Service and Maintenance Instructions

50HCQ*04---12

Single Package Heat Pump/Electric Heat

Nominal 3 to 10 Tons

With Puron (R---410A) Refrigerant

Service and Maintenance Instructions

TABLE OF CONTENTS

SAFETY CONSIDERATIONS . . . . . . . . . . . . . . . . . . . .

UNIT ARRANGEMENT AND ACCESS . . . . . . . . . . .

RETURN AIR FILTERS . . . . . . . . . . . . . . . . . . . . . . . . .

3

SUPPLY FAN (BLOWER) SECTION . . . . . . . . . . . . . .

HEAT PUMP REFRIGERATION SYSTEM . . . . . . . . .

PURON



(R--410A) REFRIGERANT . . . . . . . . . . . . .

12

4

9

THERMOSTATIC EXPANSION VALVE (TXV) . . . .

COOLING CHARGING CHARTS . . . . . . . . . . . . . . . .

CONVENIENCE OUTLETS . . . . . . . . . . . . . . . . . . . .

1

3

HEAT PUMP CONTROLS

PROTECTIVE CONTROLS

. . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . .

COMMERCIAL DEFROST CONTROL

ELECTRIC HEATERS

. . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . . . .

13

16

22

23

23

24

27

30

37

SMOKE DETECTORS

PREMIERLINK



. . . . . . . . . . . . . . . . . . . . . . . . .

CONTROL . . . . . . . . . . . . . . . . . . .

RTU--OPEN CONTROL SYSTEM . . . . . . . . . . . . . . . .

SENSORY/ACCESSORY INSTALLATION . . . . . . . .

ADDITIONAL RTU--OPEN INSTALLATION AND

TROUBLESHOOTING . . . . . . . . . . . . . . . . . . . . . . . . .

PRE--START--UP START-UP . . . . . . . . . . . . . . . . . . . .

38

38

START-UP, GENERAL

START-UP, PREMIERLINK

START-UP, RTU--OPEN

. . . . . . . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . . . . . . . .

FASTENER TORQUE VALUES . . . . . . . . . . . . . . . . .

APPENDIX I. MODEL NUMBER SIGNIFICANCE . . .

38

40

40

42

42

43

44

APPENDIX II. PHYSICAL DATA . . . . . . . . . . . . . . . .

46

APPENDIX III. FAN PERFORMANCE . . . . . . . . . . .

52

APPENDIX IV. ELECTRICAL INFORMATION

APPENDIX V. WIRING DIAGRAMS

. . . .

. . . . . . . . . . . . .

APPENDIX VI. MOTORMASTER SENSOR

LOCATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

UNIT START-UP CHECKLIST . . . . . . . . . . . . . . . . .

62

87

105

109

SAFETY CONSIDERATIONS

Installation and servicing of air-conditioning equipment can be hazardous due to system pressure and electrical components. Only trained and qualified service personnel should install, repair, or service air-conditioning equipment. Untrained personnel can perform only the basic maintenance functions such as replacing filters.

Trained service personnel should perform all other service and maintenance operations.

When working on air-conditioning equipment, observe precautions in the literature, tags and labels attached to the unit, and other safety precautions that can apply.

Follow all safety codes. Wear approved safety glasses and leather work gloves. Use quenching cloth for unbrazing operations. Have fire extinguishers available for all brazing operations.

Read these instructions thoroughly and follow all warnings or cautions attached to the unit. Consult local building codes and National Electrical Code (NEC) for special requirements.

Recognize safety information. This is the safety ALERT symbol . When you see this symbol on the unit and in instructions or manuals, be aware of the potential for physical injury hazards.

Understand the signal words DANGER, WARNING, and

CAUTION. These words are used with the safety--ALERT symbol. DANGER indicates a hazardous situation which, if not avoided, will result in death or severe personal injury. WARNING indicates a hazardous situation which, if not avoided, could result in death or personal injury.

CAUTION indicates a hazardous situation which, if not avoided, could result in minor to moderate injury or product and property damage. NOTICE is used to address practices not related to physical injury. NOTE is used to highlight suggestions which will result in enhanced installation, reliability, or operation.

!

WARNING

ELECTRICAL OPERATION HAZARD

Failure to follow this warning could result in personal injury or death.

Before performing service or maintenance operations on unit, LOCK--OUT/TAGOUT the main power switch to unit. Electrical shock and rotating equipment could cause severe injury.

!

WARNING



Units with convenience outlet circuits can use multiple disconnects. Check convenience outlet for power status before opening unit for service. Locate the disconnect switch and lock it in the open position it. LOCK--OUT/TAGOUT this switch to notify others.

!

WARNING

UNIT OPERATION AND SAFETY HAZARD

Failure to follow this warning could cause personal injury, death and/or equipment damage.

Puron (R--410A) refrigerant systems operate at higher pressures than standard R--22 systems. Do not use

R--22 service equipment or components on Puron refrigerant equipment.

!

WARNING

FIRE, EXPLOSION HAZARD

Failure to follow this warning could result in death, serious personal injury and/or property damage.

Disconnect gas piping from unit when pressure testing at pressure greater than 0.5 psig. Pressures greater than

0.5 psig will cause gas valve damage resulting in hazardous condition. If gas valve is subjected to pressure greater than 0.5 psig, it must be replaced before use.

When pressure testing field-supplied gas piping at pressures of 0.5 psig or less, a unit connected to such piping must be isolated by closing the manual gas valve(s).

!

WARNING



Never use air or gases containing oxygen for leak testing or for operating refrigerant compressors. Pressurized mixtures of air or gases containing oxygen can lead to an explosion.

!

WARNING



Never use non--certified refrigerants in this product.

Non--certified refrigerants could contain contaminates that could lead to unsafe operating conditions. Use

ONLY refrigerants that conform to AHRI Standard

700.

CAUTION

UNIT DAMAGE HAZARD

Failure to follow this caution may result in reduced unit performance or unit shutdown.

High velocity water from a pressure washer, garden hose, or compressed air should never be used to clean a coil. The force of the water or air jet will bend the fin edges and increase airside pressure drop.

NOTICE

OPERATIONAL TEST ALERT

Failure to follow this ALERT can result in an unnecessary evacuation of the facility.

Pressing the controller’s test/reset switch for longer than seven seconds will put the duct detector into the alarm state and activate all automatic alarm responses.

2

UNIT ARRANGEMENT AND ACCESS

General

Fig. 1 and Fig. 2 show general unit arrangement and access locations.

CONTROL BOX

INDOOR BLOWER

ACCESS

COMPRESSORS

(A07, D08-09 only)

Fig. 1 -- Typical Access Panel Location (Front)

C09190

FILTER ACCESS PANEL

INDOOR COIL ACCESS PANEL

Fig. 2 -- Typical Access Panel Locations (Rear)

C08449

Routine Maintenance

These items should be part of a routine maintenance program, to be checked every month or two, until a specific schedule for each can be identified for this installation:

Quarterly Inspection (and 30 days after initial start):

S

Replace return air filter

S

Clean outdoor hood inlet filters

S

Check belt tension

S

Check belt condition

S

Inspect pulley alignment

S

Check fan shaft bearing locking collar tightness

S

Check outdoor coil cleanliness

S

Check condensate drain

Seasonal Maintenance

The following items should be checked at the beginning of each season (or more often if local conditions and usage patterns dictate):

Air Conditioning/Heat Pump:

S

Ensure outdoor fan motor mounting bolts are tight

S

Ensure compressor mounting bolts are tight

S

Inspect outdoor fan blade positioning

S

Ensure control box is clean

S

Check control box wiring condition

S

Ensure wire terminals are tight

S

Check refrigerant charge level

S

Ensure indoor coils are clean

S

Check supply blower motor amperage

Electric Heating:

S

Inspect power wire connections

S

Ensure fuses are operational

S

Ensure manual--reset limit switch is closed

Economizer or Outside Air Damper

S

Check inlet filters condition

S

Check damper travel (economizer)

S

Check gear and dampers for debris and dirt

Air Filters and Screens

Each unit is equipped with return air filters. If the unit has an economizer, it will also have an outside air screen. If a manual outside air damper is added, it will also have a an inlet air screen.

Each of these filters and screens will need to be periodically cleaned or replaced.

RETURN AIR FILTERS:

CAUTION

EQUIPMENT DAMAGE HAZARD

Failure to follow this CAUTION can result in premature wear and damage to equipment.

DO NOT OPERATE THE UNIT WITHOUT THE

RETURN AIR FILTERS IN PLACE.

Dirt and debris build--up on components can cause premature wear on components resulting in component failure.

Return Air Filters are disposable fiberglass filters. Access to the filters is through the lift--out filter access panel located on the rear side of the unit, above the indoor coil access panel. See Fig. 2.

3

Removing the Return Air Filters:

1. Grasp the bottom flange of the upper panel.

2. Lift up and swing the bottom out until the panel disengages and pulls out.

3. Reach inside and remove filters from the filter rack.

4. Replace filters as required with similar replacement filters of same size.

Re--installing the Access Panel:

1. Slide the top of the panel up under the unit top panel.

2. Slide the bottom into the side channels.

3. Push the bottom flange down until it contacts the top of the lower panel (or economizer top).

Outside Air Hood:

Outside Air Hood inlet screens are permanent aluminum--mesh type filters. Check these for cleanliness.

Remove the screens when cleaning is required. Clean by washing with hot low--pressure water and soft detergent and replace all screens before restarting the unit. Observe the flow direction arrows on the side of each filter frame.

Economizer Inlet Air Screen:

This air screen is retained by filter clips under the top edge of the hood. See Fig. 3.

C07156

Fig. 4 -- Screens Installed on Outdoor--Air Hood

(Sizes A07, D08--09s Shown)

Remove the screen by loosening the three screws in the top retainer and move the retainer up until the filter can be removed.

Re--install the Manual Outside Air Hood Screen by placing the screen frame in its track, rotating the retainer back down. Tighten all screws.

SUPPLY FAN (BLOWER) SECTION

!

WARNING

ELECTRICAL SHOCK HAZARD

Failure to follow this warning can cause personal injury or death.

Before performing service or maintenance operations on the fan system, disconnect all electrical power to the unit and apply approved Lock--out/Tagout procedures to the unit disconnect switch. Do not reach into the fan section with power applied to unit.

DIVIDER

OUTSIDE

AIR

CLEANABLE

ALUMINUM

FILTER

FILTER

HOOD

BAROMETRIC

RELIEF

FILTER

CLIP

C08634

Fig. 3 -- Filter Installation

To remove the filter, open the spring clips. Re--install the filter by placing the frame in its track, then closing the filter clips.

Manual Outside Air Hood Screen

The Manual Outside Air Hood Screen is secured by three screws and a retainer angle across the top edge of the hood. See Fig. 4.

Supply Fan (Direct--Drive)

For unit sizes 04, 05 and 06, a direct--drive forward--curved centrifugal blower wheel is an available option. The motor has taps to provide the servicer with the selection of one of five motor torque/speed ranges to best match wheel performance with attached duct system. See

Fig. 5 (50HCQ Direct--Drive Fan Assembly) and Fig. 6

(ECM Motor Connectors).

4

ECM Motor

95°

Motor Plug Position

(95° from vertical)

ECM Power

Transformer

(460, 575v)

C09260

Fig. 5 -- 50HCQ Direct--Drive Supply Fan Assembly

Com

BRN

L1

BLU

Gnd

GRN/YEL

L2

YEL

C L G N

Motor

Power

Connections

Speed

Taps

1 2 3 4 5

VIO

Default Connection

Fig. 6 -- ECM Motor Connectors

C09261

208/230, 460V Units

575V Units

Fig. 7 -- ECM Unit Wiring

C09263

5

ECM Motor — The direct--drive motor is an X13

Electronically Commutated Motor (ECM). An ECM motor contains electronic circuitry used to convert single--phase line AC voltage into 3--phase DC voltage to power the motor circuit. The motor circuit is a DC brushless design with a permanent magnet rotor. On the

X13 ECM Motor design, the electronic circuitry is integral to the motor assembly and cannot be serviced or replaced separately.

208/230V units use a 230V motor and 460V units use a

460V motor. 575V units use a 460V motor with an autotransformer. Motor power voltage is connected to motor terminals L and N (see Fig. 6 and Fig. 7); ground is connected at terminal G. The motor power voltage is

ALWAYS present; it is not switched off by a motor contactor.

Motor operation is initiated by the presence of a 24V control signal to one of the five motor communications terminals. When the 24V signal is removed, the motor will stop. The motor control signal is switched by the defrost board’s IFO output.

Evaluating motor speed — The X13 ECM Motor uses a constant torque motor design. The motor speed is adjusted by the motor control circuitry to maintain the programmed shaft torque. Consequently there is no specific speed value assigned to each control tap setting. At the Position 5 tap, the motor speed is approximately 1050 RPM (17.5 r/s) but varies depending on fan wheel loading.

Selecting speed tap — The five communication terminals are each programmed to provide a different motor torque output. See Table 1. Factory default tap selection is

Position 1 for lowest torque/speed operation.

Table 1 – Motor Tap Programing (percent of full--load torque)

Unit Size

04

05

06

Tap 1

29

46

49

Factory Default: Tap 1 (VIO)

Tap 2

33

49

55

Tap 3

41

57

79

Tap 4

48

67

90

Tap 5

100

100

100

Selecting another speed:

1. Disconnect main power to the unit. Apply lockout/tagout procedures.

2. Remove the default motor signal lead (VIO) from terminal 1 at the motor communications terminal.

3. Reconnect the motor signal lead to the desired speed

(terminals 1 through 5).

4. Connect main power to the unit.

Motor “rocking” on start--up — When the motor first starts, the rotor (and attached wheel) will “rock” back and forth as the motor tests for rotational direction. Once the correct rotational direction is determined by the motor circuitry, the motor will ramp up to the specified speed.

The “rocking” is a normal operating characteristic of

ECM motors.

Troubleshooting the ECM motor — Troubleshooting the

X13 ECM requires a voltmeter.

1. Disconnect main power to the unit.

2. Remove the motor power plug (including the control

BRN lead) and VIO control signal lead at the motor terminals.

3. Restore main unit power.

4. Check for proper line voltage at motor power leads

BLK (at L terminal) and YEL (at N terminal).

Unit Voltage

208/230

460

575

Table 2 – Motor Test Volts

Motor Voltage

230

460

460

Min---Max Volts

187---253

414---506

414---506

6

5. Using a jumper wire from unit control terminals R to

G, engage motor operation. Check for 24v output at the defrost board terminal IFO.

6. Check for proper control signal voltages of 22V to

28V at motor signal leads VIO and BRN.

7. Disconnect unit main power. Apply lockout/tagout procedures.

8. Reconnect motor power and control signal leads at the motor terminals.

9. Restore unit main power.

10. The motor should start and run. If the motor does not start, remove the motor assembly. Replace the motor with one having the same part number. Do not substitute with an alternate design motor as the torque/ speed programming will not be the same as that on an original factory motor.

Replacing the X--13 ECM Motor — Before removing the ECM belly--band mounting ring from old motor:

1. Measure the distance from base of the motor shaft to the edge of the mounting ring.

2. Remove the motor mounting band and transfer it to the replacement motor.

3. Position the mounting band at the same distance that was measured in Step 1.

4. Hand--tighten mounting bolt only. Do not tighten securely at this time.

5. Insert the motor shaft into the fan wheel hub.

6. Securely tighten the three motor mount arms to the support cushions and torque the arm mounting screws to 60 in--lbs (6.8 Nm).

7. Center the fan wheel in the fan housing. Tighten the fan wheel hub setscrew and torque to 120 in--lbs (13.6

Nm).

8. Ensure the motor terminals are located at a position below the 3 o’clock position. See Fig. 5. Tighten the motor belly--band bolt and torque to 80 in--lbs (9.0

Nm).

Supply Fan (Belt--Drive)

The belt--drive supply fan system consists of a forward--curved centrifugal blower wheel on a solid shaft with two concentric type bearings, one on each side of the blower housing. A fixed--pitch driven pulley is attached to

the fan shaft and an adjustable--pitch driver pulley is on the motor. The pulleys are connected using a V--belt. See

Fig. 8.

BLOWER PULLEY

V-BELT

MOTOR

PULLEY

MOTOR

STRAIGHTEDGE

1/2”

(1.3 cm)

BROWNING BELT

TENSION CHECKER

BELT

DEFLECTION

MOUNTING

BOLTS (4)

MOTOR MOUNTING

PLATE

Fig. 8 -- Typical Belt Drive Motor Mounting

C11504

Variable Frequency Drive (VFD)

For units equipped with a VFD factory installed option

(FIOP), refer to the following supplement: “Variable

Frequency Drive (VFD) Installation, Setup and

Troubleshooting.”

Belt

Check the belt condition and tension quarterly. Inspect the belt for signs of cracking, fraying or glazing along the inside surfaces. Check belt tension by using a spring--force tool, such as Browning’s “Belt Tension Checker” (p/n:

1302546 or equivalent tool); tension should be 6--lbs at a

5

/

8

--in (1.6 cm). deflection when measured at the centerline of the belt span. This point is at the center of the belt when measuring the distance between the motor shaft and the blower shaft.

NOTE: Without the spring--tension tool, place a straight edge across the belt surface at the pulleys, then push down on the belt at mid--span using one finger until a

(1.3 cm) deflection is reached. See Fig. 9.

1

/

2

--in.

Adjust belt tension by loosening the motor mounting plate front and rear bolts and sliding the plate toward the fan (to reduce tension) or away from fan (to increase tension).

Ensure the blower shaft and the motor shaft are parallel to each other (pulleys aligned). When finished, tighten all bolts and torque to 65--70 in--lb (7.4 to 7.9 Nm).

Fig. 9 -- Checking Blower Motor Belt Tension

C12093

Replacing the Belt:

NOTE: Use a belt with same section type or similar size.

Do not substitute a FHP--type belt. When installing the new belt, do not use a tool (screwdriver or pry--bar) to force the belt over the pulley flanges, this will stress the belt and cause a reduction in belt life. Damage to the pulley can also occur.

Use the following steps to replace the V--belt. See Fig. 8.

1. Loosen the front and rear motor mounting plate bolts.

2. Push the motor and its mounting plate towards the blower housing as close as possible to reduce the center distance between fan shaft and motor shaft.

3. Remove the belt by gently lifting the old belt over one of the pulleys.

4. Install the new belt by gently sliding the belt over both pulleys and then sliding the motor and plate away from the fan housing until proper tension is achieved.

5. Check the alignment of the pulleys, adjust if necessary.

6. Tighten all bolts and torque to 65--70 in--lb (7.4 to 7.9

Nm).

7. Check the tension after a few hours of runtime and re--adjust as required.

CAUTION

EQUIPMENT DAMAGE HAZARD

Failure to follow this CAUTION can result in premature wear and damage to equipment.

Do not use a screwdriver or a pry bar to place the new

V--belt in the pulley groove. This can cause stress on the V--belt and the pulley resulting in premature wear on the V--belt and damage to the pulley.

Adjustable--Pitch Pulley on Motor:

The motor pulley is an adjustable--pitch type that allows a

7

servicer to implement changes in the fan wheel speed to match as--installed ductwork systems. The pulley consists of a fixed flange side that faces the motor (secured to the motor shaft) and a movable flange side that can be rotated around the fixed flange side that increases or reduces the pitch diameter of this driver pulley. See Fig. 10.

used to tighten the locking collars. Tighten the locking collar by holding it tightly against the inner race of the bearing. Tighten the socket head cap screw. Torque cap screw to 55--60 in--lb (6.2--6.8 Nm). See Fig. 11. Check the condition of the motor pulley for signs of wear.

Glazing of the belt contact surfaces and erosion on these surfaces are signs of improper belt tension and/or belt slippage. Pulley replacement can be necessary.

FAN PULLEY

MOTOR AND

FANSHAFTS

MUST BE

PARALLEL

MOVABLE

FLANGE

STRAIGHT EDGE

MUST BE PARALLEL

WITH BELT

SETSCREWS

FIXED FLANGE

SINGLE - GROOVE

MOTOR PULLEY

Fig. 10 -- Supply--Fan Pulley Adjustment

C07075

As the pitch diameter is changed by adjusting the position of the movable flange, the centerline on this pulley shifts laterally (along the motor shaft). This creates a requirement for a realignment of the pulleys after any adjustment of the movable flange. Reset the belt tension after each realignment.

Inspect the condition of the motor pulley for signs of wear. Glazing of the belt contact surfaces and erosion on these surfaces are signs of improper belt tension and/or belt slippage. Replace pulley if wear is excessive.

Changing the Fan Speed:

1. Shut off unit power supply. Use proper lockout/tagout procedures.

2. Loosen belt by loosening fan motor mounting nuts.

See Fig. 8.

3. Loosen movable pulley flange setscrew. See Fig. 10.

4. Screw movable flange toward fixed flange to increase speed and away from fixed flange to decrease speed.

Increasing fan speed increases load on motor. Do not exceed the maximum specified speed.

5. Set movable flange at nearest keyway of pulley hub.

Tighten setscrew and torque to 65--70 in--lb (7.4 to 7.9

Nm).

Aligning Blower and Motor Pulleys:

1. Loosen blower pulley setscrews.

2. Slide blower pulley along blower shaft. Make angular alignment by loosening motor mounting plate front and rear bolts.

3. Tighten blower pulley setscrews and motor mounting bolts. Torque bolts to 65--70 in--lb (7.4 to 7.9 Nm).

4. Recheck belt tension.

Bearings:

The fan system uses bearings featuring concentric split locking collars. A Torx T--25 socket head cap screw is

LOCKING COLLAR

T---25 TORX SOCKET

HEAD CAP SCREW

Fig. 11 -- Tightening Locking Collar

C11505

Motor

When replacing the motor, also replace the external--tooth lock washer (star washer) under the motor mounting base; this is part of the motor grounding system. Ensure the teeth on the lock washer are in contact with the motor’s painted base. Tighten motor mounting bolts and torque to

120  12 in--lbs (14  1.4 Nm).

Change fan wheel speed by changing the fan pulley

(larger pitch diameter to reduce wheel speed, smaller pitch diameter to increase wheel speed) or select a new system (both pulleys and matching belt). The horsepower rating of the belt is primarily dictated by the pitch diameter of the smaller pulley in the drive system

(typically the motor pulley in these units). Do not install a replacement motor pulley with a smaller pitch diameter than was provided on the original factory pulley.

Before changing pulleys to increase fan wheel speed, check the fan performance at the target speed and airflow rate to determine new motor loading (bhp). Use the fan performance tables or use the Packaged Rooftop Builder software program. Confirm that the motor in this unit is capable of operating at the new operating condition. Fan shaft loading increases dramatically as wheel speed is increased.

To reduce vibration, replace the motor’s adjustable pitch pulley with a fixed pitch pulley (after the final airflow balance adjustment). This will reduce the amount of vibration generated by the motor/belt--drive system.

8

HEAT PUMP REFRIGERATION

SYSTEM

!

WARNING

UNIT OPERATION AND SAFETY HAZARD

Failure to follow this warning could cause personal injury, death and/or equipment damage.

This system uses Puron

R

(R410A) refrigerant that operates at higher pressures than standard R--22 systems and other refrigerants. No other refrigerant can be used in this system. Gauge set, hoses, and recovery system must be designed to handle Puron refrigerant. If unsure about equipment, consult the equipment manufacturer.

Outdoor Coil

The 50HCQ outdoor coil is fabricated with round tube copper hairpins and plate fins of various materials and/or coatings (see “Appendix I -- Model Number Significance” to identify the materials provided in this unit). All unit sizes use composite--type two--row coils. Composite two--row coils are two single--row coils fabricated with a single return bend end tubesheet.

Indoor Coil

The indoor coil is traditional round--tube, plate--fin technology. Tube and fin construction is of various optional materials and coatings (see Model Number

Format). Coils are multiple--row.

Recommended Outdoor Coil Maintenance and Cleaning

Routine cleaning of coil surfaces is essential to maintain proper operation of the unit. Elimination of contamination and removal of harmful residues will greatly increase the life of the coil and extend the life of the unit. The following maintenance and cleaning procedures are recommended as part of the routine maintenance activities to extend the life of the coil.

Remove Surface Loaded Fibers:

Surface loaded fibers or dirt should be removed with a vacuum cleaner. If a vacuum cleaner is not available, a soft non--metallic bristle brush can be used. In either case, the tool should be applied in the direction of the fins. Coil surfaces can be easily damaged (fin edges can be easily bent over and damage the coating of a protected coil) when the tool is applied across the fins.

NOTE: Use of a water stream, such as a garden hose, against a surface loaded coil will drive the fibers and dirt into the coil. This will make cleaning efforts more difficult. Surface loaded fibers and dirt must be completely removed prior to using low velocity clean water rinse.

Periodic Clean Water Rinse:

A periodic clean water rinse is very beneficial for coils that are applied in coastal or industrial environments.

However, it is very important that the water rinse is made with very low velocity water stream to avoid damaging the fin edges. Monthly cleaning as described below is recommended.

!

CAUTION

PERSONAL INJURY AND UNIT DAMAGE

HAZARD

Failure to follow this caution can result in personal injury or equipment damage.

Only approved cleaning is recommended.

Routine Cleaning of Indoor Coil Surfaces:

Periodic cleaning with Totaline



Environmentally Sound

Coil Cleaner is essential in extending the life of coils.

This cleaner is available from Carrier Replacement

Components Division (p/n P902--0301 for one gallon

[3.8L] container, and p/n P902--0305 for a 5 gallon [19L] container). It is recommended that all coils (including standard aluminum, pre--coated, copper/copper or

E--coated coils) be cleaned with the Totaline

Environmentally Sound Coil Cleaner as described below.

Coil cleaning should be part of the unit’s regularly scheduled maintenance procedures ensuring the long life of the coil. Failure to clean the coils can result in reduced durability in the environment.

Avoid the use of:

S coil brighteners

S acid cleaning prior to painting

S high pressure washers

S poor quality water for cleaning

Totaline Environmentally Sound Coil Cleaner is non-flammable, hypoallergenic, non bacterial and a USDA accepted biodegradable agent that will not harm the coil or surrounding components, such as electrical wiring, painted metal surfaces or insulation.

Use of non--recommended coil cleaners is strongly discouraged because coil and unit durability can be affected.

Clean coil as follows:

1. Turn off unit power. Use lockout/tagout procedures on unit power switch.

2. Remove top panel screws on outdoor coil end of unit.

3. Remove coil corner post. See Fig. 12. To hold top panel open, place coil corner post between top panel and center post. See Fig. 13.

9

OUTDOOR

COIL

OUTDOOR

COIL

C09219

Fig. 12 -- Cleaning Condenser Coil (Size 04--06 shown)

C08206

Fig. 13 -- Propping Up Top Panel

4. For Sizes 04--06: Remove screws securing coil to compressor plate and compressor access panel.

5. For Sizes 07--12: Remove fastener holding coil sections together at return end of condenser coil.

Carefully separate the outdoor coil section 3 to 4 in.

(7.6--10 cm) from the inner coil section. See Fig. 14.

6. Clean the outer surfaces with a stiff brush in the normal manner. Use a water hose or other suitable equipment to flush down between the 2 coil sections to remove dirt and debris.

7. Secure inner and outer coil rows together with a field--supplied fastener.

8. Reposition the outer coil section and remove the coil corner post from between the top panel and center post. Reinstall the coil corner post and replace all screws.

Totaline Environmentally Sound Coil Cleaner

Application Equipment:

S

2.5 gal (9.5L) garden sprayer

S

Water rinse with low velocity spray nozzle

C09220

Fig. 14 -- Separating Coil Sections

CAUTION


Failure to follow this caution can result in corrosion and damage to the unit.

Harsh chemicals, household bleach, acid or basic cleaners should not be used to clean outdoor or indoor coils of any kind. These cleaners can be very difficult to rinse out of the coil and can accelerate corrosion at the fin/tube interface where dissimilar materials are in contact. If there is dirt below the surface of the coil, use the Totaline Environmentally Sound Coil Cleaner as described below.

CAUTION


Failure to follow this caution can result in reduced unit performance.

High velocity water from a pressure washer, garden hose, or compressed air should never be used to clean a coil. The force of the water or air jet will bend the fin edges and increase airside pressure drop.

Totaline Environmentally Sound Coil Cleaner

Application Instructions:

1. Proper protection equipment, such as approved safety glasses and gloves, is recommended during mixing and application of Totaline Environmentally Sound

Coil Cleaner.

2. Remove all surface loaded fibers and debris using a vacuum cleaner or a soft non--metallic bristle brush as described above.

3. Thoroughly wet all finned surfaces with clean water using a low velocity garden hose being careful not to bend fins.

4. Mix Totaline Environmentally Sound Coil Cleaner in a 2.5 gal (9.5L) garden spryer according to the

10

instructions included with the cleaner. The optimum solution temperature is 100F (38C).

NOTE: Do NOT USE water in excess of 130F (54C), as the enzymatic activity will be destroyed.

5. Thoroughly apply Totaline Environmentally Sound

Coil Cleaner solution to all coil surfaces including finned area, tube sheets and coil headers.

6. Hold garden sprayer nozzle close to finned areas and apply cleaner with a vertical, up--and--down motion.

Avoid spraying in horizontal pattern to minimize potential for fin damage.

7. Ensure cleaner thoroughly penetrates deep into finned areas.

8. Interior and exterior finned areas must be thoroughly cleaned.

9. Finned surfaces should remain wet with cleaning solution for 10 minutes.

10. Ensure surfaces are not allowed to dry before rinsing.

Reapply cleaner as needed to ensure 10--minute saturation is achieved.

11. Thoroughly rinse all surfaces with low velocity clean water using downward rinsing motion of water spray nozzle. Protect fins from damage from the spray nozzle.

Indoor Coil

Cleaning the Indoor Coil:

1. Turn unit power off. Use proper lockout/tagout procedures.

2. Remove indoor coil access panel.

LPS/LOC

FILTER

DRIER

2B

FILTER

DRIER

1B

COOLING LIQUID LINES

3. If economizer or two--position damper is installed, remove economizer by disconnecting the Molex plug and removing mounting screws.

4. Slide filters out of unit.

5. Clean coil using a commercial coil cleaner or dishwasher detergent in a pressurized spray canister.

Wash both sides of coil and flush with clean water.

For best results, back--flush toward return--air section to remove foreign material. Flush condensate pan after completion.

6. Reinstall economizer and filters.

7. Reconnect wiring.

8. Replace access panels.

Refrigeration System Components:

Each heat pump refrigeration system includes a compressor, accumulator, reversing valve, dual--function outdoor coil with vapor header check valve, cooling liquid line with a filter drier and a check valve, dual--function indoor coil with a vapor header check valve, and heating liquid line with check a valve and a strainer. Unit sizes

A04--07 have a single compressor--circuit; unit sizes D08 through D12 have two compressor--circuits. See Fig. 15 for typical unit piping schematic (unit size D09 (4--row indoor coil) with two compressor--circuits is shown).

Dual--function outdoor and indoor coils are designed to provide parallel coil circuits during evaporator--function operation and converging coil circuits during the condenser--function operation.

ACCUTROL

DFT1

TXV 2

1A

2D

DFT 2

COMP 2

HPS2

2A

1D

HPS1

INDOOR COIL

OUTDOOR COIL

STRAINER

1C

COMP 1

STRAINER

HEATING LIQUID LINES

2C

Fig. 15 -- Typical Unit Piping Schematic (with TXV valves on Indoor Coils)

11

TXV1

C09228

Reversing Valve and Check Valve Position

See Fig. 15 on page 11.

Table 3 – Cooling Mode (each circuit)

Component

Reversing Valve

Check Valve A

Check Valve B

Check Valve C

Check Valve D

Status/Position

Energized

Closed

Open

Closed

Open

Table 4 – Heating Mode (each circuit)

Component

Reversing Valve

Check Valve A

Check Valve B

Check Valve C

Check Valve D

Status/Position

De---energized

Open

Closed

Open

Closed

Refer to Fig. 15, above, and the Cooling Mode and

Heating Mode tables (Tables 3 and 4) above.

Refrigerant System Pressure Access Ports

There are two access ports in each circuit -- on the suction tube and the discharge tube near the compressor. These are brass fittings with black plastic caps. The hose connection fittings are standard 1/4 SAE male flare couplings.

The brass fittings are two--piece High Flow valves, with a receptacle base brazed to the tubing and an integral spring--closed check valve core screwed into the base. See

Fig. 16. This check valve is permanently assembled into this core body and cannot be serviced separately. Replace the entire core body if necessary. Service tools are available from RCD that allow the replacement of the check valve core without having to recover the entire system refrigerant charge. Apply compressor refrigerant oil to the check valve core’s bottom O--ring. Install the fitting body and torque to 9610 in--lbs (10.9  1 Nm). Do not exceed 106 in--lbs (11.9 Nm) when tightening.

Table 5 – Defrost Mode

A04---A07 and D08---D12/Circuit 2:

Component

Defrost Thermostat

Outdoor Fan(s)

Status/Position

Closed

Off

Reversing Valve

Check Valve A

Check Valve B

Check Valve C

Check Valve D

Energized

Closed

Open

Closed

Open

Troubleshooting Refrigerant Pressure

Problems and Check Valves

SEAT

CORE

(Part No. EC39EZ067)

1/2-20

UNF RH

0.596

45 o

30 o

5/8” HEX

.47

WASHER

O-RING

1/2” HEX

DEPRESSOR PER ARI 720

+.01/-.035

FROM FACE OF BODY

7/16-20 UNF RH

This surface provides a metal to metal seal when torqued into the seat. Appropriate handing is required to not scratch or dent the surface.

