Datalogic Matrix-2000 2000 2D barcode reader Reference Manual

MATRIX-2000™

Reference Manual

Datalogic Automation S.r.l.

Via S. Vitalino 13

40012 - Lippo di Calderara di Reno

Bologna - Italy

Matrix-2000™ Reference Manual

Ed.: 05/2007

ALL RIGHTS RESERVED

Datalogic reserves the right to make modifications and improvements without prior notification.

Datalogic shall not be liable for technical or editorial errors or omissions contained herein, nor for incidental or consequential damages resulting from the use of this material.

Product names mentioned herein are for identification purposes only and may be trademarks and or registered trademarks of their respective companies.

© Datalogic Automation S.r.l. 2000 - 2007

24/05/07

CONTENTS

REFERENCES ............................................................................................................. v

Conventions.................................................................................................................. v

Reference Documentation ............................................................................................ v

Service and Support ..................................................................................................... v

Patents.......................................................................................................................... v

Compliance ................................................................................................................ vi

EMC Compliance......................................................................................................... vi

Power Supply............................................................................................................... vi

LED Class.................................................................................................................... vi

CE Compliance............................................................................................................ vi

WEEE Compliance ...................................................................................................... vi

GENERAL VIEW ........................................................................................................ vii

1 RAPID CONFIGURATION ........................................................................................... 1

Step 1 – Connecting the System .................................................................................. 1

Step 2 – Mounting and Positioning the System ............................................................ 2

Step 3 – Autolearning Configuration............................................................................. 3

Step 4 – Installing VisiSet™ Configuration Program .................................................... 6

Advanced Reader Configuration................................................................................... 9

2 GENERAL FEATURES.............................................................................................. 10

2.1

Introduction ................................................................................................................. 10

2.2

Description.................................................................................................................. 11

2.3

Model Description ....................................................................................................... 13

2.4

Accessories ................................................................................................................ 13

2.5

Application Examples ................................................................................................. 14

2.5.1

External Lighting Systems .......................................................................................... 17

3 INSTALLATION ......................................................................................................... 22

3.1

Package Contents ...................................................................................................... 22

3.2

Mechanical Installation ............................................................................................... 23

3.2.1

Mounting Matrix-2000™ ............................................................................................. 25

3.3

Electrical Connections ................................................................................................ 26

3.3.1

Power Supply.............................................................................................................. 29

3.3.2

Main Serial Interface................................................................................................... 30

3.3.3

Auxiliary RS232 Interface ........................................................................................... 35

3.3.4

Ethernet Interface (Matrix-21XX models only)............................................................ 36

3.3.5

Inputs .......................................................................................................................... 37

3.3.6

Outputs ....................................................................................................................... 38

3.4

User Interface ............................................................................................................. 40

3.5

Positioning .................................................................................................................. 41

3.6

Typical Layouts........................................................................................................... 44

3.6.1

Point-to-Point .............................................................................................................. 44

3.6.2

Multiplexer .................................................................................................................. 45

3.6.3

RS232 Master/Slave................................................................................................... 46

3.6.4

Pass Through ............................................................................................................. 47

3.6.5

Ethernet Connection (Matrix-21XX models only)........................................................ 48

4 SOFTWARE CONFIGURATION................................................................................ 50

4.1

VisiSet™ System Requirements................................................................................. 50

iii

4.2

Installing VisiSet™...................................................................................................... 50

4.3

Startup ........................................................................................................................ 51

4.3.1

VisiSet™ Options........................................................................................................ 52

4.4

Configuration .............................................................................................................. 54

4.4.1

Edit Reader Parameters ............................................................................................. 55

4.4.2

Calibration................................................................................................................... 58

4.5

Image Capture and Decoding..................................................................................... 62

4.6

Statistics ..................................................................................................................... 62

5 MAINTENANCE ......................................................................................................... 63

5.1

Cleaning...................................................................................................................... 63

6 TROUBLESHOOTING ............................................................................................... 64

6.1

General Guidelines ..................................................................................................... 64

7 TECHNICAL FEATURES........................................................................................... 67

GLOSSARY................................................................................................................ 69

INDEX......................................................................................................................... 72

iv

REFERENCES

CONVENTIONS

This manual uses the following conventions:

"User" refers to anyone using a Matrix-2000™ reader.

"Reader" refers to the Matrix-2000™ reader.

"You" refers to the System Administrator or Technical Support person using this manual to install, configure, operate, maintain or troubleshoot a Matrix-2000™ reader.

REFERENCE DOCUMENTATION

For further details refer to: the VisiSet™ Help On Line, Matrix Reading Methods, Matrix Host

Mode Programming, Matrix SW Parameter Guide, Matrix Symbol Verifier Solution provided as supplementary documentation on CD-ROM.

SERVICE AND SUPPORT

Datalogic provides several services as well as technical support through its website. Log on to www.automation.datalogic.com and click on the links indicated for further information including:

• PRODUCTS

Search through the links to arrive at your product page where you can download specific

Manuals and Software & Utilities

- VisiSet™ a utility program, which allows device configuration using a PC. It provides

RS232 and Ethernet interface configuration.

• SERVICES & SUPPORT

- Datalogic Services - Warranty Extensions and Maintenance Agreements

- Authorised Repair Centres

• CONTACT US

E-mail form and listing of Datalogic Subsidiaries

PATENTS

This product is covered by one or more of the following patents:

U.S. patent: 6,512,218 B1; 6,616,039 B1

European patent: 999,514 B1; 1,014,292 B1. v

COMPLIANCE

For installation, use and maintenance it is not necessary to open the reader.

EMC COMPLIANCE

In order to meet the EMC requirements:

• connect reader chassis to the plant earth ground by means of a flat copper braid shorter than 100 mm;

•

• connect the main interface cable shield to pin 1 of the reader 25-pin connector; use two clip-on ferrite sleeves (type Stewart 28A2029-0A0) on the main interface cable near the reader 25-pin connector;

• connect the Ethernet interface cable shield to the reader chassis (for Matrix-21XX only).

POWER SUPPLY

ATTENTION: READ THIS INFORMATION BEFORE INSTALLING THE PRODUCT

This product is intended to be installed by Qualified Personnel only.

This product is intended to be connected to a UL Listed Computer which supplies power directly to the reader or a UL Listed Direct Plug-in Power Unit marked LPS or “Class 2”, rated 10 to 30 V, minimum 1 A.

LED CLASS

Class 1 LED Product to EN60825-1:2001

CE COMPLIANCE

Warning: This is a Class A product. In a domestic environment this product may cause radio interference in which case the user may be required to take adequate measures.

WEEE COMPLIANCE

vi

GENERAL VIEW

Matrix-2000™

2 3

1

4

12

11

1

2

3

4

5

6

Reading Window

F2 LED

Keypad button

F1 LED

Power On LED

External Trigger LED

5

6

7

8

9

10

Figure A

7

8

9

Good Read LED

Communication LED

Main/Auxiliary Interface

10 Auxiliary Interface

11 Ethernet Interface

(for 21XX models only)

12 Ethernet MAC Address

vii

viii

RAPID CONFIGURATION

1

STEP 1 – CONNECTING THE SYSTEM

To connect the system in a Stand Alone configuration, you need the hardware indicated in

Figure 1. In this layout the data is transmitted to the Host on the main serial interface. The

RS232 auxiliary interface can be used for reader configuration by connecting a laptop computer running VisiSet™.

When One Shot or Phase Mode Operating mode is used, the reader is activated by an

External Trigger (photoelectric sensor) when the object enters its reading zone.

Matrix-2000™

CBOX-100 Terminal

P.S.*

Main Interface Local Host

PG 6000

* External Trigger or Presence Sensor (for On Shot or Phase Mode)

Figure 1 – Matrix-2000™ in Stand Alone Layout

C-BOX 100 Pinout for Matrix-2000™

The table below gives the pinout of the C-BOX 100 terminal block connectors. Use this pinout when the Matrix-2000™ reader is connected by means of the C-BOX 100:

C-BOX 100 Terminal Block Connectors

1, 3, 5

2, 4, 6

7, 8

20, 40

Power

VS

GND

EARTH GROUND

Reserved

27

Inputs

EXT TRIG A (polarity insensitive)

28

29

EXT TRIG B (polarity insensitive)

IN 2A (polarity insensitive)

30

31, 33

IN 2B (polarity insensitive)

NC

32, 34 NC

36 NC

21

22

23

24

Outputs

OUT 1+

OUT 1-

OUT 2+

OUT 2-

26 OUT 3-

35

37

38,39

Auxiliary Interface

TX AUX

RX AUX

GND

Main Interface

11, 15

12, 16

17

10, 14, 19

9, 13

RS232

TX 232

RTS 232

RX 232

GND_ISO

RS485 Full-Duplex RS485 Half-Duplex 20 mA C.L. (with INT-30 only)

TX 485+

TX 485-

RX 485+

RTX 485+

RTX 485- see INT-30 instructions

GND_ISO GND_ISO

RS485 Cable Shield RS485 Cable Shield

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Matrix-2000™ Reference Manual

CAUTION

If Matrix-2000™ is connected to a C-BOX 3x0/4x0 through its 25-pin connector, then the Matrix-2000™ 9-pin Auxiliary port connector cannot be used for communication (i.e. configuration through VisiSet™). In this case use the Auxiliary port 9-pin connector inside the C-BOX 3x0/4x0.

STEP 2 – MOUNTING AND POSITIONING THE SYSTEM

1. To mount the Matrix-2000™, use the mounting bracket to obtain the most suitable position for the reader as shown in the figures below.

Figure 2 - Positioning with Mounting Bracket

2. When mounting the Matrix-2000™ take into consideration these three ideal label position angles: Pitch or Skew 10° to 20° and Tilt 0°, although the reader can read a code at any Tilt angle.

Minimize Assure at least 10° Minimize

Figure 3 – Pitch, Skew and Tilt Angles

3. Refer to the Reading Features in chp. 7 to determine the distance your reader should be

positioned at.

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RAPID CONFIGURATION

1

STEP 3 – AUTOLEARNING CONFIGURATION

An autolearning procedure is available to reduce installation time.

Status and diagnostic information are clearly presented by means of four colored LEDs, whereas the single push button and F1 and

F2 LEDs give immediate access to the following relevant functions:

•

•

Positioning (F1) gives visual feedback from the F1 LED to help center the code in the reader's FOV without external tools or software programs

Auto Learn (F2) to self-detect and auto-configure calibration and code setting parameters

• Restore Default (F3) to return to factory default settings

The colors and meaning of the four status LEDs are illustrated in the following table:

PWR (red) This LED indicates the device is powered

TRIG (yellow) This LED indicates the external trigger activity

READ (red)

COM (green)

This LED confirms successful reading. It is also used to signal successful startup. At power on this LED turns on and after a few seconds turns off. If the startup is not successful, this

LED remains on.

