Mitsubishi | A1 S64TCRT | User manual | A1S64TCTT, TCTI, TCRT, and TCRl,Temperature

MlTSUBlSHl
Mitsubishi General Use PC User’s Manual
Model A1 S64TCTT, TCTI, TCRT, and TCRl
Temperature Control Module
Model A I S64BW Heater Disconnection
Detection Module
(Hardware)
Thank you for buying the Mltsubishl General Use PC MELSEC-A Series
Before use, piease read thls manual carefully and correctly operate the module wlth a
sufllcient understanding of the A series PC functions and pedormance.
Please dace this manual In a locatlon where
It I S
available to end users.
MITSUBlSHl
ELECTRC
I6 (NA)-66662-A(9604) MEE
0 SAFETY PRECAUTIONS 0
(Please readthese precautions before using.)
When using this Model, thoroughly read this manual and
the associatedmanuals introduced in thismanual. Also pay
careful attentionto safety and handlethe module properly.
These precautions apply only to this Model. Refer to the
CPU module user’smanual for a description of the PC system safety precautions.
These SAFETY PRECAUTIONS classify thesafety precautions into two categories:“DANGER” and “CAUTION”.
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CAVT,ON
properly.
Procedures
which
may
lead to
a dangerous condition and cause death or serious
injury if not carried out properly.
Procedures which may lead to a dangerous condition and cause superficial to medium
injury,
physical
or
damage only, if not
carried
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Depending on circumstances, procedures indicated by
CAUTION may also be linked to serious results.
Store thismanual in asafe place so that you can takeit out
and read it whenever necessary. Always forward it tothe
end user.
[DESIGN PRECAUTIONS]
r
0
DANGER
0 C o n s t r d a saieb, clrcult ex!ernal to the PC to assure Sale opmtlon o'the srj:8111main
,n't even there IS a prob em with t l e external p w e r suqjly or If tne PC maln unlt IS
clamaged
i l l The oLltputs tc exteval devices concu-ted by the olJtput state set'lngs when the
settlngs rncde trlat coritrols Ihe ex:ernal
s u f h e n t c a u x n $#tier,m a m g settl-gs
cutwts ape as iollows Please exerclse
Descriptlon of Processlng
Output State (Suffer Memory
Address 1En) Senings While In the
Setting Mode
State
i"hen a - error
ued s w h asa
'rWeri a wrlte errcr occurs n the 3uffer
qier.iory address uata. calcl.llat cn 1s
contl-ued wlt- the aata befcre the
w i e an3 ths s cutput exwnally
'h'nen anerror
ttla! stops the PC
CPU c a l x l a t i o n
ccc?Irs
When 6 PC CPU
error o c c m
Wherla-error
cccdrs 111whlcn
the PC CPcl contlnL.es t c ca1cua:e
When the PC CPU
changes from PUN to STOP
Caicuiatlon I S
StoDpecand
external output
IS tu-ned OFF
The srare llnnle
dlately prlor to the
PC CPU's STOP
1s maintalned and
When there IS a remoie ,O
statlon IPnk error
pflhen InstalledIn the remote ib0 statlon:
Ca1cuIa:lon ' s
s t c p p e 3a n d
external outpu!
s turnecl OFF
T-e state lmmedlaielv pr'or to the
,Inkdown 1s n a l m
:alned a l d output
externally
121Whec :he outpu: element or the lnte'nal clrcull IS damaged there ma) be t i n e s
when normal ou'p'..t camo: be periormed or when e'ror output IS conducted
So please construct an external monltor ng clrc8A to deterrnm l i an output
Slqnal could ead tc a semus o'ob em
A-2
1
[DESIGN PRECAUTIONS]
ACAUTION
0 Do not bundle, on install, the control cables and communication
cables with, ornear, main circuit and power cables.
Keep them at
least 1OOmm away from such cables. Noise may cause erroneous operation.
[INSTALLATION PRECAUTIONS]
ACAUTION
0 Use the PC in the environment given
in the general specifications
section of this manual.
Using thePC outside the rangeof the general specifications
may
result in electric shock,fire, or erroneous operation or may damage or degrade the product.
0 Insert the tabs at the bottom of the module into the holes in the
base unit before installing the module.
Improper installation may cause erroneous operation, accidents,
or the module to fall out.
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[WIRING PRECAUTIONS]
ACAUTION
0 Use a special PC N0.3 type ground or above to ground the FG
terminal. Not doingso could cause a malfunction.
0 Correctly wire thePC after checking the product's rated voltage
and the terminal layout. Connecting to other than the rated voltage or incorrectly wiring thePC could cause fire or damage.
0 Tighten the terminal screws with the specified torque. Loose terminal screws could cause short circuits,fires, or a malfunction.
0 Be sure that cuttings, wire chips, or other foreign matter do not
enter the module.
Foreign matter may start a fire or cause
an accident or erroneous
operation.
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A-3
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[STARTING AND MAINTENANCE PRECAUTIONS]
ACAUTION
0 Do not touch live terminals.
It may cause erroneous operation.
0 Turn OFF the power before cleaning the module or retightening
the screws. Doing this work while the power is on
may damage
the module or cause erroneous operation.
ACAUTION
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0 Do not disassemble or rebuild the module.
It may cause accidents, erroneous operation, injury, or fire.
0 Turn OFF the power before mounting and dismounting the module.
Mounting or dismounting the module while the power ison may
damage the module or cause erroneous operation.
