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Dynamic Booklet Maker Instruction Manual [120V, 220-240V] DECLARATION OF CONFORMITY DUPLO CORPORATION, located at 1-6, Oyama 4-chome, Sagamihara-shi, Kanagawa-ken 229-1180, Japan, declares that the following product, Name of product • Stitcher Folder, • Trimmer, • Stacker, • Stacker, • Kicker Model DBM-500 DBM-500T DBM-SS1 DBM-LS1 DBM-K 220-240V 50/60Hz 220-240V 50/60Hz 220-240V 50/60Hz 220-240V 50/60Hz DC24V. Class III complies with the provisions defined by the regulations listed below. Regulation : Machinery Directive 98 / 37 / EC under EN292-1 (1991), EN292-2 (1991), prEN1010-1 (2002), prEN1010-4 (2001), EN60204-1 (1997). Low Voltage Directive 73 / 23 / EEC under IEC60950 (1999) including EN60950 (2000) deviations. Electromagnetic Compatibility Directive 89 / 336 / EEC under EN61000-3-2 (2000) , EN61000-3-3 (1995 ) + A1 : 2001. EN61000-6-2 (2001).EN61000-6-4 (2001). En ÜBEREINSTIMMUNGSERKLÄRUNG Die DUPLO CORPORATION mit Sitz in 1-6, Oyama 4-chome, Sagamihara-shi, Kanagawa-ken 229-1180, Japan, versichert, daß das folgende produkt, Bezeichnung des Produkts • Draht-HEFT/SCHWERT-LAGEN-FALZMASCHINE, • BROSCHUREN FRONTSCHNEIDE-MASCHINE, • Papier-Glattstoss-Einrichtung, • Papier-Glattstoss-Einrichtung, • Zubehör teile PAPIERVORSCHUBEINHEIT, Modell DBM-500 DBM-500T DBM-SS1 DBM-LS1 DBM-K 220–240V 50/60Hz 220-240V 50/60Hz 220-240V 50/60Hz 220-240V 50/60Hz DC24V. Class III Entspricht den Bestimmungen, wie sie durch die unten aufgeführten Vorschriften definiert sind. Vorschriften : Maschinenrichtlinie 98 / 37 / EC nach EN292-1 (1991), EN292-2 (1991), prEN1010-1 (2002), prEN1010-4 (2001), EN60204-1 (1997). EWG-Niederspannungsrichtlinie 73 / 23 / EWG unter IEC60950 (1999) und EN60950 (2000).Abweichungen Richtlinie über die elektromagnetische Verträglichkeit 89 / 336 / EWG unter EN61000-3-2 (2000) EN61000-3-3 (1995) + A1 : 2001.EN61000-6-2 (2001).EN61000-6-4 (2001). Ge DECLARATION DE CONFORMITE DUPLO CORPORATION, située à 1-6, Oyama 4-chome, Sagamihara-shi, Kanagawa-ken 229-1180, Japon, déclare que le produit suivant ; Nom du produit • PLQUEUSE / PLIEUSE, • ROGNEUSE, • Empileuse, • Empileuse, • accessoire EJECTEUR Modèle DBM-500 DBM-500T DBM-SS1 DBM-LS1 DBM-K 220–240V 50/60Hz 220-240V 50/60Hz 220-240V 50/60Hz 220-240V 50/60Hz DC24V. Class III est conforme aux dispositions définies par les réglementations suivantes ; Réglementations : Directive sur les machines 98 / 37 / EC en application de EN292-1 (1991), EN292-2 (1991), prEN1010-1 (2002), prEN1010-4 (2001), EN60204-1 (1997). Directive sur la basse tension 73 / 23 / EEC en application de IEC60950 (1999) et EN60950 (2000) derogations. Directive de compatibilité électromagnétique 89 / 336 / EEC d’après EN61000-3-2 (2000) EN61000-3-3 (1995) + A1 : 2001.EN61000-6-2 (2001).EN61000-6-4 (2001). Fr DICHIARAZIONE DI CONFORMITÁ DUPLO COPRORATION sita a 1-6, Oyama 4-chome, Sagamihara-shi, Kanagawa-ken 229-1180, Japan, dichiara che il seguente prodotto, Nome del prodotto Modello • Rilegatrice, • Regolatore, • Impilatore, • Impilatore, • Estrattore, DBM-500 DBM-500T DBM-SS1 DBM-LS1 DBM-K 220-240V 50/60Hz 220-240V 50/60Hz 220-240V 50/60Hz 220-240V 50/60Hz DC24V. Class III è conforme ai requisiti definiti dalle norme sotto elencate. Direttiva Bassa Tensione : Direttiva sui macchinari 98 / 37 / CE in base a EN292-1 (1991), EN292-2 (1991), prEN1010-1 (2002), prEN1010-4 (2001), EN60204-1 (1997). Direttiva relativa alle apparecchiature a bassa tensione 73 / 23 / CEE in base a IEC60950 (1999) incluso EN60950 (2000) deviazioni. Direttiva EMC 89 / 336 / CEE in base a EN61000-3-2 (2000) EN61000-3-3 (1995) + A1 : 2001.EN61000-6-2 (2001).EN61000-6-4 (2001). It DECLARACIÓN DE CONFORMIDAD DUPLO CORPORATION, con domicilio en 1-6, Oyama 4-chome, Sagamihara-shi, Kanagawa-ken 229-1180, Japan, declara que el producto siguiente, Nombre del producto • Realizador de folletos dinámico, • Cortadora, • Apilador, • Apilador, • Desplazadora, Modelos DBM-500 DBM-500T DBM-SS1 DBM-LS1 DBM-K 220-240V 50/60Hz 220-240V 50/60Hz 220-240V 50/60Hz 220-240V 50/60Hz DC24V. Class III Cumple las disposiciones definidas por las siguientes reglamentaciones. Reglamentaciones : Directiva 98 / 37 / CE sobre máquinas bajo EN292-1 (1991), EN292-2 (1991), prEN1010-1 (2002), prEN1010-4 (2001), EN60204-1 (1997). Directiva sobre baja tensión 73 / 23 / CEE bajo IEC60950 (1999) incluyendo las derogaciones EN60950 (2000). Directiva sobre CEM89 / 336 / CEE bajo EN61000-3-2 (2000) EN61000-3-3 (1995) + A1 : 2001.EN61000-6-2 (2001).EN61000-6-4 (2001). Sp Applicable to the 120 V machine This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instruction manual, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference in which case the user will be required to correct the interference at his own expense. INTRODUCTION Thank you for purchasing this Duplo equipment. To ensure correct usage, please read this instruction manual thoroughly, especially the section entitled "Safety Precautions". The aim of this instruction manual is to ensure safe and proper use of the equipment. For this reason, do not attempt to remodel, modify or adapt this equipment or to use it for any other purpose than that intended by the manufacturer. After reading, please keep this instruction manual handy for future reference. CONTENTS 1. SAFETY PRECAUTIONS ................................ 2 2. USAGE PRECAUTIONS ................................. 5 3. 2-1. Power Supply .................................................. 5 2-2. Operating Environment ................................... 5 2-3. Storage Conditions ......................................... 5 NAMES AND FUNCTIONS ............................. 6 9. VARIOUS SETTINGS .................................... 49 9-1. Fine Adjustment Menu .................................. 49 9-2. 9-3. Option Menus ................................................ 54 Accessory Menus .......................................... 56 9-4. Adjusting the Press Pressure and Conveyance Pressure ........................................................ 59 9-5. External Parts ................................................. 6 Adjusting the Saddle Stitching Guide/Side Stitching Guide .............................................. 59 3-2. Internal Parts ................................................... 8 10. ERROR MESSAGES ..................................... 60 3-3. Downstream Unit (Optional) .......................... 11 10-1. Emergency Stop ........................................... 60 3-4. Accessories ................................................... 11 10-2. Covers ........................................................... 60 4. NAMES AND FUNCTIONS OF CONTROL PANEL (MAIN MENU) ................................... 12 10-3. Paper Jam ..................................................... 61 10-4. Wire Feed Detection ..................................... 61 5. PREPARING FOR BINDING ......................... 14 3-1. 6. 7. 8. 5-1. Power ON ..................................................... 14 5-2. Binding Procedure ........................................ 15 5-3. Binding Settings ............................................ 19 SADDLE STITCHING BINDING PROCEDURE ................................................ 26 6-1. Binding Settings ............................................ 26 6-2. 6-3. Changing Size ............................................... 29 Adjustments Using the Step Mode ................ 29 6-4. Checking the Bound State ............................ 32 SIDE STITCHING/CORNER STITCHING BINDING PROCEDURE ................................ 34 10-5. Paper Tray Full ............................................. 61 10-6. Motor Error .................................................... 62 10-7. Service Person Error ..................................... 62 10-8. Shutter .......................................................... 62 11. CORRECTING PAPER JAMS ...................... 63 12. STITCHER HEAD .......................................... 64 12-1. Names and Functions ................................... 64 12-2. Wire ............................................................... 65 12-3. Feeding the Wire ........................................... 66 12-4. Stitching Tests .............................................. 68 12-5. Removing Wire ............................................. 69 12-6. Adjustments .................................................. 70 12-7. Maintenance ................................................. 71 7-1. Binding Settings ............................................ 34 7-2. Changing Size ............................................... 37 13. TROUBLESHOOTING .................................. 72 7-3. Adjustments Using the Step Mode ................ 38 14. CLEANING .................................................... 74 7-4. Checking the Bound State ............................ 41 NO-STITCHING FOLDING BINDING PROCEDURE ................................................ 42 8-1. Binding Settings ............................................ 42 8-2. Changing Size ............................................... 44 8-3. Adjustments Using the Step Mode ................ 45 8-4. Checking the Bound State ............................ 47 15. SPECIFICATIONS ......................................... 75 1 1. SAFETY PRECAUTIONS Always observe the cautions and warnings given below to prevent personal injury or property damage. The degree of danger and damage that could occur is indicated on two levels by the following marks. WARNING: Ignoring this mark could result in the possibility of serious injury or even death. CAUTION: Ignoring this mark could result in the possibility of injury or physical damage. The following graphic symbols indicate the various types of action to be performed or avoided. This graphic symbol indicates a forbidden action. means “Do not disassemble.” means “Do not touch.” This graphic symbol indicates actions that must be performed. means “Disconnect the power plug.” WARNING: Do not place metal objects or vessels containing liquids on top of the unit. The entry of any metal object or liquid could result in a fire or an electrical shock. Do not insert any metal or easily-combustible object inside this unit. This could result in a fire or an electrical shock. Do not touch or insert foreign objects into any rotating part during operation. This could result in injury. Do not remove the cover or back panel. This unit contains high-voltage components that could cause an electrical shock. Do not disassemble, modify or repair this unit. There is a danger of fire, electrical shock or injury. Contact your dealer when repairs are necessary. Use only the power supply voltage specified on the main nameplate. Using other voltages could result in a fire or an electrical shock. Keep this unit and the power cord away from heaters and heater vents. Excessive heat could melt the cover or power cord covering, and result in a fire or an electrical shock. 2 1. SAFETY PRECAUTIONS Do not use flammable sprays or solvent inside or near the unit (e.g. when cleaning the unit). Such flammable gas or solvent may ignite and cause a fire or combustion. Make sure that the combined power consumption of the appliances to be connected does not exceed the capacity rating of the power outlets or plug receptacles. Exceeding the capacity rating could cause the power outlets, plug receptacles, or power extension cords to overheat and catch a fire. Remove any dust that accumulates on the power plug prongs and the surface of the plug from which the prongs extend. Accumulated dust could result in a fire. If any foreign object such as metal or liquid should enter this unit, immediately turn the unit off at the power switch and disconnect the power plug from the power outlet. Failure to do so could result in a fire or an electrical shock. Contact your dealer immediately. Do not damage the power cord or power plug. (Do not scratch, alter, bend, twist, pull or place heavy objects on the power cord or power plug.) This could result in damage, a fire or an electrical shock. Always grip the plug when disconnecting the power plug from the power outlet. Forcibly pulling on the power cord could cause damage, resulting in a fire or an electrical shock. Do not touch the power plug or power switch with wet hands. This could result in an electrical shock. Before cleaning this unit, turn the unit off at the power switch and disconnect the power plug from the power outlet. Accidental operation of the unit during cleaning could result in injury. 3 1. SAFETY PRECAUTIONS Safety The following shows the location of the safety devices and warning/Caution label. Top cover (Back) Top cover (Front) Emergency Stop Switch Shutter Labels are pasted to ensure the safety of users. Do not remove nor change them. Note If a label becomes dirty or missing, be sure to contact your dealer for a new one. The actual control panel and emergency stop switch of this machine may be located opposite to the locations shown in the above figure. 4 2. USAGE PRECAUTIONS 2-1. Power Supply • This equipment shall be installed near the socket-outlet where the plug on the power supply cord is easily accessible. • Make sure the power supply used is always within the following range. 220-240V AC 50Hz/120V AC 60H • When you power other appliances from the same AC outlet, make sure that the combined power consumption does not exceed the power supply capacity. Rated power of this equipment : 3.8A/6.5A 2-2. Operating Environment Operate this unit in the following environment: • where the temperature range is between 5 and 35°C/41 and 95°F, • where the humidity range is between 20 and 85%RH (no dew condensation), • which is not subject to direct sunlight, • which is subject to little or no vibration, • where there are no harmful chemicals, • which is reasonably free from dust, • which is free from air-borne salt, and • where the equipment will not be exposed to water. 2-3. Storage Conditions Store this unit in the following environment: • where the temperature range is between –10 and +50°C/14 and 122°F, • where the humidity range is between 10 and 85%RH (no dew condensation), • which is not subject to direct sunlight, • which is subject to little or no vibration, • where there are no harmful chemicals, • which is reasonably free from dust, • which is free from air-borne salt, and • where the equipment will not be exposed to water. 5 3. NAMES AND FUNCTIONS 3-1. External Parts In this manual, the left side of the paper conveyance direction is indicated as L side and the right side as R side. 4 L side Paper direction 3 2 R side bl bm 6 7 8 9 1 bk No. 1 2 Name Function Power switch Refer to “5-1. Power ON”. ( Emergency stop button Press to stop the machine in emergency. Paper being fed will stop halfway. To resume operations, remove this paper. To stop the machine normally, use the [Stop Key] on the upstream unit or this machine. To release this switch, rotate it to the right. 