Dragon Wholesaling 864 TRV GSR2 Installation manual

864 TRV GSR2

Fireplace with Screen (AU)

Listed by

AS 4553-2008 GMK10026

IAPMO-R&T OCEANA

 Built-In Direct Vent Fireplace

 Natural Gas or Propane

 Residential or Mobile Home

WARNING: If the information in these instructions is not followed exactly, a fire or explosion may result causing property damage, personal injury or loss of life.

 DO NOT PLACE ARTICLES ON OR AGAINST THIS APPLIANCE.

 DO NOT USE OR STORE FLAMMABLE MATERIALS NEAR THIS APPLIANCE.

 DO NOT SPRAY AEROSOLS IN THE VICINITY OF THIS APPLIANCE WHILE IT IS IN

OPERATION.

 DO NOT MODIFY THIS APPLIANCE.

 Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

WHAT TO DO IF YOU SMELL GAS

• Do not try to light any appliance.

• Do not touch any electrical switch; do not use any phone in your building.

• Immediately call gas supplier from a neighbor's phone. Follow the gas supplier's instructions.

• If you cannot reach your gas supplier, call the fire department.

- Installation and service must be performed by a qualified installer, service agency or the gas supplier.

This appliance may be installed in an aftermarket permanently located, manufactured home (USA only) or mobile home, where not prohibited by local codes.

This appliance is only for use with the type(s) of gas indicated on the rating plate. A conversion kit is supplied with the appliance.

Installation Manual

Dragon Wholesaling Pty. Ltd.

Installer: After installation give this manual to the homeowner and explain operation of this heater.

Unit 4, 16 Lexington Drive

Bella Vista NSW

Australia 2153

 Copyright 2014, T.I. $10.00 100-01389 4141013

2 Introduction

Overview

This manual details the installation requirements for the 864 TRV GSR2 fireplace. For operating and maintenance instructions, refer to the 864 TRV GSR2

Owner's Manual (part # 100-01390).

© Travis Industries 4141013 100-01389

Table of Contents

Table of Contents

Overview ................................................................ 2

Installation Options .............................................. 6

Heating Specifications ......................................... 6

Dimensions ............................................................ 6

Packing List ........................................................... 7

Additional Items Required .................................... 7

Installation Overview ............................................ 7

Recommended Installation Procedure ................ 7

Top Vent or Rear Vent Configuration .................. 8

Converting the Fireplace to Top Vent Configuration ..... 8

Converting the Fireplace to Top Vent (continued) ........ 9

Fireplace Placement Requirements .................. 10

Clearances .................................................................. 10

Raised Fireplaces ....................................................... 10

Minimum Framing Dimensions - Rear Vent

Configuration ............................................................... 11

Minimum Framing Dimensions - Top Vent Configuration12

Nailing Brackets .......................................................... 13

Corner Installations - Rear Vent Configuration ........... 14

Corner Installations - Top Vent Configuration ............. 15

Gas Line Requirements ...................................... 16

Fuel ............................................................................. 16

Gas Line Connection ................................................... 16

Gas Inlet Pressure ...................................................... 16

Gas Line Location ....................................................... 17

Converting Gas Line to the Left Side .......................... 17

Electrical Connection (required) ........................ 18

Vent Requirements ............................................. 19

Vent Clearances .......................................................... 19

Altitude Considerations ............................................... 19

Approved Vent ............................................................ 20

Vent Installation ........................................................... 20

Approved Vent Configurations .......................... 21

Restrictor Position ....................................................... 21

Exhaust Restrictor Adjustment .................................... 21

Intake Restrictor Adjustment ....................................... 22

Diffuser Plate Adjustment ............................................ 23

Rear Vent Configuration with Horizontal

Termination (no vertical rise) ............................. 24

Rear Vent Configuration with Horizontal

Termination (with vertical rise) .......................... 25

Rear Vent Configuration with Vertical

Termination ......................................................... 26

Top Vent Configuration with Horizontal

Termination ......................................................... 27

Top Vent Configuration with Vertical

Termination ......................................................... 28

Termination Requirements ................................. 29

Hearth Requirements .......................................... 30

Facing Requirements ......................................... 31

Drywall Installation ....................................................... 31

Facing Overview .......................................................... 32

Optional Faceplates ..................................................... 32

Thin Facing Installation (tile, marble, or other noncombustible under 1" (25mm) thick) ............................ 33

Thin Facing Installation (tile, marble, under 1" (25mm) thick) - Side View ......................................................... 34

Thick Facing Installation (stone, brick, or other noncombustible over 1" (25mm) thick) .............................. 35

Thick Facing with Fireplace Xtrordinair (FPX) Arched

Faces ........................................................................... 36

Thick Facing Installation - Side View ........................... 37

Mantel Requirements .......................................... 38

Combustible Mantels ................................................... 38

Examples: ............................................................... 38

Non-Combustible Mantels ........................................... 38

Installation Example - Build-Out (Dog-House) with Hor. Termination ......................................... 39

Installation Example - Build-In with Horizontal

Termination ......................................................... 40

Steps for Finalizing the Installation ................... 41

Air Shutter Adjustment ................................................. 42

Barrier Removal .................................................. 43

Glass Frame Removal and Installation ............. 44

Glass Frame Removal and Installation

(continued) .......................................................... 45

Log Set Installation ............................................. 46

Log Set Overview ........................................................ 46

Back Log ...................................................................... 47

Right Log ..................................................................... 47

Front Left Log .............................................................. 48

Left Log ........................................................................ 48

Center Twig ................................................................. 49

Front Ember Chunk ..................................................... 49

Left Twig ...................................................................... 50

Center Left Twig .......................................................... 50

Center Log ................................................................... 51

Right Twig .................................................................... 51

Ember Installation ........................................................ 52

Rock Wool Placement ................................................. 52

LP Conversion Instructions ............................... 53

Fireback Installation ........................................... 56

Grill Installation ................................................... 57

Wiring Diagram ............................................................ 58

Index .................................................................... 60

3


Safety Warnings

 Failure to follow all of the requirements may result in property damage, bodily injury, or even death.

Young children should be carefully supervised when they are in the same room as the appliance. Toddlers, young children and others may be susceptible to accidental contact burns. A physical barrier is recommended if there are at risk individuals in the house. To restrict access to a fireplace or stove, install an adjustable safety gate to keep toddlers, young children and other at risk individuals out of the room and away from hot surfaces.

Children and adults should be alerted to the hazards of high surface temperature and should stay away to avoid burns or clothing ignition. Do not touch the hot surfaces of the heater. Educate all children of the danger of a high-temperature heater.

Due to the high temperature, the heater should be located out of traffic and away from furniture and draperies.

 This unit must be installed by a qualified installer to prevent the possibility of an explosion.

 This appliance must be installed in accordance with all local codes, if any; if not, in U.S.A. follow ANSI

Z223.1 and NFPA 54(88), in Canada follow CSA B149.1.

 A manufactured home (USA only) or mobile home OEM installation must conform with the

Manufactured Home Construction and Safety Standard, Title 24 CFR, Part 3280, or, when such a standard is not applicable, the Standard for Manufactured Home Installations, ANSI/NCSBCS

A225.1, or Standard for Gas Equipped Recreational Vehicles and Mobile Housing, CSA Z240.4. This appliance may be installed in Manufactured Housing only after the home is site located.

