Windsor Saber Cutter 10052350 Operating instructions

WALK BEHIND SCRUBBER

MODELS: SCEX364

10052350

Operating Instructions (ENG)

Bedienungsanleitung (GER)

Istruzioni operative (ITA)

Instrucciones de funcionamiento (SPA)

Manuel d’utilisation (FRE)

AP

86037160 04/07/14

PRV NO. 980091

IPX4

Read these instructions before using the machine

Bitte lesen Sie diese Anleitungen, bevor Sie die Maschine in Gebrauch nehmen

Leggere attentamente queste istruzioni prima di azionare la macchina

Lea las instrucciones antes de utilizar la máquina

Lire ce manuel avant d’utiliser la machine

MACHINE DATA LOG/OVERVIEW

MODEL _______________________________________

DATE OF PURCHASE __________________________

SERIAL NUMBER ______________________________

SALES REPRESENTATIVE # _____________________

DEALER NAME ________________________________

OPERATIONS GUIDE NUMBER ___________________

PUBLISHED __________________________________________

YOUR DEALER

Name: __________________________________________________________________________________________________

Address: _______________________________________________________________________________________________

Phone Number: _________________________________________________________________________________________

For the name and address of your dealer contact: Windsor Industries

OVERVIEW

The Saber Cutter is a battery powered, self-propelled, hard floor scrubber intended for commercial use. The appliance applies a cleaning solution onto a hard floor, scrubs the floor with brushes or pads, and then vacuums the soiled water back into the recovery tank.

Warranty Registration

Thank you for purchasing a Windsor product. Warranty registration is quick and easy.

Your registration will allow us to serve you better over the lifetime of the product.

To register your product go to:

www.windsorind.com/WarrantyRegistration.aspx

For customer assistance:

1-8 00-444-7654

2

SCEX364 86037160 05/04/11

Machine Data Log/Overview. ........................ 2

Table of Contents .......................................... 3

HOW TO USE THIS MANUAL

How to use this Manual. ................................ 1-1

SAFETY

Important Safety Instructions ........................ 2-1

Hazard Intensity Level. ................................. 2-2

Safety Label Location. .................................. 2-3

OPERATIONS

Technical Specifications. .............................. 3-1

How the Machine Works. .............................. 3-3

Components .................................................. 3-4

Controls ......................................................... 3-5

Machine Operation. ....................................... 3-9

Pre-Run Machine Inspection ...................... 3-9

Starting Machine. ....................................... 3-9

Emergency Stop Procedures ..................... 3-9

Filling the Solution Tank. ............................ 3-9

Scrubbing ................................................ 3-10

Emptying & Cleaning Tanks. ................... 3-11

MAINTENANCE

Service Schedule .............................. ........ 4-1

Batteries. ....................................................... 4-3

Battery Maintenance. ................................. 4-3

Checking Battery Specific Gravity. ............. 4-4

Charging the Batteries. .............................. 4-4

Changing Batteries. ................................... 4-5

Battery Connections. .................................. 4-5

Rear Squeegee. ............................................ 4-6

Adjusting Squeegee. ..................................... 4-6

Replace or Rotate Rear Squeegee Blade. . .. 4-6

Adjusting Squeegee Pitch. ................ ........ .. 4-7

Adjusting Rear Deflection. ................ ........ .. 4-7

Scrub Brushes. ............................................. 4-8

Types. ........................................................ 4-8

Replacing or Installing Scrub Brushes ....... 4-8

Float Shut-Off ................................................ 4-8

Solution Strainer ........................................... 4-9

Brush Motor Replacement ............................ 4-9

Traction Motor Brush Replacement .. ........ 4-10

Circuit Breakers ................................ ........ 4-10

Vacuum Motors ................................. ........ 4-11

Actuator Scrub Deck ......................... ........ 4-12

Front Squeegee ................................ ........ 4-13

SCEX364 86037160 11/11/13

TABLE OF CONTENTS

Adjusting Squeegee .......................... .........4-13

Replace or Rotate Front Squeegee Blade ..4-13

Adjusting Front Squeegee Deflection .........4-14

Greasing Axles ................................. .........4-15

Machine Troubleshooting ................. .........4-16

GROUP PARTS LIST

Control Handle ............................................ 5-1

Cover (Front) & Tank Mount ....................... 5-3

Cover (Top) & Tank Mount ......................... 5-5

Decal ........................................................... 5-7

Electrical Panel ........................................... 5-9

Lift Handle ................................................... 5-11

Lift Handle Linkage ..................................... 5-13

Recovery Tank ............................................ 5-15

Scrub Brush/Pad Driver .............................. 5-17

Scrub Deck Motors ..................................... 5-19

Scrub Deck Right Frame ............................ 5-21

Scrub Deck Left Frame ............................... 5-23

Scrub Deck ................................................. 5-25

Scrub Deck Linkage .................................... 5-27

Scrub Deck Lift ........................................... 5-31

Solution ....................................................... 5-33

Solution Hose Asm ..................................... 5-37

Squeegee-Front .......................................... 5-39

Squeegee-Rear .......................................... 5-41

Squeegee Lift Linkage (Lower) ................... 5-43

Front Squeegee Linkage ............................ 5-45

Vacuum ....................................................... 5-47

Wheels & Frame ......................................... 5-49

Wiring-Battery ............................................. 5-51

Wiring-Control Panel ................................... 5-53

Wiring-Main Harness .................................. 5-55

Wiring-Schematic ........................................ 5-57

Brake .......................................................... 5-59

Emergency Stop ......................................... 5-61

Suggested Spare Parts ............................... 5-63

Serial Numbers ................................. ……...5-64

3

HOW TO USE THIS MANUAL

This manual contains the following sections:

- HOW TO USE THIS MANUAL

- SAFETY

- OPERATIONS

- MAINTENANCE

- PARTS LIST

The HOW TO USE THIS MANUAL section will tell you how to find important information for ordering correct repair parts.

Parts may be ordered from authorized Windsor dealers.

When placing an order for parts, the machine model and machine serial number are important. Refer to the MACHINE DATA box which is filled out during the installation of your machine.

The MACHINE DATA box is located on the inside of the front cover of this manual.

MODEL _____________________________________

DATE OF PURCHASE ________________________

SERIAL NUMBER ____________________________

SALES REPRESENTATIVE # ___________________

DEALER NAME ______________________________

OPERATIONS GUIDE NUMBER __________________

PUBLISHED ________________________________

Copyright 2003 Windsor Industries, Printed in USA

The model and serial number of your machine is on the back panel of the machine.

1-1

The SAFETY section contains important information regarding hazard or unsafe practices of the machine. Levels of hazards are identified that could result in product or personal injury, or severe injury resulting in death.

The OPERATIONS section is to familiarize the operator with the operation and function of the machine.

The MAINTENANCE section contains preventive maintenance to keep the machine and its components in good working condition. They are listed in this general order:

- Service Schedule

- Batteries

- Rear Squeegee

- Scrub Brushes

- Traction Motor

- Vacuum Motor

- Actuators

- Front Squeegee

- Troubleshooting

The PARTS LIST section contains assembled parts illustrations and corresponding parts list. The parts lists include a number of columns of information:

- REF – column refers to the reference number on the parts illustration.

- PART NO. – column lists the part number for the part.

- PRV NO. – reference number

.

- QTY – column lists the quantity of the part used in that area of the machine.

- DESCRIPTION – column is a brief description of the part.

- SERIAL NO. FROM – column indicates the first machine the part number is applicable to. When the machine design has changed, this column will indicate serial number of applicable machine.

The main illustration shows the most current design of the machine. The boxed illustrations show older designs. If column has an asterisk (*), call manufacturer for a serial number.

- NOTES – column for information not noted by the other columns.

NOTE: If a service or option kit is installed on your machine, be sure to keep the KIT INSTRUCTIONS which came with the kit. It contains replacement

parts numbers needed for ordering future parts.

NOTE: The number on the lower left corner of the front cover is the part number for this manual.

SCEX364 86037160 03/12/07

IMPORTANT SAFETY INSTRUCTIONS

When using an battery powered appliance, basic precaution must always be followed, including the following:

READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE.

!

WARNING:

To reduce the risk of fire, electric shock, or injury:

Use only indoors. Do not use outdoors or expose to rain.

Use only as described in this manual. Use only manufacturer’s recommended components and attachments.

If the machine is not working properly, has been dropped, damaged, left outdoors, or dropped into water, return it to an authorized service center.

Do not operate the machine with any openings blocked. Keep openings free of debris that may reduce airflow.

This machine is not suitable for picking up hazardous dust.

Machine can cause a fire when operating near flammable vapors or materials. Do not operate this machine near flammable fluids, dust or vapors.

This machine is suitable for commercial use, for example in hotels, schools, hospitals, factories, shops and offices for more than normal housekeeping purposes.

Maintenance and repairs must be done by qualified personnel.

If foam or liquid comes out of machine, switch off immediately.

Disconnect battery before cleaning or servicing.

Before the machine is discarded, the batteries must be removed and properly disposed of.

Make sure all warning and caution labels are legible and properly attached to the machine.

During operation, attention shall be paid to other persons, especially children.

Before use all covers and doors shall be put in the positions specified in the instructions.

When leaving unattended, secure against unintentional movement.

The machine shall only be operated by instructed and authorized persons.

When leaving unattended, switch off or lock the main power switch to prevent unauthorized use.

Only chemicals recommended by the manufacturer shall be used.

This appliance has been designed for use with the brushes specified by the manufacturer. The fitting of other brushes may affect its safety.

Do not use on surfaces having a gradient exceeding 2% unless the optional parking brake is installed on the machine.

SAVE THESE INSTRUCTIONS

SCEX364 86037160 03/12/07

2-1

HAZARD INTENSITY LEVEL

The following symbols are used throughout this guide as indicated in their descriptions:

HAZARD INTENSITY LEVEL

There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR

SAFETY. The level of hazard intensity is determined by the following definitions:

WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death.

CAUTION - Hazards or unsafe practices which could result in minor personal injury or product or property damage.

FOR SAFETY: To Identify actions which must be followed for safe operation of equipment.

Report machine damage or faulty operation immediately. Do not use the machine if it is not in proper operating condition. Following is information that signals some potentially dangerous conditions to the operator or the equipment. Read this information carefully. Know when these conditions can exist. Locate all safety devices on the machine. Please take the necessary steps to train the machine operating personnel.

FOR SAFETY:

DO NOT OPERATE MACHINE:

Unless Trained and Authorized.

Unless Operation Guide is Read and understood.

In Flammable or Explosive areas.

In areas with possible falling objects.

WHEN SERVICING MACHINE:

Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the machine. Use Windsor approved replacement parts.

Batteries emit hydrogen gas. Explosion or fire can result. Keep sparks and open flame away. Keep top cover in raised position when charging. Keep sparks and flames away from the batteries. Do not smoke around batteries.

Disconnect batteries before working on machine. Only qualified personnel should work inside machine. Always wear eye protection and protective clothing when working on or near batteries.

Avoid skin contact with the acid contained in the batteries.

Never allow metal to lie across battery tops.

2-2

SCEX364 86037160 03/12/07

SAFETY LABEL LOCATION

NOTE: These drawings indicate the location of safety labels on the machine. If at any time the labels become illegible, promptly replace them.

PINCH POINT WARNING

86243830

PRV NO. 500663

SAFETY DECAL

86252530

PRV NO. 81494

BATTERY CAUTION

86252520

PRV NO. 80885

SEE MANUAL

CIRCUIT BREAKER DECAL

86243530

PRV NO. 500565

2% GRADE WARNING

SCEX364 86037160 03/12/07

2-3

TECHNICAL SPECIFICATIONS

ITEM DIMENSION/CAPACITY

Nominal power

Rated Voltage

Rated Amperage

Batteries

Scrub Brush Motors

Vacuum Motor

Propelling Motor

Mass (GVW)

Weight empty without batteries

Solution Control

Solution tank capacity

Recovery tank capacity

Scrub brush diameter for 36 in. (90 cm) scrub head

Scrub brush pressure

Scrub brush speed

Tires

Casters

Foundation Pressure (at recommended tire psi)

Maximum Speed

Frame Construction

Brakes

Minimum aisle u-turn width with 36 in. (90 cm) scrub head

Maximum rated climb and descent angle with empty tanks

Maximum rated climb and descent angle with full tanks

1440 Watts

24VDC

60 Amps

4 X 6 Volt 250-305-335AH @ 20 hr rate

.33 hp (0.25 Kw)

.75 hp (0.56 Kw)

.3 hp (0.22 Kw)

956 pounds (433 kg)

395 pounds (179 kg)

Gravity feed, fully variable with automatic shut-off in neutral

23 gal. (87 l)

25 gal. (95 l)

12 in (30.0 cm)

Actuated 0 lbs to 150 lbs (0 kg to 68 kg)

165 rpm

2 x 10 in (25.4 cm) non-marking foam-filled

2 X 4 in (10.2 cm) polyurethane solid non-marking

48 psi

3.2 Miles/hour (5.2 km/hour)

Steel plate with epoxy powdercoat finish.

