Quadra-Fire VOYA-GRAND-MBK Owner's Manual

Owner’s Manual

Operation & Care

INSTALLER: Leave this manual with party responsible for use and operation.

OWNER: Retain this manual for future reference.

Contact your dealer with questions on installation, operation, or service.

NOTICE: DO NOT DISCARD THIS MANUAL

VOYAGEUR GRAND WOOD INSERT

Automatic Combustion Control (ACC)

Model(s):

VOYA-GRAND-MBK

VOYA-GRAND-PMH

WARNING

If the information in these instructions is not followed exactly, a fire may result causing property

damage, personal injury, or death.

• Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

• Do not overfire - If heater or chimney connector glows, you are overfiring. Overfiring will void your warranty.

• Comply with all minimum clearances to combustibles as specified. Failure to comply may cause house fire.

1

WARNING

HOT SURFACES!

Glass and other surfaces are hot during operation AND cool down.

Hot glass will cause burns.

• Do not touch glass until it is cooled

• NEVER allow children to touch glass

• Keep children away

• CAREFULLY SUPERVISE children in same room as fireplace.

• Alert children and adults to hazards of high temperatures

• High temperatures may ignite clothing or other flammable materials.

• Keep clothing, furniture, draperies and other flammable materials away.

WARNING

Fire Risk.

For use with solid wood fuel only.

Other fuels may overfire and generate poisonous gases (i.e. carbon monoxide).

Installation and service of this appliance should be performed by qualified personnel. Hearth & Home

Technologies recommends NFI certified professionals, or technicians supervised by an NFI certified professional.

NOTE

To obtain a French translation of this manual, please contact your dealer or visit www.quadrafire.com

Pour obtenir une traduction française de ce manuel, s’il vous plaît contacter votre revendeur ou visitez www.quadrafire.com

7075-208 October 14, 2013

VOYAGEUR GRAND

and Welcome to the Quadra-Fire Family

!

A. Congratulations

Hearth & Home Technologies welcomes you to our tradition of excellence! In choosing a Quadra-Fire appliance, you have our assurance of commitment to quality, durability, and performance.

tion of our stoves, inserts and fireplaces. And yet we are old-fashioned when it comes to craftsmanship. Each unit is meticulously fabricated and gold and nickel surfaces are hand-finished for lasting beauty and enjoyment. Our pledge to quality is completed as each model undergoes a quality control inspection.

This commitment begins with our research of the market, including ‘Voice of the Customer’ contacts, ensuring we make products that will satisfy your needs. Our Research and Development facility then employs the world’s most advanced technology to achieve the optimum opera-

We wish you and your family many years of enjoyment in the warmth and comfort of your hearth appliance. Thank you for choosing Quadra-Fire.

NOTE: Clearances may only be reduced by means approved by the regulatory authority having jurisdiction

B. Sample of Serial Number / Safety Label

LOCATION: UNDER ASH LIP, PULL OUT TO VIEW

2

Test Lab & Report

Number

LISTED ROOM HEATER, SOLID FUEL TYPE. "For Use with Solid

Wood Fuel Only." Also for use in Mobile Home.

PREVENT HOUSE FIRES

Maximum Mantel Depth - 12 inch (305mm)

B

Mantel

Fascia or Trim

A

C

Insert

Fuel Door

D

E F

Hearth Extension

Minimum Clearances To Combustible Material

Masonry, Heat Circulating & Factory-Built

Factory-Built Floor

Protection under Hearth

Extension

Refer to Clearances on other label for Canada

USA ONLY

A Sidewall to Fuel Loading Door

B Mantel to Top of unit

C Top Trim to Top of unit

D Side Trim to Fuel Loading Door

E Hearth Extension from Glass

21.5 in.

25 in.

23 in.

11.5 in.

16 in.

F Hearth Extenson from Fuel Loading Door 8 in.

CAUTION:

Thermal & Ember Protection

Floor height 0 to 5 inches below Insert Base: Materials with R value of 2.38 required.

Ember Protection Only

Greater than 5 inches below

Insert Base:

SAMPLE

FURNITURE AWAY. CONTACT MAY CAUSE

SKIN BURNS. SEE NAMEPLATE AND INSTRUC-

TIONS.

R

ETL4001508

CONFORMS TO:

UL 1482, ULC S628-93

Model:

VOYAGEUR

GRAND

WOOD INSERT

Serial No.

007045

Mfg by:

1445 N. Highway, Colville, WA 99114 www.quadrafire.com

U.S. ENVIRONMENTAL PROTECTION AGENCY - Certified to comply with July 1990 particulate emission standards.

JAN FEB MAR APR MAY JUN JUL AUG SEP OCT NOV DEC

2012 2013 2014 DO NOT REMOVE THIS LABEL Made in U.S.A. of US and imported parts.

7075-174

Serial Number

Model Name

Mfg Date

7075-208 October 14, 2013

VOYAGEUR GRAND

Safety Alert Key:

• DANGER! Indicates a hazardous situation which, if not avoided will result in death or serious injury.

• WARNING! Indicates a hazardous situation which, if not avoided may result in death or serious injury.

• CAUTION! Indicates a hazardous situation which, if not avoided, may result in minor or moderate injury.

• NOTICE: Indicates practices which may cause damage to the appliance or to property.

TABLE OF CONTENTS

A. Congratulations..................................................................2

B. Sample of Serial Number / Safety Label............................2

C. Warranty ...........................................................................4

D. Quick Start Guide ..............................................................6

1

Listing and Code Approvals

A. Insert Certification .............................................................7

B. BTU & Efficiency Specifications........................................7

C. Mobile Home Approved .................................................... 7

D. Glass Specifications .........................................................7

2

Operating Instructions

A. Your Wood Appliance ........................................................8

B. Fire Safety .........................................................................9

C. Overfiring ..........................................................................9

D. Combustible/Non-combustible Materials ..........................9

E. Seasoned Wood ...............................................................9

F. Burning Process ................................................................10

G. Automatic Combustion Control (ACC) ..............................11

H. Air Controls .......................................................................11

I. Burn Rates and Operating Efficiency ................................12

J. Correct Baffle & Blanket Placement ..................................12

K. Building A Fire ...................................................................13

L. Fuel Reloading Instructions...............................................14

M. Wood Fuel ........................................................................14

N. Operating the Blower Control Box with Snap Disc ...........15

O. Blower Operating Instructions ..........................................15

P. Clear Space .....................................................................16

Q. Frequently Asked Questions ............................................16

R. Opacity (Smoke) ...............................................................16

3

Maintenance and Service

A. Disposal of Ashes .............................................................17

B. Chimney and Chimney Connector Inspection/Cleaning ...17

C. Appliance Inspection - Routine .........................................17

D. Cleaning Plated Surfaces .................................................17

E. Glass Cleaning .................................................................18

F. Inspect Firebrick ...............................................................18

G. Quick Reference Maintenance Guide ..............................19

4

Troubleshooting Guide

5

Service Parts Replacement

A. Glass Replacement - Door Assembly ...............................21

B. Blower Replacement.........................................................21

C. Snap Disc Replacement ...................................................22

D. Wiring Diagram ..................................................................22

E. Door Handle Assembly .....................................................22

F. Baffle Removal .................................................................23

G. Tube Channel Assembly Replacement .............................24

6

Reference Materials

A. Service & Maintenance Log ...............................................25

B. Service Parts & Accessories ..............................................26

October 14, 2013 7075-208 3

VOYAGEUR GRAND

C. Warranty

Hearth & Home Technologies Inc.

LIMITED LIFETIME WARRANTY

Hearth & Home Technologies Inc., on behalf of its hearth brands (”HHT”), extends the following warranty for

HHT gas, wood, pellet, coal and electric hearth appliances that are purchased from an HHT authorized dealer.

WARRANTY COVERAGE:

HHT warrants to the original owner of the HHT appliance at the site of installation, and to any transferee taking ownership of the appliance at the site of installation within two years following the date of original purchase, that the HHT appliance will be free from defects in materials and workmanship at the time of manufacture. After installation, if covered components manufactured by HHT are found to be defective in materials or workmanship during the applicable warranty period,

HHT will, at its option, repair or replace the covered components. HHT, at its own discretion, may fully discharge all of its obligations under such warranties by replacing the product itself or refunding the verified purchase price of the product itself. The maximum amount recoverable under this warranty is limited to the purchase price of the product. This warranty is subject to conditions, exclusions and limitations as described below.

