Owner's manual | Quadra-Fire 1100-I Owner`s manual

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VOYAGEUR GRAND WOOD INSERT

Automatic Combustion Control (ACC)

OWNER’S MANUAL

Installation and Operation

Model:

VOYA-GRAND-MBK

VOYA-GRAND-PMH

• Important operating and maintenance instructions included.

CAUTION

DO NOT DISCARD THIS MANUAL

• Read, understand and follow these instructions for safe installation and operation.

• Leave this manual with party responsible for use and operation.

DO NO

DISC

ARD T

WARNING

If the information in these instructions is not followed exactly, a fire may result causing property

damage, personal injury, or death.

• Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

• Do not overfire - If heater or chimney connector glows, you are overfiring. Overfiring will void your warranty.

• Comply with all minimum clearances to combustibles as specified. Failure to comply may cause house fire.

Fire Risk.

WARNING

For use with solid wood fuel only.

Other fuels may overfire and generate poisonous gases (i.e. carbon monoxide).

Installation and service of this appliance should be performed by qualified personnel. Hearth &

Home Technologies recommends NFI certified professionals, or technicians supervised by an NFI certified professional.

WARNING

HOT SURFACES!

Glass and other surfaces are hot during operation AND cool down.

Hot glass will cause burns.

• Do not touch glass until it is cooled

• NEVER allow children to touch glass

• Keep children away

• CAREFULLY SUPERVISE children in same room as fireplace.

• Alert children and adults to hazards of high temperatures.

High temperatures may ignite clothing or other flammable materials.

• Keep clothing, furniture, draperies and other flammable materials away.

NOTE

To obtain a French translation of this manual, please contact your dealer or visit www.quadrafire.com

Pour obtenir une traduction française de ce manuel, s’il vous plaît contacter votre revendeur ou visitez www.

quadrafire.com

January 10, 2013 7075-166B Page 1

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VOYAGEUR GRAND Wood Insert

and Welcome to the Quadra-Fire Family

!

Hearth & Home Technologies welcomes you to our tradition of excellence! In choosing a Quadra-Fire appliance, you have our assurance of commitment to quality, durability, and performance.

This commitment begins with our research of the market, including ‘Voice of the Customer’ contacts, ensuring we make products that will satisfy your needs. Our Research and Development facility then employs the world’s most advanced technology to achieve the optimum operation of our stoves, inserts and fireplaces. And yet we are oldfashioned when it comes to craftsmanship. Each unit is meticulously fabricated and gold and nickel surfaces are hand-finished for lasting beauty and enjoyment. Our pledge to quality is completed as each model undergoes a quality control inspection.

We wish you and your family many years of enjoyment in the warmth and comfort of your hearth appliance. Thank you for choosing Quadra-Fire.

NOTE: Clearances may only be reduced by means approved by the regulatory authority having jurisdiction

SAMPLE OF SERIAL NUMBER / SAFETY LABEL

LOCATION: UNDER ASH LIP, PULL OUT TO VIEW

Page 2

LISTED ROOM HEATER, SOLID FUEL TYPE. "For Use with Solid

Wood Fuel Only." Also for use in Mobile Home.

PREVENT HOUSE FIRES

Test Lab & Report

Number

Maximum Mantel Depth - 12 inch (305mm)

B

Mantel

Fascia or Trim

A

C

Insert

Fuel Door

D

F E

Hearth Extension

Minimum Clearances To Combustible Material

Masonry, Heat Circulating & Factory-Built

Refer to Clearances on other label for Canada

USA ONLY

A Sidewall to Fuel Loading Door

B Mantel to Top of unit

C Top Trim to Top of unit

D Side Trim to Fuel Loading Door

E Hearth Extension from Glass

F Hearth Extenson from Fuel Loading Door

21.5 in.

25 in.

23 in.

11.5 in.

16 in.

8 in.

Factory-Built Floor

Protection under Hearth

Extension

Thermal & Ember Protection

Floor height 0 to 5 inches below Insert Base: Materials with R value of 2.38 required.

Ember Protection Only

Greater than 5 inches below

Insert Base:

HOT WHILE IN

OPERATION DO NOT

TOUCH, KEEP CHILDREN, CLOTHING AND

FURNITURE AWAY. CONTACT MAY CAUSE

SKIN BURNS. SEE NAMEPLATE AND INSTRUC-

TIONS.

SAMPLE

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Serial No.

007045

ETL4001508

CONFORMS TO:

UL 1482, ULC S628-93

Model:

VOYAGEUR

GRAND

WOOD INSERT

Mfg by:

1445 N. Highway, Colville, WA 99114 www.quadrafire.com

U.S. ENVIRONMENTAL PROTECTION AGENCY - Certified to comply with July 1990 particulate emission standards.

JAN FEB MAR APR MAY JUN JUL AUG SEP OCT NOV DEC

2012 2013 2014 DO NOT REMOVE THIS LABEL Made in U.S.A. of US and imported parts.

7075-174

Serial Number

Model Name

Mfg Date

7075-166B January 10, 2013

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!

Safety Alert Key:

• DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury.

• WARNING! Indicates a hazardous situation which, if not avoided may result in death or serious injury.

• CAUTION! Indicates a hazardous situation which, if not avoided, may result in minor or moderate injury.

• NOTICE: Indicates practices which may cause damage to the appliance or to property.

User’s Guide

TABLE OF CONTENTS

Congratulations ...............................................................2

Sample of Safety/Serial Number Label ...........................2

Warranty Policy ...............................................................4-5

Section 1: Listing and Code Approvals

A. Appliance Certifications.....................................6

B. Mobile Home Approved.....................................6

C. Glass Specifications ..........................................6

D. BTU & Efficiency Specifications ........................6

Section 2: Operating Instructions

A. Your Wood Appliance .......................................7

B. Fire Safety .........................................................8

C. Overfiring ...........................................................8

D. Combustible/Non-combustible Material ............8

E. Seasoned Wood................................................8

F. Burning Process ................................................9

G. Automatic Combustion Control (ACC) ..............10

H. Air Controls .......................................................10

I. Burn Rates and Operating Efficiency ................10

J. Correct Baffle & Blanket Placement ..................11

K. Building a Fire ...................................................12

L. Fuel Reloading Instructions...............................12

M. Wood Fuel & Storage ........................................13

N. Blower Control Box Snap Disc Operations .......14

O. Blower Operating Instructions ...........................14

P. Clear Space ......................................................15

Q. Frequently Asked Questions .............................15

R. Opacity (Smoke) ...............................................15

S. Quick Start Guide ..............................................16

Installer’s Guide

Section 6: Getting Started

A. Design, Installation & Location

Considerations ..................................................25

B. Draft ..................................................................25

C. Negative Pressure.............................................26

D. Locating Your Appliance and Chimney .............27

E. Chimney Termination Requirements.................27

F. 2-10-3 Rule .......................................................28

G. Tools and Supplies Needed ..............................29

H. Fire Safety .........................................................29

I. Inspect Appliance and Components and Pre-Burn Checklist .....................................29

Section 7: Dimensions and Clearances

A. Appliance Dimensions.......................................30

B. Clearances to Combustibles (UL and ULC) and Hearth Protection Requirements ................31-32

C. Alternate Floor Protection Calculation...............33

Section 8: Chimney Systems

A. Venting Systems ...............................................34

B. Inspections ........................................................34

C. Larger Chimneys ...............................................34

D. Masonry Chimney .............................................34-35

E. Metal Heat Circulating Chimney........................36

F. Prefabricated Metal Chimney ............................36

G. Securing Chimney Components .......................37

H. Altering the Fireplace ........................................37

I. Factory-Built Solid Fuel Fireplaces ...................37

J. Ovalizing Round Stainless Steel Liners ............38

K. Chimney Height / Rise and Run ........................38

Section 3: Maintenance and Service

A. Disposal of Ashes .............................................17

B. Chimney & Chimney Connector

Inspection/Cleaning...........................................17

C. Appliance Inspection - Routine .........................17

D. Cleaning of Plated Surfaces..............................17

E. Glass Cleaning ..................................................18

F. Firebrick Inspection & Replacement Instruction 18

G. Quick Reference Maintenance Guide ...............19

Section 4: Troubleshooting Guide .....................

20

Section 9: Appliance Set-up

A. Outside Air Installation ......................................39

B. Optional Elbow Flue Adapter Installation ..........40

C. Securing Stove Pipe/Liner to Flue Collar ..........40

D. Leveling Legs ....................................................40

E. Securing Appliance to Stove Pipe/Liner ............41

F. Standard Surround & Trim Installation ..............41

G. Standard Surround & Cast Trim, .......................42

H. All Cast Surround ..............................................43

I. Blower Cord Installation - Left Side ...................43-45

Section 10: Moble Home Installation .................

46

Section 5: Service Parts Replacement

A. Glass Replacement ...........................................21

B. Snap Disc Replacement....................................21

C. Wiring Diagram .................................................21

D. Blower Replacement .........................................22

E. Door Handle Assembly .....................................23

F. Baffle & Ceramic Blanket Removal ...................23

G. Tube Channel Assembly Replacement .............24

Section 11: Reference Materials

A. Exploded Drawings ...........................................47

B. Service Parts & Accessories .............................48-52

C. Service Maintenance Log..................................53-54

D. Homeowners notes ...........................................55

E. Contact Information ...........................................56

January 10, 2013 7075-166B Page 3


Hearth & Home Technologies Inc.

LIMITED LIFETIME WARRANTY

Hearth & Home Technologies Inc., on behalf of its hearth brands (”HHT”), extends the following warranty for

HHT gas, wood, pellet, coal and electric hearth appliances that are purchased from an HHT authorized dealer.

WARRANTY COVERAGE:

HHT warrants to the original owner of the HHT appliance at the site of installation, and to any transferee taking ownership of the appliance at the site of installation within two years following the date of original purchase, that the HHT appliance will be free from defects in materials and workmanship at the time of manufacture. After installation, if covered components manufactured by HHT are found to be defective in materials or workmanship during the applicable warranty period,

HHT will, at its option, repair or replace the covered components. HHT, at its own discretion, may fully discharge all of its obligations under such warranties by replacing the product itself or refunding the verified purchase price of the product itself. The maximum amount recoverable under this warranty is limited to the purchase price of the product. This warranty is subject to conditions, exclusions and limitations as described below.

WARRANTY PERIOD:

Warranty coverage begins on the date of original purchase. In the case of new home construction, warranty coverage begins on the date of first occupancy of the dwelling or six months after the sale of the product by an independent, authorized HHT dealer/ distributor, whichever occurs earlier. The warranty shall commence no later than 24 months following the date of product shipment from HHT, regardless of the installation or occupancy date. The warranty period for parts and labor for covered components is produced in the following table.

The term “Limited Lifetime” in the table below is defined as: 20 years from the beginning date of warranty coverage for gas appliances, and 10 years from the beginning date of warranty coverage for wood, pellet, and coal appliances. These time periods reflect the minimum expected useful lives of the designated components under normal operating conditions.

Warranty Period

Parts Labor Gas

HHT Manufactured Appliances and Venting

Wood Pellet

EPA

Wood

Coal Electric Venting

Components Covered

1 Year

2 years

3 years

5 years 1 year

7 years 3 years

10 years

1 year

Limited

Lifetime 3 years

90 Days

4021-645C 12-29-10

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X X

All parts and material except as covered by Conditions,

Exclusions, and Limitations listed

Igniters, electronic components, and glass

Factory-installed blowers

Molded refractory panels

Firepots and burnpots

Castings and baffles

Manifold tubes,

HHT chimney and termination

Burners, logs and refractory

X

X

X

X

X

X

X

X X X

See conditions, exclusions, and limitations on next page.

Firebox and heat exchanger

All replacement parts beyond warranty period

Page 1 of 2

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Page 4 7075-166B January 10, 2013

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WARRANTY CONDITIONS:

• This warranty only covers HHT appliances that are purchased through an HHT authorized dealer or distributor. A list of

HHT authorized dealers is available on the HHT branded websites.

• This warranty is only valid while the HHT appliance remains at the site of original installation.

• Contact your installing dealer for warranty service. If the installing dealer is unable to provide necessary parts, contact the nearest HHT authorized dealer or supplier. Additional service fees may apply if you are seeking warranty service from a dealer other than the dealer from whom you originally purchased the product.

• Check with your dealer in advance for any costs to you when arranging a warranty call. Travel and shipping charges for parts are not covered by this warranty.

WARRANTY EXCLUSIONS:

This warranty does not cover the following:

• Changes in surface finishes as a result of normal use. As a heating appliance, some changes in color of interior and exterior surface finishes may occur. This is not a flaw and is not covered under warranty.

• Damage to printed, plated, or enameled surfaces caused by fingerprints, accidents, misuse, scratches, melted items, or other external sources and residues left on the plated surfaces from the use of abrasive cleaners or polishes.

• Repair or replacement of parts that are subject to normal wear and tear during the warranty period. These parts include: paint, wood, pellet and coal gaskets, firebricks, grates, flame guides, light bulbs, batteries and the discoloration of glass.

• Minor expansion, contraction, or movement of certain parts causing noise. These conditions are normal and complaints related to this noise are not covered by this warranty.

• Damages resulting from: (1) failure to install, operate, or maintain the appliance in accordance with the installation instructions, operating instructions, and listing agent identification label furnished with the appliance; (2) failure to install the appliance in accordance with local building codes; (3) shipping or improper handling; (4) improper operation, abuse, misuse, continued operation with damaged, corroded or failed components, accident, or improperly/ incorrectly performed repairs; (5) environmental conditions, inadequate ventilation, negative pressure, or drafting caused by tightly sealed constructions, insufficient make-up air supply, or handling devices such as exhaust fans or forced air furnaces or other such causes; (6) use of fuels other than those specified in the operating instructions; (7) installation or use of components not supplied with the appliance or any other components not expressly authorized and approved by HHT; (8) modification of the appliance not expressly authorized and approved by HHT in writing; and/or (9) interruptions or fluctuations of electrical power supply to the appliance.

