Dirty Hand Tools 107036, 107079 log splitter Operation Manual

25-Ton & 30-Ton

Vertical/Horizontal Log Splitters

!

MODEL #’s 107036 (25-Ton) & 107079 (30-Ton)

Operation Manual

This safety alert symbol identifies important safety messages in this manual. Failure to follow this important safety information may result in serious injury or death.

Part # 107171 Rev A

For Service or Questions

Call 1-877-487-8275

720-287-5182

www.dirtyhandtools.com

Dirty Hand Tools® is a brand of

1100 W 120th Ave., Suite 600

Westminster, CO 80234 • 720-287-5182

Table of Contents

Important Safety Information .....................................................4

Intended Use ..............................................................................4

Personal Protective Equipment ..................................................4

Safety Decals ..............................................................................5

General Safety ............................................................................6

Preparation of the Log ...............................................................6

Work Area ................................................................................. 6

Operation of the Log Splitter .....................................................7

Repair and Maintenance Safety .. ................................................8

Hydraulic Safety .........................................................................8

Fire Prevention ...........................................................................9

Towing Safety ...........................................................................10

Unpacking & Assembly .............................................................11

Log Catcher Installation ..........................................................12

Operating Instructions ...............................................................13

Engine Oil Recommendations .................................................13

Starting Instructions .................................................................14

Towing ..................................................................................... 16

Maintenance .............................................................................16

Assembly Overview ....................................................................17

Log Catcher Assembly ..............................................................18

Tank & Wheel Assembly ..........................................................19

Tank & Tongue Assembly .........................................................20

Beam Bracket Assembly ............................................................21

Beam & Tank Assembly ............................................................22

Hydraulic Line Assembly ..........................................................23

Tank & Engine Assembly ..........................................................24

Pump & Engine Assembly ........................................................25

Beam Assembly .........................................................................26

Tongue Assembly ......................................................................27

Log Splitter Replacement Parts .................................................28

Hardware Kit .............................................................................29

Log Splitter Accessories .............................................................30

Specifications & Warranty .........................................Back Cover

3

4

Important Safety Information

!

WARNING

WARNING: Read and understand the complete Operation

Manual before assembling or using this product! Failure to comprehend and comply with warnings, cautions and instructions for assembly and operation could result in serious injury or death.

Do not permit children to operate this equipment at any time. Do not permit others that have not read and understood the complete

Operation Manual to operate this equipment. Operation of power equipment can be dangerous. It is the sole responsibility of the operator to understand the assembly and safe operation of this product.

Call our customer service department at 720-287-5182,

1-877-487-8275, or visit www.dirtyhandtools.com if you have any questions or concerns about the safe operation of this equipment.

!

DANGER

INTENDED USE

Do Not Use the log splitter for any purpose other than splitting wood, for which it was designed. Any other use is unauthorized and may result in serious injury or death.

PERSONAL PROTECTIVE EQUIPMENT

When operating this log splitter it is essential that you wear safety gear including goggles or safety glasses, steel toed shoes and tight fitting gloves (no loose cuffs or draw strings). Always wear ear plugs or sound deafening headphones to protect against hearing loss when operating this log splitter.

!

CAUTION

Do Not wear loose clothing or jewelry that can be caught by moving parts of the log splitter. Keep clothing and hair away from all moving parts when operating this log splitter.

WARNING

TO AVOID SERIOUS INJURY OR DEATH:

READ

MANUAL

BEFORE

OPERATION

WEAR

PROTECTIVE

HEAD

GEAR

WEAR

GOGGLES OR

PROTECTIVE

EYEWEAR

WEAR

NOISE

DEAFENING

HEADPHONES

WEAR

PROTECTIVE

FOOTWEAR

WEAR

GLOVES

DO NOT USE

HANDS TO

CHECK FOR

LEAKS

AVOID PINCH

POINTS

KEEP AWAY

FROM MOVING

PARTS

· STAY WITHIN DESIGNATED OPERATION ZONE

· KEEP PETS AND BYSTANDERS AWAY

· NEVER REACH OVER SPLITTER DURING OPERATION

· DO NOT OPERATE IN ENCLOSED SPACE

· KEEP BODY & CLOTHING AWAY FROM MOVING PARTS

· OPERATE ONLY WHEN COMPLETELY ALERT

OPERATING INSTRUCTIONS

1. PLACE LOG SPLITTER ON A STABLE, FLAT SURFACE

2. START ENGINE & ADVANCE THROTTLE TO MAXIMUM

3. PLACE LOG ON CRADLE AGAINST FOOT PLATE

4. MOVE VALVE HANDLE TOWARDS FOOT PLATE TO

EXTEND THE WEDGE AND SPLIT THE LOG

5. MOVE VALVE HANDLE TOWARDS THE OPERATOR TO

RETRACT THE WEDGE FROM THE LOG

NOTE: SPLIT WOOD IN DIRECTION OF THE GRAIN

RETRACT

CONTROL VALVE

OPERATION

EXTEND

For repair or service please call 1-877-487-8275

100212

Operation Decal Part # 100212

WARNING

TO AVOID SERIOUS INJURY OR DEATH

● Read the Operation Manual on how to attach the

coupler to the hitch ball and how to tow safely.

