MovinCool CPK24 Air Conditioner Operation Manual

SPARE PARTS CATALOG
CLIMATE PRO 12
Table of Contents
No.
UNIT PART
NUMBER
1
GX484000-4500
SERIAL NUMBER RANGE
0915XXXXH12 to Present
(From September 2015 to Present)
REFRIGERANT
R410A
SECTION
Page 3 ~ 13
SP0083-01
SERIAL NUMBER LOCATION AND IDENTIFICATION
Nameplate Label
COOLING AMPS. WITH PUMP
COMPR. OUTPUT
REFRIGERANT/TOTAL CHARGE
DESIGN PRESSURE LO/HI
PART NO./WEIGHT
SERIAL NO.
Nameplate Label Position
▲▲ XXXX ###
Month
Year
Model
Sequential
Number
© 2015 DENSO PRODUCTS AND SERVICES AMERICAS, INC.
All rights reserved. This book may not be reproduced or copied, in whole or in part, without the
written permission of the publisher. DENSO PRODUCTS AND SERVICES AMERICAS, INC.
reserves the right to make changes without prior notice. MovinCool®, Office Pro® and
SpotCool® are registered trademarks of DENSO Corporation.
No.1
SP0083-01
CLIMATE PRO 12
Unit Part No: GX484000-4500
Unit Serial Number Range:
0915XXXXH12 to Present
(From September 2015 to Present)
3
Unit Serial Number Range: 0915XXXXH12 to Present
CLIMATE PRO 12
22
27-5
42
29
29-1
21
27-1
21-1
31
29-2
36
36-2
28
36-1
37-6
27
27-3
29-3
29-4
32-3
37-7
32-1
27-4
27-2
37-4
37-5
37-3
37
37-1
37-2
15
17
15
15
16
17
38
32-2
18
15
30
14
25 19
9
17
24
30
23
40
15
32
20
15
13
11
33
10
41
38-1 26
6
39
33-1
15
35
7
41
33-2
33-3
33-4
12
34
2
3
5
1
4
8
3
ILL00969-00
SP0083-01
4
Unit Serial Number Range: 0915XXXXH12 to Present
CLIMATE PRO 12
ILL.
NO.
DESCRIPTION
PART NO.
QTY.
1
Caster w/Brake
LA484702-0330
2
2
Caster w/No Brake
LA484702-0340
2
3
Bolt w/Washer
91510-08141
8
M8×1.25, L=14
4
Washer, Plate
90201-06400
1
For Ground Screw
5
Ground Screw
90051-06120
1
M6×1, L=12
6
Clamp
LA484506-0090
1
For LCDI Power Cord, w/Screws
UNIT
SERIAL NO.
RANGE*
REMARKS**
7
Clamp
465574-0170
2
8
Nut
949056-1501
3
M4×0.7
9
Frame Sub-Assy
LA484310-3600
1
For Drain Tank
10
Spring, Tension Coil
484917-0680
2
For Drain Tank
11
Drain Tank Switch
LA484502-0380
1
(DS)
12
Wire Assy
481950-2270
1
For Drain Tank Switch
13
Screw w/Washer
91310-03161
2
M3×0.5, L=16
14
Drain Pan Assy, Indoor
LA484430-0120
1
15
Screw
GX949006-5850
50
M4×0.7, L=10
16
Drain Pan Assy, Outdoor
GX484430-0860
1
w/Heater
17
Screw, Tapping
482801-2920
6
D=4, L=12 for Plastic Bush
18
Jumper Plug
LA484930-8160
1
For Optional Condensate Pump
19
Wire Assy
481950-2260
1
For Optional Condensate Pump
20
Plate
LA484311-2880
1
Cover for Condensate Pump Wire
21
Switch Assy
GX484560-2460
1
Operation Panel & PCB
w/ILL.No.21-1
21-1
Wire Assy
GX481950-2300
1
(RB)↔(CB), Main Wire Harness
22
Screw
GX949006-5850
4
M4×0.7, L=10
23
Wire Assy, Ground
481950-2280
1
L=1100
24
Screw, Ground
91051-04100
2
M4×0.7, L=10
25
Screw w/Washer
91370-06121
1
M6×1, L=12
26
Stay Sub-Assy
GX484340-3740
1
Divider Panel for Outdoor
27
Panel Assy, Right
GX484470-5140
1
w/ILL.No.27-1~27-5
27-1
Right Handle
LA484450-0051
1
27-2
Holder
484927-0990
2
Magnet Type
27-3
Catch
LA481922-0030
2
Door Hook
27-4
Screw
949006-4440
4
M3×0.5, L=8
27-5
Screw, Tapping
949001-3530
6
D=4, L=10
28
Bolt w/Washer
91370-06141
4
For Panel Assy Right,
Heat Exchanger
M6×1, L=14
*: Please refer to page number 2 for the position of the nameplate showing the serial number on the unit.