C08453

Fig. 16 -- CoreMax Access Port Assembly

PURON

R

(R--410A) REFRIGERANT

This unit is designed for use with Puron (R--410A) refrigerant. Do not use any other refrigerant in this system.

Puron (R--410A) refrigerant is provided in pink (rose) colored cylinders. These cylinders are available with and without dip tubes; cylinders with dip tubes will have a label indicating this feature. For a cylinder with a dip tube, place the cylinder in the upright position (access valve at the top) when removing liquid refrigerant for charging. For a cylinder without a dip tube, invert the cylinder (access valve on the bottom) when removing liquid refrigerant.

12

Because Puron (R--410A) refrigerant is a blend, it is strongly recommended that refrigerant always be removed from the cylinder as a liquid. Add liquid refrigerant into the system in the discharge line. If adding refrigerant into the suction line, use a commercial metering/expansion device at the gauge manifold; remove liquid from the cylinder, pass it through the metering device at the gauge set and then pass it into the suction line as a vapor. Do not remove Puron (R--410A) refrigerant from the cylinder as a vapor.

Refrigerant Charge

The amount of refrigerant charge is listed on the unit’s nameplate. Refer to Carrier Publication, “GTAC2--5

Charging, Recovery, Recycling and Reclamation Training

Manual” and the following procedures:

Unit panels must be in place when unit is operating during the charging procedure. If unit is equipped with a head pressure control device, bypass it to ensure full fan operation during charging.

Charge checking and adjustments must be made while the system is operating in Cooling only.

No Charge:

Use standard evacuation techniques for Puron (R--410A) refrigerant.. After evacuating system, weigh the specified amount of refrigerant.

THERMOSTATIC EXPANSION

VALVE (TXV)

All 50TCQ’s have a factory installed nonadjustable thermostatic expansion valve (TXV). The TXV will be a bi-flow, bleed port expansion valve with an external equalizer. TXVs are specifically designed to operate with

PuronR refrigerant, use only factory authorized TXVs.

See Fig. 15 for a typical piping schematic.

TXV Operation

The TXV is a metering device that is used in air conditioning and heat pump systems to adjust to changing load conditions by maintaining a preset superheat temperature at the outlet of the evaporator coil. The volume of refrigerant metered through the valve seat is dependent upon the following (see Fig. 17):

1. Superheat temperature is sensed by the cap tube sensing bulb on the suction tube at outlet of the evaporator coil. This temperature is converted into pressure by refrigerant in the bulb pushing downward on the diaphragm which opens the valve using the push rods. As long as this bulb and cap tube contain any liquid refrigerant, this temperature is converted into suction pressure pushing downward on the diaphragm, which tends to open the TXV valve through the push rods.

2. The suction pressure at the outlet of the evaporator coil is transferred through the external equalizer tube to the underside of the diaphragm.

3. The needle valve on the pin carrier is spring loaded, exerting pressure on the underside of the diaphragm.

Therefore, the bulb pressure equals evaporator pressure (at outlet of coil) plus spring pressure. If the load increases, the temperature increases at the bulb, which increases the pressure on the top side of the diaphragm, pushing the carrier away from the seat, opening the valve and increasing the flow of refrigerant. The increased refrigerant flow causes increased leaving evaporator pressure which is transferred through the equalizer tube to the underside of the diaphragm. This causes pin carrier spring pressure to close the TXV valve. The refrigerant flow is effectively stabilized to the load demand with a negligible change in superheat.

CAPILLARY TUBE

DIAPHRAGM

INLET

PUSHRODS

FEEDER TUBES

OUTLET

NEEDLE

VALVE

SPRING

DISTRIBUTOR

COIL

BULB

EXTERNAL EQUALIZER TUBE

Fig. 17 -- Thermostatic Expansion Valve (TXV) Operation

13

C12046

Replacing TXV

!

CAUTION

PERSONAL INJURY HAZARD

Failure to follow this caution can result in injury to personnel and damage to components.

Always wear approved safety glasses, work gloves and other recommended Personal Protective

Equipment (PPE) when working with refrigerants.

1. Recover refrigerant.

2. Remove TXV support clamp using a 5/l6-in. nut driver.

3. Remove TXV using a backup wrench on connections to prevent damage to tubing.

4. Remove equalizer tube from suction line of coil. Use file or tubing cutter to cut brazed equalizer line approximately 2 inches above suction tube.

5. Remove bulb from vapor tube inside cabinet.

6. Install the new TXV and avoid damaging the tubing or the valve when attaching the TXV to the distributor.

7. Attach equalizer tube to suction line. If coil has mechanical connection, then use wrench and back up wrench to attach. If coil has brazed connection, use file or tubing cutters to remove mechanical flare nut from equalizer line. Then use coupling to braze the equalizer line to stub (previous equalizer line) in suction line.

8. Attach TXV bulb in the same location as original (in the sensing bulb indent), wrap bulb in protective insulation and secure using the supplied bulb clamp.

See Fig. 18.

9. Route equalizer tube through suction connection opening (large hole) in fitting panel and install fitting panel in place.

10. Sweat inlet of TXV marked “IN” to liquid line. Avoid excessive heat which could damage valve.

THERMAL EXPANSION

(TXV) VALVE

CLAMP

TXV SENSING

BULB

SENSING BULB INSULATION REMOVED FOR CLARITY

C12095

Fig. 18 -- TXV Valve and Sensing Bulb

14

COOLING CHARGING CHARTS

How To Use Cooling Charging Charts:

Take the outdoor ambient temperature and read the suction pressure gauge. Refer to chart to determine what suction temperature should be. If suction temperature is high, add refrigerant. If suction temperature is low, carefully recover some of the charge. Recheck the suction pressure as charge is adjusted.

SIZE DESIGNATION

A04

A05

A06

A07

D08

D09

D12

NOMINAL TONS

REFERENCE

6

7.5

8.5

3

4

5

10

EXAMPLE:

Model 50TCQ*D14

Outdoor Temperature

Suction Pressure

. . . . . . . . . . . . . . . . . .

. . . . . . . . . . . . . . . . .

85_F (29_C)

140 psig (965 kPa)

Suction Temperature . . . . . . . . . . . . . . . . . .

55_ F (13_C)

Refer to Fig. 19 through Fig. 26 for Cooling Charging

Charts.

Compressors

Lubrication:

Compressors are charged with the correct amount of oil at the factory.

CAUTION


Failure to follow this caution can result in damage to components.

The compressor is in a Puron (R--410A) refrigerant system and uses a polyolester (POE) oil. This oil is extremely hygroscopic, meaning it absorbs water readily. POE oils can absorb 15 times as much water as other oils designed for HCFC and CFC refrigerants.

Avoid exposure of POE oil to the atmosphere. This exposure to the atmosphere can cause contaminants that are harmful to R--410A components to form.

Keep POE oil containers closed until ready for use.

15

140

COOLING CHARGING CHARTS

CHARGING CHART - R410A REFRIGERANT

COOLING MODE - OUTDOOR FAN MUST BE RUNNING

120

100

Add Charge if Above the Curve

80

60

40

Remove Charge if Below the Curve

20

150 200 250 300 350 400 450 500 550 600

Compressor Discharge Pressure (psig)

Fig. 19 -- Cooling Charging Charts-- 50HCQA04



140

80

60

120

100


40


20

150 200 250 300 350 400 450 500 550 600


Fig. 20 -- Cooling Charging Charts -- 50HCQA05

16

C12016

C12017

80

60

40

140



120

100



80

60

40

20

150 200 250 300 350 400 450 500 550 600





140

120

100



20

150 200 250 300 350 400 450 500 550 600



17

C12018

C12019

80

60

40

140



120

100



80

60

40

20

150 200 250 300 350 400 450 500 550 600


Fig. 23 -- Cooling Charging Charts -- 50HCQD08



140

120

100



20

150 200 250 300 350 400 450 500 550 600


Fig. 24 -- Cooling Charging Charts -- 50HCQD09

18

C12020

C12021

80

60

40

140



120

100



80

60

40

20

150 200 250 300 350 400 450 500 550 600


Fig. 25 -- Cooling Charging Charts -- 50HCQD12 Circuit A



140

120

100



20

150 200 250 300 350 400 450 500 550 600


Fig. 26 -- Cooling Charging Charts -- 50HCQD12 Circuit B

19

C12022

C12023

Replacing Compressor

!

WARNING



Never use air or gases containing oxygen for leak testing or for operating refrigerant compressors. Pressurized mixtures of air or gases containing oxygen can lead to an explosion.

CAUTION

INSTALLATION SITE DAMAGE

Failure to follow this caution can result in damage to equipment location site.

S

Puron (R--410A) refrigerant contains polyolester

(POE) oil that can damage the roof membrane.

Caution should be taken to prevent POE oil from spilling onto the roof surface.

S

The factory also recommends that the suction and discharge lines be cut with a tubing cutter instead of using a torch to remove brazed fittings.

NOTE: Only factory--trained service technicians should remove and replace compressor units.

Compressors using Puron refrigerant contain a polyolester

(POE) oil. This oil has a high affinity for moisture. Do not remove the compressor’s tube plugs until ready to insert the unit suction and discharge tube ends.

Compressor Rotation:

CAUTION

EQUIPMENT DAMAGE

Failure to follow this caution can result in equipment damage.

Scroll compressors can only compress refrigerant if rotating in the right direction. Reverse rotation for extended times can result in internal damage to the compressor. Scroll compressors are sealed units and cannot be repaired on site location.

NOTE: When the compressor is rotating in the wrong direction, the unit makes an elevated level of noise and does not provide cooling.

On 3--phase units with scroll compressors, it is important to be certain compressor is rotating in the proper direction. To determine whether or not compressor is rotating in the proper direction:

1. Connect service gauges to suction and discharge pressure fittings.

2. Energize the compressor.

3. The suction pressure should drop and the discharge pressure should rise, as is normal on any start--up.

NOTE: If the suction pressure does not drop and the discharge pressure does not rise to normal levels:

4. Note that the evaporator fan is probably also rotating in the wrong direction.

5. Turn off power to the unit.

6. Reverse any two of the three unit power leads.

7. Reapply electrical power to the compressor.

8. The suction pressure should drop and the discharge pressure should rise which is normal for scroll compressors on start--up.

9. Replace compressor if suction/discharge pressures are not within specifications for the specific compressor.

Filter Drier

Replace the Filter Drier whenever refrigerant system is exposed to atmosphere. Only use factory specified liquid--line filter driers with working pressures no less than 650 psig (4482 kPa).

CAUTION



Do not install a suction--line filter drier in liquid line.

A liquid--line filter drier designed for use with Puron refrigerant is required on every unit.

Outdoor Fan Location

See Fig. 27.

1. Shut off unit power supply. Apply lockout/tagout procedures.

2. Remove condenser--fan assembly (grille, motor, and fan).

3. Loosen fan hub setscrews.

4. Adjust fan height as shown in Fig. 27.

5. Tighten setscrews to 84 in--lbs (9.5 Nm).

6. Replace condenser--fan assembly.

Conduit

0.14 in + 0.0 / -0.03

Fig. 27 -- Outdoor Fan Adjustment

C08448

Troubleshooting Cooling System

Refer to Table 6, on the following page, for additional troubleshooting topics.

20

Table 6 –

Heating and Cooling Troubleshooting

PROBLEM

Compressor and

Outdoor Fan

Will Not Start.

Compressor Will Not

Start But Outdoor

Fan Runs.

Compressor Cycles

(Other Than

Normally Satisfying

Thermostat).

Compressor Operates

Continuously.

Compressor Makes

Excessive Noise.

Excessive Head

Pressure.

Head Pressure

Too Low.

Excessive Suction

Pressure.

Suction Pressure

Too Low.

CAUSE

Power failure.

Fuse blown or circuit breaker tripped.

Defective thermostat, contactor, transformer, control relay, or capacitor.

Insufficient line voltage.

Incorrect or faulty wiring.

Thermostat setting too high.

High pressure switch tripped.

Low pressure switch tripped.

Freeze-up protection thermostat tripped.

Faulty wiring or loose connections in compressor circuit.

Compressor motor burned out, seized, or internal overload open.

Defective run/start capacitor, overload, start relay.

One leg of 3-phase power dead.

Refrigerant overcharge or undercharge.

Defective compressor.

Insufficient line voltage.

Blocked outdoor coil or dirty air filter.

Defective run/start capacitor, overload, or start relay.

Defective thermostat.

Faulty outdoor-fan (cooling) or indoor-fan

(heating) motor or capacitor.

Call power company.

REMEDY

Replace fuse or reset circuit breaker. Determine root cause.

Replace component.

Determine cause and correct.

Check wiring diagram and rewire correctly.

Lower thermostat setting below room temperature.

See problem ‘‘Excessive head pressure.’’

Check system for leaks. Repair as necessary.

See problem ‘‘Suction pressure too low.’’

Check wiring and repair or replace.

Determine cause. Replace compressor or allow enough time for internal overload to cool and reset.

Determine cause and replace compressor.

Replace fuse or reset circuit breaker. Determine cause.

Recover refrigerant, evacuate system, and recharge to nameplate.

Replace and determine cause.



Determine cause and replace.

Replace thermostat.

Replace.

Restriction in refrigerant system.

Dirty air filter.

Unit undersized for load.

Thermostat set too low (cooling).

Low refrigerant charge.

Air in system.

Outdoor coil dirty or restricted.

Compressor rotating in the wrong direction.

Locate restriction and remove.

Replace filter.

Decrease load or increase unit size.

Reset thermostat.

Locate leak; repair and recharge.

Recover refrigerant, evacuate system, and recharge.

Clean coil or remove restriction.

Reverse the 3-phase power leads as described in

Start-Up.

Dirty outside air or return air filter (heating).

Dirty outdoor coil (cooling).

Refrigerant overcharged.

Air in system.

Replace filter.

Clean coil.

Recover excess refrigerant.

Recover refrigerant, evacuate system, and recharge.

Condensing air restricted or air short-cycling.



Check for leaks; repair and recharge.

Compressor scroll plates defective.

Replace compressor.

Restriction in liquid tube.

High heat load.

Compressor scroll plates defective.

Refrigerant overcharged.

Dirty air filter (cooling).

Dirty or heavily iced outdoor coil (heating).

Remove restriction.

Check for source and eliminate.

Replace compressor.

Recover excess refrigerant.

Replace filter.

Clean outdoor coil. Check defrost cycle operation.


Metering device or low side restricted.

Insufficient indoor airflow (cooling mode).

Temperature too low in conditioned area.

Field-installed filter drier restricted.

Check for leaks; repair and recharge.

Remove source of restriction.

Increase air quantity. Check filter and replace if necessary.

Reset thermostat.

Replace.

Outdoor ambient below 25_F (cooling).

Install low-ambient kit.

Outdoor fan motor(s) not operating (heating).

Check fan motor operation.

21

CONVENIENCE OUTLETS

!

WARNING



Units with convenience outlet circuits can use multiple disconnects. Check convenience outlet for power status before opening unit for service. Locate its disconnect switch, if appropriate, and open it.

Apply lockout/tagout to this switch, if necessary.

Convenience Outlets: Two types of convenience outlets are offered on 50HCQ models: Non--powered and unit--powered.

Both types provide a 125VAC/15A Ground--Fault Circuit

Interrupter (GFCI) duplex receptacle behind a hinged waterproof access cover, located on the end panel of the unit. See Fig. 28.

PWD-CO TRANSFORMER

CONVENIENCE

OUTLET GFCI slots and align with the gasket; tighten the two screws until snug (do not over-tighten).

4. Mount the weatherproof cover to the backing plate as shown in Fig. 29.

5. Remove two slot fillers in the bottom of the cover to permit service tool cords to exit the cover.

6. Check cover installation for full closing and latching.

COVER - WHILE-IN-USE

WEATHERPROOF

GFCI RECEPTACLE

NOT INCLUDED

TOP

TOP

PWD-CO FUSE

SWITCH

CONTROL BOX

ACCESS PANEL

Fig. 28 -- Convenience Outlet Location

C08128

Installing Weatherproof Cover —

A weatherproof while-in-use cover for the factory installed convenience outlets is now required by UL standards. This cover cannot be factory-mounted due its depth. The cover must be installed at unit installation. For shipment, the convenience outlet is covered with a blank cover plate.

The weatherproof cover kit is shipped in the unit’s control box. The kit includes the hinged cover, a backing plate and gasket.

NOTE: DISCONNECT ALL POWER TO UNIT AND

CONVENIENCE OUTLET. Use approved lockout/tagout procedures.

1. Remove the blank cover plate at the convenience outlet; discard the blank cover.

2. Loosen the two screws at the GFCI duplex outlet, until approximately

1

/ are exposed.

2

-in (13 mm) under screw heads

3. Press the gasket over the screw heads. Slip the backing plate over the screw heads at the keyhole

WET LOCATIO

NS

GASKET

BASEPLATE FOR

GFCI RECEPTACLE

Fig. 29 -- Weatherproof Cover Installation

C09022

Non--powered type — This type requires the field installation of a general--purpose 125VAC/15AC circuit powered from a source elsewhere in the building. Observe national and local codes when selecting wire size, fuse or breaker requirements and disconnect switch size and location. Route 125VAC power supply conductors into the bottom of the utility box containing the duplex receptacle.

Unit--powered type — A unit--mounted transformer is factory--installed to step--down the main power supply voltage to the unit to 115VAC at the duplex receptacle.

This option also includes a manual switch with fuse, located in a utility box and mounted on a bracket behind the convenience outlet; access is through the unit’s control box access panel. See Fig. 28.

The primary leads to the convenience outlet transformer are not factory--connected. Selection of primary power source is a customer--option. If local codes permit, the transformer primary leads can be connected at the line--side terminals on the unit--mounted non--fused disconnect or HACR breaker switch. This will provide service power to the unit when the unit disconnect switch or HACR switch is open. Other connection methods will result in the convenience outlet circuit being de--energized when the unit disconnect or HACR switch is open. See

Fig. 30.

Duty Cycle — the unit--powered convenience outlet has a duty cycle limitation. The transformer is intended to provide power on an intermittent basis for service tools, lamps, etc; it is not intended to provide 15 amps loading for continuous duty loads (such as electric heaters for overnight use). Observe a 50% limit on circuit loading above 8 amps (i.e., limit loads exceeding 8 amps to 30 minutes of operation every hour).

22

UNIT

VOLTAGE

208,

230

460

575

CONNECT

AS

240

480

600

PRIMARY

CONNECTIONS

L1: RED +YEL

L2: BLU + GRA

L1: RED

Splice BLU + YEL

L2: GRA

L1: RED

L2: GRA

CO8283

TRANSFORMER

TERMINALS

H1 + H3

H2 + H4

H1

H2 + H3

H4

H1

H2

Fig. 30 -- Powered Convenience Outlet Wiring

Maintenance — Periodically test the GFCI receptacle by pressing the TEST button on the face of the receptacle.

This should cause the internal circuit of the receptacle to trip and open the receptacle. Check for proper grounding wires and power line phasing if the GFCI receptacle does not trip as required. Press the RESET button to clear the tripped condition.

The Fuse on the powered type — The factory fuse is a

Cooper Bussmann Fusetron T--15, non--renewable screw--in (Edison base) type plug fuse.

Using unit--mounted convenience outlets — Units with unit--mounted convenience outlet circuits will often require two disconnects be opened to de--energize all power to the unit. Treat all units as electrically energized until the convenience outlet power is also checked and de--energization is confirmed. Observe National Electrical

Code Article 210, Branch Circuits, for use of convenience outlets.

HEAT PUMP CONTROLS

Central Terminal Board

The Central Terminal Board (CTB) is a large printed circuit board that is located in the center of the unit control box. This printed circuit board contains multiple termination strips and connectors to simplify factory control box wiring and field control connections.

Terminals are clearly marked on the board surface. See

Fig 31.

The CTB contains no software and no logic. But it does include seven configuration jumpers that are cut to configure the board to read external optional and accessory controls, including that the unit is a heat pump.

CUT FOR

REHEAT/HP

CUT FOR

REHEAT/HP

X

C

G

W2

W1

Y2

Y1

R

T-STAT

R

W1

Y2

Y1

X

C

G

W2

CUT

FOR PMR

C

U

T

F

O

R

OCCUPANCY

R C

LPS

LPS

CIRCUIT 2

HPS

CIRCUIT 1

HPS

CUT FOR

REMOTE

SHUTDOWN

D

O

W

N

S

H

U

T

U

N

I

T

REMOTE

SHUTDOWN

SMOKE

SHUT-

DOWN

W

I

R

N

G

I

I

24V

OUT

CUT FOR

SMOKE

DETECTOR

SMOKE ALARM

Fig. 31 -- Central Terminal Board (CTB)

C08232

Jumper

JMP1

JMP2

JMP3

JMP4

JMP5

JMP6

JMP7

Table 7 – Jumper Configuration

Control Function

Phase Monitor

Occupancy Control

Smoke Detector Shutdown

Remote Shutdown

Heat Pump / Reheat

Heat Pump / Reheat

Heat Pump / Reheat

Note

50HCQ default: Cut

50HCQ default: Cut

50HCQ default: Cut

Jumpers JMP5, JMP6 and JMP7 are located in notches across the top of the CTB. See Fig. 31. These jumpers are factory cut on all heat pump units. Visually check these jumpers to confirm that they have been cut.

PROTECTIVE CONTROLS

Compressor Protection

Over--current

The compressor has internal line--break motor protection.

Over--temperature:

The compressor has an internal protector to protect it against excessively high discharge gas temperatures.

23

High Pressure Switch:

The system is provided with a high pressure switch mounted on the discharge line. The switch is stem--mounted and brazed into the discharge tube. Trip setting is 630 psig  10 psig (4344  69 kPa) when hot.

Reset is automatic at 505 psig (3482 kPa).

Loss of Charge Switch:

The system is protected against a loss of charge and low evaporator coil loading condition by a loss of charge switch located on the liquid line and a freeze protection thermostat on the indoor coil. The switch is stem--mounted. Loss of Charge Switch trip setting is

27 psig  3 psig (186  21 kPa). Reset is automatic at 44 

3 psig (303  21 kPa).

Freeze Protection Thermostat trip setting is 30_F  5_F

(--1_C  3_C). Reset is automatic at 45_F  5_F (7_C

3_C).

Supply (Indoor) Fan Motor Protection:

Disconnect all electrical power and apply appropriate

Lock--out/Tagout procedures when servicing the fan motor.

Motors are equipped with an over--temperature device

(Thermik), internal line break, external circuit breaker or electronic controlled circuits for overload protection. All protection schemes are automatically reset except for units having the 2--speed indoor fan option (VFD) or external circuit breakers. These two protection schemes are classified as manual reset. The type of device depends on several factors including motor size, voltage and other options in the unit (i.e. VFD).

The Thermik device is a snap--action over--temperature protection device that is imbedded in the motor windings.

It is also a pilot--circuit device that is wired into the unit’s

24V control circuit. When this device reaches its trip set point, it opens the 24V control circuit and causes all unit operation to stop. This device resets automatically when the motor windings cool. Do not bypass this device to correct trouble. Determine the cause of the problem and correct it.

The External motor overload device is a specially--calibrated circuit breaker that is UL recognized as a motor overload controller. It is an over--current device. When the motor current exceeds the circuit breaker set point, the device opens all motor power leads and the motor shuts down. Reset requires a manual reset at the overload switch. This device (designated IFCB) is located on the side of the supply fan housing, behind the fan access panel.

Troubleshooting supply fan motor overload trips —

The supply fan used in the 50HCQ units is a forward--curved centrifugal wheel. At a constant wheel speed, this wheel has a characteristic that causes the fan shaft load to DECREASE when the static pressure in the unit--duct system increases and to INCREASE when the static pressure in the unit--duct system decreases (and fan airflow rate increases). Motor overload conditions typically develop when the unit is operated with an access panel removed, with unfinished duct work, in an economizer--open mode, or a leak develops in the duct system that allows a bypass back to unit return opening.

Outdoor Fan Motor Protection:

The outdoor fan motor is internally protected against over--temperature.

Control Circuit, 24V

The control circuit is protected against over--current conditions by a circuit breaker mounted on control transformer TRAN. The Control Circuit is reset manually.

COMMERCIAL DEFROST CONTROL

The Commercial Defrost Control Board (DFB) coordinates thermostat demands for supply fan control, 1 or 2 stage cooling, 2 stage heating, emergency heating and defrost control with unit operating sequences. The DFB also provides an indoor fan off delay feature (user selectable). See Fig. 32 for board arrangement.

DIP

Switches

Speed-Up

Jumpers

Fig. 32 -- Defrost Control Board Arrangement

C09275

The DFB is located in the 50HCQ’s main control box (see

Fig. 33). All connections are factory--made through harnesses to the unit’s CTB, to IFC (belt--drive motor) or to ECM (direct--drive motor), reversing valve solenoids and to defrost thermostats. Refer to Table 8 for details of

DFB Inputs and Outputs. Detailed unit operating sequences are provided in the Operating Sequences section starting on page 72.

24

Fig. 33 -- Defrost Control Board Location

Inputs

Point Name

G Fan

Y1 Cool 1

Y2 Cool 2

W1 Heat 1

W2 Heat 2

R Power

C Common

DFT1

DFT 2

Table 8 – 50HCQ Defrost Board I/O and Jumper Configurations

Type of I/O

DI, 24Vac

DI, 24Vac

DI, 24Vac

DI, 24Vac

DI, 24Vac

24Vac

24Vac

DI, 24Vac

DI, 24Vac

Connection Pin Number

P2---3

P2---5

P2---4

P2---7

P2---6

P3---1

P3---2

DFT---1 to DFT---1

DFT---2 to DFT---2

Unit Connection

LCTB---G

LCTB---Y1

LCTB---Y2

LCTB---W1

LCTB---W2

CONTL BRD---8

CONTL BRD---4

Outputs

Point Name

IFO Fan On

OF OD Fan On

RVS1

RVS2

COMP 1

COMP 2

HEAT 2

COM

Configuration

Point Name

Select Jumper

2 Compressor

Type of I/O

DO, 24Vac

DO, 24Vac

DO, 24Vac

DO, 24Vac

DO, 24Vac

DO, 24Vac

DO, 24Vac

24Vac


P3---9

OF

P3---7 to P3---5

P3---6 to P3---4

P3---10

P3---8

E---HEAT

P3---3

Unit Connection

REHEAT---2

OFR

FPT --- REHEAT---6

REHEAT---8

HC---1 (TB4---1)

HC---1 (TB4---3)

Type of I/O

24Vac

24Vac


P1---1

P1---3

Unit Connection

Speed--Up Configuration

Point Name

Speed---Up Jumper

Speed---Up Jumper

Type of I/O Connection Pin Number

JMP17

JMP18

Unit Connection

Jumper for 1--3 seconds: Factory Test, defrost runs for 9 seconds

Jumper for 5--20 seconds: Forced Defrost, defrost runs for 30 seconds if DFT2 is open

Note

Note

Energize in COOL

Energize in COOL

Note

Use for 50HCQD

Note

C09276

Reversing valve control — The DFB has two outputs for unit reversing valve control. Operation of the reversing valves is based on internal logic; this application does not use an “O” or “B” signal to determine reversing valve position. Reversing valves are energized during the cooling stages and the defrost cycle and de--energized during heating cycles. Once energized at the start of a cooling stage, the reversing valve will remain energized until the next heating cycle demand is received. Once de--energized at the start of a Heating cycle, the reversing valves will remain de--energized until the next cooling stage is initiated.

Compressor control — The DFB receives inputs indicating Stage 1 Cooling, Stage 2 Cooling (sizes 08 --

12) and Stage 1 Heating from the space thermostat or unit control system (PremierLink or RTU--OPEN); it generates commands to start compressors with or without reversing valve operation to produce Stage 1 Cooling (one compressor), Stage 2 Cooling (both compressors run) or

25

Stage 1 Heating (both compressors run on 8--12 systems.

The 04--07 systems have only one compressor).

Auxiliary (Electric) Heat control — The 50HCQ unit can be equipped with one or two auxiliary electric heaters, to provide a second stage of heating. The DFB will energize this Heating System for a Stage 2 Heating

Command (heaters operate concurrently with compressor(s) in the Stage 1 Heating cycle), for an

Emergency Heating sequence (compressors are off and only the electric heaters are energized) and also during the

Defrost cycle (to eliminate a “cold blow” condition in the space).

Defrost — The defrost control mode is a time/temperature sequence. There are two time components: The continuous run period and the test/defrost cycle period.

The temperature component is provided by Defrost

Thermostat 1 and 2 (DFT1 and DFT2 (A08--D09 only) mounted on the outdoor coil.

The continuous run period is a fixed time period between the end of the last defrost cycle (or start of the current

Heating cycle) during which no defrost will be permitted.

This period can be set at 30, 60, 90 or 120 minutes by changing the positions of DIP switches SW1 and SW2

(see Fig. 34 and Table 9). The default run periods are 60 minutes for unit sizes 04--06, 30 minutes for unit size 07,

90 minutes for unit sizes 08--09 and 60 minutes for unit size 12.

C09283

Fig. 34 -- DIP Switch Settings — Defrost Board

At the end of the continuous run period, the defrost control will test for a need to defrost. On unit sizes 04--07

(single compressor designs), DFT1 controls the start and termination of the defrost cycle. If DFT1 is still open, the defrost test/run window is closed and the control repeats the continuous run period. If DFT1 is closed, the defrost cycle is initiated. The defrost period will end when DFT1 opens (indicating the outdoor coil has been cleared of frost and ice) or a 10 minute elapsed period expires, whichever comes first.

On unit sizes 08 and 12 (two circuit designs), DFT2

(located on the bottom circuit of the outdoor coil on the

08--09 size and the outdoor coil with two bends on the 12 size) controls the start and termination of the defrost cycle. If DFT2 is still open, the defrost test/run window is closed and the control repeats the continuous run period.

If DFT2 is closed, the defrost cycle is initiated in Circuit

2. The defrost period will end when DFT2 opens

(indicating the outdoor coil has been cleared of frost and ice) or a 10 minute elapsed period expires, whichever comes first.

On sizes 08--12, Circuit 1’s defrost thermostat DFT1

(located on the upper circuit of the outdoor coil on 08--09 size and the outdoor coil with one bend on the --12 size.) cannot initiate a unit defrost cycle; only DFT2 can do this.

But once Circuit 2 is in defrost, the DFB will monitor the status of DFT1. If DFT1 closes during a Circuit 2 defrost cycle, Circuit 1 will also enter a defrost cycle. Circuit 1’s defrost cycle will end when DFT1 opens (indicating the upper portion of the outdoor coil is cleared of frost and ice) or the Circuit 2 defrost cycle is terminated.

At the end of the unit defrost cycle, the unit will be returned to Heating cycle for a full continuous run period.

If the space heating load is satisfied and compressor operation is terminated, the defrost control will remember where the run period was interrupted. On restart in

Heating, the defrost control will resume unit operation at the point in the run period where it was last operating.

Defrost Thermostats — These are temperature switches that monitor the surface temperature of the outdoor coil circuits. These switches are mounted on the liquid tube exiting the outdoor coil heating circuits. These switches close on temperature drop at 30_F (--1_C) and reset open on temperature rise at 80_F (27_C).

Indoor Fan Off Delay — The DFB can provide a 60 sec delay on Indoor Fan Off if the thermostat’s fan selector switch is set on AUTO control. DIP Switch SW3 on the

DFB selects use of the fan off time delay feature. Setting

SW3 in the OPEN position turns the Fan Off Delay feature on; setting SW3 in the CLOSED position disables this feature. The delay period begins when Y1 demand or

W1 demand by the space thermostat is removed.

Defrost Speedup Functions — The DFB permits the servicer to speed--up the defrost cycle. There are two speed--up sequences: relative speed--up and an immediate forced defrost. Speed--up sequences are initiated by shorting jumper wires JMP17 and JMP18 together (see

Fig. 32); use a flat--blade screwdriver.

Shorting the jumpers for a period of 1 to 3 seconds reduces the defrost timer periods by a factor of 0.1

sec/minute. (For example, the 90 minute run period is reduced to 9 seconds) The DFB will step the unit through a Heating cycle and a Defrost cycle using these reduced time periods. This mode ends after the Defrost cycle.

26

Table 9 – Dip Switch Position

Switch No.

1

1

0

J

2

J

90 minutes

1

0

1

J

60 minutes

2

J

1

0

Shorting the jumpers for a period of 5 to 20 secs bypasses the remaining continuous run period and places the unit in a Forced Defrost mode. If the controlling DFT is closed when this mode is initiated, the unit will complete a normal defrost period that will terminate when the controlling DFT opens or the 10 minute defrost cycle limit is reached. If the controlling DFT is open when this mode is initiated, the Defrost cycle will run for 30 secs. Both modes end at the end of the Defrost cycle.

ELECTRIC HEATERS

50HCQ units can be equipped with field--installed accessory electric heaters. The heaters are modular in design, with heater frames holding open coil resistance wires strung through ceramic insulators, line--break limit switches and a control contactor. One or two heater modules can be used in a unit.

DISCONNECT MOUNTING

LOCATION

1

J

2

J

30 minutes

1

0

1

J

2

J

120 minutes

1

0

3

J

Fan Delay

On

Off

Unit heaters are marked with Heater Model Numbers.