● Ensure the correct ball size is being used.

● Do not exceed hitch ball or coupler load limits.

● Attach and secure safety chains prior to towing.

● Do not exceed maximum towing speed of 45 mph.

● Avoid sharp turns and steep angles.

● Check tightness of the coupler before towing.

● Replace the hitch ball or coupler if damaged.

100208

Warning Decal Part # 100208

Important Safety Information

SAFETY DECALS

Make sure all safety warning decals are attached and in readable condition. Replace missing or defaced decals. Contact Dirty Hand

Tools at 1-877-487-8275 for replacement decals.

Operator Zone Decal Part # 100399

Tank oil level should always be kept between the “MAX” and “MIN” lines indicated on the dipstick. Never fill the reservoir above the “MAX” line. Consult the Operation

Manual for maximum system and operating fluid capacities. Select oil viscosity based on the outside temperature at the time of operation in the table below

.

100207C

Oil Level Decal Part # 100207

CAUTION

HOT

SURFACE

DO NOT TOUCH

106047

Hot Surface Decal Part # 106047

DANGER

PINCH POINT

HAZARD

KEEP CLEAR

DURING

OPERATION

Pinch Point Decal Part # 100204

ATTENTION

START ENGINE,

CYCLE CYLINDER 3 - 4

TIMES, STOP ENGINE

ADD 32 - 64 FLUID OZ.

AW46 HYDRAULIC

FLUID BEFORE

OPERATION.

107163

Hydraulic Fluid Decal

Part # 107163

5

6

Important Safety Information

!

GENERAL SAFETY

DANGER

Failure to follow warnings, cautions, assembly and operation instructions in the Operation Manual may result in serious injury or death.

Read the Operation Manual before operation.

• Do not permit children to operate this equipment at any time.

Do not permit others that have not read and understood the complete Operation Manual to operate this equipment.

• Keep all people and pets a minimum of 10 feet away from the work area when operating this log splitter. Only the operator is to be near the log splitter during use.

• Do not operate the log splitter when under the influence of alcohol, drugs or medication.

• Do not allow a person who is tired or otherwise impaired or not completely alert to operate the log splitter.

PREPARATION OF THE LOG

Both ends of the log should be cut as square as possible to prevent the log from rotating out of the splitter during operation.

Do not split logs greater than 25 in. in length.

!

DANGER

WORK AREA

• Do not operate the log splitter on icy, wet, muddy or otherwise slippery ground. ONLY operate your log splitter on level ground.

Operating on a slope could cause the log splitter to roll over or logs to fall off of the equipment, which could result in injury.

• Do not operate the log splitter in an enclosed area. Exhaust fumes from the engine contain carbon monoxide which can be harmful or deadly when inhaled.

• Do not move the log splitter over hilly or uneven terrain without a tow vehicle or adequate help.

• Use a tire chock or block on the wheels to prevent movement of the log splitter while in operation.

• Operate the log splitter in daylight or under good artificial light.

• Keep the work area free of clutter. Remove split wood from around the log splitter immediately after each use to avoid potential tripping.

Important Safety Information

OPERATION OF THE LOG SPLITTER

Operate the log splitter from within the operation zone as shown in the diagrams below. The operator has the safest and most efficient access to the control valve and the beam in these locations.

!

DANGER

Failure to operate the log splitter in this position can result in serious injury or death.

!

DANGER

• Make sure the operator knows how to stop and disengage the controls before operating.

• Do not place hands or feet between the log and splitting wedge during forward or reverse stroke. Serious injury or death could result.

• Do not straddle or step over the log splitter during operation.

• Do not reach or bend over the log splitter to pick up a log.

• Do not attempt to split two logs on top of each other.

• Do not attempt to cross split a log.

• Do not attempt to load your log splitter when the ram or wedge is in motion.

• Use your hand to operate the control lever on the valve. Do not use your foot, a rope or any extension device.

• Do not move the log splitter while the engine is running.

• Never leave the equipment unattended while the engine is

running. Shut off the engine even if you are leaving the log splitter for a short period of time.

• Avoid contact with the muffler and other hot areas of the engine during operation or after running to prevent burns.

7

8

Important Safety Information

REPAIR AND MAINTENANCE

!

WARNING

• Do not operate the log splitter when it is in poor mechanical

condition or in need of repair. Frequently check that all nuts, bolts, screws, hydraulic fittings and hose clamps are tight.

