EP Booklet Making Machine
BMP350
Operation Manual
EP Equipment
Contents
Introduction ................................................................................................................... 2
Safety Introductions ...................................................................................................... 3
Cautions Before Installation.......................................................................................... 5
ƹ Power Supply ................................................................................................... 5
Error5˖Press roller retreat limit switch
Error.
Causes: still not turned on when the press
motor has been working anticlockwise for
10 seconds.
ƹ Operation Environment .................................................................................... 5
ƹ Accessories ....................................................................................................... 5
Specifications ................................................................................................................ 6
Main Parts List .............................................................................................................. 7
Control Panel ................................................................................................................. 8
Function Set................................................................................................................... 9
Error6˖Clamp reset limit switch Error.
Causes: still not turned on when the clamp
motor has been working to loosen for 10
seconds.
ƹ Square press or not ........................................................................................... 9
ƹ Press height and Delay time ............................................................................. 9
ƹ Nip time and Reset ......................................................................................... 10
ƹ Lot number and Software Version.................................................................. 10
Installation ................................................................................................................... 11
ƹ Move Stapler Head ......................................................................................... 11
ƹ Replace new staple pusher ............................................................................. 12
Error7˖Staple motor reset limit switch
Error.
Causes: still not turned on when the staple
motor has been reset for 10 seconds.
ƹ Remove jammed staples from the stapler head.............................................. 12
ƹ Load staples .................................................................................................. 13
Operation ..................................................................................................................... 14
ƹ Adjust paper width & length .......................................................................... 14
ƹ Manual mode .................................................................................................. 15
ƹ Automatic mode ............................................................................................. 15
Troubleshooting........................................................................................................... 16
Error Code ................................................................................................................... 17
1
No stitch Error˖Staple sensor Error.
Causes: In reset, staple sensor does not
detect any stitch. Red and yellow lights
flash.
The machine will stop working if any of theses errors appear. After
fixation, press [CLEAR], or restart the machine.
18
Error Code
Error1˖Correlation photoelectric sensor
Error.
Causes: ķ: blocked when in reset; ĸ˖
still unblocked when the convey motor has
been working for 10 seconds.
Introduction
Thank you for the purchase of our booklet maker BMP350, a professional and
heavy-duty booklet making machine. This machine is designed with a full range of
function and premium quality components to guarantee you an effortless and
professional job, as well as many years trouble-free service.
It is highly recommended that you take a few minutes to read this operation manual
thoroughly and familiarize yourself with the contents before usage. You will find out
that only with a little practice, any person can achieve professional results. After
reading, please keep this operation manual handy for future reference.
Error2˖Staple-finishing indicator switch
Error.
Causes: still not turned on 10 seconds after
the stapling motor has worked.
Error3˖Height counter photoelectric
sensor Error.
Causes: The height has not reached the set
number when the convey motor has been
working for 10 seconds.DŽ
Error4˖Press roller advance limit switch
Error.
Causes: still not turned on when the press
motor has been working clockwise for 10
seconds.
17
2
Safety Introductions
Always pay attention to the warnings and cautions displayed below to avoid human
injury and property damage.
ƹThe degree of danger and damage that may occur is indicated on three levels by the
following marks.
Warning : Ignoring this mark may result in possibility of serious injury or
damage.
Caution : Ignoring this mark may result in possibility of injury or damage
Note: Ignoring this mark may not result in damage, while following the
introduction will help you operate this machine more smoothly.
ƹThe following symbols indicate two types of action to be performed or avoided.
͖ This symbol indicates a Forbidden action.
This symbol indicates actions should be performed.
Warning:
͖ Do not place any metal objects or vessels containing liquid on this machine.
͖ Do not insert any metal or easily-combustible objects into this machine.
͖ Do not touch any moving parts during operation.
͖ Do not remove any cover.
͖ Do not disassemble, modify or repair this machine by yourself, Contact your
dealer if necessary.