WARRANTY PERIOD:

Warranty coverage begins on the date of original purchase. In the case of new home construction, warranty coverage begins on the date of first occupancy of the dwelling or six months after the sale of the product by an independent, authorized HHT dealer/ distributor, whichever occurs earlier. The warranty shall commence no later than 24 months following the date of product shipment from HHT, regardless of the installation or occupancy date. The warranty period for parts and labor for covered components is produced in the following table.

The term “Limited Lifetime” in the table below is defined as: 20 years from the beginning date of warranty coverage for gas appliances, and 10 years from the beginning date of warranty coverage for wood, pellet, and coal appliances. These time periods reflect the minimum expected useful lives of the designated components under normal operating conditions.

R

Warranty Period

Parts Labor Gas

HHT Manufactured Appliances and Venting

Wood Pellet

EPA

Wood

Coal Electric Venting

Components Covered

1 Year

2 years

3 years

5 years 1 year

7 years 3 years

10 years

1 year

Limited

Lifetime 3 years

90 Days

4021-645C 12-29-10

4

Page 54

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X X

All parts and material except as covered by Conditions,

Exclusions, and Limitations listed

Igniters, electronic components, and glass

Factory-installed blowers

Molded refractory panels

Firepots and burnpots

Castings and baffles

Manifold tubes,

HHT chimney and termination

Burners, logs and refractory

X

X

X

X

X

X

X

X X X

See conditions, exclusions, and limitations on next page.

7075-208

7022-122

Firebox and heat exchanger

All replacement parts beyond warranty period

Page 1 of 2

October 14, 2013

January 19, 2011

R

WARRANTY CONDITIONS:

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4021-645C 12-29-10 Page 2 of 2

VOYAGEUR GRAND

D. Quick Start Guide

Note: These are generic drawings and may not represent your specific model.

ITEMS NEEDED FOR FIRST FIRE:

10 Pieces of Newspaper, 10-20 Pieces of Dry Kindling and a Few Pieces of Dry Split Wood.

OPEN AIR CONTROLS

HIGH

LOW

LOAD WOOD ADD NEWSPAPER

BURN RATE CONTROL

Upper Right Corner

1 2 3

ADD KINDLING

LIGHT THE PAPER

4

WARNING! Risk of Fire

Close and securely latch the door after the fire has started, and after refueling, to prevent:

• Spillage of smoke, flame and carbon monoxide

• Spillage of sparks, coals and logs

• Over-firing

DO NOT leave the stove unattended with the door open.

Starting a fire may not require an open door for draft. The air control should supply adequate draft.

5

6

ADD MORE WOOD

REDUCE AIR

CONTROL

Set to desired heat output

HIGH

LOW

BURN RATE CONTROL

Upper Right Corner

6

7075-208

7

The stove is ready for normal operation.

October 14, 2013

1

Listing and Code Approvals

A. Insert Certification

Model:

Laboratory:

Report No:

Type:

Standard:

VOYAGEUR GRAND wood Insert

Intertek

100868597PRT-001

Solid Fuel Type, Listed Room Heater

UL1482 and ULC S628-93 and

(UM) 84-HUD, Mobile Home

Approved.

VOYAGEUR GRAND

D. Glass Specifications

This stove is equipped with 5mm ceramic glass. Replace glass only with 5mm ceramic glass. Please contact your dealer for replacement glass.

WARNING

NOTE: This installation must conform with local codes. In the absence of local codes you must comply with the UL1482, (UM)

84-HUD and NPFA211 in the U.S.A. and the ULC S628-93 and

CAN/CSA-B365 Installation Codes in Canada.

B. BTU & Efficiency Specifications

EPA Certified:

Efficiency:

EPA BTU Output:

Heating Capacity:

3.1 grams per hour up to 80%

10,700 to 28,500

Vent Size:

Firebox Size:

Max Wood Length:

Max First Hour BTUs:

1,100 to 2,800 sq ft depending on climate zone

6 inches

2.35 cubic feet

21 inches

Fuel:

Shipping Weight:

63,200 @ 75.3% B415

Tested Efficiency

Cord Wood

389 lbs

The Quadra-Fire Voyageur Grand Wood Insert (ACC) meets the

U.S. Environmental Protection Agency’s 1990 particulate emission standards.

C. Mobile Home Approved

• This appliance is approved for mobile home installations when not installed in a sleeping room and when an outside combustion air inlet is provided.

• The structural integrity of the mobile home floor, ceiling, and walls must be maintained.

• The appliance must be properly grounded to the frame of the mobile home with #8 copper ground wire, and chimney must be listed to UL103 HT or a listed UL-

1777 full length six inch (152mm) diameter liner must be used.

• Outside Air Kit, part OAK-ACC must be installed in a mobile home installation.

Fire Risk.

Hearth & Home Technologies disclaims any responsibility for, and the warranty will be voided by, the following actions:

• Installation and use of any damaged appliance.

• Modification of the appliance.

• Installation other than as instructed by Hearth & Home

Technologies.

• Installation and/or use of any component part not approved by

Hearth & Home Technologies.

• Operating appliance without fully assembling all components.

• Operating appliance without legs attached (if supplied with unit).

• Do NOT Overfire - If appliance or chimney connector glows, you are overfiring.

Any such action that may cause a fire hazard.

Improper installation, adjustment, alteration, service or maintenance can cause injury or property damage.

For assistance or additional information, consult a qualified installer, service agency or your dealer.

NOTE: Hearth & Home Technologies, manufacturer of this appliance, reserves the right to alter its products, their specifications and/or price without notice.

Quadra-Fire is a registered trademark of Hearth & Home

Technologies.

October 14, 2013 7075-208 7

VOYAGEUR GRAND

2

Operating Instructions

User Guide

WARNING

HOT SURFACES!

Glass and other surfaces are hot during operation AND cool down.

Hot glass will cause burns.

• DO NOT touch glass until it is cooled

• NEVER allow children to touch glass

• Keep children away

• CAREFULLY SUPERVISE children in same room as appliance.

• Alert children and adults to hazards of high temperatures.

High temperatures may ignite clothing or other flammable materials.

• Keep clothing, furniture, draperies and other flammable materials away.

If you expect that children may come into contact with this appliance, we recommend a barrier such as a decorative screen.

See your dealer for suggestions.

A. Your Wood Appliance

WARNING! DO NOT operate appliance before reading and understanding operating instructions.

Failure to operate appliance according to operating instructions could cause fire or injury.

Surround and

Trim Set

Convection Fan

Door

Handle

Burn Rate

Control

ACC Start-up Air

Control

Blower Controls

8

Figure 8.1 - General Operating Parts

7075-208 October 14, 2013

B. Fire Safety

To provide reasonable fire safety, the following should be given serious consideration:

1. Install at least one smoke detector on each floor of your home to ensure your safety. They should be located away from the heating appliance and close to the sleeping areas. Follow the smoke detector manufacturer’s placement and installation instructions, and be sure to maintain regularly.

2. A conveniently located Class A fire extinguisher.

3. A practiced evacuation plan, consisting of at least two escape routes.

4. In the event of a chimney fire: a. Prepare occupants for immediate evacuation b. Notify fire department

C. Overfiring

VOYAGEUR GRAND

Hearth & Home Technologies WILL NOT warranty stoves that exhibit evidence of over-firing. Evidence of over-firing includes, but is not limited to:

• Warped air tube

• Deteriorated refractory brick retainers

• Deteriorated baffle and other interior components

D. Combustible/Non-combustible Materials

• Combustible Material

Material made of or surfaced with wood, compressed paper, plant fibers, plastics, or any material capable of igniting and burning, whether flame-proofed or not, plastered or unplastered.

• Non-combustible Material

Material which will not ignite and burn. Such materials are those consisting entirely of steel, iron, brick, tile, slate, glass or plasters, or any combination thereof.

• Non-combustible Sealant Material

Sealants which will not ignite and burn: Rutland, Inc.

Fireplace Mortar #63, Rutland 76R, Nuflex 304, GE

RTV106 or GE RTB116 (or equivalent).

