WattMaster 2 USB-Link Technical Guide

www.wattmaster.com

USB-Link 2

Technical Guide

USB-Link 2 Code: SS0073 Version 4.11 and up

Table of Contents

General Information ......................................................................................................................................... 3

USB-Link 2 Overview ...................................................................................................................................................................3

System Requirements ..................................................................................................................................................................3

Quick Guide ...................................................................................................................................................... 4

USB-Link 2 Driver Installation Instructions .................................................................................................... 5

Connection and Wiring .................................................................................................................................... 6

Finding the COM Port Number ......................................................................................................................... 7

Prism II Setup Instructions ............................................................................................................................. 8

Communication Settings and LED Descriptions ........................................................................................... 10

USB-Link 2 Communication Settings .........................................................................................................................................10

USB-Link 2 LED Descriptions ....................................................................................................................................................10

Troubleshooting ............................................................................................................................................. 11

Troubleshooting Tips .................................................................................................................................................................. 11

Changing the USB COM Port Number .......................................................................................................................................12

Verifying CommLink II, CommLink III, and MiniLink EPROM Software Versions .......................................................................13

WattMaster Controls, Inc.

8500 NW River Park Drive · Parkville, MO 64152

Toll Free Phone: 866-918-1100

PH: (816) 505-1100 · FAX: (816) 505-1101 · E-mail: [email protected]

Visit our website at www.wattmaster.com

Form: WM-USBLII-TGD-01B © September 2011 WattMaster Controls, Inc.

Windows ® XP , Vista, and Windows ® 7 are registered trademarks of Microsoft Corporation.

WattMaster Controls, Inc. assumes no responsibility for errors or omissions.

This document is subject to change without notice.

USB-Link 2 Overview

The USB-Link 2 (OE366) is a portable device that is used as an interface to connect your computer to WattMaster controllers without the need for a CommLink.

The USB-Link 2 provides a direct link to enable you to view the status and confi gure and adjust the setpoints of any controller on the control system communications loop using Prism II graphical front end computer software.

The USB-Link 2 is small in size and is powered by the USB port of the computer it is plugged into, making it completely portable and allowing connection to the system from any controller.

The USB-Link 2 is supplied with a USB cable, a mini-DIN male communication cable, and two mini-DIN to terminal adapters. The communication cable allows you to walk up to any controller that has a communication socket and plug in the USB-Link 2 to gain access to the system. The adapters are used for boards that do not have a female mini-DIN plug connection.

CAUTION: The USB-Link 2 will not work with Prism software.

It will only work with Prism II software.

System Requirements

To enable the USB-Link 2 to work with Prism II, you will need:

• USB-Link 2 with USB cable, mini-DIN male communication cable, and adapters for terminal and modular connections (cables and adapters provided)

• USB drivers on CD-ROM (supplied with USB-Link 2 but also downloadable from any of our websites)

• PC with USB 1.1 or 2.0 port (supplied by others)

• Microsoft ® Windows ® XP, Vista, or 7

• Prism II software (supplied with USB-Link 2 but also downloadable from any of our websites)

Networked Systems Only

• CommLink(s) with software v3.15 or later and/or Mini

Link(s) with software v3.14 or later.

Please note: If these devices contain earlier software versions, you will need to order updated EPROMs from

WattMaster. See Troubleshooting on page 13 for further

instructions.

USB-Link 2

General Information

Top End View of USB-Link 2

2.31”

STAND ALONE

NETWORK

Configuration

Switch Front View of USB-Link 2

Bottom End View of USB-Link

Female 6 Pin

Mini-DIN

Connector

Communication

Speed Switch

LED - Typical

Female Type B

USB Connector

Figure 1: Top, Front, and Bottom Views of the

USB-Link 2

Technical Guide 3

USB-Link 2

Quick Guide

Important Notes

‮ Follow the included USB-Link 2 driver installation

‮ Follow the connection and wiring instructions

(Figure 2 on page 6) to connect and confi gure the

‮ If you use your USB-Link 2 on a network and after

installation you cannot view all controllers, you may

need an EPROM upgrade in your CommLink(s) and/

or MiniLink(s). See Troubleshooting in the back of

this guide on page 13 for further instructions.

‮ Familiarize yourself with all system components and

review all documentation. Pay special attention to

“Cautions,” “Notes,” and “Warnings” since these may

keep you from experiencing unnecessary problems.

