ESAB PowerCut 650 Spare parts list

Powercut 650

Spare parts list

Edition 20111117

Valid for serial no. 001-xxx-xxxx

Ordering no.

Product

0558 004 800 Powercut

ä 650 with 7.6m PT-31 XLPC, 230V CE

0558 004 801 Powercut ä 650 with 7.6m PT-31 XLPC, 400V CE

Spare parts are to be ordered through the nearest ESAB agency. Kindly indicate type of unit, serial number, denominations and ordering numbers according to the spare parts list.

Maintenance and repair work should be performed by an experienced person, and electrical work only by a trained electrician. Use only recommended spare parts.

Rights reserved to alter specifications without notice.

0459 839 074

- 1 -

S0459 839 074/E20111117/P24

© ESAB AB 2011

Powercut 650

Item Qty

230V

CE

Qty

400V

CE

Ordering no.

107

108

109

110

111

112

113

113

101

102

103

104

105

106

1

2

1

1

2

1

1

2

1

1

2

1

Denomination

0558 001 922 Plasma tube top cover

Label ESAB

0558 001 916 Plasma tube end cover

Label pattent power supplies

0558 000 536 Label warning

0558 001 918 Plasma tube bottom cover

0558 001 926 Plasma tube side cover

Label caution read manual

Label fault indicator

Label warning

Label

Label high voltage

0349 312 596 Cable input power

0349 312 597 Cable input power

16”

16”

16”

(BL)

208/230VAC

Notes bp18s100

- 2 -

S0459 839 074/E20111117/P24

© ESAB AB 2011

Powercut 650 bp18s100

- 3 -

S0459 839 074/E20111117/P24

© ESAB AB 2011

Powercut 650

1

2

1

1

2

2

4

1

1

1

Item Qty

230V

CE

Qty

400V

CE

Ordering no.

1

1

1

1

1

1

1

3

2

2

2

1

211

212

213

214

215

216

216

207

208

209

210

210

211

203

204

205

206

207

201

201

201

201

202

Denomination

1

2

1

1

2

2

4

1

1

1

1

1

1

1

1

1

1

3

2

2

2

1

0559 000 150 Connector male

0558 006 261 Elbow union

0558 000 594 Gauge pressure

0558 000 593 Grommet rub

0558 000 596 Switch seal

0558 000 385 Switch LPG

0558 000 384 Lamp

0004 487 025 Lamp

0558 000 698 Switch LPG

0558 001 388 Knob

0558 001 176 Potentiometer

0558 005 339 Plasma tube panel front

Label PC-650

0558 002 581 Strain relief input

0558 004 266 Strain relief

0558 000 396 PC board shunt

0559 000 213 Capacitor

0558 003 312 Cover kydex

0558 001 930 Plasma tube extruded bar

0558 005 498 Torch compartment cover

0558 002 780 Foot plasma tube

0558 000 608 Cable

0559 000 120 Strain relief

C = component designation in the circuit diagram

Notes C

1/8 NPTM

90 DEG 1/8 NPT

1.50ID 1.75GD X .06W

50/80 PCM

White 125V

LED yellow 12V

80

1.17DIA 1/4” shaft

10k 3W

NPT1

NUT 1”

47nF 660V

PC-650

16”

WORK/GND

(WORK cable)

S1

PL1

PL2

S2

R1

PCB4

C23, C23A bp18s200

- 4 -

S0459 839 074/E20111117/P24

© ESAB AB 2011

Powercut 650 bp18s200

- 5 -

S0459 839 074/E20111117/P24

© ESAB AB 2011

Powercut 650

Item Qty

230V

CE

Qty

400V

CE

Ordering no.

301

302

303

304

305

1

1

1

1

1

1

Denomination

0558 005 659 Finger guard

0558 005 434 Power switch

Label 208/230 Volt unit

Name plate code serial stock

0558 005 340 Rear panel

C = component designation in the circuit diagram

Notes C

S3 bp18s300

- 6 -

S0459 839 074/E20111117/P24

© ESAB AB 2011

NOTES

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notes

- 7 -

Powercut 650

1

1

1

0.9

1

1

2

1

1

1

1

Item Qty

230V

CE

Qty

400V

CE

Ordering no.

