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HP Performance Optimized Datacenter 40c G2
User Guide
Abstract
This guide is intended for the person who operates and maintains the HP Performance Optimized Datacenter 40c G2 (HP POD 40c G2).
Part Number: 695164-002
August 2012
Edition: 2
© Copyright 2012 Hewlett-Packard Development Company, L.P.
The information contained herein is subject to change without notice. The only warranties for HP products and services are set forth in the express warranty statements accompanying such products and services. Nothing herein should be construed as constituting an additional warranty. HP shall not be liable for technical or editorial errors or omissions contained herein.
Confidential computer software. Valid license from HP required for possession, use or copying. Consistent with FAR 12.211 and 12.212,
Commercial Computer Software, Computer Software Documentation, and Technical Data for Commercial Items are licensed to the U.S. Government under vendor’s standard commercial license.
Microsoft® and Windows® are U.S. registered trademarks of Microsoft Corporation.
Intel® Core™ is a trademark of Intel Corporation in the U.S. and other countries.
Contents
Contents 3
Contents 4
Contents 5
Overview
Before you begin
For more information on site requirements, specifications, power requirements, management requirements, and supported facility connections, see the HP Performance Optimized Datacenter 40c G2 Site Preparation
and Requirements Guide.
The actual location of various components or included subsystems in your HP POD 40c G2 might vary from what is described in this document. For information specific to your HP POD 40c G2, see the drawings included in the Operations and Maintenance Manual for the HP Performance Optimized Datacenter 40c
G2.
Operator safety
The HP POD 40c G2 provides service access areas for periodic maintenance and service and is only to be used by owner-authorized personnel specifically trained in the maintenance and service of the HP POD 40c
G2.
The HP POD 40c G2 is not a habitable structure suitable for long term personnel occupancy.
WARNING: To avoid the risk of personal injury or loss of life, all personnel must comply with PPE requirements when opening or working inside areas of the HP POD 40c G2 that are marked as hazardous voltage, per NFPA 70E in accordance with NEC (NA) and IEC (EMEA and APJ).
WARNING: To avoid the risk of personal injury, hearing protection must be worn at all times when working inside the HP POD 40c G2.
WARNING: To avoid the risk of personal injury or damage to the equipment, do not insert anything inside the electrical busways except the approved HP busway drop boxes.
The customer is responsible for completing any Environmental Health and Safety (EHS) evaluation of the HP
POD 40c G2 or any attached structural component purchased through HP. The customer must complete an arc flash assessment of the HP POD 40c G2 and the associated electrical supply system for operation, maintenance, and so on.
Component safety
CAUTION: If the HP POD 40c G2 is shut down for an extended period of time, such as during routine maintenance, use desiccant units or materials to eliminate condensation within the HP
POD 40c G2. Condensation causes damage to IT equipment and HP POD 40c G2 controls.
CAUTION: Electrostatic discharge might damage electronic components. Be sure that you are properly grounded (earthed) by wearing approved grounding straps before beginning any installation procedure or repair.
Overview 6
CAUTION: If any racks contain empty RU space, use the HP POD 40c G2 filler panels to maintain the efficiency of the HP POD 40c G2 thermal system. Filler panels are available from HP in 10-pack quantities (part number AQ682A) and 100-pack quantities (part number AS993A).
Fire detection and suppression
The fire suppression system, supplied as an optional component of the HP POD 40c G2, is a "Manufacturer
Designed" system specifically for this HP product, in compliance with national standards.
The HP standard suppression system includes a Novec 1230 clean agent system. However, if the customer or local AHJ requires specific modifications or a replacement, HP can assist in these actions at the expense of the customer.
HP does not certify that the fire suppression system installed in the HP POD 40c G2 meets all local and jurisdictional requirements. The customer is responsible for the following actions as related to the fire suppression system:
• Verifying that the POD suppression system meets local codes, including specific local requirements for initial and periodic inspections.
• Arranging for and receiving all required local permits, including initial commissioning as well as standard and repair maintenance.
• Arranging for the connection of the agent tanks, refilling of tanks, and all system testing, including pressure tests. All general maintenance of the suppression system must be completed by an authorized technician.
Additional local requirements are not covered as part of the option price or basic installation and deployment services, unless specifically included in an executed Statement of Work.
Environmental considerations
CAUTION: To maintain accurate environmental conditions and minimize condensation inside the HP POD 40c G2, do not leave the HP POD 40c G2 doors open during operation.
Overview 7
Component identification
Structural component identification
The HP POD 40c G2 documentation frequently refers to the specific components of the HP POD 40c G2 as shown in the following figure and described in the following table.
3
4
1
2
Item Component
Heat exchanger access hatches
Personnel access doors
Facility chilled water return
Facility chilled water supply
Description
Provides access to the overhead heat exchangers
Provides access to the POD
Facilitates the return of chilled water to the POD
Facilitates the supply of chilled water to the POD
Parts and part number identification
Review the contents of the HP POD 40c G2 to identify the following for each component:
• Model number—The model number is located on the door to the control panel inside the cold aisle of the HP POD 40c G2, as shown in the following figure.
Component identification 8
• Regulatory compliance identification number—This product has been assigned a unique regulatory model number and is located on the door to the control panel inside the cold aisle of the HP POD 40c
G2, as shown in the following figure.
• CSC Safety Approval placard—Each HP POD 40c G2 has a CSC Safety Approval placard that includes the model number, serial number, and proof load. The CSC Safety Approval placard is located on the cargo end of the HP POD 40c G2, as shown in the following figure.
Life safety component identification
Internal life safety components
Component identification 9
Top view shown
Item Component Description
3
4
1
2
Exit sign locations
Fire strobe light
EPO button
Fire alarm manual pull*
Indicates the location of an exit
Indicates a fire alarm condition within the HP POD 40c G2
Disconnects the HP POD 40c G2 from main power feeds
Enables manual initiation of the fire system, which includes activating the interior and exterior fire strobe lights and the optional fire suppression system
5 Fire suppression abort button* Aborts the fire suppression system. A fire suppression abort button is located next to each personnel door.
*This is an optional component that might not be included.
Exit sign locations
The exit signs within the HP POD 40c G2 contain tritium. For information about the regulatory requirements regarding the handling, transfer, and disposal of the signs, see "Regulatory requirements for EXIT signs (on
Top view shown
External emergency status indicators
The HP POD 40c G2 has one external fire strobe light that indicates a fire alarm condition.
Component identification 10
Top view shown
Electrical power component identification
Front view shown
Item Component
1
2
3
Fire box*
Demarcation box*
415 Y/240 V 3-phase,
4-wire, 800 A electrical panel
Description
Connection location for fire emergency and VESDAnet signals
Customer communication connection point for the following components:
• ECS
• Security
• Phone
Feed A power for critical IT loads (electrical busways) and house power
Component identification 11
Item Component Description
4 415 Y/240 V 3-phase,
4-wire, 800 A electrical panel
Feed B power for critical IT loads (electrical busways) and house power
*The demarcation box and the fire box are communication data points that are provided on the POD by HP. Connecting these data points is the responsibility of the customer, unless an approved Statement of Work is initiated.
External panel labels
Front view shown
2
3
4
Callout
1
Internal panel labels
Electrical safety label
Danger sign
Disconnect label
Caution
Arc flash warning
Description
Provides a reminder to users that the electrical panels must be accessed only by authorized personnel
Provides the order for disconnecting all of the electrical panels
Cautions users about isolating power from the HP POD 40c
G2
Provides a reminder to users of the danger of arc flash and required PPE
Component identification 12
Front view shown
3
4
Item
1
2
Electrical safety label
Input power
Panel schedule/circuit breaker table
Fuse type table
Description
Lists the input power information
Lists the layout and designation for all circuit breakers on the panel
Lists all fuse type and sizes
Wire color code (on page 27 ) 415Y/240V color codes
• Purple/Brown—Phase A/L1
• Purple/Orange—Phase B/L2
• Purple/Yellow—Phase 3/L3
• Purple/White—Neutral
• Green and yellow—Equipment ground
Component identification 13
Control cabinet component identification
4
5
6
7
8
9
—
Item
1
2
3
Component
VESDA air sampling smoke detection unit
VESDA power supply with battery backup
Fire alarm and suppression release control panel
Description
An early warning laser scan smoke detection unit
Provides power to the VESDA and backup power to the VESDA during a utility power loss
• Controls all fire systems within the HP POD 40c G2, including the smoke detection system, fire suppression system, fire pulls, and so on
• Includes a battery backup system that provides backup power to the fire system during a utility power loss
Customer connection box Controls and organizes information monitored by the HP POD 40c
G2 security components
ECS relays and ECS modules Relays for the ECS control, ECS communications, I/O connections, and terminal block connections
EPO controller board and house panel fuses
Dual power supplies with battery backup
Connections for the EPO system and fuses for other house panel components
Provides 24 V DC power to the PLC, LED lighting, and ECS systems
Battery backup power supply Provides 24 V DC power to the PLC and ECS system
240/120 V transformer
PLC
Provides house power to the convenience outlets
The computer that controls the ECS system (located on the inside door of the control cabinet)
HP POD 40c G2 racks
The HP POD 40c G2 contains a total of 20 IT racks.
Component identification 14
CAUTION: If any racks contain empty RU space, use the HP POD 40c G2 filler panels to maintain the efficiency of the HP POD 40c G2 thermal system. Filler panels are available from HP in 10-pack quantities (part number AQ682A) and 100-pack quantities (part number AS993A).
For more information about racks and network cabling, see the HP Performance Optimized Datacenter
Networking Guide.
Component identification 15
Life safety systems
Life safety overview
The HP POD 40c G2 has multiple life safety systems that all work together to protect the HP POD 40c G2 equipment and personnel. The following life safety systems are available on the HP POD 40c G2:
•
•
VESDA air sampling smoke detection system (on page 19 )
•
(Optional) fire suppression system (on page 20 )
•
Emergency egress (on page 21 )
• ECS connection to customer emergency systems
EPO system
If the HP POD 40c G2 must be shut down during an emergency, the EPO system automatically shuts off all power to the HP POD 40c G2 and activates the EPO indicator on the ECS panel door.
To ensure that all rack-mounted UPS devices are shut down during an EPO event, be sure that each rack-mounted UPS device is connected to the HP POD 40c G2 EPO system.
The EPO system can be activated two ways:
• Excessive high temperature in the hot aisle—The HP POD 40c G2 includes two thermisters. If both thermisters reach 60ºC (140ºF), an EPO shutdown is triggered automatically. One thermister is located in zone 2 and one thermister is located in zone 5.
• Manual initiation—To manually trigger an EPO shutdown, press at least one of the EPO buttons. Both
EPO buttons are located on the POD interior. One button is located near the main exit and the second button is located near the emergency exit on the cargo end.
For the location of EPO buttons, see "Life safety component identification (on page 9 )."
Life safety systems 16
The EPO system must be reset before you can power up and restart the HP POD 40c G2. To reset the EPO system:
1.
2.
Verify that the key control for the EPO mode is in the Armed position.
Press the white EPO Reset button.
If you triggered the EPO system manually, you must reset the EPO button that you pressed to the Active position.
ECS touchscreen and EPO indicators
The ECS touchscreen and EPO indicators are located on the door to the control panel.
The touchscreen enables you to easily configure the environmental parameters, access data, and monitor environmental, life safety, and security conditions within the HP POD 40c G2.
The EPO indicators provide EPO status. The EPO key control and EPO reset button enable you to adjust the
EPO system mode.