• Do not alter the log splitter in any manner. Any alteration will void the warranty and could cause the log splitter to be unsafe to operate. Perform all recommended maintenance procedures before using the log splitter. Replace all damaged or worn parts immediately.

• Do not tamper with the engine to run it at excessive speeds.

The maximum engine speed is preset by the manufacturer and is within safety limits. See Kohler engine manual.

• Remove the spark plug wire before performing any service or repair on the log splitter.

• Always check the level of hydraulic oil and engine oil before operation.

• Replacement parts must meet manufacturer’s specifications.

HYDRAULIC SAFETY

The hydraulic system of the log splitter requires careful inspection along with the mechanical parts. Be sure to replace frayed, kinked, cracked or otherwise damaged hydraulic hoses or hydraulic components.

• Check for hydraulic fluid leaks by passing a piece of paper or cardboard underneath or over the area of the leak. Do not check

for leaks with your hand. Fluid escaping from the smallest hole,

under pressure, can have enough force to penetrate the skin causing serious injury or death.

• Seek professional medical attention immediately if injured

by escaping hydraulic fluid. Serious infection or reaction can develop if medical treatment is not administered immediately.

• Relieve all pressure by shutting off the engine and moving the valve control handle back and forth should it become necessary to loosen or remove any hydraulic fitting.

• Do not remove the cap from the hydraulic tank or reservoir while the log splitter is running. The tank could contain hot oil under

pressure which could result in serious injury.

• Do not adjust the hydraulic valve. The pressure relief valve on the log splitter is preset at the factory. Only a qualified service

technician should perform this adjustment.

Important Safety Information

FIRE PREVENTION

!

CAUTION

• Do not operate the log splitter near an open flame or spark.

Hydraulic oil and gasoline are flammable and can explode.

• Do not fill the gas tank while the engine is hot or running.

Allow the engine to cool before refueling.

• Do not smoke while operating or refueling the log splitter. Gas fumes can easily explode.

• Refuel the log splitter in a clear area with no gas fumes or spilled gas. Use an approved fuel container. Replace the gas cap securely.

If gasoline has spilled, move the log splitter away from the area of the spill and avoid creating any source of ignition until the spilled gas has evaporated.

• Keep a Class B fire extinguisher on hand when operating this log splitter in dry areas as a precautionary measure against possible flying sparks.

• Drain the fuel tank prior to storage to avoid the potential fire hazard. Store gasoline in an approved, tightly sealed container.

Store the container in a cool, dry place.

• Turn the fuel shut off valve on the engine to the “OFF” position before towing the log splitter. Failure to do so may result in flooding the engine.

!

CAUTION

IMPORTANT NOTE:

This log splitter is equipped with an internal combustion engine and should not be used on or near any unimproved forest-covered, brush-covered or grass-covered land unless the engine’s exhaust system is equipped with a spark arrester meeting applicable local or state laws (if any). If a spark arrester is used, it should be maintained in effective working order by the operator. In the state of California a spark arrester is required by law. Other states have similar laws.

Federal laws apply on federal lands. A spark arrester muffler

(optional by manufacturer) is available as an accessory at your nearest engine dealer. Always check the legal requirements in your area.

9

Important Safety Information

!

CAUTION

TOWING SAFETY

• Check all local and state regulations regarding towing, licensing, and lights before towing your log splitter.

• Check before towing to make sure that the log splitter is correctly and securely attached to the towing vehicle and that the safety chains are secured to the hitch or bumper of the vehicle with enough slack to allow turning. Always use a Class I, 2” ball with this log splitter.

• Do not carry any cargo or wood on the log splitter.

• Do not allow anyone to sit or ride on the log splitter.

• Disconnect the log splitter from the towing vehicle before operating it.

• Use care when backing up with the log splitter in tow to avoid jack-knifing. Allow for added length of the log splitter when turning, parking, crossing intersections and in all driving situations.

• Do not exceed 45 mph when towing your log splitter. Towing the log splitter at speeds higher than 45 mph could result in loss of control, damage to the equipment, serious injury or death.

Adjust towing speed for terrain and conditions. Be extra cautious when towing over rough terrain especially railroad crossings.

10

Unpacking & Assembly

List of tools needed for assembly:

• Needle nose pliers • Scissors • Box Cutter or knife

• (2) 17mm wrenches • (2) 19mm wrenches

IMPORTANT: The hydraulic tank is pre-filled with AW46 hydraulic fluid and the engine is pre-filled with 10W30 engine oil at the factory.

!