However, heaters are ordered as and shipped in cartons marked with a corresponding heater Sales Package part number. See Table 10 for correlation between heater

Model Number and Sales Package part number.

NOTE: The value in position 9 of the part number differs between the sales package part number (value is 1) and a bare heater model number (value is 0).

DISCONNECT

MOUNTING

LOCATION

EMT OR RIGID CONDUIT

(FIELD-SUPPLIED)

SINGLE

POINT BOX

CENTER

POST

MANUAL RESET

LIMIT SWITCH

HEATER

COVERS

MAIN

CONTROL

BOX

BRACKET AND

CONDUIT

DRIP BOOT

SINGLE POINT

BOX

MOUNTING

SCREW

HEATER

MODULE

(LOCATION 1)

HEATER

MODULE

(LOCATION 2)

CONTROL WIRE TERMINAL BLOCK

HEATER

MOUNTING

BRACKET

C08134

Fig. 36 -- Typical Component Location

UNIT BLOCK-OFF

PANEL

OUTDOOR

ACCESS PANEL

INDOOR

ACCESS

PANEL

C08133

Fig. 35 -- Typical Access Panel Location (3--6 Ton)

Heater modules are installed in the compartment below the indoor (supply) fan outlet. Access is through the indoor access panel. Heater modules slide into the compartment on tracks along the bottom of the heater opening. See Fig. 35, Fig. 36 and Fig. 37.

Not all available heater modules can be used in every unit.

Use only those heater modules that are UL listed for use in a specific size unit. Refer to the label on the unit cabinet re approved heaters.

TRACK

FLANGE

Fig. 37 -- Typical Module Installation

C08135

27

Bare Heater Model Number

Heater Sales Package PNO

Includes:

Bare Heater

Carton and packing materials

Installation sheet

C

C

R

Table 10 – Heater Model Number

H

R H

E A

E A

T

T

E R

E R

0 0 1 A 0

1 0 1 A 0

0

0

Single Point Boxes and Supplementary Fuses — When the unit MOCP device value exceeds 60A, unit--mounted supplementary fuses are required for each heater circuit.

These fuses are included in accessory Single Point Boxes, with power distribution and fuse blocks. The single point box will be installed directly under the unit control box, just to the left of the partition separating the indoor section (with electric heaters) from the outdoor section.

The Single Point Box has a hinged access cover. See

Fig. 38.

Single

Point Box pilot--circuit/manual reset limit switch to protect the unit against over--temperature situations.

Line--break/auto--reset limit switches are mounted on the base plate of each heater module. See Fig. 39. These are accessed through the indoor access panel. Remove the switch by removing two screws into the base plate and extracting the existing switch.

Pilot--circuit/manual reset limit switch is located in the side plate of the indoor (supply) fan housing. See Fig. 36 and Fig 39.

Completing Heater Installation

Field Power Connections — Tap conductors must be installed between the base unit’s field power connection lugs and the Single Point Box (with or without fuses). See

Fig. 38. Refer to unit wiring schematic. Use copper wire only. For connection using the single point box without fuses, connect the field power supply conductors to the heater power leads and the field--supplied tap conductors inside the Single Point Box. Use UL approved pressure connectors (field--supplied) for these splice joints.

Field Power

Connections

23 21

13

ALLIEDPA

ERI

CO

11

UIP 23

3

22.2

--4 REV

Hinged

Cover

Fig. 38 -- Typical Single Point Installation

C11490

On 50HCQ units, all fuses are 60A. Single point boxes containing fuses for 208/230V applications use UL Class

RK5 250V fuses (Bussmann FRNR 60 or Shawmut TR

60R). Single point boxes for 460V and 575V applications use UL Class T 600V fuses (Bussmann JJS 60 or

Shawmut A6T 60). (Note that all heaters are qualified for use with a 60A fuse, regardless of actual heater ampacity, so only 60A fuses are necessary.)

On 07 -- 09 size units, unit heater applications not requiring supplemental fuses require a special Single

Point Box without any fuses. Connect power supply conductors to heater conductors and field--supplied base unit power tap leads (see text below re: “Completing

Heater Installation”) inside the empty Single Point Box using UL--approved connectors.

Safety Devices — Electric heater applications use a combination of line--break/auto--reset limit switches and a

PILOT---CIRCUIT/MANUAL

RESET LIMIT SWITCH

LINE---BREAK

LIMIT SWITCHES

23

21

ALLIEDPA

ERIALNO.

13

11

3

22.2

C11489

Fig. 39 -- Typical Location of Heater Limit Switches

(3--phase heater shown)

Low--Voltage Control Connections — Pull the low--voltage control leads from the heater module(s). The

50HCQ units use a various number of control wires, colors and terminal boards depending on voltage and unit

28

size. See Fig. 40 through Fig. 43 and the unit wiring diagram for proper placement.

DEFROST

BOARD

E-HEAT

P3-3

ORN

BRN

TB4

ORN

1

VIO

Field

Connections

BRN

3

VIO BRN BRN

Elec Htr

VIO HR2 BRN

VIO HR1 BRN

HR1: On Heater 1 in Position #1

HR2: On Heater 2 in Position #2 (if installed)

Fig. 40 -- Accessory Electric Heater Control

Connections (HP--2, Size 06, 575V Only)

C11554

DEFROST

BOARD

E-HEAT

P3-3

ORN

BRN

TB4

ORN

1

VIO

Field

Connections

BRN

3

VIO BRN BRN

Elec Htr

VIO HR2 BRN

VIO HR1 BRN

HR1: On Heater 1 in Position #1

HR2: On Heater 2 in Position #2 (if installed)

C09013

Fig. 41 -- Accessory Electric Heater Control

Connections (HP--1 Except Size 12 and 121, HP--2

Except Size 12)

24V

CB

3.2 AMPS

TRAN1 FROM POWER SCHEMATIC

24V

GRN/

YEL

BRN

RED

24V

RED

CB

3.2 AMPS

BRN

TRAN2 FROM POWER SCHEMATIC

24V

GRN/

YEL

ORN 1 EHR 0

BRN

BRN

VIO

1 OFR 0 BRN

BRN

RED

8

EHR

6

ORN

NOTE 4

AND 6

ORN

BLK

FPT

BLK

BRN

RED

TB4

ELECTRIC

HEAT(ACCESSORY)

BRN

SEE HEATER LABEL DIAGRAM

BRN

BRN

5

3

24V

24V

C10561

Fig. 42 -- TB4 Wiring (HP Only)

W2 Use

NOTE:

Optional Outdoor Temperature Control at One Heater Stage –

Move heater wire to this terminal and connect outdoor temperature switch between 2nd and 3rd terminals.

C Use

R Use

Fig. 43 -- TB4 Terminal Use (HP Only)

C10604

29

SMOKE DETECTORS

Smoke detectors are available as factory--installed options

(FIOP) on 50HCQ models. Smoke detectors can be specified for Supply Air only or for Return Air with or without economizer or in combination of Supply Air and

Return Air. Return Air smoke detectors are arranged for vertical return configurations only. All components necessary for operation are factory--provided and mounted. The unit is factory--configured for immediate smoke detector shutdown operation; additional wiring or modifications to unit terminal board can be necessary to complete the unit and smoke detector configuration to meet project requirements.

System

The smoke detector system consists of a four--wire controller and one or two sensors. Its primary function is to shut down the rooftop unit in order to prevent smoke from circulating throughout the building. It is not to be used as a life saving device.

Controller

The controller (see Fig. 44) includes a controller housing, a printed circuit board, and a clear plastic cover. The controller can be connected to one or two compatible duct smoke sensors. The clear plastic cover is secured to the housing with a single captive screw for easy access to the wiring terminals. The controller has three LEDs (for

Power, Trouble and Alarm) and a manual test/reset button

(on the cover face).

printed circuit board, a clear plastic cover, a sampling tube inlet and an exhaust tube. The sampling tube (when used) and exhaust tube are attached during installation.

The sampling tube varies in length depending on the size of the rooftop unit. The clear plastic cover permits visual inspections without having to disassemble the sensor. The cover attaches to the sensor housing using four captive screws and forms an airtight chamber around the sensing electronics. Each sensor includes a harness with an RJ45 terminal for connecting to the controller. Each sensor has four LEDs (for Power, Trouble, Alarm and Dirty) and a manual test/reset button (on the left--side of the housing).

Duct Smoke Sensor

Exhaust Tube

Exhaust Gasket

Sensor Housing and Electronics

See Detail A

Intake

Gasket

TSD-CO2

(ordering option)

Plug

Sampling Tube

(ordered separately)

Coupling

Detail A

Cover Gasket

(ordering option)

Sensor Cover

Duct Smoke Sensor

Controller

Conduit Nuts

(supplied by installer)

Conduit Support Plate

Terminal Block Cover

Controller Housing and Electronics

Conduit Couplings

(supplied by installer)

Controller Cover

Fastener

(2X)

Cover Gasket

(ordering option)

Alarm

Trouble

Power

Test/Reset

Switch

C08208

Fig. 44 -- Controller Assembly

Sensor

The sensor (see Fig. 45) includes a plastic housing, a

Magnetic

Test/Reset

Switch

Alarm

Trouble

Power

Dirty

Fig. 45 -- Smoke Detector Sensor

C08209

Air is introduced to the duct smoke detector sensor’s sensing chamber through a sampling tube that extends into the HVAC duct and is directed back into the ventilation system through a (shorter) exhaust tube. The difference in air pressure between the two tubes pulls the sampled air through the sensing chamber. When a sufficient amount of smoke is detected in the sensing chamber, the sensor signals an alarm state and the controller automatically takes the appropriate action to shut down fans and blowers, change over air handling systems, notify the fire alarm control panel, etc.

The sensor uses a process called Differential Sensing to prevent gradual environmental changes from triggering false alarms. A rapid change in environmental conditions, such as smoke from a fire, causes the sensor to signal an alarm state but dust and debris accumulated over time does not.

30

For installations using two sensors, the duct smoke detector does not differentiate which sensor signals an alarm or trouble condition.

Smoke Detector Locations

Supply Air — The Supply Air smoke detector sensor is located to the left of the unit’s indoor (supply) fan. See

Fig. 46. Access is through the fan access panel. There is no sampling tube used at this location. The sampling tube inlet extends through the side plate of the fan housing

(into a high pressure area). The controller is located on a bracket to the right of the return filter, accessed through the lift--off filter panel.

face downward, into the return air stream. The sampling tube is connected via tubing to the return air sensor that is mounted on a bracket high on the partition between return filter and controller location. (This sensor is shipped in a flat--mounting location. Installation requires that this sensor be relocated to its operating location and the tubing to the sampling tube be connected. See “Completing

Installation of Return Air Smoke Sensor” for installation steps.)

Return Air

Sampling Tube

Smoke Detector Sensor

C08245

Fig. 46 -- Typical Supply Air Smoke Detector Sensor

Location

Return Air without Economizer — The sampling tube is located across the return air opening on the unit base pan.

See Fig. 47. The holes in the sampling tube face downward, into the return air stream. The sampling tube is connected by tubing to the return air sensor that is mounted on a bracket high on the partition between return filter and controller location. (This sensor is shipped in a flat--mounting location. Installation requires that this sensor be relocated to its operating location and the tubing to the sampling tube be connected. See “Completing

Installation of Return Air Smoke Sensor” for installation steps.)

Return Air Detector module

(shipping position shown)*

Fig. 48 -- Return Air Sampling Tube Location

C08129

Completing Installation of Return Air Smoke

Sensor

FLEXIBLE EXHAUST TUBES

SCREWS

Controller module

SAMPLE TUBE

Return Air Detector Sampling Tube

*RA detector must be moved from shipping position to operating position by installer

C07307

Fig. 47 -- Typical Return Air Detector Location

Return Air with Economizer — The sampling tube is inserted through the side plates of the economizer housing, placing it across the return air opening on the unit base pan. See Fig. 48. The holes in the sampling tube

C12049

Fig. 49 -- Return Air Detector Shipping Position

31

1. Unscrew the two screws holding the Return Air

Sensor detector plate. See Fig. 49. Save the screws.

2. Remove the Return Air Sensor and its detector plate.

3. Rotate the detector plate so the sensor is facing outwards and the sampling tube connection is on the bottom. See Fig. 50.

4. Screw the sensor and detector plate into its operating position using screws from Step 1. Make sure the sampling tube connection is on the bottom and the exhaust tube is on the top. See Fig. 50.

5. Connect the flexible tube on the sampling inlet to the sampling tube on the base pan.

6. For units with an economizer, the sampling tube is integrated into the economizer housing but the connection of the flexible tubing to the sampling tube is the same.

FIOP Smoke Detector Wiring and Response

All units: FIOP smoke detector is configured to automatically shut down all unit operations when smoke condition is detected. See Fig. 51, Typical Smoke

Detector System Wiring.

Highlight A: JMP 3 is factory--cut, transferring unit control to smoke detector.

Highlight B: Smoke detector NC contact set will open on smoke alarm condition, de--energizing the ORN conductor.

RETURN AIR SENSOR

(Operating Position Shown)

Highlight C: 24V power signal via ORN lead is removed at Smoke Detector input on CTB (Control Terminal

Board); all unit operations cease immediately.

PremierLink Control: Unit operating functions (fan, cooling and heating) are terminated as described above. In addition:

Highlight D: On smoke alarm condition, the smoke detector NO Alarm contact will close, supplying 24V power to GRA conductor.

Highlight E: GRA lead at Smoke Alarm input on CTB provides 24V signal to FIOP DDC control.

PremierLink: This signal is conveyed to PremierLink

FIOPs TB1 at terminal TB1--6 (BLU lead). This signal initiates the FSD sequence by the PremierLink control.

FSD status is reported to connected CCN network.

RTU--OPEN: The 24V signal is conveyed to

RTU--OPEN’s J1--10 input terminal. This signal initiates the FSD sequence by the RTU--OPEN control. FSD status is reported to connected BAS network.

Using Remote Logic: Five conductors are provided for field use (see Highlight F in Fig. 51) for additional annunciation functions.

Additional Application Data — Refer to Catalog No.

HKRNKA--1XA for discussions on additional control features of these smoke detectors including multiple unit coordination. See Fig. 51.

C12050

Fig. 50 -- Return Air Sensor Operating Position

32

B

D

C

Sensor Alarm Test Procedure

1. Hold the test magnet where indicated on the side of the sensor housing for seven seconds.

2. Verify that the sensor’s Alarm Light Emitting Diode

(LED) turns on.

3. Reset the sensor by holding the test magnet against the sensor housing for two seconds.

4. Verify that the sensor’s Alarm LED turns off.

C08246

Fig. 51 -- Typical Smoke Detector System Wiring

Sensor and Controller Tests

Sensor Alarm Test

The sensor alarm test checks a sensor’s ability to signal an alarm state. This test requires that you use a field provided

SD--MAG test magnet.

NOTICE



This test places the duct detector into the alarm state.

Unless part of the test, disconnect all auxiliary equipment from the controller before performing the test. If the duct detector is connected to a fire alarm system, notify the proper authorities before performing the test.

Controller Alarm Test

The controller alarm test checks the controller’s ability to initiate and indicate an alarm state.

NOTICE





Controller Alarm Test Procedure

1. Press the controller’s test/reset switch for seven seconds.

2. Verify that the controller’s Alarm LED turns on.

3. Reset the sensor by pressing the test/reset switch for two seconds.

4. Verify that the controller’s Alarm LED turns off.

33

A

E

F

Dirty Controller Test

The dirty controller test checks the controller’s ability to initiate a dirty sensor test and indicate its results.

NOTICE



Pressing the controller’s test/reset switch for longer than seven seconds will put the duct detector into the alarm state and activate all automatic alarm responses.

Dirty Controller Test Procedure

1. Press the controller’s test/reset switch for two seconds.

2. Verify that the controller’s Trouble LED flashes.

Dirty Sensor Test

The dirty sensor test provides an indication of the sensor’s ability to compensate for gradual environmental changes.

A sensor that can no longer compensate for environmental changes is considered 100% dirty and requires cleaning or replacing. You must use a field provided SD--MAG test magnet to initiate a sensor dirty test. The sensor’s Dirty

LED indicates the results of the dirty test as shown in

Table 11.

NOTICE



Holding the test magnet against the sensor housing for more than seven seconds will put the duct detector into the alarm state and activate all automatic alarm responses.

FLASHES

1

2

3

4

Table 11 – Dirty LED Test

DESCRIPTION

0---25% dirty. (Typical of a newly installed detector)

25---50% dirty

51---75% dirty

76---99% dirty

Dirty Sensor Test Procedure:

1. Hold the test magnet where indicated on the side of the sensor housing for two seconds.

2. Verify that the sensor’s Dirty LED flashes.

NOTICE



Changing the dirty sensor test operation will put the detector into the alarm state and activate all automatic alarm responses. Before changing dirty sensor test operation, disconnect all auxiliary equipment from the controller and notify the proper authorities if connected to a fire alarm system.

Changing the Dirty Sensor Test

By default, sensor dirty test results are indicated by:

S

The sensor’s Dirty LED flashing.

S

The controller’s Trouble LED flashing.

S

The controller’s supervision relay contacts toggle.

The operation of a sensor’s dirty test can be changed so that the controller’s supervision relay is not used to indicate test results. When two detectors are connected to a controller, sensor dirty test operation on both sensors must be configured to operate in the same manner.

Configure the Dirty Sensor Test Operation:

1. Hold the test magnet where indicated on the side of the sensor housing until the sensor’s Alarm LED turns on and its Dirty LED flashes twice (approximately 60 seconds).

2. Reset the sensor by removing the test magnet then holding it against the sensor housing again until the sensor’s Alarm LED turns off (approximately 2 seconds).

Remote Station Test

The remote station alarm test checks a test/reset station’s ability to initiate and indicate an alarm state.

NOTICE





34

NOTICE



Holding the test magnet to the target area for longer than seven seconds will put the detector into the alarm state and activate all automatic alarm responses.

SD--TRK4 Remote Alarm Test Procedure:

1. Turn the key switch to the RESET/TEST position for seven seconds.

2. Verify that the test/reset station’s Alarm LED turns on.

3. Reset the sensor by turning the key switch to the

RESET/TEST position for two seconds.

4. Verify that the test/reset station’s Alarm LED turns off.

Remote Test/Reset Station Dirty Sensor Test

The test/reset station dirty sensor test checks the test/reset station’s ability to initiate a sensor dirty test and indicate the results. It must be wired to the controller as shown in

Fig. 52 and configured to operate the controller’s supervision relay. For more information, see “Changing the Dirty Sensor Test.”

12

1

TB3

1

2

Smoke Detector Controller

−

+

Auxiliary equipment

3 14

Supervision relay contacts [3]

13 5

SD-TR14

Trouble

Power

18 Vdc (

+)

19 4

Wire must be added by installer

Alarm

15 1

Reset/Test

2 3

18 Vdc (

−)

20 2

C08247

Fig. 52 -- Remote Test/Reset Station Connections

NOTICE



Holding the test magnet to the target area for longer than seven seconds will put the detector into the alarm state and activate all automatic alarm responses.

CONTROL OR INDICATOR

Magnetic test/reset switch

Alarm LED

Trouble LED

Dirty LED

Power LED

Dirty Sensor Test Using an SD--TRK4 Test Set:

1. Turn the key switch to the RESET/TEST position for two seconds.

2. Verify that the test/reset station’s Trouble LED flashes.

Table 12 – Detector Indicators

DESCRIPTION

Resets the sensor when it is in the alarm or trouble state. Activates or tests the sensor when it is in the normal state.

Indicates the sensor is in the alarm state.

Indicates the sensor is in the trouble state.

Indicates the amount of environmental compensation used by the sensor

(flashing continuously = 100%)

Indicates the sensor is energized.

Detector Cleaning

Cleaning the Smoke Detector:

Clean the duct smoke sensor when the Dirty LED is flashing continuously or sooner if conditions warrant.

NOTICE



If the smoke detector is connected to a fire alarm system, first notify the proper authorities that the detector is undergoing maintenance then disable the relevant circuit to avoid generating a false alarm.

35

1. Disconnect power from the duct detector then remove the sensor’s cover. See Fig. 53.

2. Using a vacuum cleaner, clean compressed air, or a soft bristle brush, remove loose dirt and debris from inside the sensor housing and cover. Use isopropyl alcohol and a lint--free cloth to remove dirt and other contaminants from the gasket on the sensor’s cover.

3. Squeeze the retainer clips on both sides of the optic housing then lift the housing away from the printed circuit board.

4. Gently remove dirt and debris from around the optic plate and inside the optic housing.

5. Replace the optic housing and sensor cover.

6. Connect power to the duct detector then perform a sensor alarm test.

SAMPLING

TUBE

HVAC DUCT

SENSOR

HOUSING

(100% dirty).

S

A wiring fault between a sensor and the controller is detected.

An internal sensor fault is detected upon entering the trouble state:

S

The contacts on the controller’s supervisory relay switch positions. See Fig. 54.

S

If a sensor trouble, the sensor’s Trouble LED and the controller’s Trouble LED turn on.

S

If 100% dirty, the sensor’s Dirty LED turns on and the controller’s Trouble LED flashes continuously.

S

If a wiring fault between a sensor and the controller, the controller’s Trouble LED turns on but not the sensor’s.

Alarm

Trouble

Power

Test/reset switch

AIRFLOW

OPTIC

PLATE

RETAINER

CLIP

OPTIC

HOUSING

C07305

Fig. 53 -- Sensor Cleaning Diagram

Indicators

Normal State:

The smoke detector operates in the normal state in the absence of any trouble conditions and when its sensing chamber is free of smoke. In the normal state, the Power

LED on both the sensor and the controller are on and all other LEDs are off.

Alarm State:

The smoke detector enters the alarm state when the amount of smoke particulate in the sensor’s sensing chamber exceeds the alarm threshold value. See Table 12.

Upon entering the alarm state:

S

The sensor’s Alarm LED and the controller’s Alarm

LED turn on.

S

The contacts on the controller’s two auxiliary relays switch positions.

S

The contacts on the controller’s alarm initiation relay close.

S

The controller’s remote alarm LED output is activated

(turned on).

S

The controller’s high impedance multiple fan shutdown control line is pulled to ground Trouble state.

The SuperDuct duct smoke detector enters the trouble state under the following conditions:

S

A sensor’s cover is removed and 20 minutes pass before it is properly secured.

S

A sensor’s environmental compensation limit is reached

C07298

Fig. 54 -- Controller Assembly

NOTE: All troubles are latched by the duct smoke detector. The trouble condition must be cleared and then the duct smoke detector must be reset in order to restore it to the normal state.

Resetting Alarm and Trouble Condition Trips

Manual reset is required to restore smoke detector systems to Normal operation. For installations using two sensors, the duct smoke detector does not differentiate which sensor signals an alarm or trouble condition. Check each sensor for Alarm or Trouble status (indicated by LED).

Clear the condition that has generated the trip at this sensor. Then reset the sensor by pressing and holding the reset button (on the side) for 2 seconds. Verify that the sensor’s Alarm and Trouble LEDs are now off. At the controller, clear its Alarm or Trouble state by pressing and holding the manual reset button (on the front cover) for 2 seconds. Verify that the controller’s Alarm and Trouble

LEDs are now off. Replace all panels.

Troubleshooting

Controller’s Trouble LED is On:

1. Check the Trouble LED on each sensor connected to the controller. If a sensor’s Trouble LED is on, determine the cause and make the necessary repairs.

2. Check the wiring between the sensor and the controller. If wiring is loose or missing, repair or replace as required.

Controller’s Trouble LED is Flashing:

1. One or both of the sensors is 100% dirty.

2. Determine which Dirty LED is flashing then clean that sensor assembly as described in the detector cleaning section.

36

Sensor’s Trouble LED is On:

1. Check the sensor’s Dirty LED. If it is flashing, the sensor is dirty and must be cleaned.

Remote Test/Reset Station’s Trouble LED Does Not flash When Performing a Dirty Test, But the Controller’s Trouble LED Does:

2. Check the sensor’s cover. If it is loose or missing, secure the cover to the sensor housing.

3. Replace sensor assembly.

Sensor’s Power LED is Off:

1. Verify that the remote test/station is wired as shown in Fig. 52. Repair or replace loose or missing wiring.

2. Configure the sensor dirty test to activate the controller’s supervision relay. See “To Configure the

Dirty Sensor Test Operation” for details.

1. Check the controller’s Power LED. If it is off, determine why the controller does not have power and make the necessary repairs.

2. Check the wiring between the sensor and the controller. If wiring is loose or missing, repair or replace as required.

Controller’s Power LED is Off:

1. Ensure the circuit supplying power to the controller is operational. If not, make sure JP2 and JP3 are set correctly on the controller before applying power.

Sensor’s Trouble LED is On, But the Controller’s

Trouble LED is OFF:

Remove JP1 on the controller.

Supply Air Temperature (SAT) Sensor — On

FIOP--equipped 50HCQ unit, the unit is supplied with a supply--air temperature (SAT) sensor (p/n:33ZCSENSAT).

This sensor is a tubular probe type, approx 6--inches (12.7

mm) in length. It is a nominal 10--k ohm thermistor. See

PremierLinkt Installation, Start--Up and Configuration

Instructions. for temperature--resistance characteristic.

2. Verify that power is applied to the controller’s supply input terminals. If power is not present, replace or repair wiring as required.

PREMIERLINK



CONTROL

The PremierLink controller (see Fig. 55) is compatible with Carrier Comfort Networkr (CCN) devices. This control is designed to allow users the access and ability to change factory--defined settings, thus expanding the function of the standard unit control board. CCN service access tools include System Pilott, Touch Pilott and

Service Tool. Standard tier display tools Navigatort and

Scrolling Marquee are not suitable for use with latest

PremierLink controller (Version 2.x).

to the LVTB. Field connections are made at a 16--pole terminal block (TB1) located on the bottom shelf of the unit control box in front of the PremierLink controller The factory--installed PremierLink control includes the supply--air temperature (SAT) sensor. The outdoor air temperature (OAT) sensor is included in the

FIOP/accessory EconoMi$er 2 package.

Refer to Fig. 55 for PremierLink connection locations.

The PremierLink control is factory--mounted in the

50HCQ unit’s main control box to the left of the CTB.

Factory wiring is completed through harnesses connected

NOTE: Refer to PremierLinkt Installation, Start--Up

and Configuration Instructions. Have a copy of this manual available at unit start--up.

Fig. 55 -- PremierLink Controller

37

C08199

RTU--OPEN CONTROL SYSTEM

RTU--Open Controller

The RTU--OPEN controller is an integrated component of the Carrier rooftop unit. Its internal application programming provides optimum performance and energy efficiency. RTU--OPEN enables the unit to run in 100% stand--alone control mode, Carrier’s I--Vu Open network, or a Third Party Building Automation System (BAS).

On--board DIP switches allow you to select your protocol

(and baud rate) of choice among the four most popular protocols in use today: BACnet, Modbus, Johnson N2 and

LonWorks. (See Fig. 56.)

Carrier’s diagnostic display tools such as Field Assistant

BACview6 Handheld or Virtual BACview can be used with the RTU--OPEN controller. Access is available via a

5--pin J12 access port.

SENSORY/ACCESSORY INSTALLATION

then feed the wires thorough the raceway to the

RTU-OPEN. Connect the wires to the removable Phoenix connectors and then reconnect the connectors to the board.

See Fig. 56.

IMPORTANT: Refer to the specific sensor or accessory instructions for its proper installation and for rooftop unit installation refer to base unit installation instructions and the unit’s wiring diagrams.

!

WARNING

ELECTRICAL SHOCK HAZARD

Failure to follow this warning could result in personal injury, death and/or equipment damage.

Disconnect all electrical power to the unit and use appropriate Lock--out/Tagout procedures before wiring the RTU--OPEN controller.

There are a variety of sensors and accessories available for the RTU-OPEN. Some of these can be factory or field installed, while others are only field installable. The

RTU-OPEN controller can also require connection to a building network system or building zoning system. All field control wiring that connects to the RTU-OPEN must be routed through the raceway built into the corner post of the unit or secured to the unit control box with electrical conduit. The unit raceway provides the UL required clearance between high and low-voltage wiring. Pass the control wires through the hole provided in the corner post,

ADDITIONAL RTU--OPEN INSTALLATION

AND TROUBLESHOOTING

Refer to the following manuals: “Controls, Start--up,

Operation and Troubleshooting Instructions,” and “RTU

Open Installation and Start--up Guide” for additional installation, wiring and troubleshooting information for the RTU--OPEN Controller. Have a copy of this manual available at unit start--up.

38

Fig. 56 -- RTU--OPEN Control Module

C10818

39

!

PRE--START--UP

START--UP

WARNING

PERSONAL INJURY HAZARD


3. Follow recognized safety practices and wear approved Personal Protective Equipment (PPE), including goggles and gloves when checking or servicing refrigerant system.

4. Do not use a torch to remove any component.

System contains oil and refrigerant under pressure. To remove a component, wear PPE and proceed as follows: a. Shut off all electrical power to unit. Apply applicable Lock--out/Tagout procedures.

b. Recover refrigerant to relieve all pressure from system using both high--pressure and low pressure ports.

c. Do not use a torch. Cut component connection tubing with tubing cutter and remove component from unit.

d. Carefully un--sweat remaining tubing stubs when necessary. Oil can ignite when exposed to torch flame.

5. Do not operate compressor or provide any electric power to unit unless compressor terminal cover is in place and secured.

6. Do not remove compressor terminal cover until all electrical power is disconnected and approved

Lock--out/Tagout procedures are in place.

7. Relieve all pressure from system before touching or disturbing anything inside terminal box whenever refrigerant leak is suspected around compressor terminals.

8. Never attempt to repair a soldered connection while refrigerant system is under pressure.

!

WARNING


Failure to follow this warning result in personal injury or death.

The unit must be electrically grounded in accordance with local codes and NEC ANSI/NFPA 70 (American

National Standards Institute/National fire Protection

Association.

Proceed as follows to inspect and prepare the unit for initial start--up:

1. Remove all access panels.

2. Read and follow instructions on all WARNING,

CAUTION, and INFORMATION labels attached to, or shipped with, unit.

!

WARNING

PERSONAL INJURY AND ENVIRONMENTAL

HAZARD


Relieve pressure and recover all refrigerant before system repair or final unit disposal.

Wear safety glasses and leather gloves when handling refrigerants.

Keep torches and other ignition sources away from refrigerants and oils.

3. Perform the following inspections: a. Inspect for shipping and handling damages such as broken lines, loose parts, or disconnected wires, etc.

b. Inspect for oil at all refrigerant tubing connections and on unit base. Detecting oil generally indicates a refrigerant leak. Leak--test all refrigerant tubing connections using electronic leak detector, halide torch, or liquid--soap solution.

c. Inspect all field--wiring and factory--wiring connections. Be sure that connections are completed and tight. Be sure that all electrical wires are not in contact with refrigerant tubing or sharp edges.

d. Inspect coil fins. If damaged during shipping and handling, carefully straighten fins with a fin comb.

4. Verify the following conditions: a. Ensure that condenser--fan blades are correctly positioned in fan orifice. See Condenser--Fan

Adjustment section for more details.

b. Ensure all air filters are in place.

c. Ensure that condensate drain trap is filled with water to ensuring proper drainage.

d. Ensure that all tools and miscellaneous loose parts have been removed.

START--UP, GENERAL

IMPORTANT: Follow the base unit’s start-up sequence as described in the unit’s installation instructions:

In addition to the base unit start-up, there are a few steps needed to properly start-up the controls. RTU-OPEN’s

Service Test function should be used to assist in the base unit start-up and also allows verification of output operation. Controller configuration is also part of start-up.

This is especially important when field accessories have been added to the unit. The factory pre-configures options installed at the factory. There may also be additional installation steps or inspection required during the start-up process.

40

Additional Installation/Inspection

Inspect the field installed accessories for proper installation, making note of which ones do or do not require configuration changes. Inspect the RTU-OPEN’s

Alarms for initial insight to any potential issues. See troubleshooting section for alarms.

Inspect the SAT sensor for relocation as intended during installation.

Inspect special wiring as directed below.

Unit Preparation

Ensure the unit has been installed in accordance with installation instructions and applicable codes.

Return--Air Filters

Ensure the correct filters are installed in the unit (see

Appendix II -- Physical Data). Do not operate unit without return--air filters in place.

Outdoor--Air Inlet Screens

Outdoor--air inlet screen must be in place before operating unit.

Compressor Mounting

Compressors are internally spring mounted. Do not loosen or remove compressor hold down bolts.

Internal Wiring

Check all electrical connections in unit control boxes.

Tighten as required.

Compressor Rotation

!

CAUTION



Scroll compressors can only compress refrigerant if rotating in the right direction. Reverse rotation for extended times can result in internal damage to the compressor. Scroll compressors are sealed units and cannot be repaired on site location.

On 3--phase units with scroll compressors, it is important to be certain compressor is rotating in the proper direction. To determine whether or not compressor is rotating in the proper direction:

1. Connect service gauges to suction and discharge pressure fittings.

2. Energize the compressor.

3. The suction pressure should drop and the discharge pressure should rise, as is normal on any start--up.

If the suction pressure does not drop and the discharge pressure does not rise to normal levels:

1. Note that the evaporator fan is probably also rotating in the wrong direction.

2. Turn off power to the unit and apply lockout/tagout procedures.

3. Reverse any two of the unit power leads.

4. Re--energize to the compressor. Check pressures.

The suction and discharge pressure levels should now move to their normal start--up levels.

