Operator's Manual

CRRFr MRli

10 iN. JOBSITE TABLE SAW

Model No. 137.415020

C US

CAUTION:

Before using this Table Saw, read this manual and follow all its Safety Rules and

Operating Instructions

® Safety Instructions

® Installation

•

® Operation

® Maintenance

Parts List

Customer Help Line

For Technical

1-800-843-1682

Support

Sears

Repair Center

1-888-331-4569

Sears Brands Management Corporation Hoffman Estates, IL 60179 USA

See the full line of Craftsman ® products at craftsman.corn

Click on the Craftsman Club® link and join today!

Part No. 137415020001

Parts &

Printed in Taiwan

SECTION

Warranty .............................................................................................................

Product Specifications ........................................................................................

Symbols ...............................................................................................................

Power Tool Safety ...............................................................................................

Table Saw Safety ................................................................................................

Electrical Requirements and Safety ....................................................................

Accessories and Attachments .............................................................................

Tools Needed for Assembly ................................................................................

Carton Contents ..................................................................................................

Know Your Table Saw .........................................................................................

Glossary of Terms ...............................................................................................

Assembly and Adjustments ..................................................................................

Operation ............................................................................................................

Maintenance .......................................................................................................

Troubleshooting Guide ........................................................................................

Parts List .............................................................................................................

Repair Protection Agreements ............................................................................

PAGE

45

48

55

5

8

11

13

13

14

16

2

3

4

17

19

34

43

CRAFTSMAN ONE YEAR LIMITED WARRANTY

FOR ONE YEAR from the date of purchase, this product is warranted against defects in material or workmanship. With proof of purchase, a defective product will receive free repair or replacement at option of seller. For warranty coverage details or to obtain free repair or replacement, visit the web page: www.craftsman.com/warranty

This warranty does not cover the blade, which is an expendable part that can wear out from normal use within the warranty period. This ONE YEAR warranty is void if this product is ever used while providing commercial services or if rented to another person. For 90 DAY commercial and rental use terms, see the Craftsman warranty web page. This warranty gives you specific legal rights, and you may also have other rights which vary from state to state.

Sears Brands Management Corporation, Hoffman Estates, IL 60179

CALIFORNIA PROPOSITION 65

Some dust created by power sanding, sawing, grinding, drilling and other construction activities contains chemicals known to the state of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

® Lead from lead-based paints,

® Crystalline silica from bricks and cement and other masonry products, and o Arsenic and chromium from chemically-treated lumber.

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.

Avoid prolonged contact with dust from power sanding, sawing, grinding, drilling, and other construction activities.

Wear protective c_othing and wash exposed areas with soap and water. Allowing dust to get into your mouth, eyes, or lay on the skin may promote absorption of harmful chemicals.

2 ............................................................................................................................................................................................................................................................................................................................................................................

2014/01

MOTOR

Type .............................................................................

Amperes .......................................................................

Voltage ........................................................................

Hz ................................................................................

RPM (no load) ............................................................

Overload Protection ....................................................

BLADE SiZE

Diameter ......................................................................

Arbor Size ....................................................................

Universal

15 Amp

120 V AC

60 Hz

4000 RPM (No load)

Yes

10 in.

5/8 in.

SAW

Rip Fence ......................................................................

Miter Gauge ..................................................................

Rip Capacity ................................................................

Maximum Cut Depth @ 90 ° .........................................

Maximum Cut Depth @ 45 ° .........................................

Maximum Diameter Dado ............................................

Maximum Dado Cut Width ...........................................

Yes

Yes

11 in. Left

24-1/2 in. Right

3-1/8 in.

2-1/2 in.

8 in. (Stackable only)

13/16 in.

To avoid electrical hazards, fire hazards or damage to the tool, use proper circuit protection.

This tool is wired at the factory for 110-120 Volt operation, it must be connected to a 110-120 Volt / 15 Ampere time delay fuse or circuit breaker.

To avoid shock or fire, replace power cord immediately if it is worn, cut or damaged in any way.

Before using your tool, it is critical that you read and understand these safety rules. Failure to follow these rules could result in serious injury to you or damage to the tool.

WARNING iCONS

Your power tool and its Operator's Manual may contain "WARNING iCONS"

(a picture symbol intended to alert you to, and/or instruct you how to avoid, a potentially hazardous condition).

Understanding and heeding these symbols will help you operate your tool better and safer. Shown below are some of the symbols you may see.

SAFETY ALERT: Precautions that involve your safety.

Q PROHIBITION

0

WEAR EYE PROTECTION: Always wear safety goggles or safety glasses with side shields.

WEAR RESPIRATORY AND HEARING PROTECTION: Always wear respiratory and hearing protection.

READ AND UNDERSTAND OPERATOR'S MANUAL: To reduce the risk of injury, user and all bystanders must read and understand operator's manual before using this product.

KEEP HANDS AWAY FROM BLADE: Failure to keep your hands away from the blade will result in serious personal injury.

SUPPORT AND CLAMP WORK

DANGER I

DANGER: Indicates an imminently hazardous situation which, if not avoided, will result in death or serious injury.

IA wARNING WARNING: Indicates a potentially hazardous situation which, if not avoided, could result in death or serious injury.

1,_, CAUTION i

CAUTION: Indicates a potentially hazardous situation which, if not avoided, may result in minor or moderate injury.

{ CAUTION ]

CAUTION: Used without the safety alert symbol indicates a potentially hazardous situation which, if not avoided, may result in property damage.

GENERAL SAFETY iNSTRUCTiONS

BEFORE USING THiS POWER TOOL

Safety is a combination of common sense, staying alert and knowing how to use your power tool.

o To avoid mistakes that could cause serious injury, do not plug the tool in until you have read and understood the following.

o Read all instructions before operating product.

Failure to follow all instructions listed below may result in electric shock, fire and/or serious injury.

,

READ and become familiar with the entire Operator's

Manual. LEARN the tool's application, limitations and possible hazards.

2. KEEP GUARDS iN PLACE and in working order.

3. REMOVE ADJUSTING KEYS

AND WRENCHES.

Form the habit of checking to see that keys and adjusting wrenches are removed from the tool before turning ON.

4. KEEP WORK AREA CLEAN.

Cluttered areas and benches invite accidents.

5. DO NOT USE iN DANGEROUS

ENVIRONMENTS.

Do not use power tools in damp locations, or expose them to rain or snow. Keep work area well lit.

6. KEEP CHILDREN AWAY. All visitors and bystanders should be kept a safe distance from work area.

,

MAKE WORKSHOP CHILD PROOF with padlocks, master switches or by removing starter keys.

,

DO NOT FORCE THE TOOL. It will do the job better and safer at the rate for which it was designed.

,

USE THE RIGHT TOOL. Do not force the tool or an attachment to do a job for which it was not designed.

10.USE PROPER EXTENSION

CORDS. Make sure your extension cord is in good condition. When using an extension cord, be sure to use one heavy enough to carry the current your product will draw.

An undersized cord will result in a drop in line voltage and in loss of power which will cause the tool to overheat. The table on page

12 shows the correct size to use depending on cord length and nameplate ampere rating. If in doubt, use the next heavier gauge.

The smaller the gauge number, the heavier the cord.

11

.WEAR PROPER APPAREL.

Do not wear loose clothing, gloves, neckties, rings, bracelets or other jewelry which may get caught in moving parts. Nonslip footwear is recommended.

Wear protective hair covering to contain long hair.

16.REDUCE THE RISK OF

UNINTENTIONAL STARTING.

Make sure switch is in the OFF position before plugging the tool in.

13.

12. ,d_l_ _ ALWAYS WEAR EYE

U

PROTECTION. Any power tool could throw foreign objects into the eyes and cause permanent eye damage.

ALWAYS wear Safety Goggles (not glasses) that comply with ANSI

Safety standard Z87.1. Everyday eyeglasses have only impactresistant lenses. They ARE NOT safety glasses. Safety Goggles are available at Sears. NOTE: Glasses or goggles not in compliance with

ANSI Z87.1 could cause serious injury when they break.

WEAR A FACE MASK

OR DUST MASK. Sawing operation produces dust.

17.USE RECOMMENDED

ACCESSORIES.

Consult this Operator's Manual for recommended accessories. The use of improper accessories may cause risk of injury to yourself or others.

18.NEVER STAND ON THE TOOL,

Serious injury could occur if the tool is tipped or if the cutting tool is unintentionally contacted.

19.CHECK FOR DAMAGED PARTS.

Before further use of the tool, a guard or other part that is damaged should be carefully checked to determine that it will operate properly and perform its intended function - check for alignment of moving parts, binding of moving parts, breakage of parts, mounting and any other conditions that may affect its operation. A guard or other part that is damaged should be properly repaired or replaced.

14.@

WORKPIECE.

Use

SECURE THE clamps or a vise to hold workpiece when practical. It is safer than using your hand and also it frees both hands to operate the tool.

15.DISCONNECT

TOOLS FROM

POWER SOURCE before servicing, and when changing accessories such as blades, bits and cutters.

20.NEVER LEAVE THE TOOL

RUNNING UNATTENDED.

TURN

THE POWER "OFF". Do not walk away from a running tool until the blade complete stop and the tool is unplugged from the power source.

properfootingandbalanceatall times.

22.

MAINTAIN TOOLS WITH CARE.

Keep tools sharp and clean for best and safest performance.

Follow instructions for lubricating and changing accessories.

23. DO NOT use power tool in presence of flammable liquids or gases.

24. DO NOT operate the tool if you are under the influence of any drugs, alcohol or medicationn that could affect your ability to use the tool properly.

25.

I,_k WARNING I Dust generated from certain materials can be hazardous to your health. Always operate saw in wellventilated area and provide for proper dust removal.

26.

I,_

DANGER

I Pe°plewith

electronic devices, such as pacemakers, should consult their physician(s) before using this product. Operation of electrical equipment in close proximity to a heart pacemaker could cause interference or failure of the pacemaker.

27.

WEAR HEARING

PROTECTION to reduce the risk of induced hearing loss.

1.ALWAYSUSE

SAW BLADE

GUARD, riving knife and antikickback pawls for every throughsawing operation. Through-sawing operations are those in which the blade cuts completely through the workpiece when ripping or crosscutting. Always be sure blade guard is tightened securely.

2. ALWAYS HOLD WORKPIECE

FIRMLY against the miter gauge or rip fence.

3. ALWAYS USE a push stick or push block, especially when ripping narrow stock. Refer to ripping instructions in this Operator's Manual where the push stick is covered in detail. A pattern for making your own push stick is included on page 46.

4. NEVER PERFORM ANY

OPERATION FREEHAND, which means can using hands to support the workpiece, but always use either the fence OR the miter gauge to position and guide the workpiece.

i,_ WARNING 1

FREEHAND CUTTING IS THE

MAJOR CAUSE OF KICKBACK

AND FINGER/HAND AMPUTATIONS.

