LeeBoy 1000G Paver Manual

Operations, Service, and Parts Manual

LeeBoy Model 1000G Tilt Hopper Paver

Manual No. 1012035-02

This manual applies to machines beginning with Serial Number

121508

ii

Thumb Index

Safety

1

Information and Specifications

2

Component Location

3

Operation

4

Maintenance

5

Schematics

6

Illustrated Parts List (IPL)

7

DISCLAIMER AND COPYRIGHT

Disclaimer:

All information, illustrations and specifications in this manual are based on the latest information available at the time of publishing. The illustrations used in this manual are intended as representative reference views only. Moreover, because of our continuous product improvement policy, we may modify information, illustrations and/or specifications to explain and/or exemplify a product, service or maintenance improvement. We reserve the right to make any change at any time without notice. VT LeeBoy, Inc., VT LeeBoy, LeeBoy, and Rosco are all the same entity and are used interchangeably.

©2015 VT LeeBoy, Inc.

LeeBoy reserves all copyright and other rights in this manual and the manual’s content. No part of this manual may be reproduced or used in any way without the written permission of LeeBoy, except as necessary to operate LeeBoy equipment.

California Proposition 65 WARNING

Diesel engine exhaust and some of its constituents are known to the State of California to cause cancer, birth defects, and other reproductive harm.

Battery posts, terminals and other related accessories contain lead and lead compounds, chemicals known to the

State of California to cause cancer and other reproductive harm. Wash hands after handling.

iv

TABLE OF CONTENTS

Page

Safety Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-4

Safety Labels . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-8

Safety Decals Care . . . . . . . . . . . . . . . . . . . . . . . . . 1-8

Decal Installation (Sticker Type) . . . . . . . . . . . . . . . . . . . 1-8

Decal Installation (Top Protected) . . . . . . . . . . . . . . . . . . 1-8

Specific Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-10

Hot Material Precautions . . . . . . . . . . . . . . . . . . . . . . . 1-10

Hydraulic Systems Precautions . . . . . . . . . . . . . . . . . . . 1-10

Refueling Precautions . . . . . . . . . . . . . . . . . . . . . . . . 1-10

Battery Precautions . . . . . . . . . . . . . . . . . . . . . . . . . 1-10

Track Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-11

Starting and Stopping Precautions . . . . . . . . . . . . . . . . . . 1-11

Parking Precautions . . . . . . . . . . . . . . . . . . . . . . . . . 1-11

Operating Precautions . . . . . . . . . . . . . . . . . . . . . . . . 1-11

Storage Precautions . . . . . . . . . . . . . . . . . . . . . . . . . 1-12

Maintenance Precautions . . . . . . . . . . . . . . . . . . . . . . 1-12

Information and Specifications . . . . . . . . . . . . . . . . . . . . . . . . 2-1

Limited Warranty Policy . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2

General Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5

Machine Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5

Specification Charts . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8

Torque Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9

Standard Inch Fasteners . . . . . . . . . . . . . . . . . . . . . . . 2-9

Metric Fasteners . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10

Hydraulic Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10

Determining Proper Torque . . . . . . . . . . . . . . . . . . . . . 2-11 v

vi

Introduction

Component Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-1

Operation Panels and Controls . . . . . . . . . . . . . . . . . . . . . . . 3-3

Left Operator Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-4

Steering and Speed Controls . . . . . . . . . . . . . . . . . . . . . . . 3-5

Control Panel Box . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-6

Propane Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-7

Right Operator Controls . . . . . . . . . . . . . . . . . . . . . . . . . . 3-8

Burner Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-9

End Gate Controls . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-11

Options . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12

Electric Screw for Grade Control . . . . . . . . . . . . . . . . . . . 3-12

Work Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12

Two-Speed Option . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12

Spray Down Reel . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12

Fail-Safe Brake Kit . . . . . . . . . . . . . . . . . . . . . . . . . . 3-12

TOPCON IV Sonic Assembly . . . . . . . . . . . . . . . . . . . . . 3-12

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1


Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3

Pre-Start Inspection and Preparation . . . . . . . . . . . . . . . . . . . . 4-4

Starting The Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4

Preliminary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4

Engine Start-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5

Cold Weather Start-Up . . . . . . . . . . . . . . . . . . . . . . . . 4-5

Stopping the Engine . . . . . . . . . . . . . . . . . . . . . . . . . 4-5

PV480 Powerview™ Display . . . . . . . . . . . . . . . . . . . . . . . . 4-6

Gauge Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6

Soft Keys (Buttons) . . . . . . . . . . . . . . . . . . . . . . . . . 4-7

Status Icons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8

Main Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9

Gauges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9

System Info . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11

Lamp Info . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12

User Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13

Regen (Kubota Engines Only) . . . . . . . . . . . . . . . . . . . . 4-16

Messages, Cautions and Warnings . . . . . . . . . . . . . . . . . . 4-19

Introduction

Paver Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-20

Hydraulic Cut-Off Gates Operation . . . . . . . . . . . . . . . . . . 4-21

Spray Down . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-21

Burner Ignition Procedure . . . . . . . . . . . . . . . . . . . . . . 4-22

Two-Speed Drive (Option) . . . . . . . . . . . . . . . . . . . . . . 4-23

Sonic Augers Operation (Option) . . . . . . . . . . . . . . . . . . . 4-23

Electric Flight Screws Operation (Option) . . . . . . . . . . . . . . 4-24

Starting To Pave . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-24

Setting Screed To Pave . . . . . . . . . . . . . . . . . . . . . . . 4-25

Setting Crown or Valley . . . . . . . . . . . . . . . . . . . . . . . 4-25

Setting Screed End Gates . . . . . . . . . . . . . . . . . . . . . . 4-26

Setting Screed Extensions - Mat Texture . . . . . . . . . . . . . . . 4-27

Unloading And Loading . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-28

Unloading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-28

Loading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-29

Tie-Down Procedure . . . . . . . . . . . . . . . . . . . . . . . . . 4-29

Setup Of TopCon IV Sonic Grade Sensors (Option) . . . . . . . . . . . . . 4-30

Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-1


Lubrication Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4

Maintenance Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6

Preparing Paver for Maintenance . . . . . . . . . . . . . . . . . . 5-6

10-Hour or Daily Routine Maintenance . . . . . . . . . . . . . . . . 5-7

50-Hour (Initial) or Weekly Routine Maintenance . . . . . . . . . . . 5-8

100-Hour or Monthly Routine Maintenance . . . . . . . . . . . . . . 5-8

250-Hour or Quarterly Routine Maintenance . . . . . . . . . . . . . 5-9

500-Hour or Semi-Annual Routine Maintenance . . . . . . . . . . . 5-9

1000-Hour or Annual Routine Maintenance . . . . . . . . . . . . . . 5-9

Maintenance Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . 5-9

Replacing Tracks . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9

Replacing Drive Tires . . . . . . . . . . . . . . . . . . . . . . . . 5-10

Replacing Front Idler . . . . . . . . . . . . . . . . . . . . . . . . . 5-10

Replacing Screed Extensions, Slides or Bushings . . . . . . . . . . 5-11

Extension Top Guide Adjustment . . . . . . . . . . . . . . . . . . . 5-11

Replacing Screed Extension Wear Plates . . . . . . . . . . . . . . 5-11

Replacing Screed Main Wear Plates . . . . . . . . . . . . . . . . . 5-12 vii

Introduction

Automatic Track Adjustment . . . . . . . . . . . . . . . . . . . . . 5-13

Auger Drive Chain Adjustment . . . . . . . . . . . . . . . . . . . . 5-13

Torque Hub Lubrication . . . . . . . . . . . . . . . . . . . . . . . 5-13

Track Tension Pressure Check . . . . . . . . . . . . . . . . . . . 5-13

Track Tension Release . . . . . . . . . . . . . . . . . . . . . . . 5-13

Battery Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14

Engine Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15

Engine Lubrication Oil . . . . . . . . . . . . . . . . . . . . . . . . 5-15

Changing Engine Lubrication Oil . . . . . . . . . . . . . . . . . . . 5-15

Changing Engine Lubrication Oil Filter . . . . . . . . . . . . . . . . 5-15

Fuel System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16

Fuel Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16

Engine Air Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-17

Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-17

Checking Hydraulic Oil Level . . . . . . . . . . . . . . . . . . . . 5-17

Adding Hydraulic Oil To Hydraulic Oil Reservoir . . . . . . . . . . . 5-18

Changing Hydraulic Oil . . . . . . . . . . . . . . . . . . . . . . . . 5-18

Changing Hydraulic Oil Strainer . . . . . . . . . . . . . . . . . . . 5-19

Replacement Procedures . . . . . . . . . . . . . . . . . . . . . . . . . 5-20

Hopper Lift Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . 5-20

Torque Hub Replacement . . . . . . . . . . . . . . . . . . . . . . 5-20

Auger And Inner Bearing Replacement . . . . . . . . . . . . . . . . 5-21

Tandem Serve Pump Replacement . . . . . . . . . . . . . . . . . 5-22

Single-Speed Hydraulic Motor Replacement . . . . . . . . . . . . . 5-23

Schematics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

Schematic, Main, Electrical (Tier 4) , 1 of 2 . . . . . . . . . . . . . . . . . . 6-3

Schematic, Main, Electrical (Tier 4) , 2 of 2 . . . . . . . . . . . . . . . . . 6-5

Harness, Neutral Safety (Tier 4) . . . . . . . . . . . . . . . . . . . . . . 6-7

Electrical, Harness, Main (Tier 4) . . . . . . . . . . . . . . . . . . . . . . 6-9

Electrical, Harness, Control Box (1 of 2) . . . . . . . . . . . . . . . . . . . 6-11

Electrical, Schematic, Control Box (2 of 2) . . . . . . . . . . . . . . . . . 6-13

Hydraulic, Schematic, Main (1 of 2) . . . . . . . . . . . . . . . . . . . . . 6-15

Hydraulic, Schematic, Main (2 of 2) . . . . . . . . . . . . . . . . . . . . . 6-17

Illustrated Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-1

Quick Reference Guide . . . . . . . . . . . . . . . . . . . . . . . . . . 7-3

Track Drive Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-4 viii

Hopper and Hopper Side Wings Components . . . . . . . . . . . . . . . 7-8

Hopper Detail . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-10

Engine Hatches . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-12

Hydraulic Reservoir and Hopper Lift Cylinder . . . . . . . . . . . . . . . . 7-14

Hopper Wing Sequence Manifold . . . . . . . . . . . . . . . . . . . . . 7-16

Auger Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-18

Hydraulic Components and Accessories LH Side . . . . . . . . . . . . . 7-20

Control Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-22

Valve Control Stations LH Side and Components . . . . . . . . . . . . . . 7-24

Main Valve Manifold Detail . . . . . . . . . . . . . . . . . . . . . . . . . 7-28

Hydraulic Group Detail . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-30

Fuel Tank Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-32

RH Control Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-34

Seat Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-36

Misc. Detail. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-38

Propane Heater Assembly and Automatic Ignitors . . . . . . . . . . . . . 7-40

Propane Heater and Rear Cluster . . . . . . . . . . . . . . . . . . . . . 7-42

Battery and Cover Plate . . . . . . . . . . . . . . . . . . . . . . . . . . 7-44

Vibrator Assembly (1012224) . . . . . . . . . . . . . . . . . . . . . . . . 7-46

Engine Group . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-48

Engine with Pumps . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-50

Axial Piston Tandem Pump (M46) . . . . . . . . . . . . . . . . . . . . . . 7-52

Engine Assembly (1011799) . . . . . . . . . . . . . . . . . . . . . . . . . 7-54

Screed Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-58

Base (Screed) Assembly . . . . . . . . . . . . . . . . . . . . . . . . . 7-60

Screed Inserts . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-62

LH Extension Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 7-64

RH Extension Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . 7-66

Screed Jointers . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-68

RH End Gate Assembly (851683) . . . . . . . . . . . . . . . . . . . . . . 7-70

LH End Gate Assembly (851682) . . . . . . . . . . . . . . . . . . . . . . 7-72

Screed Arms with Depth Screw End Gate . . . . . . . . . . . . . . . . . . 7-74

Screed Walkboard . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-76

Control Box Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-78

Electric Screw for Grade Control (Option) . . . . . . . . . . . . . . . . . 7-80

Work Lights (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-82 ix

2-Speed (Option) . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7-84

Spray Down Hose (Standard & Optional) . . . . . . . . . . . . . . . . . . 7-86

Fail-Safe Brake Kit (Option) . . . . . . . . . . . . . . . . . . . . . . . . 7-88

Topcon / Sonic Assembly (Option) . . . . . . . . . . . . . . . . . . . . . 7-90

Alphabetical Parts Index . . . . . . . . . . . . . . . . . . . . . . . . . . 7-92 x

Introduction

Thank you for purchasing the LeeBoy Model 1000G Tilt

Hopper Paver. We wish you many years of safe and efficient operation of your paver.

READ THIS MANUAL PRIOR TO OPERATING the paver. This manual is an important part of the paver and should be kept with the paver at all times in the dedicated storage container on the paver. Even though you may be familiar with similar equipment, you MUST read and understand this manual before operating this paver. Reading the manual will help you and others avoid injury and help prevent any damage to the paver.

If this manual becomes lost or damaged, contact your authorized LeeBoy Dealer immediately to order a replacement (see Contact Information in Section 2).

This manual is intended as a guide for the safe and efficient use of the paver. This manual covers the procedures for proper operation and maintenance of the paver. This manual contains information that was available at the time of printing and are subject to change without notice.

This manual should be used with all related supplemental books, engine and transmission manuals, and parts books. Related service bulletins should be reviewed to provide information regarding some of the recent changes.

If any questions arise concerning this publication or others, contact your local LeeBoy Dealer for the latest available information.

NOTE: This manual is accompanied by an engine instruction manual provided by the engine’s manufacturer. Please follow the operation and maintenance instructions as specified in both the machine and engine manuals. xi

NOTES

xii

Section 1

SAFETY

Page

Section 1 1-1

Safety Precautions 1-4

Safety Labels 1-8

Safety Decals Care 1-8

Decal Installation (Sticker Type) 1-8

Decal Installation (Top Protected) 1-8

Specific Precautions 1-10

Hot Material Precautions 1-10

Hydraulic Systems Precautions 1-10

Refueling Precautions 1-10

Battery Precautions 1-10

Track Precautions 1-11

Starting and Stopping Precautions 1-11

Parking Precautions 1-11

Operating Precautions 1-11

Storage Precautions 1-12

Maintenance Precautions 1-12

LeeBoy 1000G Tilt Hopper Paver 1-1

Safety

NOTES

1-2 LeeBoy 1000G Tilt Hopper Paver

Safety

This manual provides important information to familiarize you with safe operating and maintenance procedures

Even though you may be familiar with similar equipment, you MUST read and understand this manual before operating the LeeBoy 1000G Tilt Hopper Paver and follow its instructions when operating the tilt hopper paver

Safety is everyone’s business and our top concern

Knowing the guidelines covered in this section will help ensure your safety, the safety of those around you, as well as proper tilt hopper paver operation

Keep safety labels in good condition If safety labels become missing or damaged, replace them with new matching labels Replacement safety labels are available from your LeeBoy dealer (see Figure 1-1,

Safety Label Locations on Page 1-8)

LOOK FOR THESE SYMBOLS THROUGHOUT

THIS MANUAL THESE ITEMS ARE EXTREMELY

IMPORTANT FOR THE SAFETY OF YOU AND

YOUR COWORKERS READ AND UNDERSTAND

THOROUGHLY HEED THE WARNINGS AND

FOLLOW THE INSTRUCTIONS

Indicates a hazardous situation which, if not avoided, will result in death or serious injury

Indicates a hazardous situation which, if not avoided, could result in death or serious injury

Indicates a hazardous situation which, if not avoided, could result in minor or moderate injury

1

Indicates a situation which can cause damage to the equipment, personal property and/ or the environment, or cause the LeeBoy 1000G Tilt

Hopper Paver to operate improperly

NOTE: Indicates a procedure, practice or condition that should be followed in order for the tilt hopper paver or component to function in the manner intended.


Safety

SAFETY PRECAUTIONS

The safety messages that follow have CAUTION level hazards

Suffocation Hazard

Carbon monoxide poisoning is a serious condition that occurs as a result of improper ventilation

• Never operate the internal combustion engine on this machine in an enclosed area with poor ventilation

Ensure proper ventillation to reduce risk of carbon monoxide poisoning or death

Pre-Operation Hazard

Read and understand this Operation Manual before operating or servicing the engine to ensure that safe operating practices and maintenance procedures are followed

• Never permit anyone to service or operate the LeeBoy machine without proper training

• Safety signs and labels are additional reminders for safe operating and maintenance techniques

• Contact LeeBoy or an authorized LeeBoy dealer for additional training

• Make sure you are aware of all laws and regulations that are in effect for the location in which the tilt hopper tilt hopper paver is operated

• Make sure you have all necessary licenses to operate the tilt hopper tilt hopper paver

Exhaust Hazard

All internal combustion engines create carbon monoxide gas during operation and special precautions are required to avoid carbon monoxide poisoning:

• Never block windows, vents or other means of ventilation

• Always ensure that all connections are tightened to specifications after repair is made to the exhaust system

The safety messages that follow have WARNING level hazards

The safety messages that follow have DANGER level hazards

Crush Hazard

Keep bystanders away from work area before and during operation

Electrocution Hazard

If your machine comes in contact with electric power lines, observe the following:

• Stay in the operators seat

• Warn other workers to stay away and do not touch any control or any part of the machine

• If contact can be broken, drive the machine away from the danger zone

• If contact cannot be broken, stay in the operators seat until told that power is off

• Failure to observe these directions could result in electrocution or death

Modification Hazard

Never modify the LeeBoy machine without the written consent of LeeBoy. Any modification can affect the safe operation of the tilt hopper tilt hopper paver and may cause personal injury or death


Safety

Exposure Hazard

Operators of the tilt hopper tilt hopper paver must be aware of their work environment and the equipmnet needed to work safely

• Always wear personal protective equipment, including appropriate clothing, gloves, work shoes, and protection for eyes and ears, as required by the task at hand

Explosion Hazard

While the engine is running or the battery is charging, hydrogen gas is being produced and can be easily ignited Keep the area around the battery well-ventilated and keep sparks, open flame, and any other form of ignition out of the area

• Always disconnect the negative (-) battery cable before servicing the tilt hopper tilt hopper paver

• Do not start the engine by shorting the starter circuit or any other starting method not stated in this manual

Only use the starting procedure as described in this manual to start the engine

• Never charge a frozen battery Always slowly warm the battery to room temperature before charging

Fire and Explosion Hazard

• Diesel fuel is flammable and explosive under certain conditions

• Never use a shop rag to catch fuel

• Wipe up all spills immediately

• Never refuel with the engine running

• Store any containers containing fuel in a wellventilated area, away from any combustibles or sources of ignition

Fire Hazard

When operating machinery there is a risk for fire. Always have appropriate safety equipment available

• Keep a charged fire extinguisher within reach when working in an environment where a fire may occur.

• Have all fire extinguishers checked periodically for proper operation and/or readiness

• Always read and follow safety-related precautions found on containers of hazardous substances like parts cleaners, primers, sealants and sealant removers

• Undersized wiring systems can cause electrical fires.

Entanglement/Sever Hazard

Verify there are no people, obstacles or other equipment near the machine before starting the engine Sound the horn as a warning before starting the engine

If the engine must be serviced while it is operating, remove all jewelry and tie back long hair before operating or servicing the machine

• Keep hands, other body parts, and clothing away from moving/rotating parts

• Always stop the engine before beginning service

Before maintenance, remove negative battery cable from battery post to ensure vehicle is not operated during maintenance

• Verify that all guards and covers are properly attached before starting the engine Do not start the engine if any guards or covers are not properly installed on the tilt hopper tilt hopper paver

• If you must run the engine during maintenance procedures, make sure you have a helper to keep bystanders clear of the tilt hopper tilt hopper paver and make observations of moving parts as requested by the operator

1


Safety

Entanglement/Sever Hazard (Cont )

• Always turn the start switch to the OFF position after operation is complete and remove the key from the switch Keep the key in your possession when the tilt hopper paver is not operating

• Attach a “Do Not Operate” tag near the key switch while performing maintenance on the equipment

• Never operate the engine while wearing a headset to listen to a radio or music because it will be difficult to hear the warning signals

• Always start the engine and operate the controls while seated in the operators seat

Alcohol and Drug Hazard

Never operate the machine while under the influence of alcohol, drugs, or when ill.

Coolant Hazard

Coolant must be handled properly to ensure operator safety

• Wear eye protection and rubber gloves when handling engine coolant

• If contact with the eyes occurs, flush eyes with clean water for 15 minutes

• If contact with skin occurs, wash immediately with soap and clean water

Burn Hazard

Some of the machine’s surfaces become very hot during operation and shortly after shutdown

• Keep hands and other body parts away from hot machine surfaces

• Handle hot components with heat-resistant gloves

Piercing Hazard

High-pressure hydraulic fluid or fuel can penetrate your skin and result in serious injury Avoid skin contact with high-pressure hydraulic fluid or diesel fuel spray caused by a hydraulic or fuel system leak such as a broken hydraulic hose or fuel injection line

• If you are exposed to high-pressure hydraulic fluid or fuel spray, obtain prompt medical treatment

• Never check for a hydraulic fluid or fuel leak with your hands Always use a piece of wood or cardboard

Have your authorized LeeBoy dealer or distributor repair the damaged parts

The safety messages that follow have CAUTION level hazards

Poor Lighting Hazard

The work area must be well lit to ensure safe and proper operation

• Ensure that the work area is adequately illuminated

• Always install wire cages on portable safety lights

Flying Object Hazard

Always wear eye protection when cleaning the LeeBoy 1000G Tilt Hopper Paver with compressed air or high-pressure water

Dust, flying debris, compressed air, pressurized water or steam may cause eye injury

Tool Hazard

Always use tools appropriate for the task at hand and use the correct size tool for loosening or tightening

LeeBoy machine parts


The safety messages that follow have NOTICE level hazards

Any part that is found defective as a result of inspection or any part whose measured value does not satisfy the standard or limit must be replaced

Always tighten components to the specified torque.

Loose parts can cause damage to the LeeBoy machine or cause it to operate improperly

Only use replacement parts approved by LeeBoy Other replacement parts may affect warranty coverage

Follow the guidelines of the EPA or other governmental agencies for the proper disposal of hazardous materials such as engine oil, diesel fuel, and engine coolant

Consult the local authorities or reclamation facility

Dispose of hazardous materials in accordance with all applicable laws and regulations Never dispose of hazardous materials by dumping them into a sewer, on the ground, or into groundwater or waterways

Clean all accumulated dirt and debris away from the body of the tilt hopper paver and its components before you inspect the tilt hopper paver or perform preventive maintenance procedures or repairs Operating a tilt hopper paver with accumulated dirt and debris will cause premature wear of tilt hopper paver components

Accumulated dirt and debris also hinders effective tilt hopper paver inspection

Retrieve any tools or parts that may have dropped inside of the tilt hopper paver to avoid improper tilt hopper paver operation

If any alert indicator illuminates during tilt hopper paver operation, stop the engine immediately Determine the cause and repair the problem before continuing to operate the tilt hopper paver

LeeBoy 1000G Tilt Hopper Paver

Safety

1

1-7

Safety

SAFETY LABELS

If a LeeBoy machine has been repainted, it is extremely important that all decals referring to CAUTION,

WARNING and DANGER be replaced in their proper locations The illustrations on this page will aid you in determining the proper locations For additional help, you should refer to the parts listing in Section 7 of this manual and note the description column

Safety label locations and descriptions are at Figure

4-1 For additional instructions, contact your dealer

NOTE: It is the responsibility of the owner and operator to make sure that all safety labels are readable and located on the tilt hopper paver as designated by LeeBoy.

Safety Decals Care

1 Keep safety decals and signs clean and legible at all times

2 Become familiar with the content and the position of each safety decal Decals include important information

3 Replace decals and signs that are missing or become impossible to read

4 When replacing parts that display a safety decal, ensure that the new part is fitted with a decal as well.

5 Obtain replacement safety decals or signs from your authorized LeeBoy dealer

Decal Installation (Sticker Type)

1 Be sure that the installation area is clean and dry

Use hot, soapy water to clean the surface on which the decal will be applied

2 Thoroughly dry the surface

3 Decide on the exact position by taking measurements and test fitting before removing decal paper backing

4 For decals with no top protection paper, remove the smallest split-backed paper

5 Align decal over the specified area and carefully press exposed portion into place

6 Slowly remove the remaining backing and carefully smooth the remaining portion of the decal into place

7 Small air pockets can be pierced with a pin and smoothed out using a piece of the decal backing

Decal Installation (Top

Protected)

1 If the decal has a protective top paper, use hot soapy water on the surface where the decal will be applied Leave wet

2 After deciding on the decal location, remove protective back paper and soak decal in clean soapy water before application This will help to alleviate air bubbles in the applied decal

3 Smooth decal into place with a squeegee and check for air bubbles

4 Small air pockets can be pierced with a pin and smoothed out using a piece of the decal backing

5 When decal is completely smoothed, carefully remove top paper


Safety

CAUTION

Hydraulic oil only

Keep clean

PRECAUCION

Aceite hidráulico solamente

Mantener limpio

ATTENTION

Huile hydraulique seulement

Maintenir propre

856446

856442

VALLEY

CROWN

CAUTION

CROWN AND VALLEY ADJUSTMENT

1. Loosen bolt at slotted end of vibrator plate (N/A 8515 & 8816).

2. Loosen bolt at right end of third step or slopebar.

3. Turn crown handle down for crown and up for valley.

4. Once you have correct adjustment tighten 1 and 2 back.

Note: Ratchet wrench in tool box to loosen bolts

VALLE

CORONA

PRECAUCION

AJUSTE DE CORONA Y VALLE

1. Soltar el perno en el extremo ranurado de la placa del vibrador (N/A 8515 & 8816).

2. Aflojar el perno del extremo derecho del tercer escalón o barra de pendiente.

3. Girar la manija hacia abajo para los baches, y hacia arriba para los hoyos.

4. Una vez que se tiene el ajuste correcto, apretar 1 y 2 nuevamente.

Nota: Usar la llave de trinquete que se encuentra en la caja de herramientas para soltar los pernos

CREUX

(couronne -)

BOMBEMENT

(couronne +)

ATTENTION

RÉGLAGE DE BOMBEMENT ET DE CREUX (couronne + et -)

1. Desserrer le boulon à l’extrémité fendue du plateau du vibrateur (N/A 8515 & 8816).

2. Desserrer le boulon à l’extrémité droite du troisième gradin ou de la barre d’inclinaison.

3. Tourner la manette de bombement vers le bas pour le bombement (couronne +) et vers le haut pour le creux (couronne -).

4. Une fois le réglage correct obtenu, resserrer les boulons 1 et 2.

Remarque : Utiliser la clé dynamométrique qui se trouve dans la boîte à outils pour desserrer les boulons

DANGER

ENTANGLEMENT HAZARD!

Keep hands and clothing clear of augers and conveyors.

Failure to comply will result in death or serious injury.

PELIGRO

Mantener las manos y la ropa lejos de los sinfines y transportadores. Si no se cumple con esta disposición, se causará la muerte o lesiones graves.

DANGER

RISQUE D'ENCHEVÊTREMENT !

Maintenir les mains et les vêtements à l’écart des vis et convoyeurs. Le non-respect de cette règle entraînera des blessures graves, voire mortelles.

CAUTION

Release side wing transport locks before operating machine.

859765

856444

WARNING

EXPLOSION/FIRE HAZARD!

Do not use electric spray system when burners are in use.

Do not fill fuel tank when engine is running or screed is being heated.

Failure to comply could result in death or serious injury.

ADVERTENCIA

¡RIESGO DE EXPLOSION/INCENDIO!

No utilizar el sistema de rociado eléctrico cuando los quemadores están en uso.

No llenar el tanque de combustible con el motor en marcha o si se está calentando la plataforma.

Si no se cumple con esta disposición, se puede causar la muerte o lesiones graves.

AVERTISSEMENT

RISQUE D’EXPLOSION/INCENDIE !

Ne pas utiliser le système électrique de pulvérisation lorsque les brûleurs sont allumés.

Ne pas faire le plein de carburant avec le moteur en marche ni pendant le réchauffage de la plaque de finition.

Le non-respect de cette règle risque d’entraîner des blessures graves, voire mortelles.

1

CAUTION

Keep guidebar latched when transporting.

Keep all adjustments tight.

PRECAUCION

Mantener la barra guía trabada durante el transporte.

Mantener todos los ajustes bien apretados.

ATTENTION

Maintenir la barre de guidage verrouillée pendant le transport. Maintenir tous les ajustements serrés.

856441

DANGER

PELIGRO

DANGER

FLAMMABLE!

¡INFLAMABLE!

INFLAMMABLE !

CAUTION

Side wing transport lock

859764

DANGER

PINCH POINT

PELIGRO

PUNTO DE APRIETE

DANGER

POINT DE PINCEMENT

856437

DANGER

PELIGRO

DANGER

PINCH POINT

PUNTO DE APRIETE

POINT DE PINCEMENT

856438

WARNING

WARNING

Do not operate or tow unit before reading operators manual.

Always fold sidewings on hopper out before raising conveyor.


ADVERTENCIA

No usar ni remolcar la máquina sin antes haber leído el manual del operador. Siempre desplegar las secciones laterales de la tolva hacia afuera antes de elevar el transportador. Si no se cumple con esta disposición, se puede causar la muerte o lesiones graves.

AVERTISSEMENT

Ne pas faire fonctionner ni remorquer la machine avant de lire de manuel d’opérations. Toujours déplier les ailes latérales de la trémie avant de lever le convoyeur. Le non-respect de cette règle risque d’entraîner des blessures graves, voire mortelles.

856445

SONIC AUGERS

CAUTION

Ensure cord points toward front.

859799

BURN HAZARD!

Do not touch.

Heat from screed could burn or ignite clothing.

Do not spray fuel oil on screed with burners on.


ADVERTENCIA

¡RIESGO DE QUEMADURAS!

No tocar. El calor de la plataforma puede causar quemaduras o encender la vestimenta. No rociar combustible en la plataforma si los quemadores están encendidos.

Si no se cumple con esta disposición, se puede causar la muerte o lesiones graves.

AVERTISSEMENT

RISQUE DE BRÛLURES !

Ne pas toucher. La chaleur dégagée par la plaque de finition risque de brûler ou d’enflammer les vêtements. Ne pas pulvériser de fuel sur la plaque de finition lorsque les brûleurs sont allumés.

Le non-respect de cette règle risque d’entraîner des blessures graves, voire mortelles.

856481

Figure 1-1. LeeBoy Model 1000G Tilt Hopper Paver Safety Labels and Safety Label Locations


Safety

SPECIFIC PRECAUTIONS

Hot Material Precautions

• Wear protective gear for face, hands, feet, and body when operating the tilt hopper paver

• Allow machine to cool before repairing or maintaining working components

• If hot asphalt touches skin, flush area immediately with cold water DO NOT apply ice to the affected area

DO NOT ATTEMPT TO REMOVE ASPHALT CEMENT with products containing solvents or ammonia

Natural separation will occur in about 48 to 72 hours

Get medical attention as soon as possible

• DO NOT remove radiator cap, drain plugs, service grease fittings, or pressure taps while engine is hot.

Add coolant to the radiator and perform other services only when the engine is stopped and fully cooled

Refueling Precautions

• Do NOT overfill the fuel tank as overflow creates a fire hazard when spilled on hot components

• DO NOT smoke when refueling and never refuel when the engine is running. Fuel is highly flammable and should be handled with care Death or serious injury can occur due to explosion and/or fire.

• DO NOT fill tank to capacity. Allow room for expansion to reduce the risk of fuel expanding and spilling from the tank

• Tighten fuel cap securely Should fuel cap be lost, replace it with an original manufacturer’s approved cap Pressurization of the tank may result from use of non-approved cap

• Prevent fires by keeping the machine clean of accumulated debris, grease, and spilled fuel

• Use ultra-low sulfur diesel fuel (ULSD) only

Hydraulic Systems Precautions

• Ensure all components are in good working condition

Replace any worn, cut, abraded, flattened or crimped hoses and metal lines

• DO NOT attempt makeshift repairs using tape, clamps or cements The hydraulic system operates under extremely high pressure and such repairs could cause serious injury

• Wear proper hand and eye protection when checking for a high pressure leak Use a piece of wood or cardboard as a back stop to isolate and identify leaks

Hydraulic oil under pressure can cause serious personal injury Check for oil leaks with a piece of cardboard DO NOT expose hands to possible high-pressure oil Turn off engine before attempting to tighten oil lines and fittings.

• Escaping pressurized hydraulic fluid has force sufficient to penetrate the skin, which could cause serious personal injury Ensure all pressure is relieved before disconnecting line, hoses or valves

• If injury from concentrated high pressure steam or hydraulic fluid occurs, seek medical attention immediately. Injuries resulting from hydraulic fluid penetrating the skin’s surface can result in serious infections or toxic reactions

Battery Precautions

• Keep all sparks and flames away from batteries, as gas given off by electrolytes is explosive

• Acid propelled by an explosion can cause blindness if it comes in contact with eyes Always wear safety glasses when working near batteries

• If you come in contact with battery electrolyte solution, wash off immediately Chemicals can cause burns

• Always disconnect the battery ground cable before working on the electrical system to avoid injury from spark or short circuit Electrical shock and burns can occur

• To avoid electrolyte loss, DO NOT tip batteries more than 45 degrees

• Use jumper cables ONLY as directed on Page 5-14

Improper use can result in battery explosion or unexpected tilt hopper paver motion


Safety

TRACK PRECAUTIONS

Starting and Stopping

Precautions

• Check all around the tilt hopper paver to make sure there are no people working on the machine or in the path of the machine before starting DO NOT start until area is clear Death or serious injury can occur to bystanders from being crushed under a moving machine

• Check brakes, steering and other control devices in accordance with instructions before starting Be sure the Steering Levers (joysticks) are both in neutral with the Neutral Lock engaged (See Section 3,

Component Location)

• DO NOT bypass the tilt hopper paver Neutral-

Start system If the system malfunctions, it must be repaired

DO NOT operate the engine in an enclosed area without proper ventillation Exhaust gasses are odorless and deadly

Parking Precautions

• Park tilt hopper paver on level ground whenever possible, set steering levers in neutral and lock

Apply fail-safe parking brake (if this optional component is installed) On grades, park tilt hopper paver with wheels securely blocked

• Before leaving operator’s station:

1 Place Forward/Reverse handle in neutral and lock in place

2 Turn off all accessories

3 Throttle back to idle using the PV480 Powerview

Display (Page 4-6)

4 Set parking brake (if installed)

5 Lower screed to ground

6 Shut off engine

• Remove ignition key when leaving tilt hopper paver parked or unattended

Operating Precautions

• Always comply with local regulations regarding moving equipment on public roads and highways

• Know and use the hand signals required for a particular job Know who has the responsibility for signaling

• Make sure that all lights and reflectors comply with state and local regulations Make sure that they are clean, in good working order, and can be seen clearly by all traffic.

• DO NOT stand between the equipment and the truck while the truck is being backed to the tilt hopper paver

Death or serious injury can result from being crushed between the two machines

• DO NOT ride on attachments

• Check all gauges and warning instruments for proper operation If malfunctions are found, shut down the machine and report the problem for resolution If the failure causes loss of steering control, loss of brake control, or loss of engine power, stop tilt hopper paver motion as quickly as possible Apply parking brake (if equipped) Keep the machine securely parked until the failure is corrected or the machine can be safely towed

• Drive the machine with care Make sure speed is compatible with conditions Use caution on rough ground, slopes, and while turning

• Be alert for hazards and obstructions such as ditches, trees, cliffs, overhead power lines, and areas where there is danger of a slide

• Be aware of and understand the job site traffic flow patterns

• Obey flagmen, road signs, and signals.

• Watch for bystanders Never allow anyone to be under the machine during operation Never allow anyone to reach into the machine during use

1


Safety

• Operator must know how to use signaling devices when roading with a tilt hopper paver Operator must also understand which circumstances require use of each signal Use tail lights, slow moving vehicle signs, and warning beacon as needed when traveling on public roads It is recommended that you provide an escort on the road

• DO NOT tow the tilt hopper paver, except to remove from road or to load on trailer

Storage Precautions

• Store tilt hopper paver in an area away from human activity

• DO NOT permit children to play on or around the stored machine Serious injury or death can occur from improper/unauthorized use of the machine

• Make sure the unit is stored on a surface that is firm, level, and free of debris

• Store the machine inside a building or cover securely with a weatherproof tarpaulin

Maintenance Precautions

• DO NOT attempt repairs unless trained to do so

Refer to manuals and experienced repair personnel for help

• Before working on the machine, securely block the machine and any components that may fall Block any working components to prevent unexpected movement while repairs are being made

• Always wear safety glasses and other required safety equipment when servicing or making repairs

• Disconnect battery before working on the electrical system

• Avoid lubrication or mechanical adjustments while the tilt hopper paver is in motion or while engine is operating

• If lubrication or mechanical adjustment is necessary, use extreme caution and complete the following steps:

1 Place Forward/Reverse control in neutral

2 Apply neutral lock

3 Lower screed to ground

4 Shut off engine

5 Place equipment in a safe position

6 Securely block wheels and tracks

• Never make repairs on pressurized components such as fluid lines, the gas system, or mechanical items until the pressure has been relieved To properly relieve pressure, follow the instructions in section 4

(for propane tank) as well as section 5 (for all other systems)

• When inflating tires, use a self-attaching inflation chuck with remote shut-off

• When servicing or replacing hardened pins, use a brass drift or other suitable material between the hammer and pin

• Keep brake and steering systems in good operating condition

• Safety signs that are missing, illegible or damaged must be replaced Keep all safety signs clean


Section 2

INFORMATION AND SPECIFICATIONS

Page

Information and Specifications 2-1

Limited Warranty Policy . . . . . . . . . . . . . . . . . . . . . . . . . . 2-2


Machine Description . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-5

Specification Charts . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-6

Dimensions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-8

Torque Specifications . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-9

Standard Inch Fasteners . . . . . . . . . . . . . . . . . . . . . . . 2-9

Metric Fasteners . . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10

Hydraulic Fittings . . . . . . . . . . . . . . . . . . . . . . . . . . 2-10

Determining Proper Torque . . . . . . . . . . . . . . . . . . . . . 2-11


Information and Specifications

LIMITED WARRANTY POLICY

Warranty

1 . Subject to the limitations, exclusions, and claims procedures set forth herein, LeeBoy warrants [to the first retail purchaser] that this product will be free from [substantial] defects in materials and workmanship during the warranty period .