• Non-HHT venting components, hearth components or other accessories used in conjunction with the appliance.

• Any part of a pre-existing fireplace system in which an insert or a decorative gas appliance is installed.

• HHT’s obligation under this warranty does not extend to the appliance’s capability to heat the desired space. Information is provided to assist the consumer and the dealer in selecting the proper appliance for the application. Consideration must be given to appliance location and configuration, environmental conditions, insulation and air tightness of

the structure.

This warranty is void if:

• The appliance has been over-fired or operated in atmospheres contaminated by chlorine, fluorine, or other damaging chemicals. Over-firing can be identified by, but not limited to, warped plates or tubes, rust colored cast iron, bubbling, cracking and discoloration of steel or enamel finishes.

• The appliance is subjected to prolonged periods of dampness or condensation.

• There is any damage to the appliance or other components due to water or weather damage which is the result of, but not limited to, improper chimney or venting installation.

LIMITATIONS OF LIABILITY:

• The owner’s exclusive remedy and HHT’s sole obligation under this warranty, under any other warranty, express or implied, or in contract, tort or otherwise, shall be limited to replacement, repair, or refund, as specified above. In no event will HHT be liable for any incidental or consequential damages caused by defects in the appliance. Some states do not allow exclusions or limitation of incidental or consequential damages, so these limitations may not apply to you.

This warranty gives you specific rights; you may also have other rights, which vary from state to state. EXCEPT TO

THE EXTENT PROVIDED BY LAW, HHT MAKES NO EXPRESS WARRANTIES OTHER THAN THE WARRANTY

SPECIFIED HEREIN. THE DURATION OF ANY IMPLIED WARRANTY IS LIMITED TO DURATION OF THE

EXPRESSED WARRANTY SPECIFIED ABOVE.

4021-645C 12-29-10 Page 2 of 2

January 10, 2013 7075-166B Page 5


1

Listing and Code Approvals

A. Appliance Certification

Model:

Laboratory:

Report No:

Type:

Standard:

VOYAGEUR GRAND Wood Insert

Intertek

100868597PRT-001

Solid Fuel Type, Listed Room Heater

UL1482 and ULC S628-93 and

(UM) 84-HUD, Mobile Home

Approved.

D. BTU & Efficiency Specifications

EPA Certified:

Efficiency:

BTU Output:

Heating Capacity:

Vent Size:

Firebox Size:

Max Wood Length:

Fuel:

Shipping Weight:

3.1 grams per hour

80%

10,700 to 28,500 per hr

1,100 to 2,800 sq ft depending on climate zone

6 inches

2.35 cubic feet

21 inches

Cord Wood

389 lbs

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NOTE: This installation must conform with local codes. In the absence of local codes you must comply with the UL1482,

(UM) 84-HUD and NPFA211 in the U.S.A. and the ULC S628-

93 and CAN/CSA-B365 Installation Codes in Canada.

The Quadra-Fire VOYAGEUR GRAND meets the U.S. Environmental Protection Agency’s 1990 particulate emission standards.

Intertek Testing Laboratory is a National Recognized

Test Lab (NRTL) approved by OSHA.

B. Mobile Home Approved

• This appliance is approved for mobile home installations when not installed in a sleeping room and when an outside combustion air inlet is provided.

• The structural integrity of the mobile home floor, ceiling, and walls must be maintained.

• The appliance must be properly grounded to the frame of the mobile home with #8 copper ground wire, and use only listed connector pipe.

• Outside Air Kit, part OAK-ACC must be installed in a mobile home installation.

C. Glass Specifications

This stove is equipped with 5mm ceramic glass. Replace glass only with 5mm ceramic glass. Please contact your dealer for replacement glass.

WARNING

Fire Risk.

Hearth & Home Technologies disclaims any responsibility for, and the warranty will be voided by, the following actions:

• Installation and use of any damaged appliance.

• Modification of the appliance.

• Installation other than as instructed by Hearth & Home

Technologies.

• Installation and/or use of any component part not approved by Hearth & Home Technologies.

• Operating appliance without fully assembling all components.

• Operating appliance without legs attached (if supplied with unit).

• Do NOT Overfire - If appliance or chimney connector glows, you are overfiring.

Any such action that may cause a fire hazard.

Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage.

For assistance or additional information, consult a qualified installer, service agency or your dealer.

NOTE: Hearth & Home Technologies, manufacturer of this appliance, reserves the right to alter its products, their specifications and/or price without notice.

Quadra-Fire is a registered trademark of Hearth & Home

Technologies.

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2

Operating Instructions

User Guide

WARNING

HOT SURFACES!

Glass and other surfaces are hot during operation AND cool down.

Hot glass will cause burns.

• DO NOT touch glass until it is cooled

• NEVER allow children to touch glass

• Keep children away

• CAREFULLY SUPERVISE children in same room as appliance.

• Alert children and adults to hazards of high temperatures.

High temperatures may ignite clothing or other flammable materials.

• Keep clothing, furniture, draperies and other flammable materials away.

If you expect that children may come into contact with this appliance, we recommend a barrier such as a decorative screen.

See your dealer for suggestions.

A. Your Wood Appliance

WARNING! DO NOT operate appliance before reading and understanding operating instructions.

Failure to operate appliance according to operating instructions could cause fire or injury.

Surround and

Trim Set

Convection Fan

Door

Handle

Burn Rate

Control

ACC Start-up Air

Control

Figure 7.1 General Operating Parts

January 10, 2013 7075-166B

Blower Controls

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B. Fire Safety

To provide reasonable fire safety, the following should be given serious consideration:

1. Install at least one smoke detector on each floor of your home to ensure your safety. They should be located away from the heating appliance and close to the sleeping areas. Follow the smoke detector manufacturer’s placement and installation instructions, and be sure to maintain regularly.

2. A conveniently located Class A fire extinguisher.

3. A practiced evacuation plan, consisting of at least two escape routes.

4. In the event of a chimney fire: a. Prepare occupants for immediate evacuation b. Notify fire department

C. Overfiring

WARNING

Fire Risk

Do not over-fire.

Over-firing may ignite creosote or will damage the stove and chimney.

To prevent over-firing your stove, DO NOT:

• Use flammable liquids

• Overload with wood

• Burn trash or large amounts of scrap lumber

• Permit too much air to the fire

• Use of processed solid fuel fire logs

Hearth & Home Technologies WILL NOT warranty appliances that exhibit evidence of over-firing. Evidence of over-firing includes, but is not limited to:

• Warped air tube

• Deteriorated refractory brick retainers

• Deteriorated baffle and other interior components

D. Combustible/Non-combustible Materials

• Combustible Material

Material made of or surfaced with wood, compressed paper, plant fibers, plastics, or any material capable of igniting and burning, whether flame-proofed or not, plastered or unplastered.

• Non-combustible Material

Material which will not ignite and burn. Such materials are those consisting entirely of steel, iron, brick, tile, slate, glass or plasters, or any combination thereof.

Materials that are reported as passing ASTM E 136,

Standard Test Method for Behavior of Materials in a

Vertical Tube Furnance at 750 o C and UL763 shall be considered non-combustible materials.

• Non-combustible Sealant Material

Sealants which will not ignite and burn: Rutland, Inc.

Fireplace Mortar #63, Rutland 76R, Nuflex 304, GE

RTV106 or GE RTB116 (or equivalent).

1. Symptoms of Over-Firing

Symptoms of over-firing may include one or more of the following:

• Chimney connector or appliance glowing

• Roaring, rumbling noises

• Loud cracking or banging sounds

• Metal warping

• Chimney fire

2. What To Do if Your Appliance is Over-Firing

• Immediately close the door and air controls to reduce air supply to the fire.

• If you suspect a chimney fire, call the fire department and evacuate your house.

• Contact your local chimney professional and have your appliance and stove pipe inspected for any damage.

• Do not use your appliance until the chimney professional informs you it is safe to do so.

Page 8 7075-166B

E. Seasoned Wood

Burn only dry seasoned wood.

• Store wood under cover, out of the rain and snow.

• Dry and well-seasoned wood will not only minimize the chance of creosote formation, but will give you the most efficient fire.

• Even dry wood contains at least 15% moisture by weight, and should be burned hot enough to keep the chimney hot for as long as it takes to dry the wood out - about one hour.

• It is a waste of energy to burn unseasoned wood of any kind.

Dead wood lying on the forest floor should be considered wet, and requires full seasoning time.

• Standing dead wood can be considered to be about 2/3 seasoned.

• To tell if wood is dry enough to burn, check the ends of the logs.

• If there are cracks radiating in all directions from the center, it is dry.

• If your wood sizzles in the fire, even though the surface is dry, it may not be fully cured.

January 10, 2013

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F. Burning Process

In recent years there has been an increasing concern about air quality. Much of the blame for poor air quality has been placed on the burning of wood for home heating.

In order to improve the situation, we at Quadra-Fire have developed cleaner-burning wood appliances that surpass the requirements for emissions established by our governing agencies.

These wood appliances must be properly operated in order to ensure that they perform the way they are designed to perform.

NOTICE: Improper operation can turn any wood appliance into a smoldering environmental hazard.

1. Kindling or First Stage

It helps to know a little about the actual process of burning in order to understand what goes on inside the appliance. The first stage of burning is called the kindling stage.

In this stage:

• Wood is heated to a temperature high enough to evaporate the moisture present in all wood.

• W ood will reach the boiling point of water (212°F) and will not get any hotter until the water is evaporated.

This process takes heat from the coals and tends to cool the appliance.

Fire requires three things to burn:

• Fuel

• Air

• Heat

If heat is robbed from the appliance during the drying stage, the new load of wood has reduced the chances for a good clean burn.

It is always best to burn dry, seasoned firewood. When the wood isn’t dry, you must open the air controls and burn at a high burn setting for a longer time to start it burning.

The heat generated from the fire should be warming your home and establishing the flue draft, not evaporating the moisture out of wet, unseasoned wood, resulting in wasted heat.

2. Second Stage

In the secondary stage wood gives off flammable gases which burn above the fuel with bright flames.

During this stage of burning:

• The flames must be maintained and not allowed to go out to ensure the cleanest possible fire.

• If the flames tend to go out, it is set too low for your burning conditions.

The air control located at the upper right hand corner is used to adjust for burn rates. This is called the Burn Rate Air Control.

Figure 10.1 on page 10.

3. Final Stage

The final stage of burning is the charcoal stage. This occurs when the flammable gases have been mostly burned and only charcoal remains. This is a naturally clean portion of the burn. The coals burn with hot blue flames.

• It is very important to reload your appliance while enough lively hot coals remain in order to provide the amount of heat needed to dry and rekindle the next load of wood.

• It is best to open the Burn Rate Air and Start-Up Air Controls before reloading. This livens up the coalbed and reduces excessive emissions (opacity/smoke).

• Open door slowly so that ash or smoke does not exit appliance through opening.

• Break up any large chunks and distribute the coals so that the new wood is laid on hot coals.

Air quality is important to all of us, and if we choose to use wood to heat our homes we should do so responsibly.

We need to learn to burn in the cleanest way possible allowing us to continue using our wood appliances for many years to come.

January 10, 2013 7075-166B Page 9

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G. Automatic Combustion Control (ACC)

Typically, when you build a fire, you open the air controls fully and monitor the fire to prevent it from going into an overfire situation and/or burning your wood up too quickly before you shut down the air controls to the desired burn rate.

When using the Automatic Combustion Control (ACC) system, you do not have to continually monitor the fire. Once you set the ACC system it will control the fire for you. Follow the instructions below to learn how to operate your stove with ease.

H. Air Controls

I. Burn Rates and Operating Efficiency

For maximum operating efficiency

1. Burn dry, well-seasoned wood.

2. Follow these burn rate instructions below and refer to

Figure 10.1.

*NOTE: These are guidelines. Actual settings may vary with type of wood, chimney draft, altitude and other variables.

1. Start-Up Air Control

The function of the Start-Up Air Control is to activate the

Automatic Combustion Control system (ACC).

• Push the Start-Up Air Control all the way back until it stops and then pull forward to the front of the appliance until it stops. Figure 10.1.

• The air channel opens and allows air to enter the front of the appliance for approximately 20-25 minutes.

• The air channel gradually shuts down until it is completely closed at the end of the 20-25 minutes.

• The fire is now controlled by the air supplied by the Burn

Rate Air Control. Figure 10.1.

• This function should be performed each time you reload the appliance.

2. Burn Rate Air Control

• The air supply enters at the upper front of the firebox, near the top of the glass door.

• This preheated air supplies the necessary fresh oxygen to mix with the unburned gases, helping to create the second, third and fourth combustion process.

• This air is regulated by the Burn Rate Air Control.

• There are four settings High, Medium-High, Medium-Low and Low.

• When the control is raised all the way up it is on the High setting and when pushed all the down it is on the Low setting.

HIGH

Burn Rate Control

LOW

Burn Rates

1. Starting a Fire and Reloading

• Open both controls fully by raising the Burn Rate Air Control all the way up until it stops and push the Start-up Air

Control back until it stops.

• The blower tends to cool the appliance. Leave the blower off until the burn is well established, i.e., 30 minutes.

• After loading the appliance with wood and starting the fire, set both controls to the desired setting by following the burn rate instructions below.

2. High Burn Rate - Maximum Heat*

• Raise the Burn Rate Air Control all the way up until it stops

(top marker) to a fully open position.

• Push the Start-Up Air Control all the way back until it stops and leave it there.

• This setting over-rides the timer system (ACC) so you must monitor the fire closely while in this setting.

3. Medium-High Burn Rate

-

15,000 to 30,000 BTU/hr*

• Raise the Burn Rate Air Control all the way up until it stops to a fully open position.

• Push the Start-Up Air Control all the way back until it stops and then pull forward until it stops.

• This activates the timer system (ACC).