NEVER USE THE MITER GAUGE

AND FENCE SIMULTANEOUSLY.

5. NEVER STAND or have any part of your body in line with the path of the saw blade. Keep your hands out of the saw blade path.

6.

NEVER REACH behind or over the cutting tool for any reason.

7.

REMOVE the rip fence when crosscutting.

8.

DO NOT USE a molding head with this saw.

,

DIRECTION OF FEED. Feed workpiece into a blade or cutter against the direction of rotation of the blade or cutter only.

10.NEVER use the rip fence as a cut-off gauge when crosscutting.

11.NEVER ATTEMPT TO FREE A

STALLED SAW BLADE without first turning the saw OFR Turn power switch OFF immediately to prevent motor damage.

12.PROVIDE ADEQUATE SUPPORT to the rear and the sides of the saw table for long or wide workpieces.

1&AVOID KICKBACKS (work thrown back towards you) by keeping the blade sharp, the rip fence parallel to the saw blade and by keeping the riving knife, anti-kickback pawls and guards in place, aligned and functioning. Do not release work before passing it completely beyond the saw blade. Do not rip work that is twisted, warped or does not have a straight edge to guide it along the fence. Do not attempt to reverse out of a cut with the blade running.

and hand positions where a sudden slip could cause your hand to move into the saw blade,

15.NEVER USE SOLVENTS to clean plastic parts. Solvents could possibly dissolve or otherwise damage the material. Only a soft damp cloth should be used to clean plastic parts.

16.MOUNT your table saw on a bench or stand before performing any cutting operations.

Secure tool properly to prevent unexpected movement. Refer to ASSEMBLY on page 19.

20.For proper operation follow the instructions in this Instruction

Manual entitled ASSEMBLY AND

ADJUSTMENTS (Page 19). Failure to provide sawdust fall-through and removal hole will allow sawdust to build up in the motor area resulting in a fire hazard and potential motor damage.

21 .USE ONLY saw blades recommended with the warning that the riving knife shall not be thicker than the width of the groove cut by the saw blade and not thinner than the body of the saw blade.

22.USE PUSH-STICK OR PUSH

BLOCK to feed the workpiece past the saw blade. The push-stick or push block should always be stored with the machine when not in use.

17.1,_ WARNING 1

Never cut metals or masonry products with this tool. This table saw is designed for use on wood and wood-like products only.

18.ALWAYS USE iN A WELL-

VENTILATED AREA. Remove sawdust frequently. Clean out sawdust from the interior of the saw to prevent a potential fire hazard.

Attach a vacuum to the dust port for additional sawdust removal.

19.NEVER LEAVE THE SAW

RUNNING UNATTENDED.

Do not leave the saw until the blade comes to a complete stop.

SAW BLADE GUARD ASSEMBLY, ANTI-

KICKBACK ASSEMBLY AND RIVING

KNIFE

Your table saw is equipped with a blade guard assembly, anti-kickback assembly and riving knife that covers the blade and reduces the possibility of accidental blade contact. The riving knife is a flat plate that fits into the cut made by the saw blade and effectively fights kickback by lessening the tendency of the blade to bind in the cut.

The blade guard assembly and antikickback assembly can only be used when making through cuts that sever the wood.

When making rabbets and other cuts that make non through cuts, the blade guard assembly and anti-kickback assembly must be removed and riving knife lowered to the non through cut position marked on the riving knife. Two anti-kickback pawls are located on the sides of the riving knife that allow the wood to pass through the blade in the cutting direction but reduce the possibility of the material being thrown backwards toward the operator. Use all components of the guarding system (blade guard assembly, riving knife and antikickback assembly) for every operation for which they can be used including all through cutting. If you elect not to use any of these components for a particular application exercise additional caution regarding control of the workpiece, the use of push sticks, the position of your hands relative to the blade, the use of safety glasses, the means to avoid kickback and all other warnings contained in this manual and on the saw itself. Replace the guarding systems as soon as you return to thru-cutting operations.

Keep the guard assembly in working order.

KICKBACKS

KICKBACKS: Kickbacks can cause serious injury. A kickback occurs when a part of the workpiece binds between the saw blade and the rip fence, or other fixed object, and rises from the table and is thrown toward the operator. Kickbacks can be avoided by attention to the following conditions.

How to Avoid Kickbacks and Protect

Yourself from Possible Injury: a. Be certain that the rip fence is parallel to the saw blade.

b. Do not rip by applying the feed force to the section of the workpiece that will become the cut-off (free) piece. Feed force when ripping should always be applied between the saw blade and the fence; use a push stick for narrow work,

6 in. (152 mm) wide or tess.

c. Keep saw blade guard assembly, riving knife and anti-kickback assembly in place and operating properly. If anti-kickback assembly is not operational, return your unit to the nearest authorized service center for repair. The riving knife must be in alignment with the saw blade and the anti-kickback assembly must stop a kickback once it has started. Check their action before ripping by pushing the wood under the anti-kickback assembly. The teeth must prevent the wood from being pulled toward the front of the saw.

d. Plastic and composite (like hardboard) materials may be cut on your saw.

However, since these are usually quite hard and slippery, the anti-kickback pawls may not stop a kickback. Therefore, be especially attentive to following proper set up and cutting procedures for ripping.

e. Use saw blade guard assembly, antikickback assembly and riving knife for every operation for which it can be used, including all through-sawing.

f. Push the workpiece past the saw blade prior to release.

g. Never rip a workpiece that is twisted or warped, or does not have a straight edge to guide along the fence.

h. Never saw a large workpiece that cannot be controlled.

i. Never use the fence as a guide or length stop when crosscutting.

j. Never saw a workpiece with loose knots, flaws, nails or other foreign objects.

k. Never rip a workpiece shorter than 10 in.

(254 mm).

1. NEVER use a dull blade - replace or have resharpened.

m.NEVER use a rip fence and miter gauge together.

n. Keep hands out of saw blade.

POWER SUPPLY AND MOTOR

SPECiFiCATiONS

i_ WARNING

i

To avoid electrical hazards, fire hazards, or damage to the tool, use

proper circuit protection. Use a seperate electrical circuit for your tool. Your table saw is wired at the factory for 120V operation. Connect to a 120V, 15Amp circuit and use a 15 Amp time delay fuse or circuit breaker. To avoid shock or fire, if

power cord is worn, cut, or damaged

in any way, have it replaced immediately.

GROUNDING iNSTRUCTiONS

{_ WARNING l

This tool must be grounded while in use to protect electrical shock.

the operator from

IN THE EVENT OF A MALFUNCTION

OR BREAKDOWN, grounding provides a path of least resistance for electric currents and reduces the risk of electric shock. This tool is equipped with an

electrical cord that has an equipment- grounding conductor and a grounding plug. The plug must be plugged into a matching receptacle that is properly installed and grounded in accordance

with all local codes and ordinances.

DO NOT MODIFY THE PLUG

PROVIDED.

If it will not fit the receptacle, have the proper receptacle installed by a qualified electrician.

IMPROPER CONNECTION of the equipment grounding conductor can result in risk of electric shock. The conductor with the green insulation

(with or without yellow stripes) is the equipment grounding conductor. If repair or replacement of the electrical cord or plug is necessary, do not connect the equipment grounding conductor to a live terminal.

CHECK with a qualified electrician or service person if you do not completely understand the grounding instructions, or if you are not certain the tool is properly grounded.

USE only 3-wire extension cords that have three-pronged grounding plugs with three=pole receptacles that accept the tooVs plug. Repair or replace damaged or worn cords immediately.

Use a separate electrical circuit for your tool. This circuit must not be less than #14 wire and should be protected with a 15 Amp time delay fuse. Before connecting the motor to the power line, make sure the switch is in the off position and the electric current is rated the same as the current stamped on the motor nameplate. Running at a lower voltage will damage the motor.

USE THE PROPER EXTENSION

CORD. Make sure your extension cord is in good condition. Use an extension cord heavy enough to carry the current your product will draw. An undersized cord will cause a drop in line voltage resulting in loss of power, overheating and burning out of the motor. The table below shows the correct size to use depending on cord length and nameplate ampere rating. If in doubt, use the next heavier gauge. The smaller the gauge number, the heavier the cord.

GUiDELiNES FOR EXTENSION

CORDS

Make sure your extension cord is properly wired and in good condition.

Always replace a damaged extension cord or have it repaired by a qualified technician before using it. Protect your extension cords from sharp objects, excessive heat and damp or wet areas.

Fig. 1

Three-Pronged Plug g Prong

Properly Grounded

Three-Pronged Receptacle

Ampere

More Than

Rating

Not More Than

0

6

10

• • = •

(When using 120 volts only) e-=

6

10

12

•

25

Total length

50 100

of Cord

150 ft.

(7.82

15.24

30.48

45.72

m)

18

18

16

16

16

18

16

14

14

14

12

12 hal:::::::

Fig. 2 j_-_

_J

Grounding Lug

/

/ _ ] Make sure this

___)I is connected

¢_I:_ _.4_--_-to a known

,d_.

__]1 ground.

Two-Pronged

" ""_ Receptacle

Adapter

This tool is for indoor use only. Do not expose to rain or use in damp locations,

This tool is intended for use on a circuit that has a receptacle like the one illustrated in Fig. 1. Fig. 1 shows a three-pronged electrical plug and receptacle that has a grounding conductor. If a properly grounded receptacle is not available, an adapter

(Fig. 2) can be used to temporarily connect this plug to a two-contact grounded receptacle.

The adapter (Fig. 2) has a grounding lug extending from it that MUST be connected to a permanent earth ground, such as a properly grounded receptacle box.

i,_ CAUTION i

In all cases, make certain the receptacle is properly grounded. If you are not sure, have a qualified electrician check the receptacle.

SUPPLIED NOT SUPPLIED

Visit your Sears Hardware

Department or see the Craftsman

Power and Hand Tools Catalog to purchase recommended accessories for this power tool.

10K1 DADO iNSERT PLATE

Blade wrench

4 mm hex wrench

Flat bladed screwdriver

Phillips screwdriver

[!

!!

!!

!!

!!

!!

Straight edge

]

To avoid the risk of personal injury: o Do not use adjustable (wobble) type dadoes or carbide tipped dado blades.

o Only use stackable dadoes.

o Maximum dado width is 13/16 in.

= Do not use a dado with a

diameter larger than 8 in,

= Do not use molding head set with this saw.

o Do not modify this power tool or use accessories not recommended by Sears.