Item Component
1 External EPO status indicator
2
3
4
5
6
Power on
EPO shutdown
EPO armed
EPO test mode
EPO bypassed
Indicator color
• White—Normal operating mode
• Yellow—EPO cover open alarm or
EPO system operating in test mode
• Red—EPO shutdown
White
Red
White
Yellow
Green
Description
Indicates the operating status of the HP
POD 40c G2
Indicates the EPO power status
Indicates an EPO shutdown or alarm situation
Indicates that the EPO system is armed and operational
Indicates that the EPO system is operating in test mode or that an EPO cover is open
Indicates that the EPO functionality and shutdown is bypassed
Life safety systems 17
Item Component
7 EPO mode
Indicator color
Key control
Description
Enables you to select the EPO mode:
• Armed
• Test
• Bypass
For more information, see "EPO modes (on
Resets the EPO system when pressed 8 EPO reset White button
EPO modes
The EPO system has three operating modes:
• Armed—The EPO system is armed and operational.
• Test—The EPO system is in test mode and does not initiate during events that normally trigger an EPO.
• Bypass—The EPO system is non-operational and does not initiate during events that normally trigger an
EPO.
EPO accidental activation
To help prevent accidentally pressing the EPO button and activating the EPO system, each EPO button is covered with a clear Lexan cover.
Battery backup during an EPO event
The following components are equipped with a UPS to ensure that service is not interrupted during a loss of power to the HP POD 40c G2:
• ECS system
• VESDA air sampling smoke detection system
• Optional fire suppression system
• Emergency lighting in the HP POD 40c G2
Fire protection system
Each HP POD 40c G2 is equipped with a fire alarm panel that is integrated with the fire detection system and the optional fire suppression system.
The fire system is designed as a stand-alone system, but can also interface with customer site fire alarm systems. Customer site connections are the responsibility of the customer. Consult with HP for connection locations.
The fire protection system includes:
•
Manual fire pulls (on page 19 )
•
Fire alarm indicators (on page 19 )
•
VESDA air sampling smoke detection system (on page 19 )
•
(Optional) Fire suppression system (on page 20 )
Life safety systems 18
Manual fire pulls
The HP POD 40c G2 includes two fire pulls. One fire pull is located next to the personnel access door and the second fire pull is located next to the emergency exit.
Manually activating a fire pull does the following:
• Activates the POD fire alarm system horn and strobe lights
•
before releasing the fire suppression agent
IMPORTANT: The fire suppression abort button will not delay the release of the fire suppression agent if a manual fire pull is initiated. All personnel should evacuate immediately.
Fire alarm indicators
Upon activation of a fire alarm within the HP POD 40c G2, the following alarms alert personnel:
• Strobe lights o Internal—The HP POD 40c G2 includes one fire strobe light located in the cold aisle. o o
External—The HP POD 40c G2 includes one fire strobe light located at the standard personnel entry door.
Optional—There is an additional fire strobe light located in the cold aisle that can be connected to the site fire alarm system at the expense of the customer.
• Audible horn—The HP POD 40c G2 includes two integrated horns. One horn is located on the internal strobe light and the second horn is located on the optional strobe light.
• Alarm within the ECS—The ECS system notifies you of a fire alarm condition with an alarm alert on the
ECS screen.
VESDA air sampling smoke detection system
CAUTION: Excess dust within the HP POD 40c G2 can cause the VESDA smoke detector to trigger a fire alarm.
The VESDA system features a single zone laser scan early warning smoke detector to provide the earliest warning of a potential fire.
The orange VESDA conduits that run throughout the HP POD 40c G2 include inlets for smoke sampling. The
VESDA uses a high-efficiency aspirator to continuously draw in air from the HP POD 40c G2 and circulate the air through a dual-stage filter:
• Stage 1—Dust and dirt are removed from the air sample.
• Stage 2—Remaining contaminants in the air sample are removed with an ultra-fine filter.
After the air passes through the dual-stage filter, it enters a calibrated detection chamber where a laser scans the air sample for the presence of smoke. When the smoke concentration reaches the first setpoint, the
VESDA system will send an alarm signal indicating that a fire might exist. When the smoke concentration reaches the second setpoint, the VESDA system indicates that a fire does exist in the HP POD 40c G2 and sends an activation signal to the fire suppression system.
Life safety systems 19
IMPORTANT: The VESDA filter must be changed regularly to ensure accurate smoke detection readings. For more information about changing the VESDA filters, see the HP Performance
Optimized Datacenter 40c G2 Maintenance and Service Guide.
(Optional) Fire suppression system
CAUTION: The POD fire suppression system is manufacturer designed, engineered, and installed to comply with national standards. However, HP does not certify that the installed fire suppression system meets all local jurisdiction requirements. Compliance with local codes is your responsibility, and includes specific local requirements for initial and periodic inspections, certifications, and maintenance.
Any additional local requirements are not covered as part of the option price or basic installation and deployment services, unless specifically included in an executed Statement of Work.
WARNING: Fire suppression agents include a pre-discharge warning and evacuating system. In the event of a fire, all protected space must be evacuated as soon as possible.
IMPORTANT: The fire suppression abort buttons that are located next to each personnel door can be pressed to interrupt the 30-second fire suppression agent release delay for an additional
30 seconds. This button interrupts the countdown, but does not reset the 30-second fire suppression agent release delay. The fire suppression agent release countdown will continue when the abort button is released until the time is exhausted and the fire suppression agent is released.
The fire suppression system contains conventional fire alarm control circuits and includes features required for single or dual-hazard suppression release applications, including a low-toxicity agent. In the event of fire suppression release, the suppression tanks must be refilled by a certified technician.
Fire system operator panel
The panel is configured by the manufacturer in accordance with the local fire marshal and fire code requirements.
The operator panel includes the following:
• Alarm status LED
• Trouble status LED
• Input status LED
• Output status LED
• Acknowledge button
• Alarm Silence button
• System Reset button
The fire system and panel are tested by the local certified fire system supplier and witnessed and certified by the local AHJ or fire marshal.
The fire system operator panel requires regular maintenance and service. For more information on the fire system operator panel component, see the Operation and Maintenance Manual for the HP Performance
Optimized Datacenter 40c G2.
Life safety systems 20
Fire suppression sequence of operations
After the fire suppression system is activated by a VESDA signal or a manual fire pull, a 30-second countdown begins before the fire suppression agent is released to the HP POD 40c G2 interior through the fire system piping.
VESDA initiation
Press the fire suppression abort button to interrupt the fire suppression release countdown for 30 seconds. The abort button can be pressed multiple times to interrupt fire suppression release agent countdown for an additional 30 seconds until the 30-second fire suppression release countdown has been exhausted.
Press and hold the abort button to stop the immediate activation of the fire suppression system until the button is released. When the button is released, the 30-second delay will begin. The remaining fire suppression release agent countdown will continue after the 30-second delay until the time is exhausted.
Manual initiation
The fire suppression abort button will not delay the release of the fire suppression agent if a manual fire pull was activated. All personnel should immediately evacuate.
Emergency egress
The HP POD 40c G2 includes the following features for life safety egress on all access doors:
• Panic bar
• Door strikes o Standard hardware—Door strikes o Optional hardware—Electric door strikes
Each personnel door includes a standard panic bar to ensure safe exit. The optional egress hardware included in the HP POD 40c G2 (including electric panic bars, electric strikes, and magnetic locks) are tied to the fire alarm to enable uninhibited egress in the event of an emergency.
Life safety systems 21
Power, electrical, and controls
Site electrical system
To ensure a complete and safe integration of the HP POD solution with your facility, HP requires that you complete the following actions for the installed electrical system prior to the installation of the HP POD solution:
• Short circuit analysis
• Arc flash study
• Circuit breaker coordination study
These actions must be performed for all associated parts of the electrical power train. The majority of the details and factors required to complete these studies are associated with the existing installed facility infrastructure.
CAUTION: Failure to complete these studies can cause serious issues with the electrical integration of the POD into your electrical system.
Power safety
WARNING: To avoid the risk of personal injury or loss of life, all personnel must comply with PPE requirements when opening or working inside areas of the HP POD 40c G2 that are marked as hazardous voltage, per NFPA 70E in accordance with NEC (NA) and IEC (EMEA and APJ).
Grounding
WARNING: To avoid the risk of personal injury or electric shock, the HP POD 40c G2 must be properly grounded per NFPA 70 in accordance with NEC (NA) and IEC (EMEA and APJ).
The HP POD 40c G2 must be properly grounded to the earth to ensure a common return path for electric current, limit the build-up of static electricity, and absorb an unlimited amount of current without changing its potential. To properly ground the HP POD 40c G2 to the earth, you must connect the POD to building steel, a ground rod, or a properly installed ground well that is connected to a building’s grounding system. The grounding electrode conductor connection point is located on the cold aisle side adjacent to the power cabinet.
Power, electrical, and controls 22
A certified electrician must test and verify that the HP POD 40c G2 is properly grounded.
Lightning protection
The HP POD 40c G2 structure and internal components are all bonded together. A common Grounding
Electrode Conductor Connection point is provided. Proper bonding and grounding of the HP POD 40c G2 minimizes the effects of a lightning strike. A surge protection device is provided on the HP POD 40c G2 input connection to protect the HP POD 40c G2 electrical system from voltage transients. If your site is in an area that is subject to frequent lightning strikes, the HP POD 40c G2 must be protected in accordance with NFPA
70 (NA) and IEC (EMEA and APJ). HP recommends that you contact a certified lightning protection consultant.
Power, electrical, and controls 23
Capacities
HP POD 40c G2 capacity limitations
The capacity limitations for the HP POD 40c G2 are separated into two categories: electrical power and mechanical cooling capacities. Both of these categories are interdependent and must be considered in conjunction with the overall customer requirements.
Electrical and mechanical cooling capacities
Feature
Critical IT electrical connections
Specification
2 x 800A feeders at 415Y/240 V, 3-phase, 4-wire, with equipment ground conductors
10.2 x 10.2 cm (4 x 4 in) conduit fittings per feeder provided
2N Redundant—576 kW Critical IT power capacity
Mechanical cooling electrical connections
Not applicable
Power for the cooling system fans comes from house power.
Mechanical cooling capacity
• N+1 Redundant—400 kW
• Non-redundant—600 kW
Power feeders
IMPORTANT: A licensed electrician must connect the power according to all local and national electrical codes, and must comply with manufacturer specifications.
The HP POD 40c G2 has eight power feeder couplings that provide the entrance for power to the POD. The power feeders route into the top of each electrical panel on the end of the HP POD 40c G2.
Power, electrical, and controls 24
Top view shown
The top of each electrical panel has four 10.16 cm (4 in) welded couplings where the power feeders are connected.
Power feeders are sized in accordance with NEC and IEC regulations.
Electrical panels
WARNING: To avoid the risk of personal injury or loss of life, all personnel must comply with PPE requirements when opening or working inside areas of the HP POD 40c G2 that are marked as hazardous voltage, per NFPA 70E in accordance with NEC (NA) and IEC (EMEA and APJ).
WARNING: To avoid the risk of personal injury or loss of life, all personnel must comply with electrical warning labels when operating and maintaining the electrical panels and systems of the
HP POD 40c G2.
For the external electrical power component locations, see "Electrical power component identification (on
Main breaker locations
Power, electrical, and controls 25
Front view shown
Arc flash safety
The customer must complete an arc flash assessment of the HP POD 40c G2 and the associated electrical supply system for operation, maintenance, and so on.