WARNING

Two (2) people may be required for assembly

1. Cut and remove the box and additional packaging.

2. Cut and remove banding using scissors.

3. Remove engine guard by removing the lynch pin underneath the engine (see arrow). Recycle engine guard.

4. Cut and remove bag around the tow coupler, cut zip tie and lower tongue . Extend tongue stand .

5. Remove bolts, washers, and nuts from tongue mount bracket on tank.

3

5

6

7

8

15

6. Slide tongue into the mounting bracket , aligning the two holes in the tongue with the two holes in the

6

bracket and secure with hex bolt , washer , lock washer and hex nut , in two places.

7. Lower beam into the horizontal position and secure beam latch . Two people may be required to complete operation.

8. Attach valve handle into operational position and secure with clevis pin and cotter pin .

11

9. Remove log splitter from metal pallet and recycle pallet.

Two people may be required to complete operation.

10. Check all fittings and hardware for tightness.

Item Description

1 Metal Pallet

2 Engine Guard

3 Tongue & Stand Assembly

4 Tongue Stand

5 Hex Bolt, M12 x 1.75 x 1.10mm, G8.8

6 Flat Washer, M12

7 Lock Washer, M12

8 Hex Nut, M12 x 1.75, G8.8

9 Valve Handle

10 Clevis Pin, 1/4 in. x 1/2 in.

11 Cotter Pin, 1/16 in. x 1/2 in.

12 Detent Valve

13 Beam & Cylinder Assembly

14 Beam Lock Bracket

15 Tongue Mount Bracket

Qty.

1

1

1

1

1

1

1

2

2

2

4

1

1

1

1

4

3

10

7

6

8

9

11

1 2

6

5

14

15

13

12

11

Log Catcher Installation (30-Ton)

NOTE: The 25-Ton Log Splitter does not come with a log catcher, which is available as an accessory.

1. Rotate Beam & Cylinder Assembly down from upright position and lock in place with the release pin.

2. Install the Log Catcher Assembly

1.5 x 30mm

Hex Nut, M10 x 1.5

1

with Hex Bolts, M10 x

2

; Flat Washer, M10

3

; Lock Washer, M10

4

;

5

; and Button Screw, M10 x 1.5 x 30mm

6

; in 2 places. Tighten hex nuts securely with a 17mm socket wrench and tighten button screws with 6mm hex key wrench.

12

Item # Part # Description

1 100157 Log Catcher Grate

Qty.

1

2 100165 Hex Bolt, M10 x 1.5 x 30mm, G8.8 2

3 100161 Flat Washer, M10 6

4 100089 Lock Washer, M10

5 100009 Hex Nut, M1 x 1.5, G8.8

6 100064 Button Screw,

M10 x 1.5 x 30mm, G8.8

4

4

2

Operating Instructions

!

DANGER

WARNING: Read and understand the complete Operation

Manual before assembling or using this product! Failure to comprehend and comply with warnings, cautions and instructions for assembly and operation could result in serious injury or death.

Do not permit children to operate this equipment at any time.

Do not permit others that have not read and understood the complete Operation Manual to operate this equipment.

Operation of power equipment can be dangerous. It is the sole responsibility of the operator to understand the assembly and safe operation of this product.

Call our customer service department at 720-287-5182,

1-877-487-8275, or visit www.dirtyhandtools.com if you have any questions or concerns about the safe operation of this equipment.

!

CAUTION

The hydraulic reservoir should be filled with hydraulic fluid and the engine should be filled with engine oil

before starting or operation.

STEP 1: Add approximately 4 gallons of hydraulic fluid. The remaining hydraulic fluid will be added after the cylinder is cycled. AW32 or AW46 hydraulic oil is recommended.

Automatic transmission fluid can be substituted instead of hydraulic oil when temperatures are below 32°F. Use only clean oil and take care to prevent dirt from entering the hydraulic reservoir.

ENGINE OIL RECOMMENDATIONS

Use 4-stroke automotive detergent oil. SAE 10W-30 is recommended for general use. Refer to the SAE Viscosity

Grades chart in your engine owner’s manual for average temperature ranges. The engine manufacturer recommends using

API SERVICE Category SE or SF oil. The engine oil capacity is

20 oz. for Kohler SH265 (22-Ton/27-Ton) and 40 oz. for Kohler

CH395 (35-Ton). Always check oil level before starting the engine and keep level full.

13

Operating Instructions

Step 2: After the hydraulic reservoir and the engine crankcase are filled with oil, start the engine. The hydraulic pump is self-priming. With the engine running, move the hydraulic valve lever toward the foot plate. This will cause the cylinder to extend and expel air. When the cylinder is fully extended, retract it. Repeat this procedure several times. An erratic movement of the cylinder indicates that there is still air in the system. Add about 1.0 to 1.5 gallons of hydraulic fluid. Five gallons will register just above the top fill line on the dip stick.

The total capacity of the entire hydraulic system is 6.5 gallons with 5 gallons of hydraulic fluid the minimum required to operate.