5 mm hex wrench

Adjustable wrench and/or 8 mm, 10 mm,

13 mm, 14 mm,

17 mm wrench

Combination square

onthenextpageandthe"TableofLooseParts"to makecertainall itemsare

if any part is missing or damaged, do not attempt to assemble the table saw,

plug in the power cord, or turn the switch ON until the missing or damaged part is obtained and is installed correctly.

Call 1=800=843=1682 for missing or damaged parts.

TABLE OF LOOSE PARTS

TABLE SAW

ITEM DESCRIPTION

A

B

Table saw assembly

Handwheel handle

C

D

E

F

G

H

Riving knife hardware bag

Rip fence

Miter gauge

Blade guard assembly

Push stick

4 mm & 5 mm hex wrench / Blade wrench

J

I

K

L

STAND

Anti-kickback pawls assembly

Blade

Blade guard/pawls assembly storage hardware bag

Table mounting hardware bag

M

N

Wheel hardware assembly

Stand assembly

2 set

1

QUANTITY

1

1

1

1

1

1

1

1 each

1

1

1

1

UNPACKING YOUR TABLE SAW

A B C

D

G H

K L

M

Miter c

Table insert

_

Push stick storage

Rip fence storage

Miter gauge storage

Overload reset switch

Rip fence

Extension table locking lever

Blade elevation and tilting handwheel

Stand handles

Adjustable foot pad

Blade guard

Right extension table

Blade/Blade wrench storage

Stand lock lever

Blade guard and

Anti-kickback pawls storage

ON/OFF switch with safety key Wheel

Blade Riving knife

Anti-kickback pawls

Power cord storage

Dust port

Stand

ANTI-KICKBACK PAWLS - To prevent the workpiece being kicked upward or back toward the front of the table saw by the spinning blade.

FREEHAND - Performing a cut without using a rip fence, miter gauge, hold down or other proper device to prevent the workpiece from twisting during the cutting operation.

ARBOR - The shaft on which the blade or dado is mounted.

GUM - A sticky sap from wood products.

BEVEL CUT -An angle cut made through the face of the workpiece.

HEEL - Misalignment of the blade.

BLADE BEVEL SCALE - To measure if the angle of the blade is tilted when set for a bevel cut.

JAMB NUT - Nut used to lock another nut in place on a threaded rod or bolt.

KERF - The amount of material removed by the blade cut.

BLADE ELEVATION AND TiLTiNG

HANDWHEEL -To raise and lower the blade or tilt the blade to the angle between 0° and 45 ° for bevel cuts.

KICKBACKOccurs when the saw blade binds in the cut and violently thrusts the workpiece back toward the operator.

BLADE GUARD -A clear plastic cover that positions over the blade while cutting.

MITER CUT-An angle cut made across the width of the workpiece.

COMPOUND CUT - A simultaneous bevel and miter cut.

CROSSCUT - A cut made across the width of the workpiece.

MITER GAUGE -A guide used for crosscutting operations that slides in the table top channels (grooves) located on either side of the blade. It helps make accurate straight or angle crosscuts.

DADO - Special cutting blades that are used to cut grooves in a workpiece.

NON-THROUGH SAWING - refers to any cut that does not completely cut through the workpiece.

FEATHERBOARD - When ripping a workpiece on your table saw, this keeps it firmly and safely against the rip fence. It also helps prevent chatter, gouging, and dangerous kickback.

operation,providesa waytorestartthe saw.

SAW BLADE PATH - The area of the workpiece or table top directly in line with the travel of the blade or the part of the workpiece that will be cut.

PUSHSTICK- Usedto push operations.

PUSHBLOCK- Usedforripping pushblockforripwidthslessthan2 in.

SET - The distance between two saw blade tips, bent outward in opposite directions to each other. The further apart the tips are, the greater the set.

TABLE INSERT - Insert that is removed from the table to install / remove blades.

It is also removed for dado cutting. When dado cutting, a dado insert plate must be used.

makea cutthesawisnotcapableof makinginonepass.

i,A WARNING

i

Do not resaw material with this saw.

THROUGH SAWING Making a cut completely through the length or width of a workpiece.

WORKPIECE - Material to be cut.

REVOLUTIONS PER MINUTE (RPM)

- The number of turns completed by a spinning object in one minute.

Leadin(

Saw blade path

Surface

RIP FENCE -A guide used for rip cutting which allows the workpiece to cut straight.

RIPPING - Cutting with the grain of the wood or along the length of the workpiece.

Workpiece

NOTE: Blade guard assembly is removed for illustration only.

Trailing edge

RIVING KNIFE -A metal piece of the guard assembly located behind and inline with the blade. Slightly thinner than the saw blade, it helps keep the kerr open and prevents kickback.

I,A WARNING 1

For your safety, never connect plug to power source receptacle until all assembly and adjustment steps are complete, and you have read and understood the safety instructions.

ASSEMBLING THE WHEELS TO

STAND (FIG. A)

1. Attach one wheel (1) to the leg using the long hex bolt (2), the two flat washers (3) and the lock nut (4), as shown in Fig. A. Tighten the lock nut (4) using a 14 mm wrench.

2. Repeat above step for the other wheel to the other leg.

Fig. A

4 3

3

1

Right Side

[A wARNING]

To properly lock the stand, the locking handle MUST be secured in the slot on this cover plate (4).

Fig. C locking handle release direction

2

SETTING UP THE STAND

(FIG. B, C, D)

1. Lift up the stand to upright position as shown in Fig. B.

2. Unfold the left side set leg (1) by releasing the locking levers (2) from slot A to slot B, then rest the left side of the stand onto the floor.

3. Release the hook (3) from the stop screw.

4. Lift the right side frame of stand slowly by the handle upward to its highest position; the stand locking handle (5) will rebound to left automatically to secure the stand,

Fig. D

SETTING UP d>

MOUNTING TABLE SAW TO STAND

(FIG. E)

1. Lift the saw body (1) and place on the stand (2), aligning the four mounting holes (3) of the saw base

with the four mounting holes (4) on the top plate of stand.

2. Attach the table saw to the stand

with four hex head bolts (5) and washers (6).

3. Tighten all mounting bolts with a

13 mm wrench.

Do not overtighten the four bolts as this may cause damage to the base of the saw.

Fig. E

5

,.6

4

3

4. Place the stand on a level surface and adjust the stand adjustment knob (7) located on the left front stand leg. Adjust until all legs are contacting the floor and are at a similar angle to the floor.

NOTE: Before using the saw, verify that the table saw is securely locked in position, and that the left front stand adjustment knob has stabilized the table saw.

FOLDING THE STAND (FIG. B, C, F)

1. Lift the right side of table saw by the handle slightly, raise the cover plate (4) on the right side of stand, pull the locking handle (5) right out as the release direction, and then move the saw slowly close to the wheel (6). (Fig. C, F)

;_ 20

2. Rotate the hook (1) to the stop screw to secure the legs of the stand in position. (Fig. B)

3. Rest the right side of the saw onto the floor.

4. Fold the left side leg set (3) close to the base by releasing the two left side locking levers (2) from slot B to slot A. (Fig. B)

5. Fold the stand slowly downward as shown in Fig. F.

UNFOLDING THE STAND

1. Repeat steps 1 to 3 in the section

"SETTING UP THE STAND".

2. Lift the right side of stand slowly by grip the extension table hand hold upward to its highest position, the locking handle (5) will rebound to left automatically to secure the stand.

TRANSPORTING THE SAW

(FIG. B, C, F)

1. Repeat steps 1 to 3 in the section

"FOLDING THE STAND".

2. Unfold the left side leg set (3) by releasing the two left side locking levers (2) from slot B to slot C.

(Fig. B)

3. Move the saw to the desired location for operation or store the saw in a dry environment by using the left side leg set (3) as handle. (Fig. B)

Fig. F store transportation

STORAGE

(FIG. G, H, I, J, K, L, M, N)

Rip fence and miter gauge (Fig. G)

The storage for the rip fence (1) and miter gauge (2) are built into the base and are located on the left side of the saw housing.

Fig. G

Blade and blade wrench (Fig. I)

The storage for the blade (1) and blade wrench is located on the right side of the saw housing.

1. Loosen and remove the knob (2), place the blade (1) and blade wrench (3) on to the arbor. Replace the knob (2) and tighten.

Fig. I

2

Push stick (Fig. H)

The storage for the push stick (1) is located on the left side of the saw housing.

Fig. H o

Installing the storage of blade guard and anti-kickback pawls (Fig. J)

1. Attach the retaining clip (1) to right side of the stand (2) using two screws (3). Tighten screws using a screwdriver.

2. Attach the set plate (4) to the right side of the stand (2) using two screws (3). Tighten screws securely using a screwdriver.

Fig. J

4

Blade guard (Fig. K)

The storage for the blade guard is located on the right side of the stand.

1. Take the blade guard (1) and press down on the red spring button (2) located on the top.

2. Position the blade guard (1) and align the slot (3) over the set plate (4).

3. Lower the blade guard (1) onto the set plate (4), and release the red spring button (2) so that two latches (5) engage into two locking hooks (6) completely.

Fig. K

1

Fig. L

2

Riving knife (Fig. M)

The storage for riving knife is located on the right side of the stand, insert the riving knife (1) into the bracket (2) as shown in Fig. M.

Fig. M

Anti-kickback pawls (Fig. L)

The storage for the anti-kickback pawls is located on the right side of the stand.

1. Take the anti-kickback pawl (1) and

lift up the locking lever (2) located ont he top.

2. Turn the anti-kickback pawls (1) upside down to make the teeth point upward as shown. Align the slot (3) of anti-kickback pawls to the slot (4) on the set plate (5), move the antikickback pawls (1) upward to secure the entire assembly on the storage.

Press down on the locking lever (2).

Power cord (Fig. N)

Wrap the power cord (1) onto the storage clamps (2) when saw is not in use. This can prevent damage to the cord. Do not wrap the power cord around the dust port (3).

Fig.N

1

iNSTALLiNG THE HANDWHEEL

HANDLE (FIG. O)

NOTE: UP-DOWN is printed on this handwheel.

1. Thread the handwheel handle (1) into the handwheel hole (2), and then tighten.

Fig. 0

iNSTALLiNG THE BLADE

(FIG. P, Q, R)

To avoid injury from an accidental start, make sure the switch is in the OFF position and the plug is not connected to the power source outlet.

1. Remove the table insert (1) by inserting your finger into the opening (2) and pulling up. Raise the blade to the maximum height by turning the blade elevation handwheel clockwise. (Fig. P)

Fig. P

1

I /

2. Remove the arbor nut (3) and outer blade flange (4). (Fig. Q)

Fig. Q

6

--_ --

3. Place the blade onto the arbor (5) with the blade teeth pointing forward to the front of the saw. (Fig. Q)

NOTE: Leave the plastic strip around the saw blade at this time.

Remove before using the saw for the first time.

