ESAB PCM 875 Specification

PCM-875
Spare parts list
Edition 20111013
Valid for serial no. 001-xxx-xxxx
Ordering no. Product
0558 001 167 PCM-875, 208/230V
0558 001 169 PCM-875, 460V
Spare parts are to be ordered through the nearest ESAB agency. Kindly indicate type of unit, serial
number, denominations and ordering numbers according to the spare parts list.
Maintenance and repair work should be performed by an experienced person, and electrical work only
by a trained electrician. Use only recommended spare parts.
Rights reserved to alter specifications without notice.
0459 839 080
-1-
S0459 839 080/E20111013/P16
© ESAB AB 2011
PCM-875
C = component designation in the circuit diagram
Item
Qty
Ordering no.
101
2
0558 000 593
Grommet
Rubber 1.50 ID 1.75 GD X .06
102
1
0558 000 384
Lamp
Neon white
PL1
103
1
0004 487 025
Lamp
LED yellow 12V
PL2
104
1
0558 000 385
SW TGGL DPDT 2 POS
15A 125V
S2
105
2
0558 000 596
Switch seal
Black
106
1
0558 000 698
Switch toggle
107
1
0558 001 176
Pot
107
1
0559 000 099
Knob skirt
108
3
0559 000 160
Hole plug
109
1
0559 000 118
Strain relief bushing
bp24s100
Denomination
Notes
C
S3
10K 3W
R1
Nylon
-2-
S0459 839 080/E20111013/P16
© ESAB AB 2011
PCM-875
C = component designation in the circuit diagram
Item
Qty
Qty
208/
230V
460V
Ordering no.
Denomination
Notes
201
Label
208/230 Volt unit
201
Label
400/460 Volt unit
C
202
1
1
0558 005 394
Filter reg air line
B07-234-A1KA
202
1
1
0559 000 014
Plug hole
HEX SKT HEAD 1/8
202
1
1
0558 000 534
Adapt
B/A-W M 1/4 NPTM OLD
203
1
1
0559 000 076
Clos PE Caplug
#4
204
1
1
0558 000 516
Fuse holder
204
1
1
0004 492 004
Fuse
3A fast acting
F1
205
1
1
0558 005 434
Switch power
600V 63A
S1
206
1
1
0558 000 682
Connector cable grip
206
1
0559 000 033
Cable input power
0559 000 034
Cable input power
206
207
bp24s200
1
Label
CSA
-3-
S0459 839 080/E20111013/P16
© ESAB AB 2011
PCM-875
Item
Qty
Ordering no.
Denomination
301
Label warning high voltage
302
Label warning
303
Label S/P kit
304
1
0558 000 536
Label fault indicator
306
Label caution read manual
307
2
0558 000 592
Handle
308
1
0558 000 676
Cover top
309
Label ESAB
310
Label customer assistance
311
Label pattent power supplies
312
Label high voltage
bp24s300
1
0558 000 597
PT-27
Sticker warning
305
313
Notes
Yellow PCM-875
Door access
-4-
S0459 839 080/E20111013/P16
© ESAB AB 2011
PCM-875
bp24s300
-5-
S0459 839 080/E20111013/P16
© ESAB AB 2011
PCM-875
C = component designation in the circuit diagram
Item
Qty
Qty
208/
230V
460V
401
1
1
0559 000 029
Shelf PC board
402
4
4
0559 000 094
Bushing snap
403
8
8
0559 000 090
Board support
403
1
1
0558 005 158
PCB control
PCB1
404
1
1
0558 003 785
PC board start up
PCB5
405
1
0559 000 226
Wire kit main
208/230V
0558 001 192
Wire kit main
400/460V
0559 000 031
Kit wire
208/230V
1
0559 000 032
Kit wire
400/460V
405
405
1
1
405
Ordering no.
Denomination
Notes
C
PCM-1125
Cir/lock
406
1
1
0558 006 261
ELB pipe bnd
90 1/8 BRS
406
1
1
0558 000 594
Gauge
1.50 I60 PSI WHT CBM STL
406
1
1
0559 000 150
Connector
Male
407
4
4
0558 000 584
Grommet
Rubber
408
1
1
0559 000 257
Fan AC
Axial
M1
409
6
6
0559 000 143
Bracket MTG #9 Resistor
409
2
2
0447 005 161
Resistor
10K 25W
R2,R15
410
3
3
0559 000 160
Hole plug
Nylon
411
3
3
0559 000 086
Bushing snap
.56
412
1
1
0558 000 662
Inductor output
bp24s400
L1
-6-
S0459 839 080/E20111013/P16
© ESAB AB 2011
PCM-875
bp24s400
-7-
S0459 839 080/E20111013/P16
© ESAB AB 2011
PCM-875
C = component designation in the circuit diagram
Item
Qty
Qty
208/
230V
460V
Ordering no.
