Challenge Spartan 185 A/SA/AEP 2009 18.5" Electric Paper Cutter Service and Parts Manual
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The Challenge Machinery Company provides owner's manuals on its products solely as a courtesy to its customers. See the information below before using this manual.
These manuals are for reference only. These manuals include products which are noncurrent, unsupported or no longer produced by The Challenge Machinery Company, and are provided solely as an accommodation to our customers. By providing these manuals, The Challenge Machinery Company makes no representation or warranty as to the products, their current condition, or their suitability or fitness for use in any particular application, which are the sole and independent responsibility of the product owner and user.
Older products may not comply with current safety procedures, guidelines or regulations, and it is the product owner's and user's responsibility to evaluate the suitability and fitness of the products in their current use and application. The Challenge Machinery Company makes no representation, warranty or recommendation regarding any modifications which may be required on non-current or unsupported products. The Challenge Machinery Company assumes no liability for any modification or alteration to any Challenge product, and any such modification or alteration to any Challenge product is not authorized by The Challenge Machinery Company.
The availability of these manuals is solely for the purpose of providing reference information for the products.
This manual may not be complete in all aspects of product maintenance and repair.
All products should be used only by qualified and properly trained personnel, following proper safety procedures.
All products should be regularly inspected and maintained, and their condition, application and use should be periodically evaluated by qualified personnel. Only qualified and properly trained technicians should perform maintenance, repair and replacement procedures. Attempting these procedures without proper training may cause machine damage or operator injury!
Products may be unsupported by The Challenge Machinery Company due to age or the unavailability of parts from their original manufacturer. No parts or product support will be available to repair or maintain unsupported products. Older products may not be UL listed (if the product does not have a UL label it is not a listed product), and may not comply with applicable installation or other regulations or requirements if relocated to a new facility. Many municipalities require a product to be UL listed before an electrician will connect power to them. Often the cost of updating an older product to comply with current safety regulations is greater than the value of the product.
SPARTAN 185 SA/A/AEP
Technical Service and Parts Manual
Serial Numbers:
051001 through 091224
Sold and Serviced by
The Challenge Machinery Company
6125 Norton Center Drive
Norton Shores, MI 49441-6081 USA
ChallengeMachinery.com
F.185-T
February 2017
1.0 Introduction
NOTES
Challenge® is a registered trademark of The Challenge Machinery Company
6125 Norton Center Drive
Norton Shores, MI 49441-6081
Copyright© 2007-2013 by The Challenge Machinery Company. All rights reserved. Printed in the U.S.A
2
1.0 Introduction
1.0 Introduction
THIS MANUAL is designed to help you get the most from your Challenge equipment. Keep this manual in a safe, convenient place for quick reference by operators and service personnel.
SAFETY ALERT!
This symbol means
CAUTION: Personal safety instructions!
Pay special attention to the instructions in bold type. Personal injury may result if the precautions are not read and followed.
FOR PARTS AND SERVICE
contact the Authorized Challenge Dealer from whom you purchased your machine. Use the illustrations and parts lists at the back of this manual to identify the correct parts needed. Always give the
SERIAL NUMBER
and
MODEL
of your machine to insure the correct parts are sent as soon as possible.
3
1.0 Introduction
TABLE OF CONTENTS
– Backgauge Drive (Models: SA, 120/230V, 50/60 Hz) ........................................... 28
– Backgauge Drive (Models: A, 120/230V, 50/60 Hz) ............................................. 30
– Backgauge Drive (Models: AEP, 120/230V, 50/60 Hz) ........................................ 32
– Backgauge Drive (Models: AEP, 120/230V, 50/60 Hz) ........................................ 34
– Bottom Side Electrical (Models: A/AEP, 120V, 60 Hz) ......................................... 40
– Bottom Side Electrical (Models: A/AEP, 230V, 60 Hz) ......................................... 44
– Bottom Side Electrical (Models: SA, 230V, 50 Hz) ............................................. 46
– Bottom Side Electrical (Models: A/AEP, 230V, 50 Hz) ....................................... 48
– Clamp (Models: A/AEP, 120V, 60 Hz, S/N 071032 and Below) ......................... 52
– Clamp (Models: A/AEP, 120/230V, 60 Hz, S/N 071033 and Above) .................. 54
– Top Side Elec. (Models: SA, 120/230V, 50/60 Hz) ............................................. 62
– Top Side Elec. (Models: A/AEP, 120/230V, 50/60 Hz) ....................................... 64
4
1.0 Introduction
– Covers and Labels (Models: SA, 120/230V, 50/60 Hz) ...................................... 66
– Covers and Labels (Models: A, 120/230V, 50/60 Hz) ........................................ 68
– Covers & Labels (Models: AEP, 120/230V, 50/60 Hz) ....................................... 70
– (Models: SA, 120/230V, 50/60 Hz) ....................................................... 115
– (Models: A, 120/230V, 50/60 Hz) .......................................................... 116
– (Models: AEP, 120/230V, 50/60 Hz) ..................................................... 117
5
2.0 Safety
2.0 Safety
2.1 Precautions
This machine is designed for one-person operation. Never operate the machine with more than one person.
Safe use of this machine is the responsibility of the operator. Use good judgment and common sense when working with and around this machine.
Read and understand all instructions thoroughly before using the machine. If questions remain, contact the dealer from which you purchased this machine. Failure to understand the operating instructions may result in personal injury.
Only trained and authorized people should operate this machine.
DO NOT ALTER SAFETY GUARDS OR DEVICES. They are for your protection. Severe personal injury may result.
Disconnect power
before cleaning or performing maintenance. See Section 2.2 Power Lockout
Observe all caution labels on this machine.
Be sure the cutter is properly grounded.
Be sure there is sufficient power to operate the cutter properly.
Observe all caution plates mounted on this cutter.
Keep foreign objects off table and away from cutter blade.
BE EXTREMELY CAREFUL
when handling and changing the cutter knife. Severe lacerations or dismemberment could result from careless handling procedures.
Keep the floor around the cutter free of trim, debris, oil and grease.
When replacing hydraulic parts, loosen the connections slowly to release pressure. Never loosen connections with the machine running.
If the cutter sounds or operates unusually, have it checked by a qualified service person.
CRUSH HAZARD
, keep hand and fingers from under the clamp when clamping paper. Use
Jogging Aid to load paper, and use the backgauge to push paper out before unloading.
DO NOT
REACH UNDER THE KNIFE AND CLAMP AREA!
2.2 Power Lockout Procedure
For maximum safety while making adjustments or repairs to your machine, be sure to disconnect power to the machine. Disconnect the power plug from its socket
Figure 1 - Main Power Disconnect
6
2.0 Safety
2.3 Warning Label Definitions
The following warning labels are found at various locations on your machine. Read and understand the meaning of each symbol. If a label is lost from the machine, it should be replaced.
HAZARDOUS AREA
Disconnect power before cleaning, servicing, or making adjustments not requiring power. Do not alter safety guards or devices; they are for your protection. Replace all guards. Do not operate with any guards removed.
SHOCK HAZARD
Disconnect power before removing cover. Replace cover before operation.
SHOCK HAZARD
Disconnect power before removing cover. Replace cover before operation.
SINGLE OPERATOR
Do not operate with more than one person.
7
2.0 Safety
!OJO!
This Este simbolo de alerta de seguridad significa ¡ OJO ! -
INSTRUCCIONES DE SEGURIDADPERSONAL. Lea las instrucciones porque se refieren a su seguridad personal. Fall de obedecer las instrucciones que siguen podria resultar en lesiones corporales.
Esta maquina, junto con sus mecanismos de seguridad, esta disenada para ser manejada por
UNA SOLA PERSONA
a la vez. Jamas debe ser manejada por mas de una persona al mismo
tiempo.
La seguridad es la responsabilidad del operario que usa esta maquina.
LEA DETENIDAMENTE
el manual de instrucciones y las
PRECAUCIONES DE SEGURIDAD
antes de poner a funcionar la cortadora. Pidale a su supervisor una copia.
El manejo de la guillotina debe estar exclusivamente a cargo de personal entrenado y autorizado para ello.
NO MODIFIQUE LOS MECANISMOS DE SEGURIDAD
, estan ahi para su proteccion no deben ni modificarse ni quitarse.
DESCONECTE LA CORRIENTE ELECTRICA
antes de proceder a hacerle servicio de limpieza, engrasar, o de hacer adjustes que no requieren corriente. Trabe el interruptor en la posicion
OFF
(apagado); vea “Procedimiento para cortar la corriente electrica” al pie de esta pagina.
Eche llave a la guillotina y quite la llave cuando la maquina no esta en operacion; vea “Corriente electrica”.
Asegurese de que la guillotina este debidamente a tierra. Vea “Conexion de la fuerza electrica”.
Verifique el voltaje y asegurese de que este sea suficiente para el debido funcionamiento de la guillotina.
Preste atencion a todas las placas con advertencias instaladas en esta guillotina.
No permita que objetos estranos esten en la mesa o cerca de la cuchilla cortadora.
TENGA SUMO CUIDADO
al tocar y cambiar la cuchilla. Heridas severas y hasta desmembramiento pueden resultar del manejo sin cuidado o negligente.
El suelo alrededor de la guillotina debe mantenerse despejado y libre de recortes, desperdicios, aceite y grasa.
Al haber la necesidad de reemplazar partes hidraulicas, afloje todas las conexiones poco a poco para dejar escapar la presion. Jamas debe aflojarse conexiones mientras la maquina este
andando.
Si la guillotina empezara a sonar o trabajar diferentemente a lo acostumbrado, desconectela y consulte la seccion “Troubleshooting” (Reparador) de este manual. Si no es posible corregir el problema, llame a su servicio autorizado para que le examinen la maquina.
PELIGRO DE MACHUQUE
- Mantenga manos y dedos fuera de la agarradera mientras sujeta el papel. Use el calibrador trasero y su rueda de mano para empujar el papel cortado.
NO PONGA
SUS MANOS BAJOLA CUCHILLA O AREA DE LA AGARRADERA.
NO OPERE SIN LAS GUARDAS PROTECTORAS!
¡ OJO ! PRECAUCION - Como proceder para desconectar la corriente electrica.
Para maxima seguridad durante ajustes y reparaciones de su maquina, verifique bien que el interruptor principal de control de corriente al cual la maquina esta conectada, este desconectado. El interruptor deba ser puesto en la posicion “OFF” (desconectado) y se debe poner un candado en la anilla. La llave del candado debe ser guardada por la persona que estara efectuando los trabajos de servicio o de reparacion en la guillotina.
Desconecte la corriente electrica antes de proceder a hacer cualquier ajuste o reparacion o de efectuar el engrase en cualquier maquina.
8
3.0 Maintenance Guide
3.0 Maintenance Guide
NOTICE
The instructions on the following pages are for the use of trained service personnel only!
Attempting to perform repair and replacement procedures without proper training may cause machine damage or operator injury!
