CMA Dishmachines EST Part Manual

MODEL EST
PARTS MANUAL
Rev.1.07
CMA DISHMACHINES
12700 KNOTT AVENUE
GARDEN GROVE, CALIFORNIA 92841
800-854-6417
FAX 714-895-2141
www.cmadishmachines.com
TABLE OF CONTENTS
MODEL EST
1.
PARTS MANUAL ..........................................................................................3
1.1.
INITIAL PARTS KIT (P/N 01100.84)................................................................................................. 3
1.2.
OPTIONAL SANI ALARM .................................................................................................................. 4
1.3.
EXPLODED VIEW DRAWINGS........................................................................................................... 5
1.3.1.
Cabinet Assembly ................................................................................................................... 5
1.3.2.
Control Box Assembly ............................................................................................................ 6
1.3.3.
Door Actuator Assembly......................................................................................................... 7
1.3.4.
Door Actuator Assembly for Corner EST ............................................................................... 8
1.3.5.
Pump Assembly....................................................................................................................... 9
1.3.6.
Plumbing System Assembly................................................................................................... 10
1.3.7.
Spray System Assembly......................................................................................................... 11
1.3.8.
Power Drain Assembly ......................................................................................................... 12
1.3.9.
Power Drain Retrofit Kit p/n 00104.95 ................................................................................ 13
1.3.10.
Peristaltic Pump Assembly ................................................................................................... 14
www.cmadishmachines.com
Parts Manual
1. Parts Manual
1.1.
Initial Parts Kit (P/N 01100.84)
P/N
DESCRIPTION
Qty
00104.50
Drain Motor, 120V 60Hz
1
00105.82
Drain Spring (V)
1
00108.82
Drain Actuator Arm (V)
1
00109.82
Drain Actuator Shaft (V)
1
00115.85
Drain Screen
1
00120.00
Thermometer
1
00121.60
Drain Diaphragm
1
00200.10
Pump Assembly, 110/220V 60Hz
1
00206.00
Pump Seal Kit
1
00308.20
Spray Arm End Plug, E-VA
1
00341.20
Spray Arm Bearing
1
00406.00
Control Box Light, .5” Diameter, Red
1
00407.83
Timer, 90 Sec, 8 Cam
1
00416.00
Peristaltic Pump Assembly, 120V/60Hz
1
00435.00
Squeeze Tube, 8”, Silicon
1
00470.10
Toggle Switch Rubber Boot
3
00471.10
Toggle Switch, Off/On, 20-Amp
1
00475.00
Toggle Switch, DPDT, 15-Amp, Delimer
1
00562.00
Door Limit Switch, Roller Action
1
00602.00
Door Spring
1
00631.00
Ice Cube Relay, 120V
1
00707.00
1/2" Water Solenoid Repair Kit, JE
1
00738.10
Solenoid Coil, JE, 120V ( ¾” & ½” )
1
00935.00
1/4-20 x 1/4" Allen Screw
2
00938.82
1/2” Drain Bushing, Brass (V)
2
03415.50
Flex-Tight Fitting
1
03470.00
Toggle Switch, Momentary, Screw Terminals
1
03623.00
1/2” Vacuum Breaker Repair Kit, Watts
1
00425.51
Chemical Tubing, Blue
50 ft
00425.53
Chemical Tubing, Red
50 ft
00425.54
Chemical Tubing, White
50 ft
MODEL EST PARTS MANUAL Rev. 1.07
Page 3
Parts Manual
1.2.
Optional Sani Alarm
Part Number 12508.00
Exploded View
ITEM NO.
NO. REQ’D
1
2
3
4
5
6
7
3
1
1
1
1
1
1
P/N
00400.00
00401.00
00402.00
00406.00
00435.00
00521.00
00531.00
DESCRIPTION
Conduit, 3/8” Sealtite
S.T. 3/8” Straight Connector
S.T. 90 Degree 3/8” Connector
Control Box Light, .5” Diameter, Red
Squeeze Tube, 8”
Wire, 18 Gauge, Orange, 6 ft.
Wire, 18 Gauge, White, 6 ft.
MODEL EST PARTS MANUAL Rev. 1.07
ITEM NO.
NO. REQ’D
8
9
10
11
12
13
14
5
1
1
1
4
4
1
P/N
00931.00
12510.00
12511.00
12512.00
40126.10
40127.00
00426.00
DESCRIPTION
Wire Tie, Small
Sanitizer Alarm Box Assembly
Sanitizer Low Level Vacuum Switch
Sanitizer Alarm Buzzer, 120 Volts
#10 x 3/4" Sheet metal Screw
Wall Anchors
Y Hose Connector, 3/16”
Page 4
Parts Manual
1.3.