Tire lock parking brake.

73” (185 cm)

2%

2%

3-1

SCEX364 86037160 01/20/12

TECHNICAL SPECIFICATIONS

ITEM MEASURE

Height

Length with 36 in. (90 cm) scrub head

Width without squeegee and scrub head

Width of squeegee for 36 in. (90 cm) scrub head

Width of scrub path for 36 in. (90 cm) scrub head

45 in. (114 cm)

72 in. (183 cm)

24 in. (61 cm)

35 in. (89 cm)

36 in. (90 cm)

Battery Compartment Dimensions 23.5” L (60 cm) x 15” W (38 cm) x 14”

H (36 cm)

LENGTH

SPECIAL NOTES:

The sound pressure level at the operator’s ear was measured to be 68 dBA. This was a nearfield, broad-band measurement taken in a typical industrial environment on a tile floor.

This appliance contains no possible source of impact noise. The instantaneous sound pressure level is below 63 Pa.

The weighted root mean square acceleration at the operator’s arms was measured to be below

2.5m/s

2

. This was a tri-axial, third-octave-band measurement made during normal operation on a composite tile floor. The measurement and related calculations were made in accordance with ANSI S3.34-1986.

HEIGHT

WIDTH

SCEX364 86037160 03/12/07

3-2

HOW THE MACHINE WORKS

The Saber Cutter is a battery powered, selfpropelled, hard floor scrubber intended for commercial use. The appliance applies a cleaning solution onto a hard floor, scrubs the floor with brushes, and then vacuums the soiled water back into the recovery tank.

The machine's primary systems are the solution system, scrub system, recovery system, and directional control system.

The function of the solution system is to store cleaning solution and deliver it to the scrub system. The solution system consists of the solution tank, strainer, valve and controls. The solution tank stores cleaning solution (water and detergent) until it is delivered to the scrub system.

The strainer protects the valve from debris. The valve is a solenoid type valve, which controls the delivery of cleaning solution to the scrub system.

The valve automatically prevents solution flow unless the scrub brushes are turned on and the machine is being propelled. The solution control knob controls the amount of cleaning solution delivered to the scrub system by controlling the amount of time the valve is open.

The function of the scrub system is to scrub the floor. The scrub system consists of three rotary type disk scrub brushes, motors, scrub deck skirt, lift mechanism, swing mechanism and controls.

The brushes scrub the floor and the motors drive the brushes. The brush drive hubs allow the scrub brushes to follow irregularities and changes in the floor without loosing contact with floor. The scrub deck skirt controls the cleaning solution on the floor so that the squeegee can pick it up. The brush lift mechanisms are controls used to raise and lower the deck. The brush swing mechanisms are controls used to swing the deck in and out.

The function of the recovery system is to vacuum the soiled water back into the recovery tank. The recovery system consists of two squeegees, vacuum motor, float ball filter, recovery tank and controls. The squeegees wipe the dirty solution off the floor as the machine moves forward. The vacuum motor provides suction to draw the dirty solution off the floor and into the recovery tank.

The recovery tank stores the dirty solution. The float ball filter protects the vacuum fan from debris and shuts off air going to the recovery tank when tank is full. When flow of air is shut off the vacuum motor will continue to run. At this time the recovery tank must be drained.

The function of the directional control system is to control the direction and speed of the machine.

The directional control system consists of the propel control buttons, reverse button, speed control knob/potentiometer, controller and transaxle. The propel controls actuate switches which cause the machine to move forward. For reverse motion depress the reverse button while depressing one of the propel controls. The speed control knob actuates a potentiometer, which signals speed. The controller interprets the forward/reverse signals from the switches and the speed signal from the potentiometer to command the transaxle to propel the machine in the direction, and at the speed, desired.

3-3

SCEX364 86037160 03/12/07

COMPONENTS

9

1. Control Panel

2. Front Cover

3. Recovery Tank

4. Recovery Tank Drain Hose

5. Scrub Head Fixed

6. Solution Tank

7. Solution Tank Cover

8. Solution Tank Drain Hose

9. Solution Strainer

10. Rear Squeegee

11. Top Cover

12. Vacuum Motor

13. Recovery Tank Dome

14. Scrub Head Swinging

15. Side Squeegee

16. Park Brake

8

10

11

13 3

1

16

4

6

12

15

14

7

2

5

SCEX364 86037160 03/12/07

3-4

CONTROLS

13

3

8

6

15

2

7 16

1

5

17

9

3-5

12

SCEX364 86037160 03/12/07

11

14

10

4

1. Key Switch

2. Emergency Shut Off Switch

3. Speed Control Knob

4. Propel Control Lever

5. Reverse Button

6. Brush Switch

7. Actuator Switch Deck Up-Down

8. Solution Control Knob

9. Vacuum Switch

Controls the power for machine functions.

To turn machine on, rotate key clockwise.

To turn machine off, rotate key counterclockwise.

FOR SAFETY: Always remove the key when machine is unattended or during service to prevent unauthorized movement.

2. EMERGENCY SHUT-OFF SWITCH

Shuts off machine.

To shut off machine, push the switch.

To restart machine, rotate the switch clockwise.

Controls the speed of the machine.

To increase speed, rotate knob clockwise.

To decrease speed, rotate knob counterclockwise.

CONTROLS

10. Squeegee Lift Lever

11. Squeegee Pitch Adjustment Knob

12. Squeegee Deflection Adjustment Knobs

13. Battery Charge Level Indicator

14. Parking Brake

15. Hour Meter

16. Brush Pressure Indicator

17. Actuator Switch Deck In -Out

4. PROPEL CONTROL LEVERS

Controls the machine direction, and scrub brushes and solution flow.

To propel machine forward, squeeze either propel lever.

The scrub brushes will not rotate and the solution will not flow to scrub deck with the propel levers in neutral.

Controls the reverse function.

To propel machine backward, push the reverse button then squeeze either propel lever.

To stop machine, release both propel levers then release the reverse button.

Controls the scrub brush motors.

To turn scrub brushes on, press the bottom of the switch. The brushes will not rotate with the propel control levers in neutral.

To turn scrub brushes off, press the top of the switch.

SCEX364 86037160 03/12/07

3-6

CONTROLS

7. ACTUATOR SWITCH DECK UP-DOWN

Adjusts the amount of brush pressure to the floor by raising or lowering the scrub deck. Use the brush pressure indicator to determine the correct pressure.

To increase brush pressure, press the bottom of the switch.

To decrease brush pressure or rise the scrub deck, press the top of the switch.

8. SOLUTION CONTROL KNOB

Controls solution flow to scrub deck.

To increase flow, rotate knob clockwise.

To decrease flow, rotate knob counterclockwise.

If the brush motors are turned off or the propel control levers are in neutral, the flow is automatically interrupted until the motors are turned on again. This feature prevents unintentional draining of the solution tank and allows the operator to adjust the solution flow to the scrub deck without resetting each time the scrubbing operation is interrupted.

Controls the vacuum motor.

To start vacuum motor, press the bottom of the switch.

To stop vacuum motor, press the top of the switch.

10. SQUEEGEE LIFT LEVER

Raises and lowers the squeegee.

To lower the squeegee, lift the lever from its raised position.

To raise the squeegee, lift the lever from its lowered position.

11. SQUEEGEE PITCH ADJUSTMENT KNOB

Adjusts the deflection at the ends of the squeegee.

To increase squeegee blade deflection at the ends, turn knob counterclockwise.

To decrease squeegee blade deflection at the ends, turn knob clockwise.

12. SQUEEGEE DEFLECTION

ADJUSTMENT KNOBS

Adjusts the deflection along the entire length of the squeegee.

To increase squeegee blade deflection along the entire length, turn the two knobs at the squeegee ends counter-clockwise.

To decrease squeegee blade deflection along the entire length, turn the two knobs at the squeegee ends clockwise.

3-7

SCEX364 86037160 03/12/07

13. BATTERY CHARGE LEVEL INDICATOR

Indicates the charge level of the batteries.

The meter display is divided into 10 vertical bars. Bar illuminated on the far right indicate full charge. Bars flashing near the left side indicate the batteries should be recharged. Further operation of the machine could damage the machine or the batteries.

When the machine is left overnight with less than a full charge, the display may initially indicate a full charge. It will also indicate a full charge if the batteries are disconnected, then reconnected. After a few minutes of operation the meter will give the correct charge level.

14. PARKING BRAKE

Locks front wheels to prevent unintentional movement.

To set parking brake, push down to lock notch.

To release parking brake, push down and over out of the lock down notch.

15. HOUR METER

Records the number of hours the machine has been in operation. This information is useful in determining when to service the machine.

CONTROLS

16. BRUSH PRESSURE INDICATOR

The brush pressure indicator corresponds to the amp draw of the scrub brush motors to tell how hard the motors are working. The green zone indicates medium or proper operating brush pressure. The red zone indicates heavy or excessive brush pressure. Operating in the red zone may cause the brush circuit breakers to trip.

17. ACTUATOR SWITCH DECK IN-OUT

Adjusts the width of the scrub path by swinging the far right brush in and out. To widen the scrub path push the switch to the right. To narrow the scrub path push the switch to the left.

SCEX364 86037160 03/12/07

3-8

MACHINE OPERATION

PRE-RUN MACHINE INSPECTION

Do a pre-run inspection to find possible problems that could cause poor performance or lost time from breakdown. Follow the same procedure each time to avoid missing steps.

NOTE: See maintenance section for pre-run

machine inspection checklist items.

STARTING MACHINE

NOTE: Perform pre-run machine check before operating machine.

FOR SAFETY: Before starting machine, make sure that all safety devices are in place and operating properly.

1. Turn the machine power on.

2. Release the parking brake.

3. Engage the direction propel levers for the desired direction.

EMERGENCY STOP PROCEDURES

1. Release the propel levers.

2. Turn machine power off with key switch.

3. If an electrical problem is suspected push in emergency stop button.

4. Apply brakes.

FILLING SOLUTION TANK

FOR SAFETY: Before leaving or servicing machine; stop on level surface, turn off machine and remove key.

1. Turn the machine power off.

2. Set the parking brake.

3. Remove solution tank cover.

4. Fill the solution tank with clean water, leaving enough room for the required amount of cleaning solution. The solution tank capacity filled to 2” (5 cm) from bottom of fill inlet is 23 gallons (87 liters). The water must not be hotter than 140

° F (60°C) to prevent damage to the tank.

5. Measure the chemical into the solution tank.

Liquid chemicals should be added to the solution tank after filling with water. Dry chemicals should be thoroughly mixed before being added into solution tank. Commercially available, high alkaline floor cleaners, are suitable for use in the solution system.

NOTE: Read the chemical manufacturers

recommended proportion instructions.

6. Replace solution tank cover.

!

WARNING

Flammable materials can cause an explosion or fire. Do not use flammable materials in the tanks.

3-9

SCEX364 86037160 03/12/07

NORMAL SCRUBBING

Plan the scrubbing pattern in advance. The longest track is around the perimeter of the area to be cleaned. For efficient operation, the runs should be the longest possible without turning, stopping, or raising and lowering scrub deck/squeegee.

NOTE: In order to achieve the best possible results, the area which is to be cleaned should be swept before scrubbing. Large debris, strings & wire must be removed to prevent being caught in brushes or squeegee.

TO BEGIN SCRUBBING

!

WARNING

When operating the machine around people, pay close attention for unexpected movement. Use extra caution around children.

!

CAUTION

Flammable liquids and/or reactive metals can

cause explosions or fire! Do not pick up.

1. Turn the machine power on.

2. Lower the squeegee.

3. Turn the vacuum on.


4. Select the scrub path width that you wish to clean with.

5. Lower the scrub brushes to the floor.

6. Turn the scrub brushes on (brushes will start when machine is propelled).

7. Drive machine forward to begin scrubbing.

NOTE: Shut machine off immediately if water or foam is expelled from the machine.

8. Adjust the speed of the machine, solution flow, scrub path width and scrub brush pressure as necessary.

NOTE: Once solution flow rate is set it is not necessary to shut off solution when stopping scrubbing. Solution flow is automatically shut off when brush motors stop. When brush motors are activated, flow automatically resumes at the preset flow rate.

TO STOP SCRUBBING

1. Release the propel levers.

2. Turn the scrub brushes off.

3. Raise the scrub brushes.

4. Swing the outboard brush in.

5. Raise the squeegee.

6. Turn the vacuum off.

7. Turn the machine power off.

SCEX364 86037160 03/12/07

3-10


DOUBLE SCRUB

For floors which are heavily soiled or have thick accumulations of floor finish may not clean sufficiently with one pass. In these cases it will be necessary to double scrub.

To double scrub, make the first pass over the surface being cleaned with both squeegees up, vacuum off, the solution on and brushes down. This allows the solution to stay in contact with the soil while loosening the surface accumulation with the brushes. Allow time for the first application to stay in contact with the floor. Length of time between the first and second pass depends on amount of accumulation and the type of chemical being used.

