CORNELIUS INC www.cornelius.com

ICE/BEVERAGE DISPENSER

MODEL: TRIAD–150

Operator’s Manual

Release Date: May 01, 1998

Publication Number: 620911101

Revision Date: May 07, 2014

Revision: D

THIS DOCUMENT CONTAINS IMPORTANT INFORMATION

This Manual must be read and understood before installing or operating this equipment

©

CORNELIUS INC; 1998-20 14

PRINTED IN U.S.A

TABLE OF CONTENTS

MAINTENANCE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

Page

1

DAILY (OR AS REQUIRED)

WEEKLY (OR AS REQUIRED)

MONTHLY

CLEANING INSTRUCTIONS

DISPENSER

TROUBLESHOOTING

BEVERAGES TOO SWEET.

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

START-UP & OPERATING INSTRUCTIONS

ICE DISPENSES CONTINUOUSLY.

SLUSHY ICE. WATER IN HOPPER.

BEVERAGES DO NOT DISPENSE.

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

BEVERAGE SYSTEM (IF APPLICABLE) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

BLOWN FUSE OR CIRCUIT BREAKER.

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

GATE DOES NOT OPEN. AGITATOR DOES NOT TURN.

. . . . . . . . . . . . . . . . . .

GATE DOES NOT OPEN OR IS SLUGGISH. AGITATOR TURNS.

. . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

BEVERAGES NOT SWEET ENOUGH.

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

BEVERAGES NOT COLD (UNITS WITH BUILT-IN COLD PLATE).

. . . . . . . . . . .

PARTS LIST / EXPLODED VIEW . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

CABINET SECTION PARTS LIST

ELECTRICAL BOX ASSEMBLY

SOLENOID ASSEMBLY

DRAIN

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5

5

5

5

5

5

5

6

6

7

1

1

1

1

1

2

3

5

9

11

12

13

LIST OF FIGURES

FIGURE 1. CABINET SECTION EXPLODED VIEW . . . . . . . . . . . . . . . . . . . . . . . .

FIGURE 2. ELECTRICAL BOX ASSEMBLY EXPLODED VIEW . . . . . . . . . . . . . .

FIGURE 3. SOLENOID ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

FIGURE 4. DRAIN FOR Z STYLE UNITS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

8

11

12

13

MAINTENANCE

The following dispenser maintenance should be performed at the intervals indicated:

DAILY (or as required)

Remove foreign material from vending area drip tray to prevent drain blockage.

WEEKLY (or as required)

Clean vending area. Check for proper water drainage from the vending area drip tray.

MONTHLY

Clean and sanitize the hopper interior and beverage system, if applicable (see CLEANING INSTRUCTIONS).

START-UP & OPERATING INSTRUCTIONS

Fill the hopper with ice. Dispense several large cups of ice (approximately 20 to 30 seconds total dispensing time) to allow ice to fill the cold plate cabinet. Add ice to the hopper as necessary to refill and replace the lid. Allow 10 to 15 minutes for the cold plate to cool down. Repeat this procedure whenever the dispenser has run out of ice. Start up the beverage system and adjust faucets to the proper brix. Contact your local syrup distributor for complete information on the beverage system.

In normal operation, pushing the ice dispenser mechanism will cause ice to flow from the ice chute. Ice flow will continue until the dispenser mechanism is released. Dispensing of any faucet will provide beverage of the appropriate flavor.

CAUTION: Use caution to avoid spilling ice when filling dispenser. Clean up immediately any spilled ice from filling or operating the unit. To prevent contamination of ice, the lid must be installed on the unit at all times.

If the dispenser fails to dispense ice or beverage see troubleshooting guide.

CLEANING INSTRUCTIONS

WARNING: Disconnect Power Before Cleaning! Do not use metal scrapers, sharp objects or abrasives on the ice storage hopper, top cover and the agitator disk, as damage may result.

Do not use solvents or other cleaning agents, as they may attack the plastic material.

Soap solution - Use a mixture of mild detergent and warm (100 F) potable water.

Sanitizing solution - Use 1/2 ounce of household bleach in 1 gallon of potable water. Preparing the sanitizing solution to this ratio will create a solution of 200 PPM.