NOTE: When the compressor is rotating in the wrong direction, the unit will make an elevated level of noise and will not provide cooling.

Refrigerant Service Ports

Each unit system has two

1

/

4

” SAE flare (with check valves) service ports: one on the suction line, and one on the compressor discharge line. Be sure that caps on the ports are tight.

Cooling

Set space thermostat to OFF position. To start unit, turn on main power supply. Set system selector switch at COOL position and fan switch to AUTO. position. Adjust thermostat to a setting below room temperature.

Compressor starts on closure of contactor. (D08–12:

Second stage of thermostat will energize Circuit 2 contactor, start Compressor 2.)

Check unit charge. Refer to Refrigerant Charge section.

Reset thermostat at a position above room temperature.

Compressor will shut off. Evaporator fan will shut off after a 60--second delay if the dip switch for the indoor fan off delay on the Defrost Control Board (DFB) is set to on.

To shut off unit -- set system selector switch to the OFF position. Resetting thermostat at a position above room temperature shuts the unit off temporarily until space temperature exceeds thermostat setting.

Heating

To start unit, turn on main power supply.

Set system selector switch to the HEAT position and set thermostat at a setting above room temperature. Set fan to

AUTO position.

First stage of thermostat energizes compressor heating

(D08–12: both compressors will start). Second stage of thermostat energizes electric heaters (if installed). Check heating effects at air supply grille(s).

If electric heaters do not energize, reset limit switch

(located on supply--fan scroll) by pressing button located between terminals on the switch.

Shut unit off -- set system selector switch to the OFF position. Resetting thermostat at a position below room temperature temporarily shuts unit off until space temperature falls below thermostat setting.

Ventilation (Continuous Fan)

Set fan and system selector switches at ON and OFF positions, respectively. Supply fan operates continuously to provide constant air circulation.

41

START--UP, PREMIERLINK

!

WARNING



The unit must be electrically grounded in accordance with local codes and NEC ANSI/NFPA 70 (American

National Standards Institute/National Fire Protection

Association.)

Use the Carrier Communication Network (CCN) software to start up and configure the PremierLink controller.

Changes can be made using the ComfortWORKSr software, ComfortVIEWt software, Network Service

Tool, System Pilott device, or Touch Pilott device. The

System Pilot and Touch Pilot are portable interface devices that allow the user to change system set--up and setpoints from a zone sensor or terminal control module.

During start--up, the Carrier software can also be used to verify communication with PremierLink controller.

NOTICE

SET--UP INSTRUCTIONS

All set--up and set point configurations are factory set and field--adjustable.

Refer to PremierLinkt Installation, Start--Up and

Configuration Instructions .for specific operating instructions for the controller. Have a copy of this manual available at unit start--up.

Perform System Check--Out

1. Check all power and communication connections ensuring the are properly connected and securely tightened.

2. At the unit, check fan and system controls for proper operation.

3. At the unit, check electrical system and connections of any optional electric reheat coil.

4. Ensure all area around the unit is clear of construction dirt and debris.

5. Ensure final filters are installed in the unit. Dust and debris can adversely affect system operation.

6. Verify the PremierLink controls are properly connected to the CCN bus.

START--UP, RTU--OPEN

NOTICE

SET--UP INSTRUCTIONS

Refer to the following manuals for additional installation, wiring and troubleshooting information for the RTU--OPEN Controller.: “Controls, Start--up,

Operation and Troubleshooting Instructions,” “RTU

Open Installation and Start--up Guide” and

“RTU--Open Integration Guide”. Have a copy of these manuals available at unit start--up.

42

Supply fan motor mounting

Supply fan motor adjustment plate

Motor pulley setscrew

Fan pulley setscrew

Blower wheel hub setscrew

Bearing locking collar setscrew

Compressor mounting bolts

Condenser fan motor mounting bolts

Condenser fan motor mounting bolts

Condenser fan hub setscrew

A04---06 Direct---Drive:

Motor mount arm

Fan wheel hub setscrew

Motor belly band bolt

FASTENER TORQUE VALUES

Table 13 – Torque Values

120 ¦ 12 in---lbs

120 ¦ 12 in---lbs

72 ¦ 5 in---lbs

72 ¦ 5 in---lbs

72 ¦5 in---lbs

55 to60 in---lbs

65 to75 in---lbs

65 to75 in---lbs

20 ¦ 2 in---lbs

84 ¦ 12 in---lbs

13.6 ¦ 1.4 Nm

13.6 ¦ 1.4 Nm

8.1 ¦ 0.6 Nm

8.1 ¦ 0.6 Nm

8.1 ¦0.6 Nm

6.2 to 6.8 Nm

7.3 to 7.9 Nm

7.3 to 7.9 Nm

2.3 ¦ 0.2 Nm

9.5 ¦ 1.4 Nm

60 ¦ 5 in---lbs

120 ¦ 12 in---lbs

80 ¦ 5 in---lbs

6.8 ¦ 0.5 Nm

13.6 ¦ 1.4 Nm

9.0 ¦ 0.6 Nm

43

APPENDIX I. MODEL NUMBER SIGNIFICANCE

Model Number Nomenclature

1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18

5 0 H C Q A 0 6 A 0 A 6 A 0 B 0 A 0

Unit Type

50 = Packaged Rooftop

Brand / Packaging

0 = Standard

Model

HC = High Efficiency

(with Puron Refrigerant)

Heat Size

Q = Heat Pump

Refrigeration System Options

A = 1-Stage Cooling Compressor Models

D = 2-Stage Cooling Compressor Models

Electrical Options

A = None

C = Non-Fused Disconnect

D = Through the Base Connections

F = Non fused Disconnect and Thru-the-Base

Connections

G = 2-Speed Indoor Fan (VFD) Controller

J = 2-Speed Fan Controller (VFD) and Non-Fused

Disconnect

K = 2-Speed Fan Controller (VFD) and Thru-the-Base

Connections

M = 2-Speed Fan Controller (VFD)with Non-Fused

Disconnect and Thru-the-Base Connections

Cooling Tons

04 = 3 Ton

05 = 4 Ton

06 = 5 Ton

07 = 6 Ton

08 = 7.5 Ton

09 = 8.5 Ton

12 = 10 Ton

Service Options

0 = None

1 = Unpowered Convenience Outlet

2 = Powered Convenience Outlet

3 = Hinged Panels

4 = Hinged Panels, Unpowered Convenience Outlet

5 = Hinged Panels, Powered Convenience Outlet

Sensor Options

A = None

B = RA Smoke Detector

C = SA Smoke Detector

D = RA and SA Smoke Detectors

E = CO

2

Sensor

F = RA Smoke Detector and CO

2

G = SA Smoke Detector and CO

2

H = RA and SA Smoke Detectors with CO

2

Indoor Fan Options

0 = Electric (Direct) Drive X13 5-Speed/Torque

Motor (3 - 5 Ton Only)

1 = Standard Static Option - Belt Drive

2 = Medium Static Option - Belt Drive

3 = High Static Option -

C = High Static Option with High Effieiency

Motor - Belt Drive (10 Ton Only)

Intake / Exhaust Options

A = None

B = Temperature Economizer with Barometric Relief

F = Enthalpy Economizer with Barometric Relief

K = 2-Position Damper

Base Unit Controls

0 = Electromechanical

1 = PremierLink DDC Controller

2 = RTU-Open Multi-Protocol Controller

Design Revision

- = Factory Design Revision

Coil Options ( Outdoor - Indoor - Hail Guard)

A = Al/Cu - Al/Cu

B = Precoat Al/Cu - Al/Cu

C = E Coat Al/Cu - Al/Cu

D = E Coat Al/Cu - E Coat Al/Cu

E = Cu/Cu - Al/Cu

F = Cu/Cu - Cu/Cu

M = Al/Cu - Al/Cu - Louvered Hail Guards

N = Precoat Al/Cu - Al/Cu - Louvered Hail Guards

P = E Coat Al/Cu - Al/Cu - Louvered Hail Guards

Q = E coat Al/Cu - E Coat Al/Cu - Louvered Hail Guards

R = Cu/Cu - al/Cu - Louvered Hail Guards

S = Cu/Cu - Cu/Cu - Louvered Hail Guards

Voltage

1 = 575/3/60

3 = 208 - 230/1/60

5 = 208 - 230/3/60

6 = 460/3/60

44

Serial Number Format

POSITION NUMBER

TYPICAL

1

0

POSITION

1---2

3---4

5

6---10

2

4

3

0

4

9

5

G

6

1

7

2

8

3

DESIGNATES

Week of manufacture (fiscal calendar)

Year of manufacture (“08” = 2008)

Manufacturing location (G = ETP, Texas, USA)

Sequential number

9

4

10

5

45

APPENDIX II. PHYSICAL DATA

Table 14 – Physical Data (Cooling)

Refrigeration System

# Circuits / # Comp. / Type

Puron (R---410a) charge A/B (lbs)

Oil A/B (oz)

Metering Device

High---press. Trip / Reset (psig)

Loss of charge press. Trip / Reset (psig)

Indoor Coil

Material

Coil type

Rows / FPI

Total Face Area (ft

2

)

Condensate Drain Conn. Size

Evaporator Fan and Motor

Motor Qty / Drive Type

Max BHP

RPM Range

Motor Frame Size

Fan Qty / Type

Fan Diameter (in)


Max BHP

RPM Range

Motor Frame Size

Fan Qty / Type

Fan Diameter (in)


Max BHP

RPM Range

Motor Frame Size

Fan Qty / Type

Fan Diameter (in)


Max BHP

RPM Range

Motor Frame Size

Fan Qty / Type

Fan Diameter (in)

Outdoor Coil

Material

Coil type

Rows / FPI

Total Face Area (ft

2

)

Outdoor fan / motor

Qty / Motor Drive Type

Motor HP / RPM

Fan diameter (in)

Filters

RA Filter # / Size (in)

OA inlet screen # / Size (in)

Cu / AI: Copper Tube / Aluminum Fin

RTPF: Round Tube / Plate Fin

1 / Direct

1

600---1200

48

1 / Centrifugal

10 x 10

1 / Direct

1

600---1200

48

1 / Centrifugal

10 x 10

1 / Belt

1.5

819---1251

56

1 / Centrifugal

10 x 10

1 / Belt

2.0

1035---1466

56

1 / Centrifugal

10 x 10

50HCQA04

1 / 1 / Scroll

12---8 / ---

25 / ---

TXV

630 / 505

27 / 44

Cu / Al

3/8” RTPF

3 / 15

5.5

3/4”

Cu / Al

3/8” RTPF

2 / 17

16.5

1/ Direct

1/8 / 825

22

2 / 16 x 25 x 2

1 / 20 x 24 x 1

50HCQA05

1 / 1 / Scroll

15---8 / ---

42 / ---

TXV

630 / 505

27 / 44

Cu / Al

3/8” RTPF

4 / 15

7.3

3/4”

Cu / Al

3/8” RTPF

2 / 17

21.3

1 / Direct

1/4 / 1100

22

4 / 16 x 16 x 2

1 / 20 x 24 x 1

1 / Direct

1

600---1200

48

1 / Centrifugal

10 x 10

1 / Direct

1

600---1200

48

1 / Centrifugal

10 x 10

1 / Belt

1.5

920---1303

56

1 / Centrifugal

10 x 10

1 / Belt

2.0

1035---1466

56

1 / Centrifugal

10 x 10

1 / Direct

1

600---1200

48

1 / Centrifugal

11 x 10

1 / Direct

1

600---1200

48

1 / Centrifugal

11 x 10

1 / Belt

2.0

1066---1380

56

1 / Centrifugal

10 x 10

1 / Belt

2.9

1208---1639

56

1 / Centrifugal

10 x 10

Cu / Al

3/8” RTPF

2 / 17

21.3

1 / Direct

1/4 / 1100

22

4 / 16 x 16 x 2

1 / 20 x 24 x 1

50HCQA06

1 / 1 / Scroll

17---8 / ---

42 / ---

TXV

630 / 505

27 / 44

Cu / Al

3/8” RTPF

4 / 15

7.3

3/4”

46 n/a n/a n/a n/a

1 / Centrifugal n/a

1 / Belt

1.2

489---747

56

1 / Centrifugal

15 x 15

1 / Belt

2.9

733---949

56

1 / Centrifugal

15 x 15

1 / Belt

4

909---1102

145

1 / Centrifugal

15 x 15

Cu / Al

3/8” RTPF

2 / 17

20.5

1/ Direct

1/4 / 1100

22

4 / 16 x 20 x 2

1 / 20 x 36 x 1

3 -- 6 TONS)

50HCQA07

1 / 1 / Scroll

15---8 / ---

56 / ---

TXV

630 / 505

27 / 44

Cu / Al

3/8” RTPF

4 / 15

8.9

3/4”

APPENDIX II. PHYSICAL DATA

Table 15 – Physical Data (Cooling)

Refrigeration System

# Circuits / # Comp. / Type

Puron (R---410a) charge A/B (lbs)

Oil A/B (oz)

Metering Device

High---press. Trip / Reset (psig)

Loss of charge press. Trip / Reset (psig)

Indoor Coil

Material

Coil type

Rows / FPI

Total Face Area (ft

2

)

Condensate Drain Conn. Size

Evaporator Fan and Motor


Max BHP

RPM Range

Motor Frame Size

Fan Qty / Type

Fan Diameter (in)


Max BHP

RPM Range

Motor Frame Size

Fan Qty / Type

Fan Diameter (in)


Max BHP

RPM Range

Motor Frame Size

Fan Qty / Type

Fan Diameter (in)


Max BHP

RPM Range

Motor Frame Size

Fan Qty / Type

Fan Diameter (in)

Outdoor Coil

Material

Coil type

Rows / FPI

Total Face Area (ft

2

)

Outdoor fan / motor

Qty / Motor Drive Type

Motor HP / RPM

Fan diameter (in)

Filters

RA Filter # / Size (in)

OA inlet screen # / Size (in)

Cu / AI: Copper Tube / Aluminum Fin

RTPF: Round Tube / Plate Fin

50HCQD08

2 / 2 / Scroll

11---12 / 11---12

42 / 42

TXV

630 / 505

27 / 44

Cu / Al

3/8” RTPF

4 / 15

11.1

3/4”

1 / Belt

1.2

518---733

56

1 / Centrifugal

15 x 15

1 / Belt

1.7

690---936

56

1 / Centrifugal

15 x 15

1 / Belt

2.8

838---1084

56

1 / Centrifugal

10 x 10 n/a n/a n/a n/a n/a n/a

Cu / Al

3/8” RTPF

2 / 17

25.1

2 / Direct

1/4 / 1100

22

4 / 20 x 20 x 2

1 / 20 x 24 x 1

50HCQD09

1 / 1 / Scroll

15---8 / ---

42 / ---

TXV

630 / 505

27 / 44

Cu / Al

3/8” RTPF

4 / 15

7.3

3/4”

Cu / Al

3/8” RTPF

3 / 17

25.1

1 / Direct

1 / 1175

30

4 / 20 x 20 x 2

1 / 20 x 24 x 1

1 / Belt

1.2

460---652

56

1 / Centrifugal

15 x 15

1 / Belt

2.9

460---652

56

1 / Centrifugal

15 x 15

1 / Belt

2.9

838---1084

56

1 / Centrifugal

10 x 10 n/a n/a n/a n/a n/a n/a

7.5 -- 10 TONS

50HCQD12

1 / 1 / Scroll

17---8 / ---

42 / ---

TXV

630 / 505

27 / 44

Cu / Al

3/8” RTPF

4 / 15

7.3

3/4”

1 / Belt

2.4

440---609

56

1 / Centrifugal

18 x 18

1 / Belt

2.9

440---609

56

1 / Centrifugal

18 x 18

1 / Belt

6.1

762---963

S184T

1 / Centrifugal

18 x 18

1 / Belt

6.5 / 6.9 / 7.0 / 8.3

776 / 955

S184T

1 / Centrifugal

18 x 18

Cu / Al

3/8” RTPF

2 / 17

46.2

3 / Direct

1 / 1100

22

6 / 18 x 24 x 2

1 / 30 x 39 x 1

47

APPENDIX III. FAN PERFORMANCE

General Fan Performance Notes:

1. Interpolation is permissible. Do not extrapolate.

2. External static pressure is the static pressure difference between the return duct and the supply duct plus the static pressure caused by any FIOPs or accessories.

3. Tabular data accounts for pressure loss due to clean filters, unit casing, and wet coils. Factory options and accessories can add static pressure losses.

4. The Fan Performance tables offer motor/drive recommendations. In cases when two motor/drive combinations would work, Carrier recommended the lower horsepower option.

5. For information on the electrical properties of Carrier’s motors, please see the Electrical information section of this book.

48

APPENDIX III. FAN PERFORMANCE

Table 16 – 50HCQA04 ELECTRIC DRIVE, X13

MOTOR, 3 TON HORIZONTAL SUPPLY

SPEED

(TORQUE)

TAP

CFM ESP BHP

1

2

3

4

5

1125

1200

1275

1350

1425

1500

900

1275

1350

1425

1500

900

975

1050

1350

1425

1500

900

975

1050

1125

1200

900

975

1050

1125

1200

1275

1500

900

975

1050

1125

1200

1275

975

1050

1125

1200

1275

1350

1425

1350

1425

1500

0.70

0.58

0.46

0.34

0.23

0.12

1.26

0.19

0.08

---

---

1.04

0.93

0.82

---

---

---

0.73

0.62

0.51

0.41

0.30

0.57

0.47

0.37

0.27

0.18

0.09

0.37

1.35

1.30

1.26

1.21

1.16

1.12

1.18

1.09

0.99

0.88

0.76

0.63

0.50

1.07

1.02

0.87

0.38

0.36

0.35

0.33

0.31

0.30

0.49

0.24

0.22

---

---

0.41

0.40

0.39

---

---

---

0.30

0.29

0.28

0.27

0.25

0.25

0.24

0.22

0.21

0.20

0.20

0.42

0.52

0.54

0.57

0.59

0.62

0.64

0.50

0.50

0.50

0.49

0.47

0.46

0.44

0.67

0.70

0.73


MOTOR, 3 TON VERTICAL SUPPLY

SPEED

(TORQUE)

TAP

CFM ESP BHP

1

2

3

4

5

1125

1200

1275

1350

1425

1500

900

1275

1350

1425

1500

900

975

1050

1350

1425

1500

900

975

1050

1125

1200

900

975

1050

1125

1200

1275

1500

900

975

1050

1125

1200

1275

975

1050

1125

1200

1275

1350

1425

1350

1425

1500

0.58

0.47

0.36

0.25

0.14

---

1.15

0.09

---

---

---

0.93

0.81

0.70

---

---

---

0.60

0.49

0.38

0.28

0.18

0.44

0.34

0.24

0.15

0.07

---

0.23

1.10

1.00

0.90

0.82

0.75

0.70

1.07

0.97

0.86

0.74

0.61

0.48

0.35

0.67

0.60

0.62

0.33

0.31

0.30

0.29

0.27

---

0.44

0.19

---

---

---

0.36

0.35

0.34

---

---

---

0.24

0.23

0.22

0.21

0.20

0.19

0.18

0.17

0.16

0.16

---

0.37

0.51

0.52

0.54

0.57

0.59

0.61

0.45

0.46

0.46

0.43

0.41

0.40

0.39

0.64

0.67

0.69

49

APPENDIX III. FAN PERFORMANCE (cont.)



SPEED

(TORQUE)

TAP

CFM ESP BHP



SPEED

(TORQUE)

TAP

CFM ESP BHP

1

2

3

4

5

1500

1600

1700

1800

1900

2000

1200

1600

1700

1800

1900

2000

1200

1300

1400

1800

1900

2000

1200

1300

1400

1500

1200

1300

1400

1500

1600

1700

2000

1200

1300

1400

1500

1600

1700

1300

1400

1500

1600

1700

1800

1900

1800

1900

2000

0.71

0.58

0.45

0.31

0.16

0.03

0.98

0.45

0.30

0.16

0.04

---

0.98

0.91

0.82

0.08

---

---

1.04

0.91

0.76

0.61

0.93

0.80

0.66

0.51

0.36

0.22

0.21

1.02

0.97

0.92

0.87

0.82

0.77

0.92

0.86

0.79

0.70

0.62

0.52

0.37

0.71

0.65

0.58

0.60

0.57

0.54

0.51

0.48

0.45

0.60

0.57

0.54

0.51

0.48

0.45

0.58

0.59

0.60

0.33

---

---

0.53

0.51

0.60

0.60

0.48

0.46

0.44

0.41

0.39

0.36

0.65

0.61

0.65

0.68

0.68

0.76

0.76

0.63

0.66

0.71

0.70

0.71

0.71

0.69

0.84

0.89

0.93

1

2

3

4

5

1600

1700

1800

1900

2000

1200

1300

1800

1900

2000

1200

1300

1400

1500

1900

2000

1200

1300

1400

1500

1600

1700

1200

1300

1400

1500

1600

1700

1800

1200

1300

1400

1500

1600

1700

1800

1900

2000

1400

1500

1600

1700

1800

1900

2000

0.76

0.62

0.47

0.31

0.15

1.16

1.12

0.06

---

---

1.13

1.06

0.98

0.88

---

---

0.96

0.84

0.69

0.53

0.37

0.21

0.87

0.73

0.59

0.53

0.27

0.12

---

1.16

1.11

1.01

0.91

0.96

0.91

0.86

0.80

0.74

1.07

1.00

0.91

0.80

0.67

0.52

0.35

0.54

0.52

0.50

0.47

0.45

0.57

0.59

0.34

---

---

0.53

0.53

0.54

0.56

---

---

0.48

0.46

0.44

0.41

0.39

0.36

0.43

0.41

0.39

0.37

0.34

0.33

---

0.59

0.63

0.67

0.67

0.75

0.75

0.83

0.87

0.91

0.62

0.67

0.66

0.67

0.67

0.63

0.61

50




SPEED

(TORQUE)

TAP

CFM ESP BHP



SPEED

(TORQUE)

TAP

CFM ESP BHP

1

2

3

4

5

1875

2000

2125

2250

2375

2500

1500

2000

2125

2250

2375

2500

1500

1625

1750

2250

2375

2500

1500

1625

1750

1875

1500

1625

1750

1875

2000

2125

2500

1500

1625

1750

1875

2000

2125

1625

1750

1875

2000

2125

2250

2375

2250

2375

2500

0.68

0.47

0.27

0.10

---

---

1.46

---

1.28

1.10

0.90

---

---

---

---

---

---

---

0.54

0.37

0.20

0.04

1.37

1.22

0.08

---

---

---

0.00

1.52

1.42

1.16

0.96

1.00

0.82

1.32

1.16

0.96

0.76

0.54

0.33

0.14

0.62

0.40

0.16

0.74

0.70

0.66

0.62

---

---

0.94

---

0.83

0.81

0.78

---

---

---

---

---

---

---

0.44

0.41

0.38

0.35

0.74

0.73

0.70

---

---

---

0.72

0.97

1.01

1.05

1.09

1.09

1.06

0.92

0.96

0.95

0.91

0.86

0.82

0.78

1.02

0.98

0.93

1

2

3

4

5

1875

2000

2125

2250

2375

2500

1500

2000

2125

2250

2375

2500

1500

1625

1750

2250

2375

2500

1500

1625

1750

1875

1500

1625

1750

1875

2000

2125

2500

1500

1625

1750

1875

2000

2125

1625

1750

1875

2000

2125

2250

2375

2250

2375

2500

0.50

0.30

0.12

---

---

---

1.29

---

1.11

0.91

0.70

---

---

---

---

---

---

---

0.42

0.25

0.08

---

0.27

0.13

---

---

---

---

---

1.36

1.24

0.95

0.74

0.74

0.53

1.13

0.95

0.74

0.52

0.30

0.11

---

0.31

0.08

---0.14

0.70

0.67

0.63

---

---

---

0.90

---

0.79

0.76

0.74

---

---

---

---

---

---

---

0.40

0.37

0.34

---

0.32

0.30

---

---

---

---

---

0.94

0.99

1.02

1.05

1.03

0.99

0.88

0.91

0.88

0.84

0.80

0.77

---

0.94

0.90

0.86

51

Table 22 – 50HCQA04

CFM

900

975

1050

1125

1200

1275

1350

1425

1500

Med static

High static

RPM

574

597

621

646

671

696

723

749

776

0.2

BHP

0.13

0.15

0.18

0.20

0.23

0.26

0.30

0.34

0.38


RPM

707

727

747

768

790

812

835

859

883

3 TON HORIZONTAL SUPPLY

AVAILABLE EXTERNAL STATIC PRESSURE (IN. WG)

0.4

0.6

0.8

BHP

0.23

0.25

RPM

817

835

BHP

0.34

0.37

RPM

913

929

0.28

0.31

0.34

0.38

0.42

0.46

0.51

853

872

892

912

933

955

977

0.40

0.43

0.47

0.51

0.55

0.60

0.65

946

964

982

1001

1020

1040

1061

BHP

0.47

0.50

0.53

0.57

0.61

0.65

0.70

0.75

0.80

RPM

999

1015

1030

1047

1064

1082

1100

1119

1138

1.0

BHP

0.61

0.64

0.68

0.72

0.76

0.81

0.86

0.91

0.97

CFM

900

975

1050

1125

1200

1275

1350

1425

1500

Med static

High static

RPM

1078

1093

1108

1123

1140

1157

1174

1192

1210

1.2

BHP

0.77

0.80

0.84

0.88

0.92

0.97

1.02

1.08

1.14

Table 23 – 50HCQA04

CFM

900

975

1050

1125

1200

1275

1350

1425

1500

Med static

High static

RPM

594

618

642

668

695

722

750

778

807

0.2

BHP

0.15

0.17

0.19

0.22

0.25

0.29

0.33

0.37

0.42

RPM

1151

1165

1180

1195

1210

1226

1243

1260

1278


1.4

1.6

1.8

BHP RPM BHP RPM

0.93

0.97

1.01

1.05

1.10

1220

1233

1247

1261

1276

1.11

1.15

1.19

1.23

1.28

1284

1297

1311

1325

1339

1.15

1.20

1.26

1.33

1292

1308

1325

1342

1.33

1.39

1.45

1.52

1354

1370

1386

1403

BHP

1.30

1.33

1.38

1.42

1.47

1.53

1.59

1.65

1.72

RPM

1346

1358

1371

1385

1399

1414

1429

1444

1461

2.0

BHP

1.49

1.53

1.58

1.62

1.68

1.73

1.80

1.86

1.93

RPM

740

758

777

797

818

841

864

888

913


0.4

0.6

0.8

BHP

0.25

RPM

867

BHP

0.37

RPM

981

0.28

0.30

881

896

0.40

0.43

991

1003

0.34

0.37

0.41

0.46

0.50

0.56

912

930

949

968

989

1011

0.47

0.51

0.55

0.60

0.65

0.71

1017

1032

1048

1065

1083

1103

3 TON VERTICAL SUPPLY

BHP

0.52

0.55

0.58

0.62

0.66

0.71

0.76

0.81

0.87

RPM

1084

1092

1102

1113

1126

1140

1155

1171

1188

1.0

BHP

0.68

0.71

0.75

0.79

0.83

0.88

0.93

0.99

1.05

CFM

900

975

1050

1125

1200

1275

1350

1425

1500

RPM

1180

1186

1194

1204

1215

1227

1240

1254

1270

1.2

BHP

0.86

0.89

0.92

0.97

1.01

1.06

1.12

1.18

1.24

RPM

1269

1275

1281

1289

1298

1309

1321

1333

1347


1.4

1.6

1.8

BHP

1.05

1.08

1.12

1.16

1.21

1.26

1.32

1.38

1.45

RPM

1354

1358

1363

1370

1378

1387

1397

1409

1421

BHP

1.25

1.29

1.32

1.37

1.42

1.47

1.53

1.59

1.66

RPM

1434

1437

1441

1447

1454

1462

1471

1481

1492

BHP

1.47

1.51

1.54

1.59

1.64

1.69

1.75

1.82

1.89

RPM

1511

1513

1516

1520

1526

1533

1541

–

–

2.0

Med static

High static

Bold Face indicates field---supplied drive

1. Recommend using field---supplied fan pulley (part no. KR11AD561), motor pulley (part no. KR11HY181) and belt (part no. KR29AF041).

BHP

1.70

1.74

1.78

1.82

1.87

1.92

1.99

–

–

52

Table 24 – 50HCQA05

CFM

1200

1300

1400

1500

1600

1700

1800

1900

2000

Med static

High static

RPM

630

659

689

720

752

784

816

849

882

0.2

BHP

0.20

0.24

0.28

0.33

0.38

0.44

0.50

0.58

0.66


RPM

755

781

808

836

864

893

922

952

982

0.4


Available External Static Pressure (in. wg)