4. Medium-Low Burn Rate - 10,000 to 15,000 BTU/hr*

• Raise the Burn Rate Air Control up 1/4 from lowest position.



5. Low Burn Rate - Below 10,000 BTU/hr*

• Leave the Burn Rate Air Control at its lowest position.



ACC Start-up

Air Control

To activate: Push back until it stops and then pull forward until it stops

Figure 10.1 Start-up and Burn Rate Air Controls

Page 10 7075-166B January 10, 2013

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J. Correct Baffle & Blanket Placement

WARNING

Fire Risk

Improper baffle placement may cause:

• Overheating of firebox

• Overheating the chimney

Baffle must be placed properly (see instructions)

Replace baffle if damaged or missing.

NOTE: A missing, damaged or improperly positioned baffle is dangerous and may cause damage and poor efficiency.

It will also void your warranty.

Note: This are generic drawings and may not represent your specific model.


INCORRECT POSITIONS

Ceramic Blanket and Baffle Board are NOT in contact with the back of the firebox.

CORRECT POSITION

Back of Firebox

Ceramic Blanket

Ceramic Blanket is NOT in contact with the back of the firebox and NOT even with the

Baffle Board in the front.

Ceramic Blanket

Back of Firebox

Baffle Board

Ceramic Blanket and Baffle Board MUST be in contact with the back of the firebox and even with each other in the front.

Figure 11.1 - Correct Baffle and Blanket Positions

January 10, 2013

Baffle Board

Ceramic Blanket is bunched up at the back of the firebox and NOT even with the Baffle

Board in the front.

Figure 11.2 - Incorrect Baffle and Blanket Positions

7075-166B Page 11

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K. Building A Fire

WARNING

Fire Risk.

clear of appliance.

• Do NOT store flammable materials in the appliance’s vicinity.

Keep combustible materials, gasoline and other flammable vapors and liquids

• DO NOT USE GASOLINE, LANTERN FUEL,

KEROSENE, CHARCOAL LIGHTER FLUID OR

SIMILAR LIQUIDS TO START OR “FRESHEN UP” A

FIRE IN THIS HEATER.

• Keep all such liquids well away from the heater while it is in use.

• Combustible materials may ignite.

L. Fuel Reloading Instructions

Before lighting your first fire in the appliance:

1. Confirm the baffle and ceramic blanket are correctly positioned. They should be even with the front tube and resting on all tubes.

See page 11.

2. Remove all labels from glass.

There are many ways to build a fire. The basic principle is to light easily-ignitable tinder or paper, which ignites the fast burning kindling, which in turn ignites the slow-burning firewood. Here is one method that works well:

1. Open the Burn Rate Air and Start-Up Air Controls fully.

2. Place several wads of crushed paper on the firebox floor.

Heating the flue with slightly crumpled newspaper before adding kindling keeps smoke to a minimum.

3. Lay small dry sticks of kindling on top of the paper.

4. Make sure that no matches or other combustibles are in the immediate area of the appliance. Be sure the room is ventilated and the flue unobstructed.

5. Light the paper in the appliance. NEVER light or rekindle fire with kerosene, gasoline, or charcoal lighter fluid; the results can be fatal.

6. Once the kindling is burning quickly, add several full-length logs 3 to 4 inches (76 - 102mm) in diameter. Be careful not to smother the fire. Stack the pieces of wood 1/2 to

1 inch apart (13-25mm); near enough to keep each other hot, but far enough away from each other to allow air flow between them.

7. Set the Burn Rate Air Control and activate the timer system (ACC).

8. When ready to reload, it is best to fully open both the Burn

Rate Air and Start-up Air Controls before reloading.

• This livens up the coal bed and reduces excessive emissions (opacity/smoke).

• Large logs burn slowly, holding a fire longer.

• Small logs burn fast and hot, giving quick heat.

Page 12 7075-166B

1. This appliance has a large door with an exceptional view of the fire.

• Opens to about 90 degrees and has a built-in stop.

• Door opens 26 inches (660mm) which goes beyond the standard size hearth pad covering the floor in front of the appliance.

• May want to use a hearth rug in front of the hearth pad to protect the flooring from ash spillage and continuous cleaning of carpet, etc. See drawing on page 32.

2. Open door slowly so that ash or smoke does not exit appliance through opening.

• Check the level of the ash build-up. Remove ash if it reaches the top of the brick covers. Ash should not be spilling over the brick covers onto the ashlip.

• Any ash on the ashlip can be pressed into the door gasket and shorten the life of the gasket.

• If the ash is left to accumulate on the ashlip it can interfere with the door closing and/or falling out onto the hearth pad or beyond.

Check the ash level each time you reload.

NOTE:

• Build fire on brick firebox floor only.

• Do NOT use grates or other methods to support fuel.

It will adversely affect emissions.

CAUTION

Odors and vapors released during initial operation.

• Curing of high temperature paint.

• Open windows for air circulation.

Odors may be irritating to sensitive individuals.

January 10, 2013

M. Wood Fuel

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WARNING

Fire Risk.

• DO NOT BURN GARBAGE OR FLAMMABLE

FLUIDS SUCH AS GASOLINE, NAPTHA OR

ENGINE OIL.


Moisture

The majority of the problems appliance owners experience are caused by trying to burn wet, unseasoned wood.

• Wet, unseasoned wood requires energy to evaporate the water instead of heating your home, and

• Causes evaporating moisture which cools your chimney, accelerating formation of creosote.

• DO NOT USE CHEMICALS OR FLUIDS TO START A

FIRE.

• Do NOT burn treated wood or wood with salt (driftwood).

• May generate carbon monooxide if burn material other than wood.

May result in illness or possible death.

WARNING

Fire Risk.

• Do NOT burn wet or green wood.

• Store wood in dry location.

• Stack wood so both ends are exposed to air.

Wet, unseasoned wood can cause accumulation of creosote.

Hardwood vs Softwood

Your appliance performance depends on the quality of the firewood you use.

• Seasoned wood contains about 8,000 BTUs per pound .

• Hard woods are more dense than soft woods.

• Hard woods contain 60% more BTUs than soft woods.

• Hard woods require more time to season, burn slower and are harder to ignite.

• Soft woods require less time to dry, burn faster and are easier to ignite.

• Start the fire with softwood to bring the appliance up to operating temperature and to establish draft.

• Add hardwood for slow, even heat and longer burn time.

Seasoned Wood

• Cut logs to size

• Split to 6 inches (152 mm) or less in diameter

• Air dry to a moisture content of not more than 20%

- Soft wood - about nine months to dry

- Hard wood - about eighteen months to dry

NOTICE: Seasoning time may vary depending on drying conditions.

Soft woods

• Douglas Fir

• Pine

• Spruce

• Cedar

Hard woods

• Oak

• Maple

• Apple

• Birch

• Poplar

• Aspen

• Alder

Processed Solid Fuel Fire Logs

• NOT permitted for use in this appliance

Storing Wood

Steps to ensure properly seasoned wood:

• Stack wood to allow air to circulate freely around and through woodpile.

• Elevate wood pile off ground to allow air circulation underneath.

• Smaller pieces of wood dry faster. Any piece over 6 in.

(152 mm) in diameter should be split.

• Wood (whole or split) should be stacked so both ends of each piece are exposed to air. More drying occurs through the cut ends than the sides.

• Store wood under cover to prevent water absorption from rain or snow. Avoid covering the sides and ends completely.

WARNING

Fire Risk

Do NOT store wood:

• In front of the appliance.

• In space required for loading or ash removal.

January 10, 2013 7075-166B Page 13


N. Blower Control Box & Snap Disc

Operating Instructions

1. The blower will turn on/off automatically when set to

AUTO. Figure 14.1.

2. When set to MANUAL, the fan will turn on/off only when you turn it on or off. This setting over-rides the internal snap disc.

3. Swing the grille downward to expose the blower controls. Adjust the speed of the fan by turning the HIGH/

LOW knob to the desired setting.

Blower Controls Under Ash Lip

O. Blower Operating Instructions

1. Initial (cold) startup: Open both controls fully by raising the Burn Rate Air Control all the way up until it stops and PUSH the Start-up Air Control back until it stops.

The blower tends to cool the appliance. Leave the blower off until the burn is well established, i.e., 30 minutes.

2 . High Burn Setting: Both controls are open. Burn Rate

Air Control is pulled up and the Start-up Air Control is fully pushed in. Blower may remain on.

3. Medium-High Burn Setting*: Burn Rate Air Control is closed then opened to 1 inch to fully open (pull up).

Blower may remain on.

4. Medium-Low Burn Setting*: Burn Rate Air Control is closed then opened to 1/4 inch to 1/2 inch (pull up).

Leave the blower off until the burn is well established, i.e.,

30 minutes.

5. Low Burn Setting*: Burn Rate Air Control is closed

(down position). Leave the blower off until the burn is well established, i.e., 30 minutes.

*NOTE: For burn settings 3 to 5 the Start-up Air Control needs to be pushed in (Open) then pulled forward to activate the Automatic Combustion Control (ACC).

NOTE: For maximum efficiency and lowest emissions, when operating the blower in either the automatic or manual setting for the low and medium low burn settings leave the blower off until the burn is well established, i.e.,

30 minutes.

6. The blower is equipped with a rheostat (speed control).

The highest blower speed is obtained by turning the rheostat on, then adjusting back towards “OFF” as far as possible without turning the blower off. For a low blower speed, turn the control knob clockwise as far as possible

MANUAL: overrides the internal snap disc

Figure 15.1

NOTICE!

AUTO: Fan with turn ON/OFF automatically and is controlled by the internal Snap Disc

Do NOT operate a circulating fan within close proximity, approximately 4 ft (1.2m), of appliance

• Can reverse air flow, blowing hot air into appliance cavity.

• Can damage appliance blower due to overheating.

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Page 14 7075-166B January 10, 2013

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P. Clear Space

• Do NOT place combustible objects within 4 ft (1.2 m) of the front of fireplace. Figure 15.1.

WARNING

Fire Risk.

• Do NOT place combustible objects within 48 inches in front of the appliance.

• High temperatures may ignite clothing, furniture or draperies.


R. Opacity (Smoke)

Opacity is the measure of how cleanly your appliance is burning.

Opacity is measured in percent:

• 100% opacity is when an object is totally obscured by the smoke column from a chimney, and

• 0% opacity means that no smoke column can be seen.

As you become familiar with your appliance, you should periodically check the opacity. This will allow you to know how to burn as nearly smoke-free as possible (goal of 0% opacity).

Maintain 4 ft (1.22m) clearance to combustible in front of appliance

NOTICE!

Do NOT operate a circulating fan within close proximity, approximately 4 ft (1.2m), of appliance

• Can reverse air flow, blowing hot air into appliance cavity.

• Can damage appliance blower due to overheating.

Figure 15.1 - Clear Space

Q. Frequently Asked Questions

ISSUES

Odor from appliance

Metallic noise

Whirring sound

SOLUTIONS

When first operated, this appliance may release an odor for the first several hours. This is caused by the curing of the paint and the burning off of any oils remaining from manufacturing.

Noise is caused by metal expanding and contracting as it heats up and cools down, similar to the sound produced by a furnace or heating duct. This noise does not affect the operation or longevity of the appliance.

The blower may produce a whirring sound which increases in volume as the speed is increased.

January 10, 2013

CAUTION

Odors and vapors released during initial operation.

• Curing of high temperature paint.

• Open windows for air circulation.

Odors may be irritating to sensitive individuals.

7075-166B Page 15


S. Quick Start Guide Note: These are generic drawings and may not represent your specific model.

FIRST FIRE ITEMS NEEDED:

10 Pieces of Newspaper, 10-20 Pieces of Dry Kindling and a Few Pieces of Dry Split Wood.

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OPEN AIR

CONTROLS

HIGH BURN

RATE

LOW

Upper right corner

START-UP

AIR

Lower right corner

Push In and then Pull Out

1

ADD KINDLING

LOAD WOOD

LIGHT THE PAPER

4

ADD NEWSPAPER

2 3

WARNING! Risk Of Fire

DO NOT LEAVE UNATTENDED

During startup, if additional draft is needed, allow the door to remain open approximately1/2 inch. Once the draft is established, close and securely latch the door to prevent:

• Spillage of smoke, flame and carbon monoxide

• Spillage of sparks, coals and logs

• Over-firing

DO NOT leave the stove unattended with the door open

5

ADD MORE WOOD &

SECURELY LATCH THE DOOR

Page 16

6

REDUCE AIR

CONTROL

Set to desired heat output

HIGH

LOW

BURN RATE CONTROL

Upper Right Corner

7

7075-166B

The stove is ready for normal operation.

January 10, 2013

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WARNING! Risk of Fire! Ashes could contain hot embers.

• Place ashes in a metal container with a tight-fitting lid.

• The closed container should be placed on a noncombustible floor or on the ground, well away from all combustible materials, pending final disposal.

• If the ashes are disposed of by burial in soil or otherwise locally dispersed, they should be retained in the closed container until all cinders have thoroughly cooled


3

Maintenance and Service

A. Disposal of Ashes

• Frequency: When ash reaches the top of the brick covers (should not spill over covers). Leave 1/4 inch

(6mm) of ash in the bottom of the firebox.

• By: Homeowner

Creosote - Formation and Need for Removal

• When wood is burned slowly, it produces tar and other organic vapors, which combine with expelled moisture to form creosote.

• The creosote vapors condense in the relatively cool chimney flue of a slow-burning fire.

• As a result, creosote residue accumulates on the flue lining. When ignited this creosote makes an extremely hot fire.

• The chimney and chimney connector shall be inspected every two months during the heating season to determine when a creosote buildup has occurred.

• When creosote has accumulated it shall be removed to reduce the risk of a chimney fire.

B. Chimney and Chimney Connector

Inspection/Cleaning

• Frequency: Every 2 months during heating season or as recommended by a certified chimney sweep; more frequently if chimney exceeds or is under 14-16 feet (4.3 to 4.8m) measured from bottom of appliance.