WARNING

Fire Risk

Do not over-fire.

Over-firing may ignite creosote or will damage the stove and chimney.

To prevent over-firing your stove, DO NOT:

• Use flammable liquids

• Overload with wood

• Burn trash or large amounts of scrap lumber

• Permit too much air to the fire

• Use of processed solid fuel fire logs

1. Symptoms of Over-Firing

Symptoms of over-firing may include one or more of the following:

• Chimney connector or appliance glowing

• Roaring, rumbling noises

• Loud cracking or banging sounds

• Metal warping

• Chimney fire

2. What To Do if Your Stove is Over-Firing

• Immediately close the door and air controls to reduce air supply to the fire.

• If you suspect a chimney fire, call the fire department and evacuate your house.

• Contact your local chimney professional and have your stove and stove pipe inspected for any damage.

• Do not use your stove until the chimney professional informs you it is safe to do so.

E. Seasoned Wood

Burn only dry seasoned wood.

• Store wood under cover, out of the rain and snow.

• Dry and well-seasoned wood will not only minimize the chance of creosote formation, but will give you the most efficient fire.

• Even dry wood contains at least 15% moisture by weight, and should be burned hot enough to keep the chimney hot for as long as it takes to dry the wood out - about one hour.

• It is a waste of energy to burn unseasoned wood of any kind.

Dead wood lying on the forest floor should be considered wet, and requires full seasoning time.

• Standing dead wood can be considered to be about 2/3 seasoned.

• To tell if wood is dry enough to burn, check the ends of the logs.

• If there are cracks radiating in all directions from the center, it is dry.

• If your wood sizzles in the fire, even though the surface is dry, it may not be fully cured.

October 14, 2013 7075-208 9

VOYAGEUR GRAND

F. Burning Process

In recent years there has been an increasing concern about air quality. Much of the blame for poor air quality has been placed on the burning of wood for home heating.

In order to improve the situation, we at Quadra-Fire have developed cleaner-burning wood appliances that surpass the requirements for emissions established by our governing agencies.

These wood appliances must be properly operated in order to ensure that they perform the way they are designed to perform.

NOTICE: Improper operation can turn any wood appliance into a smoldering environmental hazard.

1. Kindling or First Stage

It helps to know a little about the actual process of burning in order to understand what goes on inside the appliance. The first stage of burning is called the kindling stage.

In this stage:

• Wood is heated to a temperature high enough to evaporate the moisture present in all wood.

• W ood will reach the boiling point of water (212°F) and will not get any hotter until the water is evaporated.

This process takes heat from the coals and tends to cool the appliance.

Fire requires three things to burn:

• Fuel

• Air

• Heat

If heat is robbed from the appliance during the drying stage, the new load of wood has reduced the chances for a good clean burn.

It is always best to burn dry, seasoned firewood. When the wood isn’t dry, you must open the air controls and burn at a high burn setting for a longer time to start it burning.

The heat generated from the fire should be warming your home and establishing the flue draft, not evaporating the moisture out of wet, unseasoned wood, resulting in wasted heat.

2. Second Stage

In the secondary stage wood gives off flammable gases which burn above the fuel with bright flames.

During this stage of burning:

• The flames must be maintained and not allowed to go out to ensure the cleanest possible fire.

• If the flames tend to go out, it is set too low for your burning conditions.

The air control located at the upper right hand corner is used to adjust for burn rates. This is called the Burn Rate Air Control.

Figure 11.1 on page 11.

3. Final Stage

The final stage of burning is the charcoal stage. This occurs when the flammable gases have been mostly burned and only charcoal remains. This is a naturally clean portion of the burn. The coals burn with hot blue flames.

• It is very important to reload your appliance while enough lively hot coals remain in order to provide the amount of heat needed to dry and rekindle the next load of wood.

• It is best to open the Burn Rate Air and Start-Up Air Controls before reloading. This livens up the coalbed and reduces excessive emissions (opacity/smoke).

• Open door slowly so that ash or smoke does not exit appliance through opening.

• Break up any large chunks and distribute the coals so that the new wood is laid on hot coals.

Air quality is important to all of us, and if we choose to use wood to heat our homes we should do so responsibly.

We need to learn to burn in the cleanest way possible allowing us to continue using our wood appliances for many years to come.

10 7075-208 October 14, 2013

VOYAGEUR GRAND

G. Automatic Combustion Control (ACC)

Typically, when you build a fire, you open the air controls fully and monitor the fire to prevent it from going into an overfire situation and/or burning your wood up too quickly before you shut down the air controls to the desired burn rate.

When using the Automatic Combustion Control (ACC) system, you do not have to continually monitor the fire. Once you set the ACC system it will control the fire for you. Follow the instructions below to learn how to operate your stove with ease.

Burn Rate Control

LOW

HIGH

H. Air Controls

1. Start-Up Air Control

The Start-Up Air Control has two primary functions.

The first function is to activate the Automatic Combustion

Control system (ACC).

• Push the Start-Up Air Control all the way back until it stops and then pull forward to the front of the appliance until it stops. Figure 11.1.

• The front air channel opens and allows air to enter the front of the appliance for approximately 20-25 minutes.

• The front air channel gradually shuts down until it is completely closed at the end of the 20-25 minutes.

• The fire is now controlled by the air supplied by the Burn

Rate Air Control. Figure 11.1.

• This function should be performed each time you reload the appliance.

The second function of the Start-Up Air Control is operation of the rear air system.

• Push the Start-Up Air Control 3/8 inch (9.5mm) back to allow rear air to enter the firebox. Figure 11.1.

• The rear air is used primarily during a High Burn Rate.

• In some instances rear air is desired during normal operation to help with combustion of fuel towards the back of the firebox particularly when burning hardwoods.

• The rear air is controlled independently from the ACC system.

2. Burn Rate Air Control

• The air supply enters at the upper front of the firebox, near the top of the glass door.

• This preheated air supplies the necessary fresh oxygen to mix with the unburned gases, helping to create the second, third and fourth combustion process.

• This air is regulated by the Burn Rate Air Control.

• There are four settings High, Medium-High, Medium-Low and Low.

• When the control is raised all the way up it is on the High setting and when pushed all the down it is on the Low setting. Figure 11.1.

October 14, 2013

ACC Start-up

Air Control

To activate: Push back until it stops and then pull forward until it stops

Figure 11 .1 Start-up and Burn Rate Air Cont

7075-208 rols

11

VOYAGEUR GRAND

I. Burn Rates and Operating Efficiency

For maximum operating efficiency

1. Burn dry, well-seasoned wood.

2. Follow these burn rate instructions below.

*NOTE: These are guidelines. Actual settings may vary with type of wood, chimney draft, altitude and other variables.

WARNING

Risk of Fire or Chimney Fire.

Avoid Overfire

DO NOT over-ride the Automatic Combustion

Control when the burn rate is set to HIGH

Burn Rates

1. Starting a Fire and Reloading

• Open both controls fully by raising the Burn Rate Air Control all the way up until it stops and push the Start-up Air

Control back until it stops.

• The blower tends to cool the appliance. Leave the blower off until the burn is well established, i.e., 30 minutes.

• After loading the appliance with wood and starting the fire, set both controls to the desired setting by following the burn rate instructions below.

2. High Burn Rate - Maximum Heat*

• Raise the Burn Rate Air Control all the way up until it stops

(top marker) to a fully open position.

• Push the Start-Up Air Control all the way back until it stops and leave it there.

• This setting over-rides the timer system (ACC) so you must monitor the fire closely while in this setting.

3. Medium-High Burn Rate 15,000 to 30,000 BTU/hr*

• Raise the Burn Rate Air Control all the way up until it stops (top marker) to a fully open position.

• Push the Start-Up Air Control all the way back until it stops and then pull forward until it stops.

• This activates the timer system (ACC).

4. Medium-Low Burn Rate - 10,000 to 15,000 BTU/hr*

• Raise the Burn Rate Air Control up to the bottom of the middle marker and stop.



5. Low Burn Rate - Below 10,000 BTU/hr*

• Leave the Burn Rate Air Control at the bottom marker.



*NOTE: These are approximate settings, and will vary with type of wood or chimney draft. Due to altitude and other environmental circumstances, this operational information is a guideline only.

