist.

• The ceiling fi restop may be installed above or below the ceiling joists when installed with a attic insulation shield. It must be under joists between fl oors that are not insulated. Refer to Figure 8.4.

• Secure with three fasteners on each side.

WARNING! Risk of Fire! DO NOT pack insulation around the vent. Insulation must be kept back from the pipe to prevent overheating.

ATTIC ABOVE

A

A

PIPE

SLP

A

229 mm (9 in.)

Figure 8.3 Installing Ceiling Firestop

INSTALL ATTIC INSULATION SHIELDS

BEFORE OR AFTER INSTALLATION OF VENT SYSTEM

3 FASTENERS

PER SIDE


INSTALLED BELOW CEILING

Figure 8.4 Installing the Attic Shield



INSTALLED ABOVE CEILING

31

D. Install Attic Insulation Shield

WARNING! Fire Risk. DO NOT allow loose materials or insulation to touch vent. Hearth & Home Technologies

Inc. requires the use of an attic shield.

Attic shields must meet specifi ed clearance and be secured in place.

Flat Ceiling Installation

• Remove one shield from box.

NOTICE: Cut previously installed batt insulation to make room for the attic insulation shield.

• Wrap shield around pipe if pipe is already installed in area to be insulated.

• Match the three holes in each side and fasten with three screws to form a tube.

• Bend three tabs on the bottom of the shield outward to allow attachment to the ceiling fi restop.

• Bend the remaining bottom tabs inward 90° to maintain the air space between the pipe and the shield. Set the shield on the ceiling fi restop and attach to the fi restop.

• Bend all tabs inward 90° around the top of the shield.

These tabs must be used to prevent blown insulation from getting between the shield and vent pipe, and to maintain air space clearance.

BEND ALL TABS INWARD 90°

TO MAINTAIN CLEARANCE

AND PREVENT INSULATION

FROM FALLING INSIDE

INSERT 3

SCREWS

BEND 3 TABS

OUTWARD TO

FASTEN TO CEILING

FIRESTOP-BEND

REMAINING TABS

INWARD 90 DEGREES

TO MAINTAIN

CLEARANCE

Figure 8.5 Attic Insulation Shield

Vaulted Ceiling Installation

• Remove one shield from box.

NOTICE: Cut previously installed batt insulation to make room for the attic insulation shield.

• Cut the attic insulation shield (if application is for vaulted ceiling) to fi t your ceiling pitch. Snip cut edge to recreate

1 in. bend tabs all the way around the bottom.

• Wrap shield around pipe if pipe is already installed in area to be insulated.

• Match the three holes in each side and fasten with three screws to form a tube.

• Bend three tabs on the bottom of the shield outward to allow attachment to the ceiling fi restop.

• Bend the remaining bottom tabs inward 90° to maintain the air space between the pipe and the shield. Set the shield on the ceiling fi restop and attach to the fi restop.

• Bend all tabs inward 90° around the top of the shield.

These tabs must be used to prevent blown insulation from getting between the shield and vent pipe, and to maintain air space clearance.


9

Appliance Preparation

A. Top Vent

CAUTION! Risk of Cuts, Abrasions or Flying Debris.

Wear protective gloves and safety glasses during installation. Sheet metal edges are sharp.

ELBOW HEAT SHIELD SHOWN

IN SHIPPING POSITION

ELBOW HEAT SHIELD

SHOWN AS INSTALLED

PIPE GASKET

Figure 9.1 Elbow Shield Shown as Shipped

If venting with a 90 degree elbow directly off of the top of the appliance, the elbow heat shield must be repositioned as shown in Figure 9.2.

If venting vertically or using a straight section of vertical pipe, remove the elbow heat shield and discard by removing the two screws that secure the elbow heat shield to the top of the fi replace.

For all venting applications, ensure that the pipe gasket is in place before attaching any pipe section. This gasket is shipped in place around the starting collar. See Figure 9.2.

Figure 9.2 Elbow Shield Shown Installed


B. Securing and Leveling the Appliance

WARNING! Risk of Fire! Prevent contact with:

• Sagging or loose insulation

• Insulation backing or plastic

• Framing and other combustible materials

Block openings into the chase to prevent entry of blownin insulation. Make sure insulation and other materials are secured.

DO NOT notch the framing around the appliance standoffs. Failure to maintain air space clearance may cause overheating and fi re.

For details on setting the appliance in the framing, refer to section 13.A. The diagram shows how to properly position, level, and secure the appliance (see Figure 9.3). Nailing tabs are provided to secure the appliance to the framing members.

• Bend out nailing tabs on each side.

• Place the appliance into position.

• Keep nailing tabs fl ush with the framing.

• Level the appliance from side to side and front to back.

• Shim the appliance as necessary. It is acceptable to use wood shims underneath the appliance.

• Secure the appliance to the framing by using nails or screws through the nailing tabs.

• Secure the appliance to the fl oor by inserting two screws through the pilot holes at the bottom of the appliance.

Figure 9.3 shows the fireplace installed on the floor.

However, this fireplace can be elevated off the floor provided that the fi replace is properly supported by framing materials and the ceiling clearances are maintained.

NAILING TABS

BOTH SIDES

Figure 9.3 Proper Positioning, Leveling And Securing Of An

Appliance

C. Installing the Optional Heat-Zone-240V Kit

• Remove the cover plate from the fi replace and discard it.

• Center the duct collar around the exposed hole and attach it to the fi replace with 3 screws. Note: Do this

BEFORE fi nal positioning of fi replace.

• Determine the location for the air register/fan housing assembly.

Reference the Heat-Zone-240V Kit instructions for the remaining installation steps.

REMOVE

COVER

PLATE

ATTACH

HEAT-ZONE-240V

HERE

34

Figure 9.4 Remove Cover Plate


10

Installing Vent Pipe (SLP Pipe)

A. Assemble Vent Sections

To attach the fi rst vent component to the starting collars of the appliance:

• Lock the vent components into place by sliding the pipe section onto the collar.

• Align the seam of the pipe and seam of collar to allow engagement. Rotate the vent component to lock into place. Use this procedure for all vent components. See

Figure 10.1.

• Slide the gasket over the fi rst vent section and place it fl ush to the appliance. This will prevent cold air infi ltration.

High temperature caulk may be used to hold the part in place.

• Continue adding vent components, locking each succeeding component into place.

• Ensure that each succeeding vent component is securely fi tted and locked into the preceding component.

Commercial, Multi-family (Multi-level exceeding two stories), or High-Rise Applications

For Installation into a commercial, multi-family (multi-level exceeding two stories) or high-rise applications: All outer pipe joints must be sealed with high temperature silicone, including the slip section that connects directly to the horizontal termination cap.

• Apply a bead of silicone sealant inside the female outer pipe joint prior to joining sections. See Figure 10.2.

• Only outer pipes need to be sealed. All unit collar, pipe, slip section, elbow and cap outer fl ues shall be sealed in this manner, unless otherwise stated.

WARNING! Risk of Fire or Explosion! DO NOT break silicone seals on slip sections. Use care when removing termination cap from slip pipe. If slip section seals are broken during removal of the termination cap, vent may leak.

Note: Align seams to engage pipe, then rotate counterclockwise to lock

Figure 10.1 Adding Venting Components

Figure 10.2 High Temperature Silicone Sealant


B. Assemble Slip Sections

• Slide the inner fl ue of the slip section into the inner fl ue of the pipe section and the outer fl ue of the slip section over the outer fl ue of the pipe section. See Figure 10.3.

• Slide together to the desired length.

C. Secure The Vent Sections

• Vertical runs of pipe must be supported every 2.44 m.

• Horizontal sections must be supported every 1.52 m.

• Vent supports or plumbers strap (spaced 120º apart) may be used to support. See Figures 10.5 and 10.6.

• Wall shield fi restops may be used to provide horizontal support.

• Ceiling fi restops have tabs that may be used to provide vertical support.

WARNING! Risk of Fire, Explosion or Asphyxiation!

Improper support may allow vent to sag and separate.

Use vent run supports and connect vent sections per installation instructions. DO NOT allow vent to sag below connection point to appliance.

Figure 10.3 Slip Section Pilot Holes

• Maintain a 38 mm overlap between the slip section and the pipe section.

• Secure the pipe and slip section with two screws no longer than 13 mm, using the pilot holes in the slip section. See Figure 10.4.

