MGL Avionics Stratomaster E2, RDAC IV engine monitoring system Operator's manual
Below you will find brief information for engine monitoring system Stratomaster E2. The engine monitoring system Stratomaster E2 provides a host of engine parameter measurements and displays them clearly on a large graphical LCD screen. The system interfaces with your engine through a separate RDAC IV Remote Data Acquisition Computer providing for accurate readings of your engine parameters. The system also includes comprehensive alarm features, a fuel flow sender and a fuel level sender allowing you to monitor and manage fuel usage effectively on your aircraft. The system can be configured for a large variety of different engines.
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Stratomaster E2 - EMS Operator's Manual
E
NGINE
M
ONITORING
S
YSTEM
O
PERATOR
'
S
M
ANUAL
Table of Contents
Release: 020826M
MGL Avionics
P O Box 286
Sundowner 2161
South Africa
Email: [email protected]
Web: http://users.iafrica.com/r/ra/rainier/strato.htm
Stratomaster E2 - EMS Operator's Manual Table of Contents
Table of Contents
Stratomaster E2 - EMS Operator's Manual Table of Contents
Stratomaster E2 - EMS Operator's Manual Introduction
I
NTRODUCTION
The Stratomaster E2 Engine Monitoring System (EMS) is a digital instrument designed to monitor and display various operating parameters of engines used in small aircraft catering for a wide range of engines from single cylinder two-strokes to four cylinder four-strokes.
This document describes installation details and full functional operation of the instrument.
D
ISCLAIMER
MGL Avionics will not be liable for technical or editorial errors or omissions contained herein, nor for any damages resulting from the furnishing, performance or use of this material.
MGL Avionics will not be liable for incidental or consequential damages resulting from the performance or use of the Stratomaster E2 instrument or associated measurement probes.
W
ARRANTY
The Stratomaster E2 and RDAC IV instruments are guaranteed against faulty workmanship on the part of MGL Avionics for a period of 12 months from date of purchase. MGL Avionics may at their discretion, decide to either repair or replace the instrument. MGL Avionics will provide free labour and parts. Courier costs and postage costs will be for the account of the purchaser.
Please note: Certain parts are subject to breakage by misuse or external influences that cannot be covered by any warranty.
In particular the following possible damages are excluded:
•= LCD display – glass cracked due to mechanical damage or freezing of the liquid crystal. The LCD must not be exposed to temperatures below –20 degrees Celsius (-4 degrees Fahrenheit) or above +80 degrees Celsius (176 degrees Fahrenheit).
•= Any damage due to unusual events e.g. aircraft crashes, hard landings, dropping the instrument, excessive G forces, excessive vibration.
•= Exposing the instrument to incorrect power supply voltages, such as connecting the instrument to mains power supply, any voltage in excess of 30 volts DC, and any AC voltage.
•= Connection of unqualified or incorrect devices. Please contact us before you connect anything unusual to this instrument.
•= Destruction of the air-talk link due to connecting the unit to PC’s with unconnected earth leads or leaky power supplies.
•= Damage due to excessive static discharge.
•= Damage due to lightning strike.
Any signs of opening the instrument or tampering with any of the internal parts will invalidate the warranty.
MGL Avionics endeavours to repair any faulty unit whether inside or outside of the warranty period speedily and at the lowest possible cost. Your first stop in case of a malfunction should be the dealer were you bought the instrument. It may be possible to repair your instrument without it having to be shipped to us.
MGL Avionics
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Stratomaster E2 - EMS Operator's Manual Introduction
W
HAT
D
OES
I
T
D
O
?
The Stratomaster E2 continuously monitors and displays the following measurements on a large, graphic liquid-crystal display providing excellent viewing characteristics in direct sunlight or poorly lit conditions:
•= Up to four EGT/CHT thermocouple inputs
•= Two NTC (Negative Temperature Coefficient) inputs (Eg: CHT or water temperature)
•= Oil temperature and oil pressure inputs
•= Engine revs
•= Remaining fuel
•= Fuel flow (burn rate)
•= Endurance (if fuel flow option installed)
•= Ambient temperature
•= Power supply voltage
•= Presetable Hobbs meter (total engine running time)
•= Maintenance count-down timer
•= Resetable fuel totalizer (with average fuel consumption)
A comprehensive alarm system provides instant indication of any of the following alarm conditions:
•= High engine revs (after presetable delay)
•= High EGT and CHT
•= High EGT and CHT differences between cylinders
•= High water temperature
•= High oil temperature
•= Low oil pressure
•= Low fuel
•= Low estimated endurance
In addition, the Stratomaster E2 provides:
•= Lean mode facility to provide for optimum fuel mixture adjustments
•= Cruise mode facility to provide instant identification of changing EGT trends
•= Simple, yet comprehensive configuration options via a menu system
•= Flight log (black box recorder) of all engine readings allowing the last 15 to 60 minutes of flight data to be stored. Data can be uploaded to a PC for analysis via standard Air-Talk link interface (with optional cable and PC software). Recording time depends on activity and rate of change of monitored engine data.
H
OW IT WORKS
The Stratomaster E2 is based around a fully integrated state-of-the-art microprocessor device providing a powerful, high-speed computer capable of performing thousands of operations and decisions in fractions of a second. This computer continuously monitors a host of engine parameters, displaying the results on a large, graphic, liquid-crystal display.
The Stratomaster E2 interfaces to your engine through a separate RDAC IV Remote Data Acquisition
Computer which is physically mounted right at the engine where your probes are connected. This ensures that all wiring is kept to a minimum, greatly reducing installation time and providing excellent noise immunity. The various measurement probes are connected to the relevant inputs of the RDAC
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MGL Avionics
Stratomaster E2 - EMS Operator's Manual Introduction
IV where they are continuously monitored and transmitted to the main display unit via a single threecore cable.
The Stratomaster E2 is highly configurable, allowing it to interpret and display readings from a wide variety of probe types as well as engine parameter configurations. Built-in standard engine defaults are available for instant recall in order to simplify programming during system setup.
Temperatures (EGT/CHT/water/oil) are displayed as bar-graphs as well as numerically down to one degree resolution allowing both relative and absolute temperatures to be easily seen even with only a brief glance.
Engine revs can be measured from a variety of sources from an engine tachometer output to a simple inductive pickup on both two and four-stroke engines.
Fuel level (remaining in tank) can be measured directly using a standard automotive fuel level sender
(float type). A special tank calibration procedure allows the E2 to "recognise" and compensate for odd tank shapes and thus always provide an accurate readout of remaining fuel.
If the optional fuel-flow sender is installed, a host of further possibilities become available. Fuel level can be calculated by continuously subtracting actual fuel used from an initial amount set when the tank was filled. This method of fuel level measurement is sometimes preferable to using a fuel level sender, as it is independent of any motion of fuel in the tank, which may upset the float mechanism and produce inaccurate readings. (Level readings are averaged in order to reduce such errors).
Knowing both fuel flow (burn-rate) and remaining fuel level, an instantaneous estimate of endurance
(time remaining until fuel runs out) can be displayed. Fuel management becomes a snap way before a low-fuel condition becomes a problem.
A resetable fuel totalizer continuously tallies fuel-flow allowing an accurate total of fuel used as well as average fuel-flow, to be displayed.
A special Lean Mode allows fuel mixture to be optimised by automatically detecting the peak EGT readings of each cylinder as the mixture is leaned.