J. Correct Baffle & Blanket Placement

WARNING

Fire Risk

Improper baffle placement may cause:

• Overheating of firebox

• Overheating the chimney

Baffle must be placed properly (see instructions)

Replace baffle if damaged or missing.

NOTE: A missing, damaged or improperly positioned baffle is dangerous and may cause damage and poor efficiency. It will also void your warranty.

Note: This are generic drawings and may not represent your specific model.

CORRECT POSITION

Baffle Retainer Bracket

Ceramic Blanket

Baffle Board

Back of Firebox

Ceramic Blanket and Baffle Board MUST be in contact with the back of the firebox and even with each other in the front.

Figure 12.1 - Correct Baffle and Blanket Positions

12 7075-208 October 14, 2013

INCORRECT POSITIONS

Ceramic Blanket and Baffle Board are NOT in contact with the back of the firebox.

Ceramic Blanket is NOT in contact with the back of the firebox and NOT even with the

Baffle Board in the front.

Ceramic Blanket

Back of Firebox

VOYAGEUR GRAND

1. Open the Burn Rate Air and Start-Up Air Controls fully.

2. Place several wads of crushed paper on the firebox floor.

Heating the flue with slightly crumpled newspaper before adding kindling keeps smoke to a minimum.

3. Lay small dry sticks of kindling on top of the paper.

4. Make sure that no matches or other combustibles are in the immediate area of the appliance. Be sure the room is ventilated and the flue unobstructed.

5. Light the paper in the appliance. NEVER light or rekindle fire with kerosene, gasoline, or charcoal lighter fluid; the results can be fatal.

6. Once the kindling is burning quickly, add several full-length logs 3 to 4 inches (76 - 102mm) in diameter. Be careful not to smother the fire. Stack the pieces of wood 1/2 to

1 inch apart (13-25mm); near enough to keep each other hot, but far enough away from each other to allow air flow between them.

7. Set the Burn Rate Air Control and activate the timer system (ACC).

8. When ready to reload, It is best to fully open both the Burn

Rate Air and Start-up Air Controls before reloading.

• This livens up the coalbed and reduces excessive

emissions (opacity/smoke).

• Open door slowly so that ash or smoke does not exit

appliance through opening.

• Large logs burn slowly, holding a fire longer.

• Small logs burn fast and hot, giving quick heat.

9. As long as there are hot coals, repeating steps 6 through

8 will maintain a continuous fire.

NOTE:

• Build fire on brick firebox floor.

• Do NOT use grates, andirons or other methods to support fuel.

It will adversely affect emissions.

CAUTION

of the firebox and NOT even with the Baffle

Board in the front.

Figure 13.1 - Incorrect Baffle and Blanket Positions

Odors and vapors released during initial operation.

• Curing of high temperature paint.

• Open windows for air circulation.

Odors may be irritating to sensitive individuals.

K. Building A Fire

Before lighting your first fire in the appliance:

1. Confirm the baffle and ceramic blanket are correctly positioned. They should be even with the front tube and resting on all tubes.

See page 12.

2. Remove all labels from glass.

There are many ways to build a fire. The basic principle is to light easily-ignitable tinder or paper, which ignites the fast burning kindling, which in turn ignites the slow-burning firewood. Here is one method that works well:

October 14, 2013 7075-208

WARNING

Fire Risk.

Keep combustible materials, gasoline and other flammable vapors and liquids clear of appliance.

• Do NOT store flammable materials in the

appliance’s vicinity.

• DO NOT USE GASOLINE, LANTERN FUEL, KEROSENE,

CHARCOAL LIGHTER FLUID OR SIMILAR LIQUIDS TO

START OR “FRESHEN UP” A FIRE IN THIS HEATER.

• Keep all such liquids well away from the heater while it is in use.

• Combustible materials may ignite.

13

VOYAGEUR GRAND

L. Fuel Reloading Instructions

1. This appliance has a large door with an exceptional view of the fire.

• Opens to about 90 degrees and has a built-in stop.

• Door opens 26 inches (660mm) which goes beyond the standard size hearth pad covering the floor in front of the appliance.

• May want to use a hearth rug in front of the hearth pad to protect the flooring from ash spillage and continuous cleaning of carpet, etc.

2. Open door slowly so that ash or smoke does not exit appliance through opening.

• Check the level of the ash build-up. Remove ash if it reaches the top of the brick covers. Ash should not be spilling over the brick covers onto the ashlip.

• Any ash on the ashlip can be pressed into the door gasket and shorten the life of the gasket.

• If the ash is left to accumulate on the ashlip it can interfere with the door closing and/or falling out onto the hearth pad or beyond.

Check the ash level each time you reload.

Processed Solid Fuel Fire Logs

• NOT permitted for use in this appliance

WARNING

Fire Risk.

• DO NOT BURN GARBAGE OR FLAMMABLE

FLUIDS SUCH AS GASOLINE, NAPTHA OR

ENGINE OIL.

• DO NOT USE CHEMICALS OR FLUIDS TO START A

FIRE.

• Do NOT burn treated wood or wood with salt (driftwood).

• May generate carbon monoxide if burn material other than wood.

May result in illness or possible death.

WARNING

Fire Risk.

• Do NOT burn wet or green wood.

• Store wood in dry location.

• Stack wood so both ends are exposed to air.

Wet, unseasoned wood can cause accumulation of creosote.

M. Wood Fuel

Hardwood vs Softwood

Your appliance performance depends on the quality of the firewood you use.

• Seasoned wood contains about 8,000 BTUs per pound .

• Hard woods are more dense than soft woods.

• Hard woods contain 60% more BTUs than soft woods.

• Hard woods require more time to season, burn slower and are harder to ignite.

• Soft woods require less time to dry, burn faster and are easier to ignite.

• Start the fire with softwood to bring the appliance up to operating temperature and to establish draft.

• Add hardwood for slow, even heat and longer burn time.

Moisture

The majority of the problems appliance owners experience are caused by trying to burn wet, unseasoned wood.

• Wet, unseasoned wood requires energy to evaporate the water instead of heating your home, and

• Causes evaporating moisture which cools your chimney, accelerating formation of creosote.

Seasoned Wood

• Cut logs to size

• Split to 6 inches (152 mm) or less in diameter

• Air dry to a moisture content of not more than 20%

- Soft wood - about nine months to dry

- Hard wood - about eighteen months to dry

NOTICE: Seasoning time may vary depending on drying conditions.

Soft woods Hard woods

• Douglas Fir • Oak

• Pine

• Spruce

• Cedar

• Maple

• Apple

• Birch

• Poplar

• Aspen

• Alder

WARNING

Fire Risk

Do NOT store wood:

• In front of the appliance.

• In space required for loading or ash removal.

14 7075-208 October 14, 2013

VOYAGEUR GRAND

Storing Wood

Steps to ensure properly seasoned wood:

• Stack wood to allow air to circulate freely around and through woodpile.

• Elevate wood pile off ground to allow air circulation underneath.

• Smaller pieces of wood dry faster. Any piece over 6 in.

(152 mm) in diameter should be split.

• Wood (whole or split) should be stacked so both ends of each piece are exposed to air. More drying occurs through the cut ends than the sides.

• Store wood under cover to prevent water absorption from rain or snow. Avoid covering the sides and ends completely.

MANUAL: overrides the internal snap disc

Blower Controls Under Ash Lip

AUTO: Fan with turn ON/OFF automatically and is controlled by the internal Snap Disc

N. Operating the Blower Control Box with

Snap Disc

1. The blower will turn on/off automatically when set to

AUTO. Figure 15.1.

2. When set to MANUAL, the fan will turn on/off only when you turn it on or off. This setting over-rides the internal snap disc.

3. Adjust the speed of the fan by turning the HIGH/LOW knob to the desired setting.

Figure 15.1

NOTE: For maximum efficiency and lowest emissions, when operating the blower in either the automatic or manual setting for the low and medium low burn settings leave the blower off until the burn is well established, i.e.,

30 minutes.

6. The blower is equipped with a rheostat (speed control).

The highest blower speed is obtained by turning the rheostat on, then adjusting back towards “OFF” as far as possible without turning the blower off. For a low blower speed, turn the control knob clockwise as far as possible

O. Blower Operating Instructions

1. Initial (cold) startup: Open both controls fully by raising the Burn Rate Air Control all the way up until it stops and push the Start-up Air Control back until it stops. The blower tends to cool the appliance. Leave the blower off until the burn is well established, i.e., 30 minutes.