This LED indicates active communication on the main serial port (Ethernet port for 21xx models). This LED is also software configurable.

Auto Learn

If you are configuring your reader using the Auto Learn procedure:

1. Place the desired code in front of the reader at the correct reading distance (depending

on the model, see the Reading Features table in chp 7).

2. Enter the Auto Learn function (F2) by pressing and holding the push button until only the

F2 LED is on: Matrix-2000™ also beeps twice.

3. Release the button to enter the Auto Learn function.

Once entered, the reader acquires an image and automatically configures the optimal

Exposure Time and Gain parameters for static reading, as well as detecting and recognizing the code, which is presented to it. The F2 LED blinks during this process.

4. At the end of the procedure, the new configuration parameters will be stored to permanent memory, the F2 LED remains on continuously and then the function automatically exits, the F2 LED turns off. Matrix-2000™ also emits 3 high pitched beeps.

If the Auto Learn calibration cannot be reached within a short timeout (max. 1 minute),

Matrix-2000™ will exit without saving the configuration parameters, the F2 LED will not remain on continuously but it will just stop blinking. In this case, Matrix-2000™ emits a long low pitched beep.

To cancel the Auto Learn function without saving the configuration parameters, press and hold the keypad button at any time during the procedure: the F2 LED will stop blinking and

Matrix-2000™ will emit a long low pitched beep.

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Matrix-2000™ Reference Manual

NOTE

Autolearning configuration parameters can be saved to temporary memory only by selecting the "Autolearning Setup>Store Memory" parameter in

VisiSet™.

The Autolearning function on the keypad button can also be disabled by the user via VisiSet™.

Auto Learn (F2) green

Figure 4 – Auto Learn Function

Repeat the procedure if needed, to program different code symbologies, however you must present only one code at a time to the reader.

Matrix-2000™ is able to decode any code symbology in its library with this procedure.

NOTE

If your application has been configured using Auto Learn, your reader is ready.

If necessary you can use VisiSet™ for advanced reader configuration.

Positioning (Optional)

At the end of the Auto Learn procedure, you can use the Positioning procedure to center the code with respect to the reader's FOV.

1. While the desired code is in front of the reader at the correct reading distance, enter the

Positioning function (F1) by pressing and holding the push button until only the F1 LED is on: Matrix-2000™ also beeps once.

2. Release the button to enter the Positioning function.

Once entered, the reader continuously acquires images and gives visual feedback using the F1 LED to indicate when the code is centered with respect to the reader's FOV. Slow blinking means that the positioning value must be improved.

3. To obtain the best value in terms of positioning, move the code and/or the reader so as to position the code as close as possible to the center of the Field of View, keeping the correct focus distance. Check F1 LED blinking: the best code positioning corresponds to fast (almost continuous) blinking.

4. After a short timeout the function automatically exits, the F1 LED remains on continuously and then stops blinking. Matrix-2000™ also emits 3 high pitched beeps.

If no valid code is present in the FOV, after about 3 minutes, Matrix-2000™ will automatically exit, the F1 LED will not remain on continuously but it will just stop blinking. In this case,

Matrix-2000™ emits a long low pitched beep.

4

RAPID CONFIGURATION

1

To cancel the Positioning function, press and hold the keypad button at any time during the procedure: the F1 LED will stop blinking and Matrix-2000™ will emit a long low pitched beep.

Positioning (F1) yellow

Figure 5 – Positioning Function

Restore Default (Optional)

At any time you can use the Restore Default procedure to return the reader to the factory default settings.

1. Enter the Restore Default function (F3) by pressing and holding the push button until both the F1 and F2 LEDs are on: Matrix-2000™ also beeps three times.

2. Release the button to perform the Restore Default function.

Restore Default (F3)

= F1 yellow +

F2 green

Figure 6 – Restore Default Function

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Matrix-2000™ Reference Manual

STEP 4 – INSTALLING VISISET™ CONFIGURATION PROGRAM

VisiSet ™ is a Datalogic reader configuration tool providing several important advantages:

• Autolearning Wizard for new users;

• Defined configuration directly stored in the reader;

• Communication protocol independent from the physical interface allowing to consider the reader as a remote object to be configured and monitored.

To install VisiSet™, turn on the PC that will be used for the configuration, running

Windows 98, 2000/NT or XP, then insert the VisiSet™ CD-ROM, wait for the CD to autorun and follow the installation procedure.

This configuration procedure assumes a laptop computer, running VisiSet™, is connected to the reader's auxiliary port.

Wizard for Quick Reader Setup

After installing and running the VisiSet™ software program the following window:

Figure 7 - VisiSet™ Opening Window

Set the communication parameters from the "Options" menu. Then select "Connect", the following window appears:

6

Figure 8 - VisiSet™ Main Window After Connection

RAPID CONFIGURATION

1

The Autolearning Wizard option is advised for rapid configuration or for new users. It allows reader configuration in a few easy steps.

1. Select the Autolearning Wizard button from the Main menu.

2. Place the desired code in front of the reader at the correct reading distance (depending on the model, see the Reading Features table in the Appendix of this Quick Reference

Guide).

3. Press the "Positioning" button. The reader continuously acquires images and gives visual feedback in the view image window to indicate when the code is centered with respect to the reader's FOV. Move the reader (or code) to center it. Press the Positioning button again to stop positioning.

4. Select a Calibration Mode choice and press the "Calibrate" button.

3

4

5

Autolearning

Result

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Matrix-2000™ Reference Manual

The reader flashes once acquiring the image and auto determines the best exposure and gain settings. If the code symbology is enabled by default, the code will also be decoded.

5. If the code symbology is not enabled by default, select a Code Setting Mode choice and press the "Code Setting" button.

The Autolearning Result section of the Autolearning Wizard window shows the parameter settings and the code type results.

6. Select a Saving Options choice and press the "Save" button.

7. Close the AutoLearning Wizard.

If your application has been configured using the VisiSet™ Autolearning

Wizard, your reader is ready. If necessary you can use VisiSet™ for advanced reader configuration.

NOTE

8

RAPID CONFIGURATION

1

ADVANCED READER CONFIGURATION

For further details on advanced product configuration, refer to the VisiSet™ Help On-Line.

The following are alternative or advanced reader configuration methods:

Advanced Configuration Using VisiSet™

Advanced configuration can be performed through the VisiSet™ program by selecting

Device> Get Configuration From Temporary Memory to open the Parameter Setup window in off-line mode. Advanced configuration is addressed to expert users being able to complete a detailed reader configuration. The desired parameters can be defined in the various folders of the Parameter Setup window and then sent to the reader memory (either Temporary or

Permanent):

Figure 9 - VisiSet™ Parameter Setup Window

Host Mode Programming

The reader can also be configured from a host computer using the Host Mode programming procedure, by commands via the serial interface. See the Host Mode Programming file on the CD-ROM.

Alternative Layouts

• If you need to install an Ethernet network, Pass-Through network, Multiplexer network or

an RS232 Master/Slave refer to par. 3.6.

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Matrix-2000™ Reference Manual

2.1 INTRODUCTION

Matrix-2000 ™ is a Datalogic compact 2D reader designed and produced to be a high performance affordable solution for both linear and two-dimensional code reading applications. Matrix-2000™ has been developed for use in numerous applications, including

PCB and electronic manufacturing, packaging lines, small item tracking, analysis machines and document handling systems, and can also be easily integrated into a wide range of OEM solutions.

Matrix-2000 ™ uses imaging technology and provides complete reading system functions by integrating: lighting system, image acquisition, image processing, decoding and communication into a single compact unit.

This technology intrinsically provides omni-directional reading.

Standard Application Program

A Standard Application Program is factory-loaded onto Matrix-2000 ™. This program controls code reading, data formatting, serial port and Ethernet interfacing, and many other operating and control parameters. It is completely user configurable from a Laptop or PC using the dedicated configuration software program VisiSet™, provided on CD-ROM with the reader.

There are different programmable operating modes to suit various code reading system requirements.

Quick, automatic calibration and positioning of the reader can be accomplished using the

Autolearning button and LEDs on top of the reader without the necessity of a PC.

Autolearning can also be performed through VisiSet™ through the Autolearning Wizard. This tool includes visual feedback from the reader.

VisiSet™ provides a Calibration Tool to verify the exact positioning of the reader and to maximize its reading performance.

Statistics on the reading performance can also be visualized through a dedicated window in

VisiSet™.

Symbol Verification can be performed through VisiSet™ when the reader has been installed and setup as a Verifier station. For details see the Matrix Symbol Verifier Solution manual.

Programmability

If your requirements are not met by the Standard Application Program, Custom Application

Programs can be requested at your local Datalogic distributor.

10

GENERAL FEATURES

2

2.2 DESCRIPTION

Some of the main features of this reader are given below:

• Decoding of most popular linear and stacked barcodes, 2D code symbologies and postal codes

• Omni-directional reading

• Direct or 90° reading Window

• Quick installation without PC by using Autolearning button and F1, F2 LEDs

• Image Windowing function from 1288 x 1032 to 4 x 4 pixels for 2XX5 models

• Frame rate up to 60 frames/sec (3600 frames/min) for 2XX1 models, and depending on image size for 2XX5 models

• Up to 100 readable codes in a single frame

• Calibration Tool to verify exact code positioning in the Field of View and to maximize the reading performance

• Ethernet interface (Matrix-21XX only) with TCP/IP socket for reader parameter configuration, data and image transfer, HTTP server, FTP and mail client, etc.

• Windows-based VisiSet™ software to configure the reader parameter via PC serial or

Ethernet interface

• Code quality assessment according to ISO/IEC 16022, ISO/IEC 18004, ISO/IEC 15415,

ISO/IEC 15416 and AS9132 standards.

• Different operating modes to suit various application requirements

• User-defined database of Image Acquisition Settings (parameter sets)

• Match Code option with a user-defined match code database

• Diagnostic software tools

• 2 serial communication interfaces

• General purpose optocoupled I/Os

• Supply voltage ranges from 10 to 30 Vdc

The reader is contained in a magnesium alloy housing; the mechanical dimensions are 121 x

73 x 57 mm and it weighs about 380 g.

The protection class of the enclosure is IP64 for all 20XX models; therefore the reader is particularly suitable for industrial environments where protection against harsh external conditions is required.

Electrical connection of Power, Host interfaces and I/O signals is provided through a 25-pin

connector (see Figure A, 9). In addition there is a 9-pin Auxiliary interface connector for reader configuration (see Figure A, 10). A standard Ethernet RJ45 connector is present on

Matrix-21XX models (see Figure A, 11).