• By: Certified chimney sweep

• Remove all ash from the firebox and extinguish all hot embers before disposal.

• Allow the appliance to cool completely.

• If your type of installation involves a full reline of the chimney, it will be necessary to either remove the baffle from the insert, or remove the insert from the fireplace and disconnect the vent prior to cleaning the chimney.

Refer to page 23 in this manual for instructions on Baffle

Removal.

• If your type of installation is direct connect within a masonry chimney, the insert will need to be pulled out from the fireplace and disconnected from the flue prior to cleaning the chimney.

• The creosote or soot should be removed with a brush specifically designed for the type of chimney in use.

• Clean out fallen ashes from the firebox.

• It is also recommended that before each heating season the entire system be professionally inspected, cleaned and repaired if necessary.

C. Appliance Inspection - Routine

• Frequency: Every 2 months at the same time the chimney and chimney connector are inspected.


Check for:

• Cracks in glass

• Door handle - smooth cam operation

• Baffle and ceramic blanket correct placement

• Baffle for warpage

• Firebrick for cracks, broken or crumbly

• Door gasket. (Dollar bill test). Place a dollar bill between the stove and the door and then shut the door. If you can pull the dollar bill out, replace the door gasket.

• Glass frame for loose screws

D. Cleaning Plated Surfaces

• Frequency: As desired


• Clean all the fingerprints and oils from plated surfaces

BEFORE firing the appliance for the first time.

• If not cleaned properly before lighting your first fire, the oils can cause permanent markings on the plating.

• After the plating is cured, the oils will not affect the finish and little maintenance is required.

• Wipe clean as needed.

WARNING! Risk of Fire!

Do not use chimney cleaners or flame colorants in your appliance. It will corrode your pipe.

CAUTION! Do not use polishes with abrasives. It will scratch plated surfaces.

Page 17 January 10, 2013 7075-166B


E. Glass Cleaning

• Frequency: As desired


• Clean glass with a non-abrasive glass cleaner. Abrasive cleaners may scratch and cause glass to crack.

• If the deposits on the glass are not very heavy, normal glass cleaners work well. Heavier deposits may be removed by using a damp cloth dipped in wood ashes or by using a commercially available oven cleaner.

• After using an oven cleaner, it is advisable to remove any residue with a glass cleaner or soap and water. Oven cleaner left on during the next firing can permanently stain the glass and damage the finish on plated metal surfaces.

• A portion of the combustion air entering the firebox is deflected down over the inside of the door glass.

• This air flow “washes” the glass, helping to keep smoke from adhering to its surface.

• When operated at a low burn rate, less air will be flowing over the glass and the smoky, relatively cool condition of a low fire will cause the glass to become coated.

• Operating the appliance with the Burn Rate Air Control and Start-Up Air Control all the way open for 15-20 minutes should remove the built up coating.

CAUTION! Handle glass assembly with care. Glass is breakable

.

• Avoid striking, scratching or slamming glass

• Avoid abrasive cleaners

• Do not clean glass while it is hot

F. Inspect Firebrick & Replacement

Instructions

• Frequency: After each ash removal


Replace the firebrick if they become crumbly and/or if there is a 1/4 inch (6.35mm) gap between the bricks.

The firebox is lined with firebrick, which has exceptional insulating properties. Do not use a grate; simply build a fire on the firebox floor. Do not operate appliance without firebrick.

1. After the coals have completely cooled, remove all old brick and ash from unit and vacuum firebox.

2. Remove new brick set from box and lay out to the diagram shown in the instructions that come with the replacement brick set.

3. Lay bottom bricks in unit.

4. Install rear bricks on the top of the bottom bricks.

5. Install side bricks. Slide top of brick under clips on side of firebox and push the bottom of the brick until it is flush with the side of the unit.

Use Part 832-0550 when ordering individual brick. Provide brick dimension or copy the page in the service parts list, mark the desired brick and take it to your authorized dealer.

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Page 18 7075-166B January 10, 2013

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G. Quick Reference Maintenance Guide

CAUTION!

Allow the appliance to completely cool down before performing any cleaning or maintenance.

Baffle & Blanket

Blanket

Baffle

Optional Blower

Frequency

MONTHLY or

After Every

Cord of Wood

YEARLY or

After Every

4 Cords of

Wood


Start the first inspection after the first 2 months of use, or if performance changes, and adjust your schedule accordingly. Maintenance is required for safe operation and must be performed to maintain your warranty.

Task

Baffle and blanket placement is critical to heat output, efficiency and overall life of the unit. Make sure the baffle is pushed all of the way to the back of the firebox and the blanket is laying flat. Inspect baffle for cracks.

Vacuum the blower impellers.

Chimney System

Firebrick & Ash Removal

Door & Glass Assemblies

Latch Cam

Door Handle

Spacing Washers

EVERY 2

MONTHS or

After Every

4 Cords of

Wood

The chimney and chimney cap must be inspected for soot and creosote every two months during the burn season or more frequency if chimney exceeds or is under 14-16 ft

(4.3m-4.8m) measured from bottom of appliance.

This will prevent pipe blockage, poor draft, and chimney fires.

Always burn dry wood to help prevent cap blockage and creosote build-up.

WEEKLY or

After Every

25 Loads of

Wood

WEEKLY or

After Every

25 Loads of

Wood

WEEKLY or

After Every 25

Loads of Wood

Ashes must be cool before you can dispose of the ashes in a non-combustible container.

Firebrick is designed to protect your firebox.

After ashes are removed, inspect the firebrick and replace firebricks that are crumbling, cracked or broken.

Keep door and glass gasket in good shape to maintain good burn times on a low burn setting.

To test: place a dollar bill between the stove and door and then shut the door. If you can pull the dollar out, remove one washer from door handle behind latch cam and try again. If you can still pull it out, replace the door gasket.

Check the glass frame for loose screws to prevent air leakage. Check glass for cracks.

Check the door latch for proper adjustment.

This is very important especially after the door rope has formed to the stove face.

Check door handle for smooth cam operation.

Note: These are generic drawings and may not represent your specific model.

January 10, 2013 7075-166B Page 19


4

Troubleshooting Guide

With proper installation, operation, and maintenance your woodstove will provide years of trouble-free service. If you do experience a problem, this troubleshooting guide will assist you or a qualified service person in the diagnosis of a problem and the corrective action to be taken.

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Start Fire Problems

Can not get fire started

Excessive smoke or spillage

Burns too slowly

Not enough heat output

Possible Cause Solution

Not enough kindling/paper or no kindling/paper

Use dry kindling, more paper. Arrange kindling & wood for air movement.

Fire burns too fast

Not enough air for fire to ignite

Wood condition is too wet, too large

Bed of coals not established before adding wood

Flue blockage such as birds’ nests or leaves in termination cap

Down draft or negative pressure

Competition with exhaust devices

Check for restricted termination cap

Check for blockage of outside air kit (if installed).

Check for flue blockage.

Pre-warm flue before starting fire (refer to Building a Fire Section).

Check for adequate vent height (refer to Chimney

Height Section).

Open window below the appliance towards the wind.

Use dry, seasoned wood (refer to Seasoned Wood

Section).

Start with paper & kindling to establish bed of coals (refer to Building a Fire Section).

Have chimney inspected for creosote and cleaned by a certified chimney sweep.

Extremely dry or soft wood

Overdrafting

Do not use exhaust fans during start-up (refer to

Negative Pressure Section).

Open window below the appliance towards the wind.

Mix in hardwood.

Mix in less seasoned wood after fire is established

(refer to Wood Fuel Section).

Check for correct vent height; too much vertical height creates overdrafting.

Check location of vent termination (refer to

Chimney Termination Requirement Section).

Page 20 7075-166B January 10, 2013

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5

Service Parts Replacement

UNPLUG APPLICE FROM ANY POWER SOURCE

BEFORE REPLACING ANY COMPONENTS

A. Glass Replacement

B. Snap Disc Replacement (Cont;d)

(Replace with 5mm ceramic glass only)

1. Ensure that the fire is out and the appliance is cool to the touch.

2. Remove the 2 screws from the blower access assembly and slide assembly away from the appliance

2. Protect a table or counter top with padding or towels.

Protect your hands and wear gloves to prevent injury.

3 . Locate the snap disc bracket assembly behind the blower controls on the right side under the ash lip. Figure 22.1

3. Remove the door with the broken glass by lifting the door up and off of the hinges.

4. Remove the 2 mounting screws in the blower control bracket and slide assembly towards you.

4. Lay door face down on a table or counter making sure the handle hangs over the edge so the door lays flat, on a soft surface.

5. Using a Phillips head screw driver, remove the 2 screws from the snap disc and lift the snap disc off of the mounting bracket. Disconect the wires and replace with new snap disc and re-connect the wires.

5. Remove the screws from each glass retainer and remove the glass. (If screws are difficult to remove, soak with penetrating oil first).

6. Slide the blower control bracket back into position and secure with the 2 mounting screws.

6. Center the glass with edges evenly overlapping the opening in the door, (i.e. same space top and bottom, left and right sides).

7. Replace the glass retainers. Be careful not to cross thread the screws.

8. Tighten each retainer just a few turns until each is secured. Check again for centering of glass in door frame. Continue to tighten each retainer alternately, a few turns at a time, until the glass is secure. DO NOT

OVERTIGHTEN - can cause glass to break.

9. Replace the door on the appliance.

Blower Controls & Snap

Disc Under Ash Lip

Snap Disc

WARNING! Risk of Fire or Injury!

Use only glass that is specified in the manual, DO NOT replace with any other material. Glass breakage will occur.

Figure 21.1 Snap Disc Location

CAUTION!

Handle glass with care.

• Inspect the gasket to ensure it is undamaged.

• Do NOT strike, slam or scratch glass.

• Do NOT operate appliance with glass & door assembly removed.

• Do NOT operate with glass cracked, broken or scratched.

C. Wiring Diagram

Black

Blower

White

Quadra-Fire appliances are equipped with ceramic super heat-resistant glass, which can only be broken by impact or misuse.

Snap Disc White

Power Cord

Black White Black

B. Snap Disc Replacement

1. The grille on the blower access assembly is hinged. Swing the grille downward to expose the 2 screws. Figure 23.1 on page 23.

January 10, 2013

Switch

Figure 21.2

7075-166B

Rheostat

Page 21


D. Blower Replacement

1. The grille on the blower access assembly is hinged.

Swing the grille downward to expose the 2 screws.

Figure 22.1.

2. Remove the 2 screws from the blower access assembly and slide assembly away from the appliance.

3. Disconnect the wires from the blower.

4. Remove the 2 screws from the hold down bracket and pull the blower and bracket forward.

5. Remove the blower from the hold down bracket.

6. Remove the protection guards from each end of the blower.

7. Re-install in reverse order. Be certain that the hold down bracket’s screws are completely seated in the gromments. Insert the locating tab in the hold down bracket into the placement slot.

CAUTION! Unplug appliance from power source before replacing any components.

CAUTION

Shock Risk.

• Do NOT remove grounding prong from plug.

• Plug directly into properly grounded 3 prong receptacle.

• Route cord away from appliance.

• Do NOT route cord under or in front of appliance.

WARNING

Fire Risk.

Do NOT allow hot coals or embers to overflow ash lip

• May melt protective wire coating on fan power cord causing electrical short, fire or injury

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Placement Slot

Grille hinges downward

Blower Access

Assembly

Hold Down

Bracket

Remove Screws &

Pull Access Assembly away from Insert

Figure 22.1

Page 22

Remove Screws from Hold

Down Bracket and Pull

Forward

7075-166B January 10, 2013

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E. Door Handle Assembly

1. Install washer on door handle shaft.

2. Slide door handle through door.

3. Install additional washer(s) as shown in Figure 23.1.

4. Install key in groove.

5. Align groove in latch cam with key; slide latch cam over shaft

6. Install locknut but do not overtighten, the handle needs to move smoothly.

7. Install handle turning in a counter-clockwise motion to desired location on door handle rod. Figure 23.1.

CAUTION! Do not overtighten lock nut. The door handle needs to move smoothly.

Latch Cam

Door Cross

Section

F. Baffle & Ceramic Blanket Removal

1. Remove all ash from the firebox, and extinguish all hot embers before disposal into a metal container.

2. It is easier to remove both baffle boards and ceramic blanket after the tube channel assembly has been partially disassembled and the right side lowered. Follow steps

1 through 4 on page 25 for removal of the tube channel assembly. It is not necessary to completely remove the tube channel assembly.

3. Once the baffle protection cover has been removed, pull the baffle boards and ceramic blanket forward about 1 inch

(25mm) and then overlap the baffles about 1-2 inches (25-

51mm). Figure 23.2.

4. Slide the tube channel assembly to the left as far as it will go and lower the right side. Remove the baffle boards and ceramic blanket together. Figure 23.3.

4. Re-install in reverse order. Be sure the baffle boards and ceramic blanket are in their proper positions. See Figure

11 .1 on page 11.

Door Handle Shaft Ceramic Blanket

Locknut

Square Key Baffle Boards Overlapping

Spacing

Washers

Fiber Handle

Figure 23.1

Figure 23.2

January 10, 2013 7075-166B

Slide Tube Channel to the

Left and Lower Right Side

Figure 23.3

Page 23


G. Tube Channel Assembly Replacement

Removing Tube Channel Assembly

1. Remove the 3 right side bricks.

2. Remove the baffle protection channel by bending back the tabs using needle nose pliers located at the right and left side of the protection cover. Lift the cover up slightly and pull toward the front and out of the firebox. Figure 24.1.

3. Locate the 2 channel nuts and two bolts inside of chamber and remove using a 7/16 socket wrench. Figure 24.2.

NOTE: Soak the bolts with penetrating oil for at least 15 minutes before trying to remove them.

4. Slide the tube channel assembly all the way to left until it is off the threads. Drop the right side down, then slide the assembly back to right. Figure 24.3.