Power distribution: Electrical busway system
The rack power distribution system for the HP POD 40c G2 is protected by electrical circuit breakers located on the end of the HP POD 40c G2.
End view shown
Feature
Number of busways
Specification
8
Power, electrical, and controls 26
Feature
Frequency
Amps (per busway)
Voltage (per busway)
Grounding
Busway conductors
Specification
60 Hz
200 A
415 V
Copper
3-phase + neutral + equipment ground
Panel schedules
The panel schedule for each electrical panel is permanently affixed to the inside cabinet door of each electrical panel.
Wire color code
IMPORTANT: UL-approved colored tape over another color of wire is only acceptable on wire sizes #2 and larger.
120 V wiring system—Power required for the transformer in the control cabinets
Wire color Description
Black Single-phase current carrying conductor
White
Green or green and yellow
Neutral
• Equipment grounding conductor
• Bonding conductor
• Earth ground
415 V wiring system—Power required for the electrical busway feeders
Wire color Description
Brown and violet A Phase/L1
Orange and violet
Yellow and violet
White and violet
Green or green and yellow
B Phase/L2
C Phase/L3
Neutral
• Equipment grounding conductor
• Bonding conductor
• Earth ground
Power, electrical, and controls 27
Control cabinet power components
Item
1
2
3
4
Component
VESDA power supply and battery backup
Customer connection box
ECS modules and relays
EPO controller board and house panel fuses
Dual power supplies with battery backup
Battery backup power supply
Description
Provides power to the VESDA as well as backup power during a power failure
Controls and organizes information monitored by the HP POD
40c G2 security components
Relays for the ECS control, ECS communications, I/O connections and terminal block connections
Connections for the EPO system and fuses for other house panel components
Provides 24 V DC power to the PLC and ECS systems
Provides 24 V DC power to the PLC and ECS systems
5
6
Electrical busways
The electrical busway is a modular, overhead electrical distribution system that supplies power to the HP POD
40c G2 IT loads. The HP POD 40c G2 includes eight busways, and each busway can support 200 A.
Power, electrical, and controls 28
Top view shown
The HP POD 40c G2 electrical busways can be configured for non-redundant power or redundant power.
The HP POD 40c G2 can be installed as a single source 1N load by providing all required feeders from one common power source and from common switchboards and transformers. A 2N redundancy installation is configured by feeding the parallel power paths from independent power sources, switchboards, and transformers.
• Non-redundant power installation (1N load)—All eight busways are powered from the same power feed.
Power, electrical, and controls 29
• Redundant power installation (2N load)—Four busways are powered from one power feed, and the remaining four busways are powered from a different power feed.
Drop boxes
The internal electrical busways provide a location to connect each of the drop boxes, which then power the
PDUs. Stagger the drop boxes on the electrical busways by connecting one drop box to busway #1 and connecting the next drop box to busway #2. A staggered configuration enables load balancing with the rack equipment and is necessary to ensure redundancy.
Side view shown
Disabling power
• To disable power to a single PDU, open the drop box breaker that powers the PDU, and then disconnect the PDU from the drop box.
• To disable power to a single rack, open the drop box breakers that power each of the PDUs installed in that rack.
• To disable power to a single busway, open the appropriate breaker for that busway on the corresponding electrical busway panel on the HP POD 40c G2 exterior.
Power, electrical, and controls 30
• To disable power to all racks, open the breaker for each busway on the corresponding electrical panel on the HP POD 40c G2 exterior.
Power configurations
IMPORTANT: Different PDUs can alter the average power capacity per rack.
Configuration Number of 3-phase
PDUs per HP POD
40c G2
Number of drop boxes per HP POD
40c G2
Average power capacity per rack
Total HP POD 40c
G2 power capacity
Non-redundant 40 24 30
Redundant 40 24 20
*The HP POD 40c G2 is mechanically cooling limited to N=600 kW / N+1=400 kW
600 kW*
400 kW*
Rack power
Power is provided to each rack by PDUs and drop boxes. The PDUs are powered by the drop boxes attached to each electrical busway. For more information about electrical busway drop boxes, see the HP
Performance Optimized Datacenter 40c G2 Maintenance and Service Guide.
Feature Specification
Rack type
Max number of racks
Max U space per rack
HP POD 40c G2 rack
20
50U
1,000U Max U space per HP POD 40c G2
Server capacity
Average capacity per rack
Peak capacity per rack
600 kW power capacity
30 kW
69 kW
240 V Voltage to rack
Rack configuration
Total number of PDUs
Max power per PDU
Redundant/non-redundant capabilities
40 (two per rack)
30 A = 17 kW; 60 A = 34 kW
Max load (chilled POD cooling mode) * 600 kW
Airflow per rack (chilled POD cooling mode)
* Dependent on configuration
2,000 CFM average
HP POD 40c G2 lighting
The HP POD 40c G2 includes eight LED lights. Four lights are located in the cold aisle and four lights are located in the hot aisle.
A light switch is located at every personnel door. For more information on light switch locations, see "Life
safety component identification (on page 9 )."
Power, electrical, and controls 31
All emergency lights are tied to the battery backup power, keeping the interior of the HP POD 40c G2 illuminated during a power outage or emergency.
For more information about the LED lights, see the HP Performance Optimized Datacenter 40c G2
Maintenance and Service Guide.
Power, electrical, and controls 32
Environmental control system
Environmental control system overview
The ECS developed for the HP water-cooled POD is a stand-alone control system that requires no external connections with an external site system, BMS, public or private Internet sites, cloud, or wireless system to properly control the POD operation.
The ECS includes Modbus TCP/IP connections through which a variety of data can be retrieved. These capabilities enable you to connect, at your expense, with the stand-alone ECS system to monitor the operating parameters of the POD. It is your responsibility (or your representative's or agent's responsibility) to integrate this communication capability into any existing BMS or monitoring system.
CAUTION: To ensure that alarm conditions can be identified and resolved, HP recommends that you remotely monitor all alarm conditions. Failure to monitor the alarm conditions can cause delays in appropriate action during an alarm condition.
Using the ECS
HP recommends connecting the HP POD 40c G2 to your facility BMS and establishing communication through the Ethernet cable connected to the external communications box. For more information, see
"Configuring the ECS (on page 37 )."
The HP POD 40c G2 ECS is a Windows-based system with the following features:
• Intel Core Duo processor
• 15-inch touchscreen
• 512 MB RAM
• 80 GB hard drive
• 24 V DC power supply
• One serial port
• Four USB ports
• 1x10/100 BASE-T and 1x10/100/1000 BASE-T Ethernet connectors
The standard ECS protocol, Modbus TCP/IP, is a data communication protocol for building automation and control networks. Connecting across different protocols might require additional engineering labor and coordination between your in-house control manufacturer and HP. It is your responsibility to make the connection between the HP POD 40c G2 and a BMS system.
The ECS provides the following:
• A supported communication interface that can monitor and control certain HP POD 40c G2 components remotely
• Immediate notification of all supported alarm messages
Environmental control system 33
By connecting your HP POD 40c G2 to a BMS system, you can monitor the various parameters and alarms.
alarms that can be monitored will be discussed with your facilities personnel.
IMPORTANT: If your site does not have a BMS, HP POD 40c G2 ECS data can be sent to and viewed from a set IP address. Communication occurs through an Ethernet cable that is connected
to the demarcation box (on page 63 ).
Satellite control boxes
The satellite control boxes facilitate communication from the ECS to the cooling system fans. Each satellite control box controls the fans in the zone that corresponds with its location.
The HP POD 40c G2 has six satellite control boxes, one box per cooling zone.
Top view shown
Sensors
The HP POD 40c G2 has several temperature and pressure sensors that monitor the environmental factors and communicate data back to the ECS.
• The values from the temperature sensors are calculated together to determine an average temperature for each aisle of the HP POD 40c G2.
• The pressure sensors measure the differential pressure between the hot aisle and the cold aisle.
Cold aisle sensors
Environmental control system 34
Top view shown
Sensor
Differential pressure sensor probes
Item
1
2
3
4
Temperature sensors
Humidity sensors
Humidistat
Quantity
12
6
2
1
Description
• Monitors the hot and cold aisle differential pressure and the air filter differential pressure in various locations throughout the HP POD
40c G2
• Reports data to the ECS
• Monitor the temperature in various locations throughout the cold aisle of the HP POD 40c
G2
• Reports data to the ECS
• Monitors humidity for the cold aisle
• Reports data to the ECS
• Monitors humidity for the cold aisle
• Reports data to the humidifier control
For more information, see "Humidifier (on page
Hot aisle sensors
Six temperature sensor probes are located in the hot aisle of the HP POD 40c G2. These temperature sensors monitor the temperature in various locations throughout the hot aisle and report data to the ECS.
Top view shown
Environmental control system 35
Heat exchanger temperature sensors
There are two contact temperature sensors per heat exchanger. One temperature sensor is located on the inlet supply piping and one temperature sensor is located on the outlet return piping. These sensors measure water temperature and report data to the ECS.
Top view shown
Facility connections to ECS
cables that are hard-wired through the two 5.08 cm (2 in) portals on the roof of the utility end of the HP POD
40c G2. The system uses Modbus TCP/IP for communication.
Connecting to the ECS
To connect the network to the ECS control panel, route an Ethernet cable to the appropriate RJ45 connector
inside the HP POD 40c G2 demarcation box (on page 63 ).
End view shown
Environmental control system 36
Managing the ECS from the HP POD 40c G2
The ECS interface is viewed directly from the ECS screen on the control cabinet door in the cold aisle. For
more information, see "ECS touchscreen and EPO indicators (on page 17 )."
To access the ECS using a host computer, connect an Ethernet cable between the host computer and the designated ECS jack on the back of the door inside of the control cabinet.
Configuring the ECS
1.
2.
Connect a host computer to the ECS. For more information, see "Managing the ECS from the HP POD
Configure your computer network groups: a. Select Start>Control Panel>Network Connections.
Environmental control system 37
b. c. d.
Double-click Local Area Connection.
Select Internet Protocol (TCP/IP).
Click Properties. e. f.
Select Use the following IP address.
Enter the new IP address. Be sure to specify an IP address in the same network group as the ECS controller. By default, the ECS controller uses 192.168.20.1. The IP address for your computer can include any number in the group from 2 to 254.
Environmental control system 38
g. Click OK.
3.
4.
Click OK to save changes and close the TCP/IP Properties screen.
Click OK to close the Local Area Connections Properties screen.
Logging in remotely to the ECS
Before you can log in remotely, you must do the following:
• Add the PLC to a network
• Obtain a username and password
• Obtain the static IP address of the PLC. For more information, see "Locating the ECS IP addresses (on
Use the remote desktop application to log in to the ECS remotely:
1. On the remote computer, select Start> All Programs> Accessories> Remote Desktop Connection.
The Remote Desktop window appears.
2.
3.
In the Computer field, enter the IP address for the PLC.
In the User name field, enter the user name.
IMPORTANT: When logging in to the Remote Desktop, the default user name is
Administrator and the default password is 1.
Environmental control system 39
4. Click Connect.
Locating the ECS IP addresses
IMPORTANT: The ECS has three NIC addresses: 10.10.10.1, 10.10.10.2, and an IP address that is set up by the customer for external communication.
The PLC must be connected to locate the IP address for each NIC. For more information, see "Managing the
ECS from the HP POD 40c G2 (on page 37 )."
1.
2.
3.