A second scrubbing with both squeegees down and again the solution and brushes on will further loosen soil. The additional application of solution will further assist the difficult cleaning job.

FOR SAFETY: When using machine, go slow on inclines and slippery services.

EMPTYING AND CLEANING TANKS

1. Park the machine next to a floor drain. Drain hose is on left rear corner of the machine.

2. Turn the machine power off and set parking brake.

SOLUTION TANK

1. Loosen small drain hose from the retainer, then lower hose in direction of the drain.

2. Remove the solution tank cover.

3. Flush the solution tank out with clean water and run several gallons of clean water through systems. Do not use water hotter than 140°F

(60°C) to clean tank. Damage may occur.

NOTE: Never allow solution to remain in tank.

Damage to tank, seals and valves could occur.

4. Secure drain hose into the retainer.

RECOVERY TANK

1. Unhook the large drain hose from the retainer.

Lower hose in direction of the drain then unscrew the T-handle on plug enough to loosen plug. Do not stand in front of end of hose.

Recovered solution will come out with force.

Slowly remove plug from drain hose.

2. Remove the recovery tank dome. Flush the recovery tank out with clean water. Do not use water hotter than 140°F (60°C) to clean tank.

Damage may occur.

3. Clean off the float shut-off system and inspect for free movement of float. The float shut-off system is located in the rear of the recovery tank.

4. Replace the drain plug and secure drain hose in bracket.

5. If machine is to be stored, leave the recovery tank dome off.

RECOVERY

TANK COVER

SOLUTION

TANK COVER

3-11

RECOVERY

TANK DRAIN

SOLUTION

TANK DRAIN

SCEX364 86037160 03/12/07

MAINTENANCE

SERVICE SCHEDULE

Check batteries after charging; add water if necessary

Check pad wear to prevent buildup of chemicals

Check linkages and connectors for wear and damage

Check hoses for wear, blockages, or damage

Clean squeegee; check for adjustment; inspect for wear

Check handles, switches, knobs, domes, and gaskets for damage

Clean out recovery tank

Clean out solution tank; remove and clean screen

Clean outside of all tanks; check for damage

Run vac motor for at least one minute to allow motor to dry

Store with dome off tank to allow the tank to dry

Check scrub deck skirt

Check batteries for corrosion, cracks and evidence of overheating

Check all bearings for noise

Check all gaskets for wear and leakage

Check vac motor carbon brushes

Check brushes for wear; ensure bristles are not damaged

Check linkages for wear and damage

Grease transaxle

Grease wheels and casters

Check squeegee blades for wear and frame for damage

Check overall performance of machine

Clean batteries and terminals

Check parking brake (inspect cables, linkages and pulleys)

Check carbon brushes in all vacuum, brush drive, and propel motors

Blow out dust in motors

Inspect motor commutators

Clean chains, cables and pulleys

Clean pivot points on squeegee and scrub deck linkages

WEEKLY 200

HRS HRS

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

*

SCEX364 86037160 03/12/07

4-1

MAINTENANCE

4

5

1. Batteries

7

2. Rear Squeegee

3. Scrub Brushes

4. Float Shut-Off

5. Solution Strainer

6. Brush Motor

7. Traction Motor

2

8. Circuit Breakers

9. Scrubhead Fixed and Swinging

10. Vacuum Motor

11. Actuator Scrub Deck Up-Down

12. Actuator Scrub Deck In-Out

13. Side Squeegee

8

4-2

SCEX364 86037160 03/12/07

10

13

3

1

11

6

9

12

1. BATTERIES

The batteries provide the power to operate the machine. The batteries require regular maintenance to keep them operating at peak efficiency.

The machine batteries will hold their charge for long periods of time, but they can only be charged a certain number of times. To get the greatest life from the batteries, charge them when their charge level reaches 25% of a full charge. Use a hydrometer to check the charge level.

Do not allow the batteries to remain in a discharged condition for any length of time. Never expose a discharged battery to temperatures below freezing.

Discharged batteries will freeze causing cracked cases. Do not operate the machine if the batteries are in poor condition or if they have a charge level below 25% (specific gravity below 1.155).

Keep all metallic objects off the top of the batteries, as they may cause a short circuit. Replace worn or damaged cables and terminals.

Check the electrolyte level in each battery cell before and after charging the batteries. Never add acid to the batteries, use distilled water. Do not allow water level to fall below the battery plates.

Portions of plates exposed to air will be destroyed.

Do not overfill. Keep plugs firmly in place at all times.

MAINTENANCE

!

CAUTION

When servicing machine, avoid contact with battery acid.

!

WARNING

Batteries emit hydrogen gas. Explosion or fire can result. Keep sparks and open flame away.

Keep covers open when charging.

!

WARNING

Wear eye protection and protective clothing when working with batteries.

!

WARNING

Charge batteries in a well ventilated area.

BATTERY MAINTENANCE

1. When cleaning the batteries, use a solution of baking soda and water. Do not allow the cleaning fluid to enter the battery cells, electrolyte will be neutralized.

2. Maintain the proper electrolyte level in each battery cell. If a cell should accidentally overflow, clean immediately.

3. Wipe off the top of the batteries at least once a week.

4. Test battery condition with a hydrometer at least once a week.

5. Ensure that all connections are tight and all corrosion removed.

6. Every 4 to 6 months, remove the batteries from the machine and clean the battery cases and battery compartment.

SCEX364 86037160 03/12/07

4-3

MAINTENANCE

CHECKING BATTERY SPECIFIC GRAVITY

Use a hydrometer to check the battery specific gravity.

Battery Check

CHECKING GRAVITY

A. Hydrometer

B. Battery

NOTE: Do not take readings immediately after adding distilled water, if the water and acid are not thoroughly mixed, the reading may not be accurate.

Check the hydrometer readings against this chart.

SPECIFIC GRAVITY

@ 80

° F (27°C)

BATTERY CONDITION

TO CHARGE THE BATTERIES

! WARNING

When servicing machine, avoid contact with battery acid.

!

CAUTION



! WARNING

Wear eye protection and protective clothing when working with batteries.

!

WARNING

Charge batteries in a well ventilated area. Leave the battery cover open.

Use a 24 volt, 18 amp maximum output or 25 amp

(depending on the size of the batteries), DC charger which will automatically shut off when the batteries are fully charged.

1. Stop the machine in a clean, well-ventilated area next to the charger.

CHARGED

CHARGED

FOR SAFETY: Before leaving or servicing

NOTE: If the readings are taken when the battery

electrolyte is any temperature other than 80°F machine; stop on level surface, turn off machine and remove key.

(27°C), the reading must be temperature corrected.

3. Raise the battery cover.

To find the corrected specific gravity reading when the temperature of the battery electrolyte is other than 80°F (27°): Add (+) to the specific gravity reading 0.004 (4 points), for each 10°F (6°C) above

80° (27°C).

Subtract (-) from the specific reading 0.004 (4 points), for each 10°F (6°C) below 80°F (27 °C).

4-4

SCEX364 86037160 03/12/07

!

WARNING



4. Check the electrolyte level in each battery cell.

Before charging, add just enough distilled water to cover the plates. After charging is complete, add just enough distilled water to bring up the level to the indicator ring. If the water level is too high before charging, normal expansion rate of the electrolyte may cause an overflow.

Resulting in a loss of battery acid balance and damage the machine.

5. Replace the battery caps, and leave them in place while charging.

6. Unplug the battery connector from the machine.

FOR SAFETY: When charging, connect the charger to the batteries before connecting the charger to the AC wall outlet. Never connect the charger to the AC wall outlet first. Hazardous sparks may result.

7. Plug the charger connector into the battery connector. Connect the charger AC plug to a wall outlet. The charger gauge should indicate that the batteries are charging.

8. When the batteries are fully charged, disconnect the charger from the AC wall outlet, then disconnect the charger from the batteries.

9. Connect the batteries to the machine connector.

10. Check the electrolyte level. It should be up to the indicator ring. If necessary, add distilled water.

11. Lower the battery cover.

SCEX364 86037160 03/12/07

MAINTENANCE

CHANGING BATTERIES

Stop the machine in a clean area next to the charger. Turn off machine.

FOR SAFETY: Before leaving or servicing the machine; stop on level surface, turn off machine and remove key.

1. Raise the battery cover.

2. Disconnect battery pack from machine.

3. Use the proper size open end wrench to disconnect main ground wire first and secure cable terminal away from batteries.

4. Disconnect main positive lead and secure cable terminals away from batteries.

5. Loosen both terminals on each jumper cable and remove one at a time.

6. Prepare a suitable site to place the batteries.

7. Attach suitable battery lifting device and lift batteries from the machine.

! WARNING

Batteries are a potential environmental hazard.

Consult your battery supplier for safe disposal methods.

FRONT OF MACHINE

4-5

MAINTENANCE

2. REAR SQUEEGEE

The front blade allows solution to pass through channels in the blade into the squeegee assembly while maintaining vacuum to provide lift. The front blade has four wear surfaces and can be rotated for extended life. The front blade should not require regular replacement under normal use.

The rear blade wipes the floor to a near dry condition. It is important the rear blade be in good condition to properly do its job. As with the front, each squeegee blade assembly has four wear surfaces for extended service.

Check both the front and rear squeegee blades for damage, wear, and adjustment each day in the prerun check. Change the front blade if it is torn or has an uneven edge. Change the rear blade if it is less than 1/2 the original thickness.

ADJUSTING SQUEEGEE

Adjusting the squeegee is a two-part process. First, the squeegee assembly must have correct pitch in order for the squeegee blade to have the same deflection at each tip as well as the center. The knob on the squeegee linkage controls the pitch adjustment. The second adjustment is the deflection. Knobs on each end of the squeegee control this.

TO REMOVE SQUEEGEE ASSEMBLY

1. With the squeegee in the up position, turn key switch “OFF”.

2. Disconnect vacuum hose from squeegee and loosen both knobs.

3. Pull squeegee assembly rearward from the lifting carrier.

4. Inspect or repair as necessary and reinstall.

TO REPLACE OR ROTATE REAR

SQUEEGEE BLADE

1. With the squeegee in the up position, turn key switch “OFF”.

FOR SAFETY: Before leaving or servicing machine; stop on level surface, turn off machine and remove key.

2. Remove the squeegee assembly from the machine. Unlatch and remove blade retainer strap and remove squeegee blade.

3. Rotate the squeegee to new edge position or replace as required. Each blade has four new edge positions.

4. Install blade on locating pins of squeegee assembly.

5. Install squeegee retainer strap.

6. Fasten and lock latch, adjust latch only tight enough to take up slack in retaining strap.

4-6

SCEX364 86037160 03/12/07

TO ADJUST SQUEEGEE PITCH

1. Choose a smooth, level surface. Turn “ON” the key switch. Lower the squeegee and drive forward at least 2 feet (60cm.).

2. With the squeegee down, stop the machine. Do not allow machine to roll back.

FOR SAFETY: Before leaving or servicing the machine; stop on level surface, turn off machine and remove key.

3. Determine the differences, if any, in deflection of the squeegee blade between each end and the middle. Proper adjustment is obtained when deflection is equal all the way across the squeegee blade. The bubble level should also indicate when the squeegee is adjusted properly. When the air bubble is in the center of the vial, the deflection should be even across the squeegee blade.

4. To decrease the deflection of the squeegee blade at the ends, tighten knob near the squeegee center. To increase the deflection at the ends of the squeegee assembly, loosen knob.

5. Check the deflection of the squeegee blades again. Repeat steps 1 through 4 until the deflection is equal across the entire rear squeegee blade.

MAINTENANCE

TO ADJUST AMOUNT OF REAR

SQUEEGEE DEFLECTION

1. Choose a smooth, level surface. Lower the squeegee and drive forward at least 2 feet

(60cm).


FOR SAFETY: Before leaving or servicing machine; stop on level surface, turn off machine

and remove key.

3. Observe the amount of squeegee deflection. It should deflect 3/8 in. (9.5mm) across the entire width of the squeegee.

4. To increase the squeegee deflection, turn the 2 knobs at the squeegee ends counter-clockwise.

To decrease the deflection, turn the knobs clockwise.

NOTE: The deflection should be consistent along the length of the squeegee. If the deflection varies from end to end the knobs can be adjusted independently to correct the variation.

5. Turn on the key switch. Raise, then lower squeegee assembly. Drive forward at least

2 feet (60cm).

6. Repeat steps 2 through 4 until deflection of

3/8 in. (9.5mm) is reached.

SQUEEGEE DEFLECTION

CORRECT

NOT ENOUGH

TOO MUCH

SIDE VIEW OF SQUEEGEE BLADE

SCEX364 86037160 03/12/07

4-7

MAINTENANCE

3. SCRUB BRUSHES

There are four different types of brushes available to cover applications from cleaning heavily soiled floors to polishing. A pad driver is also available to take advantage of the many cleaning pads on the market.