5. The ceramic blanket and both baffle boards can be removed at the same time you remove the tube channel assembly.

6. When the tube channel assembly is free of the left side support, rotate clockwise and pull assembly, blanket and baffles out through the front opening.

7. Re-install in reverse order.

Bend Back Tabs

Figure 24.1

Baffle Protection

Channel

Use 7/16 Socket Wrench and Remove Channel Nuts

Figure 24.2

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Tube

Channel

Assembly

2 Tube Channel Nuts

Ceramic Blanket

2 Baffle Boards

Figure 24.3

Page 24

Baffle

Protection Channel

7075-166B January 10, 2013

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6

Getting Started

Installer’s Guide

A. Design and Installation Considerations

CAUTION

Check building codes prior to installation.

B. Draft

Draft is the pressure difference needed to vent appliances successfully. When a appliance is drafting successfully, all combustion byproducts are exiting the home through the chimney.

• Installation MUST comply with local, regional, state and national codes and regulations.

• Consult insurance carrier, local building, fire officials or authorities having jurisdiction about restrictions, installation inspection, and permits.

Quadra-Fire wood inserts are designed for factory-built noncombustible fireplaces that have been installed in accordance with the National, Provincial, State and local building codes.

1. Prior to installing the wood insert:

• Have the chimney and adjacent structure inspected and cleaned by qualified professionals. Heart & Home Technologies recommends that NFI or CSIA certified professionals, or technicians under the direction of certified professionals, conduct a minmum of a NFPA 211 Level 2 inspection of the chimney.

Considerations for successful draft include:

• Preventing negative pressure

• Location of appliance and chimney

To be sure that your appliance burns properly:

• During a low burn, the chimney draft (static pressure) should be approximately -.04 inch water column (W.C.)

• During a high burn the chimney draft should be approximately

-.10 inch (W.C.)

• Measure the W.C at 6 inches (152mm) above the top of the appliance after one hour of operation at each burn setting.

NOTICE: Hearth & Home Technologies assumes no responsibility for the improper performance of the appliance system caused by:

• Inadequate draft due to environmental conditions

• Downdrafts

• Tight sealing construction of the structure

• Replace component parts of the chimney and fireplace as specified by the professionals.

• Ensure all joints are properly engaged and the chimney is properly secured.

2. Prior to installing, determine the following:

• Mechanical exhausting devices

• Overdrafting caused by excessive chimney heights

• Ideal performance is with height of chimney between

14-16 feet (4.26-4.88m) measured from the base of the appliance.

• Type of chimney connector to be used

· single wall, 6 inch (152mm) diameter, stainless steel, or

· double wall, 6 inch (152mm) diameter, stainless steel

• Consult pages 31 and 32 for clearances to combustibles

• Power outlet located close by for optional blower

WARNING

Fire Risk.

WARNING

Asphyxiation Risk.

• DO NOT CONNECT THIS UNIT TO A CHIMNEY

FLUE SERVICING ANOTHER APPLIANCE.

• DO NOT CONNECT TO ANY AIR DISTRIBUTION

DUCT OR SYSTEM.

May allow flue gases to enter the house.

Hearth & Home Technologies disclaims any responsibility for, and the warranty will be voided by, the following actions:

• Installation and use of any damaged appliance.

• Modification of the appliance.

• Installation other than as instructed by Hearth & Home

Technologies.

• Installation and/or use of any component part not approved by Hearth & Home Technologies.

• Operating appliance without fully assembling all components.

• Operating appliance without legs attached (if supplied with unit).

• Do NOT Overfire - If appliance or chimney connector glows, you are overfiring.

Any such action that may cause a fire hazard.

Page 25 January 10, 2013 7075-166B

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C. Negative Pressure

WARNING


• Negative pressure can cause spillage of combustion fumes, soot and carbon monoxide.

• Appliance needs to draft properly for safety.

Negative pressure results from the imbalance of air available for the appliance to operate properly. It can be strongest in lower levels of the house.

Causes include:

• Exhaust fans (kitchen, bath, etc.)

• Range hoods

• Combustion air requirements for furnaces, water heaters and other combustion appliances

• Clothes dryers

• Location of return-air vents to furnace or air conditioning

• Imbalances of the HVAC air handling system

• Upper level air leaks such as:

- Recessed lighting

- Attic hatch

- Duct leaks

To minimize the effects of negative air pressure:

• Install the outside air kit with the intake facing prevailing winds during the heating season

• Ensure adequate outdoor air for all combustion appliances and exhaust equipment

• Ensure furnace and air conditioning return vents are not located in the immediate vicinity of the appliance

• Avoid installing the appliance near doors, walkways or small isolated spaces

• Recessed lighting should be a “sealed can” design

• Attic hatches weather stripped or sealed

• Attic mounted duct work and air handler joints and seams taped or sealed

• Basement installations should be avoided

Page 26 7075-166B January 10, 2013

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D. Locating Your Stove & Chimney

Location of the appliance and chimney will affect performance. As shown in Figure 27.1 the chimney should:

• Install through the warm space enclosed by the building envelope. This helps to produce more draft, especially during lighting and die down of the fire.

• Penetrate the highest part of the roof. This minimizes the affects of wind turbulence and down drafts.

• Consider the appliance location in order to avoid floor and ceiling attic joists and rafters.

• Locate termination cap away from trees, adjacent structures, uneven roof lines and other obstructions.

Your local dealer is the expert in your geographic area and can usually make suggestions or discover solutions that will easily correct your flue problem.

Location

Not

Recommended

Marginal

Location

Recommended

Location

Recommended

Location

Location NOT

Recommended

Windward

Outside Termination Cap Leeward

Multi-level Roofs

Figure 27.1

E. Chimney Termination Requirements

Follow manufacturer’s instructions for clearance, securing flashing and terminating the chimney.

•

Must have an approved and Listed cap

•

Must not be located where it will become plugged by snow or other material

• Must terminate at least 3 feet (91cm) above the roof

and at least 2 feet (61cm) above any portion of the roof within 10 feet (305cm).

• Must be located away from trees or other structures

NOTICE: Locating the appliance in a basement or in a location of considerable air movement can cause intermittent smoke spillage from appliance. Do not locate appliance near

• Frequently open doors

• Central heat outlets or returns

NOTICE:

• Chimney performance may vary.

• Trees, buildings, roof lines and wind conditions affect performance.

• Chimney height may need adjustment if smoking or overdraft occurs.

January 10, 2013 7075-166B Page 27


F. 2-10-3 Rule

These are safety requirements and are not meant to assure proper flue draft.

This appliance is made with a 6 inch (152mm) diameter chimney connector as the flue collar on the unit.

• Changing the diameter of the chimney can affect draft and cause poor performance.

• It is not recommended to use offsets and elbows at altitudes above 4000 feet above sea level and or when there are other factors that affect flue draft.

R

3 ft. (91cm)

Minimum

2 ft. (61cm)

10 ft. (305cm) To Nearest Roofline

Less than 10 ft. (305cm)

2 ft. (61cm)

3 ft. (91cm)

Minimum

Pitched Roof

Figure 28.1

10 ft. (305cm) or more

Wall or Parapet

3 ft. (91cm) Minimum

Less than 10 ft. (305cm)



Flat Roof

Figure 28.2

Page 28 7075-166B January 10, 2013

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G. Tools And Supplies Needed

Before beginning the installation be sure the following tools and building supplies are available:

7/16 Socket

Reciprocating saw

Framing materia

High temp caulking material l

Pliers Gloves

Hammer Framing square

Phillips screwdriver Electric drill and bits

Flat blade screwdriver Safety glasses

Plumb line

Level

Tape measure

Wire Cutters to remove from pallet

1/2-3/4 in. length, #6 or #8 self-drilling screws

Misc. screws and nails

H. Fire Safety

To provide reasonable fire safety, the following should be given serious consideration:

1. Install at least one smoke detector on each floor of your home to ensure your safety. They should be located away from the heating appliance and close to the sleeping areas. Follow the smoke detector manufacturer’s placement and installation instructions, and be sure to maintain regularly.

2. A conveniently located Class A fire extinguisher to contend with small fires resulting from burning embers.

Pre-Burn Check List

3.

4.

5.

6.

7.

1.

2.

8.

9.

10.

11.

12.

Place the appliance in a location near the final installation area and follow the procedures below:

Open the appliance and remove all the parts and articles packed inside the Component Pack. Inspect all the parts and glass for shipping damage. Contact your dealer if any irregularities are noticed.

All safety warnings have been read and followed.

This Owner’s Manual has been read.

Floor protection requirements have been met.

Venting is properly installed per vent manufacturing instructions.

The proper clearances from the appliance and chimney to combustible materials have been met.

The masonry chimney is inspected by a professional and is clean, or the factory built metal chimney is installed according to the manufacturer’s instructions and clearances.

The chimney meets the required minimum height.

All labels have been removed from the glass door.

Plated surfaces have been wiped clean, if applicable.

A power outlet is available nearby for use of the blower assembly.

I. Inspect Appliance and Components

• Remove appliance and components from packaging and inspect for damage.

• Vent system components and doors are shipped in separate packages.

• Report to your dealer any parts damaged in shipment.

• Read all the instructions before starting the installation. Follow these instructions carefully during the installation to ensure maximum safety and benefit.

WARNING

Fire Risk.

Inspect appliance and components for damage.

Damaged parts may impair safe operation.

• Do NOT install damaged components.

• Do NOT install incomplete components.

• Do NOT install substitute components.

Report damaged parts to dealer.

January 10, 2013 7075-166B Page 29


7

Dimensions and Clearances

A. Appliance Dimensions NOTE: Flue Collar size is 6 inch (152mm) diameter (ID)

32 5/8 (829mm)

23 3/4 (602mm)

A

17 15/16

456 mm

B

5 (127mm)

Figure 30.1 Top View

14

(356mm)

Figure 30.2 Front View with Cast Surround

Overall Sizes

Metal Surround w/Cast Trim-STD

Metal Surround w/Cast Trim-LRG

All Cast Surround

A B

42.5 in. (1080mm) 30 in. (762mm)

48 in. (1219mm) 34 in. (864mm)

44 in. (1016mm) 33 in. (762mm)

Metal Surround w/Standard Trim-STD 43 in. (1092mm) 31 in. (787mm)

Metal Surround w/Standard Trim-LRG 51 in. (1295mm) 34 in. (2184mm)

25 3/4

(655mm)

14

(356mm)

11

(279mm)

4

(102mm)

15

(382mm)

30°

23 1/2

(597mm)

25 1/2

(648mm)

6 1/16

(154mm)

2 7/8

(73mm)

Figure 30.4 - Side View Without Optional Flue Adapter

Figure 30.3 - Side View With Optional Flue Adapter

Page 30 7075-166B January 10, 2013

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B. Clearances to Combustibles, United States and Canada (UL and ULC)

32 5/8

(829mm)

TOP TRIM (3/4” max depth)

22 1/2

(572mm)

43

(1092 mm)

45

(1143 mm)

HEARTH EXTENSION

(MINIMUM EMBER PROTECTION)

USA 38 1/4

CANADA 46 1/4

(1175mm)

MANTEL

USA 17 1/2

CANADA 19 1/2

(495mm)

January 10, 2013

HEARTH EXTENSION

(EMBER PROTECTION)

7075-166B Page 31


B. Clearances to Combustibles, United States and Canada (UL and ULC) (cont.)

R

0 to 5 inches from bottom of unit, thermal protection required. R value of 2.38.

5 inches or more from bottom of unit, ember protection only required

Figure 32.1

NOTE: Hearth Rug may be used in Suggested Area

WARNING

Fire Risk.

• Comply with all minimum clearances to combustibles as specified.

• Failure to comply may cause house fire.

NOTE: Clearances may only be reduced by means approved by the regulatory authority having jurisdiction

Page 32 7075-166B

Required Protection

Suggested Protection

NOTE: Keep Ashlip

Clear of Ashes

Figure 32.2

January 10, 2013

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C. Calculating Alternate Floor Protection

Material

Thermal Conductivity: k value

The k value indicates the amount of heat (in BTU’s) that will flow in 1 hour through 1 square foot of a uniform material 1 inch thick for each degree (F) of temperature difference from one side of the material to the other.

The LOWER the k factor means less heat is being conducted through the non-combustible material to the combustible material beneath it.

The k value of a material must be equal or smaller then the required k value to be acceptable.

(BTU) (inch)

(foot 2 (hour) ( o F)

Thermal Resistance: R value

The R value is a measure of a material’s resisteance to heat transfer.

R value is convenient when more than one material is used since you can add the R values together, whereas you can not do this for k value.

The HIGHER the R factor means less heat is being conducted through the non-combustible material to the combustible material beneath it.

The R value of a material must be equal or larger then the required R value to be acceptable.

Converting k to R:

Divide 1 by k and multiply the results times the thickness in inches of the material.

R = 1/k x inches of thickness

Converting R to k:

Divide the inches of thickness by R.

k = inches of thickness/R

Calculatons:

Example: Floor protection requires k value of 0.84 and 3/4 inch thick.

Alternative material has a k value of 0.6 and is 3/4 inch thick.

Divide 0.6 by .75 = k value of 0.80. This k value is smaller than 0.84 and therefore is acceptable.


January 10, 2013 7075-166B Page 33


8

Chimney Systems

A. Venting Systems

Chimney Connector:

It is also known as flue pipe or stove pipe. It must be

6 inches (152mm) minimum diameter stainless steel connector pipe.

Chimney:

The chimney can be new or existing, masonry or prefabricated and must meet the following minimum requirements as specified below.


Follow venting manufacturer’s clearances and instructions when installing venting system.

B. Inspections

Existing chimneys should be inspected and cleaned by a qualified professional prior to installation. The chimney must not have cracks, loose mortar or other signs of deterioration and blockage. Hearth & Home recommends a

NFI or CSIA certified professional or a technician, under the direction of a certified professional, conduct a Level II inspection per NFPA 211.