 All exhaust gases must be vented outside the structure of the living-area. Combustion air is drawn from outside the living-area structure. The venting must not be connected to a chimney flue serving a separate solid-fuel burning appliance.

 Notify your insurance company before hooking up this fireplace.

 The instructions in this manual must be strictly adhered to. Do not use makeshift methods or compromise in the installation. Improper installation will void the warranty and safety listing.

 This heater is approved for use with natural gas (NG) or propane (LP). Burning the incorrect fuel will void the warranty and safety listing and may cause an extreme safety hazard. Direct questions about the type of fuel used to your dealer.

 Contact your local building officials to obtain a permit and information on any installation restrictions or inspection requirements in your area.

 If the flame becomes sooty, dark orange in color, or extremely tall, do not operate the heater. Call your dealer and arrange for proper servicing.

 It is imperative that control compartments, screens, or circulating air passageways of the heater be kept clean and free of obstructions. These areas provide the air necessary for safe operation.

 Do not operate the heater if it is not operating properly in any fashion or if you are uncertain. Call your dealer for a full explanation of your heater and what to expect.

 Do not store or use gasoline or other flammable liquids in the vicinity of this heater.

 Do not operate if any portion of the heater was submerged in water or if any corrosion occurs.

Immediately call a qualified service technician to inspect the appliance and to replace any part of the control system and any gas control which has been under water.

 Because this heater can be controlled by a thermostat there is a possibility of the heater turning on and igniting any items placed on or near the appliance.


Safety Precautions

Safety Warnings (continued)

 Light the heater using the built-in igniter. Do not use matches or any other external device to light your heater.

 Never remove, replace, modify or substitute any part of the heater unless instructions are given in this manual. All other work must be done by a trained technician. Don't modify or replace orifices.

 The viewing glass should be opened only for conducting service.

 Allow the heater to cool before carrying out any maintenance or cleaning.

 Operate the heater according to the instructions included in this manual.

 If the main burners do not start correctly turn the gas off and call your dealer for service.

 This unit is not for use with solid fuel.

 Do not place anything inside the firebox (except the optional artwork).

 Warning: Do not operate appliance with the glass front removed, cracked or broken. Replacement of the glass should be done by a licensed or qualified service person.

 Do not throw this manual away. This manual has important operating and maintenance instructions that you will need at a later time. Always follow the instructions in this manual.

 Instruct everyone in the house how to shut gas off to the appliance and at the gas main shutoff valve.

The gas main shutoff valve is usually next to the gas meter or propane tank and requires a wrench to shut off.

 A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and shall be installed for the protection of children and other at-risk individuals.

 If the barrier becomes damaged, the barrier shall be replaced with the manufacturer’s barrier for this appliance.

 Clothing or other flammable material should not be placed on or near the appliance.

 Any safety screen, guard, or barrier removed for servicing an appliance must be replaced prior to operating the appliance.

 Installation and repair should be done by a qualified service person. The appliance should be inspected before use and at least annually by a professional service person. More frequent cleaning might be required due to excessive lint from carpeting, bedding material, et cetera. It is imperative that control compartments, burners, and circulating air passageways of the appliance be kept clean.

 Travis Industries, Inc. grants no warranty, implied or stated, for the installation or

maintenance of your heater, and assumes no responsibility of any consequential damage(s).

SAFETY WARNINGS:

 DO NOT PLACE ARTICLES ON OR AGAINST THIS APPLIANCE.

 DO NOT USE OR STORE FLAMMABLE MATERIALS NEAR THIS APPLIANCE.

 DO NOT SPRAY AEROSOLS IN THE VICINITY OF THIS APPLIANCE WHILE IT IS IN

OPERATION.

 DO NOT MODIFY THIS APPLIANCE.

 THIS INSTALLATION MUST CONFORM WITH THE FOLLOWING:

 Manufacturer’s Installation instructions

 Local Gas Fitting Regulations

 Municipal Building Codes,

 Refer to AS/NZS 5601.1 for Gas Installations.

 S.A.A. Wiring Code

 Local Electrical Regulations

 Any other statutory regulations

 NOT SUITABLE FOR MARINE USE.

 NOT INTENDED FOR FIREPLACE INSERT.

 APPLIANCES INCORPORATING A LIVE FUEL EFFECT, AND DESIGNED TO OPERATE WITH

LUMINOUS FLAMES, MAY EXHIBIT SLIGHT CARBON DEPOSITION.

5


6 Features and Specifications

Installation Options

 Residential or Mobile Home

 Straight or Corner Placement

 Flush or Recessed Face

 Raised or Floor Placement

Heating Specifications

 Internal or External Chase

 Horizontal or Vertical Vent

Natural Gas

Approximate Heating Capacity (in square feet)*

Approximate Heating Capacity (in square meters)*

Maximum BTU Input Per Hour

Maximum Megajoules (MJ) Input Per Hour

1,400

129

31,000

32.7

Heating capacity will vary with floor plan, insulation, and outside temperature. *

Dimensions

Top Vent Configuration

8" (203mm) Ø Vent

Optional "Extra Room

Power Heat Duct"

Connection

Propane

1,400

129

31,000

32.7

Weight: 205 Lbs. (93 Kg)

38-1/4"

972mm

7-1/4"

184mm Rear Vent Configuration

8" (203mm) Ø Vent

38-1/4"

972mm

36-3/4"

933mm

35-1/4"

895mm

1"

25mm

37"

940mm

Back of Fireplace

30-3/4"

781mm

28-5/8"*

728mm*

20-3/4"*

528mm*

* See "Clearances" and "Framing Dimensions" for details.

41"

1041mm

Rear arrie're

Left a' gauche

Right droit

Front avant


Installation

(for qualified installers only)

Packing List



Propane Conversion Kit

Set



Firestop (sku 93006094)

Control

Additional Items Required

Vent



Gas Line Equipment (shutoff valve, pipe, etc.)



Electrical Equipment (min. 14 gauge, grounded line)

Installation Overview

 All requirements below must be met.

Top Vent

Configuration

See the section

"Mantel Requirements"

See the section

"Vent Requirements"

Rear Vent

Configuration

See the section

"Approved Vent

Configurations"

Side

Wall

Drywall

Drywall

1" Min.

25mm

Insulation must not fill the 1/2" (13mm) clearance around the back and sides of the fireplace.

Nailing Brackets

See the section "Minimum

Framing Dimensions"

7

Required Travis

Firestop (sku

93006094)

See "Optional Non-

Combustible Facing" See "Optional Non-

Combustible Hearth"

See the section

"Electrical Connection"

See the section

"Gas Line Installation"

Recommended Installation Procedure

 Frame the opening for the fireplace. Make sure to allow for vent installation.

 This fireplace is designed to accommodate 1/2" (13mm) or 5/8" (16mm) drywall (see "Nailing

Brackets" on page 13 for details). Secure the fireplace to the framing.

 Install the vent, gas line and electrical hook-up.

 Install the drywall.

 Install the hearth (if applicable).

 Install the facing (if applicable).

 Install the mantel (if applicable).

 Finalize the installation (see page 41) and install the grill or face.


8 Installation

Top Vent or Rear Vent Configuration

This appliance is shipped in the rear vent configuration. To change to the top vent configuration, follow the directions below.

NOTE: the vent configuration affects several aspects of installation (framing, maximum vent rise, maximum vent run). Make sure the vent configuration is correct prior to installation. You may wish to configure the diffuser when changing the vent configuration.