3 Front top cover Cover for ensuring user safety This machine will not operate if open. 4 Rear top cover Cover for ensuring user safety This machine will not operate if open. Option connector Optional power connector E port connector-1 Connects the E port cable from the upstream unit. E port connector-2 Connects the E port cable to the downstream unit. D port connector-1 Connects the D port cable from the upstream unit. D port connector-2 Connects the D port cable to the downstream unit. Power cord Supplies power to this machine. 5 6 7 8 9 bk bl bm 6 5 Refer to page 14.) Remote switch Refer to “5-1. Power ON”. ( Stacker connector Connects the power cord of the belt stacker. Refer to page 14.) 3. NAMES AND FUNCTIONS bn bo ck R side L side bt bp cl cm Paper direction bs br cp cn bq No. bn bo bp bq br bs bt ck cl cm cn co cp Name cp co Function Wire reel Stitches paper Control panel Refer to “Description of Control Panel”. ( Folding stopper adjustment dial Adjusts the angle of the folding stopper to correct folding misalignment. Deflector strip Holds booklets sent to the side stitching stacker. Side stitching stacker Receives booklets which are side stitched (corner stitched). Stacker plate Receives booklets which are saddle stitched, and folded. When stacked poor due to small booklet size, use it at upper position. Belt stacker Sends booklets folded into two to the stacker plate. Connect the power cord plug of the Belt Stacker Unit to the outlet of the DBM-500 Paper guide wheel Holds paper sent to the stacker and feeds to the stacker plate. Shutter Opening for inserting the handle Normally leave closed. This machine will not operate if the shutter is open. ( Refer to pages 63 and 74.) Handle Used to remove jammed paper and clean the folding stopper Side stitching stopper Stops booklets which have been side stitched (corner stitched). Side stitching stopper adjustment knob Adjusts the position of the side stitching stopper. Ejection roller Ejects side stitched (corner stitched) booklets. Refer to page 12.) 7 3. NAMES AND FUNCTIONS 3-2. Internal Parts Paper direction 3 1 1 3 4 2 5 2 5 6 8 7 When the conveyance roller open No. 1 2 3 4 5 6 7 8 8 Name Function Stitcher head Binds paper with wire. Side jogger Aligns the sides of paper. Side stitching stopper Rises during side stitching (corner stitching) to stop paper. Side stitching guide Prevents paper from curling during side stitching (corner stitching). Back jogger Aligns the leading and trailing edges of paper. Conveyance driven roller Helps to convey paper to the paper alignment section. Conveyance roller lifting handle Lift to remove paper jammed at the paper alignment section. Conveyance roller Conveys paper to the paper alignment section. 3. NAMES AND FUNCTIONS Paper direction bl bn bl bm bk 9 bm No. 9 bk bl bm bn Name Function Saddle stitching stopper Rises to stop paper during saddle stitching. Ejection driven roller Helps to deliver stitched booklets to the folder. Saddle stitching guide Prevents paper from curling during saddle stitching. The height can be adjusted. ( Refer to page 59.) Folding side guide Holds both ends of booklets during folding. Ejection roller Ejects stitched booklets to the folder. 9 3. NAMES AND FUNCTIONS Paper direction bp bo bp bs “Roller attaching position” bo br br bq bq bt bp ck No. bo bp bq br bs bt ck 10 Name Folding roller Function Roller for folding booklets into two Press roller Presses booklets folded into two. Pressure adjustment hook Adjusts the pressure of the press roller. Conveyance pressure adjustment hook Switches the conveyance pressure of booklets folded into two. Folding stopper Stops booklets during folding. Folding back guide lifting handle Lift to remove booklets when paper jams at the folding unit. Folding back guide Presses the ends of booklets during folding. ck 3. NAMES AND FUNCTIONS 3-3. Downstream Unit (Optional) DBM-500T (Optional) This machine DBM-K (Optional) DBM-LSI (Optional) 3-4. Accessories Paper guide wheel Adjusting handle Corner stitching paper holder 11 4. NAMES AND FUNCTIONS OF CONTROL PANEL (MAIN MENU) The control panel is composed of the touch panel and numerical pad. The following describes the main menu which is the standard screen displayed normally, and the numerical pad. 1 5 MAINMENU 2 6 ADJUST 3 7 4 OPTION bq br ACCESSOR 420. 0 x 297 . 0 207. 0 01 00000 9 bp bm bn bk bl bo 8 bs ck [Touch Panel] No. 1 2 3 4 5 cl [Numerical Pad] Name Function Main menu tab Displays the main menu. Fine adjustment menu tab Displays fine adjustment menus. ( Option menu tab Displays option menus. ( Accessory menu tab Displays accessory menus. ( Stitch setting display Displays the stitch setting of the memory number currently selected. Refer to page 49.) Refer to page 54.) Refer to page 56.) Indicates that saddle stitching is selected. Indicates that side stitching (corner stitching) is selected. Indicates that “Stitch Off” is selected. 6 Fold setting display Displays the fold setting of the memory number currently selected. Indicates that “Fold On” is selected. Indicates that “Fold Off” is selected. 12 bt 4. NAMES AND FUNCTIONS OF CONTROL PANEL (MAIN MENU) No. 7 Name Trim setting display Function Displays the trim setting of the memory number currently selected. Note: This is not displayed when not connected with the DBM-500T, or when “Fold Off” is selected. Indicates that “Trim On” is selected. Indicates that “Trim Off” is selected. 8 Sheet size display Displays the paper size of the memory number currently selected in the following format. length x width finished length after trimming Note: “Finished length after trimming” is not displayed when not connected with the DBM-500T, or when “Trim Off” is selected. 9 bk Memory number display Displays the memory number of the binding mode currently selected. Memory number selection key Selects the memory number. The selected memory number is displayed at “ settings are displayed at to . 5 8 bl bm bn bo bp bq br bs bt 9 Memory number display”, and the Setting key Displays the setting menu of the memory number of the binding mode currently selected. Processed number display Displays the number of sets processed by this machine. Processed number clear key Clears the “Processed number display” to 0. Press for more than 1 second. Size change key Changes the settings of the memory number currently selected. Press for more than 1 second. Message display Displays messages. Numerical keys Enters values such as paper size, etc. Clear key Return key bq Numerical keys” to 0. Confirms values entered using “bq Numerical keys” to 0. Clears the value entered using “ Jog key Step-ejects paper forcibly. ( Refer to page 16.) Press for more than 1 second. ck Start key Starts the system. Press for more than 1 second. cl Stop key Stops the system including this machine. 13 5. PREPARING FOR BINDING 5. PREPARING FOR BINDING 5-1. Power ON This machine has a power switch and remote switch. Turn On the power switch, and set the remote switch to “ ”. As the power of this machine is turned On/Off together with the power switch of the upstream unit by the remote function, there is no need to turn On and Off these two switches for this machine. Note Remote switch To turn the power of this machine On/Off by itself, set the remote switch to “I” and the power switch On. When operating the remote switch, do so after turning Off the power switch. If an upstream unit is connected, do not turn On/Off the power of this machine by itself. This may cause the machine to operate abnormally. Be sure to turn On/Off the power switch of the upstream unit instead. Power switch Power switch DBM-LS1 DBM-500T This machine LUL-HM DC-10/60 When DC-10/60 is connected DBM-LS1 DBM-500T This machine When DSF-2000 is connected 14 DSF-2000 Power switch 5. PREPARING FOR BINDING 5-2. Binding Procedure Memory No. MAINMENU Size change key ADJUST OPTION Clear key ACCESSOR 420. 0 x 297 . 0 207. 0 01 00000 Processed number display Processed number clear key Message Return key Start key Stop key Jog key ❊ Memory No. The memory number consists of 1 to 12 for registering binding setting (binding mode) such as paper size, stitching, and folding to each memory. Default settings at shipment are as follows. Memory No. 1 2 3 4 5 6 7 8 9 10 11 12 Paper size (mm) (inch) 420 x 297 (A3) (17.00 x 11.00 (Double letter)) 297 x 210 (A4) (11.00 x 08.50 (Letter)) 210 x 297 (A4) (08.50 x 11.00 (Letter)) 210 x 148 (A5) (08.50 x 05.83 (Letter)) 364 x 257 (B4) (08.50 x 05.83) 257 x 182 (B5) (10.12 x 07.17) 182 x 257 (B5) (07.17 x 10.12) 431.8 x 279.4 (17.00 x 11.00) 355.6 x 215.9 (14.00 x 08.50) 215.9 x 355.6 (08.50 x 14.00) 279.4 x 215.9 (11.00 x 08.50) 215.9 x 279.4 (08.50 x 11.00) Stitching Saddle stitching Saddle stitching Side stitching Saddle stitching Saddle stitching Saddle stitching Side stitching Saddle stitching Saddle stitching Side stitching Saddle stitching Side stitching Folding Folding Folding No folding Folding Folding Folding No folding Folding Folding No folding Folding No folding Each memory number can be overwritten. Register the 12 settings usually used for convenience. Select the memory number of the binding mode to be used, change the size and begin binding. ( Refer to page 55.) Memory No. 1 to 12 can also be set so that settings are not overwritten. ( Refer to page 16.) About Memory No. 0 Use Memory No. 0 to set a binding mode that is slightly different from the current settings just only for this time. The settings set at Memory No. 0 cannot be saved. Select a memory number from Memory No. 1 to 12, and change the size. Then select Memory No. 0. The same settings as the memory number for which size was changed will be displayed. Press the [Setting key] on the touch panel, and change the binding mode using Memory No. 0. Press the [Return key] on the touch panel to confirm the settings of Memory No. 0. Change the size again to proceed with the binding work. Settings of the previously selected memory number are not updated so that the original settings can be selected again. 15 5. PREPARING FOR BINDING ❊ Size change Size change is the process of returning guides to their standard points once, and then moving them to the positions set according to the settings of the memory number selected. Pressing the [Size Change key] changes the size. This process is required after the power is turned on, and after the memory number is changed. When the message display shows “Perform paper size change” and the [Size Change key] blinks, size change is also required. Normally, the stitcher will not return to its standard point. But pressing the [Size Change key] while pressing the [Clear key] returns the stitcher to its standard position and moves it to the set position. Note While “Perform paper size change” is displayed, this machine will not operate. ❊ Processed number display Counts up the number of sets normally processed. The display can be reset to 0 using the [Processed number clear key]. The count is reset to 0 when the power is turned off. ❊ Starting/stopping processing Pressing the [Start key] of this machine or the upstream machine starts processing. Pressing the [Stop key] ejects all paper being processed, after which this machine stops. If an error occurs during processing, this machine will stop according to the situation. If an error of the emergency stop switch, top cover, or shutter occurs during processing, the machine will also stop immediately. ❊ Step-ejection Pressing the [Jog key] binds paper left in the machine and ejects them. Perform the following procedure using the [Jog key]. 1. This machine will keep running while the [Jog key] is held down. 2. When the [Jog key] is released, paper inside the machine will to be stitched or folded, and move to next step. The machine will then wait for the next jog key operation. When paper jams inside the machine, a paper jam message appears and the machine stops. However, visually check the machine because the machine will stop due to paper jam without displaying the paper jam message in some cases. In such cases, open the top cover and remove the paper. 3. When conveyance is being carried out continuously, press the [Jog key] several time to execute stitching or folding, and eject the processed sets. If paper is forcibly ejected by the upstream unit, this machine will also perform conveyance motion. Note The paper will stop at the stitching area but this machine will not advance the paper fed. Open the top cover and remove the paper conveyed to this machine. 16 5. PREPARING FOR BINDING ❊ Aligning the paper passage lines After preparing this machine for binding operations, check that the paper passage line is aligned to that of the upstream unit. When paper conveyed from the upstream unit is conveyed to this machine, check that there is even space between the left and right side joggers and paper. If not even, adjust the position of this machine to avoid paper jams. Move this machine at other fine adjustment screens of the fine adjustment menu, until the space becomes even. ( Refer to page 53.) Side jogger Side jogger Paper Space Space ❊ Stitching range Saddle stitching When less than 140 mm/5.51 inch, the stitching width is 70 mm/2.76 inch (minimum stitching width). The stitching width (the ratio) can be changed. ( to page 51.) Stitching position 240 (9.45) 60 60 (2.36) (2.36) 180 (7.09) Paper conveyance direction 1 Stitching position 60 60 (2.36) (2.36) For example, if the paper width is 240 mm/9.45 inch, stitching is carried out at the 60 mm/2.36 inch and 180 mm /7.09 inch positions from the paper edge. Stitching position label : 2 : When paper is more than 140 mm/5.51 inch wide, the standard stitching width is determined by the ratio of 1:2:1. Stitching width is the center to center distance between the two stitches. However, if the stitching position lies inside the stitch prohibited area, it will be set at a position avoiding this area. Pointer 1 Stitching is carried out at the positions indicated by the pointer. Normally, stitching is done at two positions. * This can be increased to four positions by factory options. Unit: mm (inch) Refer 17 15 The stitching position cannot be within 15 mm/0.59 inch) from both edges of the paper. The stitching width cannot be within 70 mm/2.76 inch. (0.59) 5. PREPARING FOR BINDING 35 35 (2.76) (2.76) 15 Paper conveyance direction (0.59) 120 to 356 Stitching position Stitching position Center line of paper width Unstitchable area Unit: mm (inch) The stitching position is about 6 mm/0.24 inch from the leading edge of the paper, and cannot be changed vertically. The stitching position along the width of the paper is the same as saddle stitching. Paper width Side stitching (corner stitching) Paper conveyance direction Unit: mm (inch) 6 (0.24) ❊ Stitch prohibited area The position at which the folding knife and a stitch coincide is called the stitch prohibited area. During folding operations, the folding knife may bend the stitch if they touch. When a standard stitching position determined by the paper width entered is inside the stitch prohibited area, the position avoids this area automatically. Stitching position label Mark (Stitch prohibited area) A Pointer A Note When adjusting the stitching width, avoid the stitching prohibited area. Make sure the mark does not enter area A 18 5. PREPARING FOR BINDING ❊ When paper is fed at an upstream unit (Refer to the instruction manual on upstream unit for details of manual feed) There is a need to enter values for “processed sheets” and “number of jogs” on the control panel. Refer to “Option Menu 2” on page 54 for “number of jogs” and “Option Menu 3” on page 55 for “processed sheets”.) ( Set the number of jogs to two or three times, and increase this number if paper alignment is poor. Manual feeding from DC-10/60, DC-8/32 Set only the number of sheets to be inserted at LUL-HM at “processed sheets”. Merging-collation mode with DC-10/60 or DC-8/32 Set the total number of sheets fed from the LUL-HM and the collator at “processed sheets”. Manual feeding from DSF-2000 After feeding one set of paper into this machine, press the [Jog key] of this machine. Binding operation starts. In normal operations, “processed sheets” and “number of jogs” are automatically set, and need not be entered. ❊ Precautions on connecting and using DSF-2000 When using DSF-2000 in the random mode or as a barcode kit or intelligent kit, there is a need to enter the “processed sheets” on the control panel of this machine beforehand. At this time, the processed sheets differ according to the set. Enter the minimum number of sheets of each set at “processed sheets”. 