The Dirty Hand Tools 106080, 106264, 106265 log splitters are designed for vertical and horizontal use. They come with 6.5 HP Kohler SH265 (22-Ton/27-Ton) and 9.5 HP Kohler CH395 (35-Ton) engines. These log splitters have a maximum log length of 25 inches and come with adjustable detent auto-return valve. The log splitters are equipped with D.O.T. approved 16 inch road tires and a 2 inch ball with safety chains.
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!
MODEL #’s 106080 (22-Ton), 106264 (27-Ton), 106265 (35-Ton)
Part # 101513 Rev E
For Service or Questions
Call 1-877-487-8275
720-287-5182
Dirty Hand Tools® is a brand of
1100 W 120th Ave., Suite 600
Westminster, CO 80234 • 720-287-5182
Important Safety Information .....................................................4
Intended Use ..............................................................................4
Personal Protective Equipment ..................................................4
Safety Decals ..............................................................................5
General Safety ............................................................................6
Preparation of the Log ...............................................................6
Work Area ................................................................................. 6
Operation of the Log Splitter .....................................................7
Repair and Maintenance Safety .. ................................................8
Hydraulic Safety .........................................................................8
Fire Prevention ...........................................................................9
Towing Safety ...........................................................................10
Unpacking & Assembly .............................................................11
Log Catcher Installation ..........................................................12
Operating Instructions ...............................................................13
Engine Oil Recommendations .................................................13
Starting Instructions .................................................................14
Towing ..................................................................................... 16
Maintenance .............................................................................16
Assembly Overview ....................................................................17
Log Catcher Assembly ..............................................................18
Tank & Wheel Assembly ..........................................................19
Tank & Tongue Assembly .........................................................20
Tank & Engine Assembly .........................................................21
Beam Bracket Assembly ............................................................22
Beam & Tank Assembly ............................................................23
Hydraulic Line Assembly ..........................................................24
Tank & Engine Assembly ..........................................................25
Pump & Engine Assembly ........................................................26
Beam Assembly .........................................................................27
Tongue Assembly ......................................................................28
Log Splitter Replacement Parts .................................................29
Hardware Kit .............................................................................30
Log Splitter Accessories .............................................................31
Specifications & Warranty .........................................Back Cover
3
4
!
WARNING
WARNING: Read and understand the complete Operation
Manual before assembling or using this product! Failure to comprehend and comply with warnings, cautions and instructions for assembly and operation could result in serious injury or death.
Do not permit children to operate this equipment at any time. Do not permit others that have not read and understood the complete
Operation Manual to operate this equipment. Operation of power equipment can be dangerous. It is the sole responsibility of the operator to understand the assembly and safe operation of this product.
Call our customer service department at 720-287-5182,
1-877-487-8275, or visit www.dirtyhandtools.com if you have any questions or concerns about the safe operation of this equipment.
!
DANGER
INTENDED USE
Do Not Use the log splitter for any purpose other than splitting wood, for which it was designed. Any other use is unauthorized and may result in serious injury or death.
PERSONAL PROTECTIVE EQUIPMENT
When operating this log splitter it is essential that you wear safety gear including goggles or safety glasses, steel toed shoes and tight fitting gloves (no loose cuffs or draw strings). Always wear ear plugs or sound deafening headphones to protect against hearing loss when operating this log splitter.
!
CAUTION
Do Not wear loose clothing or jewelry that can be caught by moving parts of the log splitter. Keep clothing and hair away from all moving parts when operating this log splitter.
TO AVOID SERIOUS INJURY OR DEATH:
READ
MANUAL
BEFORE
OPERATION
WEAR
PROTECTIVE
HEAD
GEAR
WEAR
GOGGLES OR
PROTECTIVE
EYEWEAR
WEAR
NOISE
DEAFENING
HEADPHONES
WEAR
PROTECTIVE
FOOTWEAR
WEAR
GLOVES
DO NOT USE
HANDS TO
CHECK FOR
LEAKS
AVOID PINCH
POINTS
KEEP AWAY
FROM MOVING
PARTS
· STAY WITHIN DESIGNATED OPERATION ZONE
· KEEP PETS AND BYSTANDERS AWAY
· NEVER REACH OVER SPLITTER DURING OPERATION
· DO NOT OPERATE IN ENCLOSED SPACE
· KEEP BODY & CLOTHING AWAY FROM MOVING PARTS
· OPERATE ONLY WHEN COMPLETELY ALERT
OPERATING INSTRUCTIONS
1. PLACE LOG SPLITTER ON A STABLE, FLAT SURFACE
2. START ENGINE & ADVANCE THROTTLE TO MAXIMUM
3. PLACE LOG ON CRADLE AGAINST FOOT PLATE
4. MOVE VALVE HANDLE TOWARDS FOOT PLATE TO
EXTEND THE WEDGE AND SPLIT THE LOG
5. MOVE VALVE HANDLE TOWARDS THE OPERATOR TO
RETRACT THE WEDGE FROM THE LOG
NOTE: SPLIT WOOD IN DIRECTION OF THE GRAIN
RETRACT
CONTROL VALVE
OPERATION
EXTEND
For repair or service please call 1-877-487-8275
1002 12
Operation Decal Part # 100212
TO AVOID SERIOUS INJURY OR DEATH
● Read the Operation Manual on how to attach the
coupler to the hitch ball and how to tow safely.