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Matrix-2000™ Reference Manual

The following indicators are located on the top of the reader:

PWR

red LED indicates that the reader is connected to the power supply (see Figure A,

5);

TRIG

yellow LED indicates external trigger activity (Figure A, 6); for details refer to par

3.3.5;

READ

red LED signals successful code decoding (Figure A, 7).

It is also used to signal successful startup. At power on this LED turns on and after a few seconds turns off. If the startup is not successful, this LED remains on.

COM green LED is software configurable. As default it indicates: data transmission on the main serial interface for Matrix-20XX models; Ethernet interface external connection

for Matrix-21XX models (Figure A, 8).

F1

yellow LED signals distance of code from the center of FOV during the Positioning

(Optional) procedure. The faster it blinks, the better Matrix-2000™ is positioned (see

Figure A, 4).

F2

green LED signals reader calibration with respect to image quality during the Auto

Learn procedure (see Figure A, 2).

The keypad button is software programmable. By default it starts the Auto Learn or

Positioning procedure to calibrate and position the reader for quick installation without using

a PC (see Figure A, 3).

12

GENERAL FEATURES

2

2.3 MODEL DESCRIPTION

The Matrix-2000 ™ reader is available in different versions according to the following characteristics:

MATRIX - 2XXX-X

Device Connectivity Optics Image Sensor Other Options

0 = RS232/RS485 + RS232

1 = RS232/RS485 +

RS232+ Ethernet

2.4 ACCESSORIES

Order No.

93A051190

93A051200

93A051210

93A051271

Accessory

CAB-6001

CAB-6002

CAB-6005

CAB-6010

1 = Ultra High Density (UHD)

2 = High Density (HD)

3 = Standard Density (STD)

4 = Low Density (LD)

5 = Medium Range (MR)

6 = Long Range (LR)

93ACC1510

93A301000

93A301030

93A301010

93A301040

93ACC1718

93ACC1719

93ACC1720

93ACC1790

C-BOX 100

C-BOX 300

C-BOX 310

C-BOX 400

C-BOX 410

PG6002

PG6001

PG6000

LTC-630

93ACC1791 PH-1

1 = VGA CCD

5 = SXGA CMOS

R = 90° Reading Window

Description

Cable to C-BOX100 1 m

Cable to C-BOX100 2 m

Cable to C-BOX100 5 m

Cable to C-BOX100 10 m

Passive Connection Box

Connection Box PROFIBUS

Connection Box PROFIBUS with display

Connection Box DeviceNet

Connection Box DeviceNet with display

AC/DC Power Supply Unit (US)

AC/DC Power Supply Unit (UK)

AC/DC Power Supply Unit (EU)

Four Bar Lighting System Controller

93A401003 LT-100

93A401004 LT-200

93A401012 LT-210

93A401008 LT-300

93A401013 LT-314

93A401014 LT-316

93A401015 LT-410

93A401016 LT-510

93A401017 LT-511

93A401018 LT-630

93ACC1786 BK-410

93ACC1787 BK-510

93ACC1788 BK-511

93ACC1789 BK-630

93ACC1729 USX-60

93A201090 GFC-MATRIX-2000

Photocell Kit-PNP

Photocell Kit-NPN

Cone Lighting System

Spot Lighting System

Mini-Spot Lighting System

Ring Lighting System

45° Dark Field Ring Lighting System

60° Dark Field Ring Lighting System

Coaxial Lighting System

Mini-Dome Lighting System

Dome Lighting System

Four Bar Lighting System

Coaxial Lighting System Bracket

Mini-Dome Lighting System Bracket

Dome/Ring Lighting System Bracket

Four Bar Lighting System Bracket

Adjustable Bracket

90° Deflection Mirror

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Matrix-2000™ Reference Manual

2.5 APPLICATION EXAMPLES

Matrix-2000™ is profitably used in the omnidirectional reading of 2D, stacked, linear and postal codes. The powerful LED illuminator, the Matrix 2XX1 60 fps CCD sensor and the 400

MHz CPU allow the decoding of fast moving codes (over 6.0 m/s) on industrial printing lines

(see Figure 10) and in automated document handling and mail processing systems (see

Figure 11).

Figure 10 - Matrix-2000™ Reading Station on a High Speed Printing Line

Figure 11 - Address Coded in Datamatrix Symbology for Automated Mail Processing

The Matrix-2XX5™ high resolution image sensor allows the reading of many small codes in a

single image (see 96 vial application in Figure 12).

Figure 12 - 96-Vial Rack: image captured by a Matrix-2XX5

14

GENERAL FEATURES

2

Matrix-2000™ assures the reading of deformed and / or overprinted codes, even though damaged or printed on high reflective surfaces (see Figures 12,13,14).

Figure 13 - Unidose Flow-Pack with PDF417 Code

Figure 14 - Overprinted Barcode Readable by Matrix-2000™ also Through the Envelope Window Film

Figure 15 - Barcode Printed on Curved Surface Readable by Matrix-2000™ in spite of Image Optical

Distortion

Matrix-2000™ is also very powerful in reading low-contrast direct part marked codes (see

Figures 15, 16, 17, 18 and 19).

Figure 16 - Dot Matrix Code Directly Marked on Metal Surface by Using Dot Peening Technology

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Matrix-2000™ Reference Manual

Figure 17 - Dot Peening Marking on Metal Surface with Multi-dot per Code Element

Figure 18 - Directly Marked Dot Matrix Code Characterized by Outstanding Separation Distance between

Adjacent Code Elements

Figure 19 - DataMatrix Code Directly Marked on PCB Surface by Using Laser Etching Technology

Figure 20 - Dot Matrix Code Directly Marked on PCB Copper Pad by Using Ink-Jet Technology

16

GENERAL FEATURES

2

2.5.1 External Lighting Systems

In some direct part marking applications best reading results are obtained by using an external lighting system. A series of accessory illuminators are available which cover a variety of applications.

The LT-100 Cone Lighting System provides a circular symmetrical light source designed for the following applications:

•

•

• with uneven or noisy background surfaces where dot peening or laser etching codes are directly marked onto metal surfaces or

PCBs and need to be highlighted in the presence of highly reflective surfaces (metal, glass, etc.) causing direct reflections

Figure 21 - LT-100 Cone Lighting System

The LT-200 Spot Lighting System provides a high intensity light source designed for the following applications:

•

• with uneven, noisy and scratched surfaces

• where dot peening or laser etching codes are directly marked onto metal surfaces or

PCBs and need to be highlighted. Here the use of more than one Spot Light can remove any shadowing effect. in the presence of highly reflective surfaces (metal, glass, etc.) causing direct reflections.

Low light path to surface angles strongly reduce direct reflections.

Figure 22 - LT-200 Spot Lighting System

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Matrix-2000™ Reference Manual

The LT-210 Spot Lighting System provides a high intensity light source designed for the following applications:

•

• with uneven, noisy and scratched surfaces where dot peening or laser etching codes are directly marked onto metal surfaces or

PCBs and need to be highlighted. Here the use of more than one Spot Light can remove any shadowing effect.

• in the presence of highly reflective surfaces (metal, glass, etc.) causing direct reflections.

Low light path to surface angles strongly reduce direct reflections.

Figure 23 - LT-210 Mini Spot Lighting System

The LT-300 Ring Lighting System is designed for reading codes produced by Dot Peening or

Laser Etching on flat, reflective parts.

18

Figure 24 - LT-300 Ring Lighting System

GENERAL FEATURES

2

The LT-314 45° Dark Field Ring Lighting System is designed for reading codes produced by

Dot Peening or Laser Etching on flat, reflective parts.

Figure 25 - LT-314 45° Dark Field Ring Lighting System

The LT-316 60° Dark Field Ring Lighting System is designed for reading codes produced by

Dot Peening (especially by a 120° stylus) or Laser Etching on flat, reflective parts.

Figure 26 - LT-316 60° Dark Field Ring Lighting System

19

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Matrix-2000™ Reference Manual

The LT-410 Coaxial Lighting System is an axial diffuse illuminator designed for reading codes produced by Dot Peening or Laser Etching on flat parts having a matte, specular or mixed surface reflectivity.

Figure 27 - LT-410 Coaxial Lighting System

The LT-510 Mini Dome Lighting System is a diffuse mini dome light designed for reading printed label or Direct Marking codes on small parts with a curved or specular surface.

20

Figure 28 - LT-510 Mini Dome Lighting System

GENERAL FEATURES

2

The LT-511 Dome Lighting System is a diffuse dome light designed for reading printed label or Direct Marking codes on parts with a curved surface.

Figure 29 - LT-511 Dome Lighting System

The LT-630 Four Bar Lighting System is designed for Code verification applications according to ISO/IEC 15415 or ISO/IEC 15416 specifications.

Figure 30 - LT-630 Four Bar Lighting System

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Matrix-2000™ Reference Manual

3

3 INSTALLATION

3.1 PACKAGE CONTENTS

Verify that the Matrix-2000 ™ reader and all the parts supplied with the equipment are present and intact when opening the packaging; the list of parts includes:

Matrix-2000 ™ reader

Quick Reference Guide

Test chart

Matrix family CD-ROM

Auxiliary port connector cover

Mounting kit

• Mounting screws and washers (4 ea.)

• Mounting bracket

Figure 31 - Package Contents

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INSTALLATION

3

3.2 MECHANICAL INSTALLATION

Matrix-2000 ™ can be installed to operate in different positions. The eight screw holes (M4 x

5) on the body of the reader are for mechanical fixture (Figure 32).

The diagram below gives the overall dimensions of the reader and may be used for its installation.

Refer to paragraph 3.5 for correct positioning.