"Unit Serial Number Range*" column indicates the first four digits of the unit serial number.
**: Please refer to the Reference Table on page number 15 for more information on the remarks.
5
SP0083-01
Unit Serial Number Range: 0915XXXXH12 to Present
CLIMATE PRO 12
22
27-5
42
29
29-1
21
27-1
21-1
31
29-2
36
36-2
28
36-1
37-6
27
27-3
29-3
29-4
32-3
37-7
32-1
27-4
27-2
37-4
37-5
37-3
37
37-1
37-2
15
17
15
15
16
17
38
32-2
18
15
30
14
25 19
9
17
24
30
23
40
15
32
20
15
13
11
33
10
41
38-1 26
6
39
33-1
15
35
7
41
33-2
33-3
33-4
12
34
2
3
5
1
4
8
3
ILL00969-00
SP0083-01
6
Unit Serial Number Range: 0915XXXXH12 to Present
CLIMATE PRO 12
ILL.
NO.
DESCRIPTION
PART NO.
QTY.
29
Panel Sub-Assy, Right
GX484470-5160
29-1
Filter, Outdoor
GX484401-2090
1
29-2
Wire Frame
GX484310-6670
1
29-3
Hinge
GX484912-0180
2
29-4
Screw
949006-3300
4
For Hinge, M3×0.5, L=6
30
Bolt
480919-0370
16
M4×0.7, L=10
31
Panel Assy, Top
GX484490-0710
1
32
Panel Assy, Left
GX484490-0720
1
32-1
Left Handle
LA484450-0061
1
32-2
Catch
LA481922-0030
1
32-3
Screw, Tapping
949001-3530
6
D=4, L=10
33
Panel Assy, Drain Tank Door
LA484410-5031
1
w/ILL.No.33-1~33-4
33-1
Door Hook
LA484927-1010
2
33-2
Screw, Tapping
LA949001-1730
4
33-3
Hinge
GX484912-0180
2
33-4
Screw
949006-3300
4
For Hinge, M3×0.5, L=6
34
Nut
91160-03241
4
M3×0.5
35
Drain Tank
484731-0220
1
36
Panel Assy, Upper Front
GX484490-0750
1
36-1
Louver, Air Outlet
LA480431-0091
1
36-2
Pin
LA484913-0070
3
37
Panel Assy, Lower Front
LAY84410-0021
1
37-1
Filter, Indoor
LA484401-1160
1
37-2
Wire Frame
LAY84310-0020
1
37-3
Door Hook
LA484927-1010
1
37-4
Screw, Tapping
LA949001-1730
2
37-5
Hinge
GX484912-0180
2
37-6
Screw
949006-3300
4
37-7
Clip
LAY84917-0051
2
For Wire Frame
38
Panel Assy, Rear
GX484490-0730
1
w/ILL.No.38-1
38-1
Grommet
GX484926-0700
2
D=19.1, For Signal Device/
1
UNIT
SERIAL NO.
RANGE*
REMARKS**
w/ILL.29-1~29-4
w/ILL.No.32-1~32-3
For Door Hook, D=4, L=16
w/ILL.No.36-1~36-2
w/ILL.No.37-1~37-7
For Door Hook, D=4, L=16
For Hinge, M3×0.5, L=6
External Thermostat Wire
39
Wire Assy, LCDI Power Cord
LA481950-1440
1
40
Service Panel
GX484490-0740
1
41
Washer, Toothed
949016-0230
9
For Service Panel
42
Stripe Kit Assy
LA484003-1110
1
Sticker for Left & Right Handles
*: Please refer to page number 2 for the position of the nameplate showing the serial number on the unit.
