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CHALLENGE
SPARTAN 150M
PARTS MANUAL
Service Manual
Provided By
http://www.MyBinding.com http://www.MyBindingBlog.com
Serial Numbers 041001 & Up
The Challenge Machinery Company
6125 Norton Center Drive
Norton Shores, MI. 49441 www.challengemachinery.com
T
A
ECHNICAL
ND P ARTS
S
M
ERVICE
ANUAL
SPARTAN 150 M
DIGITAL/LEVER
PAPER CUTTER
Sold and Serviced by
F.150M-T
Nov. 2004
1.0 Introduction
1.0 Introduction
THIS MANUAL is designed to help you get the most from your Challenge equipment. Keep this manual in a safe, convenient place for quick reference by operators and service personnel.
SAFETY ALERT! This symbol means CAUTION: Personal safety
instructions! Pay special attention to the instructions in bold type. Personal injury may result if the precautions are not read and followed.
FOR PARTS AND SERVICE contact the Authorized Challenge Dealer from whom you purchased your machine. Use the illustrations and parts lists at the back of this manual to identify the correct parts needed. Always give the SERIAL NUMBER and MODEL of your machine to insure the correct parts are sent as soon as possible.
Challenge® is a registered trademark of
The Challenge Machinery Company
• 6125 Norton Center Drive • Norton Shores, MI 49441-6081
Copyright© 2004 by The Challenge Machinery Company. All rights reserved. Printed in the U.S.A
2
1.0 Introduction
TABLE OF CONTENTS
3
2.0 Safety
2.0 Safety
2.1 Precautions
• This machine is designed for one-person operation. Never operate the machine with more than one person.
• Safe use of this machine is the responsibility of the operator. Use good judgment and common sense when working with and around this machine.
• Read and understand all instructions thoroughly before using the machine. If questions remain, contact the dealer from which you purchased this machine. Failure to understand the operating instructions may result in personal injury.
• Only trained and authorized people should operate this machine.
• DO NOT ALTER SAFETY GUARDS OR DEVICES. They are for your protection. Severe personal injury may result.
• Disconnect power before cleaning or performing maintenance. See Section 2.2 Power Lockout
• Observe all caution labels on this machine.
• Be sure the cutter is properly grounded.
• Be sure there is sufficient power to operate the cutter properly.
• Observe all caution plates mounted on this cutter.
• Keep foreign objects off table and away from cutter blade.
• BE EXTREMELY CAREFUL when handling and changing the cutter knife. Severe lacerations or dismemberment could result from careless handling procedures.
• Keep the floor around the cutter free of trim, debris, oil and grease.
• When replacing hydraulic parts, loosen the connections slowly to release pressure. Never loosen connections with the machine running.
• If the cutter sounds or operates unusually, have it checked by a qualified service person.
• CRUSH HAZARD, keep hand and fingers from under the clamp when clamping paper. Use
Jogging Aid to load paper, and use the backgauge to push paper out before unloading. DO NOT
REACH UNDER THE KNIFE AND CLAMP AREA!
2.2 Power Lockout Procedure
For maximum safety while making adjustments or repairs to your machine, be sure to disconnect power to the machine. Disconnect the power plug from its socket
Figure 1 - Main Power Disconnect
4
2.3 Warning Label Definitions
The following warning labels are found at various locations on your machine. Read and understand the meaning of each symbol. If a label is lost from the machine, it should be replaced.
HAZARDOUS AREA
Disconnect power before cleaning, servicing, or making adjustments not requiring power. Do not alter safety guards or devices; they are for your protection. Replace all guards. Do not operate with any guards removed.
CUT/CRUSH HAZARD
Keep hands from underneath the knife and clamp.
SINGLE OPERATOR
Do not operate with more than one person.
5
2.0 Safety
!OJO!
This Este simbolo de alerta de seguridad significa ¡ OJO ! -
INSTRUCCIONES DE SEGURIDADPERSONAL. Lea las instrucciones porque se refieren a su seguridad personal. Fall de obedecer las instrucciones que siguen podria resultar en lesiones corporales.
• Esta maquina, junto con sus mecanismos de seguridad, esta disenada para ser manejada por
• UNA SOLA PERSONA a la vez. Jamas debe ser manejada por mas de una persona al mismo
• tiempo.
• La seguridad es la responsabilidad del operario que usa esta maquina.
• LEA DETENIDAMENTE el manual de instrucciones y las PRECAUCIONES DE SEGURIDAD antes de poner a funcionar la cortadora. Pidale a su supervisor una copia.