A Cruise Mode shows EGT and CHT readings as relative to the cruise mode setting allowing immediate indication of changing trends.
The Stratomaster E2 continuously monitors and displays all readings and activates an alarm if any of the user-selectable alarm conditions are exceeded. Undedicated alarm relay contacts allow an external alarm lamp or buzzer to be flashed at 1Hz for the duration of the alarm or until any key is pressed. During the alarm condition, the E2 displays the reason for the alarm (Eg: FUEL LOW") and the relevant graph or reading is blinked to highlight the problem.
The Stratomaster E2 maintains a continuous flight log (black-box-recorder) of all readings every few seconds while the engine is running allowing typically up to the last hour of readings to be uploaded to a PC for analysis.
MGL Avionics
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Stratomaster E2 - EMS Operator's Manual Installation
I
NSTALLATION
The following pages show the recommended connections for installation of your Stratomaster E2.
Proceed with your installation according to your individual requirements.
The Stratomaster E2 display panel can be mounted in any suitable position in your cockpit panel.
Although display viewing-angle is excellent both vertically and horizontally, for best results it is recommended that the display be viewed as directly as possible. Vertical viewing angles are somewhat better than horizontal.
The Stratomaster E2 shares its rear panel with similar instruments in the Stratomaster Series so not all connections or ports will be fitted (Eg: There is no pitot tube on the Stratomaster E2). All connections available on the Stratomaster E2 will be described in this document.
P
OWER
S
UPPLY
The Stratomaster E2 requires a power supply voltage anywhere from 8V to 28V DC (typically a 12V battery fitted to your aircraft). Current consumption is very low at about 60-80 mA without display
It is recommended that a power-switch and 1.5A slow-blow fuse be fitted in the supply line connected as shown below backlighting and in the region of 280 mA with backlight. This current consumption includes the power requirements of the RDAC IV unit.
Inline fuse, recommended value is 1.5A slow blow.
12V Battery Power switch, often also used for other equipment such as intercom and radio
To other equipment
Generally it is not required to fit any form of power supply filters or surge suppressers as the
Stratomaster E2 includes the required protection devices. External power line filters or surge protectors should only be considered in very unusual conditions.
Please note: If you set the display backlight mode to “auto”, the display backlight will be switched off automatically after five minutes of no activity to conserve power. The display backlight will remain switched on if engine revs are detected. You can select backlight modes under the User Preferences
MGL Avionics
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Stratomaster E2 - EMS Operator's Manual Installation
E
XTERNAL
T
EMPERATURE
S
ENSOR
The Stratomaster Flight includes a precision semiconductor temperature probe. It is recommended that you install it as shown above. The RED wire connects to the “Temperature sensor +” terminal.
The remaining wire may be GREEN, BLUE or BLACK. This wire connects to the “Temperature sensor –“ terminal.
The probe head itself should be mounted using suitable means outside of the instrument pod or aircraft if a closed cockpit aircraft is used. The probe should be placed in the shadow of the pod or aircraft or in a place were sunlight cannot heat the probe. Also ensure that engine heat or exhaust gases cannot heat the probe at any time.
The twisted cable can be extended should this be required. In this case please use a similar cable type and continue the twist for the length of the cable.
Should you choose not to use the probe, please disable the “Has External Temp” in the Device Setup
Menu. In this case the unit will use the internal temperature probe of the RDAC unit. Due to selfheating of the unit this may lead to incorrect ambient temperature readings. It is therefore recommended that you install the external temperature probe.
Should you require a suitable replacement probe, it can be obtained from MGL Avionics at reasonable cost or you can make up your own probe. In this case obtain a National Semiconductor Temperature
Sensor type LM335 in a TO92 package.
A
LARM
I
NDICATOR
L
AMP
The Stratomaster E2 provides an uncommitted relay contact (i.e. not connected to anything) that opens and closes once a second in the case of an active alarm. This can be used to switch an indicator panel lamp or a small buzzer.
The contact is rated for a maximum current of 0.5 amperes (500 mA) at 50 V. Exceeding this
specification could permanently damage the internal reed relay contact. We suggest using a
12V / 1W indicator lamp such as can be found in many automotive parts supply shops. These indicators (called pilot lights) come in many colours, sizes and shapes.
Please note that the Stratomaster E2 will close the alarm contact briefly every time the unit is switched on. This is intended to provide a means of checking that the alarm is functional during pretake-off checks.
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Stratomaster E2 - EMS Operator's Manual Installation
12V indicator lamp, maximum wattage rating 24W
12V Battery
Please note: The drawing above leaves out the switch between the (+) terminal of the battery and the Stratomaster E2 unit for the sake of clarity.
A
LARM
A
UDIO
O
UTPUT
In addition to the alarm output contact described in the previous section, you can connect either a speaker or an intercom system to the Stratomaster Extreme. In this case an alarm tone will sound once a second for half a second whenever an alarm is active.
In case you connect a speaker, you should set the audio level to “high” by bridging the relevant link position. Should you want to connect to an intercom system that has an external audio input, set the audio level to “low”.
Note: Please ensure that your intercom system will mute any external audio should radio transmissions be received. It may be illegal in your country to use any other system.
4 or 8 Ohm speaker mounted in panel or suitable location
Intercom system with external audio input
(music input or similar)
MGL Avionics
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Stratomaster E2 - EMS Operator's Manual Installation
A
IR
T
ALK
L
INK
Two RCA audio plugs provide for connection of the Stratomaster E2 to an AirTalk local area network.
The plugs are paralleled to allow for daisy-chaining the instrument to other AirTalk compatible devices. The Stratomaster E2 uses the AirTalk link for connection to a PC or laptop via a suitable cable and software (optional extra from MGL Avionics) to allow the flight recorder data to be retrieved for analysis.
C
ONNECTING THE
RDAC U
NIT
Plug lead from the RDAC unit into the socket market “RDAC”. Press connector firmly and all the way until it clicks into place. Secure cable in such a way that it cannot come to any harm from sharp edges or engine heat.
Ensure that vibrations will not cause wear on either the connector or cable.
RDAC
THERMOCOUPLE INPUTS
The RDAC IV provides four thermocouple inputs for use with EGT and CHT probes. Both K as well as
J-type probes can be used. K-types are used for EGT probes and while most CHT probes are also Ktypes, some makes of CHT probes are J-type. The probe type selection is done in the Device Setup
Menu (Sender Setup). Incorrect selection will lead to incorrect temperature display.
The RDAC IV will accept both grounded and isolated thermocouple probes. Your only consideration in case of the more common grounded configurations is that you need to ensure that the thermocouple mounting position (Exhaust flange, etc) is at the same electrical potential as the negative supply line of the Stratomaster E2 (normally the – (minus) of the battery). The RDAC unit has an earth point marked “GROUND” that you should connect to the engine block via a short cable.