Use ONLY the power supply voltage specified on the main nameplate,
Keep this machine far away from heaters.
Make sure the combined power consumption of the appliances to be connected
does not exceed the capacity rating of the power outlet or plug receptacle..
Keep the power plug prong clean and dry.
If any foreign objects such as metal or liquid enter this machine, immediately turn
off the power switch and disconnect the power plug from the power outlet, then
contact your dealer.
͖ Do not damage the power cord or power plug.
Always grip the power plug while disconnecting the power plug from the power
outlet. Forcibly pulling the power cord could cause damage.
͖ Do not handle the power plug with wet hand.
Before cleaning the machine, do turn off the power switch and disconnect the
power plug from the power outlet.
͖ Do not operate this machine with wet hand.
͖ Do not use flammable sprays inside or near this machine.
3
Troubleshooting
Machine is switched on, but it won’t work at all.
Power cord is not plugged in properly.
Insert thorough into the outlet.
Cover is open.
Close cover
NONE light is on
Reload staples.
Paper not fed
Feed paper on paper-in tray.
1. Remove jammed staples.
Staples jam.
2. Always use standard 26/6 or 26/8 staples.
3. Check if staples pusher is scratched or worn out.
1. Turn off the machine when paper jams, then turn
on and the jammed sheets will be rejected to the
paper out. You can pull out the sheets.
Paper jam.
2. Do not insert more than 30 sheets of 80gsm.
3. Do not insert sheets that are too thick or too rigid.
4. Do not insert other materials
If possible, avoid black covers, as the infrared
Black (dark colored) covers
sensor may not be able to detect these covers.
Machine does not staple although staple magazines are full of staples.
Staple pusher is not hinged onto the pin.
Follow instructions above.
Staple pusher is missing or badly positioned
Follow instructions above.
Missing staples or unqualified staple output.
Unqualified staples
Use only standard 26/6 or 26/8 staples.
Incorrect staples type or specifications.
Use only standard 26/6 or 26/8 staples.
Staple pusher is put in the wrong direction.
See Page
Residues inside stapler head.
Remove the stapler head and clean. See Page
Staple pusher is scratched or worn out.
Replace staple pusher. See page
Cannot fold or unqualified booklet fold&staple.
Too many sheets are inserted.
Material is too rigid.
Folding line is not located in the center of
the booklet, or is at a slanted angle.
Dirty rollers.
The 2 staples are not properly centered in the
booklet.
Spine of the booklet is not square.
Do not insert more than 30 sheets of 80gsm.
1. Do not insert sheets that are too thick or too rigid.
2. Do not insert other materials
1. Properly adjust left &right side guides. See Page
2. Properly adjust the paper depth adjustment knob.
See Page .
Clean rollers by soft and damp cloth. Never use
chemical or alcohol base liquids.
1. Adjust left & right side guides. See Page .
2. Reinstall stapler heads to the proper positions. See
Page .
Adjust the press height. See Page .
16
Operation
ƹ Manual mode
Make sure all the installations are finished before staple.
Insert flat sheets at Paper-in tray and align them to the Side guides. Then press
[MANUAL] on the Control panel. The sheets will slide into the machine and the
booklet will come out from the Paper-out.
Caution:
Keep long hair, necktie etc. away from this machine.
͖ Do not use solvent inside or near this machine.
Always disconnect the power plug from power outlet if this machine to be idle
for a period.
Install this machine on a level, stable surface, with sufficient space around it.
Install this machine in a clean and dry room.
Disconnect the power plug from power outlet before moving this machine.
Make sure the cover is on the top of the sheets.
ƹ Automatic mode
Make slight adjustments of the Side guides and Paper length adapt knob till a
satisfactory booklet is produced. Then press [CLEAR] to reset the counter to zero.
Feed sheets and press [Auto], sheets will slide automatically 1-4 seconds after they
are fed.