NOTE: If the tank is overfilled it will expel oil from the breather cap when the cylinder is retracted. Cycle the cylinder again until it has a constant speed which indicates that all air has been expelled.

STARTING INSTRUCTIONS

NOTE: Refer to the Engine Owner’s Manual for complete information on starting, maintenance and troubleshooting.

1. Move the fuel valve lever to the ON position.

2. To start a cold engine, move the choke lever to the CLOSE position. To restart a warm engine, leave the choke lever in the OPEN position.

3. Move the throttle lever away from the SLOW position, about 1/3 of the way toward the FAST position.

4. Turn the engine switch to the ON position.

5. Pull the starter grip until you feel resistance, then pull briskly. Return the starter grip gently.

6. If the choke lever has been moved to the CLOSE position to start the engine, gradually move it to the OPEN position as the engine warms up.

7. To stop the engine in an emergency, simply turn the engine switch to the OFF position. Under normal conditions, move the throttle lever to the SLOW position and then turn the engine switch to the OFF position. Then turn the fuel valve lever to the OFF position.

For further information on starting and stopping the engine, refer to your engine owner’s manual.

14

Operating Instructions

!

CAUTION

CAUTION: Turn Fuel Shut Off Valve to the “Off ” position before towing to avoid flooding the engine.

NOTE: The engine‘s maximum speed is factory preset at 3600

RPM as the no load speed. The throttle should be set at the maximum speed for wood splitting to reach the horsepower required for the pump.

!

WARNING

WARNING: Review safety information related to operation of the log splitter on pages 4-10 of this manual. Make sure that you have the recommended personal protective equipment described on page 4.

1. Set up the log splitter in a clear, level area and block the wheels. Make sure that the suction port on the tank is always on the lower side of the log splitter.

2. For horizontal operation place a log on the beam against the foot plate. Make sure the log is securely on the foot plate and against the beam. To split wood in the vertical position, release the pin on the beam latch located on the front end of the beam. Carefully tilt the beam up until the foot plate is sitting squarely on the ground and the log splitter is stable. Place the log on the foot plate against the beam. When the beam is returned to the horizontal position make sure the beam latch is securely locked down.

3. With the engine running, depress the valve handle so that the cylinder will drive the wedge into the log. Extend the cylinder until the log splits or to the end of its stroke. If the log has not completely split after the cylinder has reached the end of its extension, retract the cylinder.

IMPORTANT: Leaving the valve in the “actuate” position at the end of the stroke may damage the pump. Always use extra care when splitting logs with unsquare ends.

Store manuals in the Manual Cannister attached to the tongue of the log splitter or file in a safe place for future reference.

15

Operating Instructions

NOTE: For operation in wooded areas, obtain a spark arrestor for the exhaust system. See the engine operating and maintenance manual and check with your authorized service center. See also

Fire Prevention on page 9 of this manual.

IMPORTANT: To extend the life of the hydraulic cylinder avoid bottoming out the wedge plate to the foot piece.

To conform with industry safety recommendations the wedge stops 1/2 inches from the end of the stroke.

TOWING

This log splitter is equipped with pneumatic tires, a Class I coupler

(2 in. diameter ball required) and safety chains. Before towing, the safety chains must be secured to the hitch or bumper of the vehicle. Local regulations should be checked regarding licensing, lights, towing, etc. Turn fuel shut off valve on the engine to the

“Off ” position prior to towing. Failure to do so may result in flooding the engine. Do not exceed 45 mph when towing this log splitter. See also Towing Safety on page 10 of this manual.

MAINTENANCE

1. Consult the operating and maintenance instructions of the engine manufacturer for engine care and maintenance.

2. Always check the oil level of the hydraulic reservoir before

operation. Operating the log splitter without an adequate oil supply will cause severe damage to the pump.

3. Change the oil filter after the first 25 hours of operation.

There after change the oil filter every 100 hours or seasonally, whichever comes first.

4. To drain the hydraulic oil, loosen the clamp on the hose coming from the fitting on the bottom of the tank. It is located just to the right of the oil filter.

5. If the wedge becomes dull or nicked, it can be removed and sharpened. Remove the bolt that connects the wedge to the cylinder. The hose from the valve may need to be removed.

Carefully lift the cylinder to allow the wedge to slide forward.

The wedge can now be lifted off and sharpened.

6. Clean the breather cap after 25 hours of operation. Clean it more often when operated in dusty conditions. To clean, remove the breather cap from the tank and flush with kerosene or liquid detergent to remove the dirt.

7. See Repair and Maintenance on page 8 of this manual.

8. All replacement parts must meet manufacturer’s specifications.

16

Assembly Overview

Item # Part # Description

1 107164 Tank & Engine Assembly (25-Ton)

107165 Tank & Engine Assembly (30-Ton)

2 100065 Tongue & Stand Assembly

Qty.