To locate the ECS IP address:
1. Select Start>Run.
2. Enter ipconfig.
The IP address appears.
-or-
Select Start>Network and Sharing Center.
Right-click Local Area Network.
Click the Support tab.
The IP address appears.
Environmental control system 40
Password protection
The ECS has two levels of security:
• Customer
• Service
The following screens are available using the customer-level password:
•
•
Status overview screen (on page 45 )
•
Basic System Configuration screen (on page 45 )
The following screens require the service-level password:
CAUTION: Making changes to the ECS in the service-level area can cause the cooling system components to fail. Only allow authorized, qualified, and trained personnel to change configuration settings in the service-level area of the ECS.
•
Advanced System Configuration screen (on page 49 )
•
Controller Settings screen (on page 53 )
Navigating the ECS interface
The ECS interface provides information for several environmental and security conditions that can be monitored and configured from the ECS touchscreen.
screen.
IMPORTANT: Depending on the ECS configuration, the ECS numbers and screens might vary.
Environmental control system 41
4
5
Item Icon name
1
2
3
Description
Zone (#) power supply status
Fan Bank Output Navigates directly to the Fan Control Detail screen for the specified Zone (#)
Enter Password
Navigates directly to the Power Details screen for the specified Zone (#)
• Customer-level password—Navigates directly to the Basic System Configuration screen
• Service-level password—Navigates directly to the Advanced Configuration screen
(" Advanced System Configuration screen " on page 49 ) or Control Settings screen
(" Controller Settings screen " on page 53 )
Reset Alarms
System Status
Resets existing alarm conditions for the POD
Navigates directly to the Status Overview screen
Environmental control system 42
Overview screen
The Overview screen appears upon activation of and displays an overview of the ECS components and the status of each component.
The Overview screen displays the following information.
Information Description
EPO system status Indicates the status of the EPO system:
• Green—The EPO system is armed and operational.
• Red—The EPO system is activated.
Indicates electrical usage Average voltage, current, and power drawn on the A and B busways
Relative humidity Indicates the relative humidity percentages from each of the humidity sensors
Differential pressure values Indicates the differential pressure values from each of the differential pressure zones between the hot aisle and the cold aisle
Door access indicators Indicates whether an access door is open or closed
Fan speed
Hot aisle temperature
Indicates the fan bank speed percentage
Indicates the average temperature in the hot aisle
Environmental control system 43
Information Description
Average cooling system performance data
System status
Manual mode indicators for fans and dampers
Fire and Manual override indicators
Indicates cooling system sensor averages
Indicates the status of the ECS system:
• Green—All components within the ECS system are operating within normal parameters and no active ECS alarms exist.
• Red—One or more of the ECS components is indicating an alarm condition.
Indicates that the fans and dampers are running in manual mode
Indicates whether the fire system is running in manual or override mode
The ECS component icon colors indicate the component status:
• Green—No alarm conditions exist and the component is operating within normal parameters.
• Red—An alarm condition for that component exists.
• Bold numbering on a yellow background—Indicates that an instrument reading is outside of alarm limits.
For more information about alarm conditions, see "ECS alarms (on page 54 )."
To navigate to another screen, select one of the buttons at the bottom of the screen. Additional buttons appear when working under the service-level password. The following figure shows the buttons for the
service-level password. For more information, see "Navigating the ECS interface (on page 41 )."
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Status Overview screen
The Status Overview screen displays the status of all system component alarms. For more information about
the alarms, see "ECS alarms (on page 54 )."
The ECS component icon colors indicate the component status:
• Green—No alarm conditions exist and the component is operating within normal parameters.
• Red—An alarm condition for that component exists.
Basic System Configuration screen
IMPORTANT: The ECS parameters must be set by qualified service personnel only.
Environmental control system 45
The Basic System Configuration screen enables you to configure the basic alarm parameters and the definition of units. The configured parameters are used to trigger an ECS alarm only and do not configure the cooling system.
You can select and configure the following parameters:
• Cold aisle temperature alarm parameters
• Hot aisle temperature alarm parameters
• Humidity alarm parameters
• Differential pressure alarm parameters
• Chilled water supply pressure parameters
• Chilled water supply temperature parameters
• Chilled water return temperature parameters
• Type of units displayed
You must select Save to store the parameter changes in the system configuration file. If you do not save your changes, the old parameters stored in the configuration file reload when the system starts.
Configuring the cold aisle temperature alarm parameters
The current temperature parameters appear on the related buttons.
Environmental control system 46
To configure the cold aisle low temperature alarm parameters:
1. Select Cold Aisle Low Alarm Temperature.
2.
3.
A keypad appears.
Enter a temperature alarm parameter.
Select Save to store the new parameters in the system configuration file.
To configure the cold aisle high temperature alarm parameters:
1. Select Cold Aisle High Alarm Temperature.
A keypad appears.
2.
3.
Enter a temperature alarm parameter.
Select Save to store the new parameters in the system configuration file.
Configuring the hot aisle temperature alarm parameters
The current temperature parameters appear on the related buttons.
To configure the hot aisle low temperature alarm parameters:
1. Select Hot Aisle Low Alarm Temperature.
A keypad appears.
2.
3.
Enter a temperature alarm parameter.
Select Save to store the new parameters in the system configuration file.
To configure the hot aisle high temperature alarm parameters:
1. Select Hot Aisle High Alarm Temperature.
2.
3.
A keypad appears.
Enter a temperature alarm parameter.
Select Save to store the new parameters in the system configuration file.
Configuring the humidity alarm parameters
The current relative humidity parameters appear on the related buttons.
To configure the low humidity parameters:
1. Select the Humidity Low Alarm.
2.
3.
A keypad appears.
Enter a humidity alarm parameter.
Select Save to store the new parameters in the system configuration file.
To configure the high humidity parameters:
1. Select the Humidity High Alarm.
2.
3.
A keypad appears.
Enter a humidity alarm parameter.
Select Save to store the new parameters in the system configuration file.
Configuring the differential pressure alarm parameters
The current differential pressure parameters appear on the related buttons.
Environmental control system 47
To configure the low differential pressure parameters:
1. Select Difference Pressure Low Alarm.
2.
3.
A keypad appears.
Enter a differential pressure alarm parameter.
Select Save to store the new parameters in the system configuration file.
To configure the high differential pressure parameters:
1. Select Difference Pressure High Alarm.
A keypad appears.
2.
3.
Enter a differential pressure alarm parameter.
Select Save to store the new parameters in the system configuration file.
Configuring the chilled water supply pressure alarm parameters
The current differential pressure parameters appear on the related buttons.
To configure the chilled water supply pressure low alarm parameters:
1. Select Chilled Water Supply Pressure Low Alarm.
A keypad appears.
2.
3.
Enter a differential pressure alarm parameter.
Select Save to store the new parameters in the system configuration file.
To configure the chilled water supply pressure high alarm parameters:
1. Select Chilled Water Supply Pressure High Alarm.
2.
3.
A keypad appears.
Enter a differential pressure alarm parameter.
Select Save to store the new parameters in the system configuration file.
Configuring the chilled water supply pressure alarm parameters
The current chilled water return pressure alarm parameters appear on the related buttons.
To configure the chilled water return pressure low alarm parameters:
1. Select Chilled Water Return Pressure Low Alarm.
2.
3.
A keypad appears.
Enter a chilled water return pressure alarm parameter.
Select Save to store the new parameters in the system configuration file.
To configure the chilled water return pressure high alarm parameters:
1. Select Chilled Water Return Pressure High Alarm.
2.
3.
A keypad appears.
Enter a chilled water return pressure alarm parameter.
Select Save to store the new parameters in the system configuration file.
Configuring the chilled water supply temperature alarm parameters
The current temperature parameters appear on the related buttons.
Environmental control system 48
To configure the chilled water supply low temperature alarm parameters:
1. Select Chilled Water Supply Low Alarm Temperature.
2.
3.
A keypad appears.
Enter a temperature alarm parameter.
Select Save to store the new parameters in the system configuration file.
To configure the chilled water supply high temperature alarm parameters:
1. Select Chilled Water Supply High Alarm Temperature.
A keypad appears.
2.
3.
Enter a temperature alarm parameter.
Select Save to store the new parameters in the system configuration file.
Configuring the chilled water return temperature alarm parameters
The current temperature parameters appear on the related buttons.
To configure the chilled water return low temperature alarm parameters:
1. Select the Chilled Water Return Low Alarm Temperature.
A keypad appears.
2.
3.
Enter a temperature alarm parameter.
Select Save to store the new parameters in the system configuration file.
To configure the chilled water return high temperature alarm parameters:
1. Select the Chilled Water Return High Alarm Temperature.
2.
3.
A keypad appears.
Enter a temperature alarm parameter.
Select Save to store the new parameters in the system configuration file.
Setting the dimensions of the ECS
To set the dimensions of the ECS:
1.
2.
3.
Select Dimensions.
Select the dimensions (metric or imperial) to be displayed throughout the ECS interface.
Select Save.
Advanced System Configuration screen
You can only access this screen after you have entered a service-level password.
Environmental control system 49
The Advanced System Configuration screen displays the static IP address for each power meter, fan controls, and other details about the HP POD 40c G2.
Perform the following tasks on this screen:
• Configure the IP address for each power meter
• Control the fans in each zone
• Control the valve
• Configure the HP POD 40c G2 serial number
• Configure the switchboard serial number
• Calibrate the flowmeter
• Calibrate the chilled water and differential pressure sensors
• Enable or disable power measurement
You must select Save to store the parameter changes in the system configuration file. If you do not save your changes, the old parameters stored in the configuration file reload when the system starts.
CAUTION: Making changes to the ECS in the service-level area can cause the cooling system components to fail. Only allow authorized, qualified, and trained personnel to change configuration settings in the service-level area of the ECS.
Environmental control system 50
Calibrating the flowmeter
This option enables flow rate calibration based on the value of a calibrated flow meter.
To calibrate the flowmeter:
1.
Power down the HP POD 40c G2. For more information, see "Power down procedure (on page 70 )."
2. Select Flowmeter Calibration Factor.
A keypad appears
3.
4.
5.
Enter the calibration factor.
Select OK.
Select Save to store the new parameters in the system configuration file.
Calibrating the chilled water pressure sensors
This option is available only when the flow rate is zero and the chilled water pressure on the chilled water supply and return lines is less than 12.75 psi. (1.5 bar).
To calibrate the chilled water pressure sensors:
1.
2.
Power down the POD. For more information, see "Power down procedure (on page 70 )."
Vent the exterior chilled water vent valves to relieve pressure.
3.
4.
5.
6.
7.
Verify that the ECS Overview screen (on page 43 ) indicates a flow rate of 0.0 lpm (0.0 gpm).
Select Calibrate Chilled Water Pressure Sensors.
Note the current calibration factor.
Enter 0.1 as the new calibration factor.
Select OK.
8.
9.
10.
Select Calibrate Chilled Water Pressure Sensor when the button reads Available.
Enter the original calibration factor that you noted down in step 5.
Select Save to exit.
Calibrating the differential pressure sensors
This option is available only when all fans and the IT load are powered off and there is no air flowing inside the HP POD 40c G2.
To calibrate the chilled water pressure sensors:
1.
2.
Power down the POD. For more information, see "Power down procedure (on page 70 )."
Set the fan speed for each fan control zone to Manual mode and 0% fan speed. For more information,
see "Setting the fan controls for each fan control zone (on page 52 )."
3.
4.
5.
6.