● Ensure the correct ball size is being used.
● Do not exceed hitch ball or coupler load limits.
● Attach and secure safety chains prior to towing.
● Do not exceed maximum towing speed of 45 mph.
● Avoid sharp turns and steep angles.
● Check tightness of the coupler before towing.
● Replace the hitch ball or coupler if damaged.
1002 08
Warning Decal Part # 100208
SAFETY DECALS
Make sure all safety warning decals are attached and in readable condition. Replace missing or defaced decals. Contact Dirty Hand
Tools at 1-877-487-8275 for replacement decals.
Operator Zone Decal Part # 100399
Tank oil level should always be kept between the “MAX” and “MIN” lines indicated on the dipstick. Never fill the reservoir above the “MAX” line. Consult the Operation
Manual for maximum system and operating fluid capacities. Select oil viscosity based on the outside temperature at the time of operation in the table below
.
100207C
Oil Level Decal Part # 100207
CAUTION
DO NOT TOUCH
106047
Hot Surface Decal Part # 106047
Pinch Point Decal Part # 100204
5
6
!
GENERAL SAFETY
DANGER
Failure to follow warnings, cautions, assembly and operation instructions in the Operation Manual may result in serious injury or death.
Read the Operation Manual before operation.
• Do not permit children to operate this equipment at any time.
Do not permit others that have not read and understood the complete Operation Manual to operate this equipment.
• Keep all people and pets a minimum of 10 feet away from the work area when operating this log splitter. Only the operator is to be near the log splitter during use.
• Do not operate the log splitter when under the influence of alcohol, drugs or medication.
• Do not allow a person who is tired or otherwise impaired or not completely alert to operate the log splitter.
PREPARATION OF THE LOG
Both ends of the log should be cut as square as possible to prevent the log from rotating out of the splitter during operation.
Do not split logs greater than 25 in. in length.
!
DANGER
WORK AREA
• Do not operate the log splitter on icy, wet, muddy or otherwise slippery ground. ONLY operate your log splitter on level ground.
Operating on a slope could cause the log splitter to roll over or logs to fall off of the equipment, which could result in injury.
• Do not operate the log splitter in an enclosed area. Exhaust fumes from the engine contain carbon monoxide which can be harmful or deadly when inhaled.
• Do not move the log splitter over hilly or uneven terrain without a tow vehicle or adequate help.
• Use a tire chock or block on the wheels to prevent movement of the log splitter while in operation.
• Operate the log splitter in daylight or under good artificial light.
• Keep the work area free of clutter. Remove split wood from around the log splitter immediately after each use to avoid potential tripping.
OPERATION OF THE LOG SPLITTER
Operate the log splitter from within the operation zone as shown in the diagrams below. The operator has the safest and most efficient access to the control valve and the beam in these locations.
!
DANGER
Failure to operate the log splitter in this position can result in serious injury or death.
!
DANGER
• Make sure the operator knows how to stop and disengage the controls before operating.
• Do not place hands or feet between the log and splitting wedge during forward or reverse stroke. Serious injury or death could result.
• Do not straddle or step over the log splitter during operation.
• Do not reach or bend over the log splitter to pick up a log.
• Do not attempt to split two logs on top of each other.
• Do not attempt to cross split a log.
• Do not attempt to load your log splitter when the ram or wedge is in motion.
• Use your hand to operate the control lever on the valve. Do not use your foot, a rope or any extension device.
• Do not move the log splitter while the engine is running.
• Never leave the equipment unattended while the engine is
running. Shut off the engine even if you are leaving the log splitter for a short period of time.
• Avoid contact with the muffler and other hot areas of the engine during operation or after running to prevent burns.
7
8
REPAIR AND MAINTENANCE
!
WARNING
• Do not operate the log splitter when it is in poor mechanical
condition or in need of repair. Frequently check that all nuts, bolts, screws, hydraulic fittings and hose clamps are tight.
• Do not alter the log splitter in any manner. Any alteration will void the warranty and could cause the log splitter to be unsafe to operate. Perform all recommended maintenance procedures before using the log splitter. Replace all damaged or worn parts immediately.
• Do not tamper with the engine to run it at excessive speeds.
The maximum engine speed is preset by the manufacturer and is within safety limits. See Kohler engine manual.
• Remove the spark plug wire before performing any service or repair on the log splitter.
• Always check the level of hydraulic oil and engine oil before operation.
• Replacement parts must meet manufacturer’s specifications.
HYDRAULIC SAFETY
The hydraulic system of the log splitter requires careful inspection along with the mechanical parts. Be sure to replace frayed, kinked, cracked or otherwise damaged hydraulic hoses or hydraulic components.
• Check for hydraulic fluid leaks by passing a piece of paper or cardboard underneath or over the area of the leak. Do not check
for leaks with your hand. Fluid escaping from the smallest hole,
under pressure, can have enough force to penetrate the skin causing serious injury or death.