5-3. Binding Settings Perform binding settings. Select the memory number whose setting is to be changed, and press the [Setting key]. The memory number to be used can be saved at the last. If not saving, use Memory No. 0. ( Refer to page 15.) Memory number selection key MAINMENU ADJUST OPTION ACCESSOR 420. 0 x 210 . 0 207. 0 01 00250 Memory No. Setting key <Main Menu> Screen 19 5. PREPARING FOR BINDING ❊ Selecting the binding mode Select the binding mode. 4 1 2 5 3 Set the stitching mode. To perform saddle stitching, select “1 Saddle stitching”, to perform side stitching, select “2 Side stitching”, and if not performing stitching, select “3 Stitch Off”. Select “2 Side stitching” also for corner stitching. Selecting “Saddle stitching” automatically sets the folding mode to “Fold On”. (Can be changed) Selecting “Side stitching” automatically sets the folding mode to “Fold Off” and the trimming mode to “Trim Off”. (Can be changed) Set the folding mode. To perform folding, select “4 Fold On”. If not performing folding, select “5 Fold Off”. Selecting “Fold Off” sets the trimming mode to “Trim Off”. Set the trimming mode. To perform trimming, select “6 Trim On”. If not performing trimming, select “7 Trim Off”. (When DBM-500T is not connected, or when “Fold Off” is selected, “Trim On” cannot be selected.) After setting the binding mode, press the [Forth key] to proceed to the [Enter paper size] screen. Pressing the [Cancel key] cancels the values entered, and then returns to the main menu. 20 6 7 Cancel key <Select Binding Mode> Screen Forth key 5. PREPARING FOR BINDING ❊ Entering paper size Enter the paper length and width. Standard values for the stitching/folding positions and stitching width are displayed according to the paper size entered. Pressing inside the box showing a value resets the value to 0. Enter the desired values using the [Numerical keys], and press the [Return key] on the numerical pad to confirm. Pressing the box again before pressing the [Return key] returns the original value. Note The values of this screen have been finely adjusted and will not change even when changed. Paper conveyance direction 420. 0 Paper width 297. 0 Stitching position Folding position 148. 5 210. 0 210. 0 Paper length Stitching width Back key Forth key <Enter Paper Size> Screen Entering the paper length Enter the paper length. Range of input Saddle stitching: 170.0 to 500.0 mm/6.69 to 19.68 inch Stitch Off: 170.0 to 500.0 mm/6.69 to 19.68 inch Side stitching (Corner stitching): 140.0 to 364.0 mm/5.51 to 14.33 inch (Side stitchable length: Above 182.0 mm/7.17 inch) * When set to “Fold On”: 170.0 to 364.0 mm/6.69 to 14.33 inch Entering the paper width Enter the paper width. Range of input Saddle stitching and Stitch Off: 120.0 to 356.0 mm/4.72 to 14.02 inch Side stitching (Corner stitching): 210.0 to 356.0 mm/8.27 to 14.02 inch Stitching position display Length from the paper leading edge to stitching position. When the paper length is entered, the standard stitching position will automatically be set. (Can be changed) * Standard stitching position: (Paper length ÷ 2) mm/inch Range of input Saddle stitching: 85.0 to 250.0 mm/3.35 to 9.84 inch (However, the difference with the paper length is in the range of 85 to 359 mm/3.35 to 14.24 inch) Folding position display Length from the paper leading edge to stitching position. When the paper length is entered, the standard folding position will automatically be set. (Can be changed) * Standard folding position: (Paper length ÷ 2) mm/inch Range of input 85.0 to 250.0 mm/3.35 to 9.84 inch (However, the difference with the paper length is in the range of 85 to 250 mm/3.35 to 9.84 inch) Stitching width display The width between both stitches. When the paper width is entered, the standard width will automatically be set. (Can be changed) * Standard stitching position: (Paper length ÷ 2) mm/inch However, if the paper width is less than 140 mm/5.51 inch, the stitching width will be set to 70.0 mm/2.76 inch (minimum stitching interval). The stitching position will also avoid the stitch prohibited area. Range of input From 70.0 mm/2.76 inch to (Paper width –30.0 mm/1.18 inch) Stitching cannot be carried out within 15 mm/0.59 inch from the side edges. After entering the paper size, press the [Forth key] to proceed to the next step. When the binding mode is set to “Trim On”, the “Set Trimming Position” screen will appear. If set to “Trim Off”, the [Confirm Settings] screen will appear. As paper size is restricted according to binding conditions, the machine will not proceed to the next step if the paper size entered is not appropriate. Pressing the [Back key] returns to the <Select Binding Mode> screen. 21 5. PREPARING FOR BINDING ❊ Setting the trimming position (When DBM-500T is connected and [Trim On] is selected) 1 Displaying the trimming position 1 Trimming width This is the finished length after trimming. When the paper length is entered, the standard stitching position will automatically be set. (Can be changed) * Standard trimming position: (Paper length ÷ 2) – 3 mm/0.12 inch Pressing inside the box showing a value resets the value to 0. Enter the finished length using the [Numerical keys] on the numerical pad, and then press the [Return key] to confirm. Pressing the box again before pressing the [Return key] returns the original value. Range of input: 75.0 to 250.0 mm/2.95 to 9.84 inch (Trimming width should be within 75 mm/2.95 inch) 207. 0 Back key Return key <Set Trimming Position> Screen After entering the trimming position, press the [Forth key] to proceed to the <Confirm settings> screen. Pressing the [Back key] returns the <Enter paper size> screen. ❊ Confirming settings Make sure that the values entered are all correct, and then press the [Return key] on the touch panel. Pressing the [Return key] saves the settings of the memory number and returns to the “Main Menu” screen. Pressing the [Return key] returns to the Setting the trimming position screen when “Trim On” is set, and returns to the <Enter Paper Size> screen when “Trim Off” is set. 420. 0 x 297 . 0 207. 0 Back key Return key <Confirm Setting> Screen ❊ Adjusting the position of the paper guide wheel when the trimmer is not connected Where the fore-edge of booklets touches the outlet as shown, set the wheels at about 30 mm/1.18 inch from the book spine. Loosen the setscrew and move the paper guide wheel. Note If the booklet is widely open, and cannot be conveyed properly, move the paper guide wheel closer to the outlet. Setscrew DBM-500 Outlet Paper guide wheel Booklet Setscrew DBM-500 Book spine Fore-edge Stacker 30 mm (1.18 inch) 22 Outlet 5. PREPARING FOR BINDING ❊ Size change Press the [Size Change key] for more than one second to change the size. When size change completes, a beep sounds. Note This machine moves left and right. MAINMENU ADJUST OPTION ACCESSOR 420. 0 x 297 . 0 207. 0 01 00000 Perform paper size change Size change key <Main Menu> Screen ❊ Adjustments using the step mode <Fine adjustment menu> After changing the size, perform fine adjustments of each function in the step mode. When the step mode completes, the newly adjusted value is saved as the new setting of the memory number. Load actually bound paper into the upstream unit, and prepare to start adjustments. Note Values shown in the Main Menu screen are replaced by values adjusted not only in the fine adjustment screen but also in the step mode. However, the values shown in the setting screens of each Memory Number will remain the same. They show values originally entered. Step Mode key Starting the step mode MAINMENU ADJUST Trim On/Off key OPTION ACCESSOR When the DBM-500T is connected, select whether to trim sets bound in the step mode using the [Trim On/Off key]. On: Trims. Set to trim booklets. Off: No trimming. Set to check stitching and folding positions. The setting of the [Trim On/Off key] has priority during the step mode, regardless of whether trimming has been set or not at the memory number used. Pressing the [Step Mode key] in the fine adjustment menu proceeds to the <Stitcher Adjustment> screen. <Fine Adjustment Menu> Screen <Stitcher Adjustment> Screen 23 5. PREPARING FOR BINDING Pressing the [Start key] of the upstream unit or this machine conveys one set of paper from the upstream unit to the stitching stopper. To terminate the step mode halfway through, press the [Stop key] of this machine. Open the top cover and remove the paper remaining inside the machine. Paper direction Side jogger Side jogger Paper Conveyance roller lifting handle Back jogger Back jogger Paper direction Conveyance roller lifting handle “Opened state of conveyance roller” Adjustments at the stitching section 1 2 3 4 5 bk Adjust the positions of the side jogger and back jogger for aligning paper using the [Fine Adjustment key]. Adjust the position using keys 1 to 4 and 6 to 9. Perform jogging using keys 5 and bk. Adjust so that the joggers touch the paper edges lightly. After adjusting, press the bl [Stitch key]. Stitching is performed, and the booklet advances to the folding stopper. When set to “Stitch Off”, the set advances to the folding stopper without stitching. When set to “Side stitching (corner stitching)” or “Fold Off”, the booklet is ejected to the side stitching stacker. blStitch key 6 8 79 <Stitcher Adjustment> Screen 1 2 3 4 5 6 7 8 9 bk bl Note 24 Fine adjustment of side jogger The side jogger moves inward by about 1 mm/0.04 inch. Fine adjustment of side jogger The side jogger moves inward by about 0.2 mm/0.008 inch. Fine adjustment of side jogger The side jogger moves outward by about 1 mm/0.04 inch. Fine adjustment of side jogger The side jogger moves outward by about 0.2 mm/0.008 inch. Side jogger operations Activates the side jogger once. Fine adjustment of back jogger The back jogger moves backward by about 0.1 mm/0.004 inch. Fine adjustment of back jogger The back jogger moves backward by about 1 mm/0.04 inch. Fine adjustment of back jogger The back jogger moves forward by about 0.1 mm/0.004 inch. Fine adjustment of back jogger The back jogger moves forward by about 1 mm/0.04 inch. Back jogger operations Activates the back jogger once. Stitch key Stitches the set. The booklet is conveyed to the folding stopper and stops. When set to “Fold Off” for side stitching (corner stitching), the booklet is ejected to the side stitching stacker, and the step mode ends. Fine adjustments can be performed only within the range of ±5 mm/±0.20 inch after size change. If the paper size entered and that actually used differ by more than 5 mm/0.20 inch, the difference is beyond adjustment. In this case, enter the correct paper size again, and perform the size change. 5. PREPARING FOR BINDING Adjustments at the folding section (When [Fold On] is selected) 1 2 3 4 bk 5 Adjust the positions of the folding side guides and folding back guides using the [Fine Adjustment key]. Adjust the position using keys 1 to 4 and 6 to 9. Perform jogging using keys 5 and bk. Adjust so that the guides touch the booklet edges lightly. After adjusting, press the bl [Fold key]. The booklets are folded and ejected, and the step mode ends. If ON is selected using the [Trim On/Off key] at the start of the step mode, booklets are trimmed and ejected. blFold key 68 79 <Folder Adjustment> Screen Folding back guide Folding back guide Folding side guide Folding side guide “Opened state of folding back guide” 1 2 3 4 5 6 7 8 9 bk bl Fine adjustment of folding side guide The folding side guide moves inward by about 1 mm/0.04 inch. Fine adjustment of folding side guide The folding side guide moves inward by about 0.2 mm / 0.008 inch. Fine adjustment of folding side guide The folding side guide moves outward by about 1 mm/0.04 inch. Fine adjustment of folding side guide The folding side guide moves outward by about 0.2 mm/0.008 inch. Folding side guide operations Activates the folding side guide once. Fine adjustment of folding back guide The folding back guide moves backward by about 0.1 mm/0.004 inch. Fine adjustment of folding back guide The folding back guide moves backward by about 1 mm/0.04 inch. Fine adjustment of folding back guide The folding back guide moves forward by about 0.1 mm/0.004 inch. Fine adjustment of folding back guide The folding back guide moves forward by about 1 mm/0.04 inch. Folding back guide operations Activates the folding back guide once. Fold key Booklets are ejected after folding, and the step mode ends. 25 6. SADDLE STITCHING BINDING PROCEDURE 6-1. Binding Settings Select the memory number whose settings are to be changed using the [Memory number selection key] and press the [Setting key]. The “Select Binding Mode” screen appears. The settings of the memory number selected are saved. If there is no need to save, use memory No. 0. ( Refer to page 15.) Memory number selection key MAINMENU ADJUST OPTION ACCESSOR 420. 