0.6

BHP RPM BHP RPM

0.31

0.36

0.40

0.46

859

883

908

933

0.43

0.48

0.53

0.59

949

972

995

1020

0.52

0.58

0.65

0.73

0.82

960

986

1014

1042

1070

0.66

0.73

0.81

0.90

0.99

1044

1070

1096

1122

1149

0.8

BHP

0.56

0.61

0.67

0.74

0.81

0.89

0.97

1.07

1.17

RPM

1030

1052

1075

1098

1121

1146

1171

1196

1222

1.0

BHP

0.70

0.76

0.82

0.89

0.97

1.05

1.14

1.24

1.35

CFM

1200

1300

1400

1500

1600

1700

1800

1900

2000

Med static

High static

RPM

1104

1125

1147

1170

1193

1216

1240

1265

1290

1.2

BHP

0.84

0.91

0.98

1.05

1.13

1.22

1.32

1.43

1.54

Table 25 – 50HCQA05

CFM

1200

1300

1400

1500

1600

1700

1800

1900

2000

Med static

High static

RPM

682

717

753

789

826

863

901

939

978

0.2

BHP

0.25

0.29

0.34

0.40

0.47

0.54

0.62

0.71

0.81

RPM

1173

1194

1215

1237

1259

1282

1305

1329

1353

1.4


1.6

BHP

0.99

RPM

1237

BHP

1.15

RPM

1298

1.06

1.14

1.22

1.31

1.40

1.50

1.61

1.73

1258

1278

1299

1321

1344

1366

1390

1413

1.23

1.31

1.39

1.49

1.59

1.69

1.81

1.93

1318

1338

1359

1380

1402

1424

1447

1470

1.8

BHP

1.32

1.40

1.48

1.57

1.67

1.78

1.89

2.01

2.14

RPM

1356

1375

1395

1416

1437

1458

1480

1502

1525

2.0

BHP

1.49

1.58

1.67

1.76

1.86

1.97

2.09

2.22

2.35

RPM

800

832

865

898

932

966

1001

1037

1073

0.4


0.6

BHP

0.36

0.42

RPM

897

928

BHP

0.48

0.55

RPM

982

1011

0.48

0.54

0.62

0.70

0.79

0.89

0.99

958

990

1022

1055

1088

1121

1156

0.61

0.69

0.77

0.86

0.96

1.07

1.18

1041

1071

1102

1133

1165

1197

1230

0.8


BHP

0.61

0.68

0.76

0.84

0.93

1.03

1.13

1.25

1.37

RPM

1058

1086

1115

1144

1174

1205

1235

1267

1299

1.0

BHP

0.75

0.82

0.91

1.00

1.09

1.20

1.31

1.44

1.57

CFM

1200

1300

1400

1500

1600

1700

1800

1900

2000

Med static

High static

RPM

1128

1155

1183

1212

1241

1271

1301

1331

1362

1.2

BHP

0.89

0.97

1.06

1.16

1.26

1.37

1.50

1.63

1.77

RPM

1192

1219

1247

1275

1303

1332

1362

1392

1422

1.4

1.32

1.43

1.55

1.68

1.82

1.97


1.6

BHP

1.03

RPM

1252

BHP

1.18

RPM

1309

1.12

1.22

1279

1306

1.28

1.38

1336

1362

1334

1362

1390

1419

1449

1478

1.49

1.61

1.74

1.87

2.02

2.18

1389

1417

1445

1474

1503

1532

1.8

BHP

1.34

1.44

1.55

1.67

1.79

1.93

2.07

2.22

2.38

RPM

1363

1389

1416

1443

1470

1498

1526

---

---

2.0

BHP

1.50

1.61

1.72

1.85

1.98

2.12

2.27

---

---

53

Table 26 – 50HCQA06

CFM

1500

1625

1750

1875

2000

2125

2250

2375

2500

Med static

High static

RPM

725

765

806

847

889

931

974

1018

1061

0.2

BHP

0.33

0.40

0.48

0.57

0.66

0.78

0.90

1.03

1.19


0.4

RPM

840

876

912

950

988

1027

1067

1107

1148



0.6

BHP

0.46

0.54

RPM

937

970

BHP

0.60

0.68

RPM

1023

1054

0.63

0.72

0.83

0.95

1.08

1.23

1.39

1004

1039

1075

1112

1149

1187

1226

0.78

0.88

1.00

1.13

1.27

1.43

1.59

1087

1120

1154

1189

1224

1261

1297

0.8

BHP

0.75

0.84

0.94

1.05

1.18

1.31

1.46

1.63

1.81

RPM

1101

1131

1162

1194

1226

1260

1294

1329

1364

1.0

BHP

0.90

1.00

1.11

1.23

1.36

1.50

1.66

1.84

2.02

CFM 1.2

1500

1625

1750

1875

2000

2125

2250

2375

2500

Med static

High static

RPM

1172

1201

1231

1262

1294

1326

1359

1393

1427

Table 27 – 50HCQA06

BHP

1.06

1.16

1.28

1.41

1.55

1.70

1.87

2.05

2.24

CFM

1500

1625

1750

1875

2000

2125

2250

2375

2500

Med static

High static

RPM

794

840

888

936

984

1033

1083

1133

1183

0.2

BHP

0.41

0.49

0.59

0.70

0.82

0.96

1.11

1.28

1.47

RPM

1239

1267

1296

1326

1357

1388

1420

1453

1487

1.4


1.6

1.8

BHP

1.23

1.34

1.46

1.60

1.74

1.90

2.08

2.27

2.47

RPM

1302

1329

1358

1387

1417

1447

1479

1511

1543

BHP

1.40

1.52

1.65

1.79

1.95

2.11

2.29

2.49

2.70

RPM

1361

1388

1416

1445

1474

1504

1534

1566

---

BHP

1.58

1.71

1.84

1.99

2.15

2.33

2.51

2.72

---

RPM

1418

1444

1472

1499

1528

1557

1587

---

---

2.0

RPM

902

945

988

1033

1078

1124

1170

1217

1265

0.4


0.6

BHP

0.55

0.64

0.75

0.87

1.00

1.15

1.32

1.50

1.70

RPM

993

1034

1075

1117

1160

1204

1248

1293

1339

BHP

0.69

0.80

0.92

1.05

1.19

1.35

1.53

1.72

1.93

RPM

1074

1113

1153

1193

1235

1277

1319

1363

1406

0.8


BHP

0.85

0.96

1.09

1.23

1.39

1.56

1.74

1.95

2.17

RPM

1147

1185

1223

1263

1303

1343

1385

1427

1470

1.0

BHP

1.00

1.13

1.26

1.41

1.58

1.76

1.96

2.17

2.41

BHP

1.77

1.90

2.04

2.20

2.36

2.55

2.74

---

---

CFM

1500

1625

1750

1875

2000

2125

2250

2375

2500

Med static

High static

RPM

1214

1251

1289

1327

1366

1406

1446

1487

1529

1.2

BHP

1.16

1.30

1.44

1.60

1.78

1.97

2.18

2.40

2.64

RPM

1277

1313

1350

1387

1426

1464

1504

1544

1585

1.4


BHP RPM

1.6

BHP RPM

1.33

1.47

1.63

1.80

1.98

2.18

2.40

2.63

2.89

1336

1371

1407

1444

1482

1520

1559

1598

---

1.50

1.65

1.81

1.99

2.19

2.40

2.62

2.87

---

1392

1427

1462

1498

1535

1573

1611

---

---

1.8

BHP

1.67

1.83

2.01

2.19

2.40

2.62

2.85

---

---

RPM

1445

1479

1514

1550

1586

1623

---

---

---

2.0

BHP

1.85

2.02

2.20

2.40

2.61

2.84

---

---

---

54

Table 28 – 50HCQA07

CFM

1800

1950

2100

2250

2400

2550

2700

2850

3000

Standard Static

RPM

415

431

448

465

483

501

519

538

557

0.2

CFM

1800

1950

2100

2250

2400

2550

2700

2850

3000

Standard Static

RPM

770

782

794

806

819

832

845

859

873

1.2

BHP

0.28

0.32

0.38

0.43

0.49

0.56

0.64

0.72

0.82

BHP

1.31

1.40

1.50

1.60

1.71

1.83

1.96

2.10

2.24


0.4

RPM

510

525

540

555

571

587

603

620

637

Medium Static



0.6

BHP

0.46

0.51

0.57

0.64

0.71

0.79

0.88

0.98

1.08

RPM

588

601

615

629

644

659

674

689

705

BHP

0.65

0.71

0.78

0.86

0.94

1.04

1.14

1.24

1.36

RPM

655

668

681

694

708

722

737

751

766

High Static

0.8

BHP

0.85

0.93

1.01

1.10

1.19

1.29

1.40

1.52

1.64

RPM

715

727

740

753

766

779

793

807

822

1.0

BHP

1.08

1.16

1.25

1.34

1.45

1.56

1.68

1.80

1.94

1.4

RPM

821

832

844

856

868

881

894

907

921

Medium Static


1.6

BHP

1.56

1.66

RPM

868

879

BHP

1.82

1.92

RPM

913

924

1.76

1.87

1.99

2.12

2.26

2.41

2.56

891

903

915

927

940

953

966

2.03

2.15

2.28

2.42

2.57

2.72

2.89

935

947

958

971

983

995

1008

High Static

1.8

BHP

2.09

2.20

2.32

2.45

2.58

2.73

2.88

3.05

3.22

RPM

955

966

977

988

1000

1012

1024

1036

1049

2.0

BHP

2.36

2.49

2.61

2.75

2.89

3.05

3.21

3.38

3.56

Table 29 – 50HCQA07

CFM

1800

1950

2100

2250

2400

2550

2700

2850

3000

Standard Static

RPM

446

467

489

511

534

558

581

605

630

0.2

BHP

0.33

0.39

0.45

0.53

0.61

0.71

0.81

0.93

1.06

CFM

1800

1950

2100

2250

2400

2550

2700

2850

3000

Standard Static

RPM

791

804

818

832

847

862

878

895

912

1.2

BHP

1.39

1.49

1.59

1.71

1.83

1.97

2.12

2.28

2.46


0.4

RPM

534

552

571

591

611

631

652

674

696

Medium Static

1.4

RPM

843

855

868

882

896

910

926

941

958

Medium Static


0.6

BHP

0.50

0.57

0.64

0.73

0.82

0.93

1.04

1.17

1.31

RPM

609

625

642

660

678

697

716

736

756

BHP

0.70

0.77

0.86

0.95

1.05

1.17

1.29

1.43

1.58

RPM

676

690

706

722

739

756

774

792

811

High Static


1.6

BHP

1.65

1.76

1.87

1.99

2.12

2.27

2.42

2.59

2.78

RPM

892

903

915

928

942

956

971

986

1001

BHP

1.93

2.04

2.16

2.29

2.43

2.58

2.74

2.92

3.11

RPM

938

949

961

973

986

999

1013

1028

1043

High Static

0.8

1.8

BHP

0.91

0.99

1.08

1.19

1.30

1.42

1.55

1.70

1.86

BHP

2.22

2.34

2.46

2.59

2.74

2.90

3.07

3.25

3.45

RPM

736

750

764

779

795

811

828

845

863

1.0

BHP

1.14

1.23

1.33

1.44

1.56

1.69

1.83

1.98

2.15

RPM

981

992

1003

1015

1028

1041

1055

1069

1083

2.0

BHP

2.53

2.65

2.78

2.92

3.07

3.23

3.41

3.60

3.80

55

Table 30 – 50HCQD08

CFM

1800

1950

2100

2250

2400

2550

2700

2850

3000

Standard Static

RPM

415

431

448

465

483

501

519

538

557

0.2

BHP

0.28

0.32

0.38

0.43

0.49

0.56

0.64

0.72

0.82


0.4

RPM

510

525

540

555

571

587

603

620

637

Medium Static


0.6

BHP

0.46

0.51

0.57

0.64

0.71

0.79

0.88

0.98

1.08

RPM

588

601

615

629

644

659

674

689

705

BHP

0.65

0.71

0.78

0.86

0.94

1.04

1.14

1.24

1.36

RPM

655

668

681

694

708

722

737

751

766

7.5 TON HORIZONTAL SUPPLY

0.8

BHP

0.85

0.93

1.01

1.10

1.19

1.29

1.40

1.52

1.64

RPM

715

727

740

753

766

779

793

807

822

1.0

BHP

1.08

1.16

1.25

1.34

1.45

1.56

1.68

1.80

1.94

High Static

CFM

1800

1950

2100

2250

2400

2550

2700

2850

3000

Standard Static

RPM

770

782

794

806

819

832

845

859

873

1.2

BHP

1.31

1.40

1.50

1.60

1.71

1.83

1.96

2.10

2.24

Table 31 – 50HCQD08

CFM

1800

1950

2100

2250

2400

2550

2700

2850

3000

Standard Static

RPM

446

467

489

511

534

558

581

605

630

0.2

BHP

0.33

0.39

0.45

0.53

0.61

0.71

0.81

0.93

1.06

1.4

RPM

821

832

844

856

868

881

894

907

921

Medium Static


1.6

BHP

1.56

1.66

1.76

1.87

1.99

2.12

2.26

2.41

2.56

RPM

868

879

891

903

915

927

940

953

966

BHP

1.82

1.92

2.03

2.15

2.28

2.42

2.57

2.72

2.89

RPM

913

924

935

947

958

971

983

995

1008

High Static

1.8

BHP

2.09

2.20

2.32

2.45

2.58

2.73

2.88

3.05

3.22

RPM

955

966

977

988

1000

1012

1024

1036

1049

2.0

BHP

2.36

2.49

2.61

2.75

2.89

3.05

3.21

3.38

3.56

0.4

RPM

534

552

571

591

611

631

652

674

696

Medium Static


0.6

BHP

0.50

0.57

0.64

0.73

0.82

0.93

1.04

1.17

1.31

RPM

609

625

642

660

678

697

716

736

756

BHP

0.70

0.77

0.86

0.95

1.05

1.17

1.29

1.43

1.58

RPM

676

690

706

722

739

756

774

792

811

High Static

0.8

7.5 TON VERTICAL SUPPLY

BHP

0.91

0.99

1.08

1.19

1.30

1.42

1.55

1.70

1.86

RPM

736

750

764

779

795

811

828

845

863

1.0

BHP

1.14

1.23

1.33

1.44

1.56

1.69

1.83

1.98

2.15

CFM

1800

1950

2100

2250

2400

2550

2700

2850

3000

Standard Static

RPM

791

804

818

832

847

862

878

895

912

1.2

BHP

1.39

1.49

1.59

1.71

1.83

1.97

2.12

2.28

2.46

1.4

RPM

843

855

868

882

896

910

926

941

958

Medium Static


1.6

BHP

1.65

1.76

1.87

1.99

2.12

2.27

2.42

2.59

2.78

RPM

892

903

915

928

942

956

971

986

1001

BHP

1.93

2.04

2.16

2.29

2.43

2.58

2.74

2.92

3.11

RPM

938

949

961

973

986

999

1013

1028

1043

High Static

1.8

BHP

2.22

2.34

2.46

2.59

2.74

2.90

3.07

3.25

3.45

RPM

981

992

1003

1015

1028

1041

1055

1069

1083

2.0

BHP

2.53

2.65

2.78

2.92

3.07

3.23

3.41

3.60

3.80

56

Table 32 – 50HCQD09

CFM

1913

2125

2338

2550

2763

2975

3188

3400

3613

3825

4038

4250

Standard Static

RPM

397

419

443

468

493

520

547

575

603

631

660

689

0.2

BHP

0.21

0.26

0.32

0.39

0.47

0.57

0.68

0.80

0.94

1.09

1.26

1.45

RPM

492

508

526

546

567

589

613

637

662

688

714

741


0.4


0.6

BHP

0.31

0.37

0.44

0.52

0.61

0.72

0.83

0.96

1.11

1.27

1.45

1.65

RPM

575

587

602

618

635

654

675

696

719

742

766

790

BHP

0.43

0.49

0.57

0.66

0.76

0.87

1.00

1.14

1.29

1.46

1.65

1.86

RPM

652

660

671

684

699

716

733

752

773

794

816

838

8.5 TON HORIZONTAL SUPPLY

0.8

BHP

0.55

0.62

0.71

0.80

0.91

1.03

1.17

1.31

1.48

1.66

1.85

2.07

RPM

722

728

737

747

760

774

789

806

824

843

864

885

1.0

BHP

0.67

0.76

0.85

0.96

1.07

1.20

1.34

1.50

1.67

1.86

2.06

2.29

Medium Static High Static

CFM

3188

3400

3613

3825

4038

4250

1913

2125

2338

2550

2763

2975

Standard Static

843

858

874

891

910

930

RPM

787

791

798

806

817

829

1.2

1.53

1.69

1.87

2.07

2.28

2.51

BHP

0.81

0.90

1.00

1.11

1.24

1.37

1.4

894

907

922

938

955

973

RPM

849

851

856

863

871

882

Medium Static


1.6

1.71

1.88

2.07

2.28

2.50

2.74

BHP

0.95

1.05

1.16

1.28

1.41

1.55

RPM

907

908

911

916

924

932

943

955

968

983

999

1015

BHP

1.09

1.20

1.32

1.45

1.59

1.74

1.90

2.09

2.28

2.49

2.72

2.97

RPM

963

962

964

968

974

981

990

1001

1013

1027

1041

1057

High Static

1.8

2.10

2.29

2.49

2.71

2.95

3.21

BHP

1.24

1.36

1.48

1.62

1.77

1.93

1036

1046

1057

1069

1083

1097

RPM

1016

1014

1015

1018

1022

1028

2.0

2.30

2.50

2.71

2.94

3.19

3.45

BHP

1.40

1.52

1.65

1.80

1.95

2.12

57

Table 33 – 50HCQD09

CFM

1913

2125

2338

2550

2763

2975

3188

3400

3613

3825

4038

4250

Standard Static

552

582

611

641

672

702

733

RPM

416

441

468

495

524

0.2

0.63

0.76

0.89

1.05

1.22

1.41

1.62

BHP

0.23

0.28

0.35

0.43

0.53


0.4

620

647

674

701

729

758

787

RPM

501

523

546

570

595

Medium Static

0.79

0.92

1.07

1.23

1.42

1.62

1.84


0.6

BHP

0.32

0.39

0.47

0.56

0.67

RPM

572

592

613

634

657

BHP

0.42

0.50

0.59

0.70

0.81

RPM

635

653

672

693

714

681

705

730

756

782

809

836

0.94

1.08

1.24

1.42

1.61

1.83

2.06

736

759

782

806

831

857

883

High Static

0.8

8.5 TON VERTICAL SUPPLY

1.09

1.25

1.42

1.60

1.81

2.03

2.28

BHP

0.52

0.61

0.71

0.83

0.95

787

808

831

854

877

901

926

RPM

691

708

727

746

766

1.0

1.24

1.41

1.59

1.79

2.00

2.24

2.49

BHP

0.63

0.73

0.84

0.96

1.09

CFM

1913

2125

2338

2550

2763

2975

3188

3400

3613

3825

4038

4250

RPM

743

759

777

795

814

834

855

876

898

921

944

968

Standard Static

1.2

BHP

0.73

0.84

0.96

1.09

1.24

1.40

1.57

1.76

1.97

2.20

2.45

2.71

1.4

RPM

792

807

824

841

859

878

898

919

940

962

984

1007

Medium Static


1.6

BHP

0.84

RPM

837

BHP

0.95

RPM

880

0.96

1.08

1.23

1.38

1.55

1.74

1.94

2.16

2.40

2.65

2.93

852

868

885

902

921

940

960

980

1001

1023

1045

1.07

1.21

1.36

1.53

1.71

1.90

2.12

2.34

2.59

2.86

3.15

1039

1060

1081

894

910

926

943

961

979

998

1018

High Static

1.8

BHP

1.06

1.19

1.34

1.50

1.68

1.86

2.07

2.29

2.53

2.79

3.07

3.36

RPM

921

935

950

965

982

999

1017

1036

1055

1075

1096

1117

2.0

BHP

1.17

1.31

1.47

1.64

1.82

2.02

2.24

2.47

2.72

2.99

3.27

3.58

58

3000

3250

3500

3750

4000

4250

4500

4750

5000

Table 34 – 50HCQD12

CFM

RPM

335

350

365

381

397

413

429

445

462

0.2

BHP

0.32

0.38

0.45

0.53

0.61

0.70

0.81

0.92

1.04


RPM

421

430

441

452

464

477

491

505

519

0.4


0.6

BHP

0.51

0.58

RPM

500

505

BHP

0.74

0.81

RPM

572

575

0.65

0.74

0.83

0.93

1.05

1.17

1.30

512

520

529

538

549

561

573

0.89

0.98

1.08

1.19

1.31

1.44

1.58

579

584

590

598

606

615

625


0.8

BHP

1.00

1.08

1.16

1.26

1.36

1.47

1.60

1.73

1.88

RPM

637

640

642

645

650

655

661

667

675

1.0

BHP

1.29

1.37

1.46

1.56

1.67

1.78

1.91

2.05

2.21

std static --- 440---609 rpm, 1.9 HP (motor is 2.4 HP 3 ph) med static --- 547---757 rpm, 2.9 HP (motor is 2.9 HP 3 ph) high static --- 762---963 rpm, 6.5 HP (motor is 5.0 HP 3 ph)

208v high static--- high efficiency --- 762---96355, 6.5 max BHP (motor is 5.00 HP 3 ph)




Bold Face requires standard static drive package with KR11HY153 (1VP34) motor pulley (338 --- 507)

CFM

3000

3250

3500

3750

4000

4250

4500

4750

5000

RPM

697

699

701

703

706

709

714

719

725

1.2

BHP

1.59

1.68

1.78

1.88

2.00

2.12

2.25

2.40

2.55

RPM

751

753

755

757

759

761

765

768

773

1.4


1.6

BHP

1.91

2.01

2.12

2.23

RPM

801

803

806

808

BHP

2.24

2.35

2.47

2.59

RPM

847

850

853

855

2.35

2.48

2.62

2.77

2.93

809

811

813

816

820

2.72

2.86

3.00

3.15

3.32

857

858

860

862

865

1.8

BHP

2.59

2.71

2.84

2.97

3.11

3.25

3.40

3.56

3.73

std static --- 440---609 rpm, 1.9 HP (motor is 2.4 HP 3 ph) med static --- 547---757 rpm, 2.9 HP (motor is 2.9 HP 3 ph) high static --- 762---963 rpm, 6.5 HP (motor is 5.0 HP 3 ph)





Italics require high static drive package with KR11HY186 (1VM50) motor pulley (684 --- 864)

RPM

2.0

891

895

898

900

902

903

905

906

908

BHP

2.94

3.08

3.22

3.36

3.51

3.66

3.82

3.99

4.16

59

Table 35 – 50HCQD12

CFM 0.2

0.4


0.6

BHP

0.60

RPM

549

BHP

0.85

RPM

620

0.68

0.78

0.88

0.99

1.12

1.26

1.42

1.59

559

570

582

594

608

622

637

653

0.94

1.04

1.15

1.27

1.41

1.55

1.72

1.90

629

637

647

657

668

680

693

706

0.8

10 Ton VERTICAL SUPPLY

BHP

1.13

1.22

1.33

1.45

1.58

1.72

1.88

2.05

2.23

RPM

684

692

699

707

716

725

735

746

758

1.0

3000

3250

3500

3750

4000

4250

4500

4750

5000

RPM

383

402

421

441

461

481

502

522

543

BHP

0.39

0.47

0.55

0.65

0.75

0.87

1.01

1.15

1.31

RPM

470

483

498

513

529

545

563

581

599 std static --- 440---609 rpm, 1.9 HP (motor is 2.4 HP 3 ph) med static --- 547---757 rpm, 2.9 HP (motor is 2.9 HP 3 ph) high static --- 762---963 rpm, 6.5 HP (motor is 5.0 HP 3 ph)





Bold Face - FIELD SUPPLY DRIVE (motor pulley= KR11HY151, use belt and blower pulley from standard static motor), rpm range=338-507.

Italics - FIELD SUPPLY DRIVE (motor pulley=KR11HY186, blower pulley= KR51BJ413, belt=KR30BE072, use medium static motor) rpm range=684-864.

BHP

1.42

1.53

1.65

1.78

1.91

2.06

2.22

2.40

2.59

CFM 1.2

1.4


1.6

BHP

2.05

RPM

845

BHP

2.38

RPM

891

2.19

2.33

2.48

2.64

852

859

866

873

2.54

2.69

2.86

3.03

899

906

912

919

2.81

2.99

3.18

3.38

880

887

895

903

3.21

3.40

3.60

3.81

926

933

940

947

1.8

2.0

3000

3250

3500

3750

4000

4250

4500

4750

5000

RPM

742

749

756

764

771

780

788

798

808

BHP

1.73

1.85

1.98

2.12

2.27

2.43

2.60

2.78

2.98

RPM

795

802

809

816

824

831

839

847

856

BHP

2.73

2.89

3.06

3.24

3.42

3.62

3.82

4.03

4.25

RPM

935

943

950

956

963

970

976

983

990 std static --- 440---609 rpm, 1.9 HP (motor is 2.4 HP 3 ph) med static --- 547---757 rpm, 2.9 HP (motor is 2.9 HP 3 ph) high static --- 762---963 rpm, 6.5 HP (motor is 5.0 HP 3 ph)





Underline - FIELD SUPPLY DRIVE (motor pulley=KR11HY194, blower pulley=KR51BJ413, belt=KR30BE072, use high static motor), rpm range=846-1061

BHP

3.08

3.26

3.45

3.64

3.83

4.04

4.25

4.47

4.71

60


Table 36 – PULLEY ADJUSTMENT -- MID TIER

Unit

Motor/Drive

Combo 0 0.5

1

Standard Static

03

Medium Static

1.5

Motor Pulley Turns Open

2 2.5

3

04

05

06

07

08

09

12

Medium Static

High Static

Medium Static

High Static

Medium Static

High Static

Standard Static

Medium Static

High Static

Standard Static

Medium Static

High Static

Standard Static

Medium Static

High Static

Standard Static

Medium Static

High Static

1121

1337

1188

1337

1286

1510

670

884

1044

669

862

1010

594

764

1010

558

694

903

1165

1380

1226

1380

1317

1553

695

906

1063

690

887

1035

614

789

1035

575

715

923

1208

1423

1265

1423

1349

1596

721

927

1083

712

911

1059

633

813

1059

592

736

943

1251

1466

1303

1466

1380

1639

747

949

1102

733

936

1084

652

838

1084

609

757

963

NOTE: * Do not set motor pulley above 5 turns open for A or AX belts.

* * Do not set motor pulley below 1 turn open for B or BX section belts.

--- Factory settings

1078

1294

1150

1294

1254

1467

644

863

1025

647

838

986

575

739

986

541

673

883

1035

1251

1112

1251

1223

1424

618

841

1006

626

813

961

556

715

961

525

652

863

992

1207

1073

1207

1192

1380

936

537

690

936

508

631

842

592

819

986

604

788

3.5

949

1164

1035

1164

1160

1337

912

518

665

912

491

610

822

566

798

967

583

764

4 4.5

5

862

1078

958

1078

1097

1251

863

479

616

863

457

568

782

515

755

928

540

715

905

1121

997

1121

1129

1294

887

498

640

887

474

589

802

541

776

948

561

739

819

1035

920

1035

1066

1208

838

460

591

838

440

547

762

489

733

909

518

690

61

TABLE 37 – 50HCQA04

V---Ph---Hz

230---1---60

MIN

187

VOLTAGE

RANGE

MAX

253

208---3---60

230---3---60

460---3---60

575---3---60

187

187

414

518

APPENDIX IV. ELECTRICAL INFORMATION

SINGLE STAGE COOLING WITH SINGLE SPEED INDOOR FAN MOTOR

253

253

506

633

COMP (ea)

RLA

16.6

LRA

79

10.4

10.4

5.8

3.8

73

73

38

37

OFM (ea)

WATTS

190

FLA

1.0

190

190

190

190

1.0

1.0

0.5

0.5

TYPE

DD---STD

DD---STD

MED

HIGH

DD---STD

MED

HIGH

DD---STD

MED

HIGH

DD---STD

MED

HIGH

IFM

EFF at Full

Load

84%

84%

80%

80%

84%

80%

80%

84%

80%

80%

84%

80%

80%

FLA

4.0

2.6

2.6

4.0

2.4

2.0

7.4

7.4

5.2

5.2

7.4

5.2

5.2

TABLE 38 – 50HCQA05

V---Ph---Hz

208---1---60

MIN

187

VOLTAGE

RANGE

MAX

253

208---3---60 187 253

230---3---60

460---3---60

575---3---60

TABLE 39 – 50HCQA06

V---Ph---Hz

208---1---60

MIN

187

VOLTAGE

RANGE

MAX

253

208---3---60 187 253

230---3---60

460---3---60

575---3---60

187

414

518

187

414

518

253

506

633

253

506

633


COMP (ea)

RLA

19.8

LRA

109

13.1

83

13.1

6.1

4.4

83

41

33

OFM (ea)

WATTS

325

FLA

1.4

325 1.4

325

325

325

1.4

0.8

0.8

TYPE

DD---STD

DD---STD

MED

HIGH

DD---STD

MED

HIGH

DD---STD

MED

HIGH

DD---STD

MED

HIGH

IFM

EFF at Full

Load

84%

84%

80%

80%

84%

80%

80%

84%

80%

80%

84%

80%

80%

FLA

5.2

5.2

4.0

2.6

2.6

4.0

2.4

2.0

7.4

7.4

5.2

5.2

7.4


COMP (ea)

RLA

25.0

LRA

134

15.9

110

15.9

7.0

5.1

110

52

40

OFM (ea)

WATTS

325

FLA

1.4

325 1.4

325

325

325

1.4

0.8

0.8

TYPE

DD---STD

DD---STD

MED

HIGH

DD---STD

MED

HIGH

DD---STD

MED

HIGH

DD---STD

MED

HIGH

IFM

EFF at Full

Load

84%

84%

80%

81%

84%

80%

81%

84%

80%

81%

84%

80%

81%

FLA

4.0

2.6

3.4

4.0

2.0

2.8

7.4

7.4

5.2

7.5

7.4

5.2

7.5

62

TABLE 40 – 50HCQA07

APPENDIX IV. ELECTRICAL INFORMATION (cont.)


V---Ph---Hz

208---3---60

230---3---60

460---3---60

575---3---60

VOLTAGE

RANGE

MIN MAX

187

187

414

518

253

253

506

633

RLA

COMP (ea)

LRA

19.0

19.0

9.7

7.4

123

123

62

50

OFM (ea)

WATTS FLA

325

325

325

325

1.5

1.5

0.8

0.6

TYPE

STD

MED

HIGH

STD

MED

HIGH

STD

MED

HIGH

STD

MED

HIGH

IFM

EFF at Full

Load

80%

80%

80%

80%

80%

80%

80%

80%

80%

80%

80%

80%

FLA

3.4

7.4

2.4

2.8

5.6

5.2

7.5

15.0

5.2

7.5

15.0

2.6

TABLE 41 – 50HCQD08

V---Ph---Hz

VOLTAGE

RANGE

MIN MAX

208---3---60 187 253

230---3---60

460---3---60

575---3---60

TABLE 42 – 50HCQD08

V---Ph---Hz

VOLTAGE

RANGE

MIN MAX

208---3---60

230---3---60

460---3---60

575---3---60

187

414

518

187

187

414

518

253

506

633

253

253

506

633

2--STAGE COOLING WITH SINGLE SPEED INDOOR FAN MOTOR

COMP (Cir 1)

RLA LRA

13.1

13.1

6.1

4.4

83

83

41

33

COMP (Cir 2)

RLA LRA

13.1

13.1

6.1

4.4

83

83

41

33

OFM (ea)

WATTS FLA

325

325

325

325

1.5

1.5

0.8

0.6

TYPE

STD

MED

HIGH

STD

MED

HIGH

STD

MED

HIGH

STD

MED

HIGH

IFM

EFF at

Full

Load

81%

80%

80%

81%

80%

80%

81%

80%

80%

81%

80%

80%

FLA

10.0

2.6

2.6

4.4

2.4

2.0

2.8

5.2

5.2

10.0

5.2

5.2

RLA

COMP 1

LRA

13.1

13.1

6.1

4.4

83

83

41

33

2--STAGE COOLING WITH 2--SPEED INDOOR FAN MOTOR

COMP 2

RLA LRA

13.1

13.1

6.1

4.4

83

83

41

33

OFM (ea)

WATTS

325

325

325

325

325

325

325

325

325

325

325

325

FLA

0.8

0.8

0.6

0.6

0.6

1.5

1.5

1.5

1.5

1.5

1.5

0.8

TYPE

STD

MED

HIGH

STD

MED

HIGH

STD

MED

HIGH

STD

MED

HIGH

IFM

EFF at

Full

Load

77%

82%

81%

80%

84%

84%

77%

82%

84%

77%

82%

79%

FLA

3.8

4.9

2.8

3.5

4.5

5.8

7.1

10.8

5.6

6.8

9.8

2.9

63

TABLE 43 – 50HCQD09



V---Ph---Hz

208---3---60

230---3---60

460---3---60

575---3---60

VOLTAGE

RANGE

MIN MAX

187

187

414

518

253

253

506

633

COMP (Cir 1)

RLA

16.0

16.0

7.0

5.6

LRA

91

91

46

37

COMP (Cir 2)

RLA

13.7

13.7

6.2

4.8

LRA

83

83

41

33

OFM (ea)

WATTS

325

325

325

325

FLA

6.2

6.2

3.1

2.5

TYPE

STD

MED

HIGH

STD

MED

HIGH

STD

MED

HIGH

STD

MED

HIGH

IFM

EFF at

Full

Load

80%

80%

81%

80%

80%

81%

80%

80%

81%

80%

80%

81%

FLA

2.6

3.4

4.4

2.0

2.8

2.8

5.2

7.5

10.0

5.2

7.5

10.0

TABLE 44 – 50HCQD09

V---Ph---Hz

VOLTAGE

RANGE

MIN MAX

208---3---6

0

230---3---6

0

460---3---6

0

575---3---6

0

187

187

414

518

253

253

506

633

RLA

COMP 1

LRA

16.0

16.0

7.0

5.6

91

91

46

37


COMP 2

RLA LRA

13.7

13.7

6.2

4.8

83

83

41

33

OFM (ea)

WATTS

1070

1070

1070

1070

1070

1070

1070

1070

1070

1070

1070

1070

FLA

6.2

6.2

6.2

6.2

6.2

6.2

3.1

3.1

3.1

2.5

2.5

2.5

TYPE

STD

MED

HIGH

STD

MED

HIGH

STD

MED

HIGH

STD

MED

HIGH

IFM

EFF at

Full

Load

84%

85%

82%

84%

85%

82%

79%

85%

82%

80%

84%

84%

FLA

5.8

8.6

10.8

5.6

7.8

9.8

2.9

3.8

4.9

3.5

4.5

4.5

64

TABLE 45 – 50HCQD12



V---Ph---Hz

208---3---60

230---3---60

460---3---60

575---3---60

VOLTAGE

RANGE

MIN MAX

187

187

414

518

253

253

506

633

COMP (Cir 1)

RLA

15.6

15.6

7.7

5.8

LRA

110

110

52

39

COMP (Cir 2)

RLA

15.9

15.9

7.7

5.7

LRA

110

110

52

39

OFM (ea)

WATTS

280

280

280

280

FLA

1.5

1.5

0.8

0.7

TYPE

STD

MED

HIGH

STD

MED

HIGH

STD

MED

HIGH

STD

MED

HIGH

IFM

EFF at

Full

Load

80%

80%

89.5%

80%

80%

89.5%

80%

80%

89.5%

80%

80%

89.5%

FLA

2.6

3.4

10.2

2.0

2.8

9.0

5.2

7.5

20.4

5.2

7.5

20.4

TABLE 46 – 50HCQD12

V---Ph---Hz

VOLTAGE

RANGE

MIN MAX

208---3---60

230---3---60

460---3---60

575---3---60

187

187

414

518

253

253

506

633

RLA

COMP 1

LRA

15.6

15.6

7.7

5.8

110

110

52

39


COMP 2

RLA LRA

15.9

15.9

7.7

5.7

110

110

52

39

OFM (ea)

WATTS

280

280

280

280

280

280

280

280

280

280

280

280

FLA

1.5

1.5

1.5

1.5

1.5

1.5

0.8

0.8

0.8

0.7

0.7

0.7

TYPE

STD

MED

HIGH

STD

MED

HIGH

STD

MED

HIGH

STD

MED

HIGH

IFM

EFF at

Full

Load

77%

85%

90%

77%

85%

90%

77%

85%

90%

80%

84%

94%

FLA

7.1

8.6

20.4

6.8

7.8

20.4

3.8

3.8

10.2

3.5

4.5

9

65


TABLE 47 – 50HCQA04

NOM.

V---PH---Hz

IFM

TYPE

208/

230---1---60 DD---STD

208/

230---3---60

460---3---60

575---3---60

DD---STD

MED

HIGH

DD---STD

MED

HIGH

DD---STD

MED

HIGH

MCA/MOCP DETERMINATION NO C.O. OR UNPWRD C.O.


ELECTRIC HEATER

NOM

(kW)

FLA

MCA

WITHOUT P.E.

WITHOUT C.O. or UNPWR C.O.

