Owner's manual | Craftsman 917.380330 Owner`s manual
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Craftsman 917.380330 is a 4-horsepower, self-propelled lawn mower with a displacement of 163 cc. It has a solid-state ignition system with a 0.0125-inch air gap and a spark plug gap of 0.030 inches. The recommended spark plugs for this model are Champion RJ 19-LM, Sears 2-33312, or STD 361458. The gasoline capacity is 1.0 quart, and the oil capacity is 21 ounces. The oil type is SAE 30, SAE 10W30, API Classification SG/SF/SE. The Craftsman 917.380330 is a powerful and efficient lawn mower that is perfect for medium to large-sized yards. It is easy to use and maintain, and it comes with a two-
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_Assembly
_Operation
4_aintenance a_ervice
_Adjustments
4_epairParts
¢aufio.:
Readand Follow all SafetyRules and Instructions
BeforeOperating
ThisEquipment
I II II1'1 III
OWNER'S
,_
SAFETYRULES
CAUTION: ALWAYS
WHERE IT CANNOT
DISCONNECT
CONTACT
SPARK
SPARK
PLUG
PLUG
STARTING WHEN SETTING-UP, TRANSPORTING,
REPAIRS TO YOUR LAWN MOWER_
TO
WIRE AND
PREVENT
ADJUSTING
PLACE WIRE
ACCIDENTAL
OR MAKING
',_,
IMPORTANT
FEDERAL REGULATIONS REQUIRE OPERATOR PRESENCE BLADE STOP CONTROLS TO MINIMIZE THE
RISK OF BLADE CONTACT INJURY.
YOUR LAWN MOWER IS EQUIPPED WITH SUCH CONTROLS.
DO
NOT ATTEMPT TO DEFEAT THE FUNCTION OF THE OPERATOR PRESENCE CONTROL UNDER ANY
CIRCUMSTANCES_
• BE CAREFUL-WHEN THE ENGINE IS RUN-
NING THE BLADE IS TURNING.
o Please read your owner's manual_ Only allow raerSons who know the safety rules to use your wn mower,,
° DO NOT tie the operator presence control bar to the handle_ Control must be free to permit brake engagement when handles and control are released.
• DO NOT allow children to use your lawn mower,
• Check your lawn mower over before each use.
Tighten any loose bolts, nuts, etc.
° Remove all sticks, stones, wires, cans, boards, etc. from area to be mowed, These objects can be thrown by the blade.
• DO NOT allow children, bystanders or pets in the area while mowing.
° Always wear shoes when mowing._ DO NOT operate lawn mower when barefoot or wear-
ing open sandals,
• Always wear' safety glasses or eye shields before starting your lawn mower and while mowing_
° Always shut off engine before trying to adjust wheel heights.
• When engine is running, DO NOT put hands or feet under lawn mower or' in the discharge chute, nor' make any adjustments.
° Stay clear of discharge opening at all times_
• Do not fill gas tank when engine is running, when indoors or when engine is hot.
Allow engine to cool for several minutes before fill-
ing gas tank.
Clean off any spilled gasoline before starting engine_
° Mow only in good light.
° Always stop blade when not cutting grass or when crossing gravel drive, sidewalk, or roadway.
iiiiiiiiii ii iii ii iiiiiiiii i iiiinlll
LOOK FOR THIS SYMBOLTO POINT OUT IMPOR-
TANT SAFETYPRECAUTIONS,IT MEANS-- ATTEN-
TION!!!
BECOME ALERT[!! YOUR SAFETY IS
INVOLVED.
° DO NOT continue to run your lawn mower if you hit a foreign object..
Stop the engine, disconnect the spark plug wire from the spark plug, inspect the lawn mower for' damage and make repairs as required.
• DO NOT use a damaged lawn mower_ Always have damage repaired before mowing.
o DO NOT run your lawn mower if it vibrates too much Stop engine and make repairs
Vibration is an indication of damage_
• Never use your' lawn mower" without proper guards or deflectors in place.
° Always mow across a slope or inclined area.
DO NOT mow up or down a slope or inclined area.
o
° DO NOT mow in wet grass_ Be careful of footing when mowing in wet grass, use shoes with good traction°
DO NOT run with the lawn mower..
o o
DO NOT run your lawn mower indoors, Exhaust gases are deadly poison.
Always disconnect the spark plug wire from spark plug to prevent accidental starting when transporting or storing your lawn mower after the mowing season.
° DO NOT attempt to raise engine speed above factory settings.
Engine damage or personal injury may result.
o If a grass catcher' is used on your lawn mower, check the catcher often for damage or deterioration.
It will wear through normal use.
Use only a recommended replacement catcher.
° Always stop blade to remove or install catcher'.
° DO NOT store your lawn mower or gasoline where fumes may reach an open flame and cause a fire.
° DRAIN THE GASOLINE from your lawn mower before transporting your' lawn mower inside your car or other vehicle.
CONGRATULATIONS purchase of a Sears Craftsman Lawn Mower.
It has been designed, engineered and manufactured possible dependability to give and performance.
you the best
Should you experience any problem you cannot easily remedy, please contact your nearest Sears Service Center/DepartmenL We have competent, welltrained technicians and the proper tools to service or repair this unit
Please read and retain this manual.
The instructions will enable you to assemble and maintain your lawn mower properly_ Always observe the "SAFETY
RULES'L i,,,lllllll i i ,111, ....................