Exploded View Drawings
1.3.1. Cabinet Assembly
ITEM
NO.
NO. REQ’D
1
1
2
2
3
4
5
6
7
8
9
10
10
11
12
2
2
1
1
1
18
60
40
6
1
4
4
4
1
1
P/N
01506.30
17506.00
01530.50
01500.43
00115.85
00906.00
00924.00
00912.00
00940.50
00120.40
01310.00
01554.30
17554.00
01577.20
01573.30
DESCRIPTION
Door
CMA-180 Door (EVA Tall)
EVA Wrapper 3 Door
EVA Wrapper (EVA-Tall)
Drain Screen
1/4-20 x 1/2" Hex head Bolt
1/4" SS Washer
1/4-20 Nylon Lock Nut
10-32 x 3/8" Truss Head Screw
EVA Power Drain Cover
Bullet Foot
Ez Glide Door Guide SS 21 1/8
CMA-180 Door Guide (EVA Tall)
Scrap Trap Drawer
Sani Mount/Drain Lid
MODEL EST PARTS MANUAL Rev. 1.07
ITEM NO.
NO. REQ’D
13
14
15
16
16
17
18
19
20
20
21
22
22
23
1
2
1
4
4
1
16
1
1
1
1
1
1
4
P/N
DESCRIPTION
01577.10
01505.32
01579.50
00636.10
00636.17
01502.50
00905.00
00120.00
01540.40
01540.44
01505.20
01540.39
01540.43
01572.10
Scrap Trap Body
Tray Track, Inline
EVA Splash Card
EZ Glide Door Guide Sq 21-7/8”
EZ Glide Door Guide 26-1/4” (EVA Tall)
EVA Pan / Stand Low Water
1/4-20 x 1/2" Truss Head Bolt
Thermometer (Bi Metal)
Wrapper Panel E-AH w/o holes
Wrapper Panel E-EVA –AH (EVA-Tall)
Tray Track, Corner
Wrapper Panel EVA-C
Wrapper Panel EVA-C Tall
SS Leg
Page 5
Parts Manual
1.3.2. Control Box Assembly
Note: Wiring Harness (V)—Part Number 00414.82—(not shown).
ITEM NO.
NO. REQ’D
1
2
3
4
5
6
7
8
9
10
11
12
13
14
1
1
5
1
1
1
4
4
1
4
3
4
4
4
P/N
00449.00
01504.09
00911.50
00407.83
03470.01
03408.50
00907.00
00917.00
01503.09
00916.00
00415.00
00906.00
00924.00
00912.00
DESCRIPTION
Lock and Key
Control Box Lid
8-32 x 3/8” Pan Head Screw
Timer, 90 Seconds
Toggle Switch, Momentary
Counter (Face Mount)
6-32 x 1/2" SS Pan Head Screw
8-32 PM Nut
Control Box Body
6-32 pm nut
Peristaltic Pump Assembly*
1/2-20 x 1/2" Hex Head Bolt
1/4" SS Washer
1/4-20 Nylon Lock Nut
MODEL EST PARTS MANUAL Rev. 1.07
ITEM NO.
NO. REQ’D
15
16
17
18
19
20
21
22
23
24
25
26
5
1
2
1
3
1
1
1
2
1
1
1
P/N
00470.10
00471.10
00406.00
00400.00
00401.00
00454.10
00475.00
00562.60
03470.00
00404.82
00631.00
00562.00
DESCRIPTION
Toggle Switch Boot
Toggle Switch Off/On 20 Amp
Control Box Light, 120V, 60Hz
Conduit, 3/8” Sealtite
S.T. 3/8” Straight Connector
3-Pole Socket Terminal Block
Toggle Switch, 15 Amp
Connector, #562 Door Limit Switch
Toggle Switch
Contactor Relay
Ice Cube Relay
Door Limit Switch, Roller Action
*See section 1.3.10 Peristaltic Pump Assembly for details
Page 6
Parts Manual
1.3.3. Door Actuator Assembly
ITEM NO.
NO. REQ’D
1
2
3
4
5
6
7
8
9
10
1
1
2
2
2
2
2
2
2
2
P/N
00613.32
01556.50
00603.07
00602.00
01506.30
01553.00
00606.00
00913.00
00926.00
00900.00
DESCRIPTION
Door Handle, 1”
Door Handle Support, 1” (Right)
Door Spring Extension Rod
Door Spring
Door (Cut Away)
Door Handle Link
5/16-18 x 7” Eyebolt
5/16-18 Nut
5/16” SS Washer
Cotter Pin
MODEL EST PARTS MANUAL Rev. 1.07
ITEM NO.