Converting the Fireplace to Top Vent

Configuration

Remove the 4 screws securing the cover plate. Remove it and place it aside.

Remove the 4 screws securing the cover plate (with hole).

This part may be discarded.

Top of Fireplace

Back of Fireplace

Remove the 4 screws securing the intake cover plate. Remove it and place it aside.

© Travis Industries

Remove and discard all of the insulation found near the flue assembly (make sure to remove every piece).

4141013 100-01389

Converting the

Fireplace to Top

Vent (continued)

Installation


NOTE: Use a magnetictipped nutdriver on these screws - take care to prevent the screws from falling into the fireplace.

Remove the 12 screws securing the flue assembly.

Rotate the flue assembly so the flue points upwards. Secure using the twelve screws removed earlier.

9

DO NOT OVER-

TIGHTEN THE

SCREWS.

Attach the intake cover plate with the screws removed earlier.

© Travis Industries 4141013

Attach the cover plate with the screws removed earlier.

NOTE: flatten the four legs before insaling the cover plate.

100-01389

10 Installation

Fireplace Placement Requirements

 Fireplace must be installed on a level surface capable of supporting the fireplace and vent

 Fireplace must be placed directly on wood or non-combustible surface (not on linoleum or carpet)

 This heater may be placed in a bedroom. Please be aware of the large amount of heat this appliance produces when determining a location.

Clearances

 The fireplace requires a 1/2" (13mm) clearance from the angled sides and back of the fireplace to the framing members. No material (insulation, framing, etc.) may be placed into this area.

 When installed, walls in front of the fireplace must be a minimum 1" (25mm) to the side of the fireplace.

 Due to the high temperature, the heater should be located out of traffic and away from furniture and draperies.

 Fireplace must be placed so the vents below and above the glass do not become blocked.

Raised Fireplaces

 The fireplace (and hearth, if desired) may be placed on a platform designed to support the fireplace

(205 Lbs. 93 Kg) and vent.

 The base of the fireplace must be a minimum 70” (1778mm) below the room ceiling.


Installation


Minimum Framing Dimensions - Rear Vent Configuration

HINT: place the fireplace so the center

Included Firestop (required) line is at least 5" (127mm) from both vertical framing members at the rear (this allows the vent to pass through the framing without modfications)

Part # 93006094

Vent Clearances 8" (203mm) dia. Vent:

1" (25mm) to the sides, 1" (25mm) below, and 3" (76mm) above the vent to combustibles.

Center of Rear Vent

11

Route the electrical line to a position to the left rear of the fireplace.

38-1/2"

978mm

41-1/4"

1048mm

Minimum enclosure height = 38-1/2" (978mm)

25-3/4"

654mm

38"

965mm

30-3/4"

781mm

20-3/4"

528mm


12 Installation

Minimum Framing Dimensions - Top Vent Configuration

Route the electrical line to a position to the left rear of the fireplace.

38-1/2"

978mm

41-1/4"

1048mm

Minimum enclosure height = 38-1/2" (978mm)

20-3/4" (528mm)


Installation


Nailing Brackets

The fireplace has nailing brackets on both sides. Secure the fireplace to the framing.

NOTE: Make sure the fireplace is square and plumb when placed in the framing. Measured cornerto-corner the fireplace should be square (approx. 54-7/8” – 1394mm). See the illustration below. Use shims to insure the fireplace is square.

13

1/2''(13mm)

Additional nailing brackets are provided along the base of the fireplace. Use these brackets if not using the front brackets.

54-7/8''

(1394mm)

1/2" (13mm)

5/8''(16mm)


5/8" (16mm)

100-01389

14 Installation

Corner Installations - Rear Vent Configuration

A typical 45° installation uses the framing dimensions shown in the illustration below (NOTE: all clearances still apply).

Minimum 1" (25mm) Clearance

Travis Firestop

(sku 93006094)

Minimum 1/2" (13mm) Clearance

7-1/2" (191mm)

Approximate

(varies due to vent installation)

NOTE:

Most installations use:

6" (152mm) Section for

2 X 6 Walls (51mm X 152mm)

4" (102mm) Section for

2x4 Walls (51mm X 102mm)

(Travis # 98900166)

50-1/2" Min.

1283mm


Installation


Corner Installations - Top Vent Configuration

A typical 45° installation uses the framing dimensions shown in the illustration below (NOTE: all clearances still apply).

Minimum 1/2" (13mm) Clearance

15

50-1/2"

Min.

1283mm

15-1/2"

394mm


16 Installation

Gas Line Requirements

MASSACHUSETTS INSTALLATIONS - WARNING:

THIS PRODUCT MUST BE INSTALLED BY A LICENSED PLUMBER OR GAS FITTER WHEN INSTALLED WITHIN THE

COMMONWEALTH OF MASSACHUSETTS.

OTHER MASSACHUSETTS CODE REQUIREMENTS:



Flexible connector must not be longer than 36 inches.



Shutoff valve must be a “T” handle gas cock.



Only direct vent sealed combustion products are approved for bedrooms or bathrooms.



Fireplace dampers must be removed or welded in the open position prior to the installation of a fireplace insert or gas log.



A carbon monoxide (CO) detector is required in the same room as the appliance.

 The gas line must be installed in accordance with all local codes, if any; if not, follow ANSI 223.1 and

NFPA 54(88), in Canada follow CSA B149.1 and the requirements listed below.

 The fireplace and gas control valve must be disconnected from the gas supply piping during any pressure testing of that system at test pressures in excess of 1/2 psig (3.5 kPA). For pressures under

1/2 psig (kPA), isolate the gas supply piping by closing the manual shutoff valve.

 Leak test all gas line joints and the gas control valve prior to and after starting the fireplace.

Fuel



This fireplace is designed either for natural gas or for propane (but not for both). Check the sticker on the top of the gas control valve to make sure the correct fuel is used.

Gas Line Connection



Installation must be performed by a qualified installer, service agency or the gas supplier (In Massachusetts a licensed plumber/gasfitter).

Standard Input Pressure

Gas Inlet Pressure

Natural Gas 7" W.C. (1.74 kPA)

Propane 13" W.C. (2.73 kPA)



If the pressure is not sufficient, make sure the piping used is large enough, the supply regulator is adequately adjusted, and the total gas load for the residence does not exceed the amount supplied.



The supply regulator (the regulator that attaches directly to the residence inlet or to the propane tank) should supply gas at the suggested input pressure listed above. Contact the local gas supplier if the regulator is at an improper pressure.


Installation


Gas Line Location

NOTE: The shutoff valve is attached to the side of the fireplace. If using rigid pipe, the shutoff valve may be removed from the cover plate and attached to the shutoff valve inside the fireplace.

Right Side Gas Line (Stock)

17

3" (77mm) Above Base

15 degrees

10"

254mm

Left Side Gas Line

3" (77mm) Above Base

15 degrees

8-3/8"

213mm

Converting Gas Line to the Left Side

1. Disconnect the gas line from the shutoff valve (3/4” wrench). Gas line is located inside the fireplace on the right side.

2. Remove the screw that holds the shutoff valve plate in place (1/4” nutdriver). Remove the shutoff valve plate.

3. Remove the cover plate from the left side of the fireplace (it is held in place in the same fashion as the shutoff valve plate). Attach it to the right side of the fireplace.