4. Make sure the blade fits flush against the inner flange (6).

5. Clean the outer blade flange (4) and install it onto the arbor (5) and against the blade. (Fig. Q)

6. Thread the arbor nut (3) onto the arbor (5), making sure the flat side of the nut (3) is against the blade, then hand-tighten.

(Fig. Q)

7. Pull the motor locking lever (7) toward the front of the saw while spinning the blade until the latch locks into place and the blade will no longer turn. (Fig. R)

8. Place the blade wrench (8) on the arbor nut (3) and turn towards the rear of the saw. (Fig. R)

9. Lower the blade to the down position and place table insert (1) back into position. (Fig. P)

Fig. R

3

\

REMOVING THE BLADE

(FIG. P, Q, R)

To avoid injury from an accidental start, make sure the switch is in the OFF position and the plug

is disconnected from the power source outlet.

1. Remove the table insert (1) by inserting your finger into the opening (2) and pulling up. (Fig. P)

2. Lock the bevel lock knob and raise blade to the maximum height by turning the blade handwheel clockwise.

3. If blade is not already upright, adjust the blade to the 90 ° vertical position.

To adjust, unlock the bevel lock knob and turn the blade handwheel to rotate blade to vertical. Lock bevel lock knob to lock blade in position.

4. Pull the motor locking lever (7) toward the front of the saw while spinning the blade until the latch locks into place and the blade will no longer turn. (Fig. R)

5. Place the blade wrench (8) on the arbor nut (3). (Fig. R)

6. Loosen and remove the arbor nut (3) and the flange by pulling the blade wrench (8) towards the front of the saw. (Fig. R)

7. Then remove the blade. Clean but do not remove the inner flange (6) before reassembling the blade.

(Fig. Q)

RiViNGKNIFEASSEMBLY

o To avoid injury from an accidental start, make sure the switch is in the OFF position and the plug is disconnected from the power source outlet.

= Never operate this saw without the riving knife in the correct position.

installing the riving knife assembly

(Fig. S, T, U)

NOTE: The table insert should be removed and the blade raised to its highest position before proceeding.

1. Loosen the bevel lock knob (1). Turn and move the handwheei (2) to 45 ° on the bevel scale, and then tighten the bevel lock knob (1).

Fig. S

2

Z

1

,_

WARNING i

o DO NOT operate saw if riving knife is not locked in the through= cut slot (A) or non through=cut

position slot (B).

= To avoid the lock lever interferring the table insert, after tighten the riving knife, position the riving knife locking knob (3)

pointing downward before using

saw. Failure to maintain a level

insert can result in serious injury to the operator. (Fig. U) o The riving knife locking knob (3) can be pulled out to allow it to be turned to a new position downward.

(Fig. U)

Fig. T

.........

=-

4_ _\

2. Loosen the riving knife locking knob (3) counterclockwise.

3. insert the riving knife (4) into the space between the mounting bracket and the set plate (5) located behind the saw blade (6). Ensure the lock pin of the riving knife locking knob (3) engages with one of the slots (A, B) on the riving knife (4).

4. Tighten riving knife locking knob (3) clockwise. NOTE: The riving knife has two positions, the high position for all through cuts and the low position for all non-through cuts.

5. Loosen the bevel lock knob (1) and return the blade to 0° and lock,

(Fig, S)

25

6

S

:_

Fig. U

Aligning the riving knife (Fig. S, V) o To avoid injury from an accidental start, make sure the switch is in the OFF position and the plug is disconnected from the power source outlet.

o Never operate this tool without the riving knife in the correct position.

o Never operate this tool without the blade guard in place for all through sawing operations.

o This adjustment was made at the factory, but it should be rechecked and adjusted if necessary.

1. Remove the table insert and raise the blade to the maximum height by turning the blade elevation handwheel clockwise.

2. Remove the blade guard and antikickback pawI assembly.

3. Adjust the blade to the 0 ° vertical position by unlocking the bevel lock knob (1) and turning the handwheel (2) counterclockwise.

Lock the bevel lock knob (1). (Fig. S)

4. To see if the blade (6) and riving knife (4) are correctly aligned, lay a combination square (7) along the side of the blade and against the riving knife (making sure the square is between the teeth of the blade).

5. Tilt the blade to the 45 ° position and check the alignment again.

NOTE: o This table saw is provided with a

10 inch diameter blade with a body thickness of 0.07 in. (1.8 mm) thick with a kerf of 0.10 in. (2.6 mm ).The

riving knife is 0.09 in. (2.2 mm) thick.The blade diameter and the blade body and kerf dimensions must be properly matched with the riving knife thickness.

o The maximum radial distance between the riving knife and the toothed rim of the saw blade is

0.12 in ~ 0.31 in. (3 mm ~ 8 mm) o The tip of the riving knife shall not be lower than 0.04 in. ~ 0.2 in.

(1 mm ~ 5 mm) from the tooth peak.

o The riving knife is thinner than the width of the kerf by approximately

1/64 in. (0.4 mm) on each side.

o The blade body must be thinner than the thickness of the riving knife but the blade kerf must be thicker than the riving knife.

7. Check the riving knife and blade alignment again at both 0° and 45 °.

8. Replace the table insert, blade guard and anti-kickback pawl assembly.

Fig. V

ADDiTiONALBLADE

ADJUSTMENTS (FIG. W)

1. If the front and rear measurements are not the same, remove the combination square and loosen the four adjusting screws (1) on the top of the table about a half turn.

2. Cover the blade with a folded piece of cardboard to protect your hands.

Move the blade and motor mounting rod carefully to the left or right as much as needed to align the blade correctly.

3. Tighten the four screws (1) and re-measure, as described in steps 4 to 8 in the prior section.

4. If sufficient adjustment cannot be made by the four adjusting screws (1), then also loosen the two adjusting screws (2) and repeat all previous steps. Loosen these screws only if necessary as they are set for accurate 90 ° and 45 ° settings.

5. Recheck the blade clearance making sure that the blade does not hit the table insert or other parts when at the 90 ° and 45 ° settings.

6. Re-tighten all four adjusting screws (1) and reset the 90 ° and 45 ° setting as stated on page 31.

Fig. W

BLADE GUARD AND ANTI-

KICKBACK PAWL ASSEMBLY

To avoid injury from an accidental start, make sure the switch is in the OFF position and the plug is disconnected from the power source outlet.

• When installing the blade guard, cover the blade teeth with a piece of folded cardboard to protect

yourself from possible injury.

• Never operate this machine

without the blade guard in place for all through sawing operations.

installing the anti-kickback pawl and blade guard assembly (Fig. X, Y, Z)

1. Make sure the blade is elevated to its maximum height and the bevel is set at 0 °. Make sure the bevel lock knob is tight.

2. Raise the riving knife (1) to its highest position (through cut position). Take the anti-kickback pawl assembly (2) and lift up the locking lever (3) located on the top.

(Fig. X)

3. Place the front of assembly into the slot (4) on the riving knife (1) and move downward, making sure the assembly is engaged in the slot (4).

Push down on the locking lever (3) to lock. (Fig. X)

Fig. X

Loosen _

2

Fig. Y

Tighten

3

4. Take the blade guard assembly (5) and press down on the red spring button (6) located on the top.

5. Position blade guard over the riving knife (1) and align the slot (7) to the riving knife (1) as shown in Fig. Z.

6. Lower the guard assembly (5) onto riving knife (!). Release the red spring button (6) so that two latches (8) engage into two locking hooks (9) completely, (Fig. Z)

7. Make sure that the assembly is locked in place both in front and back, iA wAR.I.G]

To reduce the risk of serious injury, use saw blade guard and riving knife for every operation for which

it can be used including all through sawing.

Fig. Z

Press Down

5

Removing the anti-kickback pawls and blade guard assembly

(Fig. AA, BB) l wAR.I.GI

To avoid injury from an accidental start, make sure the switch is in the OFF position and the plug is disconnected from the power source outlet.

1. With the blade elevation handwheel raise the blade to the maximum height.

2. Loosen the bevel lock knob and then turn the handwheel to 0° on the bevel scale.

3. Tighten the bevel lock knob.

4. Remove the anti-kickback pawl assembly (2) by lifting the locking lever (3). (Fig. AA)

5. Remove the blade guard assembly by pressing up on the red spring button (6) and lifting the assembly off the riving knife. (Fig. BB)

AVOIDING KICKBACKS (FIG. BB) to avoid kickback (having the work thrown violently back towards you), keep the blade sharp, keep the rip fence parallel to the saw blade and keep the riving knife, blade guard and anti-kickback pawls in place, aligned and functioning.

Do not release work before passing it completely beyond the saw blade. Do not rip work that is twisted, warped or does not have a straight edge to guide it along the fence. Do not attempt to back out of a cut with the blade running.

IA wAR.I.G1

Improper riving knife alignment can cause "kickback" and serious injury.

9 8

Fig. AA

Anti-kickback pawls

iNSTALLiNG THE RiP FENCE

(FIG. BB)

1. Lift upward on the rip fence handle (1) so the rear holding clamp (2) is fully extended.

2. Place the rip fence on the saw tabl and engage the holding clamp (2) to the rear rail (3). Lower the front end onto the front rail (4).

3. Push down on the fence handle (1) to lock.

Fig. BB

3. Lock the fence handle. The fence should be parallel with the miter gauge groove.

4. If adjustment is needed to make the fence parallel to the groove, do the following: o Loosen the two bolts (3) and lift up on the handle (2).

o Hold the fence bracket (4) firmly against the front of the saw table.

Move the fence until it is parallel with the miter gauge groove.

o Push the handle down and tighten both bolts.

5. If fence is loose when the handle is in the locked (downward) position, do the following: o Move the handle (2) upward and turn the adjusting nut (5) clockwise until the rear clamp is snug.

o Over-tightening the adjusting bolts will cause the fence to come out of alignment.

NOTE: A roller (6) is provided for fine adjustment, turning left or right.

Failure to properly align fence can cause "kickback" and serious injury.

Fig. CO

RiP FENCE ADJUSTMENT (FIG. CC)

1. The fence (1) is moved by lifting up on the handle (2) and sliding the fence to the desired location.

Pushing down on the handle locks the fence in position.

2. Position the fence on the right side of the table and along the edge miter gauge groove.

RIP

FENCE INDICATOR

ADJUSTMENT (FIG. DD)

1. The rip fence indicator (1) points to the measurement scale. The scale shows the distance from the side of the fence to nearest side of the blade.

2. Measure the actual distance with a rule. If there is a difference between the measurement and the indicator, adjust the indicator (1).

3. Loosen two screws (2) and slide the indicator (1) to the correct measurement on the scale. Tighten two screws (2) and remeasure with the rule.