0 x 297 . 0 207. 0 01 00000 Memory No. Setting key <Main Menu> Screen The following describes the procedure for the conditions: A3 vertical (length 420 mm/17.00 inch x width 297 mm/11.00 inch), saddle stitching, fold On, trimming On Step 1 Selecting the binding mode Select the binding mode. Fold On key 1 Saddle Stitching key Setting the stitching mode. Press the [Saddle Stitching key] to set “Saddle stitching”. The folding mode is automatically set to “Fold On”. 2 Set the trimming mode. Pressing the [Trim On key], set “Trim On”. Note If DBM-500T is not connected, or when “Fold Off” is selected, “Trim On” cannot be selected. After setting the binding mode, press the [Forth key] and proceed to the <Enter Paper Size> screen. Pressing the [Cancel key] cancels the values entered and returns to the main menu. 26 Trim On key Trim Off key Cancel key <Select Binding Mode> Screen Forth key 6. SADDLE STITCHING BINDING PROCEDURE Step 2 Entering the paper size Enter the paper length and width. Standard values for the stitching/folding position and stitching width are displayed according to the paper size entered. Pressing inside the box showing a value resets the value to 0. Enter the desired values using the [Numerical keys], and press the [Return key] on the numerical pad to confirm. Pressing the box again before pressing the [Return key] returns the original value. 1 2 5 420. 0 297. 0 148. 5 210. 0 210. 0 3 4 Back key Forth key <Enter Paper Size> Screen 1 Return key Numerical keys <Numerical Pad> Enter the length of the paper. Press the box 1, and enter “4200/16.54”. Press the [Return key] to confirm the value. Range of input: 170.0 to 500.0 mm/6.69 to 19.69 inch The stitching position is displayed. The value from the leading edge of the paper to the stitching position is displayed. When the paper length is entered, the standard stitching position will automatically be displayed. * Standard stitching position: (Paper length ÷ 2) mm/inch Here, it is displayed as “210.0/08.27” (420 ÷ 2 = 210/16.54 ÷ 2 = 8.27). To change the value, press the box 3, and enter the desired value. Range of input: 85.0 to 250.0/3.35 to 9.84 (Difference with the paper length should be within 85 to 359 mm/3.35 to 14.13 inch) Press the [Return key] to confirm the value. The folding position is displayed. The value from the leading edge of the paper to the folding position is displayed. When the paper length is entered, the standard folding position will automatically be displayed. * Standard folding position: (Paper length ÷ 2) mm/inch Here, it is displayed as “210.0/08.27” (420 ÷ 2 = 210/16.54 ÷ 2 = 8.27). To change the value, press the box 4, and enter the desired value. Range of input: 85.0 to 250.0/3.35 to 9.84 (Difference with the paper length should be within 85 to 250 mm/3.35 to 9.84 inch) Press the [Return key] to confirm the value. 27 6. SADDLE STITCHING BINDING PROCEDURE 2 Enter the width of the paper. Press the box 2, and enter “2970/11.69”. Range of input: 120.0 to 356.0 mm/4.72 to 14.02 inch Press the [Return key] to confirm the value. The stitching width is displayed. The stitching position interval is displayed. When the paper width is entered, the standard stitching width will automatically be displayed. * Standard stitching width: (Paper width ÷ 2) mm/inch Here, it is displayed as “148.5/5.85” (297 ÷ 2 = 148.5/11.69 ÷ 2 = 5.85). When paper width is below 140 mm/5.51 inch, stitching width will always be 70 mm/2.76 inch. When the standard stitching width set by the paper width entered is inside a stitch prohibited area, a value avoiding this area will be displayed. Note When adjusting the stitching width, avoid the stitching prohibited areas. To change the value, press the box 5, and enter the desired value. Range of input: From 70.0/2.76 (Paper width –30.0 mm/1.18 inch) Press the [Return key] to confirm the value. After entering the paper size, press the [Forth key] and proceed to the <Set Trimming Position> screen. As paper size is restricted according to binding conditions, the machine will not proceed to the next step if the paper size entered is not appropriate. Pressing the [Back key] returns to the <Select Binding Mode> screen. Step 3 Setting the trimming position This is the finished length after trimming. When the paper length is entered, the standard trimming position will automatically be displayed. The standard trimming width is 3 mm/0.12 inch. * Standard trimming position: (Paper length ÷ 2) – 3 mm/ 0.12 inch Here, it is displayed as “207.0/8.15” (420 ÷ 2) – 3 = 207/ (16.54 ÷ 2) – 0.12 = 16.54. If not changing this value, proceed onto the next step. To change the finished length, press the box 1 to reset the value displayed to 0, and enter the desired value. Range of input: 75.0 to 250.0 mm/2.95 to 9.84 inch (Trimming width within 75 mm/2.95 inch) Press the [Return key] to confirm the value. Pressing the box again while entering the value returns the original value. After entering the trimming position, press the [Forth key] to proceed to the “Confirm Settings” screen. Pressing the [Back key] returns to the <Enter Paper Size> screen. 28 1 Trimming width 207. 0 Back key Forth key <Set Trimming Position> Screen 6. SADDLE STITCHING BINDING PROCEDURE Step 4 Confirming settings Make sure that the values entered are all corect, and then press the [Return key] on the touch panel. Pressing the [Return key] saves the settings of the memory number and returns to the <Main Menu> screen. Pressing the [Back key] returns to the <Set Trimming Position> screen. 420. 0 x 297 . 0 207. 0 Back key Return key <Confirm Settings> Screen 6-2. Changing Size Press the [Size Change key] for more than one second to change the size. When size change completes, a beep sounds. Note MAINMENU ADJUST OPTION ACCESSOR This machine moves left and right. 420. 0 x 297 . 0 207. 0 01 00000 Perform paper size change Size change key <MAIN MENU> Screen 6-3. Adjustments Using the Step Mode After changing the size, perform fine adjustments of each function in the step mode. When the step mode completes, the newly adjusted value is saved as the new setting of the memory number. Load actually bound paper into the upstream unit, and prepare to start adjustments. Note Values shown in the Main Menu screen are replaced by values adjusted not only in the fine adjustment screen but also in the step mode. However, the values shown in the setting screens of each Memory Number will remain the same. They show values originally entered. 29 6. SADDLE STITCHING BINDING PROCEDURE ❊ Starting the step mode <Fine adjustment menu> If the DBM-500T is connected, select whether to trim sets bound in the step mode using the [Trim On/Off key]. Step mode key MAINMENU Trim On/Off key ADJUST OPTION ACCESSOR ON: Trims. Set to trim booklets. OFF: No trimming. Set to check stitching and folding positions. The setting of the [Trim On/Off key] has priority during the step mode, regardless of whether trimming has been set or not at the memory number. Pressing the [Step Mode key] in the fine adjustment menu proceeds to the <Stitcher Adjustment> screen. Pressing the [Start key] of the upstream unit or this machine conveys one set of paper from the upstream unit to the saddle stitching stopper. <Fine Adjustment Menu> Screen To terminate the step mode halfway through, press the [Stop key] of this machine. Open the top cover and remove the paper remaining inside the machine. <Stitcher Adjustment> Screen ❊ Adjustments at the stitching section Adjust the positions of the side jogger and back jogger for aligning paper using the [Fine adjustment key]. Adjust the position using keys 1 to 4 and 6 to 9. Perform jogging using keys 5 and bk. Adjust so that the joggers touch the paper edges lightly. After adjusting, press the bl [Stitch key]. Stitching is perfomed, and the booklet advances to the folding stopper. 1 2 3 4 5 bk bl Stitch key 6 8 7 9 <Stitcher Adjustment> Screen 30 6. SADDLE STITCHING BINDING PROCEDURE 1 2 3 4 5 6 7 8 9 bk bl Note Fine adjustment of side jogger The side jogger moves inward by about 1 mm/0.04 inch. Fine adjustment of side jogger The side jogger moves inward by about 0.2 mm/0.008 inch. Fine adjustment of side jogger The side jogger moves outward by about 1 mm/0.04 inch. Fine adjustment of side jogger The side jogger moves outward by about 0.2 mm/0.008 inch. Side jogger operations Activates the side jogger once. Fine adjustment of back jogger The back jogger moves backward by about 0.1 mm/0.004 inch. Fine adjustment of back jogger The back jogger moves backward by about 1 mm/0.04 inch. Fine adjustment of back jogger The back jogger moves forward by about 0.1 mm/0.004 inch. Fine adjustment of back jogger The back jogger moves forward by about 1 mm/0.04 inch. Back jogger operations Activates the back jogger once. Stitch key Stitches the set. The booklet is conveyed to the folding stopper and stops. Fine adjustments can be performed only within the range of ±5 mm/±0.20 inch after size change. If the paper size entered and that actually used differ by more than 5 mm/0.20 inch, the difference is beyond adjustment. In this case, enter the correct paper size again, and perform the size change. ❊ Adjustments at the folding section (When [Fold On] is selected) Adjust the positions of the folding side guides and folding back guides using the [Fine Adjustment key]. Adjust the position using keys 1 to 4 and 6 to 9. Perform jogging using keys 5 and bk. Adjust so that the guides touch the booklet edges lightly. After adjusting, press the bl [Fold key]. The booklets are folded and ejected, and the step mode ends. If ON is selected using the [Trim On/Off key] at the start of the step mode, booklets are trimmed and ejected. 1 2 3 4 5 bk Folding back guide Folding back guide Folding side guide Folding side guide blFold key 68 79 <Folder Adjustment> Screen “Opened state of folding back guide” 31 6. SADDLE STITCHING BINDING PROCEDURE 1 2 3 4 5 6 7 8 9 bk bl Fine adjustment of folding side guide The folding side guide moves inward by about 1 mm/0.04 inch. Fine adjustment of folding side guide The folding side guide moves inward by about 0.2 mm/0.008 inch. Fine adjustment of folding side guide The folding side guide moves outward by about 1 mm/0.04 inch. Fine adjustment of folding side guide The folding side guide moves outward by about 0.2 mm/0.008 inch. Folding side guide operations Activates the folding side guide once. Fine adjustment of folding back guide The folding back guide moves backward by about 0.1 mm/0.004 inch. Fine adjustment of folding back guide The folding back guide moves backward by about 1 mm/0.04 inch. Fine adjustment of folding back guide The folding back guide moves forward by about 0.1 mm/0.004 inch. Fine adjustment of folding back guide The folding back guide moves forward by about 1 mm/0.04 inch. Folding back guide operations Activates the folding back guide once. Fold key Booklets are ejected after folding, and the step mode ends. 6-4. Checking the Bound State Check the sample booklets after adjustment. When paper alignment is poor Adjust the side jogger and back jogger again. ( Refer to page 30.) When the stitching position and folding position do not match Move the stitching position to the folding position Adjust the position using the [Stitch Position Fine Adjustment key]. ( Move the folding position to the stitching position Adjust the position using the [Fold Position Fine Adjustment key]. ( Refer to page 50.) Refer to page 50.) When the stitching position and folding position match, and both are to be moved Adjust the position using the [Stitch Position Fine Adjustment key] and [Fold Position Fine Adjustment key]. ( Refer to page 51.) To adjust the stitching width Adjust the position using the [Stitching Width Fine Adjustment key]. ( Refer to page 51.) When folded skewed Adjust the angle of the folding stopper using the folding stopper adjustment dial. Folding stopper adjustment dial Rotate clockwise Rotate counterclockwise 32 6. SADDLE STITCHING BINDING PROCEDURE If the stitching position is inside the stitching prohibited area shown on the stitching position label ( refer to page 18), folding misalignment may occur. Change the stitching width using the [Stitching Width Fine Adjustment key] and adjust so that it is outside this area. ( Refer to page 51.) Folding misalignment may also occur if the folding side guides are set too narrow or wide. Perform adjustments in the step mode again, and check the position of the folding side guides. ( Refer to page 31.) If the booklet rides onto the folding side guide or jams, gradually increase the value of “stitching side jogger open timing” on the option menu. The standard value is 0. ( Refer to page 54.) However, paper may jam at the stitching section if too many sheets of paper are fed. Adjust the position of the folding back guide roller. Loosen the locknut, and move the folding back guide roller to the trail edge using the knobscrew. This holds down the booklet and prevents folding misalignment. Lock nut Pointer Stitching position label Stitching position label Mark (Stitch prohibited area) Pointer Knobscrew Folding back guide roller Booklet Trail edge Knobscrew Folding back guide roller Locknut When booklet alignment is poor at the belt stacker Change the conveyance time of the belt stacker at accessory menu 2. ( Refer to page 57.) If there are too many sheets, or when paper is thick, set a long conveyance time. If booklet alignment is still poor after adjusting the conveyance time, replace the paper guide wheel with one for large size paper. (Not available for paper less than 121 mm/4.76 inch) If booklet alignment is still poor, loosen the knob screw and move the paper guide wheel to the main body. 33 7. SIDE STITCHING/CORNER STITCHING BINDING PROCEDURE 7-1. Binding Settings Select the memory number whose settings are to be changed using the [Memory number selection key] and press the [Setting key]. The <Select Binding Mode> screen appears. The settings of the memory number selected are saved. If there is no need to save, use memory No. 0. ( Refer to page 15.) Memory number selection key MAINMENU ADJUST OPTION ACCESSOR 210. 0 x 297 . 0 03 00000 Memory No. Setting key <Main Menu> Screen The following describes the procedure for the conditions: A4 horizontal (length 210 mm/8.50 inch x width 297 mm/11.00 inch), side stitching, folding Off, trimming Off. Select the binding mode. The stitching position is about 6 mm/0.24 inch from the leading edge of the paper and cannot be changed vertically. 