• Seek professional medical attention immediately if injured
by escaping hydraulic fluid. Serious infection or reaction can develop if medical treatment is not administered immediately.
• Relieve all pressure by shutting off the engine and moving the valve control handle back and forth should it become necessary to loosen or remove any hydraulic fitting.
• Do not remove the cap from the hydraulic tank or reservoir while the log splitter is running. The tank could contain hot oil under
pressure which could result in serious injury.
• Do not adjust the hydraulic valve. The pressure relief valve on the log splitter is preset at the factory. Only a qualified service
technician should perform this adjustment.
FIRE PREVENTION
!
CAUTION
• Do not operate the log splitter near an open flame or spark.
Hydraulic oil and gasoline are flammable and can explode.
• Do not fill the gas tank while the engine is hot or running.
Allow the engine to cool before refueling.
• Do not smoke while operating or refueling the log splitter. Gas fumes can easily explode.
• Refuel the log splitter in a clear area with no gas fumes or spilled gas. Use an approved fuel container. Replace the gas cap securely.
If gasoline has spilled, move the log splitter away from the area of the spill and avoid creating any source of ignition until the spilled gas has evaporated.
• Keep a Class B fire extinguisher on hand when operating this log splitter in dry areas as a precautionary measure against possible flying sparks.
• Drain the fuel tank prior to storage to avoid the potential fire hazard. Store gasoline in an approved, tightly sealed container.
Store the container in a cool, dry place.
• Turn the fuel shut off valve on the engine to the “OFF” position before towing the log splitter. Failure to do so may result in flooding the engine.
!
CAUTION
IMPORTANT NOTE:
This log splitter is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush-covered or grass-covered land unless the engine’s exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator. In the state of California a spark arrester is required by law. Other states have similar laws.
Federal laws apply on federal lands. A spark arrester muffler
(optional by manufacturer) is available as an accessory at your nearest engine dealer. Always check the legal requirements in your area.
9
!
CAUTION
TOWING SAFETY
• Check all local and state regulations regarding towing, licensing, and lights before towing your log splitter.
• Check before towing to make sure that the log splitter is correctly and securely attached to the towing vehicle and that the safety chains are secured to the hitch or bumper of the vehicle with enough slack to allow turning. Always use a Class I, 2” ball with this log splitter.
• Do not carry any cargo or wood on the log splitter.
• Do not allow anyone to sit or ride on the log splitter.
• Disconnect the log splitter from the towing vehicle before operating it.
• Use care when backing up with the log splitter in tow to avoid jack-knifing. Allow for added length of the log splitter when turning, parking, crossing intersections and in all driving situations.
• Do not exceed 45 mph when towing your log splitter. Towing the log splitter at speeds higher than 45 mph could result in loss of control, damage to the equipment, serious injury or death.
Adjust towing speed for terrain and conditions. Be extra cautious when towing over rough terrain especially railroad crossings.
10
List of tools needed for assembly:
• Needle nose pliers • Scissors • Box Cutter or knife
• (2) 17mm wrenches • (2) 19mm wrenches
IMPORTANT: The hydraulic tank is pre-filled with AW46 hydraulic fluid and the engine is pre-filled with 10W30 engine oil at the factory.
!
WARNING
Two (2) people may be required for assembly
1. Cut and remove the box and additional packaging.
2. Cut and remove banding using scissors.
3. Remove engine guard by removing the lynch pin underneath the engine (see arrow). Recycle engine guard.
4. Cut and remove bag around the tow coupler, cut zip tie and lower tongue . Extend tongue stand .
5. Remove bolts, washers, and nuts from tongue mount bracket on tank.
3
5
6
7
8
15
6. Slide tongue into the mounting bracket , aligning the two holes in the tongue with the two holes in the
6
bracket and secure with hex bolt , washer , lock washer and hex nut , in two places.
7. Lower beam into the horizontal position and secure beam latch . Two people may be required to complete operation.
8. Attach valve handle into operational position and secure with clevis pin and cotter pin .
11
9. Remove log splitter from metal pallet and recycle pallet.
Two people may be required to complete operation.
10. Check all fittings and hardware for tightness.
Item Description
1 Metal Pallet
2 Engine Guard
3 Tongue & Stand Assembly
4 Tongue Stand
5 Hex Bolt, M12 x 1.75 x 1.10mm, G8.8
6 Flat Washer, M12
7 Lock Washer, M12
8 Hex Nut, M12 x 1.75, G8.8
9 Valve Handle
10 Clevis Pin, 1/4 in. x 1/2 in.
11 Cotter Pin, 1/16 in. x 1/2 in.
12 Detent Valve
13 Beam & Cylinder Assembly
14 Beam Lock Bracket
15 Tongue Mount Bracket
Qty.
1
1
1
1
1
1
1
2
2
2
4
1
1
1
1
4
3
10
7
6
8
9
11
1 2
6
5
14
15
13
12
11
NOTE: The 22-Ton Log Splitter does not come with a log catcher, which is available as an accessory.