• El manejo de la guillotina debe estar exclusivamente a cargo de personal entrenado y autorizado para ello.
• NO MODIFIQUE LOS MECANISMOS DE SEGURIDAD, estan ahi para su proteccion no deben ni modificarse ni quitarse.
• DESCONECTE LA CORRIENTE ELECTRICA antes de proceder a hacerle servicio de limpieza, engrasar, o de hacer adjustes que no requieren corriente. Trabe el interruptor en la posicion
OFF (apagado); vea “Procedimiento para cortar la corriente electrica” al pie de esta pagina.
• Eche llave a la guillotina y quite la llave cuando la maquina no esta en operacion; vea “Corriente electrica”.
• Asegurese de que la guillotina este debidamente a tierra. Vea “Conexion de la fuerza electrica”.
• Verifique el voltaje y asegurese de que este sea suficiente para el debido funcionamiento de la guillotina.
• Preste atencion a todas las placas con advertencias instaladas en esta guillotina.
• No permita que objetos estranos esten en la mesa o cerca de la cuchilla cortadora.
• TENGA SUMO CUIDADO al tocar y cambiar la cuchilla. Heridas severas y hasta desmembramiento pueden resultar del manejo sin cuidado o negligente.
• El suelo alrededor de la guillotina debe mantenerse despejado y libre de recortes, desperdicios, aceite y grasa.
• Al haber la necesidad de reemplazar partes hidraulicas, afloje todas las conexiones poco a poco para dejar escapar la presion. Jamas debe aflojarse conexiones mientras la maquina este
• andando.
• Si la guillotina empezara a sonar o trabajar diferentemente a lo acostumbrado, desconectela y consulte la seccion “Troubleshooting” (Reparador) de este manual. Si no es posible corregir el problema, llame a su servicio autorizado para que le examinen la maquina.
• PELIGRO DE MACHUQUE - Mantenga manos y dedos fuera de la agarradera mientras sujeta el papel. Use el calibrador trasero y su rueda de mano para empujar el papel cortado. NO PONGA
SUS MANOS BAJOLA CUCHILLA O AREA DE LA AGARRADERA.
• NO OPERE SIN LAS GUARDAS PROTECTORAS!
¡ OJO ! PRECAUCION - Como proceder para desconectar la corriente electrica.
Para maxima seguridad durante ajustes y reparaciones de su maquina, verifique bien que el interruptor principal de control de corriente al cual la maquina esta conectada, este desconectado. El interruptor deba ser puesto en la posicion “OFF” (desconectado) y se debe poner un candado en la anilla. La llave del candado debe ser guardada por la persona que estara efectuando los trabajos de servicio o de reparacion en la guillotina.
Desconecte la corriente electrica antes de proceder a hacer cualquier ajuste o reparacion o de efectuar el engrase en cualquier maquina.
6
3.0 Maintenance Guide
3.0 Maintenance Guide
NOTICE
The instructions on the following pages are for the use of trained service personnel only!
Attempting to perform repair and replacement procedures without proper training may cause machine damage or operator
injury!
PARTS CUSTOMERS: The Challenge Machinery Company provides parts with the express understanding that they are to replace parts found missing or no longer serviceable on equipment designed and/or manufactured by Challenge. The Challenge Machinery
Company assumes no liability for any modification or alteration to any Challenge products, and any such modification or alteration to any Challenge product is not authorized by The
Challenge Machinery Company. Any modification or alteration of any Challenge product will void any remaining warranty.
7
3.0 Maintenance Guide
3.1 Routine Maintenance
DISCONNECT POWER before making any adjustments or lubricating.
See page 4, SAFETY PRECAUTIONS, for Power Lockout Procedure.
A clean, lubricated machine will run longer, smoother, cut more accurately, with less downtime and fewer costly repairs. Schedule lubrication both early in the day and early in the week. This allows the lubricants to work into the machine. Lubrication at the end of the day or week allows the lubricants to run off without as much benefit to the machine. The following guidelines will help you set up a regular maintenance schedule:
3.1.1 Weekly
• Clean — Clean off old, dirty excess grease. Remove the top cover and clean accumulated dust off knife bar and gib areas. Built-up dust can increase wear to components.
• Hardware — Remove top cover to check all nuts and bolts for tightness. Loose hardware is the cause of most component wear and in the electrical area could cause short circuits and/or shock.