501
Denomination
Notes
C
Label CNC Interface
502
1
1
0559 000 019
Shield flow switch
502
1
1
0559 000 253
Switch flow
.25 GPN SPST
503
Label
208/230 VAC input
503
Label
400/460 VAC input
504
Label ground
Black .05 X 1.38
F5
505
1
1
0559 000 222
Capacitor 0.82uF, Resistor
100kOHM
506
1
1
0004 487 011
Contactor
3 pole 110 VAC 40A
K1
507
1
1
0559 000 228
Transformer
High Voltage
T5
508
1
1
0004 492 037
ELB pipe
ST 90 1/4 BRS
508
1
1
0558 000 523
Adapt
B/A-W-F 1/4 NPTM BKHD
509
1
1
0004 492 063
Valve
SOL 1/4 NPT 165 PSI 24 VAC
510
1
1
0558 101 063
Tee pipe street
1/4 BRS
510
1
1
0558 000 568
NPL pipe
1/4 X.88 LG
511
1
1
0559 000 151
Elbow male swivel
90 DEG 1/4 NPTM
512
1
0558 000 659
Inductor PFC
0559 000 231
Line reactor
512
bp24s500
1
(R13,C21)
SOL1
L2
3PH
-8-
L2
S0459 839 080/E20111013/P16
© ESAB AB 2011
PCM-875
bp24s500
-9-
S0459 839 080/E20111013/P16
© ESAB AB 2011
PCM-875
C = component designation in the circuit diagram
Item
Qty
Qty
208/
230V
460V
601
1
1
0558 000 608
Cable
602
1
1
0558 000 396
P/C brd AY shunt brd
603
1
1
0559 000 213
Capacitor
604
1
1
0558 000 661
Main transformer
605
1
0558 000 659
Inductor
PFC
L2
1
0559 000 231
Line reactor
3ph
L2
300W 12OHM
R11,12
605
Ordering no.
Denomination
Notes
C
WK/GRND
PCB4
47nF 660V
C23
T1
606
2
2
0558 000 397
Resistor
607
2
2
0559 000 045
Rod MTG Resistor
608
4
4
0559 000 168
WSR flat
609
2
2
0558 005 153
BRKT res dual
610
4
4
0559 000 094
Bushing snap
611
4
4
0467 695 001
Foot
612
1
0559 000 256
Control transformer
T2
1
0559 000 258
Control transformer
T2
612
1.25 X .63 X .03 MICA
Rubber
613
2
2
0558 000 600
Term block
2 pos 20A
TB1.5
614
1
1
0559 000 216
Capacitor
2x0.01uF 1000 VDC
(C11,C12)
615
1
1
0559 000 223
Capacitor
0.01uF 250VAC
C9
616
1
1
0558 000 666
Cover high freq box
Kydex
617
1
1
0558 001 175
Shelf
XFMR BRKT
618
1
1
0558 001 180
Spark gap assy
619
1
1
0559 000 062
Tab
619
1
1
0559 000 206
Capacitor
2x2500pF 15kV
620
3
3
0559 000 160
Hole plug
Nylon
620
1
1
0558 000 403
Reactor assy high freq
621
1
1
0558 000 664
Bracket output
622
1
1
0558 000 380
Lock twist midget
622
2
2
0559 000 139
Adaptor tab push on
623
1
1
0558 000 663
Busbar output
624
1
1
0558 001 174
Chassis PCM-875
Series “A”
625
1
1
0558 001 175
Shelf
XFMR BRKT
626
1
1
0559 000 222
Capacitor 0.82uF, Resistor
100kOHM
627
1
1
0004 487 011
Contactor
bp24s600
SG
(C13,C14)
T3
Kydex
90 DEG
(R13,C21)
3 pole 110 VAC 40A
- 10 -
K1
S0459 839 080/E20111013/P16
© ESAB AB 2011
PCM-875
bp24s600
- 11 -
S0459 839 080/E20111013/P16
© ESAB AB 2011
PCM-875
C = component designation in the circuit diagram
Item
Qty
Qty
208/
230V
460V
701
1
1
0558 000 640
Hose
AY B/A-WX 1/4 NPT, rubber
702
3
3
0559 000 086
Bushing snap
.56
703
4
4
0558 000 584
Grommet
Rubber
704
2
0558 001 177
PC board IGBT driver
0558 001 178
PC board IGBT driver
0558 000 636
Busbar neg
704
1
Ordering no.