Please refer to the following to assist in selecting the proper brush or pad for the work at hand.

UNCOATED FLOORS

Aggressive Grit is a nylon fiber impregnated with silicone carbide grit. It grinds away stain, soil, and removes surface material.

Mild Grit is a less aggressive silicone carbide grit suitable for cleaning medium soil conditions.

Advantages are faster ground speed than nylon bristles on light solid applications.

Polypropylene is a general-purpose scrub brush with stiff bristles. Polypropylene works well for maintaining concrete, wood and tile floors.

FINISHED FLOORS

Nylon bristles are used in a variety of applications on coated or uncoated surfaces.

White Pads (Polishing) are used for dry polishing to achieve a high-gloss appearance, or surface washing on highly polished or burnished floors.

Red Pads (Buffing) are used for light-duty scrubbing. When used with a mild detergent they will provide surface cleaning without removing the finish.

Blue Pads (Scrubbing) are used for heavy-duty scrubbing and light stripping. The blue pads remove less finish than brown stripping pads, yet will remove black marks, stains and dirt.

Black Pads (Stripping) are used for easy and complete removal of old floor waxes/finishes. They will quickly remove ground in dirt, black heel marks, and spills. When used with the proper stripper, this pad leaves the floor clean and ready for finishing.

The scrub brushes should be checked before each days work for wire, string, wear and damage.

4-8

SCEX364 86037160 03/12/07

REPLACING OR INSTALLING SCRUB

BRUSHES

1. With the scrub deck up, turn “OFF” the machine.

FOR SAFETY: Before leaving or servicing the machine; stop on level surface, turn OFF machine and remove key.

2. Lift the appropriate brush release access cover.

3. Locate release lever on top of brush or pad driver. Rotate release lever counter-clockwise and the brush/pad driver will release and drop down.

4. To reinstall, center the brush driver under the brush drive hub. Raise until it contacts brush driver assembly. Turn clockwise until release lever plate locks into position.

NOTE: Check that release plate is completely closed and pad/brush is securely attached. Damage to driver or brush could occur.

4. RECOVERY TANK FLOAT SHUT-OFF

When water is no longer being vacuumed from the floor and the vacuum fan is operating, the ball float has engaged. The vacuum motor will not vacuum water with recovery tank full. The recovery tank must be drained.

1. The float shut-off screen can be cleaned in or out of the machine.

2. To clean the float shut-off while it is inside the machine wipe material off screen then rinse.

Check that the ball is also clean and moves freely.

3. To remove the float shut-off, grasp the screen with one hand and the connected tube with the other. Tilt and pull the float screen assembly to pull it off the barb on the tube.

To install, place one hand on the tube, and then tilt and push the float screen assembly over the barb on the tube.

The solution strainer is located in front of the left front wheel. The solution strainer protects the solenoid valve from debris. If there is little or no solution flow to the ground, check the strainer for debris. Drain the solution tank and clean the solution strainer. To remove the strainer, turn the bottom part of the strainer counterclockwise until the bottom is separated. Clean out the debris from the wire mesh and re-assemble. Make sure the O-ring gasket is in place when re-assembled.

!

WARNING

Do not use a pressure washer to clean around the brush motors. Use tap pressure only.

CHANGING BRUSH MOTORS

1. With the scrub deck in the up position, disconnect brush motor wiring connector from harness.

2. Remove scrub brushes or pad drivers.

3. Remove retaining bolt, lock washer, flat washer and star drive from brush motor shaft.

4. Remove 4 brush motor mounting bolts located under scrub deck.

5. Remove brush motor.

6. Reverse steps to install.

MAINTENANCE

BRUSH MOTOR CARBON BRUSH

REPLACEMENT

1. Remove the cover from the top of the motor by removing the three screws.

2. Note the alignment mark on motor barrel to motor cap. Remove three bolts.

3. Remove end cap with brushes from motor.

NOTE: Motors contain two wave washers in cap.

Do not lose these.

4. Install the new end cap with brushes and realign with scribe marks on motor barrel. Reinstall the three attach bolts from cap into base.

5. Maintain alignment between motor barrel base and cap.

6. Install the cover on top of the motor with the three screws.

SCEX364 86037160 03/12/07

4-9

MAINTENANCE

!

WARNING

Do not use a pressure washer to clean

around the motors. Use tap pressure only.

TRACTION MOTOR CARBON BRUSH

REPLACEMENT

FOR SAFETY: Before leaving or servicing machine, stop on a level surface, turn off machine and remove key.

1. Disconnect batteries from machine.

2. Disconnect the electrical connection to the traction motor.

3. Remove brush cap.

4. Release brush from spring tension. Remove screw connecting brush wire lead to brush holder. Clean brush holder to insure free movement.

5. Install new brush and reinstall connecting screw and lead.

6. When all new brushes are installed. Place all in retracted position, held into brush holder by spring tension.

7. Carefully replace brush cap.

4-10

Circuit breakers interrupt the flow of power in the event of an electrical overload. When a circuit breaker is tripped, reset it by pressing the exposed button. If a circuit breaker continues to trip, the cause of the electrical overload should be found and corrected.

20 Amp. Protects the left scrub brush motor.

20 Amp. Protects the center scrub brush motor.

20 Amp. Protects the swinging scrub brush motor.

25 Amp. Protects the vacuum motor.

25 Amp. Protects the propel

motor.

3 Amp. Protects the machine controls.

Contain the water in the deck area. The skirt will flex over uneven floors and also as the brush or pad wears.

SCEX364 86037160 03/12/07

10. VACUUM MOTOR

(Refer to the Vacuum Group in the parts section of manual)

!

WARNING

Do not use a pressure washer to clean around the vacuum motors. Use tap pressure only. Care must be taken so that water is not directed into vacuum motor air intakes.

CHANGING VACUUM MOTOR

1. Remove side cover.

2. Disconnect electrical connector to the vacuum motor.

3. Loosen clamp and disconnect hose from vacuum intake.

4. Remove vacuum motor mounting bracket bolts, which are located under frame.

5. Remove vacuum motor and mounting bracket assembly.


Vacuum Motor Carbon Brushes Replacement (Windsor)

End Cap

Carbon

Brushes

Carbon

Brushes

MAINTENANCE

Vacuum Motor Carbon Brushes Replacement (Ametek)

End Cap

If armature commutator is grooved, extremely pitted or not concentric, the motor will need to be replaced or sent to a qualified service center.

Note:

Place stop in groove.

Important:

These brushes wear quicker as the length shortens due to increased heat. Spring inside brush housing will damage motor if brushes are allowed to wear away completely.

If armature commutator is grooved, extremely pitted or not concentric, the motor will need to be replaced or sent to a qualified service center.

3/8 (9.5mm)

Periodically check the length of the carbon brushes.

Replace both carbon brushes when either is less than

3/8" (9.5mm) long.

Important:

These brushes wear quicker as the length shortens due to increased heat. Spring inside brush housing will damage motor if brushes are allowed to wear away completely.

3

8

[9.5mm]

Periodically check the length of the carbon brushes.

Replace both carbon brushes when either is less than

3/8" (9.5mm) long.

SCEX364 86037160 03/12/07

4-11

MAINTENANCE

11. ACTUATOR SCRUB DECK UP-DOWN

REMOVAL/REPLACEMENT

FOR SAFETY: Before leaving or servicing machine, stop on a level surface, turn off machine and set parking brake (If option is

installed).

1. Remove front cover.

2. Remove clevis pin and rue ring from lower bracket of actuator; do not allow actuator barrel to rotate.

3. Disconnect actuator from wiring harness.

4. Remove upper clevis pin and rue ring from actuator bracket.


SCRUB DECK UP-DOWN ACTUATOR

ADJUSTMENT

The actuator will need to be adjusted when replaced.

To adjust the actuator:

1. While holding actuator barrel to prevent it from spinning, apply power to the actuator such that it is fully extended. Positive power to white wire, and negative/ground to black. Limit switch within actuator will stop it.

2. Turn barrel out one or more full turns to assure that when it is retracted it will not bind against itself.

3. While holding actuator barrel to prevent it from spinning, apply power to the actuator such that it is fully retracted. Positive power to black wire, and negative/ground to white wire. Limit switch within actuator will stop it.

4. With actuator fully retracted, turn barrel in until it touches the base of the threaded shaft.

5. At the bottomed out position, turn the barrel out

1 1/2 turns, then enough more to allow connection to lift linkage.

6. Connect actuator to lift linkage.

7. Check travel of actuator during operation.

12. ACTUATOR SCRUB DECK IN-OUT

REMOVAL/REPLACEMENT

FOR SAFETY: Before leaving or servicing machine, stop on a level surface, turn off machine and set parking brake (If option is

installed).

1. Remove front cover.

2. Swing the deck to the fully open position.

This will align the access holes in the deck plates so that the clevis pin can be removed.

3. Remove the clevis pin and rue ring from both ends of the actuator.

4. Disconnect actuator from wiring harness.


SCRUB DECK IN-OUT ACTUATOR

ADJUSTMENT

The actuator will need to be adjusted when replaced.

To adjust the actuator:

1. While holding actuator barrel to prevent it from spinning, apply power to the actuator such that it is fully extended. Positive power to white wire, and negative/ground to black. Limit switch within actuator will stop it.

2. Turn barrel out one or more full turns to assure that when it is retracted it will not bind against itself.

3. While holding actuator barrel to prevent it from spinning, apply power to the actuator such that it is fully retracted. Positive power to black wire, and negative/ground to white wire. Limit switch within actuator will stop it.

4. With actuator fully retracted, turn barrel in until it touches the base of the threaded shaft.

5. At the bottomed out position, turn the barrel out

1/2 of a turn, then enough more to allow connection to linkage.

6. Connect actuator to linkage.

7. Check travel of actuator during operation.

4-12

SCEX364 86037160 03/12/07

13. FRONT SQUEEGEE

The front blade allows solution to pass through channels in the blade into the squeegee assembly while maintaining vacuum to provide lift. The front blade has two wear surfaces and can be rotated for extended life. The front blade should not require regular replacement under normal use.

The rear blade wipes the floor to a near dry condition. It is important the rear blade be in good condition to properly do its job. As with the front, each squeegee blade assembly has two wear surfaces for extended service.

Check both the front and rear squeegee blades for damage, wear, and adjustment each day in the prerun check. Change the front blade if it is torn or has an uneven edge. Change the rear blade if it is less than 1/2 the original thickness.

ADJUSTING SQUEEGEE

The squeegee assembly must have correct deflection at each tip as well as the center. The knobs on the squeegee linkage control the adjustment.

TO REMOVE SQUEEGEE ASSEMBLY

1. With the squeegee and deck in the up position, and the swinging deck in the out position, turn key switch “OFF”.

2. Disconnect vacuum hose from squeegee and loosen both mounting knobs.

3. Pull squeegee assembly rearward from the lifting carrier.

4. Inspect or repair as necessary and reinstall.

MAINTENANCE

TO REPLACE OR ROTATE REAR

SQUEEGEE BLADE


FOR SAFETY: Before leaving or servicing machine; stop on level surface, turn off machine and remove key.

2. Remove the squeegee assembly from the machine. Unscrew the retaining nuts and remove blade retainer strap and remove squeegee blade.

3. Rotate the squeegee to new edge position or replace as required. Each blade has two edge positions.

4. Install blade on locating pins of squeegee assembly.

5. Install squeegee retainer strap.

6. Fasten only tight enough to take up slack in retaining strap.

TO REPLACE OR ROTATE FRONT

SQUEEGEE BLADE


2. Remove the squeegee from the machine.

Remove retaining nuts then remove the retainer strap and squeegee blade.

3. Rotate the squeegee to new edge position or replace as required. Each blade has two edge positions. When installing the front blade, tighten the center nut first. Insure that the retainer strap is pressed against the blade before tightening the outer nuts.

SCEX364 86037160 03/12/07

4-13

MAINTENANCE

TO ADJUST FRONT SQUEEGEE

DEFLECTION

1. Choose a smooth, level surface. Lower the front squeegee and deck and drive forward at least 2 feet (60cm) until the desired brush pressure is obtained.


FOR SAFETY: Before leaving or servicing machine; stop on level surface, turn off machine

and remove key.

3. Observe the amount of squeegee deflection. It should deflect 1/4 in. (6.25mm) across the entire width of the squeegee.

4. To increase the squeegee deflection, loosen the two knobs on the linkage and lower the squeegee and bracket, then retighten. To decrease the deflection, loosen the two knobs on the linkage and raise the squeegee and bracket, then retighten.

5. Turn on the key switch. Raise, then lower squeegee and deck assembly. Drive forward at least 2 feet (60cm) until the desired brush pressure is obtained.

6. Repeat steps 2 through 4 until deflection of

1/4 in. (6.25mm) is reached.