2 . High Burn Setting: Both controls are open. Burn Rate

Air Control is pulled up and the Start-up Air Control is fully pushed in. Blower may remain on.

3. Medium High Burn Setting*: Burn Rate Air Control is closed then opened to 1 inch (pull up )to fully open.

Blower may remain on.

4. Medium Low Burn Setting*: Burn Rate Air Control is closed then opened to 1/4 inch to 1/2 inch. Leave the blower off until the burn is well established, i.e., 30 minutes.

5. Low Burn Setting*: Burn Rate Air Control is closed.

Leave the blower off until the burn is well established, i.e.,

30 minutes.

*NOTE: For burn settings 3 to 5 the Start-up Air Control needs to be pushed in (Open) then pulled forward to activate the Automatic Combustion Control (ACC).

NOTICE!

Do NOT operate a circulating fan within close proximity, approximately 4 ft (1.2m), of appliance

• Can reverse air flow, blowing hot air into appliance cavity.

• Can damage appliance blower due to overheating.

October 14, 2013 7075-208 15

VOYAGEUR GRAND

P. Clear Space

• Do NOT place combustible objects within 4 ft (1.2 m) of the front of appliance. Figure 16.1.

WARNING

Fire Risk.

• Do NOT place combustible objects within 48 inches in front of the appliance.

• High temperatures may ignite clothing, furniture or draperies.

R. Opacity (Smoke)

Opacity is the measure of how cleanly your appliance is burning.

Opacity is measured in percent:

• 100% opacity is when an object is totally obscured by the smoke column from a chimney, and

• 0% opacity means that no smoke column can be seen.

As you become familiar with your appliance, you should periodically check the opacity. This will allow you to know how to burn as nearly smoke-free as possible (goal of 0% opacity).

Maintain 4 ft (1.22m) clearance to combustible in front of appliance

NOTICE!

Do NOT operate a circulating fan within close proximity, approximately 4 ft (1.2m), of appliance

• Can reverse air flow, blowing hot air into appliance cavity.

• Can damage appliance blower due to overheating.

Figure 16.1 - Clear Space

Q. Frequently Asked Questions

ISSUES

Odor from appliance

Metallic noise

Whirring sound

SOLUTIONS

When first operated, this appliance may release an odor for the first several hours. This is caused by the curing of the paint and the burning off of any oils remaining from manufacturing.

Noise is caused by metal expanding and contracting as it heats up and cools down, similar to the sound produced by a furnace or heating duct. This noise does not affect the operation or longevity of the appliance.

The blower may produce a whirring sound which increases in volume as the speed is increased.

16

CALL YOUR DEALER for additional information regarding operation and troubleshooting.

Visit www.quadrafire.com to find a dealer.

7075-208 October 14, 2013

VOYAGEUR GRAND

3

Maintenance and Service

When properly maintained, your fireplace will give you many years of trouble-free service. Contact your dealer to answer questions regarding proper operation, troubleshooting and service for your appliance. Visit www.quadrafire.

com to find a dealer. We recommend annual service by a qualified service technician.

A. Disposal of Ashes

• Frequency: When ash reaches the top of the brick covers (should not spill over covers). Leave 1/4 inch

(6mm) of ash in the bottom of the firebox.

• By: Homeowner

WARNING! Risk of Fire! Ashes could contain hot embers.

WARNING! Risk of Fire! - Do not use chimney cleaners or flame colorants in your appliance. It will corrode your pipe.

Creosote - Formation and Need for Removal

• When wood is burned slowly, it produces tar and other organic vapors, which combine with expelled moisture to form creosote.

• The creosote vapors condense in the relatively cool chimney flue of a slow-burning fire.

• As a result, creosote residue accumulates on the flue lining. When ignited this creosote makes an extremely hot fire.

• The chimney and chimney connector shall be inspected every two months during the heating season to determine when a creosote buildup has occurred.

• When creosote has accumulated it shall be removed to reduce the risk of a chimney fire.

• Place ashes in a metal container with a tight-fitting lid.

• The closed container should be placed on a noncombustible floor or on the ground, well away from all combustible materials, pending final disposal.

• If the ashes are disposed of by burial in soil or otherwise locally dispersed, they should be retained in the closed container until all cinders have thoroughly cooled

C. Appliance Inspection - Routine

• Frequency: Every 2 months at the same time the chimney and chimney connector are inspected.


B. Chimney and Chimney Connector Inspection/Cleaning

• Frequency: Every 2 months during heating season or as recommended by a certified chimney sweep; more frequently if chimney exceeds or is under 14-16 feet (4.3 to 4.8m) measured from bottom of appliance.

• By: Certified chimney sweep

• Remove all ash from the firebox and extinguish all hot embers before disposal.

• Allow the appliance to cool completely.

• If your type of installation involves a full reline of the chimney, it will be necessary to either remove the baffle from the insert, or remove the insert from the fireplace and disconnect the vent prior to cleaning the chimney. Refer to

page 24 in this manual for instructions on Baffle Removal.

• If your type of installation is direct connect within a masonry chimney, the insert will need to be pulled out from the fireplace and disconnected from the flue prior to cleaning the chimney.

• The creosote or soot should be removed with a brush specifically designed for the type of chimney in use.

• Clean out fallen ashes from the firebox.

• It is also recommended that before each heating season the entire system be professionally inspected, cleaned and repaired if necessary.

October 14, 2013

Check for:

• Cracks in glass

• Door handle - smooth cam operation

• Baffle and ceramic blanket correct placement

• Baffle for warpage

• Firebrick for cracks, broken or crumbly

• Door gasket. (Dollar bill test). Place a dollar bill between the stove and the door and then shut the door. If you can pull the dollar bill out, replace the door gasket.

• Glass frame for loose screws

D. Cleaning Plated Surfaces

• Frequency: As desired


• Clean all the fingerprints and oils from plated surfaces

•

BEFORE firing the appliance for the first time.

• If not cleaned properly before lighting your first fire, the oils can cause permanent markings on the plating.

• After the plating is cured, the oils will not affect the finish and little maintenance is required.

Wipe clean as needed.

CAUTION! Do not use polishes with abrasives. It will scratch plated surfaces.

7075-208 17

VOYAGEUR GRAND

E. Glass Cleaning

• Frequency: As desired


F. Inspect Firebrick

• Frequency: After each ash removal


• Clean glass with a non-abrasive glass cleaner. Abrasive cleaners may scratch and cause glass to crack.

• If the deposits on the glass are not very heavy, normal glass cleaners work well. Heavier deposits may be removed by using a damp cloth dipped in wood ashes or by using a commercially available oven cleaner.

• After using an oven cleaner, it is advisable to remove any residue with a glass cleaner or soap and water. Oven cleaner left on during the next firing can permanently stain the glass and damage the finish on plated metal surfaces.

• A portion of the combustion air entering the firebox is deflected down over the inside of the door glass.

• This air flow “washes” the glass, helping to keep smoke from adhering to its surface.

• When operated at a low burn rate, less air will be flowing over the glass and the smoky, relatively cool condition of a low fire will cause the glass to become coated.

• Operating the appliance with the Burn Rate Air Control and Start-Up Air Control all the way open for 15-20 minutes should remove the built up coating.

Replace the firebrick if they become crumbly and/or if there is a 1/4 inch (6.35mm) gap between the bricks.

The firebox is lined with firebrick, which has exceptional insulating properties. Do not use a grate; simply build a fire on the firebox floor. Do not operate appliance without firebrick.

1. After the coals have completely cooled, remove all old brick and ash from unit and vacuum firebox.

2. Remove new brick set from box and lay out to the diagram shown in the instructions that come with the brick set or refer to the diagram on the service parts list at the end of this manual.

3. Lay bottom bricks in unit.

4. Install rear bricks on the top of the bottom bricks. Slide top of bricks under clip on back of firebox wall and push bottom of bricks back.

5. Install side bricks. Slide top of brick under clips on side of firebox and push the bottom of the brick until it is flush with the side of the unit.