= 57

[2.24]

= mm

[inch]

73

[2.87]

57

[2.24]

M4 x 5 n°4

18.1

[0.71]

Figure 32 - Overall Dimensions

23

3

Matrix-2000™ Reference Manual

73

[2.87]

Ø4

.2

[Ø

0.1

7]

73

[2.87]

37

[1.46]

15

[0.59] mm

[inch] 2

[0.08]

Figure 33 - Overall dimensions - 90° model

[Ø Ø

0.3

2]

8.2

mm

[inch]

4.2

[0.17]

Figure 34 - Mounting Bracket Overall Dimensions

24

INSTALLATION

3

3.2.1 Mounting

Using the Matrix-2000™ mounting bracket you can obtain vertical shift and rotation of the reader as shown in the diagram below:

Figure 35 - Positioning with Mounting Brackets

25

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Matrix-2000™ Reference Manual

3.3 ELECTRICAL CONNECTIONS

The Matrix-2000 ™ reader is equipped with a 25-pin male D-Sub connector for connection to the power supply and input/output signals. The details of the connector pins are indicated in the following table:

1 13

14 25

Figure 36 - 25-pin male D-Sub Connector

25-pin male D-sub connector pinout

Pin Name Function

1

20

21

8

22

11

12

16

17

SHIELD

RXAUX

TXAUX

OUT 1+

OUT 1-

OUT 2+

OUT 2-

OUT 3 +

OUT 3 -

Cable shield internally connected by capacitor to the chassis

Received data of auxiliary RS232 (referred to GND)

Transmitted data of auxiliary RS232 (referred to GND)

Configurable digital output 1 - positive pin

Configurable digital output 1 - negative pin

Configurable digital output 2 - positive pin

Configurable digital output 2 - negative pin

Configurable digital output 3 - positive pin

Configurable digital output 3 - negative pin

EXT_TRIG A External trigger (polarity insensitive)

EXT_TRIG B External trigger (polarity insensitive)

18

19

6

10

IN 2A

IN 2B

14, 15, 24 NC

9,13 VS

23, 25 GND

Input signal 2 (polarity insensitive)

Input signal 2 (polarity insensitive)

Not connected

Supply voltage - positive pin

Supply voltage - negative pin

RS232 RS485 full-duplex

RS485 half-duplex

2 TX232 TX485+ interface RX485+

RTX485+

4

(see par. 3.3.2) RTS232

5 CTS232

TX485-

RX485-

7

RTX485-

GND_ISO GND_ISO GND_ISO

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INSTALLATION

3

There is also a separate 9-pin female D-sub connector for the Auxiliary port connection with the following pinout:

5 1

9 6

Figure 37 - 9-pin female D-Sub Connector

9-pin female D-sub connector pinout

Pin Name Function

2

3

5

TXAUX

RXAUX

GND

1,4,6,7,8,9 N.C.

Transmitted data of auxiliary RS232

Received data of auxiliary RS232

Reference GND of auxiliary RS232

CAUTION

If Matrix-2000™ is connected to a C-BOX 3x0/4x0 through its 25-pin connector, then the Matrix-2000™ 9-pin Auxiliary port connector cannot be used for communication (i.e. configuration through VisiSet™). In this case use the Auxiliary port 9-pin connector inside the C-BOX 3x0/4x0.

In Matrix-21XX models a RJ45 Modular Jack is provided for Ethernet connection. This interface and the connector pinout (see the following table) are IEEE 802.3 10 BaseT and

IEEE 802.3u 100 BaseTx compliant.

8 1

Figure 38 - RJ45 Modular Jack

RJ45 modular jack pinout

Pin Name Function

1

2

3

6

TX +

TX -

RX +

RX -

4,5,7,8 N.C.

Transmitted data (+)

Transmitted data (-)

Received data (+)

Received data (-)

•

•

In order to meet EMC requirements:

• connect the reader chassis to the plant earth ground by means of a flat copper braid

• shorter than 100 mm; connect the main interface cable shield to pin 1 of the 25-pin connector; use two clip-on ferrite sleeves (type Stewart 28A2029-0A0 or equivalent) on the main interface cable near the reader 25-pin connector; connect the Ethernet interface cable shield to reader chassis (for Matrix-21XX only)

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Matrix-2000™ Reference Manual

C-BOX 100 Pinout for Matrix-2000™

The table below gives the pinout of the C-BOX 100 terminal block connectors. Use this pinout when the Matrix-2000™ reader is connected by means of the C-BOX 100:

C-BOX 100 Terminal Block Connectors

Power

1, 3, 5

2, 4, 6

7, 8

20, 40

VS

GND

EARTH GROUND

Reserved

27

28

29

30

31, 33

32, 34

NC

NC

36 NC

Inputs

EXT TRIG A (polarity insensitive)

EXT TRIG B (polarity insensitive)

IN 2A (polarity insensitive)

IN 2B (polarity insensitive)

Outputs

Auxiliary Interface

38, 39 GND

Main Interface

RS485 Half-Duplex

11, 15

12, 16

TX232

RTS232

TX485+

TX485-

17 RX232 RX485+

18 CTS232 RX485-

10, 14, 19

9, 13

GND_ISO GND_ISO

RS485 Cable Shield

RTX485+

RTX485-

GND_ISO

RS485 Cable Shield

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INSTALLATION

3

3.3.1 Power

Power is supplied to the reader through the pins provided on the 25-pin connector (see

Figure 39):

MATRIX USER INTERFACE

9/13

VS

GND

SHIELD

23/25

1

V+ (10 - 30 Vdc)

V- (Ground)

CHASSIS

Figure 39 - Power Supply Connection

The allowed supply voltage range is 10 to 30 Vdc.

29

3

Matrix-2000™ Reference Manual

3.3.2 Main

The signals relative to the following serial interface types are available on the 25-pin connector:

RS485 FULL DUPLEX

RS485 HALF DUPLEX

The main serial interface type and its parameters (baud rate, data bits, etc.) can be defined by the user via VisiSet™ software. The RS485 half duplex is automatically set whenever MUX32 communication protocol is enabled. For more details refer to the

"Communication" folder in the VisiSet™ Help On Line.

Details regarding the connections and use of the main interface selection are given in the next paragraphs.

RS232 Interface

The opto-isolated RS232 interface can be used for Point-to-Point, Pass Through or

Master/Slave connections. When it is connected to the host computer it allows both transmission of code data and reader configuration by VisiSet™.

The following pins of the 25-pin connector are used for RS232 interface connection:

Function Pin Name

2 TX232

3 RX232

4 RTS232

5 CTS232

7 GND_ISO

Request to send

Clear to send

Main opto-isolated reference ground

30

INSTALLATION

MATRIX USER INTERFACE

TX232

RX232

RTS232

CTS232

GND_ISO

SHIELD

2

3

4

5

7

1

RXD

TXD

Handshaking

Signals

Reference Ground

Earth

Ground

Figure 40 - RS232 Main Interface Connections

3

Figure 41 - RS232 Control Signals

The RTS232 and CTS232 signals control data transmission and synchronize the connected devices.

If the RTS/CTS handshaking protocol is enabled, Matrix-2000 ™ activates the RTS232 output to indicate a message is to be transmitted. The receiving unit activates the CTS232 input to enable the transmission.

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Matrix-2000™ Reference Manual

RS485 Full-Duplex Interface

The opto-isolated RS485 full-duplex (5 wires + shield) interface can be used for non-polled communication protocols in point-to-point connections over longer distances than those acceptable for RS232 communications or in electrically noisy environments.

The following pins of the 25-pin connector are used for RS485 full-duplex communication:

Pin Name

2 TX485+

4 TX485-

3 RX485+

5 RX485-

7 GND_ISO

Function

Transmitted data (+)

Transmitted data (-)

Received data (+)

Received data (-)

Main opto-isolated reference ground

MATRIX USER INTERFACE

2

TX485+

+

4

RX485

TX485-

3

RX485+ +

5

TX485

RX485-

7

GND_ISO

SHIELD

1

Reference Ground

Earth

Ground

Figure 42 - RS485 Full-duplex Connections

32

INSTALLATION

3

RS485 Half-Duplex Interface

The opto-isolated RS485 half-duplex (3 wires + shield) interface is available for polled communication protocols.

It can be used for multidrop connections with a Datalogic Multiplexer, (see Figure 43 and par.

3.6.2).

The following pins of the 25-pin connector are used for RS485 half-duplex communication:

Pin Name

2 RTX485+

4 RTX485-

7 GND_ISO

Function

Transmitted/received data (+)

Transmitted/received data (-)

Main opto-isolated reference ground

MATRIX MULITPLEXER

2

RTX485+ RTX485+

4

RTX485RTX485-

7

GND_ISO

SHIELD

1

RS485REF

Earth

Ground

Figure 43 - RS485 Half-duplex Connections

33

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Matrix-2000™ Reference Manual

The figure below shows a multidrop configuration with Matrix-2000™ readers connected to a

Multiplexer. max. 2 m.

120 Ohm

MATRIX

# x

(up to 31)

MATRIX

# 1

MATRIX

# 0 three wires + shield

1

2

4

7

1

2

4

7

1

2

4

7

MULTIPLEXER

RTX485+

RTX485-

RS485REF

SHIELD max. 1200 m.

Earth Ground

120 Ohm

Figure 44 - Matrix-2000™ Multidrop Connection to a Mutiplexer

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INSTALLATION

3

3.3.3 Auxiliary

The RS232 auxiliary interface is available for Point-to-Point, Pass Through or Master/Slave connections. When it is connected to the host computer it allows both transmission of code data and reader configuration by VisiSet™.

Its communication parameters (baud rate, data bits, etc.) can be defined by the user.

For more details refer to the "Communication" folder in the VisiSet™ Help On Line.

The auxiliary interface is available on both D-sub connectors with the following pinouts:

9-Pin 25-Pin Name Function

TXAUX

3 20

5 23 Ground

MATRIX USER INTERFACE

RXAUX

20

TXD

TXAUX

GND

SHIELD

21

23

1

RXD

Ground

Earth

Ground

Figure 45 - RS232 Auxiliary Interface Connections Using 25-pin Connector

MATRIX USER INTERFACE

RXAUX

3

TXD

TXAUX

2

RXD

GND

5

Ground

Figure 46 - RS232 Auxiliary Interface Connections Using 9-pin Connector

When the auxiliary interface is permanently connected as part of the system cabling, it is

recommended to use the 25-pin connector and connect the cable shield as shown in Figure

45.

CAUTION

Avoid simultaneous connection to 25-pin and 9-pin signals of the auxiliary

RS232 interface.

CAUTION

If Matrix-2000™ is connected to a C-BOX 3x0/4x0 through its 25-pin connector, then the Matrix-2000™ 9-pin Auxiliary port connector cannot be used for communication (i.e. configuration through VisiSet™). In this case use the Auxiliary port 9-pin connector inside the C-BOX 3x0/4x0.

35

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Matrix-2000™ Reference Manual

3.3.4 Ethernet Interface (Matrix-21XX models only)

The Ethernet Interface can be used for TCP/IP communication with remote or local host computer by connecting the reader to either a LAN or directly to a host PC.

The following is an example of a connection to a LAN using a straight through cable:

RJ45 Modular Jack Pinout

Pin Name Function

1

2

3

6

TX+

TX-

RX+

RX-

4, 5, 7, 8 NC

Transmitted data (positive pin)

Transmitted data (negative pin)

Received data (positive pin)

Received data (negative pin)

Not connected

MATRIX LAN

TX+

TX-

1

2

1

2

RX+ n. c.

n. c.

RXn. c.

n. c.