410

411

412

413

414

415

416

406

406

407

408

409

410

406

406

406

406

406

401

402

403

404

405

1

1

1

1

1

1

3

2

1

Denomination

C = component designation in the circuit diagram

Notes

1

3

2

1

1

1

1

1

1

1

2

1

1

1

1

1 0558 003 313 Partition torch plumb

Label high voltage

0.9

0558 005 436 Tubing

1

1

0558 000 755

0559 000 159

Term bushing

Connector male

1

0558 006 156

0559 000 089

0559 000 003

0559 000 151

0559 000 253

0004 492 009

0558 006 271

0455 803 880

Valve

NPL pipe

Tee street

Elbow male swivel

Flow switch

Adaptor hose gland

Bushing brass

PCB EMC

Label ground

0558 005 341 Base

0558 005 437 Inductor power factor correct

0559 000 229 Line reactor

0559 000 228 Transformer high voltage

0558 002 183 Cover high freo kydex

0558 001 180 Spark gap assembly

0559 000 150 Connector male

0558 006 261 Elbow union

0558 005 159 Adapter

1/4 NPTM

SOL1 24V AC

1/4 X .38 L BRS

1/8- 27 NPT

90 DEG 1/4

1/8” - 1/4”

Aluminium

3PH

1/8 NPTM

90 DEG 1/8 NPT

A/I - GF

SOL1

FS

FN1

L2

L2

T5

SG

C bp18s400

- 8 -

S0459 839 074/E20111117/P24

© ESAB AB 2011

Powercut 650 bp18s400

- 9 -

S0459 839 074/E20111117/P24

© ESAB AB 2011

Powercut 650

Item Qty

230V

CE

Qty

400V

CE

Ordering no.

504

504

505

506

507

501

502

503

504

504

4

1

1

1

1

1

1

2

4

1

1

1

1

2

1

1

Denomination

0558 000 584 Grommet

0558 005 158 PCB universal control

0558 003 785 PCB start up network

0558 003 304 Kit wire

0558 005 316 Kit wire

0558 005 345 Kit wire

0558 005 346 Kit wire

0559 000 028 Grommet rub

0558 003 311 Bracket control board

0558 000 593 Grommet rub

C = component designation in the circuit diagram

Notes C

Main 208/230V

Main 400/460V

230V CE

400V CE

0.44 ID 0.56 GD X .06W

MTG

1.50 ID 1.75 GD X .06W

bp18s500

- 10 -

S0459 839 074/E20111117/P24

© ESAB AB 2011

Powercut 650

Item Qty

230V

CE

Qty

400V

CE

Ordering no.

601

602

4

1

1

1

0559 000 094

0559 000 086

Denomination

Bushing snap

HEYCO snap bushing

Notes bp18s600

- 11 -

S0459 839 074/E20111117/P24

© ESAB AB 2011

Powercut 650, 230V

710

711

711

712

712

713

714

714

708

708

708

709

703

704

705

706

707

708

Item Qty

230V

CE

701 1

702 1

702

702

1

1

Ordering no.

0558 000 400

0349 312 596

0558 003 353

0349 312 878

Resistor

Denomination

Cable input power

Strain relief input

Strain relief NUT

1

1

1

2

1

2

0558 000 623

0559 000 211

0559 000 218

Module input bridge

Varistor

Capacitor

0558 000 600 Terminal block

0004 487 055 Switch termal

0559 000 014 Plug hole

1

1

1

2

0349 312 612 Quick connector

0558 005 394 Filter regulator

0004 492 009 Adaptor hose gland

0559 000 217 Resistor

1

2

2

2

2

4

2

2

0559 000 209 Capacitor

0558 000 788 Grommet

0558 000 615 Capacitor

0559 000 016 Busbar

0004 487 114 Capacitor

0558 000 584 Grommet

0558 005 445 Module

0558 001 177 PC board

C = component designation in the circuit diagram

Notes

50W 10 OHM, Use with item 750

NPT 3/4

3/4”

Use with item 750

3x27s V

0.22uF 1000 VDC

(2 POS 20A)

Use with item 750

HEX HD .25-20 X 0.50

2x50k OHM 12W

1uF 630 VAC

1000uF 400 VDC

IGBT

1.0uF 600 VDC

IGBT, Use with item 750

IGBT driver

R7

C

IBR

(MOV 1,2,3)

C19

TB1, TB5

TS1

(R2, R15),

(R16, R17)

C3

C1, C2

C15, C16

Q1, Q2

PCB2/ PCB3 bp18s700

- 12 -

Powercut 650, 230V bp18s700

- 13 -

Powercut 650, 230V

719

720

721

722

723

724

715

715

715

715

715

716

717

718

725

725

726

727

728

729

1

2

1

1

1

1

1

1

4

1

1

1

1

2

2

0558 000 594 Gauge pressure

0558 006 261 Elbow union

0558 000 593 Grommet rub

0.9

0558 005 436 Tubing

3 0559 000 150 Connector male

1 0558 000 614 Heatsink

1

5

0559 000 074 Bushing snap

0559 000 212 Capacitor

0558 005 442

0558 003 309

0559 000 106

Standoff insulating

Heatsink bracket

Elbow male swivel

0558 009 499 Module output bridge

0559 000 243 Capacitor

0558 000 404 Resistor

0558 000 469 Cap met poly

0559 000 219 Resistor

0004 487 078 Transformer assy current

0349 305 156 Core saturable

0194 034 002 Ferrite core

0559 000 260 Resistor

90DEG 1/8 NPT

1.50ID 1.75GD X .06W

1/8 NPTM

0.01uF 1kV

Nylon

90DEG 1/8 NPTM

60A 600V, Use with item 750

0.1uF 275 VAC

20 OHM 25W, Use with item 750

39 kOHM 2W

50W 100 OHM, Use with item 750

SPARE PARTS SETS

Item Ordering no.