PARTS CUSTOMERS: The Challenge Machinery Company provides parts with the express understanding that they are to replace parts found missing or no longer serviceable on equipment designed and/or manufactured by Challenge. The Challenge Machinery
Company assumes no liability for any modification or alteration to any Challenge products, and any such modification or alteration to any Challenge product is not authorized by The
Challenge Machinery Company. Any modification or alteration of any Challenge product will void any remaining warranty.
9
3.0 Maintenance Guide
3.1 Routine Maintenance (All Models)
DISCONNECT POWER before making any adjustments or lubricating.
See page 6, SAFETY PRECAUTIONS, for Power Lockout Procedure.
A clean, lubricated machine will run longer, smoother, cut more accurately, with less downtime and fewer costly repairs. Schedule lubrication both early in the day and early in the week. This allows the lubricants to work into the machine. Lubrication at the end of the day or week allows the lubricants to run off without as much benefit to the machine. The following guidelines will help you set up a regular maintenance schedule:
3.1.1 Weekly
Clean
—
Clean off old, dirty excess grease. Remove the top cover and clean accumulated dust off knife bar and gib areas. Built-up dust can increase wear to components.
Hardware
—
Remove top cover and bottom cover to check all nuts and bolts for tightness.
Loose hardware is the cause of most component wear and in the electrical area could cause short circuits and/or shock.
Lubrication
—
3.1.2 Monthly
Backgauge Squaring
—
3.1.3 Yearly
Knife Bar Gib Adjustment
—
Backgauge Accuracy Adjustment
—
3.2 Cleaning (All Models)
Before cleaning inside machine, turn power off and disconnect power cord.
3.2.1 Table
The front table should be wiped down periodically. Use a non-abrasive cleaner along with a protective wax.
The rear table cover and front shield may be cleaned with glass cleaner or a mild water based detergent. Some petroleum-based solvents may damage the Plexiglas.
3.2.2 Display Panel
The display panel should be cleaned with a mild water based detergent applied to a damp cloth or paper towel. Do not use petroleum-based solvents as they
will
damage the display.
10
3.0 Maintenance Guide
3.2.3 Machine Exterior
The machine’s exterior should be cleaned with a non-abrasive water based detergent applied to a damp cloth.
Always be careful when cleaning around safety warning labels. Use limited amounts of cleaners in those areas.
3.3 Lubrication (All Models)
3.3.1 Clamp
Send the clamp down, then turn off the power. Disconnect the power cord, remove and disconnect the display panel, and remove the top cover. Wipe off any old or excess grease. Use any brand-
name type of grease and apply to the areas shown in Figure 2. It may be helpful to use a small brush
to apply grease.
Grease
Grease Leadscrew
Grease
Figure 2
3.3.2 Backgauge Lead Screw and Guide Shaft
Remove the rear bottom cover. Use any brand-name type of grease or light oil to lubricate
backgauge lead screw and guide shaft (Figure 3, page 12). It may be helpful to use a small brush to
apply grease. Note: the lead screw may be lubricated with grease or oil. Oil has a tendency to run off and must be lubricated more frequently; grease tends to collect paper dust and must be cleaned off periodically.
11
3.0 Maintenance Guide
Grease Guide Shaft
Grease Lead Screw
Figure 3
3.4 Accessing the Electrical Panel (All Models)
SHOCK HAZARD, CAN CAUSE SEVERE INJURY OR DEATH.
DISCONNECT POWER before accessing the electrical panel. See page 6, SAFETY
PRECAUTIONS, for Power Lockout Procedure.
To access the electrical panel for electrical troubleshooting, electrical adjustments, or for access to
the inside of the machine, open the panel as shown in Figure 4 below. First disconnect power cord.
Then remove the front two panel screws. The panel will pivot down. The panel can now slide forward by tilting the panel up slightly and then pulling forward.
12
1. Remove front (2) screws. 2. Tilt panel down.
Figure 4
3. Slide panel forward.
3.5 Adjustments
3.0 Maintenance Guide
Some of the following tests require the machine to be operational for checking and adjusting. Be very careful that tools and other people are clear of moving parts and that the cutter is not accidentally operated while adjustments are being made. Whenever possible,
disconnect the power and lock it out (see SAFETY PRECAUTIONS, page 6) unless the directions
specifically require the machine to be powered.
3.5.1 Squaring the Backgauge (All Models)
To test if the backgauge is square, place a small lift of paper against the left side of the backgauge
(but not against the side guide) and make a cut. Now, leave the backgauge in the same position, flip the lift over and push it against the right side of the backgauge (but not against the side guide). Make
and moving to the right; the other, moving from the right to the left. If paper is trimmed in either sequence, the backgauge is out of square.
Figure 5
To square the backgauge:
1. Make sure the backgauge gibs are set properly (see section 3.5.6 , page 18).
2. Remove the rear Plexiglas table cover.
3. Loosen the jam nuts on the backgauge adjusting screws (Figure 6, page 14).
13
3.0 Maintenance Guide
Backgauge
Adjusting
Screws and
Jam Nuts
Backgauge
Adjusting
Screws and
Jam Nuts
Figure 6
4. Back off the adjusting screw on the side that the trim occurred, then tighten the other screw.
5. Tighten jam nuts and make another test. Continue to adjust and test until no trim occurs when testing either sequence.
6. Replace the rear Plexiglas table cover.
Note: Once the backgauge is square, check the backgauge accuracy (see Section 3.5.2 below) to
make sure it is accurate.
3.5.2 Backgauge Accuracy Adjustment (Models: SA and A)
If the backgauge position readout does not match the actual measurement between the knife and the backgauge, the accuracy can be adjusted. The accuracy can be checked by the following procedure:
NOTE: The backgauge should be squared before attempting to adjust the accuracy. (See Section
1. Place a 1/4 to 1/2” lift of 8-1/2 x 11” paper against the center of the backgauge.
2. Us ing the backgauge position readout, bring the lift up to the 10.00” position and make a cut.
Then move the backgauge up to 5.00” and make another cut.
3. Take a sheet from the center of each lift and compare them to each other. The cutter will always space a ccurately between cuts (in this case the 10” and 5” cuts) whether the overall
accuracy is correct of not (Figure 7, page 15
). The front stack will be a true 5”, but the paper
left against the backgauge will not be if the backgauge position is inaccurate.
14
Accurate Questionable
3.0 Maintenance Guide
Figure 7
4. The backgauge accuracy can be corrected by adjusting the preset screw attached to the
bottom of the backgauge nut assembly (Figure 8).
Preset
Screw
Figure 8
Turn off power and disconnect the power cord. Remove the rear bottom cover. Place a
3/16” Allen wrench in the preset screw and hold in position while loosening the jam nut. Now adjust the screw as follows:
If rear pile is short (less than 5”), turn screw out (counterclockwise).
If rear pile is long (more than 5”), turn screw in (clockwise).
1/4 turn
= .012” backgauge adjustment
1/3 turn
= .016 (1/64”)
1/2 turn
= .024”
2/3 turn
= .032” (1/32”)
1 turn
= .048”
5. Replace bottom cover and turn on power. Note: If power was not off, reset power now or reading may be false. Bring the backgauge to the front to reset the display and make another test. Repeat adjustment procedure if necessary.
15
3.0 Maintenance Guide
3.5.3 Backgauge Accuracy Adjustment (Models: AEP)
Refer to the Spartan 185 AEP Operator’s Manual.
3.5.4 Knife Bar Gib Adjustments (All Models)
1. Send the knife to the
“down” position by making a cut and when the knife reaches the table, continue to hold the left cut button while releasing the right cut button and switching off the power. Then disconnect power cord.
2. Remove and disconnect the display panel, then remove the top cover.
3. Loosen the gib screw jam nuts on all gib screws EXCEPT THE TOP SCREW on each side
Gib Screws
Gib Screws
Gib Retaining
Screw
16
Figure 9
4. Tighten all gib screws EXCEPT THE TOP SCREW on each side (these should be done when the knife is up). Tighten so that screws are just snug then add a 1/8 turn. Hold screws in position with tool then tighten jam nuts.
5. Replace top cover and display panel, plug in power cord, and turn power on. Knife and clamp will return to
“up” position.
6. Disconnect power cord, remove display and top cover, and repeat gib screw adjustment procedure for the TOP GIB SCREW on each side.
7. Replace top cover and display panel.
3.5.5 Knife Leveling Adjustment (All Models)
If knife cuts through one side of paper and not the other, the knife level may need adjustment. First check to make sure the knife is installed in the correct position by looking through the viewing holes in
screws and use knife lifter assembly to raise knife up tight. Then tighten screws and recheck by cutting through paper.
3.0 Maintenance Guide
Viewing Hole
Viewing Hole
Knife Adjusting
Screw
Figure 10
If knife is cutting deeper on one side than the other, use the following procedure to adjust:
1. Flip the cut stick to a new position and raise the knife depth by several turns of the knife
2. Slightly loosen the left-most knife screw only (but keep somewhat snug).
3. Place a few sheets of paper over the entire cut stick, and make a cut. Adjust the knife depth and continue to make cuts until the knife begins to cut through the bottom sheet of paper on either side.
4. Once the knife begins to cut through the bottom sheet on one side, leave the knife down by holding in the left cut button while releasing the right cut button and turning off power.
5. Disconnect power cord, remove and disconnect the display panel, then remove the top cover.
6. Slightly loosen the remaining (5) knife screws, keeping them somewhat snug.
7. Adjust the knife leveling screw (Figure 11) that corresponds with the side of the knife which
does not cut all the way through. Tug on the paper while adjusting and stop when the bottom sheet is cut all the way through.
Knife Leveling Screw
Knife Leveling Screw
Figure 11
17
3.0 Maintenance Guide
8. Tighten the (5) accessible knife screws, replace top cover and display panel, restore power to machine, raise knife up by turning on power switch, and tighten (1) remaining knife screw.
3.5.6 Backgauge Gib Adjustments (All Models)
If the backgauge does not stay square or moves up and down or back and forth when jogging paper against it, the backgauge gib screws may be loose or worn.
To Adjust:
1. Turn off the power and disconnect the power cord.
2. Remove rear bottom cover.
3. Loosen the two outside gib screw jam nuts (Figure 12).
Backgauge
Gib Screw and
Jam Nut
Backgauge
Gib Screw and
Jam Nut
18
Figure 12
4. Tighten the two nylon set screws until they just touch the guide. Do not over-tighten or they could cause the backgauge to bind. Lock in position with jam nuts. The center screw is a spring loaded plunger and should not be adjusted.
5. Run the backgauge back and forth the length of the table and check for any binding.
Readjust if necessary. Replace the bottom cover.
3.5.7 Lead Screw Collars (Models: SA and A)
Any play in the backgauge lead screw may cause inaccuracies in backgauge position display.
Excessive play can be eliminated by adjusting the lead screw collars as follows:
1. Turn off the power and disconnect the power cord.
2. Open electrical panel on bottom of machine and slide forward (See Section 3.4 Accessing the
3. Turn front hand wheel counterclockwise until backgauge is tight against back of machine and rear collar is tight against the mounting block.
4. Loosen set screw in FRONT collar only (Figure 13, page 19), slide and hold collar tight
against mounting block, then tighten set screw.