Figure 10.5 Securing Vertical Pipe Sections

Figure 10.4 Screws into Slip Section

• Continue adding pipe as necessary following instructions in “Assembling Pipe Sections.”

NOTICE: If slip section is too long, the inner and outer fl ues of the slip section can be cut to the desired length.

NOTICE: When installing a vent system with an HRC termination cap, all pipe system joints shall be sealed using a high temperature silicone sealant.

• Apply a bead of silicone sealant inside the female outer pipe joint prior to joining sections.

• Only outer pipes are sealed, sealing the inner fl ue is not required.

• All unit collar, pipe, slip section, elbow and cap outer fl ues shall be sealed.

Figure 10.6 Securing Horizontal Pipe Sections


D. Disassemble Vent Sections

• Rotate either section (see Figure 10.7) so the seams on both pipe sections are aligned as shown in Figure 10.8.

• Pull carefully to separate the pieces of pipe.

• Level the support box both vertically and horizontally and temporarily tack it in place through the inside walls into the roof sheathing.

• Use tin snips to cut the support box from the top corners down to the roof line and fold the resulting fl aps to the roof. See Figure 10.10.

• Nail the fl aps to the roof AFTER running a bead of non hardening sealant between the fl aps and the roof.

WARNING! Risk of Fire! Clean out ALL materials from inside the support box and complete the vertical vent run and termination.

LEVEL

CATHEDRAL CEILING

SUPPORT BOX

Figure 10.7 Rotate Seams for Disassembly

51 mm MIN. BELOW

FINISHED CEILING

CUT HOLE 3 mm GREATER

IN SIZE THAN PATTERN OF

SUPPORT BOX AS IT IS

PROJECTED ONTO ROOF

LINE

Figure 10.9

Figure 10.8 Align and Disassemble Vent Sections

E. Install Decorative Ceiling Components

A decorative ceiling thimble can be installed on a fl at ceiling through which the vent passes. The decorative ceiling thimble is used to cover the fi restop.

• Seal the gap between the vent pipe and fi restop using high temperature silicone to prevent cold air infi ltration.

• Install the decorative ceiling thimble by sliding it up to the ceiling and attaching it using the provided screws.

A decorative cathedral ceiling support box can be installed on a cathedral ceiling through which the vent passes.

• Use a plumb-bob to mark the center line of the venting system on the ceiling and drill a small hole through the ceiling and roof at this point. Locate the hole and mark the outline of the cathedral ceiling support box on the outside roof.

• Remove shingles or other roof covering as necessary to cut the rectangular hole for the support box. Cut the hole

3 mm larger than the support box outline.

• Lower the support box through the hole in the roof until its bottom is at least 51 mm below the ceiling (Figure 10.9).

Figure 10.10


F. Install Metal Roof Flashing

• See minimum vent heights for various pitched roofs

(Figure 10.11) to determine the length of pipe to extend through the roof.

• Slide the roof fl ashing over the pipe sections extending through the roof as shown in Figure 10.12.

HORIZONTAL

OVERHANG

CAULK

610 mm MIN.

510 mm MIN.

LOWEST

DISCHARGE

OPENING

TERMINATION

CAP

VERTICAL

WALL

305 mm

X

ROOF PITCH

IS X/ 305 mm

H (MIN.) - MINIMUM HEIGHT FROM ROOF

TO LOWEST DISCHARGE OPENING

Î

Angle H (Min.) mm

0°-26.6° .......................................................... 500*

26.6°-30.3° .......................................................... 500*

30.3°-33.7° .......................................................... 500*

33.7°-36.9° .......................................................... 610*

36.9°-39.8° .......................................................... 760

39.8°-42.5° .......................................................... 990

42.5°-45.0° ........................................................ 1 220

45.0°-49.4° ........................................................ 1 520

49.4°-53.1° ........................................................ 1 830

53.1°-56.3° ........................................................ 2 130

56.3°-59.0° ........................................................ 2 290

59.0°-60.3° ........................................................ 2 440

*910 mm minimum in snow regions

Figure 10.11 Minimum Height From Roof To Lowest

Discharge Opening

NOTICE: Failure to properly caulk the roof fl ashing and pipe seams could cause water entry.

• Caulk the gap between the roof fl ashing and the outside diameter of the pipe.

• Caulk the perimeter of the fl ashing where it contacts the roof surface. See Figure 10.12.

• Caulk the overlap seam of any exposed pipe sections that are located above the roof line.

Figure 10.12

G. Assemble and Install Storm Collar

CAUTION! Risk of Cuts, Abrasions or Flying Debris.

Wear protective gloves and safety glasses during installation. Sheet metal edges are sharp.

• Connect both halves of the storm collar with two screws

(see Figure 10.13).

• Wrap the storm collar around the exposed pipe section closest to the roof and align brackets. Insert a bolt

(provided) through the brackets and tighten the nut to complete the storm collar assembly. Make sure the collar is tight against the pipe section.

• Slide the assembled storm collar down the pipe section until it rests on the roof fl ashing (see Figure 10.14).

• Caulk around the top of the storm collar (see Figure 10.15).


H. Install Vertical Termination Cap

• Attach the vertical termination cap by sliding the inner collar of the cap into the inner fl ue of the pipe section while placing the outer collar of the cap over the outer fl ue of the pipe section.

• Secure the cap by driving three self-tapping screws

(supplied) through the pilot holes in the outer collar of the cap into the outer fl ue of the pipe (see Figure 10.15).

(1 of 3)

CAULK

TERMINATION CAP

STORM

COLLAR

SCREWS

Figure 10.15

I. Install Decorative Wall Components

A decorative wall thimble can be installed on wall through which the vent passes. The decorative wall thimble is used to cover the fi restop.

• Slide the decorative wall thimble over the last section of horizontal pipe before connecting the termination cap to the pipe.

• Once the pipe section and the termination cap have been connected, slide the wall thimble up to the interior wall surface and attach with screws provided. See Figure

10.16.

J. Heat Shield Requirements for Horizontal

Termination

WARNING! Risk of Fire! To prevent overheating and fi re, heat shields must extend through the entire wall thickness.

• DO NOT remove the heat shields attached to the wall shield fi restop and the horizontal termination cap

(shown in Figure 10.17).

• Heat shields must overlap 38 mm minimum.

There are two sections of the heat shield. One section is factory-attached to the wall shield fi restop. The other section is factory-attached to the cap. See Figure 10.17.

If the wall thickness does not allow the required 38 mm heat shield overlap when installed, an extended heat shield must be used.

• If the wall thickness is less than 111 mm (SLP), the heat shields on the cap and wall shield fi restop must be trimmed. A minimum 38 mm overlap MUST be maintained.

• Use an extended heat shield if the fi nished wall thickness is greater than 184 mm.

• The extended heat shield may need to be cut to length maintaining suffi cient length for a 38 mm overlap between heat shields.

• Attach the extended heat shield to either of the existing heat shields using the screws supplied with the extended heat shield. Refer to vent components diagrams in the back of this manual.

• Rest the small leg on the extended heat shield on top of the pipe section to properly space it from the pipe section.

Important Notice: Heat shields may not be fi eld constructed.

Figure 10.16 Wall Thimble


K. Install Horizontal Termination Cap

WARNING! Risk of Fire! The telescoping fl ue section of the termination cap MUST be used when connecting vent.

• 38 mm minimum overlap of fl ue telescoping section is required.

Failure to maintain overlap may cause overheating and fi re.

• Vent termination must not be recessed in the wall. Siding may be brought to the edge of the cap base.

• Flash and seal as appropriate for siding material at outside edges of cap.

• When installing a horizontal termination cap, follow the cap location guidelines as prescribed by current local or national codes and refer to Section 6 of this manual.

CAUTION! Risk of Burns! Local codes may require installation of a cap shield to prevent anything or anyone from touching the hot cap.

Note: When using termination caps with factory-supplied heat shield attached, no additional wall shield fi restop is required on the exterior side of a combustible wall.

1 in. (25 mm)

7-1/2 in.

(192 mm)

MINIMUM

Figure 10.18 Termination Cap

Interior

Wall Shield

Rear Flue

Heat Shield

38 mm min. overlap

Outer Flue

Inner Flue

INTERIOR

Figure 10.17 Venting through the Wall

EXTERIOR

• The termination kit should pass through the wall fi restops from the exterior of the building.

• Adjust the termination cap to its fi nal exterior position on the building and interlock the fl ue sections.