1

DISPENSER

1. CLEANING EXTERIOR SURFACES

Important: Perform the following daily.

A.

Remove the cup rest from drip tray.

B.

Wash the drip tray with soap solution. Rinse with clean water and allow solution to run down the drain.

C.

Wash cup rest with soap solution and rinse in clean water. Install the cup rest into the drip tray.

D.

Clean all exterior surfaces with soap solution and rinse in clean water.

2. COLD PLATE INSPECTION BEFORE CLEANING

A.

Remove splash panel.

B.

Remove the plastic cold plate cover to expose the cold plate.

C.

Locate and remove any debris from the cold plate, drain trough and make certain that the drain holes are not clogged.

D.

Reinstall the cold plate cover.

E.

Reinstall the splash panel in the reverse order in which it was removed.

3. CLEANING INTERIOR SURFACES

CAUTION: When pouring liquid into the hopper, do not exceed the rate of 1/2 gallon per minute.

Important: Perform the following at least once a month.

A.

Remove agitator assembly.

B.

Using a long handle nylon bristle brush, clean the interior of the hopper, top, cover and cold plate with soap solution. The cold plate can be reached by going through the ice opening on the hopper bottom.

Make certain to reach the entire surface of the cold plate including the corners. Clean the agitator assembly with soap solution using a nylon brush or a sponge. Thoroughly rinse the hopper, top cover, agitator and cold plate surfaces with clean potable water.

C.

Remove merchandiser and ice chute cover from dispenser.

D.

With a nylon bristle brush or sponge, clean the inside of the ice chute, gasket and cover with soap solution and rinse thoroughly to remove all traces of detergent.

E.

Re-assemble Agitator assembly. Take special care to ensure that the thumbscrew is tight.

F.

Using a mechanical spray bottle filled with sanitizing solution, spray the entire interior and agitator assembly. Allow to air dry.

G.

Re-assemble ice chute assembly.

H.

Using a mechanical spray bottle filled with sanitizing solution, spray the inside of the ice chute. Allow to air dry.

I.

Reinstall merchandiser.

2

BEVERAGE SYSTEM

(IF APPLICABLE)

WARNING: Disconnect Power Before Cleaning! Do not use metal scrapers, sharp objects or abrasives on the ice storage hopper, top cover and the agitator disk, as damage may result. Do not use solvents or other cleaning agents, as they may attack the plastic material.

Soap solution - Use a mixture of mild detergent and warm (100 F) potable water.

Sanitizing solution - Use 1/2 ounce of household bleach in 1 gallon of potable water. Preparing the sanitizing solution to this ratio, the required solution of 200 PPM will be obtained.

Cleaning tank - Fill clean, empty tank with a mixture of mild detergent and five (5) gallons of warm potable water (120 °F).

1. DISPENSING VALVES

Refer to addendum supplied with the unit that is applicable to the manufacturer of the valves installed on the unit.

2. PRODUCT TUBING

Only trained and qualified persons should perform these cleaning and sanitizing procedures.

A.

Sanitize tank systems, Post-Mix and Pre-Mix a.

Remove all the quick disconnects from all the tanks. Fill a suitable pail or bucket with soap solution.

b.

Submerge all disconnects (gas and liquid) in the soap solution and then clean them using a nylon bristle brush. (Do not use a wire brush). Rinse with clean water.

c.

Prepare sanitizing solution and using a mechanical spray bottle, spray the disconnects.

Allow to air dry.

d.

Using a clean, empty tank, prepare five (5) gallons of the sanitizing solution. Rinse the tank disconnects with approximately 9 oz. of the sanitizing solution. Close the tank.

e.

Prepare cleaning tank by filling clean five (5) gallon tank with a mixture of mild detergent and potable water (120 _F).

f.

Connect a gas disconnect to the tank and then apply one of the product tubes to the cleaning tank. Operate the appropriate valve until liquid dispensed is free of any syrup.

g.

Disconnect cleaning tank and hook up sanitizing tank to syrup line and CO

2

system.

h.

Energize beverage faucet until chlorine sanitizing solution is dispensed through the faucet. Flush at least two (2) cups of liquid to ensure that the sanitizing solution has filled the entire length of the syrup tubing.

i.