• Lubrication — See section 3.3 page 9
3.1.2 Monthly
• Backgauge Squaring — See section 3.4.1 page 11
3.1.3 Yearly
• Knife Bar Gib Adjustment — See section 3.4.3 page 13
• Backgauge Accuracy Adjustment — See Section 3.4.2 page 12
3.2 Cleaning
Before cleaning inside machine, disconnect power cord.
3.2.1 Table
• The front table should be wiped down periodically. Use a non-abrasive cleaner along with a protective wax.
• The rear table cover and front shield may be cleaned with glass cleaner or a mild water based detergent. Some petroleum-based solvents may damage the Plexiglas.
3.2.2 Display Panel
• The display panel should be cleaned with a mild water based detergent applied to a damp cloth or paper towel. Petroleum based solvents will damage the display.
8
3.0 Maintenance Guide
3.2.3 Machine Exterior
• The machine’s exterior should be cleaned with a non-abrasive water based detergent applied to a damp cloth.
• Always be careful when cleaning around safety warning labels. Use limited amounts of cleaners in those areas.
3.3 Lubrication
3.3.1 Clamp
Move the knife and clamp down. Disconnect the power cord and remove clamp handle, cutting lever handle, and top cover. Wipe off any old or excess grease. Apply grease and oil to the areas shown
in Figure 2, Figure 3, and Figure 4 below.
Grease Grease
Grease Leadscrew
Figure 2
Figure 3
9
3.0 Maintenance Guide
Apply Oil
Figure 4
3.3.2 Backgauge Leadscrew
With the top cover ON, place machine on a flat level surface on it’s left side. Use any brand-name
type of grease or light oil to lubricate backgauge leadscrew (Figure 5). It may be helpful to use a
small brush to apply grease. Note: the leadscrew may be lubricated with grease or oil. Oil has a tendency to run off and must be lubricated more frequently; grease tends to collect paper dust and must be cleaned off periodically.
Grease Leadscrew
3.4 Adjustments
Figure 5
10
Some of the following tests require the machine to be operational for checking and adjusting. Be very careful that tools and other people are clear of moving parts and that the cutter is not accidentally operated while adjustments are being made. Whenever possible,
disconnect the power and lock it out (see SAFETY PRECAUTIONS, page 4) unless the directions
specifically require the machine to be powered.
3.0 Maintenance Guide
3.4.1 Squaring the Backgauge
To test if the backgauge is square, place a small lift of paper against the left side of the backgauge
(but not against the side guide) and make a cut. Leave the backgauge in the same position, flip the lift over and push it against the right side of the backgauge (but not against the side guide). Make
and moving to the right; the other, moving from the right to the left. If paper is trimmed in either sequence, the backgauge is out of square.
Figure 6
To square the backgauge:
1. Make sure the backgauge gibs are set properly (see section 3.4.5 ).
2. Loosen the jam nuts on the backgauge adjusting screws. (Figure 7).
Backgauge
Adjusting
Screws
Backgauge
Adjusting
Screws
Figure 7
3. Back off the adjusting screw on the side that the trim occurred, then tighten the other screw.
11
3.0 Maintenance Guide
4. With the squaring screws tight, make another test. Continue to adjust and test until no trim occurs when testing either sequence.
Note: Once the backgauge is square, check the backgauge accuracy (see section 3.4.2 ) to make
sure it is accurate.
3.4.2 Backgauge Accuracy Adjustment
If the backgauge position readout does not match the actual measurement between the knife and the backgauge, the accuracy can be adjusted. The accuracy can be checked by the following procedure:
NOTE: The backgauge should be squared before attempting to adjust the accuracy. (See Section
3.4.1 Squaring the Backgauge, page 11.)
1. Place a 1/4 to 1/2” lift of 8-1/2 x 11 “ paper against the center of the backgauge.
2. Using the backgauge position readout, bring the lift up to the 10.00” position and make a cut.
Then move the backgauge up to 5.00” and make another cut.
3. Take a sheet from the center of each lift and compare them to each other. The cutter will always space accurately between cuts (in this case the 10” and 5” cuts) whether the overall
accuracy is correct of not (Figure 8). The front stack will be a true 5”, but the paper left
against the backgauge will not be if the backgauge position is inaccurate.
Accurate Questionable
12
Figure 8
4. The backgauge accuracy can be corrected by adjusting the preset screw attached to the
bottom of the backgauge nut assembly (Figure 9). Disconnect the power cord. With the top
cover ON, place the machine on a flat level surface on it’s left side. Place a 5/16” wrench in the preset screw and hold in position while loosening the jam nut. Adjust the screw as follows:
• If test pile is short (back pile is less than 5”), turn screw out (counterclockwise).
