Zephyr AK8400AS User manual

AK08xxAS Adjustable Depth Liners

WARNING:

When building a custom hood for a power pack, always follow all applicable construction codes and standards.

See the illustrations and table below to locate your liner choice and use corresponding custom hood base dimensions. For the liner installation, only the bottom of the custom hood is needed. Do not finalize the entire custom hood yet, because an opening is needed for the power pack.

Recommended thickness:

3/4'' 2 1/16' ' B

A

Plywood base thickness: 3/4”

FIG 1

Liner

Model

Power Pack

Model

AK0800AS

AK0836AS

AK0806AS

AK0842AS

AK0848AS

AK0854AS

AK0860AS

AK0840AS

AK0846AS

AK8000AS and

AK8100AS

AK8200AS

AK8300ASX

AK8400AS

AK0886AS

AK0882AS

AK0888AS

AK0884AS

AK0880AS

AK8800AG and

AK8800AS

Custom Hood

Exterior Width

30 inches

36 inches

36 inches

42 inches

48 inches

54 inches

60 inches

30 inches

36 inches

36 inches

42 inches

48 inches

54 inches

60 inches

*Inside

Width (

A)

28 1/2 ”

34 1/2 ”

34 1/2 ”

40 1/2 ”

46 1/2 ”

52 1/2 ”

58 1/2 ”

28 1/2 ”

34 1/2 ”

34 1/2 ”

40 1/2 ”

46 1/2 ”

52 1/2 ”

58 1/2 ”

*Inside Depth (

B)

Without Backboard **With Backboard

17 1/2 ” - 20 1/2 ” 17 1/8 ” - 20 1/8 ”

20

20

17

20

1/2

1/2

1/2

1/2

” - 23

” - 23

” - 20

” - 23

1/2

1/2

1/2

1/2

” 20

” 20

” 17

” 20

1/8

1/8

1/8

1/8

” - 23

” - 23

” - 20

” - 23

1/8

1/8

1/8

1/8

”

”

”

”

*Dimension does not include 3/8” wide flange around liner.

**The inside depth shown in the table above assumes a minimum cabinet backboard thickness of 3/8”.

FIG 1:

Zephyr recommends the base of the custom hood to be 3/4” thick plywood. The sides, front and backboard (if included) of the custom hood to be 3/4” thick, assuming standard cabinet widths.

Consider the shape and size of the power pack to determine the configuration of the custom hood.

For more details, refer to the installation manual of the power pack.

Zephyr Corporation

2277 Harbor Bay Pkwy, Alameda, CA 94502

Tel: 1.888.880.8368 Fax: 1.888.990.8368

e-mail: [email protected]

FEB15.0301

1 www.zephyronline.com

AK08xxAS Adjustable Depth Liners

CAUTION:

Before installing, remove any protective film from all parts.

The custom hood liner must be installed before the power pack unit. For installation into shallow cabinets (201/2 ” to 211/2 “ inside depth) the power pack must be installed before the liner front

panel section. This must be done because the power pack flange must fit under the liner front panel section when an overlap occurs.

Refer to power pack instructions for mounting height details.

1 2

A

C

A

A

Install 1 small pad (A), included in the hardware package, to each side of the main liner plate. (See figures 1 and 2)

3

B

Temporarily install the main liner plate (B) to the external base of the custom hood (C).

When inserting the main liner plate, push slightly on the pads (A) to prevent damage.

Main liner plate should be positioned as far back as possible.

4

B

Using a pen, mark the outline of the future opening for the power pack. Remove the main liner plate (B) from the custom hood.

5

Cut out an opening in the bottom of the custom hood.

6

D

Reinstall the main liner plate to the base of the custom hood and secure it with (5) 3/4” screws.

Slide the front panel section (D) into the nose of the custom hood base. Take care not to scratch the main liner plate when installing the front panel section of the liner. Assemble it to the cabinet using (3) 1/2” screws.

Note: When installing the power pack it will need to be secured to a wood surface and not only to

the liner. See power pack installation manuals for more detailed mounting instructions.

2 www.zephyronline.com