6

7

8

3

4

5

6

7

8

3

4

5 n. c. = not connected

Figure 47 - Straight-Through Cable

The following is an example of direct connection to a PC using a crossover cable:

MATRIX HOST PC

TX+

TX-

RX+ n. c.

n. c.

RXn. c.

n. c.

6

7

8

3

4

5

1

2

1

4

5

3

6

2

7

8 n. c. = not connected

Figure 48 - Crossover Cable

On the Matrix-2000™ Ethernet interface the following communication channels are available:

• Data Socket

• Image Socket

• Image FTP Client

• HTTP Server

• Email Client

For further details refer to the Ethernet Folder in the VisiSet™ Help On Line and to the

"MatrixEthernet.pdf" document provided as supplementary documentation.

36

INSTALLATION

3

3.3.5 Inputs

Two opto-coupled and polarity insensitive inputs are available on the 25-pin connector. The pinout is the following:

Pin Name Function

18 EXT_TRIG A External trigger (polarity insensitive)

19 EXT_TRIG B External trigger (polarity insensitive)

6 IN 2A

10 IN 2B

Input signal 2 (polarity insensitive)

Input signal 2 (polarity insensitive)

When current flows through the EXT_TRIG input, the yellow LED (Figure A, 6) is on.

The External Trigger can be used in One Shot Mode or in Phase Mode. Its main functions are:

• acquisition trigger in One Shot Mode

• reading phase-ON/reading phase-OFF command in Phase Mode

The main functions of the general purpose Input 2 are:

• second external trigger in Phase Mode

• match code storage command when the Match Code option is enabled

These inputs can be driven by either a PNP or NPN type command. The connections are indicated in the following diagrams:

NOTE

Polarity insensitive inputs assure full functionality even if pins A and B are exchanged.

V

CC

MATRIX

+

~

~

-

30 Vdc Max.

Vext USER INTERFACE

V

+

A OUT

I in

B

GND

Figure 49 - Input PNP Command Using External Power

MATRIX

VS 9

A

USER INTERFACE

V

+

OUT

V

CC

+

~

~

-

B

GND 25 GND

Figure 50 - Input PNP Command Using Matrix-2000 ™ Power

37

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Matrix-2000™ Reference Manual

MATRIX

Vext

30 Vdc Max.

USER INTERFACE

V

CC ~

+

~

-

VS

A V +

B OUT

GND

Figure 51 - Input NPN Command Using External Power

MATRIX

VS 9

A

USER INTERFACE

V

+

V

CC

+

~

~

-

B OUT

GND GND

25

Figure 52 - Input NPN Command Using Matrix-2000 ™ Power

The electrical features of the two inputs are:

INPUT | | V

Open 0 V 2 V

AB

| Max. I

IN

Max

0 mA

.

Closed 4.5 V 30 V 10 mA

An anti-disturbance filter (debounce filter) is implemented on both inputs, and is software programmable to filter in the range from 100 microseconds to 10 milliseconds. The input active state can be defined by the user as well. Refer to the Digital I/O folder in the VisiSet™

Help On Line for further details.

3.3.6 Outputs

Three optocoupled general purpose outputs are available on the 25-pin connector. The pinout is the following:

Pin Name Function

8 OUT1+ Configurable digital output 1 - positive pin

22 OUT1- Configurable digital output 1 - negative pin

11 OUT2+ Configurable digital output 2 - positive pin

12 OUT2- Configurable digital output 2 - negative pin

16 OUT3+ Configurable digital output 3 - positive pin

17 OUT3- Configurable digital output 3 - negative pin

They are typically used either to signal the data collection result or to control an external lighting system.

The idle state, the activation/deactivation events and the other configuration parameters can be defined by the user. Refer to the Digital I/O folder in the VisiSet™ Help On Line for further details.

38

INSTALLATION

MATRIX USER INTERFACE

Vext 30 Vdc max

+

-

V

Out

I

Load

Figure 53 - Open Collector Output Connection

The electrical features of the three outputs are the following:

OUTPUT I

Load

Open

Closed

0 mA

10 mA

V

Out

30 Vdc Max

1.8 Vdc Max

P

D

= V

Out

× I oLoad

= 170 mW Max.

3

39

3

Matrix-2000™ Reference Manual

3.4 USER INTERFACE

RS232 PC-side connections

1 5

1 13

6 9

9-pin male connector

Pin Name

2 RX

3 TX

5 GND

7 RTS

8 CTS

How To Build A Simple Interface Test Cable:

14 25

25-pin male connector

Pin

3

2

7

4

5

Name

RX

TX

GND

RTS

CTS

The following wiring diagram shows a simple test cable including power, external (pushbutton) trigger and PC RS232 COM port connections.

MATRIX-

2000

25-pin D-sub female

21 TXAUX

20 RXAUX

23 GND

13 VS

25 GND

9 VS

18 EXT TRIG+

19 EXT TRIG-

9-pin D-sub female

2

3

5

RX

TX

GND

Power Supply

VS (10 – 30 VDC)

Power GND

PC

Trigger

Figure 54- Test Cable for Matrix-2000™

40

INSTALLATION

3

3.5 POSITIONING

Position the reader so that the distance from the reading window to the code surface is that indicated in the figure below for your model.

2X11 UHD 2X21 HD focus distance

60 mm

(2.36 in)

FOV

17 x 13 mm

(0.67 x 0.51 in) code surface

2X31 SD

FOV

34 x 26 mm

(1.34 x 1.02 in) focus distance

115 mm

(4.53 in)

2X51 MR code surface focus distance

85 mm

(3.35 in)

2X41 LD

FOV

25 x 19 mm

(0.98 x 0.75 in) code surface focus distance

80 mm

(3.15 in)

FOV

54 x 40 mm

(2.13 x 1.57 in) code surface

2X61 LR focus distance

160 mm

(6.3 in)

FOV

95 x 70 mm

(3.74 x 2.75 in) focus distance

500 mm

(19.7 in) code surface

Figure 55 – VGA Model Positioning

FOV

110 x 82 mm

(4.33 x 3.23 in) code surface

41

3

2X25 HD MP focus distance

135 mm

(5.31 in)

FOV

65 x 52 mm

(2.56 x 2.05 in) code surface

2X55 MR MP focus distance

105 mm

(4.13 in)

Matrix-2000™ Reference Manual

2X45 LD MP

FOV

120 x 96 mm

(4.72 x 3.78 in) code surface

FOV

215 x 172 mm

(8.46 x 6.77 in) focus distance

195 mm

(7.68 in) code surface

Figure 56 - SXGA Model Positioning

Special models with different FOV and focus distance are available on request. Refer to your local Datalogic distributor.

All distances indicated from the reading window to the code surface are the same for 90° models.

42

INSTALLATION

3

Matrix-2000 ™ is able to decode code labels at a variety of angles, however significant angular distortion may degrade reading performance.

When mounting Matrix-2000 ™, take into consideration these ideal label position angles:

Pitch or Skew 10° to 20° and Tilt 0°.

Note: Since Matrix-2000 ™ is omni-directional on the code plane, the Pitch and Skew angles have the same significance with respect to the code plane. However in some advanced code reading applications performance can be improved by modifying the Skew angle.

Follow the suggestions below for the best orientation:

The Pitch and Skew angles are represented by the values P and S in Figure 57 and in Figure

58. Position the reader in order to avoid the direct reflection of the light emitted by the Matrix-

2000 ™ reader; it is advised to assure at least 10° for one of these angles. In some cases, such as low contrast or low illumination, it can be useful to use a Pitch or Skew angle = 0°.

Figure 57 - Pitch angle

Figure 58 - Skew angle

The Tilt angle is represented by the value T in Figure 59. Matrix-2000

™ can read labels with any tilt angle.

Figure 59 - Tilt angle

43

3

3.6 TYPICAL LAYOUTS

The following typical layouts refer to system hardware configurations. However, they also require the correct setup of the software configuration parameters. Dotted lines in the figures refer to optional hardware configurations within the particular layout.

3.6.1 Point-to-Point

In this layout the data is transmitted to the Host on the Matrix-2000 ™ main serial interface.

The RS232 auxiliary interface can be used for reader configuration by connecting a laptop computer running VisiSet™.

Parameter configuration can always be accomplished using the Matrix-2000 ™ auxiliary interface.

When One Shot or Phase Mode operating mode is used, the reader can be activated by an

External Trigger (for example a pulse from a photoelectric sensor) when the object enters its reading zone.

CAB-600X

Matrix-2000™

CBOX-100

Matrix-2000™ Reference Manual

Terminal

P.S.*

Main Interface

PG 6000

* External Trigger or Presence Sensor (for One Shot or Phase Mode)

Figure 60 - Point-to-Point Layout

Local Host

44

INSTALLATION

3

3.6.2 Multiplexer

Each reader is connected to a MX4000 through a multidrop network. Before proceeding with the connection it is necessary to select the MUX32 communication protocol and the multidrop address for each reader.

P.S.

0

Matrix-2000™

1 31

Power

C-BOX 100

Host

Multidrop Network – RS485 HD Main Interface

Auxiliary Serial Interface (Local Echo)

External Trigger

Figure 61 - Multiplexer Layout

The auxiliary serial interface of each reader can be used for configuration purposes, using

VisiSet™, or in Local Echo communication mode to control the single device operation.

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Matrix-2000™ Reference Manual

3.6.3 RS232

The RS232 Master/Slave connection is used to collect data from several readers to build either a multi-point or a multi-sided reading system; there can be one Master and up to 9

Slaves connected together.

The Slave readers use RS232 only on the main and auxiliary serial interfaces. Each Slave transmits the messages received by the auxiliary interface onto the main interface. All messages will be passed through this chain to the Master.

The Master reader is connected to the Host on the main serial interface. The possible main interface types for the Master reader are RS232 or RS485.

In this layout the Master operating mode can be set only to Phase Mode.

The Phase ON/OFF signals must be brought only to the Master. It is not necessary to bring them to the Slave readers.

The main and auxiliary ports are connected as shown in the figure below.

C-BOX 100

SLAVE

SLAVE

P.S.

MASTER

Matrix-2000™

Host

Main Serial Interface

Auxiliary Serial Interface

External Trigger

Power

Figure 62 - RS232 Master/Slave Layout

46

INSTALLATION

3

3.6.4 Pass

Pass through mode allows two or more readers to be connected to a single external serial interface.

Each reader transmits the messages received by the auxiliary interface onto the main interface. All messages will be passed through this chain to the host.

The main and auxiliary ports are connected as shown in the figure below:

C-BOX 100

Matrix-2000™

P.S.