WITH P.E. (pwrd fr/unit)

MOCP

DISC. SIZE

FLA LRA

MCA MOCP

DISC. SIZE

FLA LRA

----29.2

3.3/4.4

15.9/18.3 49.0/52.0

4.9/6.5

23.5/27.1 58.5/63.0

6.5/8.7

31.4/36.3 68.4/74.5

45

60/60

60/70

70/80

7.9/10.5

37.9/43.8 76.5/83.9

80/90

9.8/13.0

46.9/54.2 87.8/96.9

90/100

29

47/50

56/60

65/70

72/79

83/91

88 31.1

104/106 50.9/53.9

112/115 60.4/64.9

119/124 70.3/76.4

45

60/60

70/70

80/80

126/132 78.4/85.8

80/90

182/196 89.7/98.8

90/100

31

49/52

58/62

67/73

75/81

85/93

90

106/108

114/117

121/126

128/134

184/198

---

3.3/4.4

--21.4

9.2/10.6

32.9/34.7

4.9/6.5

13.6/15.6 38.4/40.9

6.5/8.7

18.1/20.9 44.0/47.5

7.9/10.5

21.9/25.3 48.8/53.0

12.0/16.0 33.4/38.5 63.2/69.5

----19.2

30

40/40

45/45

45/50

50/60

70/70

25

22

32/34

37/40

42/46

47/51

60/66

19

82

91/93

96/98

100/103

104/107

23.3

34.8/36.6

40.3/42.8

45.9/49.4

50.7/54.9

115/121 65.1/71.4

94 21.1

30

40/40

45/45

50/50

60/60

70/80

30

24

34/36

39/42

45/48

49/53

62/68

21

84

93/95

98/100

102/105

106/109

117/123

96

6.0

8.8

11.5

14.0

---

6.0

8.8

11.5

14.0

---

6.0

8.8

11.5

3.3/4.4

9.2/10.6

30.7/32.5

4.9/6.5

13.6/15.6 36.2/38.7

6.5/8.7

18.1/20.9 41.8/45.3

7.9/10.5

21.9/25.3 46.6/50.8

12.0/16.0 33.4/38.5 61.0/67.3

----19.2

3.3/4.4

9.2/10.6

30.7/32.5

4.9/6.5

13.6/15.6 36.2/38.7

6.5/8.7

18.1/20.9 41.8/45.3

7.9/10.5

21.9/25.3 46.6/50.8

12.0/16.0 33.4/38.5 61.0/67.3

----11.8

14.0

---

---

---

7.2

10.6

13.8

16.8

---

7.2

10.6

13.8

16.8

---

7.2

10.6

13.8

16.8

---

---

---

31.4

9.3

7.7

7.3

20.8

25.0

29.0

32.8

10.4

19.4

23.6

27.6

31.4

10.4

19.4

23.6

27.6

35/40

40/45

45/50

50/60

70/70

25

35/40

40/45

45/50

50/60

70/70

15

25

25

30

35

15

20

25

30

35

15

20

25

30

35

15

15

15

30/31

35/37

40/43

44/48

58/63

19

30/31

35/37

40/43

44/48

58/63

12

20

24

28

31

10

19

22

26

30

10

19

22

26

30

10

8

7

103/105 32.6/34.4

108/110 38.1/40.6

112/115 43.7/47.2

116/119 48.5/52.7

127/133 62.9/69.2

105 21.1

114/116 32.6/34.4

119/121 38.1/40.6

123/126 43.7/47.2

127/130 48.5/52.7

138/144 62.9/69.2

43 12.8

59

62

65

54

61

65

68

50

54

57

60

48

55

71

42

45

49

21.8

26.0

30.0

33.8

11.4

20.4

24.6

28.6

32.4

11.4

20.4

24.6

28.6

32.4

11.2

9.6

9.2

40/40

45/45

45/50

50/60

70/70

30

40/40

45/45

45/50

50/60

70/70

15

25

30

30

35

15

25

25

30

35

15

25

25

30

35

15

15

15

24

27

31

11

20

24

27

21

25

29

32

11

20

32/33

37/39

42/45

46/50

60/66

21

32/33

37/39

42/45

46/50

60/66

13

31

12

10

9

60

63

66

55

62

66

69

51

55

58

61

49

56

105/107

110/112

114/117

118/121

129/135

107

116/118

121/123

125/128

129/132

140/146

44

72

44

47

51

NOTE: See page 133 for table legend and notes.

66


TABLE 48 – 50HCQA05

NOM.

V---PH---Hz

IFM

TYPE

208/

230---1---60 DD---STD

208/

230---3---60

460---3---60

575---3---60

DD---STD

MED

HIGH

DD---STD

MED

HIGH

DD---STD

MED

HIGH



ELECTRIC HEATER

NOM

(kW)

FLA

MCA

WITHOUT P.E.



MOCP

DISC. SIZE

FLA LRA

MCA MOCP

DISC. SIZE

FLA LRA

---

3.3/4.4

--33.6

15.9/18.3

53.4/56.4

50

60/60

6.5/8.7

31.4/36.3

72.8/78.9

80/80

9.8/13.0

46.9/54.2

92.2/101.3

100/110

33

51/54

69/75

87/95

119

135/137

150/155

213/227

35.5

55.3/58.3

74.7/80.8

94.1/103.2

50

60/60

80/90

100/110

35

53/56

71/77

89/97

121

137/139

152/157

215/229

13.1/17.4 62.8/72.5 112.1/124.2 125/125 105/116 245/264 114.0/126.1 125/150 107/118 247/266

15.8/21.0 75.8/87.5 128.3/142.9 150/150 120/134 271/294 130.2/144.8 150/150 122/136 273/296

---

4.9/6.5

--25.2

13.6/15.6

42.2/44.7

6.5/8.7

18.1/20.9

47.8/51.3

12.0/16.0 33.4/38.5

66.9/73.3

15.8/21.0 43.8/50.5

79.9/88.3

---

4.9/6.5

---

13.6/15.6

23.0

40.0/42.5

30

50/50

50/60

70/80

80/90

30

45/50

25

41/43

46/49

64/69

76/83

23

38/41

93

107/109

111/114

126/132

181/194

105

119/121

27.1

44.1/46.6

49.7/53.2

68.8/75.2

81.8/90.2

24.9

41.9/44.4

40

50/50

50/60

70/80

90/100

30

50/50

27

43/45

48/51

66/72

78/85

25

40/43

95

109/111

113/116

128/134

183/196

107

121/123

23.0

---

6.0

11.5

14.0

23.0

---

6.0

11.5

14.0

23.0

---

---

---

6.5/8.7

18.1/20.9

45.6/49.1

12.0/16.0 33.4/38.5

64.7/71.1

15.8/21.0 43.8/50.5

77.7/86.1

----23.0

4.9/6.5

6.5/8.7

13.6/15.6

40.0/42.5

18.1/20.9

45.6/49.1

12.0/16.0 33.4/38.5

64.7/71.1

15.8/21.0 43.8/50.5

77.7/86.1

---

6.0

11.5

14.0

---

7.2

13.8

16.8

12.4

21.4

29.7

33.4

27.7

---

7.2

13.8

16.8

27.7

---

7.2

13.8

16.8

27.7

---

---

---

47.1

11.0

20.0

28.3

32.0

45.7

11.0

20.0

28.3

32.0

45.7

10.3

8.7

8.3

50/50

70/80

80/90

30

45/50

50/50

70/80

80/90

15

25

30

35

50

15

25

30

35

50

15

25

30

35

50

15

15

15

43/47

61/67

73/81

23

38/41

43/47

61/67

73/81

13

21

28

32

44

11

19

27

30

43

11

19

27

30

43

11

9

8

123/126

138/144

193/206

116

130/132

134/137

149/155

204/217

47

54

61

64

102

52

59

66

69

107

58

65

72

75

113

39

42

46

47.5/51.0

66.6/73.0

79.6/88.0

24.9

41.9/44.4

47.5/51.0

66.6/73.0

79.6/88.0

13.4

22.4

30.7

34.4

48.1

12.0

21.0

29.3

33.0

46.7

12.0

21.0

29.3

33.0

46.7

12.2

10.6

10.2

50/60

70/80

80/90

30

50/50

50/60

70/80

80/90

15

25

35

35

50

15

25

30

35

50

15

25

30

35

50

15

15

15

12

20

28

31

44

13

11

10

46

12

20

28

31

44

46/49

63/69

75/83

25

40/43

46/49

63/69

75/83

14

22

30

33

59

66

73

76

103

53

60

67

70

108

114

41

44

48

125/128

140/146

195/208

118

132/134

136/139

151/157

206/219

48

55

62

65


67


TABLE 49 – 50HCQA06

NOM.

V---PH---Hz

IFM

TYPE

208/

230---1---60 DD---STD

208/

230---3---60

460---3---60

575---3---60

DD---STD

MED

HIGH

DD---STD

MED

HIGH

DD---STD

MED

HIGH



ELECTRIC HEATER

NOM

(kW)

FLA

MCA

WITHOUT P.E.



MOCP

DISC. SIZE

FLA LRA

MCA MOCP

DISC. SIZE

FLA LRA

----40.1

4.9/6.5

23.5/27.1

69.4/73.9

60

80/80

39

66/70

6.5/8.7

31.4/36.3

79.3/85.4

80/100 75/81

9.8/13.0

46.9/54.2

98.7/107.8

100/110 93/101

144

168/171

175/180

238/252

42.0

71.3/75.8

81.2/87.3

60

80/80

90/100

100.6/109.7 110/110

41

68/72

77/83

95/103

146

170/173

177/182

240/254

13.1/17.4 62.8/72.5 118.6/130.7 125/150 111/122 270/289 120.5/132.6 125/150 113/124 272/291

15.8/21.0 75.8/87.5 134.8/149.4 150/150 126/139 296/319 136.7/151.3 150/175 128/142 298/321

----28.7

4.9/6.5

13.6/15.6

45.7/48.2

7.9/10.5

21.9/25.3

56.1/60.3

12.0/16.0 33.4/38.5

70.4/76.8

40

50/60

60/70

80/80

28

44/46

54/58

67/73

15.8/21.0 43.8/50.5

83.4/91.8

90/100 79/86

19.9/26.5 55.2/63.8

97.7/108.4

100/110 92/102

----26.5

40 26

120 30.6

134/136 47.6/50.1

142/145 58.0/62.2

153/159 72.3/78.7

45

60/60

60/70

80/80

31

46/49

56/60

69/75

208/221 85.3/93.7

90/100 81/89

230/248 99.6/110.3

100/125 94/104

143 28.4

40 28

122

136/138

144/147

155/161

210/223

232/250

145

6.0

11.5

14.0

23.0

25.5

---

6.0

11.5

14.0

23.0

25.5

---

6.0

4.9/6.5

13.6/15.6

43.5/46.0

7.9/10.5

21.9/25.3

53.9/58.1

12.0/16.0 33.4/38.5

68.2/74.6

15.8/21.0 43.8/50.5

81.2/89.6

50/50

60/60

70/80

90/90

19.9/26.5 55.2/63.8

95.5/106.2

100/110

----28.8

40

42/44

51/55

64/70

76/84

89/99

29

4.9/6.5

13.6/15.6

45.8/48.3

7.9/10.5

21.9/25.3

56.2/60.4

12.0/16.0 33.4/38.5

70.5/76.9

15.8/21.0 43.8/50.5

83.5/91.9

50/60

60/70

80/80

90/100

44/46

54/58

67/73

79/87

19.9/26.5 55.2/63.8

97.8/108.5

100/110 92/102

----13.6

20 14

7.2

13.8

16.8

27.7

30.7

---

7.2

13.8

16.8

27.7

30.7

---

7.2

22.6

30.8

34.6

48.2

51.9

12.2

21.2

29.4

33.2

46.8

50.5

13.0

22.0

25

35

35

50

60

15

25

30

35

50

60

15

25

20

28

31

44

47

13

21

22

29

33

45

49

12

11.5

14.0

23.0

25.5

---

---

---

13.8

16.8

27.7

30.7

---

---

---

30.2

34.0

47.6

51.3

11.2

9.2

10.0

35

35

50

60

15

15

15

29

32

45

48

11

9

10

157/159 45.4/47.9

165/168 55.8/60.0

176/182 70.1/76.5

231/244 83.1/91.5

50/50

60/60

80/80

90/100

44/46

53/57

66/72

78/86

253/271 97.4/108.1

100/110 92/101

169 30.7

45 31

183/185 47.7/50.2

191/194 58.1/62.3

202/208 72.4/78.8

257/270 85.4/93.8

60/60

60/70

80/80

90/100

46/49

56/60

69/75

81/89

279/297 99.7/110.4

100/125 94/104

58 14.6

20 15

65

72

75

113

119

69

76

83

86

124

130

82

89

96

99

137

143

46

53

64

23.6

31.8

35.6

49.2

52.9

13.2

22.2

30.4

34.2

47.8

51.5

14.0

23.0

31.2

35.0

48.6

52.3

13.1

11.1

11.9

25

35

40

50

60

20

25

35

35

50

60

20

25

35

35

50

60

15

15

15

21

29

32

45

48

14

22

23

31

34

47

50

13

30

33

46

49

14

11

12

97

100

138

144

48

55

66

66

73

76

114

120

70

77

84

87

125

131

83

90

159/161

167/170

178/184

233/246

255/273

171

185/187

193/196

204/210

259/272

281/299

59


68


TABLE 50 – 50HCQA07

NOM.

V---PH---Hz

208/

230---3---60

460---3---60

575---3---60

IFM

TYPE

STD

MED

HIGH

STD

MED

HIGH

STD

MED

HIGH



ELECTRIC HEATER

Nom

(kW)

FLA

MCA

WITHOUT P.E.



MOCP

DISC. SIZE

FLA LRA

MCA MOCP

DISC. SIZE

FLA LRA

----32.0

4.9/6.5

13.6/15.6

49.0/51.5

7.8/10.4

21.7/25.0

59.1/63.2

12.0/16.0 33.4/38.5

73.7/80.1

50

60/60

60/70

80/90

31

47/49

56/60

70/76

148

162/164

170/173

181/187

35.8

52.8/55.3

62.9/67.0

77.5/83.9

50

60/60

70/70

80/90

36

51/54

61/64

74/80

152

166/168

174/177

185/191

15.8/21.0 43.8/50.5

86.7/95.1

90/100 82/89 236/249 90.5/98.9

100/100 86/94 240/253

19.9/26.5 55.2/63.8 101.0/111.7 110/125 95/105 258/276 104.8/115.5 110/125 99/109 262/280

----34.3

4.9/6.5

13.6/15.6

51.3/53.8

7.8/10.4

21.7/25.0

61.4/65.5

12.0/16.0 33.4/38.5

76.0/82.4

50

60/60

70/70

80/90

34

50/52

59/63

72/78

185

199/201

207/210

218/224

38.1

55.1/57.6

65.2/69.3

79.8/86.2

50

60/60

70/80

80/90

38

54/56

63/67

77/83

189

203/205

211/214

222/228

15.8/21.0 43.8/50.5

89.0/97.4

90/100 84/92 273/286 92.8/101.2

100/110 89/96 277/290

19.9/26.5 55.2/63.8 103.3/114.0 110/125 97/107 295/313 107.1/117.8 110/125 102/112 299/317

----41.8

60 43 211 45.6

60 47 215

6.0

11.5

14.0

23.0

25.5

---

6.0

11.5

14.0

23.0

25.5

---

---

---

4.9/6.5

13.6/15.6

58.8/61.3

7.8/10.4

21.7/25.0

68.9/73.0

70/70

80/80

58/60

68/71

225/227 62.6/65.1

233/236 72.7/76.8

70/80

80/80

63/65

72/76

229/231

237/240

12.0/16.0 33.4/38.5

83.5/89.9

90/90 81/87 244/250 87.3/93.7

90/100 85/91 248/254

15.8/21.0 43.8/50.5

96.5/104.9

100/110 93/101 299/312 100.3/108.7 110/110 97/105 303/316

19.9/26.5 55.2/63.8 110.8/121.5 125/125 106/116 321/339 114.6/125.3 125/150 110/120 325/343

----16.3

25 16 75 18.1

25 18 77

6.0

11.5

14.0

23.0

25.5

---

7.2

13.8

16.8

27.7

30.7

---

25.3

33.6

37.3

51.0

54.7

17.1

30

35

40

60

60

25

24

32

35

48

51

17

82

89

92

103

106

94

27.1

35.4

39.1

52.8

56.5

18.9

30

40

40

60

60

25

26

34

37

50

53

19

84

91

94

105

108

96

7.2

13.8

16.8

27.7

30.7

---

7.2

13.8

16.8

27.7

30.7

---

---

---

26.1

34.4

38.1

51.8

55.5

21.1

30.1

38.4

42.1

55.8

59.5

12.9

13.3

16.1

30

40

40

60

60

30

35

40

45

60

60

20

20

20

25

33

36

49

52

22

30

37

41

53

57

13

13

16

101

108

111

122

125

107

114

121

124

135

138

61

76

90

27.9

36.2

39.9

53.6

57.3

22.9

31.9

40.2

43.9

57.6

61.3

16.7

17.1

19.9

30

40

45

60

60

30

35

45

45

60

70

20

20

25

27

35

38

51

54

24

32

39

43

55

59

17

17

21

103

110

113

124

127

109

116

123

126

137

140

65

80

94


69


TABLE 51 – 50HCQD08

NOM.

V---PH---Hz

208/

230---3---60

460---3---60

575---3---60

IFM

TYPE

STD

MED

HIGH

STD

MED

HIGH

STD

MED

HIGH



ELECTRIC HEATER

Nom

(kW)

FLA

MCA


WITHOUT P.E.


MOCP

DISC. SIZE

FLA LRA

MCA MOCP

DISC. SIZE

FLA LRA

---

7.8/10.4

---

21.7/25.0

37.7

64.8/68.9

50

70/70

40

65/68

191 41.5

213/216 68.6/72.7

50

70/80

44

69/73

195

217/220

12.0/16.0

33.4/38.5

79.4/85.8

80/90 78/84 224/230 83.2/89.6

90/90 82/88 228/234

18.6/24.8

51.7/59.7

102.3/112.3 110/125 99/108 243/251 106.1/116.1 110/125 103/113 247/255

24.0/32.0

66.7/77.0

121.1/133.9 125/150 116/128 258/268 124.9/137.7 125/150 121/132 262/272

31.8/42.4

88.4/102.0 148.2/165.2 150/175 141/157 368/395 152.0/169.0 175/175 146/161 372/399

---

7.8/10.4

---

21.7/25.0

37.7

64.8/68.9

50

70/70

40

65/68

202 41.5

224/227 68.6/72.7

50

70/80

44

69/73

206

228/231

12.0/16.0

33.4/38.5

79.4/85.8

80/90 78/84 235/241 83.2/89.6

90/90 82/88 239/245

18.6/24.8

51.7/59.7

102.3/112.3 110/125 99/108 254/262 106.1/116.1 110/125 103/113 258/266

24.0/32.0

66.7/77.0

121.1/133.9 125/150 116/128 269/279 124.9/137.7 125/150 121/132 273/283

31.8/42.4

88.4/102.0 148.2/165.2 150/175 141/157 379/406 152.0/169.0 175/175 146/161 383/410

----42.5

50 45 245 46.3

50 49 249

13.9

16.5

27.8

33.0

41.7

---

13.9

16.5

27.8

33.0

41.7

---

17.0

7.8/10.4

21.7/25.0

12.0/16.0

33.4/38.5

69.6/73.7

84.2/90.6

70/80

90/100

70/74

83/89

267/270 73.4/77.5

278/284 88.0/94.4

80/80

90/100

74/78

88/94

271/274

282/288

18.6/24.8

51.7/59.7

107.1/117.1 110/125 105/114 297/305 110.9/120.9 125/125 109/118 301/309

24.0/32.0

66.7/77.0

125.9/138.7 150/150 122/134 312/322 129.7/142.5 150/150 126/138 316/326

31.8/42.4

88.4/102.0 153.0/170.0 175/175 147/162 422/449 156.8/173.8 175/175 151/167 426/453

----17.9

20 19 95 19.7

25 21 97

13.9

16.5

27.8

33.0

41.7

---

16.7

19.8

33.4

39.7

50.2

---

38.8

42.7

59.7

67.6

80.7

17.9

40

45

60

70

90

20

38

42

57

65

77

19

112

115

128

135

195

101

40.6

44.5

61.5

69.4

82.5

19.7

45

45

70

70

90

25

40

44

59

67

79

21

114

117

130

137

197

103

16.7

19.8

33.4

39.7

50.2

---

16.7

19.8

33.4

39.7

50.2

---

20.4

38.8

42.7

59.7

67.6

80.7

19.7

40.6

44.5

61.5

69.4

82.5

13.5

39.0

40

45

60

70

90

25

45

45

70

70

90

15

40

38

42

57

65

77

21

40

44

59

67

79

14

38

118

121

134

141

201

123

140

143

156

163

223

77

97

40.6

44.5

61.5

69.4

82.5

21.5

42.4

46.3

63.3

71.2

84.3

17.3

42.8

45

45

70

70

90

25

45

50

70

80

90

20

45

40

44

59

67

79

23

42

46

61

69

81

19

42

120

123

136

143

203

125

142

145

158

165

225

81

101

34.0

---

17.0

34.0

---

17.0

34.0

40.9

---

20.4

40.9

---

20.4

40.9

64.6

13.1

38.6

64.2

13.9

39.4

65.0

70

15

40

70

20

40

70

61

14

37

61

15

38

62

118

81

101

122

92

112

133

68.4

16.9

42.4

68.0

17.7

43.2

68.8

70

20

45

70

20

45

70

66

18

42

65

19

43

66

122

85

105

126

96

116

137


70

TABLE 52 – 50HCQD08

NOM.

V---Ph---Hz

208/

230---3---60

460---3---60

575---3---60

IFM

TYPE

STD

MED

HIGH

STD

MED

HIGH

STD

MED

HIGH

MCA

39.4

65.0

14.6

40.1

65.7

45.0

62.0

69.9

83.0

13.9

15.6

41.1

66.8

60.9

68.8

81.9

20.2

41.1

67.9

81.0

19.1

40.0

43.9

38.3/38.1

65.4/69.3

80.0/86.2

102.9/112.7

121.7/134.3

148.8/165.6

39.6/39.3

66.7/70.5

81.3/87.4

104.2/113.9

123.0/135.5

150.1/166.8

43.3/42.3

70.4/73.5

85.0/90.4

107.9/116.9

126.7/138.5

153.8/169.8

18.2

39.1

43.0

60.0

ELECTRIC HEATER

Nom

(kW)

17.0

34.0

---

17.0

34.0

16.5

27.8

33.0

41.7

---

---

17.0

34.0

27.8

33.0

41.7

---

13.9

33.0

41.7

---

13.9

16.5

---

7.8/10.4

12.0/16.0

18.6/24.8

24.0/32.0

31.8/42.4

---

7.8/10.4

12.0/16.0

18.6/24.8

24.0/32.0

31.8/42.4

---

7.8/10.4

12.0/16.0

18.6/24.8

24.0/32.0

31.8/42.4

---

13.9

16.5

27.8

FLA

20.4

40.9

---

20.4

40.9

19.8

33.4

39.7

50.2

---

---

20.4

40.9

33.4

39.7

50.2

---

16.7

39.7

50.2

---

16.7

19.8

---

21.7/25.0

33.4/38.5

51.7/59.7

66.7/77.0

88.4/102.0

---

21.7/25.0

33.4/38.5

51.7/59.7

66.7/77.0

88.4/102.0

---

21.7/25.0

33.4/38.5

51.7/59.7

66.7/77.0

88.4/102.0

---

16.7

19.8

33.4





45

70

70

90

20

70

70

90

25

45

175/175

20

40

45

60

70

90

25

40

45

40

70

20

45

70

20

45

70

70/80

90/90

110/125

125/150

175/175

50/50

80/80

90/100

110/125

150/150

WITHOUT P.E.

MOCP

DISC. SIZE

FLA LRA

50/50

70/70

40/40

65/69

195

217/220

90/90

110/125

125/150

150/175

50/50

79/84

100/109

117/129

142/157

42/41

228/234

247/255

262/272

372/399

199

67/70

80/86

101/110

118/130

143/159

46/45

71/74

84/89

105/114

123/133

221/224

232/238

251/259

266/276

376/403

249

271/274

282/288

301/309

316/326

148/162

19

38

42

58

65

77

20

39

43

59

66

78

22

41

44

60

67

79

15

38

62

16

39

63

17

40

64

99

120

83

103

124

92

112

133

145

158

165

225

79

133

140

200

125

142

426/453

97

114

117

130

137

197

100

117

120

MCA

43.2

68.8

18.4

43.9

69.5

46.8

63.8

71.7

84.8

17.7

19.4

44.9

70.6

62.7

70.6

83.7

22.0

42.9

69.7

82.8

20.9

41.8

45.7

42.1/41.9

69.2/73.1

83.8/90.0

106.7/116.5

125.5/138.1

152.6/169.4

43.4/43.1

70.5/74.3

85.1/91.2

108.0/117.7

126.8/139.3

153.9/170.6

47.1/46.1

74.2/77.3

88.8/94.2

111.7/120.7

130.5/142.3

157.6/173.6

20.0

40.9

44.8

61.8

50

70

80

90

20

70

80

90

25

45

175/175

25

45

45

70

70

90

25

45

50

w/ P.E. (pwrd fr/unit)

MOCP

DISC. SIZE

FLA LRA

50/50

70/80

45/44

70/73

199

221/224

90/90

110/125

150/150

175/175

50/50

83/89

104/113

121/133

146/162

46/46

232/238

251/259

266/276

376/403

203

80/80

90/100

110/125

150/150

175/175

60/50

80/80

90/100

125/125

150/150

71/75

85/90

106/114

123/134

148/163

50/49

75/78

89/93

110/118

127/138

225/228

236/242

255/263

270/280

380/407

253

275/278

286/292

305/313

320/330

45

70

20

45

70

25

45

80

152/167

21

40

44

60

67

79

22

42

45

61

68

80

24

43

46

62

69

81

19

43

66

20

43

67

21

45

68

103

124

87

107

128

96

116

137

147

160

167

227

83

135

142

202

127

144

430/457

99

116

119

132

139

199

102

119

122


71


TABLE 53 – 50HCQD09

NOM.

V---PH---Hz

208/

230---3---60

460---3---60

575---3---60

IFM

TYPE

STD

MED

HIGH

STD

MED

HIGH

STD

MED

HIGH



ELECTRIC HEATER

Nom

(kW)

FLA

MCA


WITHOUT P.E.


MOCP

DISC. SIZE

FLA LRA

MCA MOCP

DISC. SIZE

FLA LRA

-----

7.8/10.4

21.7/25.0

45.1

72.2/76.4

60

80/80

47

72/76

225 48.9

247/250 76.0/80.2

60

80/90

52

77/80

229

251/254

12.0/16.0

33.4/38.5

86.9/93.2

90/100 86/92 258/264 90.7/97.0

100/100 90/96 262/268

18.6/24.8

51.7/59.7

109.7/119.7 110/125 107/116 277/285 113.5/123.5 125/125 111/120 281/289

24.0/32.0

66.7/77.0

128.5/141.4 150/150 124/136 292/302 132.3/145.2 150/150 128/140 296/306

31.8/42.4

88.4/102.0 155.6/172.6 175/175 149/165 402/429 159.4/176.4 175/200 153/169 406/433

-----

7.8/10.4

21.7/25.0

47.4

74.5/78.7

60

80/80

50

75/79

262 51.2

284/287 78.3/82.5

60

80/90

54

79/83

266

288/291

12.0/16.0

33.4/38.5

89.2/95.5

90/100 88/94 295/301 93.0/99.3

100/100 93/99 299/305

18.6/24.8

51.7/59.7

112.0/122.0 125/125 109/119 314/322 115.8/125.8 125/150 114/123 318/326

24.0/32.0

66.7/77.0

130.8/143.7 150/150 127/138 329/339 134.6/147.5 150/150 131/143 333/343

31.8/42.4

88.4/102.0 157.9/174.9 175/175 152/167 439/466 161.7/178.7 175/200 156/172 443/470

----49.9

60 53 279 53.7

60 57 283

13.9

16.5

27.8

33.0

41.7

---

13.9

16.5

27.8

33.0

41.7

---

17.0

7.8/10.4

21.7/25.0

12.0/16.0

33.4/38.5

77.0/81.2

80/90

91.7/98.0

100/100

78/82

91/97

301/304 80.8/85.0

90/90 82/86 305/308

312/318 95.5/101.8

100/110 96/101 316/322

18.6/24.8

51.7/59.7

114.5/124.5 125/125 112/121 331/339 118.3/128.3 125/150 117/126 335/343

24.0/32.0

66.7/77.0

133.3/146.2 150/150 129/141 346/356 137.1/150.0 150/150 134/146 350/360

31.8/42.4

88.4/102.0 160.4/177.4 175/200 154/170 456/483 164.2/181.2 175/200 159/174 460/487

----20.7

25 22 112 22.5

25 24 114

13.9

16.5

27.8

33.0

41.7

---

16.7

19.8

33.4

39.7

50.2

---

41.5

45.4

62.4

70.3

83.4

21.5

45

50

70

80

90

25

41

45

60

67

79

23

129

132

145

152

212

131

43.3

47.2

64.2

72.1

85.2

23.3

45

50

70

80

90

30

43

47

62

69

82

25

131

134

147

154

214

133

16.7

19.8

33.4

39.7

50.2

---

16.7

19.8

33.4

39.7

50.2

---

20.4

42.3

46.2

63.2

71.1

84.2

22.5

43.3

47.2

64.2

72.1

85.2

16.3

41.8

45

50

70

80

90

25

45

50

70

80

90

20

45

42

45

61

68

80

24

43

47

62

69

82

17

41

148

151

164

171

231

140

157

160

173

180

240

97

117

44.1

48.0

65.0

72.9

86.0

24.3

45.1

49.0

66.0

73.9

87.0

20.1

45.6

45

50

70

80

90

30

50

50

70

80

90

25

50

44

47

63

70

82

26

45

49

64

72

84

22

45

150

153

166

173

233

142

159

162

175

182

242

101

121

34.0

---

17.0

34.0

---

17.0

34.0

40.9

---

20.4

40.9

---

20.4

40.9

67.4

17.1

42.6

68.2

17.1

42.6

68.2

70

20

45

70

20

45

70

64

18

42

65

18

42

65

138

108

128

149

108

128

149

71.2

20.9

46.4

72.0

20.9

46.4

72.0

80

25

50

80

25

50

80

69

22

46

69

22

46

69

142

112

132

153

112

132

153


72

TABLE 54 – 50HCQD09

NOM.

V---Ph---Hz

208/

230---3---60

460---3---60

575---3---60

IFM

TYPE

STD

MED

HIGH

STD

MED

HIGH

STD

MED

HIGH

MCA

43.3

68.9

18.8

44.3

69.9

47.7

64.7

72.6

85.7

17.8

18.8

44.3

69.9

63.6

71.5

84.6

23.0

43.8

70.6

83.7

21.9

42.7

46.6

45.7/45.5

72.8/76.8

87.5/93.6

110.3/120.1

129.1/141.8

156.2/173.0

48.5/47.7

75.6/79.0

90.3/95.8

113.1/122.3

131.9/144.0

159.0/175.2

50.7/49.7

77.8/81.0

92.5/97.8

115.3/124.3

134.1/146.0

161.2/177.2

21.0

41.8

45.7

62.7

ELECTRIC HEATER

Nom

(kW)

17.0

34.0

---

17.0

34.0

16.5

27.8

33.0

41.7

---

---

17.0

34.0

27.8

33.0

41.7

---

13.9

33.0

41.7

---

13.9

16.5

---

7.8/10.4

12.0/16.0

18.6/24.8

24.0/32.0

31.8/42.4

---

7.8/10.4

12.0/16.0

18.6/24.8

24.0/32.0

31.8/42.4

---

7.8/10.4

12.0/16.0

18.6/24.8

24.0/32.0

31.8/42.4

---

13.9

16.5

27.8

FLA

20.4

40.9

---

20.4

40.9

19.8

33.4

39.7

50.2

---

---

20.4

40.9

33.4

39.7

50.2

---

16.7

39.7

50.2

---

16.7

19.8

---

21.7/25.0

33.4/38.5

51.7/59.7

66.7/77.0

88.4/102.0

---

21.7/25.0

33.4/38.5

51.7/59.7

66.7/77.0

88.4/102.0

---

21.7/25.0

33.4/38.5

51.7/59.7

66.7/77.0

88.4/102.0

---

16.7

19.8

33.4





50

70

80

90

20

70

80

90

25

45

175/200

25

45

50

70

80

90

25

45

50

45

70

25

45

70

25

45

70

80/80

100/100

125/125

150/150

175/200

60/60

80/90

100/100

125/125

150/150

WITHOUT P.E.

MOCP

DISC. SIZE

FLA LRA

60/60

80/80

48/48

73/76

229

251/254

90/100

125/125

150/150

175/175

60/60

86/92

107/116

125/136

150/165

51/50

262/268

281/289

296/306

406/433

259

76/79

90/95

111/119

128/139

153/168

54/53

79/81

92/97

113/121

130/141

281/284

292/298

311/319

326/336

436/463

283

305/308

316/322

335/343

350/360

155/170

22

41

45

60

68

80

23

42

46

62

69

81

24

44

47

63

70

82

19

42

66

20

43

67

20

43

67

119

140

108

128

149

108

128

149

162

175

182

242

99

163

170

230

142

159

460/487

114

131

134

147

154

214

130

147

150

MCA

47.1

72.7

22.6

48.1

73.7

49.5

66.5

74.4

87.5

21.6

22.6

48.1

73.7

65.4

73.3

86.4

24.8

45.6

72.4

85.5

23.7

44.5

48.4

49.5/49.3

76.6/80.6

91.3/97.4

114.1/123.9

132.9/145.6

160.0/176.8

52.3/51.5

79.4/82.8

94.1/99.6

116.9/126.1

135.7/147.8

162.8/179.0

54.5/53.5

81.6/84.8

96.3/101.6

119.1/128.1

137.9/149.8

165.0/181.0

22.8

43.6

47.5

64.5

50

70

80

90

25

70

80

90

30

50

175/200

25

45

50

70

80

90

30

45

50


MOCP

DISC. SIZE

FLA LRA

60/60

80/90

52/52

77/81

233

255/258

100/100

125/125

150/150

175/200

60/60

91/96

112/121

129/141

154/169

56/55

266/272

285/293

300/310

410/437

263

80/90

100/100

125/150

150/150

175/200

60/60

90/90

100/110

125/150

150/150

81/83

94/99

115/123

132/143

157/172

58/57

83/86

96/101

118/126

135/145

285/288

296/302

315/323

330/340

440/467

287

309/312

320/326

339/347

354/364

50

80

25

50

80

25

50

80

160/174

24

43

47

63

70

82

25

44

48

64

71

83

26

46

49

65

72

84

23

47

70

24

48

71

24

48

71

123

144

112

132

153

112

132

153

164

177

184

244

103

165

172

232

144

161

464/491

116

133

136

149

156

216

132

149

152


73


TABLE 55 – 50HCQD12

NOM.