NO. REQ’D
11
12
13
14
15
16
17
18
19
20
4
6
8
4
4
2
1
2
2
2
P/N
00906.00
00924.00
00912.00
00610.00
00611.00
00910.00
01555.50
00903.00
00607.04
01552.00
DESCRIPTION
1/4-20 x 1/2" Hex Head Screw
1/4" SS Washer
1/4-20 Nylon Locknut
Door Handle Spacer, Small
Door Handle Spacer, Large
1/4-20 x 1-1/2” Hex Bolt
Door Handle Support, 1” (Left)
1/4-20 x 1-3/4” Hex Head Bolt
Door Handle Cap, 1”
Door Stop
Page 7
Parts Manual
1.3.4. Door Actuator Assembly for Corner EST
ITEM NO.
NO. REQ’D
P/N
DESCRIPTION
ITEM NO.
NO. REQ’D
P/N
DESCRIPTION
1
2
2A
3
1
1
1
1
00613.44
00619.34
00619.44
00603.86
Door Handle EVA-C
Door Handle Mounting Plate, Long
Door Handle Mounting Plate, Short
Extension Rod EVA-C
11
12
13
14
2
6
4
4
01552.00
00924.00
00912.00
00610.00
Door Stop
1/4" SS Washer
1/4-20 Nylon Lock Nut
Door Handle Spacer, Small
3A
4
5
6
7
8
9
10
1
2
2
2
1
9
9
1
00604.84
00602.00
01506.30
01553.00
00606.00
00913.00
00926.00
13805.00
Door Extension Link
Door Spring
Door
Door Handle Link
5/16-18 x 7” Eyebolt EVA-C
5/16-18 Nut
5/16 SS Washer
5/16-18 Nylon Lock Nut
15
16
17
18
19
20
21
4
2
8
2
2
8
1
00611.00
00903.00
00926.00
00910.00
00607.04
00920.00
00563.20
Door Spacer, Large
1/4-20 x 1-3/4” Hex Head Bolt
5/16” SS Washer
1/4-20 x 1-1/2” Hex Head Screw
Door Handle Cap
5/16-18 x 3/4" Hex Head Bolt
Limit Switch Door Bracket, E-VAC
MODEL EST PARTS MANUAL Rev. 1.07
Page 8
Parts Manual
1.3.5. Pump Assembly
Item
Qty
PartNo
Item
Qty
PartNo
1
1
00206.00
Pump Seal Kit
Description
9
1
03108.61
Tranfer Hose 1"
Description
2
1
00201.00
Pump Motor 1Hp 115/208230V
10
2
03101.00
Hose Clamp # 16 1"
3
1
03222.05
Impeller (Universal) Open
11
2
00238.00
3/8 Male Plug
4
1
03224.00
Pump Base
12
1
00906.00
1/4-20 X 1/2 Hexhead Bolt
5
1
03226.00
Pump O Ring Gasket
13
1
00912.00
1/4-20 Nylon Lock Nut
6
1
04206.00
Pump Cover
14
4
00921.00
3/8-16 X 3/4 SS Hexhead Bolt
7
1
50302.40
1 ¼ MIP X 1" Barb Fitting
15
1
00924.00
1/4 SS Washer
8
1
50302.06
1" MPT X 1" Barb PVC Sch
80
16
1
00200.10
Pump Assy 110/220V 60Hz
open
MODEL EST PARTS MANUAL Rev. 1.07
Page 9
Parts Manual
1.3.6. Plumbing System Assembly
ITEM NO.
NO. REQ’D
P/N
DESCRIPTION
ITEM NO.
NO. REQ’D
P/N
DESCRIPTION
00760.00
03623.00
03624.25
00739.50
03603.20
00786.00
00706.10
03604.00
5/8” Compression x 1/2" MIP Adapter
1/2" Vacuum Breaker Repair Kit
1/2" Vacuum Breaker Bonnet, Brass
Vacuum Breaker Cap, SS (fits ½” or ¾”)
1/2" Water Solenoid Bonnet
Water Solenoid Valve Plunger w/Spring
Valve Plunger, Spring Only
SS Water Solenoid Valve 1/2"
1
2
3
4
5
6
7
8
4
2
1
1
1
1
1
2
00721.00
00745.00
00770.00
03603.10
00707.00
00796.20
00738.10
00742.00
1/2" Jamb Nut
1/2" Street Elbow
Water Inlet Elbow Assy
1/2" Water Solenoid Assembly, J/E*
1/2" Water Solenoid Repair Kit
Flush Tube
Water Solenoid Coil
1/2" x 1-1/2” Brass Nipple
11
12
13
14
15
16
17
18
1
1
1
1
1
1
1
1
9
2
00421.51
6-32 x 1/4" Pan Head Screw
19
1
00710.10
5/8 Compression Fitting Nut
10
1
03624.00
Vacuum Breaker Assembly, Watts**
20
1
00710.20
5/8 Compression Fitting Ring
MODEL EST PARTS MANUAL Rev. 1.07
Page 10
Parts Manual
1.3.7. Spray System Assembly
ITEM NO.