• If test pile is long (back pile is more than 5”), turn screw in (clockwise).
1/4 turn = .010” backgauge adjustment
1/3 turn = .014” (9/64”)
1/2 turn = .021” (7/32”)
2/3 turn = .028” (9/32”)
1 turn = .042” (13/32”)
3.0 Maintenance Guide
Preset
Screw
Figure 9
5. Lay the machine flat, and connect power. Note: If power was not off, reset power, otherwise the reading will be false. Bring the backgauge to the front to reset the display and make another test. Repeat adjustment procedure if necessary.
3.4.3 Knife Bar Gib Adjustments
1. Make sure the knife is in up position and disconnect the power cord.
2. Lower the clamp to the table. Remove clamp handle, cut lever handle, and top cover.
3. Loosen the gib screw jam nuts on each side (Figure 10).
13
3.0 Maintenance Guide
Top
Knife Bar
Gib Screw
Bottom
Knife Bar
Gib Screw
Top
Knife Bar
Gib Screw
Bottom
Knife Bar
Gib Screw
Figure 10
4. Tighten gib screws such that the knife will not fall when the lever is released from any position. Tighten the top screws with the knife in the UP position. Tighten the bottom screws with the knife in the DOWN position. The motion of the lever should remain smooth. Hold screws in position with hex wrench and tighten jam nuts.
5. Reinstall clamp handle, cut lever handle, and top cover.
3.4.4 Knife Leveling Adjustment
If knife cuts through one side of paper and not the other, the knife level may need adjustment. First check to make sure the knife is all the way up in knife bar by looking through the viewing holes in the
to raise knife up as high as possible. Recheck knife by cutting through paper.
Viewing Holes
14
Figure 11
If knife is not cutting through paper evenly, use the following procedure to adjust:
1. Flip the cut stick to a new position.
2. Place a few sheets of paper over the entire cut stick, and set the knife depth so that it just cuts through the bottom sheet of paper on one side. To set the knife to cut deeper, turn the
3.0 Maintenance Guide adjustment screw counter-clockwise. To set the knife to cut shallower, turn the screw
Adjustment Screw
Figure 12
3. Note which side is not cutting completely through the paper. Lower the clamp to the table with partially cut paper underneath.
4. Lower the clamp to the table. Remove the clamp handle, cutting lever handle, and top cover.
5. Slightly loosen the knife screws, keeping them somewhat snug.
6. Adjust the knife leveling screw (Figure 13) that corresponds with the side of the knife that
does not cut completely through. Re-tighten all screws and cut again. Continue adjustment until sheets are cut completely through without great effort.
Knife Leveling Screws
Figure 13
7. Tighten the knife bolts and reinstall the top cover, cutting lever handle, and clamp handle.
15
3.0 Maintenance Guide
3.4.5 Backgauge Gib Adjustments
If the backgauge does not stay square or moves up and down or back and forth when jogging paper against it, the backgauge gib screws may be loose or worn.
To Adjust:
1. Disconnect the power cord.
2. Place machine on a flat level surface on it’s left side.
3. Loosen the two gib screw jam nuts (Figure 14, page 16).
Backgauge
Gib Screw
Backgauge
Gib Screw
16
Figure 14
4. Tighten the two nylon set screws until they are just snug. They should be tight enough that the hand crank will not moved when released from any position. Do not over-tighten the screws. Lock in position with jam nuts.
5. Run the backgauge back and forth the length of the table and check for any binding.
Readjust if necessary. Lay the machine flat and reattach to the stand (if applicable).
3.4.6 Leadscrew Collars
Any play in the backgauge leadscrew should not cause inaccuracies in cutting. However, excessive play can be eliminated by adjusting the leadscrew collars as follows:
1. Disconnect the power cord.
2. Place the machine on a flat level surface on it’s left side.
3. Loosen the two screws attached to each collar (Figure 15).
3.0 Maintenance Guide
Leadscrew
Collars
Figure 15
4. Make sure there is a slight gap between the front hand crank and the machine, slide collars up tight against the nylon washers and tighten the collar screws.
5. Check to make sure the hand crank turns freely with no play.
6. Lay the machine flat.
3.4.7 Line-Light Adjustment
The line-light can be adjusted if necessary as follows:
1. Lower the clamp to the table. Remove the clamp handle, cutting lever handle, and top cover.
2. Loosen the three line-light mounting screws (Figure 16, page 17).
Line Light
Mounting
Screws
Figure 16
17
3.0 Maintenance Guide
3. Place a white sheet of paper over the cut stick connect the power to activate the line-light.
Note: 9V is being supplied to line light board while power is on.