3.0 Maintenance Guide
Front Collar
Rear Collar
Figure 13
5. Turn front hand wheel back and forth to make sure it turns freely with no excess play.
6. Replace electrical panel cover.
3.5.8 Line Light Adjustment (All Models)
The line light can be adjusted if necessary as follows:
1. Remove and disconnect the display panel, then remove the top cover.
2. Loosen the three line light mounting screws (Figure 14).
Line Light
Mounting
Screws
Figure 14
3. Place a white sheet of paper or papers over the entire cut stick and turn the power on to activate the line light. Note: 24V is being supplied to line light board while power is on.
4. Slide the line light assembly forward or backward to get a single, crisp line.
5. Tighten the screws and turn power off. Replace top cover and display panel.
19
3.0 Maintenance Guide
3.5.9 Front Guard Switch Adjustment (All Models)
The front guard interlock switches must be adjusted correctly in order for machine to function properly and safely.
To adjust:
1. Turn off the power and disconnect the power cord.
2. Remove and disconnect the display panel, then remove the top cover.
Leave a very slight gap (about the thickness of a strip of paper) between the actuator and flat.
Hinge Rod
Mounting
Screws
20
Figure 15
4. Tighten screws, replace top cover and display panel.
5. Perform test found on the back page of the
Operator’s Manual to make sure machine works properly.
3.5.10 Knife/Clamp Sequence Adjustment (Models: A and AEP)
During a normal cut cycle, the clamp moves down until it reaches paper or the table. Once this happens, the knife begins to come down, and the rest of the cycle is completed. However, if the sequence adjustment screw is not set correctly, the cut sequence will not function properly. Use the following chart to determine if adjustments need to be made.
Symptom Solution
Rotate the Sequence Adjustment
Screw CLOCKWISE.
When the cut buttons are pressed, the clamp starts to move but stops before coming down, and then the knife comes down.
When the cut buttons are pressed, the clamp comes down all the way, but the clamp motor does not shut off and the knife does not come down.
Rotate the Sequence Adjustment
Screw COUNTER-CLOCKWISE.
3.0 Maintenance Guide
Make necessary adjustments by turning the Sequence Adjustment Screw (Figure 16) located on the
electrical panel (See Section 3.4 Accessing the Electrical Panel, page 12).
CCW CW
Sequence Adjustment Screw
Figure 16
3.5.11 Clamp-Up Limit Switch Adjustment (Models: A and AEP)
The clampup limit switch determines where the clamp stops in the “up” position. If the clamp stops too high or too low, adjust as follows:
1. Turn off the power and disconnect the power cord.
Attempting to adjust this limit switch or to move the clamp away from the limit switch with out disconnecting power could cause the clamp motor to inadvertently start up and cause severe injury. It is extremely important to disconnect power while making this adjustment.
2. Remove and disconnect the display panel, then remove the top cover.
3. MAKE SURE POWER IS DISCONNECTED (see caution above) and manually move the
clamp down by first disengaging the motor brake (Figure 17), and then rotating the drive belt
or pulleys by hand.
Drive Belt
Disengage Brake
Engage Brake
Figure 17
21
3.0 Maintenance Guide
4. Loosen bracket mounting screws (Figure 18), and slide bracket up or down, depending on
the type of adjustment needed. Lowering the bracket will lower the “up” position of the clamp, raising the bracket will raise the “up” position of the clamp. Then tighten screws, and also check to make sure the screws mounting the switch to the bracket are tight.
Note: Applying temporary thread lock to bracket mounting screws will help prevent screws from coming loose during operation.
Bracket Mounting
Screws
22
Clamp Up
Limit Switch
Figure 18
5. Engage motor brake (Figure 17, page 21). VERY IMPORTANT
– do not skip this step.
Damage to machine could result if the motor brake is not engaged prior to running.
6. Replace top cover and display panel. Turn on power and make a cut. Check position of clamp in “up” position – USE CAUTION, THE KNIFE EDGE IS VERY SHARP. The edge of a new knife should be above the botto m of the clamp when the knife and clamp are in the “up” positions. If the knife edge is below the clamp, repeat the adjustment procedure, moving the bracket slightly down to allow the clamp to stop below the edge of the knife. Or it may be
necessary to adjust the knife-up limit switch (see Section 3.5.12 Knife-Up Limit Switch
Adjustment, page 22). Also, the clamp should not be allowed to travel all the way to its upper
stops, as this could cause damage to the clamp mechanism. This would also require the bracket to be adjusted down.
3.5.12 Knife-Up Limit Switch Adjustment (All Models)
If the knife-up limit switch becomes loose or needs adjustment, adjust as follows:
1. Turn off the power and disconnect the power cord.
2. Remove rear bottom cover.
4. Loosen bracket mounting screws (Figure 19), and slide bracket such that mounting screws
become located in the center of the slots. Then tighten screws, and check to make sure screws mounting switch are tight also.
Note: Applying temporary thread lock to bracket mounting screws will help prevent screws from coming loose during operation.
3.0 Maintenance Guide
Mounting Screws
Figure 19
5. Replace bottom cover. Turn on power and make a cut. Check position of knife
– USE
CAUTION, THE KNIFE EDGE IS VERY SHARP. The edge of a new knife should be above the bottom of the clamp when the knife and clamp are in the “up” positions. If the knife edge is below the clamp, repeat the adjustment procedure, moving the bracket slightly in the direction that allows the knife to come up further. NOTE: The knife should not be able to come up so far that the gears become disengaged
– or damage to the machine could result.
3.5.13 Knife-Down Limit Switch Adjustment (All Models)
The down limit switch is normally adjusted by the operator from the exterior of the machine. No internal adjustments can be made, but the switch can be checked to ensure that it is functioning properly.
To check switch assembly:
1. Turn off the power and disconnect the power cord.
2. Remove rear bottom cover.
3. Check all bracket and switch hardware to make sure they are tight (Figure 20).
Bracket Mounting Screws
Limit Switch
Figure 20
23
3.0 Maintenance Guide
4. Check to make sure the switch bracket slides freely on the mounting bracket.
5. Check condition of spring.
6. Replace bottom cover.
3.5.14 Re-engaging the Knife Pull-Down Gear (All Models)
If the knife pull-down gear becomes disengaged, the following procedure must be followed in order to properly re-engage it:
1. Turn off the power and disconnect the power cord.
2. Remove rear bottom cover. It may be helpful to lower electrical panel and slide forward (see
Section 3.4 Accessing the Electrical Panel, page 12).
3. Disengage the motor brake by holding the brake lever either up or down (Figure 21).
Brake Lever
Figure 21
4. With the brake disengaged, move the gears in the directions shown in Figure 21. The
smaller gear has a small stub on it which can be used to turn the gear using a pair of pliers or locking pliers if necessary. If the larger gear cannot be moved by hand, tap on it with a rubber hammer or carefully pry it with a long bar. Be very careful not to damage the gear
teeth. Rotate the gears so that at least one whole tooth is engaged (Figure 22, page 25).
24
3.0 Maintenance Guide
Figure 22
5. Release the brake lever to its normal position.
6. Check to make sure the up and down limit switches are positioned correctly to prevent gears
from becoming disengaged again (See Section 3.5.12 page 22 and Section 3.5.13 page 23).
7. Replace bottom covers.
25
3.0 Maintenance Guide
3.6 Troubleshooting
Problem
1. The machine will not power up
– no display, no line light, and machine will not cycle.
Possible Cause
a) Power cord is disconnected. b) Main power switch/circuit breaker is off. c) Blown fuse on main circuit board. d) Disconnected wires inside machine. e) No power at electrical outlet.
2. Display and line light are on, but machine will not cycle.
3. Power is on, but backgauge display is blank.
4. Backgauge display sho ws: “----“. a) Front guard is open. b) Front guard has not been opened and closed since previous cut cycle. c) Front guard switch needs adjustment. d) Knife limit switches need adjustment. e) Clamp motor breaker switch has tripped. f) Knife/clamp sequence needs adjustment g) Disconnected wires inside machine. h) Faulty cut button. i) Faulty main circuit board. a) Disconnected wires inside machine. b) Faulty display circuit board. a) Backgauge has not been preset.
5. Power is on, but line light does not light up. a) Disconnected wires inside machine. b) Faulty line light circuit board.
Solution
a) Plug in cord. b) Turn power switch/circuit breaker on. c) Check fuse, replace if blown. d) Check for wires that are disconnected from main circuit board, power cord, etc. e) Check outlet. Repair or use another outlet. a) Close front guard. b) Open and close front guard.
c) See Section 3.5.9 Front Guard
e) Reset breaker switch - located on underside of machine (See
Operator’s Manual).
g) Check for wires that are disconnected from main circuit board, cut buttons, etc. h) Check continuity of cut buttons at circuit board connection.
Replace if necessary. i) Replace main circuit board. a) Check for wires that are disconnected from main circuit board, display circuit board, etc. b) Replace display circuit board. a) Preset Backgauge by bringing backgauge to front of machine
( refer to Operator’s Manual). a) Check for wires that are disconnected from main circuit board, line light circuit board, etc. b) Replace line light circuit board.
26
3.0 Maintenance Guide
Problem
6. Backgauge display is inaccurate.
7. Knife cuts deeper on one side than the other.
8. The machine strains through a cut.
9. Concave cutting
10. Concave cutting bottom.
– ends wide, center narrow.
– variation from top to
11. Motor runs at start up and does not stop running.
12. Knife or Clamp coasts after motor stops.
Possible Cause
a) Backgauge accuracy needs adjustment. b) Encoder malfunction. c) Faulty display circuit board. a) Knife is not seated all the way up in knife bar. b) Knife level is not set properly
Solution
a) See Section 3.5.2 Backgauge
b) Check connection between encoder and backgauge lead screw at rear of machine, or replace encoder. c) Replace display circuit board. a) Loosen knife screws and use knife lifter assembly to raise knife up tight.
a) Dull knife. b) Inadequate power source. a) Change the knife with a new or sharpened one. See
Operator’s Manual for knife changing information and instructions. b) The electrical outlet may not have sufficient power if other equipment is operating on the same line. Check voltage and/or try another outlet on a different line. a) Keep paper in dry location. a) Excessive moisture at edges of paper. a) Knife dull or incorrectly ground. a) Change the knife with a new or sharpened one. See
Operator’s Manual for knife changing information and instructions.
a) Knife up limit switch out of adjustment. a) Motor brake is malfunctioning or worn out. a) Replace motor brake. See
Parts Lists in this manual for part number. Replacement instructions included with part. a) Knife/Clamp out of sequence
13. During a cycle, the clamp starts to move but stops before coming down, and then the knife comes down. (SA/AEP)
14. During a cycle, the clamp comes down all the way, but the clamp motor does not shut off and the knife does not come down. (SA/AEP) a) Knife/Clamp out of sequence
27
4.0 Parts Lists
4.0 Parts Lists
4.1 Main Asm.
– Backgauge Drive (Models: SA, 120/230V, 50/60 Hz)
63000 Sheet 1
28
4.0 Parts Lists
NO. PART NO.