MODEL
NUMBER 917,380330
SERIAL
NUMBER
DATE OF
PURCHASE
THE MODEL AND SERIAL NUMBERS WiLL BE
FOUND ON A DECAL ATTACHED TO THE REAR
OF THE LAWN MOWER HOUSING
YOU SHOULD RECORD BOTH SERIAL NUMBER
AND DATE OF PURCHASE AND KEEP IN A SAFE
PLACE FOR FUTURE REFERENCE.
HORSE POWER: iiiiiiii1,11 i i
DISPLACEMENT:
4_0
10o49 cu. in
.................
GASOLINE CAPACITY: l_O.quqrt_
(Un eaded)
OIL (21 oz_ Capacity):
A.PJ., Classification
SG/SF/SE
SAE 30
(SAE 10W30) i iii ,, iq,lln -iii
SPARK PLUG (GAP .030
in ): Champion
RJ 19-LM or
Sears z_ 33312 or STD 361458
VALVE CLEARANCE:
SOLID STATE IGNtTION
AIR GAP:
Intake: ,008 in
Exhaust: ,008 in,
,i................
,0125 in,
BLADE BOLT TORQUE: iiii, iii iiiiiii ii
35-40 ft,-Ibs
A Sears Maintenance Agreement is available on this product.
Contact your nearest Sears store for details
• Read and observe the safety rules_.
• Follow a regular schedule in maintaining, o Follow the instructions under "Maintenance" caring for and using your lawn mower, and ,,Storage, sections of this Owner's Manual_
For two years from the date of purchase, when this Craftsman Lawn Mower is maintained, kJbricated and tunedup according to the instructions in the owner's manual, Sears will repair, free of charge, any defect in material and workmanship tf this Craftsman Lawn Mower is used for commercial or rental purposes, this warranty applies for only 90 days from the date of purchase,
This warranty does not cover:
Expendable items which become worn during normal use, such as rotary mower biades, blade adapters, belts, air cleaners and spark plug
Repairs necessary because of operator abuse or nealiaence, includin bent crankshafts and the failure to mamta n the equipment accord ng to the mstruchons contained m the owner s manuaI_
WARRANTY SERVICE IS AVAILABLE BY RETURNING THE CRAFTSMAN POWER MOWER TO THE
NEAREST SEARS SERVICE CENTER/DEPARTMENT IN THE UNITED STATES, THIS WARRANTY APPLI ES
ONLY WHILE THIS PRODUCT IS IN USE IN THE UNITED STATES°
This warranty gives you specific legal rights, and you may also have other rights which may vary from state to state
Sears, Roebuck and Company, D/731CR-W, Sears Tower, Chicago, IL 60684
TABLEOF CONTENTS
SAFETY RULES
SPECIFICATIONS
CUSTOMER RESPONSIBILITIES
WARRANTY
LAWN MOWER AccESSoRIES
ASSEMBLY
OPERATION
MAINTENANCE
ONDEX
A
Adjustments:
Carburetor
Handle Height
Height of Cut
Air Filter:
Replacement
Assembly:
Handle
Accessories
Btade:
Replacement
Sharpening
I0
10
Controls:
Engine Zone Control Cable 6,7
Operator' Presence Control Bar 6
Engine Speed Control
Customer Responsibilities
Cutting Levels
6,7
3
7
12
13
7 tl
6,7,8,9
5
10,11
Handle:
Adiustment
Assembly
Knob
3
3
2
3
SERVICE AND ADJUSTMENT
STORAGE .
REPAIR PARTS-LAWN
REPAIR PARTS-ENGINE
MOWER
TROUBLE SHOOTING
PARTS ORDERING/SERVICE
Lubrication:
Discharge Guard Hinge Pin
Engine
Front Wheel Adjuster
Handle Bracket Mounting Pin til
Maintenance:
Agreement
Air Filter
Blade Care/Replacement
Engine
Grass Catcher
Lubrication
Spark Plug
Mowing Tips
.3
11
10
11
1 t
15
11
9 t4
5
6
15
15
15
15
R
Repair/Replacement Parts
Responsibilities, Customer
Safety Rules
Service and Adjustments:
Carburetor
Handle
Service Recommendation
Spark PIug
Specifications
Speed Control:
Engine
Starting the Engine
Starter Handle
Stopping Your Lawn Mower
Storage
T
Trouble Shooting Chart
Engine:
Oil Cap
Oil Change
Oil Level
Oil Type
Starting
Storage
.6
11
8
8
.8
14
Oil:
Engine
Storage
Operation:
11
14
Operating Lawn Mower • 6,7,8,9
Operator PresenceControl Bar 6
Options:
Attachments 5
Warranty
Wheels:
Wheel Adjusters
W t2,13
14
15
16-17
18-21
23
24
18-2"/
3
6,7
3
6
.8
7
8 t4
12 t3
T5
1I
3
23
Fuel:
Type
Storage
.8
]4
Parts 18-21
_ ...........................................
; .........
_-,_ ............
Jr_ ..............................................
_ ................
J.._'_ ..........................................................
_.--w_,_,_,r _,_
AC(ES$ORIE$
,! ,r_ ............................................
These accessories were available when this lawn mower was produced.
They are available at most Sears retail outlets, catalog and service centers° Most Sears stores can order repair parts for you, when you provide the model number of your lawn mower,,
ENGINE
SPARKPLUG MUFFLER AIR FILTER
6
©
Your lawn mower has been completely assembled at the factory,
HOWTO SETUPYOURLAWNIVtOWER
TO UNFOLDHANDLE
Remove handle padding holding operator presence control bar to upper handle.
o Hold clown operator presence control bar to upper handle to allow handle to move to mowing position.