‮ If you encounter any problems, please refer to the

Troubleshooting section of this guide fi rst. If you

can’t resolve the problem, please call WattMaster

Technical Support at our toll free number—

1-866-918-1100.

Quick Guide

Follow the fi ve steps below to get your USB-Link 2 up and running in no time.

Step 1: Set your USB-Link 2’s confi guration switch to Stand

Step 2: Set your USB-Link 2’s communication speed switch to

Low Speed or High Speed. See Figure 3 on page 10.

Step 3: Install the USB drivers from the included CD-ROM onto

Step 4: Attach the USB cable to your USB-Link 2 and plug

the other end of the cable into your computer’s

Step 5: Attach the communication cable to your USB-Link 2

and connect the other end of the cable to the

Step 6: Install the included Prism II software on your

4 Technical Guide

USB Driver Installation

1. Insert the USB Drivers CD-ROM into your CD-ROM drive or download the USB Drivers fi le from any of our websites. If using the CD-ROM, go to Step 4. If downloading the fi le, you will need to click on the USB Driver Setup.

zip fi le to unzip the fi le.

USB-Link 2

USB Driver Installation

4. Double-click on the folder USBLinkNewSS0073-

CommLink5-PT-LinkII-AllWin-OS.

5. Then double-click on the fi le USB Driver Setup.exe.

2. Once you unzip the fi le, the WattMaster USB Driver

Installation Window will appear.

6. The following window will pop up:

3. If you wish to change the Destination Folder, click

<Browse> and change the location. Click <Install> to install the software. Then, open the WattMaster USB Driver folder in the temp directory on your hard drive or the new location if you changed the destination folder.

7. Click <Begin Install> and the installation program will walk you through the rest of the steps. The program might prompt you to remove old USB drivers from your computer.

Click

<Yes> if so. Once installation is complete, you will need to reboot your computer to have the new settings take effect.

8. With successful USB driver installation, you can now connect your USB device.

9. Follow the procedures on page 7 to verify the Comm Port.

Technical Guide 5

USB-Link 2

Connection and Wiring

Notes:

1. For Networked Systems, In The Event That Your CommLink II or III

Has An EPROM Software Version Earlier Than 3.15

Or Your MiniLink

Has An EPROM Software Version Earlier Than 3.14

, You Will Need An

EPROM Upgrade Before You Can View All Controllers On Your System.

See Troubleshooting For More Information.

In The Meantime, In O rder

To View A Single Controller Using Prism II, You Must Disconnect The

Communication Loop From The Controller Your USB-Link Is Plugged

Into , S et The USB-Link Configuration Switch To Stand Alone, Set The

Type Of CommLink In Prism II To USB Link Stand Alone, And Cycle

Power By Disconnecting And Reconnecting the USB Power Supply Cable.

Connect The USB-Link 2

Mini D Cable To The Female

- IN Plug Connector On

Controllers That Are Supplied

With Them.

NOTE: This Allows

Communications With All

Controllers That Are

Connected To The System .

See Note 1.

Controller With

Mini-DIN Plug

Mini-DIN Cable

Supplied With

USB-Link

Mini-DIN Cable

PL101904 Adapter

Supplied With USB-Link 2

T

SHLD

R

Use The PL101904 Adapter To Plug In To A Terminal Socket And Connect

The USB-Link 2 On Boards That Don’t Have A Female Mini-DIN Plug Connection.

NOTE: This Only Allows Communications With The Board It Is Connected To .

Mini-DIN Cable

PL101905 Adapter

Supplied With USB-Link 2

Use The Adapter And Wire To A Terminal Block

To Connect The USB-Link 2 To The Local Communications Loop

On Boards That Don’t Have A Female Mini-DIN Plug Connection.

NOTE: This Allows Communications With All Controllers

That Are Connected To The System . See Note 1.

T

SHLD

R

Computer

STAND ALONE

NETWORK

Connect Mini-DIN Cable End

To Mini-DIN Port On USB-Link.

USB-Link 2

Communication Speed Switch

Must Be Set To Low or High Speed

Depending on Your Controller’s

Baud Rate.

Configuration Switch

Must Be Set To Stand Alone

Or Network Depending On Your

Installation.

Connect Type B Cable End

To USB Port On USB-Link 2.

USB Cable

Supplied With

USB-Link 2

Connect Type A Cable End To

USB Port On Desktop Or Laptop

Personal Computer.

NOTE: USB Drivers Supplied With The USB-

Link 2 Must Be Installed On Your Computer

Before USB-Link 2 Can Be Used.