1 Setting the stitching mode. Press the [Side Stitching key] to set “Side stitching”. (Select side stitching even for corner stitching.) The folding mode is automatically set to “Fold Off”. (Can be changed.) When set to “Fold Off”, the trimming mode cannot be selected. Press the [Fold On key] to set “Fold On”. This allows selection of the trimming mode. To trim, press the [Trim On key] and set “Trim On”. Note Stitching position Back Selecting the binding mode Front 1 Leading edge Step 6 mm (0.24 inch) Fold On key Side Stitching key Fold Off key If DBM-500T is not connected, or when “Fold Off” is selected, “Trim On” cannot be selected. After setting the binding mode, press the [Forth key] and proceed to the <Enter Paper Size> screen . Pressing the [Cancel key] cancels the values entered and returns to the main menu. Trim On key Trim Off key Cancel key <Select Binding Mode> Screen 34 Forth key 7. SIDE STITCHING/CORNER STITCHING BINDING PROCEDURE Step 2 Entering the paper size Enter the paper length and width. Standard values for stitching width are displayed according to the paper size entered. Pressing inside the box showing a value resets the value to 0. Enter the desired values using the [Numerical keys], and press the [Return key] on the numerical pad to confirm. Pressing the box again before pressing the [Return key] returns the original value. 2 1 3 210. 0 297. 0 148. 5 Return key Numerical keys <Numerical Pad> <Fold Off> Screen 1 Enter the length of the paper. Press the box 1, and enter “2100/08.50”. Press the [Return key] to confirm the value. Range of input: Fold Off : 140.0 to 364.0 mm/0.59 to 14.33 inch Fold On : 170.0 to 364.0 mm/6.69 to 14.33 inch (The foldable length is above 182.0 mm/7.16 inch.) The folding position is displayed when set to [Fold On]. The value from the leading edge of the paper to the folding position is displayed. When the paper length is entered, the standard folding position will automatically be displayed. ∗ Standard folding position: (Paper length ÷ 2) mm/ inch Here, it is displayed as “105.0/4.13” (210 ÷ 2 = 105.0/ 8.27 ÷ 2 = 4.13). To change the value, press the box 4, and enter the desired value. Press the [Return key] to confirm the value. Note 2 2 3 1 210. 0 297. 0 148. 5 105. 0 4 Forth key Back key <Fold On> Screen The box 4 is not displayed when set to “Fold Off”. Enter the width of the paper. Press the box 2, and enter “2970/11.00”. Press the [Return key] to confirm the value. Range of input: 120.0 to 356.0 mm/4.72 to 14.02 inch (The foldable width is above 210.0 mm/0.85 inch.) 35 7. SIDE STITCHING/CORNER STITCHING BINDING PROCEDURE The stitching width is displayed. The stitching position interval is displayed. When the paper width is entered, the standard stitching width will automatically be displayed. ∗ Standard stitching width: (Paper width ÷ 2) mm/inch Here, it is displayed as “148.5/5.85” (297 ÷ 2 = 148.5/11.69 ÷ 2 = 5.85). When paper width is below 140 mm, stitching width will always be 70 mm/2.76 inch. To change the value, press the box 3, and enter the desired value. For corner stitching, enter the value “Paper width –30.0 mm/1.18 inch” (stitches at the 15.0 mm/0.59 inch position from the side edge of the paper). Range of input: From 70.0/2.76 (Paper width –30.0 mm/1.18 inch) Press the [Return key] to confirm the value. After entering the paper size, press the [Forth key] and proceed to the <Confirm Settings> screen. If set to “Trim On”, proceed to the “Set Trimming Position” screen. As paper size is restricted according to binding conditions, the machine will not proceed to the next step if the paper size entered is not appropriate. Pressing the [Back key] returns to the <Select Binding Mode> screen. Step 3 Setting the trimming position (When set to [Trim On]) This is the finished length after trimming. When the paper length is entered, the standard trimming position will automatically be displayed. The standard trimming width is 3 mm/0.12 inch. ∗ Standard trimming position: (Paper length ÷ 2) – 3 mm/ 0.12 inch Here, it is displayed as “102.0/4.02” (210 ÷ 2) – 3 = 102.0/ (8.27 ÷ 2) – 0.12 = 4.02. If not changing this value, proceed onto the next step. To change the finished length, press the box 1 to reset the value displayed to 0, and enter the desired value. Range of input: 75.0 to 250.0 mm/2.95 to 9.84 inch (Trimming width within 75 mm/2.95 inch) Press the [Return key] to confirm the value. Pressing the box again while entering the value returns the original value. 1 Trimming width 102 . 0 Back key Forth key <Set Trimming Position> Screen After entering the trimming position, press the [Forth key] to proceed to the <Confirm Settings> screen. Pressing the [Back key] returns to the <Enter Paper Size> screen. Step 4 Confirming settings Make sure that the values entered are all correct, and then press the [Return key] on the touch panel. Pressing the [Return key] saves the settings of the memory number and returns to the <Main Menu> screen. Pressing the [Back key] returns to the <Set Trimming Position> screen if set to “Trim On”, and returns to the <Enter Paper Size> screen if set to “Trim Off”. 36 210. 0 x 297 . 0 Back key <Confirm Settings> Screen Return key 7. SIDE STITCHING/CORNER STITCHING BINDING PROCEDURE 7-2. Changing Size Press the [Size Change key] for more than one second to change the size. When size change completes, a beep sounds. Note MAINMENU ADJUST OPTION ACCESSOR This machine moves left and right. 210. 0 x 297 . 0 03 00000 Perform paper size change Size change key “Main Menu” Screen ❊ Corner-stitching Perform the following procedure after changing the size. Stitching at the R side When the stitching width is set above 220 mm/8.66 inch, loosen the knobscrew of the clamp L, move the clamp to the end of the R side, and secure. When the stitching width is set below 219 mm/8.62 inch, loosen the knobscrew of the clamp L, move the clamp to the end of the L side, and secure. Turn Off the wire feed detection unit of the L side. ( Refer to page 54.) Replace the corner stitching guide of the folding side guide. R side Handle Knobscrew Clamp L Clamp R L side Clamp L Paper conveyance direction Stitching at the L side Secure the clamp L at the back of the stitcher head with the knob screw. Move the clamp R to the L side by lifting the handle. Turn Off the wire feed detection unit of the R side. ( Refer to page 54.) Corner stitching guide Folding side guide 37 7. SIDE STITCHING/CORNER STITCHING BINDING PROCEDURE 7-3. Adjustments Using the Step Mode After changing the size, perform fine adjustments of each function in the step mode. When the step mode completes, the newly adjusted value is saved as the new setting of the memory number. Load actually bound paper into the upstream unit, and prepare to start adjustments. Note Values shown in the Main Menu screen are replaced by values adjusted not only in the fine adjustment screen but also in the step mode. However, the values shown in the setting screens of each Memory Number will remain the same. They show values originally entered. ❊ Starting the step mode <Fine adjustment menu> If the DBM-500T is connected, select whether to trim sets bound in the step mode using the [Trim On/Off key]. ON: Trims. Set to trim booklets. OFF: No trimming. Set to check stitching and folding positions. Step mode key MAINMENU Trim On/Off key ADJUST OPTION ACCESSOR The setting of the [Trim On/Off key] has priority during the step mode, regardless of whether trimming has been set or not at the memory number. Pressing the [Step Mode key] in the fine adjustment menu proceeds to the <Stitcher Adjustment> screen. “ON” cannot be selected when set to “Trim Off”. Pressing the [Start key] of the upstream unit or this machine conveys one set of paper from the upstream unit to the side stitching stopper. <Fine Adjustment Menu> Screen To terminate the step mode halfway through, press the [Stop key] of this machine. Open the top cover and remove the paper remaining inside the machine. <Stitcher Adjustment> Screen 38 7. SIDE STITCHING/CORNER STITCHING BINDING PROCEDURE ❊ Adjustments at the stitching section Adjust the positions of the side jogger and back jogger for aligning paper using the [Fine Adjustment key]. Adjust the position using keys 1 to 4 and 6 to 9. Perform jogging using keys 5 and bk. Adjust so that the joggers touch the paper edges lightly. After adjusting, press the bl [Stitch key]. Stitching is performed, and the booklet advances to the folding stopper. 1 2 3 4 blStitch key 5 bk 6 8 79 <Stitcher Adjustment> Screen 1 2 3 4 5 6 7 8 9 bk bl Note Fine adjustment of side jogger The side jogger moves inward by about 1 mm/0.04 inch. Fine adjustment of side jogger The side jogger moves inward by about 0.2 mm/0.008 inch. Fine adjustment of side jogger The side jogger moves outward by about 1 mm/0.04 inch. Fine adjustment of side jogger The side jogger moves outward by about 0.2 mm/0.008 inch. Side jogger operations Activates the side jogger once. Fine adjustment of back jogger The back jogger moves backward by about 0.1 mm/0.004 inch. Fine adjustment of back jogger The back jogger moves backward by about 1 mm/0.04 inch. Fine adjustment of back jogger The back jogger moves forward by about 0.1 mm/0.004 inch. Fine adjustment of back jogger The back jogger moves forward by about 1 mm/0.04 inch. Back jogger operations Activates the back jogger once. Stitch key Paper is stitched, ejected, and the step mode ends. When set to “Fold On”, the paper is conveyed to the folding stopper after stitching. ( Refer to page 40.) Fine adjustments can be performed only within the range of ±5 mm/±0.20 inch after size change. If the paper size entered and that actually used differ by more than 5 mm/0.20 inch, the difference is beyond adjustment. In this case, enter the correct paper size again, and perform the size change. 39 7. SIDE STITCHING/CORNER STITCHING BINDING PROCEDURE ❊ Adjustments at the folding section (When [Folding On] is selected) Adjust the positions of the folding side guides and folding back guides using the [Fine Adjustment key]. Adjust the position using keys 1 to 4 and 6 to 9. Perform jogging using keys 5 and bk. Adjust so that the guides touch the booklet edges lightly. After adjusting, press the bl [Fold key]. The booklets are folded and ejected, and the step mode ends. 1 2 3 4 bk 5 If ON is selected using the [Trim On/Off key] at the start of the step mode, booklets are trimmed and ejected. bl Fold key 68 79 <Folder Adjustment> Screen Folding back guide Folding back guide Folding side guide Folding side guide “Opened state of folding back guide” 1 2 3 4 5 6 7 8 9 bk bl 40 Fine adjustment of folding side guide The folding side guide moves inward by about 1 mm/0.04 inch. Fine adjustment of folding side guide The folding side guide moves inward by about 0.2 mm/0.008 inch. Fine adjustment of folding side guide The folding side guide moves outward by about 1 mm/0.04 inch. Fine adjustment of folding side guide The folding side guide moves outward by about 0.2 mm/0.008 inch. Folding side guide operations Activates the folding side guide once. Fine adjustment of folding back guide The folding back guide moves backward by about 0.1 mm/0.004 inch. Fine adjustment of folding back guide The folding back guide moves backward by about 1 mm/0.04 inch. Fine adjustment of folding back guide The folding back guide moves forward by about 0.1 mm/0.004 inch. Fine adjustment of folding back guide The folding back guide moves forward by about 1 mm/0.04 inch. Folding back guide operations Activates the folding back guide once. Fold key Booklets are ejected after folding, and the step mode ends. 7. SIDE STITCHING/CORNER STITCHING BINDING PROCEDURE 7-4. Checking the Bound State Check the sample booklets after adjustment. When paper alignment is poor Refer to page 39.) Adjust the side jogger and back jogger again. ( Check the height of the side stitching guide. If the guide is too high, paper may ride onto the side stitching stopper. If too low, paper alignment may deteriorate due to resistance. When stitched booklets are not ejected to the side stitching stacker smoothly Are the folding side guides properly positioned for the paper width? If too narrow, ejection defects or paper jam may occur. Perform adjustments using the [Folding Side Guide position fine adjustment key]. ( Refer to page 52.) Is the height of the saddle stitching guide appropriate? Adjust so that it is higher than the paper thickness. ( Refer to page 59.) If the booklets stop in front of the saddle stitching stacker, move the folding back guide forward using the [Folding Back Guide position fine adjustment key]. ( Refer to page 53.) When the paper receiving state of the side stitching stacker is unaligned Adjust the stacker guide position according to the paper size. If the leading edge of the booklet is caught by the stitches of the booklets ejected first, adjust the position of the stopper smaller than the paper size. When side (corner) stitched booklets frequently ride onto the stopper If side (corner) stitched booklets frequently ride onto the stopper, slow down the feeding speed from the collator. 41 8. NO-STITCHING FOLDING BINDING PROCEDURE 8-1. Binding Settings Select the memory number whose settings are to be changed using the [Memory number selection key] and press the [Setting key]. The <Select Binding Mode> screen appears. The settings of the memory number selected are saved. If there is no need to save, use memory No. 0. ( Refer to page 15.) Memory number selection key MAINMENU ADJUST OPTION ACCESSOR 420. 0 x 297 . 0 01 00000 Memory No. Setting key <Main Menu> Screen The following describes the procedure for the conditions: A3 vertical (length 420 mm/17.00 inch x width 297 mm/11.00 inch), stitching Off, folding On, trimming Off. Step 1 Selecting the binding mode Select the binding mode. 1 Fold On key Stitch Off key Setting the stitching mode. Press the [Saddle Off key] to set “Stitching Off”. 2 Set the folding mode. Press the [Fold On key] and set “Fold On”. 3 Set the trimming mode. Press the [Trim Off key] to set “Trim Off”. To trim, press the [Trim On key] to set “Trim On”. At this time, as the paper is not stitched, paper may deviate while trimming. Trim On key Note If DBM-500T is not connected, or when “Fold Off” is selected, “Trim On” cannot be selected. After setting the binding mode, press the [Forth key] and proceed to the <Enter Paper Size> screen . Pressing the [Cancel key] cancels the values entered and returns to the main menu. 42 Trim Off key Cancel key <Select Binding Mode> Screen Forth key 8. NO-STITCHING FOLDING BINDING PROCEDURE Step 2 Entering the paper size Enter the paper length and width. Standard values for the folding position are displayed according to the paper size entered. Pressing inside the box showing a value resets the value to 0. Enter the desired value using the [Numerical keys], and press the [Return key] on the numerical pad to confirm the value. Pressing the box again while entering the value returns to the original value. 1 2 420. 0 297. 0 210. 