Probe usage depends on your setup of the Stratomaster E2. Some typical common selections of thermocouple probe usage include:
•= 1xEGT, 2xCHT
Rotax 447
•= 2xEGT, 2xCHT
•= 2xEGT
•= 4xEGT
Rotax 503, 582, VW
Rotax 582, 912, 914
Rotax 912, 914 (in addition to two NTC CHT channels)
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Stratomaster E2 - EMS Operator's Manual Installation
The thermocouple amplifier is a precision device providing full cold junction compensation and bow voltage correction. In addition the amplifier measures and corrects for its own errors. This results in very accurate measurements providing you install high quality probes. Here are some guidelines:
EGT Probes: Select probes that are made from 316 stainless steel and that use glass-fibre insulated conductors. Teflon insulated conductors as found in many cheaper probes introduce errors as the insulation melts moving the measuring point towards the mounting bolt which transfers a lot of heat to the exhaust material. This results in under reading probes. Stay away from probes that use simple plastic heat shrink sleeving – it does not last. Choose probes that use a generous amount of stainless steel spring as strain relief. The Bolt itself should be stainless as well or it will rust very quickly.
CHT probes: These are made from washers to fit spark-plug bases. Temperatures are considerably lower so most thermocouple cables will work without problems. The biggest area of concern should be the connection of the thermocouple cable to the washer. This often breaks after the spark plug has been changed a few times. Choose a probe that is suitably reinforced at this point for a long and trouble free life.
EGT and CHT probes supplied by MGL Avionics are of highest quality. We recommend that you consider using our probes if at all possible.
Warning: Four-stroke engines produce much hotter exhaust gases compared to two stroke engines. Do not use EGT probes made from lower grade stainless steel (for example
310), these probes will not withstand the high temperatures and can fail as the metal gets very soft at 800 °C. Many four strokes (such as the Rotax 912) will produce exhaust gases of up to 850 °C.
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Stratomaster E2 - EMS Operator's Manual Installation
F
UEL
-F
LOW
S
ENDER
I
NSTALLATION
The optional Fuel-Flow Sender is highly recommended for use with the Stratomaster E2. It provides instantaneous readouts of hourly fuel usage, as well as estimated endurance with remaining fuel. You can also verify the performance of your fuel pump during the pre-takeoff engine run up – a very valuable check !
It is possible to set up the Stratomaster E2 to calculate remaining fuel by subtracting fuel actually used from a value entered when you filled your tank(s).
Note: Direction of fuel flow
Indicated by arrow on sender
RED wire – Fuel Flow Sender
Supply
BLUE wire – Fuel Flow Sender signal
Braid – Fuel Flow Sender
Ground
BLUE
Braid
RED
Warning: Incorrect wiring can damage both the RDAC unit as well as the flow sender.
Please note that the installation of the Fuel-Flow sender should be done in such a fashion that dirt or debris from the fuel tank cannot lodge inside the flow sender. These will not block you fuel flow but may lead to the impeller inside the sender jamming. It is usually sufficient to mount the Flow sender
after the fuel filter but before the fuel pump. It is a good idea to provide a small reservoir such as a primer bulb between the flow sender and the fuel pump.
Primer bulb or small reservoir
Fuel filter
Fuel-Flow sender
Fuel pump
Fuel Tank
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Stratomaster E2 - EMS Operator's Manual Installation
As indicated in the recommended fuel flow sender installation drawing, it can be of advantage to install the flow sender in such a fashion that the inlet points down and the outlet points up. This prevents vapour from forming a bubble inside the flow sender.
The flow sender is delivered with a small jet that can be installed in the flow sender inlet. Installation of this jet is recommended for engines with fuel flow rates lower than about 50 litres per hour. This would apply to most small two and four stroke engines.
The Stratomaster E2 is shipped with the Fuel sender calibration set for the jet installed. In a good installation you can expect about +/- 3% maximum flow reading error with this factor.
You can calibrate the flow sender yourself to a higher degree of accuracy if you so desire.
Recommended procedure to calibrate the fuel flow sender:
•= Fill your tank exactly to a known level (for example 50 litres). Mark the level if necessary.
•= Set your fuel level to 50 litres using the Main Menu. You may have to disable the fuel level sender first using the Device Setup Menu in order to enable this option.
•= If you roughly know the number of pulses per litre (or preferred units of measure) that the fuel-flow
sender generates, adjust the calibration factor for the closest displayed match (see Fuel Flow
Sender Calibration on page 28)
•= Fly your aircraft for a period that you know will use approximately 20 litres of fuel. The exact fuel burn is not important; just burn about 20 litres of your fuel. DO NOT RELY ON YOUR FUEL
LEVEL INDICATOR DURING THE FLIGHT AS IT HAS NOT YET BEEN CALIBRATED AND
MAY BE OVER/UNDER READING.
•= After landing, the Stratomaster E2 should give you a reading of how much fuel you have left – the reading should be about 30 litres left. The actual use is original level minus this remaining level
(50 - 30 = 20 litres).
•= Now place your aircraft in exactly the same position that you used when you first filled the tank and refill the tank to 50 litres using a measuring jug. You should find that you need 20 litres of fuel to refill to 50 litres.
•= The difference between what you actually used and what the Stratomaster E2 thought you used is the error we would like to calibrate out.
•= Correct the calibration factor as follows:
NewFactor = OriginalFactor x ActualUse / ReportedUse
•= Repeat the above procedure to verify that your flow sender is now reading correctly.
Example:
Original fuel level:
Actual fuel used (topup):
Reported level after use:
Reported fuel used:
50 litres
21.5 litres
29.7 litres
(Original - Final) = 50.0 - 29.7 = 20.3 litres
Original calibration factor: 208
New factor:
Please note:
208 x 21.5 / 20.3 = 220.3 (select factor of 220)
Before you calibrate the flow sender ensure there are no problems with your installation. We find the senders are very accurate if everything is installed and working properly. If your fuel burn indication is out by a large amount you have a problem that you should not attempt to fix by fiddling with the calibration factor !
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Stratomaster E2 - EMS Operator's Manual Installation
Please ensure that no fuel vapour can be trapped inside the sender housing in the form of bubbles.
Due to the low fuel flow rates the bubbles will prevent the tiny impeller from turning freely, You can verify the turning of the impeller. You should notice three dark spots that are just visible in the inside of the fuel flow sender. These are small magnets that are attached to the impeller. With fuel flowing you should see the magnets turning.
The best defence against vapour bubbles is to install the flow sender in such a way that the bubbles can escape. The easiest way is to point the outlet upwards and the inlet (with the jet) downwards.
Another possible problem is the fuel sender jet. When you install it, do not damage it. Use a drill bit of suitable diameter to push the jet all the way the opening of the jet must be just in front of the impeller.
Using other makes of Flow Senders
It is quite possible to use Flow Senders other than the RS device. In this case ensure that the Sender outputs a 5V TTL square wave or a similar signal. The Stratomaster interface electronics will adapt to a variety of different voltages and pulse shapes as it contains a Schmidt-trigger input stage. The calibration factor can be entered in a wide range making the unit particularly suited to other Flow senders.
The supply output terminal for the Sender provides a positive, regulated 5-volt output. This may be used to power the Flow Sender provided the Sender will not draw more than 40 mA of current.
Should your sender require a higher voltage or more current, then you must supply the sender from a different power source. Exceeding the rating on the Stratomaster Flow sender supply terminal can affect the operation on the unit negatively or even damage it.
Settings for the calibration factor for other Flow senders can be estimated, using the following formulae:
Estimated calibration factor:
1000 / (Number of pulses per 4 second period for 1 litre/hour flow)
Recommended Calibration Factors for RS Flow Sender Part No. 256-225
With jet installed = 208. Recommended with flow rates below 60 litres/hour maximum.
Without jet installed = 750. Recommended with flow rates above 60 litres/hour.