WARNING! Risk of Fire! the termination cap must be positioned so that the arrow is pointing up.

• Use a high-temperature sealant gasket to seal between the pipe and exterior fi restop.


11

Gas Information

A. Gas Pressure Requirements

Pressure requirements for XLR-PLUS-AU fi replaces are shown in Table 11.1 below.

Two taps are provided on the front face of the gas control for a test gauge connection to measure the inlet and outlet pressures. See Figure 11.1.

The fi replace and its individual shut-off valve must be disconnected from the gas supply piping system during any pressure testing of the system at test pressures in excess of 3.4 kPa.

If the fi replace must be isolated from the gas supply piping system by closing an individual shut-off valve, it must be of the handle-less type.

B. Gas Connection

Note: Have the gas supply line installed in accordance with local building codes by a qualifi ed installer approved and/or licensed as required by the locality.

Note: Before the fi rst fi ring of the appliance, the gas supply line should be purged of any trapped air.

Note: Consult local building regulations to properly size the gas supply line leading to the (Rp 1/2 in.) hook-up at the unit.

Incoming gas line should be piped into the valve compartment and connected to the ISO 7-Rp 1/2 (BSP Rp 1/2) threaded gas inlet connection on the manual shutoff valve.

Leak test all gas line points and the gas control valve prior to and after starting the gas appliance.

PRESSURE

TAPS

WARNING

Fire Risk

Explosion Risk

High pressure will damage valve.

• Disconnect gas supply piping BEFORE pressure testing gas line at test pressures above 3.4 kPa.

• Close the manual shutoff valve BEFORE pressure testing gas line at test pressures equal to or less than 3.4 kPa.

ON/OFF REMOTE

TOGGLE SWITCH

WARNING

CHECK FOR GAS LEAKS

Explosion Risk

Fire Risk

Asphyxiation Risk

• Check all fi ttings and connections.

• Do not use open fl ame.

• After the gas line installation is complete, all connections must be tightened and checked for leaks with a commercially-available, noncorrosive leak check solution. Be sure to rinse off all leak check solution following testing.

Fittings and connections may have loosened during shipping and handling.

VARIABLE

VALVE

6V DC

REGULATOR

Figure 11.1. Valve Components

8KI-CE

MODULE

AUX300CE

Inlet Pressure

Outlet Gas Pressure

Gas Rate

Maximum Gas Consumption

Burner Injector

Pilot Injector

Natural Gas

1.13 kPa

0.80 kPa

.405 m3 / h

26 MJ/h

DMS 42 (2.350 mm)

Ø .023 (.584 mm)

Propane

2.75 kPa

2.40 kPa

.134 m3 / h

26.0 MJ/h

DMS .057 (1.450 mm)

Ø .014 (.356 mm)

Butane

2.75 kPa

2.40 kPa

.111 m3 / h

22 MJ/h

DMS 55 (1.325)

Ø .010 (.254 mm)

Columns highlighted in gray = The gas control valve supplied with this product is approved for a maximum inlet pressure of 3.4 kPa. For pressures over 3.4 kPa, an in line pressure regulator must be installed upstream from the gas control valve.

Table 11.1


Î

Access Through the Valve Assembly

The lower access cover panel is removable if fi nishing material has not been previously installed.

Remove Media Tray, Burner Assembly, and Base pan.

To access components:

1. Remove eleven screws around perimeter of valve plate and one on the valve bracket that secure valve plate to the fi rebox bottom. See Figure 11.2.

2. Lift the valve plate from the back so that the gas valve can clear the valve plate hole in the bottom the fi rebox.

See Figure 11.3.

Figure 11.4. Disconnect Gas Valve

Valve Pressure Taps

The pressure taps are available through the front of the appliance. The decorative mesh front and fi replace gas assembly must be removed to gain access to the pressure taps.

Figure 11.2. Remove Valve Plate Screws

3. Set the valve bracket on the front lip of the fi rebox bottom. Turn “off” the ball valve. Disconnect gas valve from the gas fl ex ball valve assembly at the pressure fi tting. See Figure 11.4.

Figure 11.3. Remove Valve Plate

4. Lift the valve assembly up and out to make necessary service or repair.

MANIFOLD INLET

OUTLET

Figure 11.5. Pressure Taps

Note: The manifold and inlet pressure tabs can be accessed from the front of the fi replace, this requires the decorative front and fi xed glass assembly to be removed (see Figure

11.5). The manifold and inlet pressure tabs can also be accessed by removing the valve assembly (see Figure 11.4).

C. High Altitude Installations

NOTICE: If the heating value of the gas has been reduced, these rules do not apply. Check with your local gas utility or authorities having jurisdiction.

When installing above 610 meters elevation:

Reduce burner orifi ce 4% for each 305 meters above 610 meters.


12

Electrical Information

A. Wiring Requirements

NOTICE: This appliance must be installed by a qualifi ed electrician in accordance with the relevant national and local regulations.

• Wire the appliance junction cord to 220-240 VAC. This is required for proper operation of the appliance.

WARNING! Risk of Shock or Explosion! DO NOT wire

220/240 VAC to the valve or to the appliance wall switch.

Incorrect wiring will damage controls.

NOTICE: The mains supply to the appliance must have isolation of a minimum 3 mm contact separation in both poles.

WARNING! Risk of Injury! The gas supply shall be shut off prior to disconnecting the electrical power and removing batteries (if installed) before proceeding with any maintenance to the appliance.

B. IntelliFire Plus Ignition System Wiring

• Wire the appliance junction cord to 220-240 VAC for proper operation of the appliance.

WARNING! Risk of Shock or Explosion! DO NOT wire

IPI controlled appliance junction cord to a switched circuit. Incorrect wiring will override IPI safety lockout.

• Refer to Figure 12.1, IntelliFire Plus Pilot Ignition (IPI)

Wiring Diagram.

MODULE RESET

SWITCH

• This appliance is equipped with an IntelliFire Plus control valve which operates on a 6 volt system.

• For units installed in Australia, the residence’s 220/240 wall outlet to which this appliance’s power cord is connected, must be wired to an in-line on/off switch. This is required for servicing and/or resetting the control module in the event of a control module LOCK-OUT.

• Plug the 6-volt AC power supply into the appliance junction cord to supply power to the unit.

C. Optional Accessories Requirements

• This appliance may be used with a wall switch, wall mounted thermostat and/or a remote control.

Wiring for optional Hearth & Home Technologies approved accessories should be done now to avoid reconstruction.

Follow instructions that come with those accessories.

Optional Remote Control Receiver Location

The control module and remote control receiver can be accessed through the air space between the fi rebox front and the lower-front fi nishing cover panel. The decorative front and glass assembly must be removed to access these components.

The IPI control module and the remote control receiver are placed on the fi rebox bottom.

NOTE: 1. Ignition module, valve, pilot, and wall switch operate on 6 volts. 220/240 VAC is required at junction cord.

TO JUNCTION CORD

WIRE ASSEMBLY

WALL SWITCH

JUMPER WIRE

GRAY MODULE

FLAME

SENSE

IGNITER

RC100

(OPTIONAL REMOTE CONTROL)

RC300 4.5V DC

(AA X 3)

ORANGE

(PILOT)

GREEN

(MAIN)

RED

BLACK

BROWN

GROUND

THERMOSTAT WIRE

ASSEMBLY / WALL

SWITCH WIRE

Figure 12.1 IntelliFire Plus Pilot Ignition (IPI) Wiring Diagram with Wall Switch or Thermostat


Î

D. Junction Cord Information

The junction cord is installed at the factory. Refer to Figure

12.2 and 12.3. for more information.

Note: There is an alternative access to the junction cord.

This can be accessed by removing the valve assembly. See

Figures 11.2 and 11.3.

E. Electrical Service and Repair

WARNING! Risk of Shock! Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation. Verify proper operation after servicing.

WARNING! Risk of Shock! Replace damaged wire with type 105° C rated wire. Wire must have high temperature insulation.

F. Blower

These heaters have a factory-installed fan and electrical junction cord. These components are located behind the lower door.

Use of the fan requires that the Junction cord (factory installed) be connected to 220/240 VAC service before permanently enclosing the heater. The service cord is found on the right exterior side of the unit. See Figure 12.3 for wire connection detail.