Fig. DD

3. To change angles on the miter gauge, loosen the lock handle (1) and rotate the miter body to the desired angle as indicated by the scale. Secure in position by tightening the lock handle.

Fig. EE

, _ 3

MITER GAUGE ADJUSTMENT

(FIG. EE)

1. Loosen the lock handle (1) to allow the miter body (2) to rotate freely.

Position the miter body at 90 ° so the positive detent secures its position.

Tighten the lock handle to hold the miter body in position.

2. If the pointer (3) requires adjustment, loosen the screw under the pointer with a screwdriver.

Adjust the pointer to 90 ° on the scale, then firmly

TABLE INSERT ADJUSTMENT

(FIG. FF)

[ WARNING]

To avoid serious injury, the table

insert (1) must be level with the table. If the table insert is not flush

with the table, adjust the two bolts (2) with a 4 mm hex wrench until it is parallel with the table.

NOTE: To raise the insert, turn the hex screws counterclockwise.

To lower the insert, turn the hex screws clockwise.

Do not remove the insert, adjustments need to be made with the insert in place to get the proper level.

Fig. FF

1

__

_ .........

_.

®

30

90 ° AND 45 ° POSiTiVE STOPS

ADJUSTMENT (FIG. GG, HH)

Your saw has positive stops that will quickly position the saw blade at 90 ° and 45 ° to the table, Make adjustments only if necessary,

90 ° Stop

1. Disconnect the saw from the power source.

2. Raise the blade to the maximum elevation.

3. Loosen the bevel lock knob and move the blade to the maximum vertical position and tighten the bevel lock knob.

4. Place a combination square on the table and against the blade (1) to determine if the blade is 90 ° to the table. (Fig. GG)

5. If the blade is not 90 ° to the table, loosen or tighten (depending on whether you are increasing or decreasing the degrees) the hex bolt (3) with a 5 mm hex wrench until blade achieve 90 °. (Fig. HH)

6. Loosen the bevel lock knob and reset the blade at the maximum vertical position, then tighten the bevel lock knob.

7. Check again to see if the blade is

90 ° to the table. If not, repeat step 5.

Fig. GG

45 ° Stop

1. Disconnect the saw from the power source.

2. Raise the blade to the maximum elevation.

3. Loosen the bevel lock knob and move the blade to the maximum bevel position (45 °) and tighten the bevel lock knob.

4. Place a combination square on the table and against the blade (2) to determine if the blade is 45 ° to the table. (Fig. GG)

5. If the blade is not 45 ° to the table, loosen or tighten (depending on whether you are increasing or decreasing the degrees) the hex bolt (4) with a 5 mm hex wrench until blade achieves 45 °. (Fig. HH)

6. Loosen the bevel lock knob and reset the blade at the maximum bevel position (45°), then tighten the bevel lock knob.

7. Check again to see if the blade is

45 ° to the table. If not, repeat step 5.

Fig. HH

90 45

BLADETiLTiNG

SCALE iNDiCATOR

(FIG. ll)

1. When the blade is positioned at 90 °, adjust the blade tilting scale indicator to read 0° on the scale.

2. Loosen the holding screw (1), position the pointer over 0 ° and tighten the screw (1).

NOTE: Make a trial cut on scrap wood before making critical cuts.

Measure for accuracy.

Fig. II

®

BLADE PARALLEL TO THE MITER

GAUGE GROOVE (FIG. JJ)

This adjustment was made at the factory, but it should be rechecked and adjusted if necessary,

To prevent personal injury:

• Always disconnect plug from the power source when making any adjustments.

• This adjustment must be correct or accurate cuts can not be made. Also inaccurate adjustment can result in kickback and serious personal injury.

1. Remove the safety switch key and unplug the saw.

2. Remove the blade guard for this procedure but reinstall and realign after adjustment.

3. Raise the blade to the highest position and set at the 0 ° angle (90 ° straight up).

4. Select and mark, with a felt tip marker, a blade tooth having a "right set" and rotate the blade so the marked tooth is 1/2 in. above the table.

5. Place the combination square base (1) into the right side miter gauge groove (2).

6. Adjust the rule so it touches the front marked tooth and lock ruler so it holds its position in the square assembly.

7. Rotate the blade bringing the marked tooth to the rear and about 1/2 in.

above the blade.

8. Carefully slide the combination square to the rear until the ruler touches the marked tooth.

9. If the ruler touches the marked tooth at the front and rear position, no adjustment is needed at this time. If not or the base of the rule is no longer parallel with the edge of the miter gauge groove, perform adjustment procedure described in section ADDITIONAL BLADE

ADJUSTMENTS on page 27.

Fig. JJ

i,!iiiiii iil;iiiiii

j2

LOCKING LEVER ADJUSTMENT

(FIG. KK)

If the extension table moves when it is open and locked in place, the cam locking lever (1) may be loose and require adjustment.

To adjust the locking lever tension, turn the bar (2) with a 10 mm wrench until it is tightened correctly. Do not over tighten!

Fig. KK

/

/

1

Under Table View

BASIC SAW OPERATIONS

RAISE THE BLADE (FIG. LL)

To raise or lower the blade, turn the blade elevation handwheel (1) to the desired blade height, and then tighten the bevel lock knob (2) to maintain the desired blade angle.

Fig. LL

3 I 2

1. To turn the saw ON, insert the safety key (1) into the slot in the switch (2).

Move the switch upward to the ON position.

2. To turn the saw OFF, move the switch downward.

3. To lock the switch in the OFF position, grasp the end (or yellow part) of the safety key (1), and pull it out.

4. With the safety key removed, the switch will not operate.

5. If the safety key is removed while the saw is running, the saw can be turned OFF but cannot be restarted without inserting the switch key (1).

Fig. MM

TILTING THE BLADE (FIG. LL)

Two methods are available for tilting the saw blade.

Rapid blade tilting:

Loosen the bevel lock knob (2), move the handwheel (1) to the desired angle, then tighten the bevel lock knob (2).

Fine adjustment blade tilting:

Loosen the bevel lock knob (2), push in the handwheel (1) and at the same time turn the handwheel (1) to tilt the saw blade. When the saw blade is at the desired angle, tighten the bevel lock knob (2).

ON/OFF SWITCH (FIG. MM)

The ON / OFF switch has a safety removal key. With the key removed from the switch, unauthorized and hazardous use by children and others is minimized.

OVERLOAD PROTECTION (FIG. LL)

This saw has an overload reset button (3) that resets the motor after it shuts off due to overloading or low voltage. If the motor stops during operation, turn the ON / OFF switch to the OFF position. Wait about five minutes for the motor to cool, the push the reset button (3) and turn the switch to the ON position.

To avoid injury, the ON / OFF switch should be in the OFF position and the plug removed from the power source while the cool down takes

place, to prevent accidental starting

when the reset button is pushed.

Overheating may be caused by misaligned parts or a dull blade or undersized extensing cord. inspect

your saw for proper setup before

using it again.

USING THE DUST PORT (FIG. NN)

Fig. O0

To prevent fire hazard, clean and remove sawdust from under the saw frequently.

To prevent sawdust buildup inside the saw housing, attach a vacuum hose (1)

(hose is not included) to the dust port (2) at the rear of the table saw. DO

NOT operate the saw with the hose in place unless the vacuum is turned on.

Fig. NN

1 2

USING THE TABLE EXTENSION

(FIG. OO)

NOTE: Use the scale on the front rail for rip cuts up to 12 in. For rip cuts from

12 in, to 24-1/2 in,, follow the below instructions,

1, Release the extension cam locking levers (1) in the front of table,

2, Slide the table extension (2) out until the correct measurement is displayed on the tube scale,

3, Tighten the extension cam locking levers (1),

CUTTING OPERATIONS

There are two basic types of cuts: ripping and crosscutting.

Ripping is cutting along the length and the grain of the workpiece. Crosscutting is cutting either across the width or across the grain of the workpiece.

(It is not safe to rip or crosscut by freehand).

Ripping requires the use of the rip fence, and crosscutting requires the miter gauge. NEVER USE THE TWO

AT THE SAME TIME.

NOTE: Apply a coat of automobile wax to the table. Wipe all parts thoroughly with a clean dry cloth, This will reduce friction when pushing the workpiece, wAR.I.G]

Before using the saw each time, check the following:

1. The blade is tightened to the arbor.

2. The bevel lock knob is tightened.

3. If ripping, make sure the fence is locked in the position and is parallel to the miter gauge groove.

4. The blade guard is in place and working properly.

5. Safety glasses are worn.

The failure to adhere to these common safety rules, and those printed in this manual, can greatly increase the likelihood of injury.

35 :,

RiPPiNG (FIG. PP, QQ)

To prevent serious injury:

• Never use a miter gauge when ripping.

• Never use more than one rip fence during a single cut.

• Do not allow familiarity or frequent use of your table saw to cause careless mistakes.

Remember that even a careless fraction of a second is enough to cause a severe injury.

• Keep both hands away from the blade and clear from the path of the blade.

• The workpiece must have a straight edge against the fence and must not be warped, twisted, or bowed when ripping.

,_

WARNING I

AVOID KICKBACK by pushing forward on the section of the workpiece that passes between the blade and the fence.

Never perform any freehand operations.

Fig. PP

1

3

1. Remove the miter gauge and store it in the "storage" compartment in the base of the saw.

2. Secure the rip fence to the table.

3. Raise the blade so it is about 1/8 in.

higher than the top of the workpiece.

4. Place the workpiece flat on the table and against the fence. Keep the workpiece away from the blade.

5. Turn the saw ON and wait for the blade to come to full speed.

6. Slowly feed the workpiece into the blade by pushing forward only on the workpiece section (1) that will pass between the blade and the fence. (Fig. PP)

7. Keep your thumbs off the table top.

When both of your thumbs touch the front edge of the table (2), finish the cut with a push stick (3). To make an additional push stick, use the pattern on page 47. (Fig. PP)

When width or rip narrower than

2 in. the push stick cannot be used because the blade guard will interfere.

Use the auxiliary fence (4) and push block (5) as shown.

(Fig. QQ)

Fig. QQ

.

Continue pushing the workpiece (6) with the push stick (3) or push block (4) until it passes through the blade guard and clears the rear of the table. (Fig. PP, QQ)

9. Neverpulltheworkpiecebackwhen the bladeisturning.Turntheswitch

OFF.Whenthebladecompletely

stops,youcanthenremovethe workpiece.

I,A WARNING 1

Never attempt to pull the workpiece backwards during a cutting operation.

This will cause kickback and serious injury to the user can occur. When the blade completely stops, raise the anti-kickback pawls (7) on each side of the riving knife and slide the workpiece out.

(Fig. QQ)

BEVEL RIPPING

This cut is the same as ripping except the blade bevel angle is set to an angle other than "0 °''.

