10 IN. PORTABLE TABLE SAW

INSTRUCTION MANUAL

CATALOG NUMBER

JT2504BD

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1

SAFETY GUIDELINES - DEFINITIONS

It is important for you to read and understand this manual. The information it contains relates to protecting YOUR SAFETY and PREVENTING PROBLEMS. The symbols below are used to help you recognize this information.

result in death or serious injury.

result in death or serious injury.

result in minor or moderate injury.

NOTICE:

Used without the safety alert symbol indicates potentially hazardous situation which, if not avoided, may result in property damage.

GENERAL POWER TOOL

SAFETY RULES

!

WARNING

• Read all safety warnings and all instructions. Failure to follow the warnings and instructions may result in electric shock, fire and/or serious injury.

• People with electronic devices, such as pacemakers, should consult their physician(s) before using this product. Operation of electrical equipment in close proximity to a heart pacemaker could cause interference or failure of the pacemaker.

SAVE ALL WARNINGS AND

INSTRUCTIONS FOR FUTURE

REFERENCE

The term “power tool” in the warnings refers to your mains-operated (corded) power tool or battery-operated (cordless) power tool.

1) WORK AREA SAFETY a) Keep work area clean and well

lit. Cluttered or dark areas invite accidents.

b) Do not operate power tools in explosive atmospheres, such as in the presence of flammable

liquids, gases or dust. Power tools create sparks which may ignite the dust or fumes.

c) Keep children and bystanders away while operating a power tool.

Distractions can cause you to lose control.

2) Electrical safety a) Power tool plugs must match the outlet. Never modify the plug in any way. Do not use any adapter plugs with earthed (grounded) power tools.

Unmodified plugs and matching outlets will reduce risk of electric shock.

b) Avoid body contact with earthed or grounded surfaces such as pipes, radiators, ranges and

refrigerators. There is an increased risk of electric shock if your body is earthed or grounded.

c) Do not expose power tools to rain

or wet conditions. Water entering a power tool will increase the risk of electric shock.

d) Do not abuse the cord. Never use the cord for carrying, pulling or unplugging the power tool. Keep cord away from heat, oil, sharp

edges or moving parts. Damaged or entangled cords increase the risk of electric shock.

e) When operating a power tool outdoors, use an extension cord

suitable for outdoor use. Use of a cord suitable for outdoor use reduces the risk of electric shock.

f) If operating a power tool in damp location is unavoidable, use a ground fault circuit interrupter

(GFCI) protected supply. Use of a GFCI reduces the risk of electric shock.

3) PERSONAL SAFETY a) Stay alert, watch what you are doing and use common sense when operating a power tool. Do not use a power tool while you are tired or under the influence

2

of drugs, alcohol or medication.

A moment of inattention while operating power tools may result in serious personal injury.

b) Use personal protective equipment. Always wear eye

protection. Protective equipment such as dust mask, nonskid safety shoes, hard hat, or hearing protection used for appropriate conditions will reduce personal injuries.

c) Prevent unintentional starting.

Ensure the switch is in the off position before connecting to power source and/ or battery pack, picking up or carrying the

tool. Carrying power tools with your finger on the switch or energizing power tools that have the switch on invites accidents.

d) Remove any adjusting key or wrench before turning the power

tool on. A wrench or a key left attached to a rotating part of the power tool may result in personal injury.

e) Do not overreach. Keep proper

footing and balance at all times.

This enables better control of the power tool in unexpected situations.

f) Dress properly. Do not wear loose clothing or jewelry. Keep your hair, clothing and gloves away

from moving parts. Loose clothes, jewelry or long hair can be caught in moving parts.

g) If devices are provided for the connection of dust extraction and collection facilities, ensure these are connected and properly used.

Use of dust collection can reduce dustrelated hazards.

4) POWER TOOL USE AND CARE a) Do not force the power tool. Use the correct power tool for your

application. The correct power tool will do the job better and safer at the rate for which it was designed.

b) Do not use the power tool if the switch does not turn it on and

off. Any power tool that cannot be controlled with the switch is dangerous and must be repaired.

c) Disconnect the plug from the power source and/or the battery pack from the power tool before making any adjustments, changing accessories, or storing

power tools. Such preventive safety measures reduce the risk of starting the power tool accidentally.

d) Store idle power tools out of the reach of children and do not allow persons unfamiliar with the power tool or these instructions

to operate the power tool. Power tools are dangerous in the hands of untrained users.

e) Maintain power tools. Check for misalignment or binding of moving parts, breakage of parts and any other condition that may affect the power tool’s operation.

If damaged, have the power

tool repaired before use. Many accidents are caused by poorly maintained power tools.

f) Keep cutting tools sharp and

clean. Properly maintained cutting tools with sharp cutting edges are less likely to bind and are easier to control.

g) Use the power tool, accessories and tool bits, etc. in accordance with these instructions, taking into account the working conditions and the work to be

performed. Use of the power tool for operations different from those intended could result in a hazardous situation.

5) SERVICE a) Have your power tool serviced by a qualified repair person using only identical replacement parts.

This will ensure that the safety of the power tool is maintained.

3

SAVE THIS

INSTRUCTION

IMPORTANT SAFETY

INSTRUCTION FOR TABLE

SAW

!

WARNING

To avoid mistakes that could cause serious injury, do not plug the tool in until you have read and understood the following.

• ALWAYS USE SAW BLADE GUARD, riving knife and anti-kickback pawls assembly for every through–sawing operation. Through–sawing operations are those in which the blade cuts completely through the workpiece when ripping or crosscutting. Always be sure blade guard is tightened securely.

• ALWAYS HOLD WORKPIECE FIRMLY against the miter gauge or rip fence.

Use rip fence for all rip cuts and miter gauge for all crosscuts. Never use the miter gauge and rip fence together

• ALWAYS USE a push stick or push block, especially when ripping narrow stock. Refer to ripping instructions in this Operator’s Manual where the push stick is covered in detail.

• NEVER PERFORM ANY OPERATION

FREEHAND, which means can using hands to support the workpiece, but always use either the fence OR the miter gauge to position and guide the workpiece.

!

WARNING

Freehand cutting is the major cause of kickback and finger/hand amputations. Never use the miter gauge and fence simultaneously.

• NEVER STAND or have any part of your body in line with the path of the saw blade. Keep your hands out of the saw blade path.

• NEVER REACH behind or over the cutting tool for any reason.

• REMOVE the rip fence when crosscutting.

• DO NOT USE a molding head with this saw.

• DIRECTION OF FEED. Feed work into a blade against the direction of rotation of the blade.

• NEVER use the rip fence as a

cut-off gauge when crosscutting.

• NEVER ATTEMPT TO FREE A

STALLED SAW BLADE

without first turning the saw OFF. Turn power switch

OFF immediately to prevent motor damage.

• PROVIDE ADEQUATE SUPPORT to the rear and the sides of the saw table for long or wide workpieces.

• AVOID KICKBACKS (work thrown back towards you) by keeping the blade sharp, the rip fence parallel to the saw blade and by keeping the riving knife, anti-kickback pawls assembly and guards in place, aligned and functioning. Do not release work before passing it completely beyond the saw blade. Do not rip work that is twisted, warped or does not have a straight edge to guide it along the fence. Do not attempt to reverse out of a cut with the blade running.

• AVOID AWKWARD OPERATIONS and hand positions where a sudden slip could cause your hand to move into the saw blade.

• NEVER USE SOLVENTS to clean plastic parts. Solvents could possibly dissolve or otherwise damage the material. Only a soft damp cloth should be used to clean plastic parts.

• MOUNT your table saw on a bench or stand before performing any cutting operations. Refer to ASSEMBLY on page 15. Secure tool properly to prevent unexpected movement.

!

WARNING Never cut metals or masonry products with this tool.

This table saw is designed for use on wood and wood-like products only.

• ALWAYS USE IN A WELL-

VENTILATED AREA. Remove sawdust frequently. Clean out sawdust from the interior of the saw to prevent a potential fire hazard. Attach a vacuum to the dust port for additional sawdust removal.

• NEVER LEAVE THE SAW RUNNING

UNATTENDED. Do not leave the saw until the blade comes to a complete stop.

4

• For proper operation follow the instructions in this Instruction

Manual entitled ASSEMBLY AND

ADJUSTMENTS (Page 15). Failure to provide sawdust fall-through and removal hole will allow sawdust to build up in the motor area resulting in a fire hazard and potential motor damage.

• USE ONLY saw blades recommended with the warning that the riving knife shall not be thicker than the width of the groove cut by the saw blade and not thinner than the body of the saw blade.

• USE PUSH-STICK OR PUSH BLOCK to feed the workpiece past the saw blade. The push-stick or push block should always be stored with the machine when not in use.

!

WARNING

Some dust created by power sanding, sawing, grinding, drilling, and other construction activities contains chemicals known to the State of California to cause cancer, birth defects or other reproductive harm. Some examples of these chemicals are:

• lead from lead-based paints,

• crystalline silica from bricks and

cement and other masonry products,

and

• arsenic and chromium from

chemically-treated lumber.

Your risk from these exposures varies, depending on how often you do this type of work. To reduce your exposure to these chemicals: work in a well ventilated area, and work with approved safety equipment, such as those dust masks that are specially designed to filter out microscopic particles.

• Avoid prolonged contact with dust from power sanding, sawing, grinding, drilling, and other construction activities.

Wear protective clothing and wash exposed areas with soap and water.

Allowing dust to get into your mouth, eyes, or lay on the skin may promote absorption of harmful chemicals.

!

WARNING

and body.

Use of this tool can generate and/or disperse dust, which may cause serious and permanent

respiratory or other injury. Always use NIOSH/OSHA approved respiratory protection appropriate for the dust exposure. Direct particles away from face

• Wear appropriate hearing protection

during use. Under some conditions and duration of use, noise from this product may contribute to hearing loss.

!

WARNING ALWAYS use safety glasses. Everyday eye glasses are NOT safety glasses. Also use face or dust mask if cutting operation is dusty.

ALWAYS WEAR CERTIFIED SAFETY

EQUIPMENT:

• ANSI Z87.1 eye protection (CAN/

CPA Z94.3),

• ANSI S12.6 (S3.19) hearing protection,

• NOSH/OSHA respiratory protection.