1 47053
2 56552
3 60115
4 63047
5 63100
6 63201
7 63202
8 63203
9 63208
10 63215
11 63216
12 63219
13 11288-5
14 47214-2
DESCRIPTION
COUPLING
BALL BEARING- 3/8 X .875
ADJUSTABLE PILLOW BLOCK
HAND WHEEL - 4 INCH
BASE WELDMENT
GUIDE ROD BRACKET- FRONT
GUIDE SHAFT
BACKGAUGE CARRIER
ENCODER PLATE
LEADSCREW- MANUAL BACKGAUGE
LEADSCREW NUT- MANUAL BACKGAUGE
PILLOW BLOCK BRACKET
NYLON WASHER
SHOULDER WASHER
15 A-10081-4
16 E-2467
17 E-1152-104
18 EE-2534-3
SPLIT COLLAR
ENCODER
STANDOFF
ENCODER CABLE
19 H-21S-250-0750 ROLL PIN - 1/4 X 3/4
20 H-6417-6 NUT - 3/8-16 HEX
21 H-6424-4
22 H-6424-6
23 H-6890-606
NUT - 1/4-20 HEX JAM
NUT - 3/8-16 HEX JAM
SCREW - 3/8-16 X 3/4 NYLON SOC SET
24 H-6909-508
25 H-6910-406
26 H-6918-404
27 H-6918-410
28 H-6918-604
29 H-6918-606
30 H-6938-406
31 H-6940-412
32 H-7321-4
33 H-7321-6
34 H-7327-8
35 H-7327-12
36 S-1681-3
37 S-1781-135
38 S-2021-2
SCREW - 5/16-18 X 1" FLAT HEAD CAP
SCREW - 1/4-20 X 3/4 BUTTON HEAD CAP
SCREW - 1/4-20 X 1/2 SOCKET HEAD CAP
SCREW - 1/4-20 X 1-1/4 SOCKET HEAD CAP
SCREW - 3/8-16 X 1/2 SOCKET HEAD CAP
SCREW - 3/8-16 X 3/4 SOCKET HEAD CAP
SCREW - 1/4-20 X 3/8 CUP SOC SET
SCREW - 1/4-20 X 3/4 FLAT SOC SET
WASHER - 1/4 SAE PLAIN
WASHER - 3/8 SAE PLAIN
WASHER - 1/4 MEDIUM LOCK
WASHER - 3/8 MEDIUM LOCK
WASHER- WAVE SPRING
FRONT LABEL - 185 SA
SPRING PLUNGER
1
1
2
2
1
1
1
1
QTY
1
1
1
1
1
1
2
2
5
3
2
2
1
2
1
4
1
1
1
2
5
4
4
1
2
2
2
4
2
1
29
4.0 Parts Lists
4.2 Main Asm.
– Backgauge Drive (Models: A, 120/230V, 50/60 Hz)
63000 Sheet 1
30
4.0 Parts Lists
NO. PART NO.
1 47053
2 56552
3 60115
4 63047
5 63100
6 63201
7 63202
8 63203
9 63208
10 63215
11 63216
12 63219
13 11288-5
14 47214-2
15 A-10081-4
DESCRIPTION
COUPLING
BALL BEARING- 3/8 X .875
ADJUSTABLE PILLOW BLOCK
HAND WHEEL - 4 INCH
BASE WELDMENT
GUIDE ROD BRACKET- FRONT
GUIDE SHAFT
BACKGAUGE CARRIER
ENCODER PLATE
LEADSCREW- MANUAL BACKGAUGE
LEADSCREW NUT- MANUAL BACKGAUGE
PILLOW BLOCK BRACKET
NYLON WASHER
SHOULDER WASHER
SPLIT COLLAR
16 E-2467
17 E-1152-104
ENCODER
STANDOFF
18 EE-2534-3 ENCODER CABLE
19 H-21S-250-0750 ROLL PIN - 1/4 X 3/4
20 H-6417-6
21 H-6424-4
22 H-6424-6
23 H-6890-606
NUT - 3/8-16 HEX
NUT - 1/4-20 HEX JAM
NUT - 3/8-16 HEX JAM
SCREW - 3/8-16 X 3/4 NYLON SOC SET
24 H-6909-508
25 H-6910-406
26 H-6918-404
27 H-6918-410
28 H-6918-604
29 H-6918-606
30 H-6938-406
31 H-6940-412
SCREW - 5/16-18 X 1" FLAT HEAD CAP
SCREW - 1/4-20 X 3/4 BUTTON HEAD CAP
SCREW - 1/4-20 X 1/2 SOCKET HEAD CAP
SCREW - 1/4-20 X 1-1/4 SOCKET HEAD CAP
SCREW - 3/8-16 X 1/2 SOCKET HEAD CAP
SCREW - 3/8-16 X 3/4 SOCKET HEAD CAP
SCREW - 1/4-20 X 3/8 CUP SOC SET
SCREW - 1/4-20 X 3/4 FLAT SOC SET
32 H-7321-4
33 H-7321-6
34 H-7327-8
35 H-7327-12
36 S-1681-3
37 S-1781-141
38 S-2021-2
WASHER - 1/4 SAE PLAIN
WASHER - 3/8 SAE PLAIN
WASHER - 1/4 MEDIUM LOCK
WASHER - 3/8 MEDIUM LOCK
WASHER- WAVE SPRING
FRONT LABEL - 185A/AEP
SPRING PLUNGER
4
2
1
2
1
2
2
2
2
5
3
2
1
2
1
2
1
1
1
5
4
4
4
1
2
2
2
1
1
1
1
QTY
1
1
1
1
1
1
1
31
4.0 Parts Lists
4.3 Main Asm.
– Backgauge Drive (Models: AEP, 120/230V, 50/60 Hz)
63000 Sheet 1
S/N 131411 and Below
32
35
36
37
38
39
40
41
42
43
44
45
46
30
31
32
33
34
25
26
27
28
29
62
63
64
65
66
67
56
57
58
59
60
61
47
48
49
50
51
52
53
54
55
16
17
18
19
20
10
11
12
13
14
15
21
22
23
24
NO. PART NO.
1 47053
2
3
56355
56552
4
5
6
7
8
9
56563
63100
63201
63202
63203
63205
63206
63207
63208
63211
63212
63213
63214
63218
63220
63221
47214-2
63210-1
A-11202
A-10081-4
E-2467
H-6918-610
H-6918-44006
H-6918-102403
H-6918-102404
H-6940-412
H-6940-102404
H-7321-4
H-7321-6
H-7321-N4
H-7321-N10
H-7322-8
H-7324-N6
H-7327-8
H-7327-12
H-7327-N10
H6910-6-3203
S-1193-37
S-1681-3
S-1781-141
S-2021-2
SU-30-107
E-1152-56
E-1152-104
E-1600-167
E-2204-1
E-2330-3
EE-3151
EE-3167
EE-2534-3
H-21S-250-0750
H-21S-250-1500
H-6417-4
H-6417-6
H-6423-N4
H-6424-4
H-6424-6
H-6890-606
H-6909-508
H-6918-404
H-6918-410
H-6918-424
H-6918-604
H-6918-606
DESCRIPTION
COUPLING
PROXIMITY BKT
BALL BEARING- 3/8 X .875
TIMING PULLEY- 20 GROOVE
BASE WELDMENT
GUIDE ROD BRACKET- FRONT
GUIDE SHAFT
BACKGAUGE CARRIER
LEADSCREW - POWER BACKGAUGE
LEADSCREW NUT - POWER BACKGAUGE
TIMING PULLEY- 40 GROOVE, XL
ENCODER PLATE
FRONT PILLOW BLOCK ASSEMBLY
PROXIMITY ACTUATOR- BACKGAUGE
TORSION SPRING
ACTUATOR
KNOB
PILLOW BLOCK BRACKET
CONTROL KNOB SHAFT
SHOULDER WASHER
FRONT PILLOW BLOCK
TIMING BELT- 160XL038
SPLIT COLLAR
ENCODER
STANDOFF
STANDOFF
MOTOR- 1/15 HP, 90 VDC
PROXIMITY SWITCH
FUSE - METRIC, GLASS TUBE 2 AMP SLOW BLOW
P.C. BOARD - MOTOR CONTROL
POTENTIOMETER
ENCODER CABLE
ROLL PIN - 1/4 X 3/4
ROLL PIN - 1/4 X 1-1/2
NUT - 1/4-20 HEX
NUT - 3/8-16 HEX
NUT - #4-40 HEX KEP
NUT - 1/4-20 HEX JAM
NUT - 3/8-16 HEX JAM
SCREW - 3/8-16 X 3/4 NYLON SOC SET
SCREW - 5/16-18 X 1" FLAT HEAD CAP
SCREW - 1/4-20 X 1/2 SOCKET HEAD CAP
SCREW - 1/4-20 X 1-1/4 SOCKET HEAD CAP
SCREW - 1/4-20 X 3 SOCKET HEAD CAP
SCREW - 3/8-16 X 1/2 SOCKET HEAD CAP
SCREW - 3/8-16 X 3/4 SOCKET HEAD CAP
SCREW - 3/8-16 X 1-1/4 SOCKET HEAD CAP
SCREW - #4-40 X 3/4 SOCKET HEAD CAP
SCREW - #10-24 X 3/8 SOCKET HEAD CAP
SCREW - #10-24 X 1/2 SOCKET HEAD CAP
SCREW - 1/4-20 X 3/4 FLAT SOC SET
SCREW - #10-24 X 1/4 FLAT SOC SET
WASHER - 1/4 SAE PLAIN
WASHER - 3/8 SAE PLAIN
WASHER - #4 SAE PLAIN
WASHER - #10 SAE PLAIN
WASHER - 1/2 POLISHED
WASHER - #6 INT TOOTH
WASHER - 1/4 MEDIUM LOCK
WASHER - 3/8 MEDIUM LOCK
WASHER - #10 MEDIUM LOCK
SCREW - #6-32 X 3/8 BUTTON HEAD CAP
E-RING - 3/8"
WASHER- WAVE SPRING
FRONT LABEL - 185A/AEP
SPRING PLUNGER
GREASE- DAMPENING1200 VISCOSITY
5
3
2
1
2
2
2
6
2
1
4
2
1
1
1
2
1
4
2
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
2
1
QTY
2
1
1
1
1
1
1
1
1
4
1
1
1
1
1
4
2
4
6
8
4
2
2
1
9
8
2
4
2
2
4.0 Parts Lists
33
4.0 Parts Lists
4.4 Main Asm.
– Backgauge Drive (Models: AEP, 120/230V, 50/60 Hz)
63000 Sheet 1
S/N 131412 and Above
34
35
36
37
38
39
40
41
42
43
44
45
46
30
31
32
33
34
25
26
27
28
29
16
17
18
19
20
10
11
12
13
14
15
21
22
23
24
NO. PART NO.