4. Attach the shutoff valve plate to the left side of the fireplace. Route the gas line to the left side and re-attach the gas line to the shutoff valve. Make sure to leak test the entire gas line.


18 Installation

Electrical Connection (required)

 The electrical line to the grounded receptacle inside the fireplace must be installed by a qualified installer and must meet all local codes.

 Make sure the household breaker is shut off prior to working on any electrical lines.

 The appliance, when installed, must be electrically grounded in accordance with local codes or, in the absence of local codes, with the National Electrical Code, ANSI/NFPA 70, or the Canadian Electrical

Code, CSA C22.1.

 The electrical line must supply 240 Volts at 50 Hz (2 Amps)

Caution: Label all wires prior to disconnection when servicing controls. Wiring errors can cause improper and dangerous operation.


Installation


Vent Requirements

 The gas appliance and vent system must be vented directly to the outside of the building, and never be attached to a chimney serving a separate solid fuel or gas-burning appliance. Each direct vent gas appliance must use its own separate vent system.

 In addition to the requirements listed here, follow the requirements provided with the vent.

 A firestop is required whenever the vent penetrates a wall, floor, or ceiling (passes through framing members). Horizontal vent less than 48" (1219mm) above the fireplace must use the Travis Firestop

(sku 93006094 - it incorporates a 3" (76mm) clearance above, 1" (25mm) clearance below and to the sides of the vent). Other penetrations only require a 1" (25mm) clearance and may use a standard firestop (make sure the required 1" (25mm) clearance is met).

19

Vent Clearances

 The vent must maintain the required clearance to combustible materials to prevent a fire. Do not fill air spaces with insulation.

Sides

Above

Below Horizontal or 45° Section

Before 48" (1219mm) Rise

1" (25mm)

3" (76mm)

1" (25mm)

After 48" (1219mm) Rise

1" (25mm)

1" (25mm)

1" (25mm)

Vertical Termination

Required Firestop

Horizontal

Termination

Use a roof flashing and storm collar whenever passing through the roof

Use a firestop whenever passing through a ceiling

Use a support box on exposed vent

Min. 1"(25mm)

Min. 1" (25mm)

Min. 3" (76mm)

(1" or 25mm if a minimum 48"or

1219mm above the fireplace)

Min. 1" (25mm)

Altitude Considerations



This heater has been tested at altitudes ranging from sea level to 6,000 feet (1800 M). In this testing we have found that the heater, with its standard orifice, burns correctly with just an air shutter adjustment.



Failure to adjust the air shutter properly may lead to improper combustion which can create a safety hazard.

Consult your dealer or installer if you suspect an improperly adjusted air shutter.


20 Installation

Approved Vent

 Rear vent configurations use 8" (203mm) diameter Simpson Dura-Vent Model Direct-Vent Pro (or

GS)*.

 Top vent configurations use 8" (203mm) or 6-5/8" (168mm) diameter Simpson Dura-Vent Direct-Vent

Pro (or GS)*. If using 6-5/8" (168mm) diameter vent, attach the 8" (203mm) to 6-5/8" (168mm) reducer (Travis part # 98900165) to the fireplace.

NOTE: When using 6-5/8” (168mm) diameter vent, make sure to accommodate the 3” (76mm) clearance above the vent for the first 48” (1219mm) of rise (see vent clearances on page 19).

Standard firestops do not include this clearance.

* Other vent may be approved with this fireplace. Check with the vent manufacturer for details.

 Always use the high-wind cap (or high-wind sconce cap, part # 58DVA-HSCH or 46DVA-HSCH).

 Installation instructions for Simpson Dura-Vent may be found at www.duravent.com

6-5/8" (168mm) Diameter Vent

Reducer - # 98900165

Vent Installation

 Slide the vent sections together and turn 1/4 turn until the sections lock in place.

 Screws are not required to secure the vent. However, three screws may be used to secure vent sections together if desired.

 High temperature sealant is recommended at the appliance starter section connection (use high-temperature silicone or Mill-Pac®).

 If disassembly is required, at time of re-assembly check to see if the vent creates a tight fit. If it does not, apply high temperature sealant to the joints of the affected sections.

 Horizontal sections require a 1/4" (6mm) rise every 12" (305mm) of travel

 Horizontal sections require non-combustible support every three feet (e.g.: plumbing tape)


Installation


Approved Vent Configurations

Restrictor Position

 Intake and exhaust restrictors are built into the appliance to adjust the flow rate of intake air and exhaust gases. Depending upon the vent configuration, you may be required to adjust the restrictor positions. The charts for acceptable vent configurations detail the correct vent restrictor positions.

Exhaust Restrictor Adjustment

21

If the diffuser is required to be in position # 2, you may wish to adjust the diffuser while the exhaust restrictor is removed.

NOTE: The restrictor is held in place with 4 screws. If using position 4, 5, or 6, remove the forward screws. These screws may be replaced in the holes if using position 5 or 6. For position 4 the screws holes are covered by the restrictor plate.

Firebox Roof

Back Wall of Firebox

Loosen (or remove) these

4 screws on the exhaust restrictor.

Slide the restrictor to the correct restrictor position (see the illustration below). The rear screw location indicates restrictor position. In this example, the restrictor is set in position

# 3. Tighten the screws to secure the restrictor.

(closed) #6

# 5

# 4

# 3

# 2

(open - stock position) # 1

Back of Firebox


22 Installation

Intake Restrictor Adjustment

The intake restrictor is located behind the accent light, on the back wall of the firebox. To adjust the restrictor, follow the steps below:

Loosen the two screws holding the intake restrictor in place..

Position # 1 (open)


Slide the restrictor down to the second position and tighten the screws.

Position # 3 (not used)

Position # 2 (open)

100-01389

Installation


Diffuser Plate Adjustment

Certain vent configurations require the diffuser plate to be adjusted (refer to the approved vent configuration charts for details). Position # 1 is stock (bent). Position # 2 is flattened. See the directions below to change the diffuser to position #2.

Firebox Roof

23

Back Wall of Firebox

Remove the exhaust restrictor.

1/4" (6mm) Nutdriver

1/4" (6mm) Nutdriver

Remove the diffuser.

DIFFUSER SIDE VIEW

Before (Stock - Position # 1)

Bend the round portion of the diffuser so it is flat (position # 2).

After (Position # 2)

Secure the flattened diffuser plate with the screws removed earlier.


Replace the exhaust restrictor (see “Exhaust

Restrictor Adjustment” for restrictor settings).

100-01389

24 Installation

Rear Vent Configuration with Horizontal Termination (no vertical rise)

 The termination must fall within the shaded area shown in the chart. Use the indicated restrictor and diffuser positions.

See the charts below to determine maximum vent

Termination

Optional 45° Elbow


Vent with No 45° Elbow

3 feet (0.915m)

0 feet

Vent with 1 45° Elbow

3 feet (0.915m)

0 feet

• Exhaust Restrictor # 1 (stock)

• Intake Restrictor # 1 (stock)

• Diffuser Position # 1 (stock)

• Min. 4" (102mm) Horizontal Section

• Max.48" (1219mm) Horizontal

Section(s)

4141013

• Exhaust Restrictor # 1 (stock)

• Intake Restrictor # 1 (stock)

• Diffuser Position # 1 (stock)

• Min. 4" (102mm) Horizontal Section

• Max. 24" (610mm) Horizontal

Section(s)

100-01389

Installation


Rear Vent Configuration with Horizontal Termination (with vertical rise)


 Up to four elbows (45° or 90°) may be used.