SQUEEGEE DEFLECTION

CORRECT

NOT ENOUGH

TOO MUCH

SIDE VIEW OF SQUEEGEE BLADE

4-14

SCEX364 86037160 03/12/07

MAINTENANCE

RECOMMENDED GREASING:

1-2 strokes of Mobiltemp

®

78 or compatible claybased or calcium-based grease.

SCEX364 86037160 03/12/07

4-15

MACHINE TROUBLESHOOTING

PROBLEM CAUSE SOLUTION

Squeegee out of adjustment Adjust squeegee Poor or no water pick-up on either squeegee

Debris caught on squeegee Remove debris

Worn squeegee blades

Vacuum hose clogged

Rotate or replace squeegee blades

Clear obstruction from hose

Vacuum hose disconnected from squeegee or recovery tank

Vacuum hose damaged

Recovery tank not sealed

Reconnect vacuum hose

Foam filling recovery tank

Recovery tank full

Replace vacuum hose

Place recovery tank dome on tank. Replace damaged gaskets.

Empty recovery tank

Use less or different detergent

Use defoamer

Drain recovery tank Vacuum motor does not run, or runs slowly

Poor scrubbing performance

Brush motors do not run, or runs slowly

Recovery tank float system dirty

Circuit breaker tripped

Loose connection

Faulty vacuum switch

Worn vacuum motor brushes

Debris caught in scrub brushes

Worn brushes or pads

Improper detergent, brush or pad used

Low scrub brush down pressure

Low battery charge

Circuit breaker(s) tripped

Clean float system

Reset circuit breaker

Check motor wires and connections

Replace switch

Replace brushes, check commutator

Remove debris

Replace brushes or pads

Contact equipment or application specialist

Increase brush pressure

Charge batteries

Reset circuit breaker(s)

Loose connection Check motor wires and connection

Faulty brush motor contactor Replace contactor

Worn brush motor brushes Replace brushes, check commutator

4-16

SCEX364 86037160 03/12/07

MACHINE TROUBLESHOOTING

PROBLEM CAUSE

Little or no solution flow to the floor Solution tank empty

Solution flow turned off or set too low

Solution strainer plugged

Solution hoses obstructed

SOLUTION

Fill solution tank

Turn on or increase flow setting

Clean solution strainer

Clear obstruction from hose

No power to machine

Little or no propel

Uneven scrubbing or brush wear

Solution solenoid valve obstructed or stuck

Vent hole in solution tank lid obstructed

Battery disconnected

Clean or replace

Clear obstruction from vent hole

Check all battery cable connections

Emergency shut-off activated Reset

Battery connections corroded Clean connections

Faulty main contactor

Faulty key switch

Replace contactor

Replace switch

Low battery charge Charge batteries

Wheels spin

Controller overheated

Decrease brush pressure

Allow cool down period

Adjust brush shroud if needed

Loose connection Check motor wires and connection

Debris caught in deck linkage Remove debris

Worn or damaged deck linkage Replace worn or damaged parts

SCEX364 86037160 03/12/07

4-17

CONTROL HANDLE

1

10

6

3

5

4

2

7

9

11

8

5-1 SCEX364 86037160 03/12/07

CONTROL HANDLE

REF PART NO. PRV NO. QTY DESCRIPTION

1 86238730 38307 1 HANDLE,

2 86257230 730125 2 SWITCH, SPST MOM NO W/LEVER

3 86254920 730153 2 SPRING, COMP .240D X 1.25 X .018

5

7

8

86277070

86277060

86277050

10 86004120

11 86004130

70784

6 86240990 41431

70783

70782

9 86238740 38308

38312

38313

2

4

4

-

-

SCR, 4-40 X 5/8 PPHMS

2 HOUSING,

SCR, 8-32 X 7/8 PHTC TYPE 23

SCR, 5/16-18 X 3/4 SHCS NP

1 HANDLE,

PROPEL HANDLE ASM, LEFT

PROPEL HANDLE ASM, RIGHT

SERIAL NO.

FROM NOTES:

SERVICE ONLY

SERVICE ONLY

SCEX364 86037160 03/12/07 5-2

COVER (FRONT) & TANK MOUNT

3

2

1

4

5

6

5-3 SCEX364 86037160 03/12/07

COVER (FRONT) & TANK MOUNT

REF PART NO. PRV NO. QTY

1 86070150 140574 1

DESCRIPTION

BRACKET, TANK MOUNT 24V

2 86010670 87029 5 WASHER, 5/16 FLAT SS

3 86276780 70728

4 86062620 27976

5 86004790 48012

6 86276380 70639

5

1

2

4

SCR, 5/16-18 X 3/4 HHCS SS

COVER, FRONT SQZ PLAY 24V

KNOB, 5/16-18 4 PRONG

SCR, 5/16-18 X 1.25 SSSCU

SERIAL NO.

FROM NOTES:

SCEX364 86037160 03/12/07 5-4

5-5

COVER (TOP) & TANK MOUNT

3

5

7

9

8

10

3

2

4

11

3

5

3

6

1

SCEX364 86037160 04/12/07


1 86062540 27926 1

DESCRIPTION

COVER, TOP 24V GRY

2 86271840 57285

3 86010670 87029

4 86239630 41429

3 NUT, 5/16-18 HEX NYLOCK THIN SS

10 WASHER, 5/16 FLAT SS

1 HINGE, COVER TO TANK

5 86276780 70728

6 86073700 140484

4 SCR, 5/16-18 X 3/4 HHCS SS

1 BRACKET, TANK LEFT

7 86069630 140485

8 86233390 80887

9 86271870 57290

10 86276490 70670

- 86292630

11 86276780

-

-

1

1

1

3

1

3

BRACKET, TANK RIGHT

CLAMP, 7/8 DIA “P” CUSHIONED

NUT, 1/4-20 HEX NYLOCK THIN SS

SCR, 5/16-18 X 5/8 HHCS SS

NET, CARGO

SCR, 5/16-18 X 3/4 HHCS SS

COVER (TOP) & TANK MOUNT

SERIAL NO.

FROM NOTES:

NOT SHOWN

SCEX364 86037160 09/30/11 5-6

DECAL

1

5-7 SCEX364 86037160 03/12/07

6

5

2

4

3

7


1 86243560 500573 1

DESCRIPTION

LABEL, CUTTER RIGHT

2 86243880 500690 1 LABEL, ELEC. PANEL SQZ PLAY

3 86243530 500565

4 86243600 500578

5 86243550 500572

6 86243180 500479

7 86004970 50990

1

1

1

1

1

LABEL, ELEC. PANEL. LOWER 24V

LABEL, SQUEEGEE LEVER

LABEL, CUTTER LEFT

LABEL, SOLUTION FILL 24V

LABEL, WINDSOR LOGO DOMED

DECAL

SERIAL NO.

FROM NOTES:

SCEX364 86037160 03/12/07 5-8

ELECTRICAL PANEL

2

1

45

3

47

48

37

40

27

29

38

39

22

DETAIL 'A'

32

13

33

24

7

30

42

43

26

25

31

41

23

34

4

5

12

19

28

32

20

10

18

11

8

9

6

24

DETAIL 'A'

14

15

44

16

36

9

49

35

17

21

5-9 SCEX364 86037160 03/12/07

17

18

19

20

13

14

15

16

21


1

2

3

4

86276290

86294250

86007140

86242110

70626

-

72130

48088

7

7

2

2

DESCRIPTION

SCR, #10 X 3/4 PPHST HI-LO BLK

WASHER, .19 ID X .5 X .09TK BLK

SWITCH, SPST 2-POSITION ROCKER

KNOB, .90 OD X .25 COLLET

5 86008900 80845

6 86082580 62994

7 86237800 35261

8 86279300 87134

9 86273990 70067

10 86001910 14606

11 86298280 -

12 86007170 72159

5

1

1

3

1

BOOT, SEAL-PUSH BUTTON 7/16-28

PLATE, ELEC. PANEL CUTTER 36”

GASKET, ELEC PLATE 24V

10 WASHER, #6 LOCK

14 SCR, 6-32 X 3/8 PPHMS

4 BREAKER, 30A 50VDC CIRCUIT

BRKR, CIRCUIT, 20A

SWITCH KEY TWO POSITION

86006420

86005700

86279480

86271080

86010760

86082820

86254440

86002950

86270850

67393

57104

87166

57117

87142

66353

73734

27695

57026

2 RELAY, 24VDC 100A

4 NUT10-32 W/STAR WASHER PLTD

4 WASHER, 5/16 EXT LOCK PLTD

4 NUT, 5/16-24 HEX PLTD

4 WASHER, .344 X .69 X .066 FLAT PLT

1 PLATE, ELECT. PANEL, BACK

2 SPACER, .166 ID X .313 OD X .375 L AL

1 CONTROLLER, 24VDC PROPEL MOTOR

2 NUT, 8-32 HEX NYLOCK

23

24

25

26

27

28

86276880

86255900

86255910

86006850

86005710

86273910

70751

73538

73659

70393

57105

70045

29 86253630 73987

30 86005520 54145

31 86002000 14717

32 86271870 57290

33

34

86257030

86002010

72168

14942

36 86279020 66335

37 86279020 87026

38 86279600 87187

39

40

86276250

86271790

70615

57256

2 SCR, 1/4-20 X 3/8 HHCS SS

4 STANDOFF, 6-32 x 1.0 HEX NYL

2 STANDOFF, 1/4-20 X 1.0 HEX INS

2 SET SCR, 1/4-20 X 1.25 L

2 NUT, 1/4-20 HEX W/STAR WASHER

2 SCR, 8-32 X 1 PPHMS

1 SHUNT, DC AMM. 25 AMP, 50MV

1 METER, 24V BATTERY CHARGE LEVEL

1 BREAKER, 3 AMP


1 SWITCH, MOMENTARY, DPST

1 BOOT, 3/8 CIRCUIT BREAKER

1 POTENTIOMETER, 50K OHMS

2 WASHER, #6 LOCK EXT STAR SS

2 WASHER, #6 FLAT BRASS

2 SCR, 6-32 X 3/8 SRHMS BR

2 NUT, 6-32 HEX BRASS

42 86237830 35264

43 86255890 730164

44 86005530 54154

45

45

46

47

86257080

86267340

86267360

86246940

72178

880269

880271

54156

48 86007210 72165

49 86238030 36235

1 GASKET, AMP METER

2 STANDOFF, 6-32 X 1.0 HEX NYL

1 METER, 12-48 VDC LED HOUR

1 SWITCH, DPDT ROCKER W/PADDLE

2 WIRE, 22” RED/18 76040 X 76075

1 WIRE, 14” BLK/18 76011 X 76040

1 METER, 0-50AMP DC

1 SWITCH, DPDT 3-POSITION ROCKER

3 GASKET, SWITCH CARLING

SCEX364 86037160 08/09/12

ELECTRICAL PANEL

SERIAL NO.

FROM

NOTES:

SERVICE ONLY

SERVICE ONLY

NOT SHOWN

NOT SHOWN

5-10

LIFT HANDLE

6

1

7

9

4

2 1

8

5

3

5-11 SCEX364 86037160 03/12/07

LIFT HANDLE


1 86010670 87029 5

DESCRIPTION

WASHER, 5/16 FLAT SS

2 86271840 57285

3 86066860 140537

4 86238360 36215

1

1

1


BAR, SQG LIFT SWING

GRIP, 3/16 X 1.0 ORANGE

5 86259400 87205

6 86082390 62961

7 86276780 70728

8 86228840 09124

9 86006930 70514

1 WASHER, THRUST .51ID X 1OD BRO

1 PLATE, LEVER NOTCH 24V DLX

4 SCR, 5/16-18 X 3/4 HHCS SS

1 BEARING, FLANGED .314 ID X .502 OD

1 SCR, 5/16-18 X 1.00 BSHCS SS

SERIAL NO.

FROM NOTES:

SCEX364 86037160 03/12/07 5-12

LIFT HANDLE LINKAGE

1

17

2

5

3

4

16

8

9

6 15

14

13

12 10

11

6

7

5-13 SCEX364 86037160 03/12/07

LIFT HANDLE LINKAGE


13 86276920 70755 2

DESCRIPTION

SCR, 3/8-16 X 1 HHCS SS NP

14 86238430 36191

15 86276780 70728

16 86010670 87029

17 86082270 62946

18 86010630 87013

1

4

4

1

2

GROMMET, 1.00ID 3/16 GRIP

SCR, 5/16-18 X 3/4 HHCS SS


PLATE, PIVOT

WASHER, 1/4ID X 5/8OD SS

19 86273820 70019

20 86069610 140482

21 86271870 57290

22 86009560 82053

23 86005630 57022

24 86077480 51365

25 86003240 27942

26 86008650 80604

27 86228900 09138

28 86259400 87205

29 86278910 87003

1

1

1

1

1

2

SCR, 1/4-20 X 1.25 HHCS SS

BRACKET, SCRUB DECK PIVOT 24V


1 PIN, CLEVIS 1/4” X 5/8” PLTD


1 LINK, SQG LIFT FIXED

1 CABLE, .125 X 26.5 0707 SS LB E-E

1 COTTER, 1/4” RING

BEARING, FLANGED .252ID X .503OD

WASHER, THRUST .51ID X 1OD BRO

WASHER, 3/8 ID X 7/8 OD SS

SERIAL NO.