1. Rotate Beam & Cylinder Assembly down from upright position and lock in place with the release pin.
2. Install the Log Catcher Assembly
1.5 x 30mm
Hex Nut, M10 x 1.5
1
with Hex Bolts, M10 x
2
; Flat Washer, M10
3
; Lock Washer, M10
4
;
5
; and Button Screw, M10 x 1.5 x 30mm
6
; in 2 places. Tighten hex nuts securely with a 17mm socket wrench and tighten button screws with 6mm hex key wrench.
12
Item # Part # Description
1 100157 Log Catcher Grate
Qty.
1
2 100165 Hex Bolt, M10 x 1.5 x 30mm, G8.8 2
3 100161 Flat Washer, M10 6
4 100089 Lock Washer, M10
5 100009 Hex Nut, M1 x 1.5, G8.8
6 100064 Button Screw,
M10 x 1.5 x 30mm, G8.8
4
4
2
!
DANGER
WARNING: Read and understand the complete Operation
Manual before assembling or using this product! Failure to comprehend and comply with warnings, cautions and instructions for assembly and operation could result in serious injury or death.
Do not permit children to operate this equipment at any time.
Do not permit others that have not read and understood the complete Operation Manual to operate this equipment.
Operation of power equipment can be dangerous. It is the sole responsibility of the operator to understand the assembly and safe operation of this product.
Call our customer service department at 720-287-5182,
1-877-487-8275, or visit www.dirtyhandtools.com if you have any questions or concerns about the safe operation of this equipment.
!
CAUTION
The hydraulic reservoir should be filled with hydraulic fluid and the engine should be filled with engine oil
before starting or operation.
STEP 1: Add approximately 4 gallons of hydraulic fluid. The remaining hydraulic fluid will be added after the cylinder is cycled. AW32 or AW46 hydraulic oil is recommended.
Automatic transmission fluid can be substituted instead of hydraulic oil when temperatures are below 32°F. Use only clean oil and take care to prevent dirt from entering the hydraulic reservoir.
ENGINE OIL RECOMMENDATIONS
Use 4-stroke automotive detergent oil. SAE 10W-30 is recommended for general use. Refer to the SAE Viscosity
Grades chart in your engine owner’s manual for average temperature ranges. The engine manufacturer recommends using
API SERVICE Category SE or SF oil. The engine oil capacity is
20 oz. for Kohler SH265 (22-Ton/27-Ton) and 40 oz. for Kohler
CH395 (35-Ton). Always check oil level before starting the engine and keep level full.
13
Step 2: After the hydraulic reservoir and the engine crankcase are filled with oil, start the engine. The hydraulic pump is self-priming. With the engine running, move the hydraulic valve lever toward the foot plate. This will cause the cylinder to extend and expel air. When the cylinder is fully extended, retract it. Repeat this procedure several times. An erratic movement of the cylinder indicates that there is still air in the system. Add about 1.0 to 1.5 gallons of hydraulic fluid. Five gallons will register just above the top fill line on the dip stick.
The total capacity of the entire hydraulic system is 6.5 gallons for the 22 and 27-Ton log splitter with 5 gallons of hydraulic fluid the minimum required to operate, and 8 gallons total for the 35-Ton log splitter with 6.5 gallons of hydraulic fluid minimum to operate.
NOTE: If the tank is overfilled it will expel oil from the breather cap when the cylinder is retracted. Cycle the cylinder again until it has a constant speed which indicates that all air has been expelled.
STARTING INSTRUCTIONS
NOTE: Refer to the Engine Owner’s Manual for complete information on starting, maintenance and troubleshooting.
1. Move the fuel valve lever to the ON position.
2. To start a cold engine, move the choke lever to the CLOSE position. To restart a warm engine, leave the choke lever in the OPEN position.
3. Move the throttle lever away from the SLOW position, about 1/3 of the way toward the FAST position.
4. Turn the engine switch to the ON position.
5. Pull the starter grip until you feel resistance, then pull briskly. Return the starter grip gently.
6. If the choke lever has been moved to the CLOSE position to start the engine, gradually move it to the OPEN position as the engine warms up.
7. To stop the engine in an emergency, simply turn the engine switch to the OFF position. Under normal conditions, move the throttle lever to the SLOW position and then turn the engine switch to the OFF position. Then turn the fuel valve lever to the OFF position.
For further information on starting and stopping the engine, refer to your engine owner’s manual.
14
!
CAUTION
CAUTION: Turn Fuel Shut Off Valve to the “Off ” position before towing to avoid flooding the engine.
NOTE: The engine‘s maximum speed is factory preset at 3600
RPM as the no load speed. The throttle should be set at the maximum speed for wood splitting to reach the horsepower required for the pump.
!
WARNING
WARNING: Review safety information related to operation of the log splitter on pages 4-10 of this manual. Make sure that you have the recommended personal protective equipment described on page 4.
1. Set up the log splitter in a clear, level area and block the wheels. Make sure that the suction port on the tank is always on the lower side of the log splitter.