WARNING

Fire Risk

Inspection of Chimney:

• Chimney must be in good condition.

• Meets minimum standard of NFPA 211

• Factory-built chimney must be 6 inch

(152mm) UL103 HT.

C. Larger Chimneys

Hearth & Home recommends that chimneys with larger diameters than 6 inches (152mm) be fully relined. An oversized flue can affect draft and impair performance and will allow increased build-up of creosote which is why a full reline is stongly recommended.

D. Masonry Chimney

• Must meet minimum standards of NFPA 211.

• Must have at least 5/8 inch (16mm) fireclay lining joined with refractory cement.

NOTE: Installations into a clay flue without a stainless steel liner may reduce draw which affects performance, will cause the glass to darken and produce excessive creosote and create start-up issues.

• The masonry wall of the chimney, if brick or modular block, must be a minimum of 4 inches (102mm) nominal thickness.

• A chimney of rubble stone must be at least 12 inches

(305mm) thick.

• Cross-sectional area shall conform to NFPA 211-2006

Section 12.4.5.1.

• Should be lined with a 6 inch (152mm) stainless steel flue liner to improve performance and reduce creosote build-up and difficulty starting a fire.

• An equivalent liner must be a listed chimney liner system or other approved material.

• No dilution air is allowed to enter the chimney.

Secure the fireplace damper in the open position. If this cannot be accomplished, it will be necessary to remove the damper

2. Seal damper area of chimney around chimney connector with a high temperature sealant or seal insert against the face of the fireplace.

3. Both methods must be removable and replaceable for cleaning and re-installation.

• When possible, install an airtight clean-out door to the rear of the smoke shelf.

NOTE: Masonry chimneys are significantly less than ideal for venting solid fuel appliances. A masonry chimney is not subject to any temperature limit test, therefore a full reline is strongly recommended.

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NOTICE: Check with your local building authorities and/or consult the National Fire Protection Association

(NFPA 211).

Page 34 7075-166B January 10, 2013

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Masonry Chimney (Cont’d)

This insert conforms with the UL 1482 and ULC S628

(Canada) in all respects, and is approved to UL & ULC safety standards for installation and use within a fireplace with a masonry chimney in accordance with NFPA 211 and

CAN/CSA-B365-01.

In USA a minimum 5 foot length, 6 inch diameter flue liner is required as per UL 1482, however Hearth &

Home Technologies strongly recommends a full reline for optimum performance.

NOTE: In Canada, this fireplace insert must be installed with a continuous chimney liner of a 6 inch (152mm) diameter extending from the fireplace insert to the the top of the chimney.

The chimney liner must conform to the Class 3 requirements of CAN/ULC-S635, Standard for Lining Systems for

Existing Masonry or Factory-Built Chimneys and Vents, or CAN/ULC-S640, Standard for Lining Systems for New

Masonry Chimneys.

UL 1777 Insulated Stainless Steel

Liner or Other Approved Lining System

Follow Manufacturer’s Instructions on Insulation and Support

Follow Manufacturer’s

Instructions for Maximum

Liner Extension Above

Chimney

Maximum 30 Degrees

Offset in Chimney

For Zero or Other Non-Code Clearances,

Follow Approved Liner Manufacturer’s Specific

Insulation Requirements: Different Clearances

May Require Different Specifications

Masonry Chimney Must

Have Structural Integrity

UL 1777 Insulated Stainless Steel

Liner or Other Approved Lining System

Minimum 8 in. (203mm) Masonry

Thickness in Front of Smoke Chamber

Minimum Clearance in Accordance with Insert Listing

Floor Protection in

Accordance with Insert

Listing

Damper Plate Removed or

Fastened in Open Position

Seal with Non-Combustible Material

Combustible Floor

NOTE: Generic wood insert shown - not model specific

Figure 35.1 - Masonry Chimney with a Full Liner Kit Type UL103HT Rquirement per UL1777

January 10, 2013 7075-166B Page 35

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E. Metal Heat Circulating Masonry

This insert conforms with the safety standard UL-1482 and

ULC S628 (Canada) in all respects and is approved to UL &

ULC safety standards for installation and use within a fireplace with masonry chimney, in accordance with NFPA 211, and CAN/CSA-B365-01.

F. Prefabricated Metal Chimney

The chimney can be new or existing, masonry or prefabricated and must meet the following minimum requirements:

• Must be minimum 6 inch (152mm) inside diameter of high temperature chimney listed to UL 103 HT (2100 or ULC S628.

o F)

• Must use components required by the manufacturer for installation.

• Must maintain clearances required by the manufacturer for installation.

• Refer to manufacturers instructions for installation

•This insert is listed to UL 1482 Standard and is approved for installation into listed factory-built solid fuel fireplaces listed to UL 127 conforming to the following specifications and instructions:

•The original factory-built clearance fireplace chimney cap must be re-installed after installing the approved chimney liner meeting type UL 103 HT requirements

(2100°F) per UL 1777.

•The liner must be securely attached to the insert flue collar and the chimney top.

•The air flow of the factory-built solid fuel fireplace system must not be altered. The flue liner top support attachment must not reduce the air flow for the existing air-cooled chimney system.

•No dilution air is allowed to enter the chimney.

1. Secure the fireplace damper in the open position.

If this cannot be accomplished, it will be necessary to remove the damper.

2. Seal damper area of chimney around chimney connector with a high temperature sealant or seal insert against the face of the fireplace.

3. Both methods must be removable and replaceable for cleaning and re-installation.

Minimum Width of Cavity Opening - Front

Minimum Width of Cavity Opening - Rear

Minimum Height

Minimum Depth from Front to Rear

Inches

32-7/8*

24*

24*

18*

Millimeters

835

610

610

457

*You will need to add additional clearances to these dimensions for your specific installation. Also allow sufficient clearance if you are installing an outside air kit.

NOTE: Refer to chimney liner manufacturer for recommendations on supporting the liner. Installation into fireplaces without a permit will void the listing.

NOTICE: In Canada when using a factory-built chimney it must be safety listed, Type UL103 HT (2100oF) [1149oC] CLASS

“A” or conforming to CAN/ULC-S629M, STANDARD FOR

650 C FACTORY-BUILT CHIMNEYS.

WARNING

Fire Risk.

When lining air-cooled factory-built chimneys:.

• Run chimney liner approved to UL 1777 Type

HT requirements (2100 degrees F)

• Re-install original factory built chimney cap

ONLY

• DO NOT block cooling air openings in chimney

• Blocking cooling air will overheat the chimney

To maintain the functionality of the fireplace’s chimney system you may use a Simpson Dura-Vent DuraLiner

Slip Hanger, Part # 4671, and attach to the bottom of the fireplace chimney cap to support the liner. You have two options to completing the installation.

Option one - Not required to use liner cap:

Re-attach the existing top of the chimney cap.

Option two - Using liner cap:

Re-attach the existing top of the chimney cap and install a new storm collar and a new liner cap.


Follow venting manufacturer’s clearances and instructions when installing venting system.

Page 36 7075-166B January 10, 2013

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G. Securing Chimney Components

All joints should be secured with 3 sheet metal screws or rivets per pipe manufacturers instructions. The sections must be attached to the insert and to each other with the crimped

(male) end pointing toward the insert. Figure 37.1.

LINER CONNECTOR

CRIMPED

END

TOWARDS

STOVE

FLUE

GAS

DIRECTION

Figure 37.1

H. Altering the Fireplace

The following modifications of factory-built fireplaces are permissible:

The following parts may be removed:

Damper

Ember Catches

Smoke Shelf or Baffle

Fire Grate

Viewing Screen/Curtain Doors

• The fireplace must not be altered, except that the damper may be removed to accommodate a direct-connect starter pipe or chimney liner,

• E xternal trim pieces which do not affect the operation of the fireplace may be removed providing they can be stored on or within the fireplace for reassembly if the insert is removed.

• The permanent metal warning label provided in the component pack must be attached to the back of the fireplace, with screws or nails, stating that the fireplace may have been altered to accommodate the insert, and must be returned to original condition for use as a conventional fireplace. Figure 37.2.

• Manufacturer designed adjustable support kit can be ordered from your dealer.

• Final approval of this installation type is contingent upon the authority having jurisdiction.


I. Factory-Built Sold Fuel Fireplace

A permit may be required for installations, final approval is contingent of the authority having local jurisdiction. Consult insurance carrier, local building, fire officials or authorities having jurisdiction about restrictions, installation inspection, and permits .

Inspect the existing fireplace and chimney for any damage or flaws such as burnouts, metal or refectory warping.

Inspection to a minimum of NFPA 211 Level II is recommended. All repairs must be made prior to installing an insert. The fireplace must be structurally sound and be able to support the weight of the solid-fuel insert

The factory-built chimney must be listed per UL 127 or ULC

610-M87 for all installations. Install thermal protection per this appliance listing requirements.

A full height 6 inch diameter stainless steel full height listed chimney liner must be installed meeting type HT

(2100°F) requirements per UL 1777 (USA) or ULC S635 with “0” clearance to masonry (Canada). The full liner must be attached to the insert flue collar and to the top of the existing chimney.

The flue liner top support attachment must not reduce the air flow for the existing air-cooled chimney system. Reinstall original factory-built chimney cap only. (See Section F., Prefabricated Metal Chimney)

To prevent room air passage to the chimney cavity of the fireplace, seal either the damper area around the chimney liner or the insert surround. Circulating air chamber (i.e. in a steel fireplace liner or metal hearth circulator) may not be blocked. The air flow within and around the fireplace shall not be altered, blocked by the installation of the insert.

(i.e. no louvers or cooling air inlet or outlet ports may be blocked by the insert or the insert surround.

See “H. Altering the Fireplace” for modifications allowed for factory-built fireplaces.

WARNING! Risk of Asphyxiation!

• DO NOT CONNECT THIS APPLIANCE TO

A CHIMNEY FLUE SERVICING ANOTHER

APPLIANCE OR TO ANY AIR DISTRIBUTION

DUCT OR SYSTEM.

This may allow flue gases to enter the house.

WARNING

THIS FIREPLACE MAY HAVE BEEN ALTERED

TO ACCOMMODATE AN INSERT. IT MUST BE

RETURNED TO ITS ORIGINAL CONDITION

BEFORE USE AS A SOLID FUEL BURNING

FIREPLACE.

Figure 37.2

250-2061

5.5 in. width x 2 in. height

January 10, 2013

Black letters

7075-166B Page 37

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J. Ovalizing Round Stainless Steel Liners

Ovalizing round stainless steel liners to accommodate the liner passing through the damper region of a fireplace is an allowable and acceptable practice.

Ensure that the ovalization is minimized to the extent required to fit through the damper.

K. Chimney Height / Rise and Run

To be sure that your Quadra-Fire insert burns properly, the chimney draft (static pressure) should be approximately -0.10 inches water column (W.C.) during a high burn and -0.04 inches W.C. during a low burn, measured 6 inches (152mm) above the top of the insert after one hour of operation at each burn setting.

NOTE: These are guidelines only, and may vary somewhat for individual installations.

• This product was designed for and tested on a 6 inch

(152mm) chimney, 14 to 16 feet (4.27-4.87m) high, (includes appliance height) measured from the base of the appliance.

• The further your stack height or diameter varies from this configuration, the possibility of performance problems exists.

• Chimney height may need to be increased by 2 - 3% per each 1000 feet (304.8m) above sea level.

• It is not recommended to use offsets or elbows at altitudes above 4000 feet (1219.2m) above sea level or when there are other factors that affect flue draft.

WARNING

Fire Risk.

Do NOT pack insulation or other combustibles between spacers.

• ALWAYS maintain specified clearances around venting and spacers.

• Install spacers as specified.

Failure to keep insulation or other material away from vent pipe may cause fire.

Page 38

WARNING

Fire Risk.

This appliance relies upon natural draft to operate properly.

• Chimney heights exceeding 25 feet (7.62m) from base of appliance may create an over-draft situation.

• Overdraft condition may create over-firing.

Over-firing may ignite creosote and/or damage appliance and chimney.

7075-166B

WARNING

Fire Risk.

Failure to install a full reline may cause:

• Creosote accumulation creating increased risk of chimney fire.

• Lose protection to combustible surfaces from the liner in case of fire.

• Poor performance and start-ups.

• Less access to chimney for required maintenance.

January 10, 2013

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9

Appliance Set-up

Remove the zip tie to the lower access cover. It is to prevent the cover opening during shipping.

A. Outside Air Kit Installation

A source of air (oxygen) is necessary in order for combustion to take place. Whatever combustion air is consumed by the fire must be replaced. Air is replaced via air leakage around windows and under doors. In homes that have tightly sealed doors and windows, an outside air source is needed. An optional Outside Air Kit is available.

Items Needed for Installation (not supplied)

• 4 inch flex aluminum pipe, or if using alternate material, then it shall be made from durable, non-combustible, heat resistant material up to 350 o length for your installation.

F. Cut the pipe to the required

• Phillips head screw driver

• Silicone sealant

Option One - Outside Air Installation Instructions

1. Swing grille down to expose the two screws. Figure

39.1

2. Remove the two screws and pull the access assembly away from the appliance.

3. Assemble the outside air cover plate A supplied in component pack.

4. Re-install the access assembly.

5. Remove the outside air cover plate B on outer can and discard. Figure 39.2.

6. Install optional flex adapter to outer can with the same screws. Do not use plastic wire ties that come with the kit as they will melt. NOTE: You may need to install the flex pipe into the firebox first depending on installation. Attach flex to adapater with at least 2 screws.

7. Ensure existing access hole in fireplace is sufficient to feed the 4 inch flex.

8. After sliding can into fireplace, feed flex into cut opening to obtain outside combustion air.

9. Level outer can and install appliance. See page 40.

Option Two - Outside Air Installation Instructions

1. Follow steps 1-5 in Option One above

2. Ensure existing acces hole in fireplace will not be covered by the outer can. Existing outside air intake hole may be under at the rear or side of outer can. Outside air may also enter down existing chimney chase in some situations.