FROM NOTES:

SCEX364 86037160 03/12/07 5-14

RECOVERY TANK

22

21

12

11

7

19

1

2

3

4

5

24

23

20

18

5-15

6

8

7

10

12

17

12

16

15

4

11

25

9

11

11

26

11

26

12

13

14

SCEX364 86037160 01/22/13


1 86274220 70134 1

DESCRIPTION

SCR, 6-32 X 5/8 PPHMS SS

2 86003340 28062 1 DOME, 13 X 11

4 86246080 51368

5 86014810 -

6 86032540 75371

7 86276290 70626

8 86001190 140133

9 86089630 78490

1 LANYARD, 18.0 W/ LOOP & EYE

1 NUT, 6-32 ACORN SS

1 TANK, RECOVERY 24V

5 SCR, #10 X 3/4 PPHST HI-LO BLK

1 BRACKET, RECOVERY HOSE MTG

1 TUBE, 1.5 PVC X 24.0

10 86237650 35219

11 86372080 -

12 86002400 20064

5 GASKET, 1-1/2 COMPRESSION

5 NUT, 1.5 SLIP JOINT

4 CLAMP, 2.0” WORM GEAR X .312W

13 86004180 39315

14 86002840 27282

1 HOSE, 1.5 BLK VAC X 28”

1 CUFF, 1.5 SLIP X 1.5 HOSE

15 86006240 66227 1 PLUG, DRAIN HOSE

16 86004450 40019 1 HOSEBARB, 1.5 DOUBLE MCHD

17 86004260 39472 1 HOSE, 1.5 X 24.0 DRAIN

18 86271870 57290

19 86075540 27941

20 86069780 140511

21 86010630 87013

22 86273810 70018

23 86236410 34394

24 86257860 78390


1 COVER, VACUUM HOSE

1 BRACKET, VAC INTAKE

2 WASHER, 1/4ID X 5/8OD SS

2 SCR, 1/4-20 X 1 HHCS SS

1 FLOAT, VAC SHUT OFF

1 TUBE, 1.5 WASTE

26 86089640 78494 2 TUBE, 1.50DX.070W2.80L PVC

RECOVERY TANK

SERIAL NO.

FROM NOTES:

SCEX364 86037160 01/22/13 5-16

SCRUB BRUSH/PAD DRIVER

3

9

8

4

6

5

7

5

1

9

8

4

6

5-17 SCEX364 86037160 03/12/07

7

5

2A

2B

2C

1 86000170 02400

2A 86000180 02401

2B 86000190 02402

2C 86000200 02404

3 86005070 51284

4 86276590 70695

5 86276580 70694

6 86276600 70696

7 86007910 73817

8 86007280 730011

9 86005940 62852

SCRUB BRUSH/PAD DRIVER

DESCRIPTION

2 PAD DRIVER, 12” SD

2 BRUSH, 12” POLYPROPYLENE SD

2 BRUSH, 12” NYLON SD

2 BRUSH, 12” NYLON POLISH SD

1 LOCK, PAD CENTER SNAP, TWO STEP

3 SCR, 12-24 X 1.0 PPHMS SS

4 SCR, 8-32 X 3/4 PTHMS

3 SCR, 10-32 X 3/4 PTHMS

1 SPRING, EX .31 D X 2.0 L X .03 W SS

1 SOCKET, DRIVE BRUSH

1 PLATE, BRUSH RELEASE

SERIAL NO.

FROM NOTES:

SCEX364 86037160 03/12/07 5-18

SCRUB DECK MOTORS

1

2

7

8

3

4

6

5

9

10

A 11

A TORQUE TO 84.0 IN/LBS

5-19 SCEX364 86037160 03/12/07

SCRUB DECK MOTORS


1 86361810

2

3

4

5

6

86092450

86010790

86276970

86279640

86279530

-

34400

87163

70774

87213

87173

7 86004810 48040

8 86003420 29220

9 86279630 87212

10 86279130 87083

11 86007020 70673

DESCRIPTION

2 MOTOR ASM, 36VDC 300RPM GEAR

1 FRAME, SQZ PLAY ASM L

8 WASHER, 3/8 SPLIT LOCK PLTD

8 SCR, 3/8-16 X 3/4 HHCS SS

2 WASHER, .78ID X 1.63OD X .25T PLTD

4 WASHER, .77 X 1.31 FLAT SS

2 KEY, 1/4 SQ. X 1.00

2 DRIVER, BRUSH SD



2 SCR, 5/16-18 X 1.25 HHCS SS

SERIAL NO.

FROM NOTES:

*(1)

SERVICE ONLY

SUPPLIED W/ MTR

SCEX364 86037160 03/12/07 5-20

SCRUBDECK RIGHT FRAME

25

1

2

24

5-21

23

3

2

7

4

5

16

17

18

19

A

20

21

22

14

15

13

SCEX364 86037160 03/12/07

6

26

9

26

10

8

11

12

A TORQUE TO 84.0 IN/LBS

SCRUBDECK RIGHT FRAME


1 86361810

4

5

7

8

86233560

86234820

86277150

86253980

-

80805

27977

70797

730201

10 86011020 89202

13 86271840 57285

14 86010790 87163

15 86276920 70755

16 86279640 87213

17 86279530 87173

DESCRIPTION

1 MOTOR ASM, 36VDC 300RPM GEAR

2 CLIP, TREE .19 HOLE FLAT HEAD

1 COVER, BRUSH RELEASE 4.25 X 2.47

2 SCR, 5/16-18 X 2.0 BSHCS SS

1 SKIRT, 3.5 X 34 EXT

2 WHEEL, 3” DIA CUSHION RUBBER

11 86087990 730185 1 STRAP, SKIRT LEFT

12 86274070 70086 6 SCR, 10-24 X 1/2 PPHMS SS



4 SCR, 3/8-16 X 1 HHCS SS NP


2 WASHER, .77 X 1.31 FLAT SS

SERIAL NO.

FROM NOTES:

*(1)

SUPPLIED W/

MTR 18 86004810 48040 1 KEY, 1/4 SQ. X 1.00

19 86003420 29220 1 DRIVER, BRUSH SD

20 86279630 87212 1

WASHER, .344ID X 1.13OD X .09T

PLTD

21 86279130 87083

22 86007020 70673


1 SCR, 5/16-18 X 1.25 HHCS SS

23

24

25

86092440

86271900

86279930

34399

57294

29277

26 86010670 87029

1 FRAME, SQZ PLAY ASM RIGHT

6 NUT, 10-24 HEX NYLOCK THIN SS

1 DUCT, 1/2 ID SPLT FLX X 16"


SCEX364 86037160 03/12/07 5-22

SCRUBDECK LEFT FRAME

12

21

19

20

15

17

16

19

18

3

14

13

1

3

10

9

8

5

1

2

3

4

6

7

11

5-23 SCEX364 86037160 03/12/07

SCRUBDECK LEFT FRAME


1 86008670 80606 2

DESCRIPTION

COTTER, 3/8” RING

2 86070290 140609 1 BRKT, ACTUATOR MOUNT

3 86271840 57285

4 86014670 -

5 86231280 14400

6 86233560 80805

7 86234820 27977

6

1

3

4

2


ACTUATOR, 24V 4.9 STROKE DBLS

BUSHING, .377ID X .627 OD X .63

CLIP, TREE .19 HOLE FLAT HEAD

COVER, BRUSH RELEASE 4.25 X 2.47

8 86272530 66393

9 86272520 66392

10 86253970 730200

11 86087980 730184

1 PIN, CLEVIS 3/8 X 3.00


1 SKIRT, 3.5 X 40 EXT

1 STRAP, SKIRT RIGHT

12 86274070 70086

13 86271900 57294

14 86070390 140630

8 SCR, 10-24 X 1/2 PPHMS SS


1 BRKT, BUMPER WHEEL MOUNT

15 86011020 89202 1 WHEEL, 3” DIA CUSHION RUBBER

16 86001350 140390 1 BUSHING, SPANNER .435 X 1.10

17 86277150 70797 1 SCR, 5/16-18 X 2 BSHCS

18 86271950 57300

19 86256500 80649

20 86010670 87029

21 86254930 730181

1 NUT, 5/16-18 HEX COUPLING SS

2 STUD, BALL GAS SPRING


1 SPRING, GAS 9.6 300 NEWTONS

SERIAL NO.

FROM NOTES:

SCEX364 86037160 07/16/08 5-24

SCRUBDECK

5

6

4

2

1

3

5-25

8

7

SCEX364 86037160 03/12/07

SCRUBDECK


1 86070360 140620 1

DESCRIPTION

BRKT, SQZ PLAY SLIDER

2 86228900 09138 4 BEARING, FLANGED .252 ID X .503 OD

3 86070260 140606

4 86259420 87232

5 86006930 70514

1

2

BRKT, SIDE ACTUATOR

14 WASHER, THRUST .51 ID X 1 OD BRO

SCR, 5/16-18 X 1.00 BSHCS SS

6 86228840 09124

7 86271870 57290

8 86271840 57285

2 BEARING, FLANGED .314 ID X .502 OD



SERIAL NO.

FROM NOTES:

SCEX364 86037160 03/12/07 5-26

SCRUBDECK LINKAGE

1

2

3

4 5

6

12

7

8

11

9

10

5-27 SCEX364 86037160 03/12/07



1 86076170 36224

2 86070280 140608

3 86076160 36223

4 86271870 57290

5 86076150 36222

1

1

1

4

1

DESCRIPTION

GUIDE, SQZ PLAY DECK RR

BRKT, DECK LINKAGE RIGHT

GUIDE, SQZ PLAY DECK RL


GUIDE, SQZ PLAY DECK LL

6 86259410 87206

7 86070270 140607

8 86076140 36221

9 86010630 87013

10 86273740 70010

11 86271840 57285

12 86228920 09140

16 WASHER, THRUST .51 ID X 10 D X .063

1

1

8

4

8

4

BRKT, DECK LINKAGE LEFT

GUIDE, SQZ PLAY DECK LR

WASHER, 1/4 ID X 5/8OD SS

SCR, 1/4-20 X 1.5 HHCS SS


BEARING, .252 ID X .503 OD X 1.0

SERIAL NO.

FROM NOTES:

SCEX364 86037160 03/12/07 5-28


2

7

8

9

11

10

6

5

1

3

4

2

5-29 SCEX364 86037160 03/12/07


1 86226830 73268

2 86007020 70673

3 86010670 87029

4 86276790 70732

1

4

2

1

DESCRIPTION

SPRING, EXT .68 D X 3.00 L X .098 W

SCR, 5/16-18 X 1.25 HHCS SS


SCR, 5/16-18 X 1.75 HHCS SS

5 86278910 87003

6 86278330 70641

7 86224290 730008

8 86006560 70083

9 86238510 82994

10 86271840 57285

11 86075860 34401

2

2

6

2

2

9

1


SHOULDER BOLT, 3/8 OD X 3/8 L SS

SPACER, .317 ID X .5 OD X .44 LG


GROMMET, 1.75 ID X 2.50 OD X.25


FRAME, MAINT TOWER


SERIAL NO.

FROM NOTES:

SCEX364 86037160 03/12/07 5-30

SCRUB DECK LIFT

17

1

2

5-31

14

15

16

8

9

10

7

11

12

13

7

4

6

5

SCEX364 86037160 03/12/07

3

4


1 86276920 70755 2

DESCRIPTION


2 86276430 70647

3 86279590 87185

4

2

SCR, 3/8-16 X 1.75 HHCS SS

WASHER, 3/8 SEALING X 3/4 OD

4 86005630 57022

5 86070230 140603

6 86070240 140604

7 86008670 80606

6

1

1

2


BRKT, ACTUATOR MOUNT REAR

BRKT, ACTUATOR MOUNT FRONT

COTTER, 3/8” RING

8 86276670 70712

9 86068140 140622

10 86255280 73883

11 86005840 57269

2 SCR, 3/8-16 X 6.0 HHCS SS

1 BRKT, ACTUATOR TUBE

4 SPRING, COMP .97 OD X 3.5 L

2 NUT,3/8-16 HEX COUPLING SS

13

17

86233410

86069930

81270

14 86248970 81406

15 86011960 -

16 86272410 66233

140547

1 CLAMP, 3/4 DIA CUSHION .406 DIA

1 PIN, CLEVIS 3/8 X 2

1 ACTUATOR, 24VDC 5.0 STRK

1 PIN, CLEVIS 3/8” X 1.625” PLTD

1 BRKT, SOLUTION FILL

SCRUB DECK LIFT

SERIAL NO.

FROM NOTES:

WAS 87003

SCEX364 86037160 07/16/08 5-32

SOLUTION

HOSE FROM

FILTER ASM.