FEATHERBOARD (FIG. RR, SS)

A featherboard is a device used to help control the workpiece by guiding it securely against the table or fence.

Featherboards are especially useful when ripping small workpieces and for completing non-through cuts. The end is angled with a number of short kerfs to give a friction hold on the workpiece and locked in place on the table with

C-clamps. Test that it can resist kickback.

wAR.I.G]

Place the featherboard against the uncut portion of the workpiece to avoid kickback that could cause serious personal injury.

RIPPING SMALL PIECES

To avoid injury from the blade contact, never make cuts narrower than 3/4 in.

wide.

1. It is unsafe to rip small pieces.

Instead, rip a larger piece to obtain the size of the desired piece.

2. When a small width is to be ripped, your hand cannot be safely put between the blade and the rip fence, use push stick or push block to pass the workpiece completely through and past the blade.

MAKE A FEATHERBOARD (FIG. RR)

Select a solid piece of lumber approximately 3/4 in thick, 4 in wide and

18 in long. To make a featherboard, cut one end of the lumber at 60 degrees, then cut 8 in-long slots 1/4 in apart on the angled end as shown in Fig. RR.

n

Fig. RR

,

I

//,

I

8in !

HELPFUL DEVICES

In order to make some of cuts, it is necessary to use the devices like, push block, featherboard and auxiliary fence, which you can make yourself.

Here are some templates for your reference.

_-i, 18in 4

USE A FEATHERBOARD (FIG. SS)

1. Lower the saw blade (1).

2. Position the rip fence (2) to the desired adjustment and lock the rip fence.

3. Place the workpiece (3) against the fence and over the saw blade area.

4. Adjust the featherboard (4) to resist the workpiece forward of the blade.

5.AttachedtheC-clamps(5)tosecure totheedgeofthe table,

Fig. SS

4

Fig. TT c

::I[

_ll_

3/8 in. thick plywood base

21in

]

The edge must be parallel with the face

AUXILIARY FENCE (FIG. TT)

Making the base: o Start with a piece of 3/8 in. plywood at least 5-1/2 in. wide or wider and

21 in. long or longer.

o Cut the piece to shape and size as shown.

Making the side: o Start with a piece of 3/4 in.

hardwood at least 1-3/4 in. wide or wider and 21 in. long or longer.

o Cut the piece to shape and size as shown.

Putting it together: o Fasten the pieces together with glue and woodscrews.

Make sure the screw not stick out from the bottom and smooth enough saw table without heads do to rest on the rocking.

of the base, they must be flush or recessed.

The bottom must be flat

PUSH BLOCK

Use for ripping operation when the workpiece is too narrow to use a push stick. Always use a push block for rip widths less than 2 inches.

MAKE A PUSH BLOCK (FIG. UU)

Making the base: o Start with a 3/8 in. plywood at least

5-1/2 in. wide or wider and 12 in.

long or longer.

o Cut the piece to shape and size as shown.

Making the handle: o Start with a 3/4 in. hardwood at least

5 in. wide or wider and 7 in. long or longer.

o Cut the piece to shape and size as shown.

Making the bracket: o Start with a 3/8 in. wood at least

3/8 in. wide or wider and 2-1/2 in.

long or longer.

o Cut the piece to shape and size as shown.

Putting it together: o Fasten the base and handle together with glue and woodscrews.

WARNING i

Make sure the screw heads do not stick out from the bottom of the base, they must be flush or recessed.

o Fasten the base and bracket together with glue.

{_ WARNING 1

To avoid injury, do not use the screws to fasten the base and bracket.

Fig. UU

I I

3/8i_

2

_

CROSSCUTTING (FIG. VV)

To prevent serious injury: o Do not allow familiarity or frequent use of your table saw to cause careless mistakes.

Remember that even a careless fraction of a second is enough to cause a severe injury. o Keep both hands away from the blade and the path of the blade.

o Never attempt to pull the workpiece backwards during a cutting operation.

This will cause kickback and serious injury to the user can occur.

1. Remove the rip fence and place the miter gauge in the miter gauge groove on the table.

2. Adjust the blade height so that it is 1/8 in. higher than the top of the workpiece.

3. Hold the workpiece firmly against the miter gauge with the blade path in line with the desired cut location.

Move the workpiece to a 1 in.

distance from the blade.

4. Start the saw and wait for the blade (1) to come up to full speed.

Never stand directly in line of the saw blade path, always stand to the side of the blade that you are cutting on.

5. Keep the workpiece (2) against the face of the miter gauge (3) and flat against the table. Then slowly push the workpiece through the blade.

6. Do not try to pull the workpiece back with the blade turning. Turn the switch OFF, and carefully slide the workpiece out when the blade has completely stopped.

I,A WARNING 1

Always position the larger surface of the workpiece on the table

when crosscutting and/or bevel crosscutting to avoid instability.

Fig. VV

--\ \

USING THE WOOD FACING ON THE

MITER GAUGE (FIG. WW)

Slots are provided in the miter gauge for attaching an auxiliary facing (1) to make it easier to cut very long or short pieces. Select a suitable piece of smooth wood, drill two holes through it and attach it to the miter gauge with screws. Make sure the facing does not interfere with the proper operation of the saw blade guard. When cutting long workpieces, you can make a simple outfeed support by clamping a piece of plywood to a sawhorse.

Fig. WW

4.

,

Tighten the miter lock handle (2) at

90 °"

Hold workpiece (3) firmly against the face of the miter gauge throughout the cutting operation.

NOTE: When operating 45 ° bevel cutting, must lower the blade to the down position first, and then can adjust the blade to 45 °.

Fig. XX

1 3

2

BEVEL CROSSCUTTING (FIG. XX)

00~45 ° Blade bevel & 90 ° Miter angle

This cutting operation is the same as crosscutting except the blade is at a bevel angle other than 0 °.

Always work to the right side of the blade during side groove this type of cut. The miter gauge must be in the right because the bevel angle may cause the blade guard to

interfere with the cut if used on the left side groove.

1. Lower the blade to the down position.

2. Adjust the blade (1) to the desired angle, and tighten the blade bevel lock knob.

MITERING (FIG. YY)

00~45° Miter angle

This sawing operation is the same as crosscutting except the miter gauge is locked at an angle other than 90 °.

1. Set the blade to 0 ° bevel angle and tighten the bevel lock knob.

2. Set the miter gauge (1) at the desired miter angle and lock in position by tightening the miter gauge locking handle.

3. Hold the workpiece (2) firmly against the face of the miter gauge throughout the cutting operation.

Fig. YY

1

COMPOUND CROSSCUTTING

(FIG. 77)

00~45 ° Blade bevel & 00~45 ° Miter angle

This sawing operation combines a miter angle with a bevel angle.

l_ WARNING 1

Always work to the right side of the blade during this type of cut.

The miter gauge must be in the right side groove because the bevel angle may cause the blade guard to

interfere with the cut if used on the left side groove.

1. Set the miter gauge (3) to the desired angle,

2. Place the miter gauge in the right side groove of the table.

3. Set the blade (1) bevel to the desired bevel angle and tighten the blade bevel lock knob.

4. Hold workpiece (2) firmly against the face of the miter gauge throughout the cutting operation,

Fig. ZZ

1

.

Attach the wood facing to the fence with wood screws (3) (not included) through the holes in the fence. A wood fence should be used when ripping material such as thin paneling to prevent the material from catching between the bottom of the fence and the table.

Fig. aa

2

1

NON-THROUGH CUT (FIG. bb)

A non-through cut is used to cut grooves and rabbets in the workpiece without exposed the blade,

USING THE WOOD FACING ON THE

RiP FENCE (FIG. aa)

When performing some special cutting operations, you can add a wood facing to either side of the rip fence (2).

1. Use a smooth straight 3/4 in. thick wood board (1) that is as long as the rip fence.

o Only this type cut is made without installing the blade guard assembly, anti=kickback pawls assembly.

o To avoid injury from an accidental start, make sure the switch is in the OFF position and the plug

is disconnected from the power source outlet.

o To avoid the risk of personal

injury. Always use push block, auxiliary fence and featherboard when making non-through cut.

1.Beforestartingthetablesaw,lower thebladeandrivingknifeassembly to thedownposition.

thebladeguardassembly andanti-kickback fornon-through

3. Usethefeatherboard

C-clamps securely.

(1)with

(3)tofastentheworkpiece

4. Mounttheauxiliaryfence(4)with

C-clamps.

5. Usethepushblock(2)tomovethe workpiece.

NOTE:Mountthefeatherboard to tableas shown,sotheleading edgesoffeatherboard workpiececompletecutting.

Fig.bb

3 1

\ Non-through Cut

DADO CUTS (FIG. cc, dd) i WARNING o Only Stackable dado blades can be used on this saw.

o DO NOT use Adjustable or

Wobble type dadoes.

o The maximum dado cut width is

13116 in.

o Do not use a dado with a diameter larger than 8 in.

NOTE: An dado insert plate (part number 10K1 not included) is required for this procedure.

1. Remove the table insert, saw blade, anti-kickback pawl assembly, blade guard assembly and riving knife assembly for dado cuts ONLY.

Reinstall and realign blade guard for all through-sawing operations.

Install a dado not exceeding 8 in. in diameter and 13/16 in. in width

2. Install the dado table insert making sure that the rear of the insert is flush with the table. If the dado insert is not flush with the table, adjust the two bolts on the insert with a 4 mm hex wrench until it is parallel with the table.

3. Instructions for operating the dado is packed with the separately purchased dado set.

4. The arbor (1) on this saw restricts the maximum width of the cut to

13/16 in.

5. It is not necessary to install the outside flange (2) before threading on the arbor nut (3) for the maximum

13/16 in. dado cuts. Make sure that the arbor nut (3) is tight, and that at least one thread of the arbor sticks out past the nut.

6. Use only the correct number of round outside blades and inside chippers as shown in the dado set's instruction manual. Blade/ chippers must not exceed 13/16 in.

total in width.

Fig.cc

J i

I I

!1

J"

!1

3

7. Check the saw to ensure that the dado will not strike the housing, insert, or motor when in operation.

IA wAR.I.G1

For your own safety, always replace the blade, blade guard assembly, anti-kickback pawls, riving knife and table insert when you finished the dado operation.

Fig. dd

Dado out

43

MAiNTAiNiNG YOUR TABLE SAW

GENERAL MAINTENANCE

For your own safety, turn the switch

OFF and remove the switch key.

Remove the plug from the power source outlet before maintaining or lubricating your saw.

1. Clean out all sawdust that has accumulated inside the saw cabinet and the motor.

2. Polish the saw table with an automotive wax to keep it clean and to make it easier to slide the workpiece.

3. Clean cutting blades with pitch and gum remover.

4. A worn, cut, or damaged power cord should be replaced immediately.

iA wAR.I.G]

All electrical or mechanical repairs should be attempted only by a trained repair technician.