Please refer to the leaflet included with the Flow Sender for information on pressure drop vs. flow rate, wetted materials etc.
Disclaimer
It is your responsibility to ensure that the flow sender used is compatible with the fuels you intend using. We have found the RS sender to be very compatible with automotive fuels used in South
Africa, many of which contain methanol. 100LL AVGAS also appears not to harm the sender in any way. We have exposed the RS sender continuously to our automotive fuels for two years without any noticeable ill effect on the sender.
Despite this however, MGL Avionics or its appointed agents cannot assume responsibility for any incident or damage, even loss of life by whatsoever cause connected with the fuel flow sender or the
Stratomaster Flight Instrument. Usage of this or other senders is your own sole responsibility. If you do not agree with the above statement you must not use the fuel flow sender.
Note to Pilots
Always have a visual indication of the fuel level available, either by means of a sight glass, direct tank observation or a known, reliable secondary fuel level gauge. Fuel level indication by means of
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Stratomaster E2 - EMS Operator's Manual Installation
calculated fuel burn is subject to errors both by entering incorrect starting fuel levels as well as mechanical problems causing the flow sender impeller to turn too slowly, resulting in under reading fuel burn and thus over reading remaining fuel.
As pilot in command of an aircraft it is your responsibility to ensure that you have sufficient fuel to reach your intended destination. Always ensure that you have a generous amount of reserve fuel and never use your reserve fuel except in an emergency if it is unavoidable.
C
ONNECTING A
F
UEL
-L
EVEL
S
ENDER
Safety Hazard ! Please read this:
Be careful when installing fuel level senders into fuel tanks. Ensure that the fuel tank is completely empty when you proceed with the installation. Ensure that the fuel tank is well ventilated and does not contain any fuel vapours – these are highly explosive when mixed with air.
Ensure that at all times the ground connection (the connection of the fuel level sender mounting flange) is securely connected to the aircraft frame (in case of a metal frame) and to the negative terminal of the battery. In addition the negative terminal of the battery must at all times be connected to the Supply ground terminal of the RDAC.
Please note – this wiring is critical and must never break in flight. It would be possible to create electrical sparks in the fuel tank if your wiring is faulty or incorrect. The consequences of this can be imagined. This has nothing to do with the RDAC itself but is a general hazard for any automotive fuel level sender installation.
If you have no experience with electrical wiring, PLEASE delegate the task to a qualified automobile electrician or electronics technician.
If you need to remove the RDAC, first disconnect and secure the fuel level sender wire before disconnecting anything else.
Typical float based level sender.
We recommend
VDO d
Connection to engine ground (aircraft frame) and negative terminal of battery
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Stratomaster E2 - EMS Operator's Manual Installation
The Stratomaster RDAC permits the connection of a standard automotive fuel level sender. These senders can be obtained at automotive spares outlets at reasonable cost.
When you choose a float level sender, ensure that you select a model that is sturdy and promises reliable and long lifetime. In particular, select a model that does not have any metal parts that can rust.
The RDAC can interface to a large variety of these fuel level senders. It does not matter if the sender resistance increases or decreases with the fuel level as long as it changes. The calibration procedure
described on page 29 of this manual describes the procedure to follow.
In essence, the calibration procedure will measure the resistance of the fuel level sender at various fuel levels and then work out the readings in between those known settings.
Typical fuel level senders that can be used with the Stratomaster RDAC have resistance ranges in the region of 100 ohms to 500 ohms.
Tip:
It is possible to wire two fuel level senders in series if you have two fuel tanks. In this case the reading will be shown of the combined fuel level in both tanks.
C
ONNECTING THE
R
EV
C
OUNTER
The rev counter input can be connected to a variety of different sources such as the low voltage side of a ignition coil (at the points contact breaker) or to rev counter outputs of fuel injection computers.
Note
The RDAC package contains a 220 ohm resistor. Normally it is not required but we have found a few Rotax engines that create a very noisy signal and it may help in this case. The problem manifests itself by several rev band regions giving unstable rev readings. Should you be unlucky enough to have one of these systems, please connect the resistor between the rev counter input and the ground input in parallel to your connection to the gray rev counter wire from the engine.
Typical connection in case of a Rotax two stroke engine with Ducati dual ignition:
Engine with generator such as
Rotax 503, Rotax 582 etc
Grey wire from
Rotax DCDI ignition system
Ground connection to engine
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Stratomaster E2 - EMS Operator's Manual
T
YPICAL
I
NSTALLATION
E
XAMPLES
Rotax 503
CHT
EGT
Exhaust
Flange
EGT
CHT
Ground
Brown wire
Rotax 582
Note: CHT is optional on the 582.
EGT CHT
Exhaust
Flange
EGT
REVS
Grey wire
CHT
Water temp
REVS
Grey wire
Ground
Brown wire
MGL Avionics
Installation
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Stratomaster E2 - EMS Operator's Manual
Rotax 912
EGT
OIL temp
E
G
T
CHT
CHT
OIL pressure
GROUND
REVS
Installation
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Stratomaster E2 - EMS Operator's Manual Using the System
U
SING THE
S
YSTEM
U
NDERSTANDING THE
D
ISPLAY
A typical configuration of the Stratomaster E2 display is shown in the figure below. This is the display shown during normal use whether the engine is running or not. Display layout may change depending on your configuration setup but all readings are continuously displayed with display updates occurring every half second.
Active alarms shown here
Alarm level indicator
Oil Pressure & temperature
Hobbs and trip/maint time
Engine revs Remaining fuel
EGT readings
CHT readings
Water temperature
Temperature bargraphs
Absolute temperatures
Average/Curr fuel flow
Estimated endurance
Rev counter
(graphic)
EGT Readings
EGT (Exhaust Gas Temperature) bargraphs are always shown grouped together in the top left corner of the display. Having all EGT readings grouped together allows relative differences between readings to be instantly noted. Such differences would normally indicate a developing problem in one cylinder. Each graph is labelled on the left with the absolute temperature in the units of choice
(Centigrade or Fahrenheit) shown on the right to one degree resolution.
Full scale on the graph is specified in the Range setup menu with the low range being half the fullscale reading.
Also shown on the graph is a line indicating the alarm level that has been set. In the example shown,
EGT2 has exceeded the alarm level and this bargraph will thus be blinking. An audible and/or external alarm indicator will also be activated. The alarm may be acknowledged by pressing any key which then silences the external alarm but the display continues blinking until the alarm condition clears. The message on the top left displays a scrolling list of all current alarm conditions - in this case, a high EGT reading.
What EGT Can Tell You
EGT readings give a direct indication as to the efficiency of your fuel burn. Even small changes to any of fuel, air, compression, ignition or timing will all produce noticeable changes in EGT. This can be used to identify a problem before it becomes an expensive disaster as well as allow you to adjust your fuel mixture and cruise at maximum efficiency. The following table indicates some of the problems that EGT readings may detect:
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Stratomaster E2 - EMS Operator's Manual Using the System
EGT rises by more than 50 °C (100 °F)
EGT rises in one cylinder by 25-50 °C (50-100 °F)
EGT increase in all cylinders
EGT decrease in all cylinders
EGT decrease in one cylinder
Pre-ignition
Fouled spark plug
Faulty ignition
Intake manifold leak
Reduced fuel supply (Eg: partially plugged injector)
Magneto failure
Overly retarded ignition timing
Air filter restriction
Carburettor ice
Overly advanced ignition timing
Faulty intake valve
Low compression
Lean Mode
EGT information is also very useful for fuel mixture control. As the fuel mixture is leaned, so the exhaust gasses get hotter. This rise in temperature is a sign of increased combustion efficiency as the optimum mixture setting is approached. If the leaning progresses past a certain point however, the temperature will begin to drop. This temperature drop is the result of reduced energy output from the diminished fuel flow. The best operating mixture for aircraft engines is in the vicinity of this peak EGT reading. The Stratomaster E2 has a special Leaning Mode, which easily identifies the peak EGT condition allowing you to adjust your fuel mixture for best performance.