SAW BLADE GUARD ASSEMBLY, ANTI-

KICKBACK ASSEMBLY AND RIVING

KNIFE

Your table saw is equipped with a blade guard assembly, anti-kickback assembly and riving knife that covers the blade and reduces the possibility of accidental blade contact. The riving knife is a flat plate that fits into the cut made by the saw blade and effectively fights kickback by lessening the tendency of the blade to bind in the cut.

The blade guard assembly and antikickback assembly can only be used when making through cuts that sever the wood. When making rabbets and other cuts that make non through cuts, the blade guard assembly and antikickback assembly must be removed and riving knife lowered to the non through cut position marked on the

riving knife. Two anti-kickback pawls are located on the sides of the riving knife that allow the wood to pass through the blade in the cutting direction but reduce the possibility of the material being thrown backwards toward the operator.

5

Use all components of the guarding system (blade guard assembly, riving knife and anti-kickback assembly) for every operation for which they can be used including all through cutting.

If you elect not to use any of these components for a particular application exercise additional caution regarding control of the workpiece, the use of push sticks, the position of your hands relative to the blade, the use of safety glasses, the means to avoid kickback and all other warnings contained in this manual and on the saw itself. Replace the guarding

systems as soon as you return to thru-

cutting operations. Keep the guard assembly in working order.

KICKBACKS

KICKBACKS: Kickbacks can cause serious injury. A kickback occurs when a part of the workpiece binds between the saw blade and the rip fence, or other fixed object, and rises from the table and is thrown toward the operator. Kickbacks can be avoided by attention to the following conditions.

• Plastic and composite (like hardboard) materials may be cut on your saw.

However, since these are usually quite hard and slippery, the anti-kickback pawls may not stop a kickback.

Therefore, be especially attentive to following proper set up and cutting procedures for ripping.

• Use saw blade guard assembly, antikickback pawls assembly and riving knife for every operation for which it can be used, including all throughsawing.

• Push the workpiece past the saw blade prior to release.

• Never rip a workpiece that is twisted or warped, or does not have a straight edge to guide along the fence.

• Never saw a large workpiece that cannot be controlled.

• Never use the fence as a guide or length stop when crosscutting.

• Never saw a workpiece with loose knots, flaws, nails or other foreign objects.

• Never rip a workpiece shorter than

10 in. (254 mm).

• NEVER use a dull blade – replace or have resharpened.

• NEVER use a rip fence and miter gauge together.

• Keep hands out of saw blade.

How to Avoid Kickbacks and Protect

Yourself from Possible Injury:

• Be certain that the rip fence is parallel to the saw blade.

• Do not rip by applying the feed force to the section of the workpiece that will become the cut-off (free) piece. Feed force when ripping should always be applied between the saw blade and the fence; use a push stick for narrow work,

6 in. (152 mm) wide or less.

• Keep saw blade guard assembly, riving knife and anti-kickback assembly in place and operating properly. If antikickback assembly is not operational, return your unit to the nearest authorized service center for repair.

The riving knife must be in alignment with the saw blade and the antikickback pawls assembly must stop a kickback once it has started. Check their action before ripping by pushing the wood under the anti-kickback assembly. The teeth must prevent the wood from being pulled toward the front of the saw.

ELECTRICAL

REQUIREMENTS AND

SAFETY

POWER SUPPLY AND MOTOR

SPECIFICATIONS

!

WARNING

To avoid electrical hazards, fire hazards, or damage to the tool, use proper circuit protection. Use a seperate electrical circuit for your tool. Your table saw is wired at the factory for 120 V operation. Connect to a 120 V, 15 Amp circuit and use a 15 Amp time delay fuse or circuit breaker. To avoid shock or fire, if power cord is worn, cut, or damaged in any way, have it replaced immediately.

6

GROUNDING INSTRUCTIONS

!

WARNING

This tool must be grounded while in use to protect the operator from electrical shock.

IN THE EVENT OF A MALFUNCTION

OR BREAKDOWN, grounding provides a path of least resistance for electric currents and reduces the risk of electric shock. This tool is equipped with an electrical cord that has an equipment grounding conductor and a grounding plug. The plug must be plugged into a matching receptacle that is properly installed and grounded in accordance with all local codes and ordinances.

DO NOT MODIFY THE PLUG

PROVIDED.

If it will not fit the receptacle, have the proper receptacle installed by a qualified electrician.

IMPROPER CONNECTION of the equipment grounding conductor can result in risk of electric shock. The conductor with the green insulation

(with or without yellow stripes) is the equipment grounding conductor. If repair or replacement of the electrical cord or plug is necessary, do not connect the equipment grounding conductor to a live terminal.

CHECK

with a qualified electrician or service person if you do not completely understand the grounding instructions, or if you are not certain the tool is properly grounded.

USE only 3-wire extension cords that have three-pronged grounding plugs with three-pole receptacles that accept the tool’s plug. Repair or replace damaged or worn cords immediately.

Use a separate electrical circuit for your tool. This circuit must not be less than # 14 wire and should be protected with a 15 Amp time delay fuse. Before connecting the motor to the power line, make sure the switch is in the off position and the electric current is rated the same as the current stamped on the motor nameplate. Running at a lower voltage will damage the motor.

USE THE PROPER EXTENSION

CORD. Make sure your extension cord is in good condition. Use an extension cord heavy enough to carry the current your product will draw. draw. An undersized cord will cause a drop in line voltage resulting in loss of power, overheating and burning out of the motor. The table below shows the correct size to use depending on cord length and nameplate ampere rating. If in doubt, use the next heavier gauge.

The smaller the gauge number, the heavier the cord.

GUIDELINES FOR EXTENSION

CORDS

Make sure your extension cord is properly wired and in good condition.

Always replace a damaged extension cord or have it repaired by a qualified technician before using it. Protect your extension cords from sharp objects, excessive heat and damp or wet areas.

MINIMUM GAUGE FOR EXTENSION CORDS (AWG)

(When using 120 volts only)

Ampere Rating Total length of Cord

More Than Not More Than 25ft. 50ft. 100ft. 150ft.

0 6

6 10

10 12

12 16

18 16 16 14

18 16 14 12

16 16 14 12

14 12 Not Recommended

!

WARNING

This tool is for indoor use only. Do not expose to rain or use in damp locations.

This tool is intended for use on a circuit that has a receptacle like the one illustrated in Figure 1. Figure 1 shows a three-pronged electrical plug and receptacle that has a grounding conductor.

If a properly grounded receptacle is not available, an adapter (Figure 2) can be used to temporarily connect this plug to a two-contact grounded receptacle. The adapter (Figure 2) has a grounding lug extending from it that MUST be connected to a permanent earth ground, such as a properly grounded receptacle box.

7

!

CAUTION

Fig. 1

In all cases, make certain the receptacle is properly grounded. If you are not sure, have a qualified electrician check the receptacle.

Three-Pronged Plug

Grounding Prong

Properly Grounded

Three-Pronged

Receptacle

Fig. 2

Grounding Lug

Adapter

Make sure this is connected to a known ground.

Two-Pronged

Receptacle

GLOSSARY OF TERMS

ANTI-KICKBACK PAWLS – Prevents the workpiece from being kicked upward or back toward the front of the table saw by the spinning blade.

ARBOR – The shaft on which the blade or dado is mounted.

BEVEL CUT – An angle cut made through the face of the workpiece.

BLADE BEVEL SCALE – Measures the angle the blade is tilted when set for a bevel cut.

BLADE ELEVATION AND TILTING

HANDWHEEL – Raises and lowers the blade or tilts the blade to angle between

0° and 45° for bevel cuts.

BLADE GUARD – Clear plastic cover that positions itself over the blade while cutting.

COMPOUND CUT – A simultaneous bevel and miter cut.

CROSSCUT – A cut made across the width of the workpiece.

DADO – Special cutting blades that are used to cut grooves in a workpiece.

FEATHERBOARD – When ripping a workpiece on your table saw, this keeps it firmly and safely against the rip fence. It also helps prevent chatter, gouging, and dangerous kickback.

FREEHAND – Performing a cut without using a rip fence, miter gauge, hold down or other proper device to prevent the workpiece from twisting during the cutting operation.

GUM – A sticky sap from wood products.

HEEL – Misalignment of the blade.

JAMB NUT – Nut used to lock another nut in place on a threaded rod or bolt.

KERF – The amount of material removed by the blade cut.

KICKBACK – Occurs when the saw blade binds in the cut and violently thrusts the workpiece back toward the operator.

MITER CUT – An angle cut made across the width of the workpiece.

MITER GAUGE – A guide used for crosscutting operations that slides in the table top channels (grooves) located on either side of the blade. It helps make accurate straight or angle crosscuts.

8

NON-THROUGH SAWING - Refers to any cut that does not completely cut through the workpiece.

OVERLOAD RESET SWITCH – Protects the motor if it overloads during operation, provides a way to restart the saw.

PLUNGE CUTTING – Refers to cutting where the workpiece is either lowered down onto the blade with the workpiece controlled by the user's hands or the workpiece is supported by the user's hands on the table surface and the blade is then raised up through the workpiece.

!

WARNING

Never perform plunge cutting with this saw.

PUSH STICK – Used to push workpieces when performing ripping operations.

PUSH BLOCK – Used for ripping operation when the workpiece is too narrow to use a push stick. Always use a push block for rip widths less than 2 in.

(50.8 mm).

RESAWING– Flipping material to make a cut the saw is not capable of making in one pass.

!

WARNING

Do not resaw material with this saw.

REVOLUTIONS PER MINUTE (RPM)

– The number of turns completed by a spinning object in one minute.

RIP FENCE – A guide used for rip cutting which allows the workpiece to cut straight.

RIPPING – Cutting with the grain of the wood or along the length of the workpiece.

RIVING KNIFE – A metal piece of the guard assembly located behind and moves with the blade. Slightly thinner than the saw blade, it helps keep the kerf open and prevents kickback.

SAW BLADE PATH – The area of the workpiece or table top directly in line with the travel of the blade or the part of the workpiece that will be cut.

SET – The distance between two saw blade tips, bent outward in opposite directions to each other. The further apart the tips are, the greater the set.

TABLE INSERT – Insert that is removed from the table to install / remove blades.

When dado cutting, a dado insert plate must be used.

THROUGH SAWING – Making a cut completely through the length or width of a workpiece.

WORKPIECE – Material to be cut.

Leading Edge

Surface

Kerf

Workpiece

Saw Blade Path

Trailing Edge

Direction of Workpiece

NOTE: Blade guard assembly is removed for purposes of illustration only.