2. For horizontal operation place a log on the beam against the foot plate. Make sure the log is securely on the foot plate and against the beam. To split wood in the vertical position, release the pin on the beam latch located on the front end of the beam. Carefully tilt the beam up until the foot plate is sitting squarely on the ground and the log splitter is stable. Place the log on the foot plate against the beam. When the beam is returned to the horizontal position make sure the beam latch is securely locked down.
3. With the engine running, depress the valve handle so that the cylinder will drive the wedge into the log. Extend the cylinder until the log splits or to the end of its stroke. If the log has not completely split after the cylinder has reached the end of its extension, retract the cylinder.
IMPORTANT: Leaving the valve in the “actuate” position at the end of the stroke may damage the pump. Always use extra care when splitting logs with unsquare ends.
Store manuals in the Manual Cannister attached to the tongue of the log splitter or file in a safe place for future reference.
15
NOTE: For operation in wooded areas, obtain a spark arrestor for the exhaust system. See the engine operating and maintenance manual and check with your authorized service center. See also
Fire Prevention on page 9 of this manual.
IMPORTANT: To extend the life of the hydraulic cylinder avoid bottoming out the wedge plate to the foot piece.
To conform with industry safety recommendations the wedge stops 1/2 inches from the end of the stroke.
TOWING
This log splitter is equipped with pneumatic tires, a Class I coupler
(2 in. diameter ball required) and safety chains. Before towing, the safety chains must be secured to the hitch or bumper of the vehicle. Local regulations should be checked regarding licensing, lights, towing, etc. Turn fuel shut off valve on the engine to the
“Off ” position prior to towing. Failure to do so may result in flooding the engine. Do not exceed 45 mph when towing this log splitter. See also Towing Safety on page 10 of this manual.
MAINTENANCE
1. Consult the operating and maintenance instructions of the engine manufacturer for engine care and maintenance.
2. Always check the oil level of the hydraulic reservoir before
operation. Operating the log splitter without an adequate oil supply will cause severe damage to the pump.
3. Change the oil filter after the first 25 hours of operation.
There after change the oil filter every 100 hours or seasonally, whichever comes first.
4. To drain the hydraulic oil, loosen the clamp on the hose coming from the fitting on the bottom of the tank. It is located just to the right of the oil filter.
5. If the wedge becomes dull or nicked, it can be removed and sharpened. Remove the bolt that connects the wedge to the cylinder. The hose from the valve may need to be removed.
Carefully lift the cylinder to allow the wedge to slide forward.
The wedge can now be lifted off and sharpened.
6. Clean the breather cap after 25 hours of operation. Clean it more often when operated in dusty conditions. To clean, remove the breather cap from the tank and flush with kerosene or liquid detergent to remove the dirt.
7. See Repair and Maintenance on page 8 of this manual.
8. All replacement parts must meet manufacturer’s specifications.
16
Item # Part # Description
1 101511 Tank & Engine Assembly (22-Ton)
101566 Tank & Engine Assembly (27-Ton)
103994 Tank Assembly (35-Ton)
Qty.
1
2 100065 Tongue & Stand Assembly (22/27-Ton) 1
100379 Tongue & Stand Assembly (35-Ton)
3 100949 Beam & Cylinder Assembly (22-Ton) 1
100471 Beam & Cylinder Assembly (27-Ton)
101435 Beam & Cylinder Assembly (35-Ton)
4 100062 Wheel/Tire Assembly, 4.80 x 8 in.
5 100150 Beam Lock Bracket
2
1
6 100087 Beam Pivot Bracket
7 101391 Log Catcher Assembly (22-Ton)*
100173 Log Catcher Assembly (27/35-Ton)
8 100392 Engine/Pump Assembly (35-Ton)**
1
1
1
* Item not included with Model 106080 (22-Ton)
**Item not shown
17
7
8
7
4
1
7
8
9
3
1
5
6
9 8
7
3
6
2
6
101391
Log Catcher Assembly
For 22-Ton
Item # Part # Description
1 100929 Log Catcher Grate
2 100934 Support Arm, Large Right
3 100933 Support, Right
4 100930 Support Arm, Left
5 100931 Support Arm, Large Left
6 100165 Hex Bolt, M10 x 30mm
7 100009 Hex Nut, M10
8 100089 Lock Washer, M10
9 100181 Flat Washer, M12
8
8
1
1
Qty.
1
1
1
8
8
2
100173
Log Catcher Assembly
For 27/35-Ton
5
Item # Part # Description
1 100157 Log Catcher Grate
2 100154 Log Catcher Support Plate
3 100155 Log Catcher Mount, Lower
4 100152 Log Catcher Mount, Upper
5 100165 Hex Bolt, M10 x 30mm
6 100089 Lock Washer, M10
7 100009 Hex Nut, M10
10
10
8 100161 Flat Washer, M10 12
9 100064 Button Head Screw, M10 x 30mm 2
Qty.
1
2
2
2
8
9
4
18
Item # Part # Description
1 101511 Tank & Engine Assembly (22-Ton)
101566 Tank & Engine Assembly (27-Ton)
103994 Tank Assembly (35-Ton)
2 100062 Wheel/Tire Assembly, 4.80 x 8 in.