Allow sanitizer to remain in lines for fifteen (15) minutes.

j.

Repeat the step above, applying a different product tube each time until all tubes are filled with the sanitizing solution.

k.

For post-mix valves, remove the nozzle and syrup diffuser and clean them in a mild soap solution.

Rinse with clean water and reassemble the nozzle and syrup diffuser to the valve.

l.

For pre-mix valves, disconnect all product tubes from the tank of sanitizing solution and then open the valves to allow the pressure to be relieved. Remove the valves from the dispenser, disassemble and wash thoroughly in a mild soap solution.

m.

Rinse the parts in clean water, reassemble the valve and reconnect it to the dispenser.

3

n.

Discard the tank of sanitizing solution and reconnect the product (syrup or pre-mix) tanks. Operate the valves until all sanitizer has been flushed from the system and only product (syrup or premix) is flowing.

B.

Sanitize syrup lines, B-I-B Systems a.

Remove all the quick disconnects from all the B-I-B containers.

b.

Fill a suitable pail or bucket with soap solution.

c.

Submerge all disconnects (gas and liquid) in the soap solution and then clean them using a nylon bristle brush. (Do not use a wire brush). Rinse with clean water.

d.

Using a plastic pail, prepare approximately five (5) gallons of sanitizing solution.

e.

Rinse the B-I-B disconnects in the sanitizing solution.

f.

Sanitizing fittings must be attached to each B-I-B disconnect. If these fittings are not available, the fittings from empty B-I-B bags can be cut from the bags and used. These fittings open the disconnect so the sanitizing solution can be drawn through the disconnect.

g.

Place all the B-I-B disconnects into the pail of sanitizing solution. Operate all the valves until the sanitizing solution is flowing from the valve. Allow sanitizer to remain in lines for fifteen

(15) minutes.

h.

Remove the nozzle and syrup diffuser from each valve and clean them in a soap solution. Rinse with clean water and reassemble the nozzle and syrup diffuser to the valve.

i.

Remove the sanitizing fittings from the B-I-B disconnects and connect the disconnects to the appropriate B-I-B container. Operate the valves until all sanitizer has been flushed from the system and syrup is flowing freely.

4

TROUBLESHOOTING

IMPORTANT: Only qualified personnel should service internal components or electrical wiring.

WARNING: If repairs are to be made to a product system, remove quick disconnects from the applicable product tank, then relieve the system pressure before proceeding. If repairs are to be made to the CO

2 system, stop dispensing, shut off the CO

2 supply, then relieve the system pressure before proceeding. If repairs are to be made to the refrigeration system, make sure electrical power is disconnected from the unit.

Should your unit fail to operate properly, check that there is power to the unit and that the hopper contains ice. If the unit does not dispense, check the following chart under the appropriate symptoms to aid in locating the defect.

Trouble

BLOWN FUSE OR CIRCUIT BREAKER.

GATE DOES NOT OPEN. AGITATOR DOES

NOT TURN.

GATE DOES NOT OPEN OR IS SLUGGISH.

AGITATOR TURNS.

ICE DISPENSES CONTINUOUSLY.

SLUSHY ICE. WATER IN HOPPER.

BEVERAGES DO NOT DISPENSE.

BEVERAGES TOO SWEET.

Probable Cause

A.

Short circuit in wiring.

B.

Defective gate solenoid.

C.

Defective agitator motor.

A.

No power.

B.

Bent depressor plate (does not actuate switch).

C.

Defective dispensing switch.

A.

Defective gate solenoid.

B.

Excessive pressure against gate slide.

C.

Defective rectifier.

A.

Stuck or bent depressor plate (does not release switch).

B.

Defective dispensing switch.

C.

Improper switch installation.

A.

Blocked drain.

B.

Unit not level.

C.

Poor ice quality due to water quality or icemaker problems.

D.

Improper use of flaked ice.

A.

No 24 volt power to faucets.

B.

No CO

2 pressure.

A.

Carbonator not working.

B.

No CO

2 pressure in carbonator.

C.

Faucet brix requires adjusting.

5

Trouble

BEVERAGES NOT SWEET ENOUGH.

BEVERAGES NOT COLD (UNITS WITH BUILT-IN

COLD PLATE).