Open the doors for 5 minutes to equalize the pressure between the hot and cold aisles.
Select Calibrate Differential Pressure Sensors.
Select Save.
Set the fan speeds to Auto mode.
Environmental control system 51
Enable/disable power management
The current power management setting appears on the Enable/disable Power Management button. To enable or disable power management in the ECS:
1. Select Enable/disable Power Management.
2. Select Save to store the new parameters in the system configuration file.
Setting the IP address for each power meter
The current, preset static IP address appears above the Change IP address button. Change the IP address of a power meter to network multiple meters together or to resolve an IP address conflict.
To configure a power meter IP address:
1. Select IP Address Management for one of the following power meters: o Smissline A
2.
3. o o
Smissline B
Feeder A o Feeder B
A keypad appears.
Enter the IP address.
Select Save to store the new parameters in the system configuration file.
Setting the fan controls for each fan control zone
The current fan speed appears on each fan control zone.
IMPORTANT: HP recommends leaving the fans in AUTO mode during normal operation.
To configure the fan speed:
1. Select Auto/Press in the fan control zone you want to change.
2.
3.
A keypad appears.
Enter the fan speed.
Select Save to store the new parameters in the system configuration file.
Setting the switchboard serial number
To identify the switchboard connected to the HP POD 40c G2, set the switchboard serial number in the ECS:
1. Select Switchboard S/N.
2.
3.
A keypad appears.
Enter the switchboard serial number.
Select Save to store the new parameters in the system configuration file.
Setting the HP POD 40c G2 serial number
If multiple HP POD 40c G2 units are connected to the same facility BMS, enter each HP POD 40c G2 serial number to monitor and display each HP POD 40c G2 ECS independently through the facility BMS.
Environmental control system 52
To set the HP POD 40c G2 serial number in the ECS:
1. Select POD S/N.
2.
3.
A keypad appears.
Enter the HP POD 40c G2 serial number. For more information, see "Parts and part number
Select Save to store the new parameters in the system configuration file.
Controller Settings screen
You can only access this screen after you have entered a service-level password.
The Controller Settings screen displays the control setpoints for each major system component.
You can set the following configuration options:
• Control routine interval
• Chilled water supply and return differential temperature setpoint (default = 12ºC (10°F))
• Temperature and pressure setpoints
• Temperature and pressure time constants
• Differential temperature and pressure P and I gain
• Temperature P, I, and D gain
Environmental control system 53
CAUTION: Making changes to the ECS in the service-level area can cause the cooling system components to fail. Only allow authorized, qualified, and trained personnel to change configuration settings in the service-level area of the ECS.
You must select Save to store the parameter changes in the system configuration file. If you do not save your changes, the old parameters stored in the configuration file reload when the system starts.
Item Description
Control routine interval Sets the interval within seconds when the control routine is activated
Sets the temperature and pressure setpoints Set point temperature/pressure
Temperature and pressure time constant
P,I, and D gain
Used by the low pass filter to even the measurement values out
Proportional, integral, and differential gains influence the rate of change in the position of the flow control valve or the fan speed in order to reach the pre-determined setpoints.
ECS alarms
The alarms pertaining to the health of the HP POD 40c G2 and its components are relayed through the ECS.
Alarm Meaning Solution
Fan failure
Sensor failure
Leak detection
Change filter
High temperature
One of the fans is not working. See the HP Performance Optimized Datacenter
40c G2 Maintenance and Service Guide or contact HP service if you are still within your service contract.
One of the sensors is not working.
See the HP Performance Optimized Datacenter
40c G2 Maintenance and Service Guide or contact HP service if you are still within your service contract.
The drain pan sensor detects water in the pan.
See the HP Performance Optimized Datacenter
40c G2 Maintenance and Service Guide or contact HP service if you are still within your service contract.
The return air filters are full. Replace the return air filters. For more information, see the HP Performance Optimized
Datacenter 40c G2 Maintenance and Service
Guide.
The cold aisle temperature has surpassed the setpoint temperature.
1 Verify that you have water flowing into your
HP POD 40c G2 and the fans are operating.
2 Contact HP service if you are still within your service contract.
Low temperature The cold aisle temperature is too low.
1 Verify that all components are operating normally.
2 Contact HP service if you are still within your service contract.
Environmental control system 54
Alarm
EPO
Differential pressure
Meaning
The EPO system activates and the HP POD 40c G2 shut down.
Solution
1 Follow the emergency procedures for your facility.
2 After the emergency is cleared, reset the
EPO and other HP POD 40c G2 systems.
The difference in pressure between the hot and cold aisles is above the setpoints.
1 Verify that the cold/hot aisle differential pressures are within the setpoints.
2 Contact HP service if you are still within your service contract.
Safety and security alarms
Alarms pertaining to the safety of the HP POD 40c G2 are (optionally) relayed through your building fire and security dispatch.
Alarm
Fire alarm*
Meaning Solution
The HP POD 40c G2 detected a fire. Activate the EPO. Follow the emergency procedures for your facility.
Security alarm
(optional)
A security breach occurred. Follow the emergency procedures for your facility.
EPO The EPO system activated and the HP
POD 40c G2 shut down.
Follow the emergency procedures for your facility.
*The fire alarm is relayed to your building fire and security dispatch only if you have connected your facility to the fire
Fire alarm sequence of operations
If a fire alarm is activated by the VESDA system, the HP POD 40c G2 does the following:
1. Sends an alarm signal to the building fire and security dispatch if you have connected your facility to the
2.
3.
Activates the fire strobes and horns, starting the 30-second evacuation alarm
Releases the suppression agent after a 30-second delay if the optional fire suppression system is installed
IMPORTANT: To interrupt the fire suppression delay for another 30 seconds, press one of the abort buttons located next to each personnel door.
If a fire alarm is activated by a manual fire pull, the HP POD 40c G2 does the following:
1.
2.
3.
Sends an alarm signal to the building fire and security dispatch if you have connected your facility to the
Activates the fire strobes and horns, starting the 30-second evacuation alarm
Releases the suppression agent after a 30-second delay if the optional fire suppression system is installed
Environmental control system 55
Cooling system
HP POD 40c G2 cooling system theory of operation
CAUTION: Using contaminated supply water can cause decreased cooling capacity or disruption in service. The supply water must meet the guidelines stated in the HP Performance
Optimized Datacenter 40c G2 Site Preparation and Requirements Guide. Damage caused by contaminated supply water is not covered by the warranty.
The HP POD 40c G2 has 12 heat exchangers configured into 6 zones that maintain temperature and cool the equipment installed in the HP POD 40c G2. The HP POD 40c G2 receives chilled water from your facility, cycles the water through the heat exchangers to cool the air, and then the fans circulate the cool air throughout the HP POD 40c G2.
A predetermined differential pressure setpoint between the hot aisle and the cold aisle is factory set. Do not alter the setpoint without consulting HP. The fan speeds are regulated to maintain the differential pressure
The HP POD 40c G2 chilled water flow rate is regulated by the ECS Flow Control Valve that is installed on the POD chilled water return header. The ECS system opens and closes this valve to maintain the differential temperature between the POD supply and return chilled water header temperature.
For more information on the cooling system, see the HP Performance Optimized Datacenter 40c G2
Maintenance and Service Guide.
Water supply temperature
The temperature of the water supplied to the HP POD 40c G2 must be 13ºC to 24ºC (55ºF to 75ºF). Freezing water can cause a blockage and damage to the POD.
Cooling system 56
The minimum HP server inlet temperature is 10°C (50°F). For non-HP equipment, consult the documentation for that equipment.
Water quality requirements and specifications
The following are the water quality requirements and specifications:
• Closed-loop water must not contain any lime scale deposits or loose debris.
• The temperature of the chilled water supplied to the HP POD 40c G2 must be 12ºC to 24ºC (55ºF to
75ºF).
CAUTION: Freezing water can cause a blockage and damage to the unit. In outside locations that are subject to freezing temperatures, an additive such as glycol might be necessary to lower the freezing point. However, since the heat transfer potential of water with glycol is lower, the HP
POD 40c G2 must be de-rated accordingly.
IMPORTANT: The chilled water system piping and heat exchangers must be drained completely, and then purged using compressed air when storing or transporting at or below freezing temperatures.
IMPORTANT: Operating the chilled water system at the higher end of the acceptable range decreases the overall thermal capacity of the POD.
Acceptable water quality specifications
Water must be maintained per the following acceptable water quality standards.
Parameter Range pH 8.0–10
Specific conductance at 25ºC (77ºF) 10–2500 µmhos
Alkalinity ("M" as CaCO
3
) 150–1000 ppm
Sulfur (SO
4
) 0–150 ppm
Chloride (Cl) 0–100 ppm
Hardness (CaCO
3
) 0–350 ppm
Calcium hardness (CaCO
3
) 0–200 ppm
Magnesium hardness (CaCO
3
) 0–150 ppm
Copper (Cu) < 0.20 ppm
Iron (Fe) < 3.0 ppm
Aluminum (Al) < 0.50 ppm
Sodium (Na) 0–1000 ppm
Silica (SiO
2
) 0–150 ppm
Zinc (Zn) < 1.0 ppm
Manganese (Mn) < 0.1 ppm
Phosphate Ortho- (PO
4
) < 3 ppm
Bacteria < 1000 CFU/ml
Suspended solids < 10 ppm
If your water is out of range, consult a water quality expert.
The following table describes the chilled water system specifications for the HP POD 40c G2.
Cooling system 57
Feature
Facility input temperature to the HP POD
40c G2
Working pressure
HP POD 40c G2 pressure drop
HP POD 40c G2 water flow rate
Chilled water supply and return connections
Specification
12ºC to 24ºC (55ºF to 75ºF)
1,034 kPa (150 psi)
172.4 kPa (25 psi)
908.5 lpm (240 gpm)
• North America—Two 10.16 cm (4 in) ASME B16.5 class #150 flanges
• International—Two DIN PN16 DN100 flanges
Cooling system components
Each of the six heat exchanger area access hatches are rated NEMA 3R for outdoor use. The exterior of the hatches are coated with a durable finish to protect against corrosion. The access hatches are located on the roof of the POD. The heat exchangers can be accessed from the roof of the POD by removing one of the six access hatches.
Top view shown
3
4
1
2
Item Component Description
Heat exchangers Use facility chilled water to cool the air in the HP POD 40c G2
Heat exchanger fan banks
Operate at variable speeds to maintain the preprogrammed differential pressure setpoint and the hot aisle temperature setpoint
Chilled water supply Supplies facility chilled water to cool the HP POD 40c G2
Chilled water return Returns heated chilled water to the facility
Cooling system 58
Side view shown
1
2
3
4
5
Item Component Description
Heat exchanger
Drain pan sensor
Use chilled facility water to cool the air in the HP POD 40c G2
Detects excessive amounts of condensate in the drain pan and sends an alarm signal to the ECS
Collects and directs heat exchanger condensate to the condensate drain Drain pan
Condensation drain Removes condensation from the drain tray to the exterior of the HP POD 40c
G2
Header drain pan Provides leak detection for the chilled water supply and the chilled water supply return
Fans
HP POD 40c G2 fans operate at variable speeds to maintain the following setpoints programmed in the ECS.
The setpoints are maintained in the following order:
1.
2.
Differential pressure setpoint between the hot and cold aisles
Hot aisle temperature setpoint
The fan speed adjusts to maintain both setpoints. Do not manually adjust the fan speed.
IMPORTANT: HP recommends leaving the fans in AUTO mode during normal operation.