0 3 Back key Forth key <Enter Paper Size> Screen 1 Return key Numerical keys <Numerical Pad> Enter the length of the paper. Press the box 1, and enter “4200/17.00”. Press the [Return key] to confirm the value. Range of input: 170.0 to 500.0 mm/6.69 to 19.69 inch The folding position is displayed. The value from the leading edge of the paper to the folding position is displayed. When the paper length is entered, the standard folding position will automatically be displayed. * Standard folding position: (Paper length ÷ 2) mm /inch Here, it is displayed as “210.0/08.27” (420 ÷ 2 = 210/16.54 ÷ 2 = 8.27). To change the value, press the box 3, and enter the desired value. Range of input: 85.0 to 250.0/3.35 to 9.84) (Difference with the paper length should be within 85 to 250 mm/3.35 to 9.84 inch) Press the [Return key] to confirm the value. 2 Enter the width of the paper. Press the box 2, and enter “2970/11.00”. Range of input: 120.0 to 356.0 mm/4.72 to 14.02 inch Press the [Return key] to confirm the value. After entering the paper size, press the [Forth key] and proceed to the <Set Trimming Position> screen. As paper size is restricted according to binding conditions, the machine will not proceed to the next step if the paper size entered is not appropriate. Pressing the [Back key] returns to the <Select Binding Mode> screen. 43 8. NO-STITCHING FOLDING BINDING PROCEDURE Step 3 Confirming settings Make sure that the values entered are all correct, and then press the [Return key] on the touch panel. Pressing the [Return key] saves the settings of the memory number and returns to the <Main Menu> screen. Pressing the [Back key] returns to the <Set Trimming Position> screen when set to “Trim On”, and returns to the <Enter Paper Size> screen when set to “Trim Off”. 420. 0 x 297 . 0 Back key Return key <Confirm Settings> Screen Step 4 Setting the trimming position (When set to “Trim On”) (As the paper is not stitched, paper may deviate while trimming) 1 This is the finished length after trimming. When the paper length is entered, the standard trimming position will automatically be displayed. ∗ Standard trimming position: (Paper length ÷ 2) – 3 mm (0.12 inch) Here, it is displayed as “207.0/8.15” (420 ÷ 2) – 3 = 207.0/ (16.54 ÷ 2) – 0.12 = 8.15. If not changing this value, proceed onto the next step. To change the finished length, press the box 1 to reset the value displayed to 0, and enter the desired value. Range of input: 75.0 to 250.0 mm/2.95 to 9.84 inch (Trimming width within 75 mm/2.95 inch) Press the [Return key] to confirm the value. Pressing the box again while entering the value returns to the original value. Trimming width 207. 0 Back key Forth key <Set Trimming Position> Screen After entering the trimming position, press the [Forth key] to proceed to the <Confirming settings> screen. Pressing the [Back key] returns to the <Enter Paper Size> screen. 8-2. Changing Size Press the [Size Change key] for more than one second to change the size. When size change completes, a beep sounds. Note This machine moves left and right. MAINMENU ADJUST OPTION ACCESSOR 420. 0 x 297 . 0 01 00000 Perform paper size change 44 Size change key <Main Menu> Screen 8. NO-STITCHING FOLDING BINDING PROCEDURE 8-3. Adjustments Using the Step Mode After changing the size, perform fine adjustments of each function in the step mode. When the step mode completes, the newly adjusted value is saved as the new setting of the memory number. Load actually bound paper into the upstream unit, and prepare to start adjustments. Note Values shown in the Main Menu screen are replaced by values adjusted not only in the fine adjustment screen but also in the step mode. However, the values shown in the setting screens of each Memory Number will remain the same. They show values originally entered. ❊ Starting the step mode <Fine adjustment menu> If the DBM-500T is connected, select whether to trim sets bound in the step mode using the [Trim On/Off key]. Step mode key MAINMENU ADJUST Trim On/Off key OPTION ACCESSOR On: Trims. Set to trim booklets. Off: No trimming. Set to check stitching and folding positions. The setting of the [Trim On/Off key] has priority during the step mode, regardless of whether trimming has been set or not at the memory number. Pressing the [Step Mode key] in the fine adjustment menu proceeds to the <Stitcher Adjustment> screen. Pressing the [Start key] of the upstream unit or this machine conveys one set of paper from the upstream unit to the side stitching stopper. <Fine Adjustment Menu> Screen To terminate the step mode halfway through, press the [Stop key] of this machine. Open the top cover and remove the paper remaining inside the machine. <Stitcher Adjustment> Screen 45 8. NO-STITCHING FOLDING BINDING PROCEDURE ❊ Adjustments at the stitching section Adjust the positions of the side jogger and back jogger for aligning paper using the [Fine adjustment key]. Adjust the position using keys 1 to 4 and 6 to 9. Perform jogging using keys 5 and bk. Adjust so that the joggers touch the paper edges lightly. After adjusting, press the bl [Stitch key]. Stitching is performed, and the booklet advances to the folding stopper. 1 2 3 4 5 bk bl Stitch key 6 8 7 9 <Stitcher Adjustment> Screen 1 2 3 4 5 6 7 8 9 bk bl Note 46 Fine adjustment of side jogger The side jogger moves inward by about 1 mm/0.04 inch. Fine adjustment of side jogger The side jogger moves inward by about 0.2 mm/0.008 inch. Fine adjustment of side jogger The side jogger moves outward by about 1 mm/0.04 inch. Fine adjustment of side jogger The side jogger moves outward by about 0.2 mm/0.008 inch. Side jogger operations Activates the side jogger once. Fine adjustment of back jogger The back jogger moves backward by about 0.1 mm/0.004 inch. Fine adjustment of back jogger The back jogger moves backward by about 1 mm/0.04 inch. Fine adjustment of back jogger The back jogger moves forward by about 0.1 mm/0.004 inch. Fine adjustment of back jogger The back jogger moves forward by about 1 mm/0.04 inch. Back jogger operations Activates the back jogger once. Stitch key Stitches the set. The booklet is conveyed to the folding stopper and stops. Fine adjustments can be performed only within the range of ±5 mm/±0.20 inch after size change. If the paper size entered and that actually used differ by more than 5 mm/0.20 inch, the difference is beyond adjustment. In this case, enter the correct paper size again, and perform the size change. 8. NO-STITCHING FOLDING BINDING PROCEDURE ❊ Adjustments at the folding section (When [Fold On] is selected) Adjust the positions of the folding side guides and folding back guides using the [Fine Adjustment key]. Adjust the position using keys 1 to 4 and 6 to 9. Perform jogging using keys 5 and bk. Adjust so that the guides touch the booklet edges lightly. After adjusting, press the bl [Fold key]. The booklets are folded and ejected, and the step mode ends. If ON is selected using the [Trim On/Off key] at the start of the step mode, booklets are trimmed and ejected. 1 23 4 5 bk Folding back guide Folding back guide bl Fold key 68 79 <Folder Adjustment> Screen Folding side guide “Opened state of folding back guide” 1 2 3 4 5 6 7 8 9 bk bl Fine adjustment of folding side guide The folding side guide moves inward by about 1 mm / 0.04 inch. Fine adjustment of folding side guide The folding side guide moves inward by about 0.2 mm / 0.008 inch. Fine adjustment of folding side guide The folding side guide moves outward by about 1 mm / 0.04 inch. Fine adjustment of folding side guide The folding side guide moves outward by about 0.2 mm / 0.008 inch. Folding side guide operations Activates the folding side guide once. Fine adjustment of folding back guide The folding back guide moves backward by about 0.1 mm / 0.004 inch. Fine adjustment of folding back guide The folding back guide moves backward by about 1 mm / 0.04 inch. Fine adjustment of folding back guide The folding back guide moves forward by about 0.1 mm / 0.004 inch. Fine adjustment of folding back guide The folding back guide moves forward by about 1 mm / 0.04 inch. Folding back guide operations Activates the folding back guide once. Fold key Booklets are ejected after folding, and the step mode ends. 8-4. Checking the Bound State Check the sample booklets after adjustment. When folding position has deviated Adjust the position using the [Fold Position fine adjustment key]. ( Refer to page 50.) When folding deviates skewed Adjust the angle of the folding stopper using the folding stopper adjustment dial. 47 8. NO-STITCHING FOLDING BINDING PROCEDURE Folding stopper adjustment dial Rotate clockwise Rotate counterclockwise Folding misalignment may also occur if the folding side guides are too narrow or wide. Perform adjustments in the step mode again, and check the positions of the folding side guides. ( Refer to page 47.) If the booklet rides onto the folding side guide or jams, gradually increase the value of “stitching side jogger open timing” on the option menu. The standard value is 0. ( Refer to page 54.) However, paper may jam at the stitching section if too many sheets of paper are fed. Adjust the position of the folding back guide roller. Loosen the locknut, and move the folding back guide roller to the trail edge using the knobscrew. This holds down the booklet and prevents folding misalignment. Lock nut Knobscrew Folding back guide roller Booklet Trail edge Knobscrew Folding back guide roller Locknut When booklet alignment is poor at the belt stacker Change the conveyance time of the belt stacker at accessory menu 2. ( Refer to page 57.) If there are too many sheets, or when paper is thick, set a long conveyance time. If booklet alignment is still poor after adjusting the conveyance time, replace the paper guide wheel with one for large size paper. (Not available for paper less than 121 mm/4.76 inch.) If booklet alignment is still poor, loosen the knob screw and move the paper guide wheel to the main body. 48 9. VARIOUS SETTINGS 9. VARIOUS SETTINGS 9-1. Fine Adjustment Menu The fine adjustment menu consists of the step mode and fine adjustment items. This section describes the fine adjustment items. For details of the step mode, refer to “5. Binding Preparations” ( page 23). Values set for the fine adjustment menu are saved in the memory number used. 3 1 4 MAINMENU ADJUST 7 8 5 OPTION 9 62 ACCESSOR bk <Fine Adjustment Menu> Screen 1 Step Mode key Press to set the mode which finely adjusts paper alignment at the stitching and folding sections. For details, refer to “5. Binding Preparations” ( page 23). 2 Step Mode/Trimming On/Off key Press to determine whether to trim or not in the step mode. Trimming is carried out when On is displayed. Press to display On and Off. Stitch Position fine adjustment key Press to move to the screen for finely adjusting the stitching position. Fold Position fine adjustment key Press to move to the screen for finely adjusting the folding position. Stitch Fold position fine adjustment key Press to move to the screen for finely adjusting the stitching folding position. Stitching Width position fine adjustment key Press to move to the screen for finely adjusting the stitching width. Side Jogger position fine adjustment key Press to move to the screen for finely adjusting the side jogger position. Folding Side guide position fine adjustment key Press to move to the screen for finely adjusting the folding side guide position. Folding Back Guide position fine adjustment key Press to move to the screen for finely adjusting the folding back guide position. Other setting position fine adjustment key Press to move to the screen for other fine adjustments. 3 4 5 6 7 8 9 bk Adjustments of 3 to bk can be changed while the machine is running. However, poor booklets may result from the folding/stitching timing and the fine adjustment timing. 49 9. VARIOUS SETTINGS ❊ Stitching position fine adjustment screen 2 3 4 5 Press the [Stitch position fine adjustment key]. The saddle stitching stopper and back jogger are moved to finely adjust the stitching position. They can be moved within ±5 mm/±0.20 inch from the position set at the memory number. To move outside this range, change the setting of the stitching position of the memory number, and perform the size change procedure. 1 Length from paper leading edge to stitching position. 5 1 Back key Back 4 Front 3 210. 0 Leading edge 2 (A3/LGR example) Stitching position moves forward by about 0.1 mm/ 0.004 inch. Stitching position moves forward by about 1 mm/0.04 inch. Stitching position moves backward by about 1 mm/ 0.04 inch. Stitching position moves backward by about 0.1 mm/ 0.004 inch. Pressing the [Back key] returns to the fine adjustment menu. Stitching position ❊ Folding position fine adjustment screen 2 Press the [Fold position fine adjustment key]. The folding stopper and folding back guide are moved to finely adjust the folding position. They can be moved within ±5 mm/±0.20 inch from the position set at the memory number. To move outside this range, change the setting of the stitching position of the memory number, and perform the size change procedure. 1 Length from paper leading edge to folding position. 5 1 Back key Back 4 Folding position 50 5 210. 0 Front 3 4 Leading edge 2 (A3/LGR example) Folding position moves forward by about 0.1 mm/0.004 inch. Folding position moves forward by about 1 mm/0.04 inch. Folding position moves backward by about 1 mm/0.04 inch. Folding position moves backward by about 0.1 mm/ 0.004 inch. Pressing the [Back key] returns to the fine adjustment menu. 3 9. VARIOUS SETTINGS ❊ Stitching/folding fine adjustment screen 1 Press the [Stitch Fold position fine adjustment key]. The saddle stitching stopper, back jogger, folding stopper, and folding back guide are moved all together at the same time to finely adjust the stitching/folding position. They can be moved within ±5 mm/±0.20 inch from the position set at the memory number. To move outside this range, change the setting of the stitching position of the memory number, and perform the size change procedure. 2 3 4 1 Stitching/folding position moves forward by about 0.1 mm together. 2 Stitching/folding position moves forward by about 1 mm together. 3 Stitching/folding position moves backward by about 1 Back Front Back key Leading edge 4 mm (0.04 inch). Stitching/folding position moves backward by about 0.1 mm (0.004 inch). Pressing the [Back key] returns to the fine adjustment menu. Stitching/folding position ❊ Stitching width fine adjustment screen 2 3 Press the [Stitching Width fine adjustment key]. Move the position of the stitcher to finely adjust the stitching width. Stitching width is the length between the centers of two stitches. The stitching positions are symmetrical with the paper width as the center. The stitcher can be moved within ±5 mm/±0.20 inch from the position set at the memory number. To move outside this range, change the setting of the stitching position of the memory number, and perform the size change procedure. 