Raise handles until lower handle section locks into place in the mowing position (See Fig_ !).
o Raise upper handle section intoplace on lower handle and tighten one (1) handle knob,,
* Release operator presence control bar and tighten remaining handle knob,, o Your lawn mower handle can be adjusted for your mowing comforL Refer to "ADJUST HANDLE" in the Service and Adjustment section of this manual.
OPERATOR
CONTROL
PRESENCE
BAR
UPPEI
LIFT UP
LIFT UP 4_
/,.//
;/
,"_/
FIG 1
.[
KNOWYOURLAWNMOWER
READ THIS OWNER'S MANUAL AND SAFETY RULES BEFORE OPERATING YOUR LAWN MOWER.
Compare the illustrations with your Lawn Mower to familiarize yourself with the location of various controls
and adjustments_ Save this manual for future reference.
I-_---OPERATOR PRESENCE CONTROL BAR
ENGINE ZONE CONTROL CABLE _ STARTER HANDLE
..... HANDLE KNOB
OIL FILLER CAP WITH DIPSTICK
DISCHARGE GUARD_
WHEEL ADJUSTER
(ON EACH WHEEL)
LAWN MOWER HOUSING
FI6. 2
Sears Rotary Walk-Behind Power Lawn Mowers conforrn to the safety standards of the American National
Standards Institute and the U_S, Consumer Product Safety Commission, The blade turns when the engine is running°
OPERATOR PRESENCE held down to the handle to start the engine.
Release to stop the engine_
CONTROL BAR - must be
ENGINE SPEED CONTROL - located on the left side of the engine which allows you to select either
"HIGH" or "LOW" engine speed.
PRIMER - pumps additional fuel from the carburetor to the cylinder for use when starting a cold engine°
STARTER HANDLE - used for starting the engine_
OPERATm
HOW TO USEYOUR LAWNMOWER
ENGINE SPEED CONTROL
The engine speed is controlled by a lever (red knob) located on the left side of the engine.
"HIGH" position is for starting engine, normal cutting and better grass bagging.
"LOW" position is for light cutting, trimming and fuel economy (See Fig.. 3)..
ENGINE SPEED CONTROL LEVE_
ENGINE ZONE CONTROL
_b
I.
Your lawn mower is equipped with an operator zone engine control which requires the operator to be positioned behind the lawn mower handle to start and operate the lawn mower.
ENGINE CONTROL INSTALLEDON THIS LAWN
TION OF THE OPERATORCONTROL.
TO ADJUST CUTTING HEIGHT
CAUTION: DISCONNECTSPARK PLUG WIRE
PLUG.
o Raise wheels for low cut and lower wheels for high cuL
* Wheels are set in a low cut for shipping° Adjust cutting height to suit your requirements, Medium position is best for most lawns.
o To change cutting height, squeeze adjuster lever toward wheel_ Move wheel up or down to suit your requirements_ Be sure all wheels are in the same setting (See Fig 4)_
FIG. 3
FIG. 4
T
01L:
o Remove engine oil cap with dipstick (See Fig_ 5) and fill to the FULL line on the dipstick.
o Use one (1) pint or 0.5
titers of SAE 30 oil or equivalenL SAE lOW 30 oil can also be used.
DO NOT use SAE lOW 40 oil.
NOTE: A 20 oz_ bottle of Pennzoil SAE 30 Oil is included with your new lawn mower.
• POUR OIL SLOWLY_ DO NOT OVERFILL o The total oit capacity of your engine is 2! ozo or
0°62 liters o To read proper level, tighten engine oil cap each time° o Replace engine oil cap with dipstick and tighten.
o Check oil level before each use. Add oil if need- ed_ Fill to FULL line on dipstick_ o The oil you use should meet A.PJ.
Classification
SG/SF/SE_
NOTE: After the first two (2) hours of mowing, change the oil, and every 25 hours thereafter.
You may need to change the oi_ more often under dusty, dirty conditions.
GAS:
Fil! gasoline tank with fresh, clean unleaded gasoline. DO NOT USE PREMIUM GASOLINE.
BE CAREFUL NOT TO OVERFILL TANK (SEE
FIG. 5).
WARNING:Experience indicates that alcohol blended fuels (called gasohol or using ethanol or methanol) can affract moisture which leads to separation and formation of acids during storage_ Acidic gas can damage the fuel system of an engine while in storage_
To avoid engine problems, the fuel system should be emptied before storage for 30 days or Ionger_ Drain the gas tank, start the engine and let it run until the fuel lines and carburetor are empty° Use fresh fuel next season. See Storage Instructions for additional information.
Never use engine or carburetor cleaner products in the fuel tank or permanent damage may occur_
ENGINE OIL CAP
W/DIPSTICK
FIG. 5
TO STARTENGINE
To start a cold engine, push primer five (5) times before trying to start. Use a firm push° This step is not usually necessary when starting an engine which has ah'eady run for a few minutes° o Push engine speed control lever forward to HIGH position.
* Hold operator presence control bar down to the handle and pull starter handle quickly.
Do not allow starter rope to snap back.
o To STOP engine, release operator presence control bar'.
NOTE: In cooler weather it may be necessary to repeat priming steps. In warmer weather over' priming may cause flooding and engine will not start. If you do flood engine wait a few minutes before attempting to start and DO NOT repeat priming steps.
T
MOWING TIPS
o Under certain conditions, such as very tall grass, it may be necessary to raise the height of cut to red_Jce pushing overloading effort the engine and and to leaving keep from clumps of grass clippings.
o For extremely heavy cutting, reduce the width of cut and raise the rear of the lawn mower housing one (1) wheel adjuster setting higher than the front for better discharge of grass.