9

SYMBOLS

Your power tool and its Instruction Manual may contain “WARNING ICONS” (a picture symbol intended to alert you to, and/or instruct you how to avoid a potentially hazardous condition). Understanding and heeding these symbols will help you operate your tool better and safer. Shown below are some of the symbols you may see.

SAFETY ALERT: Precautions that involve your safety.

PROHIBITION

WEAR EYE PROTECTION: Always wear safety goggles or safety glasses with side shields.

WEAR A MASK: Always wear a face mask or dust mask.

WEAR HEARING PROTECTION:

To reduce the risk of induced hearing loss, always wear a hearing protection.

READ AND UNDERSTAND

OPERATOR’S MANUAL: To reduce the risk of injury, user and all bystanders must read and understand operator’s manual before using this product.

KEEP HANDS AWAY FROM

BLADE: Failure to keep your hands away from the blade will result in serious personal injury.

SUPPORT AND CLAMP WORK

10

CARTON CONTENTS

1) Carefully remove the table saw from the carton.

2) Separate and layout all of the parts. Carefully check them according to the diagram below.

!

WARNING

If any part is missing or damaged, please do not plug in or use the table saw until replacements have been obtained.

UNPACKING YOUR TABLE SAW-1

1. Table saw

2. Rip fence

3. Blade guard assembly

4. Miter gauge

5. Anti-kickback pawls

6. 4 mm hex wrench

7. Rear support

8. Rear support tube

9. Push stick

10. Blade wrenches

11. Rear support hardware bag

3

1

4

2

5 6

7 8 9

10 11

11

CARTON CONTENTS

UNPACKING YOUR TABLE SAW-2

12. Blade

13. Handwheel handle

14. Power cord storage assembly

15. Table saw mounting

Hardware bag

16. Stand handle hardware bag

17. Wheel hardware assembly

18. Stand

12

14 15

13

16

17 18

12

FUNCTIONAL DESCRIPTION

1. Blade guard

2. Rip fence

3. Extension table locking lever

4. Blade elevation/tilting handwheel

5. Overload reset switch

6. ON/OFF switch with safety key

7. Stand locking hook

8. Stand leg clamp

9. Leveling foot

10. Stand handle

11. Miter gauge

12. Miter gauge storage

13. Push stick storage

10

12

11

13

14. Blade

15. Riving knife

16. Anti-kickback pawls

17. Rear support

18. Power cord storage

19. Dust port

20. Stand

21. Stand Wheels

22. Stand locking lever

23. Extension table

24. Table insert

23

22

1

2

6

5

4

3

7

8

9

24

14

15

16

17

19

18

20

21

13

TOOLS NEEDED FOR

ASSEMBLY

Supplied Not Supplied

Box-end wrench Flat bladed screwdriver

Phillips screwdriver

Open-end wrench

4 mm hex wrench

Straight edge

Adjustable wrench and/or 5 mm, 8 mm,

10 mm, 13 mm, and

17 mm wrench

Combination square

14

ASSEMBLY AND

ADJUSTMENTS

!

WARNING

For your safety, never connect plug to power source receptacle until all assembly and adjustment steps are complete, and you have read and understood the safety instructions.

ASSEMBLING THE ROLLER

WHEELS AND HANDLES TO STAND

(FIGURE A, B)

• Remove the bolts (1), washers (2) and nuts (3) from the stand tube. Insert one stand handle (4) into one stand tube and align the holes on the handle and tube. Use two bolts (1), two washers (2) and two nuts (3) to secure the stand handle. (Figure A)

• Tighten with a phillips screwdriver and

10 mm wrench.

• Repeat above steps for assembling the other stand handle.

• Attach one wheel (5) to the outer side of one stand leg using the hex bolt (6), the sleeve (7), two flat washers (8) and the nut (9). (Figure B)

NOTE: Verify that the side of the wheel that has the concavities (10) is facing toward the stand as shown in Figure B.

• Tighten using two 17 mm wrenches for the nut and bolt.

NOTE: Do not overtighten. Doing so will not allow the wheels to turn.

• Repeat the above steps for assembling the other wheel.

A

B

9

8

8

4

5

1

7

10

3

2

6

SETTING UP THE STAND (FIGURE C)

• Lift the stand to its upright position.

• Raise leg set (1) all the way up. Lower the stand until the leg set (1) rests on the floor.

• Release the locking hook (2) from the stop screw (3).

• Step on the bottom stand bar (4) for leverage, grasp the stand frame (5) with both hands and pull up the stand to the highest position.

NOTE: You should hear a "click" sound when the stand locks in place.

• Check and make sure the stand lock lever (6) is in the slot of the cover plate (7).

15

C

3

D

2

3

1

5

4

1

5

2

1

8

4

6

6

7

stand locking lever release direction

ASSEMBLING TABLE SAW TO STAND

(FIGURE D)

• Place the saw body (1) upon the stand (2), aligning the four mounting holds (3) on the saw base with the four threaded mounting holes on the top plate of stand.

• Attach the table saw to the stand with four hex head bolts (4) and washers (5).

• Tighten all mounting bolts with a 13 mm wrench.

NOTE: Do not overtighten the four bolts. Doing so may cause damage to the saw base.

• Place the stand on a level surface and adjust the leveling foot (6) until all four stand legs are contacting the floor and at a similar angle to the floor.

NOTE: Before using the saw, verify that the table saw is securely locked in position.

FOLDING THE STAND FOR

TRANSPORT OR STORAGE

(FIGURE C, E)

• Lift slightly the wheel side of table saw, raise the cover plate (7) on the wheel side of stand, pull the stand locking lever (6) to the right as the release direction, and then lower the saw slowly close to the wheel. (Figure C)

•

Rest the saw onto the floor.

• Fold the leg set (1) close to the stand frame until the leg clamp (8) holds the wheel side stand leg. (Figure C)

• Rotate the locking hook (2) to the stop screw (3) to secure the leg set (1) in position. (Figure C)

• Fold the stand slowly downward as shown in Figure E.

• Move the saw to the desired location for operation or store the saw in a dry environment by using the stand handles.

16

E

Transporting

Folding

Extra saw blade and blade wrenches

(Figure H)

• Loosen and remove the knob (1) on the right side of the saw housing.

• Place extra blades (not included), and blade wrenches (2) onto the arbor.

H

2

1

STORAGE

Rip fence and miter gauge (Figure F)

Storage for the rip fence (1) and miter gauge (2) are located on the left side of the saw housing.

F

1

2

Push stick (Figure G)

A storage holder for the push stick (1) is located on the left side of the saw housing.

• Store the push stick (1) by hanging it on the holders (2) through the holes (3) of the push stick (1).

Installing the power cord storage clamps (Figure I)

• Attach the power cord storage clamp (1) into the hole set on the rear side of the saw housing with screw (2) and nut (3).

NOTE: The nut is placed inside the saw housing.

• Repeat for the other clamp, to be located on the bottom right on saw housing.

I

2

1

3

G

2

1

Power cord (Figure J)

Wrap the power cord (1) as shown. Do not wrap the power cord around the dust port (2).

3

17

J

L

dimple end

2

1

2

INSTALLING THE HANDWHEEL

HANDLE (FIGURE K)

NOTE: UP-DOWN is printed on this handwheel.

• Thread the handwheel handle (1) into the handwheel hole (2) and tighten.

K

2

1

3

1

• Insert the rear support tubes (1) into the two holes in the rear of the saw table, and into the support tube brackets under the table. Position the rear support assembly as the instruction labels are facing up. (Figure M)

• Tighten one rear support stop screw (4) on the one of the end of the rear support tubes (1) using a philips head screwdriver. Verify that the screw is fully inserted into the corresponding hole in the support tube. (Figure M)

M

4

1

INSTALLING THE REAR SUPPORT

(FIGURE L, M)

• Insert the two rear support tubes (1) into the rear support (2). (Figure L)

NOTE: They must be inserted into the back of the rear support with the dimple end so that the bar will hold the rear support in place.

• Snap two plastic stops (3) over the two rear support tubes (1). Make sure the locating pin in the plastic stops fits into the matching hole in the support tube.

This will “lock” the tube into the support.

(Figure L)

NOTE: The plastic stops (3) must be installed underneath the rear support tubes (1).

18

INSTALLING THE BLADE

(FIGURE. N, O, P)

!

WARNING To avoid injury from an accidental start, make sure the switch is in the OFF position and the plug is not connected to the power source outlet.

NOTE: The saw blade is packed in the blade storage located on the right side of saw housing.

• Remove the table insert (1) by inserting your finger into the opening (2) and pulling up. Raise the blade to the maximum height position by turning the blade elevation/tilting handwheel clockwise. (Figure N)

N

1

2

NOTE: Leave the plastic strip around the saw blade at this time. Remove before using the saw for the first time.

•

Make sure the blade fits flush against the inner flange (6). (

Figure O)

•

Clean the outer blade flange (4) and install it onto the arbor (5) and against the blade (7). (Figure P)

• Thread the arbor nut (3) onto the arbor, making sure the flat side of the nut is against the outer blade flange (4), then hand-tighten.

• To tighten the arbor nut (3), place the open-end wrench (8) on the flats of the saw arbor to keep the arbor from turning. (Figure P)

• Place the box-end wrench (9) on the arbor nut (3) and turn clockwise (to the rear of the saw table). (Figure P)

• Lower the blade to its lowest position and place table insert (1) back.

(Figure N)

P

8 7

4

• Remove the arbor nut (3) and outer blade flange (4). (

Figure O)

9

5

O

3

6

5

4 3

!

WARNING

To avoid possible injury and damage to the workpiece, be sure to INSTALL THE BLADE WITH THE

TEETH POINTING TOWARD THE FRONT

OF SAW same as the direction of the rotation arrow on the blade guard.

• Place the blade (7) onto the arbor (5) with the blade teeth pointing forward to the front of the saw. (Figure P)

REMOVING THE BLADE (FIGURE N, P)

!

WARNING

To avoid injury from an accidental start, make sure the switch is in the OFF position and the plug is not connected to the power source outlet.

• Remove the table insert (1) by inserting your finger into the opening (2) and pulling up. Raise the blade to the maximum height position by turning the blade elevation/tilting handwheel clockwise. (Figure N)

• To loosen the arbor nut (3), place the open-end wrench (8) on the flats of the saw arbor to keep the arbor from turning. (Figure P)

• Place the box-end wrench (9) on the arbor nut (3) and turn counterclockwise.

