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Section 7
ILLUSTRATED PARTS LIST
Page
Hopper and Hopper Side Wings Components 7-8
Hydraulic Reservoir and Hopper Lift Cylinder 7-14
Hopper Wing Sequence Manifold 7-16
Hydraulic Components and Accessories LH Side 7-20
Valve Control Stations LH Side and Components 7-24
Main Valve Manifold Detail 7-28
Propane Heater Assembly and Automatic Ignitors 7-40
Propane Heater and Rear Cluster 7-42
Vibrator Assembly (1012224) 7-46
Axial Piston Tandem Pump (M46) 7-52
Engine Assembly (1011799) 7-54
LeeBoy 1000G Tilt Hopper Paver 7-1
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Table of contents
- 13 Safety Precautions
- 13 Safety Labels
- 13 Safety Decals Care
- 13 Decal Installation (Sticker Type)
- 13 Decal Installation (Top Protected)
- 13 Specific Precautions
- 13 Hot Material Precautions
- 13 Hydraulic Systems Precautions
- 13 Refueling Precautions
- 13 Battery Precautions
- 13 Track Precautions
- 13 Starting and Stopping Precautions
- 13 Parking Precautions
- 13 Operating Precautions
- 13 Storage Precautions
- 13 Maintenance Precautions
- 14 Information and Specifications
- 14 Limited Warranty Policy
- 14 General Information
- 14 Machine Description
- 14 Specification Charts
- 14 Dimensions
- 14 Torque Specifications
- 14 Standard Inch Fasteners
- 14 Metric Fasteners
- 14 Hydraulic Fittings
- 14 Determining Proper Torque
- 50 Component Location
- 50 Operation Panels and Controls
- 50 Left Operator Controls
- 50 Steering and Speed Controls
- 50 Control Panel Box
- 50 Propane Controls
- 50 Right Operator Controls
- 50 Burner Controls
- 50 End Gate Controls
- 50 Options
- 50 Electric Screw for Grade Control
- 50 Work Lights
- 50 Two-Speed Option
- 50 Spray Down Reel
- 50 Fail-Safe Brake Kit
- 50 TOPCON IV Sonic Assembly
- 51 Operation
- 51 General Information
- 51 Safety
- 51 Pre-Start Inspection and Preparation
- 51 Starting The Engine
- 51 Preliminary
- 51 Engine Start-Up
- 51 Cold Weather Start-Up
- 51 Stopping the Engine
- 51 PV480 Powerviewâ„¢ Display
- 51 Gauge Screens
- 51 Soft Keys (Buttons)
- 51 Status Icons
- 51 Main Menu
- 51 Gauges
- 51 System Info
- 51 Lamp Info
- 51 User Settings
- 51 Regen (Kubota Engines Only)
- 51 Messages, Cautions and Warnings
- 80 Paver Operation
- 80 Hydraulic Cut-Off Gates Operation
- 80 Spray Down
- 80 Burner Ignition Procedure
- 80 Two-Speed Drive (Option)
- 80 Sonic Augers Operation (Option)
- 80 Electric Flight Screws Operation (Option)
- 80 Starting To Pave
- 80 Setting Screed To Pave
- 80 Setting Crown or Valley
- 80 Setting Screed End Gates
- 80 Setting Screed Extensions - Mat Texture
- 80 Unloading And Loading
- 80 Unloading
- 80 Loading
- 80 Tie-Down Procedure
- 80 Setup Of TopCon IV Sonic Grade Sensors (Option)
- 81 Maintenance
- 81 General Information
- 81 Lubrication Points
- 81 Maintenance Schedule
- 81 Preparing Paver for Maintenance
- 81 10-Hour or Daily Routine Maintenance
- 81 50-Hour (Initial) or Weekly Routine Maintenance