3. Repeat step 9 under Option One with one exception. After installing the appliance in the outer can, seal the fireplace opening and trim package with insulation to prevent air leakage into the room.

7075-166B January 10, 2013



WARNING

Fire Risk.


Do not draw outside combustion air from:

• Wall, floor or ceiling cavity

• Enclosed space such as an attic or garage

• Close proximity to exhaust vents or chimneys

Fumes or odor may result

WARNING


Outside air inlet must be located to prevent blockage from:

• Leaves, snow, ice or other debris

Block may cause combustion air starvation

Smoke spillage may set off alarms or irritate sensitive individuals.

WARNING


Length of outside air supply duct shall NOT exceed the length of the vertical height of the exhaust flue.

• Fire will not burn properly

• Smoke spillage occurs when door is opened due to air starvation.

Remove Screws &


Figure 39.1

Figure 39.2

Remove Outside Cover

Plate A (Discard)

Outside Air Cover

Plate B (Discard)

Termination

Cap

Flex Adapter

Page 39

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B. Optional Elbow Flue Adapter Installation

Optional use of a Simpson Duravent 15° Universal Elbow

Part Number 4615 may be purchased directly through your local Simpson Durvent Pipe Distributor or from your local

Quadra-Fire dealer, Part Number DV-4615.

Figure 40.1 shows a vertical installation and also how to create an optional 30° elbow installation.

The 15° elbow may be secured directly to the flue collar.

Follow the pipe manufacturer’s instructions for using screws or rivets for attachment. Most pipe manufacturer’s 6 inch

(152mm) diameter flue liners may be attached directly to the top of the 15° elbow.

C. Securing Stove Pipe/Liner to Flue Collar

1. There are 4 pre-drilled holes in the flue collar 90 degrees apart. Attach the flue collar to the stove pipe/liner. If the seal is questionable use stove mastic Figure 40.2.

2. Attach gasket to bottom side of flue collar with a thin coat of silicone.

A

Vertical

B

A

Flue Collar

Figure 40.2

Gasket

Stove Pipe/Liner

30 o

30 degree

B

D. Leveling Legs

1. Remove the 2 screws already installed on each leg.

2. Move legs to the desired height.

3. Re-install the screws to secure in place.

Figure 40.1

Flue

Adapter

Vertical

A

14 in. (344mm)

30 Degree 15 in. (371mm)

B

25 3/4 in. (532mm)

25 1/2 in. (525mm)

Page 40

Figure 40.3

7075-166B

Remove 2 screws from both sides.

Adjust the legs up or down to level appliance.

January 10, 2013

R


E. Securing Appliance to Stove Pipe/Liner

1. Once you have the appliance in place and secured, remove the tube channel assembly, baffle board and ceramic blanket. Detailed instructions are found on pages 23 and 24.

2. Reach up through the flue opening and grab the attachment bar and pull down inside flue opening. Figure 41.1.

3. Insert the 5/16 bolts inside the cast flue and through the chimney mounting bar. Securely tighten the nuts. Fasteners are provided.

4. Re-install the tube channel assembly, baffle board, ceramic blanket and baffle protection channel.

F. Standard Surround & Trim Kit Installation

Standard Size: 43 in. W x 31 in. H

Large Size: 51 in. W x 34 in. H

1. Lay surround face down on a protected surface to prevent scratching.

2. Using a 4 to 6 inches long Phillips head screw driver attach the side surrounds to the top surround using (2)

#8 sheet metal screws on each side provided with the kit.

Figure 41.2.

3. Lay the trim face down and place the corner brackets into position.

4. Using a standard flat screw driver tighten the corner brackets. Figure 41.3.

5. Slide the assembled trim set over the surround set. and then over the appliance matching the mounting tabs on the side pieces with the slots on the appliance. Figure

41.2.

6. Align the 2 screws in the top surround piece to the 2 alignment holes on the appliance top. Secure in place.

Figure 41.2.

7. Use the strain relief in the surround side for blower cord installation and use the cover plug to insert into the hole where the blower cord is not installed.

Secure 2 Sides to Top

Secure to

Firebox Face

5/16 Bolts

Attachment

Bar

Mounting Tabs

Slide into Slots on Firebox Face

Strain Relief for

Blower Cord and

Cover Plug for hole in each side

Figure 41.2

5/16 Nuts

Figure 41.1

January 10, 2013 7075-166B

Figure 41.3

Corner Brackets

Page 41

Back of

Side

Piece

Clearance Notch

R


G. Standard Surround & Cast Trim Kit

Standard Size: 42-1/2 in. W x 30 in. H

Large Size: 48 in. W x 34 in. H

Included in Surround Kit: (2) side pieces, left and right; (1) l top piece; (1) fastener package.

Included in Cast Trim Kit: (2) cast trim legs, left and right;

(1) cast trim header; (2) cast trim footers, left and right; (1) fastener package.

Tools Needed: Powered 4 to 6 inches long Phillips head screw driver; pliers

1. Remove contents from box being careful not to scratch or damage the cast trim pieces.

2 . Lay surround face down on a protected surface to prevent scratching.

3. Using a 4 to 6 inches long Phillips head screw driver attach the side surrounds to the top surround using (2) #8 sheet metal screws on each side provided with the kit

4 . Place the peel and stick round felt vibration insulation pads on the front side in each corner of the top metal piece and on the back side in each corner of the top cast piece. Figure

42.1.

5. Place the corresponding cast trim pieces (2 cast trim sides and 1 cast trim header) underneath the panel set, also face down. Align the holes in the metal pieces with the 5 bosses on the top cast piece and 2 bosses on each side piece.

6. Secure the magnet to the bracket and attach the magnet and bracket to each metal side piece at the bottom. The magnet is facing the front. Figure 42.2.

7. Place the cast footers under the metal sides aligning the top and bottom holes in the cast footers and metal sides.

8. The 9 mounting clips are shipped in one long strip. Hand break apart or use pliers.

9. Each clip has a clearance notch to allow room for the cast on the insert. Place the clip so the notch is facing the outer edges of the surrounds. Figure 42.3.

10. It is best to install all of the 1/4-20 screws only half way at first to allow for adjustments. After adjustment, tighten the

2 screws in each cast footer first and then work your way around to the rest.

11. Slide surround and trim over the top of the insert into place matching the mounting tabs on the metal sides with the slots on the insert. Figure 42.4.

12 . Align the 2 screws in the top metal surround piece to the

2 alignment holes on the appliance top. Secure in place.

Figure 42.4.

(4) Felt Vibration Insulation Pads

Figure 42.3

Secure

Surrounds to

Cast Trim Kit

Magnet Attached - Faces Front

Figure 42.2

Attach Magnet before installing

Cast Footers

Cast Footers,

Left & Right

Magnet Installed

Figure 42.1

Page 42 7075-166B

Figure 42.4

Match Mounting

Tabs to Slots on the appliance

January 10, 2013

R


H. All Cast Surround Kit

Size: 40 in. W x 30 in. H

Included in Surround Kit: (2) side pieces, left and right; (1) l top piece; (1) fastener package.

Tools Needed: Powered 4 to 6 inches long Phillips head screw driver; pliers

1. Remove contents from box being careful not to scratch or damage the cast trim pieces.

2. Lay surround pieces face down on a protected surface to prevent scratching .

3. Align the bosses on the top piece to the holes on the side pieces. Secure the 3 pieces together.

4. Attach the mounting brackets to the side pieces included with the kit. Figure 43.1.

5. In order to get a tight seal for the surround, you must reposition a side shield. There are two holes on the shield and it will come from the factory secured in the first (left) hole. Remove the shield and re-install using the second (right) hole. Figure 43.2.

5. Position the trim on the appliance matching up the mounting brackets with the slots on the appliance.

6. Attach the surround to the appliance 2 screws.

DO NOT OVERTIGHTEN SCREWS - MAY DAMAGE

PROCELAIN FINISH.

I. Blower Cord Installation on Left Side

The blower cord is shipped to be installed on the right side of the appliance. You may relocate the cord so it is on the left side.

Overview: You are removing the power cord from the blower controls, re-routing the cord to the left side and reinstalling the power cord to the blower controls. Refer to the exploded drawing on page 44.

Figure 43.3

1. Swing the grille down to expose the 2 bolts, one at each end. Remove the bolts and pull blower access assembly away from appliance and store away from your work area.

4 Mounting Brackets

Figure 43.1

Mounting

Brackets

Attach to Appliance with Screws

Do not overtighten - may damage porcelain finish

Figure 43.2

January 10, 2013

Remove and Reposition

Side Shield using Second

Hole

7075-166B

Figure 43.4

2. Remove the 2 screws in the hold down bracket in front of the blower assembly. You do not need to remove the blower from the hold down bracket.

3. Disconnect the 2 blower wires that are attached to the wire harness and pull the blower assembly away from the appliance.

Page 43

R


Green Grounding

Wire

Figure 44.1

4. Remove the 2 screws at the top of the control plate. Push the bottom of the control plate to the inside of the appliance and partially remove the control plate assembly.

Remove Screw

Figure 44.4

6. Remove the screw that is holding the ground lug to the control plate.

White Wire

Black Wire

Figure 44.5

7. Use needle nose pliers to remove the strain relief that protects the power cord from the control plate.

Figure 44.2

5. Locate the black and white wires that are part of the power cord and disconnect those wires from the wire harness.

Placement Slot


Blower Access

Assembly

Hold Down

Bracket

Page 44

Figure 44.3

Remove Screws &


Snap Disc Bracket

Blower Control Plate

Remove Screws from Hold Down

Bracket and Pull Blower Assembly

Forward. Do not Remove Blower from the Hold Down Bracket

7075-166B January 10, 2013

R


White Wire

Black Wire

Green

Grounding

Wire

Fiber

Wrapped

Wire

Figure 45.1

8. The power cord is now disconnected from the blower control plate. Pull the cord out through the right side of the appliance.

Figure 45.4

11. Connect the white wire on the power cord into the fiber wrapped wire on the wire harness. Connect the black wire on the power cord to the white wire on the rheostat. Re-attach the green ground terminal to the control plate.

Grommet

Route Cord Through

Retainer Clip

Figure 45.2

9. Insert the power cord throught the left side of the appliance in the hole contains the grommet. Pull the connection ends to the right side. Route the power cord through the retainer clip.

Strain Relief

Figure 45.5

12. Insert the control plate assembly back into the appliance as shown. Tilt the assembly forward and then lift up and rotate the bottom towards the front of the appliance at the same time ensure that the snap disc holder is properly seated. Secure plate to the appliance.

Route Wires through Retainer Clip

Replace Screws in Hold Down Bracket

Figure 45.3

10. Replace the strain relief on the power cord in the same position as before. Locate the indentation on the cord made by the strain relief. Once replaced, push the strain relief back into the control plate.

January 10, 2013

Figure 45.6

13. Push in the blower and hold down bracket into appliance matching up the tab on the bracket and placement slot on the appliance. Secure bracket and reconnect blower wires (no polarity to worry about) routing wires through the retainer clip.

7075-166B Page 45


10

Mobile Home Installation

1. An outside air inlet must be provided for combustion and must remain clear of leaves, debris, ice and/or snow. It must be unrestricted while unit is in use to prevent room air starvation which can cause smoke spillage and an inability to maintain a fire. Smoke spillage can also set off smoke alarms.

2. Unit must be secured to the mobile home structure.

Remove bolts from each side of insert and use plumbers tape to secure to structure (a washer may be required).

Re-install bolts.

3. Unit must be grounded with #8 solid copper grounding wire or equivalent and terminated at each end with N.E.C. approved grounding device.

4. The factory-built fireplace must meet (UM)84-HUD requirements for outside combustion air supply to the fireplace fire chamber and the chimney must be listed to

UL103 HT or a listed UL-1777 full length six inch (152mm) diameter liner must be used. It must be equipped with a spark arrestor cap and the outside air must be installed on the insert.

5. Refer to page 31 of this manual for clearance to combustibles and floor protections requirements.

All clearances must be followed precisely.

6. Use silicone to create an effective vapor barrier at the location were the chimney or other component penetrates to the exterior of the structure.

7. Follow the chimney and chimney connector manufacturer’s instructions when installing the flue system for use in a mobile home.

8. Burn wood only. Other types of fuels may generate poisonous gases (e.g., carbon monoxide).

9. If unit burns poorly while an exhaust blower is on in home,

(i.e., range hood), increase combustion air.

10. Installation shall be in accordance with the Manufacturers

Home & Safety Standard (HUD) CFR 3280, Part 24.

Storm Collar

Joist Shield/Firestop

Figure 47.1

Spark Arestor Cap

Roof Flashing

Double Wall

Connector Pipe

WARNING


• NEVER INSTALL IN A SLEEPING ROOM.

Consumes oxygen in the room.

WARNING

Fire Risk.


Do not draw outside combustion air from:

• Wall, floor or ceiling cavity

• Enclosed space such as an attic or garage

• Close proximity to exhaust vents or chimneys.

Fumes or odor may result

R

NOTICE:

• Offsets from the vertical, not exceeding 45°, are allowed per Section 905(a) of the Uniform Mechanical Code

(UMC).

• Offsets greater than 45° are considered horizontal and are also allowed, providing the horizontal run does not exceed

75% of the vertical height of the vent.

• Construction, clearance and termination must be in compliance with the UMC Table 9C. This installation must also comply with NFPA 211.

NOTICE: Top sections of chimney must be removable to allow maximum clearance of 13.5 feet (411cm) from ground level for transportation purposes.

CAUTION

THE STRUCTURAL INTEGRITY OF THE MOBILE HOME

FLOOR, WALL AND CEILING/ROOF MUST BE MAINTAINED

Do NOT cut through:

• Floor joist, wall, studs or ceiling trusses.