° For better grass bagging and most cutting conditions, the engine speed should be set in the
"HIGH" (FAST) position° o When using a rear discharge lawn mower in moist, heavy grass, clumps of cut grass may not enter the grass catcher, Reduce ground speed
(pushing speed) and/or run the lawn mower over the area a second time_ o If a trail of grass clippings is left on the right side of a rear discharge lawn mower, mow in a clockwise direction with a small overlap to collect the clippings on the next pass.
o For side discharge lawn mowers, cutting in a counter-clockwise direction, starting at the outside of the area to be cut, spreads grass clippings more evenly and puts less load on the engine To keep clippings off of walkways, flower beds, etco, make
the first cuts in a clockwise direction_
• Pores in cloth grass catchers can become filled with dirt and dust with use and catchers will colled less grass. To prevent this, regularly hose catcher off with water and let dry before using.
o The vent holes in the baffle in back of apermanex catcher can become filled with dirt and dust with use and the catcher will collect less grass.
To prevent this, regularly hose the catcher baffle with water and let dry before using.
° Keep top of engine around starter clear and clean of grass clippings and chaff. This witl help engine air flow and extend engine life.
o Once a year you should replace the spark plug, air filter and check blade for' wear.
A new spark plug and air' filter assures proper air-fuel mixture and helps your engine run better and last longer,
You should check all fasteners and be sure they are tight,
Follow the Service Recommendation Schedule on page 15o
LAWNMOWER
Your Iawn mower wil!
work better' with a sharp blade.
CAUTION: DISCONNECTSPARK PLUG WIRE
FROM SPARKPLUGAND PLACEWIRE WHERE
IT CANNOTCOMEIN CONTACTWITH THESPARE
PLUG.
TO REMOVE BLADE:
Turn lawn mower on its side_ Make sure air filter and carburetor are up.
o Use block of wood between blade and lawn mower housing to prevent blade from turning when removing the blade bolto o Protect your hands with gloves and/or wrap blade with heavy cloth° o Remove blade bolt by turning counter-clockwise,
Use a 9/16" box or open-end wrench.
o Remove blade and attaching hardware (bolt,
Iockwasher and hardened washer) (See Fig° 6)_
NOTE: Remove the blade adapter' and check the key
inside hub of blade adapter_ The key must be in good condition damaged..
to work properly.
Replace adapter if
TO REPLACE BLADE:
Position the blade adapter on the engine crankshafl_ Be sure key in adapter and key way in crankshaft are aligned.
o Position blade on to the blade adapter aligning the two (2) holes in the blade with the raised lugs on the adapter.
NOTE: Be sure the word TOP (stamped on the blade) is toward the engine (See Fig, 6)° o Install the blade bolt with the Iockwasher and hardened washer into blade adapter crankshaft (See Fig. 6)_ and
CRANKSHAFT
LOCKWASHER
CRANKSHAFT
_BLADE
KEYWAY"_----_.
FIG. 6
_
ADAPTER_
/ -o Use block of wood between blade and lawn mower housing and tighten the blade bolt, turin ing clockwise_ o The recommended tightening torque is 35-40 ft.
Ibs_ o Torque wrenches are available stores and through the catalog, at most Sears
!''"''_ _ CAUTION:A LOOSEBLADECAN BEDANGEROUS
_ AND MAY MAKETHE ENGINEHARDTO START.
Use only a Sears authorized replacement blade to get the best cutting resutts_
NOTE: We do not recommend sharpening blade - but if you do, be sure the blade is balance&
TO SHARPEN BLADE: o The blade can be sharpened with a file or on a grinding wheel. Do not attempt to sharpen while on the lawn mower_, o Care should be taken to keep the blade balancedo An unbalanced blade will cause excessive vibration when running and eventual damage to lawn mower' or' engine_ o To check blade balance, drive a nail into a beam or wail. Leave about one inch of the straight nail expose& Place center hole of blade over the head of the nail If blade is balanced, it should remain in a horizontal position° If either end of the blade moves downward, blade is not balanced.
Sharpen the heavy end until the blade is balance&
10
(If Purchased As An Accessory)
Check your grass catcher often for damage or deterioratiom Through normal use it will wear.
If cat_ cher needs replacing, replace only with a manufacturer approved replacement catcher from Sears.
Give the lawn mower model number when ordering.
NOTE: The catcher may be hosed with water, but must be dry when used.
ENGINE
TO CHANGEOIL
i i .,i.i
C..T,O.: , iiNllll..
,i ,111,i,, W,.E,.O,,
__ONTACT WITH SPARKPLUG.
Remove the drain plug from bottom of engine,
(See Fig+ 7). Warm oil drains better.
o Drain oil.
Put oil drain plug back and tighten.
o Remove engine oil cap with dipstick and fill engine with oilo Fill only to the "FULL" line on the dipstick.
DO NOT overfiN_
NOTE: Use SAE30 or 10W30 oil which meets ARL
Classification SG/SF/SE o Replace engine oil cap with dipstick.
o Reconnect spark plug wire to spark plugo
AIR FILTER
Your engine will not run properly damaged by using a dirty air fitter.
and may be
Replace the air filter every year, more often if you mow in very dusty, dirty conditions.
Do not wash air filter.
TO CHANGE AIR FILTER
0 Remove the air filter cover by turning counterclockwise to the stop and pull away from collar
(See Fig.. 8), o Remove filter from inside of cover (See Fig. 8)° o Clean the inside of the cover and the collar to remove any dirt accumulation.
• insert new filter into cover.
o Put air filter cover and filter into collar aligning the tab with the slot.