 Only one horizontal elbow may be used.

25

22' max (6.7 m)

20 feet (6 m)

15 feet (4.5 m)

10 feet (3 m)

5 feet (1.5 m)

0 feet

Exhaust Restrictor # 4

Intake Restrictor # 2

Diffuser Position # 2

Exhaust Restrictor # 1 (stock)

Intake Restrictor # 1 (stock)

Diffuser Position # 1 (stock)

22' max (6.7 m)

20 feet (6 m)

15 feet (4.5 m)

10 feet (3 m)

5 feet (1.5 m)

0 feet


This is considered a horizontal elbow (it does not matter whether it turns right or left).

It may be a 90° or 45° elbow.

H2

H1

4141013

Horizontal length is calculated by adding both lengths of horizontal run

(Horizontal Length = H1 + H2).

This is considered a vertical elbow

100-01389

26 Installation

Rear Vent Configuration with Vertical Termination




40' (12m) max

35 feet (10.5m)

30 feet (9m)

25 feet (7.5m)




20 feet (6m)

15 feet (4.5m)

10 feet (3m)

5 feet (1.5m)

0 feet


H2



H1

4141013




100-01389

40' (12m) max

35 feet (10.5m)

30 feet (9m)

25 feet (7.5m)

20 feet (6m)

15 feet (4.5m)

10 feet (3m)

5 feet (1.5m)

0 feet

Installation


Top Vent Configuration with Horizontal Termination



 May use 8" (203mm) or 6-5/8" (168mm) diameter vent (see page for 19 details).


27

21' (6.4m) max

20 feet (6m)

15 feet (4.5m)

10 feet (3m)

5 feet (1.5m)

0 feet




Exhaust Restrictor # 1 (stock)

Intake Restrictor # 1 (stock)

Diffuser Position # 1 (stock)

21' (6.4m) max

20 feet (6m)

15 feet (4.5m)

10 feet (3m)

5 feet (1.5m)

0 feet


H2



H1

4141013




100-01389

28 Installation

Top Vent Configuration with Vertical Termination

 The termination must fall within the shaded area shown in the chart.

Use the indicated restrictor and diffuser positions.



 May use 8" (203mm) or

6-5/8" (168mm) diameter vent (see page for 19 details).

40' (12m) max

35 feet (10.5m)

30 feet (9m)

25 feet (7.5m)




20 feet (6m)

15 feet (4.5m)

10 feet (3m)

5 feet (1.5m)

0 feet

40' (12m) max

35 feet (10.5m)

30 feet (9m)

25 feet (7.5m)

20 feet (6m)

15 feet (4.5m)

10 feet (3m)

5 feet (1.5m)

0 feet




H2

H1




4141013 100-01389

Installation


Termination Requirements

Vent Terminations Must Comply with AS/NZS 5601.1

! Venting terminals shall not be recessed into a wall or siding.

A Minimum 9" (229mm) clearance from any door or window

B Minimum 12" (305mm) above any grade, veranda, porch, deck or balcony

C Minimum 1" (25mm) from outside corner walls

NOTE: Clearance in accordance with local installation codes and the requirements of the gas supplier.

D Minimum 1" (25mm) from inside corner walls


Roof

Surface

11" Min.

(279mm)

29

6" Min.

(152mm)

Roof

Eaves

E Minimum 11" (279mm) clearance below unventilated soffits or roof surfaces

Minimum 18" (457mm) clearance below ventilated soffits

Minimum 6" (152mm) clearance below roof eaves

NOTE: Vinyl surfaces require 24" (610mm)


F Minimum 12" (305mm) clearance below a veranda, porch, deck or balcony

NOTE: Permitted only if veranda, porch, deck, or balcony is fully open on a minumum of two sides beneath the floor.


G Minimum 48" (1219mm) clearance from any adjacent building

H Minimum 84" (2134mm) clearance above any grade when adjacent to public walkways or driveways

NOTE: may not be used over a walkway or driveway shared by an adjacent building

I Minimum 9" (229mm) clearance to any nonmechanical air supply inlet to the building or the combustion air inlet to any other appliance.

J Minimum 36" (914mm) clearance above any mechanical air supply inlet if within 10’ (3M) horizontally

K Minimum 36" (914mm) from the area above the meter/regulator (vent outlet) - this extends 15’ (4.5M) above the regulator


L Minimum 36" (914mm) from the meter/regulator (vent outlet)


M Minimum 12” (305mm) above the roof line (for vertical terminations)

N Minimum 24” (610mm) horizontal clearance to any surface (such as an exterior wall) – for vertical terminations

E

N

M

E

E

A

K

J

G

A H

F

D

C

I

L

B

NOTE: Measure clearances to the nearest edge of the exhaust hood.

• Use the vinyl siding standoff when installing on an exterior with vinyl siding.

• Vent termination must not be located where it will become plugged by snow or other material


30 Installation

Hearth Requirements

Floor Mounted

Fireplaces

Do not build a hearth more than 1” (25mm) above the baseplate (this area must remain clear for the access door).

If installed near carpet or other combustible flooring, the fireplace must be raised so the base of the unit is above the carpet surface or flooring material.

WARNING:

A non-combustible hearth is not required. However, if the heater is installed next to the floor, we recommend a hearth to protect the flooring surface from discoloration or other negative impact from the heater.

Raised

Fireplaces

A hearth is not required when the fireplace is raised above the flooring surface.


Fireplace Stand

4141013 100-01389

Installation


Facing Requirements

 This appliance is designed to allow for drywall (or other combustible facing) to contact the sides and top of the front of the fireplace.

 Tile or other non-combustible facing may be placed on the front of the fireplace (see "Facing

Overview" on page 32 for further details).

Drywall Installation

31

Drywall Installation Drywall may be installed up to the front edge of the fireplace.

If the fireplace is raised, drywall up to the bottom edge as well.

Drywall

Do not install drywall (or any other combustible) in front of the fireplace.


TOP VIEW

Fireplace

Framing

Nailing Bracket

Drywall

4141013 100-01389

32 Installation

Facing Overview

Upgrade faces are available for this fireplace and may influence facing installation. Consult with your

Travis Dealer if you are using an upgrade face.

Optional non-combustible facing may be installed on the fireplace. Use the guidelines below to determine the location (also see the following pages for detailed diagrams.

Tile Line Any non-combustible facing under 1" (25mm) thick (see "Thin Facing" on page 33).

Masonry Line Any non-combustible over 1" (25mm) thick (see "Thick Facing" on page 35).

Hearth Line Non-combustible hearth/facing should be installed up to this location (1" (25mm) above the base of the fireplace). The fireplace may be raised to accommodate thicker hearth materials.

Masonry Line

Tile Line

Hearth Line

Hearth Line NOTE: The hearth or facing can extend no greater than 1'' (25mm) above the base of the fireplace. The fireplace may be raised to accommodate thicker hearth materials.

Optional Faceplates

Upgrade faces are available for this fireplace that may influence facing installation. Refer to the face installation instructions for face sizing and installation considerations.


Installation


33

Thin Facing Installation (tile, marble, or other non-combustible under 1" (25mm) thick)

Upgrade faces are available for this fireplace and may influence facing installation. Consult with your

Travis Dealer if you are using an upgrade face.

Tile Line

Facing is installed to this edge of the fireplace.