(Figure P)

19

• Remove the arbor nut (3), outer blade flange (4) and blade (7). Clean but do not remove the inner blade flange (6) before reassembling the blade.

(Figure P)

INSTALLING THE RIVING KNIFE

(FIGURE Q, R, S)

!

WARNING

• To avoid injury from an accidental start, make sure the switch is in the OFF position and the plug is disconnected from the power source outlet.

• Never operate this saw without the riving knife in the correct position.

• Remove the table insert.

• Raise the blade to the maximum height position by turning the blade elevation/ tilting handwheel (1) clockwise.

• Loosen the blade lock knob (2). Turn and move the handwheel (1) to 45° on the bevel scale.

• Tighten the blade lock knob (2).

• Loosen the blade lock knob (2) and return the blade to 0° and lock.

• Place the table insert back into position.

!

WARNING

• To avoid the lock lever (8) interfering with the table insert, after tighten the riving knife, position the lock lever pointing downward before using saw. Failure to maintain the level of table insert can result in serious injury to the operator.

• The lever can be pulled out to adjust the lever into the down position as shown below in Figure S.

R

4

3

cavity side face to lock lever

6

Q

1

2

7

8

5

S

3

•. Place the riving knife (3) on the mounting bracket (4) located behind the blade. The two pins (5) on the bracket should fit into the slot on the riving knife.

• Make sure the riving knife (3) is in its highest position.

NOTE: The riving knife has two positions, the high position for all through cuts and the lower position for all non-through cuts.

• Insert the set plate (6), making sure the two outer holes fit into the two pins on the mounting bracket.

• Insert the washer (7) into the lock lever (8) and insert into the middle hole of the set plate (6) and tighten.

20

8

6

BLADE GUARD AND ANTI-KICKBACK

PAWLS ASSEMBLY

!

WARNING To avoid injury from an accidental start, make sure the switch is in the OFF position and the plug is disconnected from the power source outlet.

• When installing the blade guard,

cover the blade teeth with a piece of folded cardboard to protect yourself from possible injury.

• Never operate this machine without

the blade guard in place for all through sawing operations.

Installing the blade guard and anti-kickback pawls assembly

(Figure T, U, V, W)

!

WARNING

Before attaching the blade guard and anti-kickback pawls, the riving knife must be in its highest position (for through sawing).

• Make sure the blade is elevated to its maximum height and the bevel is set at 0°. Make sure the blade lock knob is tight.

• Raise the riving knife (1) to its highest position (through cut position). Take the anti-kickback pawls assembly and lift up the locking lever (2) located on top.

(Figure T)

• Place the front of assembly into slot (3) and push down, making sure the assembly is engaged in the slot.

Push down on the locking lever (2) to lock. (Figure T, U)

NOTE: Make sure the anti-kickback pawls assembly is locked in position before operating the saw.

U

Tighten

2

• Take the blade guard (4) and press down on the red spring button (5) located on the top of assembly.

(Figure V)

• Position blade guard over the riving knife (1) and align the slot (6) to the riving knife (1) as shown in Figure V.

• Lower the guard assembly (4) onto riving knife (1). Release the red spring button (5) so that two latches (7) can engage into two locking hooks (8) completely. (Figure V)

• Make sure that the assembly is locked in place both in front and back.

!

WARNING

To reduce the risk of serious injury, use blade guard, antikickback pawls and riving knife for every operation including all through sawing.

V

5

Press down

5

4

T

2

Loosen

3

8

1

1

6

7

21

W

5

X

Anti-kickback Pawls

Removing the blade guard and antikickback pawls assembly (Figure T, W)

!

WARNING

To avoid injury from an accidental start, make sure the switch is in the OFF position and the plug is disconnected from the power source outlet.

• Raise the blade to the maximum height position by turning the blade elevation/ tilting handwheel clockwise.

• Loosen the blade lock knob and turn the handwheel to 90° on the bevel scale.

• Tighten the blade lock knob.

• Remove the anti-kickback pawls assembly by lifting the anti-kickback pawls lever (2). (Figure T)

• Remove the blade guard assembly by pressing down the red spring button (5).

(Figure W)

INSTALLING THE RIP FENCE

(FIGURE Y)

• Lift upward on the rip fence handle (1) so that the holding clamp (2) is fully extended.

• Place the rip fence on the saw table and engage the holding clamp (2) to the rear rail of the saw. Lower the front end onto the front rail (3).

• Push down the rip fence handle (1) to lock.

Y

2

1

AVOIDING KICKBACKS (FIGURE X)

To avoid kickbacks (having the work thrown violently back toward you), keep the blade sharp, keep the rip fence parallel to the saw blade and keep the riving knife, blade guard and anti-kickback pawls in place, aligned and functioning.

Do not release the work before passing it completely beyond the blade. Do not rip work that is twisted, warped or does not have a straight edge to guide it along the fence. Do not attempt to back out of a cut with the blade running.

!

WARNING Improper riving knife alignment can cause “kickback” and serious injury.

3

!

WARNING Never use a rip fence and miter gauge together.

22

RIP FENCE ADJUSTMENT (FIGURE Z)

• The rip fence (1) can be repositioned by lifting up the handle (2) and sliding to the desired location. Pushing down the handle (2) locks the fence in position.

• Position the rip fence (1) on the right side of the table, and along one edge of the miter gauge grooves.

• Lock the rip fence handle (2). The rip fence (1) should be parallel with the miter gauge groove.

• If adjustment is needed to make the fence parallel to the groove, do the following:

• Loosen the two screws (3) and lift up on the handle (2).

•

Hold the fence bracket (4) firmly against the front rail of the saw.

• Move the rip fence (1) until it is parallel with the miter gauge groove.

• Tighten two screws (3) and push the handle (2) to lock.

• If fence is loose when the handle is in the locked (downward) position, do the following:

• Lift the handle (2) upward and turn the adjusting nut (5) clockwise using a 10 mm wrench until the rear clamp is snug. Do not turn the adjusting nut more than 1/4 turn at a time.

• Over-tightening the adjusting nut will cause the fence to come out of alignment.

!

WARNING

Failure to properly align the fence can cause “kickback” and serious injury.

Z

5

1

RIP FENCE INDICATOR ADJUSTMENT

(FIGURE AA)

• The rip fence indicator (1) points to the measurement scale (2). The scale shows the distance from the side of the fenc e to nearest side of the blade.

• Measure the actual distance with a rule. If there is a difference between the measurement and the indicator, adjust the indicator (1).

• Loosen the screw (3) and slide the indicator (1) to the correct measurement on the scale (2). Tighten the screw (3) and remeasure with the rule.

AA

2

3

1

ADJUSTING MITER GAUGE

(FIGURE BB)

• Loosen the lock handle (1) to allow the miter body (2) to rotate freely. Position the miter body (2) at 90° so the positive detent secures its position. Tighten the lock handle (1) to lock the miter body (2) in position.

• If the pointer (3) requires adjustment, loosen the adjustment screw (4) with a screwdriver. Adjust the pointer to 90° on the scale, then firmly tighten the adjustment screw (4).

• To change angles on the miter gauge, loosen the lock handle (1) and rotate the miter body (2) to the desired angle as indicated by the scale. Secure in position by tightening the lock handle (1).

3

4

2

23

BB

3

1

4

2

ADJUSTING THE TABLE INSERT

(FIGURE CC)

!

WARNING To avoid serious injury, the table insert (1) must be level with the table. If the table insert is not flush with the table, adjust the two bolts (2) with a 4 mm hex wrench until it is parallel with the table.

NOTE: To raise the insert, turn the hex screws counterclockwise, to lower the insert, turn the hex screws clockwise. Do not remove the insert, adjustments need to be made with the insert in place to get the proper level.

• Place a combination square on the table and against the blade (1) to determine if the blade is 90° to the table. (Figure DD)

• If the blade is not 90° to the table, loosen or tighten (depending on whether you are increasing or decreasing the degrees) the hex bolt (3) with a 5 mm hex wrench until blade achieves 90°. (Figure EE)

• Loosen the blade lock knob and reset the blade at the maximum vertical position, then tighten the blade lock knob.

• Check again to see if the blade is 90° to the table. If not, repeat above two steps.

DD

90°

1

45°

2

CC

2

1

ADJUSTING THE 90° AND 45° POSTIVE

STOPS (FIGURE DD, EE)

Your saw has positive stops that will quickly position the saw blade at 90° and

45° to the table. Make adjustments only if necessary.

90° Stop

• Disconnect the saw from the power source.

• Raise the blade to the maximum height position.

• Loosen the blade lock knob and move the blade to the maximum vertical position and tighten the blade lock knob.

24

45° Stop

• Disconnect the saw from the power source.

• Raise the blade to the maximum height position.

• Loosen the blade lock knob and move the blade to the maximum bevel position and tighten the blade lock knob.

• Place a combination square on the table and against the blade (2) to determine if the blade is 45° to the table. (Figure DD)

• If the blade is not 45° to the table, loosen or tighten (depending on whether you are increasing or decreasing the degrees) the hex bolt (4) with a 5 mm hex wrench until blade achieves 45°.

(Figure EE)

• Loosen the blade lock knob and reset the blade at the maximum bevel position (45°), then tighten the blade lock knob.

• Check again to see if the blade is 45° to the table. If not, repeat above two steps.

EE

3 4

BLADE TILT POINTER (FIGURE FF)

• When the blade is positioned at 90°, adjust the blade tilt pointer (1) to read

0° on the scale.

• Loosen the holding screw (2), position the pointer over 0° and tighten the screw.

NOTE: Make a trial cut on scrap wood before making critical cuts. Measure for exactness.

FF

1

• Remove the safety key of the switch and unplug the saw.

• Remove the blade guard for this procedure but reinstall and realign after adjustment.

• Raise the blade to the highest position and set at the 0° angle (90° straight up).

• Select and mark, with a felt tip marker, a blade tooth having a “right set” and rotate the blade so the marked tooth is

1/2 in. above the table.

• Place the combination square base (1) into the right side miter gauge groove (2).

• Adjust the rule so it touches the front marked tooth and lock ruler so it holds its position in the square assembly.

• Rotate the blade bringing the marked tooth to the rear and about 1/2 in. above the table.

• Carefully slide the combination square to the rear until the ruler touches the marked tooth.

• If the ruler touches the marked tooth at the front and rear position, no adjustment is needed at this time.

