Siemens SIMATIC IPC IPC647D Industrial PC Operating Instructions

SIMATIC IPC647D

SIMATIC

Industrial PC

SIMATIC IPC647D

Operating Instructions

Installing and connecting the device

Expanding and assigning parameters to the device

Device maintenance and repair

___________________

01/2014

A5E32996306-AA

Legal information

Warning notice system

This manual contains notices you have to observe in order to ensure your personal safety, as well as to prevent damage to property. The notices referring to your personal safety are highlighted in the manual by a safety alert symbol, notices referring only to property damage have no safety alert symbol. These notices shown below are graded according to the degree of danger.

DANGER indicates that death or severe personal injury will result if proper precautions are not taken.

WARNING indicates that death or severe personal injury may result if proper precautions are not taken.

CAUTION indicates that minor personal injury can result if proper precautions are not taken.

NOTICE indicates that property damage can result if proper precautions are not taken.

If more than one degree of danger is present, the warning notice representing the highest degree of danger will be used. A notice warning of injury to persons with a safety alert symbol may also include a warning relating to property damage.

Qualified Personnel

The product/system described in this documentation may be operated only by personnel qualified for the specific task in accordance with the relevant documentation, in particular its warning notices and safety instructions.

Qualified personnel are those who, based on their training and experience, are capable of identifying risks and avoiding potential hazards when working with these products/systems.

Proper use of Siemens products

Note the following:

WARNING

Siemens products may only be used for the applications described in the catalog and in the relevant technical documentation. If products and components from other manufacturers are used, these must be recommended or approved by Siemens. Proper transport, storage, installation, assembly, commissioning, operation and maintenance are required to ensure that the products operate safely and without any problems. The permissible ambient conditions must be complied with. The information in the relevant documentation must be observed.

Trademarks

All names identified by ® are registered trademarks of Siemens AG. The remaining trademarks in this publication may be trademarks whose use by third parties for their own purposes could violate the rights of the owner.

Disclaimer of Liability

We have reviewed the contents of this publication to ensure consistency with the hardware and software described. Since variance cannot be precluded entirely, we cannot guarantee full consistency. However, the information in this publication is reviewed regularly and any necessary corrections are included in subsequent editions.

Siemens AG

Industry Sector

Postfach 48 48

90026 NÜRNBERG

GERMANY

A5E32996306-AA

Ⓟ 01/2014 Technical data subject to change

Copyright © Siemens AG 2014.

All rights reserved

Preface

These operating instructions contain all the information you need for commissioning and operation of the SIMATIC IPC647D .

It is intended both for programming and testing personnel who commission the device and connect it with other units (automation systems, programming devices), as well as for service and maintenance personnel who install add-ons or carry out fault/error analyses.

Basic knowledge required

A solid background in personal computers and Microsoft operating systems is required to understand this manual. General knowledge in the field automation control engineering is recommended.

Validity of the Operating Instructions

These operating instructions are valid for all supplied versions of the SIMATIC IPC647D.

Scope of this documentation

The documentation for the SIMATIC IPC647D includes the following sections:

● Product Information "Important notes on your device"

● Quick Install Guide SIMATIC IPC647D

● SIMATIC IPC647D operating instructions in English and German

The documentation is part of the "Documentation and Drivers" DVD supplied with the product.

Refer to the corresponding user documentation for information and instructions on using software.

Conventions

The terms "PC" or "device" are sometimes used in place of the product name

SIMATIC IPC647D in these operating instructions.

History

Currently released versions of these operating instructions:

Version

01/2014

Comments

First edition

SIMATIC IPC647D

Operating Instructions, 01/2014, A5E32996306-AA

3

Preface

4

SIMATIC IPC647D

Operating Instructions, 01/2014, A5E32996306-AA

Table of contents

1

2

3

4

Preface ................................................................................................................................................... 3

Overview................................................................................................................................................. 9

1.1

1.1.1

1.1.2

1.2

1.2.1

1.2.2

1.2.3

Product description ........................................................................................................................ 9

Highlights ..................................................................................................................................... 10

Features ....................................................................................................................................... 11

Design of the device .................................................................................................................... 15

Device views ................................................................................................................................ 15

Interfaces ..................................................................................................................................... 17

Status displays ............................................................................................................................. 18

1.3

Accessories .................................................................................................................................. 22

Safety Instructions ................................................................................................................................ 23

2.1

2.2

General safety instructions .......................................................................................................... 23

Notes on use ................................................................................................................................ 26

Installing and connecting the device ...................................................................................................... 29

3.1

3.1.1

3.1.2

3.1.3

3.2

3.2.1

Preparing for installation .............................................................................................................. 29

Checking the delivery package .................................................................................................... 29

Identification data of the device ................................................................................................... 30

Permitted mounting positions ....................................................................................................... 31

Mounting the device ..................................................................................................................... 32

Installation guidelines ................................................................................................................... 32

3.3

3.3.1

3.3.2

3.3.3

Connecting the device ................................................................................................................. 34

Connection information ................................................................................................................ 34

Connection of equipotential bonding ........................................................................................... 35

Connecting peripheral equipment ................................................................................................ 36

3.3.4

Connecting the power supply ....................................................................................................... 37

3.3.4.1 Information about the power supply ............................................................................................. 37

3.3.4.2 Connecting an AC power supply .................................................................................................. 38

3.3.4.3 Connecting a redundant power supply ........................................................................................ 39

3.3.5

3.3.6

Connecting the device to networks .............................................................................................. 40

Securing the lines......................................................................................................................... 43

3.3.6.1 Network and fieldbus cables ........................................................................................................ 43

3.3.6.2 COM, DP, DVI/VGA, PS/2 and audio lines .................................................................................. 44

3.3.7

Multi-monitoring............................................................................................................................ 44

Commissioning the device .................................................................................................................... 45

4.1

General information on commissioning ....................................................................................... 45

4.2

4.3

4.4

Switching on the device ............................................................................................................... 46

Automatic switching on of the device ........................................................................................... 47

Windows Action Center ................................................................................................................ 47

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6

Table of contents

5

6

7

6.2

6.3

6.4

6.5

6.5.1

6.5.2

6.5.3

4.5

4.5.1

4.5.2

4.5.3

4.5.4

4.5.5

Notes on different device configurations ..................................................................................... 48

Opening the front door ................................................................................................................ 48

DVD burner drive ........................................................................................................................ 48

Replacing hard disks ................................................................................................................... 49

System with two drives ................................................................................................................ 50

RAID1 system ............................................................................................................................. 50

4.6

Switching off the device .............................................................................................................. 51

Extended device functions .................................................................................................................... 53

5.1

5.1.1

5.1.2

5.1.3

5.1.4

5.1.5

5.1.6

Monitoring functions .................................................................................................................... 53

Overview of the monitoring functions .......................................................................................... 53

Temperature monitoring/display ................................................................................................. 54

Watchdog (WD) with LED ........................................................................................................... 54

Fan monitoring ............................................................................................................................ 55

Battery monitoring ....................................................................................................................... 55

Drive monitoring .......................................................................................................................... 55

5.2

5.3

Active Management Technology (AMT) ...................................................................................... 56

Trusted Platform Module (TPM) .................................................................................................. 57

Expanding and assigning parameters to the device ............................................................................... 59

6.1

Retrofitting instructions ................................................................................................................ 59

Removing the front panel ............................................................................................................ 62

Open the device. ......................................................................................................................... 63

Removing and installing memory modules ................................................................................. 64

Expansion cards .......................................................................................................................... 67

Notes on the expansion cards .................................................................................................... 67

Removing and installing bus frame ............................................................................................. 68

Removing and installing expansion cards ................................................................................... 70

6.6

6.6.1

6.6.2

6.6.3

6.6.4

6.6.5

6.6.6

6.6.7

Drives and storage media ........................................................................................................... 73

Overview ..................................................................................................................................... 73

Removing and installing drive cage ............................................................................................ 74

Removing and installing drive fans ............................................................................................. 75

Removing and inserting the tray from the removable drive bays................................................ 77

Removing and installing the hard disk drive from a tray ............................................................. 78

Removing and installing a drive from a drive cage ..................................................................... 79

Replacing a defective hard disk drive in the RAID system ......................................................... 80

6.6.8

Removing and installing an SSD ................................................................................................ 81

6.6.8.1 Removing and installing an SSD from a tray .............................................................................. 81

6.6.8.2 Removing and installing an SSD with mounting plate from a drive cage ................................... 82

Device maintenance and repair ............................................................................................................. 83

7.1

Repair information ....................................................................................................................... 83

7.2

7.2.1

7.2.2

7.3

7.3.1

Maintenance ................................................................................................................................ 84

Maintenance intervals ................................................................................................................. 84

Changing the filter pad ................................................................................................................ 84

Removing and installing hardware .............................................................................................. 85

Replacing device fans ................................................................................................................. 85

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Table of contents

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7.4.6

7.5

7.5.1

7.5.2

7.5.3

7.5.4

7.5.5

7.5.6

7.5.7

7.5.8

7.3.2

7.3.3

7.3.4

7.3.5

7.3.6

7.3.7

7.3.8

7.3.9

Replacing the backup battery ...................................................................................................... 87

Removing the AC power supply ................................................................................................... 89

Replacing the redundant power supply ....................................................................................... 91

Replacing the redundant power supply completely ..................................................................... 92

Removing and installing the piggyback and bus board ............................................................... 94

Removing the OP ......................................................................................................................... 95

Removing and installing the processor cooler ............................................................................. 97

Removing the motherboard ......................................................................................................... 99

7.3.10 Replacing the processor ............................................................................................................ 101

7.4

7.4.1

7.4.2

7.4.3

7.4.4

7.4.5

Managing RAID systems ........................................................................................................... 104

Example for a RAID1 system during the boot phase of the system .......................................... 104

RAID software ............................................................................................................................ 105

Checking the status of the RAID system ................................................................................... 105

Displaying a defective hard disk of a RAID system in the RAID software ................................. 106

Points to note if the hard disk in the RAID system is replaced when the computer is

turned off .................................................................................................................................... 106

Integrating a new hard disk drive in the RAID system ............................................................... 107

Installing the software ................................................................................................................ 109

Sources for installation of the operating system ........................................................................ 109

Updating the operating system .................................................................................................. 109

Installing drivers and software ................................................................................................... 110

Installing Windows 7 or Windows Server 2008 R2 .................................................................... 111

Setting up the language selection using the Multilanguage User Interface (MUI) ..................... 114

Restoring the delivery state ....................................................................................................... 115

Installing the RAID controller software ....................................................................................... 116

CP 1616 onboard ....................................................................................................................... 116

Technical specifications ...................................................................................................................... 117

8.1

Certificates and approvals ......................................................................................................... 117

8.2

8.2.1

8.2.2

8.3

8.3.1

8.3.2

8.3.3

Directives and declarations ........................................................................................................ 118

CE marking ................................................................................................................................ 118

ESD guideline ............................................................................................................................ 119

Dimension drawings ................................................................................................................... 121

Dimensional drawing of the device ............................................................................................ 121

Dimension drawing of the telescopic rails .................................................................................. 122

Dimension drawing of the expansion cards ............................................................................... 122

8.4

8.4.1

8.4.2

8.4.3

8.4.4

8.4.5

8.4.6

Technical specifications ............................................................................................................. 123

General specifications ................................................................................................................ 123

Ambient and environmental conditions ...................................................................................... 128

Current and power requirements ............................................................................................... 129

Power supply (AC) ..................................................................................................................... 130

AC power supply, redundant ...................................................................................................... 131

Technical data of the telescopic rails ......................................................................................... 131

8.5

8.5.1

Hardware description ................................................................................................................. 132

Motherboard ............................................................................................................................... 132

8.5.1.1 Structure and functions of the motherboard .............................................................................. 132

8.5.1.2 Technical features of the motherboard ...................................................................................... 133

8.5.1.3 Position of the interfaces on the motherboard ........................................................................... 135

8.5.1.4 External interfaces ..................................................................................................................... 136

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8

Table of contents

A

B

8.7

8.7.1

8.7.2

8.7.3

8.7.4

8.7.5

8.7.6

8.7.7

8.5.1.5 Internal ports ............................................................................................................................. 146

8.5.2

Bus board .................................................................................................................................. 153

8.5.2.1 Bus board models ..................................................................................................................... 153

8.5.2.2 PCI hardware interrupts ............................................................................................................ 155

8.5.3

System resources ..................................................................................................................... 159

8.5.3.1 Currently allocated system resources ....................................................................................... 159

8.5.3.2 Allocation of the system resources used by BIOS/DOS ........................................................... 159

8.5.4

Displays and operator panel ..................................................................................................... 164

8.5.4.1 Design and function .................................................................................................................. 164

8.5.4.2 Pin assignment of the OP connectors ....................................................................................... 164

8.5.5

Communication processor CP 1616 onboard ........................................................................... 165

8.5.5.1 Introduction................................................................................................................................ 165

8.5.5.2 Firmware loader ........................................................................................................................ 167

8.5.5.3 Further actions in STEP 7/NCM PC .......................................................................................... 169

8.6

8.6.1

8.6.2

8.6.3

8.6.4

8.6.5

8.6.6

8.6.7

BIOS description ....................................................................................................................... 169

Overview ................................................................................................................................... 169

Opening the BIOS selection menu ............................................................................................ 170

BIOS Setup menus ................................................................................................................... 171

Exit menu .................................................................................................................................. 172

BIOS update .............................................................................................................................. 173

BIOS Setup settings .................................................................................................................. 174

Alarm, error and system messages .......................................................................................... 178

8.6.7.1 Power On Self Test ................................................................................................................... 178

8.6.7.2 BIOS beep codes ...................................................................................................................... 180

Active Management Technology (AMT) .................................................................................... 186

AMT basics................................................................................................................................ 186

Overview of AMT ....................................................................................................................... 187

Enabling AMT, basic configuration ........................................................................................... 187

Advanced settings ..................................................................................................................... 188

Resetting with Unconfigure ....................................................................................................... 188

Determining the network address ............................................................................................. 189

Forcing user consent ................................................................................................................. 189

Technical support................................................................................................................................. 191

A.1

Service and support .................................................................................................................. 191

A.2

A.3

Troubleshooting ........................................................................................................................ 192

RAID system and device startup ............................................................................................... 195

A.4

Notes on the use of third-party modules ................................................................................... 196

Abbreviations ....................................................................................................................................... 197

Glossary .............................................................................................................................................. 203

Index ................................................................................................................................................... 215

SIMATIC IPC647D

Operating Instructions, 01/2014, A5E32996306-AA

Overview

1.1

1

Product description

The SIMATIC IPC647D is an industrial PC in 19" rack format design. The SIMATIC IPC647D has the following characteristic features:

● High-performance industrial functionality

● Highly compact

● Extremely rugged

● Extensive product continuity

The SIMATIC IPC offers system integrators, cabinet designers, system engineers and machine designers a 19" rack PC platform for high-performance applications and IT applications on the control and cell level for:

● Process and visualization applications

● Industrial image processing

● Quality assurance and monitoring tasks

● Measurement, control and rule-based tasks

● Data acquisition and management

The SIMATIC IPC has CE certification for use in the industrial sector as well as in residential and commercial areas and small businesses. In addition to the industrial applications, therefore, it can also be used in building automation or in public facilities.

SIMATIC IPC647D

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Overview

1.1 Product description

1.1.1 Highlights

Highly compact

● Compact housing design (2 HU)

● Flexibility for space-saving cabinet installation

High degree of industrial capability

● High operational vibration and shock resistance

● Wide operational temperature range

● High service friendliness

● Dust protection

● Distinct diagnostic features

Ideal for industrial applications

● Integrated PROFIBUS DP / MPI interface (optional, compatible with CP5622)

● PROFINET interface CP 1616 onboard (optional)

● PCI, PCIe I/O, PEG slots

PEG graphics and onboard graphics can be used simultaneously

● High flexibility and expansibility of components

High investment protection

● High continuity of the components/design

● Guaranteed spare parts availability for at least 5 years

● Simple integration in PC-based automation

High system availability

● SIMATIC IPC DiagMonitor – PC diagnostics and message software via OPC/SNMP/LAN

● SIMATIC PC/PG Image Creator – data imaging software

● RAID based on SATA hard disks on-board

● RAID1 – redundant data storage on two hard drives, also "hot swap" in connection with removable drive bays

(Hot Spare equipping is supported)

● Optional ECC memory module

● Redundant power supply with status message

10

SIMATIC IPC647D

Operating Instructions, 01/2014, A5E32996306-AA

1.1.2

Overview

1.1 Product description

Features

General features

Design

Enclosure

Drive bays

Slots for expansion cards (long)

Graphics

Interfaces

PROFIBUS/MPI

PROFINET

Ethernet

USB

Serial

Parallel

Monitor

Keyboard

Mouse

Audio

Power supply

• 19” rack, 2 HU

•

Rugged panel-mount housing, all metal

• Prepared for mounting telescopic rails

•

Can be mounted horizontally

• Lockable front cover as access protection

• Dust protection by means of overpressure ventilation using bearing seated front fan through filter

•

Enclosure cover fastened with a single screw

• Front fan can be exchanged without tools

•

Card retainer for reliable operation of PC modules under vibration and shock conditions

• 2 × removable drive bays, slimline or

•

2 × 3.5" drive in vibration-damped drive cage and

• 1 × slimline DVD format

Max. 4 slots, equipment PCI/PCIe, depending on configuration

• CRT (via DVI-I VGA adapter): Up to 2560x1600 at 120 Hz

/ 32-bit color depth

•

LCD via DVI-D: Up to 2048 x 1152 at 60 Hz, 32-bit color depth

• LCD via DisplayPort: Up to 4096 x 1152 at 24 Hz, 32-bit color depth

12 Mbps (isolated potential, compatible to CP -5622), optional

10/100 Mbps (CP 1616 onboard), three RJ45; optional

2 x 10/100/1000 Mbps (two RJ45)

Wake on LAN, Remote Boot and teaming are supported

2 x front panel, 4 x rear panel, 1 x internal; (high current)

COM1 (V.24), COM2 (V.24) optional, through slot plate adapter

LPT optional, through slot plate adapter

•

1 x DVI-I (for DVI-D or VGA using cable adapter)

•

2 × DisplayPort

•

2 × DVI-D/VGA with Dual Head graphics card (optional, via cable adapter)

PS/2

PS/2

Microphone, Line out / Headset

100 VAC to 240 VAC, wide range; with short-term power failure backup in accordance with NAMUR: Max. 20 ms at

0.85 rated voltage

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Overview

1.1 Product description

12

Monitoring functions

Temperature

Fan

Watchdog

Status LEDs

•

Overshoot/undershoot of permissible operating temperature

• Messages can be evaluated by an application program.

• Speed monitoring

•

Messages can be evaluated by an application program.

• Monitoring of the IPC

•

Monitoring time can be parameterized in software

• Restart can be parameterized in the event of a fault

•

Messages can be evaluated by an application program.

•

POWER (internal power supply unit, PC switched On)

•

HDD (access to hard disk drive)

•

ETHERNET 1, ETHERNET 2 (Ethernet status,

"heartbeat")

•

PROFIBUS/MPI (activation display of the PROFIBUS/MPI interface), optional product feature

•

SF PROFINET (status display of the CP 1616 onboard interface), optional product feature

•

WATCHDOG (Watchdog function/error display)

•

TEMP (temperature status)

• FAN (speed monitoring)

•

HDD0 Alarm, HDD1 Alarm: RAID status message in conjunction with SIMATIC monitoring software (only with

RAID option)

Basic variant

Motherboard

Bus board

Processor

RAM expansion

Motherboard without fieldbus,

Intel® DH82C226 Express Chipset

PCI, PCIe x4, PCIe x16, 2 variants

•

Intel® Xeon™ E3-1268L v3 2.3 (3.3) GHz, 4 cores, GT2,

8 MB SLC, HT

• Intel® Core™ i5-4570TE 2.7 (3.3) GHz, 2 cores, GT2, 4

MB SLC, AMT

•

Intel® Core™ i3-4330TE 2.4 GHz, 2 cores, GT2, 3 MB

SLC, AMT

Up to 32 GB SDRAM DDR3 1600MT/s

4 DIMM base with or without ECC

1

Drives

Hard disks

Optical drive

3.5" SATA 6 Gbit/s, 500 GB / 1000 GB

Slimline SATA

1

Memory expansions ≥4 GB can only be used in combination with 64-bit operating systems.

SIMATIC IPC647D

Operating Instructions, 01/2014, A5E32996306-AA

Overview

1.1 Product description

Optional accessories

PROFIBUS/MPI

PROFINET

Drives

DVD burner

12 Mbps (isolated potential, compatible to CP 5622)

10/100 Mbps (CP 1616 onboard, three RJ45)

Hard disks 3.5" (SATA)

Read:

DVD ROM: Single Layer 8x, Dual Layer 6x

DVD-R/+R: Single layer 8x, Dual layer 6x

DVD-RW/+RW 8x, DVD-RAM 5x

CD-ROM/CD-R Read 24x, CD-RW 24x

Write:

DVD+R 8x, DVD+RW 8x, DVD-R 8x, DVD-RW 6x

DVD+R (DL) 6x, DVD-R DL 2x

CD-R 24x, CD-RW 24x

Installation in drive cage (with vibration damping)

•

500 / 1000 GB (SATA)

• 2 × 1000 GB (SATA)

RAID1: 1000 GB (2 × 1000 GB, SATA)

Installation in the drive cage of the removable drive bay

•

500 GB (SATA)

• 1000 GB (SATA)

•

2 × 1000 GB (SATA)

• RAID1:

Solid State Drive 2.5" (SATA)

Graphics cards

DVI-I to VGA adapter

Operating system

1000 GB (2 × 1000 GB, SATA)

• 240 GB MLC, internal or in removable drive bay

PCIe x16 graphics card, dual head (2 x VGA or 2 x DVI-D)

Used to connect a monitor with a VGA port to the PC (can be ordered by configurator).

Preinstalled and activated, included on restore DVD

•

Windows Server 2008 R2, MUI

1

, 64 bit

•

Windows 7, MUI

1

, 32 bit / 64 bit

Power supplies

Redundant AC power supply Monitored AC-100/230 V power supply, 350 W

1

MUI: German, English, French, Spanish and Italian

SIMATIC IPC647D

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Overview

1.1 Product description

Operating system languages

The following languages for the operating system can be installed from the recovery DVD:

Language Windows Server 2008 R2

German

English

French

Italian

Spanish

Japanese

Chinese (Hong Kong)

Chinese (simplified)

Chinese (Taiwan)

Korean

Russian

X

X

X

X

X

X

X

X

–

X

X

Windows 7

32/64 bit

X

X

X

X

X

X

X

X

X

X

X

Optional software

SIMATIC IPC DiagMonitor V4.4.2 or higher

SIMATIC IPC Image & Partition

Creator V3.3.2 or higher

Software for monitoring local and remote SIMATIC PCs:

•

Watchdog

• Temperature

•

Fan speed

• Hard disk monitoring (SMART, RAID status)

•

Monitoring modules of the redundant power supply

• System / Ethernet monitoring (Heartbeat)

Software tool for local data backup and setting up of the hard disks.

14

SIMATIC IPC647D

Operating Instructions, 01/2014, A5E32996306-AA

1.2 Design of the device

1.2.1

Front view

Device views

Overview

1.2 Design of the device

①

Front panel with openings for ventilation of the device

⑧

On/off button

②

Rating plate

③

Front door

⑨

Installation option for drives

The following drives can be ordered optionally:

•

HDD or SSD in removable drive bay

④

Status displays

• DVD burner drive, Slimline

•

HDD in vibration-damped drive cage

• SSD in internal drive cage

⑤

Reset button

⑥

USB 2.0 port

⑦

USB 3.0 port

⑩

Lock for front door

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Overview

1.2 Design of the device

Rear view with AC power supply

Rear view with redundant power supply

①

AC power supply

②

Power supply

③

On/off switch

④

Interfaces (Page 17)

⑤

Expansion card slots

①

Power supply

②

Acknowledgment

③

Module 1 of the supply

④

Module 2 of the supply

⑤

On/off switch

⑥

Status LED module 1

⑦

Interfaces (Page 17)

⑧

Expansion card slots

16

SIMATIC IPC647D

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1.2.2 Interfaces

Overview

1.2 Design of the device

Dual-head adapter

①

Connection for equipotential bonding

②

Fieldbus cover: No fieldbus, PROFIBUS or PROFINET

1

③

USB ports

Left sockets: Connection for USB 2.0 devices

Right sockets: Connection for USB 3.0 / USB 2.0 devices

USB 2.0 and USB 3.0 connections use different USB ports.

④

ETHERNET interfaces 1 and 2

LAN interfaces are numbered on the enclosure to provide unique identification. The numbering by the operating system may deviate from this.

⑤

COM interface

⑥

DisplayPort port

⑦

PS/2 interface for keyboard

⑧

PS/2 interface for mouse

1 Depending on the ordered device configuration

The adapter is necessary if you want to connect one of two monitors to the optional

Dual Head graphics card.

⑨

DVI-I port

⑩

Slot plate adapter with LPT and

⑪

Audio input for analog audio phono jack

⑫

Audio output for active speakers

⑬

Slots for expansion cards

⑭

DMS59 connector

⑮

DVI-I connector

⑯

VGA adapter

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17

Overview

1.2 Design of the device

1.2.3

Front panel

Status displays

View with open front door

18

Operating display

POWER

Meaning LED Description

HDD

ETHERNET 1

ETHERNET 2

SF PROFINET, optional

1

1

PROFIBUS/MPI

(optional)

Operating mode of the PC

Green

Access to hard disk Off

Status connection

ETHERNET

Off

Yellow

Green

Off

Lit green

Status connection

S7 or PROFIBUS

Status

CP 1616 onboard

PC disconnected from power supply

PC in standby

PC in operation

No access

Access

• No connection

• Connection

•

No data traffic

Flashes green according to activity

Off

• Connection

•

Data traffic

Green

Off

•

No connection

• No data traffic

Data traffic

•

CP not available

• CP disabled

•

No error, communication established

• Charging in progress

•

CP 1616 driver not installed

• CP in NDIS mode

SIMATIC IPC647D

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Overview

1.2 Design of the device

Flashes slowly

•

Link status error

•

IO controller: IO device cannot be addressed

•

IO controller: Duplicate IP address

Flashes rapidly

On

Exception error: diagnostics via Web or

SNMP is no longer possible

• Diagnostics information available

•

No communication established.

WATCHDOG WATCHDOG status Off

Green

Red

Temperature status Off

WATCHDOG not activated

WATCHDOG monitoring enabled

Monitoring time elapsed

Internal temperature OK TEMP

FAN

HDD0 ALARM

HDD1 ALARM

Fan status

(only with active

SOM or

DiagMonitor software)

HDD alarm in connection with

RAID and monitoring software

Red

Off

Red

Off

Red 1 x

Red 2 x

Internal temperature critical

Fan speed OK

Fan speed too low

RAID is OK

HDD0 or HDD1 not OK

RAID is not OK

Localization of the hard disk see Section

"Displaying a defective hard disk of a RAID system in the RAID software (Page 106)"

RAID is synchronized Both flash

All displays are lit

Error in early BIOS

Post

All lit CPU has not started up

Error in early POST

1

For unique labeling, the Ethernet ports are numbered on the enclosure. The numbering by the operating system may deviate from this.

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19

Overview

1.2 Design of the device

Ethernet interface

Display

Ethernet 1, 2

1

Meaning

Green LED

Link status display

Yellow LED

Activity status display

LED

Off

Green

Orange

Off

Description

• No cable connected

•

Cable disabled

• Interface disabled, 10 MBit cable active

100 Mbit cable active

1000 Mbit cable active

•

No cable connected

•

Cable disabled

•

Interface disabled

Lit

• Connection

•

No activity

Activity

PROFINET LAN X1

P1, P2, P3

1

Green LED

Link status display of CP-

1616 channel

Goes out briefly

Off

•

No cable connected

• Cable disabled

•

Interface disabled

Active cable connected

Yellow LED

Activity status display of

CP-1616 channel

Green

Off

• No cable connected

•

Cable disabled

• Interface disabled

Lit

•

Connection

• No activity

Goes out briefly

Activity

1

For unique labeling, the LAN and PROFINET interface are numbered on the enclosure. The numbering by the operating system may deviate from this.

20

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Drives in removable rack

Overview

1.2 Design of the device

①

"Power" LED; power supply available

②

"HDD" LED, access to hard disk drive

Virtual status display

The two "virtual" CP -1616 LEDs are only visible in the SIMATIC user interface and can be read via SNMP.

PROFINET Virtual LEDs RUN

STOP

Flashes

CP is active

CP is in the stop state

The states "flashes slowly" and

"flashes rapidly" do not exist.

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21

Overview

1.3 Accessories

1.3

Name

Retainer for locking the internal USB interface

Accessories

Accessories are available for your device. These are not included in the product package.

Information about the accessories that can be ordered is available in the following table and on the Internet under the following address:

● IPC expansion components ( http://www.automation.siemens.com/mcms/pc-basedautomation/en/industrial-pc/expansion_components_accessories )

● Industry Mall ( http://mall.automation.siemens.com

)

Description

The retainer is a mechanical safety device for the internal USB interface. It optimizes the protection of an internal USB memory stick against loads caused by vibration and shock during transportation or operation.

This device increases the reliability and operational safety of the device.

Order Number and Figure

6ES7648-1AA00-0XK0

Tray for low-profile removable drive bay

The removable drive bay makes for quick and simple replacement of a 3.5'' SATA hard disk without having to open the device or remove it from the control cabinet.

The result is the following advantages for service and maintenance, data backup and data transfer:

• Replacement of a failed hard disk in operation ("Hot

Swap")

•

Downloading different system states or operating systems from different hard drives during a short period of time.

• Simplified data backup by copying, for example, to a backup hard drive.

•

Simple transportation of backup data

• Separate data storage and archiving possible

6ES7648-0EG00-1BA0

22

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Safety Instructions

2

2.1 General safety instructions

Fully disconnecting the device from mains voltage

WARNING

Risk of fire and electric shock

The on/off button and on/off switch do not fully disconnect the device from the mains. If the device is switched off with the on/off switch, there remains a risk of electric shock and fire hazard, for example, if the device or connection cables are damaged or if the device is used improperly.

Always fully disconnect the device from the mains voltage as follows before performing work on the device or when the device will not be used over an extended period of time.

•

If the device was not mounted in a control cabinet: Shut down the operating system and pull the power plug on the rear of the device.

•

If the device was mounted in a control cabinet: Shut down the operating system and switch the AC circuit breaker to "Off".

•

Properly connect the device to a protective conductor.

Devices in the control cabinet

WARNING

Life-threatening voltages are present with an open control cabinet

When you open the control cabinet, some areas or components may be carrying lifethreatening voltages.

If you touch these areas or components, you may be killed by electric shock.

Switch off the power supply to the cabinet before opening it.

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Safety Instructions

2.1 General safety instructions

System expansions

NOTICE

Damage to the device, machine or plant due to device and system expansions

Device and system expansions may contain faults and affect the entire device, machine or plant.

Device and system expansions may violate safety rules and regulations regarding radio interference suppression. If you install or replace device or system expansions and damage your device, the warranty is voided.

Note the following:

•

Only install device or system expansions designed for this device. Contact your technical support team or the point of sale to find out which device and system expansions are suitable for installation.

•

Observe the information on electromagnetic compatibility provided in the technical specifications.

CAUTION

Fire hazard due to overheating of the device

Expansion cards generate additional heat. The device can overheat or cause a fire.

• Observe the safety and installation instructions for the expansion cards.

•

If necessary, install the device in an enclosure that meets the requirements of paragraphs 4.6 and 4.7.3 of the standards EN 60950-1:2006 and IEC/UL/EN/DIN-EN

60950-1.

Battery

WARNING

Risk of explosion and release of harmful substances

Improper handling of lithium batteries can result in an explosion of the batteries.

Explosion of the lithium batteries and the resulting release of harmful substances can cause severe physical injury. Damaged batteries jeopardize the function of the device.

Note the following when handling lithium batteries:

• Replace used batteries in good time; see the section "Replacing the backup battery" in the section "Device maintenance and repair".

•

Replace the lithium battery only with an identical battery or types recommended by the manufacturer (order no.: A5E00047601).

• Do not throw lithium batteries into fire, do not solder on the cell body, do not recharge, do not open, do not short-circuit, do not reverse polarity, do not heat above 100°C and protect from direct sunlight, moisture and condensation.

24

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Safety Instructions

2.1 General safety instructions

High frequency radiation

NOTICE

Unintentional operating situations

High frequency radiation, e.g. from a cellular phone, may interfere with device functions and can cause malfunctions resulting in personal injury or material damage.

Avoid high-frequency radiation:

•

Remove radiation sources from the environment of the device.

•

Switch off radiating devices.

•

Reduce the radio output of radiating devices.

•

Observe the information on electromagnetic compatibility provided in the technical specifications.

ESD directive

Electrostatic sensitive devices can be labeled with an appropriate symbol.

NOTICE

Electrostatic sensitive devices (ESD)

When you touch electrostatic sensitive components, you can destroy them through voltages that are far below the human perception threshold.

If you work with components that can be destroyed by electrostatic discharge, observe the

ESD directive in the technical specifications.

IT Security

Siemens offers automation and drive products with industrial security functions that support the secure operation of plants and machines. They are important components for an integrated industrial security concept. The products undergo continual development with this aspect in mind. We recommend that you regularly inform yourself about improvements and updates for our products. Additional information and a newsletter is available under:

Technical Support ( http://www.siemens.de/automation/csi_en_WW )

To operate a plant or machine safely, it is also necessary to employ suitable protection measures (e.g. cell protection concept), and automation and drive components in an integrated IT security concept for the entire plant or machine that correspond to the latest state of technology. The products of other manufacturers need to be taken into consideration if they are also used. Additional information is available at: Industrial Security

( http://www.siemens.com/industrialsecurity )

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25

Safety Instructions

2.2 Notes on use

Headphones

CAUTION

Impaired hearing due to excessive sound pressure

The setting of the volume and the equalizer can increase the sound pressure in the headphones. Other factors not mentioned by the manufacturer can also influence the sound pressure, for example, the operating system, equalizer software, firmware and driver.