CAUTION! Handle glass assembly with care. Glass is breakable .

• Avoid striking, scratching or slamming glass

• Avoid abrasive cleaners

• Do not clean glass while it is hot

18 7075-208 October 14, 2013

G. Quick Reference Maintenance Guide

CAUTION!

Allow the appliance to completely cool down before performing any cleaning or maintenance.

VOYAGEUR GRAND

Start the first inspection after the first 2 months of use, or if performance changes, and adjust your schedule accordingly. Maintenance is required for safe operation and must be performed to maintain your warranty.

Baffle & Blanket

Blanket

Baffle

Optional Blower

Frequency

MONTHLY or

After Every

Cord of Wood

Task

Baffle and blanket placement is critical to heat output, efficiency and overall life of the unit. Make sure the baffle is pushed all of the way to the back of the firebox and the blanket is laying flat. Inspect baffle for cracks.

Vacuum the blower impellers.

YEARLY or

After Every

4 Cords of

Wood

Chimney System

Firebrick & Ash Removal

Door & Glass Assemblies

Locknut

Door Handle

Door Cross Section

(example)

Latch Cam

Spacing

Washers

Door Handle

Square Key

Spring

Handle

October 14, 2013

EVERY 2

MONTHS or

After Every

4 Cords of

Wood

WEEKLY or

After Every

25 Loads of

Wood

WEEKLY or

After Every

25 Loads of

Wood

WEEKLY or

After Every 25

Loads of Wood

The chimney and chimney cap must be inspected for soot and creosote every two months during the burn season or more frequency if chimney exceeds or is under 14-

16 ft (4.3m-4.8m) measured from bottom of appliance.

This will prevent pipe blockage, poor draft, and chimney fires.

Always burn dry wood to help prevent cap blockage and creosote build-up.

Ashes must be cool before you can dispose of the ashes in a non-combustible container.

Firebrick is designed to protect your firebox.

After ashes are removed, inspect the firebrick and replace firebricks that are crumbling, cracked or broken.

Keep door and glass gasket in good shape to maintain good burn times on a low burn setting. To test: place a dollar bill between the stove and door and then shut the door. If you can pull the dollar out, remove one washer from door handle behind latch cam and try again. If you can still pull it out, replace the door gasket.

Check the glass frame for loose screws to prevent air leakage. Check glass for cracks.

Check the door latch for proper adjustment.

This is very important especially after the door rope has formed to the stove face.

Check door handle for smooth cam operation.

7075-208 19

VOYAGEUR GRAND

4

Troubleshooting Guide

With proper installation, operation, and maintenance your wood stove will provide years of trouble-free service. If you do experience a problem, this troubleshooting guide will assist you or a qualified service person in the diagnosis of a problem and the corrective action to be taken.

Start Fire Problems

Can not get fire started

Excessive smoke or spillage

Burns too slowly

Not enough heat output

Possible Cause Solution

Not enough kindling/paper or no kindling/paper

Use dry kindling, more paper. Arrange kindling & wood for air movement.

Fire burns too fast

Not enough air for fire to ignite

Wood condition is too wet, too large

Bed of coals not established before adding wood

Flue blockage such as birds’ nests or leaves in termination cap

Down draft or negative pressure

Competition with exhaust devices

Check for restricted termination cap

Check for blockage of outside air kit (if installed).

Check for flue blockage.

Pre-warm flue before starting fire (refer to Building a Fire Section).

Check for adequate vent height (refer to Chimney

Height Section).

Open window below the appliance towards the wind.

Use dry, seasoned wood (refer to Seasoned Wood

Section).

Start with paper & kindling to establish bed of coals (refer to Building a Fire Section).

Have chimney inspected for creosote and cleaned by a certified chimney sweep.

Extremely dry or soft wood

Overdrafting

Do not use exhaust fans during start-up (refer to

Negative Pressure Section).

Open window below the appliance towards the wind.

Mix in hardwood.

Mix in less seasoned wood after fire is established

(refer to Wood Fuel Section).

Check for correct vent height; too much vertical height creates overdrafting.

Check location of vent termination (refer to

Chimney Termination Requirement Section).

20 7075-208 October 14, 2013

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5

Service Parts Replacement

A. Glass Replacement - Door Assembly

(Replace with 5mm ceramic glass only)

1. Ensure that the fire is out and the appliance is cool to the touch.

2. Protect a table or counter top with padding or towels.

Protect your hands and wear gloves to prevent injury.

3. Remove the door with the broken glass by lifting the door up and off of the hinges.

4. Lay door face down on a table or counter making sure the handle hangs over the edge so the door lays flat, on a soft surface.

5. Remove the screws from each glass retainer and remove the glass. (If screws are difficult to remove, soak with penetrating oil first).

6. Center the glass with edges evenly overlapping the opening in the door, (i.e. same space top and bottom, left and right sides).

7. Replace the glass retainers. Be careful not to cross thread the screws.

8. Tighten each retainer just a few turns until each is secured. Check again for centering of glass in door frame. Continue to tighten each retainer alternately, a few turns at a time, until the glass is secure. DO NOT

OVERTIGHTEN - can cause glass to break.

9. Replace the door on the appliance.

CAUTION

Shock Risk.

• Do NOT remove grounding prong from plug.

• Plug directly into properly grounded 3 prong receptacle.

• Route cord away from appliance.

• Do NOT route cord under or in front of appliance.

Quadra-Fire appliances are equipped with ceramic super heatresistant glass, which can only be broken by impact or misuse.

WARNING! Risk of Fire or Injury!

Use only glass that is specified in the manual, DO NOT replace with any other material. Glass breakage will occur.

CAUTION!

Handle glass with care.

• Inspect the gasket to ensure it is undamaged.

• Do NOT strike, slam or scratch glass.

• Do NOT operate appliance with glass & door assembly removed.

• Do NOT operate with glass cracked, broken or scratched.

B. Blower Replacement

1. The grille on the blower access assembly is hinged. Swing the grille downward to expose the 2 screws. Figure 21.1.

2. Remove the 2 screws from the blower access assembly and slide assembly away from the appliance.

3. Disconnect the wires from the blower.

4. Remove the 2 screws from the hold down bracket and pull the blower and bracket forward.

5. Remove the blower from the hold down bracket.

6. Remove the protection guards from each end of the blower.

7. Re-install in reverse order. Be certain that the hold down bracket’s screws are completely seated in the grommets.

Insert the locating tab in the hold down bracket into the placement slot.

Placement Slot

Grille hinges downward

Blower Access

Assembly

Hold Down

Bracket

October 14, 2013

Remove Screws &

Pull Access Assembly away from Insert

Figure 21.1

7075-208

Snap Disc Bracket

Blower Control Plate

Remove Screws from Hold Down

Bracket and Pull Blower Assembly

Forward. Do not Remove Blower from the Hold Down Bracket

21

VOYAGEUR GRAND

C. Snap Disc Replacement

1. The grille on the blower access assembly is hinged.

Swing the grille downward to expose the 2 screws. Figure 21.1 on page 21.

2. Remove the 2 screws from the blower access assembly and slide assembly away from the appliance

3 . Locate the snap disc bracket assembly behind the blower controls on the right side under the ash lip. Figure 22.1

4. Remove the 2 mounting screws in the blower control bracket and slide assembly towards you.

5. Using a Phillips head screw driver, remove the 2 screws from the snap disc and lift the snap disc off of the mounting bracket. Disconnect the wires and replace with new snap disc and re-connect the wires.

6. Slide the blower control bracket back into position and secure with the 2 mounting screws.

D. Wiring Diagram

Blower

Snap Disc

Black

Black

Switch

Rheostat

White

White

Blower Controls & Snap

Disc Under Ash Lip

Figure 22.1 Snap Disc Location

Snap Disc

White

Black

Power Cord

E. Door Handle Assembly

1. Install washer on door handle shaft.

2. Slide door handle through door.

3. Install additional washer(s) as shown in Figure 22.2.

4. Install key in groove.

5. Align groove in latch cam with key; slide latch cam over shaft

6. Install locknut but do not overtighten, the handle needs to move smoothly.

7. Install handle turning in a counter-clockwise motion to desired location on door handle rod. Figure 22.2.

CAUTION! Do not overtighten lock nut. The door handle needs to move smoothly.