If not or the base of the rule is no longer parallel with the edge of the miter gauge groove, see adjustment procedure described in next section.

GG

2

2

1

BLADE PARALLEL TO THE MITER

GAUGE GROOVE (FIGURE GG)

!

WARNING This adjustment was made at the factory, but it must be rechecked and adjusted if necessary.

To prevent personal injury:

• Always disconnect plug from the

power source when making any adjustments.

• Inaccurate adjustment can result

in kickback and serious personal injury. This adjustment must be correct or accurate cuts cannot be made.

25

ADDITIONAL BLADE ADJUSTMENTS

(FIGURE HH)

NOTE: The adjusting mechanism is located above the the blade elevation/ tilting handwheel under the table top. If the front and rear measurements are not the same:

If the blade is partial to right side:

• Turn the left adjustment screw (1) counterclockwise and adjust the right side adjustment screw (2) clockwise.

• Remeasure, as described in the prior section.

• When alignment is achieved, turn the left adjustment screw (1) until it touches the pivot rod (3).

If the blade is partial to left side:

• Turn the right adjustment screw (2) counterclockwise and adjust the left side adjustment screw (1) clockwise.

• Remeasure, as described in the prior section.

• When alignment is achieved, turn the right adjustment screw (2) until it touches the pivot rod (3).

HH

3

• Remove the table insert and raise the blade to the maximum height position by turning the blade elevation/tilting handwheel clockwise.

• Remove the blade guard and antikickback pawls assembly.

• Loosen the blade lock knob. Turn and move the blade elevation/tilting handwheel to 0° on the bevel scale, and then tighten the blade lock knob.

• To see if the blade (1) and riving knife (2) are correctly aligned, lay a combination square (3) along the side of the blade and against the riving knife.

• Tilt the blade to the 45° position and check the alignment again.

• If the blade and riving knife are not correctly aligned:

• Remove the lock lever (4), washer (5), set plate (6) and riving knife (2) from the mounting bracket (7).

• Insert the washer (8) between the riving knife (2) and bracket (7).

• Replace the riving knife (2), set plate (6), washer (5) and lock lever (4). Then, retighten the lock lever (4).

• Check the riving knife and blade alignment again at both 0° and 45°.

• Add or remove the washers until the alignment is correct.

• Replace the table insert, blade guard and anti-kickback pawls assembly.

1

2

II

2

ALIGNING THE RIVING KNIFE

(FIGURE II)

!

WARNING

• To avoid injury from an accidental

start, make sure the switch is in the OFF position and the plug is disconnected from the power source outlet.

• Never operate this tool without the

riving knife in the correct position.

• Never operate this tool without the

blade guard in place for all through sawing operations.

• This adjustment was made at the

factory, but it should be rechecked and adjusted if necessary.

7

8

1

6

5

4

2

3

26

NOTE:

• This table saw is provided with a 10 in. diameter blade with a body thickness of

0.07 in. thick with a kerf of 0.10 in. The riving knife is 0.09 in. thick. The blade diameter and the blade body and kerf dimensions must be properly matched with the riving knife thickness.

• The maximum radial distance between the riving knife and the toothed rim of the saw blade is 0.12 in ~ 0.31 in.

• The tip of the riving knife shall not be lower than 0.04 in. ~ 0.2 in. from the tooth peak.

• The riving knife is thinner than the width of the kerf by approximately 1/64 in. on each side.

• The blade body must be thinner than the thickness of the riving knife but the blade kerf must be thicker than the riving knife.

ADJUSTING EXTENSION TABLE

LOCKING LEVERS (FIGURE JJ)

If the extension table moves when it is open and locked, then the extension table locking levers (1) may be loose and need adjustment. To adjust the tension of the locking lever, turn the nut (2) with a 8 mm wrench until it is tightened, but do not over tighten.

JJ

2

1

Under Table View

OPERATING INSTRUCTION

RAISING THE BLADE (FIGURE KK)

To raise or lower the blade, turn the blade elevation/tilting handwheel (1) to the desired blade height.

KK

1

2

TILTING THE BLADE (FIGURE KK)

Loosen the blade lock knob (2), move the handwheel (1) to the desired angle, then tighten the blade lock knob (2).

ON

/OFF SWITCH (FIGURE LL)

The ON/OFF switch has a safety key (1).

With the key removed from the switch, unauthorized and hazardous use by children and others is minimized.

• To turn the saw ON, insert the safety key (1) into the slot in the switch (2).

Move the switch upward to the ON position.

• To turn the saw OFF, press the switch downward.

• To lock the switch in the OFF position, grasp the yellow part of the switch (1), and pull it out.

• With the safety key removed, the switch will not operate.

• If the safety key is removed while the saw is running, it can be turned

OFF but cannot be restarted without inserting the safety key (1).

!

WARNING

ALWAYS lock the switch

“OFF” when the saw is not in use.

Remove the safety key and keep it in a safe place. In the event of a power failure, blown fuse, or tripped circuit breaker, turn the switch “OFF” and remove the safety key, preventing an accidental startup when power comes on.

27

LL

3

MM

1

2

2 1

OVERLOAD PROTECTION

(FIGURE LL)

This saw has an overload reset button (3) that can resets the motor after it shuts off due to overloading or low voltage. If the motor stops during operation, turn the

ON/OFF switch to the OFF position. Wait about five minutes for the motor to cool, then push the reset button (3) and turn the switch to the ON position.

!

WARNING

To avoid injury, the ON/

OFF switch should be in the OFF position and the plug removed from the power source while the cool down takes place, it is to prevent accidental starting when the reset button is pushed. Overheating may be caused by misaligned parts or a dull blade or undersized extensing cord. Inspect your saw for proper setup before using it again.

USING THE TABLE EXTENSION

(FIGURE NN)

• Release the extension table locking levers (1) in the front and rear table positions.

• Slide the table extension (2) out until the desired distance is displayed on the tube scale (3). The edge of the table is the tube scale pointer.

• Tighten two extension table locking levers (1).

NN

1

2

USING THE DUST PORT (FIGURE MM)

!

WARNING

To prevent fire hazard, clean and remove sawdust from under the saw frequently.

To prevent sawdust buildup inside the saw housing, attach a vacuum hose (1) (hose is not included) to the dust port (2) at the rear of the table saw. DO NOT operate the saw with the hose in place unless the vacuum is turned on.

1 3

CUTTING OPERATIONS

There are two basic types of cuts: ripping and crosscutting. Ripping is cutting along the length and the grain of the workpiece.

Crosscutting is cutting either across the width or across the grain of the workpiece.

(It is not safe to rip or crosscut by freehand). Ripping requires the use of the rip fence, and crosscutting requires the miter gauge. NEVER USE A RIP FENCE

AND MITER GAUGE TOGETHER.

28

!

WARNING Before using the saw each time, check the following:

• The blade is tightened to the arbor.

• The blade lock knob is tightened.

• If ripping, make sure the rip fence is

locked into position and is parallel to the miter gauge groove.

• The blade guard is in place and

working properly.

• Safety glasses are worn.

Failure to adhere to these common safety rules, and those printed in the front of this manual, can greatly increase the likelihood of injury.

RIPPING (FIGURE OO, PP)

!

WARNING

To prevent serious injury:

• Never use a miter gauge when

ripping.

• Never use more than one rip fence

during a single cut.

• Do not allow familiarity or frequent

use of your table saw to cause careless mistakes. Remember that even a careless fraction of a second is enough to cause a severe injury.

• Keep both hands away from the

blade and clear from the path of the blade.

• The workpiece must have a straight

edge against the fence and must not be warped, twisted, or bowed when ripping.

• Remove the miter gauge and store it in the “storage” located on the saw housing.

• Secure the rip fence to the table.

• Raise the blade so it is about 1/8 in. higher than the top of the workpiece.

•

Place the workpiece flat on the table and against the fence. Keep the workpiece away from the blade.

• Turn the saw ON and wait for the blade to come to full speed.

• Slowly feed the workpiece into the blade by pushing forward only on the workpiece section (1) that will pass between the blade and the fence.

(Figure OO)

• Keep your thumbs off the table top.

When both of your thumbs touch the front edge of the table (2), finish the cut with a push stick (3).

!

WARNING

AVOID KICKBACK by pushing forward on the section of the workpiece that passes between the blade and the fence. Never perform any freehand operations.

OO

4

2

7

4

1

6

5

3

!

WARNING

When width or rip is narrower than 2 in., the push stick cannot be used because the blade guard will interfere. Use the auxiliary fence (5) and push block (6) as shown in Figure PP.

PP

• Continue pushing the workpiece (4) with the push stick (3) or push block (6-Figure PP) until it passes through the blade guard and clears the rear of the table. (Figure OO)

• Never pull the piece back when the blade is turning. Turn the switch Off.

When the blade completely stops, you can then remove the workpiece.

!

WARNING

Never attempt to pull the workpiece backwards during a cutting operation. This will cause kickback and serious injury. When the blade completely stops, raise the anti-kickback pawls assembly (7) on each side of the riving knife and slide the workpiece out.

(Figure PP)

29

BEVEL RIPPING

This cut is the same as ripping except the blade bevel angle is set to an angle other than 0°.

QQ

RIPPING SMALL PIECES

To avoid injury from blade contact, never make cuts narrower than 3/4 in. wide.

• It is unsafe to rip small pieces. Instead, rip a larger piece to obtain the size of the desired piece.

• When a small piece is to be ripped and your hand cannot be safely put between the blade and the rip fence, use push stick or push block to pass the workpiece completely through and past the blade.

18 in.

60°

8 in.

2.3 in.

HELPFUL DEVICES

In order to make some cuts, it is necessary to use devices like a push block, featherboard or auxiliary fence, which you can make yourself. Here are some templates for your reference.

FEATHERBOARD

A featherboard is a device used to help control the workpiece by guiding it securely against the table or fence.

Featherboards are especially useful when ripping small workpieces and for completing non-through cuts. The end is angled with a number of short kerfs to give a friction hold on the workpiece and locked in place on the table with C-clamps. Test that it can resist kickback.

!

WARNING

Place the featherboard against the uncut portion of the workpiece to avoid kickback which could cause serious personal injury.

USE A FEATHERBOARD (FIGURE RR)

• Never feed wood with your hands

when making any non through cuts such as rabbets or dadoes. To avoid personal injury, always use push sticks (1), push blocks and featherboards.