1 47053
2
3
49261
56355
4
5
6
7
8
9
56552
56563
63100
63201
63202
63203
63205
63206
63207
63208
63211
63212
63213
63214
63218
63221
11288-5
47214-2
56676-1
63210-3
63220-1
62
63
64
65
66
56
57
58
59
60
61
47
48
49
50
51
52
53
54
55
67
68
69
70
71
72
73
74
H-6913-405
H-6918-404
H-6918-406
H-6918-410
H-6918-604
H-6918-606
H-6918-610
H-6918-44005
H-6918-102403
H-6918-102404
H-6938-406
H-6938-102404
H-7321-4
H-7321-5
H-7321-6
H-7321-#4
H-7321-#10
H-7324-#6
H-7327-8
H-7327-10
H-7327-12
H-7327-#10
S-1193-37
S-1350-16
S-1681-3
S-1781-141
S-1781-155
S-1781-190
A-11202
A-10081-4
A-10257-23
E-2467
E-1152-56
E-1152-104
E-1600-167
EE-3151
EE-3167
EE-3169
EE-2534-3
H-21S-250-0750
H-21S-250-1500
H-6417-5
H-6423-#4
H-6424-4
H-6424-6
H-6890-606
H-6909-508
H-6910-605
H-6910-63203
H-6910-102404
DESCRIPTION
COUPLING
ENDCODER MOUNTING BRACKET
PROXIMITY BKT
BALL BEARING- 3/8 X .875
TIMING PULLEY- 20 GROOVE
BASE WELDMENT
GUIDE ROD BRACKET- FRONT
GUIDE SHAFT
BACKGAUGE CARRIER
LEADSCREW - POWER BACKGAUGE
LEADSCREW NUT
TIMING PULLEY- 40 GROOVE, XL
ENCODER PLATE
FRONT PILLOW BLOCK ASSEMBLY
PROXIMITY ACTUATOR- BACKGAUGE
TORSION SPRING
ACTUATOR
KNOB
CONTROL KNOB SHAFT
WASHER/SPACER
SHOULDER WASHER
COUPLING
FRONT PILLOW BLOCK
PILLOW BLOCK BRACKET
TIMING BELT- 160XL038
COLLAR - CLAMP
FLANGE BEARING
ENCODER
STANDOFF
STANDOFF
MOTOR- 1/15 HP, 90 VDC
P.C. BOARD - MOTOR CONTROL
POTENTIOMETER
PROX. ASM.
ENCODER CABLE
ROLL PIN - 1/4 X 3/4
ROLL PIN - 1/4 X 1-1/2
NUT - 5/16-18 HEX
NUT - #4-40 HEX KEP
NUT - 1/4-20 HEX JAM
NUT - 3/8-16 HEX JAM
SCREW - 3/8-16 X 3/4 NYLON SOC SET
SCREW - 5/16-18 X 1" FLAT HEAD CAP
SCREW - 3/8-16 X 5/8 BUTTON HEAD CAP
SCREW - #6-32 X 3/8 BUTTON HEAD CAP
SCREW - #10-24 X 1/2 BUTTON HEAD CAP
SCREW - 1/4-20 X 5/8 HEX HEAD CAP
SCREW - 1/4-20 X 1/2 SOCKET HEAD CAP
SCREW - 1/4-20 X 3/4 SOCKET HEAD CAP
SCREW - 1/4-20 X 1-1/4 SOCKET HEAD CAP
SCREW - 3/8-16 X 1/2 SOCKET HEAD CAP
SCREW - 3/8-16 X 3/4 SOCKET HEAD CAP
SCREW - 3/8-16 X 1-1/4 SOCKET HEAD CAP
SCREW - #4-40 X 5/8 SOCKET HEAD CAP
SCREW - #10-24 X 3/8 SOCKET HEAD CAP
SCREW - #10-24 X 1/2 SOCKET HEAD CAP
SCREW - 1/4-20 X 3/8 CUP SOC SET
SCREW - #10-24 X 1/4 CUP SOC SET
WASHER - 1/4 SAE PLAIN
WASHER - 5/16 SAE PLAIN
WASHER - 3/8 SAE PLAIN
WASHER - #4 SAE PLAIN
WASHER - #10 SAE PLAIN
WASHER - #6 INT TOOTH
WASHER - 1/4 MEDIUM LOCK
WASHER - 5/16 MEDIUM LOCK
WASHER - 3/8 MEDIUM LOCK
WASHER - #10 MEDIUM LOCK
E-RING - 3/8"
STRAIN RELIEF BUSHING
WASHER - WAVE SPRING
FRONT LABEL - 185A/AEP CMC
FRONT LABEL - 185A/AEP DAEHO
LABEL - SHOCK WARNING
2
2
5
3
1
2
1
3
1
2
4
2
2
1
1
1
1
1
2
1
1
4
1
1
1
1
2
1
1
1
1
1
1
2
1
1
1
QTY
1
1
1
1
1
1
1
1
1
2
4
4
6
2
2
1
1
8
2
4
2
4
2
2
2
2
2
2
4
6
4
1
1
1
1
1
1
4.0 Parts Lists
35
4.0 Parts Lists
4.5 Main Asm.
– Knife Drive (All Models)
63000 Sheet 2
36
4.0 Parts Lists
NO. PART NO.
1 63002
2 63018
3 63062
4 63063
5 63064
6 63066
7 63067
8 63086
9 35048-22
10 47136-11
11 E-1152-107
12 E-3112-1
DESCRIPTION
GEARBOX ASSEMBLY
PULL-DOWN LINK
LOWER LIMIT SWITCH BRACKET
SWITCH ADJUSTMENT BRACKET
UPPER LIMIT SWITCH BRACKET
SLIDER BRACKET
PIN - LOWER PULL DOWN
ACTUATOR
SPRING
SPRING
STANDOFF
MICROSWITCH
13 E-3112-2
14 H-6910-404
MICROSWITCH
SCREW - 1/4-20 X 1/2 BUTTON HEAD CAP
15 H-6910-405 SCREW - 1/4-20 X 5/8 BUTTON HEAD CAP
16 H-6910-404SS SCREW - 1/4-20 X 1/2 BUT. HEAD CAP STAINLESS
17 H-6913-610 SCREW - 3/8-16 X 1-1/4 HEX HEAD CAP
18 H-6918-428 SCREW - 1/4-20 X 3-1/2 SOCKET HEAD CAP
19 H-6918-63208 SCREW - #6-32 X 1 SOCKET HEAD CAP
20 H-7321-4
21 H-7322-4
WASHER - 1/4 SAE PLAIN
WASHER - 1/4 POLISHED
22 H-7324-N6
23 H-7327-8
24 H-7327-12
25 S-1694
26 S-1073-75
WASHER - #6 INT TOOTH
WASHER - 1/4 MEDIUM LOCK
WASHER - 3/8 MEDIUM LOCK
TYRAP
RETAINING RING
1
4
1
2
4
1
4
2
1
4
2
4
2
2
QTY
1
1
1
1
1
1
1
1
1
1
3
1
37
4.0 Parts Lists
4.6 Main Asm.
– Bottom Side Electrical (Models: SA, 120V, 60 Hz)
63000 Sheet 3
38
NO. PART NO.
1 63084
2 63085
3 47214-1
4 E-3073
5
6
7
8
E-1736-2
E-3073-3
E-3074-6
EE-3154
DESCRIPTION
SLIDER BRACKET - RH
SLIDER BRACKET - LH
SHOULDER WASHER
PUSHBUTTON SWITCH
QUENCHARC
PUSHBUTTON SWITCH
CIRCUIT BREAKER AND ON/OFF SWITCH, 30A
ELEC. PANEL - 185 SA - 120V - 60HZ
9 EE-3163
10 H-6424-4
POWER CORD - 120V
NUT - 1/4-20 HEX JAM
11 H-6424-6 NUT - 3/8-16 HEX JAM
12 H-6910-404 SCREW - 1/4-20 X 1/2 BUTTON HEAD CAP
13 H-6910-408 SCREW - 1/4-20 X 1 BUTTON HEAD CAP
14 H-6940-632 SCREW - 3/8-16 X 2 FLAT SOC SET
15 H-7324-8 WASHER - 1/4 INT TOOTH
16 H-7327-8
17 S-1350-16
18 S-1694-1
WASHER - 1/4 MEDIUM LOCK
STRAIN RELIEF BUSHING
TYRAP
1
2
1
6
1
1
2
6
1
4
QTY
1
1
1
1
2
1
1
1
4.0 Parts Lists
39
4.0 Parts Lists
4.7 Main Asm.
– Bottom Side Electrical (Models: A/AEP, 120V, 60 Hz)
63000 Sheet 3
40
4.0 Parts Lists
NO. PART NO.
1 63084
2 63085
3 47214-1
4 E-3073
DESCRIPTION
SLIDER BRACKET - RH
SLIDER BRACKET - LH
SHOULDER WASHER
PUSHBUTTON SWITCH
5 E-3117
6 E-1736-2
7 E-2416-5
8 E-2709-3
BOOT - RUBBER, MOTOR CAPACITOR
QUENCHARC
CAPACITOR - 80 MFD
BRACKET - CAPACITOR
9 E-3073-1
10 E-3073-3
PUSHBUTTON SWITCH
PUSHBUTTON SWITCH
11
12
E-3074-6
EE-3133
EE-3133-2
CIRCUIT BREAKER AND ON/OFF SWITCH, 30A
ELEC. PANEL
– 3-WIRE (+2 BRAKE) CLAMP MOTOR
ELEC. PANEL
– 6-WIRE (+2 BRAKE) CLAMP MOTOR
POWER CORD - 120V 13 EE-3163
14 H-6424-4
15 H-6424-6
16 H-6910-404
17 H-6910-408
NUT - 1/4-20 HEX JAM
NUT - 3/8-16 HEX JAM
SCREW - 1/4-20 X 1/2 BUTTON HEAD CAP
SCREW - 1/4-20 X 1 BUTTON HEAD CAP
18 H-6918-102404 SCREW - #10-24 X 1/2 SOCKET HEAD CAP
19 H-6940-632
20 H-7324-8
SCREW - 3/8-16 X 2 FLAT SOC SET
WASHER - 1/4 INT TOOTH
21 H-7327-8
22 H-7327-N10
23 S-1350-16
24 S-1694-1
WASHER - 1/4 MEDIUM LOCK
WASHER - #10 MEDIUM LOCK
STRAIN RELIEF BUSHING
TYRAP
1
1
1
1
2
1
1
QTY
1
1
1
1
1
1
2
1
2
1
2
1
6
6
2
1
4
41
4.0 Parts Lists
4.8 Main Asm.
– Bottom Side Electrical (Models: SA, 230V, 60 Hz)
63000 Sheet 3
42
4 E-3073
5 E-1736-2
6 E-3073-3
7 E-3074-1
DESCRIPTION
SLIDER BRACKET - RH
NO. PART NO.