Excessive sound pressure from headphones can result in impaired hearing or even loss of hearing.

Set the volume control and equalizer to the lowest value before you put on the headphones. Keep checking the volume control setting. Only use headphones and software approved by the manufacturer.

Access protection

CAUTION

Protection against access by unauthorized persons

An unauthorized user can operate the device incorrectly and bypass logon by restarting the device.

Operator actions by unauthorized persons jeopardize operational reliability.

Take the following safety precautions:

• Lock the front door and the removable drive bay.

•

Do not use keyboards with an on/off button (Power button).

•

If the device has a on/off button, assign the parameters of the function of the on/off button to meet your requirements under Windows. You can find the settings in the

"Power Options" menu.

2.2 Notes on use

NOTICE

Possible functional restrictions in case of non-validated plant operation

The device is tested and certified on the basis of the technical standards. In rare cases, functional restrictions can occur during plant operation.

Validate the correct functioning of the plant to avoid functional restrictions.

26

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Safety Instructions

2.2 Notes on use

NOTICE

Rack-mount instructions

A) Elevated Operating Ambient - If installed in a closed or multi-unit rack, the operating ambient temperature of the rack environment may be greater than the room ambient.

Therefore consideration should be given to installing the equipment in an environment compatible with the maximum ambient temperature (Tma) specified by the manufacturer.

B) Reduced Air Flow - Installation of the equipment in a rack should be such that the amount of air flow required for safe operation of the equipment is not compromised.

C) Mechanical Loading - Mounting of the equipment in the rack should be such that a hazardous condition is not achieved due to uneven mechanical loading.

D) Circuit Overloading - Consideration should be given to the connection of the equipment to the supply circuit and the effect that overloading of the circuits might have on overcurrent protection and supply wiring. Appropriate consideration of equipment nameplate ratings should be used when addressing this concern.

E) Reliable Earthing - Reliable earthing of rack-mounted equipment should be maintained.

Particular attention should be given to supply connections other than direct connections to the branch circuit (e. g. use of power strips).

NOTICE

Ambient conditions

Ambient conditions for which the device is not suitable can cause faults or damage the device.

Note the following:

•

Operate the device only in closed rooms. Failure to comply nullifies the warranty.

•

Operate the device only in accordance with the ambient conditions specified in the technical specifications.

• Protect the device against dust, moisture and heat.

•

Do not expose the device to direct sunlight or other strong sources of light.

• Without additional measures, such as a supply of clean air, the device may not be used in locations with harsh operating conditions caused by acidic vapors or gases.

•

Observe the permitted mounting positions of the device.

• Do not obstruct the venting slots of the device.

Note

Use in an industrial environment without additional protective measures

This device was designed for use in a normal industrial environment according to

IEC 60721-3-3.

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Safety Instructions

2.2 Notes on use

28

SIMATIC IPC647D

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Installing and connecting the device

3

3.1 Preparing for installation

3.1.1 Checking the delivery package

Procedure

1. When accepting a delivery, please check the packaging for visible transport damage.

2. If any transport damage is present at the time of delivery, lodge a complaint at the shipping company in charge. Have the shipper confirm the transport damage immediately.

3. Unpack the device at its installation location.

4. Keep the original packaging in case you have to transport the unit again.

Note

Damage to the device during transport and storage

If a device is transported or stored without packaging, shocks, vibrations, pressure and moisture may impact the unprotected unit. A damaged packaging indicates that ambient conditions have already had a massive impact on the device.

The device may be damaged.

Do not dispose of the original packaging. Pack the device during transportation and storage.

5. Check the contents of the packaging and any accessories you may have ordered for completeness and damage.

6. If the contents of the packaging are incomplete, damaged or do not match your order, inform the responsible delivery service immediately. Fax the enclosed form "SIMATIC

IPC/PG Quality Control Report".

WARNING

Electric shock and fire hazard due to damaged device

A damaged device can be under hazardous voltage and trigger a fire in the machine or plant. A damaged device has unpredictable properties and states.

Death or serious injury could occur.

Make sure that the damaged device is not inadvertently installed and put into operation.

Label the damaged device and keep it locked away. Send off the device for immediate repair.

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Installing and connecting the device

3.1 Preparing for installation

NOTICE

Damage from condensation

If the device is subjected to low temperatures or extreme fluctuations in temperature during transportation, for example in cold weather, moisture could build up on or inside the HMI device.

Moisture can result in short-circuits in electrical circuits and damage the device.

In order to prevent damage to the device, proceed as follows:

•

Store the device in a dry place.

•

Bring the device to room temperature before starting it up.

• Do not expose the device to direct heat radiation from a heating device.

•

If condensation develops, wait approximately 12 hours or until the device is completely dry before switching it on.

7. Please keep the enclosed documentation in a safe place. It belongs to the device. You need the documentation when you commission the device for the first time.

8. Write down the identification data of the device.

3.1.2 Identification data of the device

The device can be clearly identified with the help of this identification data in case of repairs or theft.

Noting down the device identification data

Enter the following data in the table below:

Serial number

Order no.

Microsoft Windows Product Key

Ethernet 1 address

Ethernet 2 address

CP 1616 onboard layer 2

S VP ...

6AG4112-2 ...

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Installing and connecting the device

3.1 Preparing for installation

The data can be found as follows:

● Serial number: The serial number (S VP) is located on the rating plate either on the rear panel of the device or on the inside of the front door.

● Order number of the device

● Device Ethernet address: The Ethernet address is printed on the device and is stored in the BIOS Setup under "Main".

● Microsoft Windows "Product Key" on the "Certificate of Authenticity" (COA). The COA label is attached to the inside of the front door.

You may need the Product Key in case you reinstall the operating system.

Information on the device equipment is available on the inside of the front door.

3.1.3 Permitted mounting positions

Optional installation locations

The device can be mounted horizontally in control desks, switching cabinets and 19" rack systems.

NOTICE

Operation in closed rooms

The device is approved for operation in closed rooms only. Pay attention to the ambient and environmental conditions.

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Installing and connecting the device

3.2 Mounting the device

Mounting methods

You can mount the device as follows:

● Mounting with cabinet brackets

● Mounting on device bases

● Mounting on telescopic rails

When telescopic rails are used for mounting, the device can be withdrawn fully from the cabinet or rack. You will find detailed information about the telescopic rails in sections

Technical data of the telescopic rails (Page 131) and Dimension drawing of the telescopic rails (Page 122).

CAUTION

Risk of physical injury

The device is too heavy to be mounted exclusively with the 19 inch brackets of the front panel. The device may fall down, injure people and get damaged.

Secure the device using additional measures. The mounting screws of the telescopic rails may not protrude more than 5 mm into the device.

Position of the mounting holes for angle brackets or telescopic rails

The following figure highlights the mounting holes for the angle brackets and for the telescopic rails.

The dimensions for the mounting holes are listed in the chapter "Dimension drawing of the telescopic rails (Page 122)".

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Installing and connecting the device

3.3 Connecting the device

3.3 Connecting the device

3.3.1 Connection information

WARNING

Risk of fire and electric shock

The on/off button and on/off switch do not fully disconnect the device from the mains. If the device is switched off with the on/off switch, there remains a risk of electric shock and fire hazard, for example, if the device or connection cables are damaged or if the device is used improperly.

Always fully disconnect the device from the mains voltage as follows before performing work on the device or when the device will not be used over an extended period of time.

• If the device was not mounted in a control cabinet: Shut down the operating system and pull the power plug on the rear of the device.

•

If the device was mounted in a control cabinet: Shut down the operating system and switch the AC circuit breaker to "Off".

• Properly connect the device to a protective conductor.

WARNING

Risk of lightning strikes

A lightning flash may enter the mains cables and data transmission cables and jump to a person.

Death, serious injury and burns can be caused by lightning.

Take the following precautions:

• Pull out the power plug in good time when a thunderstorm is approaching.

•

Do not touch mains cables and data transmission cables during a thunderstorm.

• Keep sufficient distance from electric cables, distributors, systems, etc.

Note

Ensure that the shockproof power outlet of the building installation is freely accessible and as close as possible to the device, especially if the power plug is secured by a power plug latch.

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I/O devices

Installing and connecting the device

3.3 Connecting the device

NOTICE

Fault caused by I/O devices

The connection of I/O devices can cause faults in the device. The result may be personal injury and damage to the machine or plant. Note the following:

•

Connect only I/O devices which are approved for industrial applications in accordance with EN 61000-6-2/IEC 61000-6-2.

•

I/O devices that do not support hot-plugging may not be connected until the device is powered off.

Damage through regenerative feedback

Regenerative feedback of voltage to ground by a connected or installed component can damage the device.

Connected or built-in I/Os, for example, a USB drive, are not permitted to supply any voltage to the device. Regenerative feedback is generally not permitted.

3.3.2 Connection of equipotential bonding

A low-resistance ground connection ensures that interference signals generated by external power supply cables, signal cables or cables to the I/O modules are safely discharged to ground.

The equipotential bonding connection of the device is located on the side of the device and is identified by the following symbol:

Requirement

● TORX T20 screwdriver

● An equipotential bonding cable with a minimum cross-section of 2.5 mm

2

Procedure

1. Connecting the equipotential bonding connection

①

of the device with the equipotential bonding cable. Ensure that the equipotential bonding cable has a large-area contact with the housing.

2. Connect the equipotential bonding cable with the central grounding point of the cabinet in which the device is installed. Ensure that the equipotential bonding cable has a large-area contact with the central grounding point.

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Installing and connecting the device

3.3 Connecting the device

3.3.3 Connecting peripheral equipment

Note

Observe suitability for industrial applications

Only connect I/O devices that are suitable for industrial applications in accordance with

EN IEC 61000-6-2.

Note

I/O devices capable of hot-plugging (USB)

Hot-plug I/O devices (USB) may be connected while the PC is in operation.

NOTICE

Non-hot-plug I/O devices

I/O devices that do not support hot-plugging may not be connected until the device is powered off. Strictly adhere to the specifications for peripheral equipment.

Note

Wait at least ten seconds before you reinsert USB devices.

Note that the EMC immunity of standard USB devices is designed only for office environments. These USB devices are appropriate for handling commissioning and service tasks. Only industrial grade USB devices are permitted for use in industrial environments.

The USB devices are developed and marketed by the respective supplier. The respective product supplier provides support for the USB devices. The manufacturer's terms of liability shall apply.

Note

A monitor should be connected and switched on before device booting to ensure it is correctly detected and run by the BIOS and the operating system. The screen may otherwise remain dark.

Note

The connected or added peripherals must not introduce any counter emf into the device.

A counter e.m.f. greater than 0.5 V to ground on the + 3.3 V DC / + 5 V DC / + 12 V DC due to a connected or integrated component can prevent normal operation or even destroy the computer.

When measuring the counter emf, remember the following:

•

The computer in question must be turned off and the power supply connector should be plugged in.

•

During the measurement, all cables from the plant to the computer should be connected.

•

All other components in the plant must be active.

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3.3.4

Installing and connecting the device

3.3 Connecting the device

Connecting the power supply

3.3.4.1 Information about the power supply

Note

Note the following points:

•

The wide-range power supply is designed for 100 to 240 VAC power supply systems. The setting of the voltage range takes place automatically.

•

The power supply contains a power factor correction circuit to conform with the EMC directive.

•

Uninterruptible AC power systems must supply a sinusoidal output voltage in the normal and buffered mode when used with SIMATIC PCs with a PFC circuit.

UPS characteristics are described and classified in the standards EN 50091-3 and IEC

62040-3. Devices with sinusoidal output voltage in the normal and buffered mode are identified with the classification "VFI-SS-...." or "VI-SS-....".

Localized information

230 V supply voltage outside of the USA and Canada

This device is equipped with a safety-tested power cord which may only be connected to a grounded shockproof power outlet. If you choose not to use this cable, you must use a flexible cable of the following type: Cable cross-section at least 0.82 mm

2

and 15 A / 250 V ground contact connector. The cable set must be compliant with the safety regulations of the country where the device is to be installed and carry the identification labels required by law.

Operation in the USA and Canada

For the United States and Canada, a CSA or UL-listed power cord must be used. The connector must be compliant with NEMA 5-15.

120 V voltage

Use a flexible power cord which is approved to UL and CSA with the following features: SJT model with three leads, min. 18 AWG conductor cross-section, max. 4.5 m in length and parallel ground contact connector 15 A, min. 125 V.

240 V voltage

Use a flexible power cord which is approved to UL and CSA with the following features: SJT model with three conductors, min. 18 AWG conductor cross-section, max. length 4.5 m, and tandem grounded connector 15 A, min. 250 V.

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Installing and connecting the device

3.3 Connecting the device

3.3.4.2

Requirement

Connecting an AC power supply

● The device is fully disconnected from the mains voltage, see chapter "Switching on the device (Page 46)".

● 1 power cable

● 1 power plug latch from the accessory kit

● 1 T10 screwdriver

Procedure

Mounting

1. Set the on/off switch

①

to position '0'.

This prevents an automatic starting of the device when plugging in the power cable.

2. Remove the screws

③

.

3. Plug the power cable plug outlet.

②

into the power

4. Plug the power cable plug into the power outlet.

5. Slide the power plug latch

④

over the plug.

6. Secure the power plugs, if necessary, to prevent the power cables from becoming loose accidentally: Secure the power plug latch with the screw

③

.

7. Set the on/off switch

①

to position 'I'.

The yellow power LED on the front panel of the device lights up.

Removal

For installation, follow the steps for removal in reverse order.

WARNING

Risk of fire

If the power plug is secured with a clamp, the power outlet must be freely accessible to allow the device to be easily removed from the mains.

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Installing and connecting the device

3.3 Connecting the device

3.3.4.3

Requirement

Connecting a redundant power supply

● The device is fully disconnected from the mains voltage, see chapter "Switching on the device (Page 46)".

● 2 power cables

● 2 power plug latches from the accessory kit

● 1 T10 screwdriver

Procedure

Read the section "ESD guideline (Page 119)".

Removal

1. Switch off both on/off switches

⑥

.

The LED

⑤

extinguishes.

2. Plug in both power plugs

③

.

3. Switch on both on/off switches

⑥

.

The LED

⑤

lights up.

4. Secure the power plugs, if necessary, to prevent the power cables from becoming loose accidentally.

Remove the screw

①

.

5. Slide the power plug latch

②

over the plug

③

.

6. Fasten the power plug latch with screw

①

.

Note

If only one power supply module is switched on or connected, or a module is defective, a warning signal is emitted. You cancel the warning signal by pressing the acknowledgment button

④

.

The status is also displayed and signaled by the SIMATIC monitoring software, if active. You can mute the acoustic alarm in the SIMATIC monitoring software.

WARNING

Risk of fire

When the power plug is secured with a latch, the power outlet must be freely accessible to allow the device to be easily removed from the mains.

Installation

Install the device in reverse order.

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Installing and connecting the device

3.3 Connecting the device

3.3.5 Connecting the device to networks

The following options are available for the integration in existing or planned system environments or networks:

Ethernet

PROFIBUS/MPI

The optional electrically isolated PROFIBUS interface (12 Mbps) can be used to interconnect distributed field devices or for coupling to SIMATIC S7.

The "SOFTNET for PROFIBUS" software package is required for coupling to S7 automation systems.

PROFINET

The integrated Ethernet port (10/100/1000 Mbps) can also be used for communication and data exchange with automation devices such as SIMATIC S7.

This functionality requires the "SOFTNET S7" software package.

PROFINET can be operated via

● CP1616 IRT (Isochronous Real Time)

● Standard Ethernet interfaces (RT)

The CP 1616 onboard allows the connection of industrial PCs to Industrial Ethernet. Only one CP 1616 can be installed in a PG/PC. You will find detailed information in sections

"Connecting the device to networks (Page 40)" and "Hardware description (Page 132)".

Device driver CP 16xx.sys

The device driver allow integration of the Windows network protocol in the optional "CP 1616 onboard" Ethernet PROFINET controller on SIMATIC PCs. The PROFINET interface will act like a regular 100 Mbit Ethernet interface with a MAC address when you use this driver. The three RJ45 sockets are connected with each other via switch.

PROFINET IO application

You can create, operate and configure PROFINET IO applications using the "Development

Kit DK-16xx PN IO. It must be installed in addition to the CP 16xx.sys device driver. This kit and the documentation are available free of charge at the following Internet address:

Development Kit DK-16xx PN IO

( http://www.automation.siemens.com/net/html_00/produkte/040_cp_1616_devlopkit.htm

)

SIMATIC NET

Use this software package to configure network components and connections. You will find information on this on the SIMATIC NET DVD. This software package and the documentation are not part of the product package.

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Additional information

Additional information is available in the catalog and the online ordering system Industry Mall

( http://mall.automation.siemens.com

).

See also

Installing and connecting the device

3.3 Connecting the device

Technical Support ( http://www.siemens.de/automation/csi_en_WW )

CP 1616 onboard

The basic characteristics of the PCS 1616 onboard are:

● Optimized for PROFINET IO

● With Ethernet realtime ASIC ERTEC 400

● Three RJ45 sockets for connection terminal devices or addition network components

● Integrated 3-port real-time switch

● Automatic hardware detection

NOTICE

A maximum of one CP 1616/1604 is permitted

A maximum of one CP 1616/1604 module can be installed in one PG/PC. If you want to use an additional CP 1616/1604 card, the CP 1616 onboard option must be disabled using the "Profinet" entry in the BIOS setup.

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Installing and connecting the device

3.3 Connecting the device

Additional documentation on PROFINET

Get an overview of the information available for PROFINET

( http://support.automation.siemens.com/WW/view/en/18880715/133300 ).

Document name What is contained in this document?

This documentation is not included in the product package:

Getting Started

PROFINET IO Getting Started: Manual

Collection

Manual

PROFINET System Description

The documents use concrete examples to provide step-by-step instructions on how to commission a fully functional application.

This gives you the basic knowledge about the

PROFINET IO topics:

Network components, data exchange and communication, PROFINET IO, component-based automation, application example of PROFINET IO and component-based automation.

Manual

From PROFIBUS DP to PROFINET IO

Readme file for CP 1616/CP 1604 and DK-

16xx PN IO

Read this document if you want to convert an installed

PROFIBUS system to a PROFINET system.

This provides the latest information about the

SIMATIC NET products CP 1616/CP 1604, CP 1616 onboard, the developer kit.

Configuration Manual

Commissioning PC Stations

Manual

SIMATIC NET Industrial Communication with PG/PC: Volume 1 - Basics

SIMATIC NET Industrial Communication with PG/PC: Volume 2 - Interfaces

S7 CPs for Industrial Ethernet

Configuring and Commissioning

Manual

SIMATIC NET - Twisted Pair and Fiber-

Optic Networks

This provides you will all the information necessary for commissioning and configuring a PC as a PROFINET

IO controller or IO device.

This manual introduces you to industrial communication and explains the available communication protocols. It also describes the OPC interface as an alternative to the IO-based user programming interface.

This provides the following support:

- For commissioning S7 stations

- For establishing effective communication

Configure and build your Industrial Ethernet networks based on this document.

This documentation is part of the supplied Documentation and Drivers CD:

Operating instructions

CP 1616/CP 1604/CP 1616 onboard

This provides you with all information required for operation.

Installation guide

Device Driver CP16xx.sys

Read this guide if you want to install the NDIS device driver, CP16xx.sys.

Further information

You can find the information on specific products in the Internet at the address: Productrelated Information SIMATIC NET ( http://www.siemens.com/simatic-net )

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Installing and connecting the device

3.3 Connecting the device

3.3.6 Securing the lines

3.3.6.1

Requirement

Network and fieldbus cables

The strain relief included in the scope of delivery is used to prevent that the plug does not connect from the device.

Mounting is carried out instead of the fieldbus cover.

● 1 strain relief

● 1 T10 screwdriver

● 1 side cutter

● Cable ties

Procedure

The following procedure describes the mounting of a strain relief for fieldbus and network cables. Mounting of other strain reliefs is carried out analog. The sheet metal part required for mounting is included in the accessory kit.

1. Remove the marked screw and the fieldbus cover fastened with it.

2. Mount the strain relief.

Use the mounting screw of the fieldbus cover for this purpose.

3. Fasten the cables with cable ties to the cable strain relief.

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Installing and connecting the device

3.3 Connecting the device

3.3.6.2 COM, DP, DVI/VGA, PS/2 and audio lines

Cable ties that can be loosened for strain relief at the interfaces are enclosed in the accessory kit. These cable ties can be mounted to the rear panel.

Procedure

1. Push a cable tie into the device rear panel at the marked point.

The figure shows the correct cable tie mounting position.

2. Secure the cables by means of the cable tie.

3.3.7 Multi-monitoring

You can operate up to five monitors simultaneously at the interfaces of the integrated graphics controller in combination with the optional graphics card. Parameter assignment is performed by means of the Control Panel in Windows.

The following monitors can be operated simultaneously on the motherboard:

● 2 × DisplayPort, 1 × DVI

● 2 × DisplayPort, 1 × VGA

● 1 × DisplayPort, 1 × DVI via DisplayPort-DVI adapter, 1 × DVI

● 1 × DisplayPort, 1 × VGA via DisplayPort-VGA adapter, 1 × DVI/VGA

Note

The motherboard supports up to one additional DVI monitor if it is connected by means of a passive DisplayPort-DVI adapter.

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Commissioning the device

4

4.1 General information on commissioning

NOTICE

Risk of damage to the device!

Make sufficient allowances for the device to acquire room temperature before you put it into use. If condensation has developed on the device wait at least 12 hours before you switch it on.

Note

Switching the device on

Depending on the device model, the power supply has either one or two on/off switches as a power switch.

If at least one of these on/off switches at the rear of the device is in position "1" (on), the device can be switched on using the on/off button at the front.

If all the on/off switches at the rear of the device are in position "0" (off), the device takes the least amount of power from the AC mains. The device cannot be switched on using the on/off button at the front in this case.

Both on/off switches must therefore be in the "0" position, especially for the model with redundant power supply. This is because the device is operational even with one active power supply module.

Requirements for commissioning

The following requirements have to be met before you can start commissioning:

● I/O devices, keyboard, mouse and monitor are connected.

● The power supply is connected.

● An operating system is installed.

The device can be supplied without an operating system. Information on installation of the operating system is available in the section "Installing the software".

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4.2 Switching on the device

4.2

Procedure

Switching on the device

Following the initial switch on, the operating system is set up automatically on the device.

NOTICE

Faulty installation

If you change the default values in the BIOS setup or if you turn off the device during installation, you disrupt the installation and the operating system is not installed correctly.

The operating safety of the device and the plant is at risk.

Do not switch off the device during the entire installation process. Do not change the default values in the BIOS setup.

1. Set the on/off switch to position "1". Information on the position of the switch is available

in the section "Device views (Page 15)".

2. Press the on/off button.

The green "POWER" LED lights up. The module carries out a self-test. During the selftest, the following message appears:

Press <ESC> to go to the main BIOS menu

3. Wait for the message to disappear. Then Windows is started.

4. Follow the instructions on the screen.

Note

The following steps are only to be performed for initial startup of the device with factory settings.

5. Make the required region and language settings.

If you want your system language to be international, select English. Information on changing the regional and language settings at a later time is available in the section

"Setting up the language selection by means of the Multilanguage User Interface (MUI)".

Note

Once the operating system has been set up, the device may restart.

6. Type in the product key as required.

The product key is located on the "Certificate of Authentication" in the "Product Key" line,

see section "Identification data of the device (Page 30)".

Result

The interface of the operating system is displayed every time you turn on the device and after the startup routine.

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4.3

Commissioning the device

4.3 Automatic switching on of the device

Automatic switching on of the device

You can specify "Power Failure Recovery" in the BIOS Setup entry so that the device automatically starts up again after a separation from the mains voltage for more than 20 seconds.

Automatic startup may endanger the operation of the machine or plant, for example, after a power failure.

Take the BIOS Setup entry "Power Failure Recovery" into consideration in the plant planning.

4.4 Windows Action Center

Warning from the Windows Security Center

A warning from the Windows Security Center is displayed the first time you switch on your device. The Security Center checks the status of the device in regard to the three important security aspects listed below. If a problem is detected (an outdated antivirus program, for example), the Security Center issues a warning and makes recommendations on how you can better protect the device.

● Firewall: The Windows Firewall adds protection to the device by blocking network or

Internet access to the device by unauthorized users. Windows checks if the device is protected by a software firewall.

The firewall is enabled by default in the delivery state.

● Antivirus software: Antivirus programs add protection to the device by searching for and eliminating viruses and other security threats. Windows checks if a full-range, up-to-date antivirus program is running on the device.

No antivirus software is installed in the delivery state.

● Automatic updates: Using the Automatic Update feature allows Windows to regularly search for the latest critical updates for the device and to install them automatically. This feature is disabled in the delivery state.

● Real-time protection (Windows 7 only): Windows Defender displays warnings if spyware or possibly unwanted software is installed or executed on the computer. You will also receive a warning if programs attempt to modify important Windows settings.

Configure the Security Center according to your requirements.

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4.5 Notes on different device configurations

4.5

4.5.1

4.5.2

Software

Operation

Notes on different device configurations

Opening the front door

CAUTION

Electrostatic-sensitive devices

The device contains electronic components which may be destroyed by electrostatic charge.

Before you open the front door, read the (ESD) guidelines for handling electrostaticsensitive devices.

DVD burner drive

The DVD burner drive is an optional device feature. Recording methods supported by the disk drive:

● Disc-At-Once

● Track-At-Once

● Session-At-Once

● Packet writing

For additional information, refer to the technical specifications.

No additional software is required under Windows 7 and Windows Server 2008 R2 to use all functionalities of the DVD burner. The software for the DVD burner is part of the mentioned operating systems.

If you are using a different operating system, ensure that the software required for the DVD burner is installed.

See also

48

Note

When first starting the burner software, no disks should be inserted in the drive. Faulty data storage media can interrupt the automatic drive recognition. This makes it impossible to correctly display the possible burner functions.

Burner operation is only permitted in an environment free of shock and vibration.

NOTICE

Data errors during burning

It cannot be ruled out that vibrations in the environment and varying quality of raw discs could result in data errors when burning data media, even when no error message occurs.

Data comparison is the only guarantee that data has been written correctly. Perform data comparison each time you burn a disc.

Technical specifications (Page 123)

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Commissioning the device

4.5 Notes on different device configurations

4.5.3

Requirement

Replacing hard disks

The hard disks in the removable drive bay can be replaced during operation in connection with RAID.

● A hard disk of the same interface type

The interface type of the hard disk is displayed on the front door. Always replace the defective hard disk with a new one of the same interface type and capacity.

● A key for the hard disk lock

Procedure

NOTICE

Damage to the hard disk and loss of data

When you remove the hard disk while data is being written to the hard disk, you may damage the hard disk and destroy data.

• Only remove the hard disk tray from the removable drive bay when the hard disk is inactive. Inactive means the hard disk status display of the removable drive bay is not flashing.

•

Observe the EGB guidelines.

1. Identify which hard disk the RAID controller has reported as being faulty.

2. Open the front panel.

3. Slide the cover

①

of the removable drive bay lock to the right.

The marked lock is exposed.

4. Open the lock with the appropriate key.

5. Fold out the tray bracket somewhat to the front and pull out the hard disk tray by the tray bracket.

The procedure is described in more detail in the section "Removing and inserting the tray from the removable drive bays (Page 77)".

6. Insert the new hard disk tray into the removable drive bay and push it all the way in.

7. Fold back the tray bracket until it rests completely against the hard disk tray.

The power supply LED

②

must be on.

8. Slide the cover of the removable drive bay lock to the left.

9. Lock it with the appropriate key.

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4.5 Notes on different device configurations

Note

Always lock the hard disk tray in the removable drive bay to ensure reliable operation of a device with removable drive bay.

4.5.4

Booting from the second hard disk drive

In order to allow booting from the second hard disk drive, you need to configure it as the primary boot device (Boot Option #1). To do this, make the following settings in your BIOS

Setup:

1. Select the "Boot" tab.

2. Select the first entry from the list in the "Boot Option Properties": "Boot Option #1" and press the Return key.

3. Select the corresponding drive (slave drive) in the "Boot Option #1" window, e.g.

STxxxxxxxxx, and press the Return key.

The second hard disk drive (slave drive) becomes the primary boot device.

Note

The drive letters for the partitions on both drives are assigned by the operating system in use. You can change these in the Control Panel as required.

4.5.5 RAID1 system

This is a RAID1 system configuration (data mirroring with two drives). This means that if there is a defective hard disk drive or there are cable problems, the system can continue to operate in one channel and achieve a high degree of availability.

Note

You will find information about the Intel

®

RAID controller in the RAID documentation in the

"Drivers\RAID\Intel" directory on the "Documentation and Drivers" DVD that ships with the product.

Additional information on RAID1 systems can be found in the section "Managing RAID systems (Page 104)".

See also

System with two drives

The system with two drives is an optional feature for the device.

When the device ships, the second drive is connected to SATA port 1. This hard disk drive is not set up. This gives you the option of backing up your data to this hard disk drive. Refer to your order documentation for information on hard disk drive capacity.

Replacing a defective hard disk drive in the RAID system (Page 80)

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Commissioning the device

4.6 Switching off the device

4.6 Switching off the device

Shutting down the operating system

For Windows operating systems:

● Select "Start" > Shut down" or

● Briefly press the on/off button (unless otherwise configured in the power options).

Information on the position of the button is available in the section "Device views

(Page 15)".

For non-Windows operating systems:

● Briefly press the on/off button.

The operating system is shut down. The "POWER" LED goes out. The device is switched off but not fully disconnected from the mains voltage.

Fully disconnecting the device from mains voltage

WARNING

Risk of fire and electric shock

The on/off button and on/off switch do not fully disconnect the device from the mains. If the device is switched off with the on/off switch, there remains a risk of electric shock and fire hazard, for example, if the device or connection cables are damaged or if the device is used improperly.

Always fully disconnect the device from the mains voltage as described below before performing work on the device or when the device will not be used over an extended period of time.

If the device was not mounted in a control cabinet:

● Shut down the operating system and pull the power plug on the rear of the device.

If the device was mounted in a control cabinet:

● Shut down the operating system and switch the AC circuit breaker to "Off".

The device is switched off and fully disconnected from the mains voltage. No trickle current is flowing.

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Commissioning the device

4.6 Switching off the device

Hardware reset

You can perform a hardware reset to switch off the device when the operating system no longer responds to input from the keyboard or mouse. The operating system is not safely shut down in this case.

NOTICE

Risk of data loss

The device is restarted in the case of a hardware reset. Data in the main memory can be deleted. Data on the drive may be lost. The device may be damaged.

Perform a hardware reset only in the case of an emergency.

For all operating systems:

● Press the on/off button for more than 4 seconds. or:

● Press the Reset button. Information on the position of the button is available in the

section "Device views (Page 15)".

See also

Device views (Page 15)

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Extended device functions

5

5.1 Monitoring functions

5.1.1 Overview of the monitoring functions

The basic version of the device also provides monitoring functions. The following display, monitoring and control functions are available when the appropriate software is used:

● Temperature monitoring (overtemperature, low temperature, or cable break at a temperature sensor)

● Monitoring of drives with S.M.A.R.T. functionality

● Watchdog (hardware or software reset of the computer)

● Operating hours meter (information on total runtime)

● Hard disk state and state of the RAID combination

SIMATIC IPC DiagBase software

Use the functions of the SIMATIC IPC DiagBase software included in the scope of delivery for local monitoring. Use the "DiagBase Management Explorer" application to obtain a clear overview of the controls. Use the DiagBase Alarm Manager to receive notifications about individual alarms.

Note

For more information on SIMATIC IPC DiagBase software functionality, please refer to the relevant Online Help.

SIMATIC IPC DiagMonitor software

SIMATIC IPC DiagMonitor is available on CD (not included in the scope of delivery). This monitoring software comprises:

● The software for the stations to be monitored.

● A library for creating user-specific applications.

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Extended device functions

5.1 Monitoring functions

5.1.2 Temperature monitoring/display

Three temperature sensors monitor the temperature of the device at several positions:

● Processor temperature

● Temperature close to the RAM ICs/chips

● Temperature of the basic module

A temperature error is triggered when one of the three temperature values exceeds the set temperature threshold and the following reaction is initiated:

Reaction

"Temp" LED lit red.

Device fan at maximum speed. The power supply unit fan is controlled by the power supply unit.

The DiagBase or DiagMonitor software alerts the user.

Option

None

None

None

The temperature error is retained in memory until temperatures have fallen below the thresholds and it is reset by one of the following measures:

● Acknowledgment of the error message by the monitoring software

● Restart of the device

5.1.3 Watchdog (WD) with LED

Function

The watchdog is able to monitor program runtime and informs the user about the different reactions that are triggered if the user program does not respond to the watchdog within the specified monitoring time.

The watchdog is in idle state during power on of the device, or after a HW-RESET (cold restart). A WD reaction is not triggered while it is in idle state. However, an active watchdog interrupt remains after a restart and its active state is still indicated by the LED.

Watchdog reactions

The following reactions may be triggered if the watchdog is not retriggered within the set time:

Reaction

Switch watchdog LED to red

Trigger a PC reset

Output of DiagBase alarm messages

Option

None

Configurable

None

Note

For more information on the watchdog functions, contact Customer Support.

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Extended device functions

5.1 Monitoring functions

WD monitoring times

Set the monitoring times in SIMATIC Diagnostics Management as integer values in the range from 4 to 255 seconds.

Note

The watchdog will be retriggered if you change the watchdog time after the WD has been activated.

5.1.4

5.1.5

5.1.6

Fan monitoring

The operation of the front, CPU and power supply fans is monitored.

If a fan fails, the following reactions are triggered:

● The "FAN" status display lights up red.