Drywall

Do not install tile (or other material) in front of the glass frame, convection channel, or access panel openings. This area must remain open to access internal components and for convection air.

Hearth Line

TOP VIEW

Fireplace

Framing

Nailing Bracket

Drywall

Floor-Mounted Fireplaces or Raised Hearths:

Build the hearth 1" (25mm) maximum above the base of the fireplace. The fireplace may be raised to accommodate thicker hearth materials.

Raised Fireplaces:

Facing is installed 1" (25mm) maximum above the base of the fireplace.

FRONT VIEW

1-1/8"

29mm

Tile

NOTE FOR FPX FACES:

FPX arched faces require the FPX Face

Upgrade Kit (sku 98500686) and a triangular piece of facing in these upper corners. See the instructions included with the face for further details.

7-7/8" (200mm)

2-7/8"

(73mm)


37"

940mm

34-1/4"

870mm

1" (25mm)

2" (51mm)

100-01389

34 Installation

Thin Facing Installation (tile, marble, under 1" (25mm) thick) - Side View

Drywall

Raised Fireplace

(with no Hearth)

Tile or other facing under 1'' (25mm) thick.

Face

SIDE OF

FIREPLACE

Note how the facing extends 1'' (25mm) above the base of the fireplace.

1'' (25mm)

Fireplace Support

Floor

Floor-Mounted Fireplace

(with Hearth)


Drywall

Tile or other facing under 1''

(25mm) thick.

Face

SIDE OF

FIREPLACE

4141013

Hearth: note how it extends under the face - max. 1'' (25mm) thick. The fireplace may be raised to accommodate thicker hearth materials.

Max. 1'' (25mm)

Floor

100-01389

Installation


35

Thick Facing Installation (stone, brick, or other non-combustible over 1" (25mm) thick)

If using a Fireplace Xtrordinair (FPX) arched face, see "Thick Facing with a Fireplace Xtrordinair Arched

Faces" on page 36.

Masonry Line

Drywall

Do not install masonry (or other material) in front of the fireplace. This area must remain open to install the face.

Hearth Line

TOP VIEW - Protruding Masonry

Framing

Nailing Bracket

Fireplace

Drywall

Masonry

TOP VIEW - Recessed Masonry

Framing

Fireplace

Drywall

(or cement board, etc.)

Raised Fireplaces:

Masonry is installed 1" (25mm) maximum above the base of the fireplace.



FRONT VIEW

Masonry

NOTE: The nailing brackets are not used for this type of installation - secure the fireplace to the floor with the brackets along the base of the fireplace.


41"

1041mm

35-3/4"

908mm

1"

100-01389

36 Installation

Thick Facing with Fireplace Xtrordinair (FPX) Arched Faces

The following illustration shows facing considerations for those fireplaces utilizing FPX arched faces.

The facing must be non-combustible and over 1" (25mm) in depth.

Masonry Line

The Fireplace Xtrordinair 864

Masonry Template is recommended for masonry installation (sku 98500688). The template helps locate and support the masonry as it being installed.

Drywall

Hearth Line

Before installing masonry, install the FPX Face Upgrade Kit

(98500686). This covers the upper corners.

TOP VIEW

Fireplace

Framing

Nailing Bracket

Drywall

Face

Masonry



Raised Fireplaces:

Masonry is installed 1" (25mm) maximum above the base of the fireplace.

FRONT VIEW

5"

127mm

45-1/2" (1156mm) Radius

35-3/4"

908mm


41"

1041mm

1"

100-01389

Installation


Thick Facing Installation - Side View

Floor-Mounted Fireplace

(with Hearth)

Drywall

Masonry or other non-combustible over 1'' (25mm) thick

37

SIDE OF

FIREPLACE

Face

Hearth (note how it extends under the face - max. 1''

(25mm) thick). The fireplace may be raised to accommodate thicker hearth materials.

Max. 1'' (25mm)

Floor

Drywall

Raised Fireplace

(with no Hearth)

Masonry or other non-combustible over 1'' (25mm) thick.


SIDE OF

FIREPLACE

4141013

Face (Behind Masonry)

The masonry extends 1'' (25mm) above the base of the fireplace.

1'' (25mm)

Fireplace Support

Floor

100-01389

38 Installation

Mantel Requirements

Combustible Mantels

 Use the table below to determine the maximum mantel depth allowed. The mantel depth (measured from the face of the fireplace) must fall in the shaded portion of the table.

 Any material that protrudes more than 3/4” (19mm) from the non-combustible facing is considered a mantel and must meet the mantel requirements.

Combustible Mantel

Maximum Mantel Depth (b)

356mm (14+")

330mm (13")

305mm (12")

279mm (11")

Mantel

254mm (10")

229mm (9")

Height

203mm (8")

178mm (7")

Above

152mm (6")

Face (a) 127mm (5")

102mm (4")

76mm (3")

51mm (2")

25mm (1")

0mm (0") a b

36-3/4"

933mm

Base of the Fireplace

Combustible mantel columns (legs) that protrude more than 3/4" (.75mm) from the glass frame must meet the sidewall clearance. If they protrude 3/4"

(.75mm) or less, they must meet the facing clearance, 2-1/4" (57mm) from the glass frame - to the side of the fireplace, not in front of it.

Non-combustible mantel columns do not have a minimum clearance.

Examples:

- If you wish to have an 8” (203mm) deep mantel, it must be at least 8” (203mm) above the fireplace face (44-3/4”, 1137mm above the base).

- If you wish to have a mantel 6” (152mm) above the fireplace face, it must be no deeper than 6” (152mm).

Non-Combustible Mantels

Non-combustible mantels must meet the clearances listed for combustible mantels. However, if you do wish to reduce the clearances by using a non-combustible mantel, the following requirements must be met:

 Non-combustible mantel and facing must extend from the top of the appliance to the top surface of the mantel.

Non-Combustible Framing (metal studs) must be used for the header.

Drywall

SIDE OF FIREPLACE

Non-Combustible Mantel header must be used

(metal stud).

Non-Combustible Facing


Installation


Installation Example - Build-Out (Dog-House) with Hor. Termination

 The framing, facing, and other building materials depicted below are for example only. Refer to local building codes for framing, facing, and insulating requirements in your area.

39

Side View

Drywall

See "Vent Termination" for full requirements.

Optional Tile

Horizontal Termination*

4'' (102mm) Section*

Firestop

(make sure all vent clearances are met)

NOTE FOR 2 x 4 (51mm X 102mm) EXTERIOR

WALLS:

When installed with a 2x4 (51mm X 102mm) exterior wall, the termination may not fit flush against the exterior wall. You may wish to place framing around the termination to fill the gap.

Top View

NOTE:

1/2'' (13mm) Clearance to sides and back of fireplace.


Insulation

NOTE:

In colder climates the fireplace may require an insulated enclosure.

NOTE: If required to use drywall inside the firebox enclosure, make sure to alter the framing accordingly.

Vapor

Barrier


Drywall

4141013

Optional Tile

100-01389

40 Installation

Installation Example - Build-In with Horizontal Termination

 The framing, facing, and other building materials depicted below are for example only. Refer to local building codes for framing, facing, and insulating requirements in your area.

Side View

Drywall

See "Vent Termination" for full requirements.