1 148. 5 1 Stitching width length (A3/LGR example) 2 Stitching width is about 1 mm/0.04inch narrower. 3 Stitching width is about 1 mm/0.04inch wider. Back key Center of paper A B Pressing the [Back key] returns to the fine adjustment menu. A=B 51 9. VARIOUS SETTINGS ❊ Side jogger position fine adjustment screen Press the [Side Jogger position fine adjustment key]. Finely adjusts the distance between the left and right side joggers. The side joggers can be moved within ±5 mm/±0.20 inch from the position set at the memory number. To move outside this range, change the setting of the stitching position of the memory number, and perform the size change procedure. 3 2 4 5 1 Distance between the left and right stitching side joggers. 2 Distance decreases by about 0.2 mm/0.008 inch. 3 Distance decreases by about 1 mm/0.04 inch. 4 Distance increases by about 1 mm/0.04 inch. 5 Distance increases by about 0.2 mm/0.008 inch. Pressing the [Back key] returns to the fine adjustment menu. 2 97. 0 1 Back key ❊ Folding Side Guide position fine adjustment screen Press the [Folding Side Guide position fine adjustment key]. Finely adjusts the distance between the left and right folding side guides. 1 2 3 4 1 Distance decreases by about 0.2 mm/0.008 inch. 2 Distance decreases by about 1 mm/0.04 inch. 3 Distance increases by about 1 mm/0.04 inch. 4 Distance increases by about 0.2 mm/0.008 inch. Pressing the [Back key] returns to the fine adjustment menu. Back key 52 9. VARIOUS SETTINGS ❊ Folding Back Guide position fine adjustment screen 1 Press the [Folding Back Guide position fine adjustment key]. Finely adjusts the position of the folding back guide. 2 1 The folding back guide moves forward by about 1 mm/ 2 0.04 inch. The folding back guide moves backward by about 1 mm/0.04 inch. Pressing the [Back key] returns to the fine adjustment menu. Back Leading edge Front Back key Folding back guide ❊ Other setting position fine adjustment screen Press the [Other setting position fine adjustment key] to perform other fine adjustments. 1 1 Finely adjust the distance between folding rollers. Normally, as the distance is automatically adjusted according to the number of processed sheets, this setting is not required. Adjust within the –5 to +5 range using the [ / keys]. 0 is the standard setting, +5 is the maximum (the distance between rollers is wide), and –5 is the minimum (the distance is narrow). This setting is returned to 0 when size change is performed. 2 Finely adjust the position of this machine to the left and right to align with the paper passage line from the upstream unit. Pressing the [ / keys] moves this machine by about 1 mm as indicated in the figure. Pressing the [Back key] returns to the fine adjustment menu. 2 Back key Press key Paper direction DBM-500 Press Upstream unit key 53 9. VARIOUS SETTINGS 9-2. Option Menus ❊ Option Menu 1 1 Changes the opening timing of the side joggers. Can Switching key be changed within 0 to 10 range using the [ / keys]. 0 is the standard setting. 0 is the fastest opening timing, and +10 the slowest. MAINMENU If stitched paper jams without being ejected from the stitching section, set to minus gradually. If stitched paper is ejected skewed, and jams at the folding section, set to plus gradually. 1 2 Set the folding conveyance belt to always On or Off. 3 ADJUST OPTION ACCESSOR 2 Pressing the [Switching key] switches between the On and Off display. Normally use Off. In the Stitch Off, Fold On mode, set to ON, because continuous belt running keeps pressing booklets against the folding stopper, resulting in stable operations. Switching key Forth key <Option Menu 1> Screen 3 Set the wire feed detection to On or Off. L1 is the left stitcher in respect to the paper conveyance direction, and R1 is the right stitcher. Pressing the [Switching key] switches between the On and Off display. Pressing the [Forth key] proceeds to the option menu 2 screen. ❊ Option Menu 2 1 When connected with the sheet feeder DSF-2000, jog 2 3 54 operations are performed once at the stitching section for every specified number of sheets during paper feed. This number of sheets can be set between 2 and 9 sheets only when the DSF-2000 is connected. Set the number of jogs at the stitching section. ( Refer to page 19.) This can be set between 1 and 9 times. At start, the upstream unit compares the processing speed suitable for the number of jogs set on this machine and the processing speed set at the upstream unit, and starts operations with the slower processing speed. If the processing speed of the upstream unit is changed, the number of jogs of this machine will also be changed automatically. Refer to “Stitching Tests”. ( Refer to page 68.) Pressing the [Forth key] proceeds to the Option Menu 3. Pressing the [Back key] returns to the Option Menu 1. MAINMENU ADJUST OPTION 1 5 2 5 ACCESSOR 3 Stitch test key Back key <Option Menu 2> Screen Forth key 9. VARIOUS SETTINGS ❊ Option Menu 3 1 Switches the oscillation stroke of the side jogger. The oscillation stroke consists of two types; 5 mm (0.20 inch) and 2 mm/0.08 inch. Normally use 5 mm/0.20 inch. Select 2 mm/0.08 inch when using DSF-2000 if paper moves skewed when conveyed and jams at the stitching section. Selects oscillation stroke 2 mm/0.08 inch. MAINMENU ADJUST OPTION ACCESSOR 1 2 25 3 Selects oscillation stroke 5 mm/0.20 inch. 2 When feeding sheets by hand, or merging hand-fed 3 sheets with the sheets from the collator, set the total number of sheets to be processed. Normally, this is automatically set based upon information from the upstream unit, and need not be set. ( Refer to page 19.) Pressing the box with a value displayed blinks the box and resets the value to “0”. Enter the desired value using the [Numerical keys], and press the [Return key] on the numerical pad. The box stops blinking and the value is confirmed. Pressing the box while entering the value returns to the original value. The number of sheets can be set between 2 and 25 for “Fold On” and 2 and 50 for “Fold Off”. Pressing the [Contrast key] displays the “Contrast Adjustment” Screen. Adjust using the and keys. The screen changes simultaneously with each touch. Set to a clear brightness. Press “END” to end operations. Pressing the [Forth key] proceeds to the Option Menu 4. Pressing the [Back key] returns to the Option Menu 2. Contrast key Forth key Back key <Option Menu 3> Screen [ LCD CONTRAST ] END <Contrast Adjustment> Screen ❊ Option Menu 4 This menu locks settings of each memory number such as paper size, binding mode, etc. Settings of locked memory numbers cannot be changed. Pressing the key icon switches between the On/Off state. Pressing the [Back key] returns to the Option Menu 3. ON state MAINMENU ADJUST OPTION Back key <Option Menu 4> Screen ACCESSOR OFF state 55 9. VARIOUS SETTINGS 9-3. Accessory Menus 1 Pressing the [Trimmer key] moves to the screen for 2 3 setting the trimmer (DBM-500T). This can be selected only when the trimmer is connected. * The trimmer (DBM-500T) is optional. Pressing the [Stacker key] moves to the screen for setting the belt stacker. * The stacker (DBM-LS1) is optional. Pressing the [Kicker key] moves to the screen for setting the kicker. * The kicker (DBM-K) is optional. Trimmer key MAINMENU Stacker key ADJUST Kicker key OPTION ACCESSOR <Accessory Menu> Screen ❊ Trimmer Settings 1 Adjust the finished length (length from book spine to foreedge). Press the [Trimmer key]. 1 Finished length 2 Increases by about 0.1 mm/0.004 inch. 3 Increases by about 1 mm/ 0.04 inch. 4 Decreases by about 1 mm/0.04 inch. 5 Decreases by about 0.1 mm/0.004 inch. Pressing the [Back key] returns to the Accessory Menu. Pressing the [Forth key] proceeds to the <Trimmer Setting 2> screen. 5 4 3 2 1 145. 5 Back key Forth key <Trimmer Setting 1> Screen Trimmer stopper Spine Booklet Blade Fore-edge Short Finished length 56 Long 9. VARIOUS SETTINGS ❊ Trimmer Settings 2 1 Adjust the driving time of the conveyance belt. The 2 standard setting is 1. Driving time can be selected between 0 and 10 using the [ / keys]. Increasing the value increases the driving time. If the trimming position is unstable because booklets bounce back, from the stopper or slip, these problems can be prevented by driving the belt longer. Adjust the distance between the conveyance rollers. The standard setting is 0. The distance can be selected between –30 (minimum) to 30 (maximum) using the [ / keys]. If booklets cannot be conveyed smoothly due to the difference in paper quality, thickness of booklets, etc., adjust this distance. If booklets fail to enter the conveyance belts, the distance may be too narrow. Adjust larger. If booklets do not reach the stopper after entering the conveyance belts, or are not ejected smoothly after trimming, the distance may be too wide. Adjust smaller. Pressing the [Back key] returns to the <Trimmer Setting 1> screen. 1 2 Back key <Trimmer Setting 2> Screen ❊ Stacker Settings Press the [Stacker key]. ( Menu” on page 57.) Refer to “9-3. Accessory 1 Adjust the start timing of the conveyance belt. 2 The standard setting is 0. The start timing can be selected between 0 and 9 using the [ / keys]. Increasing the value sets a slower timing for conveyance to start. This applies also when the trimmer is connected. Adjust the stacker conveyance time. The standard setting is 3. The stacker conveyance time can be selected between 1 and 9 using the [ / keys]. Increasing the value sets a longer conveyance time, and decreasing sets a shorter time. This applies also when the trimmer is connected. Pressing the [Back key] returns to the Accessory Menu. 1 2 Back key <Stacker Setting> Screen 57 9. VARIOUS SETTINGS ❊ Kicker Settings (Kicker is Optional) Press the [Kicker key]. ( Accessory Menus”.) Refer to page 56 “9-3. Switching key 1 Select the kicker operations On or Off. 2 58 Pressing the [Switching key] switches between the On and Off display. Enter the number of booklets to be sorted by the kicker. This can be selected between 0 and 250. Pressing the box with a value displayed blinks the box and resets the value to “0”. Enter the desired value using the [Numerical keys], and press the [Return key] on the numerical pad. The box stops blinking and the value is confirmed. Pressing the box while entering the value returns to the original value. Pressing the [Back key] returns to the Accessory Menu. 1 2 250 Back key <Kicker Setting> Screen 9. VARIOUS SETTINGS 9-4. Adjusting the Press Pressure and Conveyance Pressure Adjusting the press pressure The standard setting for the press pressure is “High”. If booklets fail to enter the press rollers, or to be ejected skewed from the press rollers, set the press pressure adjustment hook to “Medium” or “Low”. Set the left and right hooks to the same settings. L Side Conveyance pressure adjustment hook High High Adjusting the conveyance pressure Low Low The standard setting for the conveyance pressure is “High”. If booklets travel skewed and jam at the ejection rollers or cannot be ejected smoothly, set the conveyance pressure adjustment hooks to “Low”. Set the left and right hooks to the same settings. Press pressure adjustment hook R Side Conveyance pressure adjustment hook High High Low Low Press pressure adjustment hook 9-5. Adjusting the Saddle Stitching Guide/Side Stitching Guide Set the saddle stitching guide and side stitching guide at high positions normally. However, set them at low positions if paper rides onto the saddle stitching or side stitching stoppers and jams. Set high when paper cannot be conveyed smoothly to the folding section. Fixing screw Side stitching guide Fixing screw Side stitching stopper Up Up Down Down Saddle stitching stopper Fixing screw 59 10. ERROR MESSAGES When an error occurs, details of the error and its location are displayed on the touch panel, and the machine stops. Perform the appropriate procedures to correct the error. This machine will not operate while error messages are displayed. 10-1. Emergency Stop The moment the emergency stop switch is pressed, the machine stops and this error message appears on the touch panel. This machine will also stop when the emergency stop switches of the upstream or downstream unit is pressed. Likewise, the this error message will be displayed on the touch panel. [S01]Emergency stop Releasing the switch Turn the switch to the right to release it. If there is paper remaining inside the machine, open the top cover, remove it and resume operations. Turn to right Emergency stop switch 10-2. Covers This error message is displayed when the top cover is open. Opening the cover while the machine is running will stop the machine immediately, and the this error message will appear on the touch panel. If there is paper remaining inside the machine, open the top cover, remove it and resume operations. Note 60 If “RL VP Error” is displayed, open the top cover again and close it properly. [C01]Safety cover (front) 10. ERROR MESSAGES 10-3. Paper Jam This error message is displayed when paper has jammed inside the machine. The jam location is displayed on the touch panel. For more details on correcting paper jams, refer to page 63. [J01]Jam 10-4. Wire Feed Detection This error message is displayed when the wire is not fed normally at the stitcher head. This machine stops after ejecting the booklets being processed. Be sure to check that these booklets have been stitched properly. Before resuming operations, set new wire if it has run out. If there is wire remaining, readjust the wire of the stitcher head and perform stitching tests. ( Refer to page 64.) The error message disappears when the top cover is opened and closed. This error detection can be switched On/Off at Option Menu 1. ( Refer to page 54) [E01]Wire feed sensor (L1) 10-5. Paper Tray Full This error message is displayed when the side stitching stacker is full with booklets. The machine stops after all booklets being processed have been ejected out. Remove the booklets on the stacker. Pressing the [Start key] resumes operations. [E05]Tray full 61 10. ERROR MESSAGES 10-6. Motor Error This error message is displayed when an error occurs at the motor. The machine stops immediately. To correct this error, open the top cover, or press the emergency stop switch. If the error cannot be cleared, or if the error occurs again after resuming operations, contact our service person. Motor error [E∗∗]Motor error (∗∗∗) 10-7. Service Person Error When errors starting with codes T01 are displayed, errors which the user cannot correct may have occurred. Turn off the power and then turn it on again, and resume operations from the beginning. If the same error