2 . If a defect in material or workmanship is found, your authorized LeeBoy Dealer is to be notified during the warranty period . LeeBoy and its authorized Dealer will repair or replace any part or component of the unit or part that fails to conform to the warranty during the warranty period .

3 . The warranty period will begin on the initial startup, training and delivery of the unit by the Dealer to the customer, and will expire after twelve (12) months following the delivery of the grader to the first retail purchaser. (See Dealer for additional warranty .)

4 . Manufacturers’ Warranties: Engines are warranted by their manufacturers and may have warranty coverage that differs from that of

LeeBoy . LeeBoy does not warrant any engine .

5 . Replacement parts furnished by LeeBoy are covered for the remainder of the warranty period applicable to the unit or component in which such parts are installed .

6 . LeeBoy has the right to repair any component or part before replacing it with a new one .

7 . All new replacement parts purchased by a LeeBoy dealer will carry a six-month warranty .

8 . This Limited Warranty is governed by the laws of the State of North Carolina.

THE FOREGOING WARRANTY IS EXCLUSIVE AND

IN LIEU OF ALL OTHER EXPRESSED, STATUTORY

AND IMPLIED WARRANTIES APPLICABLE TO

UNITS, ENGINES, OR PARTS INCLUDING WITHOUT

LIMITATION, ALL IMPLIED WARRANTIES OF

MERCHANTABILITY OR FITNESS FOR ANY

PARTICULAR USE OR PURPOSE OR AGAINST

INFRINGEMENT .

Limitations

LeeBoy has no obligation for:

1 . Any defects caused by misuse, misapplication, negligence, accident, or failure to maintain or use in accordance with the most current operating instructions .

2 . Unauthorized alterations.

3 . Defects or failures caused by any replacement parts or attachments not manufactured by or approved by LeeBoy .

4 . Failure to conduct normal maintenance and operating service including, without limitation, providing lubricants, coolant, fuel, tune-ups, inspections, or adjustments .

5 . Unreasonable delay, as established by LeeBoy, in making the applicable units or parts available upon notification of a service notice ordered by same.

6 . Warranty Responsibility: The warranty responsibility on all engines rests with the manufacturer of the engine .

7 . Warranty and Parts Support: LeeBoy may have support agreements with some engine manufacturers for warranty and parts support .

However, LeeBoy does not warrant the engine .

8 . This Limited Warranty sets forth your sole remedy in connection with the sale or use of the LeeBoy product covered by this Limited Warranty .

9 . This Limited Warranty extends only to the first retail purchaser, and is not transferable .

10 . In the event any portion of this Limited Warranty shall be determined to be invalid under any applicable law, such provision shall be deemed null and void and the remainder of the Limited Warranty shall continue in full force and effect .

2-2



Items Not Covered

LeeBoy is not responsible for the following:

1 . All used units or used parts of any kind .

2 . Repairs due to normal wear and tear or brought about by abuse or lack of maintenance of the

Machine .

3 . Attachments not manufactured or installed by

LeeBoy .

4 . Liability for incidental or consequential damages of any type including, but not limited to, lost profits or expenses of acquiring replacement equipment .

5 . Miscellaneous charges .

Other Limitations

IN NO EVENT, WHETHER AS A RESULT OF BREACH

OF CONTRACT OR WARRANTY OR ALLEGED

NEGLIGENCE OR LIABILITY WITHOUT FAULT, SHALL

LEEBOY BE LIABLE FOR SPECIAL, INCIDENTAL OR

CONSEQUENTIAL DAMAGES INCLUDING, WITHOUT

LIMITATION, LOSS OF PROFIT OR REVENUE, COST

OF CAPITAL, COST OF SUBSTITUTED EQUIPMENT,

FACILITIES OR SERVICES, DOWNTIME COSTS,

LABOR COSTS OR CLAIMS OF CUSTOMERS,

PURCHASERS OR LESSEES FOR SUCH DAMAGES.

IN NO EVENT WILL WARRANTY COMPENSATION,

OR OTHER DAMAGES AVAILABLE FROM LEEBOY,

EXCEED THE PURCHASE PRICE OF THE PRODUCT.

2


2-3


Contact Information

For information regarding parts and repairs about your

LeeBoy product, first contact the dealer you purchased your product from .

If you have a persistent problem your dealer is unable to resolve, contact LeeBoy directly .

Record dealer information in the space provided .

For additional information about LeeBoy, please visit: www .leeboy .com .

Sales Representative:

Dealership Name:

Dealership Address:

Dealership Phone:

Record of Ownership

Please fill out the following information and use it when you need to contact LeeBoy for service, parts or literature.

Paver Model Number:

Paver Serial Number:

Date of Purchase:

Nameplate

Nameplate (Figure 2-1) contains the specific model number and serial number used to identify the components for any parts or service information. Look in the engine owner’s manual to find the specific location of the engine nameplate for your engine .

2-4

Figure 2-1. Nameplate Location



GENERAL INFORMATION

The descriptions and specifications provided in this section apply to the LeeBoy Model 1000G Tilt Hopper

Paver .

This section contains a description of how the major components operate. It also includes specifications for the major system components, machine weights, dimensions, fluid specifications and torque values for tools used on this tilt hopper paver .

MACHINE DESCRIPTION

Engine

The LeeBoy Model 1000G Tilt Hopper Paver uses a

Kubota D1803-CR-TE4, 48.9 HP, four-cylinder engine to drive the hydraulic function pump and steering pump .

The engine is mounted near the center of the paver .

A fuel lift pump mounted to the right of the engine on the fuel tank draws diesel fuel from the fuel tank .

An air cleaner is mounted at the top rear of the engine .

The air cleaner removes fine particles such as dust, sand, chaff and lint from the air .

As air is taken into the air cleaner assembly, a cyclonetype action deposits some of the fine particles into the evacuator mounted on the bottom of the air cleaner housing . The evacuator is held closed during engine operation by suction . When the engine is shut off, the weight of the debris helps open the rubber flaps, allowing the debris to fall out. The rubber flaps can also be squeezed to open for cleaning .

Primary and secondary fuel filters remove contaminants from the diesel fuel before the fuel flows to the injection pump for injection into the engine combustion chamber .

A radiator mounted in front of the engine cools the engine. As coolant flows through the radiator, airflow from the engine-driven fan removes heat from the coolant .

Refer to the Engine Operator’s Manual for a complete description of the engine .

Hydraulic System

The hydraulic system includes two hydraulic pumps driven by the engine: 1) Tandem Drive Pumps (on left and right drive sections), and 2) Auxiliary Pump .

The auxiliary pump is mounted on the rear of the drive pumps to the right side of the engine, and driven by the drive pump output shaft . This gear-type pump provides hydraulic flow to operate all the hydraulic cylinders used to control the paver functions . The auxiliary pump has it’s own suction hose from tank .

Drive System

The paver drive system contains two torque hubs . The torque hubs provide power to propel the tracks .

Hopper

The hopper wings are hydraulically controlled that raise and lower . The hopper wings also hinge in and out to allow for more compact transportation . When fully open, the hopper can hold a payload of up to five tons. The maximum tilt is 50° .

Material in the hopper is moved toward the back of the paver to the screed by gravity .

Auger

The auger rotates clockwise to assist moving material to the screed . The auger can be manually controlled at the operator platform on the paver or by the screed operator on the screed .

The auger can also be controlled automatically when the sonic auger system is installed and active . The sonic auger sensor, mounted on the screed end gates, detect the amount of material present and control the auger to keep the material flow constant.

Screed

The Screed is the last part of the paver that contacts the paved material . Operation of the screed is usually done by the screed operator . Paving material is fed from the hopper to the augers to the front of the screed .

The Screed has hydraulically controlled extensions that move in and out to allow a wider paving base from eight to 13 feet .

Screed heating is accomplished by four LPG burners .

The hydraulically-driven vibrator mounted on the main screed frame can be used to increase paving material compaction .

2


2-5


SPECIFICATION CHARTS

The specifications provided in this section are applicable to the LeeBoy Model 1000G Tilt Hopper

Paver. Included in this section are specifications for paver weights, dimensions, performance, and torque values for both metric and standard inch fasteners .

Replace original equipment only with

LeeBoy approved components.

Extensions

Vibration

Crown/Valley

Propane Heat

ITEM

Table 2-1. Screed Specifications

SPECIFICATION

Two 30” hydraulically operated extensions

One hydraulic vibrator producing 3,200 vibrations per minute

Adjustable, at least 2” (51 mm) of crown and 1-1/2”

38 mm) of valley

Two (2) 54,000 BTU propane burners on main screed

One (1) 36,000 BTU propane burner on each extension

ITEM

Travel Speed and Pave (Standard)

Paving Speed (2-Speed) (Optional)

Travel Speed (2-Speed)

Table 2-2. Performance Specifications

SPECIFICATION

0 - 220 FPM (0 .067 KPM)

0 - 140 FPM (0 .042 KPM)

0-220 FPM

Manufacturer and Model

Emission Regulation

Type

Number of Cylinders

Maximum Speed

Fuel Filter Type

ITEM

Bore, Stroke and Displacement

Combustion System

Power Rating HP (kW)

Table 2-3. Engine Specifications

SPECIFICATION

Kubota D1803-CR-TE4

Tier 4

Vertical 4-Cycle Liquid Cooled Turbocharged Diesel

3

3 .43” (87mm) ; 4 .03” (102 .4mm); 111 .43 cu . in . (1 .826 L)

Direct Injection

48 .9 HP (36 .5 kW)

2600 RPM

Kubota Diesel

2-6



Table 2-4. Hopper Specifications

ITEM SPECIFICATION

Capacity

Maximum Tilt

Height

5 Tons (5,443 kg)

50°

22” (559 mm)

Table 2-5. Machine System Capacity Specifications

ITEM

Engine Lubrication Oil - Pan Capacity

Hydraulic Oil Reservoir

Torque Hubs

Fuel

Propane

Antifreeze

SPECIFICATION

1 .85 gal . (7 .0 L)

40 gal . (170 .34 L)

44 oz . (0 .355 L) each

13 .5 gal . (49 .21 L)

One (1) 20 lb . tank

Glycol based, Red, Extended Life; 2 .5 gal . (9 .4 L)

Alternator Fan Belt Tension

Starter Voltage and Type

ITEM

Battery

Battery Ampere Hour Rating

Battery Voltage

Alternator Type and Voltage

Alternator Output Amperage

Table 2-6. Electrical Specifications

SPECIFICATION

One, Maintenance Free

825 CCA

12 Volts

12 Volt, negative ground

60 Amps

Manual belt tension mechanism keeps serpentine belt under tension at all times

12 Volt, negative ground

Drive

Augers and Cylinders

Engine Oil

Hydraulic Oil

Torque Hub

Grease

ITEM

Table 2-7. Hydraulic Pressures Specifications

3000 PSI (207 Bar)

2200 PSI (152 Bar)

SPECIFICATION

ITEM

Table 2-8. Lubricant Specifications

SPECIFICATION

15W-40

All Weather AW 46

90 WT Gear Oil

Shell Avania EP Grease or Equivalent

2


2-7


DIMENSIONS

10 ft 4 in (3 m 15 cm)

8 ft 6 in (2 m 59 cm)

Table 2-9. 1000G Tilt Hopper Paver Dimensions

ITEM

Overall Length

Overall Height

Overall Width (Transport)

Overall Width (Hopper Wings Down)

Paver Weight

10’ 4” (3 .15 m)

7” 6” (2 .29 m)

8’ 6” (2 .59 m)

9’ (2 .70 m)

SPECIFICATION

10,000 lbs (4,536 kg)

Screed Weight

Basic Paving Width

Maximum Paving Width

Screed Plate Material

2,000 lbs . (907 kg)

8’ (2 .44 m)

13’ (3 .96 m)

3/8” (9.5 mm) AR400 Steel

Main Screed Wear Plate

Extensions Width of Wear Plate

Material Flow Gate Width

Material Augers Diameter

Push Rollers Diameter

13” (33 cm)

6” (15 .2 cm)

Two 4’ (1,219 mm) independent hydraulically-operated gates .

Two 9” (229 mm) diameter independent hydraulically- operated casted augers .

Two 3” (76 mm) diameter rollers with sealed bearings mounted on a fixed frame.

2-8



TORQUE SPECIFICATIONS

The following tables list torque values for standard hardware . This is a guide for average application involving typical stresses and machined surfaces .

Values are based upon physical limitations of clean, plated and lubricated hardware. Under more extreme conditions, individual torque value should be followed .

Conversion formulas are provided below:

Conversion

ft-lb to N•m ft-lb to in-lb

N•m to in-lb

Formula

[ft-lb]*1.3558 = [N•m)

[ft-lb]*12 = [in-lb]

[N•m]*8.8508 = [in-lb]

1/4 20 UNC

28 UNF

5/16 18 UNC

24 UNF

3/8 16 UNC

24 UNF

7/16 14 UNC

20 UNF

1/2 13 UNC

20 UNF

9/16 12 UNC

18 UNF

5/8 11 UNC

18 UNF

3/4 10 UNC

16 UNF

7/8

1

9 UNC

14 UNF

8 UNC

14 UNF

1-1/4 7 UNC

12 UNF

1-1/2 6 UNC

12 UNF

Standard Inch Fasteners

SIZE THREAD

Table 2-10. Torque Specifications For Standard Inch Fasteners

CAPSCREWS: SAE GRADE 5

TORQUE (ft lb) TORQUE N•m

49

55

75

85

109

121

150

170

267

297

429

474

644

722

1121

1241

1950

2194

Dry

8

10

17

19

31

35

113

127

200

223

37

41

57

64

82

91

322

355

483

Lubed

6

7

13

15

23

26

542

840

930

1462

1645

66

75

102

115

148

164

203

230

362

403

582

643

873

Dry

11

14

23

26

42

47

979

1520

1683

2644

2975

50

56

77

87

111

123

153

172

271

302

437

481

655

Lubed

8

9

18

20

31

35

735

1139

1261

1982

2230

CAPSCREWS: SAE GRADE 8


70

78

106

120

154

171

212

240

376

420

606

669

909

1020

1817

2012

3162

3557

Dry

12

14

25

27

44

49

52

58

80

90

115

128

159

180

282

315

455

502

681

Lubed

9

10

18

20

33

37

765

1363

1509

2371

2668

95

106

144

163

209

232

287

325

510

569

822

907

1232

Dry

16

19

34

37

60

66

1383

2464

2728

4287

4823

216

244

382

427

71

79

108

122

156

174

617

681

923

Lubed

12

14

24

27

45

50

1037

1848

2046

3215

3617

2


2-9


M4 x 0 .7

M5 x 0 .8

M6 x 1

M8 x 1 .25

M10 x 1 .5

M12 x 1 .75

M14 x 2

M16 x 2

M18 x 2 .5

M20 x 2 .5

M22 x 2 .5

M24 x 3

M27 x 3

M30 x 3 .5

Metric Fasteners

Table 2-11. Torque Specifications for Metric Fasteners

NOMINAL SIZE

AND PITCH

CLASS 8.8 [GRADE 5 EQUIVALENT]


Dry

37

65

104

161

2

5

8

19

222

314

428

543

796

1079

Lubed

28

49

78

121

6

14

2

3

167

236

321

407

597

809

Dry

50

88

141

218

3

7

11

26

301

426

580

736

1079

1463

Lubed

38

66

106

164

2

4

8

19

226

320

435

552

809

1097

CLASS 10.9 [GRADE 8 EQUIVALENT]


Dry

53

93

148

230

3

7

11

27

318

449

613

777

1139

1544

Lubed

40

70

111

173

2

5

8

20

239

337

460

582

854

1158

Dry

72

126

201

312

4

9

15

37

431

609

831

1053

1544

2093

Lubed

54

95

150

235

3

7

11

27

324

457

624

789

1158

1570

Hydraulic Fittings

Tightening Flare-Type Tube Fittings

1 . Check the flare and flare seat for defects that might cause leakage .

2 . Align tube with fitting before tightening.

3 . Lubricate connection .

4 . Hand tighten swivel nut until snug .

5 . To prevent twisting the tube(s), use two wrenches .

Place one wrench on the connector body and tighten the swivel nut with the second to the torque shown in the following table:

NOTE: The torque values shown are based upon lubricated connections.

Table 2-12. Torque Specifications for Steel Flare

Type Tube Fittings

TUBE SIZE

OUTER

DIAMETER

(IN)

3/16

1/4

5/16

3/8

1/2

5/8

3/4

7/8

NUT SIZE

ACROSS

FLATS

(IN)

7/16

9/16

5/8

11/16

7/8

1

1 1/4

1 3/8

TORQUE VALUE

(LB FT)

8

12

16

23

38

54

75

83

(N•m)

11

16

22

31

52

73

102

113

2-10



Determining Proper Torque

The only reliable method of creating a consistently leak-free and long-lasting connection is to ensure the coupling is brought to the proper torque. Using a torque wrench with crowfoot is the best method, but the flats method can be used if a torque wrench is not available .

The most straightforward method of determining the correct torque setting is to multiply the desired torque by the length of the wrench from the center of the handle to the center of the drive (L); divided by the length of the wrench from the center of the handle to the crowfoot center (LA) as shown below:

LA

L

L

LA

E

LH

Figure 2-2. Torque Wrench - Crowfoot

The minimum torque values are adequate for sealing most applications. Maximum torque values should never be exceeded.

There are several methods of determining the correct setting on the torque wrench when using a crowfoot . All of the methods involve making the setting proportional to the effective change in length of the wrench multiplied by the desired final torque. The equations and illustration below describe proper measurements. (Use

LEGEND under Figure 2-4)

Equations

• Torque setting if the crowfoot is placed in line with respect to the wrench:

TS = TD * L / LA

OR

TS = TD * L / (L+E)

• Torque setting if the crowfoot is placed at 90° with respect to the wrench

TS = TD * L / LH

OR

TS = TD * L / √(L

2

+ E

2

)

• To estimate the crowfoot size (E)

E = Drive Size * 0.5 + Distance between Drive and

Open End + Wrench Size * 0.5774

Figure 2-3. Measurements Needed

LEGEND

L = Distance from center of torque wrench handle to the center of socket drive

E = Distance from center of socket drive to the center of crowfoot

LA = Distance from center of torque wrench handle to the center of crowfoot

LH = Distance from center of torque wrench handle to the center of crowfoot, when mounted at 90°

TD = Desired torque at the fitting

TS = Torque setting indicated on wrench

2


2-11


Coupling Installation

Use the following steps for proper coupling installation:

1 . Determine the correct torque value for your coupling .

NOTE: Only use the torque values specified from the manufacturer. DO NOT use SAE torque recommendations.

2 . Ensure the seal face and threads are clean and in good condition . O-Rings should be lubricated with light oil, but threads should be completely dry unless making pipe thread connections (interference seal) .

NOTE: Attach the male end of the hose onto the equipment first since it may be necessary to rotate the entire hose assembly to tighten the male threads. Then route the hose into position while avoiding twisting the hose.

3 . Tighten the connection (by hand), bringing the seal face into contact and rotating the nut until it stops .

4 . Mark a line across the coupling nut and backup hex for the flats method verification of coupling torque (

12) .

5 . Apply a wrench to the backup hex to prevent the coupling and hose from moving while tightening the nut with a torque wrench .

Failure to retain the backup hex during installation will also result in additional clamp load force that could cause damage to the seal face.

NOTE: The coupling nut must be in motion for an accurate torque reading. If the nut is stopped before final torque value is achieved, it must be loosened and retightened until the torque is attained while the nut is in motion.

If a torque wrench cannot fit into the coupling area or if it is unavailable, the flats method may be used to ensure that the coupling is properly tightened, as shown in 5:

Mark Line on Nut

Example 2 Flats difference

Figure 2-4. Flats Method Tightening

NOTE: The mark placed on the nut and backup hex after tightening by hand should rotate during final tightening according to the table below.

(Figure 2-12) The nut and backup hex can then be marked to indicate if the coupling loosens over time.

Table 2-13. Flats Method Values for Selected

Terminations

Termination

Type

JIC

FLATS METHOD VALUES

Dash Size

-4

JIC

JIC

-6

-8

Flats

1 .5 - 1 .75

1 .0 - 1 .5

JIC

JIC

-10

-12

1 .5 - 1 .75

1 .0 - 1 .5

1 .0 - 1 .5

JIC

JIC

JIC

JIC

-16

-20

-24

-32

.75 - 1 .0

.75 - 1 .0

.75 - 1 .0

.75 - 1 .0

JIS -4 .5 - 1 .5

1 . Seal faces must be in contact with the fitting fully tightened by hand before marking flats.

2 . The flats method is most accurate for the first assembly cycle . For multiple disassembly and assembly cycles, torque values are more reliable .

3 . Tightening two (2) flats or more may damage seal faces .

2-12



-6

-8

-10

-12

-3

-4

-5

-14

-16

-20

-24

-32

DASH

SIZE

Table 2-14. Torque Specifications For US Style Coupling Terminations

Min

JIC, SAE 45°, ORFS, O-RING BOSS, GATES ADAPTERLESS AND MEGASEAL

JIC 37°, SAE 45°

& Mega-Seal

(Steel)

Max

JIC 37°, SAE 45°

& Mega-Seal

Min

(Brass)

Max

Flat Face O-Ring

Seal (Steel)

Min Max

SAE O-Ring Boss

(Steel) & Gates

Adapterless

≤ 4000 PSI

Min Max

SAE O-Ring Boss

(Steel) & Gates

Adapterless

> 4000 PSI

Min

8

Max

10

10

13

11

15

5

7

6

9

10 12 14 16 14

18

16

20

17

34

50

70

19

38

56

78

12

20

34

53

15

24

40

60

18

32

46

65

20

40

56

80

24

37

50

75

26

44

60

83

24

50

72

125

26

60

80

135

94

124

156

219

104

138

173

243

74

75

79

158

82

83

87

175

65

92

125

150

80

105

140

180

111

133

156

125

152

184

160

200

210

270

180

220

280

360

2

Table 2-15. Torque Specifications for DIN 24, DIN

60, and Inverted Cone Style Coupling Terminations

6

8

10

12

14

15

DIN 24, DIN 60, AND INVERTED CONE

Size (mm) Torque (lb ft)

Light

Series

Tube OD

Heavy

Series

Tube OD

8

10

12

14

Min

7

15

18

22

26

30

Max

15

26

30

33

37

52

18

22

28

16

20

25

30

38

30

44

59

74

35

42

74

133

148

52

74

89

111

162

184

221

Table 2-16. Torque Specifications for 4-Bolt

Flange Connections

Dash Size

-8

-12

-16

-20

-24

-32

4-BOLT FLANGES

Bolt Size (in)

0 .31

0 .38

0 .44

0 .50

0 .63

0 .75

Torque (lb ft)

17

26

43

65

130

220

1 . Align faces and tighten bolts (by hand) before applying final torque in a pattern. The seal faces must be parallel with an even bolt tension to seal properly .

2 . Torque values apply to bolts that are plated or coated in light engine oil .

3 . Before assembly, lubricate O-Ring with light oil

(SAE 10W or 20W) .


2-13


Table 2-17. Torque Specifications for NPTF Dry Seal

Pipe Threads

NPTF

Dash Size

-2

-4

-6

-8

-12

-16

-20

Max Torque (ft-lb)

20

25

35

45

55

65

80

-24

-32

95

120

1 . The torque values obtained from tightening pipe threads can vary considerably depending upon thread condition . Adequate sealing can occur at values much lower than the maximum values listed above . Only enough torque to achieve adequate sealing should be used .

2 . When using a male tapered pipe thread with a female straight or parallel pipe thread, maximum values are 50% of those listed in the table above .

3 . If thread sealant is used, maximum values shown should be decreased by 25% .

Table 2-18. Torque Specifications for BSP 30°

Inverted Cone and JIS Coupling Terminations

BSP 30° INVERTED CONE AND JIS

Torque (ft-lb)

Dash Size

Min Max

-2 7 9

-4

-6

11

19

18

28

-8

-10

-12

-16

30

37

50

79

36

44

60

95

-20

-24

-32

127

167

262

152

190

314

2-14


Section 3

COMPONENT LOCATION

Page

Component Location 3-1

Operation Panels and Controls 3-3

Left Operator Controls 3-4

Steering and Speed Controls 3-5

Control Panel Box 3-6

Propane Controls 3-7

Right Operator Controls 3-8

Burner Controls 3-9

End Gate Controls 3-11

Options 3-12

Electric Screw for Grade Control 3-12

Work Lights 3-12

Two-Speed Option 3-12

Spray Down Reel 3-12

Fail-Safe Brake Kit 3-12

TOPCON IV Sonic Assembly 3-12


Component Location

NOTES


OPERATION PANELS AND CONTROLS

3

4

2

1


5

7

7

3

6

8

Figure 3-1. Location of Operation Panels and Controls

ITEM NO CONTROL NAME

1 Left Operator Controls

FUNCTION

Contains hydraulic controls to operate screed and other functions

2

3

4

Steering

Control Panel Box

Propane Controls

Contains controls for steering

Contains switches, warning lights and ignition switch

5

6

Right Operator Controls

Burner Controls

Controls for propane tank

Contains controls for steering and speed control and controls for sidewings, extensions and augers

Contains controls for burners

7

End Gate Control

Handles

Contains controls for end gates

8 Main Depth Adjustors Controls screed depth



LEFT OPERATOR CONTROLS

2 3 4 5

6

7 8

9

1

Figure 3-2. Left Operator Controls


1 Vibrator Lever

2

3

Extension Left In/Out

Lever

Extension Right In/Out

Lever

4

Screed Float Down/Up

Lever

5

6

7

8

9

FUNCTION

Turns screed vibration on and off

Extends and retracts left screed extension

Extends and retracts right screed extension

Raises and lowers screed

Cut-off Left Open/

Close Lever

Cut-off Right Open/

Close Lever

Opens or closes the left cut-off

Opens or closes the right cut-off

Front Sidewings In/Out

Lever

Lever folds out the side wings to load asphalt into the paver Push lever up to OUT position to move sidewings out Once side wings are out, hopper will begin to tilt up Pull lever down to IN position to move sidewings in

Auger Left In/Out Lever Distributes asphalt to left screed extension

Auger Right In/Out

Lever

Distributes asphalt to right screed extension


STEERING AND SPEED CONTROLS

1


2

3


1

2

3

Drive Left Forward/

Reverse Steering

Joystick

Drive Right Forward/

Reverse Steering

Joystick

Neutral Lock with

Neutral Safety Switch

Figure 3-3. Steering and Speed Controls

FUNCTION

Lever controls the speed and direction of travel forward and reverse

Pushing joystick forward moves machine forward The farther forward, the faster the speed Pulling joystick backward moves machine backward

The farther backward, the faster the speed When joystick is centered, the machine is in neutral Pushing left joystick farther forward than right joystick steers the paver to the right The farther forward, the more the paver turns

Before moving paver, verify there are no people, obstacles or other equipment in the path of the paver

NOTE: Machine must be in neutral with neutral lock engaged to start machine


Pushing joystick forward moves machine forward The farther forward the faster the speed Pulling joystick backward moves machine backward

The farther backward, the faster the speed When joystick is centered, the machine is in neutral Pushing right joystick farther forward than left joystick steers the paver to the left The farther forward, the more the paver turns



Locks the left and right forward/reverse steering joysticks in neutral and applies the start/neutral switch

NOTE: Unit will not crank unless Neutral Safety Switch is engaged


3


CONTROL PANEL BOX

15

14

13

2

1

3

12

11

10

7

5

4


1

2

3

4

5

6

7

8

9

PV480 Display

Emergency Stop

Horn Button

Ignition Switch with

Cold Weather

Start-up

Wait to Start Light

High Gear/Low Gear

Switch (Option)

8

9

6

Figure 3-4. Control Panel Box

Table 3-1. Control Panel Box

FUNCTION

Displays digital readout of gauges, temperature, and RPM User interactive to set functions such as RPM For operating the PV480, see Section 4

Press the emergency stop button to IMMEDIATELY DISABLE the paver engine and all electronic functions Turn clockwise to release the emergency stop button

The emergency stop button will remain in a locked position until it is manually released The unit will not restart until the emergency stop button is reset

Sounds horn

Controls starting, stopping and running of engine Insert key and turn key clockwise to START position Wait until the “Wait To Start” light turns off to crank ignition

Turn key counterclockwise to the OFF position to remove key

NOTE: Engine will not start unless neutral lock is engaged

Indicates Engine Preheat and Screen Booting

Push switch UP for high gear, DOWN for low gear

NOTE: The two-speed paver may be shifted while moving Always pave in low gear

High Gear Light

(Option)

Left Auger Auto/Off

Switch (Option)

Right Auger Auto/Off

Switch (Option)

Indicates paver is in high gear when lit

Distributes asphalt to left screed automatically wtih sonic augers

Distributes asphalt to right screed automatically with sonic augers



14

15

11

12

13

10

Grade Control-

Slope On/Off Switch

(Option)

When switch is in GRADE position, power is ON all the time regardless of position of forward/reverse steering joystick When switch is in SLOPE position, power is present only when forward/reverse steering joystick is in FORWARD position With forward/reverse steering joystick in NEUTRAL, all power is turned off

Push switch UP to activate work lights (if equipped) and beacon; DOWN to activate beacon; and CENTER to turn off lights

Work/Beacon Lights

On/Off Switch

Spray Down On/Off

Switch

12 VDC Outlet

Neutral/Non-

Creeping On/Off

Switch

Warning Light

Turns spray down on or off

Standard 12 VDC automotive-style power receptacle

Pauses the machine Push switch ON to pause the machine Pull switch OFF to resume forward/reverse travel

Never use the NEUTRAL / NON-CREEPING Switch on a hill

Indicates Neutral / Non-Creeping Switch is in use

3

PROPANE CONTROLS

2

3

1

ITEM NO

1

2

3

CONTROL NAME

Propane Pressure

Regulator Valve

Propane Pressure

Regulator Gauge

Propane Tank Open/

Close Valve

Figure 3-5. Propane Controls

FUNCTION

Regulates propane line pressure

Indicates propane line pressure

Opens and closes propane pressure



RIGHT OPERATOR CONTROLS

The controls on the right side of the machine allow an operator to drive the paver and operate the right side hydraulic functions The right side controls are directly tied into the left side controls via cables

The hydraulic functions can only be operated from the right operator controls (Front Lip Sidewings In/Sidewings Out Lever, Screed Extension Right In/Out Lever, and Auger Right In/Out Lever)

1

2

3

4

5

Figure 3-6. Right Operator Controls

ITEM NO

1

2

3

4

5

CONTROL NAME

Drive Left Forward/

Reverse Steering

Joystick

Drive Right Forward/

Reverse Steering

Joystick

Front Lip Sidewings In/

Sidewings Out Lever

FUNCTION


Pushing joystick forward moves machine forward, gaining speed as it moves forward Pulling joystick backward moves machine backward The farther backward, the faster the speed When joystick is centered, the machine is in neutral Pushing left joystick farther forward than right joystick steers the paver to the right The farther forward, the more the paver turns



Lever controls the speed and direction of travel forward and reverse Pushing joystick forward moves machine forward, gaining speed as it moves forward Pulling joystick backward moves machine backward The farther backward, the faster the speed When joystick is centered, the machine is in neutral Pushing right joystick farther forward than left joystick steers the paver to the left The farther forward, the more the paver turns



Lever folds out the side wings to load asphalt into the paver Push lever up to OUT position to move sidewings out Once side wings are out, hopper will begin to tilt up Pull lever down to IN position to move side wings in

NOTE: Side wings will not fold in until hopper is in lowest position

Before operating side wings, verify there are no people, obstacles or other equipment in the path of the paver

Screed Extension Right

In/Out Lever

Auger Right In/Out

Lever

Extends and retracts screed extension

Distributes asphalt to right screed extension


BURNER CONTROLS

1 2


3

3


3

4

1

2

Left Burner Valve

Right Burner Valve

Burner Ignitor

Burner Ignitor Valve

4

Figure 3-7. Burner Controls

FUNCTION

Controls flow of propane to left screed burner

Controls flow of propane to right screed burner

Used to light burners

Controls flow of propane to ignitor.



Burner Controls (Cont )

Figure 3-8. Extension Burner Controls

ITEM NO

1

2

CONTROL NAME

Right Extension Burner Valve

Left Extension Burner Valve

FUNCTION

Controls flow of propane to right extension burner

Controls flow of propane to left extension burner

1

2



END GATE CONTROLS

1

2

Figure 3-9. End Gate Controls

ITEM NO

1

2

3

CONTROL NAME

End Gate Depth Screw Sets end gate to desired depth

Tilt Screw Changes pitch of end gate

Flight Screw Controls depth of material

FUNCTION

3

3



OPTIONS

Electric Screw for Grade Control

This component is electric activators place on the screed arms that work in tandem with a grade sensor to automatically adjust the screed to varying grades

Work Lights

Work lights at the front and rear work areas of the machine provide illumination when paving at night or during dark conditions

Two-Speed Option

The two-speed option shifts the huydraulic drive motors between high and low speeds High speed is used only for traveling Operators should only use low speed for paving

Spray Down Reel

The Spray Down Reel provides users with a retractable spray down hose reel to replace the right side spray down hose

Fail-Safe Brake Kit

This brake activates when the machine run/pause switch or neutral safety switch are activated It will also activate when the engine is turned off This parking brake system prevents unintended movement of the machine when activated

TOPCON IV Sonic Assembly

This sensor measures the asphalt pile height that is sent to the screed extensions from the auger It will automatically run and shut off the augers when the desired pile height is achieved


Section 4

OPERATION

Page

Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-1


Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-3

Pre-Start Inspection and Preparation . . . . . . . . . . . . . . . . . . . . 4-4

Starting The Engine . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4

Preliminary . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-4

Engine Start-Up . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-5

Cold Weather Start-Up . . . . . . . . . . . . . . . . . . . . . . . . 4-5

Stopping the Engine . . . . . . . . . . . . . . . . . . . . . . . . . 4-5

PV480 Powerview™ Display . . . . . . . . . . . . . . . . . . . . . . . . 4-6

Gauge Screens . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-6

Soft Keys (Buttons) . . . . . . . . . . . . . . . . . . . . . . . . . 4-7

Status Icons . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-8

Main Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9

Gauges . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-9

System Info . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-11

Lamp Info . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-12

User Settings . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-13

Regen (Kubota Engines Only) . . . . . . . . . . . . . . . . . . . . 4-16

Messages, Cautions and Warnings . . . . . . . . . . . . . . . . . . 4-19

Paver Operation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-20

Hydraulic Cut-Off Gates Operation . . . . . . . . . . . . . . . . . . 4-21

Spray Down . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-21

Burner Ignition Procedure . . . . . . . . . . . . . . . . . . . . . . 4-22

Two-Speed Drive (Option) . . . . . . . . . . . . . . . . . . . . . . 4-23

Sonic Augers Operation (Option) . . . . . . . . . . . . . . . . . . . 4-23


Operation

Electric Flight Screws Operation (Option) . . . . . . . . . . . . . . 4-24

Starting To Pave . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-24

Setting Screed To Pave . . . . . . . . . . . . . . . . . . . . . . . 4-25

Setting Crown or Valley . . . . . . . . . . . . . . . . . . . . . . . 4-25

Setting Screed End Gates . . . . . . . . . . . . . . . . . . . . . . 4-26

Setting Screed Extensions - Mat Texture . . . . . . . . . . . . . . . 4-27

Unloading And Loading . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-28

Unloading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-28

Loading . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4-29

Tie-Down Procedure . . . . . . . . . . . . . . . . . . . . . . . . . 4-29

Setup Of TopCon IV Sonic Grade Sensors (Option) . . . . . . . . . . . . . 4-30


Operation

GENERAL INFORMATION

Before operating the LeeBoy Model 1000G Tilt Hopper

Paver, you must read the following safety information and review Safety in Section 1 .

Operation Hazard! Never allow anyone who is not properly trained to operate this paver .

Only authorized personnel who are properly trained in the operation of the paver can operate the LeeBoy

Model 1000G Tilt Hopper Paver .

Operation Hazard! DO NOT operate a paver that requires repairs or scheduled maintenance . Put an information tag on the instrument panel that says “DO NOT OPERATE .”