Fuel mixture should be adjusted once you have decided on a suitable cruise power setting (typically
70%). Press and hold + at the main display for 1 second to enable Leaning Mode. The display shows "LEAN MODE..." and the E2 begins a careful watch on each of the EGT readings. As the fuel mixture is slowly leaned past the point at which the temperature begins to drop (by more than 5 °C), the display will change to show the cylinder which first reached its peak and will show the EGT reading relative to this peak reading. At this point, the mixture should be enriched once more until the reading is about 25 °C (50 °F) below its peak. During Lean Mode the E2 displays temperatures below their peak as the difference between the actual and peak reading (Eg: -25 °C). All other EGT readings will show the difference from their reading at the time the first cylinder reached its peak. This may or may not be its own specific peak value.
Lean mode may be cancelled by pressing the - key. Pressing the + key after leaning has been completed will enter the Cruise mode allowing the current settings to be monitored.
Cruise Mode
Once in the cruise, pressing the + key will immediately enable Cruise Mode. The display shows
"CRUISE MODE..." and all EGT and CHT readings are immediately sampled as reference temperatures for the cruise. The display then shows EGT and CHT values as a relative difference from this reference temperature. The E2 continuously monitors each EGT and CHT reading and triggers an alarm if any reading deviates by more than the specified Cruise amount above or below
the reference. Cruise deviations are set under the Range Menu (see page 30).
Pressing the + key will always immediately reset the reference temperatures to the current temperatures. Cruise mode may be cancelled by pressing the - key and may be resumed (with the original reference temperatures) by pressing - again.
CHT Readings
Below the EGT readings are CHT (Cylinder Head Temperature) readings. Like the EGT graphs, relative and absolute temperatures are both easily visible at a glance.
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Water Temperature
If setup, water (coolant) temperature may be displayed on a bargraph like the EGT/CHT graphs. Fullscale reading and alarm levels are adjustable under setup menu options with lower limit being approximately half the full-scale reading.
Oil Temperature / Pressure graphs
In the centre of the screen, assuming they have been setup for display, are oil pressure (OP) and oil temperature (OT) bargraphs. Like EGT and CHT graphs, they show absolute readings in units of choice as well as the bargraph and alarm level indicator for a quick visual indication of status.
Fuel Level Display
On the far right is a bargraph showing remaining fuel relative to tank capacity and as an absolute value in units of choice at the top of the graph. Fuel level is only displayed if a fuel level or fuel flow sender has been installed.
Rev Counter
The rev counter is shown as an analogue style gauge for quick visual reference as well as a prominently displayed RPM value. The rev counter gauge has a logarithmic scale to provide better resolution at high revs. The engine high rev alarm may be configured to only activate after the revs have been exceeded for longer than a specified time (Eg. 6 minutes). If the absolute maximum RPM value is exceeded, the alarm is immediately activated.
Hobbs Meter
The Hobbs Meter displays a total engine running time in hours and minutes (selectable to display decimals of an hour). It automatically accumulates time whenever the engine revs exceed the specified engine Hobbs revs. This value allows engine idle time to be ignored for Hobbs reading purposes. Set the value to zero to record time whenever the engine runs. The Hobbs revs and
Hobbs meter reading may be preset under the User Preferences Menu (page 31).
An associated Trip Time display (beneath the Hobbs meter) can be configured to automatically reset on engine startup and thus display the total engine running time for the current flight or it can be manually reset in which case it records total running time since last reset. This can be useful for flight schools which charge students according to engine running time rather than lesson time. The timer always starts running together with the Hobbs meter.
Maintenance Timer
An engine maintenance timer may be preset at any time and the E2 counts this time down to zero whenever the engine is running. An alarm is generated once this reading reaches zero in order to indicate that scheduled maintenance on the engine is due (Eg: spark plug replacement). The maintenance timer alternates with the previous flight's run time once the engine has stopped but is otherwise hidden while the engine is running (It may still be viewed/edited via the User Preferences
Menu).
Ambient Temperature
With external ambient temperature probe connected, the ambient air temperature can be displayed in units of choice. This display alternates with input voltage reading if no space is available due to display of oil pressure and oil temperature graphs. If no external ambient temperature probe is fitted, the internal temperature of the RDAC unit will be used instead but this reading is likely to be higher than ambient due to engine proximity and RDAC self heating.
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Stratomaster E2 - EMS Operator's Manual Using the System
Input Voltage
This display indicates the voltage measured on the input to the Stratomaster E2. It may alternate with display of ambient temperature if installed and no other space is available due to display of oil pressure and oil temperature graphs.
Fuel Flow and Fuel Totalizer
If an optional fuel-flow sender is installed, both average and instantaneous fuel flow rate (in units of choice per hour) may be displayed. In addition, a fuel totalizer meter becomes available. This allows a continuous tally to be kept of all fuel passing through the fuel-flow sender. The average fuel flow rate is calculated over this total amount. The fuel totalizer (and average flow rate) may be reset at any time via an option in the Main Menu.
With a fuel-flow sender installed, fuel level may be measured by subtracting actual fuel used from an initial known amount in order to predict remaining fuel in the tank. This method of fuel level calculation may be preferred if no fuel level sender is available or if motion of fuel in the tank causes erratic level indications. The initial amount may be manually set under the Main Menu and can be initialised to the current fuel level as determined by a fuel level sender (press and hold + and - keys simultaneously at the Set Level option).
Estimated Endurance
If the fuel-flow sender option is installed, knowing remaining fuel level allows an estimated endurance on remaining fuel at current burn rate to be calculated and displayed. This gives a continuous estimate of endurance (in hours and minutes) at current flow rate allowing critical fuel management decisions to be made timeously as well as allowing a suitable cruise speed to be found to maximise fuel efficiency.
T
HE
M
ENU
S
YSTEM
All setup or user options made on the Stratomaster E2 are performed via system menus. To bring up the main menu, press the MENU key. Once the menu system is active, it can be cancelled by once more pressing MENU, which then returns to the previous menu or the main display.
Increment value/choice
Decrement value/choice
Press to select highlighted item
Select / cancel
Main Menu
This is the cursor
Press to decrease contrast
Press to increase contrast
Press to move cursor down
Press to move cursor up
A menu consists of a list of menu items with the currently selected item being highlighted by the socalled cursor. The cursor may be moved up and down through the list using the NEXT and PREV
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keys. In some cases there may be more items than can be displayed on one screen. In this case, selecting NEXT (at the bottom) or PREV will scroll the entire display to reveal the hidden items. To select or activate the highlighted entry, press the SELECT key.