● If the SIMATIC monitoring software is installed, a fan alarm is output.

The fan error remains stored until the cause has been rectified. You can reset the error message with one of the following measures:

● Acknowledge error message with SIMATIC IPC DiagBase or SIMATIC IPC DiagMonitor

● Short-term disconnection of the device from the power supply

● Shut down device

● Restart the device

Battery monitoring

The installed buffer battery has a service life of at least 5 years. The status can be checked with two-tier battery monitoring. The information can be read from an I/O register and evaluated.

When the first warning level is reached, the remaining service life of the battery for buffering

CMOS data and buffer memory is at least 1 month.

Drive monitoring

Default: SMART messages of the hard disks are reported.

RAID combination: The "Normal", "Degraded", "Rebuild" are displayed.

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Extended device functions

5.2 Active Management Technology (AMT)

5.2 Active Management Technology (AMT)

AMT (Active Management Technology) is technology for the remote maintenance of computers (simply called AMT-PC in the remainder of the document) and it includes the following functions:

● Keyboard Video Mouse( KVM) Redirection: Using KVM that is integrated in the AMT hardware you access the AMT PC remotely. With KVM, you can also control AMT PCs that have no operating system or a defective operating system. A KVM remote session is always possible with the KVM server integrated in the firmware. This means you can restart the PC and change the BIOS setup remotely.

● Remote power management: AMT PCs can be turned on and off and restarted from another PC.

● SOL (Serial over LAN): Redirection of the data of a serial interface to the network. The main use of the function is text-based remote control of an AMT PC using a console.

● IDE redirection: An ISO file on the help desk PC can be mounted on the AMT PC and used as a DVD drive.

An ISO file contains a memory image of the content of a CD or DVD structured in the ISO

9660 format.

● Remote reboot: An AMT PC can be booted from a bootable ISO file made available by another PC.

SIMATIC IPC Remote Manager

The "SIMATIC IPC Remote Manager" software is available for utilization of the AMT functions with SIMATIC IPCs. The software can be ordered from the Siemens online ordering system. For detailed information about "SIMATIC IPC Remote Manager", refer to the corresponding product documentation.

Typical areas of application and functions of the SIMATIC IPC Remote Manager:

● Remote maintenance of SIMATIC IPC with AMT, for example for service purposes in the case of a defective operating system or for adapting BIOS settings.

● Diagnostics without on-site use

● Convenient service: Access to AMT clients, such as headless systems, without additional hardware

● Resource management

Requirement

● A device with a Core i5 or Xeon processor

● A functioning and configured management engine

● A functioning and configured Ethernet connection

● A help desk PC with a functioning and configured Ethernet connection for the full AMT functionality

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Extended device functions

5.3 Trusted Platform Module (TPM)

Configuration of the AMT PC

You configure AMT by means of the BIOS setup and MEBx (Management Engine BIOS

Extension). MEBx is a BIOS extension for configuration of AMT (see BIOS description in chapter "Technical specifications").

5.3 Trusted Platform Module (TPM)

Depending on the ordered configuration of your device, a Trusted Platform Module according to Standard 1.2 may be available. The Trusted Platform Module is a chip that enhances your device with security functions. It provides an improved protection from manipulation of the

PC. The current operating systems Windows 7 and Windows 8 support these security functions. You can enable the Trusted Platform Module in the "Advanced" menu under

"Trusted Computing" in the BIOS Setup. Please note the respective import and export provisions for the Trusted Platform Module.

Using the Trusted Platform Module

The TPM can be used in Windows 7 with the "BitLocker" drive encrypter. Please follow the instructions for this in the operating system.

Note

Risk of data loss

If you lose the password for the drive encryption, you will not be able to restore the data. You will then lose accesss to the encrypted drive.

The warranty does not cover a reset of the hardware in the event of a loss of a password.

Please store the password carefully and make sure it is protected against unauthorized access.

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5.3 Trusted Platform Module (TPM)

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Expanding and assigning parameters to the device

6.1 Retrofitting instructions

Temperature range 5 °C to 35 °C

The maximum permissible power loss of the expansion cards amounts to 75 W.

Distribution to the slots without exceeding the total power:

● 25 W for the expansion cards in Slot 1, 2, 3, 4 maximum

Maximum permitted configuration

6

Note

During operation, the HDDs installed in the removable drive bay must not be exposed to vibratory loads and may only be exposed to limited shock loads (see Technical specifications).

Temperature range 5 °C to 40 °C

The maximum permissible power loss of the expansion cards amounts to 55 W.

Distribution to the slots without exceeding the total power:

● 25 W for Slot 1 maximum

● 25 W each for Slot 2, 3 maximum

● 15 W for Slot 4 maximum

Maximum permitted configuration

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Expanding and assigning parameters to the device

6.1 Retrofitting instructions

An Slimline DVD RW drive can be installed optionally. This may only be operated under consideration of the following instructions.

CAUTION

Danger of data errors when burning data carriers (DVD RW)

Burning is permissible only in an undisturbed environment, i.e. shock and vibration stress must be avoided.

Because of heavy fluctuation in the quality of CD-Rs, data may be corrupted in a burning session, even if no error message is initially displayed.

The written data can only be verified by comparing these with the source. To be on the safe side, data should be verified after every burning session.

Note

During operation, the HDDs installed in the removable drive bay must not be exposed to vibratory loads and may only be exposed to limited shock loads (see Technical specifications).

Temperature range 5 °C to 45 °C

The maximum permissible power loss of the expansion cards amounts to 55 W. An ODD drive slimline is not permitted.

Distribution to the slots without exceeding the total power:

● 25 W for Slot 1 maximum

● 25 W each for Slot 2, 3 maximum

● 15 W for Slot 4 maximum

Maximum permitted configuration

Note

During operation, the HDDs installed in the removable drive bay must not be exposed to vibratory loads and may only be exposed to limited shock loads (see Technical specifications).

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6.1 Retrofitting instructions

Temperature range 5 °C to 50 °C

The maximum permissible power loss of the expansion cards amounts to 30 W. An ODD drive slimline is not permitted and no HDD operation in the removable drive bay.

Distribution to the slots without exceeding the total power:

● 25 W for Slot 1 maximum

● 15 W for Slot 2 maximum

● 10 W for Slot 3 maximum

● 10 W for Slot 4 maximum

Maximum permitted configuration

Note

During operation, the HDDs installed in the removable drive bay must not be exposed to vibratory loads and may only be exposed to limited shock loads (see Technical specifications).

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Expanding and assigning parameters to the device

6.2 Removing the front panel

6.2

Requirement

Removing the front panel

● The device is fully disconnected from the power supply, see chapter "Switching off the device (Page 51)".

Procedure

Observe the chapter "ESD guideline (Page 119)".

1. Open the front door at least 45°.

The interlock marked in the figure then releases the front panel.

2. Remove the front panel.

To do so reach into the fan slots.

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Expanding and assigning parameters to the device

6.3 Open the device.

6.3 Open the device.

NOTICE

Malfunctions and electric shock through repair

Improper repairs jeopardize operational reliability and damage the device.

The results are personal injuries and damage to the plant.

Take the following precautions:

•

Always disconnect the power plug before you open the device.

•

Close the device after every repair.

Disclaimer of liability

All technical specifications and approvals apply only to expansions which are approved by the Siemens AG. We are not liable for functional limitations caused by the use of third-party devices or components.

Observe the installation instructions for the components. UL approval of the device only applies when UL-approved components are used according to their "Conditions of

Acceptability".

Requirement

● The device is fully disconnected from the mains voltage, see chapter "Switching off the device (Page 51)".

● All connecting cables are unplugged

● The front panel is removed, see chapter "Removing the front panel (Page 62)".

● 1 T10 screwdriver

Procedure

Read the section "ESD guideline (Page 119)".

1. Loosen the marked screw and hit the screwdriver lightly with the ball of your hand to release the cover.

The screw remains captive in the housing.

2. Push the housing cover back and remove it.

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6.4 Removing and installing memory modules

6.4 Removing and installing memory modules

Memory expansion options

The motherboard is equipped with 4 slots for memory modules. You can use DIMM DDR3 memory modules. Technology: Memory transaction rate 1333 MT/sec (PC3-10600),

1600MT/sec (PC3-12800), "unbuffered", "no ECC" or "with ECC". This allows you to expand

Rack PC memory up to 32 GB, of which you can use approx. 3.2 GB for the operating system and applications in case of 32-bit operating systems. You can install one, two or four modules.

3

4

1

2

Combination

Channel A (external) Channel B Maximum expansion

Slot X19

DIMM1-1

Slot X190

DIMM1-2

Slot X20

DIMM2-1

Slot X200

DIMM2-2

2 GB/4 GB/8 GB

2 GB/4 GB/8 GB 2 GB/4 GB/8 GB

8 GB

16 GB

Combinations of three memory modules are not permitted

2 GB/4 GB/8 GB 2 GB/4 GB/8 GB 2 GB/4 GB/8 GB 2 GB/4 GB/8 GB 32 GB

Note

• Memory modules with ECC and without ECC may not be used in mixed operation.

•

Only modules of the same module organization 2Rx8 or 1Rx8 may be used per channel.

• Memory is operated in dual-channel mode if two modules are installed.

•

If expansion cards with their own memory, for example, graphics cards with 256 MB or more are used, the memory available for the 32-bit operating system or applications may be less than 3.2 GB.

In order to avoid operating faults you may have to remove one or two memory modules or use a memory module with a smaller capacity so that the real memory expansion on the motherboard and the reserved memory of the expansion card do not overlap.

Requirement

● The device is opened.

● Remove the bus board, if necessary, for easier access to the memory modules.

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Procedure - installing a memory module

1. Install the memory modules in the following order:

1. DIMM 2-1

2. DIMM 1-1

3. DIMM 2-2

4. DIMM 1-2

Expanding and assigning parameters to the device

6.4 Removing and installing memory modules

2. Remove the memory module from its packaging.

Hold it by the upper edges only.

Note the indicated notch during insertion.

3. Insert the memory module in the slot perpendicular to the motherboard.

4. Press both sides of the memory module evenly to avoid jamming.

The memory module latches in audibly.

The memory module is inserted correctly if less than 1 mm of the gold contacts is visible evenly across the entire length of the module.

5. Close the device.

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6.5 Expansion cards

Removing a memory module

1. Always remove the memory modules in the reverse order:

1. DIMM 1-2

2. DIMM 1-1

3. DIMM 2-2

4. DIMM 2-1

2. Open the two latches at the sides of the memory module evenly.

Remove the memory module from the slot.

3. Close the device.

Display of the current memory configuration

The new memory configuration is detected automatically. The allocation of the ”base memory and extended memory” is automatically displayed when you switch on the device.

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6.5 Expansion cards

Expansion cards

6.5.1 Notes on the expansion cards

Slot numbering

The 4 existing slots can be identified on the basis of the embossed numbers that are marked in the following figure.

Slot

1

2

3

4

4 x PCIe device version 2 x PCIe device version 2 x PCI/2 x PCIe device version

PCIe Gen3 8 Lane - PCIe Gen3 8 Lane

PCIe Gen3 4 Lane

PCIe Gen2 4 Lane

PCIe Gen3 4 Lane

PCIe Gen3 4 Lane

PCIe Gen2 4 Lane

-

PCI

PCI

PCIe Gen3 8 Lane

Note

All PCIe slots have PCIe x16 mechanics. For additional information, see Section Bus board models (Page 153).

Information about specifications

The device is designed for use with expansion cards to PCI specification 2.3 or PCIe specification 1.0a. PCI expansion cards with a 5 V and 3.3 V power supply can be operated.

Compliance with the defined mechanical defaults is imperative. Failure to comply with these defaults can result in contact problems, malfunctions and assembly difficulties. The permitted

expansion card contour dimensions are specified in the section Dimension drawing of the expansion cards (Page 122).

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6.5 Expansion cards

Note about long PCI / PCIe expansion cards

To insert long PCI / PCIe expansion cards into the guide rails, they must be equipped with a retainer.

Note on PCI-Express expansion cards

The expansion cards in the PCIe slot 1 can take up two slots.

Note on PROFINET expansion cards

The "CP 1616 onboard" option must be disabled in the BIOS for devices with CP 1616 onboard, before a PROFINET module (such as a CP 1616) can be installed in the system.

6.5.2 Removing and installing bus frame

The feet on the bus frame shown in the following figure serve as a mounting aid and allow vertical mounting. You may have to support the bus frame with your hand to prevent it from tipping.

Requirement

● The device is open in accordance with section "Open the device. (Page 63)".

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Procedure

Expanding and assigning parameters to the device

6.5 Expansion cards

Read the section "ESD guideline (Page 119)".

Removal

1. Remove the 4 marked screws.

2. Pull the bus frame evenly from the unit at the marked points.

Do not tilt the bus frame when removing it.

3. Place the bus frame upright.

Support the bus frame with your hand to prevent it from tipping.

4. Unlock the marked plug and pull out the connector downwards.

Installation

To install the bus frame follow the steps for removing it in reverse order.

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6.5 Expansion cards

6.5.3

Requirement

Removing and installing expansion cards

● The bus frame has been removed in accordance with chapter "Removing and installing bus frame (Page 68)".

● 1 T10 screwdriver

● 1 side cutter

● 1 retainer from the accessory kit

You may only use latching retainers of the same type.

Latching retainers are available under the Order Number A5E02719654.

● 1 mounting bracket for low expansion cards included with the retainers in the accessory kit.

Note

Mounting bracket for low expansion cards

To guarantee the stable installation of a low expansion card, you need an additional mounting bracket for latching retainers. The mounting bracket may have to be removed when you replace the low expansion card with a high one.

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Procedure

Installation

1. Remove the marked screw.

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6.5 Expansion cards

2. Swing the top edge of the bus frame towards the arrow direction and remove the front slot plate.

3. If you want to install the expansion card into the rear slot, remove the marked screw and then the rear slot plate.

4. Insert the expansion card into the slot in the arrow direction.

Slide the expansion card into the slot until it stops without being skewed.

Secure the expansion card at the marked point with the corresponding screw.

5. If required, fasten the shown support bracket with 2 expansion rivets to the bus frame, in particular at low-profile expansion cards.

6. Insert the retainer

①

through one of the marked guide slots

②

.

If possible, use the guide slot closest to the edge-socket connector.

The retainer can only be moved in the direction of the expansion card.

The retainer latches into the selected position.

If you want to change the position subsequently, you have to open the top edge of the bus frame.

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6.5 Expansion cards

7. Press the retainer onto the expansion card. But only so that the retainer touches the expansion card and does not damage it.

While doing this, adjust the expansion card so that it fits into the slot of the retainer. Pay attention to the notch of the expansion card.

8. Cut off the protruding part of the retainer as shown.

Do not leave any remnants jutting out.

9. Insert the front slot plate again.

Swivel the top side of the bus frame back into the original position and secure the top side of the bus frame with the marked screw.

Further procedure

1. Install the bus frame into the device in accordance with the chapter "Removing and installing bus frame (Page 68)".

See also

Removal

For installation, follow the steps for removal in reverse order.

The retainer can only be moved in the direction of the expansion card. To remove the retainer open the longitudinal side of the bus frame and pull out the retainer inwards.

System resources (Page 159)

BIOS description (Page 169)

Bus board (Page 153)

Bus board models (Page 153)

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6.6 Drives and storage media

6.6 Drives and storage media

6.6.1 Overview

You can mount the following drives and storage media in the device:

● Hard disk drive

● Solid State Drive

● DVD drive

There are two drive cages for alternative installation:

● Drive cage for removable drive bays

● Vibration-damped drive cage

Drive cage for removable drive bays

The drive cage is used to hold removable drive bays with inserts for drives, for example

HDDs and SSDs. A Slimline DVD drive can be mounted in the lower drive bay.

①

Removable drive bay with trays for drives

②

Slimline mounting bay for DVD drive

③

Drive cage for removable drive bays

Vibration-damped drive cage

The drive cage contains shock and vibration-attenuating components for holding hard disk drives. A Slimline DVD drive can be mounted in the lower drive bay.

①

Two drive bays

②

Slimline mounting bay for DVD drive

③

Vibration-damped drive cage

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6.6 Drives and storage media

6.6.2

Requirement

Removing and installing drive cage

● The device is open, see the section "Open the device. (Page 63)".

● Applies for vibration-damped drive cage:

The bus frame has been removed, see chapter "Removing and installing bus frame

(Page 68)".

● 1 T10 screwdriver

Procedure

Read the section "ESD guideline (Page 119)".

Removal

1. Remove the marked screws.

2. Remove the marked screws.

3. Note the positions of the marked

SATA connector.

Press the unlock mechanism of the connector shown on the right in the figure and pull off the connector.

Pull off the power supply connector of the Slimline drive marked on the right, if a Slimline drive exists.

4. Slide the drive cage toward the power supply until it is released from the front frame and remove the drive cage from the device.

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6.6 Drives and storage media

Installation

To install the fan, follow the steps for removing it in reverse order.

6.6.3

Requirement

Removing and installing drive fans

● The device is opened.

Note

Install only a fan of the same type. Information about the original spare parts for SIMATIC

PCs is available in the Internet at After-sales information system for SIMATIC PC/PG

( http://www.siemens.com/asis ).

Install the drive fan as seen in the figure. The drive fan blows cooling air into the housing.

Procedure

Note

The drive cage has been removed so that the work steps can be more easily seen.

Removal

1. Press on the clip

①

at the small power supply plug and pull the plug to the top from the larger adapter plug.

2. Put your hands into the indentations on the left and right of the fan retainer and slide the fan retainer together with the drive fan guides.

②

up and out of the

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6.6 Drives and storage media

Installation

1. Slide the power supply plug into place.

①

into the adapter plug until it snaps

2. Slide the fan retainer together with the drive fan

②

first under the top two and then under the bottom two guides marked in red until the fan retainer is flush with the top edge of the drive cage.

Make sure that you do not jam the fan retainer. The fan retainer is flush against the drive cage when installed.

Removing the adapter plug

If necessary, remove the adapter plug, for example, when removing the drive cage.

1. To do so, press on the clips

①

on the side of the adapter plug and remove the plug by pulling it down.

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6.6 Drives and storage media

Removing and inserting the tray from the removable drive bays

There are trays in the removable drive bays that are installed in the drive cages. Hard disks or SSDs can be installed in the tray.

Requirement

● The front door is open

● 1 key

Procedure

Removal

1. Slide the cover of the locking mechanism of the removable drive bay in the direction of the arrow.

2. Use the appropriate key to unlock the tray on the removable drive bay.

3. Open the handle on the removable drive bay and open it at the highlighted spot in direction of the arrow until you feel a slight resistance.

4. Now grasp the handle to the right of the notch you used to pull out the handle and pull the tray completely out of the removable drive bay.

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6.6 Drives and storage media

Installation

To install the fan, follow the steps for removing it in reverse order.

Note

The tray must always be locked in the removable drive bay to ensure reliable operation of the devices with removable drive bays.

6.6.5 Removing and installing the hard disk drive from a tray

Requirement

● The tray has been removed, see chapter "Removing and inserting the tray from the removable drive bays (Page 77)".

● 1 drive

● 1 soft mounting padding

Procedure

Observe the chapter "ESD guideline (Page 119)".

Removal

1. Place the tray as shown on the mounting padding.

2. Remove the marked screws.

Installation

Proceed in reverse order. Use only the original screws during installation. Position all screws first and do not tighten them until all screws are installed in the thread.

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6.6 Drives and storage media

Removing and installing a drive from a drive cage

This chapter describes the removal and installation of the following drive types from the drive cage or the vibration-damped drive cage:

● Hard disk drive

● Removable drive bay

● DVD drive

Removal and installation of a Slimline DVD drive is carried out analog.

Requirement

● The drive cage has been removed, see chapter "Removing and installing drive cage

(Page 74)".

● The drive fan has been removed, see chapter "Removing and installing drive fans

(Page 75)".

● The connecting cables have been removed from the drive.

Procedure

Read the section "ESD guideline (Page 119)".

Removal

1. Position the drive cage as shown.

2. Remove the marked screws of the both sides of the drive cage.

4. Pull the removable drive bay out of the drive cage in the direction of the arrow.

Installation

To install the fan, follow the steps for removing it in reverse order. Use only the original screws during installation.

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6.6 Drives and storage media

6.6.7 Replacing a defective hard disk drive in the RAID system

Hard disk drives can be replaced during operation in the removable drive bay in connection with a configured RAID1 system. This functionality is referred to as "Hot Swap".

Note

If you have configured a non-RAID system with several hard disk drives, you need to turn off the device before you replace a hard disk drive.

CAUTION

Damaging the drive

If you replace a drive while it is active, the drive and data are corrupted. The device can no longer be operated without problems.

Replace the drive in the removable drive bay when the "HDD" status display of the device is not lit.

Observe the EGB guidelines. Always replace the drive with a new drive of the same type and capacity.

Mounting locations for hard disk drives in the RAID1 system

Hard disk drives for a RAID1 system can be installed internally in the device or on the front in a removable drive bay.

Note

The replacement of a hard disk drive with removable drive bays and in the RAID system can be performed without shutting down the device. An internal hard disk drive may only be replaced when the device is switched off.

The new hard disk drive can be integrated into the RAID1 system at operating system level with the RAID software. Synchronization may take several hours, depending on system load.

Status displays of the hard disk drives in a RAID1 system

The following table includes information on the alarms of the status displays. If the hard disk drive is defective and the SIMATIC monitoring software is installed, the LEDs of the status display light up individually or simultaneously.

Internal hard disk drive or hard disk drive in removable drive bay

Status display RAID BIOS RAID software

HDD0 alarm

HDD1 alarm

Port 0

Port 1

Device port 0

Device port 1

SATA connection of the motherboard

SATA 0

SATA 1

Drive

0

1

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6.6 Drives and storage media

Replacing a defective hard disk drive in the RAID system

1. Determine which hard disk was reported by the RAID software as defective.

2. Replace the defective hard disk.

3. Replace the defective hard disk with a hard disk of the same type and capacity.

Information about the recovery of the RAID system is available in the section "Integrating a new hard disk into the RAID system".

6.6.8 Removing and installing an SSD

6.6.8.1 Removing and installing an SSD from a tray

Requirement

● The tray has been removed, see chapter "Removing and inserting the tray from the removable drive bays (Page 77)".

● The connecting cables have been removed from the SSD.

● 1 soft mounting padding

Procedure

Observe the chapter "ESD guideline (Page 119)".

Removal

1. Place the tray as shown on the mounting padding.

2. Remove the marked screws.

Installation

For installation, follow the steps for removal in reverse order. Use only the original screws during installation. Position all screws first and do not tighten them until all screws are installed in the thread.

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6.6 Drives and storage media

6.6.8.2

Requirement

Removing and installing an SSD with mounting plate from a drive cage

● The device is fully disconnected from the mains voltage, see chapter "Switching off the device (Page 51)".

● The drive cage has been removed, see chapter "Removing and installing drive cage

(Page 74)".

● The drive fan has been removed, see chapter "Removing and installing drive fans

(Page 75)".

● 1 T10 screwdriver

Procedure

Read the section "ESD guideline (Page 119)".

Removal

1. On both sides of the drive cage, loosen the two screws that secure the mounting plate in the drive cage.

2. Pull out the mounting plate with the

SSD from the drive cage in the direction of the cables.

Do not pull on the cables.

3. Remove the marked screws.

4. Remove the mounting plate from the

SSD.

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5. Pull out the plug from the SSD.

Installation

To install the fan, follow the steps for removing it in reverse order. Use only the original screws during installation.

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Device maintenance and repair

7

7.1 Repair information

Carrying out repairs

Only qualified personnel are permitted to repair the device.

WARNING

Unauthorized opening and improper repairs on the device may result in substantial damage to equipment or endanger the user.

•

Always disconnect the power plug before you open the device.

•

Only install system expansion devices designed for this device. If you install other expansion devices, you may damage the device or violate the safety requirements and regulations on RF suppression. Contact your technical support team or where you purchased your PC to find out which system expansion devices may be installed.

If you install or exchange system expansions and damage your device, the warranty becomes void.

CAUTION

Electrostatic sensitive devices (ESD)

The device contains electronic components which are destroyed by electrostatic charges.

This can result in malfunctions and damage to the machine or plant.

Make sure you take precautionary measures even when you open the device, for example, when opening device doors, device covers or the enclosure cover. For more information, please refer to the chapter "ESD directives".

Limitation of liability

All technical specifications and approvals of the device only apply if you use expansion components that have a valid CE approval (CE mark). The installation instructions for expansion components in the associated documentation must be observed.

UL approval of the device only applies when the UL-approved components are used according to their "Conditions of Acceptability".

We are not liable for functional limitations caused by the use of third-party devices or components.

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7.2 Maintenance

Tools

You can make repairs on the device with the following tools:

● T20 screwdriver for protective conductor connection and enclosure

● T6 screwdriver for removing and installing the DVD drive

● T10 screwdriver for all of the remaining screws

See also

Spare parts and repairs ( http://support.automation.siemens.com/WW/view/en/16611927 )

7.2

7.2.1

Maintenance

Maintenance intervals

To maintain high system availability, we recommend the preventative replacement of those

PC components that are subject to wear in accordance with the intervals for replacement indicated in the table below.

Component

Drives

Backup battery

Device fan

Filter pad

Replacement interval

3 years

5 years

3 years

Depending on the degree of soiling

7.2.2 Changing the filter pad

Requirement

● The device is disconnected from the power supply, see chapter "Switching off the device

(Page 51)".

● The front panel is open, see chapter "Removing the front panel (Page 62)".

● A filter mat

You may only use filter mats of the same type. Information about original spare parts for

SIMATIC IPCs is available on the Internet at:

SIMATIC IPC after-sales information system ( http://www.siemens.com/asis ).

Order no.: A5E02396171; 10 pieces per package

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Procedure

Removal

1. Remove the filter mat front panel.

①

from the

Device maintenance and repair

7.3 Removing and installing hardware

7.3

Installation

Note

Note the following points:

•

Use a new filter mat

• If you nevertheless use the removed filter mat, remember the direction in which the fans draw in air. Do not fit the outer side of the filter mat on the inside. Generally, the outer side is dirty after it has been in use for some time.

1. Insert the new filter mat in the front panel as shown.

2. Insert the front panel.

3. Close the front door.

Removing and installing hardware

7.3.1 Replacing device fans

Requirement

● The device is fully disconnected from the mains voltage, see chapter "Switching off the device (Page 51)".

● The front panel is removed, see chapter "Removing the front panel (Page 62)".

● 1 or 2 fans

Procedure

Read the section "ESD guideline (Page 119)".

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7.3 Removing and installing hardware

Removal

1. Release the knurled screw of the fan holder and remove the fan holder from the housing.

2. Press at the side of the clips of the fan connector to unlatch and pull the connector forward from the socket.

3. Loosen all the expanding rivets and remove the device fan from the fan holder.

Installation

Note

Install only fans of the same type. Information about original spare parts for SIMATIC PCs is available on the Internet at: SIMATIC IPC after-sales information system

( http://www.siemens.com/asis )

Ensure that the arrow on the device fan points away from the fan bracket. The device fan blows air into the enclosure.

To install the fan, follow the steps for removing it in reverse order.

Ensure that position of the fans are the cable routing are correct, see the figure in the

"Removal" section, Step 2. Make sure that the cables are not squashed or block the fan.

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7.3 Removing and installing hardware

Furthermore take the positioning aids shown in the following figure into account. The fan holder must lie level on the front frame.

Further procedure

1. Install the front panel in accordance with chapter "Removing the front panel (Page 62)".

2. Test proper functioning of the fan using the DiagBase software.

7.3.2

Requirement

Replacing the backup battery

The battery is used to back up the CMOS data for the BIOS setup and the real-time clock.

Note

Note the following points:

•

Check the maintenance interval.. You can find additional information in the section

"Maintenance intervals (Page 84)".

•

Replace the lithium battery only with an identical one or a type recommended by the manufacturer. Information about original spare parts for SIMATIC IPCs is available on the

Internet at:

SIMATIC IPC after-sales information system ( http://www.siemens.com/asis )

● The current BIOS Setup settings, see chapter "BIOS description (Page 169)".

● The device is fully disconnected from the mains voltage, see chapter "Switching off the device (Page 51)".

● The device is open, see the section "Open the device. (Page 63)".

● The bus frame has been removed from the device, see chapter "Removing and installing bus frame (Page 68)".

● All connection cables are unplugged.

● 1 battery, Order Number A5E00047601

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7.3 Removing and installing hardware

Procedure

Read the section "ESD guideline (Page 119)".

CAUTION

Risk of short circuit

Conductive materials cause a battery short-circuit or damage adjacent modules.

Do not use tools made of conductive materials to replace the battery.

Note

The configuration data of the device may be deleted when you replace the backup battery, depending on BIOS settings. The configuration data are retained in the BIOS "Profile: User" setting; only the date and time must be set again.

Removal

1. Remove the battery from the socket.

To do so hold at the points marked with the arrows and lever the battery out.

2. Dispose of the battery properly.

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Installation

1. Press the new battery centered into the socket applying slight pressure.

Ensure that the battery is then held by the 4 brackets.

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7.3 Removing and installing hardware

Further procedure

● Install the bus frame in accordance with chapter "Removing and installing bus frame

(Page 68)".

● Connect all cables.

● Close the device as specified in chapter "Open the device. (Page 63)".

● Set the BIOS setup.

The configuration data of the device may be deleted when you replace the backup battery, depending on BIOS setup settings.

7.3.3 Removing the AC power supply

Requirement

● The device is fully disconnected from the mains voltage, see chapter "Switching off the device (Page 51)".

● The device is open, see the section "Open the device. (Page 63)".

● The power connector has been removed, see chapter "Connecting an AC power supply

(Page 38)".

● The bus frame has been removed, see chapter "Removing and installing bus frame

(Page 68)".

● T10 screwdriver

● Cable ties

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7.3 Removing and installing hardware

Procedure

Read the section "ESD guideline (Page 119)".

Removal

1. Remove the cable ties that secure the cables in the housing.

2. Remove the marked screws.

3. Push the power supply unit towards the drive cage and lift it out of the device.

See also

Installation

Install the device in reverse order.

Connection information (Page 34)

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7.3 Removing and installing hardware

7.3.4

Requirement

Replacing the redundant power supply

This work is required if a malfunction or a fault was reported for the redundant power supply.

The LED of the defective module is not lit up then (see chapter "Device views (Page 15)").

Note

If a module of the redundant power supply is defective, the device continues to function with the second module that is not defective. To ensure the availability of your system by means of the redundant power supply, shut down the device as soon as possible correctly and replace the defective module.

● The device is disconnected from the power supply, see chapter "Switching off the device

(Page 51)".

● The power supply cables have been removed (see chapter "Connecting a redundant power supply (Page 39)")

● 1 crosstip screwdriver

Procedure

Read the section "ESD guideline (Page 119)".

Removal

1. Remove the marked screw at the defective module.

2. Pull out the defective module from the frame using the hinged handle.

3. Insert the new module and secure it with the screw.

4. Reconnect the power supply cables.

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7.3.5

Requirement

Replacing the redundant power supply completely

● The device is disconnected from the power supply, see chapter "Switching off the device

(Page 51)".

● The power supply cables have been removed (see chapter "Connecting a redundant power supply (Page 39)")

● The device is open, see the section "Open the device. (Page 63)".

● The bus frame has been removed, see chapter "Removing and installing bus frame

(Page 68)".

● 1 spare part "Redundant power supply"

● 1 T10 screwdriver

● 1 crosstip screwdriver

● 2 cable ties

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Procedure

Read the section "ESD guideline (Page 119)".

Removal

1. Remove the modules of the redundant power supply, see

chapter "Replacing the redundant power supply (Page 91)".

2. Remove the marked screws.

Device maintenance and repair

7.3 Removing and installing hardware

3. Loosen the two screws

①

and

②

.

Do not remove the screws completely. This facilitates subsequent reassembly. The power supply can still be pulled out.

3. Cut through the indicated cable ties.

Ensure that no cable is damaged while doing this.

4. Loosen all connectors of the power supply lines that connect the redundant power supply with drives and the motherboard. This includes:

•

Power supply connectors of the drives

③

and

④

•

Power supply connector of the motherboard

⑤

6. When the connectors of all the cables have been removed from the redundant power supply, remove the redundant power supply with its housing from the device.

Installation

Install the device in reverse order. Secure the cables using the cable clips available in the device as well as with new cable ties.

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7.3 Removing and installing hardware

7.3.6

Requirement

Removing and installing the piggyback and bus board

This chapter describes the removal and installation of bus boards and piggybacks.

Information about the various variants of bus boards and piggybacks is available in chapter

"Bus board models (Page 153)".

● The device is open, see the section "Open the device. (Page 63)".

● The bus frame has been removed, see chapter "Removing and installing bus frame

(Page 68)".

● All expansion modules have been removed, see chapter "Removing and installing expansion cards (Page 70)".

Removing the piggyback

1. Remove the marked screws with which the piggyback is fastened to the middle rail of the bus frame.

2. On the other side of the middle rail of the bus frame remove the angle connector of the piggyback from the bus board as shown in the following figure.

3. Guide the angle connector of the piggyback through the middle rail of the bus frame and remove the piggyback as shown in the following figure.

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7.3 Removing and installing hardware

Removing the bus board

1. Remove all 5 expanding rivets with which the bus board is fastened to the middle rack of the bus frame.

2. Use a screwdriver to press on the end of the expansion rivet until the expansion rivet can be freely moved.

Procedure

Installation

Install the device in reverse order. Use only new expansion rivets to mount a bus board.

7.3.7

Requirement

Removing the OP

● The device is fully disconnected from the mains voltage, see chapter "Switching off the device (Page 51)".

● The device is open, see the section "Open the device. (Page 63)".

● The bus frame has been removed, see chapter "Removing and installing bus frame

(Page 68)".

● 1 operator panel

● 1 crosstip screwdriver

Procedure

Read the section "ESD guideline (Page 119)".