Denomination

750 0192 058 101 Thermal compound

751 0458 910 001 Roller

752 0458 910 002 Roller handle

Notes

Use with item 751 to spread paste

Use with item 752

C5,6,7,8,10

C4

R9

T4

D1

C23B

R3,4,5,6

R10 bp18s700

- 14 -

S0459 839 074/E20111117/P24

© ESAB AB 2011

Powercut 650, 230V bp18s700

- 15 -

S0459 839 074/E20111117/P24

© ESAB AB 2011

Powercut 650, 230V

C = component designation in the circuit diagram

1

2

1

1

1

1

2

1

1

1

1

1

4

Item Qty

230V

CE

Ordering no.

806

807

807

807

808

801

802

803

804

805

809

810

810

Denomination

0558 005 439 Inductor output

0558 005 438 Main transformer

0558 000 584 Grommet

0558 005 437 Inductor power factor correct

0559 000 252 Fan

0559 000 254 Control transformer

0558 000 600 Terminal block

0559 000 216 Capacitor

0559 000 223 Capacitor

0558 003 310 Transformer bracket

0559 000 206 Capacitor

0559 000 160 Hole plug

0558 000 403 Reactor assy

AC axial

2 POS 20A

2x0.01uF 1000 VDC

0.01uF 250 VAC

2x2500 pF 15kV

Nylon

High freq

Notes

L1

T1

L2

M1

T2

TB1, TB5

(C11, C12)

C9

T3

C

(C13, C14) bp18s800

- 16 -

S0459 839 074/E20111117/P24

© ESAB AB 2011

Powercut 650, 400V

904

905

905

906

907

908

C = component designation in the circuit diagram

Item Qty

400V

CE

Ordering no.

901

902

903

1

4

2

0559 000 221 Varistor

Denomination

0558 000 584 Grommet

0559 000 214 Resistor 10k, Capacitor 1uF

3x510V

Notes C

(MOV1,2,3)

(R2, C3),

(R15, C15)

1

1

2

1

1

1

0558 005 444 Capacitor

0349 312 717 Module

0558 001 178 PC board

0559 000 017 Busbar

0349 305 156 Core saturable

0194 034 002 Ferrite core

SPARE PARTS SETS

Item Ordering no.

Denomination

950 0192 058 101 Thermal compound

951 0458 910 001 Roller

952 0458 910 002 Roller handle

0.5uF 1200 VDC

IGBT, Use with item 950

IGBT driver

IGBT

Use item 751 to spread paste

Use with item 752

Notes

Q1

PCB3 bp18s900

- 17 -

S0459 839 074/E20111117/P24

© ESAB AB 2011

Powercut 650, 400V

Item Qty

400V

CE

Ordering no.

1001 1

Denomination

0559 000 255 Control transformer

C = component designation in the circuit diagram

Notes C

T2 bp18s1000

- 18 -

S0459 839 074/E20111117/P24

© ESAB AB 2011

Powercut 650

Accessories bp18sa

Torch Wrap and Spare Parts Kit Holder

This enables operator to store S/P Kit, wrap torch and work cable for easy transport and storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 0558 003 398

Wheel Kit

For easy transport of system . . . . . . . . . . . . . . . . . . 0558 003 399

Torch Guide Kits

The Deluxe kit includes attachments for circle and straight line cutting on ferrous and non-ferrous metals

Deluxe, 1 3/4"-42" (44.5mm-1,066.8mm) radius .

Basic, 1 3/4"-28" (44.5mm-711.2mm) radius . . . .

0558 003 258

0558 002 675

Plasma Flow Measuring Kit

This valuable troubleshooting tool allows measurement of the actual plasma gas flow through the torch . . . . . . . . . . . . . . . . . . . . . . . . . . . 0558 000 739 (19765)

Input Receptacle

230vac/50Amp, 3 Prong . . . . . . . . . . . . . . . . . . . . . . . 674540

- 19 -

S0459 839 074/E20111117/P24

© ESAB AB 2011

Powercut 650

Torch PT-31XLPC, 7.6m . . . . . . . . . . . . . . . . . . . . . . . 0558 003 183

PT-31XLPC Replacement torch

Torch comes assembled with Long “CE” Heat

Shield, Nozzle, Electrode and Swirl Baffle . . . . . . 0558 005 393

Wear Part Kit PT-31XLPC . . . . . . . . . . . . . . . . . . . . . . 0558 003 301 bp18sa

- 20 -

S0459 839 074/E20111117/P24

© ESAB AB 2011

NOTES

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notes

- 21 -

NOTES

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notes

- 22 -

NOTES

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notes

- 23 -

paut

- 24 -

S0459 839 074/E20111117/P24

© ESAB AB 2011