- 81 100-Hour or Monthly Routine Maintenance
- 81 250-Hour or Quarterly Routine Maintenance
- 81 500-Hour or Semi-Annual Routine Maintenance
- 81 1000-Hour or Annual Routine Maintenance
- 81 Maintenance Adjustments
- 81 Replacing Tracks
- 81 Replacing Drive Tires
- 81 Replacing Front Idler
- 81 Replacing Screed Extensions, Slides or Bushings
- 81 Extension Top Guide Adjustment
- 81 Replacing Screed Extension Wear Plates
- 81 Replacing Screed Main Wear Plates
- 82 Automatic Track Adjustment
- 82 Auger Drive Chain Adjustment
- 82 Torque Hub Lubrication
- 82 Track Tension Pressure Check
- 82 Track Tension Release
- 82 Battery Servicing
- 82 Engine Maintenance
- 82 Engine Lubrication Oil
- 82 Changing Engine Lubrication Oil
- 82 Changing Engine Lubrication Oil Filter
- 82 Fuel System
- 82 Fuel Filters
- 82 Engine Air Filter
- 82 Hydraulic System
- 82 Checking Hydraulic Oil Level
- 82 Adding Hydraulic Oil To Hydraulic Oil Reservoir
- 82 Changing Hydraulic Oil
- 82 Changing Hydraulic Oil Strainer
- 82 Replacement Procedures
- 82 Hopper Lift Cylinder
- 82 Torque Hub Replacement
- 82 Auger And Inner Bearing Replacement
- 82 Tandem Serve Pump Replacement
- 82 Single-Speed Hydraulic Motor Replacement
- 83 Schematics
- 83 Schematic, Main, Electrical (Tier 4) , 1 of
- 83 Schematic, Main, Electrical (Tier 4) , 2 of
- 83 Harness, Neutral Safety (Tier 4)
- 83 Electrical, Harness, Main (Tier 4)
- 83 Electrical, Harness, Control Box (1 of 2)
- 83 Electrical, Schematic, Control Box (2 of 2)
- 83 Hydraulic, Schematic, Main (1 of 2)
- 83 Hydraulic, Schematic, Main (2 of 2)
- 84 Illustrated Parts List
- 84 Quick Reference Guide
- 84 Track Drive Assembly
- 125 Hopper and Hopper Side Wings Components
- 125 Hopper Detail
- 125 Engine Hatches
- 125 Hydraulic Reservoir and Hopper Lift Cylinder
- 125 Hopper Wing Sequence Manifold
- 125 Auger Assembly
- 125 Hydraulic Components and Accessories LH Side
- 125 Control Group
- 125 Valve Control Stations LH Side and Components
- 125 Main Valve Manifold Detail
- 125 Hydraulic Group Detail
- 125 Fuel Tank Assembly
- 125 RH Control Assembly
- 125 Seat Assembly
- 125 Misc. Detail
- 125 Propane Heater Assembly and Automatic Ignitors
- 125 Propane Heater and Rear Cluster
- 125 Battery and Cover Plate
- 125 Vibrator Assembly (1012224)
- 125 Engine Group
- 125 Engine with Pumps
- 125 Axial Piston Tandem Pump (M46)
- 125 Engine Assembly (1011799)
- 125 Screed Assembly
- 125 Base (Screed) Assembly
- 125 Screed Inserts
- 125 LH Extension Assembly
- 125 RH Extension Assembly
- 125 Screed Jointers
- 125 RH End Gate Assembly (851683)
- 125 LH End Gate Assembly (851682)
- 125 Screed Arms with Depth Screw End Gate
- 125 Screed Walkboard
- 125 Control Box Assembly
- 125 Electric Screw for Grade Control (Option)
- 125 Work Lights (Option)
- 126 2-Speed (Option)
- 126 Spray Down Hose (Standard & Optional)
- 126 Fail-Safe Brake Kit (Option)
- 126 Topcon / Sonic Assembly (Option)
- 126 Alphabetical Parts Index