• Push in on cover and turn clockwise to tighten (See
Fig. 8).
SPARKPLUG
COLLAR
,~ < :?t_:,: L-,
AIR FILTE_
CLOCKWISE
FIG. 8
(LEANIIt!I
i, ,,,,.,ill,,,
CAUTION: DISCONNECT SPARK PLUG WIRE
FRO
IT CANNOT COME IN CONTACT WITH SPARK/
PLUG.
PLUG
i,ii ill :Lu_ |
WHERE
I o Turn lawn mower on its side with carburetor up.
o Clean the underside of your lawn mower by scraping to remove build-up of grass and trash.
NOTE: We recommend that you clean the underside of your lawn mower after each use° o Clean your lawn mower and engine often to keep trash from accumulating around engine_ A clogged engine runs hotter and shortens engine life
NOTE: We DO NOT recommend using a garden hose to clean lawn mower unbss the electrical system, muftier, air filter, and carburetor are covered to keep water ouL Water in engine can result in shortening engine life.
Change your spark plug each year to make your engine start easier and run better,, Set spark plug gap at .030 inch.
"<_ {" _]U_N cLock€wisE
_'L'_ _ TO TIGHt Etq
AIR FILTER COVER
11
_RgURETOR
Your carburetor has a non-adjustable fixed main jet for mixture control. If your engine does not operate properly due to suspected carburetor problems, take your lawn mower to an authorized Sears Service
Center for' repair and adjustment.
ENGINESPEED
Your engine speed has been factory set. Do not attempt to increase engine speed or' it may result in personal injury. If you believe that engine is running too fast or too stow, take your lawn mower' to an authorized Sears Service Center for repair' and adjustment.
If the discharge guard becomes damaged, it should be replaced.
i ,,i ii, ,i,, i,i1,1 IHIIIII
!
REARDEFLECTOR
The rear deflector,attached between the rear' wheels of your lawn mower, is provided to minimize the possibility that objects will be thrown out the rear of the lawn mower into the operator's mowing position_
If the rear deflector becomes damaged, it should be replaced.
The discharge guard, attached to the discharge opening of your Wawnmower, is provided to prevent the possibility of injury resulting from objects being thrown out of the discharge opening into the operator mowing position.
12
TO ADJUSTHANDLE
Your lawn mower handle can be raised or lowered for your mowing comfort.
Figs. 9A, 9B, IOA and lOB show the four (4) positions that are available: High, medium high, medium tow and Iow_ Handles are shipped mounted in the medium tow position (See
Fig. 9A)
To change from medium low to medium high position, the upper and lower handle sections will have to be turned over (See Fig. 9B)o o Remove the cable clips°
• Remove the controls and operator presence control bar from the upper handteo o Remove the starter rope guide from the lower handle_ o Remove hairpin cotters° o Disconnect the lower handle from the handle brackets (See Fig° 11)o o Turn the handle over and reassemble the hairpin cotters that have been removed (See Fig° t 1).
o Reassemble the starter rope guide_
• Reassemble the controls and the operator presence control bar to the upper handle.
o Replace the cable clips previously removed (See
Fig_ 2, Page 6).
RELEASED.DO HOT OVERTIGHTENTHE
UPPERHANDLE.
o To change from medium low to high position om ty the upper handle section will have to be turned over (See Fig, IOA)_
• 1"o change from medium low to low position, only the lower handle section will have to be turned over (See Fig. lOB),
FIG. 9A
\
HIGH
FIG. 91
\
HIGH
Mi!Dflivl
FIG.
i OA
HANDLE
FIG.
l OB
HAIRPIN COTTER HANDLE BRACKET
FIG. 11
13
Your lawn mower' and engine should be prepared for off-season storage as follows:
LAWN MOWER o Clean underside of lawn mower housing_ (See
"Cleaning" in maintenance section of manual..) o Inspect and replace/sharpen
(See "Blade/BJade blade,
Adapter if required
Care" in maintenance section of manual).
= Lubricate as shown in Service Recommendation chart on page 15 of manual o Hose grass catcher off with water and let dry before storing.
(if purchased as an accessory)_
HANDLE o o
You can fold your lawn mower handle for storage as shown in Fig 12_
To fold, squeeze the bottom ends of the lower handle toward each other until the lower handle clears the handle bracket, then move handle forward (See Fig_ 13).
IMPORTANT: WHEN FOLDINGTHE HANDLE
STORAGE OR TRANSPORTATION,
FOR
BE SURE TO FOLD THE HANDLE AS
SHOWN 1N FIG._ 12 IF YOU FOLD
THE UPPER HANDLE SECTION THE
WRONG WAY, YOU MAY DAMAGE
THE CONTROL CABLES°
ENGINE o o
Change oil (See "To Change Oil" in maintenance section of manual)..
Drain Fuel and Run Engine until fuet system is empty.
INPORTANT: IT IS IMPORTANT TO PREVENT
GUM DEPOSITS FROM FORMING
IN ESSENTIAL FUEL SYSTEM PARTS
SUCH AS THE CARBURETOR, FUEL
FILTER, FUEL HOSE, OR TANK DUR-
ING STORAGE.
ALSO, EXPER*
IENCE INDICATES THAT ALCOHOL
BLENDED FUELS (CALLED GASO-
HaL OR USING ETHANOL OR
METHANOL) CAN ATTRACT MOIS-
TURE WHICH LEADS TO SEPARA-
TION AND FORMATION
DURING STORAGE..