Some items may allow a number of different options to be selected or a value to be specified. In this case, select between the available options or adjust the displayed value up or down using the + and - keys. These keys have an auto-repeat facility that allows you to simply hold the key down while it automatically increases or decreases the displayed value. When the correct value is displayed, release the key and either close the menu (by pressing MENU) or move on to the next item (using
NEXT or PREV).
All changes made to settings are permanently stored and need not be re-set every time the unit is switched on.
Resetting the Trip-Timer
If the Trip-Timer has been set to Manual Mode an option appears in the Main Menu to allow it to be reset. Selecting this option will then display a warning that the Trip-Timer is about to be reset. Press the + key to confirm this operation or any other key to cancel.
Resetting the Fuel Totalizer
If a fuel-flow sender is installed, a Fuel Totalizer becomes available which continuously totals all fuel used. The total (and associated average fuel flow) may be manually reset by selecting this option. A warning message is then displayed. Press the + key to confirm the operation or any other key to cancel.
User Preferences
The User Preferences Menu allows the selection of a number of options that relate to the way you
want your Stratomaster E2 to work. (See page 31)
A
LARM
C
ONDITIONS
Each of the various readings has an associated alarm level at which point an alarm will be activated to highlight the condition. The top left line of the display will continuously scroll through all alarm conditions indicating which have been triggered.
When an alarm is triggered, the relevant display is set to blink once a second and an uncommitted relay contact is also pulsed at the same rate. This may be connected to, for example, an alarm lamp or buzzer in order to draw attention to the alarm condition. In addition, an audible alarm signal is generated by the E2 which may be fed directly into your intercom system or to a panel mount speaker.
An alarm condition must be acknowledged by pressing any key which then disables the audio tone and the relay contacts but the offending display remains blinking until the condition is rectified. An alarm condition is only considered cleared once its level drops below the alarm trigger level by a small amount (Eg: 5 degrees C)
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Stratomaster E2 - EMS Operator's Manual System Configuration
S
YSTEM
C
ONFIGURATION
The Stratomaster E2 has been designed to work with a variety of engines, temperature, pressure, fuel level, and fuel flow senders. Specific configuration details are split into four separate menus:
•= The Device Setup Menu is used to specify what should be measured and how (probe types)
•= The Range Setup Menu specifies the maximum readings that will be displayed. This sets the limits of the graphs that are displayed.
•= The Alarm Setup Menu is used to set the operating limits of each measurement. When these operating limits are exceeded, an alarm condition is triggered and the offending measurement is flashed to attract your attention.
•= The User Preferences Menu allows setting of personal preferences such as units of measure.
D
EVICE
S
ETUP
- W
HAT SHALL WE MEASURE TODAY
?
All measurement probes connect to the system via the RDAC unit which has four thermocouple inputs
(TC1 to TC4), three NTC inputs (labelled WT/CHT1, CHT2 and OILTEMP), an oil pressure input
(OILPRESSURE) and Fuel Flow, Fuel Level and Rev Counter inputs. Select the Device Setup Menu from the Main Menu to allows to specify which of these inputs are to be used with what probes.
Engine Quick Select Menu
A number of standard configurations are stored in the E2. By recalling the relevant setup, all the required details will automatically be set, including probe configurations, bargraph display ranges and alarm levels. This is probably always a good way to start as most of the details will be correct, requiring perhaps only one or two modifications to suit your particular needs.
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Stratomaster E2 - EMS Operator's Manual
The following standard configurations are available under the Quick Select Menu:
•= Rotax 447 1 x EGT (K-type) thermocouple on inputs TC1
2 x CHT (K-type) thermocouples on inputs TC3, TC4
No water / oil temperature
No oil pressure
EGT Max Bargraph: 650 °C (1200 °F)
CHT Max Bargraph: 300 °C (570 °F)
EGT High Alarm: 620 °C (1150 °F)
EGT Span Alarm: 25 °C (45 °F)
CHT High Alarm: 260 °C (500 °F)
Max Revs: 7000
High Rev Alarm: 6800 RPM (no delay)
Rev Counter Calibration: 60 pulses per 10 revs
•= Rotax 503
2 x EGT (K-type) thermocouples on inputs TC1, TC2
2 x CHT (K-Type) thermocouples on inputs TC3, TC4
No water / oil temperature
No oil pressure
EGT Max Bargraph: 650 °C (1200 °F)
CHT Max Bargraph: 300 °C (570 °F)
EGT High Alarm: 620 °C (1150 °F)
EGT Span Alarm: 25 °C (45 °F)
CHT High Alarm: 250 °C (480 °F)
Max Revs: 7000
High Rev Alarm: 6800 RPM (no delay)
Rev Counter Calibration: 60 pulses per 10 revs
•= Rotax 582
2 x EGT (K-type) thermocouples on inputs TC1, TC2
2 x CHT (K-Type) thermocouples on inputs TC3, TC4
1 x MGL NTC Water Temp sender on input WT
No oil temperature/pressure
EGT Max Bargraph: 650 °C (1200 °F)
CHT Max Bargraph: 150 °C (350 °F)
EGT High Alarm: 620 °C (1150 °F)
EGT Span Alarm: 25 °C (45 °F)
CHT High Alarm: 130 °C (300 °F)
Water Temp Max: 90 °C (190 °F)
Water Temp Alarm: 80 °C (180 °F)
Max Revs: 7000
High Rev Alarm: 6800 RPM (no delay)
Rev Counter Calibration: 60 pulses per 10 revs
•= Rotax 912
2 x EGT (K-type) thermocouples on inputs TC1, TC2
2 x CHT (K-Type) thermocouples on inputs TC3,TC4
1 x ROTAX Oil Temp sender on input OILT
1 x ROTAX Oil Pressure sender (200 ohms) on input OILP
EGT Max Bargraph: 900 °C (1650 °F)
System Configuration
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Stratomaster E2 - EMS Operator's Manual System Configuration
CHT Max Bargraph: 180 °C (1560 °F)
EGT High Alarm: 850 °C ( °F)
EGT Span Alarm: 25 °C (45 °F)
CHT High Alarm: 150 °C (300 °F)
Water Temp Max: 90 °C (190 °F)
Water Temp Alarm: 80 °C (180 °F)
Max Oil Temp Bargraph: 160 °C (320 °F)
Oil Temp High Alarm: 140 °C (280 °F)
Max Oil Pressure Bargraph: 5 bar (70 PSI)
Oil Pressure Low Alarm: 2 bar (30 PSI)
Max Revs: 6000
High Rev Alarm: 5800 RPM (after 2 minutes)
Rev Counter Calibration: 10 pulses per 10 revs
•= Rotax 914
4 x EGT (K-type) thermocouples on inputs TC1, TC2, TC3, TC4
2 x CHT (ROTAX NTC) on inputs CHT1, CHT2
1 x ROTAX Oil Temp sender on input OILT
1 x ROTAX Oil Pressure sender (200 ohms) on input OILP
EGT Max Bargraph: 900 °C (1650 °F)
CHT Max Bargraph: 180 °C (1560 °F)
EGT High Alarm: 850 °C ( °F)
EGT Span Alarm: 25 °C (45 °F)
CHT High Alarm: 150 °C (300 °F)
Water Temp Max: 90 °C (190 °F)
Water Temp Alarm: 80 °C (180 °F)
Max Oil Temp Bargraph: 160 °C (320 °F)
Oil Temp High Alarm: 140 °C (280 °F)
Max Oil Pressure Bargraph: 5 bar (70 PSI)
Oil Pressure Low Alarm: 2 bar (30 PSI)
Max Revs: 7000
High Rev Alarm: 6700 RPM (after 6 minutes)
Rev Counter Calibration: 10 pulses per 10 revs
After selecting the required engine, we must confirm the operation by pressing +. Pressing any other key cancels the operation.