1 63084
2
3
63085
47214-1
SLIDER BRACKET - LH
SHOULDER WASHER
PUSHBUTTON SWITCH
QUENCHARC
PUSHBUTTON SWITCH
CIRCUIT BREAKER AND ON/OFF SWITCH, 15A
POWER CORD
– 230V 60HZ
ELEC. PANEL - 185 SA - 230V - 50/60
8 EE-2778
9 EE-3154-1
10
11
H-6424-4
H-6424-6
NUT - 1/4-20 HEX JAM
NUT - 3/8-16 HEX JAM
12 H-6910-404 SCREW - 1/4-20 X 1/2 BUTTON HEAD CAP
13 H-6910-408 SCREW - 1/4-20 X 1 BUTTON HEAD CAP
14 H-6940-632 SCREW - 3/8-16 X 2 FLAT SOC SET
15 H-7324-8 WASHER - 1/4 INT TOOTH
16 H-7327-8
17 S-1350-16
18 S-1694-1
WASHER - 1/4 MEDIUM LOCK
STRAIN RELIEF BUSHING
TYRAP
6
1
1
2
1
1
2
1
QTY
1
1
1
1
2
1
1
6
1
4
4.0 Parts Lists
43
4.0 Parts Lists
4.9 Main Asm.
– Bottom Side Electrical (Models: A/AEP, 230V, 60 Hz)
63000 Sheet 3
44
4.0 Parts Lists
NO. PART NO.
1 63084
2 63085
3 47214-1
4 E-3073
5 E-3117
6 E-1736-2
7 E-2416-5
DESCRIPTION
SLIDER BRACKET - RH
SLIDER BRACKET - LH
SHOULDER WASHER
PUSHBUTTON SWITCH
BOOT - RUBBER, MOTOR CAPACITOR
QUENCHARC
CAPACITOR - 80 MFD
8 E-2709-3
9 E-3073-1
10
11
14
15
E-3073-3
E-3074-1
12 EE-2778
13 EE-3133-1
H-6424-4
H-6424-6
16 H-6910-404
17 H-6910-408
BRACKET - CAPACITOR
PUSHBUTTON SWITCH
PUSHBUTTON SWITCH
CIRCUIT BREAKER AND ON/OFF SWITCH, 15A
POWER CORD
– 230V 60HZ
ELEC. PANEL - 185 A/AEP - 230V - 50/60
NUT - 1/4-20 HEX JAM
NUT - 3/8-16 HEX JAM
SCREW - 1/4-20 X 1/2 BUTTON HEAD CAP
SCREW - 1/4-20 X 1 BUTTON HEAD CAP
18 H-6918-102404 SCREW - #10-24 X 1/2 SOCKET HEAD CAP
19 H-6940-632 SCREW - 3/8-16 X 2 FLAT SOC SET
20 H-7324-8
21 H-7327-8
22 H-7327-N10
23 S-1350-16
24 S-1694-1
WASHER - 1/4 INT TOOTH
WASHER - 1/4 MEDIUM LOCK
WASHER - #10 MEDIUM LOCK
STRAIN RELIEF BUSHING
TYRAP
1
1
2
1
1
1
1
1
QTY
1
1
1
1
1
2
1
2
6
2
1
4
6
1
2
1
45
4.0 Parts Lists
4.10 Main Asm.
– Bottom Side Electrical (Models: SA, 230V, 50 Hz)
63000 Sheet 3
46
NO. PART NO.
1 63084
2 63085
3 47214-1
4 E-3073
5 E-1736-2
6 E-3073-3
7 E-3074-1
DESCRIPTION
SLIDER BRACKET - RH
SLIDER BRACKET - LH
SHOULDER WASHER
PUSHBUTTON SWITCH
QUENCHARC
PUSHBUTTON SWITCH
CIRCUIT BREAKER AND ON/OFF SWITCH, 15A
8 EE-2778-1
9 EE-3154-1
10 H-6424-4
11 H-6424-6
POWER CORD - 230V EURO
ELEC. PANEL - 185 SA - 230V - 50/60
NUT - 1/4-20 HEX JAM
NUT - 3/8-16 HEX JAM
12 H-6910-404 SCREW - 1/4-20 X 1/2 BUTTON HEAD CAP
13 H-6910-408 SCREW - 1/4-20 X 1 BUTTON HEAD CAP
14 H-6940-632 SCREW - 3/8-16 X 2 FLAT SOC SET
15 H-7324-8 WASHER - 1/4 INT TOOTH
16 H-7327-8
17 S-1350-16
18 S-1694-1
WASHER - 1/4 MEDIUM LOCK
STRAIN RELIEF BUSHING
TYRAP
6
1
1
2
1
1
2
1
QTY
1
1
1
1
2
1
1
6
1
4
4.0 Parts Lists
47
4.0 Parts Lists
4.11 Main Asm.
– Bottom Side Electrical (Models: A/AEP, 230V, 50 Hz)
63000 Sheet 3
48
4.0 Parts Lists
NO. PART NO.
1 63084
2 63085
3 47214-1
4 E-3073
5 E-3117
6 E-1736-2
7 E-2416-5
8 E-2709-3
9 E-3073-1
10 E-3073-3
11 E-3074-1
12 EE-2778-1
13 EE-3133-1
14 H-6424-4
15 H-6424-6
DESCRIPTION
SLIDER BRACKET - RH
SLIDER BRACKET - LH
SHOULDER WASHER
PUSHBUTTON SWITCH
BOOT - RUBBER, MOTOR CAPACITOR
QUENCHARC
CAPACITOR - 80 MFD
BRACKET - CAPACITOR
PUSHBUTTON SWITCH
PUSHBUTTON SWITCH
CIRCUIT BREAKER AND ON/OFF SWITCH, 15A
POWER CORD - 230V EURO
ELEC. PANEL - 185 A/AEP - 230V - 50/60
NUT - 1/4-20 HEX JAM
NUT - 3/8-16 HEX JAM
16 H-6910-404
17 H-6910-408
SCREW - 1/4-20 X 1/2 BUTTON HEAD CAP
SCREW - 1/4-20 X 1 BUTTON HEAD CAP
18 H-6918-102404 SCREW - #10-24 X 1/2 SOCKET HEAD CAP
19 H-6940-632 SCREW - 3/8-16 X 2 FLAT SOC SET
20 H-7324-8
21 H-7327-8
22 H-7327-N10
23 S-1350-16
24 S-1694-1
WASHER - 1/4 INT TOOTH
WASHER - 1/4 MEDIUM LOCK
WASHER - #10 MEDIUM LOCK
STRAIN RELIEF BUSHING
TYRAP
1
1
2
1
1
1
1
1
QTY
1
1
1
1
1
2
1
2
6
2
1
4
6
1
2
1
49
4.0 Parts Lists
4.12 Main Asm.
– Clamp (Models: SA, 120/230V, 50/60 Hz)
63000 Sheet 4
50
NO. PART NO.
1 63019
2 63021
3 63022
DESCRIPTION
CLAMP
TORSION BAR
TORSION LINK
4 63023
5 63024
CLAMP LEADSCREW
ARCH WELDMENT
6
7
63045
63029
63029-2
8 A-10081-7
HAND WHEEL - 6 INCH
NUT - LEADSCREW, 1-
1/4” SQUARE
NUT - LEADSCREW, 1-
1/4” WIDE X 2” LONG
SPLIT COLLAR
9 A-10257-19 FLANGE BEARING
10 H-5246-618 DOWEL PIN - 3/8 X 2-1/4 HD GD
11 H-5254-606 SCREW - 3/8 X 3/4 SHSS
12 H-5254-608 SCREW - 3/8 X 1 SHSS
13 H-6417-4 NUT - 1/4-20 HEX
14 H-6918-406 SCREW - 1/4-20 X 3/4 SOCKET HEAD CAP
15 H-6918-510 SCREW - 5/16-18 X 1-1/4 SOCKET HEAD CAP
16 H-6938-404 SCREW - 1/4-20 X 1/4 CUP SOC SET
17 H-6947-406 SCREW - 1/4-20 X 3/4 FULL DOG POINT SOC SET
18 H-7327-10 WASHER - 5/16 MEDIUM LOCK
19 S-1193-62
20 S-1295-8
21 S-1300-4
E-RING - 5/8"
THRUST WASHER
THRUST BEARING
QTY
1
1
2
1
1
1
1
2
2
2
4
2
2
2
2
2
1
4
1
3
1
4.0 Parts Lists
51
4.0 Parts Lists
4.13 Main Asm.
– Clamp (Models: A/AEP, 120V, 60 Hz, S/N 071032 and
Below)
63000 Sheet 4
52
4.0 Parts Lists
NO. PART NO.
1 60053
2 63019
3 63021
4 63022
5 63024
6 63036
7 63037
8 63075
9 63076
10 63081
11 63083
12 63029-2
DESCRIPTION
MAGNET - RARE EARTH
CLAMP
TORSION BAR
TORSION LINK
ARCH WELDMENT
ACTUATOR
BUMPER
CLAMP LEADSCREW
13 63038-2
14 63078-1
15 A-10081-7
16 A-10257-19
17 E-1600-40
MOTOR BRACKET
CLAMP PULLEY ASSEMBLY - 80 GROOVE
COUNTERWEIGHT
NUT - CLAMP LEADSCREW
MOTOR PULLEY - 5MM GT2, 25MM X 22 GROOVE
TIMING BELT - 5MM GT2, 25MM X 195T
SPLIT COLLAR
FLANGE BEARING
1/2 HP 115V 60HZ MOTOR W/ BRAKE
18 H-5246-618
19 H-5254-606
DOWEL PIN - 3/8 X 2-1/4 HD GD
SCREW - 3/8 X 3/4 SHSS
20 H-5254-608 SCREW - 3/8 X 1 SHSS
21 H-6123-30304 MACHINE KEY - .188 X .188 X .500
22 H-6123-30312 MACHINE KEY - .188 X .188 X 1.500
23 H-6417-4 NUT - 1/4-20 HEX
24 H-6913-405
25 H-6918-406
SCREW - 1/4-20 X 5/8 HEX HEAD CAP
SCREW - 1/4-20 X 3/4 SOCKET HEAD CAP
26 H-6918-408
27 H-6918-508
28 H-6918-510
29 H-6938-404
30 H-7321-4
31 H-7321-5
32 H-7322-8
33 H-7327-8
34 H-7327-10
35 S-1073-50
36 S-1193-62
37 S-1295-8
38 S-1300-4
SCREW - 1/4-20 X 1 SOCKET HEAD CAP
SCREW - 5/16-18 X 1 SOCKET HEAD CAP
SCREW - 5/16-18 X 1-1/4 SOCKET HEAD CAP
SCREW - 1/4-20 X 1/4 CUP SOC SET
WASHER - 1/4 SAE PLAIN
WASHER - 5/16 SAE PLAIN
WASHER - 1/2 POLISHED
WASHER - 1/4 MEDIUM LOCK
WASHER - 5/16 MEDIUM LOCK
RETAINING RING
E-RING - 5/8"
THRUST WASHER
THRUST BEARING
1
2
4
3
2
2
2
2
1
1
2
2
1
QTY
2
1
1
2
1
1
1
1
1
1
1
1
4
4
2
4
8
1
4
4
2
1
1
3
1
53
4.0 Parts Lists
4.14 Main Asm.
– Clamp (Models: A/AEP, 120/230V, 60 Hz, S/N 071033 and Above)
63000 Sheet 4
54
4.0 Parts Lists
NO. PART NO.