11

12

10

13

14

13

9

1

2

3

4

5

7

8

6

5-33 SCEX364 86037160 03/12/07

SOLUTION


1 86273950 70056

2 86234790 27827

4

5

6

13

14

86014810

86008270

86240460

86010670

86276780

-

75370

40089

7 86282050 39562

8 86233110 20018

9 86271840 57285

10 86276380 70639

11 86233150 20042

12 86197910 40022

87029

70728

1

1

DESCRIPTION

SCR, 6-32 X 1/2 PPHMS

COVER, SOLUTION TANK

1 NUT, 6-32 ACORN SS

1 TANK, SOLUTION 24V

1 HOSEBARB, 1/2 MPT X 1

1 HOSE, 1.0ID 1/8W X 26 CLR

1 CLAMP, 1.0” WORM GEAR


3 SCR, 5/16-18 X 1.25 SSSCU

1 CLAMP, 3/8 HOSE (D-SLOT)

1 HOSEBARB, 1/2 MPT X 1/2 POLY DL


1 SCR, 5/16-18 X 3/4 HHCS SS

SERIAL NO.

FROM NOTES:

SCEX364 86037160 04/12/07 5-34

SOLUTION

TO SOLUTION

TANK

1

2

3

4

7

8

6

6

5

5-35 SCEX364 86037160 03/12/07

SOLUTION


1

2

86282190

86233150

39616

20042

1

3

DESCRIPTION

HOSE, 1/2” WIRE BOUND X 13”

CLAMP, 3/8 HOSE (D-SLOT)

3 86007560 730161 1 STRAINER, 1/2 HOSE 20 MESH

- 86005870 59021

- 86007750 73405

- 86313160

4

-

-

86281100

86003460

86136820

-

39274

29260

47395

1

1

-

1

-

-

O-RING, FILTER SEAL RON-VIK

SCREEN, 20 MESH STRAINER

CAP, STRAINER SHORT

HOSE, 1/2 WIRE BOUND X 8”

DIAPHRAGM SRVC PART SLND

SOLENOID SPRING KIT

7 86271870 57290 2 NUT, 1/4-20 HEX NYLOCK THIN SS

8 86070380 140628 1 BRACKET, FILTER/SOLUTION SQZ PLAY

SERIAL NO.

FROM NOTES:

SERVICE ONLY

SERVICE ONLY

SERVICE ONLY

SERVICE ONLY

SERVICE ONLY

SCEX364 86037160 10/08/08 5-36

SOLUTION HOSE ASM

10

9

8

7

6

5

4

1

3

2

5-37 SCEX364 86037160 03/12/07


1 86282220 39621

2 86200280 250-12

3 86271830 57283

4 86282230 39622

5 86282240 39624

6 86001530 40039

1

3

3

1

1

1

DESCRIPTION

HOSE, 1/4 NYLOBRAID X 19

HOSEBARB, 3/8 MPT X 1/4 90º

NUT, 3/8 NPT PLASTIC

HOSE, 1/4 NYLOBRAID X 29

HOSE, 1/2 WIRE BOUND X 6.0

HOSEBARB, 1/2MPT X 1/2 HOSE 90º

8 86033220 54185

9 86198010 40093

10 86282210 39620

1 MANIFOLD, SOLUTION FEED SRS

3 HOSEBARB, 1/2MPT X 1/4 HOSE 90º

1 HOSE, 1/4 NYLOBRAID X 9

SOLUTION HOSE ASM

SERIAL NO.

FROM NOTES:

SCEX364 86037160 03/12/07 5-38

SQUEEGEE - FRONT

5-39

10

5

9

8

6

7

3

11

1

2

4

SCEX364 86037160 03/12/07

SQUEEGEE - FRONT


1 86010670 87029

2 86011020 89202

4 86088000 730186

5 86004790 48012

6 86007590 730197

7 86094210 730182

8 86007600 730198

9 86088010 730187

10 86271900 57294

11 86279750 87252

1

1

DESCRIPTION


WHEEL, 3” DIA CUSHION RUBBER

1 STRAP, SQUEEGEE BLADE FRONT

2 KNOB, 5/16-18 4 PRONG

1 FRONT BLADE, SIDE SQZ

1 WELDMENT, SIDE SQG FRAME

1 BACK BLADE, SIDE SQG

1 STRAP, SQUEEGEE BLADE BACK


1 WASHER, RET, PUSHNUT, 5/16 BOLT

SERIAL NO.

FROM NOTES:

SCEX364 86037160 03/12/07 5-40

SQUEEGEE - REAR

27

38

2

36

34

35

33

5

32

34

6

37

7

8

3

4

5

9

31

29

30

7

2

28

10

26

24

1

22

18

19

21

20

13

25

23

11

14

16

12

15

17

5-41 SCEX364 86037160 01/20/12


1 86009200 81535 2

DESCRIPTION


2 86010680 87030

3 86007780 73576

4 86008660 80605

6

2

2

WASHER, 3/8 X 3/4 NYLON

SPRING, COMP .60D X 2.0L X .045W

COTTER, 5/16 RING

6 86271870 57290

7 86005630 57022

8 86274130 70098



2 SCR, 8-32 X 3/8 PHTC ‘F’ PLTD

10 86082420 62970

11 86082440 62972

1 PLATE, SQUEEGEE TOP 35”

1 PLATE, REAR SQUEEGEE 35”

12A 86007430 730114 1 SQUEEGEE, REAR BLADE LINATEX

12B 86137020 730423 1 SQUEEGEE, REAR BLADE URETHANE

13 86001340 140384 1 BAND, REAR SQUEEGEE

14 86009180 81489 1 STRIKER, SQUEEGEE STRAP REAR

15 86001330 140382 1 BAND, REAR SQUEEGEE

16 86009170 81488 1 LATCH, SQUEEGEE STRAP

17 86006400 67380

18 86276920 70755

19 86010790 87163

20 86005840 57269

21 86082450 62973

22 86008390 78493

23 86276990 70776

24 86276870 70748

4

2

2

2

1

1

2

2

RIVET, 5/32OD X 1/8 GRIP


WASHER, 3/8 SPLIT

NUT, 3/8-16 HEX COUPLING SS

PLATE, SQUEEGEE BOTTOM 35”

TUBE ASM, SQUEEGEE VAC

SCR, 3/8-16 X 3.5 CARRIAGE SS

SCR, 3/8-16 X 2.5 CARRIAGE SS

25 86082430 62971

26A 86008020 73894

1

1

PLATE, SQUEEGEE FRONT 35”

BLADE, SQUEEGEE FRONT LINATEX

26B 86137030 730424 1 SQUEEGEE, FRONT BLADE URETHANE

28 86277000 70777

29 86007040 70680

30 86271820 57270

2 SCR, 1/4-20 X 1.5 CARRIAGE SS

3 SCR, 5/16-18 X 1 THUMB SS TYPE P

3 NUT, 5/16-18 CAPTIVE “J” PLTD

31 86271840 57285

32 86005650 57031


2 NUT, 5/16-18 HEX

33 86010670 87029 4 WASHER, 5/16 X 3/4 SS

34 86011020 89202 4 WHEEL, DIA. CUSHION RUBBER

35 86276980 70775

36 86006270 66276

2 SCR, 5/16-18 X 2.00 HHCS SS


37 86069870 140531 2 BRACKET, SQUEEGEE WHEEL

38 86004890 48095 2 KNOB, ALUM 3/8-16 NYLOCK NUT SS

39 86026530 47398 - SQUEEGEE 26 IN SCRUBHEAD

SQUEEGEE – REAR

SERIAL

NO. FROM

SERVICE ASM

NOTES:

SCEX364 86037160 03/12/07 5-42

SQUEEGEE LIFT LINKAGE (LOWER)

1

20

2

4

3

5

15

19

16

18

17

14

6

7

1

9

8

10

11

12

13

5-43 SCEX364 86037160 03/12/07

SQUEEGEE LIFT LINKAGE (LOWER)


1 86008670 80606 2

DESCRIPTION

COTTER, 3/8” RING

2 86069450 140455 1 BRACKET, SQG PIVOT LIFT

3 86271840 57285

4 86228840 09124

5 86259420 87232

2

2

2


BEARING, FLANGED .314ID X .502OD


6 86009200 81535

7 86279510 87171

8 86082150 62922

9 86009560 82053

10 86007270 730006

11 86005630 57022

12 86072530 14409

13 86276870 70748

14 86277130 70795

15 86249060 82061

1

1

1

1

1

KNOB, 3/8-16 4 PRONG ALUM

WASHER, 3/8 FLAT

PLATE, SQUEEGEE MOUNT

PIN, CLEVIS 1/4 X 5/8” PLTD

SPRING, COMP 1.10OD X 2.0L X .148W


1 BRACKET, CAMBER PIVOT

1 SCR, 3/8-16 X 2.50 CARRIAGE SS

2 SCR, 5-16-18 X 1.00 CARRIAGE SS

1 PIN, CLEVIS 3/8 X 4.63 PLTD

17

18

19

20

86010630

86008650

86259400

86008860

87013

80604

87205

80808

1

1

2

1


COTTER, 1/4” RING


PIN, CLEVIS 3/8” X 5.5”L PLTD

SERIAL NO.

FROM NOTES:

SCEX364 86037160 03/12/07 5-44

FRONT SQUEEGEE LINKAGE

9

10

7

11

3

8

16

13

12

15

14

4

1

2

3

3

6

5

17

5-45 SCEX364 86037160 03/12/07

FRONT SQUEEGEE LINKAGE


1 86070250 140605 1

DESCRIPTION

BRKT, SIDE SQG PIVOT

2 86276780 70728 2 SCR, 5/18-18 X 3/4 HHCS SS

3 86010670 87029

4 86077500 51384

5 86082970 66390


1

2

LINKAGE, SIDE SQG

PLATE, SIDE SQG ADJ

6 86271840 57285

7 86004790 48012

8 86271870 57290

9 86089700 78540

10 86078480 66395

11 86278190 70267

12 86254950 730204

13 86066880 140626

14 86278370 70803

15 86078470 66394

16 86224290 730008

17 86089690 78539


2 KNOB, 5/16-18 4 PRONG


1 TUBE, 1/2 OD X .035 WALL SS

1

1

1

1

1

1

1

1

PIPE, 1/2 SCH 80 X 1.02 PVC

SHOULDER BOLT, 5/16 OD X 1.25

SPRING, COMP .875 OD X 12 L X .062W

BAR, SIDE SQG SPRING STRUT

SHOULDER BOLT, 5/16 OD X 1.75 SS

PIPE, 3/4 SH80 X 3.52 PVC

SPACER, .317 ID X .5 OD X .44 LG

TUBE, 5/8OD X /058 WALL SS

SERIAL NO.

FROM NOTES:

SCEX364 86037160 03/12/07 5-46

VACUUM

5-47

14

13

12

15

10

11

2

8

3 1 7

3

6

5

4

1

3

1

2

1

2

SCEX364 86037160 03/12/07

VACUUM


1 86278910 87003

2 86005630 57022

3 86276920 70755

4 86004250 39417

7

5

5

1

DESCRIPTION




HOSE, 1.0 BLK VAC X 8 FT

SERIAL NO.

FROM NOTES:

5 86001620 40087

6 86002400 20064

7 86271870 57290

8 86070370 140623

1 HOSE ASM, 1.5 BLK VAC X 67

2 CLAMP, 2.0” WORM GEAR X .312W

3

1


BRKT, VAC MOTOR MOUNT

10 86233430 81431

11 86091170 730174 1 TUBE, 2.0 OD X .05W X 1.0L

12 86005460 53801

-

-

13

14

15

86230810

86135310

86010630

86273810

86064910

140551

140686

87013

70018

54194

1 CLAMP, 2.50 WORM GEAR

1 VAC MOTOR ASM, 24VDC 3 STAGE

- BRUSH SET, 24V 3 ST VAC AMETEK SERVICE ONLY

- BRUSH SET, 24V/36V VAC WINDSOR 1000122411 SERVICE ONLY

3 WASHER, 1/4ID X 5/8OD SS

3 SCR, 1/4-20 X 1 HHCS SS

1 MUFFLER, VAC MOTOR 1000122451

SCEX364 86037160 03/12/07 5-48

WHEELS AND FRAME

1

5

10

9ABCDE

11

8

7

6

2

12

4

3

5-49 SCEX364 86037160 06/29/11

WHEELS AND FRAME


1 86006560 70083 4

DESCRIPTION


2 86075870 34402

3 86002310 18041

1

2

FRAME, MAIN SQZ PLAY

CASTER, 4 DIA X 2W X 3.56R

4 86270880 57032

5 86238430 36191

6 86000800 05128

- 86216150 140588

- 86004660 47371

7 86230330 14369

8 86271840 57285

9A 86011050 89212

9B 86011040 89211

9C 86137420 830748

9D 86354660 -

9E 86354670 -

10 86271860 57289

11

12

86081870

86278910

62844

-

8

1

1

-

-

NUT, 3/8-16 SERRATED FLG

GROMMET, 1.OOID 3/16 GRIP

AXLE MOTOR DRIVE, 24VDC

BRUSH SET, 24V TRANSAXLE

HUB KIT, 05128 TRANSAXLE

2 BRACKET, TRANSAXLE MOUNT


2 WHEEL ASM, 10” FMFL BLK KNOBBY

- WHEEL ASM, 10” FMFL N-MARKING

- WHEEL ASM, 10” SOLID SPCL SCBR

- WHEEL, 10” BLK KNOBBY POLY FILL

- WHEEL, 10” N-MRKNG POLY FILL

8 NUT, 5/16-24 HEX NYLOCK SS

4 PLATE, TRANSAXLE SPACER

8 WASHER, 3/8 ID X 7/8 OD

SERIAL NO.