Remove the key from the ignition switch . Repair all damage at once and perform routine maintenance .

Minor damage can result in major system failure .

Never leave machine operator station unattended with machine in gear or in motion .

Operator station is defined as the platform area and vicinity of active steering and speed controls .

Operator must remain at operator’s station at all times when machine is in gear or in motion . Before leaving machine operator station, operator must return forward/reverse steering joysticks to neutral position . Lock with neutral lock .

SAFETY

1 . Verify there are no people, obstacles or other equipment near or in the path of the LeeBoy Model

1000G Tilt Hopper Paver before starting the engine .

2 . Work slowly in tight areas .

3 . Avoid steep hills if possible .

4 . Always look before changing the direction of travel .

5 . Always park the paver on solid, level ground in low range . If this is not possible, always park the paver at a right angle to the slope . Lower screed when parked .

6 . Use proper flags, barriers and warning devices, especially when parking in areas of traffic.

7 . Do not run engine in a closed building for long periods of time .

8 . Never open a valve to burner unless a flame is present . Heat screed for no more than 15 minutes .

9 . Make sure all valves are closed before propane is turned ON .

10 . Avoid leaving engine running without operator present .

11 . Never work on the paver when the engine is running .

12 . Never fill the fuel tank when the engine is running.

13 . Always replace damaged or lost decals .

14 . Disconnect battery cables when working on the electrical system or welding on the unit .

15 . If battery needs a charge, be sure battery charger is off when making connections . ALso turn battery disconnect switch to the OFF position .

16 . Be sure the correct battery polarity is observed

[negative (-) to negative (-) and positive (+) to positive (+)], when connecting a battery charger or jumper cable .

4


Operation

PRE-START INSPECTION AND

PREPARATION

To prevent costly down time, the LeeBoy Model 1000G

Tilt Hopper Paver should be checked thoroughly before each use:

1 . Inspect paver . Any malfunctioning, broken or missing parts should be repaired or replaced before using, including:

• Hydraulic hoses/fittings

• Pumps

• Motors

• Electrical wires and connections

• Steps and supports

2 . Check engine oil (refer to Engine Operator’s

Manual), hydraulic oil, torque hub oil and diesel fuel .

3 . Check the engine neutral start switch (the engine should only start when the left and right forward/ reverse steering joysticks are in the neutral locked position) .

4 . Check all electrical functions before distributing asphalt .

5 . Check burner ignition . (Page 4-24) .

6 . Ensure operator’s area is free of debris .

7 . Ensure that all the instruction and safety labels are in place and readable . These are as important as any other equipment on the paver .

8 . Read and follow all instruction and safety labels .

9 . Ensure all covers and guards are in place .

10 . Wear OSHA required safety equipment when running the paver .

11 . Ensure paver is properly lubricated (Pages 5-4 and

5-5) .

12 . Never fill the fuel tank when the engine is running.

Explosion Hazard! Never fill fuel tank near an open flame, when smoking, when the engine is running or screed heat is operating .

13 . Clear auger before starting engine .

14 . Spray cleaning solvent or release agent on any part of the paver that comes in contact with asphalt .

(Page 4-21) .

STARTING THE ENGINE

Preliminary

1 . Check fuel level, fuel lines and tank for leaks .

2 . Check crankcase oil level .

Failure to maintain correct engine oil level is the greatest single cause of engine failures .

3 . Check hydraulic oil level . Oil level is determined by the oil level guage . (Page 5-7)

1

3

2

Figure 4-1. Steering Controls

1 - Drive Left Forward/Reverse Steering

Joystick

2 - Drive Right Forward/Reverse Steering

Joystick

4 . Make sure forward/reverse steering joysticks

(Figure 4-1, 1, 2) are in NEUTRAL position and

Neutral Lock (Figure 4-1, 3) is engaged .

5 . Refer to Engine Operator’s Manual for instructions when starting engine for the first time. Follow engine manufacturer’s recommendations for fuel and oil .


Operation

Engine Start-Up

NOTE: The Forward/Reverse steering joysticks must be in the NEUTRAL position and the

Neutral Lock engaged to start the engine .

1 . Position forward/reverse steering joysticks to

NEUTRAL . (Figure 4-1)

Do not operate the starter longer than

10 - 15 seconds . If the engine does not start, allow the starter to cool 2 - 3 minutes before trying again .

Using starting additives (i .e ., ether) is not recommended .

2

PR

EH

EA

T

CONTACT

ST

AR

T

1

Cold Weather Start-Up

It is important that the operator follow all proper procedures for starting the paver in cold weather .

1 . Position forward/reverse steering joysticks to

NEUTRAL . (Figure 4-1)

2 . Turn key clockwise to ON position until Wait To Start

light turns off to preheat engine . (Figure 4-2) .

3 . Turn key clockwise to START position . After engine starts, throttle will be set to the default idle RPM automatically by the PV480 Powerview Display

(Page 4-6) .

4 . After start-up, allow engine and hydraulic oil to warm up before activating components . This is extremely important in cold weather .

Figure 4-2. Ignition Switch

1 - Start Position

2 - Preheat Position

2 . Insert key into the ignition switch on control panel and turn key clockwise to the START position .

(Figure 4-2)

3 . PV480 Powerview Display engages . (Page 4-6)

NOTE: Allow engine to warm up for several minutes before moving paver . This will give the hydraulic oil time to warm, providing for more efficient operation. In cold weather, allow hydraulic oil to warm to 50°F (10°C) or

60°F (16°C) before moving .

NOTE: For your convenience, there is an extra key inside the manual box .

Stopping the Engine

1 . Throttle back to idle by using the PV480 Powerview

Display . (Page 4-6)

2 . Turn key in ignition switch on control panel counterclockwise to the OFF position and remove key .

4


Operation

PV480 POWERVIEW™ DISPLAY

Gauge Screens

When turning the ignition key to the ON position, a sequence of screens will display on the controller . First you will see a notation in the upper left corner, “Booting,” followed by Murphy logo displays, and then the gauge screen is displayed . The lit status icons at the top of the screen will disappear momentarily .

1000 RPM 1400 RPM 1600 RPM 2200 RPM 2600 RPM

Figure 4-3. Gauge Screen

1 - Engine Speed/RPM

2 - Engine Coolant Temperature

3 - After Treatment 1 Diesel Particulate Filter (DPF)

Outlet Gas Temperature

4 - Electrical Potential Voltage

5 - Actual Engine Torque Percentage

6 - Oil Pressure – Lamp Only

7 - Fuel Level

8 - Engine Total Hours of Operation

1 2 3 4 5

Figure 4-4. Engine Throttle Speeds Screen

1 - 1000 RPM

2 - 1400 RPM

3 - 1600 RPM

4 - 2200 RPM

5 - 2600 RPM

Use the second button to switch between the Diesel

Particulate Filter (DPF) commands and Speed/Throttle to change functions of buttons 4 and 5 .

For Speed/Throttle, use buttons 4 and 5 to manually adjust the engine throttle . (Figure 4-3)

DPF Commands

For DPF commands, use button 5 to inhibit a “Parked

Regeneration” request .” (Figure 4-3)

Parked Regeneration should be carried out as soon as possible after the command has been given . Failure to do so may result in damage to the engine .

Set Points and Throttle Speed

Use the first button to select set points (while not in the the menu) . Select desired default throttle speed using buttons . (Figure 4-3) The default speeds are: 1000 RPM, 1400 RPM, 1600

RPM, 2200 RPM and 2600 RPM . (Figure 4-4)


Operation

Soft Keys (Buttons)

Your Soft Key choices (Table 4-1) are associated with the throttle source . (Some throttle sources may not be present on your model .)

Table 4-1. Soft Key Choices

Status Icon Description

Set Points — Displays the engine-requested RPM/speed quick set points .

DPF Commands — Displays the Diesel Particulate Filter (DPF) command to access the

Uninhibit Regeneration and Inhibit Regeneration .

Request Regen — Sends message to Engine Control Unit (ECU) to start regenerating the

DPF when prompted by engine ECU .

Stop Regen — Sends message to ECU to stop regenerating the DPF (should not be used unless necessary) .

Freeze Frame — Requests the freeze frame data from the ECU when faults are present .

Main Menu — Two full pages that list five action items to select: Gauges, Diagnostics, System

Info, Lamp Info, User settings .

4

Down — Navigates the curser (>) downward through a list .

Up — Navigates the curser (>) upward through a list .

Select — Enters the action item next to the cursor in a list . Also used with the Main Menu soft key to get back to the Main Menu from any screen .

Deselect — Closes pop-up messages .

Plus — Increases the engine requested speed .

Minus — Decreases the engine requested speed .

Speed/Throttle — Opens the speed/throttle adjustment command and enables the Plus and

Minus soft keys (+/-) .


Operation

Status Icons

The Status icons (Table 4-2) are color-coded and illuminate when communicating to the operator . Pay close attention to any Status icon and color if it appears .

Table 4-2. Status Icons

Status Icon Description

Check Engine — When this lamp is illuminated, a fault exists within the control system . The engine may continue to operate, however, it is unable to perform DPF cleaning either automatically or manually .

Take action immediately to correct the fault .

Parking Break Switch — The park icon displays when the parking brake is applied .

NOTE: To perform a Parked Regeneration, the “P” and “N” lamps must be illuminated .

Transmission Neutral — The neutral icon displays when the transmission is in neutral .

NOTE: To perform a Parked Regeneration, the “P” and “N” lamps must be illuminated .

Engine Exhaust High Temperature Lamp — This lamp illuminates during the regeneration cycle to warn of high exhaust temperatures . This lamp will turn off when normal operating temperatures are reached after the regeneration cycle .

Be sure engine exhaust is away from combustible materials when this is illuminated .

Diesel Particulate Filter Lamp — A solid lamp is the initial warning that soot levels are rising in the

DPF. A flashing lamp indicates a DPF Regeneration is needed (on some systems, the lamp will become red when flashing). The lamp will turn solid again when a regeneration is initiated.

Any time the lamp begins flashing, the operator should increase the loading on the engine so regeneration is possible .

If increased load does not cause an automatic regeneration to occur, the operator should immediately perform a parked, manual regeneration .

DPF Regeneration Set to Inhibit — The user may choose to inhibit the regeneration if conditions are too hazardous for high exhaust temperatures . When this lamp is illuminated, a regeneration cannot be performed and soot levels will continue to rise .

Unless hazardous conditions exist, the regeneration inhibit switch and this lamp should remain off .

Glossary of Terms and Acronyms

CAN – Controller Area Network

DM1 – Diagnostic Message 1, Active Diagnostic

Trouble Codes

DM2 – Diagnostic Message 2, Previously Active

Diagnostic Trouble Codes

DM3 - Diagnostic Message 3, Diagnostic Data

Clear/Reset for Previously Active DTCs

DM4 – Freeze Frame Parameters

DPF – Diesel Particulate Filter

DTC – Diagnostic Trouble Code

ECU – Engine Control Unit

FMI – Failure Mode Identifier

PGN – Parameter Group Number

SPN – Suspect Parameter Number


Operation

Main Menu

Press the Main Menu ( ) soft key to view the menu action items . Scroll through the Main Menu list using the

UP/DOWN soft keys to maneuver the cursor (>) to the action item . (Figure 4-5)

3 . Gauges (Main Menu Default Screen)

4 . Diagnostics

5 . System Info

6 . Lamp Info

7 . User Settings

Gauges

The Gauge Screen is the Main Menu default screen

(home) . Open it from any screen by pressing the Main

Menu ( ) soft key, then the Select (

(Figure 4-6)

) soft key .

Figure 4-6. Gauge Screen

4

Figure 4-5. Main Menu Screen


Operation

Diagnostics

Scroll through the Main Menu list using the UP/DOWN soft keys and stop the cursor (>) next to the action item

Diagnostics . Press the Select ( ) soft key . The screen (Figure 4-7) displays the following items:

8 . Active Diagnostics

9 . Logged Diagnostics

Active Diagnostics

Use the UP/DOWN soft keys and stop the cursor (>) next to the action item Active Diagnostics . Press the select ( ) soft key . The screen displays active warnings or faults from the ECU . (Figure 4-8)

Each diagnostic is shown with the appropriate Suspect

Parameter Number (SPN) and Failure Mode Indicator

(FMI), Text Description (if available), and the ID/Name of the device that transmitted the DM1 message .

Press the UP/DOWN soft keys to reach the next diagnostic in the list .

Figure 4-7. Diagnostics Screen

Figure 4-8. Active Diagnostics Screen


Operation

Logged Diagnostics

Use the UP/DOWN soft keys and stop the cursor (>) next to the action item Logged Diagnostics . (Figure

4-9)

Press the select ( ) soft key . The screen displays the controller requests DM2 (stored trouble codes, inactive), warning or faults from the ECU . Each diagnostic is shown with the appropriate information:

10 . Suspect Parameter Number (SPN)

11 . Failure Mode Indicator (FMI)

12 . Text Description (if available)

13 . ID/Name of the device that transmitted the DM1 message

NOTE: Select the Freeze Frame Button to request the freeze frame data from the ECU when faults are present .

System Info

Scroll through the Menu list using the UP/DOWN soft keys and stop the cursor (>) next to the action item

System Info . (Figure 4-10) Press the select ( key . The screen displays the following items:

) soft

14 . Engine Model

15 . Engine Serial Number

16 . ECU Software ID

17 . Fuel Rate

18 . Time since last active Regen

4

Figure 4-10. System Info Screen

Press the UP/DOWN soft keys to display a screen with application and configuration information. (Figure 4-11)

Figure 4-9. Logged Diagnostics Screen


Figure 4-11. Application and Configuration

Information Screen

4-11

Operation

Lamp Info

Scroll through the Menu list using the UP/DOWN soft keys and stop the cursor (>) next to the action item

Lamp Info . Press the select (

4-12)

) soft key . (Figure

This screen shows the DPF Lamp symbols and provides a description with cautionary information for each symbol . (Figures 4-12 through 4-15) Use the UP/

DOWN soft keys to scroll to each symbol .

Figure 4-12. High Exhaust Temperature Due to DPF

Regeneration Symbol Screen

Figure 4-14. Machine Inhibiting DPF Regeneration

Screen

4-12

Figure 4-13. Needs Regenerating Screen

Figure 4-15. Parked Regeneration Overview Screen


Operation

User Settings

Scroll through the Menu list using the UP/DOWN soft keys and stop the cursor (>) next to the action item User

Settings . Press the select ( ) soft key . The screen displays the following action items:

19 . Colors

20 . Brightness

21 . Language

22 . Units

23 . Date

24 . Time

Screen Color

Use the UP/DOWN soft keys and stop the cursor (>) next to the action item Colors . Set your preference for day or night vision by using the +/– soft keys . (Figure

4-16)

Figure 4-17. Set Day Vision Color Preferences

Screen

Screen Brightness

Use the UP/DOWN soft keys and stop the cursor (>) next to the action item Brightness . Set the brightness of the backlight by using the +/– soft keys . (Figure 4-18)

4

Figure 4-16. Set Night Vision Color Preferences

Screen


Figure 4-18. Set Brightness Of Backlight Screen

4-13

Operation

Language

Use the UP/DOWN soft keys and stop the cursor (>) next to the action item Language . Set your language preference using the +/– soft keys . (Figure 4-19)

25 . English

26 . French

27 . German

28 . Spanish

29 . Italian

30 . Japanese

Units

Use the UP/DOWN soft keys and stop the cursor (>) next to the action item Units . Set your unit preference using the +/– soft keys . (Figure 4-20)

31 . USA Standard

32 . Metric kPa

33 . Metric Bar

Figure 4-19. Set Language Preferences Screen

Figure 4-20. Set Unit Preferences Screen


Operation

Date Setting

Use the UP/DOWN soft keys and stop the cursor (>) next to the action item Date . Press the Select ( ) soft key to initiate change to the month value . Use the (+/–) soft keys to increment or decrement the number . Use the DOWN arrow to reach the day value and year value and the +/– soft keys to make changes . (Figure 4-21)

Time Setting

Use the UP/DOWN soft keys and stop the cursor (>) next to the action item Time . Press the Select ( ) soft key to initiate change to the hour value . Use the (+/–) soft keys to increment or decrement the number . Use the DOWN arrow to reach the minutes value and the +/– soft keys to make changes . (Figure 4-21)

NOTE: A reboot is required for changes to the date setting to take effect .

Figure 4-21. Time Setting Screen

4


Operation

Regen (Kubota Engines Only)

Parked Ready Regen

The machine is in an operating condition so that the DPF can regenerate .

Table 4-3. Parked Ready Regen

Action

Cancel Regen

Description

Communicates with the engine that regeneration is not wanted or is unsafe to regenerate at this time .

Regen Mode Inhibit Communicates with the engine that regeneration is not wanted or is unsafe to regenerate at this time .

Request Regen Communicates with the engine that regeneration is safe to regenerate at this time .

Regen Caution — Example

The operator may experience a regeneration caution message pop-up on the controller screen as shown in

the following examples . Figures 4-22 through 4-27) .

These messages require an active response by the operator, so it is important that the operator reads the entire pop-up message . The messages explain the situation and may list instructions for the operator .

Some messages require using the UP/DOWN soft keys

to maneuver through the entire message Figure 4-23) .

4-16

Figure 4-22. Regen Caution Message Pop-Up

Screen Example

Figure 4-23. Regen Caution Message Pop-Up

Screen Example Requiring Use of UP/DOWN Soft

Keys


Operation

Figure 4-24. Parked Regeneration Instructions

Screen

If the operator does not wish to complete a parked regeneration, click on the soft key . (Figure 4-24)

This action cancels regeneration, removes the pop-up, and takes the operator back to the Gauge Screen .

Exhaust temperatures will be extremely high . Ensure exhaust will not come into contact with combustible materials .

If the operator would like to complete a Parked

Regeneration:

NOTE: The machine must be in park and neutral with a DPF level of 2 or higher to preform parked regeneration .

1 . Move machine to an appropriate location .

2 . Ensure the coolant temperature is in operating range (typically 155 - 160 F°) and set the engine to low idle .

3 . Once these conditions are met, a blue screen message will appear . (Figure 4-25) .

4 . Using the Up/Down Arrow, scroll down through the entire message and press the Request Regen button .

Figure 4-25. Parked Regeneration Message Screens

4


Operation

DO NOT attempt to operate the unit, change engine RPM or move from Park/Neutral while regeneration is occurring . This will abort the regeneration process and require you to start the process over .

5 . During regeneration, the engine speed will increase and there may be a noticeable sound difference .

The HEST Lamp will illuminate during the process .

Once the Parked Regeneration has started, it can be shut down by pressing the Stop Regen soft key

Figure 4-26) . However, DO NOT shut down unless it is

absolutely necessary .

Figure 4-27. Parked Regeneration Green Popup

Message Screen

Figure 4-26. Stop Regen Screen

Continue to monitor surrounding areas during the process . If unsafe conditions develop, shut the unit off immediately .

6 . Parked Regeneration is complete when the controller screen shows a green pop-up message .

(Figure 4-27) Click on the the pop-up message .

soft key to remove

7 . Once the Parked Regeneration process is complete, the engine will automatically return to normal idle speed and the machine can return to normal usage .


Operation

Messages, Cautions and Warnings

Please pay attention to all messages (Figure 4-28) on the controller for safet operation and to prevent engine or property damage if DPF regeneration is needed .

Regen Level 1 Regen Level 3

Regen Level 2

Regen Level 4

Regen Complete

Regen Level 5

Figure 4-28. Controller Messages, Cautions and Warnings


4

Operation

PAVER OPERATION

1 . Start the paver per instructions on Page 4-4 .

2 . Release Neutral Lock by pulling lever toward operator .

3 . To drive the paver forward, slowly push both forward/reverse steering joysticks evenly from the

NEUTRAL position until the paver is moving at the desired speed .

4 . To drive the paver in reverse, slowly pull the drive forward/reverse steering joysticks back from the neutral position until the paver is moving in reverse at the desired speed .

Rapid counter-rotation in either direction, clockwise or counterclockwise could result in operator being thrown from machine .

Counter-rotation is defined as either one forward/ reverse steering joystick in extreme forward position and opposite forward/reverse steering joystick in extreme rear position while machine is in gear and moving forward or reverse . Make only SLOW adjustments to forward/reverse steering joysticks to turn machine .

5 . To turn the paver left while moving in the forward direction, either push the right-hand forward/ reverse steering joystick further than the left-hand forward/reverse steering joystick or pull the lefthand forward/reverse steering joystick back . This causes the right side of the paver to move faster than the left-hand side and results in a left turn .

6 . To turn the paver right while moving in the forward direction, either push the left-hand forward/reverse steering joystick further than the right-hand forward/ reverse steering joystick or pull the right-hand joystick back . This causes the left side of the paver to move faster than the right-hand side and results in a right turn .

7 . Advancing either forward/reverse steering joystick while pulling back on the other forward/reverse steering joystick results in a tighter turn .

8 . To stop the paver, return both forward/reverse steering joysticks to the neutral position and engage neutral lock .

9 . Position paver to start of mat .

10 . Open cut-off gates by pushing the right and left cutoff open/close levers upward to the OPEN position .

(Page 3-4)

11 . Adjust screed as needed . (Page 4-25)

12 . When material starts to discharge from under the screed, set the screed float down/up lever to the

FLOAT position . (Page 3-4)

Never fold hopper wings in fully when hopper is full of asphalt .

13 . Open the hopper sidewings by pushing the Front

Sidewings In/Out lever to the OUT position . (Page

3-4) When first starting to pave, allow only a partial load of asphalt to enter the hopper .

NOTE: Augers are not needed when paving a basic eight-foot-wide pull .

14 . Start paving. Move slowly at first so adjustments can be made to screed .

Never back up with cut-off gates open . Cut-off gates are designed to break away from cylinders when hitting a manhole or other objects .

This only occurs going forward, not in reverse .

15 . For best results, set the left and right cut-off levers

(Page 3-4) to the CLOSE position about two to three feet ( .6 to .9 m) from the end of pull . Return paver back to starting position to begin next pull .

Position and set the screed end-gate on joint side back to 0 feet or flush with bottom of main screed.

16 . The paver operates using one side only . Material from the opposite side cannot be augered to the working side (the auger center cover prevents this) . It is possible to leave both cut-offs shut and open the end-gates on the screed . This method is generally used for patching potholes .


Operation

Hydraulic Cut-Off Gates

Operation

The cut-off gates are one of the most important function of the paver, therefore, proper use is very important .

Cut-offs are used primarily to control the flow of asphalt to the screed . Cut-offs can be used when making passes at the beginning and end of each pull .

Never back up with cut-off gates open . Cut-off gates are designed to break away from cylinders when hitting a manhole or other hard object .

1 . Push the right and left cut-off Open/Close levers to the OPEN positions to increase asphalt flow to the screed . (Page 3-4)

2 . Pull the right and left cut-off Open/Close levers to the CLOSE positions to decrease asphalt flow to the screed . (Page 3-4)

Spray Down

Always spray down the LeeBoy Model 1000G Tilt

Hopper Paver before operation with cleaning solvent or release agent on any part of the paver that comes in contact with the asphalt . Buildup of asphalt will cause damage to components .

Fire Hazard! Never spray cleaning solvent or release agent on or near a screed heating element that is hot or near any open flame or source of ignition .

NOTE: Only spray down the machine in an area where solvents won’t run onto the ground per environmental laws and regulations .

2

1

Figure 4-29. Spray Down Hose

1 - Spray Hose Wand Handle

2 - Control Panel Box

NOTE: A hose reel is available as an option .

3 . Extend hose as needed and set Spray Down switch to ON (up) position . Squeeze the wand handle and spray . Release wand handle when done spraying .

(Figure 4-29)

4 . After spraying, set the Spray Down switch to the

OFF (down) position and let the hose rewind on hose reel (if installed) . Rewind manually if not equipped with the optional hose reel .

4


Operation

Burner Ignition Procedure

Propane gas used to heat the screed is volatile and combustible . Use extreme care and follow the instructions .

NOTE: Heating the screed helps prevent hot mix from sticking to the cold screed plate and produces a smooth, tight mat surface .

Heating should be performed at the beginning of the job and between loads if the paver is idle for a long time (allowing the screed plate to cool) .

The following procedure will provide the necessary steps in manually lighting the burners . Propane is a volatile and combustible gas, therefore safety should be a major consideration .

1 . Turn all burner valves at center of screed and on both right and left side extensions counterclockwise to the OPEN position . (Figure 4-30)

Never open a valve to a burner unless flame is present. A buildup of unburned gas could result in an explosion .

1 2

2 . Turn propane tank Open/Close valve counterclockwise to OPEN the position and adjust propane pressure regulator valve in or out until propane pressure regulator gauge reads 15 pounds

(1 bar) . (Figure 4-31)

2

3

1

Figure 4-31. Propane Tank With Regulator

1 - Propane Tank Open/Close Valve

2 - Propane Pressure Regulator Gauge

3 - Propane Pressure Regulator Valve

3 . Light burner ignitor as you open the ignitor valve .

(Figure 4-30)

4 . Direct ignitor flame into hole in screed cover and turn burner valve to ON position .

5 . Repeat procedure in Step 4 for opposite side .

4 5

Figure 4-30. Burner Valves

1, 2 - Burner Valves

3 - Burner Ignitor Valve

4 - Burner Ignitor

5 - Burner Ignitor Hole

3


Operation

1 2

Figure 4-32. Extension Burner Valve

1 - Extension Burner Valve

2 - Coupling Connector

6 . The extension burners are held in position to the screed with a quick coupling connection . Remove the extension burner from coupling connector and light . (Figure-32)

7 . Repeat procedure in Step 6 for opposite side .

8 . Turn off burner ignitor valve . (Figure 4-30)

9 . Heat screed 15 minutes before paving .

NOTE: When heating screed, position the screed approximately two inches (5 cm) from the ground .

To Extinguish the Burners

1 . After screed has heated for about 15 minutes, turn

Propane Tank Open/Close Valve clockwise to the

CLOSE position . (Figure 4-31)

2 . Once flame goes out completely, turn the burners off by turning the burners valves clockwise to the

CLOSE position . (Figure 4-30)

Two-Speed Drive (Option)

A high and low gear switch is used with the optional two-speed drive motors . (Page 3-4) Pull the High

Gear/Low Gear Switch UP for high gear . (If equipped with this option, the High Gear light will illuminate to indicate the paver is in high gear .) Push the High Gear/

Low Gear switch DOWN for low gear .

NOTE: Always pave in low gear as the paver may be shifted while moving in high gear .

Sonic Augers Operation (Option)

The sonic augers are most often used when paving nine or 10 feet (2 .7 or 3 meters) . Augers are capable of running material over the top of end-gates, causing extra manual work . The sonic auger gauges the amount of material that is in the extensions .

Never run augers when paving less than nine feet (2 .7 m) wide .

1 . Set the LEFT AUGER and RIGHT AUGER switches on the control panel to the AUTO position . (Page

3-4)

2 . Pull the auger levers to the OUT position to fill the end gates . The sonic will turn the augers OFF and

ON, automatically . To override the automatics, the toggle switches must be set to OFF .

3 . Adjust height of material at end gate with the sonic auger adjustment . (Figure 4-33) Turn the dial to keep the extension full . Be careful not to over run the extension with the material .

4

Figure 4-33. Sonic Auger Height Adjustment


Operation

NOTE: When running material through augers manually, try to pave so material flow to extension is adequate and maintained .

To prevent hydraulic oil from overheating, turn augers OFF while waiting on material or manual work .

4 . Anytime paver stops, set the left and right auger switches to OFF . This will keep hydraulic oil cooler .

Electric Flight Screws Operation

(Option)

The electric flight screw option is an added convenience for the operator .

TOWARD

FRONT

Centered

Figure 4-34. Flight Screw

5 . Before paving, center the electric flight screws on each side of the paver . (Figure 4-34)

6 . While paving, manual flight screws are used to make major depth adjustments . Use the electric flight screws to make minor adjustments.

Starting To Pave

The LeeBoy Model 1000G Tilt Hopper Paver is capable of placing bituminous base, binder and surface courses, lime or Portland cement stabilized sub-base, and graded aggregate materials up to a thickness of six inches (20 cm) .

The paver is equipped with optional electric and manual thickness controls and a screed that is 8 - 13 ft . (2 .8 m - 4 m) wide . The paver can pave driveways and small parking lots, to large parking areas and secondary roads .

Before starting to pave, be sure to consider the following information:

1 . Plan the project to pave narrow passes first, (the basic width of the paver), leaving the widest pass until last .

NOTE: When paving, gradually raise hopper as material is needed to screed . Do not dump full hopper and raise all the way up at one time . This will cause mat thickness to vary .

2 . Be sure to use a reference guide such as a curb, gutter, adjacent mat or string line . It is important that the first pass be straight as it will be your guide for following passes . Use the guide bar gauge as shown in Figure 4-35 .

1

4-24

Figure 4-35. Guide Bar Gauge

1 – Guide Bar Gauge

Never move through a pile of mix that has been dumped in front of the paver . Not only will this affect the level of the mat being laid, but can result in damage .


Operation

3 . It is the operator’s responsibility to guide the material truck up to the paver and signal the driver when and how much material to dump into the hopper . Truck drivers must maintain a light pressure on truck brakes to keep truck from dumping material on the roadway .

4 . Always pave in low range .

Before starting forward with paver, make certain no people or obstacles are in front of the paver .

Avoid low hanging limbs, power lines and other objects that can endanger crew or paver .

Setting Crown or Valley

1 . Loosen hex head bolt next to vibration motor .

(Figure 4-37)

2

1

Setting Screed To Pave

1 . Move paver to the starting position .

2 . Extend the screed to the desired width .

3 . To set depth, place screed on starter blocks .

(Figure 4-36)

Figure 4-36. Starter Blocks

4 . Level screed with flight screws until neutral position is obtained .

NOTE: Neutral position is when the pressure on the flight screw is the same when screwing either clockwise or counterclockwise .

5 . Set the left or right screed float lever to the FLOAT position . This will remove the hydraulic pressure from the cylinder, allowing screed to float.

6 . Turn flight screw about one complete turn clockwise .

3

Figure 4-37. Crown Adjustment

1 - Hex Head Bolt

2 - Crown Adjuster

3 - Crown Handle

2 . Remove crown handle from toolbox and insert into crown adjuster .

3 . For increased positive crown, turn crown handle down .

4 . For increased negative crown, turn crown handle up .

5 . Retighten hex head bolt next to vibration motor .

NOTE: If the job demands a specific amount of crown, it can be set by stretching a string line from one side of the screed to the other

(along trailing edge) . Turn crown control and measure from the center of screed plate to taut string line .

NOTE: Maximum crown is two inches (5 cm) .

4


Operation

6 . Positive crown is achieved when the middle of the mat is raised to permit water to drain to each side .

Negative crown is achieved by lowering the center of the screed plate . (Figure 4-38) Negative crown might be used in an alley where drainage down the center of the alley is necessary .

Setting Screed End Gates

1 . On the first pass, turn the end gate depth screw to lower the end-gate until it is about .25 inches (6 .35 mm) below the screed . (Figure 4-39)

NOTE: Most operators run end gates within .25 inches (6.35 mm) of flush.

2 . Turn the flight screw on the end gate so the front of the end gate tilts down slightly when the screed is lifted . This allows the end gate to set itself to grade .

NOTE: When paving, never let the end gate carry the weight of the screed . This will cause screed compaction to vary .

3 . If the end-gate starts to dig in at the front during operation, adjust the tilt screw so the end gate tilts back .

4 . When making a joint, the end-gate must be set to where it fits flush with bottom of screed.

NOTE: Keep runners clean . When making a joint, spray clean solvent on runners .

1

Figure 4-38. Crown Settings

1 - Positive (+)

2 - Zero (0)

3 - Negative (-)

7 . Crown may be placed in the leading edge and/or the trailing edge of the screed plate . Crown in the leading edge aids material flow under the screed plate only . Trailing edge crown puts a crown in the mat . For example, if the trailing edge crown is 0 and leading edge crown is 1/8 inches, there will not be any crown placed in the mat laid by the paver; however, material flow under the screed plate will be improved .

8 . Trailing edge crown is set at 0 when shipped from the factory . The chain connecting the leading and trailing edge crown control assures that the relationship of the edges remains constant as the trailing edge is changed to meet job conditions .

9 . Regardless of the settings, the final judge of what you are doing is the mat itself . If you have set the crown on the screed, check the mat behind to determine if the crown is completed as desired .

10 . Begin paving the first pass following the guide line.

11 . Reverse the paver and return to the starting point for the next pass . The depth control handle on the end-gate (on the paved side) should be set so that the bottom of the end-plate is about 1/4-inch below the screed plate, if the adjacent mat has been rolled .

4

2

Figure 4-39. End-Gates

1 – End-Gate Depth Screw

2 – Tilt Screw

3 – Flight Screw

4 - Runner

Fire Hazard! Never spray cleaning solvent or release agent on or near a screed that is hot or near any open flame or ignition source.

Cleaning solvent and release agent could ignite and cause serious personal injury .

3


Operation

5 . On the first pass, leave about six to eight inches (15

- 20 cm) of unrolled asphalt where the joint is being made .

6 . If the joint looks too high or too low, adjust the flight

screw (Figure 4-3939, 3) on the screed one turn at

a time, and allow four to five feet (1.2 - 1.4 m) of travel to correct itself .

NOTE: Too much adjustment up or down may cause rising and falling effect in the paved material .

7 . If making a cold joint, set end-gate down about 1/4 inches (6 .35 mm) . This result in a nice, even edge .

Setting Screed Extensions - Mat

Texture

NOTE: This is used when paving more than eight feet (2 .4 m) .

The screed extensions should be heated with initial heating cycle before making adjustments . Use the wrench provided to make adjustments . If correct adjustment is made, the pressure on the rear edge of extended screed is the same as on the rear edge of the main screed . The result of making this adjustment will be a smooth mat the length of the screed .

Fire Hazard! Never spray cleaning solvent or release agent on or near a screed that is hot or being heated or on or near any open flame or ignition source . Cleaning solvent and release agent could ignite causing serious personal injury .

NOTE: When using spray down, consider the environment and do not allow cleaning solvent to run onto the ground .

1 . Heat the screed extension before making adjustment to extended width .

2 . Adjust tilt on the rear edge of the extension by

turning the Angle of Attack (AOA) adjuster (Figure

4-4040) counterclockwise . This is done to give the

same amount of compaction and slickness on the extension and main screed .

Figure 4-40. Angle of Attack (AOA) Adjuster

3 . If drag occurs in center of the screed, then too much pressure is on the screed extension and the extension is carrying all the weight . Correct this by turning the adjustment clockwise until both the screed and the screed extension produce the same mat texture .

NOTE: Turning the AOA adjuster clockwise will decrease the pressure on the back of the screed . Turning the adjuster counterclockwise will increase the pressure on the back of the screed .

NOTE: Increasing the pressure on the back of the extension will give you a smoother, slicker finish. Decreasing the pressure will give you a coarser finish. Putting too much pressure on the back of the extension will take the weight off of the screed wearplate and cause poor material compacting, resulting in a poor finish in the middle of the main screed.

4


Operation

UNLOADING AND LOADING

Trailers used to haul the paver should have ample capacity to carry its weight . Place the trailer in a clear, level area for loading or unloading .

Work slowly and carefully to avoid accidents . Keep the area clear .

Unloading

1 . Remove tie-down equipment .

2 . Start and warm-up engine .

3 . Set throttle at 1/2 operating RPM . Set steering control lever so paver moves very slowly .

4 . Be sure these components are set properly:

• Neutral/Non-Creeping Switch - OFF

• Side Wing Transport Locks - RELEASED

• Screed Position - UP

• Extendible Screed - IN

• Gates Below Augers - CLOSED

5 . Move paver forward down the ramp as shown

(Figure 4-41) .

Never back up with cut-off gates open .

NOTE: Always post an assistant to “ground guide” the operator during the unloading procedure .

Make sure engine is operating at a high enough RPM so that the hydraulic pump is providing sufficient flow to operate all functions properly.

Do not let the screed strike the ramp when moving on or off the ramp . This can break the bearings on the thickness control screws or welds on the leveling arms . A longer ramp or blocks may be necessary to reduce the loading angle .

6 . Move paver forward down the ramp as shown

(Figure 4-41) .

Figure 4-41. Correct Loading/Unloading Position

Figure 4-42. Incorrect Loading/Unloading Position


Operation

Loading

Paver must be loaded with the screed end first to prevent damage. If the paver is loaded hopper end first, the weight will tend to tip the paver onto the screed (Figure 4-42) .

NOTE: Always post an assistant to “ground guide” the operator when moving the paver onto the transport .

1 . Move paver to base of ramp . Line up tracks with the ramp .

2 . Be sure these components are set properly:

3 . Neutral/Non-Creeping Switch - OFF

4 . Side Wing Transport Locks - RELEASED

5 . Screed Position - UP

6 . Extendible Screed - IN

7 . Gates Below Augers - CLOSED

Never back up with cut-off gates open .

8 . Load paver with the screed end first. Set throttle at 1/2 operating RPM and steering control lever so paver moves very slowly onto the ramp .

9 . With the steering control levers, slowly guide the paver up the ramp .

10 . Place paver in center of trailer or desired position .

11 . Lower screed to deck .

12 . Shut down engine .

13 . Secure paver to transport as directed by DOT and other applicable regulations .