You can adjust Delay time according to your proficiency.
Maximum 30 sheets of 70gsm per run.
15
4
Cautions Before Installation
ƹ Power Supply
Operation
ƹ Adjust paper width & length
ƹ Make sure the power supply used is always within the following range:
110V~120V AC 60HZ or 220V~240V AC 50HZ.
ƹ When powering other appliances from the same outlet, make sure the combined
power consumption does not exceed the power supply capacity.
Rated power consumption of this machine is 30W.
ƹ Replace only with the same type and rating of fuse.
ƹ Operation Environment
Please operate this machine in the following situation.
ƹ Temperature between 5ć~35ć.
ƹ Humidity between 10~80% RH (no dew condensation).
ƹ No subject to direct sunshine.
ƹ Accessories
1. Adjust one side guide to the proper position indicated by the paper scale sticker,
according to the sheet size. Lock it with the knurled screw.
2. Insert paper, then square it up parallel to the side guide.
3. Adjust another side guide, leaving approximately 1mm space so that the paper can
slide in and out easily & smoothly.
1. Pinch the wrench to adjust the location gauge to the proper position indicated by
the paper scale sticker, according to the sheet size.
2. Fold a few sheet as a test.
3. Center the folding line of your booklet by turning the paper depth adjustment knob.
Minimum sheet size: A5
or 8.5” X 5.5”
Maximum sheet size: A3
or 12” X 18”
5
Minimum booklet size: A6
or 4.25” X 5.5”
Maximum booklet size: A4
or 9” X 12”
14
Installation
ƹ Load staples
Specifications
Model
Speed (Fold&Staple)
BMP350
148x210mm to 297x420 mm
8.5”x5.5” to 18”x12”
30 sheets (70gsm) / 26 sheets (80gsm)
600 ~ 700 books per hour
Speed (Fold&Staple&Press)
350 ~ 400 books per hour
Stapling set time
Function
Counter
Staple heads
Staple head capacity
Operation mode
Adjustable from 1-4 seconds
Stapling & Folding & Pressing
4 digit
Up to 4(standard 2) on 4 positions
210 stitches each
Manual & Automatic
Dimensions
600 x 440 x 480mm
Gross weight
60kg
Net weight
Power requirements
56KG
220V,50Hz / 110V 60Hz AC
Power consumption
120W
Certifications
CE
Sheet size
Max sheets thickness
Pull the staples magazine cover and open the staples magazine.
Pull the staples magazine cap until it is locked in place, then load the staples(must be
standard 26/6 or 26/8 staples).
Gently unlock the staples magazine cap and push it toward the staples, Do not let
The staples magazine cap to snap forward, as it would smash the stick of staples.
Caution:
Use only the standard staples on the right,
Other staples may damage the stapler head
Or lead to bad results.
ƾ Due to quality improvement, these specifications are subject to changes without
notice.
When there is no staple left in the staples magazine, the yellow NONE light will be
on and machine stops. Follow the steps above to load new staples(Maximum
210.staples per load)
13
6
Main Parts List
Installation
ƹ Replace new Staple pusher
ĸ
ķ
Ĺ
ĺ
The Staple pusher should be replaced from time to time to ensure an efficient and
smooth stapling process. If staple jams occur more frequently than usual, or an
abnormal stapling sound occurs during stapling, follow the steps above to remove the
staple pusher and check if it’s scratched or worn out.
To purchase new staple pusher(item 13-302), please contact your dealer.
Ļ
ļ
ƹ Remove jammed staples from the stapler head
ķPaper width adapt knob
ĺPaper-out
ĸPaper-in tray
ĻPaper length adapt block
ĹControl panel
ļPaper length adapt knob
Repeat the steps above to remove the stapler head from the machine, then use the
universal wrench to unscrew the front plates of stapler head. Remove jammed staples
and clean. Screw the front plates back onto the stapler head. Repeat the steps above to
install the stapler head back to the machine.