1

1

3 107166 Beam & Cylinder Assembly (25-Ton) 1

107167 Beam & Cylinder Assembly (30-Ton)

4 100062 Wheel/Tire Assembly, 4.80 x 8 in.

5 100150 Beam Lock Bracket

6 100087 Beam Pivot Bracket

7 101391 Log Catcher Assembly (25-Ton)*

100173 Log Catcher Assembly (30-Ton)

1

1

2

1

* Item not included with Model 107036 (25-Ton)

**Item not shown

17

Log Catcher Assembly

7

8

7

4

1

7

8

9

3

1

5

6

9 8

7

3

6

2

6

101391

Log Catcher Assembly

For 25-Ton

Item # Part # Description

1 100929 Log Catcher Grate

2 100934 Support Arm, Large Right

3 100933 Support, Right

4 100930 Support Arm, Left

5 100931 Support Arm, Large Left

6 100165 Hex Bolt, M10 x 30mm

7 100009 Hex Nut, M10

8 100089 Lock Washer, M10

9 100181 Flat Washer, M12

8

8

1

1

Qty.

1

1

1

8

8

2

100173

Log Catcher Assembly

For 30-Ton

5

Item # Part # Description

1 100157 Log Catcher Grate

2 100154 Log Catcher Support Plate

3 100155 Log Catcher Mount, Lower

4 100152 Log Catcher Mount, Upper

5 100165 Hex Bolt, M10 x 30mm

6 100089 Lock Washer, M10

7 100009 Hex Nut, M10

10

10

8 100161 Flat Washer, M10 12

9 100064 Button Head Screw, M10 x 30mm 2

Qty.

1

2

2

2

8

9

4

18

Tank and Wheel Assembly

Item # Part # Description

1 107164 Tank & Engine Assembly (25-Ton)

107165 Tank & Engine Assembly (30-Ton)

2 100062 Wheel/Tire Assembly, 4.80 x 8 in.

3 100142 Flat Washer, 3/4 in.

4 100140 Castle Nut, 3/4-16, Clear Zinc

5 100143 Cotter Pin, 1/8 in. x 1-1/2 in.

6 100063 Hub Cap

7 100162 Hub Cap Tool

Qty.

1

2

2

2

2

2

1

19

20

Tank and Tongue Assembly

Item # Part # Description

1 107164 Tank & Engine Assembly (25-Ton)

107165 Tank & Engine Assembly (30-Ton)

Qty

1

2 100065 Tongue & Stand Assembly 1

3 100200 Hex Bolt M12 x 1.75 x 1.10mm, G8.8 2

4 100181 Flat Washer, M12

5 100023 Lock Washer, M12

6 100022 Hex Nut, M12 x 1.75, G8.8 8

10

8

Beam Bracket Assembly

Item # Part # Description

1 107166 Beam & Cylinder Assembly (25-Ton)

107167 Beam & Cylinder Assembly (30-Ton)

2 100150 Beam Lock Bracket

3 100087 Beam Pivot Bracket

4 100021 Hex Bolt, M12 x 1.75 x 35mm, G8.8

5 100181 Flat Washer, M12

6 100023 Lock Washer, M12

7 100022 Hex Nut, M12 x 1.75, G8.8

Qty.

1

1

1

7

10

8

8

21

Beam and Tank Assembly

22

Item # Part # Description

1 100131 Hitch pin, 5/8 in. x 6 1/4 in.

2 100132 R-Clip, 1/8 in., Fits 1/2 in. to 3/4 in.

Qty.

1

1

Hydraulic Line Assembly

Item # Part # Description

1 100136 Hydraulic Hose, 1/2 in. x 56 in.

2 100137 Hydraulic Hose, 1/2 in. x 38 in.

Qty.

1

1

23

Tank and Engine Assembly

24

Item # Part # Description

1 107168 Tank with Decals (25-Ton)

Qty.

1

2

107169 Tank with Decals (30-Ton)

107170 Engine/Pump Assembly 1

3 100129 Hex Bolt, M8 x 1.25 x 45MM, G8.8 4

4 100130 Flat Washer, M8

5 100128 Hex Nut, Nylock, M8 x 1.25, G8.8

6 100105 Suction Filter

7 100111 Fitting, 3/4 NPT to 1 in. Tube

1

1

8

4

8 100112 Fitting, M 3/4 NPT, M 3/4 NPT

9 100117 Filter Base, 3/4 NPT, 1-12 UNF

10 100118 Elbow M 3/4 NPT, F 1/2 NPT

11 100116 Hydraulic Oil Filter (DHT logo)

100448 Hydraulic Oil Filter (Generic logo)

12 100138 Hose Clamp, 15/16 in. to 1-1/4 in.