Contact customer service for assistance.

Use only identical replacement parts. Any other parts may create a hazard.

5. Use liquid dishwashing detergent and water to clean all plastic parts.

NOTE: Certain cleaning chemicals can damage plastic parts.

6. Avoid use of cleaning chemicals or solvents, ammonia and household detergents containing ammonia.

BLADE RAISING AND TILTING

MECHANISM (FIG. ee)

After every five hours of operation, the blade raising mechanism and tilting mechanism should be checked for looseness, binding, or any other abnormalities.

1. With the saw disconnected from the power source, turn the saw upside down and pull up and push down on the motor unit.

2. Observe any movement of the motor mounting mechanism.

Loosen or play in the blade raising screw rod (1) should be limited to 1/8 in. or less.

3. Place a small amount of dry lubricant on the bevel gear (2). The worm gear must be kept clean and free of sawdust, gum, pitch, and other contaminants for smooth operations.

Fig. ee

2 1

NOTE: If excessive looseness is observed in any part of the blade raising mechanism or tilting mechanism, take the complete unit to a

Service Center.

LUBRICATION

Al!motorbearingsarepermanently

lubricatedatthefactoryandrequire partsofyourtablesaw wherea pivotor threadedrodare present,lubricateusinggraphiteor silicone.Thesedrylubricantswillnot

holdsawdustaswouldoilor grease.

wAR.I.G]

Always disconnect the plug from the power source before inspecting the brushes.

The carbon brushes included with the unit wil! last approximately 50 hours of running time, or 10,000 ON/OFF cycles. Replace both carbon brushes when either has less than 1/4 in. length of carbon remaining, or if the spring or wire is damaged or burned.

1. Remove the blade guard, blade, rip fence, miter gauge and stand assembly from the table saw.

2. Lower the blade height to its minimum setting. This will make the brushes's location easier to access.

3. Place cardboard or an old blanket on the floor to protect the saw table surface.

4. Place the saw upside down on the protective material.

5. Tilt the blade elevation/tilting handwheel (1) to the 45 ° position.

6. Remove the black plastic cap (2) from the side of the motor (3).

7. Carefully remove the spring-loaded cap, and then pull out the brush (4).

8. Repeat step 6 and 7 for the other side of motor.

9.

Place the new brush into the opening of motor, making sure the ears on the metal end of the assembly go in the same hole the carbon part fits into. Do not overtighten the plastic cap.

10. Carefully set the saw in a upright position on a clean level surface.

11. Replace the blade guard, blade, rip fence, miter gauge and stand assembly to the table saw.

NOTE: To reinstall the same brushes, first make sure the brushes go back in the same sides they came out. This will avoid a break-in period that reduces motor performance and increases wear.

Fig. ff

3

Fig. gg

• /_SZ-7

1

/

45 _

To avoid injury from accidental starting, always turn switch OFF and unplug the tool before moving, replacing the blade or making adjustments,

PROBLEM

Saw will not start.

POSSIBLE CAUSES CORRECTIVE ACTION

1. Saw is not plugged in.

2. Fuse blown or circuit breaker tripped.

3. Cord is damaged.

4. Debris in on/off switch

1. Plug in saw.

2. Replace fuse or reset circuit breaker.

3. Replace power cord.

4. Remove switch from saw and separate in half. Clean any debris accumulated within.

Does not make accurate 45 ° and 90 ° rip cuts.

1. Positive stop not adjusted correctly.

2. Tilt angle pointer not set accurately.

1. Check blade with square and adjust positive stop.

2. Check blade with square and adjust to zero.

Material pinched blade when ripping.

1. Rip fence not aligned with blade.

2. Warped wood, edge against fence is not straight.

Material binds 1. Riving knife not aligned on riving knife, correctly with blade,

Saw makes unsatisfactory cuts.

1. Check and adjust rip fence.

2. Select another piece of wood.

1. Check and align riving knife with blade.

1. Dull blade.

2. Blade mounted backwards.

3. Gum or pitch on blade.

4. Incorrect blade for work being done.

1. Replace blade.

2. Turn the blade around.

3. Remove blade and clean with turpentine and coarse steel wool.

5. Gum or pitch on blade causing erratic feed.

4. Change the blade.

5. Clean table with turpentine and steel wool.

46

IA WARNING l

To avoid injury from accidental starting, always turn switch OFF and unplug the tool before moving, replacing the blade or making adjustments.

PROBLEM

Blade does not come up to speed. Reset trips too easily,

POSSIBLE CAUSES

Material kicked back from blade.

1. Rip fence out of adjustment.

2. Riving knife not aligned with blade.

3. Feeding stock without rip fence.

4. Riving knife not in place.

5.

Dull blade.

8. The operator letting go of material before it is past saw blade,

7. Miter angle lock knob is not tight.

Blade does not raise or tilt freely.

1. Sawdust and dirt in elevation/ tilting mechanisms,

1. Align rip fence with miter gauge slot.

2. Align riving knife with blade.

3. Install and use rip fence.

4. Install and use riving knife,

(with guard)

5. Replace blade.

6. Push material all the way past saw blade before releasing work.

7. Tighten knob,

1. Brush or blow out loose dus!

and dirt.

1. Extension cord too light or too long.

2. Low house voltage.

CORRECTIVE ACTION

1. Replace with adequate size cord.

2. Contact your electric company,

Machine vibrates excessively.

1. Saw not mounted securely to workbench.

2. Bench on uneven floor.

3. Damaged saw blade,

1. Tighten all mounting hardware.

2. Reposition on flat level surface.

3. Replace blade,

Does not make accurate 45 ° and

90 ° crosscuts.

1.

Miter gauge out of adjustment.

1. Adjust miter gauge,

®

®

®

PUSH STICK CONSTRUCTION

Use good quality plywood or solid wood

Use 1/2 in. or 3/4 in. material

Push stick MUST be thinner than the width of material being cut

/

/

/

/

/

Drill Hole

For Hanging

20 ° _ 30 °

//90 °

/

Notch To

Prevent Hand

From Slipping

/

/

/

/

/

/

/

/

/

/

/

--Push

/

/

/

/

/

/

/

/

Cut Here To

1/2 in. Wood

Cut Here To

Push 3/4 in. Wood

10

iN. TABLE SAW MODEL NO. 137.415020

When servicing use only CRAFTSMAN replacement parts. Use of any other parts

many create a HAZARD or cause product damage. Any attempt to repair or replace electrical parts on this Table Saw may create a HAZARD unless repair is done by a qualified service technician. Repair service is available at your nearest Sears

Service Center.

PARTS LiST FOR TABLE SAW - A

0GCM

0J3P

0J3Q

0J4E

0J4F

0J4Q

0J58

0B9N

0BA3

0BA5

0BAC

0BAE

09XJ

0AW8

0B2B

0B9E

0B9M

0J6G

0J6K

0J6T

0J70

0J76

0J78

0J8D

0J95

0JAE

0JAF

0JPM

0JYN

I.D. NO, Description

0901 BUSH

0908

3176

FLAT WASHER

LOCKING HANDLE ASS'Y

08VH

08W 1

CORD CLAMP

BRACKET

08W2

08WG

08WS

08ZK

SPACER

ANGLE ROD BRACKET

STRAP

FLAT WASHER

0JX7

0KOX

Size

COMPRESSION SPRING

SEGMENT GEAR

NEEDLE POINTER

BUSH

STRAP

STRAP

ANCHOR BLOCK

ARBOR COLLAR

SET NUT

ARBOR COLLAR

BEVEL GEAR

HEX. WRENCH

HEX WRENCH

FLAT WASHER

FLAT WASHER

FLAT WASHER

FLAT WASHER

FLAT WASHER

FLAT WASHER

FLAT WASHER

_p6_13-1

_p8X16-2.5

_pl 2_21-2

_p5_14-1

_p8.2_ 18-2.0

_p6_30-4

3/16_3/4-1/16

FLAT WASHER

FLAT WASHER

FLAT WASHER

FLAT WASHER

1/4_3/4-7/64

1/4_3/4-1/16

1/4_1/2-3/32

3/8_3/4-5/64

SPRING WASHER _p6

EXTERNAL TOOTH LOCK WASHER _p4

EXTERNAL TOOTH LOCK WASHER _p5

HEX. HD. BOLT M6_1.0-70

HEX. SOC. COUNTERSUNK

HD. SCREW

M6_1.0-25

CR. RE. TRUSS HD. SCREW

HEX. HD. SCREW AND WASHER

M6_1.0-6

M6_1.0-16

OKMY

OKNE

OKP8

0KQX

0KQY

0KRQ

0KDR

0KDW

0KF7

OKJO

OKJ6

OKJ7

OKMS

OKMT a'ty i.D.NO.

0K2B

0K71

0K7F

Description

HEX SOC. HD. CAP SCREW

CR.-RE. TRUSS HD. SCREW

Size

M6_1.0,-16

M5_0.8-8

CR. RE. ROUND WASHER HD. SCREW M5_0.8-8

0K7K

0K81

0K8C

0K8X

0K9U

0KA2

CR. RE. ROUND WASHER HD. SCREW M6_1.0-12

CR. RE.COUNT HD. TAPPING SCREW M4_16-10

CR. RE.COUNT HD. TAPPING SCREW M4_18-10

CR. RE. TRUSSHD. TAPPING SCREW M5_12-12

HEX. HD. TAPPING SCREW

CR.RE. PAN HD. TAPPING SCREW

M5_16-25

M4_16-8

0KA4

0KA6

0KBQ

0KC7

0KC8

0KCL

0KCX

0KCY

0KCZ

0KSM

0KTK

6 0KTR

2 2X6V

CR.RE. PAN HD. TAPPING SCREW

CR.RE. PAN HD. TAPPING SCREW

CR.RE. PAN HD. TAPPING SCREW

CR. RE. TRUSSHD. TAPPING SCREW

CR. RE. TRUSSHD. TAPPING SCREW

CR.RE. PAN HEAD TAPPING &

WASHER SCREW

CR. RE. PAN HD PLAIN WASHER

TAPPING SCREW

CR. RE. PAN HD PLAIN WASHER

TAPPING SCREW

CR. RE. PAN HD PLAIN WASHER

TAPPING SCREW

CR. RE. PAN HD. SCREW

CR. RE. PAN HD. SCREW

CR. RE. PAN HD. SCREW

CAP HD. SQ.NECK BOLT

CAP HD. SQ.NECK BOLT

CAP HD. SQ.NECK BOLT

HEX. NUT

HEX. NUT

HEX. NUT

HEX. NUT

HEX. NUT

NUT

LOCK NUT

SERRATED TOOTHED HEXAGON

FLANGE NUT

STRAIN RELIEF

STRAIN RELIEF

CABLE CLAMP

WRENCH

M4_16-16

M5_12-10

M5_16-10

M4_16-10

M4_16-16

M5_16-12

M5_0.8-10

M5_0.8 -12

M5_0.8 -16

M5_0.8-10

M6_1,0-20

M4_0.7-12

M6_1.0-16

M6_1.0-70

M8_1.25-16

M6_1.0 T=5

M8_1.28

T=5

M8_1.28

T=6.5

M6_1.0 T=5

9/16_18UNF T=8

M6_l.0T=6

M8_1.28

T=8

M6_1.0 T=6

4

2

5

4

4

2

Q'ty

4

1

3

1

2

2

1

4

4

2

1

1

2

8

1

3

1

2

4

1

1

2

1

2

1

2

2

10 IN. TABLE SAW

PARTS LiST FOR TABLE SAW SCHEMATIC - B

MODEL NO. 137.415020

26E8

275R

28BN

28C3

28EX

2C88

2CHN

2QL8

2QN2

2TBR

2WVT

2XIT

2X6N

2YFA

3F5V

3F5W

3F7F

3F7G

3F7H

10K1

10K2

10K4

10K5

10K6

212M

213B

21CX

262S

10JL

10JN

10JR

10JS

10JU

10JV

10JW

I.D. NO.