3 100142 Flat Washer, 3/4 in.
4 100140 Castle Nut, 3/4-16, Clear Zinc
5 100143 Cotter Pin, 1/8 in. x 1-1/2 in.
6 100063 Hub Cap
7 100162 Hub Cap Tool
Qty.
1
2
2
2
2
2
1
19
20
Item # Part # Description
1 101511 Tank & Engine Assembly (22-Ton)
101566 Tank & Engine Assembly (27-Ton)
103994 Tank Assembly (35-Ton)
Qty
1
2 100065 Tongue & Stand Assembly (22/27-Ton) 1
100379 Tongue & Stand Assembly (35-Ton) 1
3 100200 Hex Bolt M12 x 1.75 x 1.10mm, G8.8 2
4 100181 Flat Washer, M12 10
5 100023 Lock Washer, M12
6 100022 Hex Nut, M12 x 1.75, G8.8
8
8
Item # Part # Description
1 101466 Tank Assembly (35-Ton)
2 100392 Kohler Engine, 17.5 GPM Pump
3 100135 Suction Line Tube, Wire Reinforced
4 100138 Hose Clamp, 15/16 in. to 1-1/4 in.
5 100129 Hex Bolt, M8 x 45mm, G8.8
6 100130 Flat Washer, M8
7 100162 Hex Nut, Nylock, M8 x 1.25, G8.8
8
4
2
4
Qty.
1
1
1
21
22
Item # Part # Description
1 100949 Beam & Cylinder Assembly (22-Ton)
100471 Beam & Cylinder Assembly (27-Ton)
101435 Beam & Cylinder Assembly (35-Ton)
2 100150 Beam Lock Bracket
3 100087 Beam Pivot Bracket
4 100021 Hex Bolt, M12 x 1.75 x 35mm, G8.8
5 100181 Flat Washer, M12
6 100023 Lock Washer, M12
7 100022 Hex Nut, M12 x 1.75, G8.8
Qty.
1
1
1
7
10
8
8
Item # Part # Description
1 100131 Hitch pin, 5/8 in. x 6 1/4 in.
2 100132 R-Clip, 1/8 in., Fits 1/2 in. to 3/4 in.
Qty.
1
1
23
24
Item # Part # Description
1 100136 Hydraulic Hose, 1/2 in. x 56 in.
2 100137 Hydraulic Hose, 1/2 in. x 38 in.
Qty.
1
1
Item # Part # Description
1 100103 Tank with Decals (22-Ton)
100487 Tank with Decals (27-Ton)
103993 Tank with Decals (35-Ton)
Qty.
1
2 100120 Engine/Pump Assembly (22/27-Ton) 1
100392 Engine/Pump Assembly (35-Ton) 1
3 100129 Hex Bolt, M8 x 1.25 x 45MM, G8.8 4
4 100130 Flat Washer, M8 8
5 100128 Hex Nut, Nylock, M8 x 1.25, G8.8 4
6 100105 Suction Filter 1
7 100111 Fitting, 3/4 NPT to 1 in. Tube
8 100112 Fitting, M 3/4 NPT, M 3/4 NPT
1
1
9 100117 Filter Base, 3/4 NPT, 1-12 UNF
10 100118 Elbow M 3/4 NPT, F 1/2 NPT
11 100116 Hydraulic Oil Filter (DHT logo)
100448 Hydraulic Oil Filter (Generic logo)
1
1
1
1
12 100138 Hose Clamp, 15/16 in. to 1-1/4 in. 2
13 100135 Suction Line Tube, Wire Reinforced 1
14 100137 Hydraulic Hose, 1/2 in. x 38 in.
15 100136 Hydraulic Hose, 1/2 in. x 56 in.
1
1
16 100131 Hitch Pin, 5/8 in. x 6 1/4 in.
17 100132 R-Clip, 1/8 in., 1/2 in. to 3/4 in.
1
1
18 100110 Vent Cap Assembly 1
25
Item # Part # Description
1 100121 Engine, Kohler SH265 (22/27-Ton)
100390 Engine, Kohler CH395 (35-Ton)
Qty.