V---PH---Hz

208/

230---3---60

460---3---60

575---3---60

IFM

TYPE

STD

MED

HIGH

STD

MED

HIGH

STD

MED

HIGH



16.5

33.5

43.5

50.0

---

10.0

16.5

33.5

43.5

50.0

---

10.0

16.5

33.5

43.5

50.0

ELECTRIC HEATER

NOM

(kW)

FLA

MCA

WITHOUT P.E.



MOCP

DISC. SIZE

FLA LRA

MCA MOCP

DISC. SIZE

FLA LRA

---

7.5/10.0

12.4/16.5

25.2/33.5

---

20.9/24.1

34.4/39.7

69.9/80.6

45.2

71.3/75.3

88.2/94.8

132.6/145.9

60

80/80

90/100

150/150

47

71/75

87/93

128/140

262

283/286

296/302

332/343

49.0

75.1/79.1

92.0/98.6

136.4/149.7

60

80/80

100/100

150/150

52

76/79

91/97

132/144

266

287/290

300/306

336/347

32.7/43.5

90.7/104.7

158.6/176.1

175/200 152/168 443/471 162.4/179.9

175/200 156/172 447/475

37.6/50.0

104.3/120.3

175.6/165.5

200/175 167/186 471/503 179.4/169.3

200/175 172/190 475/507

---

7.5/10.0

12.4/16.5

25.2/33.5

---

20.9/24.1

34.4/39.7

69.9/80.6

47.5

73.6/77.6

90.5/97.1

134.9/148.2

60

80/80

100/100

150/150

50

74/78

90/96

130/143

288

309/312

322/328

358/369

51.3

77.4/81.4

94.3/100.9

138.7/152.0

60

80/90

100/110

150/175

54

78/82

94/100

135/147

292

313/316

326/332

362/373

32.7/43.5

90.7/104.7

160.9/178.4

175/200 154/170 469/497 164.7/182.2

175/200 159/175 473/501

37.6/50.0

104.3/120.3

177.9/167.8

200/175 170/188 497/529 181.7/171.6

200/200 174/193 501/533

----61.5

80 65 324 65.3

80 69 328

10.0

16.5

33.5

43.5

50.0

---

10.0

16.5

33.5

43.5

50.0

---

10.0

7.5/10.0

12.4/16.5

20.9/24.1

34.4/39.7

25.2/33.5

69.9/80.6

32.7/43.5

90.7/104.7

87.6/91.6

104.5/111.1

148.9/162.3

174.9/192.4

100/100

110/125

150/175

175/200

89/93

104/111

145/158

169/185

345/348

358/364

394/405

505/533

91.4/95.4

108.3/114.9

152.7/166.1

178.7/196.2

100/100

110/125

175/175

200/200

93/97

109/115

150/162

174/190

349/352

362/368

398/409

509/537

37.6/50.0

104.3/120.3

191.9/181.8

200/200 185/203 533/565 195.7/185.6

200/200 189/208 537/569

----22.3

30 23 125 24.1

30 26 127

10.0

16.5

33.5

43.5

50.0

---

12.0

19.9

40.3

52.3

60.2

---

37.3

47.2

72.7

87.7

82.5

23.1

40

50

80

90

90

30

37

46

70

84

93

24

137

145

165

230

245

138

39.1

49.0

74.5

89.5

84.3

24.9

40

50

80

90

90

30

39

48

72

86

95

26

139

147

167

232

247

140

12.0

19.9

40.3

52.3

60.2

---

12.0

19.9

40.3

52.3

60.2

---

9.6

38.1

48.0

73.5

88.5

83.3

30.6

45.6

55.4

80.9

95.9

90.8

17.1

29.1

40

50

80

90

90

40

50

60

90

100

100

20

30

38

47

71

85

94

32

46

55

79

92

101

18

29

150

158

178

243

258

156

168

176

196

261

276

95

105

39.9

49.8

75.3

90.3

85.1

32.4

47.4

57.2

82.7

97.7

92.6

20.9

32.9

40

50

80

100

90

40

50

60

90

100

100

25

35

40

49

73

87

96

34

48

57

81

94

104

22

33

152

160

180

245

260

158

170

178

198

263

278

99

109

15.9

32.2

41.8

48.1

---

9.6

15.9

32.2

41.8

48.1

---

9.6

15.9

32.2

41.8

48.1

37.7

58.1

70.1

66.0

24.9

36.9

36.9

57.3

69.3

65.2

17.9

29.9

44.7

65.1

77.1

73.0

40

60

80

70

30

40

40

60

70

70

20

30

45

70

80

80

37

56

67

74

26

37

36

55

66

73

19

30

44

63

74

81

122

138

190

202

118

128

111

127

179

191

106

116

134

150

202

214

41.5

61.9

73.9

69.8

28.7

40.7

40.7

61.1

73.1

69.0

21.7

33.7

48.5

68.9

80.9

76.8

45

70

80

80

35

45

45

70

80

80

25

35

50

70

90

80

42

60

71

79

30

41

41

59

70

78

23

34

49

67

78

86

126

142

194

206

122

132

115

131

183

195

110

120

138

154

206

218


74

TABLE 56 – 50HCQD12

NOM.

V---Ph---Hz

208/

230---3---60

460---3---60

575---3---60

IFM

TYPE

STD

MED

HIGH

STD

MED

HIGH

STD

MED

HIGH

MCA

30.6

38.4

58.8

70.8

66.7

55.4

80.9

95.9

90.8

18.6

73.9

88.9

83.7

30.6

45.6

88.9

83.7

23.5

38.5

48.4

67.7

24.9

36.9

44.7

65.1

77.1

73.0

19.6

31.6

39.4

59.8

71.8

47.1/46.8

73.2/76.9

90.1/96.4

134.5/147.5

160.5/177.7

177.5/167.1

48.6/47.8

74.7/77.9

91.6/97.4

136.0/148.5

162.0/178.7

179.0/168.1

61.5

87.6/91.6

104.5/111.1

148.9/162.3

174.9/192.4

191.9/181.8

23.5

38.5

48.4

73.9

ELECTRIC HEATER

Nom

(kW)

10.0

16.5

33.5

43.5

50.0

16.5

33.5

43.5

50.0

---

33.5

43.5

50.0

---

10.0

43.5

50.0

---

10.0

16.5

50.0

---

10.0

16.5

33.5

43.5

50.0

---

10.0

16.5

33.5

43.5

---

7.5/10.0

12.4/16.5

25.2/33.5

32.7/43.5

37.6/50.0

---

7.5/10.0

12.4/16.5

25.2/33.5

32.7/43.5

37.6/50.0

---

7.5/10.0

12.4/16.5

25.2/33.5

32.7/43.5

37.6/50.0

---

10.0

16.5

33.5

FLA

9.6

15.9

32.2

41.8

48.1

19.9

40.3

52.3

60.2

---

40.3

52.3

60.2

---

12.0

52.3

60.2

---

12.0

19.9

48.1

---

9.6

15.9

32.2

41.8

48.1

---

9.6

15.9

32.2

41.8

---

20.9/24.1

34.4/39.7

69.9/80.6

90.7/104.7

104.3/120.3

---

20.9/24.1

34.4/39.7

69.9/80.6

90.7/104.7

104.3/120.3

---

20.9/24.1

34.4/39.7

69.9/80.6

90.7/104.7

104.3/120.3

---

12.0

19.9

40.3





34.4

42.2

62.6

74.6

70.5

57.2

82.7

97.7

92.6

22.4

75.7

90.7

85.5

32.4

47.4

90.7

85.5

25.3

40.3

50.2

71.5

28.7

40.7

48.5

68.9

80.9

76.8

23.4

35.4

43.2

63.6

75.6

50.9/50.6

77.0/80.7

93.9/100.2

138.3/151.3

164.3/181.5

181.3/170.9

52.4/51.6

78.5/81.7

95.4/101.2

139.8/152.3

165.8/182.5

182.8/171.9

65.3

91.4/95.4

108.3/114.9

152.7/166.1

178.7/196.2

195.7/185.6

25.3

40.3

50.2

75.7

25

35

40

60

80

35

40

60

80

70

45

70

80

80

70

30

40

60

90

100

100

25

80

90

90

40

50

200/200

30

40

50

80

90

90

30

40

50

80/80

100/100

150/150

175/200

200/175

80

100/100

110/125

150/175

175/200

WITHOUT P.E.

MOCP

DISC. SIZE

FLA LRA

60/60

80/80

50/49

74/77

259

280/283

100/100

150/150

175/200

200/175

60/60

89/95

130/142

154/170

170/188

51/50

293/299

329/340

440/468

468/500

285

75/78

91/96

132/143

156/171

171/189

65

89/93

104/111

145/158

169/185

306/309

319/325

355/366

466/494

494/526

324

345/348

358/364

394/405

505/533

185/203

25

39

48

71

85

94

25

39

48

71

85

94

32

46

55

79

92

101

20

176

196

261

276

97

177

242

257

156

168

533/565

124

136

144

164

229

244

137

149

157

21

32

39

58

69

31

38

57

68

75

44

63

74

81

76

26

37

106

116

122

138

190

107

113

129

181

193

202

118

128

134

150

202

214

MCA

25

40

45

70

80

35

45

70

80

80

50

70

90

80

80

35

45

60

90

100

100

25

80

100

90

40

50

200/200

30

45

60

80

100

90

30

45

60


MOCP

DISC. SIZE

FLA LRA

60/60

80/90

54/54

78/81

263

284/287

100/110

150/175

175/200

200/175

60/60

93/99

134/146

158/174

174/192

56/55

297/303

333/344

444/472

472/504

289

80/90

100/110

150/175

175/200

200/200

80

100/100

110/125

175/175

200/200

80/82

95/100

136/147

160/175

176/193

69

93/97

109/115

150/162

174/190

310/313

323/329

359/370

470/498

498/530

328

349/352

362/368

398/409

509/537

189/208

27

41

50

73

87

96

27

41

50

73

87

96

34

48

57

81

94

104

24

178

198

263

278

101

179

244

259

158

170

537/569

126

138

146

166

231

246

139

151

159

25

36

43

62

73

35

42

61

72

79

49

67

78

86

81

30

41

110

120

126

142

194

111

117

133

185

197

206

122

132

138

154

206

218


75


TABLE 57 – 50HCQA04

NOM.

V---PH---Hz

IFM

TYPE

208/

230---1---60 DD---STD

208/

230---3---60

460---3---60

575---3---60

DD---STD

MED

HIGH

DD---STD

MED

HIGH

DD---STD

MED

HIGH

MCA/MOCP DETERMINATION WITH PWRD C.O.


ELECTRIC HEATER

Nom

(kW)

FLA

MCA

----34.0

3.3/4.4

15.9/18.3

53.8/56.8

4.9/6.5

23.5/27.1

63.3/67.8

6.5/8.7

31.4/36.3

73.2/79.3

WITHOUT P.E.

MOCP

50

60/60

70/70

80/80

7.9/10.5

37.9/43.8

81.3/88.7

90/90

9.8/13.0

46.9/54.2

92.6/101.7

100/110

34

53/55

61/65

70/76

78/85

88/97

WITH PWRD C.O.

DISC. SIZE

FLA LRA

MCA


MOCP

DISC. SIZE

FLA LRA

93 35.9

109/111 55.7/58.7

117/120 65.2/69.7

124/129 75.1/81.2

50

60/60

70/70

80/90

131/137 83.2/90.6

90/100

187/201 94.5/103.6

100/110

36

55/58

63/68

73/78

80/87

90/99

95

111/113

119/122

126/131

133/139

189/203

---

3.3/4.4

--26.2

9.2/10.6

37.7/39.5

4.9/6.5

13.6/15.6

43.2/45.7

6.5/8.7

18.1/20.9

48.8/52.3

7.9/10.5

21.9/25.3

53.6/57.8

12.0/16.0 33.4/38.5

68.0/74.3

----24.0

30

45/45

50/50

50/60

60/60

70/80

30

27

38/39

43/45

48/51

52/56

66/71

25

87

96/98

101/103

105/108

109/112

28.1

39.6/41.4

45.1/47.6

50.7/54.2

55.5/59.7

120/126 69.9/76.2

99 25.9

35

45/45

50/50

60/60

60/60

70/80

30

29

40/42

45/47

50/53

55/58

68/74

27

89

98/100

103/105

107/110

111/114

122/128

101

6.0

8.8

11.5

14.0

---

6.0

8.8

11.5

14.0

---

6.0

8.8

11.5

3.3/4.4

9.2/10.6

35.5/37.3

4.9/6.5

13.6/15.6

41.0/43.5

6.5/8.7

18.1/20.9

46.6/50.1

7.9/10.5

21.9/25.3

51.4/55.6

12.0/16.0 33.4/38.5

65.8/72.1

----24.0

3.3/4.4

9.2/10.6

35.5/37.3

4.9/6.5

13.6/15.6

41.0/43.5

6.5/8.7

18.1/20.9

46.6/50.1

7.9/10.5

21.9/25.3

51.4/55.6

12.0/16.0 33.4/38.5

65.8/72.1

----14.0

14.0

---

---

---

7.2

10.6

13.8

16.8

---

7.2

10.6

13.8

16.8

---

7.2

10.6

13.8

16.8

---

---

---

33.6

11.0

9.4

9.0

23.0

27.2

31.2

35.0

12.6

21.6

25.8

29.8

33.6

12.6

21.6

25.8

29.8

40/45

45/50

50/60

60/60

70/80

30

40/45

45/50

50/60

60/60

70/80

20

25

30

35

35

15

25

30

30

35

15

25

30

30

35

15

15

15

35/37

40/43

45/49

50/54

63/69

25

35/37

40/43

45/49

50/54

63/69

14

23

27

30

34

13

21

25

29

32

13

21

25

29

32

12

10

9

52

56

59

62

50

57

108/110 37.4/39.2

113/115 42.9/45.4

117/120 48.5/52.0

121/124 53.3/57.5

132/138 67.7/74.0

110 25.9

119/121 37.4/39.2

124/126 42.9/45.4

128/131 48.5/52.0

132/135 53.3/57.5

143/149 67.7/74.0

45 15.0

61

64

67

56

63

67

70

73

44

47

51

24.0

28.2

32.2

36.0

13.6

22.6

26.8

30.8

34.6

13.6

22.6

26.8

30.8

34.6

12.9

11.3

10.9

45/45

45/50

50/60

60/60

70/80

30

45/45

45/50

50/60

60/60

70/80

20

25

30

35

40

20

25

30

35

35

20

25

30

35

35

15

15

15

26

30

33

14

22

26

30

24

28

31

35

14

22

37/39

42/45

48/51

52/56

65/71

27

37/39

42/45

48/51

52/56

65/71

16

33

14

12

11

62

65

68

57

64

68

71

53

57

60

63

51

58

110/112

115/117

119/122

123/126

134/140

112

121/123

126/128

130/133

134/137

145/151

46

74

46

49

53


76


TABLE 58 – 50HCQA05

NOM.

V---PH---Hz

IFM

TYPE

208/

230---1---60 DD---STD

208/

230---3---60

460---3---60

575---3---60

DD---STD

MED

HIGH

DD---STD

MED

HIGH

DD---STD

MED

HIGH



ELECTRIC HEATER

Nom

(kW)

FLA

MCA

WITHOUT P.E.

MOCP

WITH PWRD C.O.

DISC. SIZE

FLA LRA

MCA


MOCP

DISC. SIZE

FLA LRA

----38.4

3.3/4.4

15.9/18.3

58.2/61.2

50

60/70

38

57/59

6.5/8.7

31.4/36.3

77.6/83.7

80/90 75/80

9.8/13.0

46.9/54.2

97.0/106.1

100/110 92/101

124

140/142

155/160

218/232

40.3

60.1/63.1

79.5/85.6

98.9/108.0

60

70/70

80/90

100/110

41

59/62

77/82

95/103

126

142/144

157/162

220/234

13.1/17.4 62.8/72.5 116.9/129.0 125/150 111/122 250/269 118.8/130.9 125/150 113/124 252/271

15.8/21.0 75.8/87.5 133.1/147.7 150/150 126/139 276/299 135.0/149.6 150/150 128/141 278/301

----30.0

4.9/6.5

13.6/15.6

47.0/49.5

6.5/8.7

18.1/20.9

52.6/56.1

12.0/16.0 33.4/38.5

71.7/78.1

15.8/21.0 43.8/50.5

84.7/93.1

----27.8

4.9/6.5

13.6/15.6

44.8/47.3

40

50/50

60/60

80/80

90/100

40

50/50

31

46/49

52/55

69/75

81/89

28

44/46

98

112/114

116/119

131/137

186/199

110

31.9

48.9/51.4

54.5/58.0

73.6/80.0

86.6/95.0

29.7

124/126 46.7/49.2

40

50/60

60/60

80/90

90/100

40

50/50

33

49/51

54/57

71/77

83/91

30

46/48

100

114/116

118/121

133/139

188/201

112

126/128

23.0

---

6.0

11.5

14.0

23.0

---

6.0

11.5

14.0

23.0

---

---

---

6.5/8.7

18.1/20.9

50.4/53.9

12.0/16.0 33.4/38.5

69.5/75.9

15.8/21.0 43.8/50.5

82.5/90.9

----27.8

4.9/6.5

13.6/15.6

44.8/47.3

6.5/8.7

18.1/20.9

50.4/53.9

12.0/16.0 33.4/38.5

69.5/75.9

15.8/21.0 43.8/50.5

82.5/90.9

---

6.0

11.5

14.0

---

7.2

13.8

16.8

14.6

23.6

31.9

35.6

27.7

---

7.2

13.8

16.8

27.7

---

7.2

13.8

16.8

27.7

---

---

---

49.3

13.2

22.2

30.5

34.2

47.9

13.2

22.2

30.5

34.2

47.9

12.0

10.4

10.0

60/60

70/80

90/100

40

50/50

60/60

70/80

90/100

20

25

35

40

50

15

25

35

35

50

15

25

35

35

50

15

15

15

49/52

67/72

79/86

28

44/46

49/52

67/72

79/86

15

23

31

34

47

13

22

29

33

45

13

22

29

33

45

13

11

10

128/131 52.3/55.8

143/149 71.4/77.8

198/211 84.4/92.8

121 29.7

135/137 46.7/49.2

139/142 52.3/55.8

154/160 71.4/77.8

209/222 84.4/92.8

49

56

63

66

104

54

61

68

71

109

60

67

74

77

115

41

44

48

15.6

24.6

32.9

36.6

50.3

14.2

23.2

31.5

35.2

48.9

14.2

23.2

31.5

35.2

48.9

13.9

12.3

11.9

60/60

80/80

90/100

40

50/50

60/60

80/80

90/100

20

25

35

40

60

20

25

35

40

50

20

25

35

40

50

20

15

15

15

23

30

34

46

15

13

12

48

15

23

30

34

46

51/54

69/75

81/88

30

46/48

51/54

69/75

81/88

16

24

32

36

61

68

75

78

105

55

62

69

72

110

116

43

46

50

130/133

145/151

200/213

123

137/139

141/144

156/162

211/224

50

57

64

67


77


TABLE 59 – 50HCQA06

NOM.

V---PH---Hz

IFM

TYPE

208/

230---1---60 DD---STD

208/

230---3---60

460---3---60

575---3---60

DD---STD

MED

HIGH

DD---STD

MED

HIGH

DD---STD

MED

HIGH



ELECTRIC HEATER

Nom

(kW)

FLA

MCA

WITHOUT P.E.

MOCP

WITH PWRD C.O.

DISC. SIZE

FLA LRA

MCA


MOCP

DISC. SIZE

FLA LRA

----44.9

4.9/6.5

23.5/27.1

74.2/78.7

60

80/80

44

71/76

6.5/8.7

31.4/36.3

84.1/90.2

100/100 81/86

9.8/13.0

46.9/54.2 103.5/112.6 110/125 98/107

149

173/176

180/185

243/257

46.8

76.1/80.6

86.0/92.1

60

80/90

100/100

105.4/114.5 110/125

47

74/78

83/88

101/109

151

175/178

182/187

245/259

13.1/17.4 62.8/72.5 123.4/135.5 125/150 117/128 275/294 125.3/137.4 150/150 119/130 277/296

15.8/21.0 75.8/87.5 139.6/154.2 150/175 132/145 301/324 141.5/156.1 150/175 134/147 303/326

----33.5

4.9/6.5

13.6/15.6

50.5/53.0

7.9/10.5

21.9/25.3

60.9/65.1

12.0/16.0 33.4/38.5

75.2/81.6

45

60/60

70/70

80/90

34

50/52

59/63

72/78

15.8/21.0 43.8/50.5

88.2/96.6

90/100 84/92

19.9/26.5 55.2/63.8 102.5/113.2 110/125 97/107

----31.3

45 31

125 35.4

139/141 52.4/54.9

147/150 62.8/67.0

158/164 77.1/83.5

50

60/60

70/70

80/90

36

52/54

61/65

75/80

127

141/143

149/152

160/166

213/226 90.1/98.5

100/100 86/94 215/228

235/253 104.4/115.1 110/125 100/109 237/255

148 33.2

45 34 150

6.0

11.5

14.0

23.0

25.5

---

6.0

11.5

14.0

23.0

25.5

---

6.0

4.9/6.5

13.6/15.6

48.3/50.8

7.9/10.5

21.9/25.3

58.7/62.9

12.0/16.0 33.4/38.5

73.0/79.4

15.8/21.0 43.8/50.5

86.0/94.4

60/60

60/70

80/80

90/100

47/49

57/60

70/76

82/89

19.9/26.5 55.2/63.8 100.3/111.0 110/125 95/105

----33.6

45 34

4.9/6.5

13.6/15.6

50.6/53.1

7.9/10.5

21.9/25.3

61.0/65.2

12.0/16.0 33.4/38.5

75.3/81.7

15.8/21.0 43.8/50.5

88.3/96.7

60/60

70/70

80/90

90/100

50/52

59/63

72/78

84/92

19.9/26.5 55.2/63.8 102.6/113.3 110/125 98/107

----15.8

20 16

7.2

13.8

16.8

27.7

30.7

---

7.2

13.8

16.8

27.7

30.7

---

7.2

24.8

33.0

36.8

50.4

54.1

14.4

23.4

31.6

35.4

49.0

52.7

15.2

24.2

25

35

40

60

60

20

25

35

40

50

60

20

25

23

30

34

46

50

15

24

24

32

35

48

51

14

11.5

14.0

23.0

25.5

---

---

---

13.8

16.8

27.7

30.7

---

---

---

32.4

36.2

49.8

53.5

12.9

10.9

11.7

35

40

50

60

15

15

15

31

35

47

51

13

11

12

162/164 50.2/52.7

170/173 60.6/64.8

181/187 74.9/81.3

236/249 87.9/96.3

60/60

70/70

80/90

90/100

258/276 102.2/112.9 110/125

174 35.5

50

188/190 52.5/55.0

196/199 62.9/67.1

60/60

70/70

207/213 77.2/83.6

80/90

262/275 90.2/98.6

100/100

52/54

61/65

75/81

87/94

190/192

198/201

209/215

264/277

284/302 104.5/115.2 110/125 100/110 286/304

60 16.8

20 17 61

67

74

77

115

121

71

78

85

88

126

132

84

91

98

101

139

145

48

55

66

25.8

34.0

37.8

51.4

55.1

15.4

24.4

32.6

36.4

50.0

53.7

16.2

25.2

33.4

37.2

50.8

54.5

14.8

12.8

13.6

30

35

40

60

60

20

25

35

40

50

60

20

30

35

40

60

60

20

15

15

49/52

59/63

72/78

84/92

164/166

172/175

183/189

238/251

97/107 260/278

36 176

26

33

37

49

53

16

24

32

35

47

51

17

25

32

36

48

52

16

13

14

99

102

140

146

50

57

68

68

75

78

116

122

72

79

86

89

127

133

85

92

NOTE: See page 127 for continuation of this table.

78


TABLE 60 – 50HCQA07

NOM.

V---PH---Hz

208/

230---3---60

460---3---60

575---3---60

IFM

TYPE

STD

MED

HIGH

STD

MED

HIGH

STD

MED

HIGH



ELECTRIC HEATER

Nom

(kW)

FLA

MCA

WITHOUT P.E.

MOCP

WITH PWRD C.O.

DISC. SIZE

FLA LRA

MCA


MOCP

DISC. SIZE

FLA LRA

----36.8

4.9/6.5

13.6/15.6

53.8/56.3

7.8/10.4

21.7/25.0

63.9/68.0

12.0/16.0 33.4/38.5

78.5/84.9

50

60/60

70/80

80/90

37

52/55

62/66

75/81

153

167/169

175/178

186/192

40.6

57.6/60.1

67.7/71.8

82.3/88.7

50

60/70

80/80

90/90

41

57/59

66/70

80/85

157

171/173

179/182

190/196

15.8/21.0 43.8/50.5

91.5/99.9

100/100 87/95 241/254 95.3/103.7

100/110 92/99 245/258

19.9/26.5 55.2/63.8 105.8/116.5 110/125 100/110 263/281 109.6/120.3 110/125 105/115 267/285

----39.1

4.9/6.5

13.6/15.6

56.1/58.6

7.8/10.4

21.7/25.0

66.2/70.3

12.0/16.0 33.4/38.5

80.8/87.2

50

60/60

70/80

90/90

39

55/57

64/68

78/84

190

204/206

212/215

223/229

42.9

59.9/62.4

70.0/74.1

84.6/91.0

60

70/70

80/80

90/100

44

59/62

69/73

82/88

194

208/210

216/219

227/233

15.8/21.0 43.8/50.5

93.8/102.2

100/110 90/98 278/291 97.6/106.0

100/110 94/102 282/295

19.9/26.5 55.2/63.8 108.1/118.8 110/125 103/113 300/318 111.9/122.6 125/125 107/117 304/322

----46.6

60 48 216 50.4

60 52 220

6.0

11.5

14.0

23.0

25.5

---

6.0

11.5

14.0

23.0

25.5

---

---

---

4.9/6.5

13.6/15.6

63.6/66.1

7.8/10.4

21.7/25.0

73.7/77.8

70/80

80/80

64/66

73/77

12.0/16.0 33.4/38.5

88.3/94.7

90/100 86/92

15.8/21.0 43.8/50.5 101.3/109.7 110/110 98/106

230/232

238/241

249/255

304/317

67.4/69.9

77.5/81.6

92.1/98.5

80/80

80/90

100/100

105.1/113.5 110/125

68/70

77/81

91/97

103/111

234/236

242/245

253/259

308/321

19.9/26.5 55.2/63.8 115.6/126.3 125/150 112/121 326/344 119.4/130.1 125/150 116/126 330/348

----18.5

25 19 77 20.3

30 21 79

6.0

11.5

14.0

23.0

25.5

---

7.2

13.8

16.8

27.7

30.7

---

27.5

35.8

39.5

53.2

56.9

19.3

30

40

45

60

60

25

27

34

38

50

54

19

84

91

94

105

108

96

29.3

37.6

41.3

55.0

58.7

21.1

30

40

45

60

60

30

29

36

40

52

56

22

86

93

96

107

110

98

7.2

13.8

16.8

27.7

30.7

---

7.2

13.8

16.8

27.7

30.7

---

---

---

28.3

36.6

40.3

54.0

57.7

23.3

32.3

40.6

44.3

58.0

61.7

14.6

15.0

17.8

30

40

45

60

60

30

40

45

45

60

70

20

20

25

28

35

39

51

55

24

32

40

43

56

59

15

15

18

103

110

113

124

127

109

116

123

126

137

140

63

78

92

30.1

38.4

42.1

55.8

59.5

25.1

34.1

42.4

46.1

59.8

63.5

18.4

18.8

21.6

35

40

45

60

60

30

40

45

50

60

70

25

25

25

30

37

41

53

57

26

34

42

45

58

61

19

19

23

105

112

115

126

129

111

118

125

128

139

142

67

82

96


79


TABLE 61 – 50HCQD08

NOM.

V---PH---Hz

208/

230---3---60

460---3---60

575---3---60

IFM

TYPE

STD

MED

HIGH

STD

MED

HIGH

STD

MED

HIGH



ELECTRIC HEATER

Nom

(kW)

FLA

MCA

WITHOUT P.E.

MOCP

WITH PWRD C.O.

DISC. SIZE

FLA LRA

MCA


MOCP

DISC. SIZE

FLA LRA

-----

7.8/10.4

21.7/25.0

42.5

69.6/73.7

50

70/80

45

70/74

196 46.3

218/221 73.4/77.5

50

80/80

49

74/78

200

222/225

12.0/16.0

33.4/38.5

84.2/90.6

90/100 83/89 229/235 88.0/94.4

90/100 88/94 233/239

18.6/24.8

51.7/59.7

107.1/117.1 110/125 105/114 248/256 110.9/120.9 125/125 109/118 252/260

24.0/32.0

66.7/77.0

125.9/138.7 150/150 122/134 263/273 129.7/142.5 150/150 126/138 267/277

31.8/42.4 88.4/102.0 153.0/170.0 175/175 147/162 373/400 156.8/173.8 175/175 151/167 377/404

-----

7.8/10.4

21.7/25.0

42.5

69.6/73.7

50

70/80

45

70/74

207 46.3

229/232 73.4/77.5

50

80/80

49

74/78

211

233/236

12.0/16.0

33.4/38.5

84.2/90.6

90/100 83/89 240/246 88.0/94.4

90/100 88/94 244/250

18.6/24.8

51.7/59.7

107.1/117.1 110/125 105/114 259/267 110.9/120.9 125/125 109/118 263/271

24.0/32.0

66.7/77.0

125.9/138.7 150/150 122/134 274/284 129.7/142.5 150/150 126/138 278/288

31.8/42.4 88.4/102.0 153.0/170.0 175/175 147/162 384/411 156.8/173.8 175/175 151/167 388/415

----47.3

60 51 250 51.1

60 55 254

13.9

16.5

27.8

33.0

41.7

---

13.9

16.5

27.8

33.0

41.7

---

17.0

7.8/10.4

21.7/25.0

12.0/16.0

33.4/38.5

74.4/78.5

89.0/95.4

80/80

90/100

76/79

89/95

272/275 78.2/82.3

80/90

283/289 92.8/99.2

100/100

80/84

93/99

276/279

287/293

18.6/24.8

51.7/59.7

111.9/121.9 125/125 110/119 302/310 115.7/125.7 125/150 114/124 306/314

24.0/32.0

66.7/77.0

130.7/143.5 150/150 127/139 317/327 134.5/147.3 150/150 132/144 321/331

31.8/42.4 88.4/102.0 157.8/174.8 175/175 152/168 427/454 161.6/178.6 175/200 157/172 431/458

----20.1

25 21 97 21.9

25 23 99

13.9

16.5

27.8

33.0

41.7

---

16.7

19.8

33.4

39.7

50.2

---

41.0

44.9

61.9

69.8

82.9

20.1

45

45

70

70

90

25

41

44

60

67

79

21

114

117

130

137

197

103

42.8

46.7

63.7

71.6

84.7

21.9

45

50

70

80

90

25

43

46

62

69

81

23

116

119

132

139

199

105

16.7

19.8

33.4

39.7

50.2

---

16.7

19.8

33.4

39.7

50.2

---

20.4

41.0

44.9

61.9

69.8

82.9

21.9

42.8

46.7

63.7

71.6

84.7

15.2

40.7

45

45

70

70

90

25

45

50

70

80

90

20

45

41

44

60

67

79

23

43

46

62

69

81

16

40

120

123

136

143

203

125

142

145

158

165

225

79

99

42.8

46.7

63.7

71.6

84.7

23.7

44.6

48.5

65.5

73.4

86.5

19.0

44.5

45

50

70

80

90

30

45

50

70

80

90

25

45

43

46

62

69

81

26

45

48

64

71

83

21

44

122

125

138

145

205

127

144

147

160

167

227

83

103

34.0

---

17.0

34.0

---

17.0

34.0

40.9

---

20.4

40.9

---

20.4

40.9

66.3

14.8

40.3

65.9

15.6

41.1

66.7

70

20

45

70

20

45

70

63

16

39

63

17

40

64

120

83

103

124

94

114

135

70.1

18.6

44.1

69.7

19.4

44.9

70.5

80

20

45

70

25

45

80

68

20

44

67

21

45

68

124

87

107

128

98

118

139

NOTE: See page 127 for continuation of this table.

80

TABLE 62 – 50HCQD08

NOM.