A.

Probable Cause

A.

Empty syrup tank.

B.

Faucet brix requires adjusting.

Unit standing with no ice in hopper – no ice in cold plate cabinet.

Contact your local syrup or beverage equipment distributor for additional information and troubleshooting of beverage system.

6

PARTS LIST / EXPLODED VIEW

7

39

4

34

16

38

48

32

31

44

2

22

1

49

24

45

28

46

59

30

27

47

58

21

66

17

68

3

50

54

67

23

20

36

35

7

54

33

43

54

42

54

64

11

69

6

61

63

57

52

10

61

25

64

12

52

40

53

14

72

8

52

18

51

26

51

52

5

14

9

29

10

41

13

57

19

52

64

37

60

15

FIGURE 1. CABIN ET SECTION EXPLODED VIEW

8

CABINET SECTION PARTS LIST

18

19

20

21

22

46

47

48

43

44

45

49

50

40

41

42

35

36

37

38

39

31

32

33

34

27

28

29

30

23

24

25

26

11

12

13

14

7

8

9

10

Index

No.

1

2

5

6

3

4

15

16

17

30895

53011

31622

32498

32824

32954

33409

620019101

29304

71010

620019701

51859

51891

51908

52876

620500901

53168

53241

53227

620506702

84146040

62050850

53019

52872

Part No.

21491

22081

29303R

15346

29483

Contact Sales

620019001

29313

Contact Sales

27107

10145

31007

50099

50767

620034009

15087

30794

32826

15437

52967

52972

53236

70016

70017

70018

70048

70056

70067

70076

Name

Gate Slide

Gate Restrictor

Plate, Motor Mounting

Agitator Assy

Cover, Rear Wrapper

Lower Panel Assy

Electrical Box

Wrapper

Panel C/P Faucet Assy

Bracket, Depressor Mtg.

Pin, Drip Tray Mounting

Switch Boot (Clear)

Insulation, Cold Plate Drain

Heyco Snap Bushing

Drip Tray lift Out

Retainer, Agitator

Motor Heater, 115 Volt

Motor Heater, 230 Volt

Dispense Switch

Coldplate Drain Elbow

Bulb-Daylight 10”

Agitator Motor DB150, 115 Volt

Agitator Motor DB 150, 230 Volt

Solenoid Assembly, 115 Volt

Solenoid Assembly, 230 Volt

Reflector Panel

Bracket, Motor Mounting

Washer, Captivating No. 8

Hinge, Gusset

Seal Motor Shaft

Gasket, Gate

Plug, Heyco D

Gasket, Motor Shaft

Ice Chute

Ice Chute Cover

Cold Plate Access Cover

Agitator Disk

Merchandiser, Gray

Panel, Plexiglass, Inner

Foamed Sink Assy, Gray

Lid, Dispenser, Gray

Hopper Assy., Foamed

Baffle, Wiring Encl.

Plug, Plastic

Flush Nylon Clip (Graphics)

Cover C.P. Foamed

# 10-32 Hex Nut 18-8SS

# 10-32 Nylon Insert Locknut

Nut, 1/4-20 Keps

1/4 Int. Tooth Lockwasher

No. 10 Flatwasher SS

7/32 I.D. x 7/8 O.D. x 3/64 Thk Washer

9

# 8-32 Keps Nut

58

59

60

61

62

63

54

55

56

57

51

52

53

64

65

73

74

75 *

N/A*

69

70

71

72

66

67

68

NOTE: * Not Shown

70959

71011

70970

70992

70993

70994

71036

620029501

50952

70847

53299

620505201

620702201

84146040

70456

70171

70178

70204

71089

70250

15501

15500

70260

70341

70478R

70555

70750

71006

CABINET SECTION PARTS LIST (CONT’D)

3/16 Pop Rivet

# 8-32 x 3/8 Phil. Truss

# 8-32 x 1/2 Phil. Truss

# 8 x 1/2 A S.S. Phil. Truss

Shoulder Screw

1/4-20 Truss HD Phil Screw SS

Push Lever, Ice Dispense

Lever Ass’y (Cup Activated)