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Stratomaster E2 - EMS Operator's Manual System Configuration
Sender Setup Menu
Once the basic engine type has been specified you can use the Sender Setup Menu to adjust any individual sender requirements to suit actual sender requirements.
Use the NEXT and PREV keys to select the item to change and + and - to change the item.
Thermocouple Inputs (TC1 to TC4)
Thermocouples may be used to measure both EGT and CHT readings. There are two types of thermocouple probes that may be used on the RDAC which have different electrical characteristics and the probe type must therefore be specified as either (J-TYPE) or (K-TYPE) devices. Most thermocouples are K-type devices but some older CHT probes (particularly in the US) may be J-type.
Select the type of probe connected to the input from the following list: (press + or -)
•= NONE
•= EGT (J-TYPE)
•= EGT (K-TYPE)
•= CHT (J-TYPE)
•= CHT (K-TYPE)
Input is not used
J-Type thermocouple used for EGT reading
K-Type thermocouple used for EGT reading
J-Type thermocouple used for CHT reading
K-Type thermocouple used for CHT reading
NT1, NT2 and OILT Inputs
These Negative Temperature Coefficient (NTC) inputs can be used to measure CHT, WATER, AUX or OIL temperature.
•= NONE
•= CHT
•= WT
•= AUX
•= OIL
Input is not used
Input is used to measure CHT reading
Input is used to measure Water temperature
Input is used to measure Auxiliary temperature
Input is used to measure Oil temperature
The Stratomaster E2 caters for three different types of probe on each of the above inputs:
•= MGL
•= ROTAX
•= SILICON
CHT / Water temperature probe as supplied by MGL Avionics
CHT / Water temperature probe as supplied by Rotax
Precision CHT / Water temperature probe made by MGL Avionics based on the LM335.
Select the required combination of the above options using the + or - keys.
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Stratomaster E2 - EMS Operator's Manual System Configuration
OILP Input
This input caters for a resistive oil pressure sender with ranges from 50 to 1000 ohms. The standard
Rotax oil pressure sender is 200 ohms. Select the appropriate resistance (or NONE if no oil pressure will be measured) using the + or - keys.
REVS Calibration
The Stratomaster E2 includes a very flexible rev counter that can be adapted to a very wide variety of engines. This is done in the Sender Setup Menu. Here you enter the number of pulses the rev counter pickup (whatever it may be) will generate for every ten revolutions. The instrument will use this information to work out revs from the time it takes to complete ten revolutions of the engine. This way, high resolution of the rev counter is guaranteed even if only one pulse is generated for a single revolution as would be the case for the 912 engine.
Pickups vary from those provided by the engine manufacturers in the form of magneto coil tapings
(Rotax / Ducati) to anything from a few loops of wire coiled tightly around one of the ignition wires to pickups from generator A/C outputs or the W output of a car type alternator. In fact, anything that is able to provide at least a 3-4 volt, reasonably stable signal at the rev counter input of the RDAC system. Signals with a voltage as high as 100 volts can be used as well (as is the case with Ducati systems if no ballast resistor is fitted).
On unusual engines it is often a matter of experimenting with various pickup methods to find a satisfactory solution. Once a stable reading can be obtained, set the calibration of the rev counter so that correct revs are indicated.
A value of 60 is used for most two-stroke Rotax engines based on the Ducati DCDI system (6 pulses per rev). Rotax 912/914 engines produce 1 pulse per rev so the correct setting would be 10.
Select the value according to your engine's tach generator output for all other engines. For engines without a tach generator such as a VW, we suggest that you try a pickup using a wire looped tightly about 20 times around one of the spark plug leads. (See installation manual for further details on this method). A spark is generated every second revolution per cylinder on a four stroke engine so you should enter a value of 5 in this case. You can also try pickups directly from the switched end of the ignition coil (points). This may give you a better signal. In this case the factor to be entered will depend on the number of cylinders. You should find two cylinders firing for every revolution in a typical four-cylinder, four-stroke engine so this would give you a factor of 20.
Fuel Flow Sender Calibration
The fuel-flow sender consists of a small impeller that rotates as fuel flows past it. This then creates a series of pulses at a rate determined by the rate of fuel flow. The Stratomaster E2 counts the number of pulses received within a short time and then uses the calibration constant for the sender to determine the actual fuel-flow rate per hour.
The calibration constant can be adjusted up and down using the + or - keys and displays the current value together with the corresponding number of pulses per litre (or your preferred unit of measure).
The default fuel-flow calibration is set for use with the recommended RS device. This should give an accuracy of ±3%. Should you use a different fuel-flow sender, the sender may be calibrated using the
procedure described on page 12.
Ambient Temperature Sender
If an ambient temperature sender (supplied) has been installed, select "HAS AMBIENT TEMP" in the
Device Setup Menu. If not, select "NO AMBIENT TEMP". In this case, ambient temperature will be taken from the internal temperature sensor on the RDAC. This is a compromise since the RDAC internal temperature could be substantially higher than actual ambient temperature so use of the supplied ambient temperature sensor is highly recommended.
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Stratomaster E2 - EMS Operator's Manual System Configuration
Fuel Flow Sender
If a fuel-flow sender is installed, select "HAS FUEL FLOW SENDER" in the Device Setup Menu. If not, select "NO FUEL FLOW SENDER" to disable this option.
Fuel Level Sender
If a fuel-level sender is installed, select "HAS FUEL LEVEL SENDER" in the Device Setup Menu. If not, select "NO FUEL LEVEL SENDER" to disable this option. If this option is disabled but a fuel-flow sender is installed, fuel level will be calculated by subtracting all fuel flow measurements from an initial fuel quantity setup under the Main Menu. This may be a preferred method of deriving remaining fuel, even if a fuel level sender is installed since it has the advantage of being totally immune to any movement of fuel in the tanks which may cause incorrect readings from a float style level sender.
With both a Fuel-Flow and Fuel-Level sender installed, an option becomes available in the User Menu to determine whether fuel levels should be measured directly or calculated from actual fuel flow. It may be desirable to calculate fuel level if you find the fuel level sender does not show stable readings as fuel sloshes about in the tank. The Stratomaster E2 averages out readings in order to eliminate such inaccuracies but if too severe, calculated levels should be used.
Fuel Level Sender Calibration
If no fuel level sender is available but a fuel-flow sender is installed, fuel level may be calculated from flow and in this case, this option simply allows the tank capacity to be specified.
If a fuel-level sender has been installed, selecting this option allows the fuel level sender readings to be compensated for tank shape. Calibration involves filling the tank with known quantities of fuel and noting the readings obtained from the fuel level sender. Accurate measurement of remaining fuel is then obtained by reading the fuel level sender and interpolating an actual fuel level from the calibration table.
Total fuel tank capacity
This is the level being read from the sender.