Horizontal Termination*

4'' (102mm) Section*

Firestop

(make sure all vent clearances are met)


NOTE FOR 2 x 4 (51mm X 102mm) EXTERIOR

WALLS:

When installed with a 2x4 (51mm X 102mm) exterior wall, the termination may not fit flush against the exterior wall. You may wish to place framing around the termination to fill the gap.

Top View

NOTE:

1/2'' (13mm) Clearance to sides and back of fireplace.

Insulation

Optional Tile


Drywall

4141013

NOTE: If required to use drywall inside the firebox enclosure, make sure to alter the framing accordingly.

Optional Tile

100-01389

Finalizing the Installation


41

Steps for Finalizing the Installation

1. Remove the barrier and glass.

NOTE: If using propane (LP) convert the appliance prior to installing the logs.

2. We recommend you purge the gas line at this time (with the glass removed). This allows gas to be detected once it enters the firebox, ensuring gas does not build up.

3. Make sure the two accent light bulbs are in place.

NOTE: .Take care to not touch the bulb with your fingers (use a cloth or paper towel).

4. Install the four AA batteries (see illustration below). The AA batteries act as a power backup in case the household (AC) power goes out and are required for operation. Install three AAA batteries into the remote (see illustration below). Synchronize the transmitter to the IFC.

AA Battery

AA Battery

AAA Battery

AAA Battery

AAA Battery

°F

5. Install the logs (see page 46).

6. Replace the glass.

7. Start the heater.

8. Leak test all gas joints.


42 Finalizing


9. Check the air shutter following the directions below.

Air Shutter Adjustment

Let the heater burn for fifteen minutes (make sure the logs and glass are in place). The flames should be yellow with no sooting. Adjust the air shutter, if necessary, to achieve the correct looking flame.

Correct

Flames should be blue at the base, yellow-orange on the top.

Air Shutter Adjustment

Not Enough Air

If the flames are too tall or sooty on the ends, open the air shutter.

Too Much Air

If the flames are all blue and short, close the air shutter.

Rear Burner Air Shutter Control

(GOLD)

Right = Less Air

Left = More Air

Front Burner Air Shutter Control

(RED)

Right = Less Air

Left = More Air

NOTE: you may wish to use pliers to adjust the front air shutter. Typically, the front air shutter is fully closed (left) on NG, fully open (right) on LP

10. Adjust the flame to its highest position - the flames should not contact the top of the firebox. Check the flame on low position. The flames should burn off of each burner hole. If the heater does not work correctly, contact your Travis dealer for a remedy.

11. Give this manual to the home owner for future reference and fully explain operation of this heater. For comprehensive operating and maintenance instructions, refer to the Owner's Manual (part # 100-01302).

ACID WASH WARNING: Before installing the faceplate, make sure any masonry that has been treated with acid wash has been properly neutralized (this is used primarily with brick faces). Acid wash (muriatic acid) is used to remove excess mortar.

If not properly neutralized with an ammonia solution, the plated face may develop a permanent tarnish when the acid evaporates over time. Contact your dealer if uncertain your facing has been properly neutralized.




43

Barrier Removal

A barrier designed to reduce the risk of burns from the hot viewing glass is provided with this appliance and shall be installed for the protection of children and other at-risk individuals.

If the barrier becomes damaged, the barrier shall be replaced with the manufacturer’s barrier for this appliance.

If using a face or grill that requires use of a cove cover, use the cove cover included with the fireplace (see below). Do not use the cover included with face or grill (if applicable).

Lift the barrier up, pivot the top forward, and remove from the fireplace.


Cove Cover

If using a face or grill that requires use of a cove cover, place the cove cover in place and bend the tabs down to secure.

HINT FOR REPLACING THE BARRIER: Hold the barrier at an angle and insert the bottom slots first. Then pivot the barrier forward to engage the top hooks.

4141013 100-01389

44 Finalizing


Glass Frame Removal and Installation

Warning:

Warning:

Note: a

The appliance must be completely cool before removing the glass.

Do not strike or slam the glass.

Remove the barrier before removing the glass (see previous page). Replace barrier after replacing the glass.

Based upon the face being used, either:

(a) swing the access door down and remove the top grill,

(b) remove the face (unscrew or lift off - see the instructions included with the face for details).

Open the six latches holding the glass frame in place (start with the bottom three) - follow the directions shown to the right.

Top of

Firebox

Latch

Glass b

Lift the glass frame up and pull it forward to remove.

NOTE:

You may need to lift the glass frame while re-attaching.

Catch

(on glass frame)

Re-Attaching the Glass Frame: a) Hang the glass frame on the firebox.

b) While holding in place, attach the upper latches

(follow the instructions above in reverse).

c) Lift the glass frame slightly and attach the lower latches.

NOTE: Make sure the glass frame is all the way in place - it should be flush with the front of the fireplace when installed.




45

Glass Frame Removal and Installation (continued)

The latch can come loose from glass frame anchor. This occurs when it is turned 1/4 turn when it is disengaged. Follow the directions below to re-install the latch if it becomes loose.

Hold the latch at an angle and insert it into the slot on the glass frame anchor.

Latch

Top of

Firebox

NOTE: this slot may be at a different angle than illustrated.

Glass Frame

Anchor

Note how the washer on the latch fits behind the flange on the glass frame anchor.

Once fully inserted, turn the latch until it is upright.


46 Finalizing


Log Set Installation

Log Set Overview

When installed, the ten (10) logs should appear as shown below. The directions on the following pages detail installation of this log set.

Back Log

Center Log

Right Twig

Left Log

Center Left

Twig

Left Twig

Front Left Log

Center Twig

Front Ember

Chunk

Right Log




47

Back Log

The back log has two pockets that insert over two tabs on the back burner (see photos below). Place the log in place and push it back. The log straddles the burner and does not cover any burner holes.

Right Log

The right log has a channel on the bottom that fits over the grate. Place the log in place and slide it to the rear.


48 Finalizing


Front Left Log

The front left log has a channel that fits over the grate. When in place the knob on the front of the log fits over the grate as well.

Left Log

The left log has a channel on the bottom. Place this channel over the grate. When in place, make sure the log is positioned so it does not block any burner holes.




49

Center Twig

The center twig is shown below. It has a pin on the bottom side. When in place, the fork on the front straddles the grate and the pin rests on the rear burner (make sure it is not over any burner holes).

Front Ember Chunk

The front ember chunk has a groove on the bottom that fits over the grate. Place it as shown below.


50 Finalizing


Left Twig

The left twig has a hole on the bottom that fits over the pin on the front left log. Place the twig as shown below. The front left log has a groove that will point the twig upwards and to the right.

Center Left Twig

The left center twig is flat on the bottom and has a fork at one end. Place the twig as shown below. Note how the twig rests in the groove in the front left log and the ford lies directly on the bend in the rear burner. Make sure the twig is positioned so it does not cover any burner holes.




51

Center Log

The center log has a hole on the back and a fork on the front. Position the log so this fits over the pin on the back log. Make sure the fork on the front of the log fits over the grate as shown below.

Right Twig

The right twig has a hole on the bottom that fits over the pin on the right log. Position the twig so it rests on the back log as shown below.


52 Finalizing


Ember Installation

A bag of embers is provided to further enhance the firebox. Place the embers on the firebox floor and on the burner. Do not place embers over any of the burner holes or air channels.

Rock Wool Placement

The included rock wool is placed on top of the burner to enhance the glow from the burner. The rock

wool works best when it is applied in a very thin, porous layer. The best method for applying the rock wool is to brush it on to the burner. Compress a clump of rockwool between your thumb and forefinger.