• Do not locate the featherboard to

the rear of the blade. If positioned improperly, kickback can result from the featherboard pinching the workpiece and binding the blade in the saw kerf. Featureboards are not used during non through sawing operations when using the miter gauge. Failure to heed these warnings can result in serious personal injury.

• Lower the saw blade.

• Place the rip fence (2) to the desired position and lock the rip fence.

• Place the workpiece (3) against the fence and over the saw blade area.

• Adjust the featherboard (4) to resist the workpiece forward of the blade.

• Attached the C-clamps (5) to secure the featherboard to the edge of the table.

MAKE A FEATHERBOARD

(FIGURE QQ, RR)

Select a solid piece of lumber approximately 3/4 in. thick, 4 in. wide and

18 in. long. To make a featherboard, cut one end of the lumber at 60 degrees, then cut 8 in. long slots 1/4 in. apart on the angled end as shown in Figure QQ.

30

RR

3

1

PUSH BLOCK

Use for ripping operation when the workpiece is too narrow to use a push stick. Always use a push block for rip widths less than 2 inches.

5

4

2

AUXILIARY FENCE (FIGURE SS)

Making the base:

• Start with a piece of 3/8 in. plywood at least 5-1/2 in. wide or wider and 21 in. long or longer.

• Cut the piece to shape and size shown.

Making the side:

• Start with a piece of 3/4 in. hardwood at least 1-3/4 in. wide or wider and 21 in. long or longer.

• Cut the piece to shape and size shown.

Putting it together:

• Fasten the pieces together with glue and woodscrews.

!

WARNING Make sure the screw heads do not stick out from the bottom of the base; they must be flush or recessed. The bottom must be flat and smooth enough to rest on the saw table without rocking.

SS

MAKE A PUSH BLOCK (FIGURE TT)

Making the base:

• Start with 3/8 in. plywood at least

5-1/2 in. wide or wider and 12 in. long or longer.

• Cut the piece to shape and size as shown.

Making the handle:

• Start with 3/4 in. hardwood at least 5 in. wide or wider and 7 in. long or longer.

• Cut the piece to shape and size as shown.

Making the bracket:

• Start with 3/8 in. wood at least 3/8 in. wide or wider and 2-1/2 in. long or longer.

• Cut the piece to shape and size as shown.

Putting it together:

• Fasten the base and handle together with glue and woodscrews.

!

WARNING Make sure the screw heads do not stick out from the bottom of the base, they must be flush or recessed.

• Fasten the base and bracket together with glue.

!

WARNING

To avoid injury, do not use the screws to fasten the base and bracket.

3/8 in. thick plywood base

TT

7 in.

21 in.

5 in.

3/8 in.

3/8 in.

2-1/2 in.

3/8 i n.

3/4 in. hardwood

3/8 in. plywood

5-1/2 in.

The edge must be parallel with the face

31

CROSSCUTTING (FIGURE UU)

!

WARNING

To prevent serious injury:

• Do not allow familiarity or frequent

use of your table saw to cause careless mistakes. Remember that even a careless fraction of a second is enough to cause a severe injury.

• Keep both hands away from the

blade and the path of the blade.

• Never attempt to pull the workpiece

backwards during a cutting operation. This will cause kickback and serious injury to the user can occur.

• Remove the rip fence and place the miter gauge in the miter gauge groove on the table.

• Adjust the blade height so that it is

1/8 in. higher than the top of the workpiece.

•

Hold the workpiece firmly against the miter gauge with the blade path in line with the desired cut location. Move the workpiece to a 1 in. distance from the blade.

• Start the saw and wait for the blade to come up to full speed. Never stand directly in line of the saw blade path, always stand to the side of the blade that you are cutting on.

• Keep the workpiece (1) against the face of the miter gauge (2) and flat against the table. Then slowly push the workpiece through the blade.

• Do not try to pull the workpiece back with the blade turning. Turn the switch

OFF, and carefully slide the workpiece out when the blade has completely stopped.

!

WARNING Always position the larger surface of the workpiece on the table when crosscutting and/or bevel crosscutting to avoid instability.

UU

1

USING THE WOOD FACING ON THE

MITER GAUGE (FIGURE VV)

Slots are provided in the miter gauge for attaching an auxiliary facing (1) to make it easier to cut very long or short pieces.

Select a suitable piece of smooth wood, drill two holes through it and attach it to the miter gauge with screws. Make sure the facing does not interfere with the proper operation of the saw blade guard. When cutting long workpieces, you can make a simple outfeed support by clamping a piece of plywood to a sawhorse.

VV

1

BEVEL CROSSCUTTING (FIGURE WW)

0°~45° blade bevel & 90° miter angle

This cutting operation is the same as crosscutting except the blade is at a bevel angle other than 0°.

!

WARNING Always work to the right side of the blade during this type of cut. The miter gauge must be in the right side groove because the bevel angle may cause the blade guard to interfere with the cut if used on the left side groove.

• Lower the blade to the down position.

• Loosen the blade lock knob and adjust the blade (1) to the desired angle.

Tighten the blade lock knob.

• Loosen the miter gauge lock handle (2) and adjust the miter gauge to 90°.

Tighten the lock handle (2).

•

Hold workpiece (3) firmly against the face of the miter gauge throughout the cutting operation.

2

32

WW

2

1

3

MITERING (FIGURE YY)

0°~45° miter angle

This sawing operation is the same as crosscutting except the miter gauge is locked at an angle other than 90°.

• Set the blade (1) to 0° bevel angle.

• Set the miter gauge (2) at the desired miter angle and lock in position by tightening the miter gauge lock handle.

•

Hold the workpiece (3) firmly against the face of the miter gauge throughout the cutting operation.

COMPOUND MITER CROSSCUTTING

(FIGURE XX)

0°~45° blade bevel & 0°~45° miter angle

This sawing operation combines a miter angle with a bevel angle.

!

WARNING

Always work to the right side of the blade during this type of cut. The miter gauge must be in the right side groove because the bevel angle may cause the blade guard to interfere with the cut if used on the left side groove.

• Set the miter gauge (1) to the desired angle.

• Place the miter gauge in the right side miter gauge groove of the table.

• Set the blade (2) bevel to the desired bevel angle.

•

Hold workpiece (3) firmly against the face of the miter gauge throughout the cutting operation.

XX

2

YY

2

1

3

USING THE WOOD FACING ON THE

RIP FENCE (FIGURE ZZ)

When performing some special cutting operations, you can add a wood facing to either side of the rip fence (1).

• Use a smooth straight 3/4 in. thick wood board (2) that is as long as the rip fence.

• Attach the wood facing to the fence with wood screws (3) (not included) through the holes in the fence. A wood fence should be used when ripping material such as thin paneling to prevent the material from catching between the bottom of the fence and the table.

ZZ

1

3

3

1

2

33

NON-THROUGH CUT (FIGURE aa)

A non-through cut is used to cut grooves and rabbets in the workpiece without exposed the blade.

!

WARNING

• Only this type cut is made without

installing the blade guard and antikickback pawls assembly.

• To avoid injury from an accidental

start, make sure the switch is in the OFF position and the plug is disconnected from the power source outlet.

• To avoid the risk of personal injury,

always use push block, auxiliary fence and featherboard when making non-through cut.

• Before starting the table saw, lower the blade and riving knife assembly to the down position.

• Remove the blade guard and antikickback pawls assembly for nonthrough cut.

• Use the featherboard (1) with

C-clamps (3) to fasten the workpiece securely.

• Mount the auxiliary fence (4) with

C-clamps.

• Use the push block (2) to move the workpiece.

NOTE: Mount the featherboard to table as shown, so the leading edges of featherboard will help workpiece complete cutting.

aa

Non-through Cut

4

DADO CUTS (FIGURE bb, cc)

!

WARNING

• Only Stackable dado blades can be

used on this saw.

• DO NOT use Adjustable or Wobble

type dadoes.

• The maximum dado cut width is

1/2 in.

• The maximum dado blade diameter

is 6 in.

NOTE: An dado insert plate (parts number

308K not included) is required for this procedure.

• Remove the table insert, saw blade, anti-kickback pawls assembly and blade guard for dado cuts ONLY. Lower the riving knife to its lowest position.

Install a dado blade not exceeding 6 in. in diameter and 1/2 in. in width.

• Install the dado table insert making sure that the rear of the insert is flush with the table. If the dado insert is not flush with the table, adjust the two bolts on the insert with a 4 mm hex wrench until it is parallel with the table.

• Instruction for operating the dado is packed with the separately purchased dado set (not included with unit).

• The arbor (1) on this saw restricts the maximum width of the cut to 1/2 in.

• It is not necessary to install the outside flange (2) before threading on the arbor nut (3) for the maximum 1/2 in. dado cuts. Make sure that the arbor nut (3) is tight, and that at least one thread of the arbor sticks out past the nut.

• Use only the correct number of round outside blades and inside chippers as shown in the dado set’s instruction manual. Blade or chippers must not exceed 1/2 in. total in width.

• Check the saw to ensure that the dado blade will not strike the saw housing, table insert or motor when in operation.

2

1

3

34

bb

2

1

3

!

WARNING

For your own safety, always replace the blade, blade guard assembly, anti-kickback pawls assembly and table insert when you finish the dado operation.

cc

Dado cut

MAINTENANCE

GENERAL MAINTENANCE

!

WARNING

For your own safety, turn the switch OFF and remove the safety key. Remove the plug from the power source outlet before maintaining or lubricating your saw.

• Clean out all sawdust that has accumulated inside the saw housing and the motor.

• Polish the saw table with an automotive wax to keep it clean and to make it easier to slide the workpiece.

• Clean cutting blades with pitch and gum remover.

• A worn, cut, or damaged power cord should be replaced immediately.

!

WARNING

All electrical or mechanical repairs should be attempted only by a trained repair technician. Contact customer service for assistance. Use only identical replacement parts. Any other parts may create a hazard.

• Use liquid dishwashing detergent and water to clean all plastic parts.

NOTE: Certain cleaning chemicals can damage plastic parts.

• Avoid use of cleaning chemicals or solvents, ammonia and household detergents containing ammonia.

BLADE RAISING AND TILTING

MECHANISM (FIGURE dd, ee)

After every five hours of operation, the blade raising mechanism and tilting mechanism should be checked for looseness, binding, or any other abnormalities.

• With the saw disconnected from the power source, turn the saw upside down, and pull up and push down on the motor unit.