"Unit Serial Number Range*" column indicates the first four digits of the unit serial number.
**: Please refer to the Reference Table on page number 15 for more information on the remarks.
7
SP0083-01
Unit Serial Number Range: 0915XXXXH12 to Present
CLIMATE PRO 12
9
5
4
4-1
6
5-1
4-2-2
4-2
4-2-1
5-1-3
11
5-1-1
8
5-1-2
7
1-2
1-1
3
2
1
1-3
1-4
8
10
ILL00970-00
SP0083-01
8
Unit Serial Number Range: 0915XXXXH12 to Present
CLIMATE PRO 12
ILL.
NO.
DESCRIPTION
PART NO.
QTY.
1
Compressor Assy
GX484650-3410
1
w/Pipe for Discharge & Suction
1-1
Wire Assy
481950-2200
1
For Compressor
1-2
Overload Relay
GX484501-0420
1
1-3
Cushion
GX484904-0380
3
1-4
Collar
GX484915-0410
3
2
Washer, Steel Plate
949011-5330
3
3
Nut
90190-08651
3
M8×1.25
4
Indoor Heat Exchanger Assy
GX484600-2970
1
w/ILL.No.4-1~4-2
UNIT
SERIAL NO.
RANGE*
REMARKS**
w/ILL.No.1-1~1-4
4-1
Pipe Assy
GX484800-5930
1
4-2
Expansion Valve Assy
GX484800-5940
1
4-2-1
Expansion Valve
484602-0110
1
4-2-2
Controller Assy
484500-4750
1
5
Outdoor Heat Exchanger Assy
GX484600-2980
1
w/ILL.No.5-1
5-1
Pipe Assy
GX484800-5970
1
w/ILL.No.5-1-1, 5-1-3
5-1-1
4 Way Valve
GX484782-0290
1
5-1-2
Controller Assy
GX484500-4510
1
5-1-3
High Pressure Switch
GX484660-0660
1
(HPRS)
6
Thermistor Assy
GX482780-1960
1
ODS
7
Thermistor Assy
482780-1540
1
CTS3
8
Thermistor Assy
482780-0960
1
CTS1, CTS2
9
Thermistor Assy
482780-1550
1
RTS
5 Pieces Per Package
10
Pipe Assy, Charging
484800-0440
1
11
Pipe Assy
GX484800-5980
1
w/ILL.No.4-2-1
For 4 Way Valve
*: Please refer to page number 2 for the position of the nameplate showing the serial number on the unit.
"Unit Serial Number Range*" column indicates the first four digits of the unit serial number.
**: Please refer to the Reference Table on page number 15 for more information on the remarks.
9
SP0083-01
Unit Serial Number Range: 0915XXXXH12 to Present
CLIMATE PRO 12
9
13
11
13-1
12
9
9
4
8
7
6
10
9
4
1
9
2
5
3
9
ILL00971-00
SP0083-01
10
Unit Serial Number Range: 0915XXXXH12 to Present
CLIMATE PRO 12
ILL.
NO.
DESCRIPTION
PART NO.
QTY.
1
Stay Sub-Assy, Indoor Fan Motor
GX484340-3720
1
2
Motor, Indoor Fan
GX484211-2270
1
3
Fan, Indoor
LA484221-0360
1
w/Set Screw
4
Nut
GX949056-1430
13
M6×1
5
Stay Sub-Assy, Outdoor Fan Casing
GX484340-3730
1
Mounting Plate
6
Motor, Outdoor Fan
GX484211-2280
1
7
Fan, Outdoor
GX484221-0800
1
8
Casing Sub-Assy, Outdoor Fan
GX480420-0130
1
9
Screw
GX949006-5850
16
10
Ring, Outdoor Inlet
GX484381-0920
1
11
Stay, Control Panel Right
LA484331-6670
1
12
Stay, Control Panel Left
LA484331-6660
1
13
Switch Assy
GX484560-2460
1
UNIT
SERIAL NO.