Cooling system 59
Depending on the IT equipment you have installed in your HP POD 40c G2, you can choose to change both default parameters to improve the overall efficiency of your system. To discuss the effects of changing these
parameters for your specific HP POD 40c G2, contact HP (" HP contact information " on page 75 ).
Item
1
Sensor Quantity
Fans 3 banks of 6
(18 total) fans per zone
Fan power supply assembly 6
Description
Circulates cool air from the heat exchangers throughout the HP POD 40c G2
Provides power for the fans 2
Condensation management
CAUTION: To maintain accurate environmental conditions inside the HP POD 40c G2, do not leave the HP POD 40c G2 doors open during operation.
The heat exchanger drip pans collect any condensation that forms on the heat exchangers. The collected condensate drains out of the HP POD 40c G2 through the heat exchanger condensate drains. HP recommends connecting the condensate drains on the HP POD 40c G2 to a facility drain to prevent collection of water near the HP POD 40c G2.
The HP POD 40c G2 has two 3.175 cm (1.25 in) condensate drain outlets, one located at each end of the hot aisle of the HP POD 40c G2 directly connected to the heat exchanger drip pans. The HP POD 40c G2 has two drains for the water main supply and return lines located on the front of the POD.
To avoid excessive buildup of condensate and to conserve energy, raise the cooling water temperature to above the dew point to manage condensation while maintaining the necessary cooling capacity.
Drains
WARNING: Water that drains around the HP POD 40c G2 can cause a potential slip hazard.
Use caution where slip hazards are present.
Water from natural condensation will form. Condensation from the heat exchangers flows to the condensation drains at each end of the HP POD 40c G2.
Cooling system 60
The HP POD 40c G2 has two heat exchanger condensate drains.
IMPORTANT: You might need to connect the HP POD 40c G2 drain directly to the local storm or sanitary drain, depending on the local jurisdiction.
If your HP POD 40c G2 is located indoors, you can connect to an external drain line. If your HP POD 40c
G2 is located outdoors, the drained water drains out the back of the HP POD 40c G2.
HP recommends connecting the condensate drains on the HP POD 40c G2 to a facility drain to prevent collection of water near the HP POD 40c G2.
Leak detection
The HP POD 40c G2 includes six heat exchanger condensate drains. One drain pan sensor is located in the drain tray below each set of heat exchangers.
Two sensors are also located in the header drain pans, one in cooling zone 2 and one in cooling zone 5.
There should be no water in the header drain pan and the drain pan should always remain dry.
Some amount of condensation water can always be expected in the heat exchanger drain pans. If an excessive amount of condensation water accumulates in a drain pan, an alarm is triggered and sent through the HP POD 40c G2 ECS, indicating a possible leak.
For more information on leak detection, see the HP Performance Optimized Datacenter 40c G2
Maintenance and Service Guide.
Cooling system 61
IT networking and communications
Networking
Connecting the HP POD 40c G2 to the facility network is a vital part of ensuring the functionality of the various communication systems. See the HP Performance Optimized Datacenter Networking Guide for more information.
All connections are the responsibility of the customer. For configuration and installation instructions, consult with HP.
Connection portals
There are networking and connection portals located on the top of the utility-end of the HP POD 40c G2.
These portals are provided to allow the customer to make connections to the HP POD 40c G2.
Each HP POD 40c G2 has 10 portals, which are shown in the following figure and described in the following table. The connection portal location and configuration might vary, depending on the HP POD 40c G2 model.
Top view shown
Connection portal diameter
Connection point
10.16 cm (4 in) portal Main electrical power feeds
Quantity
8
IT networking and communications 62
Connection portal diameter
Connection point Quantity
5.08 cm (2 in) portal Communication connection for all communication
• ECS
• EPO
• Fire alarm
• Telephone
2
Demarcation box
The following communication connections between the customer facility and the HP POD 40c G2 are made through the demarcation box:
• ECS communication
• Security communication
• Telephone
End view shown
You must make the connections between the facility and the HP POD 40c G2. For configuration and installation instructions, consult with HP.
Fire box
The communication connections between the fire system and the HP POD 40c G2 are made through the fire box.
IT networking and communications 63
End view shown
You must make the connections between the facility and the HP POD 40c G2. For configuration and installation instructions, consult with HP.
IT networking and communications 64
Optional components
Fire protection system
The fire protection system is a HP POD 40c G2 self-contained system, with no connection to your ECS. The fire protection system consists of 3M Novec 1230, a clean agent fire suppressant, eliminating the need for additional water to be connected to the HP POD 40c G2 in case of a fire emergency.
Humidifier
The humidifier option maintains the humidity within the HP POD 40c G2 within a set range, according to
ASHRAE standards.
IMPORTANT: The humidifier is required if you want the POD to remain within ASHRAE recommended or allowable standards.
Maintaining the humidity helps to minimize static electricity within the HP POD 40c G2.
Side view shown
Controlled access
The HP POD 40c G2 controlled access option adds magnetic locks and 12-digit keypads to the hot and cold aisle dynamic doors. This option enables you to provide controlled access to the hot and cold aisle without the need for keys.
Optional components 65
Power up procedure
Standard HP POD 40c G2 power up procedure
This procedure is for your reference only and assumes that the POD was fully commissioned and powered up by HP before being turned over to you.
Before beginning the power up procedures in this section, verify that the POD is not in operation and that the internal ambient temperature of the POD is greater than 10ºC (50ºF). If the internal ambient temperature of
the POD is less than 10ºC (50ºF), see "Cold weather HP POD 40c G2 power up procedure (on page 67 )."
This process ensures personnel safety during the electrical start up of the HP POD 40c G2.
WARNING: To avoid risk of personal injury or loss of life, do not open an energized POD electrical cabinet without an energized work permit and appropriate PPE.
Standard power up checklist
Site electrical
Verify that all POD site power feeder breakers are open.
POD electrical
• Hot aisle
Verify that all IT power drop box breakers located on the power tap boxes are open.
• Cold aisle a. Close all breakers and fuses within the control cabinet. b. Close and latch the ECS cabinet with the supplied T-handle. c. Position the EPO system to Armed (White) or Bypass (Green) using the EPO key control on the door to the control cabinet. d. Verify that the EPO buttons are in the reset position (not depressed).
• IT critical power feed cabinets A and B a. b.
Close all fuses in power cabinets A and B.
Close all non-spare breakers in power cabinets A and B. c. d.
Close and lock power cabinet doors A and B.
Close and lock the fire suppression cabinet door.
Standard power up procedure
Perform the following procedures in the exact order in which they are listed.
Power up procedure 66
Site electrical
Close all POD site power feeder breakers and monitor for any effects that are not standard.
Site chilled water
1. Open the POD supply chilled water isolation valve.
2.
3.
4.
If necessary, vent the air from the chilled water return header.
Open the POD return chilled water isolation valve.
Verify that audible flow noises are present.
ECS and EPO
Verify the following on using the ECS touchscreen and EPO indicators:
• The ECS panel is operational and displays the user interface.
• The POD lighting is operational.
• The EPO system is set to Armed (White) or Bypass (Green).
POD operation
1.
2.
3.
4.
5.
6.
On the ECS touchscreen, verify that all system components are operational (green) and no alarm conditions exist.
On the ECS touchscreen, verify that all system parameters are operating normally.
On the ECS touchscreen, verify that the POD chilled water flow rate is established on the flow rate indicator.
In the hot aisle, close the power drop box breakers for each rack and ensure that the IT equipment is operating.
In the cold aisle, monitor the flow control position, chilled water flow, and POD temperatures.
Wait 5 minutes to allow the system to stabilize.
The HP POD 40c G2 is now fully operational and the control system automatically controls the fan and the flow control valve position.
Cold weather HP POD 40c G2 power up procedure
This procedure is for your reference only and assumes that the POD was fully commissioned and powered up by HP before being turned over to you.
Before beginning the power up procedures in this section, verify that the POD is not in operation and that the internal ambient temperature of the POD is less than 10ºC (50ºF). If the internal ambient temperature of the
POD is greater than 10ºC (50ºF), see "Standard HP POD 40c G2 power up procedure (on page 66 )."
IMPORTANT: The minimum acceptable inlet temperature for IT equipment is 10ºC (50ºF).
Follow the same checks and startup procedures as described in "Standard HP POD 40c G2 power up
the minimum operational temperatures for servers. The additional steps required are contained in this procedure.
Power up procedure 67
This process ensures personnel safety during the electrical start up of the HP POD 40c G2.
WARNING: To avoid risk of personal injury or loss of life, do not open an energized POD electrical cabinet without an energized work permit and appropriate PPE.
Cold weather power up checklist
Site electrical
Verify that all POD site power feeder breakers are open.
POD electrical
• Hot aisle
Verify that all IT power drop box breakers located on the power tap boxes are open.
• Cold aisle a. Close all breakers and fuses within the control cabinet. b. c.
Close and latch the ECS cabinet with the supplied T-handle.
Position the EPO system to Armed (White) or Bypass (Green) using the EPO key control on the door to the control cabinet.
Verify that the EPO buttons are in the reset position (not depressed). d.
• IT critical power feed cabinets A and B a. Close all fuses in power cabinets A and B. b. c. d.
Close all non-spare breakers in power cabinets A and B.
Close and lock power cabinet doors A and B.
Close and lock the fire suppression cabinet door.
Cold weather power up procedure
Perform the following procedures in the exact order in which they are listed.
Site electrical
Close all POD site power feeder breakers and monitor for any effects that are not standard.
Site chilled water
1. Open the POD supply chilled water isolation valve.
2.
3.
4.
If necessary, vent the air from the chilled water return header.
Open the POD return chilled water isolation valve.
Verify audible flow noises are present.
Power up procedure 68
IMPORTANT: To allow the POD ambient temperature to be raised in a controlled manner, open the chilled water supply and return isolation valves to enable 908.49 lpm (240 gpm) at a temperature of 13ºC to 24ºC (55ºF to 75ºF) to flow through the heat exchangers and allow the circulation fans to bring the ambient temperature to >10ºC (50ºF).
• Portable heaters can be used to uniformly disperse supplemental heat throughout the POD.
• Electric portable heaters must be powered from an outside source.
ECS and EPO
Verify the following using the ECS touchscreen and EPO indicators:
• The ECS panel is operational and displays the user interface.
• POD lighting is operational.
• The EPO system is set to Armed (White) or Bypass (Green).
POD heating procedure
1.
2.
3.
4.
On the ECS touchscreen, verify that all system components are operational (green) and no alarm conditions exist.
On the ECS touchscreen, verify that the POD chilled water flow rate is established on the flow rate indicator.
Determine the hot aisle temperature: o If the hot aisle temperature is at or above -25ºC (13ºF), continue to the next step. o If the hot aisle temperature is not at or above -25ºC (13ºF), continue monitoring the hot aisle temperature until it reaches -25ºC (13ºF) and continue this warm up procedure for 60 minutes before proceeding.
Record the cold aisle temperature displayed on the ECS. The recorded temperature is the starting temperature of the servers.
IMPORTANT: With non-operating servers, the temperature rate of change should not exceed
20ºC (68ºF) per hour. At higher elevations, the rate of change must be reduced by 1ºC (34ºF) for every 305 m (1,000 ft) above sea level.
5.
6.
When the cold aisle temperature reaches a minimum of 10ºC (50ºF), maintain the temperature for at least 60 minutes before proceeding.
Set the POD chilled water flow control and all fans to AUTO mode.