Press SELECT to add it to the table
These are readings at the specified level
Begin the calibration procedure by emptying the tank and specifying its total capacity (in units of choice). This will then divide the tank into 5 equal levels, with these levels being displayed. The calibration procedure involves filling the tank to the five different levels specified and noting the reading obtained from the level sender. Care should be taken that the exact amount of fuel specified is added for each reading. Once the fuel level reading has stabilised, pressing SELECT at the appropriate level will enter the current sender reading into that location. The value may also be manually corrected up and down using the + or - keys.
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Stratomaster E2 - EMS Operator's Manual System Configuration
R
ANGE
S
ETUP
- M
AXIMUM
L
IMITS
The Range Setup Menu specifies the maximum readings that will be displayed on the various graphs.
Since most temperature readings are normally within a small band, to increase resolution, the bargraphs only start showing temperatures from approximately half of the maximum reading. Also included under Range Setup are the cruise ranges (allowable change above and below cruise level) for Revs, EGT and CHT readings.
A
LARM
S
ETUP
- A
BNORMAL
R
EADINGS
The Stratomaster E2 has a comprehensive list of alarm limits, which are continuously monitored. If any of these levels is exceeded, the alarm is triggered with the appropriate message appearing on the display and a flashing indicator to attract your attention.
The engine Revs Delay option allows a delay to be set with the alarm only triggering after the over-rev condition has continued for this period. This allows use with engines such as the Rotax 914 with turbo-charger where over-revs are only considered a problem once they have been continued for six minutes or more. If the over-rev condition, exceeds the Max Revs value specified under the Range
Menu, the delay is ignored and the alarm triggers instantly.
EGT Span and CHT Span values are the maximum differences permitted between readings on different cylinders. Such differences would indicate a potential problem.
OP (oil pressure), Fuel level and Endurance levels are considered minimum levels and the alarm is triggered if any of these readings fall below the preset alarm level. All other alarms are triggered if the condition exceeds the alarm level value.
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Stratomaster E2 - EMS Operator's Manual System Configuration
Disabling Individual Alarms
Individual alarms may be disabled (and re-enabled) by pressing the SELECT key when the relevant alarm is highlighted. The alarm will show ---- to indicate that the alarm is disabled and no further activations of that alarm condition will occur. Press SELECT on a disabled alarm to re-enable it.
U
SER
P
REFERENCES
- P
ERSONAL
T
ASTES
The following items are available under the User Preferences Menu:
•= Backlight mode (Off, On, Automatic)
•= Temperature units of choice (°C / °F)
•= Oil pressure units of choice (Bar / PSI)
•= Fuel units of choice (Litres, US Gal, Imp Gal, kg, Lbs, %)
•= Fuel Level method (MEASURED / CALCULATED)
•= Decimal / Minutes option on duration displays (Hobbs / Trip / Maintenance / Endurance)
•= Trip Timer reset mode (STARTUP / MANUAL)
•= Hobbs meter minimum revs. Hobbs meters runs when revs exceed this value.
•= Maintenance count-down timer preset (to warn of scheduled maintenance)
•= Hobbs meter setting (allowing the engine hours counter to be preset)
T
ECHNICAL
S
ETUP
A special Technical Menu option becomes available under the Main Menu if you press + and - simultaneously after switch-on (while the unit is displaying the Stratomaster E2 logo. The Technical
Menu provides various options that are useful during the factory testing and calibration of the instrument.
The items available under this menu may change between releases of the firmware and are not normally used by the user of this instrument. Please do not alter any of the settings as this may adversely affect the operation or accuracy of your instrument.
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Stratomaster E2 - EMS Operator's Manual Technical Specifications
T
ECHNICAL
S
PECIFICATIONS
•= Physical Size:
•= Mounting depth:
•= Panel cutout:
•= Weight:
•= Power supply:
204x92 mm.
75mm (including connectors and wiring).
200x90 mm.
480 grams (Excluding external senders).
12V DC nominal.
Range 7.5V DC to 28V DC.
Internally protected to 40 V DC.
•= Current consumption: 80 mA without backlight, 280 mA with backlight. (includes current consumption of RDAC IV unit)
•= Rev counter input: High impedance. Accepts signals up to 100V RMS. Maximum frequency 10 Khz. Internally protected against over voltage.
•= External temperature: Optimised for National Semiconductor LM335 temperature sender
(supplied). Display resolution 1 °C or 1 °F. Accuracy 0.5 degrees typical. Range –50 to +99 °C (-58 °F to 210 °F).
•= Thermocouple inputs: Four-channel thermocouple amplifier, high resolution, chopper stabilised system with full cold junction compensation and bow voltage correction to laboratory standards. The inputs can accept Ktype or J-type thermocouples (selectable during system setup)
•= NTC inputs: Two-channel NTC measurement input for Rotax 912 standard CHT senders. Oil or Water temperature input compatible with Rotax oil temperature sender and MGL water temperature sender.
Measurement accuracy +/- 2%, subject to accuracy of sender.
Note: Senders are manufactured with a tolerance of up to +/- 20%.
•= Oil pressure input:
•= Rev counter input:
Accepts most commercial oil pressure senders including the VDO unit used by Rotax. Calibration via menu functions.
Universal input can be used on a wide variety of engines (2 or four stroke) using a variety of interface methods (Eg: inductive pickup).
Range: 0 to 9999 revs. Resolution is dependent on rev counter setup in instrument. Accuracy: +/- 0.0005% + resolution.
•= Fuel flow input:
Optimised for RS 256-225 flow sender (optional). Will accept other senders providing a 5-volt TTL output and calibration via menu functions. Accuracy of measurement is +/-0.05% subject to accuracy of fuel flow sender used. Example sender is RS 256-225: +/- 3% uncalibrated, typically less than 1% calibrated.
•= Fuel level input:
Optimised for standard automotive level senders from 100 to 500 ohms resistance, any slope (increasing resistance with level or decreasing resistance with level) with extensive calibration functions provided to allow direct readout of remaining fuel corrected for tank shape and sender tolerances. Measurement accuracy of input: +/-
2%. Overall measurement accuracy of fuel level is subject to quality and installation of chosen fuel level sender as well as complexity and form of tank shape. Using the prescribed calibration procedure we find we can calibrate within 5% of actual level for most tank shapes.
•= Alarm contacts:
Uncommitted reed relay output. Recommended not to exceed 500 mA DC current. Maximum voltage 50 volts. Please note: heavy inductive loads must be protected by means of a reverse polarity diode in order to prevent sparks from destroying the reed relay contacts.
•= Air-Talk link:
Two Air-Talk link connectors are provided for daisy-chaining to other
Air-Talk compatible instruments. The Stratomaster E2 uses the Airtalk link to upload the flight data recorder to a remote PC.
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Key features
Continuous engine parameter monitoring
Large graphical LCD display
Comprehensive alarm system
Fuel flow sender
Fuel level sender
Flight log (black box recorder)
Frequently asked questions
The RDAC IV accepts both K-type and J-type thermocouples. K-type probes are typically used for EGT, while CHT probes can be either K-type or J-type. The probe type must be selected correctly in the Device Setup menu.
Calibration of the fuel flow sender is done by filling your tank to a known level, setting the fuel level on the Stratomaster E2, flying your aircraft for a specific period, and then refilling the tank to the initial level and adjusting the calibration factor according to the difference between the actual fuel used and the reported fuel usage.
The Stratomaster E2 will activate an alarm with an audible tone and visual indication on the LCD display. The reason for the alarm will be displayed, and the relevant parameter will blink to highlight the issue.