V---Ph---Hz

208/

230---3---60

460---3---60

575---3---60

IFM

TYPE

STD

MED

HIGH

STD

MED

HIGH

STD

HIGH

MCA

41.1

66.7

16.3

41.8

67.4

47.2

64.2

72.1

85.2

15.6

17.3

42.8

68.5

63.1

71.0

84.1

22.4

43.3

70.1

83.2

21.3

42.2

46.1

43.1/42.9

70.2/74.1

84.8/91.0

107.7/117.5

126.5/139.1

153.6/170.4

44.4/44.1

71.5/75.3

86.1/92.2

109.0/118.7

127.8/140.3

154.9/171.6

48.1/47.1

75.2/78.3

89.8/95.2

112.7/121.7

131.5/143.3

158.6/174.6

20.4

41.3

45.2

62.2

ELECTRIC HEATER

Nom

(kW)

17.0

34.0

---

17.0

34.0

16.5

27.8

33.0

41.7

---

---

17.0

34.0

27.8

33.0

41.7

---

13.9

33.0

41.7

---

13.9

16.5

---

7.8/10.4

12.0/16.0

18.6/24.8

24.0/32.0

31.8/42.4

---

7.8/10.4

12.0/16.0

18.6/24.8

24.0/32.0

31.8/42.4

---

7.8/10.4

12.0/16.0

18.6/24.8

24.0/32.0

31.8/42.4

---

13.9

16.5

27.8

FLA

20.4

40.9

---

20.4

40.9

19.8

33.4

39.7

50.2

---

---

20.4

40.9

33.4

39.7

50.2

---

16.7

39.7

50.2

---

16.7

19.8

---

21.7/25.0

33.4/38.5

51.7/59.7

66.7/77.0

88.4/102.0

---

21.7/25.0

33.4/38.5

51.7/59.7

66.7/77.0

88.4/102.0

---

21.7/25.0

33.4/38.5

51.7/59.7

66.7/77.0

88.4/102.0

---

16.7

19.8

33.4



2--STAGE COOLING WITH 2--SPEED INDOOR FAN MOTOR w/ PWRD C.O.

50

70

80

90

20

70

80

90

25

45

175/175

25

45

50

70

80

90

25

45

50

45

70

20

45

70

20

45

70

80/80

90/100

110/125

150/150

175/175

60/60

80/80

90/100

125/125

150/150

WITHOUT P.E.

MOCP

DISC. SIZE

FLA LRA

50/50

80/80

46/46

71/74

200

222/225

90/100

110/125

150/150

175/175

50/50

84/90

105/114

122/134

147/163

47/47

233/239

252/260

267/277

377/404

204

72/76

86/91

107/116

124/135

149/164

52/50

76/79

90/95

111/119

128/139

226/229

237/243

256/264

271/281

381/408

254

276/279

287/293

306/314

321/331

153/168

22

41

45

60

67

79

23

42

46

61

68

81

24

43

47

62

70

82

17

40

64

17

41

65

19

42

66

101

122

85

105

126

94

114

135

147

160

167

227

81

135

142

202

127

144

431/458

99

116

119

132

139

199

102

119

122

MCA

44.9

70.5

20.1

45.6

71.2

49.0

66.0

73.9

87.0

19.4

21.1

46.6

72.3

64.9

72.8

85.9

24.2

45.1

71.9

85.0

23.1

44.0

47.9

46.9/46.7

74.0/77.9

88.6/94.8

111.5/121.3

130.3/142.9

157.4/174.2

48.2/47.9

75.3/79.1

89.9/96.0

112.8/122.5

131.6/144.1

158.7/175.4

51.9/50.9

79.0/82.1

93.6/99.0

116.5/125.5

135.3/147.1

162.4/178.4

22.2

43.1

47.0

64.0

50

70

80

90

25

70

80

90

30

50

175/200

25

45

50

70

80

90

25

45

50


MOCP

DISC. SIZE

FLA LRA

60/50

80/80

50/50

75/79

204

226/229

90/100

125/125

150/150

175/175

60/60

89/94

110/119

127/138

152/167

52/51

237/243

256/264

271/281

381/408

208

80/80

90/100

125/125

150/150

175/200

60/60

80/90

100/100

125/150

150/150

77/80

90/96

111/120

128/140

153/169

56/55

81/83

94/99

115/123

133/143

230/233

241/247

260/268

275/285

385/412

258

280/283

291/297

310/318

325/335

45

80

25

50

80

25

50

80

158/172

24

43

47

62

69

82

25

44

48

63

70

83

26

45

49

65

72

84

21

45

68

22

45

69

23

46

70

105

126

89

109

130

98

118

139

149

162

169

229

85

137

144

204

129

146

435/462

101

118

121

134

141

201

104

121

124


81


TABLE 63 – 50HCQD09

NOM.

V---PH---Hz

208/

230---3---60

460---3---60

575---3---60

IFM

TYPE

STD

MED

HIGH

STD

MED

HIGH

STD

MED

HIGH



ELECTRIC HEATER

Nom

(kW)

FLA

MCA

WITHOUT P.E.

MOCP

WITH PWRD C.O.

DISC. SIZE

FLA LRA

MCA


MOCP

DISC. SIZE

FLA LRA

-----

7.8/10.4

21.7/25.0

49.9

77.0/81.2

60

80/90

53

78/82

230 53.7

252/255 80.8/85.0

60

90/90

57

82/86

234

256/259

12.0/16.0

33.4/38.5

91.7/98.0

100/100 91/97 263/269 95.5/101.8

100/110 96/101 267/273

18.6/24.8

51.7/59.7

114.5/124.5 125/125 112/121 282/290 118.3/128.3 125/150 117/126 286/294

24.0/32.0

66.7/77.0

133.3/146.2 150/150 129/141 297/307 137.1/150.0 150/150 134/146 301/311

31.8/42.4 88.4/102.0 160.4/177.4 175/200 154/170 407/434 164.2/181.2 175/200 159/174 411/438

-----

7.8/10.4

21.7/25.0

52.2

79.3/83.5

60

80/90

55

80/84

267 56.0

289/292 83.1/87.3

70

90/90

60

85/89

271

293/296

12.0/16.0

33.4/38.5

94.0/100.3

100/110 94/100 300/306 97.8/104.1

100/110 98/104 304/310

18.6/24.8

51.7/59.7

116.8/126.8 125/150 115/124 319/327 120.6/130.6 125/150 119/128 323/331

24.0/32.0

66.7/77.0

135.6/148.5 150/150 132/144 334/344 139.4/152.3 150/175 137/148 338/348

31.8/42.4 88.4/102.0 162.7/179.7 175/200 157/173 444/471 166.5/183.5 175/200 161/177 448/475

----54.7

60 58 284 58.5

70 63 288

13.9

16.5

27.8

33.0

41.7

---

13.9

16.5

27.8

33.0

41.7

---

17.0

7.8/10.4

21.7/25.0

12.0/16.0

33.4/38.5

81.8/86.0

90/90 83/87 306/309 85.6/89.8

90/90 88/91 310/313

96.5/102.8

100/110 97/103 317/323 100.3/106.6 110/110 101/107 321/327

18.6/24.8

51.7/59.7

119.3/129.3 125/150 118/127 336/344 123.1/133.1 125/150 122/131 340/348

24.0/32.0

66.7/77.0

138.1/151.0 150/175 135/147 351/361 141.9/154.8 150/175 139/151 355/365

31.8/42.4 88.4/102.0 165.2/182.2 175/200 160/176 461/488 169.0/186.0 175/200 164/180 465/492

----22.9

25 24 114 24.7

30 26 116

13.9

16.5

27.8

33.0

41.7

---

16.7

19.8

33.4

39.7

50.2

---

43.7

47.6

64.6

72.5

85.6

23.7

45

50

70

80

90

30

43

47

63

70

82

25

131

134

147

154

214

133

45.5

49.4

66.4

74.3

87.4

25.5

50

50

70

80

90

30

46

49

65

72

84

27

133

136

149

156

216

135

16.7

19.8

33.4

39.7

50.2

---

16.7

19.8

33.4

39.7

50.2

---

20.4

44.5

48.4

65.4

73.3

86.4

24.7

45.5

49.4

66.4

74.3

87.4

18.0

43.5

45

50

70

80

90

30

50

50

70

80

90

20

45

44

48

64

71

83

26

46

49

65

72

84

19

43

150

153

166

173

233

142

159

162

175

182

242

99

119

46.3

50.2

67.2

75.1

88.2

26.5

47.3

51.2

68.2

76.1

89.2

21.8

47.3

50

60

70

80

90

30

50

60

70

80

90

25

50

46

50

66

73

85

28

48

51

67

74

86

23

47

152

155

168

175

235

144

161

164

177

184

244

103

123

34.0

---

17.0

34.0

---

17.0

34.0

40.9

---

20.4

40.9

---

20.4

40.9

69.1

18.8

44.3

69.9

18.8

44.3

69.9

70

25

45

70

25

45

70

66

20

43

67

20

43

67

140

110

130

151

110

130

151

72.9

22.6

48.1

73.7

22.6

48.1

73.7

80

25

50

80

25

50

80

70

24

48

71

24

48

71

144

114

134

155

114

134

155


82

TABLE 64 – 50HCQD09

NOM.

V---Ph---Hz

208/

230---3---60

460---3---60

575---3---60

IFM

TYPE

STD

MED

HIGH

STD

MED

HIGH

STD

MED

HIGH

MCA

45.0

70.6

20.5

46.0

71.6

49.9

66.9

74.8

87.9

19.5

20.5

46.0

71.6

65.8

73.7

86.8

25.2

46.0

72.8

85.9

24.1

44.9

48.8

50.5/50.3

77.6/81.6

92.3/98.4

115.1/124.9

133.9/146.6

161.0/177.8

53.3/52.5

80.4/83.8

95.1/100.6

117.9/127.1

136.7/148.8

163.8/180.0

55.5/54.5

82.6/85.8

97.3/102.6

120.1/129.1

138.9/150.8

166.0/182.0

23.2

44.0

47.9

64.9

ELECTRIC HEATER

Nom

(kW)

17.0

34.0

---

17.0

34.0

16.5

27.8

33.0

41.7

---

---

17.0

34.0

27.8

33.0

41.7

---

13.9

33.0

41.7

---

13.9

16.5

---

7.8/10.4

12.0/16.0

18.6/24.8

24.0/32.0

31.8/42.4

---

7.8/10.4

12.0/16.0

18.6/24.8

24.0/32.0

31.8/42.4

---

7.8/10.4

12.0/16.0

18.6/24.8

24.0/32.0

31.8/42.4

---

13.9

16.5

27.8

FLA

20.4

40.9

---

20.4

40.9

19.8

33.4

39.7

50.2

---

---

20.4

40.9

33.4

39.7

50.2

---

16.7

39.7

50.2

---

16.7

19.8

---

21.7/25.0

33.4/38.5

51.7/59.7

66.7/77.0

88.4/102.0

---

21.7/25.0

33.4/38.5

51.7/59.7

66.7/77.0

88.4/102.0

---

21.7/25.0

33.4/38.5

51.7/59.7

66.7/77.0

88.4/102.0

---

16.7

19.8

33.4




50

70

80

90

25

70

80

90

30

50

175/200

30

45

50

70

80

90

30

45

50

45

80

25

50

80

25

50

80

90/90

100/110

125/150

150/150

175/200

60/60

90/90

100/110

125/150

150/175

WITHOUT P.E.

MOCP

DISC. SIZE

FLA LRA

60/60

80/90

53/53

78/82

234

256/259

100/100

125/125

150/150

175/200

60/60

92/98

113/122

130/142

155/171

57/56

267/273

286/294

301/311

411/438

264

82/85

95/100

116/124

133/144

158/173

59/58

84/87

98/102

119/127

136/147

286/289

297/303

316/324

331/341

441/468

288

310/313

321/327

340/348

355/365

161/175

25

44

47

63

70

82

26

45

48

64

71

83

27

46

50

65

73

85

21

44

68

22

45

69

22

45

69

121

142

110

130

151

110

130

151

164

177

184

244

101

165

172

232

144

161

465/492

116

133

136

149

156

216

132

149

152

MCA

48.8

74.4

24.3

49.8

75.4

51.7

68.7

76.6

89.7

23.3

24.3

49.8

75.4

67.6

75.5

88.6

27.0

47.8

74.6

87.7

25.9

46.7

50.6

54.3/54.1

81.4/85.4

96.1/102.2

118.9/128.7

137.7/150.4

164.8/181.6

57.1/56.3

84.2/87.6

98.9/104.4

121.7/130.9

140.5/152.6

167.6/183.8

59.3/58.3

86.4/89.6

101.1/106.4

123.9/132.9

142.7/154.6

169.8/185.8

25.0

45.8

49.7

66.7

60

70

80

90

25

70

80

90

30

50

175/200

30

50

50

70

80

90

30

50

60


MOCP

DISC. SIZE

FLA LRA

60/60

90/90

58/58

83/86

238

260/263

100/110

125/150

150/175

175/200

70/70

96/102

117/126

135/146

160/175

61/60

271/277

290/298

305/315

415/442

268

90/90

100/110

125/150

150/175

175/200

70/70

90/90

110/110

125/150

150/175

86/89

99/104

121/129

138/149

163/177

64/62

89/91

102/107

123/131

140/151

290/293

301/307

320/328

335/345

445/472

292

314/317

325/331

344/352

359/369

50

80

30

50

80

30

50

80

165/180

27

46

49

65

72

84

28

47

50

66

73

85

29

48

52

67

75

87

25

49

72

26

50

73

26

50

73

125

146

114

134

155

114

134

155

166

179

186

246

105

167

174

234

146

163

469/496

118

135

138

151

158

218

134

151

154


83


TABLE 65 – 50HCQD12

NOM.

V---PH---Hz

208/

230---3---60

460---3---60

575---3---60

IFM

TYPE

STD

MED

HIGH

STD

MED

HIGH

STD

MED

HIGH



43.5

50.0

---

10.0

16.5

33.5

43.5

50.0

---

10.0

16.5

33.5

43.5

50.0

---

10.0

16.5

33.5

ELECTRIC HEATER

Nom

(kW)

---

7.5/10.0

12.4/16.5

25.2/33.5

FLA

---

20.9/24.1

34.4/39.7

69.9/80.6

MCA

50.0

76.1/80.1

93.0/99.6

WITHOUT P.E.

MOCP

60

80/90

100/100

DISC. SIZE

FLA

53

77/81

92/99

WITH PWRD C.O.

LRA

267

288/291

301/307

MCA

53.8


MOCP

DISC. SIZE

60

FLA

57

LRA

271

79.9/83.9

96.8/103.4

80/90

100/110

81/85

97/103

292/295

305/311

137.4/150.7

150/175 133/146 337/348 141.2/154.5

150/175 138/150 341/352

32.7/43.5

90.7/104.7

163.4/180.9

175/200 157/173 448/476 167.2/184.7

175/200 162/178 452/480

37.6/50.0

104.3/120.3

180.4/170.3

200/175 173/191 476/508 184.2/174.1

200/200 177/196 480/512

---

7.5/10.0

12.4/16.5

25.2/33.5

32.7/43.5

---

20.9/24.1

34.4/39.7

69.9/80.6

90.7/104.7

52.3

78.4/82.4

60

80/90

56

80/83

293

314/317

56.1

82.2/86.2

70

90/90

60

84/88

297

318/321

95.3/101.9

100/110 95/101 327/333 99.1/105.7

100/110 99/106 331/337

139.7/153.0

150/175 136/148 363/374 143.5/156.8

150/175 140/153 367/378

165.7/183.2

175/200 160/176 474/502 169.5/187.0

175/200 164/180 478/506

37.6/50.0

104.3/120.3

182.7/172.6

200/200 175/194 502/534 186.5/176.4

200/200 180/198 506/538

---

7.5/10.0

---

20.9/24.1

66.3

92.4/96.4

80

100/100

70

94/98

329

350/353

70.1

96.2/100.2

80

100/110

75

99/102

333

354/357

16.5

33.5

43.5

50.0

---

10.0

16.5

33.5

43.5

50.0

12.4/16.5

25.2/33.5

34.4/39.7

69.9/80.6

109.3/115.9

110/125 110/116 363/369 113.1/119.7

125/125 114/120 367/373

153.7/167.1

175/175 151/163 399/410 157.5/170.9

175/175 155/167 403/414

32.7/43.5

90.7/104.7

179.7/197.2

200/200 175/191 510/538 183.5/201.0

200/225 179/195 514/542

37.6/50.0

104.3/120.3

196.7/186.6

200/200 190/209 538/570 200.5/190.4

225/200 195/213 542/574

----24.5

30 26 127 26.3

30 28 129

10.0

16.5

12.0

19.9

39.5

49.4

40

50

40

49

139

147

41.3

51.2

45

60

42

51

141

149

33.5

43.5

50.0

---

10.0

40.3

52.3

60.2

---

12.0

74.9

89.9

84.7

25.3

40.3

80

90

90

30

45

72

86

95

27

41

167

232

247

140

152

76.7

91.7

86.5

27.1

42.1

80

100

90

30

45

74

88

97

29

43

169

234

249

142

154

19.9

40.3

52.3

60.2

---

12.0

19.9

40.3

52.3

60.2

50.2

75.7

90.7

85.5

32.8

47.8

57.6

83.1

98.1

93.0

60

80

100

90

40

50

60

90

100

100

50

73

87

96

35

49

58

81

95

104

160

180

245

260

158

170

178

198

263

278

52.0

77.5

92.5

87.3

34.6

49.6

59.4

84.9

99.9

94.8

60

80

100

90

40

50

60

90

100

100

52

75

89

98

37

51

60

83

97

106

172

180

200

265

280

162

182

247

262

160

41.8

48.1

---

9.6

15.9

32.2

41.8

48.1

---

9.6

15.9

32.2

41.8

48.1

---

9.6

15.9

32.2

71.8

67.7

26.6

38.6

46.4

66.8

78.8

74.7

18.8

30.8

38.6

59.0

71.0

66.9

19.6

31.6

39.4

59.8

80

70

30

45

50

70

80

80

70

25

35

40

60

25

35

40

60

80

69

76

28

39

46

65

76

83

75

21

32

39

58

20

31

38

57

68

192

204

120

130

136

152

204

216

193

108

118

124

140

97

107

113

129

181

75.6

71.5

30.4

42.4

50.2

70.6

82.6

78.5

22.6

34.6

42.4

62.8

74.8

70.7

23.4

35.4

43.2

63.6

80

80

35

45

60

80

90

90

80

25

40

45

70

25

35

45

70

80

73

81

32

43

51

69

80

88

80

25

36

43

62

24

35

43

61

72

196

208

124

134

140

156

208

220

197

112

122

128

144

101

111

117

133

185


84

TABLE 66 – 50HCQD12

NOM.

V---Ph---Hz

208/

230---3---60

460---3---60

575---3---60

IFM

TYPE

STD

MED

HIGH

STD

MED

HIGH

STD

MED

HIGH

MCA

32.3

40.1

60.5

72.5

68.4

57.6

83.1

98.1

93.0

20.3

76.1

91.1

85.9

32.8

47.8

91.1

85.9

25.7

40.7

50.6

69.4

26.6

38.6

46.4

66.8

78.8

74.7

21.3

33.3

41.1

61.5

73.5

51.9/51.6

78.0/81.7

94.9/101.2

139.3/152.3

165.3/182.5

182.3/171.9

53.4/52.6

79.5/82.7

96.4/102.2

140.8/153.3

166.8/183.5

183.8/172.9

66.3

92.4/96.4

109.3/115.9

153.7/167.1

179.7/197.2

196.7/186.6

25.7

40.7

50.6

76.1

ELECTRIC HEATER

Nom

(kW)

10.0

16.5

33.5

43.5

50.0

16.5

33.5

43.5

50.0

---

33.5

43.5

50.0

---

10.0

43.5

50.0

---

10.0

16.5

50.0

---

10.0

16.5

33.5

43.5

50.0

---

10.0

16.5

33.5

43.5

---

7.5/10.0

12.4/16.5

25.2/33.5

32.7/43.5

37.6/50.0

---

7.5/10.0

12.4/16.5

25.2/33.5

32.7/43.5

37.6/50.0

---

7.5/10.0

12.4/16.5

25.2/33.5

32.7/43.5

37.6/50.0

---

10.0

16.5

33.5

FLA

9.6

15.9

32.2

41.8

48.1

19.9

40.3

52.3

60.2

---

40.3

52.3

60.2

---

12.0

52.3

60.2

---

12.0

19.9

48.1

---

9.6

15.9

32.2

41.8

48.1

---

9.6

15.9

32.2

41.8

---

20.9/24.1

34.4/39.7

69.9/80.6

90.7/104.7

104.3/120.3

---

20.9/24.1

34.4/39.7

69.9/80.6

90.7/104.7

104.3/120.3

---

20.9/24.1

34.4/39.7

69.9/80.6

90.7/104.7

104.3/120.3

---

12.0

19.9

40.3




36.1

43.9

64.3

76.3

72.2

59.4

84.9

99.9

94.8

24.1

77.9

92.9

87.7

34.6

49.6

92.9

87.7

27.5

42.5

52.4

73.2

30.4

42.4

50.2

70.6

82.6

78.5

25.1

37.1

44.9

65.3

77.3

55.7/55.4

81.8/85.5

98.7/105.0

143.1/156.1

169.1/186.3

186.1/175.7

57.2/56.4

83.3/86.5

100.2/106.0

144.6/157.1

170.6/187.3

187.6/176.7

70.1

96.2/100.2

113.1/119.7

157.5/170.9

183.5/201.0

200.5/190.4

27.5

42.5

52.4

77.9

25

35

45

70

80

35

45

70

80

70

50

70

80

80

80

30

45

60

90

100

100

25

80

100

90

40

50

200/200

30

45

60

80

100

90

30

45

60

80/90

100/110

150/175

175/200

200/200

80

100/100

110/125

175/175

200/200

WITHOUT P.E.

MOCP

DISC. SIZE

FLA LRA

60/60

80/90

55/55

79/82

264

285/288

100/110

150/175

175/200

200/200

60/60

95/100

135/147

159/175

175/193

57/56

298/304

334/345

445/473

473/505

290

81/84

96/102

137/149

161/176

177/194

70

94/98

110/116

151/163

175/191

311/314

324/330

360/371

471/499

499/531

329

350/353

363/369

399/410

510/538

190/209

27

41

50

74

88

97

27

41

50

74

88

97

35

49

58

81

95

104

22

178

198

263

278

99

179

244

259

158

170

538/570

126

138

146

166

231

246

139

151

159

23

34

41

60

71

33

40

59

70

77

46

65

76

83

78

28

39

108

118

124

140

192

109

115

131

183

195

204

120

130

136

152

204

216

MCA

30

40

45

70

80

40

45

70

80

80

60

80

90

90

80

35

45

60

90

100

100

30

80

100

90

40

50

225/200

30

45

60

80

100

90

30

45

60


MOCP

DISC. SIZE

FLA LRA

60/60

90/90

59/59

83/87

268

289/292

100/110

150/175

175/200

200/200

70/70

99/105

140/152

164/180

179/197

61/60

302/308

338/349

449/477

477/509

294

90/90

110/110

150/175

175/200

200/200

80

100/110

125/125

175/175

200/225

85/88

101/106

142/153

165/181

181/199

75

99/102

114/120

155/167

179/195

315/318

328/334

364/375

475/503

503/535

333

354/357

367/373

403/414

514/542

195/213

29

43

52

76

90

99

29

43

52

76

90

99

37

51

60

83

97

106

26

180

200

265

280

103

181

246

261

160

172

542/574

128

140

148

168

233

248

141

153

161

27

38

45

64

75

37

44

63

74

81

51

69

80

88

82

32

43

112

122

128

144

196

113

119

135

187

199

208

124

134

140

156

208

220


85

Legend and Notes for Table 47 -- Table 66

max voltage deviation from average voltage

% Voltage Imbalance = 100 x average voltage

LEGEND

C.O.

DD

DISC

FLA

IFM

LRA

MCA

--- Convenience outlet

--- Electric Drive X13 Motor

--- Disconnect

--- Full load amps

--- Indoor fan motor

--- Locked rotor amps

--- Minimum circuit amps

--- Maximum over current protection MOCP

P.E. --Power exhaust

UNPWRD C.O.

--- Unpowered Convenience outlet

NOTES:

1. In compliance with NEC requirements for multimotor and combination load equipment (refer to NEC Articles 430 and 440), the overcurrent protective device for the unit shall be fuse or HACR breaker. Canadian units may be fuse or circuit breaker.

2. Unbalanced 3-Phase Supply Voltage

Never operate a motor where a phase imbalance in supply voltage is greater than 2%. Use the following formula to determine the percentage of voltage imbalance.

% Voltage Imbalance = 100 x max voltage deviation from average voltage average voltage

Example: Supply voltage is 230-3-60

AB = 224V

BC = 231V

AC = 226V

Average Voltage =

=

(224 + 231 + 226)

3

227

=

681

3

Determine maximum deviation from average voltage.

(AB) 227 – 224 = 3V

(BC) 231 – 227 = 4V

% Voltage Imbalance

Maximum deviation is 4V.

Determine percent of voltage imbalance.

= 100 x

4

227

= 1.76%

This amount of phase imbalance is satisfactory as it is below the maximum allowable 2%.

IMPORTANT: If the supply voltage phase imbalance is more than 2%, contact your local electric utility company immediately.

86

APPENDIX V. WIRING DIAGRAMS

Wiring Diagrams

SIZE

A04

A05

A06

A07

VOLTAGE

208/230---1---60

208/230---3---60

460---3---60

575---3---60

208/230---1---60

208/230---3---60

460---3---60

575---3---60

208/230---1---60

208/230---3---60

460---3---60

575---3---60

208/230---3---60

460---3---60

575---3---60

50HCQA

CONTROL

48TM501434---E

48TM501434---E

48TM501434---E

48TM501520---F

48TM501434---E

48TM501434---E

48TM501434---E

48TM501520---F

48TM502975---C

48TM502975---C

48TM502975---C

48TM502976---E

48TM502826---E

48TM502826---E

48TM502826---E

POWER

48TM501435---I

48TM501436---I

48TM501515---J

48TM501516---J

48TM501435---I

48TM501436---I

48TM501515---J

48TM501516---J

48TM501435---I

48TM501436---I

48TM501515---J

48TM501516---J

48TM502827---C

48TM502827---C

48TM502827---C

SIZE

D08

D09

D12

VOLTAGE

208/230---3---60

460---3---60

575---3---60

208/230---3---60

460---3---60

575---3---60

208/230---3---60

460---3---60

575---3---60

PremierLink*

RTU Open*

50HCQD

CONTROL

48TM501370---J

48TM501370---J

48TM501370---J

48TM501370---J

48TM501370---J

48TM501370---J

48TM501926---G

48TM501926---G

48TM501926---G

48TM501529---G

50HE500751---J

POWER

48TM501371---L

48TM501371---L

48TM501371---L

48TM501371---L

48TM501371---L

48TM501371---L

48TM501927---G

48TM501948---G

48TM501948---G

NOTE: Component arrangement on Control; Legend on Power Schematic

* PremierLink and RTU OPEN control labels overlay a portion of the base unit control label. The base unit label drawing and the control option drawing are required to provide a complete unit control diagram.

87


Fig. 57 -- 50HCQA04/A05 Control Wiring Diagram -- 208/230--1--60; 208/230--3--60; 460--3--60

88

C12343


Fig. 58 -- 50HCQA04/A05 Control Wiring Diagram -- 575--3--60

89

C12357


Fig. 59 -- 50HCQ*06 Control Wiring Diagram -- 208/230--1--60; 208/230--3--60; 460--3--60

90

C12350


Fig. 60 -- 50HCQ*06 Control Wiring Diagram -- 575--3--60

91

C12351


Fig. 61 -- 50HCQ*07 Control Wiring Diagram -- 208/230--1--60; 208/230--3--60; 460--3--60; 575--3--60

C12352

92


Fig. 62 -- 50HCQ*08/09 Control Wiring Diagram -- 208/230--1--60; 208/230--3--60; 460--3--60; 575--3--60

C12344

93


Fig. 63 -- 50HCQ*12 Control Wiring Diagram -- 208/230--1--60; 208/230--3--60; 460--3--60; 575--3--60

C12345

94


Fig. 64 -- 50HCQ*04/05/06 Power Wiring Diagram -- 208/230--1--60

C12346

95


Fig. 65 -- 50HCQ*04/05/06 Power Wiring Diagram -- 208/230--3--60

C12347

96


Fig. 66 -- 50HCQ*04/05/06 Power Wiring Diagram -- 460--3--60

C12353

97


Fig. 67 -- 50HCQ*04/05/06 Power Wiring Diagram -- 575--3--60

C12354

98


Fig. 68 -- 50HCQ*07 Power Wiring Diagram -- 208/230--3--60; 460--3--60; 575--3--60

C12355

99



C12348

100



C12349

101


Fig. 71 -- 50HCQ*12 Power Wiring Diagram -- 460--3--60; 575--3--60

C12356

102


50HE500751 J

50HE500891 F

Fig. 72 -- 50HCQ PremierLink Control Diagram

103

C12358


Fig. 73 -- 50HCQ RTU--Open Control Diagram

104

C12359

APPENDIX VI. MOTORMASTER SENSOR LOCATIONS

SENSOR LOCATION

Fig. 74 -- 50HCQA04 Outdoor Circuiting

C10646

SENSOR LOCATION

Fig. 75 -- 50HCQA05/A06 Outdoor Circuiting

C12332

105

APPENDIX VI. MOTORMASTER SENSOR LOCATIONS (CONT)

Sensor

Location

C09194

Fig. 76 -- 50HCQA07 Outdoor Circuiting

Sensor

Location

C09195

Fig. 77 -- 50HCQD08/D09 Outdoor Circuiting

106

APPENDIX VI. MOTORMASTER SENSOR LOCATIONS (CONT)

SENSOR

LOCATION

Locate sensor on feeder tube

(as shown on coil whose headers are closest to the compressor access panel)

C10939

Fig. 78 -- 50HCQD12 Outdoor Circuiting

107

Copyright 2011 Carrier Corp. S 7310 W. Morris St. S Indianapolis, IN 46231 Edition Date: 05/12

Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.

108

Catalog No: 50HCQ---01SM

New

START-UP CHECKLIST

(Remove and Store in Job File)

I. PRELIMINARY INFORMATION

MODEL NO.:

DATE:

SERIAL NO.:

TECHNICIAN:

II. PRE-START-UP (insert checkmark in box as each item is completed)

j

VERIFY THAT JOBSITE VOLTAGE AGREES WITH VOLTAGE LISTED ON RATING PLATE j

VERIFY THAT ALL PACKAGING MATERIALS HAVE BEEN REMOVED FROM UNIT j

REMOVE ALL SHIPPING HOLD DOWN BOLTS AND BRACKETS PER INSTALLATION INSTRUCTIONS j

VERIFY THAT CONDENSATE CONNECTION IS INSTALLED PER INSTALLATION INSTRUCTIONS j

CHECK REFRIGERANT PIPING FOR INDICATIONS OF LEAKS; INVESTIGATE AND REPAIR IF NECESSARY j

CHECK ALL ELECTRICAL CONNECTIONS AND TERMINALS FOR TIGHTNESS j

CHECK THAT RETURN (INDOOR) AIR FILTERS ARE CLEAN AND IN PLACE j

VERIFY THAT UNIT INSTALLATION IS LEVEL j

CHECK FAN WHEELS AND PROPELLER FOR LOCATION IN HOUSING/ORIFICE AND SETSCREW

TIGHTNESS j

CHECK TO ENSURE THAT ELECTRICAL WIRING IS NOT IN CONTACT WITH REFRIGERANT LINES

OR SHARP METAL EDGES j

CHECK PULLEY ALIGNMENT AND BELT TENSION PER INSTALLATION INSTRUCTIONS

III. START-UP

ELECTRICAL

SUPPLY VOLTAGE L1-L2

CIRCUIT 1 COMPRESSOR AMPS L1

CIRCUIT 2 COMPRESSOR AMPS L1

INDOOR-FAN AMPS

OUTDOOR-FAN AMPS NO. 1

L2-L3

L2

L2

NO. 2

L3-L1

L3

L3

NO. 3

TEMPERATURES

OUTDOOR-AIR TEMPERATURE

RETURN-AIR TEMPERATURE

COOLING SUPPLY AIR

PRESSURES (Cooling Mode)

REFRIGERANT SUCTION, CIRCUIT 1

REFRIGERANT SUCTION, CIRCUIT 2

REFRIGERANT DISCHARGE, CIRCUIT 1

REFRIGERANT DISCHARGE, CIRCUIT 2

DB

DB

DB

PSIG

PSIG

PSIG

PSIG

WB

WB

WB

F

F

F

F j

VERIFY THAT 3-PHASE FAN MOTOR AND BLOWER ARE ROTATING IN CORRECT DIRECTION.

j

VERIFY THAT 3-PHASE SCROLL COMPRESSOR IS ROTATING IN THE CORRECT DIRECTION j

VERIFY REFRIGERANT CHARGE USING CHARGING CHARTS

GENERAL

j

SET ECONOMIZER MINIMUM VENT AND CHANGEOVER SETTINGS TO MATCH JOB REQUIREMENTS

(IF EQUIPPED)

109

Copyright 2011 Carrier Corp. S 7310 W. Morris St. S Indianapolis, IN 46231 Edition Date: 05/12

Manufacturer reserves the right to change, at any time, specifications and designs without notice and without obligations.

110

Catalog No: 50HCQ---01SM

New

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