Use a stiff brush to apply a thin layer of rockwool fibers onto the burner. Do not use the entire bag of rockwool. Use only a small amount and save the remainder. Over-use of rockwool will diminish the glow and may cause sooting or other adverse conditions.




53

LP Conversion Instructions

Install the conversion kit prior to installing the gas line to ensure proper gas use.

The GSR Stepper Motor Kit (SKU 94400999) is required for converting this appliance to LP. The kit contains the stepper motor (regulator), torx wrench, and pilot orifice. The burner orifices and burner gaskets are shipped with the appliance.

1 Remove the barrier and glass. Remove the logs and embers (if installed - page 46)

2 Remove the burners following the directions below.

Lift the rear burner, slide it to the right, and lift it from the firebox. The burner has a bracket that inserts over two pins behind the burner. When replacing the burner make sure it is properly located.

Lift the front burner, slide it to the right, and lift it from the firebox. When replacing the burner make sure it is properly located.

The rear burner air shutter support will need to be removed to access the orifice. Remove the support and place it aside.


54 Finalizing


3 Follow the directions below to replace the orifice. a Slide the air shutters to provide access to the orifices.

b Remove and discard the two gaskets on the front burner orifice.

Manifold

9/16" Wrench c

Use a 9/16" wrench to secure the manifold while removing each orifice with a 1/2" wrench.

1/2" Wrench

Rear

Burner

Orifice d

Apply thread sealant to the LP orifices prior to installation. Use the chart below to identify the correct orifices.

Front Burner Orifice e

Screw each LP orifice until orifice protrudes 15/16" (23.8mm) indicating full insertion (use wrench to secure manifold when re-attaching orifice).

15/16"

23.8mm

Look here for the orifice identification

Front

Rear

NG

#49

#49

LP

#56

#57




55

4 Install the LP pilot orifice following the instructions below.

(a) Use a 7/16” open-end wrench to remove the pilot hood.

(b) Remove and discard the Natural Gas (NG) orifice. Place the LP orifice in the pilot assembly then replace the pilot hood, tightening the pilot hood until it is snug (do not over-tighten).

5 Replace the firebox components. Install the logs and embers. Replace the glass.

6 Remove the control panel to access the gas control valve. The stepper motor (adjustable regulator) has an installation sheet included with it – make sure to follow all of the directions. Place the stepper motor on the gas control valve (see Figure 1) – MAKE SURE IT IS CORRECTLY ORIENTED.

Secure using the screws included with the motor (see Figure 2) – tighten to 25 Lb-inches. Leak test this area after installation to verify proper installation.

Figure 1

Figure 2

7 Make the gas line connection, bleed the gas line (if applicable), start the heater and thoroughly leak-test all gas connections and the gas control valve.


Fireback Installation

WARNING: Turn off gas to the appliance and make sure it has fully cooled prior to conducting service.

1 Remove the glass frame and logs.

2 Install the firebacks following the directions to the right (note: the hearth plate is discarded).

Equipment

Remove and discard the hearth plate b

Remove the exhaust restrictor

(4 screws hold it in place).

c

Remove the rear air deflector

(two screws hold it in place).

a

Remove the rear burner.

NOTE: when replacing make sure the burner is properly aligned and the holes on the tabs on the burner insert over the pins on the burner stand.

a

Remove the clips on both sides (these clips have keyholes, allowing removal without removing the screw) d

Remove the screw holding the accent light assemblies in place. Re-position the assemblies so they are laying flat, this allows the rear fireback to install. b

Place the rear fireback in place. The side fireback holds the rear fireback in place - hold the rear fireback while installing the side fireback.

5/16" Nutdriver

© Travis Industries d

Place the floor firebacks in place.

4141013 c

Place the side firebacks in place. Secure using the screws and clips removed in step "a".

100-01389

Optional Equipment


57

Grill Installation

Certain faces allow for installation of an upper and lower grill. Follow the directions below to install.

Upper Grill Installation (FPX and Avalon)

Hold the grill at an angle and insert the lower slot over the lower bushing on the fireplace (both sides). The grill fits inside the tabs for the barrier screen.

Swing the grill upwards to engage the upper slot. You will need to lift the grill slightly to get it over the bushing.

Once in place the grill is held in place by gravity.

Upper Grill Installation (Lopi)

NOTE: The upper grill is difficult to install the first time - be patient, after you install it, you will know how it installs and it will be much easier the second time.

SIDE VIEW

Heat Shields

(on fireplace)

Mounting Stud

Upper Grill

Position the grill so the slots on the grill align with the mounting studs.

You may need to push in and upwards on the grill as it inserts.

The grill, when fully inserted, will slide down and "click" into place.

Lower Grill Installation

Hold the grill at an angle and insert the lower slot over the bushing on the fireplace (both sides). You may need to press on the grill to get the tab over the bushing (this prevents the grill from accidentally falling off).

Bend the tab outward on both sides. This is the end-stop for the lower grill, it allows the grill to swing forward.

Swing the grill upwards to engage the upper slot.

The grill fits inside the tabs for the barrier screen.

You will need to lift the grill slightly to get it over the bushing. Once in place the grill is held in place by gravity.


Equipment

Wiring Diagram

Power

In

Appliance

Ground

Flame

Detect

Spark

Rod

Accessory

Power

Optional

Blower(s)

Black

Black

3.15A

FUSE

Pilot Sensor

3 Amp Fuse

White

White

Accent

Light (s)

3 Amp Fuse

Integrated

Fireplace

Control

(IFC)

Appliance

Ground


System

Jumper

IPI/CPI

JUMPER WIRE

4141013

Comfort Control

Valve

Red

Black

(4) AA Batteries

Battery Box (Manual

On/Off)

100-01389

Optional Equipment


59


60 Index

Index

Additional Items Required .................................. 7

Approved Vent Configurations ......................... 21

Barrier Removal ............................................... 43

Dimensions......................................................... 6

Electrical Connection ....................................... 18

Facing Requirements ....................................... 31

Fireback Installation ......................................... 56

Fireplace Placement Requirements ................. 10

Gas Line Requirements ................................... 16

Glass Frame Removal and Installation ............ 44

Grill Installation ................................................. 57

Hearth Requirements ....................................... 30

Heating Specifications ........................................ 6

Installation Example - Build-In with Horizontal

Termination ................................................... 40

Installation Example - Build-Out (Dog-House) with Hor. Termination ................................... 39

Installation Options ............................................. 6

Installation Overview .......................................... 7

Log Set Installation ........................................... 46

LP Conversion Instructions .............................. 53

Mantel Requirements ....................................... 38

Rear Vent Configuration with Horizontal

Termination (no vertical rise) ........................ 24

Rear Vent Configuration with Horizontal

Termination (with vertical rise) ..................... 25

Rear Vent Configuration with Vertical

Termination .................................................. 26

Recommended Installation Procedure .............. 7

Rock Wool Placement ..................................... 52

Safety Warnings ................................................. 4

Steps for Finalizing the Installation .................. 41

Termination Requirements .............................. 29

Top Vent Configuration with Horizontal

Termination .................................................. 27

Top Vent Configuration with Vertical Termination

..................................................................... 28

Top Vent or Rear Vent Configuration ................ 8

Vent Requirements .......................................... 19


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