Main Serial Interface

Auxiliary Serial Interface

External Trigger

Figure 63 - Pass Through Layout

Power

Local Host

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Matrix-2000™ Reference Manual

3.6.5 Ethernet Connection (Matrix-21XX models only)

The Matrix-21XX Ethernet connection is possible in two different layouts. In both layouts, before proceeding with the connection, it is necessary to configure the reader Ethernet parameters via VisiSet™. For further details, see the Ethernet Folder in the VisiSet™ Help

On Line.

In Point-to-Point layout the reader is connected to a local host by using a crossover cable.

Local Host

CAB-600X

C-BOX 100

Matrix-21XX™

P.S.

PG6000

Ethernet Connection (Cross-Over Cable)

Power Connection

External Trigger

Figure 64 - Ethernet Point-to-Point Layout

48

INSTALLATION

3

When using a Local Area Network (LAN), one or more Matrix-21XXs can be connected to the network by using straight through cables:

P.S.

Matrix-2000™

C-BOX 100

NETWORK

Ethernet Connection (Straight-Through Cable)

Power Connection

External Trigger

Figure 65 - Ethernet Network Layout

HOST

POWER

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Matrix-2000™ Reference Manual

Software configuration of your Matrix-2000 ™ for static reading or simple code reading applications can be accomplished by the Autolearning Procedure (which requires no external configuration program or by using the VisiSet™ Autolearning Wizard for easy setup. These

procedures are described in chapter 1.

For all other applications use VisiSet™ through the reader serial ports (or Ethernet port for

Matrix-21XX only).

NOTE

Before using VisiSet™ via Ethernet, it is necessary to configure Matrix-

2000™ Ethernet port parameters using VisiSet™ via Main or Auxiliary serial port (for further details refer to the VisiSet™ Help on line).

4.1 VISISET™ SYSTEM REQUIREMENTS

To install and run VisiSet™ you should have a Laptop or PC that meets or exceeds the following:

• Pentium processor

• Win 95/98/2000, NT 4.0 or XP

• 32 MB Ram

• 5 MB free HD space

• one free RS232 serial port with 115 Kbaud

• SVGA board (800x600) or better using more than 256 colors

4.2 INSTALLING VISISET™

To install VisiSet™, proceed as follows:

1. Turn on the Laptop or PC that will be used for configuration (connected to the Matrix-

2000™ communication ports).

2. After Windows finishes booting, insert the CD-ROM provided.

3. Launch VisiSet™ installation by clicking Install.

4. Follow the instructions in the installation procedure.

50

SOFTWARE CONFIGURATION

4

4.3 STARTUP

After completing the mechanical and electrical connections to Matrix-2000 ™, you can begin software configuration as follows:

1. Power on the Matrix-2000 ™ reader. Wait for the reader startup. The system bootstrap requires a few seconds to be completed. The reader automatically enters Run Mode.

2. Run the VisiSet™ program.

3. Press Connect on the VisiSet™ menu bar. The PC will automatically connect to the

Matrix-2000 ™ reader.

Upon connection, Matrix-2000 ™ exits Run Mode and displays the Main Menu on

VisiSet™ with all the commands necessary to monitor your reader's performance. You can select these commands using the mouse or by pressing the key corresponding to the

letter shown on the button. See Figure 66.

Menu Bar

Commands

Window

Terminal

Window

Status Bar

Figure 66 - Main Window

51

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Matrix-2000™ Reference Manual

4.3.1 VisiSet™

The Options item from the VisiSet™ menu (see Figure 66) presents a window allowing you

to configure:

− the logging function (Log)

− VisiSet™ window properties (Environment)

− VisiSet™ communication channel (Communication)

Figure 67 - Options - Log

52

Figure 68 - Options - Environment

SOFTWARE CONFIGURATION

4

Figure 69 - Options – Communication: Serial Port

Figure 70 - Options – Communication: Ethernet

53

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Matrix-2000™ Reference Manual

4.4 CONFIGURATION

Once connected to Matrix-2000

™ as described in par. 4.3, you can modify the configuration

parameters as follows:

1. Press the Calibration Tool button from the Main Menu. Matrix-2000™ will download its permanent memory configuration parameters with the default values (if it is the first time) to VisiSet™. The Calibration Tool window will be displayed together with the Parameter

Setup window working in Interactive Mode (see par. 4.4.1 and par. 4.4.2).

2. Edit the Matrix-2000 ™ configuration parameters according to your application requirements.

3. Use the Calibration Tool to fine tune the reading performance. See par. 4.4.2.

4. Close the Calibration Tool window and disable the Interactive Mode by pressing the interactive button.

5. Save the new configuration to the reader permanent memory by pressing the Send button.

6. Close the Parameter Setup window and press Disconnect on the VisiSet™ menu bar

(see Figure 66) or launch Run Mode from the VisiSet™ Main menu.

Disconnect exits closing communication between Matrix-2000 ™ and VisiSet™, and causes Matrix-2000 ™ to enter Run Mode. The disconnected reader serial port is now available.

Run command does not close communication between Matrix-2000 ™ and VisiSet™, and causes Matrix-2000 ™ to enter Run Mode. In this case the reader output messages are displayed on the VisiSet™ terminal and the statistics are displayed in the Statistics window (Statistics enabled).

54

SOFTWARE CONFIGURATION

4

4.4.1 Edit Reader Parameters

The Parameter Setup window displays the configuration parameters grouped in a series of folders. Each parameter can be modified by selecting a different item from the prescribed list in the box, or by typing new values directly into the parameter box.

By right clicking the mouse when positioned over the name of a specific Parameter or Group, a pop-up menu appears allowing you to directly manage that particular parameter or group.

You can View the Selected Value for each parameter.

You can Restore the Default Value of each parameter or of all the parameters of a group.

Get Properties gives information about the parameter in the form of a pop-up hint that describes the default value and the range/list of valid values.

The Short Help gives information about the parameter in the form of a pop-up hint.

Parameter Group

Parameter

Figure 71 - Editing Parameters

Single group/parameter management

(right click)

55

4

Parameters to verify/modify:

Operating Mode

Calibration

Communication

Ethernet

Image Processing

1D & 2D, Postal Codes

Data Collection

Digital I/O

Match Code

Miscellaneous

Symbol Verification

LEDs And Keypad

Matrix-2000™ Reference Manual

Sets the parameters which customize the reader operating mode starting from three main modes:

One Shot: acquires a single image based on the selected value for the Acquisition Trigger and Acquisition Trigger

Delay.

Continuous: continuously acquires images with a rate up to

60 frames per second depending on the decoding time.

Phase Mode: acquires images during the reading phase depending on the selected value for the Acquisition Trigger and Acquisition Trigger Delay. The Reading Phase-ON and Reading Phase-OFF events mark respectively the beginning and end of the reading phase.

Calibrates the acquisition parameters to maximize the

reading performance (see par. 4.4.2)

Configures the parameters relative to each serial port regarding the transmission, message formatting and string receiving.

Any change to the VisiSet™ communication port parameters (baud rate, data bits, etc.) is effective as soon as the reader is disconnected from VisiSet™.

Sets the parameters related to the Ethernet interface and to its communication channels.

Sets the image processing parameters shared by all available symbologies.

Sets the characteristics of the code symbologies to be read.

Defines the code-collection parameters and the output message format.

Configures the reader input/output parameters.

Allows setting a user-defined code and relative parameters to which the read code will be compared (matched).

Sets the reader name and the saved image format.

Sets the parameters relative to the various specifications in the Standards which regulate code validation.

Sets the LED and Keypad parameters related to their selected Functions.

56

SOFTWARE CONFIGURATION

4

When all the configuration parameters are set correctly, save them to the Matrix-2000 ™

reader by pressing the Send button. See Figure 71.

For successive configuration of other readers or for backup/archive copies, it is possible to save the configuration onto your PC by selecting the Save Configuration File option from the File menu.

From the File menu, you can also Save Configuration As Text File for a human readable version.

Load Configuration File (available in the File menu) allows you to configure a reader from a previously saved configuration file (.ini).

57

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Matrix-2000™ Reference Manual

4.4.2 Calibration

VisiSet™ provides a Calibration Tool to maximize the reading performance by tuning the acquisition parameters and the time of the delayed triggers.

By selecting the Calibration Tool from the VisiSet™ Main Menu (F), the following window appears together with the Parameter Setup window:

Figure 72 - Calibration OK

This tool provides a "real-time" image display while Matrix-2000™ is reading. It also gives immediate results on the performance of the installed Matrix-2000™ reader.

The Parameter Setup window works in Interactive Mode in order to cause each parameter setting to be immediately effective.

NOTE

If you want to save the temporary configuration to permanent memory, you must first close the Calibration Tool window. Then, you must disable the

Interactive Mode and select the Permanent Memory option from the Send

Configuration item in the Device menu.

58

SOFTWARE CONFIGURATION

4

The following examples show some of the typical conditions occurring during the installation:

Under-exposure:

To correct this result it is recommended to change the following parameters in their order of appearance:

1. increase the Exposure Time (x 10 µs)

2. increase the Gain

In general, a longer exposure time corresponds to a lighter image but is susceptible to blurring due to code movement. Exposure time is also limited by the Internal Lighting mode parameter. Longer esposure times

can be set if the power strobe level is lowered.

NOTE

High gain settings may produce a grainy image that may affect the decoding process.

Figure 73 - Example Under Exposure: Too Dark

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Matrix-2000™ Reference Manual

Over-exposure:

To correct this result it is recommended to change the following parameters in their order of appearance:

1. decrease the Gain

2. decrease the Exposure Time (x 10 µs)

Figure 74 - Example Over Exposure: Too Light

60

SOFTWARE CONFIGURATION

4

Moving code out of the Field of View:

To correct this result and have the code completely visible in F.O.V., it is possible to follow one or both the procedures listed below:

• reposition the reader

• use the Acquisition Trigger Delay by tuning the Delay Time (x100µs)

Figure 75 - Example out of FOV

61

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Matrix-2000™ Reference Manual

4.5 IMAGE CAPTURE AND DECODING

By using the Capture Image and Decode Last Image functions from the VisiSet™ Main menu, you can get information about the image decodable codes in terms of Symbology, encoded Data, Position and Orientation, Decode Time and Code Quality Assessment Metrics.

Figure 76 - Capture and Decoding Functions

4.6 STATISTICS

Statistics on the reading performance can be viewed by enabling the Statistics parameter and selecting the View Statistics item in the File menu. One of three different windows appears depending on the operating mode.

Refer to the VisiSet™ Help On Line for more details.

62

Figure 77 - Code Statistics

MAINTENANCE

5

5 MAINTENANCE

5.1 CLEANING

Clean the reading window (see Figure A, 1) periodically for continued correct operation of the

reader.