Figure 12.2. Junction Cord Information

240V BLOWER

BLUE

BROWN

GREEN/

YELLOW

AUX 300 CE

GROUND TERMINAL TO

FIREPLACE CHASSIS

JUNCTION CORD

Figure 12.3 Blower Circuit-


13

Finishing

A. Framing and Finishing Instructions

WARNING! Risk of Fire! Comply with all minimum clearances to combustibles as specifi ed. Framing closer than the minimums listed must be constructed entirely of noncombustible materials (i.e., steel studs, concrete board, etc.)

Finishing Instructions

It is important to follow the framing and fi nishing instructions to ensure proper placement of fi replace into the surrounding framing/fi nishing materials.

Wall sheathing materials 10 mm thick are specifi ed in this installation manual to properly align with the factoryinstalled non combustible material.

WARNING! Risk of Fire! DO NOT remove the factoryinstalled non-combustible board or cover it with combustible material, such as:

• Drywall (gypsum board)

• Plywood

• Materials that do not meet the ASTM E 136 Non-combustibility standard (below).

Removal of factory-installed, non-combustible board and/ or use of materials not meeting the ASTM E 136 standard may cause fi re.

NAILING

TABS

Non-Combustible Materials Specifi cation

Material which will not ignite and burn. Such materials are those consisting entirely of steel, iron, brick, tile, concrete, slate, glass or plasters, or any combination thereof.

Materials that are reported as passing ASTM E 136,

Standard Test Method for Behavior of Materials in a

Vertical Tube Furnace at 750 ºC and UL763 shall be considered non-combustible materials.

Setting the Fireplace into the Framing

Unlike many traditional, single-sided Heat & Glo fi replaces, this fi replace is recessed into surround framing. The left and right nailing tabs were designed so the fi replace is recessed to the correct location within the framing materials.

1. Bend two nailing tabs away from fi replace 180 degrees on both left and right nailing tabs. Do not adjust the column standoffs. See Figure 13.1.

2. Screw each nailing tab to the adjoining framing material.

Ensure that the air space clearance is maintained on the sides of the fi replace. See Figure 13.2.

Figure 13.1 Nailing Tabs Installation Position

37 mm



30 mm

FRAMING


WARNING! Risk of Fire! Maintain specifi ed air space clearances to combustibles.

Failure to comply with these instructions may cause a fi re or cause the appliance to overheat.

TOP FLANGE

FACTORY-INSTALLED

NON-COMBUSTIBLE BOARD

FINISHING FLANGES

LOWER COVER PANEL

SIDE COLUMNS

= 25 mm MAX. SELF-TAPPING

SCREWS ALLOWED

= NO SCREWS ALLOWED

= 130 mm - 180 mm SELF-TAPPING SCREWS

ALLOWED

NOTE: It is acceptable to use a high temperature silicone sealant to adhere drywall to lower cover panel.

Figure 13.3 Finishing Details

Note: Refer to Section 13.C regarding installation details associated with the Inside and Overlap Fit methods.

CAUTION! Risk of Glass Damage and Cuts! DO NOT drill or install any type of screw or fastener into the lower cover panel. Sharp screw or fastener tips may penetrate and break the glass or cause cuts.

The XLR-PLUS-AU must be fi nished using either the

Tonic or Martini decorative fronts. See Figures 13.16 and 13.17. The fi nal fi replace installation can be accomplished by either the Overlap Fit or Inside Fit method. Reference Section 13.C regarding installation details associated with the Inside Fit and Overlap Fit methods.

It is acceptable to pre-drill holes and use self-tapped screws in the factory-installed non-combustible board to attach non-combustible backer board for tile, marble, etc.

Refer to Figure 13.3 for acceptable screw location and screw length requirements.

Self-tapping screws up to 25 mm long can be installed through the nailing tab and outer 45 mm edges of the factory-installed non-combustible board to secure the drywall adjacent to the factory-installed non-combustible board. See Figure 13.3.

Do not drill or install screws which may penetrate the lower cover panel as this will restrict required access to the glass, battery-back-up, and remote receiver. See Figure

13.3.

The appliance is designed to accept 13 mm wall sheathing materials such as drywall, plywood, wood composites, or non-combustible materials. The type of material used depends whether the installation is an Inside or Overlap

Fit Method. Refer to Section 13.C regarding installation details associated with the Inside an Overlap Fit methods.

The left/right sides and bottom of the fi replace opening utilize fi nishing fl anges that will overlap the 10 mm wall sheathing. The 10 mm thick wall sheathing can be installed tight to the left, right, and bottom fi nishing fl anges such that the rough edges of the sheathing are tucked behind the fl anges when using the Overlap Method of fi nishing.

Note: Finishing materials are designed to overlap the outer edges of the fi nishing fl anges up to the fi replace opening.


RIGHT SIDE

FINISH

FLANGE

LOWER FINISH FLANGE

FIREPLACE OPENING

400 mm TO 410 mm

BOTTOM COVER PANEL

Figure 13.5 Lower Cover Panel Positioned Incorrectly.

Figure 13.4 Required Fireplace Opening Height

Note: The lower cover panel must be pushed all the way down. The outer fi nishing fl anges should line up. The fi replace opening must be between 400 mm and 410 mm for the decorative fronts to fi t correctly. See Figure 13.4,

Figure 13.5 and Figure 13.6.

Sealing Joints

All joints between the factory-installed non-combustible board and 10 mm building material (dry wall, plywood, wood composites, etc.) can be taped and sealed with combustible drywall tape.

RIGHT SIDE

FINISH

FLANGE

LOWER FINISH FLANGE

BOTTOM COVER PANEL

Figure 13.6 Lower Cover Panel Positioned Correctly


B. Mantel and Wall Projections

WARNING! Risk of Fire! Comply with all minimum clearances to combustibles as specifi ed. Framing closer than the minimums listed must be constructed entirely of noncombustible materials (i.e., steel studs, concrete board, etc.)

Failure to comply could cause fi re.

Note: For non-combustible fi replace fi nish material (marble, stone, etc) specifi cations refer to Section 13.C.

Mantels (Combustible/Non-Combustible)

10 mm

Thick Wall

Sheathing

300 mm

MAX.

360 mm

MIN.

MEASUREMENT

FROM TOP OF

FIREPLACE

OPENING

Mantel Leg (Combustible/Non-Combustible)

TOP VIEW

80 mm

MINIMUM UNLIMITED

Figure 13.8 Non-Combustible Mantel Leg or Wall

Projections

(Acceptable on both sides of opening)

Front Side Finishing Detail

30 mm

FRAMING

Figure 13.7 Clearances To Mantels Above Appliance.

37 mm

Note: For non-combustible fi replace fi nish material (marble, stone, etc) specifi cations refer to Section 13.C.




C. Facing Material

• Facing and/or fi nishing materials must not interfere with air fl ow through louvers, operation of louvers or doors, or access for service.

• Facing and/or fi nishing materials must never overhang into the glass opening.

• Observe all clearances when applying combustible materials.

WARNING! Risk of Fire! DO NOT apply combustible materials beyond the minimum clearances. Comply with all minimum clearances to combustibles as specifi ed in this manual. Overlapping materials could ignite and will interfere with proper operation of doors and louvers.

WARNING! Risk of Fire! DO NOT install drywall or other combustible materials over the factory-installed non-combustible board. Overlapping materials could ignite.

Decorative facing material thickness is measured from the face of the factory-installed non-combustible board.

See Figure 13.11 and Figure 13.13.


NON-COMBUSTIBLE BOARD

NON-COMBUSTIBLE

FINISHING MATERIAL

0 - 25 mm THICK

The Tonic decorative front can be installed with an “Overlap” or “Inside Fit” method:

Overlap Requirement: See Figure 13.11 and Figure 13.12.

Inside Fit requirement: See Figure 13.13, 13.14, 13.15.

Note: The Martini front is not designed for use with

the inside fi t method.

Non-Combustible Finish Materials

0 - 25.4 mm Thickness-Overlap Fit Method

Both the Tonic and Martini decorative fronts are designed to overlap fi nish materials 0 mm to 25.4 mm thick. See

Figure 13.11 and Figure 13.12.

NOTICE: This 25.4 mm maximum not only includes the decorative fi nish materials (marble, tile, slate, etc) but also the mortar or adhesive used to attach the decorative

fi nish material.

The non-combustible fi nish material can be installed up to the fi replace opening.