• Observe any movement of the motor mounting mechanism.

• Loosen or tighten the four hex screws (1) by hex wrench for smooth operation. Adjust only 1/8 turn at a time.

(Figure dd) than 1/2 turn in total as this may damage the mechanism.

35

dd

1

1

1

• Place a small amount of dry lubricant on the bevel gear (2). The worm gear (3) must be kept clean and free of sawdust, gum, pitch, and other contaminants for smooth operations. (Figure ee) both carbon brushes when either has less than 1/4 in. length of carbon remaining, or if the spring or wire is damaged or burned.

• Remove the blade guard, blade, rip fence, miter gauge and stand assembly from the table saw.

• Lower the blade height to its minimum setting. This will make the brush locations easier to access.

• Place cardboard or an old blanket on the floor to protect the saw table surface.

• Place the saw upside down on the protective material.

• Tilt the blade elevation/tilting handwheel (1) to the 45° position.

(Figure ff)

• Remove the black plastic cap (2) from the side of the motor (3).

ee ff

2

3

3

2

1

NOTE: If excessive looseness is observed in any part of the blade raising mechanism or tilting mechanism, take the complete unit to a Service Center.

LUBRICATION

All motor bearings are permanently lubricated at the factory and require no additional lubrication. On all mechanical parts of your table saw where a pivot or threaded rod are present, lubricate using graphite or silicone. These dry lubricants will not hold sawdust as would oil or grease.

REPLACING THE CARBON BRUSHES

(FIGURE ff, gg)

!

WARNING

Always disconnect the plug from the power source before inspecting the brushes.

The carbon brushes included with the unit will last approximately 50 hours of running time, or 10,000 ON/OFF cycles. Replace

• Carefully remove the spring-loaded cap, and then pull out the brush (4) and replace. (Figure gg)

• Repeat above two steps for the other side of motor.

• Place the new brush into the opening of motor, making sure the ears on the metal end of the assembly go in the same hole the carbon part fits into. Do not overtighten the plastic cap.

• Carefully set the saw in a upright position on a clean level surface.

• Replace the blade guard, blade, rip fence, miter gauge and stand assembly to the table saw.

NOTE: To reinstall the same brushes, first make sure the brushes go back in the same sides they came out. This will avoid a break-in period that reduces motor performance and increases wear.

36

gg

2

3

4

ACCESSORIES

Recommended accessories for use with your tool are available from your local dealer or authorized service center. If you need assistance regarding accessories, please call: 1-844-437-5095.

!

WARNING

The use of any accessory not recommended for use with this tool could be hazardous.

SERVICE INFORMATION

All Black+Decker Service Centers are staffed with trained personnel to provide customers with efficient and reliable power tool service. Whether you need technical advice, repair, or genuine factory replacement parts, contact the

Black+Decker location nearest you. To find your local service location, call:

1-844-

437-5095 or visit www.blackanddecker.

com.

FULL TWO-YEAR HOME USE

WARRANTY

Black+Decker warrants this product for two years against any defects in material or workmanship. The defective product will be replaced or repaired at no charge in either of two ways.

The first, which will result in exchanges only, is to return the product to the retailer from whom it was purchased (provided that the store is a participating retailer).

Returns should be made within the time period of the retailer’s policy for exchanges (usually 30 to 90 days after the sale). Proof of purchase may be required.

Please check with the retailer for their specific return policy regarding returns that are beyond the time set for exchanges.

The second option is to take or send the product (prepaid) to a Black+Decker owned or authorized S ervice Center for repair or replacement at our option. Proof of purchase may be required.

This warranty does not apply to accessories.

This warranty gives you specific legal rights and you may have other rights which vary from state to state or province to province. Should you have any questions, contact the manager of your nearest

Black+Decker Service Center. This product is not intended for commercial use.

FREE WARNING LABEL REPLACEMENT:

If your warning labels become illegible or are missing, call 1-844-437-5095 for a free replacement.

LATIN AMERICA: This warranty does not apply to products sold in Latin America. For products sold in Latin America, check country specific warranty information contained in the packaging, call the local company or see the website for warranty information.

37

TROUBLESHOOTING

!

WARNING

To avoid injury from an accidental start, turn the switch OFF and always remove the plug from the power source before making any adjustments.

Problem

• Saw will not start.

Possible Cause

• Saw is not plugged in.

• Fuse blown or circuit breaker tripped.

• Cord is damaged.

• Debris in on/off switch

• Does not make accurate

45° and 90° rip cuts.

• Positive stop not adjusted correctly.

• Tilt angle pointer not set accurately.

Possible Solution

• Plug in saw.

• Replace fuse or reset circuit breaker.

• Replace power cord.

• Remove switch from saw and separate in half. Clean any debris accumulated within.

• Check blade with square and adjust positive stop.

• Check blade with square and adjust to zero.

• Material pinched blade when ripping.

• Rip fence not aligned with blade.

• Warped wood, edge against fence is not straight.

• Check and adjust rip fence.

• Select another piece of wood.

• Material binds • Riving knife not aligned correctly on riving knife.

with blade.

• Check and align riving knife with blade.

• Saw makes unsatisfactory cuts.

• Dull blade.

• Blade mounted backwards.

• Gum or pitch on blade.

• Incorrect blade for work being done.

• Gum or pitch on blade causing erratic feed.

• Replace blade.

• Turn the blade around.

• Remove blade and clean with turpentine and coarse steel wool.

• Change the blade. Clean table with turpentine and steel wool.

38

TROUBLESHOOTING

Problem

• Material kicked back from blade.

Possible Cause Possible Solution

• Rip fence out of adjustment.

• Riving knife not aligned with blade.

• Feeding stock without rip fence.

• Riving knife not in place.

• Dull blade.

• The operator letting go of material before it is past saw blade.

• Miter angle lock knob is not tight.

• Align rip fence with miter gauge slot.

• Align riving knife with blade.

• Install and use rip fence.

• Install and use riving knife. (with guard)

• Replace blade.

• Push material all the way past saw blade before releasing work.

• Tighten knob.

• Blade does not raise or tilt freely.

• Sawdust and dirt in elevation/ tilting mechanisms.

• Brush or blow out loose dust and dirt.

• Blade does not come up to speed. Reset trips too easily.

• Extension cord too light or too long.

• Low house voltage.

• Replace with adequate size cord.

• Contact your electric company.

• Machine vibrates excessively.

• Saw not mounted securely to workbench.

•

Bench on uneven floor.

• Damaged saw blade.

• Tighten all mounting hardware.

•

Reposition on flat level surface.

• Replace blade.

• Does not make accurate

45° and 90° crosscuts.

• Miter gauge out of adjustment.

• Adjust miter gauge.

For assistance with your product, visit our website www.blackanddecker.com for the location of the service center nearest you or call the BLACK+DECKER help line at

1-844-437-5095.

BLACK+DECKER and the BLACK+DECKER logo are registered trademarks of

BLACK+DECKER and are used under license. All rights reserved.

Imported by

Power Tool Specialists, Inc.

684 Huey Road

Rock Hill, SC 29730 U.S.A.

39

TM

PUSH STICK PATTERN

PUSH STICK CONSTRUCTION

● Use good quality plywood or solid wood.

● Use 1/2 in. (13 mm) or 3/4 in. (19 mm) material.

● Push stick MUST be thinner than the width of material being cut.

Drill Hole for

Hanging

Notch for Prevent

Hand from Slipping

15-3/4 in. (400 mm)

20° - 30°

90°

Cut Here to Push 1/2 in. (13 mm) Wood

Cut Here to Push 3/4 in. (19 mm) Wood

40

PARTS LIST

0BA4

0BA9

0BAB

0BAC

0BAE

0J3P

0J52

10 IN. PORTABLE TABLE SAW

PARTS LIST - TABLE SAW - (1)

I.D.

08VH

Description

CORD CLAMP

Size

0901

0B2B

0B9P

BUSH

NEEDLE POINTER

CLAMP

0J6K

0J76

SPACER

SPACER

SHIM

SET NUT

ARBOR COLLAR

HEX. WRENCH

FLAT WASHER

FLAT WASHER

FLAT WASHER

φ

16*25-1.2

φ

6*30-4

1/4*3/4-1/16

0KTK

0KUW

0KWU

0LWC

0WPL

10K5

212M

25B1

262S

275R

293H

2RVJ

2RVM

0K9U

0KBQ

0KF7

0KJN

0KMT

0J78

0JAE

0JAF

0JD1

0K3H

0KSM

FLAT WASHER

EXTERNAL TOOTH LOCK WASHER

EXTERNAL TOOTH LOCK WASHER

SPRING PIN

CR.RE. PAN HD. SCREW &

WASHER

HEX. HD. TAPPING SCREW

CR.RE. PAN HD. TAPPING SCREW

CR. RE. PAN HD. SCREW

CAP HD. SQ.NECK BOLT

HEX. NUT

1/4*1/2-3/32

φ

4

φ

5

3.0-30

M6*1.0-12

M5*16-25

M5*16-10

M4*0.7-12

M6*1.0-35

M8*1.25 T=5

STRAIN RELIEF

STRAIN RELIEF

TERMINAL

LEAD WIRE ASS'Y

ROCKER SWITCH

SWITCH KEY

HEX. SOC. HD. CAP BOLT

LEAD WIRE ASS'Y

CR.-RE. TRUSS HD. SCREW

POWER CORD CLAMP

LOCATION SEAT

PUSH STICK

CLAMPER BRACKET

GEAR

M5*0.8-8

M5*0.8-25

6#

MODEL NO. JT2504BD

2

1

2

4

1

1

1

1

2

1

2

1

1

1

1

1

1

1

2

1

1

1

4

2

1

1

1

1

1

1

1

1

1

Q’ty I.D.

1 2RVP

1

1

1

2RVR

2RVW

2RW3

2RW6

2SE0

2SJU

2T6E

2TD0

2TDD

2TDL

Description

SET PLATE

GUIDE CLAMP

RETAINING CLIP

RETAINING CLIP

SET PLATE

ANCHOR PLATE

SPACER

CLAMP ASS'Y

COLLAR

WORM

FLAT WASHER

Size

2YF8

2YGQ

2YGT

2YJ0

2YV2

3081

308C

308E

308H

309H

30NM

32R9

32RA

32RB

32V4

33F6

3ADR

3ADS

2TLZ

2TXR

2VZ1

2WEF

2X1T

2X6V

2X74

POINTER BRACKET

HEX. SOC. SET SCREW

RUBBER INSERT

LOCATION SEAT

PUSH IN PIN

WRENCH HEX.