NO. REQ’D
1
2
3
4
5
6
7
8
8
4
9
4
1
2
2
4
1
1
P/N
00914.00
00924.00
00912.00
00966.10
00341.00
00304.06
00308.50
00305.20
00305.22
DESCRIPTION
1/4-20 x 3/4" Hex Head Bolt
1/4" SS Washer
1/4-20 Nylon Lock Nut
10-32 x 1/4" Hex Head SS Bolt
Spray Arm Bearing
Spray Arm A/C Series
Spray Arm End Plug SS
Spray Manifold, N- EVA 2007
Spray Manifold, EVA Tall
MODEL EST PARTS MANUAL Rev. 1.07
ITEM NO.
NO. REQ’D
9
10
11
12
13
14
15
16
1
1
2
1
1
4
1
1
P/N
04306.00
03108.81
03101.00
00905.82
00357.20
00955.00
50302.06
00302.84
DESCRIPTION
Square Manifold Gasket
Discharge Hose EVA 8 ¾”
Hose Clamp
1/4-20 x 3/8” Truss Head Bolt
Lower Spray Base, N EVA 2007
5/16-18 x 5/8” Thumbscrew
1" MPT X 1" Barb PVC Schedule 80
Spray Base 0-Ring, E-VA
Page 11
Parts Manual
1.3.8. Power Drain Assembly
ITEM NO.
NO. REQ’D
1
2
3
4
5
6
7
8
2
4
1
1
1
1
1
2
P/N
00938.82
03801.00
00906.82
00105.82
00108.82
00109.82
00104.50
00109.40
DESCRIPTION
1/2" Drain Bushing, Brass (V)
10-32 Lock Nut
1/4-20 x 5/8” Socket Head Screw
Drain Spring (V)
Drain Actuator Arm
Drain Actuator Shaft (V)
Drain Motor, 120V 60Hz
Shoulder Nut, SS
MODEL EST PARTS MANUAL Rev. 1.07
ITEM NO.
NO. REQ’D
8A
9
10
11
12
13
14
15
2
1
2
1
1
1
1
2
P/N
00109.50
01511.84
00941.00
01520.82
00121.60
00912.00
01521.82
04806.00
DESCRIPTION
10-32 x 1” Stud
rd
Drain Motor Bracket – 3 Generation
10-32 x 5/8” Pan Head Screw
Diaphragm Support Disk, 1-1/8”
Drain Diaphragm
1/4-20 Nylon Lock Nut
Diaphragm Support Disk, 2”
#10 Brass Washer
Page 12
Parts Manual
1.3.9. Power Drain Retrofit Kit p/n 00104.95
MODEL EST PARTS MANUAL Rev. 1.07
Page 13
Parts Manual
1.3.10. Peristaltic Pump Assembly
ITEM NO.
NO. REQ’D
1
2
3
4
5
6
7
8
9
1
1
2
1
1
1
4
1
1
P/N
00416.00
00417.00
00919.00
00918.00
00418.00
03415.50
00911.00
00435.00
00419.00
DESCRIPTION
Peristaltic Pump Motor
Peristaltic Pump Block
10-32 x 1-1/2” Pan Head Screw
10-32 x 1-1/2” Fillister Head Screw
Peristaltic Pump Block Cover
Flex-Tight Fitting
8-32 x 1/2" Pan Head Screw
Squeeze Tube
2-Bearing Rotor Assembly
MODEL EST PARTS MANUAL Rev. 1.07
ITEM NO.
NO. REQ’D
E
F
G
H
10
11
2
2
1
1
2
1
12
1
P/N
00423.00
00422.00
00424.00
00935.00
00448.00
00425.51
00425.53
00425.54
00443.00
DESCRIPTION
Rotor Bearing
Rotor Bearing Pin
Rotor Bearing Carriage
1/4-20 x 1/4" Allen Screw
Barrel Connector, Male
Chemical Tubing, Blue
Chemical Tubing, Red
Chemical Tubing, White
Tube Stiffener
Page 14