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7.3 Removing and installing hardware

Removal

1. Remove the marked screws.

2. Fold the crossbar in the direction of the arrow.

3. Remove the USB connector.

4. Remove the marked screws and then the operator panel.

96

5. Loosen the white flat cable at the plug connector lock

②

by sliding the

①

to the left.

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7.3.8

Device maintenance and repair

7.3 Removing and installing hardware

Installation

Install the device in reverse order.

Removing and installing the processor cooler

The processor cooler used in the device forms a unit together with heat pipes and further heat exchangers.

①

Heat exchangers

②

Heat pipe

③

Heat sink

Requirement

● The device is fully disconnected from the mains voltage, see chapter "Switching off the device (Page 51)".

● The device is open, see the section "Open the device. (Page 63)".

● The bus frame has been removed, see chapter "Removing and installing bus frame

(Page 68)".

● 1 processor cooler

Information about original spare parts for SIMATIC IPCs is available on the Internet at:

SIMATIC IPC after-sales information system ( http://www.siemens.com/asis )

● 1 T10 screwdriver

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7.3 Removing and installing hardware

Procedure

Removal

1. Remove the highlighted six screws.

2. Remove the processor cooler from of the device.

Installation

Make sure that the heat sink pad on the heat sink exists and is intact. The same applies for the rubber feet marked in the figure.

To install the fan, follow the steps for removing it in reverse order. Tighten the screws at the heat sink gradually crosswise. Avoid uneven tightening as this may result in a tensioning of the heat sink.

Further procedure

1. Install the bus frame.

2. Close the device.

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7.3 Removing and installing hardware

7.3.9

Requirement

Removing the motherboard

● The device is fully disconnected from the mains voltage, see chapter "Switching off the device (Page 51)".

● The device is open, see the section "Open the device. (Page 63)".

● The bus frame has been removed, see chapter "Removing and installing bus frame

(Page 68)".

● The processor cooler has been removed, see chapter "Removing and installing the processor cooler (Page 97)".

● 1 motherboard

Information about original spare parts for SIMATIC IPCs is available on the Internet at:

SIMATIC IPC after-sales information system ( http://www.siemens.com/asis ).

The motherboard is supplied as a spare part with soldered-on processor - but without processor heat sink, memory modules and bus board.

● 1 hex key 4.5 mm

● T10 screwdriver

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7.3 Removing and installing hardware

Procedure

Observe the EGB guidelines.

Removal

1. Disconnect all cables from the motherboard, noting down their positions while doing so.

2. Remove the 9 screws from the positions indicated in the following figure.

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3. Use a hex key to remove the hex bolts marked in the following figure.. The following figure shows the PROFIBUS device with MPI/DP interface. Only the two middle screws of the COM1 port have to be loosened at the other device variants.

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7.3 Removing and installing hardware

4. Slide the motherboard carefully inwards until the D-sub sockets have loosened from the rear panel.

NOTICE

Damage to the motherboard

Components can be damaged when removing the motherboard.

•

Proceed slowly and carefully when moving and removing the motherboard.

•

Ensure that the bottom of the motherboard does not contact projecting housing parts when sliding it.

5. Lift the motherboard carefully out of the housing.

Installation

To install the fan, follow the steps for removing it in reverse order.

Further procedure

1. Install the bus frame.

2. Close the device.

See also

Connection information (Page 34)

ESD guideline (Page 119)

7.3.10

Requirement

Replacing the processor

● The device is open, see the section "Open the device. (Page 63)".

● The bus frame has been removed, see chapter "Removing and installing bus frame

(Page 68)".

● The processor cooler has been removed, see chapter "Removing and installing the processor cooler (Page 97)".

● 1 approved processor

Only an approved processor is permitted to be installed on the motherboard of the device. If the processor type is changed, the BIOS must be updated so that the suitable microcode is loaded. Information about original spare parts for SIMATIC IPCs is available on the Internet at:

– SIMATIC IPC after-sales information system ( http://www.siemens.com/asis )

– Contacts ( http://www.siemens.com/automation/partner )

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7.3 Removing and installing hardware

Procedure

Observe the EGB guidelines.

Removal

1. Unlock the lever

①

and swivel it to the rear.

The holding frame

②

moves back and exposes the screw

③

.

2. Fold up the holding frame

②

.

3. Remove the processor.

Do not touch the contacts of the processor in the process.

NOTICE

Damage to the motherboard

Do not touch the contacts of the processor base when the processor is removed. Ensure that the base id free of soiling or foreign matter.

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Installation

1. Place the processor on the base.

Device maintenance and repair

7.3 Removing and installing hardware

Make sure when you insert the processor that the position identifier (metallic triangle) on the processor is in the right place.

2. Swivel the lever

①

toward the processor.

The holding frame moves as well and must then grip the screw

③

.

3. Press the lever

①

all the way down and lock it.

NOTICE

Damage to the processor

If the locking mechanism jams, it can be damaged when it is pressed down completely.

The processor is then not held correctly in place by the holding frame. The result may be malfunctions.

Therefore use only a low level of force and if a fault occurs, swivel the lever back.

Eliminate the cause of the fault.

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7.4 Managing RAID systems

Further procedure

1. Install the bus frame.

2. Close the device.

3. When a processor is replaced, perform a BIOS update.

The microcode matching the processor is loaded in the process. The procedure is described "Technical manual of the motherboard" document on the "Documentation and

Drivers" DVD.

NOTICE

Damage to the processor

If the installed processor is operated with a higher clock frequency than permitted, it can be destroyed or cause loss of data.

Operate the processor only at a clock frequency that is equal to or less than the permitted clock frequency.

7.4 Managing RAID systems

7.4.1 Example for a RAID1 system during the boot phase of the system

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You can configure RAID hardware with <CTRL-I>. The associated description is available on the "Documentation and Drivers" DVD.

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7.4.2

Device maintenance and repair

7.4 Managing RAID systems

RAID software

The RAID software "Intel Rapid Storage Technology" offers enhanced functionality for operating and managing the RAID1 system.

1. Select the RAID software via "Start > Programs > Intel Rapid Storage Technology".

2. Select "Manage" > "Advanced" to display details about the RAID1 system.

3. Select the "Help > "System Report" > "Save" command to create a report with details about the RAID1 system.

7.4.3 Checking the status of the RAID system

By default, the status of the RAID system is displayed in the Windows Event Viewer and in a log file of the program. If an error occurs, a hard disk can be synchronized at the operating system level.

Note

It may take a very long time (hours or even days in the case of a high drive load) to synchronize a new hard disk in the background, depending on its size and on the system load.

The redundant system state is reached again only after synchronization is completed.

NOTICE

Operator errors on the machine or plant

Data is synchronized if a hard disk fails. Depending on the work load of the processor and hard disks, the system may react with some delay. Execution of keyboard, mouse or touch screen commands may be briefly delayed in extreme situations. This could result in operator errors on the machine or plant.

Do not operate safety-critical functions when a hard disk has failed.

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Device maintenance and repair

7.4 Managing RAID systems

7.4.4 Displaying a defective hard disk of a RAID system in the RAID software

Note

Always replace the defective hard disk with a new hard disk of the same type and capacity.

Replace a faulty hard disk with a new hard disk in order to return to a secure RAID1 state after an error.

The RAID software indicates the following:

● A defective hard disk

● Details of the functioning hard disk:

The functioning hard disk is indicated by BIOS with its port number or by the RAID software with its device port number.

The following figure shows the corresponding window in the RAID software with a RAID1 system.

7.4.5

You can find information on how to detect and replace a defective hard disk in the RAID

system in the section "Replacing a defective hard disk drive in the RAID system (Page 80)".

Points to note if the hard disk in the RAID system is replaced when the computer is turned off

To be able to boot from the RAID system, you must place it first in the list of bootable sources in the BIOS "Boot" setup menu. Otherwise, the system will boot from the hard disk you have just installed and the message "Operating system not found" will be displayed.

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7.4 Managing RAID systems

7.4.6 Integrating a new hard disk drive in the RAID system

The RAID system is configured in the delivery state so that a new hard disk must be integrated manually in case of an error. To integrate the hard disk automatically, activate

"Automatic rebuild" in the "Preferences" menu of the RAID software.

Automatic integration of a hard disk

NOTICE

Data loss

The hard disk to be integrated is not checked for partition information or existing data during automatic integration.

All partitions and data on the hard disk are deleted without warning. Insert only a brand-new hard disk.

Requirement:

● "Automatic rebuild" is selected in the "Preferences" menu of the RAID software.

● The hard disk must be completely new or set up as spare drive for this purpose. Notes on creating spare drives are available in the controller documentation.

Sequence

The following figure is an example for the automatic rebuilding process.

A defective hard disk is still displayed during the rebuilding process. This display disappears when the rebuilding process is completed.

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Device maintenance and repair

7.4 Managing RAID systems

Procedure - integrating hard disk manually

When the "Automatic rebuild" option is deselected in the "Preferences" menu of the RAID software (default setting), you must integrate the hard disk manually:

1. Select "Start" > "Programs" > "Intel Rapid Storage Technology".

2. Click "Run Hardware Scan now".

Or:

The new hard disk is found and displayed.

1. Reboot the device.

The RAID software automatically integrates the hard disk.

2. Click the "Rebuild to another Disk" link.

The RAID system is synchronized.

The following figure shows the window when integrating a hard disk in a RAID1 system.

108

If you shut down and restart the system without installing a functioning new hard disk,

"unused" is displayed for the corresponding SATA port. You can install the functioning hard disk while the system is running. The new hard disk is then assigned to a SATA port and is integrated into the RAID system.

A defective hard disk is still displayed during the rebuilding process. This display disappears when the rebuilding process is completed.

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7.5

7.5.1

Device maintenance and repair

7.5 Installing the software

Installing the software

Sources for installation of the operating system

If the operating system is faulty, you can reinstall it with one of these DVDs:

● With the recovery DVD and "Documentation and Drivers" DVD

The recovery DVD is included in the scope of delivery when you have ordered a device with operating system. The recovery DVD includes:

– The installation program for installing the operating system with the supported languages

– The tools for setting up the drives

The basic language of the installed operating system is English. If additional languages are required, install these from the recovery DVD.

The "Documentation and Drivers" DVD contains the documentation and the hardware drivers.

● From the Restore DVD

The Restore DVD is included in the scope of delivery when you have ordered a device with operating system. The DVD contains an image file with the following software:

– Operating system with installed hardware drivers

– Monitoring software, e.g., DiagBase.

7.5.2

Windows

Updating the operating system

The latest updates for the Windows operating system are available on the Internet at

Microsoft ( http://www.microsoft.com

) and on the device in the Start menu "Start > All

Programs > Windows Update > Check for updates".

Note

Before you install new drivers or operating system updates for Windows MUI versions, configure the regional menu and dialog settings and the default English (US) language.

other operating systems

Contact the corresponding manufacturer.

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7.5 Installing the software

7.5.3

Requirement

Installing drivers and software

You need the "Documentation and Drivers" DVD included in the scope of delivery to install

Windows drivers.

Procedure

Installing drivers

1. If your device has no DVD drive, connect an external USB DVD drive to a USB port.

2. Insert the supplied "Documentation and Drivers" DVD.

3. Start the "Start" program.

4. Select "Drivers" from the index.

5. Select the device and operating system.

6. Select the required driver.

7. Open the folder with the driver data by clicking on the link next to "Driverpath".

8. Start the setup program in this folder.

Note

The driver for the chipset has to be installed before all other drivers with a new installation of Windows Server 2008 R2 or Windows 7. Then you can install the drivers for all other devices.

Installing the software

● You can find information about installing SIMATIC software packages in the corresponding documentation.

● You can obtain information about driver updates and installing application programs from the respective manufacturers.

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7.5 Installing the software

7.5.4 Installing Windows 7 or Windows Server 2008 R2

Note

Specific information on using the Windows operating systems is available in the following manuals:

• Windows 7, Technical Reference, MS Press No. 5913

•

Windows Server 2008 R2, Technical Reference, MS Press No. 5919

The listed manuals are not included in the scope of delivery.

Requirement

You need the Recovery DVD for the operating system you want to install. The recovery DVD is included in the scope of delivery when you have configured a device with operating system.

If you use storage controllers that are unknown to the operating system, for example a RAID or AHCI controller, copy the respective controller driver to a USB stick and keep this USB stick to hand. The controller driver is required during installation.

Procedure

1. If your device has no DVD drive, connect an external USB DVD drive to a USB port.

2. Insert the Recovery DVD into the DVD drive.

3. Reboot the device.

4. Press the <Esc> key when the device boots and keep it pressed.

The BIOS selection menu is displayed when initialization is completed.

5. Click the "Boot Manager" button.

6. Select the optical drive using the cursor keys. It is identified by a "P" in front of the SATA port number.

Example:

P5: DV-W28S-A

7. Confirm the selection by pressing ENTER.

8. Immediately press any key when you see the following prompt to install the operating system from the Recovery DVD.

Press any key to boot from CD or DVD ..

After a few seconds, you will see the "Install Windows" installation program.

9. Now follow the instructions in the installation program.

You can find additional information on this in the next section.

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7.5 Installing the software

"Install Windows" installation program

The language of the installation program and the operating system is preset to English. You can change the language of the operating system after the installation. Information on this topic is available in the section "Setting up the language selection using the Multilanguage

User Interface (MUI)".

Setting up partitions and integrating storage controllers unknown to the operating system

You can set up partitions during the installation process and integrate storage controllers that are unknown to the operating system. To do so, select "Custom (advanced)" when prompted for the installation type in the "Install Windows" installation program.

The following dialog boxes are available:

112

Refresh

Load Driver

Drive options

(advanced)

Updating

Integration of controller drivers unknown to the operating system and required for installation. Please read the information in the section "Information for systems with RAID or AHCI controller".

For display of additional functions that you can use to set up the data medium, see figure "Windows installation window "Drive options (advanced)"".

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7.5 Installing the software

Refresh

Load Driver

Delete

Extend

Format

New

Updating

Integration of controller drivers unknown to the operating system and required for installation. Please read the information in the section "Information for systems with RAID or AHCI controller".

Deleting a partition

Changing the partition size

Formatting a partition

Creating new partitions

Identification for error messages, for example, if the data medium was not formatted in the required "NTFS" format.

Note

If you want to install the operating system on a data medium connected to a storage controller unknown to the operating system, you have to integrate the driver of the storage controller. Integrate this driver before you partition the data medium and before you install the operating system. For more information on integrating the storage controller, refer to the section "Information for systems with RAID or AHCI controller".

1. Make sure that the partition on which you want to install the operating system is large enough and is set up with a NTFS file system.

The recommended minimum size of this partition varies, depending on the operating system, how much RAM you have available and how much additional software you want to use. Information on how the data medium is partitioned in its factory state is available in the tables below.

2. Select the partition on which you want to install the operating system.

3. Click "Next".

Installation is started. The Windows operating system is installed on the data medium.

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7.5 Installing the software

Partitions in delivery state for Windows 7 and Windows Server 2008 R2

Partition

First

Second

Third

Name

BOOT

Size

100 MB

SYSTEM 100 GB

DATA Remainder

File system

Automatically set up by installation program

NTFS not compressed

NTFS not compressed

Information for systems with RAID or AHCI controller

Data carrier controllers unknown to the operating system must be made known to the operating system prior to installation in the "Install Windows" installation program.

Requirement

You have copied the relevant controller driver to a USB stick.

Procedure

1. Connect the USB stick with the controller driver to the device.

2. Start the "Install Windows" installation program as described above.

3. Select "Load Drivers" in the Windows installation window.

4. Select the respective driver on the USB stick.

7.5.5

Procedure

Setting up the language selection using the Multilanguage User Interface (MUI)

You can set the display of menus, dialogs or other information, such as date and time, to a different language. For this purpose, you can either select one of the preinstalled languages or install a new language package.

The following command sequences are described in English. Depending on the default setting, they can be displayed in another language.

Note

Specific information for setting up the language selection for Windows operating systems is available in the following manuals (not included in the product package):

•

Windows 7,Technical Reference (MS Press No. 5913)

•

Windows Server 2008, Technical Reference (MS Press No. 5919)

Changing the settings for language, region and formats of a registered user account

1. Choose:

"Start > Control Panel > Clock, Language, and Region > Regional and Language

Options"

2. You can make the desired changes in the "Formats" and "Location und Keyboards and

Languages" tabs.

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7.5 Installing the software

Changing the settings for language, region and formats of the system account and the standard user account

You can change the settings for language, region and formats of the system account (for example, the language in the user login dialog) and the settings of the standard user account

(standard setting for new users). The settings of the registered user are copied to the system account and the standard user account for this purpose.

1. Choose: "Start > Control Panel > Clock, Language, and Region > Regional and

Language Options"

2. You can make the required changes in the "Administrative" tab. You copy the settings by clicking the respective button.

Installing language package

The available language packages are described in the chapter "Design of the device". Some language packages are available on the Recovery DVD in the "Languagepacks" folder.

1. Choose:

"Start > Control Panel > Clock, Language, and Region > Regional and Language

Options"

2. Select the "Keyboards and Languages" tab.

3. Click the "Install/uninstall languages" button and make the required changes.

7.5.6 Restoring the delivery state

You can restore the original software using the Restore DVD. The DVD contains the necessary images and tools for transferring the software to the hard disk drive or SSD of your device.

The following options are available for restoring the delivery state:

● Restore the entire hard disk/SSD with drives C and D

● Restore drive C

This means data stored on drive D are retained.

Back-up authorization or license key

● Check whether you can back-up your authorization or license key from the drive and perform this procedure if possible.

● If backup is not possible, please contact Customer Support. There you can obtain information necessary for corresponding software authorization.

NOTICE

Risk of data loss

If "Restore system partition only" is set all data on drive C: (system partition) will be deleted. All data, user settings and all authorizations or license keys on drive C: are lost!

All data on drive C: will be completely deleted, reformatted and overwritten with the original factory software.

If "Restore entire drive" is set ALL data, user settings, authorizations or license keys will be lost on the entire drive.

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7.5 Installing the software

Procedure

1. If your device has no DVD drive, connect an external USB DVD drive to a USB port.

2. Insert the recovery DVD into the DVD drive.

3. Reboot the device.

4. Press the <Esc> key when the device boots and keep it pressed.

The BIOS selection menu is displayed when initialization is completed.

5. Click the "Boot Manager" button.

6. In the boot menu, select the optical drive using the cursor keys.

It is identified by a "P" in front of the SATA port number.

Example:

P5: DV-W28S-A

7. Follow the instructions on the screen.

Note

All existing data, programs, user settings, authorizations and license keys on the drives are deleted.

7.5.7 Installing the RAID controller software

You install the software of the integrated RAID controller with its driver.

7.5.8 CP 1616 onboard

NDIS device driver

Read the information in the Device_driver_CP16xx.pdf document on the supplied

"Documentation and Drivers" DVD.

PROFINET IO

Read the information regarding the SIMATIC devices and SIMATIC NET documentation listed in the "Connecting the device" section.

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Technical specifications

8

8.1 Certificates and approvals

ISO 9001 certificate

The Siemens quality management system for our entire product creation process

(development, production and sales) meets the requirements of ISO 9001:2008.

This has been certified by DQS (the German society for the certification of quality management systems).

Certificate no.: 001323 QM08

Software license agreements

If the device is supplied with preinstalled software, you must observe the corresponding license agreements.

UL approval

The following approvals are available for the device:

● Underwriters Laboratories to Standard-UL 60950-1, File no. E11 5352

● Canadian National Standard CAN/CSA-C22.2 No. 60950-1-07 (I.T.E)

FCC and Canada

USA

Federal

Communications

Commission

Radio Frequency

Interference

Statement

This equipment has been tested and found to comply with the limits for a Class

A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense.

Shielded Cables Shielded cables must be used with this equipment to maintain compliance with

FCC regulations.

Modifications Changes or modifications not expressly approved by the manufacturer could void the user's authority to operate the equipment.

Conditions of

Operations

This device complies with Part 15 of the FCC Rules. Operation is subject to the following two conditions: (1) this device may not cause harmful interference, and

(2) this device must accept any interference received, including interference that may cause undesired operation.

CANADA

Canadian Notice This Class B digital apparatus complies with Canadian ICES-003.

Avis Canadien Cet appareil numérique de la classe B est conforme à la norme NMB-003 du

Canada.

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Technical specifications

8.2 Directives and declarations

AUSTRALIA

This product meets the requirements of the standard EN 61000-6-3:2007 Generic standards

- Emission standard for residential, commercial and light-industrial environments.

This product meets the requirements of the standard EN 61000-6-3:2007 Generic standards

- Emission standard for residential, commercial and light-industrial environments.

KOREA

This product meets the requirements of Korean certification.

This product satisfies the requirement of the Korean Certification (KC Mark).

이 기기는 업무용(A급) 전자파 적합기기로서 판매자 또는 사용자는 이 점을 주의하시기

바라며 가정 외의 지역에서 사용하는 것을 목적으로 합니다.

8.2 Directives and declarations

8.2.1 CE marking

The device meets the guidelines listed in the following sections.

EC Declaration of Conformity

The associated declaration of conformity is available on the Internet at the following address:

Rack PC certificates

( http://support.automation.siemens.com/WW/view/en/10805674/134200 ).

Electromagnetic compatibility

This product meets the requirements of EC Directive 2004/108/EC "Electromagnetic

Compatibility".

The device is designed for the following areas of application corresponding to the CE marking:

Scope of application

Industrial area

Residential and commercial areas and small businesses

Requirements for

Interference emission

EN 61000-6-4 : 2007 +A1:2011

EN 61000-6-3 : 2007 +A1:2011

Immunity to interference

EN 61000-6-2 : 2005

EN 61000-6-1 : 2007

The devices comply with the standards EN 61000-3-2:2006 +A1:2009 +A2:2009 (harmonic currents) and EN 61000-3-3:2008 (voltage fluctuations and flicker).

Low-voltage directive

The device complies with the requirements of the EC Directive 2006/95/EC "Low Voltage

Directive". Compliance with this standard has been verified according to EN 60950-1:2006 +

A11:2009 +A1:2010 +A12:2011.

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Technical specifications

8.2 Directives and declarations

8.2.2 ESD guideline

What does ESD mean?

An electronic module is equipped with highly integrated components. Due to their design, electronic components are highly sensitive to overvoltage and thus to the discharge of static electricity. Such electronic components or modules are labeled as electrostatic sensitive devices.

The following abbreviations are commonly used for electrostatic sensitive devices:

● ESD – Electrostatic sensitive device

● ESD – Electrostatic Sensitive Device as a common international designation

Electrostatic sensitive devices can be labeled with an appropriate symbol.

NOTICE

Damage to ESD from touch

Electrostatic sensitive devices, ESD, can be destroyed by voltages which are far below the human perception limit. If you touch a component or electrical connections of a module without discharging any electrostatic energy, these voltages may arise.

The damage to a module by an overvoltage can often not be immediately detected and only becomes evident after an extended period of operation. The consequences are incalculable and range from unforeseeable malfunctions to a total failure of the machine or system.

Avoid touching components directly. Make sure that persons, the workstation and the packaging are properly grounded.

Charge

Every person without a conductive connection to the electrical potential of his/her surroundings can be electrostatically charged.

The material with which this person comes into contact is of particular significance. The figure shows the maximum electrostatic voltages with which a person is charged, depending on humidity and material. These values conform to the specifications of IEC 61000-4-2.

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Technical specifications

8.2 Directives and declarations

①

Synthetic materials

②

Wool

③

Antistatic materials such as wood or concrete

NOTICE

Grounding measures

There is no equipotential bonding without grounding. An electrostatic charge is not discharged and may damage the ESD.

Protect yourself against discharge of static electricity. When working with electrostatic sensitive devices, make sure that the person and the workplace are properly grounded.

Protective measures against discharge of static electricity

● Disconnect the power supply before you install or remove modules which are sensitive to

ESD.

● Pay attention to good grounding:

– When handling electrostatical sensitive devices, make sure that persons, the workstation and devices, tools and packaging used are properly grounded. This way you avoid static discharge.

● Avoid direct contact:

– As a general rule, do not touch electrostatic sensitive devices, except in the case of unavoidable maintenance work.

– Hold the modules at their edge so that you do not touch the connector pins or conductor paths. This way, the discharge energy does not reach and damage the sensitive components.

– Discharge your body electrostatically before you take a measurement at a module. Do so by touching grounded metallic parts. Always use grounded measuring instruments.

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8.3

8.3.1

Dimension drawings

Dimensional drawing of the device

Technical specifications

8.3 Dimension drawings

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Technical specifications

8.3 Dimension drawings

8.3.2 Dimension drawing of the telescopic rails

The following dimension drawing shows the dimensions of the telescopic rails from the Rittal company.

8.3.3 Dimension drawing of the expansion cards

The following dimension drawing shows the main dimensions of the PCI and the PCI

Express expansion card without slot bracket and retainer.

A

PCI

106.7 mm

PCIe

111.2 mm

Note

Mounting of a retainer is required to ensure correct location of long expansion cards in the provided guide rails.

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8.4 Technical specifications

8.4.1 General specifications

General specifications

Order number

Dimensions

Weight

Supply voltage (V

N

)

Input current AC

Line voltage frequency

Transient voltage interruption

Power consumption

Power loss / heat emission

Current delivery (DC)

Noise emission

Degree of protection

Dust protection

Safety

Protection class

Safety regulations

Technical specifications

8.4 Technical specifications

6AG4112-2...(for details, refer to the ordering documentation)

430 × 88.1 × 444.6 (W × H × D in mm). Detailed dimensional

specifications can be found in section Dimensional drawing of the device (Page 121).

Min. 10 kg, max. 14 kg

100 to 240 VAC (–15%, 10%), varying voltage; with transient power failure backup in accordance with NAMUR

Continuous current up to 6 A (up to 30 A for 5 ms at startup)

50 to 60 Hz (min. 47 Hz to max. 63 Hz, sinusoidal)

Min. 20 ms at 93 V

(max. 10 events per hour; recovery time at least 1 s)

AC power supply: Max. 240 W at 80% efficiency

Redundant AC power supply: Max. 240 W at 80% efficiency

AC power supply: 240 W = 240 J/s = 0.23 BTU/s

Redundant AC power supply: 240 W = 240 J/s = 0.23 BTU/s

+5 V/30 A + 3.3 V/28 A, max. aggregate power 160 W

+12 V/15 A -12 V/0.5 A -5 V/0.5 A +5 Vaux/2 A

Aggregate power of all voltages max. 190 W

< 45 dB(A) at 25 °C according to DIN EN ISO 7779

ODDs not in operation

IP41 at the front and IP20 at the rear according to IEC 60529

With closed front panel

Filter class G2 EN 779, 99% of particles > 0.5 mm are filtered

Protection class I according to IEC 61140

•

IEC 60950-1

•

EN 60950-1

•

UL 60950-1

•

CSA C22.2 No 60950-1-07

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Technical specifications

8.4 Technical specifications

Electromagnetic compatibility (EMC)

Radiated interference

Noise immunity: Mains borne disturbance variables on supply lines

Noise immunity on signal lines

Immunity to discharge of static electricity

Immunity to RF interference

Magnetic field

EN 61000-6-3, FCC Class A

EN 61000-6-4;

CISPR 22,EN 55022 class B

EN 61000-3-2 class D, EN 61000-3-3

± 2 kV, according to IEC 61000-4-4, burst

± 1 kV, according to IEC 61000-4-5, surge sym.

± 2 kV, according to IEC 61000-4-5, surge asym.

± 1 kV, according to IEC 61000-4-4; Burst; Length < 30 m

± 2 kV, according to IEC 61000-4-4; Burst; Length > 30 m

± 2 kV, according to IEC 61000-4-5; Length > 30 m

±6 kV contact discharge, according to IEC 61000-4-2

± 8 kV air discharge, according to IEC 61000-4-2

• 10 V/m, 80...1000 MHz and 1.4...2 GHz,

80% AM 1 kHz, according to IEC 61000-4-3

•

3 V/m 2...2.7 GHz, 80% AM 1kHz, according to IEC 61000-4-3

• 10 V, 10 KHz...80 MHz, 80% AM 1 kHz, according to IEC 61000-4-6

100 A/m, 50 Hz/60 Hz, nach IEC 61000-4-8

Climatic ambient conditions

Temperature

During operation

Gradient

Storage/transport

Gradient

Relative humidity

In operation

Gradient

Storage/transport

Gradient

Atmospheric pressure

During operation

Storage/transport

Tested in accordance with IEC 60068-2-2, IEC 60068-2-1,

IEC 60068-2-14

+5 to +35 °C, without restriction under the provided technical specifications

+5 to +40 °C, ODD operation, total power loss of expansion modules less than 55 W

+5 to +45 °C, no ODD operation, total power loss of expansion cards less than 55 W

+5 to +50 °C +

)

No ODD operation, no HDD operation in the removable drive bay

Max. 10 °C/h, no condensation

+)

Power dissipation of the expansion cards in total less than 30 W

–20 °C … +60 °C max. 20° C/h, no condensation

Tested in accordance with IEC 60068-2-78, IEC 60068-2-30

5% to 80% at 25 °C (no condensation)

Max. 10°C/h, no condensation

5% to 95% at 25 °C (no condensation)

Max. 20 °C/h, no condensation

1080 to 795 hPa, corresponds to an elevation of -1000 to 2000 m

1080 to 660 hPa, corresponds to an elevation of -1000 to 3500 m

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Technical specifications

8.4 Technical specifications

Mechanical ambient conditions

Vibration

Operation

1

Tested in accordance with IEC 60068-2-6, 10 cycles

10 Hz to 58 Hz: 0.0375 mm, 58 Hz to 500 Hz: 4.9 m/s

2

Storage/transport

Resistance to shock

Operation

1

5 Hz to 9 Hz: 3.5 mm, 9 Hz to 500 Hz: 9.8 m/s

2

Tested in accordance with IEC 60068-2-27, IEC 60068-2-29

Half-sine: 50 m/s

2

, 30 ms, 100 shocks per axis

Half-sine: 250 m/s

2

, 6 ms, 1000 shocks per axis Storage/transport

Special features

Quality assurance In accordance with ISO 9001

1

Mechanical interference must be safely excluded during the burning operation.

Motherboard

Chipset

Integrated RAID (on-board)

Processor

Intel® DH82C226 Express Chipset (Platform Controller Hub)

Mobile Intel® 8 Series SATA RAID Controller

•

Intel® Xeon™ E3-1268L v3 2.3 (3.3) GHz, 4 cores, GT2,

8 MB SLC, HT

• Intel® Core™ i5-4570TE 2.7 (3.3) GHz, 2 cores, GT2, 4 MB

SLC, AMT

•

Intel® Core™ i3-4330TE 2.4 GHz, 2 cores, GT2, 3 MB SLC,

AMT

RAM

Memory configuration

Expansion slots

4 DIMM base maximum 32 GB DDR3 with 1600 MT/s SDRAM

Modules with and without ECC can be operated.

2 GB to 32 GB DDR3, max. 3.5 GB can be used for 32-bit operating system and applications.

Modules with and without ECC can be ordered (configuration see order documents). Module size maximum 8 GB, module organization 2 Gbits / 4 Gbits based x8 organized

Max. 4 expansion cards simultaneously, grouped as follows:

• 2 × PCI, 2 × PCIe mech. x16 (8 lanes) or

•

4 × PCIe mech. x16 (4 lanes / 8 lanes depending on slot)

Maximum permissible current consumption per PCI slot

Maximum permissible current consumption per PCIe slot

• 2 × PCIe mech. x16 (4 lanes)

All expansion cards up to 312 mm length can be inserted.

5 V/ 5 A or 3.3 V/ 7 A, 12 V/ 0.5 A, -12 V/ 0.05,

3.3 Vaux/ 0.4 A

3.3 V / 3 A; 12 V / 2.1 A; 3.3 Vaux / 0.4 A

Max. accumulated power loss per slot

Power consumption over all slots, maximum permissible

Accumulated power loss (all voltages) may not exceed 25 W.

Total power consumption (all slots) may not exceed 75 W.

Aggregate 3.3 Vaux current may not exceed 0.8 A.

Maximum bandwidth of PCI slots 133 MB/s bandwidth

Maximum bandwidth of the

PCIe

1

slots

Gen 2, 5 GT/s (500 MB/s) bandwidth per lane

Gen 3, 8 GT/s (985 MB/s) bandwidth per lane

1

The total bandwidth results from the number of available lanes per slot.

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Technical specifications

8.4 Technical specifications

Drives (for configuration details, refer to the order documentation)

Hard disks

Solid State Drive

DVD burner

3.5" SATA 6 Gbit/s, size:

• 500 GB or 2 × 500 GB

•

1000 GB or 2 × 1000 GB

NCQ (Native Command Queuing) is supported.