FROM NOTES:

SERVICE ONLY

SERVICE ONLY

SERVICE ONLY

OPTIONAL

OPTIONAL

OPTIONAL

OPTIONAL

SCEX364 86037160 06/29/11 5-50

WIRING- BATTERY

1

2

8

12

16

17

9

11 1

10

4

3

14

15

13

5-51 SCEX364 86037160 12/31/09

WIRING-BATTERY


1 86010120 82803 1

DESCRIPTION

CONNECTOR, RED 24V

2 86271870 57290

3 86271910 57295

2

8


NUT, 5/16-18 FLEXLOCK

4 86008920 80889

5 86009000 81131

6 86010850 880352

7 86010860 880353

8

3

1

1

BOOT, RUBBER TERM. ISOLATOR

WIRE, 4 X 9.5 BK 5/16 RING X 5/16 RING

WIRE, 4X20 RD C, TERM X 5/16 RING

WIRE, 4X20 BK C, TERM X 5/16 RING

8 86260520 880384

9 86233360 28038

10 86270890 57034

11 86010650 87018

12 86273980 70066

2 WIRE, 4X67 BK C. TERM 5/16 RING

1 CLAMP, CABLE KIT SY945

1 NUT, ACORN 10-32

1 WASHER, #10 X 9/16 OD

1 SCR, 10-32 X 3/4 PPHMS SS

SERIAL NO.

FROM NOTES:

NOT SHOWN

NOT SHOWN

NOT SHOWN

13 86312710 - 1 BLOCK, 3.5 X 4 X 5 FOAM

14 86010670 87029

15 86009000 81131

16 86010860 880353

17 86010850 880352

8 WASHER 5/16 FLAT SS

3 WIRE 4X9.5 BK 5/16 RING X 5/16 RING

1 WIRE, 4X20 BK CTERM X 5/16 RING

1 WIRE, 4X20 RD CTERM X 5/16 RING

BATTERIES

SCEX364 86037160 12/31/09 5-52

WIRING – CONTROL PANEL

DIAGRAM C

73 RED

DIAGRAM B

30 RED

18 BLU

66 BLU

DIAGRAM A

49 BLK

51 RED

56 RED

29 YLW 41 BLU

71 BLU

52 RED

50 BLK

72 BLK

63 BLK

62 RED

26 RED

26 RED

61 BLK

FORWARD

SWITCH

69 RED

71 BLU

67/68 BLK

69/70 RED

68 BLK

66 BLU

61 BLK

28 WHT

27 GRN

REV

SWITCH

11 RED

58 RED

E-STOP

58 RED

1

32 RED

4

33 RED 2/25 BLK

2

BATTERY

METER

7 RED

20 BLU

26 RED

6 BLK

POT

30 RED

14/15 RED

65 RED

3

12 RED

13 RED

4

MAIN

RELAY

59 BLK

64 RED

54 RED

ROCKER

VAC

21 RED

49/50 BLK

43/59 BLK

19/23 BLK

64 RED

10 RED

22 RED

72 BLK

AMP

METER

67 BLK

20 BLU

20 BLU

9 BLU

ROCKER

BRUSH

16 RED

19 BLK

9 BLU

8 BLU

7 RED

28 WHT

6 BLK

27 GRN

48 BLK

47 RED

CONTROLLER

21 RED

22 RED

SOLUTION

CONTROL

BOARD

1 2

24/25 BLK

18 BLU

35/34 RED

23/24 BLK

41 BLU

33/34 RED

2 BLK

1 RED

57 RED

29 YLW

C A

BRUSH

RELAY

57 RED

54 RED

70 RED

5

POT

8 BLU

5

7

48 BLK

47 RED

43 BLK

62 RED

FORWARD

SWITCH

63 BLK

POSITIVE

BATTERY

CABLE

NEGATIVE

BATTERY

CABLE

3A

13 RED

1/35

MAIN

B

12 RED

11 RED

30A 30A 20A 20A 20A

KEY

SWITCH

3

16 RED

PROPEL

10 RED

56 RED

VAC

MTR

65 RED

73 RED

6

BRUSH

SWING

14 RED

52 RED

BRUSH

RIGHT

15 RED

51 RED

BRUSH

LEFT

1

HOUR

METER

2

3

5-53 SCEX364 86037160 04/07/14

WIRING-CONTROL PANEL


1 86239040 41467

2 86238990 41442

1

1

DESCRIPTION

HARNESS, PANEL CUTTER 36”

HARNESS, PANEL DLX

3 86261210 29204

4 86003410 29215

2 DIODE ASM, 79008 X 76008

1 DIODE ASM, 76075 X 76075

5 86267340 880269

6 86269300 88868

7 86267360 880271

2

1

1

WIRE, 22” RED/18 76040 X 76075

WIRE, 16” RED/18 STRIP X STRIP

WIRE, 14” BLK/18 76011 X 76040

SERIAL NO.

FROM NOTES:

SCEX364 86037160 02/20/09 5-54

WIRING – MAIN HARNESS

ACTUATOR

DECK IN-OUT

LEFT

BRUSH

MOTOR

ACTUATOR

DECK UP-DOWN

5 BRN

6 BLK

76 RED

77 BLK

74 RED

75 BLK

VAC

MOTOR

80 RED

RIGHT

BRUSH

MOTOR

72 RED

73 BLK

81 BLK

SWING

BRUSH

MOTOR

69 RED

68 GRN/YLW

SOLENOID

VALVE

DIAGRAM A

75 BLK

76 RED

77 BLK

78 RED

79 BLK

74 RED

1,2

DIAGRAM B

68 GRN/YLW

69 RED

5 BRN

82 BRN

83 BLK

6 BLK

PROPEL

MOTOR

78 RED

79 BLK

A

B

C

DIAGRAM C

80 RED

81 BLK

5-55 SCEX364 86037160 03/12/07


1 86239030 41466 1

DESCRIPTION

HARNESS, MAIN CUTTER 36”

2 86238980 41441 1 HARNESS, MAIN

WIRING-MAIN HARNESS

SERIAL NO.

FROM NOTES:

SCEX364 86037160 03/12/07 5-56

WIRING - SCHEMATIC

5-57 SCEX364 86037160 04/07/14

THIS PAGE LEFT BLANK INTENTIONALLY

SCEX364 86037160 03/12/07 5-58

BRAKE

12

11

13

9

8

10

13

1

2

3

4

6 9 4

10

2

1

5

12

11 7

2

8

9

14

11

15

16

5-59 SCEX364 86037160 03/12/07

BRAKE


1 86248370 66381 2 PAD, BRAKE

DESCRIPTION

2 86006220 66192 3 PIN, ROLL 1/4 X 1.25L

3

4

5

6

7

86252070

86231330

86255060

86070070

86234850

67486

14664

73426

140565

27956

1 ROD, BRAKE 24V

2 BUSH, BRZ FLG .63 X .75 X 1.0

2 SPRING, EXT .43D X 2.50 L X .047 W

1 BRKT, LOWER BRAKE MOUNT 24V

1 CRANK, BRAKE

SERIAL NO.

FROM NOTES:

8 86272610 80669

9 86231820 27961

10 86008660 80605

2

1

2

PIN, CLEVIS 5/16” X 3/4” L PLTD

CABLE, PARK BRAKE

COTTER, 5/16” RING

11 86010630 87013

12 86271870 57290

13 86259400 87205

14 86228900 09138

15 86273820 70019

16 86077280 51378

6

5

2

1

1

1



WASHER, THRUST .51 ID X 1 OD BRO

BEARING FLANGED .252 ID X .503OD

SCR, 1/2-20 X 1.25 HHCS

LEVER, BRAKE

SCEX364 86037160 03/12/07 5-60

EMERGENCY STOP

1

5-61 SCEX364 86037160 03/12/07


1 86007180 72160 1

DESCRIPTION

SWITCH, EMERGENCY STOP

2 86269300 88868 1 WIRE, 16” RED/18 STRIP X STRIP

EMERGENCY STOP

SERIAL NO.

FROM NOTES:

NOT SHOWN

SCEX364 86037160 03/12/07 5-62

SUGGESTED SPARE PARTS

PART NO. PRV NO.

86001910 14606

86230070

DESCRIPTION

BREAKER, 30A 50VDC

140634 BREAKER, 20A THERMAL CIRCUIT

86230810

86135310

86006420

86007140

86009200

86007430

86008020

86236410

86253970

86253980

86007590

86007600

86237650

86004790

86004890

86006240

86007170

86007210

86257080

86007560

86254930

86004180

86004250

86011020

NOTES

140551 BRUSH SET, 24V 3ST VAC AMETEK

140686 BRUSH SET, 24V/36V VAC WINDSOR

67393

72130

RELAY, 24VDC 100A

SWITCH, SPST 2-POSITION ROCKER

81535 KNOB, 3/8-16 4 PRONG

730114 BLADE, SQUEEGEE REAR

73894 BLADE, SQUEEGEE FRONT

34394 FLOAT, VAC SHUT OFF

730200 SKIRT, 3.5 X 40 EXT

730201 SKIRT, 3.5 X 34 EXT

730197 FRONT BLADE, SIDE SQG

730198 BACK BLADE, SIDE SQG

35219

48012

48095

66227

72159

72165

GASKET, 1-1/2 COMPRESSION


KNOB, ALUM 3/8-16 NYLOCK NUT SS

PLUG, DRAIN HOSE

SWITCH, KEY TWO POSITION

SWITCH, DPDT 3-POSITION ROCKER

72178 SWITCH, DPDT ROCKER W/ PADDLE

730161 STRAINER, 1/2 HOSE 20 MESH

730181 SPRING, GAS 9.6 300 NEWTONS

39315 HOSE, 1.5 BLK VAC X 28”

39417 HOSE, 1.0 BLK VAC X 8 FT

89202 WHEEL, 3” DIA CUSHION RUBBER

SERIAL NO.

FROM

1000122411

NOTES:

5-63 SCEX364 86037160 03/12/07

REF

NO

1 10052350000001

MODEL: SERIAL #

SERIAL NUMBERS

SCEX364 86037160 03/12/07 5-64

Windsor Saber Cutter 10052350 Operating instructions

WALK BEHIND SCRUBBER

MACHINE DATA LOG/OVERVIEW

YOUR DEALER

OVERVIEW

Warranty Registration

www.windsorind.com/WarrantyRegistration.aspx

2

HOW TO USE THIS MANUAL

SAFETY

OPERATIONS

MAINTENANCE

TABLE OF CONTENTS

GROUP PARTS LIST

3

HOW TO USE THIS MANUAL

1-1

IMPORTANT SAFETY INSTRUCTIONS

When using an battery powered appliance, basic precaution must always be followed, including the following:

READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE.

WARNING:

To reduce the risk of fire, electric shock, or injury:

SAVE THESE INSTRUCTIONS

2-1

HAZARD INTENSITY LEVEL

HAZARD INTENSITY LEVEL

SAFETY LABEL LOCATION

2-3

TECHNICAL SPECIFICATIONS

3-1

TECHNICAL SPECIFICATIONS

SPECIAL NOTES:

3-2

HOW THE MACHINE WORKS

3-3

COMPONENTS

3-4

CONTROLS

3-5

CONTROLS

3-6

CONTROLS

3-7

CONTROLS

3-8

MACHINE OPERATION

PRE-RUN MACHINE INSPECTION

STARTING MACHINE

EMERGENCY STOP PROCEDURES

FILLING SOLUTION TANK

3-9

NORMAL SCRUBBING

TO BEGIN SCRUBBING

MACHINE OPERATION

TO STOP SCRUBBING

3-10

MACHINE OPERATION

3-11

MAINTENANCE

SERVICE SCHEDULE

4-1

MAINTENANCE

1. Batteries

2. Rear Squeegee

3. Scrub Brushes

4. Float Shut-Off

5. Solution Strainer

6. Brush Motor

7. Traction Motor

8. Circuit Breakers

9. Scrubhead Fixed and Swinging

10. Vacuum Motor

11. Actuator Scrub Deck Up-Down

12. Actuator Scrub Deck In-Out

13. Side Squeegee

4-2

MAINTENANCE

4-3

MAINTENANCE

CAUTION