Tie-Down Procedure

1 . Attach tie down chains to the hopper and screed

arms at the D-rings (Figure 4-4343, 1) .

2 . Engage side wing transport locks (Figure 4-4343,

2) .

3 . Make sure all chains are tight before moving .

1

2

1

Figure 4-43. Tie Down Points and Transport Lock

1 - Tie Down D-Rings

2 - Side Wing Transport Lock

4


Operation

SETUP OF TOPCON IV SONIC GRADE SENSORS (OPTION)

1 . Loosen the “Z”-Arm bolt (Figure 4-44, 1), and swing it beyond the end gate (Figure 4-44, 2) .

2 . Position the tracker 14 inches (35 .5 cm) to 30 inches (76 .2 cm) above the reference to be used .

3 . Turn the Grade Adjustment Knob (Figure 4-45, 3), on the sonic tracker counterclockwise until an “On

Grade” symbol appears (Figure 4-45, 3) .

2

2

Figure 4-44. Z-Arm

1

1

1

33

1

4

3

33

4

3

Figure 4-45. Grade Adjustment


Section 5

MAINTENANCE

Page

Maintenance 5-1


Lubrication Points . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-4

Maintenance Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-6

Preparing Paver for Maintenance . . . . . . . . . . . . . . . . . . 5-6

10-Hour or Daily Routine Maintenance . . . . . . . . . . . . . . . . 5-7

50-Hour (Initial) or Weekly Routine Maintenance . . . . . . . . . . . 5-8

100-Hour or Monthly Routine Maintenance . . . . . . . . . . . . . . 5-8

250-Hour or Quarterly Routine Maintenance . . . . . . . . . . . . . 5-9

500-Hour or Semi-Annual Routine Maintenance . . . . . . . . . . . 5-9

1000-Hour or Annual Routine Maintenance . . . . . . . . . . . . . . 5-9

Maintenance Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . 5-9

Replacing Tracks . . . . . . . . . . . . . . . . . . . . . . . . . . 5-9

Replacing Drive Tires . . . . . . . . . . . . . . . . . . . . . . . . 5-10

Replacing Front Idler . . . . . . . . . . . . . . . . . . . . . . . . . 5-10

Replacing Screed Extensions, Slides or Bushings . . . . . . . . . . 5-11

Extension Top Guide Adjustment . . . . . . . . . . . . . . . . . . . 5-11

Replacing Screed Extension Wear Plates . . . . . . . . . . . . . . 5-11

Replacing Screed Main Wear Plates . . . . . . . . . . . . . . . . . 5-12

Automatic Track Adjustment . . . . . . . . . . . . . . . . . . . . . 5-13

Auger Drive Chain Adjustment . . . . . . . . . . . . . . . . . . . . 5-13

Torque Hub Lubrication . . . . . . . . . . . . . . . . . . . . . . . 5-13

Track Tension Pressure Check . . . . . . . . . . . . . . . . . . . 5-13

Track Tension Release . . . . . . . . . . . . . . . . . . . . . . . 5-13

Battery Servicing . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-14


Maintenance

Engine Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-15

Engine Lubrication Oil . . . . . . . . . . . . . . . . . . . . . . . . 5-15

Changing Engine Lubrication Oil . . . . . . . . . . . . . . . . . . . 5-15

Changing Engine Lubrication Oil Filter . . . . . . . . . . . . . . . . 5-15

Fuel System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16

Fuel Filters . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-16

Engine Air Filter . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-17

Hydraulic System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5-17

Checking Hydraulic Oil Level . . . . . . . . . . . . . . . . . . . . 5-17

Adding Hydraulic Oil To Hydraulic Oil Reservoir . . . . . . . . . . . 5-18

Changing Hydraulic Oil . . . . . . . . . . . . . . . . . . . . . . . . 5-18

Changing Hydraulic Oil Strainer . . . . . . . . . . . . . . . . . . . 5-19

Replacement Procedures . . . . . . . . . . . . . . . . . . . . . . . . . 5-20

Hopper Lift Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . 5-20

Torque Hub Replacement . . . . . . . . . . . . . . . . . . . . . . 5-20

Auger And Inner Bearing Replacement . . . . . . . . . . . . . . . . 5-21

Tandem Serve Pump Replacement . . . . . . . . . . . . . . . . . 5-22

Single-Speed Hydraulic Motor Replacement . . . . . . . . . . . . . 5-23


Maintenance

GENERAL INFORMATION

This section gives the necessary procedures for routine and general maintenance on the Model 1000G Paver .

Follow all Maintenance Schedules and Maintenance

Procedures to maintain the machine in top operating condition .

The operator should inspect the machine daily . The operator is responsible for seeing that worn or damaged parts are replaced or repaired to prevent damage to other areas of the machine . Daily inspections should include checking for loose bolts, fluid leaks, worn or damaged hoses, and debris or dirt accumulations to prevent potential service or safety problems .

Maintenance must be a planned program that includes periodic machine inspection and lubrication procedures. The first and most important requirement for satisfactory paver performance is a clean machine .

The maintenance program must be done based on the machine “Operating Hours” recorded on the hour meter or based on the “Periodic Schedule,’’ which is typically done at the following time intervals:

Many failures in the field are due to equipment that has become so covered with excess gravel and dirt that even ordinary adjustments and lubrication are neglected .

• Daily, Weekly, Monthly, Quarterly, Semi-Annually and

Yearly

Table 5-1. Periodic Maintenance Schedule

SYSTEM ITEM

Paver

Hydraulic

Engine

Electrical

Engine Air

Cleaner

Fuel

Cooling

Mechanical

Lubricate paver

Check oil level

Torque hub oil level

Replace oil charge filter cartridge

Replace oil

Replace oil suction filter

Replace strainer filter

Replace drive torque hub oil

Inspect belts, replace A/R

Inspect air intake hoses and clamps

Inspect alternator and connections

Replace engine oil and oil filter cartridge

Check oil level - change at initial 50 hours

Check all wiring connections

Service battery

Check/clean air cleaner element

Replace air cleaner element

Check air cleaner indicator

Replace fuel filter cartridge

Inspect Fuel System Hoses and Clamps

Coolant Level, check and change A/R

Inspect Coolant Hoses and Clamps

Adjust auger chains

Screed extension top guide adjustment


X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

X

5

X

X

X

X

5-3

Maintenance

LUBRICATION POINTS

Proper lubrication is necessary to maintain the machine at top efficiency. Refer to the Lubrication Specifications in

Table 5-2 . All lubrication points are shown in Figures 5-1 and 5-2

9

5

9

8

5-4

6

2

1

4

6

3

Figure 5-2. Lubrication Points (Rear)

2

1


Maintenance

2

9

10

11

12

5

6

7

8

3

4

ITEM NO

Legend

1

Table 5-2. Lubrication Specifications

B

B

A

A

A

B

A

A

B

B

LUBRICANT

TYPE

A

B

A

A

DESCRIPTION AND LOCATION

Grease With Shell Avania EP Grease 2 Or Equivalent

Spray With An Approved Release Agent

Depth Screw (grease first in lock position, unlock and turn 180° and grease)

Flange Bearing and Fitting, on flight screw plus flange bearing, on

T-handle of extension, (both sides)

Auger Chain, middle of paver

Cable End, throughout paver

Auger, grease fitting on end mount (end of day)

Screed Extensions, left and right (clean surface)

Pillow block bearing, on rear axle

Main Flight Screws Ball Socket and Nut

Drive Lever, on pivot housing

Extension Slides

Spray any part of paver that contacts asphalt

Paver, clean all surfaces

NOTE: Item Nos. 10, 11, and 12 are not shown in Figures 5-1 and 5-2.

INTERVAL

Weekly

Weekly

Weekly

Weekly

Daily

Daily

3 Months

Weekly

Weekly

Daily

Daily

Daily

5


Maintenance

MAINTENANCE SCHEDULE

Before performing any maintenance procedures on the

LeeBoy Model 1000G Tilt Hopper Paver, read the following safety information and review Safety in Section 1

Tool Hazard! ALWAYS use tools appropriate for the task at hand and use the correct sized tool for loosening or tightening screed parts

Burn Hazard! ALWAYS handle hot components with heat-resistant gloves

This section gives the necessary procedures for routine and general maintenance on the LeeBoy Model 1000G

Tilt Hopper Paver . Follow all maintenance schedules and procedures to maintain the machine in top operating order . The Maintenance Schedule on Page

5-3 (Table 5-1) lists the recommended time intervals between LeeBoy Model 1000G Tilt Hopper Paver maintenance inspections and lubrication procedures

(refer to Lubrication Specifications on Page 5-5,

Table 5-2) .

The “Hour” and “Periodic” time periods list most service intervals . The maintenance schedule begins with

10-hour, or daily, maintenance intervals and continues through the 1000-hour, or annual, maintenance schedule intervals .

Preventive maintenance on the paver will provide years of trouble-free operation . Adjustments can be performed in the field with ordinary tools. Engine preventive maintenance, other than oil, air and fuel filter changes, is not covered in this section. Refer to the Engine Operator’s Manual for engine service information .

Anytime the paver has been repainted or the decals have been removed, damaged or worn/illegible, a new set of decals should be ordered and re-installed for safe operation (see Safety Label Installation in

Section 1) .

Changing oil and cleaning the LeeBoy

Model 1000G Tilt Hopper Paver should only be done in a designated area where the the oil and chemicals can be contained These by-products should be discarded in accordance with environmental regulations

Do not substitute fasteners of any kind unless the fasteners are equal in size and grade as original equipment

NOTE: When performing any routine maintenance such as 50, 100, 250, 500 and 1000 hours, always include previous routine maintenance hours in the higher hourly schedule.

NOTE: If the paver is operated more than 10 hours per day, follow the “Hour” schedule. If the paver is operated less than 10 hours per day, follow the “Periodic” schedules.

Fire Hazard! Never spray cleaning solvent or release agent on or near a screed heating element that is hot, being heated or near any open flame or ignition source. Cleaning solvent and release agent could ignite and cause serious injury

If mix is allowed to remain on the screed overnight, possible damage can result upon start-up the next day

Preparing Paver for

Maintenance

When performing maintenance, perform the following steps before leaving the operator’s position, unless the maintenance procedure instructs otherwise .

1 . Park the paver on a flat even surface.

2 . Lower all attachments to ground level .

3 . Place drive levers in NEUTRAL .

4 . Apply Neutral Lock .

5 . Run engine at 1/2 speed (RPM) without load for 3 to

5 minutes .

6 . Reduce engine speed (RPM) to slow idle .

7 . Place ignition switch in the OFF position .

If maintenance must be performed with engine running, do not leave paver unattended


Maintenance

Safety Prop

10-Hour or Daily Routine

Maintenance

1 . Scrape off mix and spray cleaning solvent or release agent on the hopper, extensions and any area that has come into contact with the mix . All cleaning should be performed while the paver is hot .

Fire Hazard! Never spray cleaning solvent or release agent on or near a screed heating element that is hot, being heated or near any open flame or ignition source. Cleaning solvent and release agent could ignite and cause serious injury

If mix is allowed to remain on the screed overnight, possible damage can result upon start-up the next day Poor housekeeping will increase maintenance costs

2 . Remove any debris from screed and check for leaks .

Avoid skin contact with high-pressure hydraulic fluid spray caused by a hydraulic system leak (such as a broken hydraulic hose line) Highpressure hydraulic fluid can penetrate your skin and result in serious injury If you are exposed to high-pressure hydraulic fluid spray, obtain prompt medical treatment

3 . Tighten fittings as necessary. Replace hoses and fittings as needed.

Crush Hazard! Never work under the hopper without making sure it is supported by safety prop and all unauthorized personnel are clear of the area

4 . Raise hopper and clean mix off all flat surfaces. This operation is quick and simple when the paver is still hot . Immediately after raising hopper, place the safety prop (Figure 5-3) in proper position .

Figure 5-3. Safety Prop

5 . Keep the fuel tank full to prevent condensation from forming . Fill at end of day .

6 . Perform engine preventive maintenance as described in your engine operator’s manual . Any engine preventive maintenance should always begin with an oil check .

7 . Lubricate paver according to the Lubrication

Specifications on Page 5-5.

8 . Check for damaged or loose element wires and harness connections . Repair or replace as required .

9 . Check for damaged, loose, or missing decals .

Replace decals as required (see Safety Label

Installation in Section 1)

5


Maintenance

50-Hour (Initial) or Weekly

Routine Maintenance

The LeeBoy Model 1000G Tilt Hopper

Paver hydraulic system requires clean, contaminantfree oil (see Lubricant Specifications on Page 5-5).

Be careful working with the hydraulic system to ensure it is completely clean

1 . Check hydraulic oil (see Checking Hydraulic Oil

Level on Page 5-17) Add more if necessary .

Fire and Explosion Hazard! Do not smoke when observing battery electrolyte level as the fumes can explode

Burn Hazard! Electrolyte is an acid that can burn skin or eyes. If contact is made, flush area immediately with water and obtain prompt medical attention

2 . Check all battery connections and remove any corrosion that is present . (Check cables daily .)

3 . Check air cleaner if the engine is equipped with a dry type element . Improperly serviced air cleaners wear out engines--FAST! Even a small amount of dirt will wear out a set of piston rings in only a few hours . Refer to your Engine Operator’s Manual for service information .

If maintenance must be performed with engine running, do not leave paver unattended

4 . Perform engine preventive maintenance as described in your Engine Operator’s Manual . Any engine preventive maintenance should always begin with an oil check .

5 . Check auger chains, lubricate and adjust .

6 . For both sides of the screed, lubricate all grease fittings on the flight screw, the fitting on the depth screw, and the fittings on the flange bearings located on top of the extension screed (Figure 5-1) .

Grease nuts on extension screws .

100-Hour or Monthly Routine

Maintenance

1 . Check oil level in drive torque hubs . The torque hub is positioned so the center plug (Figure 5-4,

1) is at the 12 o’clock position . Remove the plug either at the 3 or 9 o’clock position (Figure 5-3, 2) .

If oil comes out, no oil is needed . Insert plug and tighten . If oil does not come out, remove the plug at the 12 o’clock position and fill torque hub with 90 wt. gear oil until oil starts to appear at the other hole .

Replace both plugs and repeat process on other torque hub .

1

2

Figure 5-4 Torque Hub Plug Orientation

1 - 12 O’clock Position

2 - 3 or 9 O’clock Position

2 . Change engine oil with 15W-40 oil . To assure complete removal of contaminants in the oil, perform the oil change while engine is warm .

3 . After draining used oil, clean and reinstall drain plug and fill crankcase to the full mark with manufacturer’s recommended oil. Change oil filter at every other oil change .

4 . Change oil in air cleaner and rinse filter element in clean fuel to remove impurities .

5 . Replace the air filter. Refer to your Engine

Operator’s Manual for service information .

6 . Perform any other engine preventive maintenance as described in the Engine Operator’s Manual .

7 . Check and adjust all chains as needed .


Maintenance

250-Hour or Quarterly Routine

Maintenance

1 . Perform the 250-hour preventive maintenance as described in the Engine Operator’s Manual .

2 . Change charge filter located behind the main pump.

3 . Check air cleaner .

Improperly serviced air cleaners quickly wear out engine and piston rings

500-Hour or Semi-Annual

Routine Maintenance

1 . All bearings are sealed and have grease fittings.

These should be greased with multipurpose grease using a grease gun . Be careful to avoid blowing the seals .


3 . Replace air filter. Refer to the Engine Operator’s

Manual for service information .

4 . Change engine oil and filters.

5 . After draining used oil, clean and reinstall drain plug and fill crankcase to the full mark with manufacturer’s recommended oil .

6 . Change oil in drive torque hubs with 90 wt . gear oil .

MAINTENANCE ADJUSTMENTS

Replacing Tracks

1 . Loosen track cylinder by unscrewing manifold relief .

2 . Remove any pin from track by cutting end of pin at top of front idler .

3 . Once pin has been trimmed on the end, drive pin out .

4 . When pin is removed, back machine off track until the track is clear .

5 . Place new track in front of machine, positioning the end of track with three (3) hinges at front idler .

6 . Drive machine up on top of track until track is located at rear of track drive tires .

7 . To pull track on, use a rod 4’ x 11/16” with a two-inch

(5 cm) leg on one end and a handle on the opposite end . Hook rod into outer hinge on track . Pull on rod while machine drives forward .

8 . Pull track until track on the ground is at front of idler .

9 . Hook rod at front of track . Back machine up to where track will connect over top of front idler .

10 . Insert pin and weld keepers at end of pin .

11 . Screw manifold relief back into place .

5

1000-Hour or Annual Routine

Maintenance

1 . Drain and flush the hydraulic tanks. A drain plug is located on the bottom of each tank for this purpose .

Fill with AW-46 oil (see Changing Hydraulic Oil on

Page 5-17) .


3 . Change oil in drive torque hubs with 90 wt . gear oil .

(Page 5-5)


Maintenance

Replacing Drive Tires

1 . Loosen track cylinder by unscrewing manifold relief .

2 . Remove any pin from track by cutting the end at top of front idler .

3 . Once pin has been trimmed on the end, drive pin out .

4 . When pin is removed, back machine off the track so the track is clear .

Crush Hazard! Machine may fall off jack and cause personal injury Always use safety blocking and jack when working under paver Clear the area of untrained personnel

5 . Jack machine up approximately two feet (61 cm) and drop cut-off cylinder out of the way so the drive axle extends .

NOTE: Rubber track guard will need to be removed to slide out axle assembly.

6 . Remove the two 5/8” bolts holding pillow block bearing in place .

7 . Place floor jack under tire assembly and pull outwards to pry from the torque hub splines .

8 . Once axle assembly is out, remove bad drive tires .

• Remove bearing from end of axle .

• Remove the three 3/8” bolts from taper bushing .

• Take two of these bolts and place into the two threaded holes in bushing and push bushing apart from wheel .

• Once bushing comes apart, pry bushing off of axle . Tire will come off at this time . Use the same process on inner tire .

• Clean axle . Locate saw mark on axle for location of inner drive tire .

• Place bushing on this mark and tighten assembly .

• Rotate around bolts until they are even .

• Torque to 55 ft . lbs .

• Place outer tire on axle with a 3/4” spacer between inner and outer tire . This will give clearance for track guide to run into place .

• Drive bushing into wheel tight and torque bolts .

• Place spacer and bearing back onto axle .

NOTE: Inject wheel bearing grease into axle splines.

9 . Jack axle assembly back into machine and slide back onto splines . Put two 5/8” bolts back to hold pillow block bearing on . Hook cut-off assembly back and reinstall rubber guards .

10 . Place track in front of machine, positioning the end of track with three hinges at front idler .

11 . Drive machine up on top of track until track is located at rear of track drive tires .

12 . To pull track on, use a rod 4’ x 11/16” with a 2 in . (5 cm) leg on one end and a handle on the opposite end . Hook rod into outer hinge on track . Pull on rod while machine drives forward .

13 . Pull track until track laying on ground is at front of idler .

14 . Hook rod at front of track . Back up machine to where track will connect over top of front idler .

15 . Insert pin . Weld keepers on end of pin .

NOTE: Welded tracks and master pin is welded to hinge on each side.

16 . Hook up hoses to track tension manifold .

Replacing Front Idler

1 . Loosen track cylinder,

2 . Remove any pin from track by cutting end of pin at top of front idler . Once pin has been trimmed on ends, rotate trimmed pin to bottom of front idler and drive out pin .

3 . When pin is removed, back machine up until track clears front idler .

4 . Jack front of machine up so that idler will roll out .

5 . Replace idler or idler bearings back in place and fasten down .

6 . Place track in front of machine, positioning the end of track with three hinges at front idler .

7 . Drive machine onto top of track until track is located at rear of track drive tires .

8 . To pull track on, use a rod 4’ x 11/16” with a two-inch

(5 cm) leg on one end and a handle on the opposite end .


Maintenance

9 . Hook rod into outer hinge on track . Pull onto rod while machine drives forward .

10 . Pull track until track on the ground is at front of idler .

11 . Hook rod at front of track . Back machine up to where track will connect over top of front idler .

12 . Place pin in and weld keepers on end of pin .

NOTE: Welded tracks and master pin are welded to hinge on each side.

13 . Hook hoses up to track tension manifold .

Replacing Screed Extensions,

Slides or Bushings

1 . Run screed extension all the way out and remove cylinder pin (lower screed) .

2 . Remove 4-1/2” bolts in extension rods, holding extensions on .

3 . Once bolts are removed, pull extension out of the way .

4 . Pull 1 1/2” rods out of slide .

5 . Loosen the five bolts holding the top guide. This will allow main slide to come out easily .

6 . Clean area where slides go and lubricate before sliding slide back in .

7 . Loosen guide, then drive guide down tight against slide using a blunt punch .

8 . Slide 1-1/2” rods back in and bolt extensions back on. Make sure extension is mounted flush with bottom of screed plate .

9 . Hook cylinders back to extensions and put cylinder covers back on .

10 . Run extension out fully and grease .

Extension Top Guide Adjustment

1 . Close the left and right extensions to their fully retracted positions .

2 . Loosen guide by loosening the five 1/2” bolts located over top of extension cylinders . Use set screws above guide to adjust down to proper clearance . If you tighten it down to much, it won’t slide .

3 . Run the extensions out fully and grease the slide track rails .

NOTE: The slide tracks should be greased daily to help prevent excessive wear.

Replacing Screed Extension

Wear Plates

1 . Run extension out fully .

2 . Remove end gate by disconnecting tilt screw .

Loosen the 7/8” jam nut .

3 . Remove nut . End gate will drop forward out of slot and slide off stud .

4 . Remove shoulder bolts out of lower adjustment screws on top of wear plate (Figure 5-5) .

5 . Lower screed to ground and pull out front pivot pin .

6 . Lift screed . Wear plate should be disconnected .

5

Adjuster Screw

Figure 5-5. Wear Plate Shoulder Bolts

7 . Clean all areas where new wear plate will be attached .


Maintenance

8 . Place new wear plate in position with floor jack or by lowering screed to floor. Slide pivot pin into place.

9 . Attach adjustment screws to new wear plate .

10 . Place end gate back on .

11 . Adjust 7/8” nut until end gate moves up and down freely and lock .

12 . Connect tilt screw .

Pivot

Pin

Figure 5-6. Pivot Pin

Replacing Screed Main Wear

Plates

1 . Remove walk boards .

2 . Remove screed lids .

NOTE: Once walk boards are removed, lids will slide out.

3 . Remove the 24 bolts (Figure 5-7) holding wear plate to screed frame .

4 . Before raising screed off wear plate . Clamp center of crown gussets so screed frame stays flat.

5 . Raise screed off wear plate .

6 . Clean screed frame .

7 . Set screed frame down onto new wear plate, allowing cylinders to carry most of the weight . This will allow wear plate to be moved into alignment with bolts .

8 . Place six bolts in front left side first, then right side.

NOTE: You may need to clamp, pry or rotate crown in and out so the six bolts on the right side line up.

9 . Bolt rear of wear plate to frame assembly .

10 . Once bolts are started, lift screed and set on three

2” x 4” boards to hold flat. Place one board at each end and one in the center .

11 . Level the screed with the flight screws until neutral position is felt .

NOTE: Neutral position is when the pressure on the flight screw is the same when screwing either clockwise or counterclockwise.

12 . Position screed all the way down . Torque bolts from the center outward - two on the left side, then two on the right side to 50 ft . lbs . (67 N•m) .

13 . Install screed lids and walk boards .

5-12

Wear Plate Mounting Bolts

Figure 5-7. Wear Plate Mounting Bolts


Maintenance

Automatic Track Adjustment

NOTE: Failure to maintain adequate throttle setting may cause improper adjustment to track.

When backing a loaded paver, maintain at least a 3/4 throttle setting Failure to do so may cause improper track tension, resulting in poor performance and damage

Hydraulic adjustment cylinders are automatic and provide even tension on track, which prevents excessive wear to paver undercarriage .

Auger Drive Chain Adjustment

1 . The auger chains should be snug, but not loose . To tighten chains, loosen bolts in slots provided .

2 . Adjust bracket .

3 . Tighten adjustment bolts (see Torque

Specifications in Section 2) .

Track Tension Pressure Check

NOTE: Relief pressure is set at 900 PSI at track tension manifold.

NOTE: Relief pressure should go to 900 PSI. If pressure is not correct, adjust relief IN for more pressure. Maximum is 1500 PSI.

Track Tension Release

1 . Locate manifold under hopper to release track tension .

Do not tamper with adjustment part of relief cartridge

2 . Back relief cartridge out of the aluminum block until tracks are loose .

3 . Make sure cartridge is tightened before moving paver .

Torque Hub Lubrication

NOTE: See 100-Hour or Monthly Routine

Maintenance on Page 5-8.

1 . The torque hub is positioned so the center plug is at the 12 o’clock position . Remove the plug either at the three or nine o’clock position . If oil comes out, no oil is needed . Insert plug and tighten .

2 . If oil does not come out, remove the plug at the 12 o’clock position and fill torque hub with specified gear oil (see Lubricant Specifications on Page

5-5) until oil starts to appear at the other hole .

3 . Replace both plugs and repeat process on other torque hub .

5


Maintenance

Battery Servicing

sulfuric acid

Burn Hazard! Batteries contain

• NEVER allow battery fluid to come in contact with clothing, skin or eyes

• ALWAYS wear safety goggles and protective clothing when servicing the battery

• If battery fluid contacts eyes or skin, immediately flush the affected areas with water and obtain prompt medical treatment

The paver electrical system is a 12-volt negative ground system . The battery is located on the right side of the engine .

Fire Hazard! Keep sparks and flames away from the batteries as electrolyte gas is highly flammable.

NOTE: When replacing the battery, discard the old battery properly.

Before connecting the battery, turn off the master switch located behind the Manual Box . Be sure the terminals and battery posts are thoroughly cleaned and that battery cable terminals are tight . Dirty or loose connections can create high electrical resistance and permit arcing .

NOTE: The electrical system is a negative ground system. Connect the positive (+) cable to the positive (+) post of the battery. Connect the ground cable to the negative (-) post of the battery. It is advisable to disconnect the negative (-) cable first and connect it last.

Reversed polarity can damage the electrical system.

Keep the battery clean and wash it when dirt buildup is excessive . If corrosion is present around terminal connections, remove them and wash with ammonia solution or a solution consisting of 1/4 pound (0 .11 kg) baking soda in one quart of warm water . Make certain vent caps are tight to prevent solution from entering the cells . After cleaning, pour clean water over the battery and surrounding area to rinse away the solution . Check vent cap breather openings to make sure they are open .

Fire and Explosion Hazard! Be sure the battery charger is in the OFF position before connecting it to the battery

Keep the battery fully charged during cold weather and when machine has been idle for extended periods .

When connecting a booster battery, connect one end of the first jumper cable to the positive (+) terminal of the dead battery, and the other end to the positive (+) terminal of the booster battery . Connect one end of the second jumper cable to the negative (-) terminal of the booster battery and the other end to the frame of the paver with the dead battery .

The alternator supplies electrical current for charging the battery and ample electrical power to the electronic controls . The built-in regulator in the alternator controls the voltage output . If for any reason the wires must be disconnected from the alternator, mark them so they can be reconnected properly . Use the following precautions to prevent damage to the alternator and/or regulator:

1 . Never polarize the alternator . Never ground any alternator terminals or circuits .

Fire and Explosion Hazard! Always observe battery polarity when connecting a battery charger or jumper cables to the battery: Negative (-) to negative (-); positive (+) to positive (+) Failure to follow this procedure can produce sparks

2 . Always disconnect the battery before disconnecting or connecting the alternator . Never disconnect the alternator with it is operating . Ensure wiring is properly connected before connecting the battery .


Maintenance

ENGINE MAINTENANCE

The following engine maintenance information covers general maintenance procedures that are most often required. For specific engine maintenance information, see the Engine Operator’s Manual .

Engine Lubrication Oil

The engine lubrication oil must be kept at a level above the ADD mark, but not above the FULL mark, on the engine lubrication oil dipstick .

To accurately check the engine lubrication oil level:

1 . Park the LeeBoy Model 1000G Tilt Hopper Paver in a level position . Stop the engine .

2 . Clean around the engine lubrication oil dipstick before removing it from the engine .

Stop the engine before checking the engine lubrication oil level as hot oil can be thrown, causing serious injury

3 . Wait five minutes after engine shutdown before removing the dipstick from the engine and checking the oil level .

NOTE: The above procedure will help to remove the possibility of filling the engine with too much lubrication oil, by allowing the oil to return to the oil pan.

While the engine is warm, proceed as follows:

1 . Clean the area around the engine lubrication oil drain .

2 . Place a container that has sufficient capacity to hold the drained oil directly under the engine lubrication oil drain plug .

3 . Carefully remove the engine lubrication oil drain plug .

4 . Clean, install and carefully tighten the lubrication oil drain plug .

Do not overtighten the drain plug

5 . Fill the engine with 15 quarts (14 .2 liters) of oil .

(Lubricant Specifications on Page 5-5)

6 . Reinsert the engine lubrication oil dipstick .

Do not start the engine before changing the engine lubrication oil filter. Follow the procedures listed here and in the Engine Operator’s

Manual

Changing Engine Lubrication Oil

The engine oil must be changed according to the intervals given in the Engine Operator’s Manual .

NOTE: The color of the engine lubrication oil cannot be used as an indication of the need for an oil change. Using an engine lubrication oil “analysis service” is the only alternate reason for not following the required engine lubrication oil change schedule.

Do not change the engine lubrication oil when the engine and lubrication oil are hot Hot oil can cause serious injury

Do not change the engine lubrication oil while the engine is running as serious damage or engine failure can occur

Changing Engine Lubrication Oil

Filter

The engine lubrication oil filter must be changed when the engine lubrication oil is changed .

Do not change the engine lubrication oil when the engine and lubrication oil are hot

Change when warm only Hot oil can cause serious injury

Do not change the engine lubrication oil filter with the engine running. Serious engine damage or failure can occur

After the engine lubrication oil has been changed, proceed as follows:

1 . Wipe the area around the engine lubrication oil filter element and its mounting base with a clean cloth .

2 . Place a container under the filter element.

3 . Use a filter removal wrench to loosen and remove the filter element by turning it in a counterclockwise direction. Drain and discard the removed filter element .

NOTE: Be sure the used rubber gasket is removed and discarded with the filter element.

5


Maintenance

NOTE: Comply with environmental laws by properly discarding used oil.

4 . Wipe the inside area of the lubrication oil filter head using a clean, lint-free cloth .

5 . Put clean engine lubrication oil on the rubber gasket area of the new filter element. Fill the new filter element with the new oil .

6 . Install the new filter element onto the filter head.

Carefully tighten the filter element (by hand only).

NOTE: Tighten the filter element as directed by the filter manufacturer.

FUEL SYSTEM

The fuel level is indicated on the FUEL gauge located on the dashboard, and indicates the amount of fuel in the tank .

NOTE: Fill the tank to FULL before the paver is stored overnight to reduce moisture accumulation in the tank from condensation.

The operator should NEVER be on the paver while fuel is being added NO SMOKING while filling the fuel tank as all fuels for internal combustion engines are flammable. Fill the fuel tank only in a designated area where there is good ventilation and a fire extinguisher available.

NEVER fill the tank, check fuel level or check for fuel leaks near an open flame or near equipment that can create sparks

1 . Stop the engine .

2 . Put a container under fuel filters before removing the filter elements.

NOTE: Consider the environment when discarding used filters and comply with environmental lawful practices.

3 . Wipe the area around the fuel filter elements and element mounting heads using a clean, lint-free cloth .

4 . Use a filter removal wrench to loosen and remove fuel filter elements by turning in a clockwise (CW) direction . Drain and discard the removed elements .

5 . Wipe the inside area of the filter heads with a clean, lint-free cloth. Fill the new fuel filter elements completely with clean fuel .

6 . Put clean fuel onto the element rubber gaskets .

7 . Install the new fuel filter elements onto the filter heads . Carefully tighten the elements (by hand only) .

Tighten the fuel strainers or the fuel filter elements as directed on the filter element by the filter manufacturer. Do not overtighten the fuel filter elements onto the filter heads.

8 . Start the engine and check for ANY fuel leaks .

STOP the engine immediately if any fuel leakage is noted DO NOT start the engine until the leakage problem is corrected

NEVER loosen a fuel injector line as contents are under high pressure DO NOT try to bleed air by loosening injector lines

Fuel Filters

The fuel filter elements must be replaced as directed in the Engine Operator’s Manual .

Diesel fuel is very flammable. Use extra caution and DO NOT spill fuel DO NOT change the fuel filter while the paver running. DO NOT change the fuel filter in an area near an open flame.

DO NOT smoke while changing the fuel filter.

Replace the fuel filters using the following general procedure:


Maintenance

Engine Air Filter

The engine inlet air filter assembly uses a replaceable filter element.

The air filter element should be replaced every 100 hours of normal paver operation or monthly. Replace the air filter element more often for a paver that is operated under more severe conditions NEVER operate the engine without an air cleaner element installed

DO NOT service the air cleaner element while the engine is running

Use the following procedures to service the air cleaner element:

1 . Remove the back cover on air breather housing .

2 . Remove the air filter outer element.

3 . Remove the air filter inner element.

4 . Clean the inside of the air cleaner housing with a clean, lint-free cloth .

5 . Discard filters properly.

Severe engine damage can occur if engine is operated without air filter properly installed

6 . Carefully install the new air filter elements into the housing .

7 . Install the rear covers .

8 . Start the engine .

HYDRAULIC SYSTEM

The hydraulic motors and the hydraulic cylinders use the same hydraulic oil reservoir and hydraulic oil supply .

Checking Hydraulic Oil Level

1 . Make sure all cylinders are retracted, so that oil flows to tank, ensuring an accurate reading.

2 . Wait 10 minutes after engine has been shut down before checking hydraulic oil .

Oil level is determined by sight gauge

(Figure 5-8) Hydraulic oil level should be added if the oil level falls below the fill line. Never fill above the black fill line.

Hydraulic Oil Level Line

5

Figure 5-8. Hydraulic Gauge

3 . If level is low, remove hydraulic oil filler cap (Figure

5-9) to add hydraulic oil to the tank .

4 . Fill tank to the black fill line on sight gauge.

5 . DO NOT OVERFILL THE TANK . Leave approximately one inch (25 mm) of space for hot oil to expand .

6 . Screw the hydraulic oil filler cap back onto the hydraulic tank .

7 . Remove any spilled oil with a clean cloth .


Maintenance

1

NOTE: An air space is designed into the hydraulic oil reservoir and allows for oil expansion, at warm temperatures. The hydraulic oil reservoir will have a low pressure in it at system operating temperatures.

2

Figure 5-9. Hydraulic Oil Filler Cap and Sight Gauge

1 - Hydraulic Oil Filler Cap

2 - Hydraulic Oil Sight Gauge

Adding Hydraulic Oil To

Hydraulic Oil Reservoir

DO NOT remove the hydraulic filler cap from the reservoir when it is HOT Hot hydraulic oil can cause serious injury Allow hydraulic oil to cool down to a warm temperature.

1 . Unscrew hydraulic oil filler cap (Figure 5-9, 1) .

Do not overfill the hydraulic oil reservoir

2 . Remove the hydraulic oil level plug (Figure 5-9, 2) located below the hydraulic oil filler cap.

3 . Add new hydraulic oil (see Lubricant Oil

Specifications on Page 5-5) until oil appears at the hydraulic oil level plug hole .

4 . Insert the hydraulic oil level plug (Figure 5-7, 2) and tighten securely .

5 . Install the hydraulic oil filler cap (Figure 5-7, 1) onto the reservoir filler neck and tighten securely.

NOTE: Keep the oil level of the hydraulic oil reservoir at the correct level.

Changing Hydraulic Oil

Changing the hydraulic oil removes the accumulation of dirt, water and mechanical wear particles from the hydraulic oil reservoir and system . The chemical structure of hydraulic oil changes after continuous use, therefore, new oil is important to ensure correct operation of the hydraulic system .

Hydraulic oil that has oxidized or becomes contaminated can shorten the expected service life of the components in the hydraulic system

Use the following procedures to change the hydraulic oil:

1 . Stop the engine . Allow the hydraulic oil to cool until it is at a warm temperature . Slowly loosen and remove the hydraulic oil reservoir filler cap (Figure

5-9, 1) . Put a clean, lint-free cloth over the reservoir fill tube opening and secure in place with tape.

DO NOT drain the hydraulic oil from the reservoir when it is HOT Hot hydraulic oil can cause serious injury Drain at a warm temperature only

NOTE: The hydraulic system holds approximately

45 gallons.

2 . Carefully remove the plugs from the hydraulic tanks. Use a drain collection container of sufficient capacity to collect the hydraulic oil underneath .

Allow all of the hydraulic oil to drain from the reservoirs and into the container .

Do not fill the hydraulic oil reservoir with new hydraulic oil until the strainer has been serviced

3 . Install the hydraulic oil reservoir drain plug and tighten securely .

4 . Carefully remove the cloth from the hydraulic oil reservoir fill tube opening.


Maintenance

5 . To be sure the bottom oil tank is properly filled, proceed as follows:

• Remove the strainer on the top tank .

• Fill the top hydraulic oil tank until full .

• Crank engine and let pump transfer oil from top tank to bottom tank .

• Monitor oil level in top tank . When oil level is below one-half full, shut off engine and refill top tank .

• Repeat this process until proper level is obtained .