[DISPOSAL PRECAUTIONS]
ACAUTION
0 When disposing of this product, handleit as industrial waste.
A-4
About the Manuals
The following product manuals areavailable. Please usethis table
as a reference to request the approprlate manual as necessary
Related Manuals
I
Manual Name
Model AlS64TCn, TCTI. TCRT, and TCRI Temperature Control Module
Model AlS64BW Heater Dlsconnectlon Detection
Module
I
Manual No.
(Model
Code)
~
-
. -
18-66663
(1 3J846)
1
,
Contents
.
2.
1 Overview
Performance Specifications
2.1
2.2
3
.
......................................................................
......................................
1
2
A I S64TCPerformanceSpeciflcattons ................2
A1S64BWPerformanceSpeciflcatlons ...............4
Part Names
.................................................................
3.1
3.2
AlS64TC PartNames ........................................
AI S64BWPartNames .......................................
5
5
8
4 Wiring
..........................................................................
9
4.1
4.2
Wiring
Precautlons .............................................
ModuleWiringExample ....................................
(1) AlS64TClT ...............................................
(2) AlS64TCTI .................................................
(3) AlS64TCRT ................................................
(4) AlS64TCRI .................................................
.
5
. External Measurements Diagram ...........................
5.1
5.2
5.3
AtS64TCUG ...................................................
A1
S64BW ........................................................
ACOCMX ........................................................
9
10
10
11
12
13
14
14
15
16
1 Overview
This manual explains the speciflcatlons. names of parts, and w ~ r ing. for the following modules that are combined wlth the MELSECA serles AnSCPU module (hereafter abbrevlated PC CPti).
Model A I S64TCTT Tempe,ature Control Module (hereafter
abbreviated AIS64TCm
Model AlS64TCTI Temperature Con!rol Module [hereater
abbrevlated AlS64TCTII
Model AIS64TCRTTenlperar~e
Con!rol Module (hereafter
abbrevla!ed AlSB4TCRTI
Model AlS64TCRl Terrpers!ure Control Moaule (hereaiter
aboreblated 41 S64TCRIj
Model AIS64BW Heater Dlscorinectlon Detection Mod,le
inereafler abbrevlatedA’S64BW
1
Hereater all
A1 S64TC
The AI S64TC is a speclal module that controls the temperature
by convertlng the external temperature sensor(thermocoupleheslstance thermometer bulb) Input values to a 16 bit coded BIN
data dlgltal value and then externally
outputs thls data to the transistor outputlcurrent output that automatlcally conducts PID calculation.
In addltion, If BIN data handled by the PC CPti. such as from
another N D conversion module, IS written to thls module’s buffer
memory by the sequence program as a temperature measurement value, externaloutput IS posslble from the transistoroutputi
current output that automatlcally conducts PID calculation, so it
can be used for a wide varlety ofprocess controls.
The A: S64BW is a specla1 unlt that can detect dlsconnectlonof the input
power to a unlt being controlled oy belng used In combmation wlth a
translstor output type temperature control module
(AlS64TCllflCRV.
Following IS shown the temperature control module, temperature
input types, and control output types.
Model
1
Temperature Input Types
A1 S64TCTr Trnnslstor Cutpur
Thernocouole
[
Control
Output
Types
3.2 AlS64BW Part Names
0
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0
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1No.l
Name
I
Descriotion
0
Term'nal Glock
Re'er to lteni 3 2
3
Connector
Connector fcr connecilng the AlSWTCTbTCRT
-0 make the connection, #uselnodel A C T MX or ACI 2MX
heater d sconnectlon oelectlon m t connection catie Ithe
ACOlMX I S packaged wltti theA'S6IBLV
I
4 Wiring
This sectlon explalns the wirlng precautlons usmg an example
module connection.
4.1 WiringPrecautions
Sufficiently understandlng theA I S64TC andA1 S64BW functlons
shows that one of the condltlons for bulldmg a highly fellablesystem IS external wlrlng that IS not easlly affected by nolse.
Followlng are glven precautlons for external wlrlng.
(1) Use separate cables for the alternatlng current control clrcult
and the A1 S64TC and A I S64BW external inpot signals so
that there IS no effect from the alternatlng current surge or
Inductance.
(2)Do not place near or bundle wlth maln clrcult wires, hlgh voltage w e s . or load wlres from other than the PC.
Be sure to place the thermal couple and reslstance thermometer bulbs 1OOrnm or farther from maln clrcult wlres and alternatlng current control clrcults.
Place sufflclently far from clrcults that Include high frequencles
scicn as high voltage wires and Inverted load maln circuits.
Not dolng so makes IS easy for the wlres to be affected by
n o m surges, and Inductance.
13) Use one polnt groundlng on the PC slde for the shielding of
shlelded wlres and shlelded cables. However, external nose
condrtions rmay make It more favorable for the ground to be
done on the external slde.
4.2 Module Wiring Example
(1) AlS64TCTT
A1 S64TCTT
Connection Cable
(ACOlMXIAC12MX)
’: For the cable use a compensating conductor wlth shleldlng.
10
[ 2 ) A I S64TCTI
A I S64TCTl
*:
For the cable use a compensating conductor wlth shleldlng
(3)A1 S64TCRT
AlS64TCRT
(ACOlMX/ACl2MX)
+:
For the cabie use a cornpensatlng conductor wlth shielding
12
(4) A I S64TCRI
..For the cable use a compensatlng conductor with shieldmg.
5 External Measurements Diagram
5.1 A1 S64TCCC
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1345
(1.38)
14
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5.2 AlS64BW
a
l
(0.26)
l
11
34.5
(1.38)
5.3 ACCI”
Change Dimensions
Model Name
A
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ACOIMX
16
143 t 5 15.60i 0 2 1
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