WRENCH

M5*0.8-6

BACK UPER TUBE_(RIGHT)

RETAINING CLIP

ANGLE ROD

SPACER

HEIGHT REGULATING BOLT

ASS'Y

CROSS-RECESSED PAN HD

PLAIN WASHER TAPPING SCREW

POWER CABLE

POWER CABLE ASS'Y

INSERT

WASHER

SPECIAL BOLT

NUT CHUCK

NUT CHUCK

NUT CHUCK

SWITCH BOX ASS'Y

MOTOR ASS'Y

CR. RE. TRUSS HD. TAPPING

SCREW

HEX. NUT

M5*0.8-12

23#

M5*0.8 T=5

M6*1.0 T=6

M8*1.25 T=8

M5*12-12

M6*1.0 T=5

1

2

1

1

2

4

2

1

1

4

2

1

4

2

4

1

1

1

1

1

1

2

1

1

4

Q’ty

1

4

1

1

1

1

1

1

1

1

1

41

PARTS LIST

3KGA

3KGC

3KGE

3KRA

3LLF

3MB7

3NT5

3NTC

3NTR

3NTT

3NTT

3NTW

3EWZ

3EX0

3EX5

3EX8

3EXA

3EXB

3F49

3FXR

3H69

3HHT

3HJ5

3HJB

3HJW

3HK2

3HK7

3J7N

3KG0

3KG1

3KG2

3KG8

10 IN. PORTABLE TABLE SAW

PARTS LIST - TABLE SAW - (2)

I.D.

3ADS

3E7G

3EWW

3EWY

Description

HEX. NUT

DUST COLLECTOR

EXTENSION WING(RIGHT)

TABLE

Size

M6*1.0 T=5

6#

UPER TUBE

UPER TUBE

BODY

WHEEL

SPLITTER

EXTENSION WING (REAR)

CIRCUIT BREAKER SWITCH

FLAT WASHER

SUPPORT

6#

φ

5*14-2.0

CR.-RE. TRUSS HD. SCREW

CR. RE. PAN HD. SCREW

CR. RE. PAN HD. SCREW

HEX. NUT

FLAT WASHER

FLAT WASHER

CR.RE. PAN HD. TAPPING SCREW

HEX. SOC. HD. CAP BOLT

HEX. SOC. HD. CAP BOLT

HEX. SOC. HD. CAP BOLT

FLAT WASHER

M6*1.0-8

M5*0.8-6

M5*0.8-10

M5*0.8,T=4

φ

5*14-1

3/16*1/2-3/64

M4*16-16

M5*0.8-8

M6*0.8-25

M6*0.8-16

5/16*11/16-

1/16

φ

6*21-3

M4*18-10

FLAT WASHER

CR. RE.COUNT HD. TAPPING

SCREW

CR. RE. ROUND WASHER HD.

SCREW

FLAT WASHER

CR. RE. PAN HD. SCREW

HEX. HD. SCREW AND WASHER

LOCKING HANDLE ASS'Y

CLAMP HANDLE ASS'Y

HANDLE BAR ASS'Y

BODY SHELL

BODY SHELL

KNOB

M5*0.8-10

1/4*5/8-1/16

M6*1.0-20

M6*1.0-16

6#

LM# + 6#

LM#

MODEL NO. JT2504BD

3P2L

3P2S

3P2T

3P2U

3P2V

3P2X

3P2Z

3P3D

3P3E

3P3F

3P3F

3NXK

1

4

1

1

1

1

1

2

1

1

1

1

1

1

1

1

4

1

2

2

2

4

1

2

2

2

1

1

1

1

2

1

Q’ty I.D.

3 3NUQ

1

1

1

3NUX

3NV5

3NV6

3NVD

3NVE

3NVH

3NVJ

3NVJ

3NVJ

3NVL

3NVL

3NVM

Description

BLADE

FLAT WASHER

HEX.SOCKET HD.CAP SCREWS

CR.RE. PAN HD. SCREW &

WASHER

CR. RE. TRUSS HD. TAPPING

SCREW

HEX. SOC. TRUSS HD. SCREW

SERRATED TOOTHED HEXAGON

FLANGE NUT

HEX. HD. TAPPING SCREW

HEX. HD. TAPPING SCREW

HEX. HD. TAPPING SCREW

HEX. HD. SCREW AND WASHER

HEX. HD. SCREW AND WASHER

HEX. HD. BOLT

3NVN

3NVR

3NVV

3NVZ

3NW3

3NW4

3NW5

3NW7

3P0F

3P2C

3P2H

HEX. HD. BOLT

WAVE WASHER

PARALLEL BRACKET ASS'Y

ANTI-KICKBACK PAWLS ASS'Y

BLADE GUARD ASS'Y

MITER GAUGE ASS'Y

MITER GAUGE ASS'Y

SLIDING BASE ASS'Y

HANDLE

LABEL

WARNING LABEL

Size

1/4*5/8-3/32

M6*1.0-16

M5*12-8

M4*16-16

M6*1.0-12

M6*1.0 T=6

M5*16-16

M5*16-16

M5*16-16

M5*0.8-16

M5*0.8-16

M5*0.8-20

M6*1.0-40

LM#

WARNING LABEL

CAUTION LABEL

CAUTION LABEL

WARNING LABEL

WARNING LABEL

STICKER

WARNING LABEL

TILTING SCALE

SCALE

WARNING LABEL

WARNING LABEL

INSTRUCTION MANUAL

Q’ty

1

1

1

2

1

1

1

1

1

1

1

1

1

1

1

1

2

4

4

1

6

2

1

2

1

1

1

1

1

1

1

1

2

4

1

1

42

10 IN. PORTABLE TABLE SAW

SCHEMATIC - TABLE SAW

PARTS LIST

MODEL NO. JT2504BD

3NVZ

3NW3

32R9

3EWW

3NW7

3NV6

3081

3P3E

3H69

3EWZ

3P0F

10K5

3P3L

3HJB

0BA9

0B9P

3NVJ

0KJN

2RVJ

3MB7

0BA4

2YGT

3NVM

3HK2

0BAB

2T6E

3HJW

3ADS

3NXK

43

PARTS LIST

10 IN. PORTABLE TABLE SAW

PARTS LIST - MOTOR

I.D.

0HX9

0KCN

0KTK

0QFE

0QFF

0QFG

2RPP

2RWS

2RXC

2YF5

2YH8

30L3

30L5

33F7

3NYP

3NYV

MODEL NO. JT2504BD

Description

NEEDLE BEARING

CR.RE. PAN HEAD TAPPING & WASHER SCREW

STRAIN RELIEF

BRUSH COVER

CARBON BRUSH ASS'Y

BRUSH HOLDER ASS'Y

FLOW GUIDE

CR. RE. COUNTER-SUNK HEAD SCREW

LABEL

BRACKET

MOTOR COVER

CUTTER SHAFT ASS'Y

ARMATURE ASS'Y

FIELD ASS'Y

CR.RE. PAN HD. SCREW & WASHER

WAVE WASHER

Size

M5*12-50

M5*0.8-55

6#

M5*0.8-55

1

4

1

1

1

2

1

1

2

2

1

1

Q’ty

1

2

1

2

44

PARTS LIST

10 IN. PORTABLE TABLE SAW

PARTS LIST - STAND

I.D.

0J5G

270P

2FU9

2HDS

Description

FLAT WASHER

HEX. SOC. TRUSS HD. SCREW

COLLAR

WING NUT

Size

φ

8*18-1.5

M8*1.25-60

M8X1.25

2JQD

2LAL

2T9J

2WVF

2X6Q

2Y7K

30XP

LEVELING PAD

BUSH

CR.RE. PAN HD. TAPPING SCREW

COMPRESSION SPRING

END CAP

ANCHOR PLATE

FLAT WASHER

M3.5*20-8

φ

6*13-1

30Z0

32R9

NUT CHUCK

NUT CHUCK

M6*1.0 T=6

M5*0.8 T=5

36GP

372V

37T2

37T7

39X2

32R9

32RA

32RB

32RB

34XF

36FZ

NUT CHUCK

NUT CHUCK

NUT CHUCK

NUT CHUCK

PLATE

CROSS-RECESSED PAN HD PLAIN

WASHER TAPPING SCREW

FLAT WASHER

END-CAP

CR.-RE. TRUSS HD. SCREW

HEX. SOC. HD. CAP BOLT

CAP HD. SQ.NECK BOLT

M5*0.8 T=5

M6*1.0 T=6

M8*1.25 T=8

M8*1.25 T=8

M5*0.8-8

φ

6*13-1

M6*1.0-40

M5*0.8-45

M8*1.25-50

MODEL NO. JT2504BD

1

1

4

1

4

2

2

Q’ty I.D.

4 39X2

1

2

1

3ADN

3ADP

3ADX

3ADZ

3AE3

3AZ7

3F3J

3F3L

3F3M

3F3N

4

3

3F3S

3F3T

Description

CAP HD. SQ.NECK BOLT

HEX. SOC. HD. CAP BOLT

HEX. SOC. HD. CAP BOLT

HEX. HD. BOLT

NUT CHUCK

FLAT WASHER

CR. RE. PAN HD. SCREW

SUPPORT

CONNECTOR TUBE

ROD

SLEEVE

BOTTOM BRACKET ASS'Y

CASTER

4

1

3

1

1

4

2

1

2

1

8

3F3W

3F3X

3F3Z

3F63

3G1V

3GTW

3KF4

3LMD

3NTY

3NU2

BOTTOM BRACKET

HANDLE

COLLAR

GRIP

HANDLE

CR. RE. TRUSS HD. ROUND

NECK SCREW

ANCHOR PLATE

HEX. HD. BOLT

HINGA

PLUNGER HOUSING

Size

M8*1.25-50

M6*1.0-20

M5*0.8-16

M8*1.25-45

M10*1.5 ,T=10

φ

10*20-3

M5*0.8-16

Q’ty

2

2

3

4

2

1

2

2

4

1

1

1

2

6#

KR#

M6*1.0-10

M10*1.5-90

LM#

1

2

1

2

1

1

1

2

1

1

45

Cat No. JT2504BD Form #11493NXK

Copyright © 2016 Black+Decker

126

November 2015

Printed in China