0 mm

0 mm

TONIC DECORATIVE

FRONT SHOWN

0 mm

0 mm

Figure 13.12 Non-Combustible Finish Material Diagram for 0

- 25.4 mm Thick Overlap Fit Method (Tonic or Martini

Decorative Front)

\\\\\\

\\\\\\

\\\\\\

\\\\\\

\\\\\\

\\\\\\

\\\\\\

\\\\\\

\\\\\\

\\\\\\

\\\\\\

NON-COMBUSTIBLE

FINISHING MATERIAL

0 - 25 mm THICK

DRYWALL OR

EQUIVALENT (10 mm)

Figure 13.11 Overlap Fit Method (Tonic or Martini Decorative

Front)


Non-Combustible Finish Materials

0 mm to 25 mm Thick Inside Fit Method

The Tonic decorative front is approved for inside fi t applications. Non-combustible fi nishing materials up to 25 mm thick can be installed around the front (left, right, top, and bottom).

For the Tonic decorative front inside fi t applications, the decorative front must be installed tight to the fi nishing fl anges and must not overlap any fi nish material.

Ensure that no non-combustible fi nish materials are installed within 19 mm of the top of the fi replace opening, or within 76 mm of the bottom of the fi replace opening.

The 19 mm spacing is required to provide clearance for removing and installing the Tonic decorative front. See

Figure 13.14.


NON-COMBUSTIBLE

BOARD

0-25 mm

(MAX)

19 mm

Non-Combustible Finish Material 0 - 25 mm Thick

19 mm 19 mm

76 mm

Bottom Joint

Figure 13.14 Noncombustible Surface Finishing Material

0 - 25 mm Thick-Inside Fit Method

(Tonic Decorative Front Only)

D. Decorative Fronts

WARNING! Risk of Fire! A decorative front is required for this model. DO NOT operate this appliance without a decorative front in place.

Only doors certifi ed for use with this appliance model may be used. Contact your dealer for a list of doors that may be used.

Inside and Overlap Method

See Section 13.C.

520 mm APPLIANCE

OPENING (HEIGHT)

\\\\\\

\\\\\\

\\\\\\

\\\\\\

\\\\\\

\\\\\\

\\\\\\

\\\\\\

\\\\\\

\\\\\\

\\\\\\

\\\\\\

\\\\\\

0-25 mm

76 mm

DRYWALL OR

EQUIVALENT

(10 mm)

Figure 13.13 Inside Fit Method (Tonic Decorative Front Only)

TONIC DECORATIVE FRONT

(TN-SLR-**)

Figure 13.15 Tonic Decorative Front


Inside-Fit Method Only

See Section 13.C.

UPPER GLASS HEAT SHIELD

(TONIC ONLY)

MARTINI DECORATIVE FRONT

(MT-SLR-**)

Figure 13.16 Martini Decorative Front

TONIC FRONT

LOWER GLASS HEAT SHIELD

(MARTINI & TONIC FRONTS)

Glass Lip Heat Shield seats in glass frame.

Retain top upper glass heat shield with tinnerman clip on each side of glass frame.

Figure 13.18 Glass and Heat Shield - Martini and Tonic

E F

A

B

C

D

Figure 13.17. Dimensions of Tonic Decorative Front.

Table 1. Dimensions of Tonic Decorative Front.

A Top of decorative front to bottom of appliance. 670 mm

B Bottom of decorative front to bottom of appliance.

175 mm

C Inside dimension of decorative front (width).

D Outside dimension of decorative front (width).

E Inside dimension decorative front (height).

F Outside dimension of decorative front (height).

991 mm

1.13 m

327 mm

495 mm

This appliance requires fi eld-installation of heat shield(s) on the fi rebox glass frame. These shields function to manage convective heat transfer during blower operation. These shields are critical to the performance and reliability of the appliance because they prevent overheating of gas control components.

For installation fi nished with the Martini decorative front, a single lower glass heat shield is installed in the bottom of the glass frame. This shield will be installed prior to installing the decorative surround and glass. See Figure 13.18. It is also critical that the required air space is maintained between the underside of the

Martini surround and the adjacent fi nishing materials. See Figure

13.19.

For installations fi nished with the Tonic decorative front, both an upper and lower glass heat shields are installed in the top and bottom of the fi rebox glass frame. These will be installed prior to installing the framed mesh and the Tonic surround. See Figures

13.18 and 13.19.

WARNING! Risk of Valve / Control Damage! This appliance requires fi eld-installation of heat shields onto the fi rebox glass frame. Do not operate this appliance without the specifi ed heat sheild(s).

Figure 13.19 Martini Front Gap

Gap below Martini front must not be covered - it is for cool air fl ow when the fan is running.

Gap between Tonic front and Tonic glass lip. This gap is for cool air fl ow when fan is running.

Figure 13.20 Tonic Front Gap


14

Appliance Setup

A. Remove Fixed Glass Assembly

See Section 14.E.

B. Remove the Shipping Materials

Remove shipping materials from inside or underneath the fi rebox. The standard black rock media and manual bag assembly are also shipped underneath the fi rebox.

C. Clean the Appliance

Clean/vacuum any sawdust that may have accumulated inside the fi rebox or underneath in the control cavity.

D. Accessories

Install approved accessories per instructions included with accessories. Contact your dealer for a list of approved accessories.

WARNING! Risk of Fire and Electric Shock! Use ONLY

Hearth & Home Technologies-approved optional accessories with this appliance. Using non-listed accessories could result in a safety hazard and will void the warranty.

UPPER SPRING LATCH

LOWER SPRING LATCH

E. Fixed Glass Assembly

WARNING! Risk of Asphyxiation! Handle fi xed glass assembly with care. Inspect the gasket to ensure it is undamaged and inspect the glass for cracks, chips or scratches.

• DO NOT strike, slam or scratch glass.

• DO NOT operate fi replace with glass removed, cracked,

broken or scratched.

• Replace as a complete assembly.

Removing Fixed Glass Assembly

1. Remove the decorative front.

2. Locate the two spring latches that are on the upper left and right of the fi replace.

3. Use both index fi ngers to release spring latches. See

Figure 14.1.

4. Allow glass to tilt forward. Grasp glass on the upper right and left sides and lift glass “up” and “out.”

Replacing Fixed Glass Assembly

1. Locate glide tabs on lower left and right corners.

2. Grasp glass on upper right and left sides and tilt bottom of glass assembly toward fi replace.

3. Allow of the bottom gasketing of the glass assembly to touch the face of the fi replace.

4. Put pressure on the glass as you allow the glass assembly to drop into the two lower tabs. See Figure 14.1.

5. Tilt top of glass towards fi replace and engage both top spring latches

52

Figure 14.1 Fixed Glass Assembly

F. Install the Mesh

The mesh front is included with the Tonic front. The Martini tinted glass front does not include mesh.

1. Place Tonic glass lip shields in position.

2. Place mesh into position with retaining bolts removed.

3. Thread retaining bolts into mating threads to retain mesh as shown. See Figure 14.2.

MESH

RETAINING

BOLTS

Mesh spline facing out.

Figure 14.2 Mesh Installation


G. Air Shutter Setting

Air shutter settings may be adjusted by a qualifi ed installer at the time of installation. The air shutter is set at the factory for minimum vertical vent run. Adjust air shutter for longer vertical runs. See Figure 14.3.

• Loosen the 1/4 in. screw.

• Twist shutter to adjust

• Shutter may be open for longer horizontal vent runs.

• Do not close the air shutter more than 16 mm for NG or

80 mm for LP. Note: the air shutter should be fully open when using butane.

• Tighten the screw.

NOTICE: If the fl ames appear to be orange, open the air shutter to prevent residue buildup on the glass.

H. Media Options

Unit ships without a media option. Available approved media options are:

• MEDIA-AMBER

• MEDIA-BLACK

• MEDIA-CLEAR

• MEDIA-COBALT

• MEDIA-BK2-GEMS

• MEDIA-WH2-GEMS

• MEDIA-GEMS

• XLR-LOGS

• MEDIA-STONES-2

Figure 14.3 Air Shutter

Shutter Settings

NG

Propane

Butane

Logs

13 mm

Full Open

Full Open

Glass Media Fiber Stones

5 mm 6 mm

10 mm 13 mm

Full Open Full Open

I. Verify Performance of Appliance

1. Verify pilot sparks, pilot lights, pilot stops sparking, and the main burner turns “ON” by turning wall control “ON”.

2. Turn fi replace “OFF”. Verify that the both the pilot and burner turn “OFF”.

3. Repeat Step 1 above.

4. With the burner “ON” remove the green wire connected to the gas valve after the second audible “beep” from the control module is heard. The main burner should shut off. Turn appliance “OFF”.