4. Slide the line light assembly forward or backward to get a single, crisp line.
5. Tighten the screws and disconnect power. Reinstall the clamp handle, cutting lever handle, and top cover.
3.4.8 Backgauge Encoder/Belt Adjustment
The backgauge encoder system reads the position of the backgauge and sends the information to the display. The encoder uses a belt and pulley system to read the actual position of the backgauge.
The following checks and adjustments may be necessary to ensure the backgauge display reads accurately:
1. Disconnect the power.
2. Place machine on a flat level surface on it’s left side.
3. Inspect the encoder bracket and mounting screws (Figure 17). Make sure the bracket is not
bent, and that the screws are tight.
Pulley
Belt
18
Bracket Mounting
Screws
Encoder
Figure 17
4. Inspect the belt and make sure it is tight but not overstretched. If it is not, loosen the (2) screws at the rear of the machine, pull belt tight, and tighten the screws. Do not stretch the belt
5. Make sure the pulley is properly lined up with the belt (Figure 17). If not, the position of the
pulley can be adjusted by loosening the pulley set screw, slide the pulley into place, and tighten the setscrew.
6. Now move the backgauge forward and backward through its full range of motion, checking to make sure the pulley tracks along belt properly.
7. Lay the machine flat.
3.0 Maintenance Guide
3.5 Hood and Knife Latch Adjustments
The hood and knife latch work together as the primary safety feature of this machine. They should be checked for proper operation every time the machine is serviced.
1. Lower the clamp to the table. Remove the clamp handle, cutting lever handle, and top cover.
2. Raise the hood. The hood should remain in the UP position when released. If it does not,
tighten the screws that mount the hood to the machine base (Figure 18).
Hood Mounting Screws
Figure 18
3. When the knife is in its furthest up position, the knife latch should be engaged with the knife keeper. The knife should not be able to be lowered unless the knife latch is moved to the right. If it can be lowered without moving the latch, the latch, keeper, and torsion spring must
be replaced. The replacement procedure follows in section 3.5.1 Knife Latch Replacement on page 20.
Knife Latch
Keeper
Figure 19
4. Check for secure hardware on the latch and keeper. Reinstall the clamp handle, cutting lever handle, and top cover.
19
3.0 Maintenance Guide
3.5.1 Knife Latch Replacement
1. Use kit number K-61074 as shown on page 41. Lower the clamp to the table. Remove the
clamp handle, cutting lever handle, and top cover.
2. Remove the knife latch, knife latch spring, and hood. The hood must be removed at the machine frame, not at the hood mounting brackets.
Remove
Remove
Figure 20
3. Remove the old knife bar keeper.
4. Install the new keeper using semi-permanent thread locking compound on the screws.
5. Reinstall hood. Adjust according to instructions in section 3.5 Hood and Knife Latch
6. Install new knife latch (apply semi-permanent thread lock to threads of mounting screw) and knife latch spring. The knife latch mounting screw should be tightened enough to take the slop out of the latch but not tight enough to inhibit free movement of the latch. One leg of the spring must be bent with pliers to engage the hole in the knife latch. Bend the left tang 90 o
toward the knife latch about 1/2” from the end, as shown on page 41. The other tang must be
bent around its retainer screw as shown in Figure 20 above.
7. Check proper operation of the hood and knife latch. Readjust as necessary.
8. Reinstall the clamp handle, cutting lever handle, and top cover.
20
3.0 Maintenance Guide
3.6 Troubleshooting
Problem Possible Solution
1. The machine will not power up – no display, no linelight. a) Power cord is disconnected. b) Disconnected wires inside machine. c) No power at electrical outlet.
2. Power is on, but backgauge display is blank. a) Disconnected wires inside machine. b) Faulty display circuit board. c) Backgauge in Preset Position on power-up.
3. Backgauge display shows:
“----“.
4. Power is on, but line light does not light up. a) Plug in cord. b) Check for wires that are disconnected from circuit boards, power cord, etc. c) Check outlet. Repair or use another outlet. a) Check for wires that are disconnected from circuit boards, etc. b) Replace display circuit board. c) Move backgauge toward rear and reconnect power to mach. a) Backgauge has not been preset. a) Preset Backgauge by bringing backgauge to front of machine
(see Operator’s Manual for more info). a) Disconnected wires inside machine. b) Faulty line light circuit board. a) Check for wires that are disconnected from line-light circuit board, etc. b) Replace line light circuit board.