2.5" SATA 240 GB (MLC)

Slimline SATA

Read:

• DVD ROM: Single layer 8x, dual layer 6x

•

DVD-R/+R: Single Layer 8×, Dual Layer 6×,

DVD-RW/+RW 8×,

• DVD-RAM; 5× CD-R 24×, CD-RW 24×

Write:

•

DVD+R 8×, DVD+RW 8×, DVD-R 8×, DVD-RW 6×

•

DVD+R9 (DL) 6×, DVD-R DL 2×

•

CD-R 24×, CD-RW 24×

Graphics

Graphics controller

Graphics memory

Resolutions/frequencies/colors

Graphics card (optional)

Intel® HD Graphics Controller, P4600/P4700 GT1/GT2, 2-D and 3-D engine integrated in processor

Dynamic Video Memory Technology,uses 32 MB to 1.7 GB

RAM in main memory

•

CRT (via DVI-I VGA adapter): Up to 2560 x 1600 at 120

Hz / 32-bit color depth

• LCD via DVI-D: Up to 2048 x 1152 at 60 Hz / 32-bit color depth

•

LCD via DisplayPort: Up to 4096 x 1152 at 24 Hz / 32-bit color depth

•

PCIe x16 graphics card, dual head (2 × DP, 2 × VGA or 2

× DVI-D)

•

Type: NVIDIA NVS-300, 512 MB graphics memory

•

Maximum resolution:

– DisplayPort 2560 × 1600 at 60 Hz, 32 bit color depth

– DVI 1920 × 1200 at 60 Hz, 32 bit color depth

– VGA 2048 x 1536 at 60 Hz, 32-bit color depth

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Interfaces

Technical specifications

8.4 Technical specifications

COM1; COM2 (optional)

LPT (optional)

Serial interface 1 (V.24), 9-pin D-sub connector

Parallel interface (Standard, EPP and ECP mode), connection for printer with parallel interface

Double-row module connector (per ribbon cable at 25-pin sub

D connector)

Connection of an analog monitor via DVI-I / VGA adapter VGA (optional) (DVI-I)

1 × DVI-I

2 × DisplayPort

2 × DisplayPort / DVI-D/VGA with

Dual Head graphics card (optional)

Keyboard

Mouse

USB Rear of the device

Front panel

For connecting a digital monitor

For connecting a digital monitor

For connecting two digital or analog monitors DisplayPort,

DVI-D or VGA via DMS59 cable adapter

PS/2 keyboard connection

PS/2 mouse connection

2 × USB 3.0 high current

2 × USB 2.0 high current

1 × USB 3.0 high current

1 × USB 2.0 high current

Internal

PROFIBUS (optional)

PROFINET

Ethernet

4

4

Audio

- Microphone

- Line out / Headset

1 × USB 3.0 device high current

9-pin D-sub socket, CP5622-compatible, 9.6 Kbps to 12

Mbps, programmable with software:

DP master: DP-V0, DP-V1 with SOFTNET-DP

DP slave: DP-V0, DP-V1 with SOFTNET-DP slave

RS 485 electrically isolated (SELV circuit)*

3 × RJ45 interface, CP 1616 compatible onboard interface based on ERTEC 400, 10/100 Mbps electrically isolated *

2 × Ethernet interface (RJ-45), Wake on LAN, Remote Boot and teaming are supported.

10/100/1000 Mbps, electrically isolated *

Ethernet 1: WGI217LM, AMT-capable

1

, supports jumbo frames up to 9014 bytes

Ethernet 2: Intel WGI210IT, supports jumbo frames up to

9014 bytes

IDT 92HD81HD

2 × 0.5 W / 8 Ohm

*

Electrical isolation within the safety extra-low voltage circuit (SELV)

1

AMT and teaming cannot be used simultaneously on the Ethernet interface

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Technical specifications

8.4 Technical specifications

Status displays (LEDs)

Labeling on the front panel LED color

POWER Green

Yellow

HDD

ETHERNET 1

1

ETHERNET 2

1

PROFIBUS/MPI

SF PROFINET 2

Green

Green

Green

Green

WATCHDOG

Red

Flashing red

Green

Red

Meaning

Device active standby

HDD active

Active

Active

Active

No cable connected or fault

Fault or node flash test function

Active

Alarm

TEMP

FAN

Red

Red

Temperature alarm

Fan alarm

HDD 0

HDD 1

Red or both red, or red flashing

3

Hard disk alarm in conjunction with SIMATIC monitoring software

1

For unique labeling, the LAN interfaces are numbered on the enclosure. The numbering by the operating system may deviate from this.

2 Interfaces supplied as optional.

3

See chapter "Status displays"

8.4.2 Ambient and environmental conditions

WARNING

If the following conditions for system installation are not observed, approvals in accordance with UL 60950-1 and EN 60950-1 are rendered void and there is a risk of overheating and personal injury.

When you plan your project, you should make allowances for:

● Climatic and mechanical environmental conditions defined in the "General technical data" chapter of the operating instructions.

● Avoid extreme ambient conditions as far as possible. Protect your device against dust, moisture and heat.

● This device was designed for use in a normal industrial environment. SIMATIC Rack PCs may not be operated in severe environments which are subject to caustic vapors or gases without taking additional protective measures (such as the provision of clean air.)

● Do not expose the device to direct sunlight.

● Install the device in such a way that it poses no danger, for example, by falling over.

● The device conforms to protection class IP41 at the front panel. Ensure that the installation opening for the device is splash-proof in areas which may be subject to splash water.

● Always maintain a minimum clearance of 50 mm to the area of the ventilation slots in order to ensure adequate ventilation of the PC.

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Technical specifications

8.4 Technical specifications

● Do not cover the ventilation slots of the enclosure.

● The device meets requirements for fire protection housings to EN 60950-1 and can be installed without additional fire protection enclosure.

● The connected or built-in peripherals should not introduce a counter emf in excess of

0.5 V into the device.

8.4.3

Base system

Current and power requirements

Component Voltage

Motherboard core i processor with cooling

Front fan

Fan inside

Motherboard Xeon processor with cooling

1

Hard disk drive SATA (typical values)

Base system (dual core)

1

Slimline drive

1

Single currents ATX, max. permissible

+3.3 V +5 V

1.2 A

1.2 A

1.2 A

0.8 A

2.8 A

2.8 A

0.5 A

3.3 A

20 A

2

25 A

2

+12 V

0.35 A

1.0 A

0.3 A

0.95 A

0.7 A

1.65 A

11 A

+12 V2

5.35 A

5.35A

5.35 A

14 A

3

-12 V

0.03 A

0.03A

0.03 A

0.5 A

Single currents ATX redundant, max. permissible

Total power consumption, permissible

20 A

185 W

2 20 A 2 18 A 18 A 0.8 A

Efficiency of the single and redundant power supply

1

Approx. 80% (230 VAC ), approx. 80% (120 VAC)

1

Depends on the selected device configuration

5 Vaux

0.3 A

0.3 A

0.3 A

2.0 A

4

2.0 A

2

The maximum total power of the voltage + 5 V and + 3.3 V amounts to 190 W at ATX power supply and 100 W at ATX redundant.

3

18 A for 20 seconds

4

2.5 A for 10 seconds

4

Typical power values

Component

Base device

Hard disk drive 1 × 3.5"

Hard disk drives 2 × 3.5"

DVD burner drive

Current consumption

(AC-SV, U=230 V)

0.6 A

0.06 A

0.12 A

0.05 A

Power consumption

130 W

13.6 W

27.2 W

12.7 W

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Technical specifications

8.4 Technical specifications

8.4.4 Power supply (AC)

Output voltage

Voltage

+ 12 V

1

+ 12 V

2

- 12 V

+ 5 V

+ 3.3 V

+ 5 Vaux

Max. current

11 A

14 A

0.3 A

25 A

1

20 A

1

2 A

Voltage stability

+/- 5 %

+/- 5 %

+/- 10 %

+/- 5 %

+/- 5 %

+ 5 % / - 3 %

1

The accumulated power of the +5 V and + 3.3 V supply may not exceed 190 W

Maximum inrush current at:

110 VAC = 25 A / 5 ms

230 VAC = 30 A / 5 ms

Power Good Signal

130

Figure 8-1 Timing profile of the Power Good Signal

Note

Operation at an uninterruptible power supply (UPS)

The power supply contains an active PFC (Power Factor Correction) circuit to conform to the

EMC guidelines.

Uninterruptible AC power systems (UPS) must supply a sinusoidal output voltage in the normal and buffered mode when used with SIMATIC PCs with an active PFC.

UPS characteristics are described and classified in the standards EN 50091-3 and IEC

62040-3. Devices with sinusoidal output voltage in the normal and buffered mode are identified with the classification "VFI-SS-...." or "VI-SS-....".

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Technical specifications

8.4 Technical specifications

8.4.5 AC power supply, redundant

Output voltage

Voltage

+ 12 V

+ 12 V

+ 12 V

- 12 V

+ 5 V

+ 3.3 V

Max. current

18 A

18 A

14 A

2

0.8 A

20 A

20 A

2

2

1

1

Voltage stability

+/- 5 %

+/- 5 %

+/- 5 %

+/- 10 %

+ 5 % / - 4 %

+ 5 % / - 4 %

+ 5 Vaux 2.0 A + 5 % / - 3 %

1 The accumulated power of the +5 V and + 3.3 V supply may not exceed 100 W.

2

The maximum accumulated current of the +12 V voltage must not exceed 24 A.

The maximum inrush current is for:

110 V AC: 25 A, 5 ms

230 V AC: 30 A, 5 ms

8.4.6 Technical data of the telescopic rails

Ultimate load per pair

Full extraction length

Rail thickness

Mounting screws

At least 14 kg

At least 470 mm

Maximum 9.7 mm

M5 x 6 mm

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Technical specifications

8.5 Hardware description

8.5 Hardware description

8.5.1

8.5.1.1

Motherboard

Structure and functions of the motherboard

Core components of the motherboard: processor and chipset, three slots for memory modules, internal and external interfaces, Flash BIOS and the backup battery.

132

①

Slots for memory modules

②

Processor

③

Slot for the bus board

④

Backup battery

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8.5.1.2

Technical specifications

8.5 Hardware description

Technical features of the motherboard

Component / interface

Chipset

BIOS

CPU

Memory

Graphics

Description

Single chipset

Update by means of software

Intel

®

Core™ i

4 DIMM module slots, max. 8 GB per module

Integrated in the CPU

Expansion card slots PCI, PCIe-Gen1, PCIe-

Gen2

Parameters

• Mobile Intel

®

8 chipset DH82C226 Express

(Platform Controller Hub)

•

Insyde modified by Siemens

• VT and multimedia support

•

Turbo Boost and AMT, depending on CPU

• Onboard cache with 3M/4M depending on

CPU

• Data width of 64/72 bits (without ECC / with

ECC)

•

3.3 V

• DDR3 1600-SDRAM in accordance with PC3-

12800 specification

•

2 to 4 Gbit chip size on the module

• 1600 MT/sec transfer rate

•

Variable from 2 GB to 8 GB / DIMM

• With and without ECC

•

Intel® HD Graphics Controller, P4600/P4700

GT1/GT2

Graphics Controller integrated in processor with three independent 2-D and 3-D Engines.

• Intel® DH82C226 Express

(Platform Controller Hub)

– VGA: 2560 × 1600/32-bit color depth/120

Hz

– DVI-D:

2048 × 1152/32-bit color depth/60 Hz

DisplayPort: 4096 × 2160/32-bit color depth/24Hz

• Graphics memory:

Up to 1.7 GB, used in system memory, 32 MB reserved.

•

1 PCI 32-bit / PCIe-Gen2 4 Lanes. Type

PCIe-x16 direct plug socket

•

1 PCIe-Gen3 16 Lanes, type PCIe-x16 direct plug socket

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Technical specifications

8.5 Hardware description

Component / interface

SATA interface

Keyboard

Mouse

4

Description Parameters

Various SATA modes,

AHCI, RAID 0, etc. can be set

•

6 interfaces

• Compatible to SATA-150/300/600

•

Supports NCQ (Native Command Queuing)

• 6 connectors

PS/2 keyboard interface • Standard

PS/2 mouse interface

•

Standard

Serial

Parallel

PROFIBUS/MPI

PROFINET

2

2

•

COM1, 9-pin sub D

•

COM2, 9-pin

Standard, bi-directional,

EPP and ECP mode

SIMATIC S7 communication interface

Communication interface for PROFINET

IO applications and

SIMATIC installations

USB 2.0

•

V.24

Module connector for ribbon cable, with 9-pin sub

D at slot cover

Electrically isolated

Mbps

•

•

1

compatible to CP-5622, 12

10/100 Mbps, electrically isolated

1

CP -1616 compatible 3-port interface

USB

Universal Serial Bus

3 high-current (500 mA) USB -2.0 ports, of those:

• 1 on the front

•

2 on the back

USB 3.0 4 high-current (500 mA) USB -3.0 ports, of those:

•

1 on the front

•

2 on the back

•

1 inside

Ethernet (two interfaces)

10BaseT/100Base-

TX/1000Base-TX

Ethernet 1:

Intel ® Gigabit Network

Connection (WGI210IT)

Ethernet 2:

Intel

®

Gigabit Network

Connection (WGI217LM)

•

•

•

•

AMT-capable

5

, teaming-capable

•

Supports jumbo frames up to 9014 bytes

10/100/1000 Mbps, electrically isolated

•

Wake on LAN, remote boot

With teaming capability

1

Supports jumbo frames up to 9014 bytes

1

Electrical isolation within the safety extra-low voltage circuit (SELV)

2

Optional product variant

3

Depends on the CPU type

4

Depends on the selected device configuration

A floppy disk drive cannot be ordered using the configurator

5

AMT and teaming cannot be used simultaneously on the Ethernet interface

134

SIMATIC IPC647D

Operating Instructions, 01/2014, A5E32996306-AA

8.5.1.3 Position of the interfaces on the motherboard

Technical specifications

8.5 Hardware description

1 Audio input, audio output 10 PCIe Gen2/PCI 19 Port 80

2 DVI via DPP 11 SATA PS 20 Display and operator panel 29 PCIe Gen3

28 2 × power supply ATX

3 2 × PS/2

4 DPP

5 COM 1, COM 2

6 USB 2.0/LAN 1

7 USB 3.0/LAN 2

8 PROFINET

9 PROFIBUS/MPI

12 SATA 5

13 SATA 1

14 SATA 0

15 SCSI LED

16 SATA 4

17 SATA 2

18 SATA 3

21 On/off button

22 Reset button

23 SAS

24 USB 3.0

25 USB 3.0/USB 2.0

26 BIOS

27 Power supply fan

30 Processor socket

31 CPU XDP

32 Device fan

33 Memory modules

34 COM 1, COM 2

35 LPT

SIMATIC IPC647D

Operating Instructions, 01/2014, A5E32996306-AA

135

Technical specifications

8.5 Hardware description

8.5.1.4 External interfaces

Interface

COM1

COM2

LPT1

PS/2 mouse

Position Connector Description

External X30 9-pin standard plug

Internal X504

Internal X501

External X25 P2

(7 to 12)

10-pin module plug for ribbon cable connection

26-pin module plug for ribbon cable connection

6-pin, miniature DIN socket (top socket)

6-pin, miniature DIN socket (bottom socket) PS/2 keyboard

USB 3.0

External X25 P1

(1 to 6)

External X2 A, B

USB 2.0

Internal X563

Internal X502

External X4 A, B

PROFIBUS/MPI External X600

PROFINET External X3

Ethernet 1 and 2 External X4, X2

USB3 Port 0, 1; USB2 Port 0, 1 interface side

USB3 Port 2; USB2 Port 2 (dongle interface)

USB3 Port 3; USB2 Port 3 (connection of display module)

USB2 Port 4, 5 interface side

9-pin, standard socket, electrically isolated interface

Port 0, 1, 2 RJ45

RJ45

DVI-D

DPP

DPP

Microphone

Line out

External X70

External X71

24-pin DVI-D female connector

20-pin DisplayPort connector

External X72

External X90

(bottom)

20-pin DisplayPort connector

6-pin 3.5 mm jack

External X90 (top) 6-pin 3.5 mm jack

136

SIMATIC IPC647D

Operating Instructions, 01/2014, A5E32996306-AA

Serial interfaces COM1, COM2 (V24), X30, X31, X504

Technical specifications

8.5 Hardware description

5

6

7

8

9

10

2

3

4

Pin no.

1

Short name

DCD (M5)

DSR (M1)

RxD (D2)

RTS (S2)

TxD (D1)

CTS (M2)

DTR (S1)

RI (M3)

GND (E2)

GND

Meaning

Receive signal (carrier)

Ready for operation

Receive data

Request to send

Input / output

Input

Input

Input

Output

Send data

Clear to send

Data terminal ready

Incoming call

Functional ground (reference potential) -

-

Output

Input

Output

Input

4

5

6

7

8

9

2

3

Pin no.

1

Short name

DCD (M5)

RxD (D2)

TxD (D1)

DTR (S1)

GND (E2)

DSR (M1)

RTS (S2)

CTS (M2)

RI (M3)

Meaning

Receive signal (carrier)

Receive data

Send data

Input / output

Input

Input

Output

Data terminal ready Output

Functional ground (reference potential) –

Ready for operation

Request to send

Input

Output

Clear to send

Incoming call

Input

Input

SIMATIC IPC647D

Operating Instructions, 01/2014, A5E32996306-AA

137

Technical specifications

8.5 Hardware description

Parallel interface LPT1, X501 module plug

11

13

15

17

19

21

23

25

2

3

4

Pinno.

1

7

8

5

6

9

10, 12, 14,

16, 18, 20,

22, 24, 26

Short name

/ Strobe (CLK)

/ AUTO FEED

Data - Bit 0

/ ERROR

Data - Bit 1

/ INIT

Data - Bit 2

/ SELECT IN

Data - Bit 3

Data - Bit 7

Data - Bit 4

Data - Bit 5

Data - Bit 6

Data - Bit 7

/ACK

BUSY

PE (PAPER END)

SELECT

Meaning

Data message

Automatically new line

Data channel 0

Device error

Data channel 1

Reset / Initialization

Data channel 2

Printer selection

Data channel 3

Ground

Data channel 4

Data channel 5

Data channel 6

Data channel 7

Data acknowledge

Not ready

Paper end

Device selection

Input / output

Output (open collector)

Output (open collector)

Output (TTL level)

Input (4.7 kΩ pull up)

Output (TTL level)

Output (open collector)

Output (TTL level)

Output (open collector)

Output (TTL level)

-

Output (TTL level)

Output (TTL level)

Output (TTL level)

Output (TTL level)

Input (4.7 kΩ pull up)

Input (4.7 kΩ pull up)

Input (4.7 kΩ pull up)

Input (4.7 kΩ pull up)

138

SIMATIC IPC647D

Operating Instructions, 01/2014, A5E32996306-AA

Parallel interface LPT1

Technical specifications

8.5 Hardware description

10

11

12

13

14

15

16

17

18…25

6

7

4

5

8

9

Pinno.

1

2

3

Short name

/ Strobe (CLK)

Data - Bit 0

Data - Bit 1

Data - Bit 2

Data - Bit 3

Data - Bit 4

Data - Bit 5

Data - Bit 6

Data - Bit 7

/ACK

BUSY

PE (PAPER END)

SELECT

/ AUTO FEED

/ ERROR

/ INIT

/ SELECT IN

GND

Meaning

Data message

Data channel 0

Data channel 1

Data channel 2

Data channel 3

Data channel 4

Data channel 5

Data channel 6

Data channel 7

Data acknowledge

Not ready

Paper end

Device selection

Automatically new line

Device error

Reset / Initialization

Printer selection

Ground

PS/2 mouse interface, X25 7 to 12

Input / output

Output (open collector)

Output (TTL level)

Output (TTL level)

Output (TTL level)

Output (TTL level)

Output (TTL level)

Output (TTL level)

Output (TTL level)

Output (TTL level)

Input (4.7 kΩ pull up)

Input (4.7 kΩ pull up)

Input (4.7 kΩ pull up)

Input (4.7 kΩ pull up)

Output (open collector)

Input (4.7 kΩ pull up)

Output (open collector)

Output (open collector)

–

5

6

3

4

Pin no.

1

2

Short name

DAT

–

GND

P5VFK

CLK

–

SIMATIC IPC647D

Operating Instructions, 01/2014, A5E32996306-AA

Meaning

Data channel, mouse

Not used

Ground

+ 5 V (fused)

Clock channel, mouse

Not used

Input / output

Input/output

–

–

Output

Input/output

–

139

Technical specifications

8.5 Hardware description

PS/2 keyboard interface, X21 1 to 6

4

5

6

Pin no.

1

2

3

Short name

DAT

–

GND

P5VFK

CLK

–

USB 2.0 ports, X4A, B; X561

Meaning

Data channel, keyboard

Not used

Ground

+ 5 V (fused)

Clock channel, keyboard

Not used

Input /output

Input/output

–

–

Output

Input/output

–

2

3

4

Pinno. Short name

1 VCC

– Data

+ Data

GND

Meaning

+ 5 V (fused)

Data channel

Data channel

Ground

The connectors are of type A.

The ports are rated as high-current USB 2.0 (500 mA).

Input / output

Output

Input / output

Input / output

–

140

SIMATIC IPC647D

Operating Instructions, 01/2014, A5E32996306-AA

PROFIBUS/MPI interface X9

1

Technical specifications

8.5 Hardware description

5

6

7

8

9

3

4

Pinno. Short name

1 –

2 –

LTG_B

RTS_AS

M5EXT

P5 EXT

–

LTG_A

RTS_PG

Meaning

Not used

Not used

Signal line B of MPI module

RTSAS, control signal for received data stream. The signal is "1" when the directly connected AS is sending.

M5EXT return line (GND) of 5 V power supply.

The current load of an external consumer connected between P5EXT and M5EXT may not exceed the 90 mA.

P5EXT power supply (+5 V) of the 5 V power supply. The current load of an external consumer connected between P5EXT and

M5EXT may not exceed the 90 mA.

Not used

Signal line A of the MPI module

RTS output signal of the MPI module. The control signal is "1" when the programming device is sending. on connector casing

Input / output

–

–

Input/output

Input

Output

Output

–

Input/output

Output

Shield

1

Optional product variant

PROFINET LAN X3 Port P0, P1, P3

1 RD+

Pinno. Short name

2

3

4, 5

6

1

7, 8

1

S

RD-

TD+

SYMR

TD-

SYMT-

LED 1

Meaning

Receive data

2

Receive data

Send data

2

2

Internal 75 Ohm terminating resistor

Receive data

2

Internal 75 Ohm terminating resistor

Shield

Lit green: link

LED 2 Lights up yellow: activity

1

2

Optional product variant

Auto Negotiation and auto crossover are supported

SIMATIC IPC647D

Operating Instructions, 01/2014, A5E32996306-AA

Input / output

Input

Input

Output

_

Output

_

141

Technical specifications

8.5 Hardware description

Ethernet LAN connection, X2, X4

Pinno. Short name

6

7

8

S

1

2

3

4

5

BI_DA+

BI_DA-

BI_DB+

BI_DC+

BI_DC-

BI_DB-

BI_DD+

BI_DD-

LED 1

LED 2

VGA interface of the DVI-I/VGA adapter

Meaning

Bi-directional data A+

Bi-directional data A-

Bi-directional data B+

Bi-directional data C+

Bi-directional data C-

Bi-directional data B-

Bi-directional data D+

Bi-directional data D-

Shield

Off: 10 Mbps

Lit in green color: 100 Mbps

Lit in orange color: 1000 Mbit/s

Lit: Active connection

(to a hub, for example)

Flashing: actvity

142

Input / output

Input / output

Input / output

Input / output

–

–

Input / output

Input / output

Input / output

Input / output

Input / output

–

8

9

10

11

12

13

14

15

4

5

6

7

2

3

Pinno.

1

Short name

R

G

B

–

GND

GND

GND

GND

+ 5 V

GND

–

DDC_DAT

EXT_H

EXT_V

DDC_CLK

Meaning

Red

Green

Blue

Not used

Ground

Ground

Ground

Ground

+ 5 V (fused)

Ground

Not used

Display data channel data

Horizontal synchronizing pulse

Vertical synchronizing pulse

Display data channel clock

–

–

–

–

Input / output

Output

Output

Output

–

Output

–

–

Input/output

Output

Output

Input/output

SIMATIC IPC647D

Operating Instructions, 01/2014, A5E32996306-AA

DVI-I interface, X70

15

16

17

18

19

20

21

22

23

24

5

6

7

8

9

10

11

12

13

14

1

2

3

4

C5

CSA

Pinno. Short name

S GND

S1

C1

GND

R

C2

C3

C4

G

B

HSYNC

GND

GND

TX2N

TX2P

GND

NC

NC

DDC CLK

DDC CLK

VSYNC

TX1N

TX1P

GND

NC

NC

+5 V

GND

MONDET

TX0N

TX0P

GND

NC

NC

GND

TXCP

TXCN

Meaning

Ground

Ground

Red

Green

Blue

Horizontal synchronizing pulse

Ground

Ground

TDMS data 2-

TDMS data 2+

Ground

Not used

Not used

DDC clock

DDC data

Vertical synchronizing pulse

TDMS data 1-

TDMS data 1+

Ground

Not used

Not used

+5 V

Ground

Hotplug detect

TDMS data 0-

TDMS data 0+

Ground

Not used

Not used

Ground

TDMS clock +

TDMS clock -

Technical specifications

8.5 Hardware description

–

Input

Output

Output

–

–

–

–

Output

Output

Input / output

–

–

Output

Output

Output

Output

–

–

–

–

Output

Output

–

Input / output

Input / output

Output

Output

Output

–

–

–

Output

SIMATIC IPC647D

Operating Instructions, 01/2014, A5E32996306-AA

143

Technical specifications

8.5 Hardware description

Microphone interface, X60 bottom

2

3

4

5

Pin no.

1

Short name

Right

7M

Sense

Left

M

Line Out interface, headset, X60 top

Meaning

Right channel

Input / output

Input

Analog ground Output

Switch contact for device identification Input

Left channel Input

Logic ground Output

8

9

Pin no.

5

6

7

Short name

M

Left

7M

Sense

Right

Meaning

Logic ground

Left channel

Analog ground

Input / output

Output

Output

Output

Switch contact for device identification Input

Right channel Output

144

SIMATIC IPC647D

Operating Instructions, 01/2014, A5E32996306-AA

USB 3.0 port

5

6

3

4

7

8

9

Pin no.

1

2

DisplayPort port

Short name

VBUS

D-

D+

GND

RX-

RX+

GND

TX-

TX+

Meaning

+ 5 V (fused)

Data channel USB2

Data channel USB2

Ground

Data channel USB3

Data channel USB3

Ground

Data channel USB3

Data channel USB3

5

6

7

8

9

10

11

12

13

14

15

16

17

18

19

20

3

4

Pin no. Short description Meaning

1

2

ML_Lane0+

GND

DP data 0+

Ground

ML_Lane0-

ML_Lane1+

DP data 0-

DP data 1+

GND

ML_Lane1-

ML_Lane2+

GND

ML_Lane2-

ML_Lane3+

GND

ML_Lane3-

CONFIG1 CAD

CONFIG2

AUX_CH+

GND

AUX_CH-

HPD

GND

DP_PWR

Ground

DP data 1-

DP data 2+

Ground

DP data 2-

DP data 3+

Ground

DP data 3-

Cable Adapter Detect

Ground (PullDown)

Auxiliary channel+

Ground

Auxiliary channel-

Hot Plug Detect

Ground

+3.3V (fused)

SIMATIC IPC647D

Operating Instructions, 01/2014, A5E32996306-AA

Technical specifications

8.5 Hardware description

Input / output

Output

Input / output

Input / output

–

Input

Input

–

Output

Output

Input / output

Output

-

Output

Output

-

Output

Output

-

Output

Output

-

Output

Input

-

Bidirectional

-

Bidirectional

Input

-

Output

145

Technical specifications

8.5 Hardware description

8.5.1.5 Internal ports

Pin assignment of the internal interfaces

Interface

Memory

Bus expansion

Power supply

BIOS Recovery

Fan monitoring

SATA

Connection for PS serial

ATA

Position

Internal

Internal

Internal

Internal

Internal

Internal, e.g., hard disk

Internal

Connection for device fan Internal

Connection for SCSI LED Internal

Internal USB3/USB2 interface

Internal USB2 interface

Port 80 connector

COM2

LPT

Internal

Internal

Internal

Internal

Internal

Connector

X19, X20,

X190, X200

X508

Description

DIMM socket, 64-/ 72-bit

Bus expansion socket, used by PCI and

PCIe bus signals

X506, X507 4-pin 12 V ATX power connector

(CPU-VRM supply)

X593

X514 Monitoring of power supply fan, 8-pin, pin header

7-pin SATA connector X522, X523,

X524, X525,

X526, X527

X516, X517,

X518, X519,

X520, X521

Voltage supply for serial ATA

X512, X513,

X515

X595

X502

Power supply, device fan monitoring

(controlled), 4-pin, pin header

Input for SCSI drive activity display

For connecting the USB cable to the front panel of the computer

X535, X536 Connection for USB interfaces on slot cover

X528 Connection for Port 80 / mode switch

Connection for COM2 on slot cover (see external interfaces)

Connection for LPT on slot cover (see external interfaces)

Assignment of the SCSI activity connector, X595 Type JST B2B-PH-SM3-TB

Pin no.

1

2

Short name

NC

SCSI HD_N

Meaning

-

0-V level means that the SCSI interface is active

Input / output

-

Input

External Reset, X5, Type JST B2B-PH-SM3-TB

Pin no.

1

2

Short name

GND

Reset

Meaning

Ground

0 V level means reset

146

Input / output

-

Input

SIMATIC IPC647D

Operating Instructions, 01/2014, A5E32996306-AA

External Power button, X529, Type JST B2B-PH-SM3-TB

Pin no.

1

2

Short name

EXT_PWRBTN

GND

Meaning

OV level means Power button pressed

Ground

Pin assignment of the internal USB 2.0 interface connector, X535, X536

8

9

6

7

10

2

3

4

5

Pin no.

1

Short name

VCC

VCC

-Data USB1

-Data USB3

+Data USB1

+Data USB3

GND

GND

GND

Key

Meaning

+ 5 V (fused)

+ 5 V (fused)

Data channel

Data channel

Data channel

Data channel

Ground

Ground

Ground

–

Pin assignment of the internal USB3/USB2 interface connector, X502

Pin no. Short name

USB3 (USB3/USB 2.0 contacts)

A1

A2

A3

VCC

SSRX-

SSRX+

B2

B3

B4, 5

B6

B7, 8

B9

B10

A4

A5

A6

GND

SSTX-

SSTX+

A7

A8

A9

A10

GND

-Data

+Data

Reserved

USB2 (USB 2.0 contacts)

B1 -Data

+Data

GND

NC

GND

NC

VCC

NC

Meaning

+ 5 V (fused)

Data channel USB3

Data channel USB3

Ground

Data channel USB3

Data channel USB3

Ground

Data channel USB2

Data channel USB2

+ 5 V (fused) or ground

Data channel USB2

Data channel USB2

Ground

Open

Ground

Open

+ 5 V (fused)

Open

SIMATIC IPC647D

Operating Instructions, 01/2014, A5E32996306-AA

Technical specifications

8.5 Hardware description

Input / output

Input

-

Input / output

Output

Output

Input / output

Input / output

Input / output

-

–

Input / output

–

–

Input / output

Output

Input

Input

-

Output

Output

–

Input / output

Input / output

Configurable

-

-

-

-

Input / output

Input / output

Output

-

147

Technical specifications

8.5 Hardware description

SATA data interface, X522, 523, 524, 525, 526, 527

Pin no.

5

6

7

1

2

3

4

Short name

GND

TX-P

TX-N

GND

RX-N

RX-P

GND

Meaning

Ground

Transmitter positive

Transmitter negative

Ground

Receiver negative

Receiver positive

Ground

Input / output

-

Output

Output

-

Input

Input

-

Pin assignment of the power supply fan monitoring interface, X514

2

3

4

5

6

Pin no.

1

7

8

Short name

Reserved

Reserved

Reserved

Tacho signal

PS_Status

Reserved

Quittung_Status

Ground

Meaning

-

Input / output

-

PWM, speed setting ATX AC-SV Output

-

Monitoring signal

Input

Input

Status of redundant power supply Input

Reserved for fan error or redundant power supply

Input

Output Acknowledgment of acoustic alarm signal of redundant power supply

(signal is open when module is switched on)

- -

Pin assignment of fan interface X512, X513, X515

2

3

Pin no.

1

4

Short name

GND

VCC

Tacho signal

PWM

Meaning

Ground

+12 V fused

Monitoring signal

Speed setting

Input / output

-

Output

Input

Output

Pin assignment of the supply for the serial ATA drives X516, 517, 518, 519, 520, 521

Pin no. Short name

3

4

1

2

5

+12 V

GND

GND

+5 V

+3.3 V

Meaning

Power supply

Ground

Ground

Power supply

Power supply

Input / output

Output

–

–

Output

Output

148

SIMATIC IPC647D

Operating Instructions, 01/2014, A5E32996306-AA

Technical specifications

8.5 Hardware description

Pin assignment of the PEG interface (PCIe X16 socket), X610

Signal

GND

GND

PCIEX16_TX_P(13)

PCIEX16_TX_N(13)

GND

GND

PCIEX16_TX_P(12)

PCIEX16_TX_N(12)

GND n.c.

SDVO_CTRLDATA

GND

PCIEX16_TX_P(11)

PCIEX16_TX_N(11)

GND

GND

PCIEX16_TX_P(10)

PCIEX16_TX_N(10)

GND

GND

P12V

P12V

P12V

GND

SMB_CLK2

SMB_DATA2

GND

P3V3 n.c.

AUX_3V

WAKE2 n.c.

GND

PCIEX16_TX_P(15)

PCIEX16_TX_N(15)

GND

SDVO_CTRLCLK

GND

PCIEX16_TX_P(14)

PCIEX16_TX_N(14)

Pin no. Pin no. Signal

B26

B27

B28

B29

B30

B31

B32

B33

B34

B21

B22

B23

B24

B25

B35

B36

B37

B38

B39

B40

B9

B10

B11

B12

B13

B14

B15

B16

B17

B18

B19

B20

B5

B6

B7

B8

B1

B2

B3

B4

A26

A27

A28

A29

A30

A31

A32

A33

A34

O21

A22

A23

A24

A25

A35

A36

A37

A38

A39

A40

A9

A10

A11

A12

A13

A14

A15

A16

A17

A18

A19

A20

A5

A6

A7

A8

A1

A2

A3

A4

PCIEX16_RX_P(14)

PCIEX16_RX_N(14)

GND

GND

PCIEX16_RX_P(13)

PCIEX16_RX_N(13)

GND

GND

PCIEX16_RX_P(12)

PCIEX16_RX_N(12)

GND n.c. n.c.

GND

PCIEX16_RX_P(11)

PCIEX16_RX_N(11)

GND

GND

PCIEX16_RX_P(10)

PCIEX16_RX_N(10)

P12V

P12V

P12V

GND n.c. n.c. n.c. n.c.