5. Reattach the green wire to the valve and turn “ON” the fi replace. The main burner should light after the second audible “beep” from the control module is heard.

6. With the burner “ON” remove orange wire both the main burner and pilot should go out.

7. Turn fi replace “OFF” and reattach orange wire to the valve.

8. Repeat steps 1 & 2 to ensure proper functionality of appliance.

Î

Î


54

15

Troubleshooting

With proper installation, operation, and maintenance your gas appliance will provide years of trouble-free service. If you do experience a problem, this troubleshooting guide will assist a qualifi ed service technician in the diagnosis of a problem and the corrective action to be taken. This troubleshooting guide can only be used by a qualifi ed service technician. Contact your dealer to arrange a service call by a qualifi ed service technician.

A. IntelliFire Plus Ignition System

Symptom Possible Cause

1. Pilot won’t light.

The ignitor/module makes noise, but no spark.

a. Incorrect wiring.

b. Loose connections or electrical shorts in the wiring.

Corrective Action

Verify “S” wire (white) for sensor and “I” wire (orange) for ignitor are connected to correct terminals on module and pilot assembly.

e. Module.

Verify no loose connections or electrical shorts in wiring from module to pilot assembly. Verify connections underneath pilot assembly are tight; also verify connections are not grounding out to metal chassis, pilot burner, pilot enclosure, mesh screen if present, or any other metal object.

2. Pilot won’t light, there is no noise or spark.

c. Ignitor gap is too large.

d. Module.

a. No power or transformer installed incorrectly.

Verify gap of igniter to right side of pilot hood. The gap should be approximately 3 mm.

Turn ON/OFF rocker switch or wall switch to OFF position. Remove ignitor wire “I” from module. Place a grounded wire about 3/16 in. (5 mm) away from “I” terminal on module. Place ON/OFF rocker switch or wall switch in ON position. If there is no spark at “I” terminal module must be replaced. If there is a spark at “I” terminal, module is fi ne.

Inspect pilot assembly for shorted sparker wire or cracked insulator around electrode. Replace pilot if necessary.

Verify that transformer is installed and plugged into module. Check voltage of transformer under load at spade connection on module with ON/OFF switch in ON position. Acceptable readings of a good transformer are between 6.4 and 6.6 volts AC.

b. A shorted or loose connection in wiring confi guration or wiring harness.

Remove and reinstall the wiring harness that plugs into module.

Verify there is a tight fi t. Verify pilot assembly wiring to module. Remove and verify continuity of each wire in wiring harness. Replace any damaged components.

c. Improper wall switch wiring.

d. Module not grounded.

Verify that 220-240 VAC service power is “ON” to appliance.

Verify black ground wire from module wire harness is grounded to metal chassis of appliance.

Turn ON/OFF rocker switch or wall switch to OFF position. Remove ignitor wire “I” from module. Place ON/OFF rocker switch or wall switch in ON position. If there is no spark at “I” terminal module must be replaced. If there is a spark at “I” terminal, module is fi ne.

Inspect pilot assembly for shorted sparker wire or cracked insulator around electrode.

3. Pilot sparks, but

Pilot will not light.

a. Gas supply.

Verify that incoming gas line ball valve is “open”. Verify that inlet pressure reading is within acceptable limits, inlet pressure must not be exceeded.

Verify that spark gap from ignitor to pilot hood is 3 mm. b. Ignitor gap is incorrect.

c. Module is not grounded.

d. Module voltage output / Valve/Pilot solenoid ohms readings.

Verify module is securely grounded to metal chassis of appliance.

Verify battery voltage is at least 5.7 volts. Replace batteries if voltage is below 5.7.


IntelliFire Plus Ignition System - (continued)

Symptom Possible Cause Corrective Action

4. Pilot lights but continues to spark, and main burner will not ignite.

(If the pilot continues to spark after the pilot fl ame has been lit, fl ame rectifi cation has not occurred.) a. A shorted or loose connection in fl ame sensing rod.

b. Poor fl ame rectifi cation or contaminated fl ame sensing rod.

Verify all connections to wiring diagram in manual. Verify connections underneath pilot assembly are tight. Verify connections are not grounding out to metal chassis, pilot burner, pilot enclosure or screen if present, or any other metal object.

With fi xed glass assembly in place, verify that fl ame is engulfi ng fl ame sensing rod on left side of pilot hood. Flame sensing rod should glow shortly after ignition. Verify correct pilot orifi ce is installed and gas inlet is set to pressure specifi cations. Clean fl ame sensing rod with emery cloth to remove any contaminants that may have accumulated on fl ame sensing rod.

c. Module is not grounded.

5. Carbon Deposition d. Damaged pilot assembly or contaminated fl ame sensing rod.

e. Module.

a. Log Placement b. Shutter Setting c. Gas Type

Verify module is securely grounded to metal chassis of appliance. Verify that wire harness is fi rmly connected to the module.

Verify that ceramic insulator around the fl ame sensing rod is not cracked, damaged, or loose. Verify connection from fl ame sensing rod to white sensor wire. Clean fl ame sensing rod with emery cloth to remove any contaminants that may have accumulated on fl ame sensing rod. Verify continuity with a multimeter with ohms set at lowest range. Replace pilot if any damage is detected.

Turn ON/OFF rocker switch or wall switch to OFF position.

Remove ignitor wire “I” from module. Place ON/OFF rocker switch or wall switch in ON position. If there is no spark at “I” terminal module must be replaced. If there is a spark at “I” terminal, module is fi ne.

Verify placement and assure fl ame is not excessively impinging on log.

Check to assure correct shutter setting for your model and gas type.

Assure correct fuel matches unit gas model and components.


Frequently Asked Questions/Troubleshooting

Symptom

Remote control will not transmit

Control module will not take commands from remote control

Fan does not turn on when fi replace is started

Fan does not turn off when fi replace turned off

Possible Cause

Batteries

Remote control is in Child

Lock mode

Buttons not being pressed fi rmly

Control module is not in

“REMOTE” mode

Control module and remote control are not programmed to each other

Control module is unplugged. In case of power outage, backup batteries are depleted or missing

Built in time delay

Corrective Action

Verify batteries are functional and installed correctly.

Disengage Child Lock mode.

Press button fi rmly for one to two seconds to ensure transmission to module.

Ensure module switch is set to REMOTE.

The control module will beep when it successfully receives a command. If it does not beep, clear module memory and reprogram wall switch.

If the transmission indicator comes on when power button is pressed, verify that the control module is plugged in the fi replace junction cord located in the controls area. Also verify that the batteries are installed in the battery pack.

The fi replace must run for seven minutes in order for the fan to engage.

Built in time delay The fan will run for twelve minutes after the fi replace is turned off.

Fireplace shuts down after extended periods

Fireplace is on but will not shut off with the remote control

Built-in timer

External wired wall switch

Remote control or control module failure

The fi replace will automatically shut down after nine hours of continuous operation if it does not receive a command from the remote.

The fi replace cannot be turned off by remote if an external wired switch is installed and in the ON position. Turn external wall switch to OFF.

At control module, turn off fi replace by sliding the ON/OFF/

REMOTE switch to OFF. Warning! Risk of Burns! Fireplace is hot. Use caution when accessing module.


16

Component Access

WARNING! Risk of Fire, Electric Shock and Burns!

Turn off power to module and valve by unplugging the 6V transformer from the junction cord, before removing fi xed glass assembly.

A. Decorative Front and Fixed Glass Assembly Removal

• The decorative front can be removed by unscrewing (4) screws that secure the decorative front to the fi replace.

Refer to the installation instructions that were included with the decorative front option for more detailed instruction.

• Refer to Section 14.E for fixed glass removal and installation instructions.

B. Valve Pressure Taps

The pressure taps are available through the front of the appliance. The decorative mesh front and fi replace gas assembly must be removed to gain access to the pressure taps.

D. Media Tray Removal

1. Remove decorative front and fi xed glass assembly.

2. Remove media tray by removing two screw located on the front edge of the media tray. See Figure 16.3.

SCREW LOCATIONS

Figure 16.3 Remove Media Tray

E. Burner and Base Pan Removal

Once the media tray is removed, the burner assembly and base pan may be removed.