13 100135 Suction Line Tube, Wire Reinforced 1

14 100137 Hydraulic Hose, 1/2 in. x 38 in. 1

1

2

1

1

1

1

15 100136 Hydraulic Hose, 1/2 in. x 56 in.

16 100131 Hitch Pin, 5/8 in. x 6 1/4 in.

17 100132 R-Clip, 1/8 in., 1/2 in. to 3/4 in.

1

1

1

18 100110 Vent Cap Assembly 1

Pump and Engine Assembly

Item # Part # Description

1 100121 Engine, Kohler SH265

2 100159 Bar, Key Stock, SQ 3/16 in. x 1-1/2 in.

3 100127 Lock Washer, M8

4 100486 Hex Bolt, 5/16 in.-24 x 1.25 in., Z5

5 100126 Hex Bolt, M8 x 1.25 x 30mm, G8.8

6 100128 Hex Nut, Nylock, M8 x 1.25, G8.8

7 107133 Pump, 2 Stage, 15 GPM

8 100397 Jaw Coupler Assembly, 1/2 in. Bore, L090

9 100016 Pump Mount, 92mm BC

10 100124 Jaw Spider Coupler, L090

11 100398 Jaw Coupler Assembly, 3/4 in. Bore

4

1

4

4

Qty.

1

1

4

1

1

1

1

25

Beam Assembly

26

Item # Part # Description

1 100832 Beam (25-Ton)

106804 Beam (30-Ton)

2 104156 Cylinder, 4.33 in., F 1/2 NPT (25-Ton)

104134 Cylinder, 4.72 in., F 1/2 NPT (30-Ton)

3 101259 Wedge, 7 in. (25-Ton)

100035 Wedge, 8 in. (30-Ton)

4 100030 Nipple, 1/2 NPT, 1/2 NPT

5 100034 Valve, Adjustable Detent, 3500 PSI

6 100029 Elbow, 1/2 NPT, 1/2 Flare Tube

7 100028 Tube, 1/2 OD, Flared, 3/4-16 in. Nuts

8 100033 Clevis Pin Assembly, 1 in. OD, w/clips

9 100041 Hex Bolt, M12 x 1.75 x 75mm, G8.8

10 100021 Hex Bolt, M12 x 1.75 x 35mm, G8.8

11 100181 Flat Washer, M12

12 100023 Lock Washer, M12

13 100022 Hex Nut, M12X1.75, G8.8

14 100043 Elbow M 3/4 NPT TO F1/2 NPT

15 100042 Fitting, 45 o

, M 3/4NPT TO F1/2NPT

16 100205 Stripper, RT (30-Ton only)

17 100206 Stripper, LT (30-Ton only)

Qty.

1

1

1

1

1

5

5

1

1

4

4

1

1

2

1

1

1

Tongue Assembly

Item # Part # Description

1 100050 Tongue

2 100061 Ball Coupler Assembly, 2 in.

3 100080 Tongue Stand

4 100084 Manual Canister 1

5 100085 Hex Bolt, M6 x 1.0 x 20mm, G8.8 3

6 100445 Fender Washer, M6 3

7 100070 Shim, OD 75mm, ID 64mm x 1mm 1

Qty.

1

1

1

8 100069 Retaining Ring, External, 63mm Shaft 1

9 100066 Hex Bolt, M10 x 1.5 x 100mm, G8.8 1

10 100161 Flat Washer, M10 4

11 100068 Hex Nut, Nylock, M10 x 1.5, G8.8 2

12 100067 Hex Bolt, M10 x 1.5 x 120mm, G8.8 1

13 100077 Flat Washer, 1/2 in. 2

14 100047 Safety Chain 2

27

25/30 Ton Log Splitter Replacement Parts

Vent Cap

100110

(not shown)

Log Catcher

100179

(30 Ton)

101392

(25 Ton)

Stripper Plate

Left

100206

Stripper Plate

Right

100205

4-Way Wedge

100349

(optional)

Cylinder, 4.33”

104156

(25 Ton)

Cylinder, 4.72”

104134

(30 Ton)

Cylinder Tube

100028

Hose, 56”

100136

(filter to valve)

Manual Cannister

100084

Detent Valve

100034

Ball Coupler

100061

Tire & Wheel

100062

Retaining Ring

100069

(not shown)

Jack End Cap

100074

Hub Cap

100063

Suction Filter

100105

(not shown)

Filter Base

100117

Oil Filter

100116

Suction Tube

100135

Pump 15gpm

107133

Pump Mount

100016

Hose, 38”

100137

(pump to valve)

Jaw Coupler, 1/2”

100397

45° Hose Fitting

100042

Elbow Hose

Fitting

100043

Spider Coupler

100124

Jaw Coupler, 3/4”

100398

(25 Ton)

Beam

Stripper Plates (set)

(22/27) Tank

100832

100015

101707

100035

100103

For other part numbers including hardware and other components, see the Operation Manual or contact Service at

1-877-487-8275

or

[email protected]

Nipple Fitting

100030

Elbow Fitting

100029

(2 Places)

28

Tongue Stand

100080

5

Hardware Kit - Part #100163

14

11

7

10

6

8

3

B

9

2

4

13

1

Item # Part # Description

1 100166 Hardware Kit

2 100150 Beam Lock Assembly

3 100087 Beam Pivot Bracket Plate

4 100063 Hub Cap

5 100162 Hub Cap Tool

6 100143 Cotter Pin, 1/8 in. x 1-1/2 in.