P3V3

P3V3

PCIE_RESET_L

GND

PCIE0_ECLK

PCIE0_ECLK_N

GND

PCIEX16_RX_P(15)

PCIEX16_RX_N(15)

GND n.c.

GND

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Technical specifications

8.5 Hardware description

Signal

GND

PCIEX16_TX_P(4)

PCIEX16_TX_N(4)

GND

GND

PCIEX16_TX_P(3)

PCIEX16_TX_N(3)

GND

GND

PCIEX16_TX_P(2)

PCIEX16_TX_N(2)

GND

GND

PCIEX16_TX_P(1)

PCIEX16_TX_N(1)

GND

GND

PCIEX16_TX_P(0)

PCIEX16_TX_N(0)

GND n.c. n.c.

PCIEX16_TX_P(9)

PCIEX16_TX_N(9)

GND

GND

PCIEX16_TX_P(8)

PCIEX16_TX_N(8)

GND

MCH_CFG_20

GND

PCIEX16_TX_P(7)

PCIEX16_TX_N(7)

GND

GND

PCIEX16_TX_P(6)

PCIEX16_TX_N(6)

GND

GND

PCIEX16_TX_P(5)

PCIEX16_TX_N(5)

GND

150

Pin no. Pin no. Signal

B66

B67

B68

B69

B70

B71

B72

B73

B74

B61

B62

B63

B64

B65

B75

B76

B77

B78

B79

B80

B81

B82

B49

B50

B51

B52

B53

B54

B55

B56

B57

B58

B59

B60

B41

B42

B43

B44

B45

B46

B47

B48

A66

A67

A68

A69

A70

A71

A72

A73

A74

A61

A62

A63

A64

A65

A75

A76

A77

A78

A79

A80

A81

A82

A49

A50

A51

A52

A53

A54

A55

A56

A57

A58

A59

A60

A41

A42

A43

A44

A45

A46

A47

A48

PCIEX16_RX_N(5)

GND

GND

PCIEX16_RX_P(4)

PCIEX16_RX_N(4)

GND

GND

PCIEX16_RX_P(3)

PCIEX16_RX_N(3)

GND

GND

PCIEX16_RX_P(2)

PCIEX16_RX_N(2)

GND

GND

PCIEX16_RX_P(1)

PCIEX16_RX_N(1)

GND

GND

PCIEX16_RX_P(0)

PCIEX16_RX_N(0)

GND

GND

GND

PCIEX16_RX_P(9)

PCIEX16_RX_N(9)

GND

GND

PCIEX16_RX_P(8)

PCIEX16_RX_N(8)

GND n.c.

GND

PCIEX16_RX_P(7)

PCIEX16_RX_N(7)

GND

GND

PCIEX16_RX_P(6)

PCIEX16_RX_N(6)

GND

GND

PCIEX16_RX_P(5)

SIMATIC IPC647D

Operating Instructions, 01/2014, A5E32996306-AA

Technical specifications

8.5 Hardware description

Pin assignment of the PCI-PCIe interface (PCIe X16 socket), X10

Signal

PCI_AD(27)

PCI_AD(25)

P3V3

PCI_CBE_N(3)

PCI_AD(23)

GND

PCI_AD(21)

PCI_AD(19)

P3V3

PCI_AD(17)

PCI_CBE_N(2)

GND

IRDY

P3V3

DEVSEL

GND

PLOCK

PERR

P3V3

SERR

N12V

P12V

P12V

GND

PCI_INT_N(7)

PCI_INT_N(5)

P5V

PCI_REQ_N(4)

PCI_REQ_N(3)

GND

PCI0_PCLK

GND

PCI1_PCLK

GND

PCI_REQ_N(1)

PCI_REQ_N(2)

P5V

PCI_AD(31)

PCI_AD(29)

GND

Pin no. Pin no. Signal

B26

B27

B28

B29

B30

B31

B32

B33

B34

B21

B22

B23

B24

B25

B35

B36

B37

B38

B39

B40

B9

B10

B11

B12

B13

B14

B15

B16

B17

B18

B19

B20

B5

B6

B7

B8

B1

B2

B3

B4

A26

A27

A28

A29

A30

A31

A32

A33

A34

O21

A22

A23

A24

A25

A35

A36

A37

A38

A39

A40

A9

A10

A11

A12

A13

A14

A15

A16

A17

A18

A19

A20

A5

A6

A7

A8

A1

A2

A3

A4

PCI_AD(26)

GND

PCI_AD(24) n.c.

P3V3

PCI_AD(22)

PCI_AD(20)

GND

PCI_AD(18)

PCI_AD(16)

P3V3

FRAME

GND

TRDY

GND

STOP

P3V3

SMB_CLK1

SMB_DAT1

GND

AUX_5V

P12V

P12V

GND

PCI_INT_N(6)

PCI_INT_N(8)

P5V

P5V

PCI_GNT_N(4)

PCI_GNT_N(3)

AUX_3V

PLT_RST_N_BUFF

GND

PCI_GNT_N(1)

PCI_GNT_N(2)

GND

PME

PCI_AD(30)

P3V3

PCI_AD(28)

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Technical specifications

8.5 Hardware description

Signal

GND n.c. n.c.

GND

GND

PCIE_RX_P(1)

PCIE_RX_N(1)

GND

GND

PCIE_TX_P(2)

PCIE_TX_N(2)

GND

GND

PCIE_TX_P(3)

PCIE_TX_N(3)

GND

GND

PCIE_TX_P(4)

PCIE_TX_N(4)

GND

RESERVE1 *)

RESERVE2 *)

P3V3

PCI_CBE_N(1)

PCI_AD(14)

GND

PCI_AD(12)

PCI_AD(10)

GND

PCI_AD(8)

PCI_AD(7)

P3V3

PCI_AD(5)

PCI_AD(3)

GND

PCI_AD(1)

P5V

P5V

P5V

AUX_5V

WAKE1

GND

152

Pin no. Pin no. Signal

B66

B67

B68

B69

B70

B71

B72

B73

B74

B61

B62

B63

B64

B65

B75

B76

B77

B78

B79

B80

B81

B82

B49

B50

B51

B52

B53

B54

B55

B56

B57

B58

B59

B60

B41

B42

B43

B44

B45

B46

B47

B48

A66

A67

A68

A69

A70

A71

A72

A73

A74

A61

A62

A63

A64

A65

A75

A76

A77

A78

A79

A80

A81

A82

A49

A50

A51

A52

A53

A54

A55

A56

A57

A58

A59

A60

A41

A42

A43

A44

A45

A46

A47

A48

PS_PWRGD

GND

GND

PCIE_TX_P(1)

PCIE_TX_N(1)

GND

GND

PCIE1_ECLK

PCIE1_ECLK_N

GND

GND

PCIE_RX_P(2)

PCIE_RX_N(2)

GND

GND

PCIE_RX_P(3)

PCIE_RX_N(3)

GND

GND

PCIE_RX_P(4)

PCIE_RX_N(4)

GND

PAR

PCI_AD(15)

P3V3

PCI_AD(13)

PCI_AD(11)

GND

PCI_AD(9)

PCI_CBE_N(0)

P3V3

PCI_AD(6)

PCI_AD(4)

GND

PCI_AD(2)

PCI_AD(0)

P5V

P5V

PCIE_1X4X

GND

PLT_RST_N_PCIE4X

PS_ON

SIMATIC IPC647D

Operating Instructions, 01/2014, A5E32996306-AA

Technical specifications

8.5 Hardware description

NOTICE

Note for bus modules with PCIe switch

As long as no modules are plugged into the PCIe slots behind a PCIe switch, the IRQs are not used by the PCIe switch, but the display only shows that these IRQs would be used if modules were plugged in.

The PCIe switch is displayed in Windows Device Management as "PCI standard PCI-to-

PCI bridge".

8.5.2

8.5.2.1

Bus board

Bus board models

Riser cards are used as bus boards. These riser cards are used to a create spatial offset for connections between the motherboard and the expansion cards. This positions the bus board vertical and expansion cards parallel to the motherboard.

Depending on your device configuration, one of the following bus board models is mounted in your device.

When plugging the PCI/PCIe cards observe the slot specification. The same number of PCIe slots of the third generation (Gen. 3) are twice as powerful as slots of the second generation

(Gen. 2).

Bus board 2 x PCIe with piggyback 2 x PCIe

The following figure shows the bus board at the top and the piggyback on the bottom.

①

Slot PCIe x4 Gen. 3

②

Slot PCIe x4 Gen. 2

Corresponding designation on the device front: Slot 2

Corresponding designation on the device front: Slot 3

③

Slot PCIe x4 Gen. 3, piggyback Corresponding designation on the device front: Slot 4

④

Slot PCIe x8 Gen. 3, piggyback Corresponding designation on the device front: Slot 1

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Technical specifications

8.5 Hardware description

Bus board without piggyback 2 x PCIe

Corresponds to the model in the last figure, without piggyback. Only the slots in Slot 2 (Item

①

) and Slot 3 (Item

②

) can be equipped with PCIe cards.

Bus board 2 × PCI with piggyback 2 × PCIe

The following figure shows the bus board at the top and the piggyback on the bottom.

①

Slot PCI

②

Slot PCI

③

Slot PCIe x8 Gen. 3, piggyback

④

Slot PCIe x8 Gen. 3, piggyback

Corresponding designation on the device front: Slot 2

Corresponding designation on the device front: Slot 3

Corresponding designation on the device front: Slot 4

Corresponding designation on the device front: Slot 1

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8.5.2.2

Technical specifications

8.5 Hardware description

PCI hardware interrupts

Applications demanding high-performance interrupt handling require high-speed hardware interrupt reaction. The PCI hardware interrupt should only be used by one resource in order to ensure high-speed reaction of the hardware.

Setting up an exclusive interrupt on the device (only APIC mode)

An exclusive interrupt can only be used with bus board 2 × PCI with piggyback 2 x PCIe at

PCI slot 2 and PCI slot 3. Further exclusive interrupts for use at the slots are not available.

Assigning exclusive interrupts in BIOS Setup (PIC mode only)

The interrupts are automatically assigned to the slots at system startup due to the default settings in system BIOS.

Several slots may share the same interrupt, depending on the system configuration. This functionality is known as interrupt sharing. Exclusive interrupts are not available in PIC mode. Disable specific system resources in order to obtain exclusive interrupts. The resulting free interrupt is then assigned to the slots. The lower free IRQ is assigned to the lower Slot

No.

If a conflict arises through the assignment, a message will be displayed and has to be acknowledged.

Message: "Resources Conflict. Please re-select [ok]"

The interface that causes the conflict is disabled automatically. Additional information is

available in the section Interrupt assignments (Page 162).

Example

If you want to use "IRQ 3" for a slot, you have to disable the "Internal COM 2" by using

Advanced > Peripheral Configuration. IRQ 3 is then assigned automatically to the slot that has the lowest slot number.

Ethernet 1

Ethernet 2

PROFIBUS/MPI

PCI slot 1

IRQ assignments for Windows (APIC mode)

16

17

1, 2

1

19

1

20

1

PCI slot 2

PCI Express slot

21

1

16

1, 3

1)

Requirement: The modules in the PCI slots each require only one interrupt

2)

Requirement: VGA and PCI Express do not require an interrupt

3)

Requirement: VGA does not require an interrupt and Ethernet1 is disabled

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Technical specifications

8.5 Hardware description

Interrupt assignment bus board 4 x PCIe

156

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Interrupt assignment bus board 2 x PCIe

Technical specifications

8.5 Hardware description

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Technical specifications

8.5 Hardware description

Interrupt assignment bus board 2 × PCI / 2 x PCIe

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8.5.3

8.5.3.1

Technical specifications

8.5 Hardware description

System resources

Currently allocated system resources

All system resources (hardware addresses, memory configuration, allocation of interrupts,

DMA channels) are assigned dynamically by the Windows OS, depending on the hardware configuration, drivers and connected external devices. You can view the current configuration of system resources or possible conflicts with the following operating systems:

Windows 7 Start > Enter "msinfo32" in the search function

8.5.3.2 Allocation of the system resources used by BIOS/DOS

The following tables describe the system resources for the factory state of the device.

I/O address allocation

The following tables describe the system resources in the factory state of the device.

Static area

I/O address

(hex)

From To

0000 001F

0020 0021

0022 0023

0024 0025

0026 0027

0028 0029

002A 002B

002C 002D

002E 002F

0030 0031

0032 0033

0034 0035

0036 0037

0038 0039

003A 003B

003C 003D

003E 003F

0040 0043

0044 004D

004E 004F

Size

[byte]

Description of the basic function Alternative function

2

2

2

2

2

2

2

2

2

32 DMA controller

2 Programmable interrupt controller

2 <Not used>

Programmable interrupt controller

<Not used>

Programmable interrupt controller

<Not used>

Programmable interrupt controller

Motherboard resources

Programmable interrupt controller

<Not used>

Programmable interrupt controller

2

2

2

2

2

<Not used>

Programmable interrupt controller

<Not used>

Programmable interrupt controller

<Not used>

4 System timer

10 <Not used>

2 Motherboard resources

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Technical specifications

8.5 Hardware description

I/O address

(hex)

From To

0050 0053

0054 005F

0060 0060

0061 0061

0062 0062

0063 0063

0064 0064

0065 0065

0066 0066

0067 0067

0068 006F

0070 0070

0070 0077

0078 007F

0080 0080

0081 0091

0092 0092

0093 009F

00A0 00A1

00A2 00A3

00A4 00A5

00A6 00A7

00A8 00A9

00AA 00AB

00AC 00AD

00AE 00AF

00B0 00B1

00B2 00B3

00B4 00B5

00B6 00B7

00B8 00B9

00BA 00BB

00BC 00BD

00BE 00BF

00C0 00DF

00E0 00EF

00F0 00F0

00F1 0277

0278 027F

0280 02E7

Size

[byte]

Description of the basic function Alternative function

4 System timer

12 <Not used>

1 Keyboard controller

1 Motherboard resources

1 <Not used>

1 Motherboard resources

1 Keyboard controller

1 Motherboard resources

1 <Not used>

1 Motherboard resources

8 <Not used>

1 Motherboard resources

8 System CMOS/real-time clock

8 <Not used>

1 Motherboard resources

17 DMA controller

1 Motherboard resources

13 DMA controller

2 Programmable interrupt controller

Cascaded

2 <Not used>

2 Programmable interrupt controller

2 <Not used>

2 Programmable interrupt controller

2 <Not used>

2 Programmable interrupt controller

2 <Not used>

2 Programmable interrupt controller

2 Motherboard resources

2 Programmable interrupt controller

2 <Not used>

2 Programmable interrupt controller

2 <Not used>

2 Programmable interrupt controller

2 <Not used>

32 DMA controller

16 <Not used>

1 Numeric data processor

391 <Not used>

8 <Reserved>

104 <Not used>

Reserved for LPT1

160

SIMATIC IPC647D

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Technical specifications

8.5 Hardware description

I/O address

(hex)

From To

02E8 02EF

02F0 02F7

02F8 02FF

0300 0377

0378 037F

0380 03AF

03B0 03BB

03BC 03BF

03C0 03DF

03E0 03E7

03E8 03EF

03F0 03F7

03F8 03FF

Size

[byte]

Description of the basic function Alternative function

8

8

8

<Reserved>

<Not used>

COM2

120 <Not used>

8 LPT1

8

8

8

48 <Not used>

12 Graphics

4 <Reserved>

32 Graphics

8 <Not used>

<Reserved>

<Not used>

COM1

Reserved for COM1 or COM2

Can be deactivated in setup, then free

Reserved for COM1 or COM2

Can be deactivated in setup, then free

Reserved for LPT1

Reserved for COM1 or COM2

Can be deactivated in setup, then free

Reserved for COM1 or COM2

Dynamic range – resources are managed by means of Plug and Play functionality

I/O address

(hex)

From To

0400 0453

04D0 04D1

0680 069F

0800 087F

164E 164F

1800 18FE

1854 1857

2004 2007

FFFF FFFF

Size

[byte]

Description of the basic function Alternative function

84 Motherboard resources

2 Programmable interrupt controller

32 Motherboard resources

128 Motherboard resources

2 Motherboard resources

255 Motherboard resources

4

4

1

Motherboard resources

Motherboard resources

Motherboard resources

Cascaded

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Technical specifications

8.5 Hardware description

Interrupt assignments

The functions are assigned different interrupts, depending on the operating system. A distinction is made between the PIC and APIC modes.

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Technical specifications

8.5 Hardware description

PCI / PCIe cards and the on-board PCI / PCIe devices require PCI interrupt channels. These interrupt channels can be shared and are plug-and-play compatible, that is, several devices can share the same interrupt. The IRQ is assigned automatically.

PCI interrupt channels must be derived from the PIC interrupt pool, that is PCI modules also use PIC resources. These IRQ channels are assigned automatically.

The Host PCI IRQ channels A to H are permanently assigned in APIC mode. These default settings cannot be modified.

The host PCI IRQ channels A to H in PIC mode are assigned automatically by the BIOS. The assignment can be changed by disabling functions. You can also assign free IRQs to the host PCI IRQ line in the BIOS menu "PCI Configuration".

Address from

0000 0000

0008 0000

0009 F800

000A 0000

000B 0000

000B 8000

000C 0000

000C 0000

000C F000

000C F000

000D 0000

000C F000

000D 3800

000C F000

000D 4800

000E 0000

000E 2000

000E 4000

0010 0000

Memory address assignments

PCI VGA modules can be operated with expansion ROM up to 48K.

E000 0000

FFF0 0000

Size Description of the basic function Possible alternative function to

0007 FFFF

0009 F7FF

0009 FFFF

512 K Conventional system memory

127 k

2 K

Conventional system memory extended

XBDA, extended Bios Data Area

000A FFFF 64 K

000B 7FFF 32 K

000B FFFF 32K

000C BFFF 48 K

VGA graphics refresh memory

SW graphics / text refresh memory

VGA graphics/text refresh memory

VGA BIOS expansion

Shared SMM for power management

Not used

000C E9FF 59 K

1

VGA BIOS

000D FFFF 68 K

1

Not used (no RAID, no PXE)

000C FFFF 4 K 1 PXE

000D FFFF 64 K

1

Not used (no RAID, with PXE)

000D 37FF 18 K

1

RAID

Always occupied via EMM High DOS Memory via EMM High DOS Memory

000D FFFF 50 K

1

Not used (RAID, no PXE)

000D 47FF 22 K

1

RAID and PXE

000D FFFF 46 K

1

Not used

000E 1FFF

000E 3FFF

8 k

8 k

USB

DMI data

000F FFFF 112 K System BIOS

CFFF FFFF 3.25 GB System memory 4 GB memory configuration

FFEF FFFF 511 MB PCIe Configuration Space

FFFF FFFF 1 MB Firmware HUB

32 GB RAM expansion via EMM High DOS Memory

Depends on memory configuration

1

Optional memory allocation, depending on settings in BIOS Setup

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Technical specifications

8.5 Hardware description

8.5.4

8.5.4.1

Displays and operator panel

Design and function

The operator panel is interconnected with the motherboard via a 26-pin flat cable. The flat cable is plugged in at Position the right.

②

and secured by sliding the lock

①

at the plug connector to

①

Lock plug connector

②

Plug connector, connection to the motherboard

③

Connection for external reset

④

LEDs

⑤

USB socket, only the top USB contact is used

⑥

Reset button, 1-pin

⑦

On-Off button, 1-pin

⑧

USB 3.0 port

8.5.4.2 Pin assignment of the OP connectors

External Reset

⑦

type: JST B2B-PH-SM3-TB

Pin no.

1

2

Short name

PWR Good

GND

Meaning

External reset, (IO low max. 30 mA)

Ground

Input / output

The device is reset when pins 1 and 2 (for example, by means of a pushbutton) are shortcircuited. It remains in this state until the short-circuit is cleared.

Note

Contact Customer Support or the Repair Center for detailed information on pin assignments of the interfaces.

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8.5.5

Technical specifications

8.5 Hardware description

Communication processor CP 1616 onboard

8.5.5.1

Properties

Introduction

CP 1616 on-board allows you to connect IPCs to Industrial Ethernet.

The basic characteristics of the PCS 1616 onboard are:

● Optimized for PROFINET IO

● Enhanced Real Time Ethernet Controller 400 = ERTEC 400

● The connectors are designed for 10BaseT and 100BaseTX.

● Data transfer rates of 10 and 100 Mbps in full/half duplex mode are supported.

● The handshake is performed automatically (auto negotiation).

● Autocrossing

● Automatic hardware detection

● Integrated 3-port real-time switch

3-port real-time switch

The switch function of the 3-port real-time switch is maintained in the following cases:

● Restart (Windows Restart)

● Reset (using the shortcut <Ctrl-Alt-Del)

The switch function is interrupted in the following cases:

● Shutting down with Windows command

● Activating the on/off switch

● Shutting down with power switch (on/off switch).

Three RJ45 connectors

Terminal devices or other network components can be connected to the three RJ45 sockets that lead to the integrated real-time switch. The CP 1616 is connected to the LAN (Local

Area Network) via one of the three RJ45 sockets of the device.

Typical Communication Partners

CP 1616 onboard as an IO controller

The following diagram shows a typical application: CP 1616 onboard as PROFINET IO controller on the IO controller layer.

The IO base controller user program runs on the PC. This program accesses the functions of the IO base user program interface.

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Technical specifications

8.5 Hardware description

Data traffic is routed via the communication processor to several SIMATIC S7 PROFINET IO devices, ET 200S over Industrial Ethernet.

CP 1616 onboard as IO device

The following diagram shows a typical application: Two PCs each with a CP as a PROFINET

IO device on the IO device layer.

A PC with a CP as PROFINET IO controller, a SIMATIC S7-400 with a CP 443-1 as

PROFINET IO controller and two SIMATIC S7 ET 200S PROFINET IO devices are also connected in the network.

The IO base device user program runs on the IO device PC. This program accesses the functions of the IO base user program interface. Data traffic is routed via the CP 1616 onboard communication processor to a PC as PROFINET IO controller, or to an S7-400 automation system with CP 443-1 over Industrial Ethernet.

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Operating Instructions, 01/2014, A5E32996306-AA

8.5.5.2

Technical specifications

8.5 Hardware description

Firmware loader

Firmware loader

When to load firmware

The CP 1616 onboard is supplied with the latest version of the firmware. If new functions become available due to product development, you can make them available by performing a firmware download.

Description

This section will familiarize you with the application area and use of the firmware loader. You can find additional, detailed information about the individual loader variants in the integrated help of the program.

Firmware

This refers to the system program in the SIMATIC NET modules.

Application area for the firmware loader

The firmware loader enables you to reload new firmware releases to SIMATIC NET modules.

It is used for:

● PROFIBUS modules

● Industrial Ethernet modules

● Modules for gateways, for example, IE/PB link

Installation

The firmware loader is available on your PG/PC under Windows following the installation of

STEP 7/NCM PC.

Loader files

The firmware loader supports the following file types:

● <file>.FWL

A file form that contains further information, which is displayed by the firmware loader.

The firmware loader can use this information to check if the firmware is compatible to the device.

Read the information provided along with the loader file, for example, in the readme file. This information is also displayed in the firmware loader when the FWL file is loaded.

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Technical specifications

8.5 Hardware description

Loading firmware

Start downloading procedure

1. In the Windows Start menu, select the menu command SIMATIC > STEP 7 > NCM S7 >

Firmware Loader.

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2. Click "Next" and follow the instructions in the dialog fields that follow. A help function is integrated in the software as support.

Note

Ensure that the loader file you are using for the update is suitable for the version of firmware on your module. If you have any doubts, contact your local Siemens consultant.

Note

Be aware that aborting the loading process may result in an inconsistent state in your module.

You can find additional, detailed information about the individual loader variants in the integrated help.

Note

When loading the firmware or commissioning the module, be aware that the CP 1616 onboard takes five MAC addresses (always in direct sequence). The first two addresses are displayed in the BIOS, in the "Peripheral Configuration" submenu of the "Advanced" menu.

Example

The lower MAC address at "Profinet" is provided for Layer 2 communication, while the second one is used for Ethernet/PROFINET communication.

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Technical specifications

8.6 BIOS description

8.5.5.3

Configuring

Further actions in STEP 7/NCM PC

Your PC is now ready, although you still have to configure the SIMATIC NET communication software. The rest of the procedure is described in the "Commissioning PC Stations" manual

(on the Windows PC that also contains STEP 7/NCM PC: Start > Simatic > Documentation >

English > Commissioning PC Stations).

8.6 BIOS description

8.6.1 Overview

BIOS Setup program

The BIOS setup program, or BIOS Setup for short, is located, together with the setup parameters, in a FLASH block on the motherboard.

You change the setup parameters of the device in the BIOS Setup. Examples: System time, hard disks or boot sequence.

Changing the device configuration

Your device configuration is preset for operating with the included software. You should only change the default setup parameters if you have made technical changes to your device, or if a fault occurs when the unit is switched on.

NOTICE

Malfunctions can occur with running software CPU

If a BIOS update of the PC is performed while a software CPU is running, the result may be malfunctions of the software CPU, for example, communication interruptions or failures.

Other actions that put a heavy load on the PC hardware, for example, running hardware tests such as benchmarks, can result in malfunctions of the software CPU.

Do not run a BIOS update or other actions that would put a heavy load on the hardware during operation of a software CPU.

Switch the software CPU to "STOP" before you run a BIOS update or perform other critical actions.

Note

BIOS Setup parameters

This document describes the full list of BIOS Setup parameters for all devices and device configurations. Some submenus or parameters may not be included, depending on your order. The interface of your BIOS Setup can deviate from the figures in this document.

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Technical specifications

8.6 BIOS description

8.6.2

Procedure

Opening the BIOS selection menu

1. Reset the device (warm or cold restart).

Depending on the device version, the default settings can differ from the figures shown.

The following message appears briefly on the display at the end of the self-test:

Press ESC for boot options

2. Press <ESC> to open the BIOS selection menu:

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The following buttons are available in the BIOS selection menu:

Buttons

Continue

Boot Manager

Device Manager

Boot From File

Function

Exit selection menu, continue start sequence

Select boot drive

Start Device Manager

Boot Maintenance Manager: Start from an ".EFI" file

Secure Boot Option

1

Configuration setting to start the device in Secure Boot mode. In Secure

Boot mode, only those software modules are loaded that are known to be safe by BIOS or the operating system.

SCU Start BIOS Setup using the Setup Configuration Utility

BIOS update

MEBx

Update BIOS from USB memory stick

Start Intel Management Engine BIOS Extension

1

Available as of Windows 8 or later

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Operating Instructions, 01/2014, A5E32996306-AA

8.6.3

Technical specifications

8.6 BIOS description

BIOS Setup menus

The individual setup parameters are distributed between different menus and submenus.

The menus always have the same layout.

Menu layout

The following figure is an example for the main menu. Device-specific information is shown as blurred.

①

Header

②

Menu bar

③

Settings, submenus and device-specific information

④

Help area

⑤

Key assignment

A menu is divided into four areas:

● In the menu bar

②

on top, you select from the different menus "Main", "Advanced", etc.

● The center left area

③

includes information on your device and you can edit settings that are partly available in submenus.

● The center right area parameters.

④

displays short help texts for the currently selected setup

● The key assignment in BIOS Setup.

⑤

at the bottom shows the function keys and control keys available

You can toggle between the menus with the "←" left and "→" right cursor keys.

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Technical specifications

8.6 BIOS description

The following table shows the standard menus. Not all menus are included in each supplied device configuration.

Menu

Main

Advanced

Security

Power

Boot

Exit

Meaning

Display system information, for example, BIOS version, processor and memory

Configure hardware using different submenus

Security functions, e.g., setting a password

Specify CPU settings and switch-on functions.

Determine boot options, e.g., boot sequence

Save and exit (see Exit menu)

8.6.4 Exit menu

You always exit BIOS Setup in this menu.

Exit Saving Changes

Load Optimal Defaults

All changes are saved and the system is restarted with the new Setup parameters.

Save Change Without Exit All changes are saved.

Exit Discarding Changes All changes are discarded and the system is restarted with the old Setup parameters.

All setup parameters are reset to the safe default values.

Notice: The existing Setup parameters are overwritten by this.

Load Custom Defaults

Save Custom Defaults

Discard Changes

The profile must be loaded with the custom Setup parameters.

Requirement: The parameters are saved prior to this with "Save Custom Defaults".

The currently configured Setup parameters are saved as a custom profile (see also "Load

Custom Defaults").

All changes are discarded.

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Technical specifications

8.6 BIOS description

8.6.5 BIOS update

Check regularly if updates are available for download to your device.

Additional information can be found on the Internet at the following address:After Sales

Information system ( http://www.siemens.com/asis ).

Noting down and restoring BIOS Setup settings

NOTICE

Irretrievable loss of data

All BIOS Setup settings are deleted after the BIOS update. This can put the system in an undefined state. This may damage the device and the plant.

1. Print out the table in the next chapter.

2. Enter your specific BIOS Setup setting in this table before you run a BIOS update.

3. Start BIOS Setup after the BIOS update.

4. Load the BIOS Setup default settings with <F9> "Setup Defaults". Or use the BIOS

Setup command "Load Optimal Defaults" in the "Exit" menu.

5. Make your own Setup settings based on the table you have printed out.

6. Save the BIOS Setup settings with <F10> "Save and Exit".

Performing a BIOS update

If you have purchased a new BIOS update for your device, follow these steps to install the update:

1. Copy the update to a USB memory stick.

2. Reset the device (warm or cold restart).

The following message appears briefly on the display at the end of the self-test:

Press ESC for boot options

3. Press <ESC> to open the BIOS selection menu.

4. Click the "BIOS Update" button.

5. Follow the instructions on the screen.

Reboots

There may be several reboots after a BIOS update. These reboots are initiated by the

Management Engine (ME). The reboots are required by the ME to adapt itself to the changes of the BIOS update.

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Technical specifications

8.6 BIOS description

8.6.6 BIOS Setup settings

If you have changed any default settings in Setup, you can enter them in the following table.

You can then refer to these entries for any future hardware modifications.

Note

Print out the table below and keep the pages in a safe place once you made your entries.

The default setup settings vary depending on the ordered device configuration.

BIOS Setup settings

Main

System parameters

System Time

System Date

Advanced > Boot Configuration

System parameters

Numlock

POST errors

Default settings

00:00:00

MM/DD/YYYY

Local settings

Default settings

On

All without keyboard

Local settings

Advanced > Peripheral Configuration

System parameters

Internal COM 1

1

Base I/O address

1 2

Interrupt

1 2

Internal COM 2

1

Base I/O address

1 2

Interrupt

1 2

Internal LPT

1

Base I/O address

1 3

Interrupt

1 3

Mode

1 3

DMA Channel

1 3

Onboard PROFINET

1

Default settings

Auto

3F8

IRQ4

Auto

2F8

IRQ3

Auto

378

IRQ7

Bi-directional

DMA 1

Enabled

PCI – MPI / DP

1

Audio

Onboard Ethernet 1 (LAN 1, X1 P1)

Onboard Ethernet 2 (LAN 2, X2 P1)

Enabled

Auto

Enabled

Enabled

1

Visible depending on the ordered device configuration

2

Only visible if the associated parameter "Internal COM #" is enabled.

Local settings

3

Only visible if "Internal LPT 1" is enabled.

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Technical specifications

8.6 BIOS description

Advanced > SATA Configuration

System parameters

SATA Controller

HDC Configure As

Default settings

Enabled

AHCI

Advanced > Fan Control Configuration

System parameters

Fan Control Mode

Default settings

Standard

Local settings

Local settings

Advanced > Video Configuration

System parameters

Primary Display

IGD - Aperture Size

IGD - DVMT Size

IGD boot type

IGD boot type 2

PEG0 - Gen X

PEG1 - Gen X

PEG2 - Gen X

Default settings

Auto

128 MB

MAX

VBIOS default

Disabled

Auto

Auto

Auto

Local settings

Advanced > USB Configuration

System parameters

USB Precondition

Default settings

Enabled

Local settings

XHCI Auto

Per-Port Control Disabled

The following parameters are only visible if "Per-Port Control" is enabled (Enabled).

USB Port 0 (X61) Enabled

USB Port 1 (X60)

USB Port 2 (USB3 P2, internal)

USB Port 3 (USB3 P3, front)

USB Port 4 (X63)

Enabled

Enabled

Enabled

Enabled

USB Port 5 (X62)

USB Port 6 (USB2 P6, front )

USB Port 8 (USB2 P8, internal)

USB Port 9 (USB2 P9, internal)

USB Port 10 (USB2 P10, internal)

USB Port 11 (USB2 P11, internal)

Enabled

Enabled

Enabled

Enabled

Enabled

Enabled

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Technical specifications

8.6 BIOS description

Advanced > Chipset Configuration

System parameters

VT-d

After G3 On

DeepSx Power Policies

Max TOLUD

HPET Support

Advanced > Active Management Technology Support

System parameters

Intel AMT Support

Hide Un-Configure ME Confirmation

Un-Configure ME

Intel AMT Password Write

AMT CIRA Request Trig

USB Configure

AMT CIRA Timeout

Default settings

Auto

Last State

Disabled

Dynamic

Enabled

Default settings

Enabled

Disabled

Disabled

Enabled

Disabled

Enabled

0

Local settings

Local settings

Advanced > PCI Express Configuration

System parameters

PCI Express Root Port 5

PCIe Speed

2

PCI Express Root Port 6

1

PCIe Speed

1 2

Default settings

Enabled

Auto

Enabled

Auto

Local settings

PCI Express Root Port 7

1

PCIe Speed

1 2

PCI Express Root Port 8

1

PCIe Speed

1 2

Enabled

Auto

Enabled

Auto

1

Visible depending on the ordered device configuration

2

Only visible if the associated parameter "PCI Express Root Port #" is enabled.

