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ZEPHYRONLINE.COM
AK08xxxS Adjustable Depth Liners
WARNING:
When building a custom hood for a power pack, always follow all applicable construction codes and standards.
See the illustrations and table below to locate your liner choice and use corresponding custom hood base dimensions. For the liner installation, only the bottom of the custom hood is needed. Do not finalize the entire custom hood yet, because an opening is needed for the power pack.
FIG 1
Recommended thickness:
3/4''
Liner
Model
2 1/16' ' B
A
Plywood base thickness: 3/4”
Power Pack
Model
Custom Hood
Exterior Width
*Inside
Width (
A
)
AK0800AS
AK0836AS
AK0806BS
AK0806AS
AK0842AS
AK8000AS and
AK8100AS
AK8200AS
AK0848BS
AK0848AS
AK0854AS
AK0860AS
AK0840AS
AK0846AS
AK0886AS
AK0882AS
AK0888AS
AK0884AS
AK0880AS
AK0886BS
AK0882BS
AK0888BS
AK0884BS
AK0880BS
AK8300ASX
AK8400AS
AK8800AG and
AK8800AS
30 inches
36 inches
36 inches
42 inches
48 inches
54 inches
60 inches
30 inches
36 inches
36 inches
42 inches
48 inches
54 inches
60 inches
36 inches
42 inches
48 inches
54 inches
60 inches
28
34
34
40
46
1/2
1/2
1/2
1/2
1/2
”
”
”
”
”
52 1/2 ”
58 1/2 ”
28 1/2 ”
34 1/2 ”
34 1/2 ”
40 1/2 ”
46 1/2 ”
52 1/2 ”
58 1/2 ”
34 1/2 ”
40 1/2 ”
46 1/2 ”
52 1/2 ”
58 1/2 ”
*Inside Depth (
B
)
Without Backboard **With Backboard
17 1/2 ” - 20 1/2 ” 17 1/8 ” - 20 1/8 ”
17
20
17
20
17
20
26
5/8
1/2
5/8
1/2
1/2
1/2
1/2
” - 20
” - 23
” - 20
” - 23
” - 20
” - 23
” - 29
1/8”
1/2
1/8”
1/2
1/2
1/2
1/2
17
” 20
17
” 20
” 17
” 20
” 26
1/4
1/8
1/4
1/8
1/8
1/8
1/8
” - 19
” - 23
” - 19
” - 23
” - 20
” - 23
” - 29
3/4
1/8
3/4
1/8
1/8
1/8
1/8
”
”
”
”
”
”
”
*Dimension does not include 3/8” wide flange around liner.
**The inside depth shown in the table above assumes a minimum cabinet backboard thickness of 3/8”.
FIG 1: Zephyr recommends the base of the custom hood to be 3/4” thick plywood. The sides, front and backboard (if included) of the custom hood to be 3/4” thick, assuming standard cabinet widths.
Consider the shape and size of the power pack to determine the configuration of the custom hood.
For more details, refer to the installation manual of the power pack.
Zephyr Ventilation 2277 Harbor Bay Pkwy, Alameda, CA 94502
Tel: 1.888.880.8368 Fax: 1.888.990.8368
e-mail: [email protected]
OCT18.001
1
ZEPHYRONLINE.COM
AK08xxxS Adjustable Depth Liners
CAUTION:
Before installing, remove any protective film from all parts.
The custom hood liner must be installed before the power pack unit. For installation into shallow cabinets (175/8 ” to 211/2 “ inside depth) the power pack must be installed before the liner front panel section.
This must be done because the power pack flange must fit under the liner front panel section when an overlap occurs.
Refer to power pack instructions for mounting height details.
1 2
A
C
A A
Install 1 small pad ( A ), included in the hardware package, to each side of the main liner plate. (See figures 1 and 2)
3
B
Temporarily install the main liner plate ( B ) to the external base of the custom hood ( C ).
When inserting the main liner plate, push slightly on the pads ( A ) to prevent damage.
Main liner plate should be positioned as far back as possible.
4
B
Using a pen, mark the outline of the future opening for the power pack. Remove the main liner plate ( B ) from the custom hood.
5
Cut out an opening in the bottom of the custom hood.
6
D
Reinstall the main liner plate to the base of the custom hood and secure it with (5) 3/4” screws for 30”/36”/42” custom hood exterior width and (6) for 48”/54”/60” custom hood exterior width.
Slide the front panel section ( D ) into the nose of the custom hood base. Take care not to scratch the main liner plate when installing the front panel section of the liner. Assemble it to the cabinet using (3) 1/2” screws for 30”/
36”/42” custom hood exterior width and (4) for
48”/54”/60” custom hood exterior width.
Note: When installing the power pack it will need to be secured to a wood surface and not only to
the liner. See power pack installation manuals for more detailed mounting instructions.
2 www.zephyronline.com
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