Dust, dirt, etc. on the window may alter the reading performance.

Repeat the operation frequently in particularly dirty environments.

Use soft material and alcohol to clean the window and avoid any abrasive substances.

63

Matrix-2000™ Reference Manual

6

6 TROUBLESHOOTING

6.1 GENERAL GUIDELINES

• When wiring the device, pay careful attention to the pin number of the signals and whether you are referring to the 25-pin connector or to the C-BOX 100 spring clamp connectors.

• If you need information about a certain reader parameter you can refer to the VisiSet ™ program help files. Either connect the device and select the parameter you’re interested in by pressing the F1 key, or select Help>Paramters Help from the command menu.

• If you’re unable to fix the problem and you’re going to contact your local Datalogic office or

Datalogic Partner or ARC, we suggest providing (if possible): Application Program version,

Parameter Configuration file, Serial Number and Order Number of your reader. You can get this information while VisiSet™ is connected to the reader: the Application Program version is shown in the Terminal Window; the Parameter Configuration can be saved to an

.ini file applying the File>Save Configuration File command in the Parameter Setup window; Serial Number and Order Number can be obtained by applying the respective command in the Tools menu.

TROUBLESHOOTING GUIDE

Problem Suggestion

Power ON: the “PWR” LED is not lit.

After Power ON: the "READ" LED is lit or blinking without any code in front of the reader and the connection to VisiSet™ fails.

One Shot or Phase Mode: no image is displayed in Visiset™

Calibration Tool window while your trigger source is working.

•

•

•

•

•

•

•

•

•

•

•

Is power connected?

If using a power adapter (like PG6000), is it connected to wall outlet?

If using rail power, does rail have power?

If using C-BOX 100, does it have power (check switch and LED)?

Check if you are referring to the 25-pin connector or to the C-BOX 100 spring clamp connectors.

Measure Voltage either at pin 13 and pin 25 (for 25-pin connector) or at spring clamp 1 and 2 (for C-BOX 100).

Contact your local Datalogic Automation office or

Datalogic Automation Partner or ARC. See also http://www.automation.datalogic.com/ under Partners.

In the Operating Mode folder check the settings of

Reading Phase-ON, Acquisition Trigger and

Reading Phase-OFF parameters.

In Digital I/O folder set the echo of Phase or Acquisition

Trigger on a reader output (if it is available) and in Run

Mode check if the reader correctly receives your trigger and repeats it on the output. If this doesn't happen, check the Trigger source cabling.

In the Digital I/O folder check the

EXTERNAL TRIGGER\Debounce Filter parameter setting.

Is the Phase frequency lower than the maximum frame rate?

64

TROUBLESHOOTING

6

TROUBLESHOOTING GUIDE

Problem Suggestion

One Shot or Phase Mode using the External Trigger input: the ”TRIG” LED is not blinking while the External Trigger is switching.

One Shot mode using the

External Trigger input: the ”TRIG" LED is correctly blinking but no image is displayed in VisiSet™

Calibration Tool window.

Phase Mode using the

External Trigger input: the ”TRIG" LED is correctly blinking but no image is displayed in VisiSet™

Calibration Tool window.

•

•

•

•

•

•

•

•

•

•

•

Check if you are referring to the 25-pin connector or to the C-BOX 100 spring clamp connectors.

Is the sensor connected to the EXT TRIG input?

Is power supplied to the photo sensor?

For NPN configuration, is power supplied to one of the two EXT TRIG signals (A or B)?

For PNP configuration, is one of the two EXT TRIG signals grounded (A or B)?

Are the photo sensor LEDS (if any) working correctly?

Is the sensor/reflector system aligned (if present)?

In the Operating Mode folder check the Acquisition

Trigger parameter setting.

In the Digital I/O folder check the

EXTERNAL TRIGGER\Debounce Filter parameter setting.

One Shot or Phase Mode using serial trigger source: no image is displayed in

Visiset™ Calibration Tool window while your trigger source is transmitted on the reader serial port.

Phase Mode: no result is transmitted by the reader at the end of the reading phase collection.

•

•

•

•

•

•

In the Operating Mode folder check the settings of

Reading Phase-ON, Acquisition Trigger and

Reading Phase-OFF parameters.

In the Digital I/O folder check the

EXTERNAL TRIGGER\Debounce Filter parameter setting.

Is the Phase frequency lower than the maximum frame rate?

In the Operating Mode folder check the settings for

Reading Phase-ON, Acquisition Trigger and

Reading Phase-OFF parameters.

Are the COM port parameters (Baud Rate, Parity, Data

Bits, Stop Bits, Handshake) correctly assigned?

In the communication folder, check the settings of

Reading Phase-ON String, Acquisition Trigger

String and Reading Phase-OFF String parameters.

Is the serial trigger source correctly connected?

In the Operating Mode folder check the Reading

Phase-OFF parameter setting.

In the Data Collection folder check the settings for the

CODE COLLECTION, DATA FORMAT and

STATISTICS parameter groups.

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Matrix-2000™ Reference Manual

TROUBLESHOOTING GUIDE

Problem Suggestion

Reading: the reader always transmits the No Read Message

Communication: reader is not transmitting anything to the host.

Communication: data transferred to the host are incorrect, corrupted or incomplete.

How do I obtain my reader

Serial Number?

How do I obtain my reader

Order Number?

•

•

•

•

•

•

•

•

•

•

•

•

•

•

•

Run the Auto Learn procedure (Auto Learn in chapter

1).

Position the reader as described in par. 3.5 and through

the VisiSet™ Calibration Tool:

− Tune the ACQUISITION TRIGGER DELAY, if the moving code is out of the reader field of view;

− Set the Continuous Operating Mode if no external trigger source is available;

− Tune the IMAGE ACQUISITION SETTING to improve the code image quality;

− Check the parameter setting in Decoding,

2D Codes, 1D Codes, and Postal Codes folders;

− View the full resolution code image to check the printing or marking quality.

Is the serial cable wiring correct?

If using RS232 or RS485 MAIN interface, is the reference ground connected to GND_ISO pin? Please note that this ground is isolated from the power ground

(GND).

If using C-BOX 100, be sure the RS485 termination switch is OFF.

Are the host serial port settings the same as the reader serial port settings?

In VisiSet™ Digital I/O folder, "COM" LED can be configured to indicate MAIN COM port TX or MAIN

COM port RX.

Are the host serial port settings the same as the reader serial port settings?

In VisiSet ™ Communication folder check the settings of

Header and Terminator String parameters.

In VisiSet™ Data Collection folder, check the settings of

DATA FORMAT parameter group.

The reader Serial Number consists of 9 characters: one letter, 2 numbers, another letter followed by 5 numbers.

The reader Serial Number is printed on a label that is affixed on the bottom case near the reading window.

The Serial Number can also be obtained by selecting

Tools/Get Reader Serial Number from the command menu in VisiSet ™. A dedicated window will appear.

The reader Order Number consists of 9 numbers.

The reader Order Number can be obtained by selecting the Tools/Get Reader Order Number from the command menu in VisiSet ™. A dedicated window will appear.

66

TECHNICAL FEATURES

7

ELECTRICAL FEATURES

Power

Supply Voltage

Power Consumption

10 to 30 Vdc

8 W max.; 5 W typical

Communication Interfaces

Main Serial Interface

RS232

RS485 Full-Duplex

RS485 Half-Duplex

2400 to 115200 bit/s

2400 to 115200 bit/s

2400 to 115200 bit/s

Auxiliary Serial Interface

RS232 2400 to 115200 bit/s

Ethernet (21xx Models only) 10/100

Inputs

External Trigger, IN2

Max. Voltage

Max. Input Current

Opto-coupled and polarity insensitive

30 Vdc

10 mA

30 Vdc

1.8 Vdc

170 mW

Outputs

V

Out

(I

Load

= 0 mA) Max.

V

Out

(I

Load

= 10 mA) Max.

P

D

= V

Out

× I

Load

Max.

OPTICAL FEATURES

Models

Image Sensor

Image Format

Lighting System

Wavelength

Max. LED Output Power

LED Safety Class

2XX1 2XX5

Matrix CCD

VGA (640 x 480)

Matrix CMOS

SXGA (1280 x 1024)

LED array

630 ~ 670 nm

0.7 mW to EN60825-1

Class 1 to EN 60825-1

USER INTERFACE

LED Indicators

Keypad Button

PWR, TRIG, READ, COM, F1, F2

Configurable via VisiSet™

SOFTWARE FEATURES

Readable Code Symbologies

1-D and stacked

•

•

•

•

•

•

•

•

PDF417 Standard and Micro PDF417

Code 128 (EAN 128)

Code 39 (Standard and Full ASCII)

Interleaved 2 of 5

Codabar

Code 93

Pharmacode

EAN-8/13 - UPC-A/E

(including Addon 2 and Addon 5)

•

•

GS1 DataBar (RSS) Family

Composite Symbologies

Operating Mode

Configuration Mode

Parameter Storage

SYMBOL VERIFICATION

•

2-D

Data Matrix ECC 200

(Standard and Direct Marking)

• QR Code

(Standard and Direct Marking)

•

•

•

MAXICODE

Aztec Code

Microglyph

(this symbology requires an activation procedure – contact you local Datalogic

Automation distributor for details)

•

•

•

•

•

•

•

POSTAL

Australia Post

Royal Mail 4 State Customer

Kix Code

Japan Post

PLANET

POSTNET, POSTNET (+BB)

POSTNET + PLANET,

POSTNET (+BB) + PLANET

O NE S HOT , C ONTINUOUS , P HASE M ODE

By means of VisiSet™ configuration software

Permanent memory (Flash)

ISO/IEC 16022

ISO/IEC 18004

ISO/IEC 15415

ISO/IEC 15416

AS9132A

Data Matrix ECC 200

QR Code

Data Matrix ECC 200, QR Code

Code 128, Code 39, Interleaved 2 of 5, Codabar, Code 93, EAN-8/13, UPC-A/E

Data Matrix ECC 200

67

7

ENVIRONMENTAL FEATURES

Operating Temperature

Storage Temperature

Max. Humidity

Vibration Resistance IEC 68-2-6 test FC

Shock Resistance IEC 68-2-27 test EA

Protection Class

MECHANICAL FEATURES

Dimensions

Weight

Matrix-2000™ Reference Manual

0 to 40 ° C (32 to 104 °F)

-20 to 70 ° C (-4 to 158 °F)

90% non condensing

14 mm @ 2 to 10 Hz; 1.5 mm @ 13 to 55 Hz

2 g @ 70 to 200 Hz; 2 hours on each axis

30 g; 11 ms; 3 shocks on each axis

IP64 (sealed connectors required)

(Matrix-20XX models only) (1)

121 x 73 x 57 mm (4.76 x 2.87 x 2.24 in.)