5. Backgauge display is inaccurate.
6. Knife cuts deeper on one side than the other. a) Backgauge accuracy needs adjustment. b) Encoder malfunction. c) Faulty display circuit board. a) Knife is not seated all the way up in knife bar. b) Knife level is not set properly
a) See Section 3.4.2 Backgauge
b) Check encoder system (see
c) Replace display circuit board. a) Loosen knife screws and use knife lifter assembly to raise knife up tight.
b) See Section 3.4.4 Knife Leveling
7. The operator strains through a cut.
8. Concave cutting – ends wide, center narrow.
9. Concave cutting – variation from top to bottom. a) Dull knife. b) Paper clamped too tight. a) Excessive moisture at edges of paper. a) Soft paper not firmly clamped. b) Knife dull or incorrectly ground. a) Change the knife with a new or sharpened one. See Operator’s
Manual for knife changing information and instructions. b) Apply less force on clamp handle when clamping paper. a) Keep paper in dry location. a) Apply more force on clamp handle when clamping. b) Change the knife with a new or sharpened one. See Operator’s
Manual for knife changing information and instructions.
21
22
4.0 Parts Lists
4.0 Parts Lists
4.1 Main Assembly – Backgauge Bracket
61000 Sht. 1
Main Assembly – Backgauge Bracket
61000 Sht. 1
Description
9
10
11
12
13
14
15
16
1 60043
2 60115
3 60213
4 61044
5 61045
6 61047
7 11288-5
8 A-10081-4
17
18
19
A-11074
H-6424-6
H-6890-608
H-6910-506
H-6918-406
H-6918-102406
H-6940-102403
H-7321-4
H-7321-5
H-7324-8
H-7327-10
BACKGAUGE NUT- MACHINED
LEADSCREW
FOOT - RUBBER
NUT - 3/8-16 HEX JAM
SCREW - 3/8-16 X 1 NYLON SOC SET
SCREW - 5/16-18 X 3/4 BUTTON HEAD CAP
SCREW - 1/4-20 X 3/4 SOCKET HEAD CAP
SCREW - #10-24 X 3/4 SOCKET HEAD CAP
SCREW - #10-24 X 3/16 FLAT SOC SET
WASHER - 1/4 SAE PLAIN
WASHER - 5/16 SAE PLAIN
WASHER - 1/4 INT TOOTH
WASHER - 5/16 MEDIUM LOCK
4.0 Parts Lists
2
2
1
2
4
1
2
Qty.
1
1
1
1
4
2
2
1
1
1
2
2
23
24
4.0 Parts Lists
4.2 Main Assembly – Clamp
61000 Sht. 2
Main Assembly – Clamp
61000 Sht. 2
Description
1 60017
2 60018
3 60057
4 61025
5 61026
6 61027
7 61033
8 61066
9 20075-10
10 61065-313032
11
12
H-5246-416
H-5254-502
13
14
15
16
17
18
H-5254-503
H-6918-405
H-6938-408
H-6938-102405
H-7327-8
S-1193-50
CLAMP
THREE-ARM HANDLE- MACHINED
SHIM
SHLD SCR SHORTENING SHIM- 5/16
DOWEL PIN - 1/4 X 2 HD GD
SCREW - 5/16 X 1/4 SHSS
SCREW - 5/16 X 3/8 SHSS
SCREW - 1/4-20 X 5/8 SOCKET HEAD CAP
SCREW - 1/4-20 X 1/2 CUP SOC SET
SCREW - #10-24 X 5/16 CUP SOC SET
WASHER - 1/4 MEDIUM LOCK
E-RING - 1/2"
4.0 Parts Lists
2
4
1
2
4
1
Qty.