occurs, contact our service person. Communication error Memory data error Inverter error 10-8. Shutter This error message is displayed when the shutter is open. Close the shutter [C05]Shutter Shutter 62 Relay trouble 11. CORRECTING PAPER JAMS The machine stops when paper jams. The jams locations are displayed on the touch panel. If paper jams at the folding section Open the top cover, lift up the back guide handle, and remove the jammed paper. Back guide handle Booklet If paper jams at the stitching section Open the top cover, lift up the conveyance roller lifting handle, and remove the jammed paper. Conveyance roller lifting handle Paper Note To remove jammed booklets (paper), be careful not to move the stitching side jogger and folding side guide which have been finely adjusted. If moved, perform size change and fine adjustments again. If booklets remain at the folding rollers. Open the shutter, and rotate the rollers with the handle provided to remove the booklets. Handle Booklet Folding roller 63 12. STITCHER HEAD 12-1. Names and Functions 2 2 1 3 3 4 4 5 5 6 6 7 8 7 8 9 9 bk bk bs bl bl bt bm bq bm bq bn bo 64 br bo bp bp br 12. STITCHER HEAD No. 1 2 3 4 5 6 7 8 9 bk bl bm bn bo bp bq br bs bt Name Function Wire guide spring Feeds wire to the stitching section. Wire guide Guides the wire. Wire feed detection unit Detects wire feed amount and prevents stitching error. Felt disks Cleans the wire surface and applies a small amount of oil. Wire return lock Prevents the wire supplied from returning. Release disk When lowered, releases the wire return lock. Fixing knob Fixes the wire guide spring to the wire tube. Wire tube upper Wire path Stitch length adjustment knob Wire is cut short when rotated clockwise, and long when rotated counterclockwise. Triangular handle For switching whether to stitch or not Feed wheels Grip the wire when the triangular handle is set to the stitching position. When rotated, with the adjusting handle, wire is fed. Wire tube lower Wire path Mounting bolt Secures the stitcher head to the mounting block. Balance adjustment wheel When rotated, adjusts the left and right leg length of a stitch. Wire straightener Straightens the wire. Leaf spring Holds the former. Former Cuts the wire and bends it into C shape. Adjusting handle Used when feeding wire by hand. (Accessory) Tenon block Secures the stitcher head to the mounting block. 12-2. Wire Wire measuring #27 (0.4 mm/0.02 inch) to #25 (0.5 mm/0.02 inch) in diameter can be used. The #25 (0.5 mm/0.02 inch) provides the best performance. 65 12. STITCHER HEAD 12-3. Feeding the Wire 1 Pass the wire through the wire guides. Wire guide Wire guide Wire Wire guide Wire 2 Pass the wire to the wire feed detection unit. Wire Sandwich the wire between the bearing and roller. Bearing Roller Wire feed detection unit 3 4 Pass the wire between the two felt disks and through the wire return lock. Wire Insert the wire into the tip of the wire tube upper. Felt disks Be careful not to bend the wire. Wire return lock 5 Check that the triangular handle is at the stitching position where there is no clearance as shown right. Triangular handle No clearance Stitching position 66 Clearance Non stitching position 12. STITCHER HEAD 6 Insert the wire into the tip of the wire tube upper, and feed with pliers. Wire Be careful not to bend the wire. Feed until the wire reaches the feed wheels. Pliers Wire tube upper Feed wheels 7 8 Mount the adjusting handle onto the feed wheel, rotate to the right, so that the wheels grip the wire. Feed wheel Feed the wire with the handle. Adjusting handle Rotate the handle clockwise about two times. Note If the wire is bent, it will not enter the wire tube, and jam instead. Pull the wire, cut off the bent part, and feed it again. Wire tube lower 67 12. STITCHER HEAD 12-4. Stitching Tests 1 Turn On the power of this machine. ( 2 MAINMENU ADJUST OPTION ACCESSOR Refer to page 14 “5-1. Power On”.) Select a memory number that includes the saddle stitching process from the main menu, and press the [Size Change key]. 420. 0 x 210 . 0 207. 0 01 00250 Memory No. Size Change key <Select Binding Mode> Screen 3 4 5 Load the same size paper as the paper of the selected memory number on the upstream unit. MAINMENU ADJUST OPTION ACCESSOR Display the <Option Menu 2> by pressing the option and [Forth key] in order. Press the [Stitch Test key]. The <Stitch Test> screen appears. 6 Press the [Start key] of this machine or upstream unit. One set of paper is sent from the upstream unit to the stitching stopper.( Refer to page 54) Stitch Test key <Option Menu 2> Screen Stitch Test Action key <Stitch Test Action> Screen 68 12. STITCHER HEAD 7 Press the [Stitch Test Action key]. After several stitching operations, the paper will be ejected to the side stitching stacker. Stitch Test Action key <Stitch Test Action> Screen 8 Check the stitched state, and return to the main menu by pressing the MAIN MENU tab. If the state is not satisfactory, adjust the stitcher head and repeat stitching tests. ( Refer to “12-6. Adjustments” on page 70 ) 12-5. Removing Wire 1 Turn the triangular handle to the non stitching position where there is a clearance as shown right. Triangular handle No clearance Stitching position 2 3 While holding down the release disk, pull out the wire. Clearance Non stitching position Wire Return the triangular handle to the stitching position where there is no clearance as shown right. Release disk 69 12. STITCHER HEAD 12-6. Adjustments Note Factory adjusted at shipment. If not using the designated wires, adjustments are required. 1. Adjusting the stitch length Rotate the stitch length adjusting knob clockwise to cut the wire short. Rotate counterclockwise to cut it long. The length changes by about 0.8 mm/0.03 inch with each rotation. Stitch length adjusting knob 2. Adjusting the left and right leg length Adjust the left and right legs to the same length using the balance adjustment wheel. When this wheel is rotated upward, the L side leg becomes longer. When this wheel is rotated downward, the L side leg becomes shorter. L U p ward R Upward L R Downward Downward Balance adjustment wheel Viewed from the paper feed inlet 3. Straightening the wire Straight wire enables more stable stitching operations. Remove the leaf spring and remove the former. Feed the wire with the adjusting handle. Rotating the wire straightener clockwise warps the wire downward and rotating it counterclockwise warps it upward. Adjust until the wire runs out straight. After adjustment, pull the wire back inside with the handle, and then return the former to its original position. Clockwise Counterclockwise Wire straightener 70 Rotate clockwise Wire is straight Rotate counterclockwise 12. STITCHER HEAD 12-7. Maintenance Apply oil weekly to part A and monthly to part B with few drops each time. Use the provided oil only. Note Excessive oil will drip and dirty the paper. A B 71 13. TROUBLESHOOTING Symptom Cause Paper jams at the entrance of this machine The paper passage line of the upstream unit and this machine do not match. Adjust this machine to the paper passage line of the upstream unit. Paper alignment is poor Faulty adjustment of the stitching side jogger Faulty adjustment of the back jogger Incorrect position of the side stitching guide Perform fine adjustment in the step mode (Refer to adjustments by the step mode for each binding mode.) If paper rides onto the side stitching stopper, set to a low position. If paper cannot reach the stopper, set to a high position (Refer to Figure 2 on page 74) Stitching position and folding position do not match Faulty adjustment of the stitching position and folding position Refer to saddle stitching binding mode (checking the binding state). Folded crookedly Faulty adjustment of the folding stopper angle Poor paper alignment Stitch and folding blade tip are touching Faulty adjustment of the folding side guide Refer to saddle stitching binding mode (checking the binding state). Paper rides onto the saddle stitching stopper Processing speed is too fast Set a slow processing speed for the upstream unit. Paper is too thick or too many (When DC-10/60 is connected) Set a slow processing speed for the collator. Adjust the overlap of the collator to 2 or 4. (Refer to the instruction manual for the collator.) Incorrect position of the saddle stitching guide Set the saddle stitching guide low. (Refer to Figure 1 on page 74) Refer to the adjustments of each part for details of the stitcher head. Stitching problems Faulty adjustment of the clearance at the folding rollers and the press rollers If the clearance between the rollers is too wide for the paper thickness, set smaller. If too narrow, adjust wider. (Refer to the fine adjustment menu, and other adjustment keys.) Press roller pressure is too strong Adjust the press roller pressure adjustment lower. (Refer to Figure 3 on page 74) Clean the folding rollers and press rollers. After folding, paper is not ejected to the belt stacker or trimmer smoothly Faulty adjustment of the conveyance pressure. Basically set a strong conveyance pressure. If paper is thick and stops before the ejection roller, set the conveyance pressure adjustment hook to weak. (Refer to Figure 3 on page 74) Paper jams when conveyed to the folding section Paper rides onto the saddle stitching guide Set the position of the saddle stitching guide to high. Narrow distance between the folding side guides Widen the distance between the folding side guides (Refer to fine adjustment menu/folding side guide position fine adjustment key.) Paper is ejected skewed Adjust the open timing of the stitching side jogger at Option Menu 1 (Refer to Option Menu 1). Incorrect position of the paper guide wheel Adjust the position of the paper guide wheel. (Refer to “Adjusting the position of the paper guide wheel when the trimmer is not connected” of Saddle Stitching Binding Method.) Paper stops at the folding rollers or press rollers, or paper is ejected skewed from the press rollers. Paper alignment is poor at the stacker unit 72 Solution 13. TROUBLESHOOTING Symptom Cause Solution Paper alignment on the side stitching stacker is poor Faulty adjustment of the side stitching stopper position Adjust the position of the side stitching stopper. Power On/Off is not linked to the upstream unit Incorrect settings of the power switch and remote switch Refer to “5-1. Power On” and set properly. The message display shows “please wait” and no further operations are possible Power On/Off is not linked to the upstream unit Only the power of this machine was turned ON Normally the power On/Off of this machine is operated at the upstream unit. Refer to “5-1. Power On” and set properly. Cannot start The upstream unit is not ready to start. Refer to the instruction manual for the upstream unit. Refer to “10. Error Messages” and correct errors. Perform the size change. Error message is displayed Size change is required (Error message is displayed) The stitcher head is deviated from the specified position. Cover was opened, or power was turned Off while the stitcher head was moving during size change. While pressing the [Clear key], press the [Size Change key]. The stitcher head will return to the home position first, and then move to the intended position. At this time, perform this operation again if any motor error has occurred. Display does not advance from paper size input screen. In the middle of entering values The entered value is inappropriate. Complete entering values. The values which can be entered are limited according to the selected binding mode. Refer to “5-3. Binding Settings”. No adjustments is carried out when any key is pressed at the Fine Adjustment screen. Fine adjustments not possible The adjustable range is limited to ± 5 mm/ ± 0.20 inch from the position set at the memory number. Enter the proper value, and perform the size change again. And then, carry out fine adjustments. Fixing screw Fixing screw L Side Conveyance pressure adjustment hook Up High High Down Low Low Press pressure adjustment hook Saddle stitching stopper R Side Figure 1 Conveyance pressure adjustment hook Side stitching guide Side stitching stopper High Up High Low Low Down Press pressure adjustment hook Fixing screw Figure 3 Figure 2 73 14. CLEANING To prevent accidents, be sure to turn OFF the power before cleaning. ❊ Cleaning the conveyance belt and rollers Wipe with a cloth moistened with alcohol. After cleaning, make sure that the alcohol has volatized completely and dried before turning ON the power. To clean the belt and rollers, use the handle. Slide the shutter, mount the handle to rotate belts and rollers. Note 74 After cleaning, be sure to close the shutter. If left open, the safety switch functions, and this machine will not operate. Shutter Handle 15. SPECIFICATIONS Model name DBM-500 Model Stitcher folder Paper size Saddle stitching Length 170 to 500 mm/6.69 to 19.69 inch Width 120 to 356 mm/4.72 to 14.02 inch Side and corner stitching B5 LEF, A4 (LTR) SEF/LEF, B4 SEF, LGL LEF * Some sizes cannot be used. Sizes that are squarer than 1:22 can be used. Paper quality Saddle stitching and folding Fine quality paper 64 to 127.9 GSM/17 to 33 lb Art and coated paper 84.9 to 157 GSM/ 24 to 41 lb Thickness of one set : within 2.5 mm/0.10 inch for normal paper within 1.5 mm/0.06 inch for heavy paper such as 127.9 GSM/23lb Cover sheet : Below 300 GSM/79 lb Side and corner stitching Fine quality 64 to 127.9 GSM/17 to 33 lb Thickness of one set : within 5.0 mm/0.20 inch for 81.4 GSM/22lb,A4/LTR paper within 3.0 mm/0.12 inch for normal paper Processing speed Maximum processing speed 4500 sets/hour (fine quality 81.4 GSM/22 lb within 10 sheets A4 saddle stitching folding A5 finished) 3900 sets/hour (fine quality 81.4 GSM/22 lb within 10 sheets A3 saddle stitching folding A4 finished) Stitching capacity No. of stitches 0 to 2 (Up to 4 possible with options) Stitch thickness Within 5 mm (fine quality 81.4 GSM/22 lb 50 sheets equivalent) Wire Wire diameter #25 to #27 Folding capacity Below 25 sheets (cover x 1 (300 GSM/79 lb) + 24 sheets (81.4 GSM/22 lb) equivalent) Noise 78 dB (Including scale A, peak) Ratings 220-240 V 50 Hz 3.8 A/120 V 60 Hz 6.5 A Size of machine When not used: 1610 (W) x 770 (D) x 1020 (H) mm (excludes stitcher head) 63.39 (W) x 30.31 (D) x 40.16 (H) inch (excludes stitcher head) When used: 2230 (W) x 865 (D) x 1300 (H) mm (includes belt stacker) 87.80 (W) x 34.06 (D) x 51.18 (H) inch (includes belt stacker) Weight 412 kg/908 lb SEF : Short Edge Feeding. Paper travels with its short edge leading. LEF : Long Edge Feeding. Paper travels with its long edge leading. GSM: g /m2 Specifications and external view are subject to change without prior notice. 75 12J-90351-03100020S-0
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