Latch Cam

Door Cross

Section

Door Handle Shaft

Locknut

Spacing

Washers

Square Key

Fiber Handle

Figure 22.2 - Door Handle for Arched Door

22 7075-208 October 14, 2013

VOYAGEUR GRAND

F. Baffle Removal

1. Remove all ash from the firebox, and extinguish all hot embers before disposal into a metal container.

2. It is easier to remove both baffle boards and ceramic blanket after the tube channel assembly has been partially disassembled and the right side lowered. Follow steps

1 through 4 on page 23 for removal of the tube channel assembly. It is not necessary to completely remove the tube channel assembly.

3. Once the baffle protection cover has been removed, pull the baffle boards and ceramic blanket forward about 1 inch (25mm) and then overlap the baffles about 1-2 inches

(25-51mm). Figure 23.1.

4. Slide the tube channel assembly to the left as far as it will go and lower the right side. Remove the baffle boards and ceramic blanket together. Figure 23.2.

4. Re-install in reverse order. Be sure the baffle boards and ceramic blanket are in their proper positions. See Figure

12.1 on page 12.

Ceramic Blanket

Baffle Boards Overlapping

Figure 23.1

The ceramic blanket and both baffle boards and tube channel assembly can all be removed at the same time.

Figure 23.2

October 14, 2013 7075-208 23

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G. Tube Channel Assembly Replacement

Removing Tube Channel Assembly

1. Remove the 3 right side bricks.

2. Remove the baffle protection channel by bending back the tabs using needle nose pliers located at the right and left side of the protection cover. Lift the cover up slightly and pull toward the front and out of the firebox. Figure

24.1.

3. Locate the 2 channel nuts and two bolts inside of chamber and remove using a 7/16 socket wrench. Figure 24.2.

NOTE: Soak the bolts with penetrating oil for at least 15 minutes before trying to remove them.

4. Slide the tube channel assembly all the way to left until it is off the threads. Drop the right side down, then slide the assembly back to right. Figure 24.3.

5. The ceramic blanket and both baffle boards can be removed at the same time you remove the tube channel assembly.

6. When the tube channel assembly is free of the left side support, rotate clockwise and pull assembly, blanket and baffles out through the front opening.

7. Re-install in reverse order.

Tube

Channel

Assembly

2 Tube Channel Nuts

Bend Back Tabs

Baffle Protection

Channel

Figure 24.1

Use 7/16 Socket Wrench and Remove Channel Nuts

Figure 24.2

Ceramic Blanket

2 Baffle Boards

Figure 24.3

24

Baffle

Protection Channel

7075-208 October 14, 2013

6

Reference Materials

A. Service & Maintenance Log

Date of Service Performed By Description of Service

VOYAGEUR GRAND

October 14, 2013 7075-208 25

VOYAGEUR GRAND

B. Service Parts & Accessories

R

Service Parts

VOYAGEUR - Grand

Cast Iron Wood Insert - Large

Beginning Manufacturing Date: Oct 2012

Ending Manufacturing Date: Active

VOYA-GRAND-MBK, VOYA-GRAND-PMH

2

1

4

3

7

8

6

5

11

13

14

24

9

8

10

12

21

23 22

19

20

18

15

16

17

Part number list on following page.

26 7075-208

04/13

October 14, 2013

R

Service Parts

VOYAGEUR GRAND




10

10.1

10.2

10.3

10.4

10.5

10.6

IMPORTANT: THIS IS DATED INFORMATION. When requesting service or replacement parts for your appliance please provide model number and serial number. All parts listed in this manual may be ordered from an authorized dealer.

COMMENTS ITEM

1

2

5

6

3

4

DESCRIPTION

Convection Back

Screw, sheet Metal #8 x 1/2 S Grip

Screw, Hex Washer Head Ms 1/4-20 x 3/4

Flue Attach Ring

Bolt 5/16-18 x 1 Hex Head

Nut, fl anged, 5/16 -18, black

Gasket, Flue Collar

Chimney Attach Ring

Ceramic Fiber Blanket

Baffl e Board

#7 Baffl e Protection Channel

Side view

Pkg of 40

Pkg of 25

Pkg of 12

Pkg of 10

1/2" Thick

Front, looking into unit

Baffle protection channel sits in between front tube and fiber baffle

PART NUMBER

SRV7075-110

12460/40

220-0080/25

SRV7044-154

27887/12

A-3483-1/10

SRV7044-194

SRV7044-181

SRV7075-187

SRV7075-186

Ceramic blanket

Fiber baffle

This tab sits behind the front tube

7

8

9

Baffl e Protection Channel

Tube Support Rack


Tube Channel Assembly


Nut, Ser Flange samll 1/4-20

#10 Brick Assembly

10.1

10.1

10.3

10.1

10.1

10.1

Pkg of 25

Pkg of 25

Pkg of 24

SRV7046-165

SRV7075-193

220-0080/25

SRV7075-004

220-0080/25

226-0130/24

Stocked at Depot

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

10.2

10.1

10.1

10.4

10.4

10.2

10.1

10.1

10.1

10.1

10.6

10.3

10.5

10.1

10.4

10.3

10.6

10.5

10.5

Brick Assembly

Brick 1 (9 x 4.50 x 1.25 ), Pumice

Brick 2 (4.5 x 4.25 x 1.25)

Brick 3 (9.00 x 4.50 x 1.25) w/Angle

Brick 4 (7.63 x 4.50 x 1.25 )

Brick 5 ( 9.00 x 2.00 x 1.25) w/Angle

Brick 6 ( 9.00 x 2.00 x1.25)

Brick, Uncut

Brick, Uncut

7075-208

Qty 12 req

Qty 1 req

Qty 2 req

Qty 2 req

Qty 2 req

Qty 1 req

Single

Set of 6

SRV7075-021

832-0550

832-3040

27

VOYAGEUR GRAND

R

Service Parts





ITEM

11

12

DESCRIPTION

Andiron

Screw Fh Tx 1/4-20 x 1

Hinge, Male

Screw 10-32 x 0.75 Hex Washer Head Ser Flg

COMMENTS

2 Sets

PART NUMBER

SRV7061-020

7000-622/10

450-2810

7000-618/4

#13 Door Assembly


Y

Y

13.7

13.9

13.10

13.3

13.2

13.1

13.6

13.5

13.8

13.4

13.12

13.11

13.3

13.4

13.5

13.6

13.7

13.8

13.9

13.10

13.11

13

13.1

13.2

13.12

28

Door Assembly

Screw, Pan Head Philips, 8-32 x 3/8

Hinge Retainer

Door

Door Handle Assembly

Fiber Handle

Door Handle

Washer, Sae 3/8 ( 3 ea)