1
2
1
1
1
1
1
1
1
4
2
2
25
4.0 Parts Lists
4.3 Main Assembly – Knife Drive
61000 Sht. 3
26
Main Assembly – Knife Drive
61000 Sht. 3
Description
ROLLER
KNIFE
25
26
27
28
29
30
31
32
33
34
17
18
19
20
21
22
23
24
1 60003
2 60011-2
3 61015
4 61020
5 61021
6 61036
7 61037
8 61038
9 61039
10 61042
11 61064
12 61071
13 61072
14 61018-1
15 61065-500032
16 E-1152-93
H-5254-818
H-6417-4
H-6424-6
H-6442-6
H-6910-403
H-6910-404
H-6910-405
H-6910-408
H-6910-83204
H-6918-408
H-6940-404
H-6940-508
H-6940-620
H-6940-102428
H-6992-424
H-7321-4
S-1193-50
SU-30-106
KNIFE BAR LINK
LEVER HANDLE
KNIFE PIN
KNIFE PIN
KNIFE LATCH CAP
GIB
SHLD SCR SHORTENING SHIM- 1/2
STANDOFF
SCREW - 1/2 X 2-1/4 SHSS
NUT - 1/4-20 HEX
NUT - 3/8-16 HEX JAM
NUT - 3/8-16 NYLOC
SCREW - 1/4-20 X 3/8 BUTTON HEAD CAP
SCREW - 1/4-20 X 1/2 BUTTON HEAD CAP
SCREW - 1/4-20 X 5/8 BUTTON HEAD CAP
SCREW - 1/4-20 X 1 BUTTON HEAD CAP
SCREW - #8-32 X 1/2 BUTTON HEAD CAP
SCREW - 1/4-20 X 1 SOCKET HEAD CAP
SCREW - 1/4-20 X 1/4 FLAT SOC SET
SCREW - 5/16-18 X 1/2 FLAT SOC SET
SCREW - 3/8-16 X 1-1/4 FLAT SOC SET
SCREW - #10-24 X 1-3/4 FLAT SOC SET
SCREW - 1/4-20 X 3 FULL THD HEX HD
WASHER - 1/4 SAE PLAIN
E-RING - 1/2"
GREASE - DAMPENING
4.0 Parts Lists
4
2
1
1
2
1
2
1
1
1
6
2
1
2
1
2
4
1
1
2
2
2
Qty.
2
1
1
1
1
1
1
1
1
1
1
1
27
4.0 Parts Lists
4.4 Main Assembly – Backgauge
61000 Sht. 4
28
Main Assembly – Backgauge
61000 Sht. 4
Description
4
5
6
7
1 60203
2 61057
3 61059
H-6423-4
H-6910-404SS
H-6918-606
H-6918-608
8
9
10
11
H-6938-416
H-7321-4
H-7321-6
H-7327-12
NUT - 1/4-20 HEX KEP
SCREW - 1/4-20 X 1/2 BUT. HEAD CAP STAINLESS
SCREW - 3/8-16 X 3/4 SOCKET HEAD CAP
SCREW - 3/8-16 X 1 SOCKET HEAD CAP
SCREW - 1/4-20 X 1 CUP SOC SET
WASHER - 1/4 SAE PLAIN
WASHER - 3/8 SAE PLAIN
WASHER - 3/8 MEDIUM LOCK
4.0 Parts Lists
2
2
2
2
2
2
2
1
Qty.
1
1
1
29
4.0 Parts Lists
4.5 Main Assembly – Top Cover
61000 Sht. 5
30
1 61049
2 H-6910-404SS
3 S-1076-2
4 S-1781-119
5 S-1781-126
6
7
S-1781-131
S-1781-136
Description
SCREW - 1/4-20 X 1/2 BUT. HEAD CAP STAINLESS
LABEL- FRONT PANEL
LABEL - TOP COVER
LABEL- DO NOT ALTER SAFETY DEVICES
Qty.
1
4
1
1
1
1
1
4.6 Main Assembly – Hood
61000 Sht. 6
4.0 Parts Lists
1 61052
2 61054
3 61055
4 61056
5 61060
6 61074
7 61075
8 E-1152-99
9 H-21S-125-0500
10
11
12
13
14
H-6442-#10
H-6910-102408
H-6910-102406SS
H-6918-102406
H-6918-102410
Description
HOOD
BUSHING
TILT SHIELD STIFFENER
STANDOFF
ROLL PIN - 1/8 X 1/2
NUT - #10-24 NYLOC
SCREW - #10-24 X 1 BUTTON HEAD CAP
SCREW - #10-24 X 3/4 BUT. HEAD CAP STAINLESS
SCREW - #10-24 X 3/4 SOCKET HEAD CAP
SCREW - #10-24 X 1-1/4 SOCKET HEAD CAP
Qty.