Do not overfill the hydraulic oil reservoir with oil

Never let tank run dry Pump damage will occur

6 . Check the oil level in the hydraulic oil reservoir, again (see Checking Hydraulic Oil Level on Page

5-17) . Add oil if needed .

7 . Install the hydraulic oil filler cap (Figure 5-9, 1) onto the reservoir filler neck and tighten securely.


9 . Check the hydraulic system for any leaks .

DO NOT touch hydraulic hoses, fittings or system components when checking for possible leaks Serious injury can result from an oil leak under high pressure Oil can be injected under the skin by high pressure Protect your eyes by wearing safety glasses

Stop the engine immediately if any hydraulic leak is noted DO NOT start the engine until any problem has been corrected

Changing Hydraulic Oil Strainer

The oil strainer is mounted in the oil filler opening under the filler cap (Figure 5-7, 1) .

Do not remove the hydraulic filler cap from the reservoir when it is “HOT” Hot hydraulic oil can cause serious injury Allow hydraulic oil to cool down to a warm temperature

1 . Remove the hydraulic oil filler cap. (Figure 5-7, 1)

2 . Remove the six screws securing the strainer, then remove the strainer and the gasket .

3 . Install a new gasket, aligning the three holes in the gasket with the mounting holes on the reservoir .

4 . Install the new strainer, aligning the holes in the strainer with the mounting holes of the gasket and secure the strainer with the six screws .

5 . Fill the hydraulic oil reservoir with the correct, filtered hydraulic oil (see Lubricant Specifications

on Page 5-5) until oil appears at the hydraulic oil level plug hole (refer to Figure 5-7, 2) .

Do not overfill the hydraulic oil reservoir with oil

6 . Check the oil level in the hydraulic oil reservoir, again . Add oil if needed .

7 . Install the hydraulic oil filler cap (Figure 5-7, 1) onto the reservoir filler neck and tighten securely.

8 . Let machine down and install the previously removed pin into the tract . Weld the end of the pin .

9 . Tighten the relief cartridge in the track tension manifold .

5


Maintenance

REPLACEMENT PROCEDURES

If you have difficulty performing these procedures, contact your LeeBoy authorized dealer .

Hopper Lift Cylinder

Crush Hazard! NEVER work under hopper without making sure it is supported by safety prop and that all unauthorized personnel are clear of the area

1 . Raise hopper and insert safety prop (Figure 5-8, 1) .

2 . Locate the track tension manifold . Turn the relief cartridge out of the aluminum block about three turns or until pressure releases .

3 . The 1000G Tilt Hopper Paver does not have a master link on the track . Using a torch, cut off the end of a link at top of the front idler and take the tracks apart .

4 . Once the tracks are apart, jack up the front of the machine until track falls in front of weight block .

5 . Back up the machine until the track lays flat on the ground .

6 . Jack machine up on the front weight block .

7 . Pull out the hitch pin .

8 . Slide the idler forward and out of the track assembly .

9 . Unhook the hose to the cylinder and remove the cylinder .

10 . Either repair or replace the cylinder .

11 . Install the cylinder into the machine .

12 . Attach the hose to the cylinder .

13 . Install the idler back into the machine by sliding it into the track assembly and pushing it back until the holes line up between the idler and the frame .

14 . Install the hitch pin .

15 . Let jack down and install the previously removed pin into the track . Weld the end of the pin .

16 . Tighten the relief cartridge in the track tension manifold .

Torque Hub Replacement

Crush Hazard! NEVER work under hopper without making sure it is supported by safety prop and that all unauthorized personnel are clear of the area

1 . Raise hopper and insert safety prop (Figure 5-8, 1) .

2 . Jack paver up approximately 24 inches (61 cm) off the ground and place on sturdy jack stands .

3 . Remove the two socket head cap screws and lock washers attaching the hydraulic drive motor to the torque hub drive .

NOTE: Do not disconnect hoses from the hydraulic drive motor. Hoses are long enough to slide motor out and place out of way.

NOTE: Mark location of torque hub to frame before removing to assure that drive motor is reinstalled in same position.

4 . Remove tracks and rear axle assembly .

NOTE: This prevents removing track and axle assembly.

Falling Object Hazard! Before completely removing all bolts from torque hub, place jack or other method underneath to safely lower torque hub to ground

5 . Remove the 12 5/8-inch bolts holding torque hub to track undercarriage and pry out onto floor jack.

NOTE: Before reinstalling torque hub, put wheel bearing grease on axle splines.

6 . Install torque hub in proper position for drive motor to line up .

7 . Place thread-locking adhesive on torque hub bolts and torque all bolts to specification.

8 . Check O-ring on drive motor . Rreplace if worn .

Bolt drive motor to torque hub with thread-locking adhesive .

9 . Fill torque hub (see 100 Hour or Monthly Routine

Maintenance on Page 5-8) with specified oil (see

Lubricant Specifications on Page 5-5) .

10 . Lower paver to ground .


Maintenance

Make sure hose connections are clean before removing and installing

11 . Lower hopper .

Do not use your hands on any hydraulic hose, fitting or system component when checking for possible leaks Serious injury can result from an oil leak under high pressure Oil can be injected under the skin by high pressure Protect your eyes by wearing safety glasses


13 . Check the hydraulic system for any leaks .

Stop the engine immediately if any hydraulic leak is noted Do not start the engine until any problem noted has been corrected

Auger And Inner Bearing

Replacement

1 . Run screed extension out completely .

NOTE: Auger cover is in one piece with a small tack to hold cover together while building.

2 . Remove the four nuts holding the cover and pry cover apart .

3 . Clean asphalt buildup from around cover .

NOTE: Heating asphalt may be required.

4 . Lay across hopper floor to gain access to the auger cover under the engine and remove .

5 . Rotate augers so that master link is centered at front .

6 . Loosen the two bolts securing mounting brackets, then loosen auger chains by sliding auger motors down from backside .

7 . Remove auger endmounts so that augers can be removed through opening in sides .

8 . Remove augers and lay augers on the ground in the same position as removed . This will help insure proper installation of the new augers .

9 . Check inner auger bearing and replace at this time if faulty .

NOTE: When installing new augers, be sure to realign in the same position. (It is very easy to install augers backwards.)

10 . Install new augers after assuring alighnment is correct to auger material outward .

11 . Tighten bearing set screw to prevent auger shaft from moving outward .

12 . Slide auger collar onto end of auger shaft and bolt endmount . Torque mounting screws to 78 ft . lbs .

(106 N•m) .

13 . Push collar completely in against the endmount and tighten .

14 . Place auger chains back on and adjust auger motors up to tighten chains . Use a pry bar under motor to pry up, then tighten chain abd bottom motor mount bolts (making sure chains have approximately 1/4 inches of slack) .

15 . Make sure motor is level, then tighten top and bottom bolts to a torque of 150 ft . lbs . (155 N•m) . Do the same for the other side .

16 . Lubricate chains .

17 . Replace auger cover ensuring that slot for auger shaft is sealed shut .

18 . Operate augers and make sure everything is correct .

NOTE: Auger chains can be lubricated each day by spraying oil on chain lube through the slots where auger motor is adjusted.

5


Maintenance

Tandem Serve Pump

Replacement

1 . Remove covers, battery and hose reel to access pumps .

1 . Label and disconnect the hoses to the tandem propulsion hydraulic pump, plugging the hoses and capping the fittings on the hydraulic pump.

2 . Label and disconnect the hoses to the tandem auxiliary hydraulic pump, plugging the hoses and capping the fitting on the hydraulic pump.

NOTE: If the auxiliary pump is in good condition, leave hoses attached and slide out of the main pump.

The pump assembly is very heavy and must be properly supported with a sling before loosening mounting bolts

3 . Place a sling around the pump assembly to provide support .

4 . Remove the two bolts attaching pump assembly to the pump plate cover .

5 . Slide the pump assembly out of the splined coupling .

6 . Using the sling, lift pump assembly with auxiliary pump assembly out of paver, and place on a flat surface .

7 . Remove the two bolts attaching the tandem auxiliary hydraulic pump to the tandem propulsion hydraulic pump .

8 . Remove the O-ring from between the pumps .

9 . Place a small amount of hydraulic oil on the O-ring and install O-ring between the pumps .

10 . Carefully support auxiliary pump and align the

mounting holes (on auxiliary pump) with the mounting on pump

11 . Attach pumps with the two mounting bolts .

12 . Torque the bolts to 89 ft . lbs . (121 N•m) .

Pump assembly is very heavy and must be properly supported with a sling before loosening mounting bolts

13 . Support the complete pump assembly with a sling and lift assembly into paver .

14 . Carefully slide pump assembly into the splined coupling . Align mounting holes with the pump plate cover mounting holes (grease splines before installing) .

15 . Attach pumps with the two mounting bolts .

16 . Torque the bolts to 89 ft . lbs . (121 N•m) .

17 . Remove plugs and caps, and connect hydraulic hoses to pumps .

18 . Check hydraulic oil level in tank . Add hydraulic oil if necessary .

19 . Install the spray hose assembly on the top right side cover .

20 . Start the paver .

21 . Check to be sure there are no hydraulic oil leaks .


Single-Speed Hydraulic Motor

Replacement

The hydraulic motor is very heavy and must be properly supported with a sling before attempting replacement

1 . Turn the paver off .

2 . Check to be sure there is no hydraulic pressure .

3 . Label and disconnect the hoses to the hydraulic motor .

4 . Plug the hoses and cap the fitting on the hydraulic motor .

5 . Support hydraulic motor, then remove the four screws and lock washers attaching the hydraulic motor to the torque hub .

6 . Carefully remove the motor from the torque hub .

7 . Remove the gasket .

8 . Drain the hydraulic oil from the hydraulic motor . Discard or repair the hydraulic motor as appropriate .

9 . Install new gasket on torque hub .

10 . Attach hydraulic motor to torque hub using four capscrews and lock washers .

11 . Torque capscrews to 120 ft . lbs . (163 N•m) .

12 . Remove plugs from hydraulic hoses and connect the hydraulic hoses in accordance with the labels .

13 . Operate paver and check for leaks .

NOTE: When installing motor dry, crank and let run for approximately 10 minutes to work air out of system before engaging to move.

Maintenance

5


Maintenance

Troubleshooting Charts

The troubleshooting charts below identify the most common symptoms of failure . Use these charts to help identify the failed component and possible remedies . If the problem persists, see your authorized LeeBoy Dealer (see Contact

Information in Section 3) .

SYMPTOM

Engine does not start .

Table 5-3. Paver Troubleshooting

CAUSE

Defective battery or low battery charge .

Forward/reverse steering joystick not centered (neutral) .

Insufficient fuel supply.

Plug in switch box unplugged .

Starter or solenoid faulty .

Neutral switch defective .

Fill fuel tank .

Plug back in .

Replace or rebuild .

Replace .

REMEDY

Replace or charge battery as applicable .

Center steering control and activate .

Engine stops or turns over but will not start .

Low fuel .

Add fuel to fuel tank .

Low battery .

Machine will not move .

Machine will not pull on one or both sides .

Faulty alternator .

Cables damaged .

Travel pump defective .

Front idler out of line .

Track tension pressure .

Faulty hydraulic motor .

Pump pressure too low .

Faulty torque hub .

Pump drive coupling faulty .

Defective pump .

Replace or rebuild .

Check cables .

Replace pump or rebuild .

Readjust track .

Check pressure .

NOTE: Relief pessure should be set to 00 psi .

Replace .

Pump pressure should be 3000 psi .

Rebuild or replace .

Replace .

Replace .


Maintenance

SYMPTOM CAUSE

Hydraulic oil running out of breather cap .

Hydraulic pump cavitating or lost power .

Auger hanging up or will not turn .

Hydraulic oil tank overfilled.

Air in bottom of tank .

Oil over heated .

Low level in hydraulic tank .

Clogged filters.

Suction hose loose .

Charge pump worn .

Chain too loose .

Chain broke .

Faulty motor .

Asphalt set up around auger .

Screed extensions binding . Asphalt set up around extension .

Screed extension loose

(work up and down) .

Out of adjustment .

No lead crown in screed .

Screed worn out .

Screed leaving streak down center of pavement .

Extensions set too low .

Screed leaving ripples .

Flight screw locking up .

Flight screw bearing damage .

Screed not heated properly .

Extension set too low .

Extensions work up and down .

Twisting screed too far .

Screw seized .

Twisting screed too far .

Loading and unloading .

REMEDY

Drain 5 to 6 in (12 .7 to 15 cm) from top of tank .

Bleed if you don’t have vent hose .

Slow paver down about 10% to 15% .

Fill .

Replace .

Tighten .

Replace .

Adjust .

Replace .

Replace .

Keep clean and oiled .

Keep clean and oiled .

Adjust hold downs on extensions .

Crown leading edge of screed .

Replace .

Adjust extension . Always start all the way up, no down pressure .

Set propane pressure at 15 PSI for about 5 to 8 minutes .

Readjust extensions .

Adjust top guide .

Give screed time to react .

Replace screw .

Give screed time to react .

Check ramps for easy access .

5


Maintenance

NOTES


Section 6

SCHEMATICS

Page

Schematics . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 6-1

Schematic, Main, Electrical (Tier 4) , 1 of 2 6-3

Schematic, Main, Electrical (Tier 4) , 2 of 2 6-5

Harness, Neutral Safety (Tier 4) 6-7

Electrical, Harness, Main (Tier 4) 6-9

Electrical, Harness, Control Box (1 of 2) 6-11

Electrical, Schematic, Control Box (2 of 2) 6-13

Hydraulic, Schematic, Main (1 of 2) 6-15

Hydraulic, Schematic, Main (2 of 2) 6-17

6-1

Schematics

NOTES


Schematics

SCHEMATIC, MAIN, ELECTRICAL (TIER 4) , 1 OF 2

PV480

USB DATA(-)

ECU PWR

PARK BRAKE(-)

WATER IN FUEL

USB GND

CAN(-)

NEUTRAL SW(-)

FUEL LEVEL

USB DATA(+)

USB POWER

CAN(+)

ACC POWER

BATTERY(+)

BATTERY(-)

21

22

23

24

17

18

19

20

25

26

27

28

29

13

14

15

16

9

10

11

12

7

8

5

6

3

4

1

2

WHT

YEL/BLK

RED/BLK

BRN/YEL

BLK

GRN

ORN/BLK

BLU/YEL

GRN

RED

YEL

YEL/RED

YEL/RED

BLK

USB PORT

GRN

WHT

RED

BLK

3

4

1

2

G

BLK

7

8

5

6

3

4

1

2

9

10

WAIT TO

START

BLK

GRN/YEL

PARK & NEUTRAL

RELAY

87a 87 ORN/BLK

30

86 85

WHT/BLK

RED

IGNITION

SWITCH 50

ACC

30

19

17

(+)

(-)

POWER

OUTLET

RED

10AMP

CB

RED/YEL 10G

ORN 10G

BLK 10G

GRN/YEL

YEL

GRN

ORN/BLK

YEL

BRN/YEL

YEL/BLK

YEL/RED

BLK

BLU/YEL

13

14

15

16

9

10

11

12

7

8

5

6

3

4

1

2

21

22

23

24

17

18

19

20

25

26

SEE SHEET

2 CN6E

A

B

C

LOAD

RESISTOR

ESTOP

REGEN

DESTROKE

RELAY

RED 14G

87 87a

30

86 85

WORK

LIGHTS 1

30A

GRADE

CONTROL

2

20A

2 SPEED 3

10A

RED 14G

WHT/RED

BLU

BACK-UP

ALARM 4

20A

ORN

SPRAY

DOWN 5

20A

ORN/YEL

HORN 6

20A

PRP

AUGER

AUTO 7

PAUSE/

BRAKE 8

10A

RED

RIGHT

LEFT

20A

RED 14G

PLUS 1 9

5A

RED

NEUTRAL

SAFETY

10

10A YEL/RED

RED 14G

BRN/YEL

YEL/BLK 14G

RED/BLK

RED/WHT

HI GEAR

BLU BLK

PAUSE/BRAKE

BLK

C B A

LOAD

RESISTOR

CONTROL

PANEL 31 PIN

RED

BRN/YEL

RED/WHT

RED/BLK

PRP

ORN

ORN/YEL 14G

ORN/BLK

WHT/BLK

YEL

GRN

BLK

BLU

WHT/RED

PRP/WHT

RED 14G

BLU/YEL

YEL/RED

BLK

BLK

BLK

13

14

15

16

9

10

11

12

7

8

5

6

3

4

1

2

17

18

19

20

21

22

23

RED

BRN/YEL

RED/WHT

RED/BLK

PRP

ORN

ORN/BLK

WHT/BLK

WHT

LT BLU

SHIELD

BLK

BLU

WHT/RED

PRP/WHT

RED 14G

BLU/YEL

YEL/RED

BLK

BLK

BLK

PLUS 1

BLK

RED

WHT

LT BLU

SHIELD

WHT

PNK

WHT

PRP/WHT

7

8

5

6

3

4

1

2

9

10

11

12

PLUS 1 GROUND

PLUS 1 POWER

CAN(+)

CAN(-)

SHIELD

JUMPER

NS SWITCH

JUMPER

DESTROKE

NEUTRAL SAFETY

SWITCH

4

3

1

2

WORK LIGHTS

1

2

1

2

1

2

1

2

BEACON

1

2

SONIC

POWER

1

2

HORN

BACK UP

ALARM SW

1

2

SONIC

GROUND

BU ALARM

2 SPEED

LH DESTROKE

GRADE

CONTROL

1

2

RH DESTROKE

BRAKE

FUEL SENDER

Figure 6-1. 1011944: Main Electrical Schematic, 1 of 2


Schematics

NOTES


Schematics

SCHEMATIC, MAIN, ELECTRICAL (TIER 4) , 2 OF 2


Figure 6-2. 1011944: Main Electrical Schematic, 2 of 2

6-5

Schematics

NOTES


HARNESS, NEUTRAL SAFETY (TIER 4)

COMMON

IS INSTALLED


Figure 6-3. 1011853: Neutral Safety Harness

Schematics

6-7

Schematics

NOTES


ELECTRICAL, HARNESS, MAIN (TIER 4)

ORN

GRADE CONTROL

BEACON

FEMALE SPADE

ORN ORN

PIN COLOR

PRP

ORN

WHT

LT BLU

SHEILD

BLU

LOCATION TO

FEMALE SPADE

FEMALE SPADE

FUNCTION

BEACON

LH SONIC PWR

RH SONIC PWR

HORN

BU ALARM SW

COMMON

CAN SHIELD

RH SIDE GROUNDS

GRADE CONTROL

FUEL SENDER

LH SIDE GROUNDS

TERMINAL

HORN

PRP

FEMALE

SPADE

SONICS

POWER

NOTES:

ALL INTERNAL SPLICES TO BE SOLDERED

NEUTRAL

SWITCH

LOAD RES

CAN BUS

LH FRONT

Figure 6-4. 1011852: Main Tier 4 Harness


PIN COLOR FUNCTION

RED

WHT

LT BLU

SHIELD

WHT

GND

POWER

SHIELD

WHT

FUEL SENDER

Schematics

6-9

Schematics

NOTES


Schematics

ELECTRICAL, HARNESS, CONTROL BOX (1 OF 2)

LIGHTS

GRADE

CONTROL

ALARM

DOWN

HORN

AUGER

AUTO

DOWN

RED

BEACON

GRADE

CONTROL

GEAR

RIGHT

AUGER

LEFT

AUGER

HIGH GEAR LIGHT

NEUTRAL

PRP

HORN

PRP

RED

A

Figure 6-5. 1011465: Control Box Harness (1 of 2)


F

D

H

E

RED

BEACON

LH AUGER AUTO

RH AUGER AUTO

HORN

PRP

ORN

B

G

G

G

GROUND

GRADE CONTROL

C

GROUND

GROUND

GROUND

G

GRN

BLU

6-11

Schematics

NOTES


ELECTRICAL, SCHEMATIC, CONTROL BOX (2 OF 2)

1 2 3 4 G

1

3

13

14

24

1

2

3

4

G

Figure 6-6. . 1011465: Control Box Harness (2 of 2)


Schematics

6-13

Schematics

NOTES


Schematics

HYDRAULIC, SCHEMATIC, MAIN (1 OF 2)

T

R

983405

VIBRATION MOTOR

1.17 CIR "A"

EATON, SNM2/19CI06

B

VIBRATOR

A

B

EXTENSION

(LEFT)

A

B

EXTENSION

(RIGHT)

A

L

851436

SCREED LIFT CYL

CYL, HYD,

2.00X12.00X1.00 ROD

986979

ASSY, LH EXTENSION

986980

ASSY, RH EXTENSION

FD ROD

870319

MANIFOLD, FLOW

DIVIDER, SCREED

FD ROD

B

SCREED

A

B

CUTOFF (LEFT)

A

B

CUTOFF (RIGHT)

A

B

SIDEWING

A

B

AUGER (LEFT)

A

B

AUGER (RIGHT)

A

2200 PSI

D

P

982035

VALVE, MAIN

PARKER, V20-9823

R

R

L

L

987903

MOTOR

HYDRUALIC

20.0 CIR

PARKER

987903

MOTOR

HYDRUALIC

20.0 CIR

PARKER

2.14 CIR

D

811361

MOTOR, HYD, DRIVE (SINGLE SPEED

FIXED DISPLACEMENT)

M

811374 CUTOFF CYL CYL, HYD, 2.50X4.00X1.25 ROD

C

M1

3625 PSI

L2

M2

D

3625 PSI

M46 Tandem Pump

851436

SCREED LIFT CYL

CYL, HYD,

2.00X12.00X1.00 ROD

811374 CUTOFF CYL CYL, HYD, 2.50X4.00X1.25 ROD

L1

M5 M4

811331 TENSION CYLINDER CYL, HYD, 3.50X3.00X1.25 ROD

1011945 PUMP, M46, TANDEM,

AXIAL PISTON WITH CHARGE PUMP

A N B B N A

910145 HOPPER WING CYL

M4 M5

B

900 PSI

C

A

851544

MANIFOLD,

TRACK

TENSIONER,

N/S

910123

MANIFOLD, HOPPER WING SEQUENCE

CBL

CRL

CBR

CRR

HL

1400 PSI

LC3

T

F

C

D

1600 PSI

1250 PSI

LC2

HR2

HR1

B A

B

A

960476A

MANIFOLD, CHARGE

FILTER

E

290010

FILTER HEAD, HYD CHARGE/RETURN

290030

FILTER ELEMENT,HYD CHARGE

LC1

S

E D

1 2 1 2

1011845

VALVE, PUMP DESTROKE, NO,

1011845

2WAY, 2POS, 12V, DEUTSCH



Figure 6-7. 1011995: Main Hydraulic Schematic, 1 of 2

811331 TENSION CYLINDER CYL, HYD, 3.50X3.00X1.25 ROD

910145 HOPPER WING CYL

HOPPER LIFT CYL, HYD, 3.50X1.80X2.00 ROD

A

M1

3625 PSI

3625 PSI

M2

B

1.04 CIR

2.14 CIR

D

811361

MOTOR, HYD, DRIVE (SINGLE SPEED

FIXED DISPLACEMENT)

1011817

STRAINER, HYDRAULIC

SUCTION, -24 SAE O-RING


Schematics

NOTES


HYDRAULIC, SCHEMATIC, MAIN (2 OF 2)

BRAKE OPTION (IF INSTALLED)

1011757 BRAKE, AUSCO,

1000/7000 OPTION

900140 VALVE, SOLENOID, 2 SPEED

HDRAFORCE, SV10-31-6T-N-12DS

3

1

2

TWO SPEED OPTION (IF INSTALLED)

900140 VALVE, SOLENOID, 2 SPEED

HDRAFORCE, SV10-31-6T-N-12DS

3

1

2

F

C

D

B

A

960476A

MANIFOLD, CHARGE FILTER

E

290010

FILTER HEAD, HYD CHARGE/RETURN

290030

FILTER ELEMENT,HYD CHARGE


1011945 PUMP, M46, TANDEM,

AXIAL PISTON WITH CHARGE PUMP

A N B

X1

X2

L2 M2

2.8 CIR

L1 M1

811362

MOTOR, HYD, DRIVE, 2 SPEED

M

C

M1

3625 PSI

L2

M2

D

3625 PSI

M46 Tandem Pump

L1

M5 M4

B N A

M4 M5

S

E D

M2 L1

X2

X1

A

M1

3625 PSI

3625 PSI

M2

B

1.04 CIR

2.8 CIR

M1 L2

811362

MOTOR, HYD, DRIVE, 2 SPEED

1011817

STRAINER, HYDRAULIC

SUCTION, -24 SAE O-RING

1011845



1011845



Figure 6-8. . 1011995: Main Hydraulic Schematic (2 of 2)

Schematics

6-17

Schematics

NOTES


Section 7

ILLUSTRATED PARTS LIST

Page

Illustrated Parts List 7-1

Quick Reference Guide 7-3

Track Drive Assembly 7-4

Hopper and Hopper Side Wings Components 7-8

Hopper Detail 7-10

Engine Hatches 7-12

Hydraulic Reservoir and Hopper Lift Cylinder 7-14

Hopper Wing Sequence Manifold 7-16

Auger Assembly 7-18

Hydraulic Components and Accessories LH Side 7-20

Control Group 7-22

Valve Control Stations LH Side and Components 7-24

Main Valve Manifold Detail 7-28

Hydraulic Group Detail 7-30

Fuel Tank Assembly 7-32

RH Control Assembly 7-34

Seat Assembly 7-36

Misc Detail 7-38

Propane Heater Assembly and Automatic Ignitors 7-40

Propane Heater and Rear Cluster 7-42

Battery and Cover Plate 7-44

Vibrator Assembly (1012224) 7-46

Engine Group 7-48

Engine with Pumps 7-50

Axial Piston Tandem Pump (M46) 7-52

Engine Assembly (1011799) 7-54


Illustrated Parts List

Screed Assembly 7-58

Base (Screed) Assembly 7-60

Screed Inserts 7-62

LH Extension Assembly 7-64

RH Extension Assembly 7-66

Screed Jointers 7-68

RH End Gate Assembly (851683) 7-70

LH End Gate Assembly (851682) 7-72

Screed Arms with Depth Screw End Gate 7-74

Screed Walkboard 7-76

Control Box Assembly 7-78

Electric Screw for Grade Control (Option) 7-80

Work Lights (Option) 7-82

2-Speed (Option) 7-84

Spray Down Hose (Standard & Optional) 7-86

Fail-Safe Brake Kit (Option) 7-88

Topcon / Sonic Assembly (Option) 7-90

Alphabetical Parts Index 7-92


QUICK REFERENCE GUIDE

Part Number

1011049-15

290010

290030

960476A

982080-01

38385-01

38385-02

1011049-26

1011795

859799

859801

1011852

1011853

1010680

851622A

811366

1011817

920061-1

1011958

9981000S

1008058

9981000CG

1012070

9981000AA

1003677

Description

Fuel Filter

Head, Charge Filter

Filter Element, Hyd Charge

Manifold, Charge Filter

Engine, Oil Filter, Kubota, Tier 4

Filter, Air, Primary, Kub

Filter, Air, Secondary, Kub

Filter, Fuel/Water Separator, Kubota, Tier 4

Group, Decal, 1000G

Decal, Caution,Sonic Augers, Lh

Decal, Caution, Sonic Augers

Harness, Main, Tier4

Harness, Neutral Safety, Tier 4

Harness, Power, Ultrasonic

Flashing (Hard), 1000C-8

O-Ring, Hyd Motor To Torque Hub

Strainer, Hydraulic Suction, -24 Sae O-Ring

Chain, 12 Link

Hose Kit, Main, 1000G

Hose Kit, 1000C 8’, Screed

Kit, Hose Drive Motors 1000

Hose, 1000D Chain Guard

Hose Kit, Brake Option, 1000G

Hose Kit, 1000 8’, Auto Auger

Hose, Spraydown, 18’


7



TRACK DRIVE ASSEMBLY

1

6

10D

10C

6

10A

10B 9 7

19A

16

15

19C

19D

8

2

5

12

19D

17

19C

19A

18

4

19B

5

19B

11

14B

25

26B

14A

13

20

21

27

24

26A

28

23

22

27

2

24

3

7-4

Figure 7-1.



Track Drive Assembly Parts List

7

8

9

10A

10B

10C

10D

11

Ref

12

4

5

6

2

3

Item

No

Ref

1

17

18

19A

19B

19C

19D

20

21

13

14A

14B

15

16

22

23

24

25

26A

26B

27

28

Ref

Part Number

983674

981076

810129

811150SRV

852831

810160

810160-1

852833

852185

810140

100-10-11-48-5

302-10

300-10

200-10-11

981077R

981077L

856812

856798

101-10-11-28-5

302-10

810021

852598

810020

810031

100-6-16-24-5F

302-6

981511

200-6-16-8

811331

811333

856832

811336

853191

852827

100-10-11-56-5

302-10

420090

400-M10-26

853518

Qty Description

4

4

8

2

2

4

4

8

4

10

10

2

2

10

10

2

2

4

2

2

2

4

2

4

2

2

4

8

4

1

1

2

2

4

4

Ref Group, Drive

2 Assembly, Rear Torque Hub Tire

4

1

Molded Wheel & Tire (5 X 16)

Axle, 1000 /, Final Drive W/Torque Hub

Pipe, 6 00 X 5 25, Sch 40

Bushing, Taper Lock, 2 250

Keystock, 0 5 X 0 7 X 3 5

Pipe, 2 50 X 2 25, Sch 40

Bar, 250 X 50 X 2 00

Bearing, Pillow Block, 2 250

Cshh, 0 625-11 X 3 X 1 5 - Gr5

Washer, Lock, 0 625

Washer, Flat, 0 625

Nut, Hex, 0 625-11

Rh Undercarriage Assy, 1000

Lh Undercarriage Assy, 1000

Frame, 1000 Undercarriage

Brace, Tapped, Undercarriage Frame

Cshh, 0 625-11 X 1 75 X 1 5 - Gr5

Washer, Lock, 0 625

Rubber, Track Guard, Inner

Clamp, Track Guard, Inner

Rubber, Track Guard, Outer

Clamp, Track Guard, Outer

Cshh, 0 375-16 X 1 5 X 1 5 - N

Washer, Lock, 0 375

Washer, Fender, 375

Nut, Hex, 3/8-16, Gr8

Cyl, Hyd, 3 50 X 3 00 X 1 25 Rod

Yoke,Track Idler, Front

Weldment, Idler Wheel

Shaft,Track Idler, 7000

Slide, Undercarriage Idler

Clamp Half, W/Drilled Holes

Cshh, 0 625-11 X 3 5 X 1 5 - Gr5

Washer, Lock, 0 625

Bearing, Er32

Roll Pin, Metric, M10 X 26

Bar, 500X1 00x2 50


Remarks

Items 2 - 10D

Comes w/Keystock

1/4 X 1/2 Fb X 2

Items 12 - 24

Items 12 - 24

Includes 13, 14B

(not shown)

7-5

7


TRACK DRIVE ASSEMBLY (CONT.)

36

30B

30A

29

35

31

33A

32

33C

33B

7-6

35 & 36 34A & 34B

42

39

40

37

41

40

Figure 7-2.



Track Drive Assembly Parts List (Cont )

Item

No

39

40

41

42

Ref

34B

35

36

37

29

30A

30B

31

32

33A

33B

33C

Ref

34A

Part Number

811360

100-10-11-36-5

302-10

811366

811361

100-8-13-24-F

302-8

300-8

810015

810291CSRV

810281C

852828

981076

981152

810122

810110

856923

852826

982093SRV

Qty Description

2 Torque Hub, Final Drive, 1000

24 CSHH, 0 625-11 X 2 25 X 1 5 - GR5

36 Washer, Lock, 0 625

2 O-Ring, Hyd Motor To Torque Hub

8

8

2

8

Motor, Hyd , Drive, 1000 Drive

CSHH, 1/2-13 x 1 5, FT

Washer, Lock, 0 5

Washer, Flat, 0 5

2 Track, One Side, 1000

42 Link Pink Assy

42 Track Section

2 Mount, Tire Wipe

2

2

Subassembly, Rear Torque Hub

Push Roller, Tilt Hopper

2

4

2

Shaft, Push Bar Roller

Bearing, Push Roller, 1 250

Pipe, Push Bar Roller, 24 00 Lg

2 Lock Tab, Push Roller Shaft

A/R Opt , Electric Flight Screws

Remarks

Items 39-41

7-7

7



HOPPER AND HOPPER SIDE WINGS COMPONENTS

8

9

11

10

12

13

7

3

1

5

4

2

6

7-8

Figure 7-3.



Hopper and Hopper Side Wings Components Parts List

Item

No

10

11

12

13

6

7

8

9

4

5

Ref

Ref

1

2

3

Part Number

983677

1000519

851614SRV

851615SRV

930031SRV

852692

852645SRV

851612SRV

852617

9981000CG

852619

930029

852428

100-6-16-20-5

204-6-16-5

Qty Description

4

4

2

2

1

1

2

1

1

2

Ref Group, Hopper

Ref Assembly, Sidewings And Floor, 1000

1

1

1 Sidewing, Lh, (8’ 1000) New Style

Sidewing, Rh, (8’ 1000) New Style

Pin, Sidewing Extension

Pin, Hopper Wing Hinge, 11/16” - 48” Crs

Guide, Side Wing Slide

Floor, 1000 8’ Hopper

Rnd , 688 X 94 00


Chain, Proof Coil, 0 250X27 Link

Spring, Extension

Pipe, Chain Guard, Pvc

Cshh, 3/8-16 X 1 25, Gr5

Nut, Lock, Stover, 3/8-16, Gr5

Remarks

Includes 1 - 4, 6

Includes 3 - 4

Includes 3 - 4

7-9

7



HOPPER DETAIL

15

14

18

10

17

13

13

6

11

16

11

6

12

5

19

18

10

17

8

12

5

3

4

9

1

5

2

21

20

5

7

22

7-10

Figure 7-4.



Hopper Detail Parts List

Item

No

11

12

13

14

15

16

17

18

19

20

21

22

7

8

9

10

5

6

1

2

3

4

Part Number

851622A

851623

851622A-1

851646-1

300-6

300-10

100-6-16-16-5F

100-6-16-52-5

100-6-16-28-5

100-6-16-28-5

100-10-11-36-5

204-6-16-5

204-10-11-5

987278

987286

987288

308-6-24

302-6

854047

920061

920070

920061-1

Qty Description

4

2

4

17

1

1

4

2

4

2

2

1

1

1

2

2

Flashing (Hard), 1000C-8, Hopper Front

Bar, Front Rubber

Rubber, Hopper Corner

Clamp Plate, 1000D Hopper Wing

36 Washer, Flat, Sae, 3/8

4 Washer, Flat, Sae, 5/8

4

7

10

2

Cshh,3/8-16 X 1,Gr5,Ft

Cshh,3/8-16 X 3 25,Gr5

Cshh,3/8-16 X 1 75,Gr5

Cshh,5/8-11 X 2,Gr5

Cshh,5/8-11 X 2 25,Gr5

Nut,Lock,Stover,3/8-16,Gr5


Assembly, Screed Arm Hanger

Weldment, Screed Arm, Left

Weldment, Screed Arm, Right

Washer, Flat, Fender, 3/8 X 1 5

Washer, Lock, 3/8

Bushing,Flight Screw,Lower

Rod,Guide Bar

Screw,Wing, 375-16X1 00

Chain, 12 Link

Remarks

7



ENGINE HATCHES

3

9

2

1

4

7

8

5

6

7-12

Figure 7-5.



Engine Hatches Parts List

3

4

5

6

Item

No

1

2

7

8

9

Part Number

20938635

1011831

1011827

300-6

302-6

920070

300-6

100-6-16-20-5

1011833

Qty

2

2

1

1

2

2

2

2

1

Description

S-Hook

Chain, Top Back Lower Panel, #50 Sash Chain, 6” Lg

Weldment, Top Back Access Panel

Washer, Flat, Sae, 3/8

Washer, Lock, 3/8

Thumb Screw, 375-16X1 00


Cshh,3/8-16 X 1 25,Gr5

Welment, Top Back Lower Panel

Remarks

7-13

7



HYDRAULIC RESERVOIR AND HOPPER LIFT CYLINDER

7-14

8

9

7

10, 11

3

2

1

5

4

7

6

12, 13 ,14

Figure 7-6.



Hydraulic Reservoir and Hopper Lift Cylinder Parts List

Item

No

7

8

5

6

Ref

9

1

2

3

4

10

11

12

13

14

Part Number

1012015

851544

910123

851434

851619SRV

851618

405-3-24

910145

910145-01

910146

302-5

100-5-18-12-5F

200-6-16-5

302-6

100-6-16-20-5

Qty Description

13

13

2

2

13

1

1

1

1

Weldment, Bottom Hydraulic Tank

Manifold, Track Tensioner, N/S

Manifold, Hopper Wing Sequence

Cyl , Hyd , 3 50 X 18 00 X 2 00 Rod

10

2

1

1 Pin, 1000 Hopper Lift Cyl Top

Pin, 1000 Hopper Lift Cyl

Pin, Cotter, 0 188X2 00

Cyl , Hyd , Hopper Wing

A/R Seal Kit

4 Pin, Cylinder

Washer, Lock, 5/16

Cshh,5/16-18 X 0 75,Gr5,Ft

Nut,Hex,3/8-16,Gr5

Washer, Lock, 3/8

Cshh,3/8-16 X 1 25,Gr5

Remarks

7-15

7



HOPPER WING SEQUENCE MANIFOLD

1 LH

A

T

CRL

CBL

B

7

SQ2

TOP

6

SQ1

4

FD

FRT

3.500

0.000

#6

T

RV

#6

HR2

1

#8

HR1

#8

HL

PS10-34H

O-N-17/14

SQ2

2

2

RV10-20H-

0-N-23/12.5

3 1

1

(2) CV10-20

4

CV2

2

3

#8

A B

#8

3

1

2 1

CV1

2

2

SQ1

PS10-34H

O-N-17/16

FD

FD10-41

#6

CBL

#6

CBR

#6

CRL

#6

CRR

REAR

(2) 5/16-18UNC-2B X 5/8" DP

RH

0.000

0.250

CBR

HL

3.000

3.250

HR2 HR1

CRR

5

01-0299A

BRL 910123

RV

2

3

BOT

CV2

CV1

0.000

3.500

7-16

Figure 7-7.