CAUTION: Do not continue the start up procedures unless the chilled water flow control valve and the fans are in AUTO mode.
POD operation
1. In the hot aisle, close the power drop box breakers for each rack and ensure that the IT equipment is operating.
2.
3.
In the cold aisle, monitor the flow control position, chilled water flow, and POD temperatures.
Wait 5 minutes to allow the system to stabilize.
The HP POD 40c G2 is now fully operational and the control system automatically controls the fans and the flow control valve position.
Power up procedure 69
Power down procedure
1.
2.
3.
4.
5.
6.
7.
8.
Power down all IT equipment.
Open all POD power drop box breakers.
Monitor the system parameters and allow the POD to cool to an acceptable temperature. Be sure that the cold aisle temperature does not fall below 10°C (50°F.)
Close the POD return chilled water isolation valve.
Close the POD supply chilled water isolation valve.
Open the POD main power feed breakers.
Unlock the POD power cabinets A and B.
Open all breakers in the POD power cabinets A and B.
The HP POD 40c G2 is now powered down and all breakers are ready for standard or cold weather power up.
Power up procedure 70
Specifications
General HP POD 40c G2 specifications
Features Specifications
Overall dimensions
Weight 1
• Height—3.66 m (12 ft)
• Length—12.19 m (40 ft)
• Width—2.43 m (7.97 ft)
Empty—16,783 kg (37,000 lb)
Maximum fully loaded—46,266 kg (102,000 lb)
600 kW HP POD 40c G2 Maximum power 2
Power input voltage
Power distribution 3
380 VAC to 415 VAC
8 x 200 A electrical busways
Maximum rack quantity
Rack Units (RU) per rack
20 racks
50 RU
Rack Units (RU) total
Average capacity per rack (kW)
1000 RU
30 kW
Peak rack capacity 69 kW
Voltage to rack 200 VAC to 240 VAC
Minimum quantity of PDUs per HP POD 40c G2 20 (one per rack)
Maximum quantity of PDUs per HP POD 40c G2 40 (two per rack)
Maximum power per PDU 30A = 17 kW; 60A = 34 kW
Network supported Bulk cable pass-through-fiber
Bulk cable pass-through-copper
(Optional) External rated DEMARC box
1 The Empty weight includes the HP POD 40c G2 structure, empty racks, PDUs, and drop boxes. It does not include IT equipment.
2 The maximum power depends on the exact installation and power configuration in your POD. The HP POD 40c G2 is electrically limited to 600 kW.
3 The HP POD 40c G2 can be configured for redundancy or non-redundancy.
Electrical specifications
Electrical busway system information
Feature Specification
Number of busways
Frequency
Amps (per busway)
Voltage (per busway)
Grounding
Busway configuration
8
60 Hz
200 A
380 to 415 V
Copper
3-phase + neutral + equipment ground
Specifications 71
Fire alarm panel connections
The electrical layout of the fire alarm system is as described in the schematic drawing supplied with the HP
POD 40c G2.
Water specifications
The following table describes the chilled water system specifications for the HP POD 40c G2.
Feature Specification
12ºC to 24ºC (55ºF to 75ºF) Facility input temperature to the HP POD
40c G2
Working pressure
HP POD 40c G2 pressure drop
HP POD 40c G2 water flow rate
Chilled water supply and return connections
1,034 kPa (150 psi)
172.4 kPa (25 psi)
908.5 lpm (240 gpm)
• North America—Two 10.16 cm (4 in) ASME B16.5 class #150 flanges
• International—Two DIN PN16 DN100 flanges
Rack specifications
Standard HP POD 40c G2 racks (AT978A)
Feature Specification
U height 50U
Width 54.6 cm (21.5 in)
Depth 99 cm (39 in)*
Maximum load weight 1,360.7 kg (3,000 lb)
*This specification indicates the maximum clearance for the cold aisle. Equipment cannot exceed this measurement.
Thermal and air flow performance
Maximum thermal and air flow performance parameters
HP POD 40c G2 specification
Dependent on IT configuration and chilled water inlet temperature Air temperature—Inlet to rack-mounted components)
Chilled water temperature
Total rack-mounted component air flow
Heat rejection capacity
12°C to 24°C (55°F to 75°F)
Variable as required to maintain the hot aisle setpoint temperature and dependent on IT configuration
600 kW
Environmental specifications
Feature
Operating temperature
Specification
-28ºC to 54ºC (-18ºF to 130ºF)
Specifications 72
Feature Specification
Non-operating temperature* -29ºC to 54ºC (-20ºF to 130ºF)
Operating humidity • 0% to 100% external
• 10% to 90% non-condensing internal
Non-operating humidity* • 5% to 95% relative non-condensing
• 39ºC (102ºF) maximum wet bulb temperature
Operating altitude -76.2 m to 3,048 m (-250 ft to 10,000 ft)
Non-operating altitude -76.2 m to 9,144 m (-250 ft to 30,000 ft)
*For non-operating specifications, consider the temperature of computer and IT equipment inside the HP POD 40c G2.
Specifications 73
Maintenance
Periodic maintenance
Perform periodic inspections to ensure that the HP POD 40c G2 continues to perform according to design parameters. During periodic inspections, pay special attention to electrical connections and wiring.
For more specific maintenance information, see the HP Performance Optimized Datacenter 40c G2
Maintenance and Service Guide.
Sample HP POD 40c G2 maintenance schedule
For detailed maintenance information and schedules, consult with HP services.
The following table is a sample maintenance schedule for an HP POD 40c G2. For more detailed maintenance information, see the HP Performance Optimized Datacenter 40c G2 Maintenance and Service
Guide.
Component to be inspected Frequency
Electrical connections and wiring—Visual Every 30 days
Electrical connections and wiring—Thermal scans
Condensation and drainage system (leaks)—Visual
Condensation and drainage system (leaks)—Functional
Busway interconnects (tightened)
EPO system
Third-party OEM components (fire alarm and suppression system, humidifier, and so on)
Every 180 days
Every 30 days
Every 90 days
Every 180 days
Every 180 days
For more information about the components, see the Operation and Maintenance manual for the HP Performance Optimized
Datacenter 40c G2.
Maintenance 74
Contacting HP
Before you contact HP
Be sure to have the following information available before you call HP:
• Active Health System log
Download and have available an Active Health System log for 3 days before the failure was detected.
For more information, see the HP iLO 4 User Guide or HP Intelligent Provisioning User Guide on the HP website ( http://www.hp.com/go/ilo/docs ).
• Onboard Administrator SHOW ALL report (for HP BladeSystem products only)
For more information on obtaining the Onboard Administrator SHOW ALL report, see the HP website
( http://h20000.www2.hp.com/bizsupport/TechSupport/Document.jsp?lang=en&cc=us&objectID=c
02843807 ).
• Technical support registration number (if applicable)
• Product serial number
• Product model name and number
• Product identification number
• Applicable error messages
• Add-on boards or hardware
• Third-party hardware or software
• Operating system type and revision level
HP contact information
For United States and worldwide contact information, see the Contact HP website
( http://www.hp.com/go/assistance ).
In the United States:
• To contact HP by phone, call 1-800-334-5144. For continuous quality improvement, calls may be recorded or monitored.
• If you have purchased a Care Pack (service upgrade), see the Support & Drivers website
( http://www8.hp.com/us/en/support-drivers.html
). If the problem cannot be resolved at the website, call 1-800-633-3600. For more information about Care Packs, see the HP website
( http://pro-aq-sama.houston.hp.com/services/cache/10950-0-0-225-121.html
).
Contacting HP 75
Regulatory compliance notices
HP POD 40c G2 regulatory compliance
The HP POD 40c G2 complies with the following regulatory standards.
Standard Certification level Standard title
UL 60950 ETL "Listed"
NFPA 70 ETL "Classified"
NFPA 72 Designed to Comply
With
NFPA 2001 Designed to Comply
With
IBC 2009 Designed to Comply
With
• UL 60950—Standard for Safety Information Technology
Equipment, Part 1: General Requirements, Issue: 2007/03/27,
Edition: 2
• UL 60950—Standard for Safety Information Technology
Equipment, Part 22: Equipment to be Installed Outdoors, Issue:
2007/04/23, Edition: 1
NFPA 70—National Electric Code, 2008 Edition, © 2008 National
Fire Protection Association
National Fire Alarm code, 2007 Edition, © 2006 National Fire
Protection Association
NFPA 2001, Standard on Clean Agent Fire Extinguishing Systems,
2008 Edition, © 2008 National Fire Protection Association
2009 International Building Code, © 2010 International Code
Council, Inc.
Safety and NEC compliance
The HP POD 40c G2 is certified to UL 69050-1/IEC 60950-22 as a Modular Data Center Information
Technology Product and classified according to the National Electric Code NFPA 70 in accordance with
NEC (NA) and IEC (EMEA and APJ). Relevant parts of UL1995 are applied to the air handling features of the
product. For more information, see "HP POD 40c G2 regulatory compliance (on page 76 )."
The HP POD 40c G2 is not suitable for long-term human occupancy. The HP POD 40c G2 has service access areas for periodic maintenance and service. These areas must be used only by owner-authorized personnel who are trained in the maintenance and service of the HP POD 40c G2 components.
IMPORTANT: Before installing the HP POD 40c G2, consult your local AHJ for applicable codes and to review site-specific location guidelines. If needed, obtain any necessary permits.
Additional considerations for safety and NEC compliance are as follows:
• The HP POD 40c G2 is listed as an Information Technology Equipment Product to UL 60950.
• The HP POD 40c G2 is evaluated as a "non-inhabitable product" that provides "service access" areas for customer-authorized, qualified, and trained service personnel.
• The electrical connections of the HP POD 40c G2 are evaluated as feeder connections for connection to an existing facility, and are not suitable as "service entrance" for connection to the utility.
• The HP POD 40c G2 is designed for stationary installation outdoors in a Pollution Degree 3 environment, in restricted access locations, with field wiring terminals provided for permanent supply connections.
Regulatory compliance notices 76
• The HP POD 40c G2 meets the following ratings:
Feature
Category
Protection
Class
Ambient temperature
Relative humidity
Specification
Rated Overvoltage Category III
Surge protection device
Class1
2°C to 54°C (35.6°F to 129.2°F)
0% to 100% humidity
• As part of the overall certification, relevant sections of the International Building Code have been applied as part of the design and evaluation. The current design supports wind loads up to 90 mph.
Regulatory compliance identification numbers
For the purpose of regulatory compliance certifications and identification, this product has been assigned a unique regulatory model number. The regulatory model number can be found on the product nameplate label, along with all required approval markings and information. When requesting compliance information for this product, always refer to this regulatory model number. The regulatory model number is not the marketing name or model number of the product.
Federal Communications Commission notice
This equipment has been tested and found to comply with the limits for a Class A digital device, pursuant to
Part 15 of the FCC Rules. These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment. This equipment generates, uses, and can radiate radio frequency energy and, if not installed and used in accordance with the instructions, may cause harmful interference to radio communications. Operation of this equipment in a residential area is likely to cause harmful interference, in which case the user will be required to correct the interference at personal expense.
Modifications
The FCC requires the user to be notified that any changes or modifications made to this device that are not expressly approved by Hewlett-Packard Company may void the user’s authority to operate the equipment.
Cables
Connections to this device must be made with shielded cables with metallic RFI/EMI connector hoods in order to maintain compliance with FCC Rules and Regulations.