6

Figure 2: USB-Link 2 Connection & Wiring

Technical Guide

Finding What COM Port Number the

USB-Link 2 is Using

1. Left-click on <Start> , located on the bottom left of the

Windows toolbar. Select <Control Panel> . Double-click the <System> icon.

USB-Link 2

Finding the COM Port Number

3. Click on the plus sign next to Ports to see all of the COM ports.

2. Click the <Hardware> tab. Click the <Device

Manager> button.

4. Locate the USB Serial Port (COM#). The COM# in parentheses is the port it is located on. Write this COM port number down. You will need to know this when setting up the Prism II software.

5. If the COM port number is 10 or greater, go to

“Changing the USB COM Port Number” in the

Troubleshooting section on page 12; otherwise, continue with the section “Prism II Setup” on page 8.

Technical Guide 7

USB-Link 2

Prism II Setup Instructions

Confi guring Prism II for the USB-Link 2

1. Insert your Prism II software CD and follow the prompts to install the software.

2. The software installation will install the Prism II icon on your desktop. Click on this icon to open your Prism II software.

3.

Click the

<Login> button and type in your level 3 passcode (default is “9288”).

Click

<OK> .

7. In the Serial Port fi eld, click on the pull down box and

select the COM port number that the USB-Link 2 is using.

8. In the Type of CommLink selection box, select the radio button next to “Hi Speed CommLink”.

4.

5.

If Prism II is online, click the

<ON LINE>

<OFFLINE>

button to make it go

.

Click the

<Job-Site> button to open the Job

Sites Window.

6. Click on any empty location in the Job-Site Selection

Window and type in a job name in the Selected

Location fi eld. Press <Enter> .

9. In the Network Confi guration selection box, select the mode for the USB-Link 2 you are using. If using stand alone mode, select USB Link Stand Alone. If using network mode, select USB Link Network. The position of the slide switch on the USB-Link 2 must also be set to the mode you are using (See Figure 3 on page 10 for help in setting this switch).

Your job site name will now appear in the Job-Site

Selection Window.

10. Click <Exit> to close out of the Job Sites Window.

11.

Click the

<OFFLINE> button to go

<ON LINE> .

8 Technical Guide

<Communications> menu on the main toolbar, select

<Search for Units> .

13. The Search For Units Window will appear. If you haven’t performed a previous search, the Loop Selection fi eld will read 01 and the Current Unit will read 00. You can perform a selective search by entering the loop number you would like to search and checking Search ONLY the

Selected Loop. The Check Unit Maps box will already be checked. Do not deselect this box. Deselecting it will cause the search not to work.

USB-Link 2

Prism II Setup Instructions

16. If Units Found on this Loop stays at zero, check the wiring to the USB-Link 2 and the controller and/or read through these directions again to make sure all steps were followed. Refer to the Troubleshooting Section in the back of this guide for further help.

17. To stop a search, click <Cancel Search> .

18. Once you are done searching for units, close out of the window or click <Exit> .

19. A window will pop up that asks, “Do you want to save the search results?” Click <Yes> if you wish to save the results. Click <No> if not.

20. You can now access any installed unit from the Main Prism

II Screen by selecting a loop from the Loop Selection

Window with a single-click and by selecting the unit from the Unit Selection Window with a double-click.

14. Click <Start Search> to initiate an automatic detection of all installed controllers on your system.

15. If everything is working correctly, Units Found on this

Loop should increment. You will also see green boxes indicating units that have been found.

Technical Guide 9

USB-Link 2

Communication Settings and LED Descriptions

Communication

Speed Switch

Configuration

Switch

STAND ALONE

NETWORK

LEDs

Figure 3: USB-Link 2 Confi guration Switch, Communication Speed Switch, and LEDs

NOTE: Whenever you change the confi guration or communication speed setting on the USB-Link 2, you must cycle the power to the USB-Link 2 by disconnecting and reconnecting the USB power supply cable.

Communication Speed

The communication speed switch for low or high speed is found to the left of the LEDs. See Figure 3 above. To set the communication speed switch, insert a pen tip to move the switch up or down.

Low Speed - The switch should be set to LOW if using an Orion

Controls System Controller.

USB-Link 2 Switch Settings

High Speed - The switch should be set to HIGH if using an AZ2

System Controller.

Confi guration Switch

The confi guration switch for stand alone or network mode is found to the left of the LEDs. See Figure 3 above. To set the confi guration switch, insert a pen tip to move the switch up or down.