1/4-20 x 1 Phil RD HD S.S. Screw

Gate Slide/Motor Heater Spring

Clip, Push On

# 8-32 x 2-5/8 Phil. Truss

Hose Clamp, Worm (Not Shown; for Drip Tray Drain)

8-32 x 2-1/8 Phil. Truss Screw(Only used on Units with Lancer

Valves)

# 8-32 Hex Nutsert

Cast Leg (Not Shown)

Cast Leg, Black (Not Shown)

1/4 Turn Receptacle

1/4 Turn Retainer

1/4 Turn Stud Head

Cup Rest

Adapter, 1” Barb x 3/4 M.P.T. (Not Shown)

Adapter, 3/4 soc x 3/4 F.P.T. (Not Shown)

Washer, Switch Spacer

Flush Nylon Clip

Hopper Foam Shield

Cold Plate Cleaning Brush

CC Graphic

10

17

18

16

15

3

22

2

19

8

22

5

10

22

13

4 11

19 7

22

11

19

6

9 1

8

9

10

16

17

18

19

20

21

22

23

24

25

11

12

13

14

15

2

3

4

5

6

7

FIGURE 2. ELECTRICAL BOX ASSEMBLY EXPLODED VIEW

ELECTRICAL BOX ASSEMBLY

Item

No.

1

Part No.

620303301

620302001

620302301

620303302

30514

30774

32831

30995

620302901

31107

31620

31621

33662

620314803

620314802

620302201

32682

32829R

620302101

Not Used

50458

50459

33615

620301101

32782

33617

70147

70153

70217

70120

70239

70075

70015

32244

620304601

Name

E-Box Ass’y, 115V (Ice only)

E-Box Ass’y, 115V (B and BC Models)

E-Box Ass’y, 220V (B and BC Models)

E-Box Ass’y, 220V (Ice only)

Clamp, Capacitor

Capacitor, 120 Volt

Capacitor, 240 Volt

Power Cord Assy, 120 Volt

Power Cord Ass’y, 240 Volt

Terminal Board

Starter

Ballast, 120 Volt

Ballast, 240 Volt

Timer, Repeat Cycle, 120 Volt

Timer, Repear Cycle, 240 Volt

Socket, Starter

Transformer, 120/24, 80VA

Transformer, 240/24 80 VA

Lamp-holder

Strain Relief Bushing

Heyco Bushing

Harness, Solenoid, 115V

Harness, Solenoid, 220V

Harness, Dispenser Switch

Harness, Agitator Motor

#6-32 x 1/2 Phil RD HD Screw

#6-32 x 3/4 Phil RD HD Screw

#8-32 x 1/2 Hex SL Washer HD

# 10-32 x 1/2 Ground Screw, 115V

# 10-32 x 3/4 Ground Screw, 220V

#6-32 Keps Nut

#10-32 Keps Nut

Terminal Strip, 220V (Not Shown)

VA Resistor, 220V (Not Shown)

11

SOLENOID ASSEMBLY

3

10

1 13

14

6

8

2

9

11

12

5

4

4

7

12

13

14

10

11

8

9

6

7

4

5

1

2

3

Item

No.

Part No.

32954

51689

70165

70057

70067

51348

71007

70052

33397

28172

28173

32957

50752

50754

70162

70015

FIGURE 3. SOLENOID ASSEMBLY

Name

Gate Solenoid Ass’y, 120 Volt

Gate Solenoid Ass’y, 240 Volt

Plate, Solenoid Mounting

Arm, Gate Lift

Solenoid

Isolator

Bearing, Gate Arm

Screw, No. 8-32 By 1/4-In. Long

Hex Nut, No. 10-32

Locktite

Screw, No. 8-32 By 5/8-In. Long

Lockwasher, No. 10

Washer, .218 I.D. By .875 O.D.

Spacer

Spring, Solenoid Arm

Flatwasher, No. 8

12

DRAIN

1

3

1

2

1

4

5

Item

No.

1

4

5

2

3

Part No.

70750

53170

51280

53293

Contact Factory

FIGURE 4. DRAIN FOR Z STYLE UNITS

Name

Hose Clamp

Drain Tube

Elbow

Coupler

Lower Front Panel

1

3

13

CORNELIUS INC.

www.cornelius.com