OF ACIDS
ACIDIC GAS
CAN DAMAGE THE FUEL SYSTEM
OF AN ENGINE WHILE IN
STORAGE°
OPERATOR
CONTROL
PRESENCE
BAR
UPPER HANI
FOLD FORWARO
FOR STORAGE
HANDLE KN
;J
BACKWARD
MOWING POSITION
LOWER _.
NDL£
FIG. 12
LOWER HANDLE
FIG. 13
OTHER o Do not store gasoline from one season to another_
Replace your gasoline can if your can starts to rusL Rust and!or
dht in your gasoline can cause problems°
• Do not store your lawn mower under any plastic cover.
Plastic cannot breathe which allows cam densation to form and can cause your' Iawn mower to rust.
o When setting up your handle from the storage position, the lower handle will automatically lock into the mowing positiom
14
SERVICERECORD
Fili in dates as you complete reguiar service First
2
Hours
Every
_0
Hours
8lades Sharpened
Blades Replaced
Engine Oil Change
Engine Oil Check
Air Cleaner
Spark Plug Replaced
Lubricate Lawn Mower
Cleaning
Grass Catcher (if applicable)
Muffler
.....
I_
/_
O
_r CHECK
LUg,S(AIr,ON
SAE30 MOTOR OIL (10W30)
SCHEDUff
Every
2,5
Hours
_ SPRAY LUBRICANT
Every
50
Hours
Every
Use
®
WHEEL ADJUSTER
HANDLE BRACKET MOUNTING PIN Q
Q DISCHARGE GUARD HINGE PIN
15
CRAFTSMAN 20'" ROTARY LAWN MOWER
MODEL NO.
917.380330
29
33
\
REPAIR PARTS
Rev.
O
8
34
\
\
53
54
-.4
CRAFTSMAN 20" ROTARY LAWN MOWER MODEL NO. 917.380330
Ref.
No.
,,,,,,,,,,,
1
2
3
4
5
6
7
11
12
13
14
15
8
10
9
,,,,,,
16
17
18
19
20
25
26
27
28
29
21
22
23
24
Part
No.
87585
850988
850987
85664
85663
86931
86933
84920
88348
87887
850863
77865
62335
84921
86817
750627
850990
750508
STD541425
85692
103672X
800481
58714
85827
87692
700148
51793
751228
81276
Part Name
=
Control Bar
Instruction Decal (Engine)
=
Upper Handle
Engine Zone Control Cable
Locknut 1/4-20
Pan Head Machine Screw 1/4-20 x 2 3/16
Rope Guide
Lower Handle
Handle Bolt 5/16418 x 1 3/4
Cabte Clip
Handle Knob
Handle Pad
Hairpin Cotter
Rear Skirt
Hex Washer Head Tapping Screw
10-24 x 1/2
Skirt Bracket
Engine Spacer
Engine Bushing
Handle Bracket Assembly (Left)
Handle Bracket Assembly
Wheel Adiusting Bracket
(Right)
(R.F.,L.R.)
Bracket (L.F.,R.R.) Wheel Adjusting
Spacer
Washer
Axle Arm Assembly
Selector Spring
Selector Knob
Belleville Washer
Shoulder Bolt 3/8-16
Ref.
No.
HHU ,I
30
31
32
33
44
45
46
47
40
41
42
43
48
49
5O
51
34
35
36
37
38
39
52
53
54
55
56
57
REPAIR PARTS
Rev.
0
Part
No,
750507
52160
85179
800545
750149
STD581025
87592
87590
87589
55187
85463
61537
STD541437
STD541425
88394
88393
STD55t037
850999
851514
850972
851074
850263
851084
======
750509
88374
88375
48216
750505
750510
Part Name
=
Wheel & Tire Assembly 8,0 x 1 3/4
Washer
Retainer Clip
Hubcap
Discharge Guard
E-Ring
Housing Bracket
Hinge Rod
Torsion Spring
Thread Cutting Screw 5/16-18 x 3/4
Danger Decal
Washer
Locknut 3/8-16
Locknut 1/4-20
Handle Bracket Support (Right)
Handle Bracket Support (Left)
Washer
Hex Head Screw 3/8-16 x 2
Blade Adapter
20" Blade
Hardened Washer
Helical Lockwasher 3/8
Hex Head Screw 3/8-24 x 1 3/8
Grd.
8
Housing Spec Decal
Front Baffle
Rear Baffle (Not Shown)
Lawn Mower Housing (Incl.
Ref.
#40,54 & 55)
Engene - Craftsman
Model No.
143,404082
(Source I43)
(See Pages 18-21)
Owner's Manual
4OO
135
130
120
119
126
C FTS AN
ReI.
No.
2
6
7
1
41
41
41
16
17
18
19
12A
12B
14
15
20
30
32
4O
4O
40
42
42
92
93
100
!01
103
84
86
89
9O
75
8O
81
82
83
45A
46
48
5O
52
6.9
70
72
73
110
119
120
125
125
126
126 t30
Part
No.
Part Name
35010
26727
33734
34214A
"33735
30200
35545
35546
35541
35542
35543
27897
30574
35479
30591
30588A
29193
650488
611004
611112
650815
650816
34443A
610118
650814
34695
33886
28277
30589
31383A
31335
650548
31361
32600
35839
32323
3_
35547
35548
35549
20381
32875
32610A
27241
33148A
29914
*35261
35810
30572
*28833
34961
"33015A
34342
29313C
293!5C
293!4B
29315C
6021A
Cylinder Asey (Incl.
Nos. 2 8- 20)
Pin, Dowel
Element, Breather
Breather Assy.