Description

0KUW TERMINAL

0KWU LEAD WiRE ASS'Y

0LSL

0LWG

10GX

CiRCUiT BREAKER SWITCH

ON/OFF ROCKER SWITCH ASS'Y

PIVOT-SUPPORT

RACK

SETPLATE

LOCATING

ROLL PIN

ANCHOR

LOCATING

LOCATING

BAR

PLATE

BAR

BAR

DADO

BUSH

SPACER iNSERT PLATE (NOT iNCLUDED)

PARALLEL PiN

HEX. SOC. HD. CAP

HEX. SOC. HD. CAP

LEAD WiRE ASS'Y

FOLLOWER PLATE

FLAT WASHER

LOCATION SEAT

COVER

RACK

NEEDLE POINTER

BLADE

SiDE TABLE

HANDLE

SLIDE PLATE

ANGLE ROD

REAR SiDE COVER

PUSH iN PiN

SWITCH BOX ASS'Y

WHEEL

DUST COLLECTOR

SCREW BAR

SPLITTER

BODY SHELL

RETAiNiNG CLiP

BOLT

BOLT

POWER CORD CLAMP

Size

M5_0.8-8

M6_1.0-30 cp5_9.5-1.2

3

2

1

2

3G3X

3G4Q

3GSU

3GT4

2

1

3GVF

3GZC

1

1

1

1 3H2W

1

1

3H2X

3H2Z

3H4M

3H4L

2

1 3FLA

3FLF

1

1

3FWA

3G2W

1 3G2X

1

1

3G2Y

3G31

1

1

3G33

3G3U

Q'ty

1

I.D. NO.

Description

3F7Q HEIGHT REGULATING BOLT ASS'Y

1

1

3F9R

3FA1

MOTOR ASS'Y

POWER CABLE ASS'Y

2

1

2

1

3FA2

3FAT

3FB4

3FBR

POWER CABLE

ANTI-KICKBACK PAWLS ASS'Y

HANDLE

POINTER BRACKET

2

1

1

1

3FDZ

3FE5

3FE7

3FE8

LOCKING ROD

RiP FENCE RAIL-FRONT

RiP FENCE RAIL-REAR

PLUG-BUTTON

2

1

2

4

1

2

4

1

3FE9

3FES

3FH5

3FHP

3FJY

3FJZ

3FL2

3FL5

PLUG-BUTTON

TENSION HANDLE

CLAMP HANDLE

BRACKET STOP

LABEL

TABLE

BLADE GUARD ASS'Y

MITER GAUGE ASS'Y

PARALLEL BRACKET ASS'Y

CLAMP

WARNING

WARNING

CAUTION

CAUTION

LABEL

SCALE

HANDLE

LABEL

LABEL

LABEL

LABEL

ASS'Y

RIVING KNIFE ASS'Y

WARNING LABEL

INSTRUCTION MANUAL

SPACER

COMPRESSION SPRING

CR.RE. PAN HD. TAPPING SCREW

STICKER

HANDLE

KNOB

PUSH BLOCK

TABLE INSERT ASS'Y

SCALE ASS'Y

Size

M5"12-12

Q'ty

1

2

1

1

1

10 iN. TABLE SAW

TABLE SAW SCHEMATIC

MODEL NO. 137.415020

Dado _nsert Plate

(not included)

08/,5

J

I

I

I

I

10

iN. TABLE SAW

PARTS LiST FOR MOTOR

0QM2

0QQT

0QR0

0QR1

10ZR

10ZS

10ZT

10ZV

10ZX

20VH

213H

21 K6

2JF2

2RPP

2VQ8

2VQ9

2VQA

3235

3F9T

0JGA

0iX3

0K3F

0K44

0KTA

0QEU

ID NO.

0HV4

0HX9

0JB8

0JBA

0JEO

0JEE

Description

BALL BEARING

NEEDLE BEARING

WAVE WASHER

WAVE WASHER

C-RING

C-RING

PARALLEL KEY

HEX. SOC. SETSCREW

CR.RE. PAN HD. SCREW & WASHER

CR.RE. PAN HD. SCREW & WASHER

STRAIN RELIEF

HELIX GEAR

BRUSH HOLDER ASS'Y

BRUSH ASS'Y

BRUSH COVER

RUBBER PIN

ARBOR SHAFT

COLLAR

BEARING RETAINER

LOCK HANDLE

FOLLOWER PLATE

CR. RE. COUNT HD. SCREW

COMPRESSON SPRING

COMPRESSION SPRING

CR,RE. PAN HEAD TAPPING & WASHER SCREW

FLOW GUIDE

MOTOR COVER ASS'Y

BRACKET

ARMATURE ASS'Y

CR.RE. PAN HD. SCREW & WASHER

FIELD ASS'Y

MODEL NO. 137.415020

Size

Q'ty

M5_0.8-8

M5_0.8-20

M5_0.8 -12

M4_0.7-10

M5_0.8-55 oqR%

OK']A

10 IN. TABLE SAW MODEL NO. 137.415020

PARTS LIST FOR STAND

ID NO. Description

3671 FOAM HANDLE

0J4F

0J4R

0J4W

0JBO

0JPR

0JUL

0JVB

0K75

HEX. SOC.

HD. CAP BOLT

CR.-RE. TRUSS HD. SCREW

0KMV HEX. NUT

0KQW LOCK NUT

0KQX

0KQY

157B

FLAT WASHER

FLAT WASHER

FLAT WASHER

WAVE WASHER

HEX. HD. BOLT

HEX. SOC.

NUT

LOCK NUT

HEX. SOC.

HD. CAP

HD. CAP

BOLT

BOLT

Size cp8X16-2.5

@10_20-3 cp8.2_18-1.5

M8_1.25-40

M6_1.0-20

M5_0.8-16

M6_1.0-12

MlO_l.5T=8

M5_0.8 T=5

M6_1.0 T=6

M8_1.25 T=8

M5_0.8-45

2X2G

2XGE

2Y7K

31YC

34XF

35ME

271T

2JF1

2MA8

FLAT WASHER

HEX. SOC.

TRUSS HD. SCREW

WING NUT cp8_15-1

M8_1.25-65

2T9J

2WV3

CR.RE. PAN HD. TAPPING

ANCHOR PLATE

2WV7 STOPPER

2WVF COMPRESSION SPRING

SCREW M3.5_20-8

END CAP

SLEEVE

ANCHOR

PLATE

PLATE

CR. RE. PAN HD. SCREW

CR. RE. PAN HD PLAIN WASHER

TAPPING SCREW

4

2

2 l

4 l

2

4

4 l l l

4

4

4 l

Q'ty

2 l

4

8

2

4 l

4

3

4 l 3F9S

3F9U

3F9W

3F9Y

3FE6

3G1V

3G2Z

3G32

3GQD

3GQT

3GSG

3GSP

3F8B

3F8C

3F8D

3F8E

3F8F

3F8G

3F8H

3F8J

3F8L tD NO.

Description

37T3

Size

CR. RE. TRUSSHD. ROUND NECK SCREW M6_1.0-10

39F3 BUSH

3EEN

3EET

3F7X

ROLLER HOLDER

SET PLATE

MITER BAR

BUSH

BUSH

LINK BAR

RETAiNiNG CLIP ASS'Y

SUPPORT TUBE ASS'Y

FRONT SUPPORT TUBE ASS'Y

TUBE ASS'Y CONNECTOR

END CAP

END CAP

CAP HD. SQ.NECK

CAP HD. SQ.NECK

BOLT

CAP HD. SQ.NECK

BOLT

HEX. HD. BOLT

LEVELING PAD

HANDLE

WARNING LABEL

BOLT

WARNING LABEL

HOOK

MOVEMENT HANDLE

PLUNGER HANDLE

CASTER

M8"1.25-60

M8"1.25-55

M8"1.25-70

M10"1.5-110

1

1

2

2

2

Q'ty

1

2

3

2

2

2

1

3

2

_, OJVB

/

/

J

: 80

3FSJ

_._ 2r,4A8

2 ¢,/,/i

B_

Congratu/afions on rnaking a smart purc,#ase. Your new Craftsman ® product is designed and manufactured for years of dependable operation. But like all products, it may require repair from time to time. That's when having a Repair

Protection Agreement can save you money and aggravation.

Here's what the Repair Protection Agreement* includes:

[] Expert service by our 10,000 professional repair specialists

[] Unlimited service and no charge for parts and labor on all covered repairs

[] Product replacement up to $1500 if your covered product can't be fixed

[] Discount of 25% from regular price of service and related installed parts not covered by the agreement; also, 25% off regular price of preventive maintenance check

[] Fast help by phone - we call it Rapid Resolution - phone support from a

Sears representative.

Think of us as a "talking owner's manual."

Once you purchase the Repair Protection Agreement, a simple phone call is all that it takes for you to schedule service.

You can call anytime day or night, or schedule a service appointment online.

The Repair Protection Agreement is a risk-free purchase. If you cancel for any reason during the product warranty period, we will provide a full refund. Or, a prorated refund anytime after the product warranty period expires. Purchase your Repair Protection Agreement today!

Some limitations and exclusions apply. For prices and additional

information in the U.S.A. call 1=800=827-6655.

*Coverage in Canada varies on some items. For full details call Sears

Canada at 1=800=361=6665.

Sears Installation Service

For Sears professional installation of home appliances, garage door openers, water heaters, and other major home items, in the U.S.A. or Canada call

1-800-4-MY-HOME ®.