Security

System parameters

TPM Status

1

TPM Operation

1

TPM Force Clear

1

Set Supervisor Password

Set User Password

Power-on Password

Default settings

Depending on configuration

No Operation

Disabled

Disabled

User Access Level Full

1

Visible depending on the ordered device configuration

Local settings

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Technical specifications

8.6 BIOS description

Power

System parameters

Wake on PME or LAN 2 (X2 P1)

Auto Wake on S5

Wake on S5 Time

1

Day of Month

1

Wake on LAN 1 (X1 P1)

PROFINET always On

2

Default settings

Disabled

Disabled

00:00:00

1

Enabled

Disabled

PROFINET Wake Capability

2 3

USB Ports 0/1 (X61/X60) powered

USB Ports 0/1 (X61/X60) Wake

Capability

4

USB Ports 4/5 (X63/X62) powered

Disabled

Enabled

Disabled

USB Ports 4/5 (X63/X62) Wake

Capability

4

USB Ports 3/6/8/9 powered

Enabled

Disabled

Enabled

USB Port 3/6/8/9 Wake Capability

4

Disabled

1

Only visible if the "Auto Wake on S5" is set accordingly.

2

Visible depending on the ordered device configuration

3

Only visible if the parameter "PROFINET always On" is enabled.

4

Only visible if the associated parameter "USB Ports # powered" is enabled.

Local settings

Power > Advanced CPU Control

System parameters

P-States (ACTUAL)

Default settings

Enabled

Active Processor Cores

HT Support

Execute Disable Bit

All Cores

Auto

Enabled

Intel (VMX) Virtualization Technology Enabled

C-States

Turbo Mode

Enabled

Enabled

Local settings

Boot

System parameters

Quick Boot

Quiet Boot

Network Stack

PXE Boot capability

Add Boot Options

USB Boot

EFI Device First

Boot Delay Time

Default settings

Enabled

Enabled

Disabled

Disabled

Auto

Enabled

Enabled

3

Local settings

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8.6 BIOS description

Boot > Legacy

System parameters

Normal Boot Menu

Boot Type Order

Floppy drive

Hard Disk Drive

CD/DVD ROM Drive

USB

Others

Exit

System parameters

Profile:

Default settings

Standard

In the order of the following Boot media types:

Depending on configuration

Depending on configuration

Depending on configuration

Depending on configuration

Depending on configuration

Local settings

Default settings Local settings

8.6.7

8.6.7.1

Alarm, error and system messages

Power On Self Test

BIOS first performs a Power On Self Test (POST) within the boot routine to verify proper operation of certain functional units of the PC. The boot sequence is interrupted immediately if a fatal error is detected.

BIOS initializes and tests further functional units if the POST does not return any errors. In this startup phase, the graphics controller is initialized and any error messages are output to the screen.

The error messages output by system BIOS are listed below. For information on error messages output by the operating system or application programs, refer to the corresponding manuals.

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Technical specifications

8.6 BIOS description

On-screen error messages

On-screen error message Meaning / tip

Error - Keyboard error

Error - Keyboard controller error or no keyboard present

Check whether the keyboard is properly connected.

Check whether a functioning keyboard is properly connected. If this is the case, contact your technical support team.

Error - Keyboard controller error Keyboard error Contact your Technical Support.

Error - System halted - harddisk drive (HDD) locked!

Turn off device, remove, HDD interlock and reboot once again.

Error - No MPI/DP interface detected

PROFIBUS interface defective Contact your Technical Support.

Contact your Technical Support. Error - PCH softstrap programming error: Riser card may not work correctly

Error - PCH softstrap can't be programmed, descriptor locked:

Riser card may not work correctly

Error - SPI regions are not locked (ME unlocked)

Error - Riser card Taufe does not match connected hardware configuration

Error - Taufe configuration not present (Platform = Unknown)

Contact your Technical Support.

Contact your Technical Support.

Contact your Technical Support.

Contact your Technical Support.

Warning - Manufacturer mode enabled

System RAM Failed at offset

Error - CMOS battery failed

Error - SMART failure detected on HDD

No bootable device -- Please restart system

Contact your Technical Support.

Memory error Contact your Technical Support.

Battery on the CPU module defective or empty Contact your

Technical Support.

Hard disk fault: A fault threshold specified by the manufacturer has been exceeded. Operation of the hard disk is unreliable. The hard disk has to be replaced. Contact your Technical Support.

Possible causes:

• No operating system installed

•

Wrong drive addressed (disk in drive A/B)

• Incorrect active boot partition

•

Incorrect drive entries in SETUP

• HDD not connected / defective

Error - Realtime clock has lost power

Screen remains dark - cursor flashes at top left

Timer block error Contact your Technical Support.

A data carrier is inserted in the ODD drive. In this case it can take several minutes until the BIOS power up is continued.

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Technical specifications

8.6 BIOS description

8.6.7.2 BIOS beep codes

Below please find the customer-relevant POST codes. Contact Customer Support

( http://www.siemens.de/automation/csi_en_WW ) for information on all other POST codes.

Display

(hex)

Meaning Description Remedy

01H SEC_SYSTEM_POWER_ON CPU power on and switch to Protected mode

Switch to Protected Mode Service case

02H SEC_BEFORE_MICROCODE_PATCH Patching CPU microcode Load CPU Microcode Service case

03H SEC_AFTER_MICROCODE_PATCH

04H SEC_ACCESS_CSR

Setup Cache as RAM

PCIE MMIO Base

Address initial

Set up cache as RAM

Initialize PCIE

Service case

Service case

05H SEC_GENERIC_MSRINIT

06H

07H

08H

09H

0AH

70H

71H

72H

73H

74H

75H

76H

77H

78H

79H

7AH

7BH

7CH

SEC_CPU_SPEEDCFG

SEC_SETUP_CAR_OK

SEC_FORCE_MAX_RATIO

SEC_GO_TO_SECSTARTUP

SEC_GO_TO_PEICORE

PEI_SIO_INIT

PEI_CPU_REG_INIT

PEI_CPU_AP_INIT

PEI_CPU_HT_RESET

PEI_PCIE_MMIO_INIT

PEI_NB_REG_INIT

PEI_SB_REG_INIT

PEI_PCIE_TRAINING

PEI_TPM_INIT

PEI_SMBUS_INIT

PEI_PROGRAM_CLOCK_GEN

PEI_IGD_EARLY_INITIAL

PEI_HECI_INIT

CPU Generic MSR initial Initialize CPU MS

(Machine Status) Register

Setup CPU speed Specify CPU speed

Cache as RAM test Carry out RAM Test on cache

TPM initial

SMBUS Early Initial

Clock Generator Initial

Initialization of the Host

Embedded Controller

Interface

Service case

Replacing a basic module

Tune CPU frequency ratio to maximum level

Setting CPU frequency Service case

Setup BIOS ROM cache Set up BIOS ROM cache Service case

Enter Boot Firmware

Volume

Super I/O initial

CPU Early Initial

Calling up the boot firmware memory area

Initialization of the Super

I/O

Initialize CPU Register

Service case

Service case

Service case

Service case Multi-processor Early initial

HyperTransport initial

Multi processor initialization

Initialize Hyper Transport functionality

PCIE MMIO BAR Initial Initialize PCIE Register

Service case

Service case

Service case North Bridge Early Initial Initialization of the North bridge

South Bridge Early Initial Initialization of the South bridge

Service case

PCIE Training

Internal Graphic device early initial,

PEI_IGDOpRegion

HECI Initial

Service case

Training phase of the

PCIE device

Service case

TPM initialization Service case

Initialization of the SM Bus Service case

Service case Initializations of the clock generator

First initialization of the graphic connection

Service case

Service case

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Technical specifications

8.6 BIOS description

Display

(hex)

7DH

7EH

7FH

80H

Meaning

PEI_WATCHDOG_INIT

PEI_MEMORY_INIT

PEI_MEMORY_INIT_FOR_CRISIS

PEI_MEMORY_INSTALL

Description

Watchdog timer initial

Memory Initial for Normal boot

Memory Initial for Crisis

Recovery

Simple Memory test

Initialization of the watchdog timer

Memory initialization during the PEI phase

Memory initialization for

BIOS recovery

Memory test

Remedy

Service case

Replace the memory modules

Replace the memory modules

Replace the memory modules

Service case 81H

82H

83H

84H

PEI_TXTPEI

PEI_SWITCH_STACK

PEI_MEMORY_CALLBACK

PEI_ENTER_RECOVERY_MODE

TXT function early initial Initialization of the Trusted

Execution Technology

Start to use Memory Start the memory use

Set cache for physical memory

Recovery device initial

Use cache as a physical memory

Initialize the device for

BIOS recovery

85H PEI_RECOVERY_MEDIA_FOUND Found Recovery image BIOS Recovery image found

86H PEI_RECOVERY_MEDIA_NOT_FOUND Recovery image not found

BIOS Recovery image not found

Service case

Service case

Service case

Service case

87H PEI_RECOVERY_LOAD_FILE_DONE Load Recovery Image complete

88H PEI_RECOVERY_START_FLASH

89H PEI_ENTER_DXEIPL

8AH

8BH

40H

41H

42H

43H

PEI_FINDING_DXE_CORE

PEI_GO_TO_DXE_CORE

DXE_TCGDXE

DXE_SB_SPI_INIT

DXE_CF9_RESET

DXE_SB_SERIAL_GPIO_INIT

Start Flash BIOS with

Recovery image

Loading BIOS image to

RAM

Loading DXE core

Loading of BIOS Recovery image completed

Starting of flashing of

BIOS Recovery image

Copy BIOS image to the

RAM

Loading DXE (Driver

Execution Environment) program

Enter DXE core

TPM initial in DXE

Start DXE program

TPM initialization in DXE phase

South bridge SPI initial Initialization of the Serial

Peripheral Interface in the

South Bridge

Setup Reset service Setup Reset service,

DXE_CF9Reset

South bridge Serial GPIO initial,

DXE_SB_SerialGPIO_INIT

Initializations of the serial

GPIO

Check whether the BIOS

Recovery image exists on the recovery medium (e.g.

USB stick).

Service case

Service case

Service case

Service case

Service case

Service case

Service case

Service case

Service case

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8.6 BIOS description

Display

(hex)

Meaning

44H DXE_SMMACCESS

45H DXE_NB_INIT

46H DXE_SIO_INIT

47H DXE_LEGACY_REGION

48H DXE_SB_INIT

49H DXE_IDENTIFY_FLASH_DEVICE

4AH DXE_FTW_INIT

4BH DXE_VARIABLE_INIT

4CH DXE_VARIABLE_INIT_FAIL

4DH DXE_MTC_INIT

4EH DXE_CPU_INIT

4FH DXE_MP_CPU_INIT

50H DXE_SMBUS_INIT

51H DXE_SMART_TIMER_INIT

52H DXE_PCRTC_INIT

53H DXE_SATA_INIT

54H DXE_SMM_CONTROLER_INIT

55H DXE_LEGACY_INTERRUPT

56H DXE_RELOCATE_SMBASE

57H DXE_FIRST_SMI

58H DXE_VTD_INIT

59H DXE_BEFORE_CSM16_INIT

5AH DXE_AFTER_CSM16_INIT

5BH DXE_LOAD_ACPI_TABLE

5CH DXE_SB_DISPATCH

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Description Remedy

Setup SMM ACCESS service

Setup SMM access service

North bridge Middle initial Initialization of the North

Bridge

Super I/O DXE initial Initialization of the Super

IO

Setup Legacy Region service,

DXE_LegacyRegion

Setup service Legacy region

South Bridge Middle

Initial

Identify Flash device

Fault Tolerant Write verification

Variable Service Initial

Initialization of the South

Bridge

Identify FLASH type

Checking of the write fault tolerance

Initialization of the variable service

Fail to initial Variable

Service

MTC Initial

CPU Middle Initial

Multi-processor Middle

Initial

SMBUS Driver Initial

8259 Initial

RTC Initial

SATA Controller early initial

Setup SMM Control service,

DXE_SMMControler_INIT

Setup Legacy Interrupt service,

DXE_LegacyInterrupt

Relocate SMM BASE

SMI test

VTD Initial

Legacy BIOS initial

Legacy interrupt function initial

ACPI Table Initial

Setup SB SMM

Dispatcher service,

DXE_SB_Dispatch

Failure to initialize the variable service

MonoTonicCounter initialization

CPU initialization

Service case

Service case

Replacing a basic module

Multiprocessor initialization

Replacing a basic module

SMBUS driver initialization Service case

SMART Timer initialization Service case

RTC initialization Service case

Advance initialization of the SATA Controller

SSM Control service

Service case

Service case

Setup Legacy Interrupt service

Reassign SMM base

SMI test

Initialize I/O virtualization

(VTD)

Service case

Service case

Service case

Service case

Service case

Service case

Service case

Service case

Service case

Service case

Service case

Service case

Legacy BIOS initialization Service case

Legacy interrupts initialization

Service case

ACPI table initialization Service case

SMM dispatcher service Service case

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Technical specifications

8.6 BIOS description

Display

(hex)

Meaning

5DH DXE_SB_IOTRAP_INIT

5EH DXE_SUBCLASS_DRIVER

5FH DXE_PPM_INIT

60H DXE_HECIDRV_INIT

61H DXE_VARIABLE_RECLAIM

10H BDS_ENTER_BDS

11H BDS_INSTALL_HOTKEY

12H BDS_ASF_INIT

13H BDS_PCI_ENUMERATION_START

14H BDS_BEFORE_PCIIO_INSTALL

15H

16H

17H

BDS_PCI_ENUMERATION_END

BDS_CONNECT_CONSOLE_IN

BDS_CONNECT_CONSOLE_OUT

18H BDS_CONNECT_STD_ERR

19H BDS_CONNECT_USB_HC

1AH BDS_CONNECT_USB_BUS

1BH BDS_CONNECT_USB_DEVICE

1CH BDS_NO_CONSOLE_ACTION

Description Remedy

Setup SB IOTRAP

Service

Build AMT Table

PPM Initial

HECIDRV Initial

SouthBridge IOTRAP service

Initialization of the AMT

(Active Management

Technology) table

Initialization of the

Processor Power

Management

Initialization of the Host

Embedded Controller

Interface

Loading of the variable memory

Service case

Service case

Service case

Service case

Variable store garbage collection and reclaim operation

Enter BDS entry

Service case

Install Hotkey service

ASF Initial

Phase Boot Device

Selection

Installation of the Hotkey service

Initialize Alert Standard

Format

Enumerate PCI bus

Assign PCI resources

Service case

Service case

Service case

PCI enumeration

PCI resource assign complete

Service case

Run a test by disabling the hardware components in

SETUP, or by removing the expansion modules installed on the bus module.

Service case PCI enumeration complete

Keyboard Controller,

Keyboard and Mouse initial

PCI enumeration completed

Initialization of keyboard and mouse

Run a test by replacing the keyboard/mou se

Service case Video device initial Initialize graphic connection

Error report device initial Initialize default error output

Service case

USB host controller initial Initialize USB host controller

Service case

USB BUS driver initial Initialize USB bus driver Service case

USB device driver initial Initialize USB device driver

Service case

Console device initial fail Initialization of the console faulty

Service case

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Technical specifications

8.6 BIOS description

Display

(hex)

Meaning Description Remedy

1DH

1EH

1FH

20H

21H

22H

23H

24H

25H

26H

BDS_DISPLAY_LOGO_SYSTEM_INFO Display logo or system

BDS_START_IDE_CONTROLLER

BDS_START_SATA_CONTROLLER

27H BDS_ENUMERATE_ALL_BOOT_OPTIO

28H

29H

2AH

2BH

2DH

2EH

2FH

30H

32H

33H

34H

35H

N

BDS_END_OF_BOOT_SELECTION

BDS_ENTER_SETUP

BDS_ENTER_BOOT_MANAGER

BDS_BOOT_DEVICE_SELECT

2CH BDS_EFI64_SHADOW_ALL_LEGACY

_ROM

BDS_ACPI_S3SAVE

BDS_READY_TO_BOOT_EVENT

BDS_GO_LEGACY_BOOT

BDS_GO_UEFI_BOOT

31H BDS_LEGACY16_PREPARE_TO

_BOOT

BDS_EXIT_BOOT_SERVICES

BDS_LEGACY_BOOT_EVENT

BDS_ENTER_LEGACY_16_BOOT

BDS_RECOVERY_START_FLASH information

IDE controller initial

SATA controller initial

BDS_START_ISA_ACPI_CONTROLLER SIO controller initial

BDS_START_ISA_BUS

BDS_START_ISA_FDD

BDS_START_ISA_SERIAL

BDS_START_IDE_BUS

BDS_START_AHCI_BUS

BDS_CONNECT_LEGACY_ROM

ISA BUS driver initial

Floppy device initial

Serial device initial

IDE device initial

AHCI device initial

Dispatch option ROMs

Display logo or system information

Initialization of the IDE controller

Initialization of the SATA controller

Initialization of the Super

IO

Initialization of the ISA bus driver

Initialization of the floppy connection

Initialization of the serial connection

Initialization of the IDE connection

Initialization of the AHCI connection

Callup of the Legacy

Option ROMs

Service case

Service case

Service case

Service case

Service case

Service case

Service case

Service case

Service case

Service case

Get boot device information

End of boot selection

Enter Setup Menu

Enter Boot manager

Determine the Boot

Device information

Service case

Boot selection terminated Service case

Callup into SETUP

Callup Boot Manager

Try to boot system to OS Booting of the OS

Shadow Misc Option

ROM

Copying the Legacy

Option ROMs into RAM

Service case

Service case

Service case

Service case

Service case Save S3 resume required data in RAM

Last Chipset initial before boot to OS

Make available for operating state S3 RAM

Initialization of the last chipset before the OS

Boot

Start to boot Legacy OS Boot Legacy OS

Start to boot UEFI OS Boot UEFI OS

Prepare to Boot to

Legacy OS

Preparation for booting of

Legacy OS

Terminate Boot Service Send END of POST

Message to ME via HECI

Last Chipset initial before boot to Legacy OS.

Initialization of the last chipset before the Legacy

OS Boot

Ready to Boot Legacy

OS.

Callup to boot the Legacy

OS

Fast recovery start flash Start the BIOS Recovery function

Service case

Service case

Service case

Service case

Service case

Service case

Service case

Service case

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Technical specifications

8.6 BIOS description

Display

(hex)

Meaning

F9H POST_BDS_NO_BOOT_DEVICE

FBH POST_BDS_START_IMAGE

FDH POST_BDS_ENTER_INT19

FEH P0ST_BDS_JUMP_BOOT_SECTOR

E4H ASL_WAKEUP_S4

E5H ASL_WAKEUP_S5

Description Remedy

No Boot Device,

PostBDS_NO_BOOT_DE

VICE

UEFI Boot Start Image,

PostBDS_START_IMAG

E

Legacy 16 boot entry

No BOOT device found

Booting of an UEFI image Service case

Start Legacy 16 boot

Try to Boot with INT 19 Boot with INT 19

System wakeup from S4 Reboot from operating state S4

System wakeup from S5 Reboot from operating state S5

Service case

Service case

Service case

Service case

Service case

Note

If the boot process is interrupted with a BIOS POST message output on the screen, you will hear three long beeps. The parameter "POST Errors" must, for example, be set to "Halt on all errors" in the BIOS setup menu "Advanced > Boot Configuration" for this.

Special codes

Only the following BIOS post message is output as beep code:

● No RAM: 3 long beeps followed by 2 short beeps, repeated for a total of three times.

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Technical specifications

8.7 Active Management Technology (AMT)

8.7 Active Management Technology (AMT)

8.7.1 AMT basics

The processors Intel Core i5 and Xeon support Intel® vPro

TM

and Intel Active Management

Technology at the hardware end.

An administrator at the Help Desk PC accesses the AMT

PCs. Only the AMT PCs must have an integrated Intel AMT.

The following figure shows the possible structure of a network for remote management on the basis of SIMATIC AMT-PCs.

186

From a SIMATIC IPC which does not have Intel AMT functions, you can access networked

SIMATIC IPCs with Intel AMT using the SIMATIC IPC Remote Manager and/or a web browser.

SIMATIC IPCs that support AMT feature two onboard Ethernet interfaces, each with a separate controller. The controller integrated in the chipset of the type: "xxxxxxLM" can be configured for the use of Intel AMT. Further details about the controller can be found in the technical specification.

For security reasons, AMT is disabled when you receive a SIMATIC IPC. Enable AMT in the

BIOS setup. Afterwards the Intel® Management Engine (Intel® ME) has to be activated and set for AMT. You make additional settings in the Management Engine:

● Configuring the network for access via AMT

● Creating a password

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8.7.2

Technical specifications

8.7 Active Management Technology (AMT)

Overview of AMT

This section describes the required measures and settings on the local IPC so that the IPC can be controlled and maintained remotely from a management station known below as the help desk PC.

The local IPC is known below as the "AMT PC".

The sections contain the following information:

● AMT settings in the MEBx and in the BIOS setup

● Basic configuration of AMT

● Further useful notes

8.7.3

Procedure

Enabling AMT, basic configuration

1. Connect the AMT PC with the LAN.

2. If necessary, first reset AMT to the default status (see section "Unconfigure").

3. Reboot the device.

Press <ESC> when the following BIOS message appears:

Press Esc for Boot Options

4. Press the "MEBx" button and select "MEBx Login" in the BIOS selection menu.

5. In the login dialog, enter the standard password "admin".

6. Change the default password. The new password must include the following characters:

– In total at least eight characters

– One upper case letter

– One lower case letter

– One number

– One of the special characters ! @ # $ % ^ & * @ # $ % ^ & *

Note

The underscore _ and the space characters are valid password characters, however they do not increase password complexity.

7. Enable "Intel (R) AMT Configuration > Manageability Feature Selection".

8. Enable "Intel (R) ME General Settings > Activate Network Access".

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Technical specifications

8.7 Active Management Technology (AMT)

8.7.4 Advanced settings

The BIOS and the MEBx contain the most important basic settings for AMT. Additional tools are necessary if you want to make more advanced settings. If required, these must be downloaded from the relevant manufacturer's site. For information on the options and use of these tools, refer to the relevant documentation of the manufacturer.

● Manageability Commander and other tools of the Intel DTK (Manageability Developer

Tool Kit): Programs from the Intel DTK that you can download from the Internet at

"http://software.intel.com/en-us/manageability".

● AMT Web interface: For encrypted connections, the URL of the Web interface is "https://

<Fully qualified domain name>:16993" and for unencrypted connections "http://<IP address>:16992".

● WinRM: A command line program that is part of Windows as of Windows Vista. This tool can be downloaded for older Windows versions.

8.7.5 Resetting with Unconfigure

Note

If the AMT PC still has its factory settings, for example has just been purchased, you can skip this section.

If you have already configured AMT previously, it is best to discard all the previous AMT settings made in the MEBx.

Note

All previous settings in the management engine are deleted.

Correct operation in the plant may be at risk.

Note down all the settings in the MEBx. Make the settings again as necessary following

Unconfigure.

1. Enable the "Unconfigure ME" entry in "Advanced > Active Management Technology

Support" in the BIOS.

2. Exit the BIOS with the <F10> key "Save and Exit". The AMT PC restarts.

3. After the restart, a user prompt appears asking whether you really want to discard all the settings in the management engine:

188

4. Confirm with "Y". On a German keyboard, this means pressing the <Z> key.

The device continues to boot with the factory settings of the management engine.

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8.7.6

Technical specifications

8.7 Active Management Technology (AMT)

Determining the network address

To connect the AMT PC with the AMT server, the network address that uniquely localizes the AMT server on the AMT PC must be entered.

If DHCP is set for the automatic assignment of the network address in "Network Setup" in the MEBx of the AMT PC, the network address is not fixed.

Procedure

If the AMT server uses the same network address as the operating system of the AMT PC

(most common situation):

1. You can obtain the address of the AMT server in the command line in Windows using

"ipconfig" and in UNIX using "ifconfig".

If the AMT server and operating system do not use the same network address, ask your network administrator for the address you have been assigned.

8.7.7 Forcing user consent

When establishing a connection to the AMT PC, the KVM viewer may prompt the user to enter a six-figure code. This code is displayed on the screen of the AMT PC. The user of the

AMT PC must inform the user of the KVM viewer of this code.

This code query needs to be set up on the KVM viewer.

Procedure

1. Select "Intel(R) AMT Configuration > User Consent" in the MEBx.

2. Select the value "KVM" for "User Consent".

To allow a user with administrator privileges to avoid this code query, follow these steps:

1. Select "Intel(R) AMT Configuration > User Consent" in the MEBx.

2. Enable "Opt-in configurable from remote IT".

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Technical specifications

8.7 Active Management Technology (AMT)

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Technical support

A

A.1 Service and support

You can find additional information and support for the products described on the Internet at the following addresses:

● Technical support ( http://www.siemens.de/automation/csi_en_WW )

● Support request form ( http://www.siemens.com/automation/support-request )

● After Sales Information System SIMATIC IPC/PG ( http://www.siemens.com/asis )

● SIMATIC Documentation Collection ( http://www.siemens.com/simatic-tech-doku-portal )

● Your local representative

( http://www.automation.siemens.com/mcms/aspa-db/en/Pages/default.aspx

)

● Training center ( http://sitrain.automation.siemens.com/sitrainworld/?AppLang=en )

● Industry Mall ( http://mall.automation.siemens.com

)

When contacting your local representative or Technical Support, please have the following information at hand:

● MLFB of the device

● BIOS version for industrial PC or image version for HMI device

● Other installed hardware

● Other installed software

Tools & downloads

Please check regularly if updates and hotfixes are available for download to your device. The download area is available on the Internet at the following link:

After Sales Information System SIMATIC IPC/PG ( http://www.siemens.com/asis )

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Technical support

A.2 Troubleshooting

A.2 Troubleshooting

This section provides you with tips on how to locate and/or troubleshoot problems which occur.

Problem

The monitor remains dark

The mouse pointer does not appear on the screen

Wrong time and/or date on the

PC

Although the BIOS setting is

OK, the time and data are still wrong.

Possible cause

The device is not operational No power supply

Possible remedy

•

Check the power supply, the network cable and the power plug.

• Check if the On/Off switch is in the correct position.

Device is being operated outside the specified ambient conditions

The monitor is switched off.

The monitor is in "power save" mode

The brightness button has been set to dark

• Check the ambient conditions.

•

After transport in cold weather, wait approximately 12 hours before switching on the device.

Switch on the monitor.

Press any key on the keyboard.

The power cord or the monitor cable is not connected.

The mouse driver is not loaded

Mouse not connected.

The backup battery is dead.

Increase brightness using the brightness button. For detailed information, refer to the monitor operating instructions.

•

Check whether the power cord has been properly connected to the monitor and to the system unit or to the grounded shockproof outlet.

•

Check whether the monitor cable has been properly connected to the system unit and to the monitor.

If the monitor screen still remains dark after you have performed these checks and measures, contact your technical support team.

Check whether the mouse driver is properly installed and available when you start the user program.

Detailed information about the mouse driver is available in the corresponding documentation.

•

Check whether the mouse cord is properly connected to the system unit.

• If you use an adapter or extension for the mouse cable, also check these connectors.

If the mouse pointer still does not appear on the screen after you have performed these checks and actions, contact your technical support team.

1. Press <ESC> during the booting process to open the BIOS Setup.

2. Set the time and date in the setup menu.

Replace the backup battery.

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Technical support

A.2 Troubleshooting

Problem Possible cause

USB device not responding. The USB ports are disabled in

BIOS.

USB 2.0 device connected and

USB 2.0 is disabled.

The operating system does not support the USB ports.

The screen flickers when the mouse moves or when programs are called

The startup of a Windows operating system on a GPT data carrier is aborted with the following error message:

"Status: 0xc0000225 Info: The boot selection failed because a required device is inaccessible"

DDC information is not available.

Possible causes:

•

Monitor does not supply DDC information

• KVM switch does not forward

DDC information

•

Y cable adapter with DVI-I for

DVI-D/VGA connector is being used

The boot parameters in the boot loader file "BCD" are incorrect or damaged.

Possible remedy

Use a different USB port or enable the port.

Enable USB 2.0.

DVD/CD drive door, if present, does not open

The device is switched off or the open/close button is disabled by a software application.

• Turn on USB Legacy Support for mouse and keyboard.

•

For other devices, you need the USB device drivers for the required operating system.

Emergency removal of the data medium:

1. Switch off the device

2. Insert a pointed object, for example, an opened paper clip, into the emergency extraction opening of the drive. Apply pressure carefully until the door opens.

3. Pull the door out further with your hand.

• Use a monitor that supports DDC

•

Use a KVM switch that forwards DDC information

• Use a simple cable adapter with only one interface

Run "Startup and Repair" from Microsoft Windows:

1. Insert the Recovery DVD into the optical drive.

2. Start the boot manager using the <F12> key during booting

3. Select the line with "UEFI" in front of the name of the optical drive

4. Click "Next" in the language selection window

5. In the following "Install Windows" dialog, click on

"Repair your computer" or press the <R> key.

The "System Recovery Options" dialog appears.

The system is checked for errors.

6. Next, click "Repair and restart"

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Technical support

A.2 Troubleshooting

Error displays on the front panel

Front LED Possible cause Details about the error display

Red WATCHDOG LED is lit

Red TEMP LED is lit

Red FAN LED is lit

Watchdog has triggered

Excess temperature in the device

Fan failure

See section "Watchdog (WD)"

See section "Temperature monitoring/display"

See section "Fan monitoring"

Red HDD0 ALARM LED is lit RAID reports that hard disk 0 is defective See section "Status displays"

Red HDD1 ALARM LED is lit RAID reports that hard disk 1 is defective See section "Status displays"

Red HDD2 ALARM LED is lit RAID reports that hard disk 2 is defective See section "Status displays"

HDD | HDD3 ALARM is lit in red or flashes green

HDD0, HDD1, HDD2 ALARM and HDD | HDD3 ALARM flash red

RAID reports that hard disk 3 is defective See section "Status displays"

RAID is in the "rebuild" state See section "Status displays"

HDD0, HDD1, HDD2 ALARM and HDD | HDD3 ALARM is lit in red

PN Ι MPI/DP lights up red

All front-panel LEDs are constantly lit

RAID system is not ready for operation:

A fault has occurred on the CPU 1616 onboard interface

Error in early BIOS-POST

Affected drive must be identified with the help of the RAID software. See section "Expanding and assigning parameters to the device", section "Drives" and section "Managing RAID systems".

See section "Status displays"

Contact Technical Support.

Redundant power supply

Problem

Device failure despite redundant power supply in case of power failure

Possible cause

•

One module is not switched on

•

Both modules are connected so the same AC circuit

Possible remedy

•

Switch on both modules

•

Connect modules to separate AC circuits

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Technical support

A.3 RAID system and device startup

A.3 RAID system and device startup

Problem

The RAID software reports the following errors:

• The RAID plug-in failed to load, because the drive is not installed.

•

The Serial ATA plug-in failed to load, because the driver is not installed correctly.

• The Intel

®

Matrix

Storage Console was unable to load a page for the following reason:

– A plug-in did not provide a page for the selected device

– A plug-in failed to load

After changing the drive, the system does not boot from the RAID system

Cause

RAID is not activated

RAID is activated

RAID system does not have highest boot priority

Remedy

The messages have no negative effect on the operation of the device and can be ignored.

Acknowledge the messages.

Install the software again from the supplied

"Documentation and Drivers" DVD.

BIOS setup, Boot menu:

•

Permit RAID system in the boot priority

•

Set the RAID system to be first in the boot priority order.

Reboot the system with a functioning drive. After changing the drive,

"unused" is indicated for the relevant SATA port

Computer does not boot or

"Boot device not found" is displayed

The startup of a Windows operating system on a GPT data carrier is aborted with the following error message:

"Status: 0xc0000225 Info:

The boot selection faild because a required device is inaccessible"

System was booted without functioning drive. The removable drive bay might not be switched on.

•

The boot device is not permitted

•

The boot device is not in first place of the boot priority in the BIOS setup

•

The boot data carrier is set up with

GPT and UEFI boot is deactivated in the BIOS setup

The boot parameters in the boot loader file "BCD" are incorrect or damaged.

•

In the BIOS setup "Boot" menu, permit the boot device in the boot priority

•

In the BIOS setup "Boot" menu, change the boot priority of the Boot device

•

Activate UEFI boot in the BIOS setup.

Execute "Startup and Repair" from Microsoft

Windows:

1. Insert the Recovery DVD into the optical drive.

2. Select the line with "UEFI" in front of the name of the optical drive.

3. Click "Next" in the language selection window.

4. In the following "Install Windows" dialog, click on "Repair your computer" or press the <R> key. The "System Recovery Options" dialog appears. The system is checked for errors.

5. Next, click "Repair and restart".

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Technical support

A.4 Notes on the use of third-party modules

A.4

Problem

The PC crashes during startup.

Notes on the use of third-party modules

Possible cause

•

I/O addresses are assigned twice.

• Hardware interrupts and/or

DMA channels are assigned twice

•

Signal frequencies or signal levels are not adhered to

• Different connector pin assignments

PCIe Gen1 expansion card does not behave according to specification.

Possible remedy

Check your computer configuration:

•

If the computer configuration corresponds with factory state, please contact your technical support team.

• If the computer configuration has changed, restore the original factory settings. Remove all third-party expansion cards, then restart the PC. If the error no longer occurs, the third-party expansion card was the cause of the fault.

Replace this expansion card with a Siemens card or contact the card supplier.

If the PC still crashes, contact your technical support team.

1. Remove the expansion card.

2. Set the respective setup parameter "PCIe Speed" permanently to "Gen1" in the "Advanced > PCI Express

Configuration" menu, submenu "PCI Express Root Port #" of the BIOS Setup.

3. Set the respective setup parameter "PEG# - Gen X" permanently to "Gen1" in the "Advanced > Video

Configuration" menu, submenu "Pci Expess Graphic" of the

BIOS Setup.