(Inct Nos 6, 8, 9, 12A
8- t2B)
Gasket, Breather
Screw, Hex washer hd self-tap Seres,
10-24 x 9/16
Elbow, Breather tube
Tube, Breather
Washer, Flat
Rod, Governor (Incl No. 14)
Lever, Governor
Clamp, Governor lever
Screw, Hex washer hd, 8-32 x 5/16
Spring, Extension
Seal, Oil
Crankshaft Assy.
Washer, Thrust
Piston, Pin 8Ring Assy.
(tncl, Noa_ 41, 42 8. 43)
(Std)
Piston, Pin 8" Ring Assy, (.010
over-
size) (tncL Nos, 41, 42 8- 43)
Piston, Pin 8- Ring Assy (,,020 over- size) (tncl.
Nos, 41, 42 8, 43)
Piston 8- Pin Assy.
(Std.) {fncl_ No 43)
Piston 8.
Pin Assy
(tncL No 43)
(910 oversize)
Piston 8Pin ASsy (.020
oversize)
(tnct No.
43)
Ring Set, Piston (Std.)
Ring Set, Piston (.010 oversize}
Ring Set, Piston (020 oversize}
Ring, Piston pin retaining
(Incf No 46) Rod Assy., Connecting
Bolt, Connecting rod
Valve, Ufter
Camshaft (Compression
Pump Assy, Oit
Release)
Gasket, Mounting flange
Flange, Mounting (tncl- Nos 72, 73, 75
8. 8O)
Plug, Oii drain (Incl.
No 73)
Gasket, Oil plug (Not required with plastic oil plug)
Seal, O_1
Shaft, Governor
Washer, Fiat
Gear Assy., Governor (Inel. No 8t)
Spool, Governor
Ring, Retaining
Screw, Hex hd.
Sems, 1/4-20 x !-1/4
Key, Flywheel
Flywheel
Washer, Beiieville
Nut, Flywheel
Solid State Assy.
Cover, Spark plug
Screw, Torx hex washer hd Sems,
10-24 x t
Wire, Ground
Gasket, Cylinder heed
Head, Cylinder
Valve, Exhaust (Stdj (IncL No 151)
Valve, Exhaust (1/32" oversize) (Incl
No.
151)
Valve, Intake (Std.) (tncL No 151)
Valve, Intake
(lncl No.
151)
(1/32" oversize)
Screw, Hex flange hd, 5/16-18 x 1-1/2
Ref'°
No.
136
215
223
224
238
239
241
245
250
260
261
202
203
204
205
207
209
150
151
166
169
172
174
178
182
184
185
186
189
!90
191
192
193
194
195
200
262
263
275
277
295
287
290
292
300
301
305
306
307
309
Part
No.
35395
35821
34613
650795
35000
650884
34.357
26460
35586
36355
35819
34265
35499
650562
Part Name
31672
31673
35827
"27234A
32755
650128
29752
620t
"26756
31384A
34337
650839
34968
35039
34966
34965
32309
610973
35727
33802
31342
650549
650777
34336
30200
35511
650451
"34690A
"34338
650932
35797
35066
35065
35826
30200
650831
Spark Plug, Resistor (Champion
19LM or equivalent)
Spring, Vafve
Cap, Lower valve spring
Shroud
RJ-
Gasket, Valve spring box
Cover, Valve spring box
Screw, Hex hd Sems, 10-24 x 1/2
Nut 8. Lockwasher, 1/4-28
Screw, Hex hd , 1/4-28 x 7/8
Gasket, Carburetor
Pipe, Intake (lncl No 224)
Link, Governor spring
Screw, Hex washer hd
1/4-20 x 3/8
Powedok.
Lever, Brake
Bracket, SE Brake
Link, Control
Spring, Extension
Ring, Retaining
Terminal Assy
Bracket Assy, Control (tncl Nos 202 thru 205)
Spring, Compression
Spring, Compression
Screw, Fil hd, 5-40 x 7/16
Screw, Fil hd, 6-32 x 21/32
Link, Throttle
Screw, Hex washer hd self-tap Seres,
10-24 x 9/16
Knob, Control
Screw, Hex hd Seres, 1/4-20 x 1
Gasket, intake pipe
Gasket, Air cfeaner shoulder Screw, Hex washer t0-32 x 49/64
Collar, Air cleaner
Filter, Air cteaner (Paper}
Cover, Air cleaner hd
Housing, Blower
Screw, Hex washer hd self-tap Seres
10-24 x 9/16
Screw, Hex washer thread, 1/4-20 x 15/32 hd Poweriok
Grill, Shroud
Muffler Assy
Screw, Hex hd . 1/4-20 x 2q 4
Hub, Starter
Screw, Hex washer hd , 8-32 x 1 2
Line, Fuel
Clamp, Fuet line
Tank Assy (Inc!
Nos 292 8- 301_
Cap, Fue!
Tube, Oil fill
Gasket, FiII tube
"0" Ring
Screw, Hex washer hd shakeproof,
10-32 x 1/2
"indicates Parts Included in
Gasket Set, Ref No 400
19
i 310 i 3!3
34-
35_
37o
370A [
,
370B I
380 I
39n I
I
'
1
Part
No.
35822
34o8o
65O898
34985
35847
35167
35841
632569
59O637
Part Name
Dipstick, Oil fill
Spacer, Flywheel key
Screw, Hex washer
10-32 x 27/32
Retainer, Starter rope
Decal, Instruction hd
Decal, Throttle
Decal, Name
Carburetor (incl, No 184)
Starter, Rewind shoulder,
.ell
No.
I
MODEL: 143.404082
Part
No.