1
1
1
1
1
1
1
1
2
1
1
1
1
1
31
32
4.0 Parts Lists
4.7 Main Assembly – Electrical
61000 Sht. 7
Main Assembly – Electrical
61000 Sht. 7
Description
1 60040
2 E-3078
3 E-1152-93
4 E-1152-102
5 EE-3065
6 EE-3126
7 EE-3131
8 EE-2899-2
9 EE-3131-1
10
11
H-6423-N8
H-6910-83203
12
13
14
15
H-6910-102406
H-7320-#8
H-7324-#8
H-7324-#10
16 S-1694
TRANSFORMER- WALL, 120V TO 9VDC
STANDOFF
STANDOFF
PCB SMT ASM- COUNTER
BOARD
WIRE ASSEMBLY- DISPLAY
NUT - #8-32 HEX KEP
SCREW - #8-32 X 3/8 BUTTON HEAD CAP
SCREW - #10-24 X 3/4 BUTTON HEAD CAP
WASHER - #8 FIBER
WASHER - #8 INT TOOTH
WASHER - #10 INT TOOTH
TYRAP
4.0 Parts Lists
Qty.
3
1
1
2
1
1
1
1
1
1
4
3
4
2
3
2
33
4.0 Parts Lists
4.8 Main Assembly – Encoder Mount
61000 Sht. 8
34
Main Assembly – Encoder Mount
61000 Sht. 8
Description
DOUBLE NUT- #6-32
TIMING PULLEY- 25 GROOVE MXL
1 60042
2 60208
3 60212
4 61062
5 61063
6 E-2467-2
7 EE-3077
8
9
H-6417-N10
H-6423-N10
10
11
12
13
H-6913-102404
H-6918-44003
H-6918-63203
H-6918-63204
14
15
16
17
H-6918-83203
H-6940-63203
H-7321-#6
H-7324-#4
18
19
H-7324-#6
H-7324-#8
20 S-1694
21 S-1694-2
22 S-1781-134
BELT
ENCODER
POWER JACK- DC
NUT - #10-24 HEX
NUT - #10-24 HEX KEP
SCREW - #10-24 X 1/2 HEX HEAD CAP
SCREW - #4-40 X 3/8 SOCKET HEAD CAP
SCREW - #6-32 X 3/8 SOCKET HEAD CAP
SCREW - #6-32 X 1/2 SOCKET HEAD CAP
SCREW - #8-32 X 3/8 SOCKET HEAD CAP
SCREW - #6-32 X 3/16 FLAT SOC SET
WASHER - #6 SAE PLAIN
WASHER - #4 INT TOOTH
WASHER - #6 INT TOOTH
WASHER - #8 INT TOOTH
TYRAP
TYRAP - #10
4.0 Parts Lists
Qty.
2
1
1
1
1
1
1
2
2
1
1
1
1
2
1
2
1
4
2
1
1
1
35
4.0 Parts Lists
4.9 Main Assembly – Preset
61000 Sht. 9
36
4
5
6
7
1 14050
2 47214
3 11288-7
61043-1
E-2626-2
H-6423-#6
H-6424-4
8
9
10
11
H-6918-404
H-6918-63205
H-6918-63206
H-6924-004
12 H-6940-416
13 S-1694
Description
WASHER- SHOULDER, NYLON
SHAFT MOUNTING BRACKET
TERMINAL STRIP (2P)
NUT - #6-32 HEX KEP
NUT - 1/4-20 HEX JAM
SCREW - 1/4-20 X 1/2 SOCKET HEAD CAP
SCREW - #6-32 X 5/8 SOCKET HEAD CAP
SCREW - #6-32 X 3/4 SOCKET HEAD CAP
SCREW - #0 X 1/4 DRIVE SCREW
SCREW - 1/4-20 X 1 FLAT SOC SET
TYRAP
Qty.
1
1
1
2
1
1
2
1
1
2
2
2
2
4.10 Backgauge Assembly
60203
4.0 Parts Lists
37
4.0 Parts Lists
4.11 Interconnection Diagram
E-3130, Rev. A
38
4.12 Label- Electrical
S-1781-134, Rev. A
4.0 Parts Lists
4.13 Label – Caution
S-1781-119, Rev. A
39
4.0 Parts Lists
4.14 Optional Floor Stand Assembly
61070, Rev. A
40
1 61067
2 40016-6
3 H-6910-408
Description
STAND
MOUNT - VIBRATION
SCREW - 1/4-20 X 1 BUTTON HEAD CAP
Qty.
1
4
2
4.15 Knife Latch Replacement Kit
K-61074, Rev. “A”. See instructions in Section 3.5.1 Knife Latch Replacement on page 20.
4.0 Parts Lists
1 61039
2 61042
3 61071
4 61072
Description
KNIFE LATCH CAP
Qty.
1
1
1
1
41
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