Hopper Wing Sequence Manifold Parts List

Item

No

3

4

5

1

2

6

7

Part Number

910123

910123-05

910123-06

910123-02

910123-01

910123-04

910123-03

Qty

1

1

1

1

1

1

1

Description

M&W Manifold, 01-0299A

H-F Check Valve, Cv10-20-0-N-5


H-F Flow Divider, Fd50-45-0-N-33

H-F Relief Valve, Rv10-20H-0-N-23/12 5

H-F Sequence Valve, Ps10-34H-0-N-17/16


Remarks

7-17

7



AUGER ASSEMBLY

7-18

15D

15C

20A

19

20B

20C

2C

15C

15A

17

18

14

16

6A 6C

4A

7

3

6B

4B

5

2A

10

2C

15D

11

2A

2B

2D

12

2C

8

9

22

1

21

Figure 7-8.



Auger Assembly Parts List

15C

15D

16

17

Ref

11

Ref

12

14

15A

18

19

20A

20B

20C

21

22

6B

6C

7

8

2D

3

4A

4B

5

6A

Ref

9

10

Item

No

Ref

1

Ref

2A

2B

2C

Part Number

853760

980691

860100C

860110C

1011441

100-8-13-28-5

301-8

200-8-13-5

851645

851645-1

Ref

851647

100-8-13-48-5

301-8

302-8

810304SRV

852617

984910

900616

860043-1SRV

100-6-16-20-5

300-6

302-6

200-6-16-5

987903

100-8-13-48-5

300-8

860021

100-10-11-28-5

302-10

300-10

240350

860090

860049

850130

853770

Qty Description

1

1

8

12

1

2

2

4

4

2

4

1

1

1

1

2

2

2

2

4

4

1

2

1

8

8

2

4

4

2

Ref Group, Auger

1 Cover, Auger Chain Drive

1

12

8

16

Auger Closing Kit

Cshh, 3/8-16 X 1 25, Gr5

Washer, Flat, 0 375

Washer, Lock, 0 375

Nut, Hex, 3/8-16, Gr5

Motor, Hyd , 20 0 Cir Parker

Cshh,1/2-13 X 3,Gr5


Mount, Auger Motor

Cshh,5/8-11 X 1 75,Gr5

Washer, Lock, 1/2


Sprocket, 60B12 X 1 00-6 Spline

Chain, Roller, 60H X 52 Pitch

Link,Master,#60H Chain

Bearing, Insert, 1 50

Auger Assembly, Casted (8’ 1000 Rh)

Auger Assembly, Casted (8’ 1000 Lh)

Shaft, Auger

Auger Section Rh Casted

Auger Section Lh Casted

Auger Mount, Rh

Cshh, 0 5-13 X 1 75 X 1 25 - Gr5

Washer, Flat, Uss, 1/2

Nut, Hex, 1/2-13, Gr5

Collar, Auger Shaft End

Sssh, 0 5-20 X 0 5 - Hx - N

Grease Fitting

End Cap,Auger Shaft

Cshh, 0 5-13 X 3 X 1 25 - Gr5

Washer, Flat, Uss, 0 5

Washer, Lock, 0 5

Assembly, Cutoff, 1000 8’ Rt

Rnd , 0 688 X 94 00

Remarks

Include 11, 12,

Include 16 - 18

Include 17

(also 102-8-20-8)

Include 22

7



HYDRAULIC COMPONENTS AND ACCESSORIES LH SIDE

6

1

2

5

3

5

8

4

9

10

11

9

8

9

11

10

7

Figure 7-9.



Hydraulic Components and Accessories LH Side Parts List

5

6

7

3

4

Item

No

1

2

10

11

8

9

Ref

Ref

Part Number

140030HL

140030FN

140030GK

1011752

1011817

116-#12-12

500070

100-6-16-20-5

300-6

302-6

200-6-16-5

1011958

1007675

Qty

1

1

1

1

2

11

1

13

13

1

1

13

18

Description

Cap, Hyd Oil Tank (Lockable)

Filler Neck, Hyd Oil/Fuel Cap

Strainer & Gasket Kit

Tank W/M, Hyd, Top, 1000


Scr, Slfdrl, Hwh, #12 X 0 75

Gauge,Sight Level/Temp,Hyd Oil

Cshh,3/8-16 X 1 25,Gr5


Washer, Lock, 3/8

Nut,Hex,3/8-16,Gr5


Plug, 1 00 Npt,Sq Hd,Magnetic

Remarks

7-21

7



CONTROL GROUP

20, 27

26

25

7

14, 15

23

20, 21, 30

6

2

5

6

24

29, 20, 28, 22

16, 1, 18, 12

5

4

9

33

31, 20, 21, 32 13, 8

14, 15

10

11

17, 1

6

33

8, 13

5

3

7

7-22

Figure 7-10.



Control Group Parts List

Item

No

29

30

31

32

33

25

26

27

28

19

20

21

22

23

24

13

14

15

16

17

18

8

9

6

7

10

11

12

3

4

5

1

2

Part Number

300-4

920210

920097L

920097R

202-8-13-5

920225

350050

920090

1011970

1011410

1011465

200-4-20-5

200-6-24-5

200-5-18-5

126-5-18-12

100-4-20-12-5F

100-4-20-36-5

302-4

1011852

302-6

200-6-16-5

1012776

1012938

1012902

1012901

1012847

100-6-24-68-5

300-6

100-6-24-16-5F

100-6-16-32-5

1012935

100-6-16-26-5

1012971

Qty

1

1

4

4

4

1

1

1

2

3

1

1

1

1

7

16

4

2

4

8

16

6

2

4

8

1

1

4

1

1

8

10

3

Description


Cast Handle, Right Hand Control

Lever,Fwd/Rev,Left Side Lh

Lever,Fwd/Rev,Left Side Rh

Nut,Hex,Jam,1/2-13,Gr5

Knob,Round Ball,1-7/8”X1/2-13

Clevis, 250”-28”

Ball Joint, 250,Fm,W/ 375 Stud

Bar, Extension, M46 Pump Lever

Controller, Plus 1, 12 Pin, Parked Regen

Control Box, 1000, Tier 4

Nut,Hex,1/4-20,Gr5

Nut,Hex,3/8-24,Gr5

Nut,Hex,5/16-18,Gr5

Set S, Hskt, Oval, 5/16-18 X 0 75

Cshh,1/4-20 X 0 75,Gr5,Ft

Cshh,1/4-20 X 2 25,Gr5

Washer, Lock, 1/4


Washer, Lock, 3/8

Nut,Hex,3/8-16,Gr5

Rod, Rh Control Handel Pivot, 1000G

Assembly, Rh Drive, Drive Controls

Weldment, Lever, Right Side, Lh

Weldment, Lever, Right Side, Rh

Tube, Spacer, Rh Drive

Cshh,3/8-24 X 4 25,Gr5



Cshh,3/8-16 X 2,Gr5

Tube, Spacer, Control Arm Extension

Cshh,3/8-16 X 1 625,Gr5

Shaft Collar, 0 25”, Clamp On

Remarks

7



VALVE CONTROL STATIONS LH SIDE AND COMPONENTS

31

31

12B

31

A

28

29

30B

30C

30A

27C

24

15

16

21

12A

25

2A

26

27A

27B

2B

1

2C

A

20 22

17

18

23

16

19B

19A

15

13

14

10

9

6

3

11

6

4A

7

8

4A

4B

Figure 7-11.



Valve Control Stations LH Side and Components Parts List

Part Number

920090

200-6-24-5

920097R

920097L

920225

202-8-13-5

202-10-11-5

490010

1011924

100-4-20-12-5F

300-4

200-4-20-5

851156

202-6-16-5

1011853

110-#6-32-14F

982035

100-6-16-48-5

302-8

200-6-16-5

910060B

901010

901010-A

350080

910060

852648

350050

920120

141060

200-5-18-5

126-5-18-12

100-10-11-120-5

852536

490080

301-10

1011875

920095

24

25

26

27A

27B

27C

19A

19B

20

21

22

23

28

29

30A

30B

12B

13

14

15

9

10

7

8

11

12A

16

17

18

Item

No

1

2A

2B

2C

3

4A

4B

6

Qty

1

8

8

8

2

1

1

1

2

4

6

6

1

2

1

1

1

2

14

1

2

1

2

1

3

9

14

6

1

3

9

9

9

3

3

1

3

Description

Valve, Main, 1000

Cshh, 3/8-16 X 3, Gr5

Washer, Lock, 1/2

Nut, Hex, 3/8-16, Gr5

Vertical W/ Weldment Handle

Link Assy, Valve Lever

Link Plate

Pin, Clevis, 0 250 X 0 875

Handle, Vertical, V-20 Valve

Tab, Auto Auger/Screed Valve

Clevis, 0 250-28

Cable, Push/Pull, 104” X 3” Stroke

Clevis, Valve Spool End (V20)

Nut, Hex, 5/16-18, Gr5

Set S, Hskt, Oval, 3/8-16 X 0 75

Cshh, 5/8-11 X 7 5, Gr5

Rod, Drive Lever Stop

Washer, Belleville 5/8”


Hub Assembly, Fwd /Rev Pivot

Ball Plunger, 1/2”-13

Ball Joint, 0 250, Fm, W/0 375 Stud

Nut, Hex, 3/8-24, Gr5

Lever, Fwd /Rev , Left Side Rh

Lever, Fwd /Rev , Left Side Lh

Knob, Round Ball, 1-7/8” X 1/2-13

Nut, Hex, Jam, 1/2-13, Gr5


Hand Grip, Drive Lever

Bracket, Neutral Safety Switch

Cshh, 1/4-20 X 0 75, Gr5, Ft


Nut, Hex, 1/4-20, Gr5

Knob, Round Ball, 1 375 X 0 375-16


Switch, Neutral Safety (N/S)

Rhms, Slotted, #6-32 X 0 875, Ft

Remarks

Includes item 6

Includes Item 18

(Lever only)

7



VALVE CONTROL STATIONS LH SIDE AND COMPONENTS (CONT.)

31

31

12B

31

A

28

29

30B

30C

30A

27C

24

15

16

21

12A

25

2A

26

27A

27B

2B

1

2C

A

20 22

17

18

23

16

15

19B

19A

13

14

10

9

6

3

11

6

4A

7

8

4A

4B

Figure 7-11.



Valve Control Stations LH Side and Components Parts List (Cont )

Item

No

30C

Ref

31

Part Number

300-#6

1011852

920124

Qty

2

1

4

Description

Washer, Flat, Sae, #6

Harness,Main,Tier4

Cable,Push/Pull,88”X3” Stroke

Remarks


7


MAIN VALVE MANIFOLD DETAIL

14 12 9 6 13

7

2

9

10

3, 4, 5

20

18

1

17 10

19

18

16 15 11

7-28

Figure 7-12.



Main Valve Manifold Detail Parts List

Item

No

12

13

14

15

16

17

9

10

6

7

Ref

11

18

19

20

3

4

5

1

2

Part Number

852648

851161

910054

910052

910054FLS

901014

141050

910062

910059

910065

910055

910056

141040

901002

901009

141020

910058

901010

350080

910060

Qty Description

9

9

9

6

2

1

9

1

Tab, Auger Valve Reverse Lockout

Valve Assy, 9 Section, W/Float

Valve Section, Spring Return

Valve Section, Detented

Valve Section, Float

1

1

9

1

1

9

10

9

6

1

Spring Center Kit

Float Positioner Kit

Seal Kit, Valve Section

Seal Kit, Valve Spool

A/R Seal Kit, Relief Valve

1 Cover, Valve Inlet

Cover, Valve Outlet

Cap, Valve Spool Cover

Power Beyond Sleeve

Valve, Main Relief

Valve & Plug, Anticavitation

Bracket, Valve Lever Mount


Pin, Clevis

Handle, Vertical

Remarks

Not Shown

7



HYDRAULIC GROUP DETAIL

A

22

20

1

1

6

7

8

11

9

10

20

23

25

24

26

15

16

12

14

18

A

15

21

19

13

12

14

18

13 5

4

2 3

18

Figure 7-13.



Part Number

1011845

851436SRV

1011817

1011958

405-3-24

302-5

302-8

100-5-18-12-5F

100-6-16-12-5F

100-6-16-48-5

100-16-14-48-8

200-6-16-5

300-18

1008058

851434

851618

910123

851544

290010

290030

960476A

982035

852648

870319

811374

910145

910146

Hydraulic Group Detail Parts List

Item

No

1

21

22

23

24

15

16

Ref

18

19

20

25

26

Ref

10

11

8

9

12

13

14

4

5

6

7

2

3

Qty

2

5

2

2

4

5

2

1

1

10

2

9

2

2

1

1

1

1

2

2

4

1

1

1

1

1

1

Description

Valve, Pump Destroke, No, 2Way, 2Pos, 12V,

Deutsch

Cylinder, Hydraulic, Hopper Lift

Pin, Hopper Lift Cylinder, 1000

Manifold-Hopper Wing Sequence

Manifold,Track Tensioner

Head, Charge Filter

Filter Element,Hyd Charge

Manifold,Charge Filter

Valve, Main


Manifold,Flow Divider,Screed

Cylinder, Hydraulic, 2 50X4 00

Cylinder, Hopper Wing

Pin, Side Wing Cyl

Cyl,Hyd 2 00X12 00,2500psi



Cotter Pin, 188X1 50

Washer, Lock, 5/16

Washer, Lock, 1/2

Cshh,5/16-18 X 0 75,Gr5,Ft

Cshh,3/8-16 X 0 75,Gr5,Ft

Cshh,3/8-16 X 3,Gr5

Cshh,1-14 X 3,Gr8

Nut,Hex,3/8-16,Gr5

Washer, Flat, Sae, 1-1/8


Remarks

7



FUEL TANK ASSEMBLY

2

3

4

1

28

27

28

27

26

27

25

5

6

7

9

8

24

27

28

26

27

25

11

12

25

26

10

16

23

15

14

18

17

19

20

22

13

21

7-32

Figure 7-14.



Fuel Tank Assembly Parts List

5

6

7

3

4

Item

No

1

2

10

11

12

13

8

9

14

15

21

22

23

24

25

26

27

28

16

17

18

19

20

Part Number

1011753

140040

116-#12-12

140030FL

1011799-71

1011799-70

300-5

302-5

100-M14-2-30-8 8F

1011738

1011844

1011781

2120-6-2-B

6/2/5404

1603-6-6-6

2605-6-6-6

300-4

302-4

200-4-20-5

300-10

302-10

100-10-11-32-5

6/2/5406

100-4-20-10-5F

200-6-16-5

302-6

300-6

100-6-16-20-5

Qty

1

1

1

1

2

2

1

1

11

1

1

1

1

1

2

1

2

4

8

2

2

4

4

2

2

2

1

2

Description

Weldment, Rh Tank Assembly, 1000G

Sending Unit,Fuel Level

Scr, Slfdrl, Hwh, #12 X 0 75

Cap,Fuel Tank,Lockable

Pump, Fuel, Housing

Filter, Fuel


Washer, Lock, 5/16

Cshh,M14x2 X 30,C8 8,Ft

Pump, Spray Down Facet

Switch,Pressure, 10 Psi Rise

Mount,Spraydown Pump,Facet

Fitting, Elbow, Brass, 90 Deg, -6 Pl / -2 Nptf

Mp-Mp Hex Nipple, -6 Nptf / -2 Nptf

Adapter, Union, Triple Swivel, -6 Npsm/-6 Npsm/-6

Npsm

Adapter, Male, Run Tee, -6 Jic/-6 Nptf/-6 Jic


Washer, Lock, 1/4

Nut, Hex, 1/4-20, Gr5


Washer, Lock, 5/8

Cshh,5/8-11 X 2,Gr5

Adapter, Reducer, Pipe, -6 / -2

Cshh,1/4-20 X 0 625,Gr5,Ft

Nut,Hex,3/8-16,Gr5

Washer, Lock, 3/8


Cshh, 3/8-16 X 1 25, Gr5

Remarks

7



RH CONTROL ASSEMBLY

7

2

13

12

4

14

5

1D

1B

1A

1D

15

1B

1C

6

10

8

9

15

11

7-34

Figure 7-15.



RH Control Assembly Parts List

Item

No

5

6

2

4

7

8

9

1A

1B

1C

1D

10

11

12

13

14

15

Part Number

987041

300-10

204-10-11-5

302-10

920210

202-8-13-5

1012901

1012902

920225

350050

126-5-18-12

200-5-18-5

1011790

1012776

1012847

1012938

920120

Qty

1

1

3

4

2

5

5

1

3

1

2

1

2

1

5

5

1

Description

Assembly, Rod



Washer, Lock, 5/8

Casted Handle,Rh Control


Lever, Right Side Rh Fwd

Lever, Right Side Lh Fwd


Clevis, 250-28

Set S, Hskt, Oval, 5/16-18 X 0 75

Nut,Hex,5/16-18,Gr5

Group, Tanks, 1000G

Rod, Rh Control Handle Pivot, 100G



Auger/Pump/Rh Drive Cable

Remarks

7-35

7



SEAT ASSEMBLY

7-36

2

1

3

4

5

Figure 7-16.



Seat Assembly Parts List

Item

No

3

4

5

1

2

Part Number

988998

360010

300-8

200-8-13-5

72836

Qty

4

4

1

1

1

Description

Assy,New Style Seat Post,Long

Seat Assembly, White, With Armrest


Nut,Hex,1/2-13,Gr5

Pin, 50X3 00,W/Hairpin Cotter

Remarks


7


MISC. DETAIL

1

5

6

7

8

9

9

8

10

3

2

3

4

7-38

Figure 7-17.


Misc Detail Parts List

3

4

5

6

Item

No

1

2

9

10

7

8

Part Number

851504

160320

100-4-20-16-5F

302-4

1006950

300-6

100-6-16-16-5F

302-6

200-6-16-5

20190773

2

3

1

4

3

1

Qty

1

1

2

Description

Switch,Press,Back-Up Alarm

Alarm,Back Up 107Db


Washer, Lock, 1/4

Toolbox,W/Holes



Washer, Lock, 3/8

Nut,Hex,3/8-16,Gr5

Horn Low Pitch


Remarks

7-39

7



PROPANE HEATER ASSEMBLY AND AUTOMATIC IGNITORS

7-40

Figure 7-18.



Propane Heater Assembly and Automatic Ignitors Parts List

7

9

10

5

6

Item

No

1

3

20

21

23

Ref

11

12

13

17

18

19

Part Number

230010

230110

982515

230032

230034

230081

230038

1008544

230069

851225

982504

230240

1008652SRV

1008654SRV

230084

230034

9981000S

Qty Description

1

1

1

1

2

2

2

L p g Tank, 20 Lbs

Gauge, L p g Pressure

Regulator W/Gauge, L p g

Hose, L p g Regulator To Tee

Hose, Ignitor Burner

Tee, 250 Street

Hose, Screed Extension Burner

1

1

2

2

2

2

5

3

Valve, Selector (Cutoff)

Adapter, Hose To Pipe (90 Deg)


Burner, Screed Extension

2 Hose Clamp, 2 125 (Size 28)

A/R Burner Nozzle, Ignitor

Burner Nozzle, Screed Extension

Quick Disconnect Coupling


Hose Kit,1000C 8’,Screed

Remarks

7-41

7



PROPANE HEATER AND REAR CLUSTER

2

1

7

6

9

12

13

11

11

10

5

4

14

8

3

7-42

Figure 7-19.


Propane Heater and Rear Cluster Parts List

5

6

7

3

4

Item

No

1

2

10

11

8

9

12

13

14

Part Number

230010

1011801

985234

122-4-20-12F

300-4

302-4

200-4-20-5

31877

100-6-16-40-5

100-6-16-24-5

300-6

302-6

200-6-16-5

211748-02

Qty

4

8

1

1

4

4

1

1

4

1

1

4

4

4

Description

Tank,Lpg,20Lb

Weldment, Rear Cluster Frame

Manual-Pak Case ,8 5X11x1 13

Phms, Cross, 1/4-20 X 0 5, Ft


Washer, Lock, 1/4

Nut, Hex, 1/4-20, Gr5

Nut,Wing, 375-16

Cshh,3/8-16 X 2 5,Gr5

Cshh,3/8-16 X 1 5,Gr5


Washer, Lock, 3/8

Nut,Hex,3/8-16,Gr5

Strobe Light, Amber


Remarks

7-43

7



BATTERY AND COVER PLATE

2

7-44

8

1

4

5

6

7

5

4

6

3

4

5

7

6

Figure 7-20.



Battery and Cover Plate Parts List

Item

No

3

4

5

1

2

6

7

8

Part Number

1011856

Ref

1011861

100-6-16-16-5F

300-6

302-6

200-6-16-5

1009253-34

Qty

1

8

12

1

1

8

4

1

Description

Weldment, Battery Box & Cover Plate

Battery, 12V, 825

Plate, Rear Cover



Washer, Lock, 3/8

Nut,Hex,3/8-16,Gr5

Battery Disconnect Switch

Remarks

(purchase in store)

7-45

7



VIBRATOR ASSEMBLY (1012224)

1

4

5

2

6

3

7-46

Figure 7-21.


Vibrator Assembly (1012224) Parts List

Item

No

4

5

6

1

2

3

Part Number

1012066

280030

983405

300-7

302-7

100-7-14-18-5F

Qty

2

2

2

1

1

1

Description

Weldment, Screed Vibrator

Coupling Half W/0 625 Bore

Motor,Hyd,Gear,1 17 Cir,”A”


Washer, Lock, 7/16

Cshh,7/16-14 X 1 125,Gr5,Ft


Remarks


7


ENGINE GROUP

1

18

7

11

15

7

11

15

1

3

8

3

8

3

8

4

12

6

17

19

18

2

10

14

6

17

3

8

3

8

3

8

16

5

13

9

10

14

6

17

Figure 7-22.



Engine Group Parts List

Item

No

13

14

15

16

17

18

19

9

10

11

12

7

8

3

4

5

6

1

2

Part Number

1011800

1011926

302-8

302-9

302-6

302-5

302-4

100-8-13-24-5

100-6-16-24-5

100-5-18-20-5

100-4-20-12-5F

100-M14-2-30-8 8F

300-6

300-5

300-4

200-6-16-5

200-5-18-5

1012995

100-5-24-12-5F

Qty

4

2

4

12

9

1

3

2

6

4

2

4

8

8

2

2

9

1

1

Description

Assembly, Engine With Pumps, 1000G T4f

Weldment, Pump Cable Bracket

Washer, Lock, 1/2

Washer, Lock, 9/16

Washer, Lock, 3/8

Washer, Lock, 5/16

Washer, Lock, 1/4

Cshh,1/2-13 X 1 5,Gr5

Cshh,3/8-16 X 1 5,Gr5

Cshh,5/16-18 X 1 25,Gr5

Cshh,1/4-20 X 0 75,Gr5,Ft





Nut,Hex,3/8-16,Gr5

Nut,Hex,5/16-18,Gr5

Sheet, Deflector, Engine Shroud

Cshh, 5/16-24 X 0 75, Gr5, Ft

Remarks

7-49

7



ENGINE WITH PUMPS

1

8, 4, 6

2

9, 5, 7

3

7-50

11

10

12

20

13

15

19

20

16

18

13

14

17

Figure 7-23.



Engine with Pumps Parts List

Item

No

8

9

6

7

10

11

12

3

4

5

1

2

13

14

15

16

17

18

19

20

Part Number

1011799

1011945

989258

300-8

300-6

302-8

302-6

100-8-13-24-5

102-6-16-20-F

1011926

302-9

100-M14-2-30-8 8F

920090

200-6-24-5

1012935

100-6-16-24-5

205-6-16-5

1011970

851504

920124

Qty

2

2

2

2

1

2

2

1

2

2

1

1

4

4

4

2

2

2

1

2

Description

Engine, Kubota T4f, 1000G

Pump,M46, Tandem, Axial Piston With Charge Pump

Pump, Hydraulic, Gear, 17Cc, Sae A Flange Mount



Washer, Lock, 1/2

Washer, Lock, 3/8

Cshh,1/2-13 X 1 5,Gr5

Cssh,3/8-16X1 25,Ft


Washer, Lock, 9/16


Ball Joint, 250,Fm,W/ 375 Stud

Nut,Hex,3/8-24,Gr5

Tube, Spacer, Control Arm

Cshh,3/8-16 X 1 5,Gr5

Nut, Lock, Nylon, 3/8-16, Gr5




Remarks

(Item 31 in

Fig 7-11)

7



AXIAL PISTON TANDEM PUMP (M46)

7

6

4

5

4

2

3

2

1

7-52

Figure 7-24.



Axial Piston Tandem Pump (M46) Parts List

Item

No

6

7

4

5

1

2

3

Part Number

1011945-03

59861872

59941203

59785519

1011945-02

1011945-01

1011945

Qty

1

1

2

1

1

2

1

Description

Assembly, Input Shaft

Ring

Seal

Ring

Bearing, Input Shaft, M46 Tandem

Shaft, 15 Tooth, M46 Tandem


Remarks

7-53

7



ENGINE ASSEMBLY (1011799)

28

27

39

38

42

37

20 5

43

51

20

16

36

53

50

34

40

25

6

8

46

49

48

6

12

45

35

41

18

15

54

13

22

44

11

52

3

33

23

31

11

21

24

10

2

3

17

26

2

32

30

29

1

47

19

7-54

Figure 7-25.



Engine Assembly (1011799) Parts List

Item

No

28

29

30

31

32

33

34

22

23

24

25

26

27

16

17

18

19

20

21

35

36

37

38

39

40

41

10

11

6

8

12

13

15

1

2

3

Ref

5

Part Number

1011799-16

1011799-17

1011799-20

1011799-22

1011799-23

1011799-30

1011799-32

1011799-33

1011799-34

1011799-35

1011799-36

1011799-37

1011799-38

1011799-39

1011799-40

1011799-43

1011799-44

1011799-47

1011799-53

1011799-01

1011799-02

1011799-03

TEC16

1011799-05

1011799-06

1011799-08

1011799-10

1011799-11

1011799-12

1011799-13

1011799-15

1011799-60

1011799-61

1011799-62

1011799-63

1011799-64

1011799-65

1011799-66

Qty

6

1

1

6

1

6

1

1

1

1

1

1

1

1

1

2

4

4

1

1

1

1

1

1

1

1

1

2

2

1

1

1

1

1

2

1

1

2

Description

Radiator, 1000G, Tier 4

Radiator, Shroud, 1000G, Tier 4

Radiator, Mount, 1000G, Tier 4

Isolator, Mount

Engine, Shroud, Rear Mount, 1000G, Tier 4

Engine, Mount, Spacer, 1000G, Tier 4

Engine, Shroud Panel, Left, Upper, 1000G, Tier 4

Radiator, Guard, 1000G, Tier 4

Radiator, Guard Mount, 1000G, Tier 4

Engine, Air Intake Box, 1000G, Tier 4

Spacer, Recovery Tank, Kubota, Tier 4

Engine, , 1000G, Tier 4

Spacer, Rear Shroud Mount, 1000G, Tier 4

Radiator, Inside Fan Guard, 1000G, Tier 4

Filter, Air, Connector, Reducer

Cap, Radiator, Kubota, Tier 4

Engine, Isolator, Small

Radiator, Shroud, Trim Seal, 1000G, Tier 4

Filter, Air, Connector

Engine, Fan, Kubota, Tier 4

Engine, Shroud Panel, Left, Lower

Engine, Mount, Right, 1000G, Tier 4

Engine, Mount, Left, 1000G, Tier 4

Engine, Exhaust, Adapter, 1000G, Tier 4

Engine, Exhaust, Tailpipe, 1000G, Tier 4

Radiator, Isolator

Cssh, 3/8-16 X 5/8 Shoulder

Hose, Radiator, Upper, 1000G, Tier 4

Hose, Radiator, Lower, 1000G, Tier 4

Radiator, Guard Nut Plate, 1000G, Tier 4


Engine, Fan Spacer, Kubota, Tier 4

Engine, Shroud Brace, 1000G, Tier 4

Engine, Shroud Panel, Rear, 1000G, Tier 4

Engine, Shroud Panel, Right,Upper, 1000G, Tier 4

Engine, Shroud Panel, Top, 1000G, Tier 4

Engine, Shroud Panel, Right, Lower, 1000G, Tier 4

Filter, Air, Connector, 90°

Remarks

7



ENGINE ASSEMBLY (1011799) - CONT.

28

27

39

38

42

37

20 5

43

51

20

16

36

53

50

34

40

25

6

8

46

12

45

41

18

15

54

13

22

44

11

52

49

48

6

3

35

33

23

31

11

21

24

10

2

3

17

26

2

32

30

29

1

47

19

7-56

Figure 7-25.



Engine Assembly Parts List (Cont )

Item

No

46

47

Ref

48

49

50

42

43

44

45

Ref

Ref

51

52

53

54

Part Number

1009253-34

1011799-27

1011799-18

1011049-18

38385-01

38385-02

1011049-19

986537-14

1011799-69

1011799-70

1011799-71

1011799-72

1011799-28

1011799-67

1011799-68

1011799-04

Qty

1

1

1

1

1

4

1

1

1

1

1

1

1

1

1

1

Description


Drive Plate, Pump Adapter

Radiator, Recover Tank Kit, 1000G

Filter, Air, Case



Filter, Air, Case, Band

Isolator

Filter, Fuel, 80 Micron

Filter, Fuel

Filter, Fuel, Housing

Filter, Fuel/Water Searator, Kubota, Tier 4

Pump, Fuel, Kubota, Tier 4

Engine, Fuse Block, Tier 4

Ecu, V24t4, Kubota, Tier 4

Engine, Oil Pan, 1000G, Tier 4

Remarks

7-57

7


5


SCREED ASSEMBLY

4

3

10

11

12

13

2

8

14

15

1

9

6

7

18

13

10

11

12

16

17

8

14

15

7-58

Figure 7-26.



Screed Assembly Parts List

10

11

8

9

12

13

14

15

16

17

18

5

6

7

3

4

Item

No

1

2

Part Number

1005391

1008370

989191

988742

989237

1011907

985061

870140

1012069

302-10

100-10-11-32-8

855507

202-10-11-5

240030

80338

100-6-16-40-5

200-6-16-5

1006289

Qty

2

2

2

1

2

4

4

4

1

4

4

1

1

1

1

1

1

1

Description

Group,Screed Frame

Group, Screed Base

Group, Screed Inserts

Group,Jointer,8500

Group, Screed Arms, 1000

Group, Walkboard, 1000/7000

Group,Detail,Screed,1000

Cyl,Hyd,2 50X30 00x1 25 Rod

Plate, Toolbox Mount

Washer, Lock, 5/8

Cshh,5/8-11 X 2,Gr8

Pivot Guide Spacer


Pin,Clevis,1 00X3 25 W/1 5Hd

Cotter Pin, 188X2 00

Cshh,3/8-16 X 2 5,Gr5

Nut,Hex,3/8-16,Gr5

Weldment,1000/7000 Wear Plate

(Welded)

Remarks

7-59

7



BASE (SCREED) ASSEMBLY

18

19

10

3

7

21

19

4

20

2

26

9

14

15

16

17

8

5

6

1

Figure 7-27.

7-60

11A

25

13

12

11B

23

24

23

22



Part Number

1009192

1009193

870182

870172

855784

855783

870190

988556

853394

1012224

987379

855507

100-8-13-20-5F

986810

100-8-13-24-5

300-10

200-8-13-5

113-6-16-6

100-10-11-28-5

302-10

301-10

100-10-11-24-5F

118-8-24-3/8x16

301-8

300-6

200-6-16-5

851552SRV

851195SRV

1012071

Base (Screed) Assembly Parts List

Item

No

12

13

14

15

16

17

18

9

10

7

8

11A

11B

3

4

5

6

1

2

25

26

Ref

Ref

19

20

21

22

23

24

Qty

2

2

10

10

2

10

2

1

1

2

4

1

2

1

1

2

2

1

1

1

1

2

1

4

2

4

2

6

4

Description

Weldment, Burner Box Lid, Lh

Weldment, Burner Box Lid, Rh

Crown & Valley Assy, Rear

Crown & Valley Adjustment Assy, Front

Extension Slide Rails Top

Extension Slide Rail Bottom

Chain,Roller,40X52 Pitch | Crown & Valley

Bar,Screed Slide Jack Screw

Front Screed Sheild

Assembly, Screed Vibrator

Guide,Assembly,End Gate Mount

Pivot Guide Spacer

Cshh,1/2-13 X 1 25,Gr5,Ft

Nord Washer

Cshh,1/2-13 X 1 5,Gr5


Nut,Hex,1/2-13,Gr5

Set S,Hskt,Cup,3/8-16X0 375

Cshh,5/8-11 X 1 75,Gr5

Washer, Lock, 5/8


Cshh,5/8-11 X 1 5,Gr5,Ft

Shldr Bolt, Ø1/2 X 1 5L, 3/8X16



Nut,Hex,3/8-16,Gr5

Assy, Bb/Dd Screed Slide Ext

Handle, Crown And Valley

Hose Kit, Screed, 1000G

Remarks

7



SCREED INSERTS

2

1

7-62

Figure 7-28.


Screed Inserts Parts List

Item

No

1

2

Part Number

851600SRV

851601SRV

Qty

1

1

Description

Assembly, Lh Extension

Assembly, Rh Extension


Remarks


7


LH EXTENSION ASSEMBLY

3

6

13

1

2

5

4

7

8

7-64

9

10

Figure 7-29.

11

12



LH Extension Assembly Parts List

Item

No

7

Ref

8

9

10

11

3

4

5

6

1

2

12

Ref

13

Part Number

118-8-24-3/8x16

204-6-16-5

100-8-13-60-5

300-8

204-8-13-5

854446

80221

200-6-16-5

855433

851602SRV

854447SRV

302-15

100-14-9-40-5

854575

870030

Qty

1

1

1

1

3

3

2

2

2

1

1

1

1

1

1

Description



Cshh,1/2-13 X 3 75,Gr5



Screw Assy,Screed Extension

Cshh, 375-16X1 00,Gr5

Nut,Hex,3/8-16,Gr5

Shield, 8500 Screed Extension

Wear Plate,Screed Ext, Bb,

Rnd, 688X43 50 Crs

Washer, Lock, 15/16

Cshh,7/8-9 X 2 5,Gr5

Gusset, Cover, Extension Hinge

Bearing,Screed Flight Screw

Welds to 9

Not shown

Not shown

Remarks

7-65

7



RH EXTENSION ASSEMBLY

3

6

7-66

13

7

8

14

5

4

9

10

Figure 7-30.

2

1

11

12



RH Extension Assembly Parts List

5

6

7

3

4

Item

No

1

2

Ref

8

9

10

11

12

13

14

Part Number

118-8-24-3/8x16

204-6-16-5

100-8-13-60-5

300-8

204-8-13-5

854446

80221

200-6-16-5

855433

851602SRV

854447SRV

302-15

100-14-9-40-5

854575

870030

Qty

1

1

3

1

1

1

1

1

2

2

1

1

2

1

3

Description



Cshh,1/2-13 X 3 75,Gr5




Cshh, 375-16X1 00,Gr5

Nut,Hex,3/8-16,Gr5



Rnd, 688X43 50 Crs

Washer, Lock, 15/16

Cshh,7/8-9 X 2 5,Gr5



Welds to 9

Not shown

Remarks

7-67

7



SCREED JOINTERS

7-68

3

1

4, 5, 6

3

2

4, 5, 6

Figure 7-31.


Screed Jointers Parts List

Item

No

3

4

5

6

1

2

Part Number

851683

851682

982963

100-8-13-16-5F

302-8

300-8

Qty

2

6

6

6

1

1

Description

Assembly, Rh End Gate

Assembly, Lh End Gate Sonic

Bar, End Gate Skid


Washer, Lock, 1/2



Remarks


7


RH END GATE ASSEMBLY (851683)

4

2

1

3, 7, 6

5

7-70

Figure 7-32.



RH End Gate Assembly Parts List

3

4

5

6

Item

No

1

2

7

Ref

Ref

Part Number

855262R

890092

890070

890081

200-6-16-8

200-7-14-5

300-7

987396

920070

Qty

1

1

1

1

1

1

1

1

1

Description

Brkt, Rh Depth Screw Bottom Mount

Assembly, Depth Screw End Gate

Assy , Adjusting Swivel Nut

Assy , Handle Adjustement

Nut,Hex,3/8-16,Gr8

Nut,Hex,7/16-14,Gr5


Nut,Nylon Lock,7/8-9 Unc-2B


Remarks

7-71

7



LH END GATE ASSEMBLY (851682)

7

3

2

1

4, 5, 6

7-72

Figure 7-33.