Denomination
Notes
C
PCB2,3
705
1
208/230
706
0.17
0.07
0349 487 179
Thermo-shrinking pipe
707
2
2
0558 000 637
Capacitor
708
1
1
0558 008 437
Grommet strip
709
1
1
0559 000 030
Bracket heatsink
PCM-1125
710
1
1
0559 000 207
Capacitor
0.022uF 1kV
711
0.9
0.9
0558 005 436
Tubing plas
.25 ODX .04W BLK
712
1
1
0559 000 074
Bushing snap
1.38ID X 1.75 MH
713
1
1
0558 005 442
Standoff insulating
Nylon
TB3
714
1
1
0559 000 208
Capacitor
0.022uF 1kV
C20
715
1
1
0558 000 626
Bridge
60ADC 100NS 600V, Use with item
750
D1
1800uF 450VDC W/NUT
Item
Ordering no.
750
0192 058 101
Thermal compound
Use item 751 to spread paste
751
0458 910 001
Roller
Use with item 752
752
0458 910 002
Roller handle
bp24s700
Denomination
C1,2
C10
Notes
- 12 -
S0459 839 080/E20111013/P16
© ESAB AB 2011
PCM-875
bp24s700
- 13 -
S0459 839 080/E20111013/P16
© ESAB AB 2011
PCM-875
Item
Qty
Qty
208/
230V
460V
716
1
1
0558 000 645
Heatsink
875
717
4
4
0558 000 404
Res
WWFAHT 25W 1% 20OHM SNI, Use
with item 750
R3,4,5,6
718
4
4
0559 000 212
Capacitor
0.01uF 1kV
C5,6,7,8
719
2
0004 487 114
Capacitor
1uF 600VDC
C16
1
0558 000 649
Capacitor
2uF 800VDC
C16
719
Ordering no.
Denomination
Notes
C
720
1
1
0558 000 412
Switch thermal
194DEG, Use with item 750
TS1
721
1
1
0558 000 644
Capacitor
40uF 400VDC
C4
722
1
1
0559 000 219
Resistor
39kOHM 2W
R9
723
1
1
0004 487 078
XFMR assy current
724
1
1
0558 000 400
Res
WW 50W 3% 10OHM, Use with item
750
R7
725
1
1
0558 005 150
Resistor
WW fixed 50W 10OHM
R10
726
6
6
0559 000 143
BRKT MTG #4 Resistor
728
1
1
0559 000 218
Capacitor
0.22uF 1000VDC
C19
729
2
0558 005 445
Module IGBT
100A 600V, Use with item 750
Q1,Q2
0558 005 462
Module IGBT
150A 1200V, Use with item 750
Q1
0559 000 211
Varistor
3x275V
MOV1,2,3
1
0559 000 221
Varistor
3x510V
MOV1,2,3
1
0558 000 643
Module input bridge/SCR
Use with item 750
IBR
0559 000 225
Wire kit cable
208/230V
0558 000 600
Term block
2 pos 20A
0558 000 641
Busbar pos
208/230
2
0559 000 209
Capacitor
1uF 630VAC
736
1
0558 000 647
Busbar pos
460
737
1
0558 000 650
Busbar neg
460
729
1
730
1
730
731
1
732
1
733
2
734
1
735
1
2
T4
Item
Ordering no.
750
0192 058 101
Thermal compound
Use item 751 to spread paste
751
0458 910 001
Roller
Use with item 752
752
0458 910 002
Roller handle
bp24s700
Denomination
TB1,5
C3,C15
Notes
- 14 -
S0459 839 080/E20111013/P16
© ESAB AB 2011
PCM-875
bp24s700
- 15 -
S0459 839 080/E20111013/P16
© ESAB AB 2011
paut
- 16 -
S0459 839 080/E20111013/P16
© ESAB AB 2011