RANGE*
REMARKS**
Mounting Plate
w/Set Screw
M4×0.7, L=10
Operation Panel & PCB
w/ILL.No.13-1
13-1
Wire Assy
GX481950-2300
1
(RB)↔(CB), Main Wire Harness
*: Please refer to page number 2 for the position of the nameplate showing the serial number on the unit.
"Unit Serial Number Range*" column indicates the first four digits of the unit serial number.
**: Please refer to the Reference Table on page number 15 for more information on the remarks.
11
SP0083-01
Unit Serial Number Range: 0915XXXXH12 to Present
CLIMATE PRO 12
1
16
6
6
8
5
4
7
6
15
14
3
2
12
5
4
10
13
9
11
20 22
21
18
22
2-1
17
10
11
19
22
6
23
28
27
26
25
24
ILL00848-00
SP0083-01
12
Unit Serial Number Range: 0915XXXXH12 to Present
CLIMATE PRO 12
ILL.
NO.
DESCRIPTION
PART NO.
QTY.
1
Service Box
GX484520-1440
1
2
Relay Board
GX484500-4720
1
(RB), w/ILL.No.2-1
2-1
Fuse, Relay Board
GX481936-0250
1
1A, 250V, D=5.2, L=20
3
Support
482125-3170
9
4
Capacitor, Fan Motor
GX484507-1780
2
5
Holder, Fan Motor Capacitor
LA484927-0880
2
UNIT
SERIAL NO.
RANGE*
REMARKS**
(CF1, CF2), 370VAC, 7.5μF
6
Screw
949006-3250
8
M4×0.7, L=10
7
Capacitor, Compressor Motor
GX484507-1770
1
(CC), 370VAC, 60μF
8
Holder, Compressor Motor Capacitor
LA484927-1020
1
9
Terminal Block
GX484503-1360
1
(TB1), For Power
10
Screw
949006-3280
2
M4×0.7, L=18
11
Washer, Plate
90200-04331
2
12
Screw
91051-04100
4
For Ground, M4×0.7, L=10
13
Washer, Plate
90201-04300
4
For Ground
14
Grommet
LA484926-0490
8
D=19.7
15
Clip
482852-0680
5
For Wires
16
Grommet
482833-0660
1
For Fixing Outdoor Drain Pan
17
Transformer
GX480819-0170
1
Primary: 115VAC, 40VA
Secondary: 20VAC
18
Terminal Block
484503-1370
1
(TB2), For Input/Output Signal
19
Terminal Block
484503-1380
1
(TB3), For External Thermostat
w/Jumper Plugs
20
Fuse
GX481936-0240
1
21
Fuse Holder
GX484927-1370
1
22
Screw, w/Washer
91310-03161
5
1.5A, 250V, D=5.2, L=20
M3×0.5, L=16
23
Wire Assy
481950-2210
1
(RB, CF1, CF2, CC)↔(TB1)
24
Wire Assy
481950-2220
1
(RTS, CTS1~CTS3, ODS)↔(RB)
25
Wire Assy
481950-2231
1
(TB1)↔(RB, Fuse Holder)
26
Wire Assy
481950-2240
1
(TB2, TB3)↔(RB)
27
Wire Assy
481950-2250
1
(DS, HPRS)↔(RB)
28
Wire Assy
GX481950-2300
1
(RB)↔(CB)
*: Please refer to page number 2 for the position of the nameplate showing the serial number on the unit.
"Unit Serial Number Range*" column indicates the first four digits of the unit serial number.
**: Please refer to the Reference Table on page number 15 for more information on the remarks.
13
SP0083-01
[ Memo ]
14
Reference Table:
DS
Drain Switch
RTS
Room Thermistor
(Indoor Air Inlet Thermistor)
RB
Relay Board
CF1
Capacitor for Indoor Fan Motor
CB
Control Board
CF2
Capacitor for Outdoor Fan Motor
HPRS
High Pressure Switch
CC
Capacitor for Compressor Motor
ODS
Outdoor Thermistor
(Outdoor Air Inlet Thermistor)
TB1
Terminal Block
CTS1
Evaporator Pipe Thermistor
(Indoor Pipe Thermistor)
TB2
Terminal Block
CTS2
Compressor Pipe Thermistor
TB3
Terminal Block
CTS3
Condenser Pipe Thermistor
(Outdoor Pipe Thermistor)
Second Issue: November 2015