1 60041
2 60053
3 63019
4 63021
5 63022
6 63024
7 63037
8 63075
9 63076
10 63029-2
11 63038-2
12 63078-1
13 63081-1
14 A-10081-7
15 A-10172-27
DESCRIPTION
ACTUATOR WELDMENT
MAGNET - RARE EARTH
CLAMP
TORSION BAR
TORSION LINK
ARCH WELDMENT
BUMPER
CLAMP LEADSCREW
MOTOR BRACKET
NUT - CLAMP LEADSCREW, 185A
MOTOR PULLEY - 5MM GT2, 25MM X 22 GROOVE
TIMING BELT - 5MM GT2, 25MM X 195T
CLAMP PULLEY ASSEMBLY - 80 GROOVE
SPLIT COLLAR
BEARING - SLEEVE
16 A-10257-19
17
E-1600-40
E-1600-39
FLANGE BEARING
1/2 HP 115V 60HZ MOTOR (3 WIRE + 2 BRAKE WIRES)
18 H-5246-618
19 H-5254-606
20 H-5254-608
1/2 HP 115/230 50/60 MOTOR (6 WIRE + 2 BRAKE WIRES)
DOWEL PIN - 3/8 X 2-1/4 HD GD
SCREW - 3/8 X 3/4 SHSS
SCREW - 3/8 X 1 SHSS
21 H-6123-30304 MACHINE KEY - .188 X .188 X .500
22 H-6123-30312 MACHINE KEY - .188 X .188 X 1.500
23 H-6417-4
24 H-6913-405
NUT - 1/4-20 HEX
SCREW - 1/4-20 X 5/8 HEX HEAD CAP
25 H-6918-406
26 H-6918-416
27 H-6918-508
28 H-6918-510
SCREW - 1/4-20 X 3/4 SOCKET HEAD CAP
SCREW - 1/4-20 X 2 SOCKET HEAD CAP
SCREW - 5/16-18 X 1 SOCKET HEAD CAP
SCREW - 5/16-18 X 1-1/4 SOCKET HEAD CAP
29 H-6938-404
30 H-7321-4
31 H-7321-5
32 H-7322-8
33 H-7327-8
34 H-7327-10
35 S-1073-50
36 S-1193-62
37 S-1295-8
38 S-1300-4
SCREW - 1/4-20 X 1/4 CUP SOC SET
WASHER - 1/4 SAE PLAIN
WASHER - 5/16 SAE PLAIN
WASHER - 1/2 POLISHED
WASHER - 1/4 MEDIUM LOCK
WASHER - 5/16 MEDIUM LOCK
RETAINING RING
E-RING - 5/8"
THRUST WASHER
THRUST BEARING
QTY
1
2
1
1
2
1
1
1
1
3
1
2
1
1
1
1
1
2
4
4
3
4
2
1
4
4
8
1
1
3
1
2
2
2
1
1
2
4
55
4.0 Parts Lists
4.15 Main Asm.
– Knife (All Models)
63000 Sheet 5
56
4.0 Parts Lists
NO. PART NO.
1 63015
2 63017
3 63018
4 63068
5 63069
6 63087
7 63088
8 63091
DESCRIPTION
CUT STICK
KNIFE
PULL-DOWN LINK
PIN - UPPER PULL DOWN
KNIFE BAR MOUNTED GUARD
GIB
GIB SUPPORT
CLAMP GUIDE BLOCK
9 61065-750032
K-63016-1
10
63016-1
11 63030-1
12 63031-1
13 H-6417-4
14 H-6417-5
15 H-6442-4
16 H-6451-0500
17 H-6909-404
SHLD SCR SHORTENING SHIM- 3/4
KNIFE BAR KIT
– S/N’S 071063 AND BELOW
KNIFE BAR W/PINS
– S/N’S 071064 AND UP
ROLLER
SLIDE PLATE
NUT - 1/4-20 HEX
NUT - 5/16-18 HEX
NUT - 1/4-20 NYLOC
RING - EXTERNAL GRIPPING
SCREW - 1/4-20 X 1/2" FLAT HEAD CAP
18 H-6909-416
19 H-6910-505
SCREW - 1/4-20 X 2" FLAT HEAD CAP
SCREW - 5/16-18 X 5/8 BUTTON HEAD CAP
20 H-6910-102403SS SCREW - #10-24 X 3/8 BUT. HEAD CAP STAINLESS
21 H-6918-428
22 H-6940-528
23 H-6940-540
24 H-6992-536
25 H-7321-5
SCREW - 1/4-20 X 3-1/2 SOCKET HEAD CAP
SCREW - 5/16-18 X 1-3/4 FLAT SOC SET
SCREW - 5/16-18 X 2-1/2 FLAT SOC SET
SCREW - 5/16-18 X 4-1/2 FULL THD HEX HD
WASHER - 5/16 SAE PLAIN
1
1
2
2
1
2
QTY
1
1
1
1
2
2
1
1
6
3
18
1
2
13
2
6
2
4
4
57
4.0 Parts Lists
4.16 Main Asm.
– Front Shield (All Models)
63000 Sheet 6
58
4.0 Parts Lists
NO. PART NO.
1 60047
DESCRIPTION
HANDLE - SHIELD
2 60052
2-1 60046
MAGNET BLOCK ASSEMBLY
BLOCK - HOOD HANDLE
2-2 60053 MAGNET - RARE EARTH
2-3 H-21S-187-0500 ROLL PIN - 3/16 X 1/2
3 63040
4 63041
5 63042
6 63043
TILT SHIELD
HINGE ROD
TORSION SPRING
DAMPENING TUBE
7 63060
8 63061
9 E-866-9
10 H-5254-502
11 H-6423-N4
12 H-6910-404
13 H-6910-410
14 H-6910-102404
15 H-6910-405SS
16 H-6918-44010
17 H-7321-4
18 H-7321-N4
19 H-7322-5
20 H-7324-N4
21 H-7327-8
22 S-1694
23 S-1244-1
24 SU-30-106
SHIELD BRACKET - LH
SHIELD BRACKET - RH
POSITIVE ACTION MICROSWITCH
SCREW - 5/16 X 1/4 SHSS
NUT - #4-40 HEX KEP
SCREW - 1/4-20 X 1/2 BUTTON HEAD CAP
SCREW - 1/4-20 X 1-1/4 BUTTON HEAD CAP
SCREW - #10-24 X 1/2 BUTTON HEAD CAP
SCREW - 1/4-20 X 5/8 BUT. HEAD CAP STAINLESS
SCREW - #4-40 X 1-1/4 SOCKET HEAD CAP
WASHER - 1/4 SAE PLAIN
WASHER - #4 SAE PLAIN
WASHER - 5/16 POLISHED
WASHER - #4 INT TOOTH
WASHER - 1/4 MEDIUM LOCK
TYRAP
LOCK PIN
GREASE - DAMPENING
2
2
4
4
2
5
4
1
1
1
2
4
1
1
1
1
2
1
QTY
1
1
REF.
REF.
REF.
1
1
1
1
59
4.0 Parts Lists
4.17 Main Asm.
– Backgauge (All Models)
63000 Sheet 7
60
NO. PART NO.
1 60204
2 63020
3 63204
DESCRIPTION
FLOATING FINGER
SIDE GUIDE
BACKGAUGE- MACHINED
4 H-5246-406 DOWEL PIN - 1/4 X 3/4 HD GD
5 H-6417-4 NUT - 1/4-20 HEX
6 H-6910-406 SCREW - 1/4-20 X 3/4 BUTTON HEAD CAP
7 H-6918-610 SCREW - 3/8-16 X 1-1/4 SOCKET HEAD CAP
8 H-6938-416 SCREW - 1/4-20 X 1 CUP SOC SET
9 H-7321-4 WASHER - 1/4 SAE PLAIN
10 H-7327-8 WASHER - 1/4 MEDIUM LOCK
QTY
10
2
1
1
2
6
1
2
6
6
4.0 Parts Lists
61
4.0 Parts Lists
4.18 Main Asm.
– Top Side Elec. (Models: SA, 120/230V, 50/60 Hz)
63000 Sheet 8
62
NO. PART NO.
1 63070
2 EE-3162
3 H-6918-83203
DESCRIPTION
LINE LIGHT BRACKET
BOARD
SCREW - #8-32 X 3/8 SOCKET HEAD CAP
4 H-6918-102403 SCREW - #10-24 X 3/8 SOCKET HEAD CAP
5 H-7321-N8 WASHER - #8 SAE PLAIN
6 H-7324-N6
7 H-7327-N8
8 H-7327-N10
9 S-1694
WASHER - #6 INT TOOTH
WASHER - #8 MEDIUM LOCK
WASHER - #10 MEDIUM LOCK
TYRAP
QTY
3
1
3
3
3
2
3
3
1
4.0 Parts Lists
63
4.0 Parts Lists
4.19 Main Asm.
– Top Side Elec. (Models: A/AEP, 120/230V, 50/60 Hz)
63000 Sheet 8
64
DESCRIPTION NO. PART NO.
1 63070
2 63080
3
5
6 H-6918-63208
7
E-3112
4 EE-3162
H-6910-404
H-6918-83203
LINE LIGHT BRACKET
BRACKET - CLAMP UP LIMIT SWITCH
MICROSWITCH
BOARD
SCREW - 1/4-20 X 1/2 BUTTON HEAD CAP
SCREW - #6-32 X 1 SOCKET HEAD CAP
SCREW - #8-32 X 3/8 SOCKET HEAD CAP
8 H-6918-102403 SCREW - #10-24 X 3/8 SOCKET HEAD CAP
9 H-7321-4 WASHER - 1/4 SAE PLAIN
10 H-7321-N8
11 H-7324-N6
12 H-7327-8
13 H-7327-N8
14 H-7327-N10
15 S-1694
WASHER - #8 SAE PLAIN
WASHER - #6 INT TOOTH
WASHER - 1/4 MEDIUM LOCK
WASHER - #8 MEDIUM LOCK
WASHER - #10 MEDIUM LOCK
TYRAP
3
2
2
3
3
3
QTY
3
1
1
1
2
2
3
3
2
4.0 Parts Lists
65
4.0 Parts Lists
4.20 Main Asm.
– Covers and Labels (Models: SA, 120/230V, 50/60 Hz)
63000 Sheet 9
66
4.0 Parts Lists
NO. PART NO.