Stand Alone - No MiniLink or CommLink - The slide switch on the USB-Link 2 should be set to “Stand Alone” when you are trying to talk to a stand alone controller or multiple controllers on a loop without a CommLink or a MiniLink wired to the communications loop.

Network - MiniLink or CommLink connection - The slide switch on the USB-Link 2 should be set to “Network” any time there is a CommLink or MiniLink wired to the communications loop.

USB-Link 2 LED Descriptions

COMM Indicates communication activity between the USB-Link

2 and the controller(s) that the USB-Link 2 is connected to.

When this LED is fl ashing, data is being exchanged.

USB TX & USB RX Indicates communication activity between the USB-Link 2 and the computer that the USB-Link 2 is connected to. The LEDs will fl ash only when data is sent from Prism

II to the USB-Link via USB.

10 Technical Guide

Troubleshooting Tips

Problems with Prism II Software

• Verify that the correct USB serial port created by the

USB connection is selected in the Job Site Window.

Verify the COM port number in <Control Panel> ,

<System> , <Hardware> , <Device Manager> ,

<Ports> .

• Verify that USB Link is selected for Type of CommLink

• Verify that the correct USB Link mode is selected

under Network Confi guration in the Job Sites Window.

Problems with USB Connection

• Verify that the USB LEDs blink when you perform

a Search for Units or try to open a status screen in

• If the USB LEDs fail to blink, disconnect and

reconnect the USB connection.

• If the problem persists, check that the USB drivers

have been installed properly

USB-Link 2

Troubleshooting

Problems with RS-485 Wiring

• Make sure T connects to T, R to R, and Shld to Shld if

multiple boards are wired together on a loop.

• Make sure that the USB-Link 2 mini-DIN communication

cable is plugged into a controller or wired to the local

side of the loop.

Problems Viewing Controllers on a Network

• Make sure that in Prism II, USB Link Network is

selected under Network Confi guration in the Job Sites

Window.

• Make sure that EPROM chips in CommLink II and III

are version 3.15 or later and in MiniLinks are version

3.14 or later.

NOTE: WattMaster Controls Technical Support cannot troubleshoot internal PC and/or Windows ® -based operating system problems.

Technical Guide 11

USB-Link 2

Troubleshooting the COM Port Number

4. To assign a port number less than 10, click on

<Advanced> . The Advanced Settings Window will appear.

Changing the USB COM Port Number

When the USB-Link 2 is fi rst plugged in, it will be assigned a COM port number to be used for communicating with the Prism II software. If the port number is 10 or greater, it needs to be changed to a value less than

10 to be recognized by Prism II.

1. Click <Start> , click <Control Panel> , click

<System> , click the

<Device Manager>

<Hardware> tab, and then click

to get to the Device

Manager Window.

2. Click on the plus sign next to Ports to see all of the COM ports.

3. Right-click on “USB Serial Port (COM#)” and select

<Properties> . In the Properties Window, select the

<Port Settings> tab.

5. In the COM Port Number drop down box, select which

COM port you wish to use. Make sure you select a COM port number that is not currently in use (you can see the ports in use in the Device Manager Window). Select a port that is less than 10.

NOTE: Windows ® will assign a port number to every device that has ever been installed on your computer. So if there are no available ports below 10, choose a port number less than 10 for a device listed that you know you are not currently using.

6. Once you select the correct COM port number, click

<OK> and close any windows opened in the process of changing the port number. Make note of this number because you will need it for your Prism setup.

12 Technical Guide

USB-Link 2

Troubleshooting EPROM Software

Verifying CommLink II, CommLink III, and MiniLink EPROM Software Versions

In order to view controllers with the USB-Link 2 on a networked system, the CommLink II and III must have version 3.15 software or later installed and the MiniLink must have version 3.14 software or later installed. Please follow the directions to determine the current software version.

NOTE:

If you purchased your CommLink II, III, or MiniLink

after January 1, 2007, there is no reason to check the

software version nor is it necessary to check the soft-

ware version of a CommLink IV or 5.

Technical Guide 13

USB-Link 2

Troubleshooting EPROM Software

14 Technical Guide

USB-Link 2

Notes

Technical Guide 15

Form: WM-USBLII-TGD-01B Printed in the USA September 2011

All rights reserved. Copyright 2011

WattMaster Controls, Inc.  8500 NW River Park Drive

Phone (816) 505-1100 www.wattmaster.com



 Parkville, MO  64152

Fax (816) 505-1101