7
12
Installation
Control Panel
ƹ Move Stapler Head
Follow the steps below if you want to remove/install stapler head at different
positions
A ķUnplug the power cord from the staple
head
ĸTurn the latch counter-clockwise to
unlock the stapler head.
A
: Words in red and with [
] outside is a button.
Words in red and without [ ] is an indicator light.
[ˇ]: To next page & To add numbers & To shift among options .
[ˉ]: To shift among digits.
[CLEAR]:To reset the number to 0 & Reset the machine.
JAM: Winking red light means a jam inside.
NONE: Winking yellow light means no paper, paper not detected or some devices
B Remove the stapler head and insert it in
the position you want.
unset.
RUN: Green light is on means the machine works well.
JAM+NONE: Winking red light and yellow light at the same time mean no stitch.
B
[SET]: To start choosing an option.
[ENTER]: To confirm and save.
[MANUAL]: To work manually and staple once
C
C Make sure the hole in stapler pusher is
hinged onto the pin, Turn the latch
clockwise to lock it, and plug the power
cord in the stapler head.
[AUTO]: To work automatically and staple continuously.
Caution˖
1. When moving the staple head, the hole in the staple pusher must be hinged onto
the pin.
2. The latch must be securely locked onto the stapler head, otherwise the stapler head
may fall out during operation and causes damage to this machine.
11
8
Function Setting
ƹ Square press or not
Recommended height for 70gsm sheets
10 sheets: about 40-45
15 sheets: about 50-55
20 sheets: about 60-65
25 sheets: about 70-75
30 sheets:about 80-85
When the switch is on, the screen displays:
This shows the number of books that have been stapled. It’s
SUM:
counted automatically so can’t be modified but cleared.
ˌˌˌˌ
Press [ˇ] to enter next page, displays:
PRESS or NO PRESS.
PRESS
Language.
ENGLISH ѝ᮷
Too high
Press [SET]ˈPRESS(or NO PRESS) displays flickering. Then press [ˇ] to choose
between the two. Press [ENTER] to confirm and the second line is chosen, also press
[ˇ] to choose and [ENTER] to confirm.
PRESS
ENGLISH ѝ᮷
NO PRESS
ENGLISH ѝ᮷
NO PRESS
ENGLISH ѝ᮷
NO PRESS
ENGLISH ѝ᮷
Options which have a background color means they are chosen yet not confirmed.
ƹ Press height and Delay time
When none is chosen, press [ˇ] again, displays
Height means press height.
HEIGHT˖00
Delay means the interval time between the paper is put in
DELAY˖00
and stapling begins under AUTO model.
Press [SET], displays:
When none is chosen, press [ˇ], displays:
NIP TIME: 55
RESET˖N
setting of 55 is tested to be the best. There may be indentation on covers if strength is
too strong. The booklets may be pushed down by the press roller if the strength is too
weak, causing failure or damage.
To reset, press [ˇ] till it displays below, then press ENTER to save.
DELAY˖00
Reset˖Y
: Press height should be increased gradually. Neither too high nor too
low is not proper. You should adjust according to the performance.
9
Nip time means the strength nipping the cover when pressing.
Reset means reset to factory settings.
Note: It’s recommended that you do not change nip strength(time). The factory
Clamp time: 00
: You can adjust Delay time according to your proficiency.
OK
ƹ Nip time and Reset
HEIGHT˖00
Press [ˇ], 10-digit numbers range from 0 to 9. Press [ˉ], single-digit number is
chosen, also press [ˇ] to input 0 to 9. Press [ENTER], the first line is confirmed and
the second line is chosen, the operations are the same with above. Press [CLEAR],
numbers being chosen reset to 0.
Too low
ƹ Lot number and Software version
LOT˖2013/1/1
EDITION˖
The lot number is the time when this machine is produced.
The edition is the version of the software.
Neither of them can be modified by you.
10
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