Canadian notice (Avis Canadien)
This Class A digital apparatus meets all requirements of the Canadian Interference-Causing Equipment
Regulations.
Cet appareil numérique de la classe A respecte toutes les exigences du Règlement sur le matériel brouilleur du Canada.
Regulatory compliance notices 77
Regulatory requirements for EXIT signs
Manufacturers of tritium EXIT signs are “specific licensees,” meaning they are licensed by the NRC or an
Agreement State. The signs are considered “generally licensed devices,” because they are inherently safe enough to be handled or used by anyone with no radiation training or experience. Although purchasers – known as “general licensees” – do not need authorization from the NRC or a state regulatory agency to possess the signs, they are subject to certain regulatory requirements regarding handling, transfer or disposal of the signs. For more information, see the NRC website
( http://www.nrc.gov/reading-rm/doc-collections/fact-sheets/fs-tritium.html#_edn2 ). They are also subject to NRC or Agreement State inspection and enforcement action (including fines) for violating those requirements. Manufacturers must inform purchasers of the EXIT signs of the regulatory requirements for generally licensed devices. The general licensee is required to designate an individual responsible for complying with the regulatory requirements.
Under NRC regulations, a general licensee using tritium EXIT signs:
• must NOT remove the labeling or radioactive symbol, or abandon a sign;
• must properly dispose of an unused sign (see below);
• must report to the NRC or the appropriate Agreement State any lost, stolen or broken signs;
• must inform the NRC or an Agreement State of a name change, change of address or replacement of a general licensee’s designated representative;
• must NOT give away or sell the sign to another individual, company or institution unless the device is to remain in use at its original intended location; in such a case, the transferor is to notify the recipient of the regulatory requirements and must notify the NRC or Agreement State of the transfer within 30 days.
Tritium EXIT signs must NOT be disposed of as normal trash. To dispose of a sign properly, a general licensee must transfer the sign to a specific licensee. This would typically be a manufacturer, distributor, licensed radioactive waste broker, or a licensed low-level radioactive waste disposal facility. These facilities may charge a fee for this service.
Within 30 days of disposing of a sign, the general licensee is required to file a report to the NRC or
Agreement State that includes:
• the device manufacturer’s (or distributor’s) name, model number and serial number;
• the name, address, and license number of the person receiving the device; and
• the date of the transfer.
Reports should be sent to Director, Office of Federal and State Materials and Environmental Management
Programs, ATTN: GLTS, U.S. Nuclear Regulatory Commission, Washington, D.C. 20555-0001.
For more information, see the Fact Sheet on Tritium EXIT Signs on the NRC website
( http://www.nrc.gov/reading-rm/doc-collections/fact-sheets/fs-tritium.html
).
Regulatory compliance notices 78
Glossary
AHJ authority having jurisdiction branch circuit
The conductors and components following the last overcurrent protective device protecting a load. control circuit
A circuit that carries the electric signals directing the performance of a controller, and which does not carry the main power circuit. control transformer
A transformer whose secondary supplies power to control circuit devices only (excluding loads). cover
An unhinged portion of an enclosure that covers an opening.
CSC container safety convention disconnect switch
A device that disconnects all ungrounded conductors of a circuit from their electrical supply. door
A hinged portion of an enclosure that covers an opening.
ECS environmental control system
EHS
Environmental, Health, and Safety
EPO emergency power off
Glossary 79
equipment
A general term, including fittings, devices, appliances, luminaires, apparatus, machinery, and the like used as a part of, or in connection with, a modular data center. (Source: NEC.) fuse, branch circuit type
A fuse of Class CC, G, H, J, K, L, R, and T. These fuses are able to provide branch circuit protection. fuse, supplementary type
Miscellaneous type and miniature type fuses. These fuses are able to provide supplementary protection only. labeled
Equipment or materials to which has been attached a label, symbol, or other identifying mark of an organization that is acceptable to the authority having jurisdiction and concerned with product evaluation, that maintains periodic inspection of production of labeled equipment or materials, and by whose labeling the manufacturer indicates compliance with appropriate standards or performance in a specified manner. listed
Equipment, materials, or services included in a list published by an organization that is acceptable to the authority having jurisdiction and concerned with evaluation of products or services, that maintains periodic inspection of production of listed equipment or materials or periodic evaluation of services, and whose listing states that either the equipment, material, or service meets appropriate designated standards potential of not more than 42.4 V (DC or peak) supplied by a primary battery or by an isolated secondary circuit, and where the current capacity is limited by an overcurrent device, such as a fuse, or by the inherent capacity of the secondary transformer or power supply, or a combination of a secondary winding and an impedance. A circuit derived from a line-voltage circuit by connecting a resistance in series with the supply circuit to limit the voltage and current is not identified as a low-voltage limited energy circuit. or has been tested and found suitable for a specified purpose.
The means for identifying listed equipment might vary for each organization concerned with product evaluation, some of which do not recognize equipment as listed unless it is also labeled. Use of the system employed by the listing organization allows the authority having jurisdiction to identify a listed product. overload protection
Protection required for motor circuits that will operate to prohibit excessive heating due to running overloads and failure to start.
PLC programmable logic controller
PPE personal protective equipment structure
Enclosure of sufficient size to enable entry of personnel.
Glossary 80
UPS uninterruptible power system
Glossary 81
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Documentation feedback 82
Index
A
B
C
chilled water pressure, calibrating 51
components 8 components, identification 8
considerations, environmental 7
cooling 56 cooling the HP POD 40c 56
D
differential pressure alarm parameters 47
differential pressure sensor, calibrating 51
E
ECS parameters, chilled water return supply 49
ECS parameters, chilled water supply 48
ECS parameters, chilled water supply temp 48
ECS parameters, cold aisle temperature 46
ECS parameters, differential pressure 47
ECS parameters, hot aisle temperature 47
environmental considerations 7
environmental control system (ECS) 33
environmental specifications 72
F
Federal Communications Commission (FCC)
fire alarm sequence of operations 55
H
I
L
Index 83
locating the ECS IP address 40
M
maintenance 74 maintenance schedule 74
N
navigating the ECS interface 41
O
P
R
regulatory compliance identification numbers 77
regulatory compliance notices 76 regulatory compliance, HP POD 40c G2 76
S
sequence of operations, fire alarm 55
specifications 71 specifications, electrical 71
specifications, environmental 71, 72
specifications, rack 72 specifications, water 72
structural components 8 system components 8
T
temperature, water 56 theory of operation 56
thermal air flow performance 72
U
V
W
Index 84
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Table of contents
- 1 HP Performance Optimized Datacenter 40c G2 User Guide
- 1 Abstract
- 2 Notice
- 3 Contents
- 6 Overview
- 6 Before you begin
- 6 Operator safety
- 6 Component safety
- 7 Fire detection and suppression
- 7 Environmental considerations
- 8 Component identification
- 8 Structural component identification
- 8 Parts and part number identification
- 9 Life safety component identification
- 11 Electrical power component identification
- 14 Control cabinet component identification
- 14 HP POD 40c G2 racks
- 16 Life safety systems
- 16 Life safety overview
- 16 EPO system
- 17 ECS touchscreen and EPO indicators
- 18 EPO modes
- 18 EPO accidental activation
- 18 Battery backup during an EPO event
- 18 Fire protection system
- 19 Manual fire pulls
- 19 Fire alarm indicators
- 19 VESDA air sampling smoke detection system
- 20 (Optional) Fire suppression system
- 20 Fire system operator panel
- 21 Fire suppression sequence of operations
- 21 Emergency egress
- 22 Power, electrical, and controls
- 22 Site electrical system
- 22 Power safety
- 22 Grounding
- 23 Lightning protection
- 24 Capacities
- 24 HP POD 40c G2 capacity limitations
- 24 Electrical and mechanical cooling capacities
- 24 Power feeders
- 25 Electrical panels
- 26 Arc flash safety
- 26 Power distribution: Electrical busway system
- 27 Panel schedules
- 27 Wire color code
- 28 Control cabinet power components
- 28 Electrical busways
- 30 Drop boxes
- 31 Power configurations
- 31 Rack power
- 31 HP POD 40c G2 lighting
- 33 Environmental control system
- 33 Environmental control system overview
- 33 Using the ECS
- 34 Satellite control boxes
- 34 Sensors
- 36 Facility connections to ECS
- 36 Connecting to the ECS
- 37 Managing the ECS from the HP POD 40c G2
- 37 Configuring the ECS
- 39 Logging in remotely to the ECS
- 40 Locating the ECS IP addresses
- 41 Password protection
- 41 Navigating the ECS interface
- 43 Overview screen
- 45 Status Overview screen
- 45 Basic System Configuration screen
- 46 Configuring the cold aisle temperature alarm parameters
- 47 Configuring the hot aisle temperature alarm parameters
- 47 Configuring the humidity alarm parameters
- 47 Configuring the differential pressure alarm parameters
- 48 Configuring the chilled water supply pressure alarm parameters
- 48 Configuring the chilled water supply pressure alarm parameters
- 48 Configuring the chilled water supply temperature alarm parameters
- 49 Configuring the chilled water return temperature alarm parameters
- 49 Setting the dimensions of the ECS
- 49 Advanced System Configuration screen
- 51 Calibrating the flowmeter
- 51 Calibrating the chilled water pressure sensors
- 51 Calibrating the differential pressure sensors
- 52 Enable/disable power management
- 52 Setting the IP address for each power meter
- 52 Setting the fan controls for each fan control zone
- 52 Setting the switchboard serial number
- 52 Setting the HP POD 40c G2 serial number
- 53 Controller Settings screen
- 54 ECS alarms
- 55 Safety and security alarms
- 55 Fire alarm sequence of operations
- 56 Cooling system
- 56 HP POD 40c G2 cooling system theory of operation
- 56 Water supply temperature
- 57 Water quality requirements and specifications
- 58 Cooling system components
- 59 Fans
- 60 Condensation management
- 60 Drains
- 61 Leak detection
- 62 IT networking and communications
- 62 Networking
- 62 Connection portals
- 63 Demarcation box
- 63 Fire box
- 65 Optional components
- 65 Fire protection system
- 65 Humidifier
- 65 Controlled access
- 66 Power up procedure
- 66 Standard HP POD 40c G2 power up procedure
- 66 Standard power up checklist
- 66 Standard power up procedure
- 67 Site electrical
- 67 Site chilled water
- 67 ECS and EPO
- 67 POD operation
- 67 Cold weather HP POD 40c G2 power up procedure
- 68 Cold weather power up checklist
- 68 Cold weather power up procedure
- 68 Site electrical
- 68 Site chilled water
- 69 ECS and EPO
- 69 POD heating procedure
- 69 POD operation
- 70 Power down procedure
- 71 Specifications
- 71 General HP POD 40c G2 specifications
- 71 Electrical specifications
- 72 Water specifications
- 72 Rack specifications
- 72 Thermal and air flow performance
- 72 Environmental specifications
- 74 Maintenance
- 74 Periodic maintenance
- 74 Sample HP POD 40c G2 maintenance schedule
- 75 Contacting HP
- 75 Before you contact HP
- 75 HP contact information
- 76 Regulatory compliance notices
- 76 HP POD 40c G2 regulatory compliance
- 76 Safety and NEC compliance
- 77 Regulatory compliance identification numbers
- 77 Federal Communications Commission notice
- 77 Modifications
- 77 Cables
- 77 Canadian notice (Avis Canadien)
- 78 Regulatory requirements for EXIT signs
- 79 Glossary
- 82 Documentation feedback
- 83 Index