1. Remove burner assembly by removing two screws that secure the burner to the pilot assembly bracket and remove the one screw that secures the burner clip that secures the burner to the base pan. See Figure 16.4.

2. Once the burner is removed, the base pan can be removed by lifting “up” and “out”.

Figure 16.1 Pressure Taps

C. Control Module Access

The control module on this appliance can be accessed by following the following steps:

1. Remove decorative front and fi xed glass assembly.

2. Locate the control module. See Figure 16.2.

3. Unplug the black wire from the transformer, unplug the wire harness to the valve, and unplug the orange and white wires from the pilot assembly.

4. Verify the replacement module is installed to the wire diagram listed in Section 12.

PRESSURE

TAPS

ON/OFF REMOTE

TOGGLE SWITCH

MODULE RESET

SWITCH

BURNER

SUPPORT

LEG

GAS

FLEX

VARIABLE

VALVE

6V DC

REGULATOR

8KI-CE

MODULE

AUX300CE

HEAT

SHIELD

BURNER

SUPPORT

LEG

BURNER REMOVE SCREWS BURNER

CLIP

BATTERY PACK

NOTE: BATTERY PACK IS LOCATED ON

ACCESS PANEL TO LEFT OF VALVE.

Figure 16.2 Valve Components Figure 16.4 Remove Burner Assembly


F. Access Through the Valve Assembly

The lower access cover panel is removable if fi nishing material has not been previously installed.

Remove media tray, burner assembly, and base pan.

To access components:

1. Remove eleven screws around perimeter of valve assembly that secure valve plate to the fi rebox bottom.

See Figure 16.5.

2. Lift the valve assembly from the back so that the gas valve can clear the valve plate hole in the bottom the fi rebox. See Figure 16.6.

Figure 16.7 Disconnect Gas Valve

Figure 16.5 Remove Valve Plate Screws

3. Set the valve bracket on the front lip of the fi rebox bottom. Turn “off” the ball valve. Disconnect gas valve from the gas fl ex ball valve assembly at the pressure fi tting. See Figure 16.6.

Figure 16.6 Remove Valve Plate

4. Lift the valve assembly up and out to make necessary service or repair.

5. Replace gasket before reinstalling the valve assembly.


G. Gas Valve Replacement

Once the valve assembly has been removed, the gas valve, pilot assembly, orifi ce fl ex tube, and fl ex ball valve can be replaced.

H. Pilot Assembly Replacement

Figure 16.8

1. Place the valve assembly on a clean, stable surface to service or replace any components.

2. Disconnect the orange and green wires from the valve.

3. Removed the Pilot fi tting from the valve assembly

4. Disconnect the orifi ce gas fl ex and gas ball valve fl ex from the (2) fl are fi ttings.

5. Unscrew (2) screws located under the pressure taps to remove the gas valve from the valve bracket.

PILOT FITTING

VALVE

BRACKET

GAS VALVE

Figure 16.10

1. Disconnect the orange and white wires from the control module.

2. Remove the pilot fi tting from the valve assembly.

3. Remove two screws that secure pilot assembly to the pilot bracket.

ORFICE FLEX

Figure 16.9

FLARE FITTING


17

Reference Materials

A. Appliance Dimension Diagram

Dimensions are actual appliance dimensions. Use for reference only. For framing dimensions and clearances refer to Section 5.

25 MM STANDOFF

L

K

J

S R M

I

Ø N

C

NON-COMBUSTIBLE ZONE

(PROVIDED WITH UNIT)

O

GAS LINE

ACCESS

D

E

T

P

U

ELECTRICAL

ACCESS

Q

LEFT VIEW

B

A

FRONT VIEW

Location Millimeters

A 1218

B

C

D

E

F

G

H

I

J

1092

993

337

1006

90

174

1195

237

425

Location Millimeters

K 25

L

M

959

397

N

O

P

168

1060

55

S

T

Q

R

U

152

435

461

657

248

60

Figure 17.1 Appliance Dimensions


F

G

RIGHT VIEW

H

B. Maintenance Tasks

Doors

Inspect

Gasket Seal, Glass

Assembly and Glass

Valve Compartment and Firebox Top

Logs

Firebox

Burner Ignition and

Operation

Flueing

Remote controls

Carbon Deposition

Maintenance Tasks

1. Inspect for scratches, dents or other damage and repair as necessary.

2. Verify no obstructions to airfl ow.

3. Verify maintenance of proper clearance to combustible household objects.

1. Inspect gasket seal and its condition.

2. Inspect glass panels for scratches and nicks that can lead to breakage when exposed to heat.

3. Confi rm there is no damage to glass or glass frame. Replace as necessary.

4. Verify that latches engage properly, clip studs are not stripped, and glass attachment components are intact and operating properly. Replace as necessary.

5. Clean glass. Replace glass assembly if severely coated with silicate deposits that cannot be removed.

1. Vacuum and wipe out dust, cobwebs, debris or pet hair. Use caution when cleaning these areas. Screw tips that have penetrated the sheet metal are sharp and should be avoided.

2. Remove any foreign objects.

3. Verify unobstructed air circulation.

1. Inspect for broken, damaged, or missing logs. Replace as necessary.

2. Verify correct log placement and no fl ame impingement causing sooting. Correct as necessary.

1. Inspect for paint condition, warpage, corrosion or perforation. Sand and repaint as necessary.

2. Replace appliance if fi rebox has been perforated.

1. Verify burner is properly secured and aligned with pilot or igniter.

2. Clean off burner top, inspect for plugged ports, corrosion or deterioration. Replace burner if necessary.

3. Replace ember materials with new dime-size and shape pieces. Do not block ports or obstruct lighting paths.

4. Check for smooth lighting and ignition carryover to all ports. Verify there is no ignition delay.

5. Inspect for lifting or other fl ame problems.

6. Inspect orifi ce for soot, dirt or corrosion.

7. Verify manifold and inlet pressures. Adjust regulator as required.

8. Inspect pilot fl ame strength. Clean or replace orifi ce as necessary.

9. Inspect thermocouple/thermopile or IPI sensor rod for soot, corrosion and deterioration. Clean with emery cloth or replace as required.

1. Inspect venting for blockage or obstruction such as bird nests, leaves, etc.

2. Confi rm that termination cap remains clear and unobstructed by plants, etc.

3. Verify that termination cap clearance to subsequent construction (building additions, decks, fences or sheds) has been maintained.

4. Inspect for corrosion or separation.

5. Verify weather stripping, sealing and fl ashing remains intact.

1. Verify operation of remote.

2. Replace batteries in remote transmitters and battery-powered receivers.

1. Appliances incorporating a live fuel effect, and designed to operate with luminous fl ames, may exhibit slight carbon deposition.


C. Vent Components Diagrams

295 mm

181 mm

146 mm

308 mm

COOL-ADD

Cap Shield

352 mm 241 mm

356 mm

DRC-RADIUS

Cap Shield

302 mm

127 mm

352 mm

DVP-BEK2

DVP-HPC Cap Brick Extension

62

Figure 17.2 Vent Components


C. Vent Components Diagrams (continued)

165 mm

Effective

Height/

Length

165 mm

222 mm

168 mm

SLP-45 - 45° Elbow

SLP-PIPE

152 mm

165 mm

235 mm

Effective Height/Length

Pipe

SLP4

SLP6

SLP12

SLP24

SLP36

SLP48

SLP6A

SLP12A mm

102

152

305

610

914

1219

51 - 152

51 - 305

168 mm

251 mm

SLP90- 90° Elbow

660 mm

DVP-HSM-B

Extended Heat Shield

SLP-HVS

Horizontal Pipe

Support

SLP-FS

Ceiling Firestop

SLP-WS

Wall Shield Firestop

Figure 17.5 SLP Series Vent Components



SLK-SNKD

Snorkel

Termination Cap

SLP-CCS-BK

Cathedral Ceiling

Support Box-Black

SLP-TVHW

Vertical

Termination Cap

SLP-DCF-BK

Ceiling Firestop

Black

SLP-WT-BK

Wall Thimble-Black

SL-2DVP

Adapter

305 mm

178 mm

394 mm

64

SLP90 SL-2DVP


DVP-FBHT DVP-FBHT



Note: Heat shields MUST overlap by a minimum of 38 mm. The heat shield is designed to be used on a wall 102 mm to 184 mm thick. If wall thickness is less than 102 mm the existing heat shields must be field trimmed. If wall thickness is greater than 184 mm a DVP-HSM-B will be required.