LH End Gate Assembly Parts List

Item

No

5

6

7

Ref

Ref

3

4

1

2

Part Number

855262L

890092

890081

890070

300-7

200-7-14-5

200-6-16-8

987396

920070

Qty

1

1

1

1

1

1

1

1

1

Description

Brkt, Lh Depth Screw Bottom Mount


Assy , Handle Adjustement

Assy , Adjusting Swivel Nut


Nut,Hex,7/16-14,Gr5

Nut,Hex,3/8-16,Gr8

Screed End Gate Mount Nut


Remarks

7-73

7



SCREED ARMS WITH DEPTH SCREW END GATE

1A

1B

3

1B

7

8

4

2

10

8

5

9

6

7-74

11

12

Figure 7-34.


Screed Arms with Depth Screw End Gate Parts List

4

5

6

2

3

Item

No

1A

1B

9

10

7

8

11

12

Part Number

851372SRV

200-6-24-8

870030

870042ASRV

80081

140620

140615

100-8-13-40-5

300-8

302-8

200-8-13-5

986979

986980

Qty

4

4

4

8

1

1

2

2

2

4

4

2

2

Description

Rod,Flight Screw Level Gauge

Nut, Hex, 3/8-24, Gr8

Bearing Mount

Assembly, Flight Screw

Nut,Hex,Jam,1-8 Unc

Fitting, Grease, 90 1/4-28


Cshh,1/2-13 X 2 5,Gr5


Washer, Lock, 1/2

Nut,Hex,1/2-13,Gr5




Remarks

7-75

7



SCREED WALKBOARD

7-76

1

2

3

1

Figure 7-35.


Screed Walkboard Parts List

Item

No

1

2

3

Part Number

1011904

100-8-13-20-5F

204-8-13-5

Qty

2

4

4

Description

Weldment, Walkboard, 1000G

Cshh,1/2-13 X 1 25,Gr5,Ft



Remarks


7


CONTROL BOX ASSEMBLY

18, 25, 26, 28, 27

24

20

19

17

11

29

10

21

4

11

5

3

8

16

23

22

3 3 3 3

9

6

1

10

2

7

15

12

14

13

Figure 7-36.



21

22

23

24

15

16

17

18

19

20

25

26

27

28

29

10

11

12

13

14

8

9

6

7

Control Box Assembly Parts List

Item

No

1

2

3

4

5

Part Number

982249

39146-14

851391

1011915

100804

Qty

5

1

1

1

1

1

1

1

1

1

1

2

2

1

1

5

3

1

1

1

1

1

1

2

1

1

1

1

1 1010672

31986

851090613

100804-13

31983

1011147

981916

981916-01

981916-02

1011714

1011851

1009993

36694

36086

36085

851090624

1011855

1011854

986546

36342

36340

36218

36746

1011714-01

Description

Switch,Push Button

Switch,Ign,W/Heat St

Switch,Toggle,Spst,2-Pos

Display, Pv480, Kubota 1000G T4f

Hoffman Enclosure 10X8x4 | Continuous

Hinge Type 4 Size A

Switch,Emer Stop, 1-Nc

Light,Blue,Dash, 50 Hole

Switch,Toggle,Spdt,3-Pos

Panel, 10X8x4 Enclosure

Light,Red,Dash, 50 Hole

Lighter, Cigarette

Conn,31-Pin,Recpt,Hd34-24-31, Deutsch

Conn,Nut,24 Shell

Conn,Lock Washer,24 Shell

Decal, Operator, Control Panel

Connector, 29 Pin, Deutsch Hdp24-24-29Pe-L015

Terminal Strip,10 Pole

Fuse Block,10 Gang,Atc

Bracket,Relay Mount

Relay,12Vdc,Spdt,40 Amp,5 Pin


Connector, Washer, Deutsch Hdp20 Series

Connector, Nut, Deutsch Hdp20 Series

Circuit Breaker,10A

Fuse,20 Amp,Atc

Fuse,10 Amp,Atc

Fuse,30 Amp,Atc

Fuse,5 Amp,Atc

Decal, Oper, Control Panel, Side

Remarks

7



ELECTRIC SCREW FOR GRADE CONTROL (OPTION)

12

5

6

7

10

1

5

6

2

11

3

9

8

7-80

Figure 7-37.



Electric Screw for Grade Control (Option) Parts List

Item

No

11

Ref

Ref

Ref

Ref

Ref

Ref

8

9

6

7

Ref

10

Ref

1

Ref

2

3

5

Ref

Ref

12

Part Number

982093SRV

870302

983510

851211

853858

100-6-16-16-5

302-6

851212

100-7-14-32-5

204-7-14

981511

852222

852221

855502

855422

852512

35174

852234

500040

852516

851442

852900

Qty Description

2

1

2

2

4

2

1

1

1

1

6

6

8

2

4

2

Ref Opt, Electric Flight Screws

2 Actuator, Linear, 4 00, 12V

2

2

2

4

Bushing, 625

Clevis, Electric Screw Rod End

Assy, Screed Rocker Arm

Cshh, 375-16 X 1 00, Gr5

Washer, Lock, 375

Clevis, Electric Screw Base End

Cshh, 437-14 X 2 00, Gr5

Nut, Lock, 437-14

Washer, Fender, 375

Mount, Electric Screw


Bar, 250 X 2 00 X 2 00

Pipe, 750 X 6 00, Sch 40

Mount, Electric Screw Switch

Wire, 14Ga, Purple

Brkt, Sidewing Slide

Switch, Toggle, Spst, 2-Pos

Bar, Electric Screw Box

Seal, Switch, Nut, 469-32

Assy, Remotes, Electric Screws

Remarks

Includes all

1/4 X 2 Fb X 2

7



WORK LIGHTS (OPTION)

7-82

5

6

3

7

2

3

1

7

6

4

Figure 7-38.


Work Lights (Option) Parts List

Item

No

3

4

5

1

2

6

7

Part Number

984618

1011898

1003862

100-6-16-16-5F

100-6-16-24-5

302-6

200-6-16-5

Qty

4

3

2

2

2

5

5

Description

Bracket, Work Light

Bar, Rear Work Light

Light, 4 5”, Tractor


Cshh,3/8-16 X 1 5,Gr5

Washer, Lock, 3/8

Nut,Hex,3/8-16,Gr5


Remarks

7-83

7



2-SPEED (OPTION)

7

18

21

20

12

24

25

26

6

27

16

2

3

32

23

31

28

29

29

22

30

1

14

13

8

19

17

9

4

15

17

13

10

15

13

5

7-84

Figure 7-39.



2-Speed (Option) Parts List

16

17

18

19

20

21

22

9

10

12

13

14

15

5

6

7

8

3

4

Item

No

1

2

29

30

31

32

23

24

25

26

27

28

Part Number

811360

811366

811362

981076

810015

981077L

981077R

852828

852185

852827

302-8

302-10

100-10-11-36-5

100-10-11-48-5

300-8

300-10

102-8-13-24-F

200-10-11-5

988532

988533

1011897

900140

100-6-16-44-5

300-6

302-6

200-6-16-5

100-4-20-28-5

302-4

200-4-20-5

302-5

100-5-18-12-5F

Qty Description

2

2

2

2

4

4

4

2

1

4

2

1

1

2

2

2

2

2

Torque Hub, Final Drive

O-Ring,Hydraulic Motor To Torque Hub

Motor,Hydraulic,Drive,2 Speed

Assembly, Rear Torque Hub Tire

Track,One Side,700/1000 | 46 Pads/Trck

Lh Undercarriage Assembly, 1000

Rh Undercarriage Assembly, 1000

Mount, Tire Wipe

4

4

4

8

1

4

1

2

4

Spacer, 2”, Front Rubber Tire

Trunion, 21/32” Drill, 2” Od Shaft

4 Washer, Lock, 1/2

36 Washer, Lock, 5/8

24 Cshh,5/8-11 X 2 25,Gr5

12 Cshh,5/8-11 X 3,Gr5



Cssh,1/2-13X1 5,Ft

Nut,Hex,5/8-11,Gr5

Brace,Frame W/Brake

Angle 3 00X3 00x 75X3 00

Plate, Valve Mount

Valve,Solenoid,2 Speed

Cshh,3/8-16 X 2 75,Gr5


Washer, Lock, 3/8

Nut,Hex,3/8-16,Gr5

Cshh,1/4-20 X 1 75,Gr5

Washer, Lock, 1/4

Nut,Hex,1/4-20,Gr5

Washer, Lock, 5/16

Cshh,5/16-18 X 0 75,Gr5,Ft

Remarks

7



SPRAY DOWN HOSE (STANDARD & OPTIONAL)

5

7-86

Standard

Optional

14

2

4

3

5

9

13

11

7

6

Figure 7-40.

10

12

8

1

6



Spray Down Hose (Standard and Optional) Parts List

Item

No

3

4

5

1

2

8

9

6

7

10

11

12

13

14

Part Number

1011862

920200

2501-6-6

5LOC-6RFJX

920220

300-5

300-6

100-5-18-16-5

100-6-16-16-5F

302-5

302-6

200-5-18-5

200-6-16-5

1003677

Qty

1

1

2

1

1

4

4

8

8

4

4

4

4

1

Description

Plate, Hose Reel Mounting

Reel, W/Hose, Spray Down

Adapter, Elbow, 90 Deg, -6 Jic / -6 Nptf

Fitt, Str 05Hb-06Fjx

Handle & Nozzle, Fuel



Cshh, 5/16-18 X 1, Gr5

Cshh, 3/8-16 X 1, Gr5, Ft

Washer, Lock, 5/16

Washer, Lock, 3/8

Nut, Hex, 5/16-18, Gr5

Nut, Hex, 3/8-16, Gr5

Hose,Spraydown,18’

Remarks

312 Hose

Standard

Standard

7-87

7



FAIL-SAFE BRAKE KIT (OPTION)

1

9, 5, 6

2

3

4

11, 8

10, 7, 12

7-88

Figure 7-41.



Fail-Safe Brake Kit (Option) Parts List

5

6

7

3

4

10

11

12

13

8

9

Item

No

1

2

Part Number

1011757

811366

1011897

900140

300-8

302-8

302-4

302-5

102-6-16-20-F

100-4-20-28-5

100-5-18-12-5F

200-4-20-5

1012070

Qty

1

1

1

1

2

2

2

2

2

2

1

2

2

Description

Brake, Ausco, 1000/7000 Option


Plate, Valve Mount



Washer, Lock, 1/2

Washer, Lock, 1/4

Washer, Lock, 5/16

Cssh,3/8-16X1 25,Ft

Cshh,1/4-20 X 1 75,Gr5

Cshh,5/16-18 X 0 75,Gr5,Ft

Nut,Hex,1/4-20,Gr5


Remarks

7-89

7



TOPCON / SONIC ASSEMBLY (OPTION)

11

14

13

12

7-90

Figure 7-42.



Part Number

988279

987026

9981000AA

940520

851696

982796

982795

983050

982794

851578

300-12

100-12-11-64-5

985866

985866-01

984596

851579

851581

851265

851575SRV

9090-1125SRV

300060

100-12-11-4-5

300-8

851421

851574

851584SRV

851585SRV

986609

987053SRV

985866-02

Topcon / Sonic Assembly (Option) Parts List

17

18

Ref

13

14

15

16

Ref

Ref

9

10

11

12

Ref

19

Ref

20

4

5

2

3

6

7

8

Item

No

Ref

Ref

Ref

Ref

Ref

1

Qty Description

1

1

1

2

1

1

1

1

1

1

1

Ref Sonic Auger, Option

1 Auger Manifold Bracket

1

1

1

1


Manifold, Auto Augers

Opt, Sonic Auger Kit

Cable, Power, Ultrasonic

Remote Pod, Ultra Sonic

Coil Cord, 6S/6S 1 5 To 7 5 Ft

Sensor, Ultra Sonic

Bracket, Sonic Tracker

Washer, Flat, 625

Cshh, 625-11 X 4 00 Gr5

Am Module And Cable Assy, W/Base Plate

1

1

1

1

1

1

1

2

1

1 Am Module Only

Assy, Cord Remote (Topcon)

Sonic Tracker

Wire Bail, Temperature

Case For Sonic Tracker

Pivot Mount, Topcon/Spectra Physics

Bracket, Z Arm, Topcon

Handle, Bolt, 625-11

Cshh, 625-11 X 250 Gr5

Washer, Flat, 625

A/R Slope Meter

A/R Coiled Cord, Topcon Tracker/Slope

1 Assy, 20 Ft Kit

Assy, 30 Ft To 40 Ft Kit

Coiled Cord, Remote Topcon

Kit, Am Module With Remote

Cable, Am Module Only Not Shown

Remarks

Includes next 4 items

Includes item 1-4

Includes Items 8, 9

7



ALPHABETICAL PARTS INDEX

Description

Actuator, Linear, 4.00, 12V

Adapter, Elbow, 90 Deg, -6 Jic / -6 Nptf

Adapter, Hose To Pipe (90 Deg)

Adapter, Male, Run Tee, -6 Jic/-6 Nptf/-6 Jic

Adapter, Reducer, Pipe, -6 / -2

Adapter, Union, Triple Swivel, -6 Npsm/-6 psm/-6 Npsm

Alarm,Back Up. 107Db

Am Module And Cable Assy, W/Base Plate

Am Module Only

Angle 3.00X3.00x.75X3.00

Assembly, Cutoff, 1000 8’ Rt.



Assembly, Engine With Pumps, 1000G T4f

Assembly, Flight Screw

Assembly, Input Shaft

Assembly, Lh End Gate Sonic







Assembly, Rh End Gate



Assembly, Rod

Assembly, Screed Arm Hanger

Assembly, Screed Vibrator

Assembly, Sidewings And Floor, 1000

Assy, 20 Ft. Kit

Assy, 30 Ft. To 40 Ft. Kit

Assy, Bb/Dd Screed Slide Ext.

Assy, Cord Remote (Topcon)

Par t N umber

870302

21 9669

230069

2605 - 6 - 6 - 6

1 280694

1 603 - 6 - 6 - 6

1 60320

985866

985866 - 01

988533

81 0304 SRV

890092

890092

1 011 800

87004 2 ASRV

1 011 94 5 - 03

851 682

851 600SRV

986979

981 076

981 076

1 01 2938

1 01 2938

851 683

851 601 SRV

986980

987041

987278

1 01 2224

1 00051 9

851584 SRV

851585SRV

851552SRV

984 596

1

2

12

4

23

14

1

2

1

11

1

2

1

3

21

21

2

2

8

Ref

1A

14

10

Ref

Ref

Ref

26

Ref

Item #

1

3

12

16

23

15

Figure #

Figure 7-37

Figure 7-40

Figure 7-18

Figure 7-14

Figure 7-14

Figure 7-14

Figure 7-17

Figure 7-42

Figure 7-42

Figure 7-39

Figure 7-8

Figure 7-32

Figure 7-33

Figure 7-22

Figure 7-34

Figure 7-24

Figure 7-31

Figure 7-28

Figure 7-34

Figure 7-1

Figure 7-39

Figure 7-10

Figure 7-15

Figure 7-31

Figure 7-28

Figure 7-34

Figure 7-15

Figure 7-4

Figure 7-27

Figure 7-3

Figure 7-42

Figure 7-42

Figure 7-27

Figure 7-42


Description

Assy, Remotes, Electric Screws

Assy, Screed Rocker Arm

Assy,New Style Seat Post,Long

Assy., Adjusting Swivel Nut

Assy., Adjusting Swivel Nut

Assy., Handle Adjustement

Assy., Handle Adjustement

Auger Assembly, Casted (8’ 1000 Lh)

Auger Assembly, Casted (8’ 1000 Rh)

Auger Closing Kit

Auger Manifold Bracket

Auger Mount, Rh

Auger Section Lh Casted

Auger Section Rh Casted

Auger/Pump/Rh Drive Cable

Axle, 1000 /, Final Drive W/Torque Hub

Ball Joint, 0.250, Fm, W/0.375 Stud

Ball Joint,.250,Fm,W/.375 Stud

Ball Joint,.250,Fm,W/.375 Stud

Ball Plunger, 1/2”-13

Bar, .250 X .50 X 2.00

Bar, .250 X 2.00 X 2.00

Bar, Electric Screw Box

Bar, End Gate Skid



Bar, Front Rubber

Bar, Rear Work Light

Bar,.500X1.00x2.50

Bar,Screed Slide Jack Screw



Battery, 12V, 825

Bearing Mount

Bearing, Er32

Bearing, Input Shaft, M46 Tandem



855502

85251 6

982963

1 011 970

1 011 970

851 623

1 011 898

85351 8

988556

1 009253 - 34

1 009253 - 34

Ref

870030

4 20090

1 011 94 5 - 02

Par t N umber

852900

853858

988998

890070

890070

890081

890081

853760

8537 70

86004 3 -1 SRV

987026

1 0114 41

86011 0C

8601 00C

9201 20

811150SRV

920090

920090

920090

920095

8521 85

3

19A

8

13

18

8

Ref

14

12

Ref

15

Ref

10

Ref

4

4

3

Item #

12

3

1

3

2

2

Ref

8

8

42

2

2

27

5

Ref

Ref

3

9

18

Figure #

Figure 7-37

Figure 7-37

Figure 7-16

Figure 7-32

Figure 7-33

Figure 7-32

Figure 7-33

Figure 7-8

Figure 7-8

Figure 7-8

Figure 7-42

Figure 7-8

Figure 7-8

Figure 7-8

Figure 7-15

Figure 7-1

Figure 7-11

Figure 7-10

Figure 7-23

Figure 7-11

Figure 7-1

Figure 7-37

Figure 7-37

Figure 7-31

Figure 7-10

Figure 7-23

Figure 7-4

Figure 7-38

Figure 7-1

Figure 7-27

Figure 7-20

Figure 7-25

Figure 7-20

Figure 7-34

Figure 7-1

Figure 7-24

7

7-93


Description

Bearing, Insert, 1.50

Bearing, Pillow Block, 2.250

Bearing, Push Roller, 1.250



Brace, Tapped, Undercarriage Frame

Brace,Frame W/Brake

Bracket, Neutral Safety Switch

Bracket, Sonic Tracker

Bracket, Valve Lever Mount

Bracket, Work Light

Bracket, Z Arm, Topcon

Bracket,Relay Mount

Brake, Ausco, 1000/7000 Option

Brkt, Lh Depth Screw Bottom Mount

Brkt, Rh Depth Screw Bottom Mount

Brkt, Sidewing Slide

Burner Nozzle, Ignitor

Burner Nozzle, Screed Extension

Burner, Screed Extension

Bushing, .625

Bushing, Taper Lock, 2.250

Bushing,Flight Screw,Lower

Cable, Am Module Only Not Shown

Cable, Power, Ultrasonic

Cable, Push/Pull, 104” X 3” Stroke



Cap, Hyd Oil Tank (Lockable)

Cap, Radiator, Kubota, Tier 4

Cap, Valve Spool Cover

Cap,Fuel Tank,Lockable

Case For Sonic Tracker

Cast Handle, Right Hand Control

Casted Handle,Rh Control

Chain, 12 Link

7-94

Par t N umber

850130

81 014 0

81 011 0

870030

870030

856798

988532

1 011 924

851578

91 0058

984 61 8

9090 -11 25SRV

36086

1 011757

855262L

855262R

852234

1 008652SRV

1 008654 SRV

982504

98351 0

81 01 60

854 047

985866 - 02

982796

9201 20

9201 24

9201 24

14 0030H L

1 011799 -22

141 04 0

14 0030FL

851 265

92021 0

92021 0

920061 -1

1

Ref

19

20

17

Ref

1

13

19

1

1

26

5

17

14

13

20

Item #

9

9

40

13

19

13

4

31

20

1

11

2

2

22

5

19

20

1

10

Figure #

Figure 7-8

Figure 7-1

Figure 7-2

Figure 7-29

Figure 7-30

Figure 7-1

Figure 7-39

Figure 7-11

Figure 7-42

Figure 7-12

Figure 7-38

Figure 7-42

Figure 7-36

Figure 7-41

Figure 7-33

Figure 7-32

Figure 7-37

Figure 7-18

Figure 7-18

Figure 7-18

Figure 7-37

Figure 7-1

Figure 7-4

Figure 7-42

Figure 7-42

Figure 7-11

Figure 7-11

Figure 7-23

Figure 7-9

Figure 7-25

Figure 7-12

Figure 7-14

Figure 7-42

Figure 7-10

Figure 7-15

Figure 7-4


Description

Chain, Proof Coil, 0.250X27 Link

Chain, Roller, 60H X 52 Pitch

Chain, Top Back Lower Panel, #50 Sash Chain, 6” Lg

Chain,Roller,40X52 Pitch | Crown & Valley

Circuit Breaker,10A

Clamp Half, W/Drilled Holes

Clamp Plate, 1000D Hopper Wing

Clamp, Track Guard, Inner

Clamp, Track Guard, Outer

Clevis, .250-28

Clevis, 0.250-28

Clevis, Electric Screw Base End

Clevis, Electric Screw Rod End

Clevis, Valve Spool End (V20)

Clevis,.250”-28”

Coil Cord, 6S/6S 1.5 To 7.5 Ft

Coiled Cord, Remote Topcon

Coiled Cord, Topcon Tracker/Slope

Collar, Auger Shaft End

Conn,31-Pin,Recpt,Hd34-24-31, Deutsch

Conn,Lock Washer,24 Shell

Conn,Nut,24 Shell

Connector, 29 Pin, Deutsch Hdp24-24-29Pe-L015

Connector, Nut, Deutsch Hdp20 Series

Connector, Washer, Deutsch Hdp20 Series

Control Box, 1000, Tier 4

Controller, Plus 1, 12 Pin, Parked Regen

Cotter Pin,.188X1.50

Cotter Pin,.188X2.00

Coupling Half W/0.625 Bore

Cover, Auger Chain Drive

Cover, Valve Inlet

Cover, Valve Outlet

Crown & Valley Adjustment Assy, Front

Crown & Valley Assy, Rear

Cshh, .375-16 X 1.00, Gr5



Par t N umber

85261 9

860090

1 011 831

8701 90

98654 6

852827

851 64 6 -1

852598

81 0031

350050

350050

851 21 2

851 211

141 060

350050

983050

986609

851574

851 64 5

981 91 6

981 91 6 - 02

981 91 6 - 01

1 011 851

1 011 854

1 011 855

1 0114 65

1 01141 0

4 05 - 3 -24

80338

280030

90061 6

91 0055

91 0056

870172

8701 82

1 00 - 6 -1 6 -1 6 - 5

16

12

14

3

19

18

9

7

2

11

7

16

18

8

24

25

4

Item #

9

8

2

7

2

1

11

10

18

15

12

4

3

5

13

16

23

22

11

Figure #

Figure 7-3

Figure 7-8

Figure 7-5

Figure 7-27

Figure 7-36

Figure 7-1

Figure 7-4

Figure 7-1

Figure 7-1

Figure 7-15

Figure 7-11

Figure 7-37

Figure 7-37

Figure 7-11

Figure 7-10

Figure 7-42

Figure 7-42

Figure 7-42

Figure 7-8

Figure 7-36

Figure 7-36

Figure 7-36

Figure 7-36

Figure 7-36

Figure 7-36

Figure 7-10

Figure 7-10

Figure 7-13

Figure 7-26

Figure 7-21

Figure 7-8

Figure 7-12

Figure 7-12

Figure 7-27

Figure 7-27

Figure 7-37

7

7-95


Description

Cshh, .437-14 X 2.00, Gr5

Cshh, .625-11 X .250 Gr5

Cshh, .625-11 X 4.00 Gr5

Cshh, 0.375-16 X 1.5 X 1.5 - N

Cshh, 0.5-13 X 1.75 X 1.25 - Gr5

Cshh, 0.5-13 X 3 X 1.25 - Gr5

Cshh, 0.625-11 X 1.75 X 1.5 - Gr5

CSHH, 0.625-11 X 2.25 X 1.5 - GR5

Cshh, 0.625-11 X 3 X 1.5 - Gr5

Cshh, 0.625-11 X 3.5 X 1.5 - Gr5

CSHH, 1/2-13 x 1.5, FT

Cshh, 1/4-20 X 0.75, Gr5, Ft

Cshh, 3/8-16 X 1, Gr5, Ft

Cshh, 3/8-16 X 1.25, Gr5

Cshh, 3/8-16 X 1.25, Gr5

Cshh, 3/8-16 X 1.25, Gr5

Cshh, 3/8-16 X 3, Gr5

Cshh, 5/16-18 X 1, Gr5

Cshh, 5/16-24 X 0.75, Gr5, Ft

Cshh, 5/8-11 X 7.5, Gr5

Cshh,.375-16X1.00,Gr5

Cshh,.375-16X1.00,Gr5


Cshh,1/2-13 X 1.25,Gr5,Ft

Cshh,1/2-13 X 1.25,Gr5,Ft

Cshh,1/2-13 X 1.5,Gr5

Cshh,1/2-13 X 1.5,Gr5

Cshh,1/2-13 X 1.5,Gr5

Cshh,1/2-13 X 2.5,Gr5

Cshh,1/2-13 X 3,Gr5

Cshh,1/2-13 X 3.75,Gr5

Cshh,1/2-13 X 3.75,Gr5

Cshh,1/4-20 X 0.625,Gr5,Ft

Cshh,1/4-20 X 0.75,Gr5,Ft

Cshh,1/4-20 X 0.75,Gr5,Ft


7-96

Par t N umber

1 00 -7-14 - 32- 5

1 00 -1 2-11 - 4 - 5

1 00 -1 2-11 - 64 - 5

1 00 - 6 -1 6 -24 - 5F

1 00 - 8 -13 -28 - 5

1 00 - 8 -13 - 4 8 - 5

1 01 -1 0 -11 -28 - 5

1 00 -1 0 -11 - 36 - 5

1 00 -1 0 -11 - 4 8 - 5

1 00 -1 0 -11 - 56 - 5

1 00 - 8 -13 -24 - F

1 00 - 4 -20 -1 2- 5F

1 00 - 6 -1 6 -1 6 - 5F

1 00 - 6 -1 6 -20 - 5

1 00 - 6 -1 6 -20 - 5

1 00 - 6 -1 6 -20 - 5

1 00 - 6 -1 6 - 4 8 - 5

1 00 - 5 -1 8 -1 6 - 5

1 00 - 5 -24 -1 2- 5F

1 00 -1 0 -11 -1 20 - 5

80221

80221

1 00 - 8 -13 -1 6 - 5F

1 00 - 8 -13 -20 - 5F

1 00 - 8 -13 -20 - 5F

1 00 - 8 -13 -24 - 5

1 00 - 8 -13 -24 - 5

1 00 - 8 -13 -24 - 5

1 00 - 8 -13 - 4 0 - 5

1 00 - 8 -13 - 4 8 - 5

1 00 - 8 -13 - 60 - 5

1 00 - 8 -13 - 60 - 5

1 00 - 4 -20 -1 0 - 5F

1 00 - 4 -20 -1 2- 5F

1 00 - 4 -20 -1 2- 5F

1 00 - 4 -20 -1 6 - 5F

19

13

7

28

2A

8

33A

27A

9

12

2A

Item #

8

15

7

19A

15A

20A

14A

30A

10A

26A

4A

3

3

8

14

7

24

16

11

3

7

4

12

2

8

Figure #

Figure 7-37

Figure 7-42

Figure 7-42

Figure 7-1

Figure 7-8

Figure 7-8

Figure 7-1

Figure 7-2

Figure 7-1

Figure 7-1

Figure 7-2

Figure 7-11

Figure 7-40

Figure 7-3

Figure 7-8

Figure 7-14

Figure 7-11

Figure 7-40

Figure 7-22

Figure 7-11

Figure 7-29

Figure 7-30

Figure 7-31

Figure 7-27

Figure 7-35

Figure 7-22

Figure 7-23

Figure 7-27

Figure 7-34

Figure 7-8

Figure 7-29

Figure 7-30

Figure 7-14

Figure 7-10

Figure 7-22

Figure 7-17


Cshh,1/4-20 X 1.75,Gr5

Description

Cshh,1/4-20 X 1.75,Gr5

Cshh,1/4-20 X 2.25,Gr5

Cshh,1-14 X 3,Gr8

Cshh,3/8-16 X 0.75,Gr5,Ft





Cshh,3/8-16 X 1.25,Gr5

Cshh,3/8-16 X 1.25,Gr5

Cshh,3/8-16 X 1.25,Gr5

Cshh,3/8-16 X 1.5,Gr5

Cshh,3/8-16 X 1.5,Gr5

Cshh,3/8-16 X 1.5,Gr5

Cshh,3/8-16 X 1.5,Gr5

Cshh,3/8-16 X 1.625,Gr5

Cshh,3/8-16 X 1.75,Gr5

Cshh,3/8-16 X 2,Gr5

Cshh,3/8-16 X 2.5,Gr5

Cshh,3/8-16 X 2.5,Gr5

Cshh,3/8-16 X 2.75,Gr5

Cshh,3/8-16 X 3,Gr5

Cshh,3/8-16 X 3.25,Gr5


Cshh,3/8-24 X 4.25,Gr5

Cshh,5/16-18 X 0.75,Gr5,Ft

Cshh,5/16-18 X 0.75,Gr5,Ft

Cshh,5/16-18 X 0.75,Gr5,Ft

Cshh,5/16-18 X 0.75,Gr5,Ft

Cshh,5/16-18 X 1.25,Gr5

Cshh,5/8-11 X 1.5,Gr5,Ft

Cshh,5/8-11 X 1.75,Gr5

Cshh,5/8-11 X 1.75,Gr5

Cshh,5/8-11 X 2,Gr5

Cshh,5/8-11 X 2,Gr5



Par t N umber

1 00 - 4 -20 -28 - 5

1 00 - 4 -20 -28 - 5

1 00 - 4 -20 - 36 - 5

1 00 -1 6 -14 - 4 8 - 8

1 00 - 6 -1 6 -1 2- 5F

1 00 - 6 -1 6 -1 6 - 5F

1 00 - 6 -1 6 -1 6 - 5F

1 00 - 6 -1 6 -1 6 - 5F

1 00 - 6 -1 6 -1 6 - 5F

1 00 - 6 -1 6 -20 - 5

1 00 - 6 -1 6 -20 - 5

1 00 - 6 -1 6 -20 - 5

1 00 - 6 -1 6 -24 - 5

1 00 - 6 -1 6 -24 - 5

1 00 - 6 -1 6 -24 - 5

1 00 - 6 -1 6 -24 - 5

1 00 - 6 -1 6 -26 - 5

1 00 - 6 -1 6 -28 - 5

1 00 - 6 -1 6 - 32- 5

1 00 - 6 -1 6 - 4 0 - 5

1 00 - 6 -1 6 - 4 0 - 5

1 00 - 6 -1 6 - 4 4 - 5

1 00 - 6 -1 6 - 4 8 - 5

1 00 - 6 -1 6 - 52- 5

1 00 - 6 -24 -1 6 - 5F

1 00 - 6 -24 - 68 - 5

1 00 - 5 -1 8 -1 2- 5F

1 00 - 5 -1 8 -1 2- 5F

1 00 - 5 -1 8 -1 2- 5F

1 00 - 5 -1 8 -1 2- 5F

1 00 - 5 -1 8 -20 - 5

1 00 -1 0 -11 -24 - 5F

1 00 -1 0 -11 -28 - 5

1 00 -1 0 -11 -28 - 5

1 00 - 6 -1 6 -28 - 5

1 00 -1 0 -11 - 32- 5

30

9

16

5

32

9

14

8

10

9

16

4

4

8

22

7

7

Item #

28

10

17

24

11

10

21

11

21

32

6A

18

10

22

24

23

8

29

27

Figure #

Figure 7-39

Figure 7-41

Figure 7-10

Figure 7-13

Figure 7-13

Figure 7-4

Figure 7-17

Figure 7-20

Figure 7-38

Figure 7-5

Figure 7-6

Figure 7-9

Figure 7-19

Figure 7-22

Figure 7-23

Figure 7-38

Figure 7-10

Figure 7-4

Figure 7-10

Figure 7-19

Figure 7-26

Figure 7-39

Figure 7-13

Figure 7-4

Figure 7-10

Figure 7-10

Figure 7-6

Figure 7-13

Figure 7-39

Figure 7-41

Figure 7-22

Figure 7-27

Figure 7-8

Figure 7-27

Figure 7-4

Figure 7-14

7

7-97


Cshh,5/8-11 X 2,Gr8

Cshh,5/8-11 X 2.25,Gr5

Description

Cshh,5/8-11 X 2.25,Gr5

Cshh,5/8-11 X 3,Gr5

Cshh,7/16-14 X 1.125,Gr5,Ft

Cshh,7/8-9 X 2.5,Gr5

Cshh,7/8-9 X 2.5,Gr5

Cshh,M14x2 X 30,C8.8,Ft



Cssh, 3/8-16 X 5/8 Shoulder

Cssh,1/2-13X1.5,Ft

Cssh,3/8-16X1.25,Ft

Cssh,3/8-16X1.25,Ft

Cyl, Hyd, 3.50 X 3.00 X 1.25 Rod

Cyl,Hyd 2.00X12.00,2500psi

Cyl,Hyd,2.50X30.00x1.25 Rod

Cyl., Hyd., 3.50 X 18.00 X 2.00 Rod

Cyl., Hyd., Hopper Wing

Cylinder, Hopper Wing

Cylinder, Hydraulic, 2.50X4.00

Cylinder, Hydraulic, Hopper Lift

Decal, Oper, Control Panel, Side

Decal, Operator, Control Panel

Display, Pv480, Kubota 1000G T4f

Drive Plate, Pump Adapter

Ecu, V24t4, Kubota, Tier 4

End Cap,Auger Shaft

Engine, , 1000G, Tier 4

Engine, Air Intake Box, 1000G, Tier 4

Engine, Exhaust, Adapter, 1000G, Tier 4

Engine, Exhaust, Tailpipe, 1000G, Tier 4

Engine, Fan Spacer, Kubota, Tier 4

Engine, Fan, Kubota, Tier 4

Engine, Fuse Block, Tier 4

Engine, Isolator, Small

7-98

Par t N umber

1 00 -1 0 -11 - 32- 8

1 00 -1 0 -11 - 36 - 5

1 00 -1 0 -11 - 36 - 5

1 00 -1 0 -11 - 4 8 - 5

Figure #

Figure 7-26

Figure 7-4

Figure 7-39

Figure 7-39

1 00 -7-14 -1 8 - 5F

1 00 -14 -9 - 4 0 - 5

1 00 -14 -9 - 4 0 - 5

Figure 7-21

Figure 7-29

Figure 7-30

1 00 - M14 -2- 30 - 8 . 8F Figure 7-14

1 00 - M14 -2- 30 - 8 . 8F Figure 7-22

1 00 - M14 -2- 30 - 8 . 8F Figure 7-23

1 011799 - 4 0

1 02- 8 -13 -24 - F

1 02- 6 -1 6 -20 - F

1 02- 6 -1 6 -20 - F

811331

8514 36SRV

87014 0

8514 34

91 014 5

91 014 5

811374

Figure 7-25

Figure 7-39

Figure 7-23

Figure 7-41

Figure 7-1

Figure 7-13

Figure 7-26

Figure 7-6

Figure 7-6

Figure 7-13

Figure 7-13

8514 34

1 0117 14 - 01

1 0117 14

1 011 915

1 011799 -27

1 011799 - 68

851 647

1 011799 -15

1 011799 -1 2

1 011799 - 37

1 011799 - 38

1 011799 - 60

1 011799 - 33

1 011799 - 67

1 011799 -23

Figure 7-13

Figure 7-36

Figure 7-36

Figure 7-36

Figure 7-25

Figure 7-25

Figure 7-8

Figure 7-25

Figure 7-25

Figure 7-25

Figure 7-25

Figure 7-25

Figure 7-25

Figure 7-25

Figure 7-25

8

13

12

15

8

4

30

18

9

9

20

9

12

12

6

12

12

Item #

11

11

14

15

12

27

28

53

19

15

35

23

52

20

2

29

15

4

43


Description

Engine, Kubota T4f, 1000G

Engine, Mount, Left, 1000G, Tier 4

Engine, Mount, Right, 1000G, Tier 4

Engine, Mount, Spacer, 1000G, Tier 4


Engine, Oil Pan, 1000G, Tier 4

Engine, Shroud Brace, 1000G, Tier 4

Engine, Shroud Panel, Left, Lower

Engine, Shroud Panel, Left, Upper, 1000G, Tier 4

Engine, Shroud Panel, Rear, 1000G, Tier 4

Engine, Shroud Panel, Right, Lower, 1000G, Tier 4

Engine, Shroud Panel, Right,Upper, 1000G, Tier 4

Engine, Shroud Panel, Top, 1000G, Tier 4

Engine, Shroud, Rear Mount, 1000G, Tier 4

Extension Slide Rail Bottom

Extension Slide Rails Top

Filler Neck, Hyd Oil/Fuel Cap

Filter Element,Hyd Charge

Filter, Air, Case

Filter, Air, Case, Band

Filter, Air, Connector

Filter, Air, Connector, 90°

Filter, Air, Connector, Reducer



Filter, Fuel

Filter, Fuel

Filter, Fuel, 80 Micron

Filter, Fuel, Housing

Filter, Fuel/Water Searator, Kubota, Tier 4

Fitt, Str 05Hb-06Fjx

Fitting, Elbow, Brass, 90 Deg, -6 Pl / -2 Nptf



Flashing (Hard), 1000C-8, Hopper Front

Float Positioner Kit



Par t N umber

1 011799

1 011799 - 36

1 011799 - 35

1 011799 - 06

1 011799 - 53

1 011799 - 04

1 011799 - 61

1 011799 - 34

1 011799 - 08

1 011799 - 62

1 011799 - 65

1 011799 - 63

1 011799 - 64

1 011799 - 05

855783

855784

14 0030FN

290030

1 011 049 -1 8

1 011 049 -1 9

1 011799 - 32

1 011799 - 66

1 011799 -20

38385 - 01

38385 - 02

1 011799 -70

1 011799 -70

1 011799 - 69

1 011799 -7 1

1 011799 -72

5LOC - 6RFJX

21 20 - 6 -2- B

14 0615

14 0620

851 622 A

141 050

45

46

22

5

2

7

40

38

39

5

6

24

8

37

34

54

36

Item #

1

26

25

6

48

Ref

49

50

4

13

1

7

6

5

41

18

Ref

Ref

6

Figure #

Figure 7-23

Figure 7-25

Figure 7-25

Figure 7-25

Figure 7-25

Figure 7-25

Figure 7-25

Figure 7-25

Figure 7-25

Figure 7-25

Figure 7-25

Figure 7-25

Figure 7-25

Figure 7-25

Figure 7-27

Figure 7-27

Figure 7-9

Figure 7-13

Figure 7-25

Figure 7-25

Figure 7-25

Figure 7-25

Figure 7-25

Figure 7-25

Figure 7-25

Figure 7-14

Figure 7-25

Figure 7-25

Figure 7-25

Figure 7-25

Figure 7-40

Figure 7-14

Figure 7-34

Figure 7-34

Figure 7-4

Figure 7-12

7

7-99


Description

Floor, 1000 8’ Hopper

Frame, 1000 Undercarriage

Front Screed Sheild

Fuse Block,10 Gang,Atc

Fuse,10 Amp,Atc

Fuse,20 Amp,Atc

Fuse,30 Amp,Atc

Fuse,5 Amp,Atc

Gauge, L.p.g. Pressure

Gauge,Sight Level/Temp,Hyd Oil

Grease Fitting

Group, Auger

Group, Drive

Group, Hopper

Group, Screed Arms, 1000

Group, Screed Base

Group, Screed Inserts

Group, Tanks, 1000G

Group, Walkboard, 1000/7000

Group,Detail,Screed,1000

Group,Jointer,8500

Group,Screed Frame

Guide, Side Wing Slide

Guide,Assembly,End Gate Mount



Hand Grip, Drive Lever

Handle & Nozzle, Fuel

Handle, Bolt, .625-11

Handle, Crown And Valley

Handle, Vertical

Handle, Vertical, V-20 Valve


Harness,Main,Tier4

Head, Charge Filter


7-100

Par t N umber

851 61 2SRV

85681 2

853394

36694

3634 0

3634 2

3621 8

3674 6

23011 0

500070

Ref.