1 41130
2 60073
3 63034
4 63048
5
6
7
8
63050
63209
63217
EE-3164
DESCRIPTION
PLATE - SERIAL NUMBER
ABSORBANT MAT
TOP COVER - 185SA
BOTTOM COVER
STAND
ENCODER COVER
REAR TABLE COVER
DISPLAY ASM - DIGITAL
9 H-6423-N10
10 H-6910-404
NUT - #10-24 HEX KEP
SCREW - 1/4-20 X 1/2 BUTTON HEAD CAP
11 H-6910-102404 SCREW - #10-24 X 1/2 BUTTON HEAD CAP
12 H-6910-404SS SCREW - 1/4-20 X 1/2 BUT. HEAD CAP STAINLESS
13 H-6918-63203SS SCREW - #6-32 X 3/8 SOC. HEAD CAP STAINLESS
14 H-6918-604
15 H-6924-004
16 H-7321-N10
17 S-1781-50
18 S-1781-125
19 S-1781-131
20 S-1781-149
SCREW - 3/8-16 X 1/2 SOCKET HEAD CAP
SCREW - #0 X 1/4 DRIVE SCREW
WASHER - #10 SAE PLAIN
LABEL - ELECTRIC SHOCK
LABEL - KNIFE ADJUST
LABEL - TOP COVER
FRONT LABEL
1
1
1
4
2
2
2
2
5
2
9
4
QTY
1
1
1
1
1
1
1
1
67
4.0 Parts Lists
4.21 Main Asm.
– Covers and Labels (Models: A, 120/230V, 50/60 Hz)
63000 Sheet 9
68
4.0 Parts Lists
NO. PART NO.
1 41130
2 60073
3 63048
4 63050
5 63077
6 63209
7 63217
DESCRIPTION
PLATE - SERIAL NUMBER
ABSORBANT MAT
BOTTOM COVER
STAND
TOP COVER - 185A/185AEP
ENCODER COVER
REAR TABLE COVER
8 EE-3158
9 H-6423-N10
10 H-6910-404
11 H-6910-102404
DISPLAY ASM - DIGITAL
NUT - #10-24 HEX KEP
SCREW - 1/4-20 X 1/2 BUTTON HEAD CAP
SCREW - #10-24 X 1/2 BUTTON HEAD CAP
12 H-6910-404SS SCREW - 1/4-20 X 1/2 BUT. HEAD CAP STAINLESS
13 H-6918-63203SS SCREW - #6-32 X 3/8 SOC. HEAD CAP STAINLESS
14 H-6918-604
15 H-6924-004
SCREW - 3/8-16 X 1/2 SOCKET HEAD CAP
SCREW - #0 X 1/4 DRIVE SCREW
16 H-7321-N10
17 S-1781-50
18 S-1781-125
19 S-1781-149
WASHER - #10 SAE PLAIN
LABEL - ELECTRIC SHOCK
LABEL - KNIFE ADJUST
FRONT LABEL
9
4
4
2
1
2
5
2
QTY
1
1
1
1
1
1
1
2
2
1
1
69
4.0 Parts Lists
4.22 Main Asm.
– Covers & Labels (Models: AEP, 120/230V, 50/60 Hz)
63000 Sheet 9
70
4.0 Parts Lists
NO. PART NO.
1 41130
2 60073
3 63048
4 63050
5 63077
6 63217
7 63209-1
DESCRIPTION
PLATE - SERIAL NUMBER
ABSORBANT MAT
BOTTOM COVER
STAND
TOP COVER - 185A/185AEP
REAR TABLE COVER
ENCODER COVER, 185AEP
8 E-1152-92
9 EE-3157
10 H-6423-N10
11 H-6910-404
STANDOFF
DISPLAY ASM - PROGRAMMABLE
NUT - #10-24 HEX KEP
SCREW - 1/4-20 X 1/2 BUTTON HEAD CAP
12 H-6910-102404
13 H-6910-404SS
SCREW - #10-24 X 1/2 BUTTON HEAD CAP
SCREW - 1/4-20 X 1/2 BUT. HEAD CAP STAINLESS
14 H-6918-63203SS SCREW - #6-32 X 3/8 SOC. HEAD CAP STAINLESS
15 H-6918-604 SCREW - 3/8-16 X 1/2 SOCKET HEAD CAP
16 H-6924-004
17 H-7321-N10
18 S-1781-50
19 S-1781-125
20 S-1781-149
SCREW - #0 X 1/4 DRIVE SCREW
WASHER - #10 SAE PLAIN
LABEL - ELECTRIC SHOCK
LABEL - KNIFE ADJUST
FRONT LABEL
2
9
4
4
2
1
2
5
2
2
2
1
1
QTY
1
1
1
1
1
1
1
71
4.0 Parts Lists
4.23 Main Asm.
– Accessories (All Models)
63000 Sheet 10
72
DESCRIPTION
CUT STICK PULLER
NO. PART NO.
1 5064
2 63073
3 A-12608-2
KNIFE LIFTER ASM
JOGGING AID
4 H-6913-1048 SCREW - 5/8-11 X 6 HEX HEAD CAP
5 W-191 WRENCH - 3/16" T-HANDLE HEX ALLEN
QTY
1
1
1
4
1
4.0 Parts Lists
73
4.0 Parts Lists
4.24 Motor and Gearbox Assembly (All Models)
63002 Rev. B
74
DESCRIPTION NO. PART NO.
1 63002-GB
2 E-1172-9
3 EE-3155
4 H-6417-6
GEARBOX ASSEMBLY
HOLE PLUG
MOTOR W/ BRAKE
NUT - 3/8-16 HEX
5 H-6913-608 SCREW - 3/8-16 X 1 HEX HEAD CAP
6 H-7327-12 WASHER - 3/8 MEDIUM LOCK
QTY
1
1
1
4
4
4
4.0 Parts Lists
75
4.0 Parts Lists
4.25 Motor/Brake Assembly (All Models)
EE-3155 Rev. D
76
NOTES
4.0 Parts Lists
77
4.0 Parts Lists
4.26 Electrical Schematic (Models: SA, 120V, 60 Hz)
E-3148-1
78
4.0 Parts Lists
79
4.0 Parts Lists
4.27 Electrical Schematic (Models: SA, 230V, 50/60 Hz)
E-3148-2 rev.A
80
4.0 Parts Lists
81
4.0 Parts Lists
4.28 Electrical Schematic (Models: A, 120V, 60 Hz)
E-3147-1 (FOR MACHINE WITH THREE WIRE CLAMP MOTOR PLUS TWO BRAKE WIRES)
82
4.0 Parts Lists
83
4.0 Parts Lists
4.29 Electrical Schematic (Models: A, 120V, 60 Hz)
E-3147-3 (FOR MACHINE WITH SIX WIRE CLAMP MOTOR PLUS TWO BRAKE WIRES)
84
4.0 Parts Lists
85
4.0 Parts Lists
4.30 Electrical Schematic (Models: A, 230V, 50/60 Hz)
E-3147-2
86
4.0 Parts Lists
87
4.0 Parts Lists
88
4.0 Parts Lists
4.31 Electrical Schematic (Models: AEP, 120V, 60 Hz)
E-3156-1 (FOR MACHINE WITH THREE WIRE CLAMP MOTOR PLUS TWO BRAKE WIRES)
89
4.0 Parts Lists
90
4.32 Electrical Schematic (Models: AEP, 120V, 60 Hz)
E-3156-3 (FOR MACHINE WITH SIX WIRE CLAMP MOTOR PLUS TWO BRAKE WIRES)
4.0 Parts Lists
91
4.0 Parts Lists
92
4.33 Electrical Schematic (Models: AEP, 230V, 50/60 Hz)
E-3156-2
4.0 Parts Lists
93
4.0 Parts Lists
94
4.0 Parts Lists
4.34 Elec. Interconnection Diagram (Models: SA, 120/230V, 50/60 Hz)
E-3150-2, Rev. C
95
4.0 Parts Lists
4.35 Elec. Interconnection Diagram (Models: A, 120/230V, 50/60 Hz)
E-3150-4, Rev. A (Note: This Diagram is for Machine with three wire Clamp Motor plus 2 brake wires)
96
4.0 Parts Lists
4.36 Elec. Interconnection Diagram (Models: A, 120/230V, 50/60 Hz)
E-3150-6, Rev. C (Note: This Diagram is for machine with six wire Clamp Motor plus 2 brake wires)
97
4.0 Parts Lists
4.37 Elec. Interconnection Diagram (Models: AEP, 120/230V, 50/60 Hz)
E-3150-3, Rev. B (Note: This Diagram is for Machine with three wire Clamp Motor plus 2 Brake wires)
98
4.0 Parts Lists
4.38 Elec. Interconnection Diagram (Models: AEP, 120/230V, 50/60 Hz)
E-3150-5, Rev. B (Note: This Diagram is for Machine with six wire Clamp Motor plus 2 Brake wires)
99
4.0 Parts Lists
NOTES
100
4.39 Electrical Power Panel Assembly (Models: SA, 120V, 60 Hz)
EE-3154, Rev. D
4.0 Parts Lists
101
4.0 Parts Lists
102
4.0 Parts Lists
103
4.0 Parts Lists
4.40 Electrical Power Panel Assembly (Models: SA, 230V, 50/60 Hz)
EE-3154-1, Rev. A
104
4.0 Parts Lists
105
4.0 Parts Lists
4.41 Electrical Power Panel Assembly (Models: A/AEP, 120V, 60 Hz)
EE-3133, Rev. E (FOR MACHINE WITH THREE WIRE CLAMP MOTOR PLUS TWO BRAKE
WIRES)
106
4.0 Parts Lists
107
4.0 Parts Lists
4.42 Electrical Power Panel Assembly (Models: A/AEP, 120V, 60 Hz)
EE-3133-2, Rev. A (FOR MACHINE WITH SIX WIRE CLAMP MOTOR PLUS TWO BRAKE WIRES)
108
4.0 Parts Lists
109
4.0 Parts Lists
4.43 Electrical Power Panel Assembly (Models: A/AEP, 230V, 50/60 Hz)
EE-3133-1, Rev. A
110
4.0 Parts Lists
111
4.0 Parts Lists
4.44 Relay Board Assembly (Models: SA/A/AEP, 120V, 60 Hz)
EE-3132-1 Rev. A
112
4.45 Relay Board Assembly (Models: SA/A/AEP, 230V, 50/60 Hz)
EE-3165, Rev. B
4.0 Parts Lists
113
4.0 Parts Lists
4.46 Backgauge Motor Control Board
(Models: AEP, 120/230V, 50/60 Hz)
EE-3151, Rev. C
114
4.47 Display Assembly
– (Models: SA, 120/230V, 50/60 Hz)
EE-3164, Rev. A
4.0 Parts Lists
115
4.0 Parts Lists
4.48 Display Assembly
– (Models: A, 120/230V, 50/60 Hz)
EE-3158, Rev. A
116
4.49 Display Assembly
– (Models: AEP, 120/230V, 50/60 Hz)
EE-3157, Rev. D
4.0 Parts Lists
117
4.0 Parts Lists
4.50 Floor Stand Assembly (All Models)
63050, Rev. A
118
NO. PART NO.
1 41014
2 63051
3 H-6431-5
DESCRIPTION
SWIVEL CASTER WITH BRAKE
STAND WELDMENT
NUT - 5/16-18 ACORN CAP
4 H-6913-505 SCREW - 5/16-18 X 5/8 HEX HEAD CAP
QTY
4
1
16
16
NOTES
4.0 Parts Lists
119
F.185-T
February 2017
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