203 mm

Heat

Shield

384 mm

305 mm

SLP-TRAP

Horizontal Termination Cap

Max

Effective

Length

Term Cap

Trap

Minimum

Effective Length

133 mm

5-1/4 in.

Maximum


235 mm

9-1/4 in.

381 mm

206 mm 330 mm


146 mm to 213 mm

140 mm 213 mm

87°

3°

267 mm

276 mm

SLP-HRC-SS

SLP-HRC-ZC-SS

HORIZONTAL TERMINATION CAP



Î

9

D. Service Parts

Landscape DV Appliance

XLR-PLUS-N-AU, XLR-PLUS-PB-AU

Beginning Manufacturing Date: May 2011

Ending Manufacturing Date: ______

1

2

5

4

3

8

7

6

11

13

12

10

IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement parts for your appliance please provide model number and serial number. All parts listed in this manual may be ordered from an authorized dealer.

COMMENTS ITEM

1

2

3

4

5

6

Sheet Rock Ledge, 10 mm

Finish Edge, Left, 10 mm

Top Panel Finishing Edge

DESCRIPTION

Non Combustible Board, Top, 10 mm

Non Combustible Board, Side, 10 mm

Media Tray

7

Burner N

Burner P & B

Base Pan 8

9

10

11

12

Glass Door Assembly

Bracket, J-Box

Finish Edge, Right, 10 mm

Junction Cord

13 Lower Cover Panel

Additional service part numbers appear on following page.

Qty 2 req

PART NUMBER

2264-147

2264-123

2184-102

2264-403

2264-411

2264-118

2264-007

2264-008

2264-117

GLA-XLR-PLUS

2264-154

2264-122

2222-374

2264-103


#15 Valve Assembly

Service Parts

15.4

15.5

15.6

XLR-PLUS-N-AU, XLR-PLUS-PB-AU

Beginning Manufacturing Date: May 2011

Ending Manufacturing Date: ______

15.3

15.2

15.1

15.8

15.7

15.17

15.9

15.10

15.16

15.11

15.12

15.13

15.15

15.14


COMMENTS ITEM

15.1

Bracket

15.2

Pilot Shield

Orifi ce N (#42C)

15.3

Orifi ce B (#55C)

Orifi ce P (.057C)

15.4

Bulkhead W/Flex Tube

Pilot Assembly N

15.5

Pilot Assembly P & B

15.6

Pilot Bracket

15.7

Module Wire Assembly

15.8

Flex Ball Valve Assembly

DESCRIPTION

15.9

Valve N

Valve P & B

15.10

Valve Bracket

15.11

Male Connector

15.12

Module, Gray

15.13

DC Regulator

15.14

Battery Pack

15.15

Aux300 CE

15.16

Jumper Wire

15.17

Fan Kit

Additional service part numbers appear on following page.

Pkg of 5

PART NUMBER

2143-143

2184-123

582-842

582-855

582-057

383-302A

2208-012

2208-013

2264-174

2166-304

2098-320A

2166-302

2166-303

2264-153

303-315/5

2166-306

2166-305

4067-223

2166-340

2166-375

GFK-240V


D. Service Parts List XLR-PLUS-N-AU, XLR-PLUS-PB-AU


ITEM

Cover Plate , Heat-Zone

Elbow Heat Shield

Exhaust Restrictor

Gasket Assembly

DESCRIPTION COMMENTS

Qty 2 req

Contains burner neck, shutter bracket, vent, seal cap, valve plate, and air passage gaskets

Glass Bracket Left

Glass Bracket Right

Glass Latch Assembly , Lower

Glass Latch Assembly , Top

Glass Lip Shield, Martini

Glass Lip Shield, Tonic

Heat Shield

Jumper Wire, Wall Switch

Nailing Tabs, 10 mmm

Rock Jig

Rocker Switch

Switch Assembly, Reset

Touch Up Paint

Wall Switch Kit

Qty 2 req

Pkg of 2

PART NUMBER

2198-104

2143-168

530-299

2113-080

2264-124

2264-125

2264-017

33858/2

2264-120

2264-126

2264-110

2179-300

2264-131

2195-124

2206-299

2264-060

TUP-GBK-12

WSK-21-W

68

Conversion Kit N

Conversion Kit B

Conversion Kit P

Pilot Orifi ce N

Pilot Orifi ce B

Pilot Orifi ce P

Regulator N

Regulator P & B


PB2N-XLR-PLUS

P2B-XLR-PLUS

N2PB-XLR-PLUS

593-528

593-529

593-527

NGK-DXV-50

LPK-DXV-50

E. Contact Information

Heat & Glo, a brand of Hearth & Home Technologies Inc.

7571 215th Street West, Lakeville, MN 55044 www.heatnglo.com

Please contact your Heat & Glo dealer with any questions or concerns.

For the location of your nearest Heat & Glo dealer, please visit www.heatnglo.com.

- NOTES -

________________________________________________________________________________

________________________________________________________________________________

________________________________________________________________________________

________________________________________________________________________________

________________________________________________________________________________

________________________________________________________________________________

________________________________________________________________________________

________________________________________________________________________________

________________________________________________________________________________

NOTICE

DO NOT DISCARD THIS MANUAL

• Important operating a n d m a i n t e n a n c e instructions included.

• Read, understand and follow these instructions for safe installation and operation.

• Leave this manual with party responsible for use and operation.

This product may be covered by one or more of the following patents: (United States) 5328356, 5601073, 5613487,

5647340, 5890485, 5941237, 5947112, 5996575, 6006743, 6019099, 6053165, 6145502, 6170481, 6374822, 6484712,

6601579, 6769426, 6863064, 7077122, 7098269, 7258116, 7470729 or other U.S. and foreign patents pending.

2000-945

Printed in U.S.A. - Copyright 2010


XLR-PLUS Manual

Owner’s Manual

Installation and Operation

Model:

XLR-PLUS-N-AU

XLR-PLUS-PB-AU

SAI Global

Ref No GSCS20194

AS4553:2008

NOTICE

DO NOT DISCARD THIS MANUAL

T

WARNING: If the information in these instructions is not followed exactly, a fi re or explosion may result causing property damage, personal injury, or death.

• What to do if you smell gas

NOT use any phone in your building.

WARNING

MODELS: XLR-PLUS-N-AU,

XLR-PLUS-PB-AU

ARE SAI GLOBAL APPROVED FOR

NATURAL GAS, PROPANE OR BUTANE

AS A BALANCED FLUE HEATER.

A. Congratulations

Homeowner Reference Information

Listing Label Information/Location

SAMPLE

Safety Alert Key:

Table of Contents

User Guide

Installer Guide

Hearth & Home Technologies Inc.

LIMITED LIFETIME WARRANTY

Hearth & Home Technologies Inc., on behalf of its hearth brands (”HHT”), extends the following warranty for

HHT gas, wood, pellet, coal and electric hearth appliances that are purchased from an HHT authorized dealer.

WARRANTY COVERAGE:

WARRANTY PERIOD:

WARRANTY CONDITIONS:

WARRANTY EXCLUSIONS:

This warranty is void if:

LIMITATIONS OF LIABILITY:

Listing and Code Approvals

A. Appliance Certifi cation

B. Gas Pressure Requirements

C. High Altitude Installations

D. Non-Combustible Materials Specifi cation

E. Combustible Materials Specifi cation

F. Electrical Codes

Operating Instructions

A. Gas Fireplace Safety

User Guide

WARNING

B. Your Fireplace

C. Clear Space

D. Decorative Doors and Fronts

E. Decorative Media Options

G. Remote Controls, Wall Controls and Wall

Switches

H. IPI Battery Tray/Battery Installation

I. Before Lighting Fireplace

I. Lighting Instructions (IPI)

FOR YOUR SAFETY

READ BEFORE LIGHTING

WARNING: CAUTION:

NOT FOR USE

WITH SOLID FUEL

LIGHTING

INSTRUCTIONS (IPI)

TO TURN OFF

GAS TO APPLIANCE

Final inspection by

J. Control Module Operation

K. After Fireplace is Lit

L. Frequently Asked Questions

Maintenance and Service

A. Maintenance Tasks-Homeowner

Glass Cleaning

Decorative Doors

Venting

Decorative Media Options

B. Maintenance Tasks-Qualifi ed Service

Technician