Key, cam Latch

Cam Latch

Nut, Side Lock Jam

Glass Retainer Lower

Screw, Pan Head Philips, 8-32 x 3/8

Glass Assembly

7075-208

Matte Black

Porcelain Mahogany

Pkg of 40

Matte Black

Porcelain Mahogany

Pkg of 3

Pkg of 24

Set of 4

Pkg of 40

SRV7075-014MBK

SRV7075-014PMH

225-0500/40

SRV7063-160

SRV7075-123MBK

SRV7075-123PMH

SRV7063-014

SRV433-1380

SRV7063-137

832-0990

430-1151

430-1141

226-0100/24

SRV7063-166

225-0500/40

SRV7063-011

Y

Y

Y

Y

Y

Y

Y

October 14, 2013

#14 Access Assembly

R

Service Parts

14.1

14.2

14.3

VOYAGEUR GRAND




14.6

14.5

14.4


ITEM DESCRIPTION

14

14.1

14.2

14.3

14.4

14.5

14.6

15

16

Access Assembly

Bolt, Hwh Ser Flg 1/4-20 x 3/4

Washer, Bonded 5/16 x 3/4

Front, Lower



Hinge, Continous

Screw, Flat head Phillips 832 x 1/2

Access


Ash Lip



Bumper, Rubber

Twin Ball Catch/ Striker


Blower Retainer

Screw, Pan Head phillips 8-32 x 3/8

Blower Assembly

COMMENTS

Matte Black

PART NUMBER

SRV7075-010MBK

Porcelain Mahogany SRV7075-010PMH

Pkg of 25

Pkg of 10

228-0120/25

229-0910/10

SRV7075-125MBK

SRV7075-125PMH

Pkg of 25

Pkg of 10

Pkg of 12

Matte Black

228-0120/25

229-0910/10

7000-510

220-0490/12

SRV7075-127MBK


Pkg of 12

Matte Black

220-0490/12

SRV7075-135MBK


Pkg of 25

Pkg of 10

Pkg of 12

Pkg of 12

Pkg of 40

228-0120/25

229-0910/10

SRV224-0340/12

SRV7000-532

220-0490/12

SRV7063-139

225-0500/40

SRV7044-210

7075-208


Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

29

VOYAGEUR GRAND

#17 Control Asembly

R

Service Parts

17.2

17.1

17.3

17.4




17.5


ITEM

17

17.1

17.2

17.3

17.4

17.5

18

19

20

21

22

23

24

DESCRIPTION

Control Panel Assembly

Rheotstat, Speed Control

Disc, Snap, Convection Blower

Wire Clip

Rocker Switch, round

Knob, Speed Control

Upper Front

Screw, Fn Tx 1/4 x-20 x 1

Combustion Cover Assembly

Screw, Sheet Metal #8 x 1/2 S-Grip

Leg Extension

Burn Rate Control Assembly

Screw hex Washer Head Ms 1/4-20 X 3/4


Timer Control Assembly

Screw. Pan Head Philips 8-32 x 3/8

Timer (Only) Replacement

Timer Door Assembly


Tube Channel Base Assembly w/Cover



15 Degree Adapter

Component Pack

Gasket, Door

Glass Tape, 3/4 x 5'

Knob

Ouside Air Cover Plate

Door Rope, Knit, 7/16", Black

Additional service part numbers appear on following page.

30 7075-208

COMMENTS PART NUMBER

SRV7063-020

842-0370

Pkg of 10

SRV230-0470

7000-400/10

SRV7000-515

200-2041

Matte Black SRV7075-121MBK


Pkg of 10

Pkg of 40

Left or Right

Pkg of 25

Pkg of 40

Pkg of 40

Pkg of 25

Pkg of 25

Pkg of 40

6 Ft

Pkg of 2

7000-622/10

SRV7075-196

12460/40

SRV7046-170

SRV7075-005

220-0080/25

12460/40

SRV7075-007

225-0500/40

SRV480-1940

SRV7075-054

220-0080/25

SRV7075-192

220-0080/25

12460/40

DV-6DLR-E15ADSS

SRV7063-023

7033-282

832-0460

32284/2

SRV7044-217

844-3980


Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

Y

October 14, 2013

R

Service Parts

VOYAGEUR GRAND




25.3

#25 & 26 Surround

Assemblies

26.3

25.2

26.2

25.1

26.1

25.4

26.4

25.5

26.5


ITEM DESCRIPTION

25

25.1

25.2

25.3

25.4

25.5

26

26.1

26.2

26.3

26.4

26.5

Surrounds, Cast

Suround Right

Surround Top

Suround Left

Surround Retainer

1/4-20 x 50 Philips pan Head Screw

Surrounds, Cast Metal

Cast Trim

Trim Leg right

Trim Header

Trim Leg Left

Trim Footer Left

Trim footer Right

Surrounds, Metal

Trim Kit

Trim Kit

COMMENTS

Matte Black

Porcelain Mahogany

Matte Black

Porcelain Mahogany

Matte Black

Porcelain Mahogany

Matte Black

Porcelain Mahogany

Qty 4 req

Pkg of 12

Standard

Large

Black

Porcelain Mahogany

Matte Black

Porcelain Mahogany

Matte Black

Porcelain Mahogany

Matte Black

Porcelain Mahogany

Matte Black

Porcelain Mahogany

Matte Black

Porcelain Mahogany

Standard

Large

Black

Gold

Nickel

Black

Gold

Nickel

Mantel Defelctor

PART NUMBER

SP-GRAND-CC-MBK

SP-GRAND-CC-PMH

SRV7075-131MBK

SRV7075-131PMH

SRV7075-129MBK

SRV7075-129PMH

SRV7075-133MBK

SRV7075-133PMH

SRV7063-136

32281/12

SP-GRAND-CM-STD

SP-GRAND-CM-LRG

811-0930

811-0960

414-7130MBK

414-7130PMH

414-7110MBK

414-7110PMH

414-7120MBK

414-7120PMH

414-7090MBK

414-7090PMH

414-7100MBK

414-7100PMH

SP-GRAND-STD

SP-GRAND-LRG

TRIMKIT-4331-BK

TRIMKIT-4331-GD

TRIMKIT-4331-NL

TRIMKIT-5134-BK

TRIMKIT-5134-GD

TRIMKIT-5134-NL

SRV7075-512

October 14, 2013 7075-208


Y

31

CONTACT INFORMATION

Hearth & Home Technologies

1445 North Highway

Colville, WA 99114

Division of HNI INDUSTRIES

Please contact your Quadra-Fire dealer with any questions or concerns.

For the number of your nearest Quadra-Fire dealer log onto www.quadrafire.com

CAUTION

DO NOT DISCARD THIS MANUAL

• Important operating and maintenance instructions included.

• Read, understand and follow these instructions for safe installation and operation.

• Leave this manual with party responsible for use and operation.

We recommend that you record the following pertinent

information for your heating appliance.

Date purchased/installed:

Serial Number:

Dealership purchased from:

Notes:

Location on appliance:

Dealer phone:

This product may be covered by one or more of the following patents: (United States) 5341794, 5263471, 6688302, 7216645, 7047962 or other U.S. and foreign patents pending.

32 7075-208 October 14, 2013

Quadra-Fire VOYA-GRAND-MBK Owner's Manual

Owner’s Manual

INSTALLER: Leave this manual with party responsible for use and operation.

OWNER: Retain this manual for future reference.

Contact your dealer with questions on installation, operation, or service.

VOYAGEUR GRAND WOOD INSERT

Automatic Combustion Control (ACC)

Model(s):

VOYA-GRAND-MBK

VOYA-GRAND-PMH

WARNING

If the information in these instructions is not followed exactly, a fire may result causing property

damage, personal injury, or death.

• Do not store or use gasoline or other flammable vapors and liquids in the vicinity of this or any other appliance.

• Do not overfire - If heater or chimney connector glows, you are overfiring. Overfiring will void your warranty.

• Comply with all minimum clearances to combustibles as specified. Failure to comply may cause house fire.

WARNING

WARNING

NOTE

VOYAGEUR GRAND

!

A. Congratulations

NOTE: Clearances may only be reduced by means approved by the regulatory authority having jurisdiction

B. Sample of Serial Number / Safety Label

LOCATION: UNDER ASH LIP, PULL OUT TO VIEW

CAUTION:

SAMPLE

VOYAGEUR GRAND

Safety Alert Key:

TABLE OF CONTENTS

1

Listing and Code Approvals

2

Operating Instructions

3

Maintenance and Service

4

Troubleshooting Guide

5

Service Parts Replacement

6

Reference Materials

VOYAGEUR GRAND

C. Warranty

Hearth & Home Technologies Inc.

LIMITED LIFETIME WARRANTY

VOYAGEUR GRAND

D. Quick Start Guide

Note: These are generic drawings and may not represent your specific model.

ITEMS NEEDED FOR FIRST FIRE:

10 Pieces of Newspaper, 10-20 Pieces of Dry Kindling and a Few Pieces of Dry Split Wood.

LOAD WOOD ADD NEWSPAPER

ADD KINDLING

LIGHT THE PAPER

WARNING! Risk of Fire

ADD MORE WOOD

The stove is ready for normal operation.

Listing and Code Approvals

A. Insert Certification

VOYAGEUR GRAND

D. Glass Specifications

WARNING

B. BTU & Efficiency Specifications

C. Mobile Home Approved

VOYAGEUR GRAND

Operating Instructions

User Guide

WARNING

A. Your Wood Appliance

B. Fire Safety

C. Overfiring

VOYAGEUR GRAND

D. Combustible/Non-combustible Materials

WARNING

E. Seasoned Wood

VOYAGEUR GRAND

F. Burning Process

VOYAGEUR GRAND

G. Automatic Combustion Control (ACC)

H. Air Controls