98491 0

983674

98367 7

989237

1 008370

9891 91

1 011790

1 011 907

985061

98874 2

1 005391

85264 5SRV

987379

854 575

854 575

49001 0

920220

300060

8511 95SRV

91 0060

91 0060

1 011 852

1 011 852

29001 0

91 01 23 - 05

6

7

4

2

3

11

18

Ref.

Ref

Ref

5

28

3

7

26

25

27

Item #

6

12

9

18

25

5

14

Ref

20

7

19

Ref

6

2

1

5

11A

Ref

13

Figure #

Figure 7-3

Figure 7-1

Figure 7-27

Figure 7-36

Figure 7-36

Figure 7-36

Figure 7-36

Figure 7-36

Figure 7-18

Figure 7-9

Figure 7-8

Figure 7-8

Figure 7-1

Figure 7-3

Figure 7-26

Figure 7-26

Figure 7-26

Figure 7-15

Figure 7-26

Figure 7-26

Figure 7-26

Figure 7-26

Figure 7-3

Figure 7-27

Figure 7-29

Figure 7-30

Figure 7-11

Figure 7-40

Figure 7-42

Figure 7-27

Figure 7-12

Figure 7-11

Figure 7-10

Figure 7-11

Figure 7-13

Figure 7-7


Description


H-F Flow Divider, Fd50-45-0-N-33

H-F Relief Valve, Rv10-20H-0-N-23/12.5



Hoffman Enclosure. 10X8x4. | Continuous

Horn Low Pitch

Hose Clamp, 2.125 (Size 28)





Hose Kit, Screed, 1000G

Hose Kit,1000C 8’,Screed




Hose, L.p.g. Regulator To Tee

Hose, Radiator, Lower, 1000G, Tier 4

Hose, Radiator, Upper, 1000G, Tier 4



Hose,Spraydown,18’

Hub Assembly, Fwd./Rev. Pivot

Isolator

Isolator, Mount

Keystock, 0.5 X 0.7 X 3.5

Kit, Am Module With Remote


Knob, Round Ball, 1.375 X 0.375-16



Knob,Round Ball,1-7/8”X1/2-13

L.p.g. Tank, 20 Lbs

Lever, Fwd./Rev., Left Side Lh

Lever, Fwd./Rev., Left Side Rh



Par t N umber

91 01 23 - 06

91 01 23 - 02

91 01 23 - 01

91 01 23 - 03

91 01 23 - 04

1 00804

201 907 73

23024 0

9981 000A A

1 01 2070

1 011 958

1 011 958

1 01 207 1

9981 000S

9981 000C G

230034

230034

230032

1 011799 - 4 4

1 011799 - 4 3

230038

851 225

1 00367 7

1 011 875

986537-14

TE C 1 6

81 01 60 -1

987053SRV

1 008058

851156

920225

920225

920225

23001 0

920097L

920097R

32

31

10

7

23

6

Ref

Ref.

Ref

Ref

8

18

Ref

13

6

5

10

Item #

3

4

5

7

6

Ref

Ref.

28

22

7

6

1

21

20

13

14

17

47

Ref

Figure #

Figure 7-7

Figure 7-7

Figure 7-7

Figure 7-7

Figure 7-7

Figure 7-36

Figure 7-17

Figure 7-18

Figure 7-42

Figure 7-41

Figure 7-9

Figure 7-13

Figure 7-27

Figure 7-18

Figure 7-3

Figure 7-18

Figure 7-18

Figure 7-18

Figure 7-25

Figure 7-25

Figure 7-18

Figure 7-18

Figure 7-40

Figure 7-11

Figure 7-25

Figure 7-25

Figure 7-1

Figure 7-42

Figure 7-13

Figure 7-11

Figure 7-11

Figure 7-15

Figure 7-10

Figure 7-18

Figure 7-11

Figure 7-11

7

7-101


Description

Lever, Right Side Lh Fwd

Lever, Right Side Rh Fwd

Lever,Fwd/Rev,Left Side Lh

Lever,Fwd/Rev,Left Side Rh

Lh Undercarriage Assembly, 1000

Lh Undercarriage Assy, 1000

Light, 4.5”, Tractor

Light,Blue,Dash,.50 Hole

Light,Red,Dash,.50 Hole

Lighter, Cigarette



Link Pink Assy.

Link Plate

Link,Master,#60H Chain

Lock Tab, Push Roller Shaft

M&W Manifold, 01-0299A

Manifold, Auto Augers

Manifold, Hopper Wing Sequence

Manifold, Track Tensioner, N/S

Manifold,Charge Filter

Manifold,Flow Divider,Screed

Manifold,Track Tensioner

Manifold-Hopper Wing Sequence

Manual-Pak Case ,8.5X11x1.13

Molded Wheel & Tire (5 X 16)

Motor, Hyd., 20.0 Cir. Parker

Motor, Hyd., Drive, 1000 Drive

Motor,Hyd,Gear,1.17 Cir,”A”

Motor,Hydraulic,Drive,2 Speed

Mount, Auger Motor



Mount, Electric Screw Switch

Mount, Tire Wipe

Mount, Tire Wipe

7-102

Par t N umber

1 01 2902

1 01 2901

920097L

920097R

981 07 7L

981 07 7L

1 003862

31 986

31 983

1 011147

901 01 0

901 01 0

81 0291 C SRV

901 01 0 -A

860049

852826

91 01 23

94 0520

91 01 23

85154 4

960476A

87031 9

85154 4

91 01 23

985234

81 01 29

987903

811361

9834 05

811362

860021

852222

852221

85251 2

852828

852828

3

2

8

42

1

Ref

4A

18

34A

4B

Ref

Item #

6

5

3

4

7

10

11

6

Ref

3

3

5

10

3

32

3

11

Ref

35

8

11

5

4

3

2

Figure #

Figure 7-15

Figure 7-15

Figure 7-10

Figure 7-10

Figure 7-39

Figure 7-1

Figure 7-38

Figure 7-36

Figure 7-36

Figure 7-36

Figure 7-11

Figure 7-12

Figure 7-2

Figure 7-11

Figure 7-8

Figure 7-2

Figure 7-7

Figure 7-42

Figure 7-6

Figure 7-6

Figure 7-13

Figure 7-13

Figure 7-13

Figure 7-13

Figure 7-19

Figure 7-1

Figure 7-8

Figure 7-2

Figure 7-21

Figure 7-39

Figure 7-8

Figure 7-37

Figure 7-37

Figure 7-37

Figure 7-2

Figure 7-39


Description

Mount,Spraydown Pump,Facet

Mp-Mp Hex Nipple, -6 Nptf / -2 Nptf

Nord Washer

Nut, Hex, 0.625-11

Nut, Hex, 1/2-13, Gr5

Nut, Hex, 1/4-20, Gr5

Nut, Hex, 1/4-20, Gr5

Nut, Hex, 1/4-20, Gr5

Nut, Hex, 3/8-16, Gr5

Nut, Hex, 3/8-16, Gr5

Nut, Hex, 3/8-16, Gr5

Nut, Hex, 3/8-16, Gr8

Nut, Hex, 3/8-24, Gr5

Nut, Hex, 3/8-24, Gr8

Nut, Hex, 5/16-18, Gr5

Nut, Hex, 5/16-18, Gr5




Nut, Lock, .437-14

Nut, Lock, Nylon, 3/8-16, Gr5

Nut, Lock, Stover, 3/8-16, Gr5

Nut,Hex,1/2-13,Gr5

Nut,Hex,1/2-13,Gr5

Nut,Hex,1/2-13,Gr5

Nut,Hex,1/4-20,Gr5

Nut,Hex,1/4-20,Gr5

Nut,Hex,1/4-20,Gr5

Nut,Hex,3/8-16,Gr5

Nut,Hex,3/8-16,Gr5

Nut,Hex,3/8-16,Gr5

Nut,Hex,3/8-16,Gr5

Nut,Hex,3/8-16,Gr5

Nut,Hex,3/8-16,Gr5

Nut,Hex,3/8-16,Gr5

Nut,Hex,3/8-16,Gr5



Par t N umber

1 011781

1 279964

98681 0

200 -1 0 -11

200 - 8 -13 - 5

200 - 4 -20 - 5

200 - 4 -20 - 5

200 - 4 -20 - 5

200 - 6 -1 6 - 5

200 - 6 -1 6 - 5

200 - 6 -1 6 - 5

200 - 6 -1 6 - 8

200 - 6 -24 - 5

200 - 6 -24 - 8

200 - 5 -1 8 - 5

200 - 5 -1 8 - 5

202- 8 -13 - 5

202- 6 -1 6 - 5

202-1 0 -11 - 5

204 -7-14

205 - 6 -1 6 - 5

204 - 6 -1 6 - 5

200 - 8 -13 - 5

200 - 8 -13 - 5

200 - 8 -13 - 5

200 - 4 -20 - 5

200 - 4 -20 - 5

200 - 4 -20 - 5

200 - 6 -1 6 - 5

200 - 6 -1 6 - 5

200 - 6 -1 6 - 5

200 - 6 -1 6 - 5

200 - 6 -1 6 - 5

200 - 6 -1 6 - 5

200 - 6 -1 6 - 5

200 - 6 -1 6 - 5

24

9

17

12

23

29

13

19D

19B

1B

12A

Item #

12

14

13

10D

15D

27C

19

7

2D

2C

11

21

25

30

12

12

25

9

13

7

13

4

16

10

12

Figure #

Figure 7-14

Figure 7-14

Figure 7-27

Figure 7-1

Figure 7-8

Figure 7-11

Figure 7-14

Figure 7-19

Figure 7-8

Figure 7-11

Figure 7-40

Figure 7-1

Figure 7-11

Figure 7-34

Figure 7-11

Figure 7-40

Figure 7-11

Figure 7-11

Figure 7-11

Figure 7-37

Figure 7-23

Figure 7-3

Figure 7-16

Figure 7-27

Figure 7-34

Figure 7-10

Figure 7-39

Figure 7-41

Figure 7-6

Figure 7-9

Figure 7-10

Figure 7-13

Figure 7-14

Figure 7-17

Figure 7-19

Figure 7-20

7

7-103


Description

Nut,Hex,3/8-16,Gr5

Nut,Hex,3/8-16,Gr5

Nut,Hex,3/8-16,Gr5

Nut,Hex,3/8-16,Gr5

Nut,Hex,3/8-16,Gr5

Nut,Hex,3/8-16,Gr5

Nut,Hex,3/8-16,Gr5

Nut,Hex,3/8-16,Gr8

Nut,Hex,3/8-16,Gr8

Nut,Hex,3/8-24,Gr5

Nut,Hex,3/8-24,Gr5

Nut,Hex,5/16-18,Gr5

Nut,Hex,5/16-18,Gr5

Nut,Hex,5/16-18,Gr5

Nut,Hex,5/8-11,Gr5

Nut,Hex,7/16-14,Gr5

Nut,Hex,7/16-14,Gr5



Nut,Hex,Jam,1-8 Unc










Nut,Nylon Lock,7/8-9 Unc-2B

Nut,Wing,.375-16

Opt, Electric Flight Screws

Opt, Sonic Auger Kit

Opt., Electric Flight Screws

O-Ring, Hyd Motor To Torque Hub


7-104

Par t N umber

200 - 6 -1 6 - 5

200 - 6 -1 6 - 5

200 - 6 -1 6 - 5

200 - 6 -1 6 - 5

200 - 6 -1 6 - 5

200 - 6 -1 6 - 5

200 - 6 -1 6 - 5

200 - 6 -1 6 - 8

200 - 6 -1 6 - 8

200 - 6 -24 - 5

200 - 6 -24 - 5

200 - 5 -1 8 - 5

200 - 5 -1 8 - 5

200 - 5 -1 8 - 5

200 -1 0 -11 - 5

200 -7-14 - 5

200 -7-14 - 5

202- 8 -13 - 5

202- 8 -13 - 5

80081

202-1 0 -11 - 5

204 - 8 -13 - 5

204 - 8 -13 - 5

204 - 8 -13 - 5

204 - 6 -1 6 - 5

204 - 6 -1 6 - 5

204 - 6 -1 6 - 5

204 -1 0 -11 - 5

204 -1 0 -11 - 5

987396

31 87 7

982093SRV

851 696

982093SRV

811366

811366

4

4

13

6

6

5

14

14

10

17

19

Item #

16

17

25

Ref

5

7

13

Ref

7

27

2

13

1C

Ref

8

Ref

Ref

Ref

31

2

5

5

3

12

2

Figure #

Figure 7-22

Figure 7-26

Figure 7-27

Figure 7-29

Figure 7-30

Figure 7-38

Figure 7-39

Figure 7-32

Figure 7-33

Figure 7-10

Figure 7-23

Figure 7-10

Figure 7-15

Figure 7-22

Figure 7-39

Figure 7-32

Figure 7-33

Figure 7-10

Figure 7-15

Figure 7-34

Figure 7-26

Figure 7-29

Figure 7-30

Figure 7-35

Figure 7-4

Figure 7-29

Figure 7-30

Figure 7-4

Figure 7-15

Figure 7-32

Figure 7-19

Figure 7-37

Figure 7-42

Figure 7-2

Figure 7-2

Figure 7-39


Description


Panel, 10X8x4 Enclosure

Phms, Cross, 1/4-20 X 0.5, Ft

Pin, 1000 Hopper Lift Cyl.

Pin, 1000 Hopper Lift Cyl. Top

Pin, Clevis

Pin, Clevis, 0.250 X 0.875

Pin, Cotter, 0.188X2.00

Pin, Cylinder

Pin, Hopper Lift Cylinder, 1000

Pin, Hopper Wing Hinge, 11/16” - 48” Crs

Pin, Side Wing Cyl.

Pin, Sidewing Extension

Pin,.50X3.00,W/Hairpin Cotter

Pin,Clevis,1.00X3.25 W/1.5Hd

Pipe, .750 X 6.00, Sch 40

Pipe, 2.50 X 2.25, Sch 40

Pipe, 6.00 X 5.25, Sch 40

Pipe, Chain Guard, Pvc

Pipe, Push Bar Roller, 24.00 Lg.

Pivot Guide Spacer

Pivot Guide Spacer

Pivot Mount, Topcon/Spectra Physics

Plate, Hose Reel Mounting

Plate, Rear Cover

Plate, Toolbox Mount

Plate, Valve Mount

Plate, Valve Mount

Plug,.1.00 Npt,Sq Hd,Magnetic

Power Beyond Sleeve

Pump, Fuel, Housing

Pump, Fuel, Kubota, Tier 4

Pump, Hydraulic, Gear, 17Cc, Sae A Flange Mount

Pump, Spray Down Facet





Par t N umber

811366

1 00804 -13

1 22- 4 -20 -1 2F

851 61 8

851 61 9SRV

350080

350080

4 05 - 3 -24

91 014 6

851 61 8

852692

91 014 6

930031 SRV

72836

24 0030

8554 22

852833

852831

8524 28

856923

855507

855507

851575SRV

1 011 862

1 011 861

1 01 2069

1 011 897

1 011 897

1 007675

901 002

1 011799 -7 1

1 011799 -28

989258

1 011738

1 011 94 5

1 011 94 5

Ref

7

4

11

41

12

4

14

3

5

14

7

9

3

5

19

6

Item #

2

9

4

6

22

3

Ref

14

5

51

3

10

7

2

11B

12

1

3

9

Figure #

Figure 7-41

Figure 7-36

Figure 7-19

Figure 7-6

Figure 7-6

Figure 7-12

Figure 7-11

Figure 7-6

Figure 7-6

Figure 7-13

Figure 7-3

Figure 7-13

Figure 7-3

Figure 7-16

Figure 7-26

Figure 7-37

Figure 7-1

Figure 7-1

Figure 7-3

Figure 7-2

Figure 7-26

Figure 7-27

Figure 7-42

Figure 7-40

Figure 7-20

Figure 7-26

Figure 7-39

Figure 7-41

Figure 7-9

Figure 7-12

Figure 7-14

Figure 7-25

Figure 7-23

Figure 7-14

Figure 7-24

Figure 7-23

7

7-105


Description

Push Roller, Tilt Hopper

Quick Disconnect Coupling

Radiator, 1000G, Tier 4

Radiator, Guard Mount, 1000G, Tier 4

Radiator, Guard Nut Plate, 1000G, Tier 4

Radiator, Guard, 1000G, Tier 4

Radiator, Inside Fan Guard, 1000G, Tier 4

Radiator, Isolator

Radiator, Mount, 1000G, Tier 4

Radiator, Recover Tank Kit, 1000G

Radiator, Shroud, 1000G, Tier 4

Radiator, Shroud, Trim Seal, 1000G, Tier 4

Reel, W/Hose, Spray Down

Regulator W/Gauge, L.p.g.

Relay,12Vdc,Spdt,40 Amp,5 Pin

Remote Pod, Ultra Sonic

Rh Undercarriage Assembly, 1000

Rh Undercarriage Assy, 1000

Rhms, Slotted, #6-32 X 0.875, Ft

Ring

Ring

Rnd,.688X43.50 Crs

Rnd,.688X43.50 Crs

Rnd., .688 X 94.00

Rnd., 0.688 X 94.00

Rod, Drive Lever Stop

Rod, Rh Control Handel Pivot, 1000G

Rod, Rh Control Handle Pivot, 100G

Rod,Flight Screw Level Gauge

Rod,Guide Bar

Roll Pin, Metric, M10 X 26

Rubber, Hopper Corner

Rubber, Track Guard, Inner

Rubber, Track Guard, Outer

Scr, Slfdrl, Hwh, #12 X 0.75

Scr, Slfdrl, Hwh, #12 X 0.75

7-106

Par t N umber

981152

230084

1 011799 - 01

1 011799 -11

1 011799 - 47

1 011799 -1 0

1 011799 -17

1 011799 - 39

1 011799 - 03

1 011799 -1 8

1 011799 - 02

1 011799 - 30

920200

982515

36085

982795

981 07 7R

981 07 7R

11 0 - #6 - 32-14F

59861 872

5978551 9

854 4 47SRV

854 4 47SRV

852617

852617

852536

1 01 27 76

1 01 27 76

851372SRV

920061

4 00 - M1 0 -26

851 622 A-1

81 0021

81 0020

11 6 - # 1 2-1 2

11 6 - # 1 2-1 2

2

7

11

30B

2

4

2

21

2

5

20

29

3

44

33

10

17

Item #

37

21

1

11

20

28

3

22

12

1A

15

17

6

3

10

10

7

22

14

Figure #

Figure 7-2

Figure 7-18

Figure 7-25

Figure 7-25

Figure 7-25

Figure 7-25

Figure 7-25

Figure 7-25

Figure 7-25

Figure 7-25

Figure 7-25

Figure 7-25

Figure 7-40

Figure 7-18

Figure 7-36

Figure 7-42

Figure 7-39

Figure 7-1

Figure 7-11

Figure 7-24

Figure 7-24

Figure 7-29

Figure 7-30

Figure 7-3

Figure 7-8

Figure 7-11

Figure 7-10

Figure 7-15

Figure 7-34

Figure 7-4

Figure 7-1

Figure 7-4

Figure 7-1

Figure 7-1

Figure 7-9

Figure 7-14


Description

Screed End Gate Mount Nut



Screw,Wing,.375-16X1.00

Seal

Seal Kit

Seal Kit, Relief Valve

Seal Kit, Valve Section

Seal Kit, Valve Spool

Seal, Switch, Nut, .469-32

Seat Assembly, White, With Armrest

Sending Unit,Fuel Level

Sensor, Ultra Sonic

Set S, Hskt, Oval, 3/8-16 X 0.75

Set S, Hskt, Oval, 5/16-18 X 0.75

Set S, Hskt, Oval, 5/16-18 X 0.75

Set S,Hskt,Cup,3/8-16X0.375

Shaft Collar, 0.25”, Clamp On

Shaft, 15 Tooth, M46 Tandem

Shaft, Auger

Shaft, Push Bar Roller

Shaft,Track Idler, 7000

Sheet, Deflector, Engine Shroud



Shldr Bolt, Ø1/2 X 1.5L, 3/8X16



S-Hook

Sidewing, Lh, (8’ 1000) New Style

Sidewing, Rh, (8’ 1000) New Style

Slide, Undercarriage Idler

Slope Meter

Sonic Auger, Option

Sonic Tracker

Spacer, 2”, Front Rubber Tire



Par t N umber

987396

854 4 4 6

854 4 4 6

920070

59941 203

91 014 5 - 01

91 0065

91 0062

91 0059

8514 4 2

36001 0

14 004 0

982794

1 26 - 5 -1 8 -1 2

1 26 - 5 -1 8 -1 2

1 26 - 5 -1 8 -1 2

113 - 6 -1 6 - 6

1 01 297 1

1 011 94 5 - 01

980691

81 01 22

811336

1 01 2995

8554 33

8554 33

11 8 - 8 -24 - 3/8x 1 6

11 8 - 8 -24 - 3/8x 1 6

11 8 - 8 -24 - 3/8x 1 6

20938635

851 614 SRV

851 615SRV

8531 91

8514 21

988279

851579

8521 85

6

11

39

9

17

33

2

2

4

12B

15

3

Ref

Ref

9

10

Ref

Item #

Ref

6

6

21

1

2

24

1

1

1

17

Ref

9

9

23

18

8

8

22

Figure #

Figure 7-33

Figure 7-29

Figure 7-30

Figure 7-4

Figure 7-24

Figure 7-6

Figure 7-12

Figure 7-12

Figure 7-12

Figure 7-37

Figure 7-16

Figure 7-14

Figure 7-42

Figure 7-11

Figure 7-10

Figure 7-15

Figure 7-27

Figure 7-10

Figure 7-24

Figure 7-8

Figure 7-2

Figure 7-1

Figure 7-22

Figure 7-29

Figure 7-30

Figure 7-27

Figure 7-29

Figure 7-30

Figure 7-5

Figure 7-3

Figure 7-3

Figure 7-1

Figure 7-42

Figure 7-42

Figure 7-42

Figure 7-39

7

7-107


Description

Spacer, Rear Shroud Mount, 1000G, Tier 4

Spacer, Recovery Tank, Kubota, Tier 4

Spring Center Kit

Spring, Extension

Sprocket, 60B12 X 1.00-6 Spline

Sssh, 0.5-20 X 0.5 - Hx - N

Strainer & Gasket Kit



Strobe Light, Amber

Subassembly, Rear Torque Hub

Switch, Neutral Safety (N/S)

Switch, Toggle, Spst, 2-Pos

Switch,Emer Stop, 1-Nc

Switch,Ign,W/Heat St



Switch,Pressure, 10 Psi Rise

Switch,Push Button



Switch,Toggle,Spst,2-Pos

Tab, Auger Valve Reverse Lockout



Tank W/M, Hyd, Top, 1000

Tank,Lpg,20Lb

Tee, .250 Street

Terminal Strip,10 Pole

Thumb Screw,.375-16X1.00



Toolbox,W/Holes

Torque Hub, Final Drive

Torque Hub, Final Drive, 1000

Track Section

7-108

Par t N umber

1 011799 -1 6

1 011799 -13

901 014

930029

24 0350

851 64 5 -1

14 0030G K

1 011 817

1 011 817

21174 8 - 02

981 076

1 011 853

50004 0

1 01 0672

3914 6 -14

851504

851504

1 011 84 4

982249

851 090624

851 090613

851391

85264 8

85264 8

85264 8

1 011752

23001 0

230081

1 009993

920070

920070

920070

1 006950

811360

811360

81 0281 C

1

21

8

1

19

11

36

30A

Ref

6

2

5

16

14

7

17

3

Item #

16

13

6

10

6

Ref

Ref

1

9

17

5

1

29

34B

3

1

8

10

4

Figure #

Figure 7-25

Figure 7-25

Figure 7-12

Figure 7-3

Figure 7-8

Figure 7-8

Figure 7-9

Figure 7-9

Figure 7-13

Figure 7-19

Figure 7-2

Figure 7-11

Figure 7-37

Figure 7-36

Figure 7-36

Figure 7-17

Figure 7-23

Figure 7-14

Figure 7-36

Figure 7-36

Figure 7-36

Figure 7-36

Figure 7-12

Figure 7-11

Figure 7-13

Figure 7-9

Figure 7-19

Figure 7-18

Figure 7-36

Figure 7-5

Figure 7-32

Figure 7-33

Figure 7-17

Figure 7-39

Figure 7-2

Figure 7-2


Track, One Side, 1000

Description

Track,One Side,700/1000 | 46 Pads/Trck

Trunion, 21/32” Drill, 2” Od Shaft

Tube, Spacer, Control Arm

Tube, Spacer, Control Arm Extension



Valve & Plug, Anticavitation

Valve Assy, 9 Section, W/Float

Valve Section, Detented

Valve Section, Float

Valve Section, Spring Return

Valve, Main

Valve, Main Relief

Valve, Main, 1000

Valve, Pump Destroke, No, 2Way, 2Pos, 12V, Deutsch

Valve, Selector (Cutoff)



Vertical W/ Weldment Handle

Washer, Belleville 5/8”

Washer, Fender, .375

Washer, Fender,.375

Washer, Flat, .625

Washer, Flat, .625

Washer, Flat, 0.375

Washer, Flat, 0.5

Washer, Flat, 0.625

Washer, Flat, Fender, 3/8 X 1.5

Washer, Flat, Sae, #6









Par t N umber

81 0015

81 0015

852827

1 01 2935

1 01 2935

1 01 2847

1 01 2847

141 020

8511 61

91 0052

91 0054FL S

91 0054

982035

901 009

982035

1 011 84 5

1 00854 4

90014 0

90014 0

91 0060B

490080

981511

981511

300 -1 2

300 - 8

300 - 6

300 - 8

300 -1 0

308 - 6 -24

300 - #6

300 -1 0

300 - 8

300 - 8

300 - 8

300 - 8

300 - 8

4

3

15

1

11

23

5

3

9

15

1

16

2

4

31

26

13

Item #

Ref

5

10

15

33C

10C

17

30C

6C

3

4

6

4

4

Ref

19C

6

16

2B

Figure #

Figure 7-2

Figure 7-39

Figure 7-39

Figure 7-23

Figure 7-10

Figure 7-10

Figure 7-15

Figure 7-12

Figure 7-12

Figure 7-12

Figure 7-12

Figure 7-12

Figure 7-13

Figure 7-12

Figure 7-11

Figure 7-13

Figure 7-18

Figure 7-39

Figure 7-41

Figure 7-11

Figure 7-11

Figure 7-37

Figure 7-1

Figure 7-42

Figure 7-42

Figure 7-8

Figure 7-2

Figure 7-1

Figure 7-4

Figure 7-11

Figure 7-8

Figure 7-16

Figure 7-23

Figure 7-29

Figure 7-30

Figure 7-31

7

7-109










Washer, Flat, Sae, 1-1/8


Description


























Washer, Flat, Uss, 0.5

7-110

300 - 6

300 - 6

300 - 8

300 - 6

300 - 6

300 - 6

300 - 6

300 - 6

300 - 6

300 - 6

300 - 6

Par t N umber

300 - 8

300 - 8

300 - 8

300 - 4

300 - 4

300 - 4

300 - 4

300 - 4

300 -1 8

300 - 6

300 - 6

300 - 6

300 - 6

300 - 5

300 - 5

300 - 5

300 -1 0

300 -1 0

300 -1 0

300 -1 0

300 -1 0

300 -7

300 -7

300 -7

301 - 8

5

13

5

27

6

11

4

7

4B

9

28

Item #

8

16

5

1

27B

17

5

15

26

5

1B

15

17

6

6

20

4

7

5

20B

24

25

7

7

14

Figure #

Figure 7-34

Figure 7-39

Figure 7-41

Figure 7-10

Figure 7-11

Figure 7-14

Figure 7-19

Figure 7-22

Figure 7-13

Figure 7-4

Figure 7-5

Figure 7-5

Figure 7-8

Figure 7-9

Figure 7-10

Figure 7-14

Figure 7-17

Figure 7-19

Figure 7-20

Figure 7-22

Figure 7-23

Figure 7-27

Figure 7-39

Figure 7-40

Figure 7-14

Figure 7-22

Figure 7-40

Figure 7-4

Figure 7-14

Figure 7-15

Figure 7-27

Figure 7-39

Figure 7-21

Figure 7-32

Figure 7-33

Figure 7-8






Washer, Lock, .375

Washer, Lock, 0.375

Washer, Lock, 0.375

Washer, Lock, 0.5

Washer, Lock, 0.5

Washer, Lock, 0.625

Washer, Lock, 0.625

Washer, Lock, 0.625

Washer, Lock, 0.625

Washer, Lock, 1/2

Washer, Lock, 1/2

Washer, Lock, 1/2

Washer, Lock, 1/2

Washer, Lock, 1/2

Washer, Lock, 1/2

Washer, Lock, 1/2

Washer, Lock, 1/2

Washer, Lock, 1/2

Washer, Lock, 1/4

Washer, Lock, 1/4

Washer, Lock, 1/4

Washer, Lock, 1/4

Washer, Lock, 1/4

Washer, Lock, 1/4

Washer, Lock, 1/4

Washer, Lock, 15/16

Washer, Lock, 15/16

Washer, Lock, 3/8

Washer, Lock, 3/8

Washer, Lock, 3/8

Washer, Lock, 3/8

Washer, Lock, 3/8

Description



Par t N umber

301 - 8

301 - 8

301 -1 0

301 -1 0

302- 6

302- 6

302- 6

302- 8

302- 8

302-1 0

302-1 0

302-1 0

302-1 0

302-1 0

302- 8

302- 8

302- 8

302- 8

302- 8

302- 8

302- 8

302- 8

302- 4

302- 4

302- 4

302- 4

302- 4

302- 4

302- 4

302-15

302-15

302- 6

302- 6

302- 6

302- 6

302- 6

5

9

12

20

3

6

14B

26B

30B

6B

2B

Item #

15C

23

16

20

6

19B

2C

33B

20C

10B

11

11

18

7

29

7

5

13

10

20

6

18

18

4

6

Figure #

Figure 7-8

Figure 7-27

Figure 7-11

Figure 7-27

Figure 7-37

Figure 7-1

Figure 7-8

Figure 7-2

Figure 7-8

Figure 7-1

Figure 7-1

Figure 7-1

Figure 7-2

Figure 7-8

Figure 7-11

Figure 7-13

Figure 7-22

Figure 7-23

Figure 7-31

Figure 7-34

Figure 7-39

Figure 7-41

Figure 7-10

Figure 7-14

Figure 7-17

Figure 7-19

Figure 7-22

Figure 7-39

Figure 7-41

Figure 7-29

Figure 7-30

Figure 7-4

Figure 7-5

Figure 7-6

Figure 7-9

Figure 7-10

7

7-111


Description

Washer, Lock, 3/8

Washer, Lock, 3/8

Washer, Lock, 3/8

Washer, Lock, 3/8

Washer, Lock, 3/8

Washer, Lock, 3/8

Washer, Lock, 3/8

Washer, Lock, 3/8

Washer, Lock, 3/8

Washer, Lock, 5/16

Washer, Lock, 5/16

Washer, Lock, 5/16

Washer, Lock, 5/16

Washer, Lock, 5/16

Washer, Lock, 5/16

Washer, Lock, 5/16

Washer, Lock, 5/8

Washer, Lock, 5/8

Washer, Lock, 5/8

Washer, Lock, 5/8

Washer, Lock, 5/8

Washer, Lock, 7/16

Washer, Lock, 9/16

Washer, Lock, 9/16



Weldment, Battery Box & Cover Plate

Weldment, Bottom Hydraulic Tank

Weldment, Burner Box Lid, Lh

Weldment, Burner Box Lid, Rh

Weldment, Idler Wheel

Weldment, Lever, Right Side, Lh

Weldment, Lever, Right Side, Rh



Weldment, Rear Cluster Frame

7-112

Par t N umber

302- 6

302- 6

302- 6

302- 6

302- 6

302- 6

302- 6

302- 6

302- 6

302- 5

302- 5

302- 5

302- 5

302- 5

302- 5

302- 5

302-1 0

302-1 0

302-1 0

302-1 0

302-1 0

302-7

302-9

302-9

851 602SRV

851 602SRV

1 011 856

1 01 2015

1 0091 92

1 0091 93

856832

1 01 2902

1 01 2901

1 011 926

1 011 926

1 011 801

10

19

13

8

21

1D

19

8

6

31

10

26

11

10

5

7

6

Item #

26

8

12

6

2

22

24

1

1

1

25

2

10

2

5

4

11

9

9

Figure #

Figure 7-14

Figure 7-17

Figure 7-19

Figure 7-20

Figure 7-22

Figure 7-23

Figure 7-38

Figure 7-39

Figure 7-40

Figure 7-6

Figure 7-13

Figure 7-14

Figure 7-22

Figure 7-39

Figure 7-40

Figure 7-41

Figure 7-14

Figure 7-15

Figure 7-26

Figure 7-27

Figure 7-39

Figure 7-21

Figure 7-22

Figure 7-23

Figure 7-30

Figure 7-29

Figure 7-20

Figure 7-6

Figure 7-27

Figure 7-27

Figure 7-1

Figure 7-10

Figure 7-10

Figure 7-22

Figure 7-23

Figure 7-19


Description

Weldment, Rh Tank Assembly, 1000G

Weldment, Screed Arm, Left

Weldment, Screed Arm, Right

Weldment, Screed Vibrator

Weldment, Top Back Access Panel

Weldment, Walkboard, 1000G

Weldment,1000/7000 Wear Plate

Welment, Top Back Lower Panel

Wire Bail, Temperature

Wire, 14Ga, Purple

Yoke,Track Idler, Front


Par t N umber

1 011753

987286

987288

1 01 2066

1 011 827

1 011 904

1 006289

1 011 833

851581

35174

811333

Figure #

Figure 7-14

Figure 7-4

Figure 7-4

Figure 7-21

Figure 7-5

Figure 7-35

Figure 7-26

Figure 7-5

Figure 7-42

Figure 7-37

Figure 7-1

9

10

Ref

3

1

18

21

Item #

1

15

16

1

7-113

7


500 Lincoln County Parkway Ext.

Lincolnton, North Carolina 28092

Phone: (704) 966-3300 - Fax Sales: (704) 483-5802 www.LeeBoy.com

1012035-02

Printed in the U.S.A.

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