7 100140 Castle Nut, 3/4 in.16

8 100142 Flat Washer, 3/4 in.

9 100021 Hex Bolt, M12 x 1.75 x 35mm, G8.8

10 100023 Lock Washer, M12

11 100022 Hex Nut, M12 x1.75, G8.8

12 100164 Manual, 22/27/28/35 Ton

13 100200 Hex Bolt, M12 x 1.75 x 110mm, G8.8

14 100181 Flat Washer, M12

1

2

10

8

8

2

6

2

2

2

1

Qty.

1

1

1

29

Log Splitter Accessories

4-Way Wedge System

The 4-Way Wedge System replaces the existing wedge on 25 & 30-Ton Log Splitters converting them to a four way splitter for fast quarter splitting of logs. System includes stripper plates, 2-way wedge and all hardware. Fits part #’s 106264 and 106265.

Log Splitter Cover

Weather-proof heavy duty PVC coated polyester cover easily slips over log splitter for year round outdoor protection. Water,

UV and mildew resistant with convenient drawstring for fast use. Use with 25 and

30-Ton Log Splitters.

Log Catcher Kit

Quickly attaches to 25 and 30-Ton Log

Splitters. Catches the split log as the cylinder and wedge retract for easier operation.

Part # 101392

(For 25-Ton)

Part # 100179

(For 30-Ton)

SKU/Part# Description

100349 4-Way Wedge System

100506 Log Splitter Cover

101392 Log Catcher Assembly (25-Ton)

100179 Log Catcher Assembly (30-Ton)

Specification Weight

8.66” L x 8.86” W x 8.67” H

90” L x 48” W x 40” H

55 Lbs.

10 Lbs.

20.75”L x 12” W x 6”H (installed) 15 Lbs.

20.75”L x 12” W x 6”H (installed) 15 Lbs.

30

Notes

31

Specifications Vertical/Horizontal Log Splitters

SKU/Part No. 107036 (25-Ton) 107079 (30-Ton)

Maximum Splitting Force

Engine

2

Maximum Log Length

Cycle Time, Down & Back

Cylinder

Pump, Two Stage

Wedge, Heat-Treated Steel

Beam

Hydraulic Capacity

25-Tons

1

15 GPM

7” High

Shipping Weight (with Fluids) 510 Lbs.

30-Tons

6.5 HP 196CC

Kohler SH265

25”

7” Foot Plate

3

11.2 Seconds

1

4.33” Dia. x 24” Stroke

6.5 Gallons Max.

4

1

6.5 HP 196CC

3

Kohler SH265

25”

14.3 Seconds

1

4.72” Dia. x 24” Stroke

15 GPM

8” High

8” Foot Plate

6.5 Gallons Max.

4

550 Lbs.

Common Specifications

Valve

Wheels

Coupler

Optional Accessories

Replacement Filters

Warranty

Auto Return with Adjustable Detent

D.O.T. Approved 16” O.D. Road Tires

2” Ball with Safety Chains

4-Way Wedge, Fenders, Storage Cover

Part # 100116 Return Filter

Part # 100105 Suction Screen

3 Year / 2 Year / 1 Year, Limited

1

Tonnage and cycle times may vary dependent upon mechanical and environmental conditions.

2

EPA/CARB Approved/50 State Legal

3

As rated by engine manufacturer

4

Minimum Operational Capacity is 5 Gallons of Hydraulic Fluid

5

Minimum Operational Capacity is 6.5 Gallons of Hydraulic Fluid

Warranty

IMPORTANT NOTICE

We, the manufacturer, reserve the right to change the product and/or specifications in this manual without notification. The manual is for information usage only and the pictures and drawings depicted herein are for reference only.

Warranty Repair and Service

Do not return this product to the store for warranty issues or repair. Call our customer service department at 720-287-5182, 1-877-487-8275, or visit

www.dirtyhandtools.com for the location of the nearest service center.

Record the information below for future reference.

Model No.

Serial No.

Date of Purchase

Place of Purchase

Dirty Hand Tools® is a brand of

1100 W 120th Ave., Suite 600

Westminster, CO 80234 • 720-287-5182

For Service or Questions

Call 1-877-487-8275

720-287-5182 www.dirtyhandtools.com