380 g. (13.40 oz.)

(1) Please refer to your local Datalogic Distributor for IP64 Protection class on 21XX models.

READING FEATURES

Frame Rate 2xx1 Models

2xx5 Models

Up to 60 frames/sec. with VGA images

Up to 16 frames/sec. with SXGA images

Up to 64 frames/sec. with VGA images

Up to 100

Readable Codes per Frame

Pitch

Tilt

10° - 35°

0° - 360°

MODELS

Focus

Distance mm (in)

Field of View (1) mm (in) ppi (2)

Typ. Linear and

Stacked

Code Resolution mm (mils)

Typ. 2D Code

Resolution mm (mils)

Reading

Distance (3)

mm (in)

2X11 UHD

2X21 HD

2X31 SD

2X41 LD

2X51 MR

60

(2.36)

85

(3.35)

115

(4.53)

80

(3.15)

160

(6.29)

17 × 13

(0.67 × 0.51)

25 × 19

(0.98 × 0.75)

34 × 26

(1.34 × 1.02)

54 x 40

(2.13 × 1.57)

95 × 70

(3.74 × 2.75)

110 × 82

4.33 × 3.23)

955

653

478

300

170

0.10

(4)

0.10

(4)

0.15

(6)

0.20

(8)

0.30

(12)

0.13

(5)

0.19

(7.5)

0.25

(10)

0.38

(15)

0.60

(24) min. max.

51

(2.00)

74

(2.91)

78

(3.07)

100

(3.94)

70

(2.76)

120

(4.72)

93

(3.66)

130

(4.53)

105

(4.13)

220

(8.66)

2X61 LR

500

(19.69)

148

0.30

(12)

0.60

(24)

430

(16.93)

570

(22.44)

2X25 HD MP

2X45 LD MP

135

(5.31)

105

(4.13)

65 × 52

(2.56 × 2.05)

120 × 96

(4.72 × 3.78)

215 × 172

(8.46 × 6.77)

500

270

0.10

(4)

0.20

(8)

0.19

(7.5)

0.38

(15)

120

(4.72)

85

(3.34)

150

(5.90)

135

(5.31)

2X55 MR MP

195

(7.68)

150

0.30

(12)

0.60

(24)

145

(5.7)

285

(11.22)

(1) @ Focus Distance

(2) Pixels per inch @ Focus Distance

(3) Conditions:

• Code Resolution: Max. 2D Code Resolution

• Test Chart: provided with the reader

• Still code at the center of the FOV

• Code Symbology: DataMatrix ECC 200

• Tilt Angle: 45°

• Skew Angle: 15°

• Image Processing Mode: Advanced Code Setting

Depending on the code resolution, symbology and number of characters in the code, the Reading Area can be different from the

FOV.

68

GLOSSARY

AS9132

Standard defining uniform quality and technical requirements for direct part marking (DPM) using Data Matrix symbologies.

Barcodes (1D Codes)

A pattern of variable-width bars and spaces which represents numeric or alphanumeric data in machine-readable form. The general format of a barcode symbol consists of a leading margin, start character, data or message character, check character (if any), stop character, and trailing margin. Within this framework, each recognizable symbology uses its own unique format.

BIOS

Basic Input Output System. A collection of ROM-based code with a standard API used to interface with standard PC hardware.

Bit

Binary digit. One bit is the basic unit of binary information. Generally, eight consecutive bits compose one byte of data. The pattern of 0 and 1 values within the byte determines its meaning.

Bits per Second (bps)

Number of bits transmitted or received per second.

Byte

On an addressable boundary, eight adjacent binary digits (0 and 1) combined in a pattern to represent a specific character or numeric value. Bits are numbered from the right, 0 through

7, with bit 0 the low-order bit. One byte in memory can be used to store one ASCII character.

Composite Symbologies

Consist of a linear component, which encodes the item's primary data, and an adjacent 2D composite component, which encodes supplementary data to the linear component.

Dark Field Illumination

Lighting of surfaces at low angles used to avoid direct reflection of the light in the reader’s lens.

Decode

To recognize a barcode symbology (e.g., Codabar, Code 128, Code 3 of 9, UPC/EAN, etc.) and analyze the content of the barcode scanned.

Depth of Field

The difference between the minimum and the maximum distance of the object in the field of view that appears to be in focus.

Diffused Illumination

Distributed soft lighting from a wide variety of angles used to eliminate shadows and direct reflection effects from highly reflective surfaces.

Direct Part Mark (DPM)

A symbol marked on an object using specific techniques like dot peening, laser etching, chemical etching, etc.

69

EEPROM

Electrically Erasable Programmable Read-Only Memory. An on-board non-volatile memory chip.

Element

The basic unit of data encoding in a 1D or 2D symbol. A single bar, space, cell, dot.

Flash

Non-volatile memory for storing application and configuration files.

Host

A computer that serves other terminals in a network, providing services such as network control, database access, special programs, supervisory programs, or programming languages.

Image Processing

Any form of information processing for which the input is an image and the output is for instance a set of features of the image.

Image Resolution

The number of rows and columns of pixels in an image. The total number of pixels of an image sensor.

Image Sensor

Device converting a visual image to an electric signal. It is usually an array of Charge

Coupled Devices (CCD) or CMOS pixel sensors.

IEC

(International Electrotechnical Commission): Global organization that publishes international standards for electrical, electronic, and other technologies.

IP Address

The terminal’s network address. Networks use IP addresses to determine where to send data that is being transmitted over a network. An IP address is a 32-bit number referred to as a series of 8-bit numbers in decimal dot notation (e.g., 130.24.34.03). The highest 8-bit number you can use is 254.

ISO

(International Organization for Standardization): A network of the national standards institutes of several countries producing world-wide industrial and commercial standards.

LED (Light Emitting Diode)

A low power electronic light source commonly used as an indicator light. It uses less power than an incandescent light bulb but more than a Liquid Crystal Display (LCD).

LED Illuminator

LED technology used as an extended lighting source in which extra optics added to the chip allow it to emit a complex radiated light pattern.

Matrix Symbologies (2D Codes)

An arrangement of regular polygon shaped cells where the center-to-center distance of adjacent elements is uniform. Matrix symbols may include recognition patterns which do not follow the same rules as the other elements within the symbol.

70

Multidrop

A communication protocol for connecting two or more readers in a network with a concentrator (or controller) and characterized by the use of individual device addresses.

Multi-row (or Stacked) Symbologies

Symbologies where a long symbol is broken into sections and stacked one upon another similar to sentences in a paragraph .

RAM

Random Access Memory. Data in RAM can be accessed in random order, and quickly written and read.

Symbol Verification

The act of processing a code to determine whether or not it meets specific requirements.

Transmission Control Protocol/Internet Protocol (TCP/IP)

A suite of standard network protocols that were originally used in UNIX environments but are now used in many others. The TCP governs sequenced data; the IP governs packet forwarding. TCP/IP is the primary protocol that defines the Internet.

71

INDEX

A

Accessories; 13

Application Examples; 14

Auto Learn; 3

Auxiliary RS232 Interface; 35

C

Calibration; 58

C-BOX Pinout for Matrix-2000™; 28

Compliance; vi

E

Edit Reader Parameters; 55

Electrical Connections; 26

Ethernet Connection; 48

Ethernet Interface; 36

External Lighting Systems; 17

G

General View; vii

Glossary; 69

I

Image Capture and Decoding; 62

Inputs; 37

Installing VisiSet™; 50

L

Layouts; 44

M

Main Serial Interface; 30

Maintenance; 63

Mechanical Installation; 23

Model Description; 13

Mounting Matrix-2000™; 25

Multiplexer; 45

O

Outputs; 38

P

Package Contents; 22

Pass Through; 47

Patents; v

Point-to-Point; 44

Positioning; 4; 41

Power Supply; vi; 29

R

Rapid Configuration; 1

Reader Configuration; 54

References; v

RS232 Master/Slave; 46

RS485 Full-Duplex Interface; 32

RS485 Half-Duplex Interface; 33

S

Service and Support; v

Software Configuration; 50

Statistics; 62

T

Technical Features; 67

Troubleshooting; 64

V

VisiSet™ Options; 52

72

DECLARATION OF CONFORMITY

07

Datalogic Automation S.r.l.

Via S. Vitalino 13

40012 - Lippo di Calderara

Bologna - Italy dichiara che declares that the déclare que le bescheinigt, daß das Gerät declare que el

Matrix-2XXX; e tutti i suoi modelli and all its models et tous ses modèles und seine Modelle y todos sus modelos sono conformi alle Direttive del Consiglio Europeo sottoelencate: are in conformity with the requirements of the European Council Directives listed below: sont conformes aux spécifications des Directives de l'Union Européenne ci-dessous: der nachstehend angeführten Direktiven des Europäischen Rats: cumple con los requisitos de las Directivas del Consejo Europeo, según la lista siguiente:

89/336/EEC EMC Directive e et ses successifs amendements

y

Basate sulle legislazioni degli Stati membri in relazione alla compatibilità elettromagnetica ed alla sicurezza dei prodotti.

On the approximation of the laws of Member States relating to electromagnetic compatibility and product safety.

Basée sur la législation des Etats membres relative à la compatibilité électromagnétique et à la sécurité des produits.

Über die Annäherung der Gesetze der Mitgliedsstaaten in bezug auf elektromagnetische Verträglichkeit und Produktsicherheit entsprechen.

Basado en la aproximación de las leyes de los Países Miembros respecto a la compatibilidad electromagnética y las Medidas de seguridad relativas al producto.

Questa dichiarazione è basata sulla conformità dei prodotti alle norme seguenti:

This declaration is based upon compliance of the products to the following standards:

Cette déclaration repose sur la conformité des produits aux normes suivantes:

Diese Erklärung basiert darauf, daß das Produkt den folgenden Normen entspricht:

Esta declaración se basa en el cumplimiento de los productos con las siguientes normas:

EN 55022 (Class A ITE), August 1994:

Amendment A1 (Class A ITE), October 2000:

L IMITS AND METHODS OF MEASUREMENTS OF RADIO DISTURBANCE

CHARACTERISTICS OF INFORMATION TECHNOLOGY EQUIPMENT

EN 61000-6-2, October 2001: E LECTROMAGNETIC COMPATIBILITY (EMC)

P ART 6-2: G ENERIC S TANDARDS - I MMUNITY FOR INDUSTRIAL

ENVIRONMENTS

Lippo di Calderara, April 2nd, 2007 Lorenzo Girotti

Product & Process Quality Manager

www.automation.datalogic.com