• Any supporting material that would affect the structural integrity.

Page 46 7075-166B January 10, 2013

R Service Parts VOYAGEUR - Grand

Cast Iron Wood Insert - Large

Beginning Manufacturing Date: Oct 2012

Ending Manufacturing Date: Active

VOYA-GRAND-MBK, VOYA-GRAND-PMH

2

1

4

3

7

8

6

5

11

13

14

24

9

8

10

12

21

23 22

19

20

18

15

16

17

Part number list on following page.

January 10, 2013 7075-166B

09/12

Page 47




IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement parts for your appliance please provide model number and serial number. All parts listed in this manual may be ordered from an authorized dealer.

COMMENTS ITEM

1

2

5

6

3

4

DESCRIPTION

Convection Back

Screw, sheet Metal #8 x 1/2 S Grip

Screw, Hex Washer Head Ms 1/4-20 x 3/4

Flue Attach Ring

Bolt 5/16-18 x 1 Hex Head

Nut, fl anged, 5/16 -18, black

Gasket, Flue Collar

Chimney Attach Ring

Ceramic Fiber Blanket

Baffl e Board

#7 Baffl e Protection Channel

Side view

Pkg of 40

Pkg of 25

Pkg of 12

Pkg of 10

1/2" Thick

Front, looking into unit

Baffle protection channel sits in between front tube and fiber baffle

PART NUMBER

SRV7075-110

12460/40

220-0080/25

SRV7044-154

27887/12

A-3483-1/10

SRV7044-194

SRV7044-181

SRV7075-187

SRV7075-186

Ceramic blanket

Fiber baffle

This tab sits behind the front tube

Stocked at Depot

Y

Y

Y

Y

Y

Y

7

8

9

Baffl e Protection Channel

Tube Support Rack


Tube Channel Assembly


Nut, Ser Flange samll 1/4-20

#10 Brick Assembly

10.3

10.1

10.1

10.1

10.1

Pkg of 25

Pkg of 25

Pkg of 24

SRV7046-165

SRV7075-193

220-0080/25

SRV7075-004

220-0080/25

226-0130/24

Y

Y

Y

Y

Y

Y

10.1

10.2

10.1

10.1

10.4

10.4

10.2

10.1

10.1

10.1

10.1

10.6

10.3

10.5

10.1

10.4

10.3

10.6

10.5

10.5

10

10.1

10.2

10.3

10.4

10.5

10.6

Brick Assembly

Brick 1 (9 x 4.50 x 1.25 ), Pumice

Brick 2 (4.5 x 4.25 x 1.25)

Brick 3 (9.00 x 4.50 x 1.25) w/Angle

Brick 4 (7.63 x 4.50 x 1.25 )

Brick 5 ( 9.00 x 2.00 x 1.25) w/Angle

Brick 6 ( 9.00 x 2.00 x1.25)

Brick, Uncut

Brick, Uncut

Additional service part numbers appear on following page.

Qty 12 req

Qty 1 req

Qty 2 req

Qty 2 req

Qty 2 req

Qty 1 req

Single

Set of 6

SRV7075-021

832-0550

832-3040

Page 48 7075-166B January 10, 2013





ITEM

11

12

Andiron

DESCRIPTION

Screw Fh Tx 1/4-20 x 1

Hinge, Male

Screw 10-32 x 0.75 Hex Washer Head Ser Flg

COMMENTS

2 Sets

PART NUMBER

SRV7061-020

7000-622/10

450-2810

7000-618/4

#13 Door Assembly


Y

Y

13.7

13.9

13.10

13.3

13.2

13.1

13.6

13.5

13.8

13.4

13.12

13.11

13

13.1

13.2

Door Assembly

Screw, Pan Head Philips, 8-32 x 3/8

Hinge Retainer

13.3

Door

13.4

13.5

13.6

13.7

13.8

Door Handle Assembly

Fiber Handle

Door Handle

Washer, Sae 3/8 ( 3 ea)

Key, cam Latch

13.9

13.10

13.11

Cam Latch

Nut, Side Lock Jam

Glass Retainer Lower

Screw, Pan Head Philips, 8-32 x 3/8

13.12

Glass Assembly


January 10, 2013 7075-166B

Matte Black

Porcelain Mahogany

Pkg of 40

Matte Black

Porcelain Mahogany

Pkg of 3

Pkg of 24

Set of 4

Pkg of 40

SRV7075-014MBK

SRV7075-014PMH

225-0500/40

SRV7063-160

SRV7075-123mbk

SRV7075-123PMH

SRV7063-014

SRV433-1380

SRV7063-137

832-0990

430-1151

430-1141

226-0100/24

SRV7063-166

225-0500/40

SRV7063-011

Y

Y

Y

Y

Y

Y

Y

Page 49

#14 Access Assembly

R Service Parts

14.1

14.2

14.3

VOYAGEUR - Grand



14.6

14.5

14.4


ITEM DESCRIPTION

14

14.1

14.2

14.3

14.4

14.5

14.6

15

16

Access Assembly

Bolt, Hwh Ser Flg 1/4-20 x 3/4

Washer, Bonded 5/16 x 3/4

Front, Lower



Hinge, Continous

Screw, Flat head Phillips 832 x 1/2

Access


Ash Lip



Bumper, Rubber

Twin Ball Catch/ Striker


Blower Retainer

Screw, Pan Head phillips 8-32 x 3/8

Blower Assembly


COMMENTS

Matte Black

PART NUMBER

SRV7075-010MBK

Porcelain Mahogany SRV7075-010PMH

Pkg of 25

Pkg of 10

228-0120/25

229-0910/10

SRV7075-125MBK

SRV7075-125PMH

Pkg of 25

Pkg of 10

Pkg of 12

Matte Black

228-0120/25

229-0910/10

7000-510

220-0490/12

SRV7075-127MBK


Pkg of 12

Matte Black

220-0490/12

SRV7075-135MBK


Pkg of 25

Pkg of 10

Pkg of 12

Pkg of 12

Pkg of 40

228-0120/25

229-0910/10

SRV224-0340/12

SRV7000-532

220-0490/12

SRV7063-139

225-0500/40

SRV7044-210


Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Page 50 7075-166B January 10, 2013

#17 Control Asembly

R Service Parts

17.2

17.1

17.3

17.4

VOYAGEUR - Grand



17.5


ITEM

17

17.1

17.2

17.3

17.4

17.5

18

19

20

21

22

23

24

Control Panel Assembly

Rheotstat, Speed Control

Disc, Snap, Convection Blower

Wire Clip

Rocker Switch, round

Knob, Speed Control

Upper Front

DESCRIPTION

Screw, Fn Tx 1/4 x-20 x 1

Combustion Cover Assembly

Screw, Sheet Metal #8 x 1/2 S-Grip

Leg Extension

Burn Rate Control Assembly

Screw hex Washer Head Ms 1/4-20 X 3/4


Timer Control Assembly

Screw. Pan Head Philips 8-32 x 3/8

Timer (Only) Replacement

Timer Door Assembly


Tube Channel Base Assembly w/Cover



15 Degree Adapter

Component Pack

Gasket, Door

Glass Tape, 3/4 x 5'

Knob

Ouside Air Cover Plate

Rope, Knit, 7/16", Black


COMMENTS

Pkg of 10 7000-400/10

SRV7000-515

Matte Black

200-2041

SRV7075-121MBK


Pkg of 10

Pkg of 40

Left or Right

Pkg of 25

Pkg of 40

Pkg of 40

Pkg of 25

Pkg of 25

Pkg of 40

6 Ft

Pkg of 2

PART NUMBER

SRV7063-020

842-0370

SRV230-0470

7000-622/10

SRV7075-196

12460/40

SRV7046-170

SRV7075-005

220-0080/25

12460/40

SRV7075-007

225-0500/40

SRV480-1940

SRV7075-054

220-0080/25

SRV7075-192

220-0080/25

12460/40

DV-4615

SRV7063-023

7033-282

832-0460

32284/2

SRV7044-217

844-3980


Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

January 10, 2013 7075-166B Page 51




25.3

#25 & 26 Surround

Assemblies

26.3

25.2

26.2

25.1

26.1

26.4

25.4

25.5

26.5


ITEM DESCRIPTION

25

25.1

25.2

25.3

25.4

25.5

26

26.1

26.2

26.3

26.4

26.5

Surrounds, Cast

Suround Right

Surround Top

Suround Left

Surround Retainer

1/4-20 x 50 Philips pan Head Screw

Surrounds, Cast Metal

Cast Trim

Trim Leg right

Trim Header

Trim Leg Left

Trim Footer Left

Trim footer Right

Surrounds, Metal

Trim Kit

Trim Kit

COMMENTS

Matte Black

Porcelain Mahogany

Matte Black

Porcelain Mahogany

Matte Black

Porcelain Mahogany

Matte Black

Porcelain Mahogany

Qty 4 req

Pkg of 12

Standard

Large

Black

Porcelain Mahogany

Matte Black

Porcelain Mahogany

Matte Black

Porcelain Mahogany

Matte Black

Porcelain Mahogany

Matte Black

Porcelain Mahogany

Matte Black

Porcelain Mahogany

Standard

Large

Black

Gold

Nickel

Black

Gold

Nickel

PART NUMBER

SP-GRAND-CC-MBK

SP-GRAND-CC-PMH

SRV7075-131MBK

SRV7075-131PMH

SRV7075-129MBK

SRV7075-129PMH

SRV7075-133MBK

SRV7075-133PMH

SRV7063-136

32281/12

SP-GRAND-CM-STD

SP-GRAND-CM-LRG

811-0930

811-0960

414-7130MBK

414-7130PMH

414-7110MBK

414-7110PMH

414-7120MBK

414-7120PMH

414-7090MBK

414-7090PMH

414-7100MBK

414-7100PMH

SP-GRAND-STD

SP-GRAND-LRG

TRIMKIT-4331-BK

TRIMKIT-4331-GD

TRIMKIT-4331-NL

TRIMKIT-5134-BK

TRIMKIT-5134-GD

TRIMKIT-5134-NL


Y

Page 52 7075-166B January 10, 2013

R

C. Service And Maintenance Log

Date of Service Performed By


Description of Service

January 10, 2013 7075-166B Page 53


C. Service And Maintenance Log

Date of Service Performed By Description of Service

R

Page 54 7075-166B January 10, 2013

R

D. Homeowner’s Notes


January 10, 2013 7075-166B Page 55

R

CONTACT INFORMATION:

Hearth & Home Technologies

1445 North Highway

Colville, WA 99114

Division of HNI INDUSTRIES

Please contact your Quadra-Fire dealer with any questions or concerns.

For the number of your nearest Quadra-Fire dealer, log onto www.quadrafire.com

• Important operating and maintenance instructions included.

CAUTION

DO NOT DISCARD THIS MANUAL

• Read, understand and follow these instructions for safe installation and operation.

• Leave this manual with party responsible for use and operation.

DO NO

DISC

ARD T

We recommend that you record the following pertinent

information for your VOYAGEUR Wood Insert

This product may be covered by one or more of the following patents: (United States) 5341794, 5263471, 6688302, 7216645,

7047962 or other U.S. and foreign patents pending.

Page 56 7075-166B January 10, 2013

Owner's manual | Quadra-Fire 1100-I Owner`s manual

VOYAGEUR GRAND WOOD INSERT

Automatic Combustion Control (ACC)

OWNER’S MANUAL

Installation and Operation

Model:

CAUTION

WARNING

If the information in these instructions is not followed exactly, a fire may result causing property

damage, personal injury, or death.

• Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

• Do not overfire - If heater or chimney connector glows, you are overfiring. Overfiring will void your warranty.

• Comply with all minimum clearances to combustibles as specified. Failure to comply may cause house fire.

WARNING

WARNING

NOTE

VOYAGEUR GRAND Wood Insert

!

SAMPLE OF SERIAL NUMBER / SAFETY LABEL

LOCATION: UNDER ASH LIP, PULL OUT TO VIEW

SAMPLE

VOYAGEUR GRAND Wood Insert

Safety Alert Key:

TABLE OF CONTENTS

VOYAGEUR GRAND Wood Insert

Hearth & Home Technologies Inc.

LIMITED LIFETIME WARRANTY

VOYAGEUR GRAND Wood Insert

VOYAGEUR GRAND Wood Insert

Listing and Code Approvals

A. Appliance Certification

D. BTU & Efficiency Specifications

B. Mobile Home Approved

C. Glass Specifications

WARNING

VOYAGEUR GRAND Wood Insert

Operating Instructions

WARNING

A. Your Wood Appliance

VOYAGEUR GRAND Wood Insert

B. Fire Safety

C. Overfiring

WARNING

D. Combustible/Non-combustible Materials

E. Seasoned Wood

VOYAGEUR GRAND Wood Insert

F. Burning Process

VOYAGEUR GRAND Wood Insert

G. Automatic Combustion Control (ACC)

H. Air Controls

I. Burn Rates and Operating Efficiency

-

J. Correct Baffle & Blanket Placement

WARNING

Note: This are generic drawings and may not represent your specific model.

VOYAGEUR GRAND Wood Insert

INCORRECT POSITIONS

Ceramic Blanket and Baffle Board are NOT in contact with the back of the firebox.

CORRECT POSITION

Back of Firebox

Ceramic Blanket

Ceramic Blanket is NOT in contact with the back of the firebox and NOT even with the

Baffle Board in the front.

Ceramic Blanket

Back of Firebox

Baffle Board

Ceramic Blanket and Baffle Board MUST be in contact with the back of the firebox and even with each other in the front.

Baffle Board

Ceramic Blanket is bunched up at the back of the firebox and NOT even with the Baffle

Board in the front.

VOYAGEUR GRAND Wood Insert

K. Building A Fire

WARNING

L. Fuel Reloading Instructions

CAUTION

M. Wood Fuel

WARNING

VOYAGEUR GRAND Wood Insert

Moisture

WARNING