1
1
2 100159 Bar, Key Stock, SQ 3/16 in. x 1-1/2 in. (22/27-Ton) 1
100483 Bar, Key Stock, SQ 1/4 in. x 2 in. (35-Ton)
3 100127 Lock Washer, M8
4 100486 Hex Bolt, 5/16 in.-24 x 1.25 in., Z5
4
4
5 100126 Hex Bolt, M8 x 1.25 x 30mm, G8.8
6 100128 Hex Nut, Nylock, M8 x 1.25, G8.8
7 100158 Pump, 2 Stage, 13 GPM (22/27-Ton)
100479 Pump, 2 Stage, 17.5 GPM (35-Ton)
8 100397 Jaw Coupler Assembly, 1/2 in. Bore, L090
9 100016 Pump Mount, 92mm BC (22/27-Ton)
100393 Pump Mount, LG 127mm BC (35-Ton)
10 100124 Jaw Spider Coupler, L090
11 100398 Jaw Coupler Assembly, 3/4 in. Bore (22/27-Ton)
100482 Jaw Coupler Assembly, 1 in. Bore (35-Ton)
4
4
1
1
1
1
1
26
Item # Part # Description
1 100832 Beam (22-Ton)
100015 Beam (27-Ton)
101417 Beam (35-Ton)
2 100026 Cylinder, 4 in., F 1/2 NPT (22-Ton)
100217 Cylinder, 4-1/2 in., F 1/2 NPT (27-Ton)
100211 Cylinder, 5 in., F 1/2 NPT (35-Ton)
3 100035 Wedge, 8 in. (22/27-Ton)
101418 Wedge, 9 in. (35-Ton)
4 100030 Nipple, 1/2 NPT, 1/2 NPT
5 100034 Valve, Adjustable Detent, 3500 PSI
6 100029 Elbow, 1/2 NPT, 1/2 Flare Tube
7 100028 Tube, 1/2 OD, Flared, 3/4-16 in. Nuts
8 100033 Clevis Pin Assembly, 1 in. OD, w/clips
9 100041 Hex Bolt, M12 x 1.75 x 75mm, G8.8
10 100021 Hex Bolt, M12 x 1.75 x 35mm, G8.8
11 100181 Flat Washer, M12
12 100023 Lock Washer, M12
13 100022 Hex Nut, M12X1.75, G8.8
14 100043 Elbow M 3/4 NPT TO F1/2 NPT
15 100042 Fitting, 45 o
, M 3/4NPT TO F1/2NPT
16 100205 Stripper, RT
17 100206 Stripper, LT
Qty.
1
1
1
1
1
5
5
1
1
4
4
1
1
2
1
1
1
27
Item # Part # Description
1 100050 Tongue
2 100061 Ball Coupler Assembly, 2 in.
3 100080 Tongue Stand (22/27-Ton)
100378 Tongue Stand with Jack (35-Ton)
4 100084 Manual Canister 1
5 100085 Hex Bolt, M6 x 1.0 x 20mm, G8.8 3
6 100445 Fender Washer, M6 3
7 100070 Shim, OD 75mm, ID 64mm x 1mm 1
8 100069 Retaining Ring, External, 63mm Shaft 1
9 100066 Hex Bolt, M10 x 1.5 x 100mm, G8.8 1
10 100161 Flat Washer, M10 4
11 100068 Hex Nut, Nylock, M10 x 1.5, G8.8 2
Qty.
1
1
1
1
12 100067 Hex Bolt, M10 x 1.5 x 120mm, G8.8 1
13 100077 Flat Washer, 1/2 in. 2
14 100047 Safety Chain 2
28
Vent Cap
100110
(not shown)
Log Catcher
100179
(27/35)
101392
(22 Ton)
Stripper Plate
Left
100206
Stripper Plate
Right
100205
4-Way Wedge
100349
(optional)
Cylinder, 4”
100026
(22 Ton)
Cylinder, 4.5”
100217
(27 Ton)
Cylinder, 5”
100211
(35 Ton)
Cylinder Tube
100028
Hose, 56”
100136
(filter to valve)
Manual Cannister
100084
Detent Valve
100034
Ball Coupler
100061
Tire & Wheel
100062
Retaining Ring
100069
(not shown)
Jack End Cap
100074
Hub Cap
100063
Suction Filter
100105
(not shown)
Tongue Stand
100080
(22/27 Ton)
Jaw Coupler, 1/2”
100397
Filter Base
100117
Oil Filter
100116
Suction Tube
100135
Pump 17.5gpm
100479
(35 Ton)
Pump 13gpm
100158
(22/27 Ton)
Pump Mount
100016
(22/27 Ton)
Pump Mount
100393
(35 Ton)
Hose, 38”
100137
(pump to valve)
Tongue Stand with Jack
100378
(35 Ton)
Elbow Hose
Fitting
100043
Spider Coupler
100124
Jaw Coupler, 1”
100482
(35 Ton)
45° Hose Fitting
100042
Jaw Coupler, 3/4”
100398
(22/27 Ton)
Beam
Beam
(22Ton)
(27Ton)
Beam
(35Ton)
Stripper Plates (set)
Wedge
(8” - 22/27 Ton)
Wedge (9” - 35 Ton)
Hydraulic Tank (22/27)
Hydraulic Tank (27/35)
100832
100015
101417
101707
100035
101418
100103
101969
For other part numbers including hardware and other components, see the Operation
Manual or contact Service at
1-877-487-8275
or
Nipple Fitting
100030
Elbow Fitting
100029
(2 Places)
29
7
11
14
10
6
8
3
B
9
2
4
13
5
1
Item # Part # Description
1 100166 Hardware Kit
2 100150 Beam Lock Assembly
3 100087 Beam Pivot Bracket Plate
4 100063 Hub Cap
5 100162 Hub Cap Tool
6 100143 Cotter Pin, 1/8 in. x 1-1/2 in.