4. Install the expansion card again.

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Abbreviations

B

AMT

APIC

APM

CF

CGA

CIRA

CLK

CMOS

COA

CoL

COM

CP

CPU

CRT

CSA

AS

ASIS

AT

ATA

ATX

AWG

BIOS

CAN

CD-ROM

CD-RW

CE

Abbreviation

AC

ACPI

PLC

AGP

AHCI

CTS

Term

Alternating current

Advanced Configuration and Power Interface

Programmable controller

Accelerated Graphics Port

Advanced Host Controller Interface

Meaning

Alternating current

High speed bus system

Standardized controller interface for SATA devices. This is supported in Microsoft Windows XP as of SP1 and

IAA driver.

Active Management Technology Remote maintenance technology from Intel

Advanced Programmable Interrupt Controller Extended programmable interrupt controller

Advanced Power Management Tool for monitoring and reducing power consumption of the PC

Automation system

After Sales Information System

Advanced Technology

Advanced Technology Attachment

AT-Bus-Extended

American Wire Gauge

Basic Input Output System

Controller Area Network

Compact Disc – Read Only Memory

Compact Disc – Rewritable

Communauté Européenne (CE symbol)

US standard for the cable diameter

Basic Input Output System

Removable storage medium for large data volumes

Compact Flash

Color Graphics Adapter

Client Initiated Remote Access

Clock pulse

Rewritable CD

The product is in conformance with all applicable EC directives

Standard monitor interface

Administration of AMT PCs not in the intranet

Clock signal for controllers

Complementary Metal Oxide Semiconductors Complementary metal oxide semiconductors

Certificate of authentication Microsoft Windows Product Key

Certificate of License

Communications Port

Communication Processor

Central Processing Unit

License authorization

Term for the serial interface

Cathode Ray Tube

Canadian Standards Association

Communication computer

CPU

Clear To Send

Canadian organization for tests and certifications according to own or binational standards (with UL / USA) standards

Clear to send

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197

Abbreviations

Abbreviation

DRAM

DC

DCD

DDRAM

DHCP

DMA

DOS

DP

DQS

DSR

DTK

DTR

DVD

DVI

DVI-I

ECC

ECP

EFI

EGA

ESD

DM

EIDE

EISA

EMM

EM64T

EN

EPROM /

EEPROM

EPP

ESC

EWF

FAQ

FAT 32

FBWF

FD

FQDN

FSB

GND

GPT

HD

Term Meaning

Dynamic Random Access Memory

Direct Current

Data Carrier Detect

Double Data Random Access Memory

Dynamic Host Configuration Protocol

Direct Memory Access

Disk Operating System

Display Port

Deutsche Gesellschaft zur Zertifizierung von

Qualitätsmanagement mBH

Data Set Ready

Developer Tool Kit

DC current

Data carrier signal detection

Memory chip with high-speed interface

Protocol for configuring IP networks

Direct memory access

Operating system without GUI

New powerful digital monitor port

Data Terminal Ready

Digital Versatile Disk

Digital Visual Interface

Digital Visual Interface

Error checking and correction

Extended capability port

Extensible Firmware Interface

Ready for operation

Tools for software development, testing, configuration etc.

Data terminal is ready

Digital versatile disk

Digital display interface

Digital display interface with digital and VGA signals

Error correction code

Extended parallel port

Enhanced Graphics Adapter

Components sensitive to electrostatic charge

PC to monitor interface

Electronic Manual

Enhanced Integrated Drive Electronics

Extended Industry Standard Architecture

Expanded Memory Manager

Extended Memory 64 technology

European standard

Erasable Programmable Read-Only Memory /

Electrically Erasable Programmable Read-

Only Memory

Enhanced Parallel Port

Escape character

Enhanced Write Filter

Frequently Asked Questions

File Allocation Table 32-bit

File-Based Write Filter

Floppy disk

Fully qualified domain name

Front Side Bus

Ground

Globally Unique Identifier Partition Table

Hard disk

An enhancement of the IDE standard

Extended ISA standard

Manages memory expansions

Plug-in submodules with EPROM/EEPROM chips

Bi-directional Centronics interface

Control character

FAQs

32-bit file allocation table

Disk drive, 3.5"

Full name of a domain

Chassis ground

Hard disk

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Abbreviations

Abbreviation

HDA

HDD

HU

HMI

HORM

HT

HTML

HTTP

IEC

IGD

IP

IR

IRDA

IRQ

Hardware

I/O

IAA

IAMT

IDE

IDER

ISA

ITE

KVM

L2C

LAN

LCD

LED

LPT

LVDS

LW

MAC

MC

ME

MEBx

MLC

MLFB

MMC

MPI

MPS

MS-DOS

Term

High Definition Audio

Hard Disk Drive

Height unit

Human Machine Interface

Hibernate Once - Resume Many

Hyper-Threading

Hyper Text Markup Language

Hypertext Transfer Protocol

Hardware

Input/Output

Intel Application Accelerator

Intel Active Management Technology

Integrated Device Electronics

IDE Redirection

International Electronical Commission

Integrated Graphics Device

Ingress Protection

Infrared

Infrared Data Association

Interrupt Request

Industry Standard Architecture

Information Technology Equipment

Keyboard, Video, Mouse

Level 2 cache

Local Area Network

Liquid Crystal Display

Light Emitting Diode

Line Printer

Low Voltage Differential Signaling

Drive

Media access control

Memory card

Management engine

Management Engine BIOS Extension multi-level cell

Machine-readable product designation

Micro Memory Card

Multipoint-capable interface for programming devices

Manageability Presence Server

Microsoft Disc Operating System

Meaning

Hard disk drive

User interface

Script language for creating Internet pages.

Protocol for data transfer on the Internet

Data input/output on computers

Diagnostics, management and remote control of PCs

Remotely mounting an ISO file as a drive

Degree of protection

Infrared

Standard for data transfer via IR module

Interrupt request

Bus for expansion modules

Computer network that is limited to a local area.

Liquid crystal display

Light emitting diode

Printer port

Media access control

Memory card in credit card format

Unit implemented by AMT

User interface for basic configuration of AMT

Memory cells in which generally more than one bit per cell are saved

Memory card of the format 32 mm x 24.5 mm

Proxy for AMT

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Abbreviations

PCMCIA

PI

PEG

PG

PIC

POST

PRTC

PXE

RAID

RAL

RAM

RI

ROM

RS 485

RTC

RTS

RxD

SAS

SATA

SCSI

NC

NCQ

NEMA

NMI

NTFS

ODD

OPC

PATA

PC

PCI

PCIe

Abbreviation

MTBF

MUI

NA

NAMUR

Term Meaning

Mean Time Between Failures

Multilanguage User Interface

Not Applicable

Normenarbeitsgemeinschaft for Mess- und

Regelungstechnik in der chemischen Industrie

(standardization body for instrumentation and control technology in the chemicals industry)

Not Connected

Native Command Queuing

Language localization in Windows

Not connected

Automatic re-sorting of the file and disk access, for increased performance

National Electrical Manufacturers Association Syndicate of manufacturers of electrical components in the USA

Non Maskable Interrupt

New Techniques File System

Interrupt the processor can not reject

Secure file system for Windows versions (2000, XP, 7)

Optical Disk Drive

OLE for Process Control

Parallel ATA

Standardized interface for industrial processes

Personal computer

Peripheral Component Interconnect High-speed expansion bus

Peripheral Component Interconnect express High-speed serial, differential full-duplex PtP interface with high data rate.

Personal Computer Memory Card

International Association

Protective Earth Protective conductor

PCI Express Graphics

Programming device

Programmable Interrupt Controller

Power On Self Test

Protected Real Time Clock

Preboot Execution Environment

Redundant Array of Independent Disks

Restricted Access Location

Random Access Memory

Ring Input

Read-Only Memory

Reconciliation Sublayer 485

Real Time Clock

Reliable Transfer Service

Receive Data

Serial attached SCSI

Serial Advanced Technology Attachment

Small Computer System Interface

Programmable interrupt controller

Clock in the management engine MEBx

Software for running new PCs without hard disk data via the network

Redundant hard disk array

Installation of device in operating facilities with restricted access - for example, a locked switchgear cabinet

Incoming call

Bi-directional bus system designed for up to 32 nodes.

Real-time clock

Request to send

Data transfer signal

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Abbreviations

VGA

VRM

VT

VT-D

W2k

UMA

URL

USB

UXGA

V.24

VCC

VDE

Abbreviation

SDRAM

SELV

SLC

SMART

TCO

TFT

TTY

TxD

TXT

TWD

UEFI

UL

SMS

SNMP

SO-DIMM

SOL

SOM

SPP

SRAM

SSD

SVGA

SVP

SW

Term

Synchronous DRAM

Safety Extra Low Voltage

Second Level Cache single-level cell

Self Monitoring Analysis and Reporting

Technology

Short Message Service

Simple Network Management Protocol

Small Outline Dual Inline Memory Module

Serial over LAN

SafeCard on Motherboard (SOM)

Standard Parallel Port

Static Random Access Memory

Solid State Drive

Super Video Graphics Array

Serial number of the device

Software

Total Cost of Ownership

Thin-Film-Transistor

Tele Type

Transmit Data

Trusted Execution Technology

Watchdog Time

Unified Extensible Firmware Interface

Underwriters Laboratories Inc.

Unified Memory Architecture

Uniform Resource Locator

Universal Serial Bus

Ultra Extended Graphics Array

Verein deutscher Elektrotechniker (Union of

German Electrical Engineers)

Video Graphics Array

Voltage Regulator Module

Virtualization Technology

Virtualization Technology for Directed I/O

Windows 2000

Meaning

Safety extra low voltage

Memory cells in which only one bit per cell is saved

Hard disk error diagnostics program

Short message via telecommunication network

Network protocol

Text-based remote control

Synonym for parallel port

Static RAM

Enhanced VGA standard with at least 256 colors

Type of LCD flat-screen

Asynchronous data transfer

Data transfer signal

Hardware implementation

Watchdog monitoring time

US organization for tests and certifications according to own or binational standards (with CSA / Canada) standards.

Video memory

Designation of the full address of an Internet page

Graphic standard, maximum resolution 1600x1200 pixels.

ITU-T standardized recommendation for data transfer via serial ports.

Positive supply voltage of integrated circuits

Video adapter which meets industrial standard

Intel technology with which a virtually closed environment can be made available.

Enables the direct assignment of a device (e.g. network adapter) to a virtual device.

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Abbreviations

Abbreviation

WAN

WAV

WD

WLAN

WoL

WWW

XD

XGA

ZMM

Term Meaning

Wide Area Network

Wave Length Encoding

Watchdog

Wireless LAN

Loss-free file format for audio data.

Program monitoring with error detection and alarming.

LWireless local area network

Wake on Local Area Network

World Wide Web

Execute Disable Capability

Extended Graphics Array

Hardware implementation

Graphic standard, maximum resolution 1024x768 pixels.

Zero Maintenance Cache Protection Module Maintenance-free cache unit for saving cache contents

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Glossary

AHCI mode

AHCI is a standardized method to address the SATA controller. AHCI describes a structure in the RAM, which contains a general area for control and status, as well as a command list.

APIC mode

Advanced peripheral interrupt controller. 24 interrupt lines are available.

ATAPI CD-ROM Drive

AT Bus Attachment Packet Interface (connected to AT bus) CD-ROM drive

Automation system (AS)

A programmable controller (PLC) of the SIMATIC S7 system consist of a central controller, one or several CPUs, and various I/O modules.

Backup

Duplicate of a program, data medium or database, used either for archiving purposes or for the protection of vital and non-replaceable data against loss when the working copy is corrupted. Certain applications automatically generate backup copies of data files, and manage both the current and the previous versions on the hard disk.

Baud

Physical unit for the step speed in signal transmission. Defines the number of transferred signal states per second. With only two states, one baud is equivalent to a transmission rate of 1 bps.

Boot disk

A boot disk is a disk with a "Boot" sector. This can be used to load the operating system from the disk.

Cache

High-speed access buffer for interim storage (buffering) of requested data.

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Glossary

CE marking

Communauté Européene The CE mark confirms compliance of the product with corresponding EC Directives, for example, with the EMC Directive.

Chipset

Located on the motherboard, connects the processor with the RAM, the graphics controller, the PCI bus, and the external interfaces.

Cold restart

A start sequence, starting when the computer is switched on. The system usually performs some basic hardware checks within the cold start sequence, and then loads the operating system from the hard disk to work memory -> boot

COM interface

The COM interface is a serial V.24 interface. The interface is suitable for asynchronous data transfer.

Compact Flash cards (CF)

Compact Flash is a digital storage medium in card format and without moving parts. The CF card contains the non-volatile memory and the controller. The interface of the CF card corresponds with the IDE interface. CF cards can be operated without additional electronics on PCMCIA or IDE hard disk controllers using a plug and socket adapter. There are two design forms: CF-I (42.6 x 36.4 x 3.3 mm) and CF-II (42.8 x 36.4 x 5 mm).

Configuration files

These are files containing data which define the configuration after restart. Examples of such files are CONFIG.SYS, AUTOEXEC.BAT and the registry files .

Configuration software

The configuration software updates the device configuration when new modules are installed

. This is done either by copying the configuration files supplied with the module or by manual configuration using the configuration utility.

Controller

Integrated hardware and software controllers that control the functions of certain internal or

I/O devices (for example, the keyboard controller).

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Glossary

Device configuration

The configuration of a PC or programming device contains information on hardware and device options, such as memory configuration, drive types, monitor, network address, etc.

The data are stored in a configuration file and enable the operating system to load the correct device drivers and configure the correct device parameters. . If changes are made to the hardware configuration, the user can change entries in the configuration file using the

SETUP program. .

Disc-At-Once

With this burning technique, data are written to a CD in a single session, and the CD is then closed. Further write access is then no longer possible.

DP

Display Port: New digital monitor interface.

Drivers

Dual Core CPU

Dual-core processors significantly increase the speed of computing and program execution compared to the previous generation of single-core processors with hyper threading technology.

ECC

Program parts of the operating system. They adapt user program data to the specific formats required by I/O devices such as hard disk, printers, and monitors.

Error checking and correction is a method for detecting and correcting errors when saving and transferring data, frequently used in conjunction with RAM modules with and without

ECC.

EMC directive

Directive concerning Electromagnetic Compatibility. Compliance is confirmed by the CE symbol and the EC certificate of conformity.

Energy management

The energy management functions of a modern PC allow individual control over the current consumption of vital computer components (e.g. of the monitor, hard disk and CPU), by restricting their activity based on the current system or component load. Energy management is of particular importance for mobile PCs.

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Glossary

Energy options

The energy options can be used to reduce energy consumption of the computer, while keeping it ready for immediate use. This can be configured in Windows by selecting Settings

> Control Panel > Energy options.

Enhanced Write Filter (EWF)

Configurable write filter that allows you, for example, to boot Windows Embedded Standard from write-protected media (such as CD-ROM), to write protect individual partitions and adapt the performance of the file system to your needs (when using Compact Flash cards).

ESD directive

Directive for using electrostatic sensitive components.

Ethernet

Local network (bus structure) for text and data communication with a transfer rate of

10/100/1000 Mbps.

Execute Disable Capability

Hardware implementation that prevents mutual memory accesses by programs and applications. It is only effective when all relevant system components, such as processors, operating systems and applications are supported.

Extensible Firmware Interface (EFI)

Refers to the central interface between the firmware, the individual components of a computer and the operating system. EFI is located logically beneath the operating system and represents the successor to PC BIOS, focusing on 64-bit systems.

File Based Write Filter (FBWF)

Configurable write filter to protect individual files from write access.

Formatting

Basic partitioning of memory space on a magnetic data medium into tracks and segments.

Formatting deletes all data on a data medium. All data media must be formatted prior to their first use.

Gender changer

Using the gender changer (25-pin / 25-pin), the COM1/V24/AG interface of the SIMATIC PC family can be converted to the usual 25-pin male connector.

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HORM

Glossary

Hibernate once, resume many is a method for fast booting from a single Hibernate file that only needs to be created once. HORM ensures restoration of a uniform, saved system state when booting. This reduces the writing to a CompactFlash medium to a minimum, for example, when starting up and shutting down Windows Embedded Standard 2009.

Hot swap

The SATA interface gives the device's hard drive system hot swapping capability.

Prerequisite for this configuration is a RAID1 system with SATA RAID controller (onboard, or slot module), and at least two SATA removable drive bays. Advantages of hot swap: defective hard drives can be replaced without reboot.

Hub

Hyper Threading

HT technology (multi-threading) enables the parallel computing of processes. HT is only effective when all relevant system components, such as processors, operating systems and applications are supported.

IGD

A term in network technology. In a network, a device joining communication lines at a central location, providing a common connection to all devices on the network.

Integrated Graphics Device. Graphics interface integrated in the chipset.

Image

Intel Active Management Technology

This technology permits the diagnostics, management and remote control of PCs. It is only effective when all relevant system components, such as processors, operating systems and applications are supported.

Intel VT

This refers to the image, for example, of hard disk partitions saved to a file in order to restore them when necessary.

The Intel Virtualization Technology (IVT) is the implementation of a secure closed environment for applications. Special (visualization) software an a VT-capable processor is required for its use.

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Glossary

Interface

● Physical interconnection (cable) of hardware elements such as PLCs, PCs, programming devices, printers or monitors.

● Interface for interactive software applications.

Interface, multi-point

MPI is the programming interface of SIMATIC S7/M7. Allows remote access to programmable modules, text-based displays and OPs from central locations. The MPI nodes can intercommunicate.

LAN

Local Area Network: LAN is a local network that consists of a group of computers and other devices that are distributed across a relatively restricted range and are linked with communication cables. The devices connected to a LAN are called nodes. The purpose of networks is the mutual use of files, printers or other resources.

Legacy Boot Device

Conventional drives can be used as USB devices.

Legacy USB support

Support of USB devices (e.g. mouse, keyboard) on the USB ports without driver.

License key

The license key represents the electronic license stamp of a license. Siemens provides the license keys for protected software.

License key disk

The license key disk contains the authorizations or license keys required to enable protected

SIMATIC software.

Low-voltage directive

EC Product Safety Directive relating to the safety of products which are operated on low voltage (50 V AC to 1000 V AC, 70 V DC to 1500 V DC) and not specified in other directives.

Compliance is confirmed by the CE symbol and the EC certificate of conformity.

LPT interface

The LPT interface (Centronics interface) is a parallel interface that can be used to connect a printer.

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Memory card

Glossary

Memory cards in credit card format. Memory for user programs and parameters, for example, for programmable modules and CPs.

Module

Modules are plug-in units for PLCs, programming devices or PCs. They are available as local modules, expansion modules, interfaces or mass storage (Mass storage module).

Motherboard

The motherboard is the core of the computer. Here, data are processed and stored, and interfaces and device I/Os are controlled and managed.

Operating system

Generic term which describes all functions for controlling and monitoring user program execution, distribution of system resources to the user programs and the operating mode in cooperation with the hardware (for example Windows XP Professional).

Packet writing

The CD-RW is used as a disk medium. The CD can then be read only by packet–writing compatible software or has to be finalized. Finalization of a CD closes the CD within an

ISO9660 shell. You can still write to the CD-RW several times in spite of finalization. Not all

CD drives can read packet-written CDs . There are restrictions to using this method in general data transfer.

PATA

Interface for hard disk drives and optical drives, with parallel data transmission rate up to 100

Mbps.

PC card

Trademark of the Personal Computer Memory Card International Association (PCMCIA).

Designation for auxiliary cards that conform with PCMCIA specifications. A PC card that has roughly the size of a credit card can be plugged into a PCMCIA slot. Version 1 specifies cards of Type I with a thickness of 3.3 millimeters, which are designed mainly for use as external memory. Version 2 of the PCMCIA specification also defines cards of Type II with a thickness of 5 mm and cards of Type III with a thickness of 10.5 mm. Type II cards can realize devices such as modems, fax cards and network interface cards. Type III cards are equipped with devices that require more space, for example wireless communications modules, or rotary storage media such as hard disk drives, for example.

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Glossary

PC/104 / PC/104-Plus

Two bus architectures are especially fashionable today in the industrial world: PC/104 and

PC/104-

Plus

. Both are standard in single-board computers of the PC class. The electrical and logical layout of the two bus systems is identical with ISA (PC/104) and PCI (PC/104-

Plus

). Software cannot usually detect a difference between them and normal desktop bus systems. Their advantage is the compact design and the resulting space they save.

PCMCIA

Association consisting of approx. 450 member companies of the computer industry whose focus is set on providing worldwide standards for miniaturization and flexible use of PC expansion cards in order to provide basic technologies to the market.

PEG interface

PCI Express for Graphics. Graphics interface with 16 PCIe lanes for expansions with graphics modules.

PIC mode

Peripheral interrupt controller. 15 interrupt lines are available.

Pixel

PixElement (picture point). The pixel represents the smallest element that can be reproduced on-screen or on a printer.

Plug&Play

Generally, a reference to the ability of a computer to automatically configure the system for communication with peripheral devices (for example monitors, modems or printers). The user can plug in a peripheral and "play" it at once without manually configuring the system. A

Plug&Play PC requires both a BIOS that supports Plug&Play and a Plug&Play expansion card.

POST

Self-test performed by the BIOS after the computer is switched on. Performs a RAM test and a graphics controller test, for example. The system outputs audible signals (beep codes) if the BIOS detects any errors; the relevant message indicating cause of error is output on the screen.

PROFIBUS/MPI

Process Field Bus (standard bus system for process applications)

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PROFINET

Glossary

Programmable controller (PLC)

The programmable controllers (PLC) of the SIMATIC S5 system consist of a central controller, one or more CPUs, and various other modules (e.g. I/O modules).

PXE server

PROFINET is the name of the standard for Industrial Ethernet developed and maintained by the PROFIBUS user organization. PROFINET unites protocols and specifications with which

Industrial Ethernet meets the requirements of industrial automation technology.

A Preboot Execution Environment server is part of a network environment and can provide software to connected computers even before they boot. This can involve operating system installations or servicing tools, for example.

RAID

Redundant Array of Independent Disks: Data storage system which is used to save data and the corresponding error correction codes (parity bits, for example) to at least two hard disk volumes in order to enhance reliability and performance. The hard disk array is controlled by management programs and a hard disk controller for error correction. The RAID system is usually implemented in network servers.

RAL

Recovery CD

Contains the tools for configuring hard disks and the Windows operating system.

Reset

Restricted Access Location: Installation of the device in a production facility with restricted access, for example, a locked control cabinet.

Hardware reset: Reset/restart of the PC using a button/switch.

Restart

Warm restart of a computer without switching the power off (Ctrl + Alt + Del)

Restore DVD

The Restore DVD is used to restore the system partition or the entire hard disk to factory state if the system has crashed. The bootable DVD contains all the necessary image files.

You can also create a boot disk allowing restoration via the network.

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Glossary

ROM

Read-Only Memory ROM is a read-only memory in which every memory location can be addressed individually. The programs or data are permanently stored and are not lost in the event of a power failure.

S.M.A.R.T

The Self-Monitoring, Analysis and Reporting Technology (SMART or S.M.A.R.T.) is an industry standard integrated in storage media. It makes for permanent monitoring of important parameters and early detection of imminent problems.

SAS

Serial SCSI interface for connection of hard drives, for example, with serial data transmission

SATA

Serial ATA Interface for hard disk drives and optical drives with serial data transmission.

SCSI interface

Small Computer System Interface Interface for connecting SCSI devices such as hard disk drives or optical drives.

Session-At-Once

In session at once, the CD can be written to both with an audio session and a data session.

The two sessions are written to at once (as in disc at once).

SETUP (BIOS Setup)

A program in which information about the device configuration (that is the configuration of the hardware on the PC/PG) is defined. The device configuration of the PC/PG is preset with defaults. Changes must therefore be entered in the SETUP if a memory expansion, new modules or a new drive are added to the hardware configuration.

SSD (Solid State Drive)

A Solid State Drive is a drive that can be installed like any other drive; it does not contain a rotating disk or other moving parts because only semiconductor memory chips of similar capacity will be used. This design makes SSDs more rugged, provides shorter access times, low energy consumption and rapid data transfer.

STEP 7

Programming software for the creation of user programs for SIMATIC S7 controllers.

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Glossary

Track-At-Once

In track-at-once recording, a CD can be written to in bits in several sessions if the CD was not closed.

Troubleshooting

Error cause, cause analysis, remedy

Trusted Execution Technology

Hardware implementation that allows secured execution of programs and applications. It is only effective when all relevant system components, such as processors, operating systems and applications are supported.

Turbo Mode

In this mode individual processor cores can be clocked higher in accordance with the load from the user programs and as required. It is only supported by Core i5 and Core i7 processors.

V.24 interface

V.24 is a standardized interface for data transfer. Printers, modems, and other hardware modules can be connected to a V.24 interface.

Wake on LAN (WoL)

Wake on Local area network. This function allows the PC to be started via the LAN interface.

Warm restart

The restart of a computer after a program was aborted. The operating system is loaded and restarted again. The CTRL+ ALT+ DEL hotkey can be used to initiate a warm restart.

WLAN

Wireless LAN is a local network that transmits data via radio waves, infrared light or another wireless technology. Wireless LAN is mainly used for mobile computer applications in office or factory environments.

ZMM

Zero Maintenance Cache Protection Module is a functional unit of the SAS Raid controller that stores the data in the cache of the controller in the case of a voltage failure. This functional unit is maintenance-free.

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Glossary

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Index

2

2 HDD system, (System with two drives)

A

Abbreviations, 202

Access protection, 26

AHCI controller

Making known to the operating system, (See storage controllers)

Angle brackets,

Antivirus software, 47

APIC mode, 163

Approvals, 128

Assignment

External interfaces, 136

I/O addresses, 159

Memory addresses, 163

Australia, 118

Authorization, 115

B

Backup battery

Maintenance interval, 84

Battery monitoring, 55

Battery replacement, 88

BIOS, 133

BIOS Setup, 169

Exit menu, 172

Menu layout, 171

Boot sequence

Error messages, 178

Bus board

Installing, 95

Models, 153

Removing, 95

Bus expansion, 146

Bus frame

Removing, 69

C

Canada, 117

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CE marking, 118

Certificates, 118

Certifications and approvals, 117

Changing the filter pad, 85

Chipset, 125, 133

Clock frequency, 104

COM, 127

Components sensitive to electrostatic charge, 119

Condensation, 30

Connecting

I/O devices, 35

Power supply, 36

CP 1616 onboard, 41

CPU, 133

CPU cooler, (Processor cooler)

Current delivery, 123

D

Data carrier controller

Making known to the operating system, 112

Data exchange, 40

Degree of protection, 123

Device

Open, 63

Device configuration, 174

Device driver CP16xx.sys, 42

Device fan, 85

Maintenance interval, 84

Removing, 85

DiagBase software, 53

DiagMonitor, 14

Temperature monitoring, 54

DiagMonitor software, 53

Diagnostics, 53

DiagBase software, 53

DiagMonitor software, 53

Dimensions, 123

Directive

ESD Directive, 119

DisplayPort

Interface, 145

Documentation and Drivers CD/DVD, 109

DPP, (DisplayPort)

Drive

Installing, 76

Drive fans, 75

Drivers

215

Index

Installing, 110

Drives, 12, 126

Maintenance interval, 84

Dust protection, 123

DVD burner, 126

E

EC Declaration of Conformity, 118

Electromagnetic compatibility, 118

for system expansions, 24

with high-frequency radiation, 25

EMC, (Electromagnetic compatibility)

Error messages

Startup, 179

ESD, 119

ESD Directive, 119

Ethernet address, 30

Ethernet interface, 11

Exit menu, 172

Expansion

Memory, 64

Slots, 11

Expansion card, 67, 71

Expansion slots, 125

External interfaces, 136

F

Fan, (Device fan)

FAN, 19

Fan bracket, 86

Fan connector, 86

FCC, 117

Filter, (Filter mat)

Filter mat

Changing, 84

Filter pad

Maintenance interval, 84

Fire protection, 32

Fire protection housing, 32

Firewall, 47

Front door, 62

Front view, 15

G

Graphics, 126, 133

216

H

Hard disk

installing in removable drive bay, 78

Hard disk drive, 126

Second hard disk drive, (System with two drives)

Hardware reset,

I

I/O addresses

Assignment, 159

I/O devices

Connecting, 35

Identification data, 30

IEC connector, 38

Image & Partition Creator, 14

Initial commissioning, 46

Installation

Expansion cards, 71

Installation locations, 31

Memory modules, 64

Mounting methods, 33

Installation information, 32

Installation of operating system

Windows 7, Windows Sever 2008, Windows Server

2008 R2, 111

Installing

Drive, 76

Installing language package, (See MUI)

Interface, 11

Interface pinout

DVI, 143

Interfaces, 17

COM, 134

COM1, 137

DisplayPort, 145

Ethernet, 134, 142

Ethernet, 134, 142

Ethernet RJ 45, 40

Keyboard, 11

Line Out, 144

LPT, 134

LPT1, 11

Microphone, 144

Mouse, 11

Parallel, 127, 138, 139

PROFIBUS, 40, 127, 134

PROFIBUS/MPI, 40, 40, 141

PROFINET, 40

PS/2, 11

PS/2 keyboard, 140

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PS/2 mouse, 139

Serial, 127

USB, 127, 134, 140

VGA, 11

Interfaces

COM1, 137

Ethernet, 134, 142

PROFIBUS/MPI, 40, 40, 141

USB, 127, 134, 140

Interrupt, 155, 162

K

Keyboard, 134

Korea, 118

L

Latch for power plug, 38

License key, 115

Limitation of liability, 83

Line Out interface, 144

LPT1, 127

M

Marking

EC Declaration of Conformity, 118

Memory, 133, 146

Memory addresses

Assignment, 163

Memory configuration, 125

Memory expansion

Installing, 64

Memory expansion, 64

Memory modules

Installing, 64

Removing, 66

Microphone interfaces, 144

Microsoft Windows Product Key, 30, 30

Microsoft Windows Product Key, 30, 30

Monitoring

Fan, 55

Function overview, 12

Status displays, 18

Watchdog, 12

Monitoring functions, 12, 53

Motherboard

External interfaces, 136

Internal interfaces, 146

Position of the interfaces, 135

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Removal, 100

Mounting holes, 33

Mouse, 134

MUI, 114

Multi-monitoring, 44

N

Noise emission, 123

Note, 32

General information, 27

Installation guidelines, 32

O

Online ordering system, 41

Open

Device, 63

Operating system, 13

Initial commissioning, 46

Shutdown, 51

Updates, 109

Operator panel

Installation, 164

Removal, 95

Order no., 30

Output voltage, 130, 131

P

Package contents, 29

Checking, 29

Packaging, 29

Checking, 29

Removing, 29

PCI expansion card, 68

PCI hardware interrupt, 155

PCI interface, 151

PEG interface, 149

Permitted mounting positions, 31

PIC mode, 163

Pin assignment

Operator panel, 164

Ports

Ethernet, 141

USB 3.0, 145

Power consumption, 123

Power Good Signal, 130

Power requirements, 129

Power supply, 11, 146

AC power supply, 131

Index

217

Index

Power supply

AC supply voltage,

Power supply unit, 89

Removing, 89

Processor, 12, 125, 133

Removal, 102

Processor cooler

Installing, 98

Removing, 98

Processor type, 104

PROFIBUS, 40, 127

PROFIBUS/MPI, 40, 40

PROFIBUS/MPI interface, 11

PROFINET, 40, 42, 166

PROFINET expansion card, 68

Protection class, 123, 128

Protective measure

Static electricity, 120

R

Radiation, 25

High frequency radiation, 25

RAID, 195

RAID controller

Making known to the operating system, (See storage controllers)

RAID system

Checking status, 105

Displaying the defective HDD in the RAID

software, 106

Integrating a new hard disk, 108

Management functions, 105

RAID1 system, 50

Mounting locations for hard disk drives, 80

Replacing a defective hard disk drive, 81

Status displays of the hard disk drives, 80

RAM, 125

Real-time protection, 47

Rear view, 16

Recovery DVD, 109

Redundant power supply

Removing, 93

Replacing, 93

Removable hard disk, 49

Removing

Device fan, 85

Motherboard, 100

Power supply unit, 89

Processor, 102

Processor cooler, 98

Redundant power supply, 93

218

Repairs, 83, 84

Restore DVD, 109

Restoring the factory state, 116

RJ45 Ethernet, 40, 141

S

Safety information

Storage, 30

Transportation, 30

Safety regulations, 123

SATA, 146

SCSI interface, 146

Serial number, 30

Setting up partitions

Windows 7, Windows Sever 2008, Windows Server

2008 R2, 112

SIMATIC S7, 40

SIMATIC software

Installing, 110

Slave drive, (System with two drives)

Slots, 11

SOFTNET S7, 40

Software

Installing, 110

Startup

Error messages, 178

Static electricity

Protective measures, 120

Status displays

ETHERNET, 18

FAN, 19

POWER, 18

PROFIBUS/MPI, 18

TEMP, 19

WATCHDOG, 19

Strain relief

Network and fieldbus cables, 43

Supply voltage, 37, 123

Switching off the device

Disconnect from mains voltage, 51

Forced shutdown, (Hardware reset)

Hardware reset, 52

Shutting down the operating system, 51

Switching on the device

Configure automatic startup, 47

System BIOS, 178

System partition, 115

System resources, 159

I/O address allocation, 159

System with two drives, 50

SIMATIC IPC647D

Operating Instructions, 01/2014, A5E32996306-AA

T

Telescopic rails, 33

TEMP, 19

Temperature, 124

Temperature monitoring, 54

Third-party expansion cards, 196

Tools, 84

U

UL approval, 117

Updates

Operating system, 109

USB 3.0

Port, 145

USB port, 11

V

Vent slots, 32

Ventilation slots, 129

VGA interface, 11

W

Warranty, 24

Watchdog, 12, 19, 54

Monitoring function, 54

Monitoring times, 55

Weight, 123

Windows 7

Installation, 111

Windows Security Center, 47

Windows Server 2008 R2

Installation, 111

SIMATIC IPC647D

Operating Instructions, 01/2014, A5E32996306-AA

Index

219

Index

220

SIMATIC IPC647D

Operating Instructions, 01/2014, A5E32996306-AA