33238D
Part Name
Gasket Set (lncl items marked ")
RPM Setting:
Low Speed: 2050 High Speed: 3000
"Indicates Parts Included in
Gasket Set, Ref No 400
20
CARBURETOR NO.
632569
5 _.._
7_,@__
I f
7"
J
/
26
I
!
I
@
1
_16
21
] ReJ
13 t4
15 t6
Part
No, Part Name
L632_
i 631615
631616
650506
631767
631971
631184
632047
631027
631021
Carburetor
Shaft _f Lever Assy, Throttle
Shutter, Throttle
Screw, Throttle shutter
Spring, Throttle return
Seal, Dust
Washer, Flat
Primer Assy
Plug, Welch
Inlet Needle,
(Incl No 13)
Seat 8 Clip Assy
631022
632019
631024
631700
631334
632568
Clip, inlet need{e
Float, Carburetor
Shaft, Float
Bowl, Float
Gasket, Bowl-to-body
Nut, Float Bowl
] 631028
[ 632527
Gasket, Bowl-to-body
Fitting, Fuel inlet
REWIND STARTER NO. 5,.,00637
Part
No.
_0615 k90616 kc_17
;90618 k_0619 k90_5
_52
Part Name
Starter, Rewind
Pin, Spring (Incl No 4)
Washer
Retainer
Washer
Spring, Brake
Dog, Starter
Spring, Dog
Pulley
Spring, Rewind
Cover, Spring
Housing Assy, Starter
Rope, Starter (Length 98" 8 9164" diao)
Handle, Starter
5
21
NOTES
22
PROBLEM
DOESNOT
START
LOSSOF
POWER
POORCUT-
UNEVEN
TOOMUCH
VIBRATION iiii ii i i ii i iii
HARDTO PULL
FILLINGCOMPLETELY
(IF APPLICABLE)
HARDTO PUSH
CAUSE
........................................................
1 Dirty air filter
2 Out of gasoline
3 Stale gasoline
4 Spark plug wire is disconnected from the spark plug
5 Bad spark plug
6 Water in gasoline
7 Loose blade or broken blade adapter
8 Operator presence control bar in re-
leased position
9 Operator presence control bar defecfive
1 Rear of lawn mower housing/blade dragging in heavy grass
2 Cutting too much grass
3 Dirty air filter
4 Build-up of grass, leaves, and
trash under lawn mower housing
5 Walking speed too fast
6 Too much oil in engine
1 Worn, bent or loose blade
2 Wheel heights uneven
3 Low engine speed
4 Build*up of grass, leaves and trash under lawn mower housing
I Worn or bent blade
2 Loose biade
3 Bent engine crankshaft
I, F_ywheei brake is on when operator presence control bar is released
2 Bent engine crankshaft.
3 Blade adapter sheared
4 Blade dragging in grass
3 Catcher bag dirty, poor air venting,
4 Low engine speed.
,,,,,,,,,,,,,,,,,,, , ..........................
1 High grass or cutting height too low
2 Rear of fawn mower housingiblade dragging in heavy grass
3 Grass catcher too full.
4 Handle height position not right for you
23
CORRECTION
.......
T
--_J_L[_ _rrr i Replace air filter
2 Fill gasoline tank
3 Drain gas tank and refill with fresh gasoline
4 Connect wire to spark plug
5 Replace spark plug
6 Drain tank and refill with fresh, clean gasoline
7 Tighten blade bolt and/or replace blade adapter
8 Depress operator presence control bar
9 Replace operator presence control bar
Jl t Raise rear of lawn mower housing one (1) setting higher than front
2 Set in HIGHER CUT position
3 Clean or replace air filter
4 Disconnect spark plug wire and dean underside of lawn mower housing
5 Cut at slower walking speed
6 Check engine oil level
1 Replace blade Tighten blade bolt
2 Set ai! wheels at same height
3 Set engine speed control in FAST or
HiGH position
4 Disconnect spark plug wire & dean underside of lawn mower housing t Reptace blade.
2 Tighten blade bait
3 Contact Sears Service Deportment
1 Depress operator presence control bar to upper handle before pulling on starter rope.
2 Contact Sears Service Department
3 Replace blade adapter,
4 Get over low grass and/or hard surface to start engine
] Raise cutting height
2 Replace blade
3 Ciean/reptace catcher bag
(If optional grass catcher is being used).
4 Set engine speed control in FAST or
HIGH position
1. Raise cutting height,
2, Raise rear of lawn mower housing one (1) setting higher than front
3, Empty grass catcher,
4, Adjust handle height to suit
®
4.0 HORSEPOWER
20" SIDEDISCHARGE
ROTARYLAWNMOWER
_ODEL NO.
917.380330
HOW TO ORDER
REPAIRPARTS
Each Lawn Mower has its own model number Each engine has its own model number.
The model number for your lawn mower' wilt be found on a decal attached to the rear of the lawn mower housing°
The model number for the engine will be found on the
Blower Housing of the engine adjacent to the spark ptug.
All parts listed herein may be ordered through Sears,
Roebuck and Co. Service C_entersand most Retail Stores,
INFORMATION:
* MODELNUMBER- 917.380330
* ENGINE- CRAFTSMAN
MODELNO. 143.404082
* PARTNUMBER
* PARTDESCRIPTION
Your Sears merchandise has added value when you consider that Sears has service units nationwide staffed with
Sears trained technicians_,...professional
technicians specifically trained on Sears products, having the parts, tools and the equipment to insure that we meet our pledge to you, we service what we sell
IIIIIIIIII
750510 Rev. 0 01/04/90
II IIII
I1'1111
iiiiiiiii
IIIIIIII1''1111'1
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