7 100140 Castle Nut, 3/4 in.16
8 100142 Flat Washer, 3/4 in.
9 100021 Hex Bolt, M12 x 1.75 x 35mm, G8.8
10 100023 Lock Washer, M12
11 100022 Hex Nut, M12 x1.75, G8.8
12 100164 Manual, 22/27/28/35 Ton
13 100200 Hex Bolt, M12 x 1.75 x 110mm, G8.8
14 100181 Flat Washer, M12
30
1
2
10
8
8
2
6
2
2
2
1
Qty.
1
1
1
4-Way Wedge System
The 4-Way Wedge System replaces the existing wedge on 27 & 35-Ton Log Splitters converting them to a four way splitter for fast quarter splitting of logs. System includes stripper plates, 2-way wedge and all hardware. Fits part #’s 106264 and 106265.
Log Splitter Cover
Weather-proof heavy duty PVC coated polyester cover easily slips over log splitter for year round outdoor protection. Water,
UV and mildew resistant with convenient drawstring for fast use. Use with 22, 27, and 35-Ton Log Splitters.
Log Catcher Kit
Quickly attaches to 22, 27 and 35-Ton
Log Splitters. Catches the split log as the cylinder and wedge retract for easier operation.
Part # 101392
(For 22-Ton)
Part # 100179
(For 27-Ton and 35-Ton)
SKU/Part# Description Specification Weight
100349 4-Way Wedge System
100506 Log Splitter Cover
8.66” L x 8.86” W x 8.67” H
90” L x 48” W x 40” H
55 Lbs.
10 Lbs.
101392 Log Catcher Assembly (22-Ton) 20.75”L x 12” W x 6”H (installed) 15 Lbs.
100179 Log Catcher Assembly (27/35-Ton) 20.75”L x 12” W x 6”H (installed) 15 Lbs.
31
SKU/Part No. 106080 (22-Ton)
Maximum Splitting Force
Engine
2
Maximum Log Length
Cycle Time, Down & Back
Cylinder
Pump, Two Stage
Wedge, Heat-Treated Steel
Beam
Hydraulic Capacity
Shipping Weight (with Fluids) 500 Lbs.
22-Tons
1
6.5 HP 196CC
Kohler SH265
25”
3
10.9 Seconds
1
4” Dia. x 24” Stroke
13 GPM
7” High
7” Foot Plate
6.5 Gallons Max.
4
106264 (27-Ton) 106265 (35-Ton)
27 Tons
1
6.5 HP 196CC
3
Kohler SH265
25”
14.0 Seconds
1
35 Tons
1
9.5 HP 277CC
3
Kohler CH395
25”
12.8 Seconds
1
4-1/2” Dia. x 24” Stroke 5” Dia. x 24”stroke
13 GPM
8” High
8” Foot Plate
6.5 Gallons Max.
540 Lbs.
4
17.5 GPM
9” High
9” Foot Plate
8 Gallons Max.
625 Lbs.
5
Common Specifications
Valve
Wheels
Coupler
Optional Accessories
Replacement Filters
Warranty
Auto Return with Adjustable Detent
D.O.T. Approved 16” O.D. Road Tires
2” Ball with Safety Chains
4-Way Wedge, Fenders, Storage Cover
Part # 100116 Return Filter
Part # 100105 Suction Screen
3 Year / 2 Year / 1 Year, Limited
1
Tonnage and cycle times may vary dependent upon mechanical and environmental conditions.
2
EPA/CARB Approved/50 State Legal
3
As rated by engine manufacturer
4
Minimum Operational Capacity is 5 Gallons of Hydraulic Fluid
5
Minimum Operational Capacity is 6.5 Gallons of Hydraulic Fluid
IMPORTANT NOTICE
We, the manufacturer, reserve the right to change the product and/or specifications in this manual without notification. The manual is for information usage only and the pictures and drawings depicted herein are for reference only.
Warranty Repair and Service
Do not return this product to the store for warranty issues or repair. Call our customer service department at 720-287-5182, 1-877-487-8275, or visit
www.dirtyhandtools.com for the location of the nearest service center.
Record the information below for future reference.
Model No.
Serial No.
Date of Purchase
Place of Purchase
Dirty Hand Tools® is a brand of
1100 W 120th Ave., Suite 600
Westminster, CO 80234 • 720-287-5182
For Service or Questions
Call 1-877-487-8275
720-287-5182 www.dirtyhandtools.com
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22, 27, and 35-Ton models
Vertical and Horizontal operation
Hydraulic system with self-priming pump
4-cycle engine
Log catcher included (27 & 35-Ton)
Safety features
Easy to assemble and operate
The maximum log length that can be split is 25 inches.
The total capacity of the entire hydraulic system is 6.5 gallons for the 22 and 27-Ton log splitter.
The total capacity of the entire hydraulic system is 8 gallons for the 35-Ton log splitter.
How should a log splitter be towed?
Secure safety chains to the towing vehicle using a Class I, 2" ball. Do not exceed 45 mph, and ensure the engine's fuel shut-off valve is in the "Off" position. Consult local and state regulations regarding towing, licensing, and lights.
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